The Expediter Trailer Parts Catalog | Section C | Brake Assemblies

Page 1

BRAKE ASSEMBLIES

BRAKE ASSEMBLIES C28 Mounting Brackets

C8-9

Service Parts For “Dexter” Electric Brakes

C30

C29 5,200 - 6,000 lbs 12” (Hub Over Style)

C10

12” x 2” Dexter “MHU” Brake Parts

C30

C29 5,200 - 6,000 lbs 12” (Integral)

C10

8K QRG Rockwell Electric Brakes

C30

C29 5,200 - 6,000 lbs Disc Brake Accessories

C10

10K QRG Rockwell Electric Brakes

C30

C29 Mounting Brackets - Fits Both Hub Over and Integral

C11

Electric Trailer Brakes - by Trailer Pro

C31

C30 Kodiak “225” Caliper

C12

Heavy Duty Electric Trailer Brakes

C31

C30 3,500 lbs & 6,000 lbs, 5 and 6 lug

C13

Electric Trailer Brakes - by AL-KO/Hayes

C32

C31 7,000 lbs 13” (Hub Over Style)

C14

Service Parts For “AL-KO/Hayes” Electric Brakes

C32

C31 7,000 lbs 13” (Integral)

C15

Service Parts For “AL-KO/Hayes” Electric Brakes (Continued)

C32

C31 7,000 lbs Disc Brake Accessories

C16

Hydraulic Trailer Brakes

C32

C31 Mounting Brackets - Fits Both Hub Over and Integral

C17

Hydraulic Trailer Brakes (Continued)

C33

C32 7,000 lbs 13” (Hub Over Style)

C18-19 Service Parts For “Dexter” Hydraulic Brakes

C33

C32 7,000 lbs 13” (Integral)

C20-21 Service Parts For “Titan/Dico” Hydraulic Brakes

C33

C32 7,000 lbs Disc Brake Accessories

C23

Service Parts For “AL-KO/Hayes” Hydraulic Brakes

C33

C32 Mounting Brackets

C24

“Titan” Disc Brakes

C33

C33 8,000 lbs (Hub Over Style)

C25

“G4” to “G5” Caliper Conversion Kits

C34

C33 8,000 lbs (Integral)

C25

“G5” Stainless Steel Disc Brakes

C25

Additional “G5” Replacement Parts

C25

“Tie-Down” 8” Disc Brakes

C25

Tie-Down 8” Replacement Parts

C25

Vented Brake Parts

C27

C26 Integral Style Vented Disc Brake Kits

C28

C27 “Kodiak” 8” Disc Brakes

C28

C27 8” 2000# & 3500# Replacement Parts

C28

C27 Kodiak “204” Replacement Parts

C29

C28 3,500 lbs 10” (Hub Over Style)

C29

C28 3,500 lbs 10” (Integral)

Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

561.863.2220 | 800.330.1800

Trailer Parts

C

Body Components

C29

Hitches & Towing Accessories

Electric Trailer Brakes

Couplers Jacks & Winches

C7

Tires & Wheels

C28 3,500 lbs Disc Brake Accessories

Suspensions & Fasteners

C29

Brake Assemblies

Information

Hubs & Axles

C3-6

Information

C

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C1


BRAKE ASSEMBLIES

BRAKE ASSEMBLIES (continued) 8,000 lbs Disc Brake Accessories

C41

Camshaft Repair Kit

C34

Mounting Brackets

C42

“AG” Brake Line Kits

C34

9,000 - 10,000 lbs Accessories

C42

Stainless Steel Brake Line Kits

C35

7,000 lbs & 8,000 lbs, 8 lug

C42-43 Service Parts for Hydraulic Line Kits (Single Axle)

C35

7,000 lbs & 8,000 lbs, 8 lug

C44

Brake Line Kits

C36

7,000 lbs & 8,000 lbs, 8 lug

C44

“AG” Brake Line Kits for Torsion Axles

C36

Hub & Rotor Assemblies

C45

D.O.T. Flex Hose Kits

C37

Hub Parts

C45

Parts For Axle Kits

C37

UFP Calipers

C46

“AG” Brake Lines (male/male)

C38

UFP Caliper Parts (old style)

C46

Stainless Steel Brake Lines (male/male)

C38

UFP Caliper Parts (new parts)

C46

Rubber Brake Lines (male/male)

C39

Service Parts For “Dexter” Disc Brakes

C46

Rubber Brake Lines w/ Stainless Braid

C40-41 Service Parts For “AL-KO/Hayes”

C47

Hydraulic Hose (male/female)

Hitches & Towing Accessories

C41

Shoe & Lining Assembly

C47

Additional Brake Line Parts

C41

Brake Block Kit

C48

C41

Camshaft Repair Kit

Reverse Lock Out Solenoid, Back Flow Style Brake Solenoid, Solenoid Adapter, Brake Flush Kit, Brake Flanges, Brake Mounting Hardware Kits

C41

Brake Block Kit

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

C34

Body Components

Hubs & Axles

Information

C

C2

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BRAKE ASSEMBLIES

Brake Action Tandem Trailers Tongue-Towed

Information

C

Hubs & Axles

The sketch below shows an exaggerated condition of the above explanation. It is our opinion that when brakes are installed on only two wheels, they should be mounted on the rear, rather than on the front of the tandem assembly, using an equalizer shackle mounting.

As wheel moves in reverse, shoes turn with drum until lining pressure is released. Hydraulic pressure is contained by the cylinder.

Body Components

As wheel revolves forward, outward movement of shoe lever engages brake shoe with drum providing full braking action.

Hitches & Towing Accessories

How it works

Couplers Jacks & Winches

Free Backing Brakes Allow you to back up with the Surge Braking System

Tires & Wheels

When the brakes are on the front wheels , the turning torque tilts the shackle to its upper limit, reducing the load on the front wheel and increasing the load on the rear wheel. This action causes the front wheel to skid more readily, reducing effective braking of the vehicle.

Suspensions & Fasteners

Tongue towed trailers require brakes on all 4 wheels of tandem axles for maximum braking. However, some trailer manufacturers mount brakes on only two wheels of a tandem. To determine whether the brakes should be mounted on the front or rear wheels of the tandem requires a study of the physical action on the torque exerted when the springs have an equalizing shackle between the front and rear axle.

Brake Assemblies

Correct Installation

Incorrect Installation

Trailer Parts Lights & Electrical Locks & Cargo Control Brake Actuating Systems

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Switches

NOTE: Free backing brakes are not effective in reverse

C3


Information Hubs & Axles Brake Assemblies Suspensions & Fasteners Tires & Wheels Couplers Jacks & Winches Hitches & Towing Accessories Body Components Trailer Parts Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

C4

C

BRAKE ASSEMBLIES

How to Select Electric Brakes & Brake Parts A Few Things To Keep In Mind: 1. To determine the right or left side brake assembly, position the brake with the magnet at the bottom. On electric brakes, the actuating arm will always curve from the pivot pin to the magnet, toward the left for left hand brakes and toward the right for right hand brakes. (See the illustration.) 2. When ordering your brake assembly or brake replacement part, always use both the part number and the reference number. Both are necessary to insure prompt and correct filling of your order. 3. Sometimes the easiest, most economical way to repair a brake is to replace the complete assembly. By removing wires and a few nuts and bolts, you have all new parts, saving time, trouble and expense. 4. Whether you choose to replace the entire brake assembly, only individual parts in need of repair, or need new brakes to build a trailer--We have what you need to do the job right! We are just a telephone call away. Selecting Electric Brake Parts

Retractor Spring

Determine the size of your brake • Measure the diameter of the mounted brake shoe. • Measure the width of the lining.

Actuation Arm

Hold Down Springs

Determine the manufacturer of your brake • Select the brake you have by looking at the key identification points shown in the drawing to the right. • Check the electric brake chart for your brake and the part you need. Further identification may be made by referring to the exploded drawings and magnet photos of each brake. Select the part you need • Though many parts are shown, we carry only the replacement parts numbered. The words“Parts Only” indicate that complete brake assemblies are not available.

Primary Shoe and Lining

Secondary Shoe and Lining Adjuster

Magnet

Adjuster Spring

Using The Electric Brake Chart • Find the picture that matches the assembly or the part you need. • The part and reference numbers are just below the picture of your assembly or part. Part and reference numbers are placed beside the photo of individual replacement parts. Use them to order what you need. • Double check your part against its listing in the pages which show the exploded drawings, assembly and magnet photographs. • Call or fax your order to us. Reasons Why Brake Hardware Should Be Replaced • Worn, weak return springs will cause the brake linings to drag against the drum and cause premature brake failure. • Hold-down springs will lose their tension and allow the brake shoes to wobble or ride up against the face of the brake drum, causing premature lining failure. • A frozen adjusting screw will not allow shoes to be adjusted properly. • Rubber dust plugs will crack with age and allow dirt to contaminate linings. (Not shown.) • A stretched self-adjusting cable prevents the self-adjusting lever from properly aligning the shoes. (Not shown or illustrated.)

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BRAKE ASSEMBLIES

Dexter uses a stamp on the back of the backing plate that identifies the size of the brake. Looking on the back side you will see a triangle. Around the triangle you will see Dexter and the size (i.e. 10” x 21⁄2” or 12” x 2”). Dexter uses 2 return springs on all late model brakes; some early 12-inch brakes used a single return spring.

Hayes

Hayes brake shoe webs have a tooth that hangs down at the top and use a single return spring. Early 12-inch brakes used a dual return spring. Hayes axle is owned by AL-KO. AL-KO backing plates have been seen on some of the new Hayes axles. It looks as if they are still using the Hayes name and are starting to use AL-KO parts.

Fayette

Fayette axles are obsolete. If you find a Fayette axle tag and the trailer is worth keeping you should consider changing the axles to Dexter. At that time it is recommended that the spring hangers and bushings also be replaced.

Tires & Wheels

Dexter

Suspensions & Fasteners

AL-KO levers are very flat. The brake shoes do not have anything unusual about them. AL-KO uses only one return spring at the top on both 10 and 12-inch units. With the drum off, you can tell what size the system is if the magnets have never been replaced. The 10-inch brake will have a magnet with light green wires and the 12-inch brake will have white wires.

Brake Assemblies

AL-KO

Hubs & Axles

Manufacturer Identification

Information

Electric Trailer Brake Part Identification

C

Brake Size Identification

Brake Drum / Shoe Size

Measuring is the same for all brands. Using a tape measure you can do a random measurement as to the diameter by measuring across the drum. If it is a 10-inch drum you will measure approximately 11 inches across for an outside measurement. The 12-inch brake will measure approximately 13 inches for an outside measurement. The drum would need to be removed to get the correct diameter and width.

Body Components

Magnet Identification (Magnets can be identified by the color of the wire used)

Dexter

10” x 11⁄2”

The magnet wires for the early model round magnets are white and the late model oval magnets are yellow.

Hayes

10” x 15⁄8”

The magnet wires for the early model round magnets are red and the late model oval magnets are green.

AL-KO

10” x 21⁄4”

It will have light green wires.

Hayes

10” x 21⁄4”

The early model round will have red wires and the late model will have oval green wires.

Dexter

10” x 21⁄4”

It uses green wires.

Fayette

10” x 21⁄4”

The round magnets will have white wires (obsolete).

AL-KO

12” x 2”

It will have white wires.

Hayes

12” x 2”

The early model round magnet will have red wires, the late model will be an oval magnet with white wires.

Dexter

12” x 2”

It will have white wires.

Dexter Centerline

12” x 2”

The 4.5K axles will have red orange wires, the 6/7K axles will have red wires (obsolete for both sizes).

Locks & Cargo Control

The magnets are round. Prior to April 1990 they had yellow wires, after 1990 the magnet has white wires. Replacement of magnets will need to be done in pairs and updated to the new magnet along with the lever. The early levers are weak and will bend and hang up as they wear.

Switches

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Brake Actuating Systems

TECHNICAL INFORMATIONS CURRENT AS OF THE PRINTING OF THIS CATALOG. CONTACT TECHNICAL SERVICE FOR PERIODIC UPDATES.

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Lights & Electrical

7” x 11⁄4”

Trailer Parts

Dexter

561.863.2220 | 800.330.1800

Hitches & Towing Accessories

Axles generally have an ID tag located on the axle crossbar that gives you the axle capacity. Check there first. This would give you a starting reference point.

Couplers Jacks & Winches

Axle Identification

C5


Information Hubs & Axles Brake Assemblies Suspensions & Fasteners Tires & Wheels Couplers Jacks & Winches Hitches & Towing Accessories Body Components Trailer Parts Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

C6

C

BRAKE ASSEMBLIES

Trailer Brake Troubleshooting

NO BRAKES • Check for defective circuit breaker. • Check for open or shorted circuit. • Check for properly wired system, including a good ground between towing vehicle and trailer, not through trailer hitch. • Check for defective controller or loose wiring at controller. • Check brake adjustment. • Check for defective resistor or loose wiring at resistor (hydraulic units only). • Check for defective or worn magnet(s). • Check for damaged or worn connector between towing vehicle and trailer. • Ensure correct controller is installed.

GRABBING OR LOCKING BRAKES (Continued) • Check that correct controller is installed. • Rust on armature plate or brake drum. • Check for loose or worn wheel bearings. • Improper controller installed position. • Check for improper gain setting. • Check for improper boost setting. DRAGGING BRAKES • Check brake adjustment. • Check for defective controller. • Check for improperly installed flange. • Check for corroded brake assembly. • Check for weak or broken brake shoe return spring. • Check for worn or damaged lever arm between magnet and brake shoe. • Improper controller installed position.

