Measurement Solutions for Industry
째C
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hPa
mbar
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Lux
m/s
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Nm 3 /h
L/h
g/m 3
O2
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CO 2
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NO 2
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Measurement Solutions for Industry
Keeping the heart of industry beating. Out of tradition, with modern technology: Testo offers you precise measurement technology for various applications.
Research and development
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Project planning
Production & Quality Assurance
Cleanroom & building climate
Maintenance
Storage & transport
For many applications in industry, Testo offers a special solution: For guaranteeing system availability, improving production security, or when you continuously monitor temperature and humidity, for example.
Raw materials, energy and complex system technology are
Our practice-oriented measurement solutions have their
the main components of highly organized production. In-
roots here. Your strength lies in the diversity of the techno-
dustry spends billions annually on these. And for that rea-
logical methods.
son, invests large sums in more efficient processes which save raw materials and energy, keep machines and systems
Testo instruments measure, analyze and document parame-
running, and improve process security, and thus also prod-
ters such as temperature, humidity, air flow velocity, pres-
uct quality. Innovative measurement technology from Testo
sure, pH value, CO2 concentration and many more reliably,
supports production processes in every phase, from devel-
safely and accurately. All Testo measuring instruments are
opment to the finished product.
provided with ISO or DAkkS calibration certificates. And in courses, seminars and trainings, Testo transfers up-to-date,
With the expertise of a global player, we meet you as equal
practice-oriented know-how on measurement technology
partners. Because we offer professional products and serv-
and your applications.
ices on site worldwide. But also because we have the same background: The origins of measurement technology are found in the tradition of fine mechanics in Germany.
More service, more security: With our subsidiary Testo Industrial Services (TIS), we offer you specialized, certified services for quality assurance. TIS has a worldwide
Testo offers: • Measurement solutions for different applications in industry
unique combination of DAkkS-accredited laboratories for 112 measurement procedures at various sites. Thanks to the high level of quality, they
• Professional measurement technology with highest accuracy
always fulfil the required norms and legislation.
• Service guarantee and efficient support
Thanks to new measurement and calibration pro-
• Professional services, consultation, seminars, training
cedures, new media and individual services, TIS increases the availability of your test and measurement equipment. 3
Research and development
In many applications in research and development, the measurement of temperature and temperature curves is essential. Because unfavourable temperature developments, e. g. on electronic components, can reduce the quality of the product. The use of a thermal imager, which presents the infrared radiation of the measurement as an image, allows the reliable measurement of surface temperature, even on the smallest objects in the micrometre range. Thermal imagers thus already support the maintenance of the quality and specifications of the final product at the development stage.
Your Testo benefits in research and development: • Exact monitoring of the measurement parameters and ambient conditions • Measurement solutions for the verification of specifications • Reference measurement technology for product and process development • More accurate results thanks to precision
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In the name of progress. With Testo measuring instruments, you create standardized conditions for reliable results.
On the long path from the idea to the product, the risk of inconclusive test series must be minimized in the interests of economic viability. However, it is possible to guarantee constant parameters as a prerequisite for successful research and development. Precise Testo measurement technology supports you reliably when you are recreating corrosive environmental influences in a laboratory, simulating loads on an engine test bench or testing integrated circuits in a cleanroom. The optimization of the heat flow in assemblies and compo-
Thermal imager
nents is a central topic in product development. With the
testo 890
thermal imager testo 890, you not only measure surface temperature, you also record thermal processes exactly in real time. The data of the thermographic video recording can be stopped and analyzed at any point: at any moment, all temperature measurement points per pixel are available.
Controlled ambient conditions such as constant temperature and humidity values are a basic prerequisite for successful research in laboratories. testo SaverisTM (Fig. centre) takes over the central monitoring and documentation of ambient conditions or measurement series, in stationary as well as in transport applications.
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Project planning
Designed, optimized, built for the sake of simplification. With Testo measurement technology, you develop innovative and energy-saving solutions for all areas of industry.
