SECTIONS N to Y * CUTTING TOOLS * ELECTRICAL * CHEMICALS * ANCHORS * EQUIPMENT * SHOP SUPPLIES * MISC HARDWARE
THE MAINTENANCE CONNECTION, INC. Thread Inserts
Helical Thread Inserts
I N S T A L L A T I O N P R O C E D U R E
Thread inserts are used to replace stripped out or damaged threads in most metals including aluminum. They are made from high quality stainless steel wire, with diamond-shaped cross section, wound to the shape of a spring thread. The insert, which is larger in diameter than the tapped hole, is allowed to spring back, permanently anchoring it into place. Because it is bigger, the insert has greater area to hold in and is stronger than the original threads. The inserts compensatory action shares the load over the entire bolt and hole, thus reducing stud feature, and increasing holding or pull out strength. The insert system consists of stainless steel helically wound precision inserts, high quality HSS taps and metal installation tools. Inserts are available in both individual and kit form.
Drill out old threads, including any broken bolt or stud.
• Creates superior threads with greater holding power. • Safer on heavy duty applications. • Quick and easy to use. • Suitable for new applications requiring strong threads. • Simplifies change-over from metric to U.S. threads. • Interchangeable with other brands of helically wound inserts. • Provides stronger and more efficient threads than other inserts. • Less down time due to replacement.
Tap hole for insert with tap provided in the kit.
C U T T I N G T O O L S
Each kit consists of an HSS tap, inserting tool and a supply of inserts. Kits are sold in quantities of one. Install the Helical Thread Insert and the job is done!
P-1
THE MAINTENANCE CONNECTION, INC. Thread Inserts P01
Helical Thread Inserts Coarse Thread No.
Size
C U T T I N G T O O L S
P-2
Kit
Inserts
Rec.
Inserts
Drill
Per
Size
Pkg
6-32
50000 50080
25
12
8-32
50002 50082
11/64
12
10-24
50004 50084 13/64
12
12-24
50006 50086 15/64
12
17/64
12
5/16-18 50010
50090 21/64
12
3/8-16
50012
50092 25/64
12
7/16-14
50014
50094 29/64
12
1/2-13
50016
50096
17/32
12
50098 19/32
6
1/4-20 50008 50088
9/16-12 50018 5/8-11
50020
50100
21/32
6
3/4-10
50022
50102 25/32
4
Fine Thread Rec.
No.
Size Kit
Drill
Qty Inserts Qty
Size
50050
12
50130
12
13/64
1/4-28 50052
12
50132
12
17/64
5/16-24 50054
12
50134
12
21/64
3/8-24 50056
12
50136
12
25/64
7/16-20 50058
12
50138
6
29/64
1/2-20 50060
12
50140
6
33/64
9/16-18 50062
6
50142
6
37/64
5/8-18 50064
6
50144
6
41/64
3/4-16 50066
6
50146
4
49/64
10-32
ALL KITS & INSERTS SOLD AS PACKAGES ONLY! ORDER IN QUANTITIES OF ONE (1).
THE MAINTENANCE CONNECTION, INC. Thread Inserts P01
Helical Thread Inserts Cont‌ Metric Helical Inserts Rec.
No.
Size Kit
Drill
Qty Inserts Qty
Size
M6 X 1.0
50160
12
50180
12
1/4
M8 X 1.25
50162
12
50182
6
21/64
M10 X 1.5
50164
12
50184
6
13/32
M12 X 1.75
50166
6
50186
6
31/64
Metric Helical Inserts For Spark Plugs Inserts No.
M14 X 1.25 Qty
50188
3/8
6
50190
7/16
6
50194
1/2
6
50196
3/4
6
50192
.472
6
50168 Metric Helical Insert Plug Kit Contains all of the above inserts, a pilot nose tap and an installation tool. ALL KITS & INSERTS SOLD AS PACKAGES ONLY! ORDER IN QUANTITIES OF ONE (1).
C U T T I N G T O O L S
P-3
THE MAINTENANCE CONNECTION, INC. Helical Thread Insert Assortments Z02
Helical Thread Insert Repair Kits 1/4-20 through 1/2-13 No. 95901 - 5 Kits Arranged in a large adjustable compartment metal drawer.
C U T T I N G T O O L S
5/16-18
7/16-14
50010
50014
1/4-20
3/8-16
1/2-13
50008
50012
50016
Helical Thread Insert Repair Kits 9/16-12 through 3/4-10 No. 95905 - 3 Kits Arranged in a large adjustable compartment metal drawer. 9/16-12
3/4-10
50018
50022 5/8-11
50020
P-4
THE MAINTENANCE CONNECTION, INC. Thread Inserts
Thread Repair Inserts Installation & Removal If necessary, thread repair inserts can be removed without damage to the parent material.
1.
Drill out old threads with a standard drill. Countersink with a standard (82째-100째) countersink. Note: Drill is oversize, see charts for proper dimensions.
3. Screw in the insert until slightly below the surface.
2.
2.
Tap new threads with a standard tap. See charts for proper size and depth.
1. Drill out material between keys and internal thread with standard drill to specified depth (refer to chart for proper dimensions). 2. Bend the keys inward and break off. 3. Remove the old insert using an EZ Out or similar tool. 4. Install replacement insert into the original tapped hole.
T O O L S
Drive keys down with several hammer taps on the proper installation tool.
Technical Notes
C U T T I N G
Locking Keys
Material: Carbon Steel Inserts - C1215 or equivalent Finish: Carbon Steel Insert - Parkerized Length
Tolerances: + 0.10 inch or + .25 mm unless specified otherwise. Dimensions: are in inches.
External Thread
Internal Thread
P-5
THE MAINTENANCE CONNECTION, INC. Thread Inserts
Thread Repair Inserts Heavy Wall P01
No. Carbon Steel
50268
50220
50266
50218
50264
50216
50262
50214
50260
50212
1/2-13
7/16-20
7/16-14
3/8-24
3/8-16
5/16-24
5/16-18
1/4-28
1/4-20
10-32
10-24
Insert T03 Tap
Installation C'Sink
Thread Tap
Removal
Drill
Depth
Dia.
Size
1/8
Instal
7/32
1/8
Min.
.37
9/32
3/16
Size
5/16-18 51906
.37
11/32
3/16
Drill
.32
3/8-16 51910
.43
13/32
3/16
Lgth
I 50648
.38
7/16-14 51914
.50
15/32
3/16
Class 2B Depth
83838
Q 50656
.44
1/2-13 51918
.56
17/32
3/16
+.010
.31 83838
X 50647
.51
9/16-12 51722
.68
21/32
3/4-16
Tool
5/16-18 .31
83838
29/64 50765
.57
5/8-11 51926
.68
3/16
(Mod.)
3/8-16 .37
83838
33/64 51060
.63
3/4-16 51932
21/32
.81
83838
-.000
7/16-14 .43
83838
37/64 51064
.76
.94
3/4-16
.87
Size
1/2-13
.50
83838
45/64 51072
3/4-16 51932
5/16
7/8-14
83838 1-1/16 NS 16865
Part No.
9/16-12
.62
83838
.76
25/32
5/16
1.12
Class 2A
5/8-11
.62
45/64 51072
1.00
31/32
External
50222
1/2-20
83838
7/8-14 51730
1.31
Internal
50270
9/16-12
.88
1-1/8-12 16866
Thread
50224
5/8-11
53/64 51080
1.14
Thread Class 2B
50226
5/8-18
50210
50272
3/4-10
8-32
50228
1-1/8-12
P-6
3/4-16
T O O L S
50274
C U T T I N G
THE MAINTENANCE CONNECTION, INC. Thread Inserts
Thread Repair Inserts ThinWall P01
No. Carbon
50244
50282
50242
50280
50240
5/16-24
5/16-18
1/4-28
1/4-20
10-32
10-24
Insert T03 Tap
Installation C'Sink Dia.