INTERMITTENT OR SURGING BRAKES • Check for defective circuit breaker. • Check for out-of-round brake drums. • Check for properly wired system, including a good ground between towing vehicle and trailer, not through trailer hitch. • Check for defective magnets or magnet wiring. • Check for loose or worn wheel bearings. INEFFECTIVE OR WEAK BRAKES • Insure trailer is not overloaded. • Check for loose or corroded connections. • Check for properly wired system, including a good ground between towing vehicle and trailer, not through trailer hitch. • Check for shorted circuit. • Check for proper variable resistor resistance (external resistor controller) to trailer (for hydraulic units only). • Worn or defective magnet. • Check brake adjustment.Check for bent backing plate flange. • Check for contaminated brake linings. • Check brake system wiring to ensure proper gauge wiring is used. • Ensure wiring is not connected through the stop light circuit. • Check for worn, damaged or improper brake linings. • Check for weak or broken brake shoe return spring. • Check for defective or worn brake drums. • Check for loose axle. • Check that correct controller is installed. • Improper controller installed or settings (level or gain). GRABBING OR LOCKING BRAKES • Check for improperly installed flanges. • Check for contaminated brake linings (grease on linings). • Check for weak or broken brake shoe return spring. • Check for out-of-round brake drums. • Ensure variable resistor is installed (if necessary) (hydraulic units only). • Check for variable resistor for proper resistance (hydraulic units only).

NOISY BRAKES • Check brake adjustment. • Check for worn brake shoes. • Check for contaminated brake linings. • Check for weak or broken shoe return springs. • Check for bent backing plate. • Check for improperly installed flange. • Check wheel bearing adjustment. • Check for worn or damaged wheel bearings. • Check for worn or damaged magnets. BRAKES LOCKED, BRAKE PEDAL NOT DEPRESSED • Check stoplight switch adjustment. • Check for short between stoplight switch circuit and power supply circuit. • If brakes are locked when 4-way flashers are operated, check for Pulse Preventer installed in circuit. • Check breakaway switch (pulled). UNEVEN TIRE WEAR Possibly due to: A bent or misaligned axle, Improper tire inflation. On tandem axle trailers, check voltage at front axle and rear axle with brakes applied. At times, the front axle will “lift” allowing front wheel to lock and slide. Correction can be made installing magnets with even resistance. INOPERATIVE BREAKAWAY SWITCH • Check for dead or weak 12-volt battery, on trailer. • Check all wiring and connections. • Check breakaway switch. • If only one brake is operating, check other magnets.

* Trailer Brake Adjustment Brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have “seated” and at 3000 mile intervals, or as use and performance requires. The brakes should be adjusted in the following manner:

3. With a screwdriver or standard adjusting tool, rotate the starwheel of the adjuster assembly to expand the brake shoes. Adjust the brake shoes out until the pressure of the linings against the drum makes the wheel very difficult to turn.

1. Jack up trailer and secure on adequate capacity jack stands. Follow trailer manufacturers recommendations for lifting and supporting the unit. Check that the wheel and drum rotate freely.

Note: With drop spindle axles, a modified adjusting tool with around an 80 degree angle should be used.

WARNING: Do not lift or support trailer on any part of the axle or the suspension system. 2. Remove the adjusting hole cover from the adjusting slot on the bottom of the brake backing plate.

561.863.2220 | 800.330.1800

WARNING: Never crawl under your trailer unless it is resting on properly placed jack stands. Follow the trailer manufacturers recommendations for lifting and supporting the unit. Do not lift or place supports on any part of the suspension system.

4. Rotate the starwheel in the opposite direction until the wheel turns freely with a slight lining drag. 5. Replace the adjusting hole cover and lower the wheel to the ground. 6. Repeat the above procedure on all brakes.

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* Trailer Brake Adjustment procedures courtesy Dexter Axle

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BRAKE ASSEMBLIES (Left Driver Side and Right Passenger Side Clusters are sold separately Brake Mounting Hardware NOT Included. See Page C48) 123105

123438

7” x 11⁄4”

10” x 21⁄4”

12” x 2”

121⁄4” x 4”

Brake Assemblies

123026

Hubs & Axles

123047

Information

Electric Trailer Brakes

C

3,500 lbs

10” x 2¼”

4,400 lbs

10” x 2¼” Nev-R-Adjust

4,400 lbs

12” x 2”

5,200 - 6,000 lbs

12” x 2”

5,200 - 6,000 lbs

12” x 2” w/parking feature

5,200 - 6,000 lbs

12” x 2”

7,000 lbs

12” x 2” Nev-R-Adjust

7,000 lbs

12¼” x 2½”

7,200 lbs

12¼” x 33⁄8”

8,000 - 9,000 lbs

12¼” x 33⁄8”

9,000 - 10,000 lbs

12¼” x 4”

10,000 lbs HD

12¼” x 5”

12,000 lbs

12¼” x 5”

15,000 lbs

RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy.

4 Bolt Mounting 7⁄16”

Green

4 Bolt Mounting 7⁄16”

Black

4 Bolt Mounting 7⁄16” 27⁄8” x 31⁄4” Bolt Pattern

White

4 Bolt Mounting 7⁄16” 27⁄8” x 31⁄4” Bolt Pattern

White

5 Bolt Mounting 3⁄8”

White

4 & 5 Bolt Mounting 3⁄8”

White

5 Bolt Mounting 3⁄8”

Black

5 Bolt Mounting 3⁄8”

Red

5 Bolt Mounting 3⁄8”

Red/Black (Red before June 2017)

4 Bolt Mounting 1⁄2”

White

4 Bolt Mounting 1⁄2”

Red/Black (White before June 2017)

7 Bolt Mounting 7⁄16”

Red/Black (Yellow before June 2017)

7 Bolt Mounting 7⁄16”

Red/Black (Yellow before June 2017)

7 Bolt Mounting 7⁄16”

Red/Black (Black before June 2017)

7 Bolt Mounting 7⁄16”

Red/Black (Blue before June 2017)

NOTE: The parts breakdown for these clusters and other clusters and parts are listed on the following page. * with parking feature ** Nev-R-Adjust

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Switches

10” x 21⁄4” w/parking feature

Green

Brake Actuating Systems

3,500 lbs

4 Bolt Mounting 7⁄16”

Locks & Cargo Control

10” x 21⁄4” Nev-R-Adjust

White

Lights & Electrical

3,500 lbs

4 Bolt Mounting 7⁄16”

Trailer Parts

10” x 2¼”

LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy. RH Brake Assy. LH Brake Assy.

Magnet Wire Color

Body Components

2,000 lbs

Mounting

Hitches & Towing Accessories

7” x 1¼”

Application

Couplers Jacks & Winches

Axle Capacity

Tires & Wheels

123047 123048 123026 123027 ** 123468 ** 123469 * 123086 * 123087 123462 123463 ** 123478 ** 123479 123105 123106 123105-09 123106-09 * 123112 * 123113 123180 123181 ** 123464 ** 123465 123428 123429 123434 123435 123450 123451 123438 123439 123442 123443 123446 123447

Brake Shoe Size

Suspensions & Fasteners

Part #

C7


Information

C

BRAKE ASSEMBLIES (Right Hand Brake Shown)

Hubs & Axles

2

1

Brake Assemblies

15 14

8

16

10

8a

9 12

3

13

Suspensions & Fasteners

5 8b

Tires & Wheels

4

1

4

Couplers Jacks & Winches

123027

6

7

Hitches & Towing Accessories Body Components

2

Retractor Spring

LH RH LH/RH LH RH LH/RH

2,000# 7” x 1¼” 123047 123048 171045 147114-1 147115-1 146024

3,000# 10” x 1½” 123472 123473 171046 147019-05 147020-05 146009

3,500# 10” x 2¼” 123026 123027 171047 147019 147020 146009

5,200-6,000# 12” x 2” 123105 123106 171127 147107 147108 146009

4

Hold-Down Springs (2)

LH/RH

146023

146006

146077

146077

146077

5

Hold-Down Pin (2)

LH/RH

-

149009

4795

149011

149011

6

Adjusting Screw

LH/RH

143021

4761

4761

4761

4761

7

Adj. Screw Spring

LH/RH

146022

146018

146018

146018

146018

8

Magnet before 09/01/1988

LH/RH

-

171057

-

-

-

8

Magnet Kit

LH/RH

171057

171104

171104

171105

171378

8a

Magnet Spring

LH/RH

-

146080

146080

146080

146080

8b

Magnet Clip

LH/RH

146121

127009

127009

127009

127009

9

Arm Clip

LH/RH

127005

127005

127005

127005

127005

10

Anchor Post Clip

LH/RH

146030

105067

105067

105067

105067

12

Lock Washer

LH/RH

4141

4141

4141

4145

4145

13

Nut

LH/RH

4142

4142

4142

4144

4144

14

Hex Bolt

LH/RH

-

-

-

4143

4143

15

Press-in Stud

LH/RH

107041

107041

107041

107112

107112

16

Adjusting Hole Cover

LH/RH

146007

146007

146007

146007

146007

17

Centering Spring (2)

LH/RH

146114

-

-

-

-

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

#

4 Bolt Cast Backing Plate 7,000# 12” x 2” 123180 123181 171127 147107 147108 146009

Trailer Parts

Service Parts For “Dexter” Electric Brakes

C8

Description

-

Cluster

1

Brake Shoes Actuation Lever

3

Side

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BRAKE ASSEMBLIES

Service Parts For “Dexter” Electric Brakes (Continued)

1

Stamped Backing Plate (Left Hand Reverse Self-Adjusting Shown) 7

10 1

15 14

21

8

10 17

16

9a 13

10

6

8 9a 1 21

9b

15

6

12

Description

Side

8 & 9K Old Style

9 & 10K GD

10,000#-HD

15,000#-HD

Switches

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Brake Actuating Systems

12¼” x 5” 123446 123447 171053 171054 171503 171502 146071 146083 147123-36 147123-35 127039 171455-01 171455-02 171378 146117 127050 146136 171020 171462 171019-1 171019-2 171464 171463 146073 146074 146072 146137 148009 148010 148019 148020 136115-23 107116 146132 146133 4142 4141 146119

Locks & Cargo Control

12¼” x 5” 123442 123443 171053 171054 171503 171502 146071 146083 147123-36 147123-35 127039 171455-01 171455-02 171378 146117 127050 146136 171020 171462 171019-1 171019-2 171464 171463 146073 146074 146072 146137 148009 148010 148019 148020 136115-23 107116 146132 146133 4142 4141 146119

Lights & Electrical

561.863.2250 | 888.330.1888

12,000#-HD

Trailer Parts

12¼” x 4” 123438 123439 171051 171052 171501 171500 146071 146083 147123-38 147123-37 127039 171455-01 171455-02 171378 146117 127050 146136 171020 171462 171019-1 171019-2 171464 171463 146073 146074 146072 146137 148009 148010 148019 148020 136115-23 107116 146132 146133 4142 4141 146119

Body Components

12¼” x 33⁄8” 123450 123451 171049 171050 171499 171498 146071 146083 147123-38 147123-37 127039 171455-01 171455-02 171378 146117 127050 146136 171020 171462 171019-1 171019-2 171464 171463 146073 146074 146072 146137 148009 148010 148019 148020 136115-21 107116 146132 146133 4142 4141 146119

Hitches & Towing Accessories

561.863.2220 | 800.330.1800

14

Couplers Jacks & Winches

LH - Cluster RH (Old Style Stamped LH 1 Brake Backing Plate) Shoes RH (New Style LH 1 Brake Shoes Cast Plate) RH 3 Return Spring Rear (K) LH/RH 4 Return Spring Front (G) LH/RH Magnet Arm LH 5 Oval Magnet RH 6 Wire Clip LH/RH Arm/Shoe LH 7 Retainer RH 9 Magnet Kit - Oval LH/RH 9a Magnet Spring LH/RH 9b Magnet Clip LH/RH 10 Centering Spring LH/RH 11 Adjuster Cable (Stamped) LH/RH 11 Adjuster Cable (Cast) LH/RH Adjuster Lever LH 12 (Stamped) RH Lever LH 12 Adjuster (Cast) RH Spring (Blue) LH 13 Lever Lever Spring (White) RH 14 Adjuster Spring (Stamped) LH/RH 14 Adjuster Spring (Cast) LH/RH Adjusting Screw LH 15 Assembly (Stamped) RH Screw LH 15 Adjusting Assembly (Cast) RH 16 Dust Shield LH/RH 17 Brake Mounting Bolt LH/RH 20 Adj. Clip (Thread End) LH/RH 21 Adj. Clip (Barrel End) LH/RH 26 Nut LH/RH 27 Lock Washers LH/RH 28 Return Spring LH/RH

7,200#

12¼” x 21⁄2” 12¼” x 33⁄8” 123428 123434 123429 123435 171049 171410 171050 171497 171499 171496 171498 146071 146083 147124-2 147123-38 147125-2 147123-37 127039 127039 171455-01 171455-01 171455-02 171455-02 171378 171378 146117 146117 127050 127050 146136 146136 171020 171462 171019-1 171019-2 171464 171463 146073 146074 146018 146072 146018 146137 148009 148010 148019 148017 148020 136118-20 136115-20 107251 107097 146132 146133 3909 3909 4119 4119 146119 146119

9b

Tires & Wheels

#

12

20

Suspensions & Fasteners

10

20

7 11

26 27

11

5

Brake Assemblies

5

26 27 17

1

28

1

16

Cast Backing Plate (Left Hand Forward Self-Adjusting Shown)

19

Hubs & Axles

3 4

19

Information

C

C9


BRAKE ASSEMBLIES

12” x 2” Dexter “MHU” Brake Parts

140123

140124

142070

146080

171032 147095

146030

146018

146082

140123

Primary Shoe & Lining

140124

Secondary Shoe & Lining

146003

Magnet Clip

142070

Magnet (black wire)

146080

Magnet Spring

171032

Hold Down Strap

147095

Actuating Lever

146030

Pal Nut

146082

Top Return Spring

146018

Adjusting Screw Spring

4761

Adjuster Screw Assembly

8K QRG Rockwell Electric Brakes

4761

(Fits QTP, QRG and RA brand axles)

Part #

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

4739-L

12” x 3½”

8,000 lbs

LH Brake Assembly

* 4 Bolt

Black

4739-R

12” x 3½”

8,000 lbs

RH Brake Assembly

* 4 Bolt

Black

10K QRG Rockwell Electric Brakes

4738-L

(Fits QTP, QRG and RA brand axles)

Lights & Electrical

Trailer Parts

Description

* 33⁄4” square bolt pattern.

