Measurement Solutions for Energy and Emission
O2
NO 2
%H 2 O
CO
SO 2
hPa
CO low
CO 2
째C/째F
NO
H 2S
NO low
C xH y
Measurement Solutions for Energy and Emission
Efficiency is a question of precise measurement technology. Reliable measurement solutions from Testo ease the optimization of thermal processes.
Worldwide energy consumption has doubled since 1970, and
The balance between the best possible operation of a sys-
is forecast to triple by 2030. There are natural limitations to
tem and the strict adherence to legal limit values can only
this growth. Fossil fuels are disappearing, the prices for
be kept with the help of measurement technology. In view of
their extraction and use are increasing. CO2, oxides or soot
increasingly strict standards, emissions must be reliably
particles in exhaust gas pollute the environment, influence
provable even at low concentrations. Measurement tech-
climate and endanger health. It is therefore essential that
nology from Testo was developed for just this purpose. Our
energy is produced more efficiently, thermal processes are
reliable instruments and probes offer you high measurement
optimized and emissions reduced. For you as an expert for
accuracy, are easy to handle and are always ready to use
large and small combustion systems, as an assessor for an
even under critical ambient conditions. Whether you wish to
official body or as a service technician, this opens up a
carry out spot-check or long-term measurements, and to
broad spectrum of measuring, testing and monitoring jobs.
determine the concentrations of O2, CO, CO2, NO, NO2, SO2 or CxHy. In order to support our customers, flue gas analyzers from Testo have integrated instrument pre-settings in which the specific measurement parameters for your country are already stored.
More efficiency with measurement technology from Testo: • Extensive selection of instruments and probes, easily exchangeable gas sensors • Precise flue gas analysis even at low concentrations • Absolute reliability and convenient operation • Country-specific instrument versions
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With the high-performance flue gas analyzers from Testo, you reliably solve any measurement task in emission testing or in the optimization of thermal processes. Measurement procedures stored in the instrument’s memory allow fast efficient measurments on site.
Testo annually invests roughly 10 percent of turnover in Research and Development. The result is practice-tested tools for flue gas analysis in industry and trade. Thousands of our instruments are in use each year. Testo proves its competence in energy efficiency and emission measurement daily.
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Energy producers
Protecting resources, reducing emissions, maintaining sustainablility. With the help of Testo measurement technology, you increase the efficiency of your systems.
You guarantee high energy efficiency standards along the
Thanks to helpful pre-settings, our portable flue gas analyzer
entire value chain, from production to consumption. You
testo 350 is immediately ready for use, and guides you
handle finite resources just as sustainably as renewable raw
safely through typical measurement tasks on burners, gas
materials or refuse. Modern system technology with a high
turbines, industrial engines or co-generation plants, and
degree of efficiency and environmental protection standards
thermal processes. Closed chambers and cooling loops
reduces fuel consumption and emissions to the necessary
protect the instrument’s electronics, as well as the sensor,
level.
from contamination in the ambient air.
Classical power stations could certainly work more
This means you always obtain precise measurement results,
efficiently. However, the energy produced must also be
even under difficult conditions. For the purposes of easy
affordable for the consumer. After all, millions of people and
communication and data transfer, several interfaces are
large industrial companies rely on a guaranteed, safe energy
available to you – for the preparation, analysis and legally
supply. For this reason, you as an energy producer operate
secure documentation of your data. This is efficient long-
your systems as economically and as ecologically as possi-
term low-cost emission measurement.
ble. Testo supports you reliably in this with easy-to-operate measurement technology.
Your testo advantages in the field of energy production: Flue gas analyzer testo 350
• Systems are always optimally adjusted and serviced • High instrument availability even under difficult conditions • Robust, reliable and long-living measurement technology • Convenient data preparation and analysis
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Measurement solutions from Testo help you to operate your systems as economically as possible. With the handy and user-friendly flue gas analyzers testo 340 (fig. centre) and testo 350, you handle even the most demanding measurement task in energy production. The gas sensors are pre-calibrated and can be exchanged, replaced or complemented by other measurement parameters without test gas adjustment – directly at the measurement site.