Thread Tap
Removal
Drill
Depth
Instal
Size
Min.
1/8
Size
7/32
1/8
Drill
.37
9/32
3/16
Class 2B Depth 5/16-18 51906
.43
11/32
3/16
+.010
.32
3/8-16 51910
.50
13/32
Tool
I 50648
.38
7/16-14 51914
.56
3/16
(Mod.)
83838
Q 50656
.44
1/2-13 51918
15/32
-.000
.31 83838
X 50663
.51
.62
Size
5/16-18 .37
83838
29/64 50765
9/16-12 51722
3/16
Part No.
3/8-16 .43
83838
.57
17/32
Class 2A
7/16-14
.50
33/64 51060
.68
External
50284 3/8-16 1/2-13
83838
5/8-11 51926
Internal
50246 3/8-24
.56
.63
Thread
50286 7/16-14
9/16-12
37/64 51064
Thread
50248 7/16-20
Class 2B
50288 1/2-13
83838
P-7
.62
Locking Keys
Steel
50250
T O O L S
5/8-11
Internal Thread External Thread
1/2-20
Length
50290
Lgth
C U T T I N G
THE MAINTENANCE CONNECTION, INC. Assortments
Thread Repair Inserts Assortments Z02 Thread Repair Kit
C U T T I N G T O O L S
No. 95906 1/4-1/2 USS Heavy Wall 7 Items 92 Pcs No. 95907 1/4-1/2 SAE Heavy Wall 7 Items 92 Pcs No. 95908 1/4-1/2 USS Thin Wall 6 Items 82 Pcs No. 95909 1/4-1/2 SAE Thin Wall 6 Items 82 Pcs Arranged in a large 24 compartment metal drawer. 1/4-28 Thin Wall 50282 Use With
5/16-24 Thin Wall 50284 Use With
Drill: Q 50656 Tap: 3/8-16 17210
Drill: X 50666 Tap: 7/16-14 17212
1/4-28 Heavy Wall 50262 Use With
5/16-24 Heavy Wall 50264 Use With
Drill: X 50666 Tap: 7/16-14 17212
7/16-20 Thin Wall 50288 Use With
5/16-18 Thin Wall 50244 Use With
Drill: Q 50656 Tap: 3/8-16 17210
Drill: X 50666 Tap: 7/16-14 17212
1/4-20 Heavy Wall 50214 Use With
5/16-18 Heavy Wall 50216 Use With
1/2-20 Thin Wall 50290 Use With
Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17216 3/8-24 Heavy Wall 50266 Use With
7/16-20 Heavy Wall 50268 Use With
Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 17216 Tap: 5/8-11 17216
1/4-20 Thin Wall 50242 Use With
Drill: X 50666 Tap: 7/16-14 17212
3/8-24 Thin Wall 50286 Use With
3/8-16 Thin Wall 50246 Use With
7/16-14 Thin Wall 50248 Use With
1/2-20 Heavy Wall 50270 Use With Drill: 45/64 51072 Tap: 3/4-16 17219
5/8-18 Heavy Wall 50272 Use With Drill: 53/64 51080 Tap: 7/8-14 16316 Insert Tool 83838
1/2-13 Thin Wall 50250 Use With
Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17216 3/8-16 Heavy Wall 50218 Use With
7/16-14 Heavy Wall 50220 Use With
Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17219
1/2-13 Heavy Wall 50222 Use With Drill: 45/64 51072 Tap: 3/4-16 17219
5/8-11 Heavy Wall 50226 Use With Drill: 53/64 51080 Tap: 7/8-14 16316
Fill-in Assortment Segments 95910 USS Heavy Wall • 95912 SAE Heavy Wall 95911 USS Thin Wall • 95913 SAE Thin Wall Locking Keys
Insert Tool T08 No. 83838 Use for tapping down locking keys.
P-8
Length
External Thread
Internal Thread
THE MAINTENANCE CONNECTION, INC. Screw & Pipe Extractors
Screw & Pipe Extractors P09 • • • •
Remove broken screws, bolts, threaded parts and pipe. Broken piece is extracted without damage to threads. Hi-carbon steel. Spiral style. Instructions 1. Drill a hole in broken part. 2. Insert extractor and turn to the left Screw
Screw &
Extractor
Drill
Bolt
Pipe
No.
Dia.
Size
Size
52560
1
1/8
3/32 - 5/32
—
52561
2
3/16
5/32 - 7/32
—
52562
3
1/4
7/32 - 9/32
—
52563
4
5/16
9/32 - 3/8
1/8
52564
5
7/16
3/8 - 5/8
1/4
52565
6
5/8
5/8 - 7/8
3/8
52566
7
7/8
7/8 - 1-1/8
1/2
52567
8
11/32
1-1/8 - 1-3/8
3/4
52568
9
1 - 9/32
1-3/8 - Up
1
No.
Bolt Removal Kit Z02 No. 95924 µ 10 pcs. µ µ µ µ
A unique combination of left hand spiral drills and screw extractors. Fast and easy stud removal. Left hand spiral drills often eliminate the need for screw extractors. Drill may loosen bolt stud with counter clockwise rotation.
C U T T I N G T O O L S
P-9
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Internal Pipe Wrench Kit (Nipple Extractor) No. 95936
C U T T I N G T O O L S
P-10
µ 4 sizes - 3/8, 1/2, 3/4 & 1 in a nylon pouch. µ Eliminates the possibility of damage to threads, walls & external nickel or chrome finish. µ Exclusion "Cam Action" provides non-slipping grip on the inside of nipples, pipe & fittings and can be turned either way. µ Made of zinc-coated, heat treated alloy steel.
THE MAINTENANCE CONNECTION, INC. Screw Extractors
25 Piece Hex Head Spline Drive Screw Extractor Set No. 95934 • Sizes 1/8 - 7/8. • Designed to remove broken studs, bolts & socket screws from #12 - 1-3/4. • For use with sockets and flat wrenches. • Packaged in a sturdy red plastic box for easy storage and organization. • Made in the U.S.A.
10 Piece Hex Head Spline Drive Screw Extractor Set No. 95935 • Sizes 1/8 - 13/32. • Designed to remove broken studs, bolts & socket screws. • For use with sockets and flat wrenches. • Packaged in a sturdy red plastic box for easy storage and organization. • Made in the U.S.A.
C U T T I N G T O O L S
P-11
THE MAINTENANCE CONNECTION, INC. Screw Extractors P09
Hex Head Multi-spline Screw Extractors Drill
Hex
C U T T I N G T O O L S
No.
• Designed to remove broken studs, bolts, socket screws and fittings. • For use with sockets and flat wrenches. • Made in the U.S.A.
Size
Hd
Bolt
Bit
Size
Dia.
Dia.
52460
1/8
1/2
#12
1/8
52461
5/32
1/2
1/4
5/32
52462
3/16
1/2
5/16
3/16
52463
7/32
1/2
3/8
7/32
52464
1/4
1/2
7/16
1/4
52465 9/32
1/2
1 /2
9/32
52466
5/16
1/2
9/16
5/16
52467
11/32
1/2
5/8
11/32
52468
3/8
1/2
11/16
3/8
1/2
3/4
13/32
52469 13/32 52470
7/16
5/8
13/16
7/16
52471
15/32
5/8
7/8
15/32
52472
1/2
5/8
15/32
1/2
52473 17/32
3/4
1
17/32
9/16
3/4
1-1/16
9/16
3/4
1-1/8
19/32
3/4
1-3/16
5/8
7/8
1-1/4
21/32
7/8
1-5/16
11/16
7/8
1-3/8
23/32
7/8
1-7/16
3/4
52481 25/32
1
1-1/2
25/32
52482 13/16
1
1-9/16
13/16
52483 27/32
1
1-5/8
27/32
1
1-11/16
7/8
52474
52475 19/32 52476
5/8
52477 21/32 52478
11/16
52479 23/32 52480
52484
3/4
7/8
ALL SOLD IN QUANTITIES OF ONE (1).