Part #

Locks & Cargo Control Brake Actuating Systems Switches

C 10

Part #

146003

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

4738-3

4738-23

4738-99

561.863.2220 | 800.330.1800

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

4738-L

12¼” x 3½” 10,000 lbs

LH Brake Assembly

5 Bolt

Yellow

4738-R

12¼” x 3½” 10,000 lbs

RH Brake Assembly

5 Bolt

Yellow

4738-1

10K. Dust Shield

4738-2

10K. Left Hand Replacement Shoe Set

4738-3

10K. Right Hand Replacement Shoe Set

4738-23

10K. Replacement Magnet

4738-99

Spacer Plate to convert from old style “Warner” Brake to new style “QRG” Brake

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Electric Trailer Brakes - by Trailer Pro

Capacity

Application

Mounting

Magnet Wire Color

4718

10” x 2¼”

3,500 lbs

LH Brake Assembly

4 Bolt

Green

4719

10” x 2¼”

3,500 lbs

RH Brake Assembly

4 Bolt

Green

* 4742

10” x 2¼” Self Adjusting

3,500 lbs

LH Brake Assembly

4 Bolt

Green

* 4743

10” x 2¼” Self Adjusting

3,500 lbs

RH Brake Assembly

4 Bolt

Green

4731-2

Replacement Shoe Kit for 10” x 2¼”. Contains 4 shoes and hold downs for 2 brakes.

Couplers Jacks & Winches

Replacement Magnet Kit for 10” x 2¼”. Green Wires.

4742 Tires & Wheels

4726

4718

Suspensions & Fasteners

Brake Shoe Size

Brake Assemblies

Part #

Hubs & Axles

(Left and Right Brake Clusters are sold separately Brake Mounting Hardware NOT Included. See Page C48)

Information

C

Note: Replacement parts for Dexter 10” x 2¼” will fit Trailer Pro brakes * Self Adjusting Brakes.

4706

Hitches & Towing Accessories

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

4705

12” x 2”

5,200 to 7,000 lbs

LH Brake Assembly

5 Bolt

Black

4706

12” x 2”

5,200 to 7,000 lbs

RH Brake Assembly

5 Bolt

Black

* 4748

12” x 2” Self Adjusting

5,200 to 7,000 lbs

LH Brake Assembly

5 Bolt

Black

* 4749

12” x 2” Self Adjusting

5,200 to 7,000 lbs

RH Brake Assembly

5 Bolt

Black

Trailer Parts

Part #

4731-2

Body Components

4726

4705

4732-2

Replacement Shoe Kit for 12” x 2”. Contains 4 shoes and hold downs for 2 brakes.

Locks & Cargo Control

Replacement Magnet Kit for 12” x 2”. Black Wires.

Lights & Electrical

4728

4749

Brake Actuating Systems

Note: Replacement parts for Dexter 12” x 2” 5,200 - 7,000 lbs will fit Trailer Pro brakes. * Self Adjusting Brakes.

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

4732-2

order@expediter.com

Switches

4728

C 11


Information

C

BRAKE ASSEMBLIES

Heavy Duty Electric Trailer Brakes

These brakes will fit AxleTek, Axis, Dexter, and some Rockwell axles. Repair parts are the same as Dexter.

Couplers Jacks & Winches Hitches & Towing Accessories Body Components Trailer Parts

Capacity

Application

Mounting

Magnet Wire Color

123434-I

12¼” x 33⁄8”

8,000 9,000 lbs

LH Brake Assy.

4 Bolt

White

123435-I

12¼” x 33⁄8”

8,000 9,000 lbs

RH Brake Assy.

4 Bolt

White

Part #

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

123450-I

12¼” x 33⁄8”

9,000 10,000 lbs

LH Brake Assy.

7 Bolt

Yellow

123451-I

12¼” x 33⁄8”

9,000 10,000 lbs

RH Brake Assy.

7 Bolt

Yellow

Part #

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

123438-I

12¼” x 4”

10,000 lbs HD

LH Brake Assy.

7 Bolt

color

123439-I

12¼” x 4”

10,000 lbs HD

RH Brake Assy.

7 Bolt

color

Part #

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

123442-I

12¼” x 5”

12,000 lbs

LH Brake Assy.

7 Bolt

Black

123443-I

12¼” x 5”

12,000 lbs

RH Brake Assy.

7 Bolt

Black

Part #

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

123446-I

12¼” x 5”

15,000 lbs

LH Brake Assy.

7 Bolt

Blue

123447-I

12¼” x 5”

15,000 lbs

RH Brake Assy.

7 Bolt

Blue

123439-I

Lights & Electrical Locks & Cargo Control

Brake Shoe Size

123450-I

123442-I

Brake Actuating Systems Switches

C 12

Part #

123435-I

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

(Left and Right Brake Clusters are sold separately - Brake Mounting Hardware NOT Included. See Page C48)

123447-I

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Hubs & Axles

Electric Trailer Brakes - by AL-KO/Hayes

(Left and Right Brake Clusters are sold separately - Brake Mounting Hardware NOT Included. See Page C48)

Brake Assemblies

HAYES AXLE, INC.

QUALITY FOR LIFE

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

568999

10” x 21⁄4”

4,400 lbs

LH Brake Assy.

4 Bolt

Green

568998

10” x 21⁄4”

4,400 lbs

RH Brake Assy.

4 Bolt

Green

Suspensions & Fasteners

Part #

Capacity

Application

Mounting

Magnet Wire Color

4707

12” x 33⁄8”

8,000 lbs

LH Brake Assy.

4 Bolt

Red

4708

12” x 33⁄8”

8,000 lbs

RH Brake Assy.

4 Bolt

Red

Hitches & Towing Accessories

Brake Shoe Size

Couplers Jacks & Winches

Part #

4712

12¼” x 3½”

Mounting

Magnet Wire Color

9,000 - 12,000 lbs LH Brake Assy.

5 Bolt

Red

9,000 - 12,000 lbs RH Brake Assy.

5 Bolt

Red 4711

Lights & Electrical

12¼” x 3½”

Application

Trailer Parts

4711

Capacity

Body Components

4707

Brake Shoe Size

Tires & Wheels

568998

Part #

Information

C

Locks & Cargo Control

Brake Shoe Size

Capacity

Application

Mounting

Magnet Wire Color

4713

12¼” x 5”

16,000 lbs

LH Brake Assy.

5 Bolt

Red

4714

12¼” x 5”

16,000 lbs

RH Brake Assy.

5 Bolt

Red

Brake Actuating Systems

Part #

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

4713

C 13


Information

C

BRAKE ASSEMBLIES

HAYES AXLE, INC.

QUALITY FOR LIFE

Hubs & Axles

Service Parts For “AL-KO/Hayes” Electric Brakes

Brake Assemblies

Prior to 1987

11

3,500# 10 x 2¼"

8

Suspensions & Fasteners

6

3

10 12

1 Tires & Wheels

2

7 Plug Adj. Slot

11 Couplers Jacks & Winches

9

Hitches & Towing Accessories

11

5,200 - 7000# 12 x 2"

5

13

8

RH SHOWN

4

Prior to 1987

Body Components

8

11 6

10

Trailer Parts

3 1

7

Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

C 14

2

12

Plug Adj. Slot

9

#

Description

Side

8

5,200 - 7000# 3,500# 12” x 2” 10” x 2¼” 4795 4795

1 Hold-Down Pin 2 Hold-Down Springs

LH/RH LH/RH

4790

4790

3 Hold-Down Cup 4 Adj. Screw Spring

LH/RH

4907

4907

LH/RH

4779

5 Adj. Screw Assy. 6 Retractor Spring

LH/RH LH/RH

7 Brake Shoes Kit 8 Magnet Kit (After 1987)

LH/RH

4752

4751

LH/RH

171125

171125

5 13

#

RH SHOWN

4

Description

Side

3,500# 5,200 - 7000# 10” x 2¼” 12” x 2”

9 Magnet Spring

LH/RH

146080

146080

10 Strain Relief

LH/RH

H92715

H92715

4779

Arm 11 Actuating (After 1987)

LH/RH

4910 4911

4912 4913

4761

4761

4770

4772

Arm 11 Actuating (Prior To 1987)

LH/RH

4782 4783

4784 4785

12 Lever Arm Bushing

LH/RH

4780

4780

13 Magnet Clip

LH/RH

4781

4781

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

16K Axles

2

2a

1

Hubs & Axles

1

Information

8K Axles

C

2b

Brake Assemblies

RH SHOWN

9K -12K Axles 12

2

Suspensions & Fasteners

4712

1 14

6

15

3

8

4 5

16

13

10

18 6

17

7a

19 20

21 8

9

22 11 23

27

10 11 12 13 14 15 16 17

Lever Bias Adj. Screw Spring Brake Shoes Hold-Down Pin Auto Adj. Cable Cable Guide Retractor Spring Slipper Block

LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH

18 19 20

Actuating Arm Washer Clip

LH/RH LH/RH LH/RH

21

Adjusting Screw Assy.

LH/RH

22

LH/RH

23

Adjusting Socket Magnet Kit (Duro)

LH/RH

4736

4736

4736

27

Magnet Retainer

LH/RH

5614

5614

5614

561.863.2250 | 888.330.1888

order@expediter.com

Switches

LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH LH/RH

Brake Actuating Systems

Mounting Nut Dust Cover Cotter Pin Hold-Down Nut Hold-Down Washer Retaining Ring Strain Relief Adj. Pivot Pin Auto Adj. Lever

16,000#

Locks & Cargo Control

1 2 3 4 5 6 7 8 9

561.863.2220 | 800.330.1800

121⁄4” x 5” 4713 4714 3909 568229 568224 4942 4941 4922 H92715 4923 4920 4921 Discontinued 4777 4746 4940 4928 4930 4773 4797 H60313652 H60313651 5114 4926 4763 4762 4765

Lights & Electrical

LH/RH

Includes 7/7a/23/23a

9,000 - 12,000# 121⁄4” x 31⁄2” 4711 4712 3909 568229 568224 4942 4941 4922 H92715 4923 4920 4921 Discontinued 4777 4757 4940 4928 4930 4773 4797 4924 4925 5114 4926 4763 4762 4765

Trailer Parts

Cluster

Side

Body Components

-

8,000# 12” x 33⁄8” 4707 4708 3909 568289 568224 4942 4941 4922 H92715 4923 4920 4921 Discontinued 4777 4754 4940 4928 4930 4773 4797 4924 4925 5114 4926 4763 4762 4765

Description

Hitches & Towing Accessories

23a

#

Couplers Jacks & Winches

7

Tires & Wheels

8

C 15


BRAKE ASSEMBLIES

Hydraulic Trailer Brakes (Brake Mounting Hardware NOT Included. See Page C48)

123399

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

4808 Tires & Wheels

Part #

Brake Shoe Size

Capacity

7” x 1¾”

2,500 lbs

8½” x 2¼”

3,000 lbs

10” x 2¼”

3,500 lbs

10” x 2¼”

3,500 lbs

12” x 2”

5,200 lbs

12” x 2”

5,200 lbs

12” x 2”

7,000 lbs

123398

Couplers Jacks & Winches

123399

4810

4808

4810 4811

Lights & Electrical

RH Single Servo Brake Assy.

LH Free Backing, Dual Servo RH Free Backing, Dual Servo

LH Single Servo, Standard RH Single Servo, Standard

4 Bolt

4 Bolt

4 Bolt

* 4812 * 4813

4816 4816

4817

4818 4819

4818

123342 123343

LH Free Backing, Marine RH Free Backing, Marine

LH Single Servo, Standard RH Single Servo, Standard

LH Free Backing, Marine RH Free Backing, Marine

LH Free Backing RH Free Backing

4 Bolt

5 Bolt

5 Bolt

5 Bolt

Switches

Brake Actuating Systems

Locks & Cargo Control

LH Single Servo Brake Assy.

Mounting

4812

Trailer Parts

Body Components

Hitches & Towing Accessories

4809

Application

C 16

123342

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

12” x 2”

5.2k 5.2k

LH Uniservo RH Uniservo

5 Bolt

123336 123337

12” x 2”

7,000 lbs 7,000 lbs

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

5 Bolt

123342 123343

12” x 2”

7,000 lbs 7,000 lbs

LH Freebacking RH Freebacking

5 Bolt

123402 123403

12¼” x 33⁄8”

8,000 lbs and Old 9K

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

4 Bolt

123171 123172

12¼” x 33⁄8”

8,000 lbs and Old 9K

LH w/ Parking RH w/ Parking

4 Bolt

123410 123411

12¼” x 33⁄8”

9 & 10K-GD 9 & 10K-GD

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

7 Bolt

123404 123405

12¼” x 4”

10K-HD 10K-HD

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

7 Bolt

123402

123410

123404 12¼” x 5”

12K-HD 12K-HD

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

7 Bolt

123406 123407

12¼” x 5”

15K-HD 15K-HD

LH Dual Servo Brake Assy. RH Dual Servo Brake Assy.

7 Bolt

Trailer Parts

123408 123409

Locks & Cargo Control

QUALITY FOR LIFE

Brake Shoe Size

Capacity

Application

Mounting

4822

12” x 33⁄8”

8,000 lbs

Dual Servo Brake Assy.

4 Bolt

4826

12¼” x 3½”

9, 10 &12K

Dual Servo Brake Assy.

6 Bolt

Brake Actuating Systems

Part #

Lights & Electrical

123408

HAYES AXLE, INC.