For the purposes of lowering costs in production and in the final product, industry is reliant on resource-efficient processes, on machines whose mechanical, electric or pneumatic drives consume as little energy as possible. The expression used is “green automation” – the technical production prerequsite for “green” consumer products. This includes grippers made of lightweight materials or pneumatic systems with low compressed air consumption, robots which use less electricity, gearbox units with minimized friction, abrasion-proof cable carriers which work with rolling resistance rather than slide friction, efficient drive technology as well as intelligent control and ventilation systems.
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You are familiar with industrial processes. As a manager or employee in an engineering office or consulting company, you are an expert for the project planning, installation, commissioning, maintenance and servicing of all kinds of systems. As a planner and consultant, you show your customers what can be improved regarding process efficiency and costs. The basis of every industrial process – and therefore also of the project planning – is the exact recording of measurement values. This can be achieved only with high-performance measurement technology. Testo supports you in all measurement tasks, with precise and ro-
Humidity/temperature
bust instruments which always fulfil the required norms and
transmitter
guidelines, and are also able to cope with dirt and challeng-
testo 6621
ing process conditions. Convince yourself of the diversity of our measurement solutions: From stationary transmitters via special solutions such as cleanroom-compliant pressure measuring instruments for the exact diagnosis and detection of critical conditions, up to monitoring systems for the recording and documentation of measurement data, we offer you every-
Your Testo advantages in the project planning of
thing you need for efficient and successful work in your
machines and systems:
field. For example the transmitter testo 6621 with a patented humidity sensor: It fulfils the high requirements placed on accuracy, reliability and safety in project planning.
• Flexible solutions for various measurement tasks • Diverse interfaces for the integration of measurement data • High application competence
Temperature is one of the most important process parameters in industry. The necessary know-how for this is provided by our sensor specialist Testo Sensor GmbH. They develop and produce temperature probes – individually tailored to your areas of application: from a custom-made one-off production to a large series.
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Production & Quality Assurance
Measured by the product. In the end, only quality counts. With Testo measurement technology, you achieve this safely and efficiently.
For media such as electricity, water or even gases, complete transparency exists in every industrial company. Compressed air, on the other hand, is generated internally and distributed without knowing how much is consumed in total and in individual areas. Without this knowledge, however, there is no motivation to repair leaks or to aim for more economical consumption. An expensive error. Independent research has shown that up to 40 % of compressed air produced is wasted. In an average industrial company, this waste adds up to over 100,000 Euros per year. 8
The compressed air counter testo 6441 serves to record, monitor, control and document the compressed air consumption, thus ensuring transparency. This increases the motivation of those responsible for the process to undertake cost reduction measures and to save energy.
You manufacture goods with a consistently high standard of
You are already well familiar with our precise portable meas-
technology, and invest in the most modern equipment.
uring instruments, designed for fast use on site, and your
Solid background knowledge and years of experience are
daily practical testing would often be unthinkable without
the basis for your always being able to safely reproduce the
them. However, Testo is also a specialist for innovative and
results. You are reliant on permanent system availability and
convenient measurement technology which is used in con-
process security. One of the most important prerequisites
tinuous process control and quality assurance. The monitor-
for this is the monitoring of all parameters which influence
ing system testo Saveris TM automates the monitoring and
quality, such as temperature and humidity, but also flow
documentation of temperature data. SaverisTM collects all
velocity, pressure or gas concentration. Testo offers you
necessary data, forwards them wirelessly or via Ethernet
absolutely reliable measurement systems with which you
and alarms you when upper or lower limit values are ex-
can consistently monitor and regulate the production cli-
ceeded – in real time by SMS or e-mail.
mate and the optimum adjustment of your systems. You increase product quality and reduce energy consumption.