P-12
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Speeds and Feeds for Drill Bits The speed of a drill bit is usually measured in terms of the rate at which the outside or periphery of the tool moves in relation to the work being drilled. The common term for this is Surface Feet per Minute (SFM). The relation of SFM and Revolutions per Minute (RPM) is indicated by the following formula: RPM = 3.8 X SFM
[
]
Drill Diameter in inches The most economical speed for operating a drill bit will depend on variables, some of which are: 1. 2. 3. 4. 5.
Composition and hardness of material being drilled. Depth of the hole being drilled. Use of cutting fluids. Type and condition of drilling equipment. Quality of holes desired.
Speeds shown in the accompanying table of cutting speeds include a range in feet per minute. In most drilling situations it is usually better to start with a slower speed and build up to the maximum after a trial hole may indicate the drill bit can be run faster. The following information provides widely recommended drill bit speeds in feet per minute for a wide range of materials. These speeds give the user a good starting point but may be adjusted to slower or faster depending on the variables listed previously and the resulting performance. The optimum speed must be established through trial. Standard drill bit feed information is provided below to help establish the proper feed rate of different diameters. This is particularly useful when a drill press, etc. is being used.
Drill Bit Feeds DIAMETER OF DRILL BIT (INCHES)
NORMAL FEED
HEAVY FEED
from 1/16 to 1/8 over 1/8 to 1/4 over 1/4 to 1/2 over 1/2 to 1 over 1
.001 -.002 .002 -.004 .004 -.008 .008 -.016 .016 -.024
.002 -.004 .004 -.008 .008 -.016 .016 -.024 .024 -.032
C U T T I N G T O O L S
The following charts convert surface feet per minute to revolutions per minute for fractional, letter and number drills. To use these charts, locate the drill bit diameter to be used on the left side of the chart and the desired surface feet per minute at the top (reference the following chart for the material to be drilled). The point where the two columns meet will give you a good guide regarding the revolutions per minute to be used as a starting point. P-13
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Surface Cutting Speeds For Various Materials Reference the chart below to determine the proper surface speed for use in the following charts. Material
C U T T I N G T O O L S
Aluminum and its alloys Common brass and bronze High tensile bronze
40 to 50 200 to 300 70 to 150
Magnesium and its alloys
250 to 400
Plastics
100 to 150
Plastics containing glass fibers
70 to 90
Formica
70 to 100
Hardwoods
300 to 400
Die castings (zinc base)
300 to 400
Copper
70 to 100
Automotive steel forgings
40 to 50
Nickel steel (3/2%)
20 to 50
Spring steel
30 to 40
Mild steel (.2 - .3 carbon)
80 to 110
Medium steel (.4 - .5 carbon)
70 to 80
Alloy steel - manganese (7 -13%)
30 to 40
Molybdenum steel
60 to 70
Monel
50 to 60
Titanium (RC 32 - RC 34)
20 to 50
Tool steel (annealed 1.2 carbon)
20 to 50
Permalloy (77% nickel)
50 to 60
Soft cast iron
100 to 150
Medium hard cast iron
70 to 100
Hard cast iron
30 to 70
Malleable iron
80 to 90
Stainless steel 200 series
50 to 70
18-8 stainless and 300 series
20 to 60
Stainless steel 400 series
20 to 60
Zamak P-14
Speed: Ft/Min
Hard rubber
200 to 300 90 to 100
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Surface Cutting Speeds For Various Materials Reference the chart below to determine the proper surface speed for use in the following charts. Material
Speed: Ft/Min
Bakelite
90 to 100
Alleghany metal
40 to 50
Manganese copper
20 to 30
Chromalloy
40 to 50
Magnet steel (soft)
40 to 50
Tool steel (RB80)
40 to 60
Tool steel (RB 32 - 34)
40 to 50
Nitralloy 135
50 to 60
Waspalloy
12 to 15
Crucible HY-Tuf (AMS 6418)
15 to 25
Crucible UHS-260
7 to 15
Timken HS 220
15 to 25
Inco Tricent
10 to 20
Vascojet X4 and 1000
7 to 15
Thermold J
7 to 15
Trinidur
12 to 15
Discalloy AMS 5733
12 to 15
Vitallium
10 to 12
Udimet 500
12 to 15
Inconel 700
7 to 15
Rene 41
7 to 15
Armco(17-4 PH and 17-7 PH)
15 to 20
Inconet AMS 5685
10 to 12
SAE 4340, 4360 and AMS 6415
7 to 15
USS Strux - Mod. 98BV40
7 to 15
SAE 4330 - Mod. AMS 6407 H-11 AMS 6485
C U T T I N G T O O L S
15 to 25 7 to 15
A 286 AMS 5736
15 to 20
S-816AMS 5765
12 to 15 P-15
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Fractional Drill Cutting Speeds in RPM Feet Per Minute Drill
C U T T I N G T O O L S
P-16
10
12
15
20
1/64 2445 2934 3667 4889 1/32
1222
3/64
815
25 6112
30
35
40
45
1222
60
70
80
90
100
7334 8556 9778 11001 12223 14668 17112 19557 22001 24446
1467 1833 2445 3056 3667 4278 4889 5500 978
50 6112
7334 8556 9778
11001 12223
1630 2037 2445 2852 3259 3667 4074
4889 5704 6519
7334
8149
3667 4278 4889 5500
6112
1/16
611
733
917
1222
1528
1833
5/64
489
587
733
978
1222
1467
3/32
407
489
611
815
1019
1222
1426 1630 1833
2037
2445 2852 3259
3667
4074
7/64
349
419
524
698
873
1048
1222 1397 1572
1746
2095 2445 2794
3143
3492
1/8
306
367
458
611
764
917
1070 1222 1375
1528
1833
2139 2445
2750
3056
9/64
272
326
407
543
679
815
951
1086 1222
1358
1630
1901
2173
2445
2716
5/32
244
293
367
489
611
733
856
978
1100
1222
1467
1711
1956
2200 2445
11/64
222
267
333
444
556
667
778
889
1000
1111
1333
1556
1778
2000 2222
3/16
204
244
306
407
509
611
713
815
917
1019
1222
1426
1630
1833
2037
13/64
188
226
282
376
470
564
658
752
846
940
1128
1316
1504
1692
1880
2139 2445 2750 3056 1711
1956 2200 2445 2934 3422
3911
4400 4889
7/32
175
210
262
349
437
524
611
698
786
873
1048
1222
1397
1572
1746
15/64
163
196
244
326
407
489
570
652
733
815
978
1141
1304
1467
1630
1/4
153
183
229
306
382
458
535
611
688
764
917
1070
1222
1275
1528
9/32
136
163
204
272
340
407
475
543
611
679
815
951
1086
1222
1358
5/16
122
147
183
244
306
367
428
489
550
611
733
856
978
1100
1222
11/32
111
133
167
222
278
333
389
444
500
556
667
778
889
1000
1111
7/16
87
105
131
175
218
262
306
349
393
437
524
611
698
786
873
15/32
81
98
122
163
204
244
285
326
367
407
489
570
652
733
815