Body Components

123324 123325

Hitches & Towing Accessories

Mounting

Couplers Jacks & Winches

Application

Tires & Wheels

Capacity

Suspensions & Fasteners

Brake Shoe Size

Brake Assemblies

Part #

Hubs & Axles

Hydraulic Trailer Brakes (Continued) (Brake Mounting Hardware NOT Included. See Page C48)

Information

C

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

4826

C 17


BRAKE ASSEMBLIES

Service Parts For “Dexter” Hydraulic Brakes

Brake Assemblies

Hubs & Axles

Information

C

2

3

7

12

5

10

Hitches & Towing Accessories Body Components Trailer Parts Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

6

11

1

6

Uni-Servo

7 11

C 18

4817

DuoServo

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

4

8

9

5,200# 12” x 2” 4816 4817

Duo-Servo 6,000# 12” x 2”

LH/RH

3,500# 10” x 2¼” 4810 4811

Wheel Cylinder Uni-Servo

LH/RH LH/

4882 4883

4882 4883

-

2

Wheel Cylinder Duo-Servo

RH

154062 154063

154062 154063

154062 154063

3

Push Rod

LH/RH

4845

4845

4845

4

Screw

LH/RH

5261

5261

5261

5

Anchor Post Washer

LH/RH

105113

105113

105113

6

Retractor Spring

LH/RH

146009

146101

146101

7

Brake Shoes Kit

LH/RH

171267 171267

171268 171268

171269 171270

8

Brake Adjuster

LH/RH

4761

4761

4761

9

Brake Adjuster Spring

LH/RH

4899

4949

4949

10

Plug

LH/RH

146007

146007

146007

11

Hold Down Spring

LH/RH

146077

146077

146077

12

Hold Down Pin

LH/RH

4795

4795

4795

#

Description

Side

-

Cluster

1

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

123336 123337

order@expediter.com


Service Parts For “Dexter” Hydraulic Brakes (continued)

Hubs & Axles

Free Backing

1

Information

C

BRAKE ASSEMBLIES

5

Brake Assemblies

6

8

7

9 10 13 16

2

3

Suspensions & Fasteners

4

11

Tires & Wheels

13a 12

15

14

Couplers Jacks & Winches

10 11

Hitches & Towing Accessories

123343

Body Components

Description

Side

10” x 2¼” 12” x 2” Free Backing Free Backing

#

10” x 2¼” Side Free Backing 12” x 2” Free Backing

Description

9 Travel Link

LH/RH

137069

137069

Hold Down Pin (2) LH/RH

5261

5261

10 Brake Shoe

LH/RH

171393 171393

171394 171395

Plug

LH/RH

4795

4795

11 Hold Down Spring (2) LH/RH

146077

146077

3

Wheel Cylinder Single Servo

LH/RH

146007

146007

4

Push Rod

LH/RH

4882 4883

5

Return Spring Primary Shoe

LH/RH

6

Washer

7

Shoes Lever

1 2

12 Lock Nut

LH/RH

-

-

4882 4883

Shoe Lever 13 Return Spring

LH/RH

146107-1

146107-1

4845

4845

13a Retractor Spring (2)

LH/RH

146009

146101

LH/RH

146108-1

146108-1

14 Brake Adjuster Spring LH/RH

146018

146102

LH/RH

105064

105064

15 Brake Adjuster

LH/RH

4761

4761

LH/RH

140240

140244

16 Screw

LH/RH

-

107210

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

Larger Dexter Brake Units Listed On Next Page »»

Brake Actuating Systems

8

LH/RH

Locks & Cargo Control

123342 123343

Cluster

Lights & Electrical

123344 123345

-

Trailer Parts

#

C 19


BRAKE ASSEMBLIES

Service Parts For “Dexter” Hydraulic Brakes 1 7

Hubs & Axles

Information

C

123407 9

Brake Assemblies

6

10

8

2 3

11

12

13

Suspensions & Fasteners

7 9 14

5 4

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

15

C 20

9

18

20

16

19

Description

#

17

Side

8,000# 12¼” x 33⁄8”

9 & 10K-GD 12¼” x 33⁄8”

10,000#-HD 12¼” x 4”

12,000#-HD 12¼” x 5”

15,000#-HD 12¼” x 5”

-

Cluster

LH/RH

123402 123403

123410 123411

123404 123405

123408 123409

123406 123407

-

Cable Guide

LH/RH

171163

171163

171163

171163

171163

1

Dust Shield

LH/RH

136115-20

136115-21

136115-22

136115-23

136115-23

2

Nut

LH/RH

3909

4142

4142

4142

4142

3

Lock Washer

LH/RH

4119

4141

4141

4141

4141

4

Hold Down Screw (2)

LH/RH

107113

107113

107113

107113

107113

5

Mounting Bolt

LH/RH

107097

107116

107116

107116

107116

6

Wheel Cyl. Kit

LH/RH

171080

171081

171081

171081

171082

7

Push Rod (2)

LH/RH

154033

154033

154033

154033

154033

8

Spider Assembly

LH/RH

136064-3

136063-6

136063-6

136063-6

136063-4

9

Brake Shoes

LH/RH

171165 171166

171165 171166

171167 171168

171169 171170

171169 171170

10

Retractor Spring

LH/RH

146087

146087

146087

146087

146087

11

Piston Stop

LH/RH

134062

134062

134062

134062

134062

12

Cable Bracket

LH/RH

171456

171456

171456

171456

171456

13

Adjuster Cable

LH/RH

171462

171462

171462

171462

171462

14

Retainer

LH/RH

169053

169053

169053

169053

169053

15

Extension Spring

LH/RH

146131-01

146131-01

146131-01

146131-01

146131-01

16

Adjuster Lever

LH/RH

171464 171463

171464 171463

171464 171463

171464 171463

171464 171463

17

Adj. Lever Spring

LH/RH

146135 (blue) 146134 (black)

146135 (blue) 146134 (black)

146135 (blue) 146134 (black)

146135 (blue) 146134 (black)

146135 (blue) 146134 (black)

18

Adjuster Clip (Barrel End)

LH/RH

146133

146133

146133

146133

146133

19

Aduster Assembly

LH/RH

148019 (silver) 148020 (gold)

148019 (silver) 148020 (gold)

148019 (silver) 148020 (gold)

148019 (silver) 148020 (gold)

148019 (silver) 148020 (gold)

20

Adjuster Clip (Thread End)

LH/RH

146132

146132

146132

146132

146132

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Information

C

Hubs & Axles

Service Parts For “Titan/Dico” Hydraulic Brakes (These parts also fit most other brands of brakes)

Brake Assemblies

5 4

Suspensions & Fasteners

6 7 8

9

Tires & Wheels

2

1

Couplers Jacks & Winches

3

3

Hitches & Towing Accessories

10 11

15

15

12

13

13

Brake Cluster

1,2 Brake Shoes (Front)

Side

3,500# 10” x 2¼”

5,200# 12” x 2”

LH/RH

4810 4811

4816 4817

LH/RH

4886

4820

Cylinder Repair Kit

LH/RH

8

Push Rod

LH/RH

4845

4845

9

Anchor Post Washer

LH/RH

4855

4855

10 Adj. Screw Spring

LH/RH

4899

4949

11 Adj. Screw Socket

LH/RH

4915

5103

Description

Side

5,200#

12” x 2”

4848

Brake Shoes (Rear)

LH/RH

4887

4821

2

Shoe Kit for 1 Brake

LH/RH

171267

171268

3

Retractor Spring

LH/RH

4958

4931

4

Adj. Hole Cover

LH/RH

146007

146007

5

Bolt

LH/RH

5261

5261

12 Adj. Screw Assy.

LH/RH

4892

4936

6

Wheel Cylinder Assy. LH/RH (Zinc)

4882 4883

4882 4883

13 Hold Down Pin

LH/RH

4795

4795

Wheel Cylinder Assy. LH/RH (Aluminum)

14 Hold Down Cup

LH/RH

4907

4907

6

WC9755AL

WC9755AL

15 Hold Down Spring

LH/RH

4790

4790

Brake Actuating Systems

1

Locks & Cargo Control

7

3,500# 10” x 2¼” 4848

#

Lights & Electrical

-

Description

14

Trailer Parts

14

#

Body Components

4810

Switches

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

C 21


BRAKE ASSEMBLIES

Service Parts For “Titan/Dico” Hydraulic Brakes (Continued) (These parts also fit most other brands of brakes)

Hubs & Axles

Information

C

22

5

22 16

4 3

22 16

26

6

6

2

1

Brake Assemblies

2

5

14

Suspensions & Fasteners Tires & Wheels

7

DICO 8½" FREE BACKING BRAKE

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

#

Switches

7

Description

-

Brake Cluster

1 2

Brake Shoes (Front) LH/RH LH/ Brake Shoes (Rear) RH Wheel Cylinder Assy. LH/RH (E-Coat) Wheel Cylinder Assy. LH/RH (Aluminum) Wheel Cyl. Aluminum(1 pair) LH/RH Cylinder Repair Kit LH/RH Bolt LH/RH Push Rod LH/RH Adj. Screw Assy. LH/RH Adj. Screw Spring LH/RH Shoe Lever (Front) LH/RH Travel Link LH/RH Nut 5⁄16 - 18 LH/RH Lock Nut LH/RH Bolt 5⁄16 x 5⁄8 LH/RH Anchor Pin LH/RH Retaining Ring LH/RH Spring Rear Shoe LH/RH Lever Spring LH/RH Retractor Spring LH/RH Hold Down Pin (Rear) LH/RH Hold Down Pin (Front) LH/RH Hold Down Cup LH/RH Hold Down Spring LH/RH Adj. Hole Cover LH/RH Adj. Screw Socket LH/RH Hex Head Cap Screw LH/RH Shoe Guide Washer LH/RH Lock Washer ¼” LH/RH Shoe Lever (Rear) LH/RH

3 3 3,6 4 5 6 7 8 9 10 11 11a 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part # F40410 F40412

Brake Shoe Size 10 x 2¼” 12 x 2”

LH/RH

16 9

1

14

11a

15 11a

24

7

20

20

21

20

19

3,000# 81⁄2” x 21⁄4” Free Backing 4808 4809 4879 4879 4895 4895 4895 4934 4897 4898 4889 4891 4884 4893 4894 146007 5128 4888

24 8

23 21

18

20

10" FREE BACKING BRAKE

Side

6

10

17

23 18

2

12

8

9

1

9

11

14

3

17

25

1

6

13 27

22

16

12

4

C 22

11

10

25

15

8

5 3 4

22

7

17 21

19

20

12" FREE BACKING BRAKE

Marine Premier 10” x 21⁄4” Free Backing 4812 4813 4880 4881 4882 4883 5158 5159 WC9755AL 4848 5261 4845 4892 4960 4902 4905 5106 4935 5107 4884 4958 4959 4885 4795 4906 4907 4908 146007 4915 4934 4855 -

Marine Premier 12” x 2”

Free Backing 4818 4819 4814 4815 4882 4883 5158 5159 WC9755AL 4848 5261 4845 4936 4969 4828 4905 5106 5106 5107 4884 4824 4959 4885 4795 4795 4907 4978 146007 5103 5107 4855 -

Shoe Contains 2 Free Backing Front shoe #4880, Lever Assemblies #4902, and 2 Rear Shoes #4881 2 Free Backing Front shoe #4814, Lever Assemblies #4828, and 2 Rear Shoes #4815

Note: Include parts to service 2 complete brakes. Fits Dico, Titan, Demco, Fulton, Amrad and Tie Down

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Service Parts For “AL-KO/Hayes” Hydraulic Brakes

Information

C

Hubs & Axles

8K Axles

Brake Assemblies

1

Suspensions & Fasteners

6

4826 9K - 12K Axles

11

7 8

Couplers Jacks & Winches

9 13

12

12 3

4

Hitches & Towing Accessories

2

Tires & Wheels

1

5

10

14

Body Components

HAYES AXLE, INC.

15

QUALITY FOR LIFE

8,000# 12” x 33⁄8”

9, 10 & 12K 12¼” x 3½”

#

Description

-

Brake Cluster

LH/RH

4822

4826

8

1

Dust Shield

LH/RH

568289

171838

2

Cotter Pin

LH/RH

5139

5139

3

Nut Hold Down

LH/RH

4963

4963

4

Belleville Washer

LH/RH

-

-

4941

4941

5

Washer Hold Down LH/RH

Side

8,000# 12” x 33⁄8”

9, 10 & 12K 12¼” x 3½”

Lock Washer

LH/RH

4145

4145

10

Bolt Hold Down

LH/RH

4961

4961

11

Brake Shoes

LH/RH

4758

4759

12

Push Rod

LH/RH

4753

4753

13

Wheel Cylinder

LH/RH

4851

4853

Nut

LH/RH

3909

3909

14

Self Adjuster

LH/RH

4938

4938

7

Bolt

LH/RH

14043

14043

15

Spring Retractor

LH/RH

4775

4775

Brake Actuating Systems

6

Locks & Cargo Control

Side

Lights & Electrical

Description

Trailer Parts

#

Switches

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

C 23


Information

BRAKE ASSEMBLIES

“Titan” Disc Brakes

(Disc Brakes. Integral Vented Hub and Rotor, Premier Marine Dacromet Finish. Includes 2 Calipers and Slide Pins, 2 Brackets, 2 Integral Hubs & Rotors, Bearings, Seals, Caps, and Lug Nuts.)

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

C

C 24

T2HRCM13378DACA

T2HRCM12DACA

Part # with Bearings

Rotor Size

Bolt Pattern

Stud Size

5,200 lbs & 6,000 lbs

12”

6 on 5.5”

½”-20

5 bolt

#42

1¾” x 1¼”

15” and up

T2HRCM13378DACA T2HRCM13378DAC

7,000 lbs

13”

8 on 6.5”

½”-20

5 bolt

#42

1¾” x 1¼”

16” and up

T2HRCM13379DACA T2HRCM13379DAC

7,000 lbs

13”

8 on 6.5”

9

⁄16”-18

5 bolt

#42

1¾” x 1¼”

16” and up

T2HRCM12DACA

Part # Axle without Bearings Capacity T2HRCM12DAC

Brake Spindle Bearing Flange Type Size

Fits Wheel Size

Major advantages of Disc Brakes as compared to Drum Brakes MAINTENANCE 1. Fewer moving parts. Compare the caliper with one moving part, to a drum brake, with between 9 and 12 moving parts. 2. Longer life due to fewer moving parts and more effective heat dissipation. 3. Friction pads are easily accessible for replacement or inspection. 4. Easy access to caliper for cleaning and maintenance. 5. Entire caliper can be removed for maintenance without removing rotor and hub. (Kodiak’s caliper components can be replaced with GM replacement parts if necessary. Kodiak parts are recommended) 6. Entire rotor can be removed for maintenance * without removing hub. * Kodiak’s vented rotors are furnished with ample distance between the friction pads to allow for normal wear. Should it become necessary, the rotors can be “turned” or “re-surfaced”. The rotors must be replaced when worn to the minimum thickness stamped on the edge of the rotor. PERFORMANCE 1. Calipers are self-adjusting to eliminate unequal braking from one side to the other, resulting in smoother braking. Brake adjustment headaches are eliminated. 2. Braking performance is less likely to be affected by dirt, water, or rust contamination. 3. Much less sensitive to premature lock-up or wheel skid than corresponding uni-servo or duo-servo hydraulically operated drum brakes, or electrically operated drum brakes. 4. Fade resistant. VALUE Disc brakes represent a better value to the consumer in that they have a lower owning cost over the expected life of the trailer.