Your Testo advantages in production and quality assurance: • Mobile measurement technology for fast testing on site • Stationary measurement technology for process control and quality assurance • Data monitoring for continuous testing
Measurement data monitoring system testo SaverisTM 9
Cleanroom & building climate
Precision not only in cleanrooms. Measurement solutions from Testo make reliable climate control easier for you.
Sensitive products, the staff who produce them and the in-
The highly sensitive world of cleanrooms requires extraordi-
struments used for the purpose, are dependent on good cli-
narily precise measurement technology. Only the right hu-
matic conditions during the critical phase of the production
midity and temperature as well as exactly determined
process. Reliable monitoring of temperatures, fresh air sup-
pressures guarantee absolute safety from contamination
ply and humidity values in production halls, warehouses and
with the smallest possible particles or microoorganisms.
office buildings is therefore crucial to industry. Taking the
The differential pressure transmitter testo 6381 was devel-
already energy-intensive production into account, this must
oped specially for monitoring differential pressure from 10
be carried out particularly efficiently. Technology from Testo
Pa to 1000 hPa. In order to keep the conditions constant,
makes it easier for you to reliably fulfil and prove your obliga-
the testo 6381 additionally calculates the parameters vol-
tion to excercise care.
ume flow and flow velocity. The automatic zero point adjustment as well as the integrated self-monitoring and
The testo 480 is the professional climate measuring instru-
early warning function guarantee a high level of measure-
ment for the monitoring of temperature and relative humidity
ment accuracy and system availability.
in work and storerooms. It records, stores, prints and evaluates all required values continuously.
Your Testo advantages in cleanrooms and building climate: • Reliable testing of all factors relevant to the ambient conditions • Avoidance of quality loss due to ambient conditions • Creation of optimum ambient conditions • Ensurance of staff well-being
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In cleanroom technology, the maintenance of positive pressure prevents the entry of contaminated air. In order to keep the cleanroom conditions constant, the transmitter testo 6381 additionally calculates the parameters volume flow and flow velocity from the measured differential pressure. Thanks to optional measurement probes, the simultaneous recording of humidity and temperature in one instrument is possible.
Cleanrooms are classified in ISO classes from 1 to 9 based on particle measurements, ISO 1 being the cleanest level. The “cleanest cleanroom in the world�, which is operated by the Fraunhofer IPA in Stuttgart, exceeds the ISO Class 1 by a factor of ten: Only one single particle, with a size of 100 nanometres (0.1 micrometres) is allowed to occur
Climate measuring
in one cubic metre of air. In the semi-conductor
instrument
industry, one particle with a diameter of 0.1 mi-
testo 480
crometres can destroy a chip. And in the automotive industry, a 100-micrometre particle can disable an injection jet. 11
Maintenance
Improve life cycle performance. With Testo measurement technology, you ensure system availability, and minimize operating costs.
The acquisistion of energy-efficient technologies is often more expensive than that of standard technologies, and they frequently only pay for themselves through lower energy costs in use. In order to adequately evaluate this economically, the total life cycle costs must be included in the calculation, in addition to the initial investment. For this reason, “Total Cost of Ownership� is increasingly the basis of purchase decisions for machines. Industry, in particular the large automotive manufacturers and the electrical industry, demands from machine suppliers guaranteed statements on the maintenance costs and the system availablility to be expected.
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Complex production plants are necessary to keep industrial production running. Their acquisition is expensive, however the operative costs amount to many times the investment sum. Savings represent a great competitive potential for the operator, and for this reason, the focus today is on the costs over the entire life cycle. Downtimes have an especially negative influence on this calculation, not to mention production losses. This is why the electrical, air conditioning, media and mechanical supply must be preventively maintained. Thermal imager Testo measurement technology for industrial thermography
testo 885
simplifies the monitoring of critical areas which threaten to disable operation. With a temperature resolution of < 30 mK, the thermal imager testo 885 makes even the smallest difference visible, its 30° lens records the heat distribution in large image sections. You thus prevent malfunctions and fire risks, and never have to wonder whether, behind the deceptive calm, the system might not just be going out of
Your Testo advantages in the servicing of
control.
machines and systems:
With Testo SiteRecognition technology, you moreover save
• Early recognition of possible problems
time and effort in periodic inspections. The recognition,
• Avoidance of malfunctions and downtimes
storage and administration of the thermal images after each
• Cost efficiency thanks to smooth operation
measurement tour is carried out by the thermal imager fully automatically.