1/2
76
92
115
153
191
229
267
306
344
382
458
535
611
688
764
9/16
68
81
102
136
170
204
238
272
306
340
407
475
543
611
679
5/8
61
73
92
122
153
183
214
244
275
306
367
428
489
550
611
11/16
56
67
83
111
139
167
194
222
250
278
333
389
444
500
556
3/4
51
61
76
102
127
153
178
204
229
255
306
357
407
458
509
13/16
47
56
71
94
118
141
165
188
212
235
282
329
376
423
470
7/8
44
52
65
87
109
131
153
175
196
218
262
306
349
393
437
15/16
41
49
61
81
102
122
143
163
183
204
244
285
326
367
407
1
38
46
57
76
95
115
134
153
172
191
229
267
306
344
382
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Letter Drill Cutting Speeds in RPM Feet Per Minute 10
12
15
20
25
30
A
163
196
245
326
408
B
160
193
241
321
401
C
158
189
237
316
D
155
186
233
E
153
183
229
Drill
60
70
80
818
982
1145
1309
1472
1636
803
963
1124
1284
1445
1605
789
947
1105
1262
1420
1578
699
778
934
1089
1245
1400
1556
687
764
917
1070
1222
1375
1528
35
40
45
490
571
653
735
481
562
642
722
395
473
552
631
710
311
388
466
543
621
306
386
458
535
611
50
90
100
F
149
178
223
297
372
446
520
595
669
743
892
1040
1189
1337
1486
G
146
176
220
293
366
439
512
585
659
732
878
1024
1170
1317
1463
H
144
172
215
287
359
431
503
574
646
718
862
1005
1149
1292
1436 1404
I
140
169
211
281
351
421
492
562
632
702
842
983
1123
1264
J
138
165
207
276
345
414
483
552
621
690
827
965
1103
1241
1379
K
136
163
204
272
340
408
476
544
612
680
815
951
1087
1223
1359
L
132
158
198
263
329
395
461
527
593
659
790
922
1054
1185
1317
M
129
155
194
259
324
388
453
518
583
648
777
907
1036
1166
1295
N
126
152
190
253
316
379
442
506
569
633
759
886
1012
1139
1265
0
121
145
181
242
302
363
423
484
544
605
725
846
967
1088
1209
P
118
142
177
237
296
355
414
473
532
592
710
828
946
1065
1183 1150
Q
115
138
173
230
288
345
403
460
518
575
690
805
920
1035
R
113
135
169
225
282
338
394
451
507
564
676
789
902
1014
1127
S
110
132
165
220
274
329
384
439
494
549
659
769
878
988
1098
T
107
128
160
213
267
320
373
427
480
533
640
746
853
959
1066
U
104
125
156
208
259
311
363
415
467
519
623
727
830
934
1038
V
101
122
152
203
253
304
355
405
456
507
608
709
810
912
1013
W
99
119
148
198
247
297
346
396
445
495
594
693
792
891
989
X
96
115
144
192
240
289
337
385
433
481
576
672
769
865
962
Y
95
113
142
189
236
284
331
378
425
473
567
662
756
851
945
Z
92
111
139
185
231
277
324
370
416
462
555
647
740
832
925
NOTE: For speeds higher than tabulated, multiply all values by ten and for speeds lower divide by ten.
C U T T I N G T O O L S
P-17
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Number Drill Cutting Speeds in RPM Feet Per Minute
C U T T I N G T O O L S
P-18
Drill
10
12
15
20
25
30
35
40
45
50
60
70
80
90
100 1675
1
168
201
251
335
419
503
586
670
754
838
1005
1173
1340
1508
2
173
207
259
346
432
519
605
691
778
864
1037
1210
1382
1555
1728
3
179
215
269
359
448
538
628
717
807
897
1076
1255
1434
1614
1793
4
183
219
274
366
457
548
640
731
822
914
1097
1280
1462
1645
1828
5
186
223
279
372
465
558
651
743
836
930
1115
1301
1487
1673
1859
6
187
225
281
374
468
562
655
749
843
936
1123
1310
1498
1685
1872
7
190
228
285
380
475
570
665
760
855
950
1140
1330
1520
1710
1900
8
192
230
288
384
480
576
672
768
864
960
1151
1343
1535
1727
1919 1949
9
195
234
292
390
487
585
682
780
877
975
1169
1364
1559
1754
10
197
237
296
395
494
592
691
790
888
987
1184
1382
1579
1777
1974
11
200
240
300
400
500
600
700
800
900
1000
1200
1400
1600
1800
2000
12
202
243
303
404
505
606
707
808
909
1010
1213
1415
1617
1819
2021
13
206
248
310
413
516
619
723
826
929
1032
1239
1450
1652
1859
2065 2099
14
210
252
315
420
525
630
735
839
944
1050
1259
1469
1679
1889
15
212
255
318
424
531
637
743
849
955
1064
1276
1489
1802
1914
2127
16
216
259
324
432
540
647
755
863
971
1079
1295
1511
1726
1942
2158 2208
17
221
265
331
442
552
662
773
883
994
1104
1325
1546
1766
1987
18
225
270
338
451
563
676
789
901
1014
1130
1356
1582
1808
2034 2260
19
230
276
345
460
575
690
805
920
1035
1151
1381
1611
1841
2071
20
237
285
356
474
593
712
830
949
1068
1186
1423
1660
1898
2135
2372
21
240
288
360
480
601
721
841
961
1081
1201
1441
1681
1922
2162
2402
2301
22
243
292
365
487
608
730
852
973
1095
1217
1460
1703
1946
2190
2433
23
248
298
372
496
620
744
868
992
1116
1240
1488
1736
1984
2232
2480
24
251
302
377
503
628
754
880
1005
1131
1257
1508
1759
2010
2262
2513
25
255
307
383
511
639
766
894
1022
1150
1276
1533
1789 2044
26
260
312
390
520
650
780
909
1039
1169
1299
1559
1819
2078
2338 2598
27
265
318
398
531
663
796
928
1061
1194
1327
1592
1857
2122
2388 2653
2175
2300 2555
28
272
326
408
544
680
816
952
1087 1223
1360
1631
1903
29
281
337
421
562
702
843
983
1123
1264
1405
1685
1966 2247
30
297
357
446
595
743
892
1040
1189
1338
1487
1784
2081 2378
2676
2973
31
318
382
477
637
796
955
1114
1273 1432
1592
1910
2228 2546
2865
3183
32
329
395
494
659
823
988
1153
1317
1482
1647
1976
2305 2634
2964 3293
33
338
406
507
676
845
1014
1183
1352
1521
1690
2028 2366 2704
3042 3380
34
344
413
516
688
860
1032 1204 1376 1549
1721
2065 2409 2753
3097
3442
35
347
417
521
694
868
1042
1215
1736
2088 2430 2778
3125
3472
36
359
430
538
717
898
1076
1255 1435
1614
1794
2152
2511
2870
3228
3587
37
367
441
551
735
918
1102
1285 1469 1653
1837
2204
2571 2938
3006
3673 3763
1389 1563
2447
2719
2528 2809
38
376
452
564
753
941
1129
1317
1505 1693
1882
2258 2634 3010
3387
39
384
461
576
768
960
1152
1344 1536 1728
1920
2303 2687
3071
3455 3839
40
390
468
585
780
974
1169
1364 1559 1754
1949
2339 2729
3118
3508 3898
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Metric Drill Cutting Speeds in RPM SUGGESTIONS FOR MAXIMUM DRILL PERFORMANCE 1. A reduced speed is recommended to start the drill. 2. The harder the material the slower the speed. 3. The larger the diameter the slower the speed. 4. Do not force feed. Let the drill cut at its own pace. 5. Once the bore is started, either keep the drill cutting or remove it. Idling of the cutting edge will harden the steel and dull the bit. 6. At the point of breakthrough, lighten the feed pressure. 7. Avoid side pressure on the drill bit whenever possible.