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES Update to a new “G5” Caliper, using the original G4 hub and rotor. (Each kit does one wheel) Description

82073

Conversion Kit. Fits 5 lug (one side)

46910A

Caliper with pads Caliper mounting bracket

82074

Conversion Kit. Fits 6 lug (one side)

46910A

Caliper with pads

44483GA

Caliper mounting bracket

82073

• Slider Pins: Stainless Steel • Mounting Bracket: GalvX • Brake Pads Type: Ceramic/Stainless Steel

MANUFACTURING INGENUITY

Tires & Wheels

• Rotor Material: 304 Stainless Steel • Rotor Thickness: 0.3125” • Caliper Material: 380 Aluminum w/E-Coat • Piston: Stainless Steel/Aluminum

Suspensions & Fasteners

“G5” Stainless Steel Disc Brake

82074

“G5” Stainless Steel Disc Brakes - 5 Lug 81117-2A

One pair with Bearings

81117

One side; No Bearings

46911XA

Hub / Rotor

46910A

Aluminum Caliper w/ Pads

44687GA

Caliper Mounting Bracket

3,500# Axle - 5 Lug Hub For: 13”, 14” or 15” Wheels, Replaces 10” Drum Brakes Rotor Diameter: 9.6” x 0.3125” Hub Capacity: 1,750# Hub Bearings Size: 11⁄16” & 13⁄8” Hub Finish: GalvX Hub Bolt Pattern: 5 on 4.5”

81117

81118-2A

One pair with Bearings

81118

One side; No Bearings

46912XA

Hub / Rotor

46910A

Aluminum Caliper w/ Pads

70518X

Caliper Mounting Bracket

6,000# Axle - 6 Lug Hub For: 14” or 15” Wheels, Replaces 12” Drum Brakes Rotor Diameter: 11.75” x 0.3125” Hub Capacity: 3,000# Hub Bearings Size: 1¼” & 1¾” Hub Finish: GalvX Hub Bolt Pattern: 6 on 5.5”

81118

Additional “G5” Replacement Parts Part #

Description

81252

Ceramic Brake Pad Set (1 axle)

11348

Brass Banjo Block Adapter

12114

Stainless Steel Caliper Slider Pin

17473

O-ring for Brass Block

17472

Piston Rubber Boot for 46910A 5844

Stainless Steel Caliper Bleeder Valve

10010

Bronze Bushing

11338

Stainless Steel Banjo Bolt

11339

Copper Washer for Banjo Bolt

1

⁄2 -20 Stud for 5-Lug Disc Brake

63322

1

⁄2 -20 Stud for 6-Lug Disc Brake

561.863.2250 | 888.330.1888

order@expediter.com

Switches

561.863.2220 | 800.330.1800

63324

Brake Actuating Systems

Description

Locks & Cargo Control

Part #

Lights & Electrical

Description

Trailer Parts

Part #

Body Components

“G5” Stainless Steel Disc Brakes - 6 Lug

Hitches & Towing Accessories

Description

Couplers Jacks & Winches

Part #

Brake Assemblies

44687GA

Hubs & Axles

Part #

Information

“G4” to “G5” Caliper Conversion Kits

C

C 25


BRAKE ASSEMBLIES

“Tie-Down” 8” Disc Brakes

(Integral Vented Hub and Rotor, Premier Marine Dacromet Finish. Includes 2 Calipers and Slide Pins, 2 Brackets, 2 Integral Hubs & Rotors, Bearings, Seals, Caps, and Lug Nuts.)

MANUFACTURING INGENUITY

46513 Part # Part # Axle Complete pair One side only, with Bearings without Bearings Capacity

Rotor Size

Bolt Pattern

Stud Size

Brake Flange

Spindle Type

Bearing Size

Fits Wheel Size

46512-2A

46512

2,700 lbs

8”

5 on 4.5”

½”-20

4 bolt

BT16

11⁄16” x 11⁄16”

10” to 13”

46513-2A

46513

3,500 lbs

8.15”

5 on 4.5”

½”-20

4 bolt

#84

13⁄8” x 11⁄16”

10” to 13”

Tie-Down 8” Replacement Parts Part #

2

4

3

w/ Bearings

Part #

Description

46901A

46901A

Aluminum Caliper for 8” Integral Vented

12114

12114

7 ⁄16” Hex Head Slider Pins, Stainless Steel (2 required)

2

Vented Brake Parts

1

Locks & Cargo Control

#

3

6 7

9

10

11

Part #

Aluminum Disc Brake Caliper for 8” INTEGRAL VENTED Brass Bleeder Valves 7 ⁄16” Hex Head Slider Pins, Stainless Steel (2 required) 1 ⁄2” Bronze Bushing Caliper Rebuild Kit; Includes seal, boot piston and bronze 4-7 bushings for one caliper 8 Stainless Steel Banjo Bolt for Caliper 9 Brass Block Adapter for Caliper 10 Copper Crush Washer for Caliper 11 O-ring for Banjo Assembly 1 2 3 4

5

8

Description

46901A 5844 12114 10010 46304RB 11338 11348 11339 17473

Switches

Brake Actuating Systems

No Bearings

4

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

C 26

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES Eliminator Disc Brakes with Vented Rotor and Aluminum Caliper

MANUFACTURING INGENUITY

Brake Assemblies

Integral Style Vented Disc Brake Kits Description

* 46501

1750# - 5 Lug Integral Style 9.6”, GalvX Rotor. Fits 13” - 15” wheels. (No Bearings)

46501-2A * 46452

Includes 1 pair #46501 with Bearings for 1 Axle 3000# - 6 Lug Integral Style 12”, GalvX Rotor. (No Bearings)

46452-2A

Includes1 pair #46452 with Bearings for 1 Axle

Suspensions & Fasteners

Part #

Tires & Wheels

46501 Integral Rotor/Hub with GalvX Coating (One Piece Hub)

NOTE: Brake Mounting Hardware NOT Included. See Page C48.

Part #

Aluminum Disc Brake Caliper for Vented Rotor; 5 and 6 lug

46304A

1

Stainless Steel Brake Caliper for Vented Rotor (9.6”, 10”, 12” Rotors)

46804A

2

Brass Bleeder Valves

5844

3

Inverted Flare Inlet Elbow Brake Line Fitting

5850

4

10” Cap Style Vented Rotor, 5 Hole, GalvX Finish

46246X

4

12” Cap Style Vented Rotor, 6 Hole, GalvX Finish

46247X

5

9.6” Integral Vented Rotor (also fits 13” Wheels), GalvX Finish

46845X

5

10” Integral Hub and Vented Rotor, 5 Stud, GalvX Finish

5876-H

5

12” Integral Hub and Vented Rotor, 6 Stud, GalvX Finish

46895X

6

Brake Pads - Includes (2) Inner & (2) Outer

82084

6

Ceramic/Stainless Steel Brake Pads - includes (2) inner & (2) outer

81149

7

7

⁄16” Hex Head Slider Pins, Stainless Steel (2 required)

12114

8

Mounting Bracket for #46430X - 9.6” Integral Rotor, GalvX Finish

44676G

9

Mounting Bracket for #46245X - 10” Integral Rotor, GalvX Finish

44479G

10

Mounting Bracket for #46246X - 10” Cap Style Rotor, GalvX Finish

44480G

11

Mounting Bracket for 12” Cap or Integral Style Rotor, GalvX Finish

44478X

⁄2” Bronze Bushing 12 Rebuild Kit; Includes seal, boot piston and bronze bushings 12 thru 15 Caliper for one caliper 16 Stainless Steel Banjo Bolt for Caliper

46304RB

1

1 6

13

7

3

14 15

17

16

18

“Cap Style” Vented Rotor

20

19

“Integral” Vented Rotor w/Hub

4

5

10010

Brake Actuating Systems

11338 11348

Brass Block Adapter for Caliper

18

Copper Crush Washer for Caliper

11339

19

O-ring for Banjo Assembly

17473

20

Male Brass Plug (replaces bleeder)

11340

8

561.863.2250 | 888.330.1888

9

10

11

order@expediter.com

Switches

17

561.863.2220 | 800.330.1800

12

Locks & Cargo Control

1

7

Lights & Electrical

46901A

Trailer Parts

Aluminum Disc Brake Caliper for 8” INTEGRAL VENTED

Body Components

1

2

2

Hitches & Towing Accessories

Vented Brake Parts Description

Couplers Jacks & Winches

* Sold as one side only. Order 2 per axle or order “2A” kit * Includes: • 1 Aluminum Caliper Assembly • 1 Vented Rotor • 1 GalvX Mounting Brackets withStainless Steel Slide Pins installed.

#

Hubs & Axles

• E-coat finish protects the caliper from salt crystallization. • Stainless Steel caliper slide pins are easily accessible with 7⁄16” hex heads for quick removal. • GalvX coated brake pad backing plates further reduce areas susceptible to corrosion. • All aluminum caliper, 380 series alloy, sheds heat five times faster than traditional cast iron calipers. • Compact design allows short axle over hangs and provides direct brake line routing back to the axle. • Oil impregnated bronze bushings last longer and slide smoother. • Oversize rubber boot is 50% thicker by design and provides a more positive piston withdrawal.

Information

C

C 27


BRAKE ASSEMBLIES

“Kodiak” 8” Disc Brakes

Hubs & Axles

Information

C

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

(Integral Vented Hub and Rotor, Marine Dacromet Finish. Includes 2 Calipers and Slide Pins, 2 Brackets, 2 Hubs & Rotors, Bearings, Seals, Caps, and Lug Nuts. Fits most 10” to 13” wheels. )

Part # Part # Axle Complete pair One side only with Bearings without Bearings Capacity

Bolt Pattern

Stud Size

Brake Flange

Spindle Type

Bearing Size

Fits Wheel Size

5859-H

2,700 lbs

8”

5 on 4.5”

½”-20

4 bolt

BT16

11⁄16” x 11⁄16”

10” to 13”

5902

5902-H

3,500 lbs

8”

5 on 4.5”

½”-20

4 bolt

#84

13⁄8” x 11⁄16”

10” to 13”

8” 2000# & 3500# Replacement Parts Part #

Description

Mfg Part #

5915

Dacromet Caliper “225-SB” with Pads

DBC-225-SB-DAC

5915

Kodiak “204” Replacement Parts

5938

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Rotor Size

5859

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

5902-H

C 28

Part #

Description

Mfg Part #

5938

Dacromet Caliper with Pads “204 SB” Casting Number

DBC-204SB-DAC

5282

Ceramic Brake & Pad Set for 1 axle Fits “204 SB” Caliper

DBC-204-CERM-PAD

5282

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Information

C

3,500 lbs 10” (Hub Over Style) Description

Mfg Part #

5879

Dacromet Rotors, “225” Calipers & Mounting Brackets

2/RCM-10-DAC

5899

Dacromet Rotors, Mounting Brackets & Stainless “225” Calipers

2/RCM-10-DAC-SS

5836

Stainless Rotors, “225” Calipers & Mounting Brackets

2/RCM-10-SS

Brake Assemblies

Part #

Hubs & Axles

(Actual Size 10.9” O.D.) - Fits 14” & 15” wheels

NOTE: Kodiak Disc Brake Kits Sold In Pairs. Idler Hubs Are NOT Included. Brake Mounting Hardware NOT Included. See Page C48.

Suspensions & Fasteners

5879

Tires & Wheels

3,500 lbs 10” (Integral)

Fits 14” & 15” wheels and most 13” wheels Part #

Description

Mfg Part #

5830-H

5830

Dacromet Hub/Rotors, “225” Calipers & Mounting Brackets

2/HRCM-10-DAC

5944-H

5944

5881-H

5881

Couplers Jacks & Winches

Part #

No Bearings w/ Bearings

5881-H

Dacromet Hub/Rotors, Mounting Brackets, KodaGuard Calipers 2/HRCM-10-DAC-KG Hitches & Towing Accessories

Dacromet Hub/Rotors, Mounting Brackets & Stainless “225” Calipers

2/HRCM-10-DAC-SS

Body Components

NOTE: Kodiak Disc Brake Kits Sold In Pairs. Brake Mounting Hardware NOT Included. See Page C48. Bearings Are NOT Included with part #s ending in “-H”. Part #s “With Bearings” will include 2 standard bearing packs #4545-K

5944-H

10” Rotors

Part #

Trailer Parts

3,500 lbs Disc Brake Accessories w/ Bearings

Part #

Description

Mfg Part #

5880 5843 5876-H

5876

Dacromet Slip Over Rotor Only - 10.9” O.D. Stainless Slip Over Rotor Only - 10.9” O.D. Dacromet Hub and Rotor - 10” O.D.

ROTOR-10-DAC ROTOR-10-SS ROTOR/HUB-10-DAC

5880

Locks & Cargo Control

NOTE: Bearings Are NOT Included with part # ending in “-H”. Part # “With Bearings” will include 2 standard bearing packs #4545-K

5876-H

Mfg Part # CMB-10-U-DAC CMB-10-SS CMB-10-I-DAC 5839

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

Description Hub Over Mounting Bracket (Dacromet) Hub Over Mounting Bracket (Stainless) Integral Mounting Bracket (Dacromet)

Brake Actuating Systems

Mounting Brackets Part # 5295 5839 4991

Lights & Electrical

No Bearings

C 29


Information

C

BRAKE ASSEMBLIES

Brake Assemblies

Hubs & Axles

5,200 - 6,000 lbs 12” (Hub Over Style)

5874

Part #

Description

Mfg Part #

5878

Dacromet Rotor, “225” Calipers & Mounting Brackets

2/RCM-12-DAC

5931

Dacromet Rotors, Brackets, KodaGuard “225” Calipers

2/RCM-12-DAC-KG

5874

Dacromet Rotors, Mounting Brackets & Stainless “225” Calipers

2/RCM-12-DAC-SS

5895

Stainless Rotors, “225” Calipers & Mounting Brackets

2/RCM-12-SS

Tires & Wheels

Suspensions & Fasteners

NOTE: Kodiak Disc Brake Kits Sold In Pairs. Idler Hubs Are NOT Included. Brake Mounting Hardware NOT Included. See Page C48.