Roughly 89 million barrels of petroleum oil are used worldwide every day. The International Energy Agency (IEA) expects that demand could increase annually by 1.2 million barrels per day by 2016. According to the IEA, the consumption of natural gas could increase from just under 3300 billion cubic metres at present by around 500 billion cubic metres over the same period. If the oil price increases by only 1 US dollar per barrel, that would cause increased worldwide costs of a total of 32.5 billion dollars per year. If the gas price increases at the same rate, these costs would almost double.
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Energy-intensive processes
Energy costs efficiently under control. Secure your competitive advantages with the optimum adjustment of your system. Testo has the right measurement solutions.
Energy is “produced” and “consumed”, although strictly speaking, it simply changes its form, from chemical to thermal, from thermal to mechanical, from mechanical to electrical. During this conversion, energy is “lost”. However, system technology is becoming more and more efficient. Effectivity and fuel exploitation have increased steadily in the past decades. The first power stations which combined gas and steam turbines reached effectivities of a good 30 % at the end of the 1950’s. The gas turbine commissioned in the Irsching power station in Germany in May 2011 sets a new world record for effectivity, at 60.75 %. The gas consumption per kilowatt/hour produced is roughly a third lower than the average of all gas-powered stations worldwide.
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With increasing energy costs and stricter environmental protection regulations, the efficiency of thermal processes is becoming more and more significant. Flue gas analyzers (e.g. testo 350, fig. left) and thermal imagers from Testo support you in the optimum adjustment and monitoring of your production plants, contributing to the competitiveness of your company.
The production of base materials such as steel, cement,
Flue gas analysis supports you in the optimization of the
glass or chemicals is energy-intensive. Most plants work
degree of effectivity, thus reducing fuel consumption and
around the clock. Energy consumption is therefore a deci-
increasing the availability of your systems. With the testo
sive cost factor, and relevant to your competitiveness. At the
340 or the testo 350, ideal tools adapted to the measure-
same time, ever tighter legal limit values and guidelines
ment requirements are available to you. Thanks to helpful
demand the reduction of the pollutant emission. For this
pre-settings, you can safely carry out typical measurement
reason, you invest in energy-efficient, emission-
tasks in flue gas analysis such as the testing and monitor-
reducing technologies. However, these only develop their
ing of defined gas atmospheres in a combustion room, or
full effectivity in optimally adjusted plants. Production quality
officially prescribed emission limit values.
is also highly dependent on them. Testo supports expert departments, works customer service staff and those respon-
In addition to this, Testo thermal imagers guarantee thermo-
sible for production and quality assurance with precise and
grams in high resolution, even for measurements at high
reliable measurement technology.
temperatures up to 1200 °C. An investment in Testo measurement technology is your first step on the way to systematic energy management.
Your Testo advantages in energy-intensive processes: • Optimum energy efficiency and emission controls Flue gas analyzer
• Durable, user-friendly measuring instruments
testo 340
• Easy exchange of pre-calibrated gas sensors for changing applications or regulations • High measurement accuracy in non-supervised long-term measurements • Thermography for preventive maintenance 7
Supervisory authorities
On duty for a clean environment. With measurement solutions from Testo, you monitor emission limit values safely and objectively.
Because fireplaces can be a source of danger, centuries ago authorities began laying down rules stating that they must be monitored, and how this should be done. In the age of the industrial revolution, houseowners paid tradesmen to clean their chimneys, usually sending children into the narrow flues. Factory owners dealt with this themselves, because they were aware that better combustion processes improve product quality and lower costs. Originally, hardly any attention was given to the purity of the air, whereas today it is of much greater significance.