Feet Per Minute 30
50
Drill
20
0.5
3878
1.0
1939 2908 4847
1.5
1293
70
80
100
5817 9695 13573 15512 19389 6786
7756
9695
1939 3232 4524
5171
6463
2.0
971
1456 2427
3397
3883
4854
2.5
776
1165
1941
2717
3105
3882
3.0
647
970
1617
2264
2587
3234
3.5
554
832
1386
1940
2218
2772
4.0
485
728
1213
1698
1940
2425
4.5
431
647
1078
1509
1724
2156
5.0
388
582
970
1359
1552
1940
6.0
323
485
809
1132
1294
1617 1386
7.0
277
415
693
970
1109
8.0
243
364
605
849
970
1213
9.0
216
323
539
755
862
1075
10.0
194
291
485
679
776
970
11.0
176
265
441
617
706
882
12.0
162
243
404
566
647
809
13.0
149
224
373
522
597
749
14.0
139
208
346
485
554
693
15.0
129
194
323
453
517
647
16.0
121
182
303
424
485
606
17.0
114
171
285
399
457
571
18.0
108
162
269
377
431
539
19.0
102
153
255
357
409
511
20.0
97
146
243
340
388
485
22.0
88
132
221
309
353
441
24.0
81
121
202
283
323
404
26.0
75
112
187
261
299
373
28.0
69
104
173
243
277
346
30.0
65
97
162
226
259
323
NOTE: For speeds higher than tabulated, multiply all values by ten and for speeds lower divide by ten.
C U T T I N G T O O L S
P-19
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Re-sharpening Procedure 1. SET-UP FOR POINTING 12°
GRINDING WHEEL TOOL REST
HORIZONTAL
C U T T I N G T O O L S
67.5°
• • • •
Clamp guide block on tool rest at 67.5°. Set tool rest below center line. Dress wheel for parallel edges and true face. Use an 80 to 100 grit semi-friable grinding wheel.
GUIDE BLOCK
2. GRIND POINT ANGLE Forming Primary Cutting Edge EQUAL 12°
135°
• • • • •
Pre-grind to remove all damaged edges. Place frill on tool rest parallel to guide block. Align cutting lip parallel to machine axis. Push into wheel. Repeat for second cutting edge.
3. POINT SPLIT Forming Secondary Cutting Edges 40°
10° HORIZONTAL 40°
• Grind secondary cutting edges. • Feed into wheel until center is reached. • Repeat for other side.
P-20
NOTE: ALL DAMAGED SECTIONS ON THE POINT AND MARGINS MUST BE GROUND AWAY PRIOR TO ANY ABOVE RESHARPENING PROCEDURE.
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Decimal Equivalent Chart For Drill Sizes
Drill
Dec.
Drill
Dec.
Drill
Dec.
Drill
Dec.
Size
mm
In.
Size
mm
In.
Size
mm
In.
Size
mm
In.
—
0.10
.0039
45
2.08
.0820
5
5.22
.2055
7/16
11.11
.4375
—
0.20
.0079
44
2.18
.0860
4
5.31
.2090
29/64
11.51
.4531
—
0.25
.0098
43
2.26
.0890
3
5.41
.2130
15/32
11.91
.4688
—
0.30
.0118
42
2.37
.0935
7/32
5.58
2188
—
12.00
.4724
80
0.34
.0135
3/32
2.38
.0938
2
5.61
.2210
31/64
12.30
.4844
79
0.37
.0145
41
2.44
.0960
1
5.79
.2280
1/2
12.70
.5000
1/64
0.40
.0156
40
2.50
.0980
A
78
0.41
.0160
39
2.53
.0995 15/64
77
0.46
.0180
38
2.58
5.94
.2340
—
13.00
.5118
5.95
.2344
33/64
13.10
.5156
13.49
.5312 .5469
.1015
—
6.00
.2362
17/32
—
0.50
.0197
37
2.64
.1040
B
6.05
.2380
35/64
13.89
76
0.51
.0200
36
2.71
.1065
C
6.15
.2420
—
14.00
.5512
75
0.53
.0210
7/64
2.78
.1094
D
6.25
.2460
9/16
14.29
.5625
74
0.57
.0225
35
2.70
.1100
1/4
6.35
.2500
37/64
14.68
.5781 .5906
—
0.60
.0236
34
2.82
.1110
E
6.35
.2500
—
15.00
73
0.61
.0240
33
2.87
.1130
F
6.53
.2570
19/32
15.08
.5938
72
0.64
.0250
32
2.95
.1160
G
6.63
.2610
39/64
15.48
.6094
71
0.66
.0250
—
3.00
.1181
17/64
6.75
.2656
5/8
15.88
.6250
—
0.70
.0276
31
3.05
.1200
H
6.76
.2660
—
16.00
.6299 .6406
70
0.71
.0280
1/8
3.18
.1250
I
6.91
.2720
41/64
16.27
69
0.74
.0292
30
3.26
.1285
—
7.00
.2756
21/32
16.67
.6562
—
0.75
.0295
29
3.45
.1360
J
7.04
.2770
—
17.00
.6693
68
0.79
.0310
28
3.57
.1405
K
7.14
.2810
43/64
17.07
.6719
1/32
0.79
.0313
9/64
3.57
.1406
9/32
7.14
.2812
11/16
17.46
.6875
—
0.80
.0315
27
3.65
.1440
L
7.37
.2900
45/84
17.86
.7031
67
0.81
.0320
26
3.73
.1470
M
7.40
.2950
—
18.00
.7087
66
0.84
.0330
25
3.80
.1495
19/64
7.54
.2969
23/32
18.26
.7188
65
0.89
.0350
24
3.86
.1520
N
7.67
.3020
47/64
18.65
.7344
—
0.90
.0354
23
3.91
.1540
5/16
7.94
.3125
—
19.00
.7480
64
0.91
.0360
5/32
3.97
.1562
—
8.00
.3150
3/4
19.05
.7500
63
0.94
.0370
22
3.99
.1570
O
8.03
.3160
49/64
19.45
.7656
62
0.97
.0380
—
4.00
.1575
P
8.20
.3230
25/32
19.84
.7812
61
0.99
.0390
21
4.04
.1500
21/64
8.33
.3281
—
20.00
.7874 .7969
—
1.00
.0394
20
4.09
.1610
Q
8.43
.3320
51/64
20.24
60
1.02
.0400
19
4.22
.1660
R
8.61
.3390
13/16
20.64
.8125
59
1.04
.0410
18
4.31
.1695
11/32
8.73
.3438
—
21.00
.8268
58
1.07
.0420
11/64
4.37
.1719
S
8.84
.3480
53/64
21.02
.8281
57
1.09
.0430
17
4.39
.1730
—
9.00
.3543
27/32
21.43
.8438
T
.8594
56
1.18
.0465
16
4.50
.1770
9.09
.3580
55/64
21.84
3/64
1.19
.0469
15
4.57
.1800 23/64
9.13
.3594
—
22.00
.8861
55
1.32
.0520
14
4.62
.1820
U
9.35
.3680
7/8
22.23
.8750
54
1.40
.0550
13
4.70
.1850
3/8
9.53
.3750
57/64
22.62
.8906
53
1.51
.0595
3/16
4.76
.1875
V
9.55
.3770
—
23.00
.9055
1/16
1.59
.0625
12
4.80
.1890
W
9.80
.3860
29/32
23.02
.9062
52
1.61
.0635
11
4.85
.1910
25/64
9.92
.3906
59/64
23.42
.9219
51
1.70
.0670
10
4.91
.1935
—
10.00 .3937
15/16
23.81
.9375
50
1.78
.0700
9
4.98
.1960
X
10.08 .3970
—
24.00
.9449
49
1.85
.0730
—
5.00
.1968
Y
10.26 .4040
61/64
24.21
.9531
48
1.93
.0760
8
5.05
.1990
13/32
10.32 .4062
31/32
24.61
.9688
7
5/64
1.98
.0781
5.11
.2010
Z
10.40
.4130
—
25.00
.9842
47
1.99
.0785 13/64
5.16
.2031
27/64
10.72
.4219
63/64
25.00
.9844
—
2.00
.0787
6
5.18
.2040
—
11.00
.4331
1
25.40
1.000
46
2.06
.0810
—
—
—
—
—
—
—
25.50
1.039
C U T T I N G T O O L S
P-21
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
NITRO-CARB DRILL BITS WHAT SETS THEM APART FROM THE REST
C U T T I N G T O O L S
Tighter Tolerances
Nitro-Carburized Flute
Nitro-carb drill bits are manufactured with a special high molybdenum tool steel for a more consistent drill bit with a higher than average hardness and more resistance to wear. The flutes are ground to 1/2 of industry standard tolerances-which means more accuracy and more consistency in grinding operations. The flutes also feature a nitro-carburized surface to provide extra wear resistance along the cutting edge of the point.