5,200 - 6,000 lbs 12” (Integral)

Couplers Jacks & Winches

Part #

Hitches & Towing Accessories

5888-H

No Bearings

w/ Bearings

Part #

Description

Mfg Part #

5888-H

5888

Dacromet Hub/Rotor, “225” Calipers & Mounting Brackets

2/HRCM-12-DAC

5941-H

5941

Dacromet Hub/Rotors, Mounting Brackets, KodaGuard “225” Calipers

2/HRCM-12-DAC-KG

5882-H

5882

Dacromet Hub/Rotors, Mounting Brackets & Stainless “225” Calipers

2/HRCM-12-DAC-SS

Body Components

NOTE: Kodiak Disc Brake Kits Sold In Pairs Brake Mounting Hardware NOT Included. See Page C48. Bearings Are NOT Included with part #s ending in “-H”. Part numbers “With Bearings” will include 2 standard bearing packs #4583-K

Trailer Parts

5941-H

5,200 - 6,000 lbs Disc Brake Accessories 5293

12” Rotors (Actual Size 12.16” O.D.)

Part #

Part #

Description

Mfg Part #

5868

-

Dacromet Slip Over Rotor Only - 12.16” O.D.

ROTOR-12-DAC

5293

-

Stainless Slip Over Rotor Only - 12.16” O.D.

ROTOR-12-SS

5887-H

5887

Dacromet Integral Hub and Rotor - 12.16” O.D.

ROTOR/HUB-12-DAC

5887-H

NOTE: Bearings Are NOT Included with part #s ending in “-H”. Part numbers “With Bearings” will include 2 standard bearing packs #4583-K

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

No Bearings w/ Bearings

C 30

Mounting Brackets - Fits Both Hub Over and Integral Part #

Description

Mfg Part #

5249

Dacromet Mounting Bracket (Slip Over & Integral)

CMB-12-U-DAC

5249

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Information

C

Hubs & Axles

5932

Brake Assemblies

4985

5838

Description

Mfg Part #

“225” Dacromet Caliper with Pads (Each) “225” Kodaguard Caliper with Pads (blue) “225” Stainless Caliper with Pads (Each)

DBC-225-DAC DBC-225-KG DBC-225-SS

Tires & Wheels

Part # 4985 5932 5838

Suspensions & Fasteners

Kodiak “225” Caliper

Couplers Jacks & Winches

1b

Body Components

3 8

Trailer Parts

4

Lights & Electrical

7

5

6

Kodiak “225” Calipers & Parts

Mfg Part # DBC-225-CERM-PAD DBC-225-CERM-PAD-SS DBC-NPT-ADP/BBS DBC-MHBSB DBC-MHBS DBC-MHGB DBC-FIF-MP-90 DBC-225-PISTON-SS DBC-225-BOOT DBC-225-SEAL

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

Description Ceramic Brake Pad Set for 1 Axle Ceramic Brake Pad Set with Stainless Steel Backing Bleeder Valve with Adapter Rubber Bushing for Guide Bolt Sleeve Stainless Steel Sleeve for Guide Bolt Caliper Mounting Bolt 11 mm x 1.5 (Stainless) Inverted Flare 90 Degree Fitting Stainless Steel Piston for “225” Caliper Rubber Dust Boot for “225” Caliper Rubber Seal for “225” Caliper

Brake Actuating Systems

Part # Discontinued 5288-SS 4947 4901 4987 4965 5850 5854 5851 5852

Locks & Cargo Control

3,500 lbs & 6,000 lbs, 5 and 6 lug Item # 1a 1b 2 3 4 5 6 7 8 9

Hitches & Towing Accessories

2

1a

9

C 31


BRAKE ASSEMBLIES

7,000 lbs 13” (Hub Over Style) ½” Wheel Bolts

Hubs & Axles

Information

C

Mfg Part #

5869

Dacromet Rotors, “250” Calipers & Mounting Brackets

2/RCM-133-7-8-DAC

Brake Assemblies

5898

Suspensions & Fasteners

Dacromet Rotors, Mounting Brackets & Stainless “250” Calipers 2/RCM-133-7-8-DAC-SS Stainless Rotors, “250” Calipers & Mounting Bracktets

2/RCM-133-7-8-SS

NOTE: Kodiak Disc Brake Kits Sold In Pairs. Idler Hubs Are NOT Included. Brake Mounting Hardware NOT Included. See Page C48.

5869

Tires & Wheels

7,000 lbs 13” (Integral) ½” Wheel Bolts

Hitches & Towing Accessories

Couplers Jacks & Winches

Part #

Body Components

No Bearings

w/ Bearings

Part #

Description

Mfg Part #

5867-H

5867

Dacromet Hub/Rotors, “250” Calipers & Mounting Brackets

2/HRCM-133-7-8-DAC

5861-H

5861

Dacromet Hub/Rotors, Mounting Brackets & Stainless Steel “250” Calipers

2/HRCM-133-7-8-DAC-55

NOTE: Kodiak Disc Brake Kits Sold In Pairs Brake Mounting Hardware NOT Included. See Page C48. Bearings Are NOT Included with part #s ending in “-H”. Part #s “With Bearings” will include 2 standard bearing packs #4588-K

5867-H

7,000 lbs Disc Brake Accessories 13” Rotors

Trailer Parts

5298

5886-H

Part #

No Bearings

Part #

w/ Bearings

Description

Mfg Part #

5298

-

Dacromet Slip Over Rotor Only (½” Wheel Studs)

ROTOR-133-7-8-DAC

5294

-

Stainless Slip Over Rotor Only (½” Wheel Studs)

ROTOR-133-7-8-SS

5886-H

5886

E-Coat Integral Hub and Rotor (½” Wheel Studs)

ROTOR/HUB-133-7-8-E

5862-H

5862

Dacromet Integral Hub and Rotor (½” Wheel Studs)

ROTOR/HUB-133-7-8-DAC

NOTE: Bearings Are NOT Included with part #s ending in “-H”. Part #s “With Bearings” will include 2 standard bearing packs

Locks & Cargo Control

Lights & Electrical

Description

5865

Mounting Brackets - Fits Both Hub Over and Integral

Brake Actuating Systems Switches

C 32

Part #

Part #

Description

Mfg Part #

5885

E-Coat Mounting Bracket ½” Wheel Studs (Slip Over & Integral)

CMB-133-7-E

5866

Dacromet Mounting Bracket ½” Wheel Studs (Slip Over & Integral)

CMB-133-7-DAC

5883

Stainless Mounting Bracket ½” Wheel Studs (Slip Over & Integral)

CMB-133-7-SS

5866

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

7,000 lbs 13” (Hub Over Style)

Hubs & Axles

⁄16” Wheel Bolts

9

Description

Mfg Part #

5279

Dacromet Rotors, “250” Calipers & Mounting Brackets

2/RCM-133-7-9-DAC

Brake Assemblies

Part #

Information

C

NOTE: Kodiak Disc Brake Kits Sold In Pairs. Idler Hubs Are NOT Included. Mounting Hardware NOT Included. See Page C48.

5279 Suspensions & Fasteners

7,000 lbs 13” (Integral) ⁄16” Wheel Bolts

9

Part # w/ Bearings

Description

Mfg Part #

5890-H

5890

E-Coat Hub/Rotors, “250” Calipers & Mounting Brackets

2/HRCM-133-7-9-E

5825-H

5825

Tires & Wheels

Part # No Bearings

NOTE: Kodiak Disc Brake Kits Sold In Pairs Mounting Hardware NOT Included. See Page C48. Bearings Are NOT Included with part #s ending in “-H”. Part #s “With Bearings” will include 2 bearing packs & oil caps.

Couplers Jacks & Winches

Dacromet Hub/Rotors, “250” Calipers & Mounting Brackets 2/HRCM-133-7-9-DAC

5867-H

Hitches & Towing Accessories

7,000 lbs Disc Brake Accessories Mfg Part #

5299

-

E-Coat Slip Over Rotor Only (9⁄16” Wheel Studs)

ROTOR-133-8-9-E

5853

-

Dacromet Slip Over Rotor Only (9⁄16” Wheel Studs)

ROTOR-133-8-9-DAC

5863-H

5863

E-Coat Integral Hub & Rotor (9⁄16” Wheel Studs)

ROTOR/HUB 133-8-9-E

5858-H

5858

Dacromet Integral Hub & Rotor (9⁄16” Wheel Studs)

ROTOR/HUB-133-8-9-DAC

5853

NOTE: Bearings Are NOT Included with part #s ending in “-H”. Part #s “With Bearings” will include 2 bearing packs & oil caps.

Lights & Electrical

Description

Trailer Parts

Part # w/ Bearings

Body Components

13” Rotors

Part # No Bearings

5858-H

Locks & Cargo Control

Mounting Brackets Mfg Part #

E-Coat Mounting Bracket ½” Wheel Studs (Slip Over)

CMB-133-7

5866

Dacromet Mounting Bracket ½” Wheel Studs (Slip Over)

CMB-133-7-DAC

5883

Stainless Mounting Bracket ½” Wheel Studs (Slip Over)

CMB-133-7-SS

5921

Dacromet Mounting Bracket (Integral) 7k axle w/ shim for rotor/hub

CMB-133-7I-DAC

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

5866

5921

order@expediter.com

Switches

Description

5885

Brake Actuating Systems

Part #

C 33


Information

BRAKE ASSEMBLIES

Hubs & Axles

C

Part #

Description

Mfg Part #

5877

Dacromet Rotors, Calipers & Mounting Brackets (Dexter Application) for hubs with 5⁄8” studs AL-KO Brackets Must Be Ordered Seperately

2/RCM-133-8D-10-DAC

NOTE: Kodiak Disc Brake Kits Sold In Pairs Brake Mounting Hardware NOT Included. See Page C48.

5877

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

8,000 lbs (Hub Over Style)

8,000 lbs (Integral)

5864-H

Mfg Part #

E-coat Hub/Rotors, “250” Calipers & Mounting Brackets (Dexter Application) for hubs with 9⁄16” studs 2HRCM-133-8D-9E Bearing Kits Must Be Purchased Separately AL-KO Brackets Available On Request

Trailer Parts

Rotors

Part #

Description

Mfg Part #

5870 5863-H

Dacromet Slip Over Rotor Only (5⁄8” Wheel Studs) E-Coat Integral Hub & Rotor (9⁄16” Wheel Studs)

ROTOR-133-8-10-DAC ROTOR-133-8-9-E

5870

Locks & Cargo Control

Lights & Electrical

5864

Description

8,000 lbs Disc Brake Accessories

Mounting Brackets

Brake Actuating Systems Switches

C 34

w/ bearings

5864-H

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Part #

Part #

5871

Part #

Description

Mfg Part #

5907 5871 5872

E-Coat Integral Mounting Bracket (Dexter Application) E-Coat Mounting Bracket (AL-KO Application) Dacromet Mounting Bracket (Dexter Application)

CMB-133-8D-I CMB-133-8A CMB-133-8D-DAC

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Information

C

Hubs & Axles

5873

5884 Brake Assemblies

7,000 lbs & 8,000 lbs, 8 lug Kodiak “250” Calipers & Parts

Mfg Part #

Description 250 Dacromet Caliper with Pads (Each) 250 Stainless Caliper with Pads (Each)

DBC-250-DAC DBC-250-SS

Suspensions & Fasteners

Part # 5873 5884

Tires & Wheels Couplers Jacks & Winches

1a

9

1b

2

Hitches & Towing Accessories

3

Body Components

8

Trailer Parts

4 10

5

6

7,000 lbs & 8,000 lbs, 8 lug

10

Mfg Part # DBC-250-CERM-PAD DBC-250-CERM-PAD-SS DBC-NPT-ADP/BBS DBC-MHBSB DBC-MHBS DBC-MHGB DBC-FIF-MP-90 DBC-250-PISTON-SS DBC-250-BOOT DBC-250-SEAL

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

CMB-133-7-SPACER

order@expediter.com

Switches

5920

Description Ceramic Pads for 7,000 - 8,000 Disc Brakes Ceramic Pads for Stainless Steel Backing Bleeder Valve with Adapter Rubber Bushing for Guide Bolt Sleeve Stainless Steel Sleeve for Guide Bolt Caliper Mounting Bolt 11 mm x 1.5 (Stainless) Inverted Flare 90 Degree Fitting Stainless Steel Piston for “250” Caliper Rubber Dust Boot for “250” Caliper Rubber Seal for “250” Caliper Spacer required for 13” 865 Kodiak & Titan Disc Brakes w/ 9⁄16” & 5⁄8” studs when used on some axles

Brake Actuating Systems

Item # 1a 1b 2 3 4 5 6 7 8 9

Locks & Cargo Control

Kodiak “250” Calipers & Parts

Part # 5297 5297-SS 4947 4901 4987 4965 5850 5905 5856 5857

Lights & Electrical

7

C 35


BRAKE ASSEMBLIES

UFP Disc Brake Kits DB-35 Series Kits include 2 hub/rotor, 2 calipers with pads, 4 caliper mounting bolts, bearings, seals, standard grease caps, lug nuts, and cotter pins. 6 and 8 lug kits for 5,500-7,000 pound axles also include 2 caliper mounting brackets and bolts. For 3,500 pound 5 lug applications, the caliper mounts directly to the standard brake flange.