For the daily inspection and servicing of your production plants, we offer you a comprehensive range of measuring instruments for almost any application – e. g. the climate measuring instrument testo 480 for all measurement tasks in the air conditioning and ventilation field.
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Storage & transport
Many raw materials, intermediate products and end products in various fields are hygroscopic: they bond with humidity in the ambient air . Fine granular substances such as dry chemicals, powders, granulates, effervescent tablets or pig-
Your Testo advantages in transport and storage: â&#x20AC;˘ Measurement solutions for a completely self-sufficient 24-hour documentation
ments, which are used in the manufacture of medicaments, foods or paints, tend towards adhesion and agglutination. Corrosion due to incorrect humidity values in storage and transport is a threat to electronic components. Humidity can thus make products unusable for further processing or sale. 14
â&#x20AC;˘ Automatic warning when upper or lower limit values are exceeded â&#x20AC;˘ Uninterrupted documentation of proof in case of complaints
For safe turnover of goods in industry. Testo measurement solutions simplify the uninterrupted monitoring and documentation of climate data.
24 hours a day, 7 days a week. High availablility is the reality in industrial manufacturung â&#x20AC;&#x201C; and in logistics. Raw materials, intermediate products and end products must circulate freely, and be at the right place at the right time. A jam threatens the entire supply chain. These are always high-value, and often extremely sensitive products, whose absolute quality you guarantee. Strict customer specifications define ambient conditions, the compliance with which must be constantly monitored, and documented without interruption â&#x20AC;&#x201C; in order, in case of damage, to be able to provide legal proof. Testo measurement technology makes this highly responsible work easier for you. The most important thing in storerooms, containers or walkin refrigerators are exact temperatures and humidity values. The instruments of the data logger series testo 176 are especially well suited to applications in demanding surround-
Logger series
ings. They allow the parallel measurement of temperature
testo 176
and humidity at several measurement sites. Robust metal housings which protect from mechanical influences ensure reliable measurement results.
The testo Saveris probes (fig. centre) transfer their measurement data wirelessly or by Ethernet to the testo Saveris base station. When deviations from defined limit values occur, the system triggers optical or audible alarms, by SMS or e-mail.
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Product overview
Quality is measurable. Here is a short extract from the Testo measuring world for industry.
Thermal imager testo 890
Humidity/temperature transmitter testo 6621
Compressed air meter testo 6441
Thanks to the 640 x 480-pixel detector, the thermal imager testo 890 fulfils the highest demands. In combination with the SuperResolution technology, thermal images in megapixel quality can be recorded. Thanks to the fully radiometric video measurement, thermal processes can be recorded in real time.
The testo 6621 stands out due to its patented humidity sensor which guarantees highest accuracy. Via the external interface, the P2A software can be used to adjust, analyze and parameterize the sensors and the analog outputs.
The compressed air counter testo 6441 is designed for the recording, monitoring, checking and documentation of compressed air consumption, and thus not only for the identification of leakages in compressed air systems and the allocation of costs by consumption, but also for the implementation of peak load management.
°C
°C
Research and development
Data loggers testo 175-H1 The data logger testo 175 H1 is used for the professional long-term monitoring of temperature and humidity in work and storerooms. It has a USB and an SD card interface, making readout of the data fast and easy.