DISCOVER THE NITRO-CARB DIFFERENCE!
135° Split Point
Nitro-carb drill bits feature a split point which provides the drill bit with self-centering/nonwalking characteristics, and reduces the thrust required to penetrate a work piece. A low temperature surface treatment relieves stress; produces a gold color and improves lubricity. Our mechanic's length drill bits as well as our 1/2" reduced shank drill bits have 3 flats on the shank. These flats allow for a strong positive chuck grip of the shank and virtually eliminate the potential for the drill to slip into the chuck.
Radial
Conventional
NITRO-CARB DRILL BITS Nitro-Carb Drill Point
Easily Cuts: 1/2" Reduced Shank
Mechanics
P-22 Cobalt Web Nitro-Carb Web
• • • •
Stainless Steels Tool Steels Exotic Steels Standard Steels
#1 Cutting Lip Chisel Edge
Margin #3 Cutting Lip
Heavy Duty Web #2 Cutting Lip
#4 Cutting Lip
More Holes Per Drill! Lower Cost Per Hole!
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
NITRO-CARB DRILL BITS
Super Premium High Performance Drills These heavy duty drill bits are recommended for use in work hardening grades of stainless steel and other tough metal drilling applications. Heavy duty construction and the nitro-carburized, hi-molybdenum tool steel means: • Substantially longer cutting life The nitro-carburized flute has an increased Rockwell hardness. • Cuts harder materials The flatter point takes a smaller chip. More torque is directed to a smaller area. This allows drilling into materials with hardness of over 30 on the Rockwell “C” scale. • Stops drill walking The split point design gives accurate starting without the use of a center punch. • Holds tighter hole size The split point design is self centering. This limits the normal oversize drilling characteristics. • Outstanding quality appearance The rich amber gold color sets it apart from commodity cutting tools. • Runs cooler, uses less torque Nitro-Carb Drill Bits -Discover the Difference! MORE HOLES PER DRILL BIT 135° point takes a smaller chip resulting LOWER COST PER HOLE! in less heat. Amber gold surface treatment reduces friction.
C U T T I N G
NITRO-CARB VS. COBALT The Nitro-carb bits will substantially out perform cobalt drill bits in work hardening stainless steel applications. This performance advantage is the result of the construction difference between the two types of bits. Cobalt bits, manufactured to Type J NAS 907 specs, have a very thick web. A thick web provides the strength needed to limit breakage of the cobalt steel. Nitro-carb bits are made of special hi-moly tool steel, which is much tougher than cobalt steel. The resulting strength of the Nitro-carb bit allows the bit to be manufactured with a considerably thinner web. (See photo A).
A Nitro-carb bit with it’s thin web will penetrate the work hardening stainless fast enough to continually cut beneath the chip which is hardening from deformation. This means the drill bit is cutting softer steel. The cobalt bit, with it’s thick web, cannot be fed at a fast enough rate to cut beneath the area which is hardening. As a result the cobalt bit is continually drilling into hardened steel.
T O O L S
Photo A Web Nitro-Carb
Web Cobalt
P-23
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills
Jobber Length Metric Magnum Super Premium, Heavy-Duty, Metric No. 16701 Metric Drill Index 1.0mm-13.0mm x .5mm
C U T T I N G T O O L S
P-24
No.
Desc.
No.
Desc.
No.
Desc.
No.
Desc.
No.
Desc.
51280
.25
51332
2.9
51354
5.0
51388
8.4
51420
11.5
51285
.30
51334
3.0
51355
5.1
51390
8.5
51425
12.0
51304
1.0
51336
3.2
51359
5.5
—
—
51430
12.5
51315
1.5
51337
3.3
51364
6.0
51395
9.0
51435
13.0
51322
1.9
51339
3.5
51369
6.5
51400
9.5
51438
14.0
51319
2.0
51342
3.8
51371
6.7
51405
10.0
51440
14.5
51320
2.05
51344
4.0
51374
7.0
51407
10.2
51443
16.0
51324
2.5
51346
4.2
51379
7.5
51410
10.5
—
—
51330
2.6
51349
4.5
51384
8.0
51415
11.0
—
—
1/2" & 3/8” Reduced Shank Drills P03 • • • • •
Hi-Molybdenum tool steel. Heavy duty construction. 135° split point - Sizes larger than 3/4" have 118° split point. 3 flats on shank individually tubed. Gold surface treated body and clearance for maximum lubricity. 1/2
3/8 Drill
Drill
Drill
Drill
No.
Size
No.
Size
No.
Size
51060 33/64
51073
23/32
51086 59/64
17/32
51074
47/64
51087
15/16
51261
13/32
51062 35/64
51075
3/4
51088
61/64
51262
27/64
31/32
51263
7/16
No. 51061
Size
51260 25/64
51063
9/16
51076
49/64
51089
51064
37/64
51077
25/32
51090 63/64
51065
19/32
51078
51/64
51091
1
51265
15/32
51066 39/64
51079
13/16
51092
1-1/16
51266
31/64
51080 53/64
51093
1-1/8
51267
1/2
51264 29/64
51067
5/8
51068
41/64
51081
27/32
51096
1-1/4
—
—
51069
21/32
51082 55/64
51098
1-3/8
—
—
51070
43/64
51083
7/8
51097
1-5/16
—
—
51071
11/16
51084
57/64
51099
1-1/2
—
—
51072
45/64
—
—
—
—
51085 29/32
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills P02
Mechanic’s Length Drills
• Special Hi-Molybdenum tool steel.
C U T T I N G
• 135° split point for fast penetration and accurate starting without center punch. • Precision ground point, flutes, body clearance and drill diameter for the ultimate in accuracy and performance. • Body and clearance are gold surface treated for maximum lubricity. • Heat treated at 2185°F and then nitro-carburize finished at 950°F to be measurably harder than high speed steel. • Space age nitro-carburized steel withstands substantial drilling temperatures while maintaining sharpness. • Especially designed for hand-held drills. • Flats on shank give positive grip. • Recommended for use in work hardening grades of stainless steel and other hard metal drilling applications. Mechanics Length Drill Bits – Fractional Sizes No.
Size
Qty
No.
Size
Qty
No.
Size
Qty
50740
1/16
6
50751
7/32
6
50760
3/8
3
50741
5/64
6
50752
15/64
6
50761
25/64
2
50743
3/32
6
50742
1/4
3
50762
13/32
2
50744
7/64
6
50753
17/64
3
50763 27/64
2
50745
1/8
6
50754
9/32
3
50764
50746
9/64
6
50755
19/64
3
50765 29/64
1
50747
5/32
6
50756
5/16
3
50766
15/32
1
50748
11/64
6
50757
21/64
3
50767
31/64
1
50749
3/16
6
50758
11/32
3
50768
1/2
1
50750
13/64
6
50759 23/64
7/16
1
T O O L S
3 P-25
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills P02
Number Drills • Sizes #1 through #52 are 135° split point. • Sizes #53 through #80 are non-split point. • Sizes #61 through #80 are high speed steel.
C U T T I N G T O O L S
P-26
Size
No.
Size
50340
#1
50360 #21
50380 #41
50400 #61
50341
#2
50361 #22
50381 #42
50401 #62
50342
#3
50362 #23
50382 #43
50402 #63
50343
#4
50363 #24
50383 #44
50403 #64
50344
#5
50364 #25
50384 #45
50404 #65
50345
#6
50365 #26
50385 #46
50405 #66
50346
#7
50366 #27
50386 #47
50406 #67
50347
#8
50367 #28
50387 #48
50407 #68
50348
#9
50368 #29
50388 #49
50408 #69
50349 #10
50369 #30
50389 #50
50409 #70
No.