44105

44108

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

Part #

Bolt Pattern

Bearing Sizes

Finish

Axle Capacity

44105

5 on 4½”

13⁄8” x 11⁄16”

S-CAD

3,500 lbs

44104

5 on 4½”

13⁄8” x 13⁄8”

S-CAD

4,200 lbs

44106

6 on 5½”

1¾” x 1¼”

S-CAD

5,200 lbs

44108

8 on 6½”

1¾” x 1¼”

S-CAD

5,200 - 7,000 lbs

44019

44216

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

41038

C 36

UFP DISC BRAKE PARTS Hub & Rotor Assemblies

Part # Complete w/ Standard Bearing Pack

Part # without Bearings

Axle Capacity

Rotor Size

Bolt Pattern

Bearing Size & Number

Finish

41038-A

41038

DB-42 (old style)

3,500 lbs

5 on 4½”

Plain

10.25”

44019-A

44019

DB-35

3,500 lbs

5 on 4½”

S-CAD

9.75”

¾”

44019-1A

44019-1

DB-35 Oil

3,500 lbs

5 on 4½”

S-CAD

9.75”

¾”

-

170015-02

Rotor only

3,700 lbs

5 on 4½”

Zinc

10.75”

¾”

36248-A

36248

DB-35

4,200 lbs

5 on 4½”

S-CAD

9.75”

¾”

36248-1A

36248-1

DB-35 Oil

4,200 lbs

5 on 4½”

S-CAD

9.75”

¾”

36159-A

36159

DB-42

4,200 lbs

5 on 4½”

Plain

9.75”

¾”

36200-A

36200

DB-42 (old style)

5,200 lbs

6 on 5½”

S-CAD

11.50”

15

44216-A

44216

DB-35

5,200 lbs

6 on 5½”

S-CAD

11.75”

¾”

44226-A

44226

DB-35

5,200-7,000 lbs 8 on 6½”

13⁄8” x 11⁄16” 68149 & 44649 13⁄8” x 11⁄16” 68149 & 44649 13⁄8” x 11⁄16” 68149 & 44649 13⁄8” x 11⁄16” 68149 & 44649 13⁄8” x 13⁄8” 68149 & 68149 13⁄8” x 13⁄8” 68149 & 44649 13⁄8” x 13⁄8” 68149 & 68149 1¾” x 1¼” 25580 & 67048 1¾” x 1¼” 25580 & 67048 1¾” x 1¼” 25580 & 14125

S-CAD

11.75”

¾”

N/A

36187

DB-35

5,200-7,000 lbs

S-CAD

11.75”

¾”

561.863.2220 | 800.330.1800

6 on 5½” Replacement Rotor Only & 8 on 6½” (Hub NOT included)

561.863.2250 | 888.330.1888

Rotor Rotor Diameter Thickness ⁄16”

15

⁄16”

order@expediter.com


BRAKE ASSEMBLIES

Description

32498 32855 32326

Press-in stud for 5 lug hubs and rotors Press-in stud for 6 and 8 lug hubs and rotors 1 ⁄8” Screw Plug (allows for easier filling of oil)

Brake Assemblies

Part #

Hubs & Axles

Hub Parts

32498

Side Left Hand Right Hand

Style DB-42 (old style) DB-42 (old style)

Finish S-CAD S-CAD

Suspensions & Fasteners

UFP Calipers Part # 36020 36021

Brake Pads NOT included NOT included

Tires & Wheels

Order 1 of part #33016 Brake Pad Set, 1 #33155 Wire Retainer, and 2 #36075 Spring Clips per caliper.

32326

Side Left Hand Right Hand

Style DB-35 DB-35

Finish S-CAD S-CAD

DB42 Style

Brake Pads Included Included

Hitches & Towing Accessories

DB-35 style calipers for 6 and 8 lug brakes use a separate caliper mounting bracket #37110 to attach the caliper to a standard 5 bolt brake flange. When used for 5 lug hubs, the caliper mounts directly to the standard 4 bolt brake flange.

Style DB-35 DB-35

Finish CAD CAD

Brake Pads Included Included

DB35 Style

DB-35 style caliper with parking brake feature. Required for European markets

Side Left Hand Right Hand

Style DB-35 DB-35

Finish Aluminum Aluminum

Brake Pads Included Included

Lights & Electrical

Part # 42015-L 42015-R

41050-L

DB35 Style Style DB-35 DB-35

Finish Stainless Stainless

Brake Pads Included Included

Brake Actuating Systems

Side Left Hand Right Hand

561.863.2250 | 888.330.1888

order@expediter.com

Switches

42015-L

561.863.2220 | 800.330.1800

Locks & Cargo Control

DB-35 style caliper. Aluminum construction.

Part # 41056-L 41056-R

Trailer Parts

Side Left Hand Right Hand

Body Components

36020 Part # 41275-L 41275-R

Couplers Jacks & Winches

Part # 41050-L 41050-R

Information

C

C 37


Brake Assemblies Suspensions & Fasteners

Part #

Series

Description

33016

DB-42 (old style)

Brake Pad Set for one caliper. Contains 1 inner and 1 outer pad

33155

DB-42 (old style)

Wire Retainer for pads (1 required per caliper)

33016

36075

DB-42 (old style)

Spring Clip, Pad Retainer (2 required per caliper)

33155

32500

DB-42 (old style)

Replacement Bleeder Valve DB-42 Calipers

33020

DB-42 (old style)

36080

DB-42 (old style)

Caliper Mounting Bracket, Stamped steel, S Cad plated (1 required per caliper)

4140

DB-42 (old style)

Caliper Bracket Mounting Bolt 7⁄16” - 20 x 1” S zinc plated (4 required per bracket)

4141

DB-42 (old style)

Caliper Bracket Mounting Lock Washer 7⁄16” zinc plated (4 required per bracket)

4142

DB-42 (old style)

Caliper Bracket Mounting Hex Nut, 7⁄16” - 20, zinc plated (4 required per bracket)

32275

DB-35 & DB-42

Brass Block for Banjo Bolt

32307

DB-35 & DB-42

Banjo Bolt

32230

DB-35 & DB-42

Copper Washer for Banjo Bolt

36075 33020

Couplers Jacks & Winches

Tires & Wheels

BRAKE ASSEMBLIES

UFP Caliper Parts (old style)

Hubs & Axles

Information

C

⁄16” x 2¾” Caliper Mounting Bolt

5

36080

Hitches & Towing Accessories

Series DB-35

Description Brake Pad Set for two calipers. Contains 2 inner and 2 outer pads

33006

DB-35

Anti-Rattle Clip (Spring wire)

33003

DB-35

Stainless Steel Pad Seat

33061

DB-35 & DB-42

Replacement Bleeder Valve DB-35 Calipers

33305-UFP

DB-35 & DB-42

Boot for DB-35 Caliper Slider Pin

33306-UFP

DB-35

36308

33003

33006

33079

Switches

Brake Actuating Systems

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Part # 36308

Body Components

UFP Caliper Parts (new parts)

C 38

37110

32275

32230

32408

32307

32326

Slider Pin Boot Plug Caliper Mounting Bolt 7⁄16”- 20 x 11⁄8”. Zinc plated w/thread-lock. Attaches caliper to bracket. (2 required per caliper) - Allen Head Caliper Mounting Bracket for 5200-7000 axles. Bolts to standard 5 hole brake flange. S Cad plated.

33079

DB-35

37110

DB-35

4143

DB-35

Caliper Bracket Mounting Bolt 3⁄8” - 24 x 1” Zinc plated (5 required per bracket)

4144

DB-35

Caliper Bracket Mounting Lock Washer 3⁄8” Zinc plated (5 required per bracket)

4145

DB-35

Caliper Bracket Mounting Hex Nut, 3⁄8” - 24; Zinc plated (5 required per bracket)

33004

DB-35 & DB-42

Rubber Seal for DB-35 Caliper

33307

DB-35

Rubber Dust Boot for DB-35 Caliper

33090

DB-35

32408

DB-35

32275

DB-35

32307

DB-35

32230

DB-35

Copper Washer for Banjo Bolt

32326

UFP

Oil Fill Set Screw

561.863.2220 | 800.330.1800

⁄16” Bolt - Hex Head

7

⁄16” Star Lock Washer

7

Brass Block Adapter for Banjo Bolt ⁄16”- 20 x 1” Banjo Bolt

7

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES

Service Parts For “Dexter” Disc Brakes Brake Anti-Rattle Spring Pad “O” Ring

Brake Assemblies

“O” Ring

3

Hubs & Axles

2

Bleeder Screw 4

Dust Boot

“O” Ring

6

Tires & Wheels

Hex Locknut

Suspensions & Fasteners

Installation Tool Caliper Seal

“O” Ring

6

8 11

12

7

5

1

10

Hitches & Towing Accessories

9

Couplers Jacks & Winches

“O” Ring

Information

C

Body Components

171180

Description

Caliper Repair Kit Kit contains: • “O” Ring LH/RH • Bleeder Screw • Caliper Seal • Dust Boot

10K, 12K Axles

Side

Description

3

154066

LH/RH

Caliper Piston

4

107186

LH/RH

Shoulder Screw 5⁄8 x 5

5

107116

LH/RH

Hex Screw 7⁄16 - 20 x 1.75

6

106046

LH/RH

Flange Nut

7

106017

LH/RH

Hex Nut 7⁄16 - 20

8

125014

LH/RH

Rotor Mounting Stud

9

197004

LH/RH

ABS Sensor (Straight)

10

170006-1

LH/RH

Rotor

190002-02

LH/RH Anchor Yoke Assembly

11

197002

LH/RH

ABS Sensor Retaining Clip

2

189002-02

LH/RH Caliper Assembly

12

124203

LH/RH

ABS Tone Ring

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

1

Brake Actuating Systems

Disc Brake Replacement Pad Kit Kit contains: LH/RH • Brake Pad • Anti-Rattle Spring • Hex Locknut • Installation Tool

#

Locks & Cargo Control

-

171181

Side

Lights & Electrical

-

10K, 12K Axles

Trailer Parts

#

C 39


BRAKE ASSEMBLIES

Service Parts For “Alko-Hayes” 10K - 12K Disc Brakes

QUALITY FOR LIFE

Hubs & Axles

Information

C

HAYES AXLE, INC.

1d 4

Brake Assemblies

1c 2f 2a

1b

3

2b

Suspensions & Fasteners

1d

1c

2d

1

2c 2e

Locks & Cargo Control

Lights & Electrical

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

1a

#

Part #

Brake Part Description

#

Part #

Brake Part Description

1

H9045901

Torque Plate

2b

H9231511

Caliper Assembly RH

1a

H90756

Torque Plate Mounting Bolt

2c

H96930

Caliper Piston

1b

3909

Torque Plate Mounting Nut

2d

1c

H9633700

Retainer Plate

2e

1d

H87805

Retainer Plate Bolt

2f

Not Available Separately

Bleeder Screw

2a

H9231512

Caliper Assembly LH

3&4

4850

Brake Pad Kit Includes Outer & Inner Brake Pad

Piston, Rubber Boot

Service Parts For “AL-KO/Hayes” Air Brakes Conversion Kit from 5” to Brake Size 12¼” x 5½”

QUALITY FOR LIFE

1

HAYES AXLE, INC.

Part #

Description

4948

KSL-137 Converts 5” to 5½” KIT CONTAINS:

2

2 - Shoe & Lining 12¼” x 5½” (1) 7

3

2 - Spring Retainer (2) 1 - Return Spring (3)

6

Brake Actuating Systems

Caliper Piston Seal

H80862

(Kit contains 2d & 2e)

4

2 - Cam Roller Retainer (4)

5

2 - Anchor Pin (5)

Switches

2 - Cam Roller (6)

C 40

4948

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

1 - Anchor Pin Retainer (U-Spring) (7)

order@expediter.com


BRAKE ASSEMBLIES 10K - 12K Air Brakes 32

“P”

33

“PQ”

Hubs & Axles

39 36 37 38

34

43

40 41 42 Brake Assemblies

LH/RH Camshaft

11

13

14

31

15

27 26 16

24

23

Suspensions & Fasteners

13

25

19 24

12 6

1

7

20

8

11

18

Tires & Wheels

2

17

9 5

3

Couplers Jacks & Winches

10 21

28

Shoe & Lining Assembly

Qty Per Brake

Shoe & Lining Assembly “PQ”

140321-01

140322-01

2

Shoe & Lining Assembly “P”

140164-1

140165-1

2

Brake Block Kit Description

10K 12¼” x 4”

12K 12¼” x 5”

Brake Shoe Repair Kit

171460

171460

KIT CONTAINS: • 2 - Bushing-Spider Anchor Pin (2)

Note: Air brake shoe & lining assemblies are sold individually. Order quantity 4 per axle.

Brake Block Kit Description

10K 12¼” x 4”

12K 12¼” x 5”

Brake Shoe Repair Kit

171102

171152

KIT CONTAINS: • 2 - Brake Block Anchor (29)

Camshaft Repair Kit

Description Camshaft Repair Kit - for 1 Brake “P” & “PQ”

561.863.2220 | 800.330.1800

Description Brake Shoe Repair Kit - for 1 Brake “P”

KIT CONTAINS: • 1 - Screw Anchor Pin Clamping (43)

• 4 - Bushing-Spider Anchor Pins (38) • 2 - Anchor Pin (40) • 4 - Anchor Pin Washer (41) • 4 - Anchor Pin Retainer (36) • 2 - Roller (35) • 2 - Retainer Pin, Retractor Spring (33) • 1 - Retractor Spring (32) • 2 - Roller Pin(39) • 2 - Roller Pin Retainer (34) • 2 - Roller Pin Spacer (NS) • 1 - Instruction Sheet (NS)

561.863.2250 | 888.330.1888

order@expediter.com

Switches

• 2 - Grease Seal (13) • 1 - Camshaft Bushing (14) • 2 - Washer (15) • 1 - Camshaft Washer-28 Spline (18) • 1 - Camshaft Retainer-28 Spline (17) • 2 - Snap Ring (16) • 1 - Camshaft Support Bushing (19) • 1 - Grease Fitting (NS) • 1 - Instruction Sheet (NS)

Camshaft Repair Kit

Brake Actuating Systems

KIT CONTAINS: • 1 - “D” Washer, Camshaft (11)

Part # 171098

Locks & Cargo Control

• 2 - Brake Block Cam (28) • 24 - Rivet (30)

Lights & Electrical

• 2 - Anchor Pin (3) • 1 - Roller (8) • 2 - Roller Pin (5) • 2 - Roller Pin Retainer (6) • 2 - Roller Pin Spacer (7) • 1 - Retractor Spring (9) • 2 - Retainer Pin (10) • 2 - Shoe Keeper Spring (11) • 1 - Instruction Sheet (NS)

Trailer Parts

12K 12¼” x 5”

Body Components

Description

10K 12¼” x 4”

22

Hitches & Towing Accessories

29

30

Part # 171101

Information

Service Parts For “Dexter”

C

C 41


BRAKE ASSEMBLIES

Hydraulic Brake Line Kit All brake line hose and fittings necessary to connect the actuator to brake clusters. Kits contain parts for one or two axles as shown.