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Emission of pollutants such as particulate matter and sulphur or nitrogen oxides endanger the environment and health. Greenhouse gases negatively affect climate, and carbon monoxide causes fatal poisoning. As an assessor with a supervisory authority, or an environmental engineer, you are responsible for the compliance with ever stricter legal limit values. Rely on the portable flue
Flue gas analyzer
gas analysis instruments from Testo such as the testo 330.
testo 330
They guarantee reliable results in daily use, even under extreme conditions. All Testo measuring instruments are ergonomically designed and intuitively operated. Features such as the easy menu structure, high-resolution displays for the graphic presentation of the measurement results, direct printout on site, or the integrated logger function for legally incontestable measurement value reports make your work easier. And thanks to specially developed hard and software, you adapt
Your Testo advantages in supervisory authorities:
your measuring instrument exactly to your requirements. Measurement technology from Testo exceeds your requirements because we ourselves place the highest possible demands on the precision of our instruments and sensors.
• Tested and certified measurement and analysis instruments • Extended measurement menus for special measurement tasks (e. g. gas line tests, smoke count measurement) • Special solutions for legally applicable measurements • Convenient graphic data preparation • Country-specific instrument versions
The proof of low concentrations is only possible with exact measurement technology: The smoke count measuring instrument testo 308 (fig. left) digitally determines the smoke count to one digital place with constant sampling. By heating the measurment spot, it achieves the highest level of accuracy, and avoids measurement errors caused by condensate.
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Works customer service
Energy efficiency, system security and consultation, in the service of the customer. We offer you safe measurement solutions for the optimum adjustment and maintenance of combustion systems.
Energy is everywhere: Industry produces extensive quanti-
You see measuring instruments as technical support equip-
ties of electricity and process heat in large combustion
ment – the more suited to practice the better. So do we. For
systems. Roughly a third of the total consumption is for the
this reason, Testo measuring instruments, for all their func-
heating, air conditioning and ventilation of buildings. Inno-
tionality, are uncomplicated to operate, durable and long-
vative technical solutions for heating make energy produc-
living. You can produce measurement result reports as
tion more efficient and lower pollutant emission. However,
required directly on site. And if you do happen to be
only regular inspections guarantee the optimum functioning
dissatisfied, you can rely on us one hundred percent:
of the systems and the compliance with legal emission limit
Because we place great value on first-class service.
values. As a service technician for energy systems or combustion plants, the most important thing for you is customer satisfaction thanks to excellent support. In routine servicing or
Your Testo advantages for works customer serv-
when eliminating errors, you rely on precise measurement
ice:
technology. With the portable flue gas analyzers from Testo, you carry out
• Optimum adjustment of thermal plants or energy systems
all measurement tasks in the commissioning and adjust-
• Convenient thermography from a safe distance
ment of boilers, burners, gas turbines and industrial
• Portable instruments, suitable for industry and
engines. Our thermal imagers provide high-resolution images for preventive maintenance on generators, engines or switching cabinets, even under critical application
insensitive to dirt • Time savings thanks to fast operational readiness and helpful instrument pre-settings
conditions.
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The prerequisite that thermal systems always work with optimum effectivity is careful maintenance. With the precise flue gas analyzers from Testo, you identify even the smallest deviations from the target value, and can immediately initiate suitable measures.
Thermal imager testo 885
Thermography is a visualization process which makes infrared radiation visible. This allows a thermal image to present the heat distribution on the surfaces of electrical and mechanical components. Thanks to the SuperResolution technology, high resolution thermal imagers from Testo provide a considerably better image quality than conventional instruments. This new technology achieves four times more measurement values and a 1.6 times higher geometric resolution. Thanks to this, the thermal image shows considerably more details and guarantees greater security in thermographic measurements.
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Product overview
Quality is measurable. Take a look at the Testo world of measurement. Here is a small selection for the field of energy and emission.
Flue gas analyzer with memory for 500,000 readings
Smoke count measuring instrument with infrared interface
testo 330-2 LL V2010 testo 308 The main advantages of the testo 330-2 LL V2010 are its high-resolution display for the graphic presentation of the measurement data, Long-Life sensors, space for 3 gas sensors and extended measurement menus, such as gas line tests, solid fuel measurement – for professionl analysis of heating systems.