°C
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%RH
%RH
Nl
Project planning
For the important process parameter temperature, Testo offers tailor-made temperature probes for various areas of application.
hPa
bar
mbar
L/h
Production & Quality Assurance
Measurement data monitoring system testo SaverisTM
Temperature probes
°C
Nm3/h
L/h
The monitoring system testo SaverisTM provides uninterupted and fully automated monitoring and documentation of ambient data in storage and during transport. It records all necessary data centrally, forwards them wirelessly or via Ethernet and alarms you when limit values are exceeded – in real time by SMS or e-mail.
°C
%RH
Climate measuring instrument testo 480
Thermal imager testo 885
Logger series testo 176
The climate measuring instrument testo 480 provides support in all applications in the air conditioing and ventilation field. In addition to duct flow and grid measurements, the testo 480 records all measurement parameters relevant for energy consumption and human comfort.
The thermal imager testo 885 in new camcorder design, offers many innovative features and ideal ergonomics, with a rotatable handle and a rotatable, fold-out display. The 320 x 240-pixel detector, combined with the outstanding NETD < 30 mK, ensures sharp-focus thermal images and more safety in maintenance and quality assurance.
The loggers of the series testo 176 allow the parallel measurement of temperature and humidity at several measurement sites. Robust metal housings ensure reliable measurement results, USB and SD card interfaces make the readout of the data fast and easy.
°C
%RH
hPa
CO 2
Lux
m 3 /h
m/s °C
Cleanroom & building climate
°C
%RH mbar
td
g/m 3
Maintenance
hPa
Storage & transport
Differential pressure transmitters with high accuracy and long-term stability
Flue gas analyzer testo 350
Infrared thermometer testo 830-T4
testo 6381
With the portable flue gas analyzer testo 350, the optimization and operational measurement of industrial burners, stationary industrial engines or flue gas scrubbers, as well as the checking and monitoring of officially prescribed emission limits, can be carried out in flue gas analysis.
The testo 830-T4 is an infrared thermometer for non-contact temperature measurement. Even small, difficult-to-access or dangerous measurement objects can be measured without any problems from a safe distance.
In order to keep cleanroom conditions constant, the transmitter testo 6381 calculates the parameters volume flow and flow velocity from the differential pressure measured with an accuracy of ± 0.8 % of the measuring range final value.
hPa
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m/s
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CO l o w
NO
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NO l o w
SO 2
H2S
CxHy
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More products at www.testo.com
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We are Testo
The essence of precision. Made in Germany – on the job for you worldwide.
The requirements for practical measurement solutions are becoming increasingly more complex and customized. At Testo we have made it our business to recognize these customer requirements in industry and trade, and to translate them permanently into new technologies. We carry out our own intensive research, and for decades have been at the cutting edge
Certified reliability
of the market. Real innovations in sensor systems as well as
Quality assurance allows no leeway. Testo Industrial Services
advances made in microelectronics, measurement data stor-
offers certified calibration according to all valid guidelines,
age or communication with other media such as a PCs and
as well as the qualification and validation of portable and sta-
portable terminals benefit all Testo customers.
tionary measurement technology. The calibrations take place in Testo’s own accredited high-tech laboratories at
Competent service Testo offers professional and reliable consultation for all questions pertaining to measuring technology. We provide users quick assistance also after the purchase is made – worldwide. Research and development Testo invests roughly 10 percent of turnover in Research and Development annually. Staff from many different disciplines such as physics, chemistry, biology, electrotechnology and process technology conduct applied research in sensor and measurement technology. Testo maintains international cooperation with universities and research institutes, and is represented in a number of committees which are concerned with innovative measurement technology for various fields.
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our facility, or directly on site at the customer’s business.
Worldwide presence Climate protection, energy efficiency, legislation and guidelines play a global role, and Testo always provides you with expert support. For us, what counts is being close to the customer and supporting him on site. We achieve this with 31 subsidiaries worldwide and over 80 distribution partners. Testo is represented all over the world with more than 2300 employees.
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www.testo.com
0981 1064/msp/Q/05.2012
Subject to change without notice.
Our customers worldwide rely on Testoâ&#x20AC;&#x2122;s 50 years of experience and quality.