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

4801

4802

“AG” Brake Line Kits

Stainless Steel Brake Line Kits

Aluminum Rich Coating

Part # 4801-SS 4802-SS 4803-SS

Description Single Axle Tandem Axle Triple Axle

Couplers Jacks & Winches

Tires & Wheels

Part # 4801 4802 4803

Service Parts for Hydraulic Line Kits (Single Axle)

Hitches & Towing Accessories

SINGLE AXLE 6

2

10

AS REQ’D

7 4

3

1 8 9 11

AS REQ’D

# 1 2 3 4 5 6 7 8 9 10 11

“AG” SS Description Part # Part # 3 ⁄16” x 15” Brake Line 4874 5274 3 ⁄16” x 72” Brake Line 4873 5273 3 ⁄16” x 17” Brake Line 4871 5271 4858 18” Hyd. Brake Hose - ML/FML 4859 Frame/Hose Bracket 4956 Hose Clip 3 4954 ⁄16” IF Union Tee w/Bracket 4953 Tube Clamp 4830 Self-Tap Screw 2591 Axle Strap 1 5284 ⁄8” MPT x 3⁄16” IF Adapter

Service Parts for Hydraulic Line Kits (Tandem Axle)

Lights & Electrical

Trailer Parts

Body Components

5

TANDEM AXLE 2 7

Locks & Cargo Control

4 2

6

7

Brake Actuating Systems Switches

C 42

Description Single Axle Tandem Axle Triple Axle

9 1

8 5

6

8 3

5

12 10 11

13

AS REQ’D AS REQ’D

561.863.2220 | 800.330.1800

3

# 1 2 3 4 5 6 7 8 9 10 11 12 13

“AG” SS Description Part # Part # 3 ⁄16” x 15” Brake Line 4874 5274 3 ⁄16” x 72” Brake Line 4873 5273 3 ⁄16” x 17” Brake Line 4871 5271 3 ⁄16” x 30” Brake Line 4872 5272 4858 18” Hyd. Brake Hose - ML/FML 4859 Frame/Hose Bracket 4956 Hose Clip 3 4954 ⁄16” IF Union Tee w/Bracket 3 5124 ⁄16” if Street Tee 4953 Tube Clamp 4830 Self-Tap Screw 2591 Axle Strap 1 5284 ⁄8” MPT x 3⁄16” IF Adapter

561.863.2250 | 888.330.1888

order@expediter.com


Service Parts for Hydraulic Line Kits (Triple Axle)

Information

C

BRAKE ASSEMBLIES

Hubs & Axles

TRIPLE AXLE

10 11

2 4

AS REQ’D

4

5 6 7 8

11 12 13

3

SS Part #

Description ⁄16” x 15” Brake Line

5274

3

5273

3

⁄16” x 72” Brake Line ⁄16” x 17” Brake Line

5271

3

5272

3

4858 4859 4956 4954 5124 4953 4830 2591 5284

⁄16” x 30” Brake Line

18” Hyd. Brake Hose - ML/FML Frame/Hose Bracket Hose Clip ⁄16” IF Union Tee w/Bracket

3

⁄16” IF Street Tee

3

Brake Actuating Systems

9 10

5

Locks & Cargo Control

4

8

6

Lights & Electrical

3

3

5

Trailer Parts

2

3

Body Components

1

“AG” Part # 4874 4873 4871 4872

8

5

Hitches & Towing Accessories

9

#

9

7

1

6

8

Couplers Jacks & Winches

2

6

7

Tires & Wheels

2

13

7

Suspensions & Fasteners

AS REQ’D

Brake Assemblies

12

Tube Clamp Self-Tap Screw Axle Strap ⁄8” MPT x 3⁄16” IF Adapter

1

Switches

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

C 43


BRAKE ASSEMBLIES

Brake Line Kits

These brake line kits come with 1⁄4” steel main line and rubber lines that go to the axles, brakes and actuator. These brake line kits are ideal for electric/hydraulic applications

Part # 4802-Q

Description Tandem Axle Brake Line Kit

Part # 4803-Q

Description Triple Axle Brake Line Kit

Trailer Parts

Body Components

Hitches & Towing Accessories

Couplers Jacks & Winches

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

“AG” Brake Line Kits for Torsion Axles Fitting and tubing kits designed for use with torsion axles. Works with disc and drum brake applications.

Locks & Cargo Control

Lights & Electrical

Part # 4830000 4864000

4830000

Quick Disconnect Kit

Brake Actuating Systems Switches

C 44

Description Tandem Torsion Axle with 3⁄16 x 19’ main line Triple Torsion Axle with ¼ x 19’ main line

1

5

4

3

8

6

9

3

2

3

7

561.863.2220 | 800.330.1800

5123

561.863.2250 | 888.330.1888

order@expediter.com


Hydraulic Brake Line Kit

All brake line hose and fittings necessary to connect the actuator to brake clusters or calipers.

Description Single Axle Tandem Axle Triple Axle Axle Add-on Kit - D.O.T. contains parts necessary to add brake lines for one axle to an existing kit

Brake Assemblies

5291

D.O.T. Flex Hose Kits

Hubs & Axles

DOT Part # 4801-P 4802-P 4803-P

Suspensions & Fasteners

4801-P SINGLE AXLE

2

5

4

AS REQ’D

3 1

6

4801-P

TANDEM AXLE

2

2

Parts For Tandem Axle Kits Description 22’ (264”) Line 72” Line 24” Line 42” Line 12” Tie Strap Tee with Strap 3 ⁄16” IF Street Tee Brass Fitting 1⁄8” MPT x 3⁄16” IF Adapter

3 7

3

1

8

AS REQ’D

6

2

7

1 8

7

561.863.2250 | 888.330.1888

6

3

3

3

6 5

AS REQ’D

4803-P

order@expediter.com

Switches

561.863.2220 | 800.330.1800

2

4

Brake Actuating Systems

Description 22’ (264”) Line 72” Line 24” Line 42” Line 11” Tie Strap Tee with Strap 3 ⁄16” IF Street Tee Brass Fitting 1⁄8” MPT x 3⁄16” IF Adapter

4

Locks & Cargo Control

Parts For Triple Axle Kits DOT Part # 5209 5208 5206 5207 2591 5263 5124 5284

4802-P

TRIPLE AXLE

2

# 1 2 3 4 5 6 7 8

5

Lights & Electrical

DOT Part # 5209 5208 5206 5207 2591 5263 5124 5284

6

Trailer Parts

# 1 2 3 4 5 6 7 8

6

4

Body Components

Description 22’ (264”) Line 72” Line 24” Line Tee with Strap 12” Tie Strap 1 ⁄8” MPT x 3⁄16” IF Adapter

Hitches & Towing Accessories

DOT Part # 5209 5208 5206 5263 2591 5284

Couplers Jacks & Winches

Parts For Single Axle Kits # 1 2 3 4 5 6

Tires & Wheels

• Designed to be used on trailers using either surge brake actuators or power brake actuators: (vacuum/hydraulic, air/hydraulic, electric/hydraulic). • Brake lines provided are D.O.T. flexible hoses approved for use on all trailer brakes including disc brakes with floating calipers. • All fittings are brass for the ultimate in corrosion resistance. (Available with male & female end fittings) • Maximum pressure not to exceed 3,000 psi.

Information

C

BRAKE ASSEMBLIES

C 45


BRAKE ASSEMBLIES

“AG” Brake Lines (male/male)

4871

5204

Couplers Jacks & Winches Trailer Parts

Body Components

Hitches & Towing Accessories

5273

Lights & Electrical Locks & Cargo Control

Description 17” Brake Line

4872

30” Brake Line

4909

36” Brake Line

4873

72” Brake Line

4874

15’ Brake Line

4856

19’ Brake Line

5280

20’ Brake Line

5281

25’ Brake Line

Stainless Steel Brake Lines (male/male) Part #

Description

5271

17” Brake Line

5272

30” Brake Line

5273

72” Brake Line

5274

15’ Brake Line

Rubber Brake Lines (male/male)

Part #

Description

5213

12” Brake Line

5262

18” Brake Line - Solid ends

5204

18” Brake Line - Swivel ends

5206

24” Brake Line

5207

42” Brake Line

5214

54” Brake Line

5208

72” Brake Line

5218

15’ Brake Line

5210

20’ Brake Line

5209

22’ Brake Line

5211

24’ Brake Line

Rubber Brake Lines w/ Stainless Braid (male/male)

5208

Brake Actuating Systems Switches

C 46

Part # 4871

5280

4872

Tires & Wheels

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

5201

561.863.2220 | 800.330.1800

Stainless steel braided line with teflon core. PVC weatherproof outer shell. D.O.T. approved. 3 ⁄16” stainless steel inverted flare male on both ends. 15,100 PSI burst strength / 3500 PSI pressure tested. Part #

Description

5201

18” Brake Line

5203

24” Brake Line

5215

30” Brake Line

5216

36” Brake Line

561.863.2250 | 888.330.1888

order@expediter.com


BRAKE ASSEMBLIES Description

4857

12” Brake Line

18” Brake Line

5212

18” Brake Line with 90°

4836

22” Brake Line

Brake Assemblies

4858

Hubs & Axles

4857

Suspensions & Fasteners

5212

Additional Brake Line Parts

Part #

Description

⁄16” IF Union w bracket

3

5284

Brass Fitting 1⁄8” MPT x 3⁄16” IF adapter

4829

Adapter fitting 1⁄4” Female to 3⁄16” Male

4955

Axle Tee-fitting

4829

Adapter 1⁄4” Female 3⁄16” Male

5124

4955

5124

4964

Tee with strap

4859

Frame / Hose Bracket

5263

4859

4956

4956

Hose Clip

4852

4852

4953

4830

4834

2591

4890

4950

4951

5101

Trailer Parts

5263

Body Components

4829

⁄16” IF Street Tee

Forged Brass L 3⁄16” x 3⁄16”

⁄4” tube clip

1

4834

Self Tap Screw #14 x 3⁄4”

2591

Axle Strap 3 Tube Nut ⁄16” Inverted Flare

Wheel Cylinder Fitting

4951

90° Banjo Fitting

5101

Connector for old Model 10/20

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com

Switches

4950

Brake Actuating Systems

for Metal Line

Locks & Cargo Control

Self Tap Screw

Lights & Electrical

⁄16” tube clamp

3

4830

4890

5284

4952

3

4964

4953

4954

Hitches & Towing Accessories

Union - Connects two brake lines end to end

Couplers Jacks & Winches

4952

Tires & Wheels

4954

Information

Hydraulic Hose (male/female)

Part #

C

C 47


BRAKE ASSEMBLIES

Reverse Lock Out Solenoid Part # 4800 11286 4799

Part # 4804

5283

Description Reverse RECIRCULATING switch is required for actuators without a free-backing feature built-in. Set for “Normally Open” UFP Recirculating Solenoid Valve (connecting tube NOT included) Connecting Tube for UFP Valve

Solenoid Adapter Description

Adapter to attach solenoid to old style Dico/Titan model 10 & 20 fittings

Brake Flush Kit Fresh water flushing system emits a forceful flow of fresh water, showering internal parts of the brake unit, quickly, corrosive salt water, silt and mud are flushed free to extend brake component life.

Hitches & Towing Accessories

4805

Body Components Trailer Parts

34500 34508

Part # 5283

Couplers Jacks & Winches

Tires & Wheels

4804

91136

91148

91150

91139

Lights & Electrical Locks & Cargo Control Brake Actuating Systems Switches

C 48

Description Reverse LOCKOUT switch is required for actuators without a free-backing feature built-in. Set for “Normally Open” Reverse Lockout Solenoid (single wire) 2 wire for non-metallic master cylinders - “Normally Open”

Back Flow Style Brake Solenoid

4800

Suspensions & Fasteners

Brake Assemblies

Hubs & Axles

Information

C

Part # 4805 4805-T 4805-G 4805-N

Part # 91136 91148 91151 91150 91139

Part # 4744 4744

4733

4745 4733

Description Kit for trailer with brakes on single axle Kit for trailer with brakes on 2 axles Replacement garden hose fitting Replacement pop-in spray nozzle

Brake Flanges

Description 1¾” Round Mounting, 4 Bolt Holes 2¼” Round Mounting, 4 Bolt Holes 2¾” Round Mounting, 5 Bolt Holes 3” Round Mounting, 5 Bolt Holes 2” Square Mounting, 4 Bolt Holes

Brake Mounting Hardware Kits Description

Contains (4) - #4140 (7⁄16” - 20 x 1” bolt) Brake Hardware for 10” Hydraulic (4) - #4141 (7⁄16” lock washer) (4) - #4142 (7⁄16” -20 nut) Brake Hardware for 7 & 10” Electric, (4) - #4141 (7⁄16” lock washer) (4) - #4142 (7⁄16” - 20 nut) 7 & 8.5” Hydraulic (5) - #4143 (3⁄8” - 24 x 1” bolt) Brake Hardware for (5) - #4145 (3⁄8” lock washer) 12” Electric and Hydraulic (5) - #4144 (3⁄8” - 24 nut)

4745

561.863.2220 | 800.330.1800

561.863.2250 | 888.330.1888

order@expediter.com


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