No.
Size
No.
Size
50350
#11
50370
#31
50390 #51
50410
#71
50351
#12
50371
#32
50391 #52
50411
#72
50352 #13
50372 #33
50392 #53
50412
#73
50353 #14
50373 #34
50393 #54
50413
#74
50354 #15
50374 #35
50394 #55
50414
#75
50355 #16
50375 #36
50395 #56
50415 #76
50356 #17
50376 #37
50396 #57
50416
#77
50357 #18
50377 #38
50397 #58
50417
#78
50358 #19
50378 #39
50398 #59
50418
#79
50359 #20
50379 #40
50399 #60
50419 #80
Letter Drills No.
Size
No.
Size
No.
Size
No.
Size
50640
A
50647
H
50654
O
50660
U
50641
B
50648
I
50655
P
50661
V
50642
C
50649
J
50656
Q
50662
W
50643
D
50650
K
50657
R
50663
X
50644
E
50651
L
50658
S
50664
Y
50645
F
50652
M
50659
T
50665
Z
50646
G
50653
N
Nirto-Carb Drill Bits
95914 (in a 15 hole index) 95915 (in a 29 hole index) No.
Size
Qty
No.
Size
Qty
53640
1/16
1
53650
7/32
1
53641
5/64
1
53651
15/64
1
53642
3/32
1
53652
1/4
1
53643
7/64
1
53653
17/64
1
53644
1/8
1
53654
9/32
1
53645
9/64
1
53655 19/64
1
53646
5/32
1
53656
5/16
1
53647
11/64
1
53658
11/32
1
53648
3/16
1
53660
3/8
1
53649
13/64
1
53664
7/16
1
53668
1/2
1
Features:
03.27.07
• Ideal for pop rivet applications, truck and auto bodies and any thin sheet metal applications. • Self centering 135° split point. • Nitro-Carburized Hi-Molybdenum tool steel. • 2 drills in one means twice the holes per drill and lower costs per hole.
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
No.
Size
Qty
53930
1/8
1
53932
5/32
1
53934
3/16
1
53936
7/32
1
53938
1/4
1
53940
#20
1
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
| P-27 |
Nitro-Carb Double Ended Hand Drill Bits
CUTTING TOOLS
Nitro-Carb Left Hand Drill Bits
CUTTING TOOLS
Drill Bits Tapcon Drill Bits No.
Size
No.
Size
53500
5/32 x 3-1/2
53492
3/16 x 4-1/2
53502
5/32 x 4-1/2
53496
3/16 x 5-1/2
53504
5/32 x 5-1/2
53498
3/16 x 6-1/2
53490
3/16 x 3-1/2
Nitro-Carb Drill Assortments Jobber Length Drill Sets Jobber Length Number Drill Set Numbers #1 through #60 No. 95919 - 60 Piece Jobber Length Letter Drill Set Letters A through Z No. 95920 - 26 Piece
Fractional, Letter & Number Jobber Length Drill Set No. 95923 - 115 Piece
Complete with metal index
Complete with metal index
Extended Length Drill Bits — 12" Long Aircraft Drill Bits
Features: • • • •
Ideal For Drilling Where Extra Reach Is Needed. 135° Point Bright Finish High Speed Steel
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
No.
Drill Size Qty
53830
1/4x 12
1
53838
5/16x 12
1
53842
3/8x 12
1
53846
7/16x 12
1
53850
1/2x 12
1
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.27.07
| P-28 |
Complete with metal index
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drill Assortments Z02
Nitro-Carb Drill Assortments Mechanics Length Drill Sets 51 Piece
29 Piece
Mechanics Length Drill Set
Mechanics Length Drill Set
No. 95926
No. 95927
Sizes 1/16" to 1/2" by 64ths. Complete with 3 drawer cabinet.
Sizes 1/16" to 1/2" by 64ths. Complete with index.
15 Piece
13 Piece
Mechanics Length Drill Set
Mechanics Length Drill Set
No. 95940
No. 95929
Sizes 1/16" to 1/2" by 32nds. Complete with index.
Sizes 1/16" to 1/4" by 64ths. Complete with index.
21 Piece Mechanics Length Drill Set
No. 95930 Sizes 1/16" to 3/8" by 64ths. Complete with index.
Jobber Length Metric
C U T T I N G
Magnum Super Premium, Heavy-Duty, Metric No. 95937 Metric Drill Index 1.0mm-13.0mm x .5mm
Reduced Shank Drill Sets 8 Piece
15 Piece
1/2" Reduced Shank Drill Set
Nitro-Carb Starter Set
No. 95903
No. 95921
Sizes 9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16, 1" Complete with metal index .
Sizes 1/16" to 1/2" by 32nds. 3/8" shank on drill sizes larger than 3/8" In a 29 piece index.
T O O L S
P-29
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drill Assortments Z02
Fractional Drill Organizer
C U T T I N G T O O L S
No. 95926 • 51 Nitro-Carb Drills The perfect drill for all maintenance jobs.
• Stores 100's of drills • 29 of the most popular in one place. Eliminates drill sizes for professional misplaced drills. mechanics.
Size
Qty
Size
Qty
Size
Qty
Size
Qty
1/16
3
3/16
4
5/16
1
7/16
1
5/64
3
13/64
1
21/64
1
29/64
1
3/32
3
7/32
1
11/32
1
15/32
1
7/64
3
15/64
1
23/64
1
31/64
1
1/8
5
1/4
3
3/8
1
1/2
1
9/64
3
17/64
1
25/64
1
5/32
3
9/32
1
13/32
1
11/64
2
19/64
1
27/64
1
Fractional, Letter, Number Drill Assortment No. 95923 • 115 Pieces
• Fractional drills 1/16 to 1/2 by 64ths. • Letter Drills A to Z. • Number Drills #1 through #60.
Contains Fractional, Letter and Number Drills. All Drills Are Nitro-Carbs and Arranged In One Convenient Case.
P-30
THE MAINTENANCE CONNECTION, INC. Miscellaneous Drill Bits
Step Drills Step Drills are in a class unto themselves. Step drills include as many as 13 different hole sizes in a single bit, eliminating the need for an entire tool box full of specific sized drill bits. And its built-in differences result in a tool that cuts faster and cleaner and gives true, round hole every time. Single flute design means a true hole and allows greater speed control on soft material. Double fluted drill bits tend to chatter and vibrate at low feed rates and high RPM's, resulting in a less than round hole. This can also chip cuting edges, shortening the life of the tool. Multiple stepped for your multiple drilling needs - includes as many as 13 different hole sizes in a single bit, eliminating the need for specific sized drill bits. Proper hole size is achieved by counting the steps as they penetrate the work and stopping the pressure when the desired hole size is reached. Deburring is automatic once the proper hole diameter is attained, the hole is automatically deburred by the cutting edge of the next larger step. Hardened steel for long life - each step drill is constructed of industrial grade high speed molybdenum steel, heattreated to a Rockwell of between 61 and 63 on the "C"
Easy-to-sharpen, non-skid tip.
Single fluted cutting edge.
Provides clean, round holes, time after time. Multiple stepped up to 13 hole sizes.
scale and tempered to assure maximum strength for long life. Easy to sharpen, nonskid tip - the single flute virtually eliminates skidding and the need for center punching. The tip gives sure starts even on curved surfaces such as pipe and conduit. If the tips is broken or otherwise marred, the correct cutting is easily restored with a grinding stone by simply following the contour of the factory grind.
Ideal for a variety of industrial uses.
C U T T I N G T O O L S
Sure starts even on curved surfaces.