The testo 308 is designed for easy electronic smoke count measurement. The measuring instrment is especially user-friendly due to the simple menu structure and the ergonomic handle.
Smoke no.
O2
CO 2
CO/H2
NO
°C
hPa
Measurement Solutions
Flue gas analyzer The special-class introductory instrument
Flue gas analyzer in compact design testo 340
testo 327-2 The testo 327-2 is the introductory measuring instrument for professional flue gas analysis, and has space for 2 gas sensors. It measures combustive resistance, °C, O2, CO2, CO, flue draught, differential temperature and differential pressure.
O2
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CO2
CO
hPa
°C
The testo 340 is the ideal flue gas analyzer for emission checks and for monitoring thermal processes It can be fitted with up to 4 gas sensors by the user.
O2
CO
COlow
NOlow
NO 2
SO 2
NO
Thermal imager with a large rotatable, fold-out display
Flue gas analyzer with removable control unit testo 350
testo 876
Professional flue gas analyzer for long-term emission measurements with integrated gas preparation and retrofittable with up to 6 gas sensors. Applicationspecific menu structure guarantees easy operation.
O2
CO
COlow
NO
NOlow
NO 2
SO 2
CO 2
H 2S
CxHy
With the large rotatable fold-out display of the thermal imager testo 876, you always have the right image section in view, and can thus test materials and components reliably and non-intrusively. The telephoto lens function and many useful analysis options offer you even more possibilities when carrying out thermographic measurements.
째C
for Energy and Emission
Reference flue gas analyzer for industrial exhaust gases
Thermal imager in ergonomic camcorder design
testo 360-3
testo 885
The testo 360-3 is a suitabilitytested flue gas analyzer according to TA Air, 13. and 17. BImSchV, and equippable with up to 7 gas sensors. The measurement accuracy is comaparable with stationary measurement technology.
Thanks to the high-resolution detector in combination with the SuperResolution technology, an excellent image quality is achieved (640 x 480 pixels). The thermal sensitivity of 30 mK detects even the smallest temperature differences.
O2
CO
SO 2
CO 2
NO
NO 2
CxHy %H2O
째C
More products at www.testo.com
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We are Testo
The essence of precision. Made in Germany – on the job for you worldwide.
The requirements for practical measurement solutions are becoming increasingly more complex and customized. At Testo we have made it our business to recognize these customer requirements in industry and trade, and to translate them permanently into new technologies. We carry out our own intensive research, and for decades have been at the cutting edge of the market. Real innovations in sensor systems as well as advances made in microelectronics, measurement data storage or communication with other media such as PCs and portable terminals benefit all Testo
Certified reliability
customers.
Quality assurance allows no leeway. Testo Industrial Services offers certified calibration according to all valid guidelines,
Competent service Testo offers professional and reliable consultation for all
stationary measurement technology. The calibrations take
questions pertaining to measuring technology. We provide
place in Testo’s own accredited high-tech laboratories at
users quick assistance also after the purchase is made –
our facility, or directly on site at the customer’s business.
worldwide. Research and Development Testo invests roughly 10 percent of turnover in Research and Development annually. Staff from many different disciplines such as physics, chemistry, biology, electrotechnology and process technology conduct applied research in sensor and measurement technology. Testo maintains international cooperation with universities and research institutes, and is represented in a number of committees which are concerned with innovative measurement technology for various fields.
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as well as the qualification and validation of portable and
Worldwide presence Climate protection, energy efficiency, legislation and guidelines play a global role, and Testo always provides you with expert support. For us, what counts is being close to the customer and supporting him on site. We achieve this with 31 subsidiaries worldwide and over 80 distribution partners. Testo is represented all over the world with more than 2300 employees.
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www.testo.com
0981 1074/msp/Q/05.2012
Subject to change without notice.
Our customers worldwide rely on Testo’s 50 years of experience and quality.