P-31
THE MAINTENANCE CONNECTION, INC. Miscellaneous Drill Bits
Step Drills P20 53860
C U T T I N G
53868 53862
53864
53870 4 Piece Set Contains: 1/8-1/2 3/16-7/8 1/4-3/4 1/4-1-1/8
53939
53866 No. of Holes
Hole
1 53860
13
1/8 - 1/2
1/32
1/4
2 53862
6
3/16 - 1/2
1/16
1/4
3 53864
9
3/16 - 7/8
1/16
3/8
4 53866
12
1/4 - 3/4
1/16
3/8
5 53868
10
1/4 - 1-1/8
1/8
3/8
6 53870
8
9/16 - 1
1/8
1/2
No
T O O L S
Increments Shank
4 pc set 8 95939 #1,#3,#4 Z02
& #5 Step Drills
Recomended Drill Speeds
DO P-32
DON'T
DO
allow point to apply side watch out for a cut. Don't force. pressure. Apply second layer of Do keep sharp. pressure straight material. on.
Hole Size
RPM
Up to 1/4
1500 - 1750
1/4 - 1/2
1000 - 1250
1/2 - 3/4
500 - 1000
3/4 - 1
300 -500
Masonry Drills
Applications: µ µ µ µ µ µ µ µ µ µ µ µ µ
Resharpen by dressing only these two flat angles.
Special negative back grinding enables the tip to bore through materials with a filling action rather than a cutting action.
Masonry Ceramic Tile Concrete Brick Fiberglass Plexiglass Glass Granite Marble Woods Porcelain Baked Ceramic Plastics
High-tech bonding allows bit to withstand drilling temperatures up to 1900 degrees Farenheit.
The tip is a blend of Cobalt and Tungsten Carbide designed for maximum hardness and resistance to heat and wear. The Chrome Vanadium Steel Shank provides extra hardness and enormous strength.
Features: • Rotary or Percussion • Chrome Vanadium Steel Shank for Enormous Strength • Resharpenable on a High Quality Grinding Wheel. • No Center Punch Needed — Eliminates "walking" • Outlasts Regular Carbide Tipped Bits • Ideal for Cordless Drills, Corded Drills and Drill Presses • Available in an Assortment of Popular Sizes
CERAMIC TILE AND MARBLE
MASONRY, CONCRETE AND GRANITE
PORCELAIN AND BAKED CERAMIC
GLASS, CRYSTAL, AND MIRROR
WOODS AND PLASTICS
The Same Bit For Every Job
Masonry Drill Bits
03.27.07
No.
Diameter
Overall
Flute
Overall
Flute
Length
Length
No.
Diameter
Length
Length 2-3/8
53882
1/8
3
1-1/2
53898
9/32
4-3/8
53884
5/32
3-1/2
1-7/8
53900
5/16
4-1/2
2-3/8
53886
5/32
5-1/2
3-3/4
53902
5/16
6
4-1/16
53888
3/16
3-1/2
1-7/8
53906
3/8
5-3/16
3-1/8
53890
3/16
5-1/2
3-3/4
53910
7/16
6
3-7/8
53892
7/32
3-3/4
1-15/16
53912*
1/2
6
3-5/8
53894
1/4
4-1/4
2-3/8
53914*
5/8
9
5-3/4
53896
1/4
6
3-9/16
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
* 3/8 Shank
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
| P-33 |
Please be advised that the TMC, Inc. Drill Bit is not recommended to be used on mild steel. For example: Angle Iron, Galvanized Pipe, Copper, Aluminum, Brass, Stainless Steel, etc.
CUTTING TOOLS
Masonry Drill Bit
X-Plode™ Hammer Drills Masonry Drills
TMC's X-Plode™ Hammer Drills provide faster, more aggressive drilling and longer life in all concrete and masonry applications. The superior design of the carbide tip and other unique features of these drills are optimized to give the best performance and wear resistance of any masonry drill.
Features:
Applications:
• Special SDS Shank — Fits all SDS Hammer Drills • Premium Grade Carbide — Assures Durability and Long Life • Heat Treated and Shot Peaned Shank — For Tighter, More Secure Fit • Slow Spiral Flute — For Efficient dust Extraction • Small Flute Land — Minimizes Friction and Speeds Drilling • Made to Exacting ANSI standards
• • • • • •
Description
No.
Size
Qty
No.
Size
53943
5/32 x 4
SDS Masonry Drill Bit
1
53980
5/8 x 18
53944
5/32 x 5
SDS Masonry Drill Bit
1
53982
53946
5/32 x 6
SDS Masonry Drill Bit
1
53984
53948
3/16 x 4
SDS Masonry Drill Bit
1
53950
3/16 x 6
SDS Masonry Drill Bit
53952
3/16 x 7
SDS Masonry Drill Bit
53994
7/32 x 6
53953 53954 53956
Description
Qty
SDS Masonry Drill Bit
1
3/4 x 9-1/2
SDS Masonry Drill Bit
1
3/4 x 12
SDS Masonry Drill Bit
1
53986
3/4 x 18
SDS Masonry Drill Bit
1
1
53995
7/8 x 9-1/2
SDS Masonry Drill Bit
1
1
53996
7/8 x 12
SDS Masonry Drill Bit
1
53997
1/4 x 4
SDS Masonry Drill Bit
1
1/4 x 6
SDS Masonry Drill Bit
1
1/4 x 8
SDS Masonry Drill Bit
1
54000
53958
1/4 x 12
SDS Masonry Drill Bit
1
53960
5/16 x 6
SDS Masonry Drill Bit
1
53962
5/16 x 12
SDS Masonry Drill Bit
1
53964
3/8 x 6
SDS Masonry Drill Bit
1
53965
3/8 x 10
SDS Masonry Drill Bit
1
53966
3/8 x 12
SDS Masonry Drill Bit
1 1
53967
3/8 x 18
SDS Masonry Drill Bit
53969
7/16 x 6
SDS Masonry Drill Bit
1
53968
1/2 x 6
SDS Masonry Drill Bit
1
53970
1/2 x 10
SDS Masonry Drill Bit
1
53972
1/2 x 12
SDS Masonry Drill Bit
1
53974
1/2 x 18
SDS Masonry Drill Bit
1 1
54002
9/16 x 6
SDS Masonry Drill Bit
54004
9/16 x 12
SDS Masonry Drill Bit
1
53975
5/8 x 6
SDS Masonry Drill Bit
1
53976
5/8 x 9-1/2
SDS Masonry Drill Bit
1
53978
5/8 x 12
SDS Masonry Drill Bit
1
THE MAINTENANCE CONNECTION ©2007
Concrete Masonry Brick Hard Aggregate Granite Marble
The Maintenance Connection, Inc.
SDS Masonry Drill Bit
1
1 x 10
SDS Masonry Drill Bit
1
53998
1 x 18
SDS Masonry Drill Bit
1
53999
1-1/8 x 10
SDS Masonry Drill Bit
1
1-1/8 x 18
SDS Masonry Drill Bit
1
NOTE: Items in italics are non-stock and will take slightly longer for delivery.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.27.07
| P-34 |
CUTTING TOOLS
Masonry Drills
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Spiral Reamers P17
Nitro-Carb Spiral Reamers ¬ Spiral design for excellent control & safety. Easy operation, means reduced downtime & fewer errors. ¬ Nitro-carburized hi-tungsten tool steel ensures faster, cleaner, more precise holes than drilling. The right tool for the right job means less re-work and labor savings. ¬ Gold surface treated body and clearance for maximum lubricity. Fast, cool cutting means longer tool life; more holes per reamer & lower cost per hole. ¬ Constructed with left hand spiral and right hand cut prevents hogging into holes and eliminates the need for stop collars. ¬ 3 Flats on the Shank for positive grip means reamers won't slip or spin. Applications: Specially designed for reaming structural steel plate commonly found in truck frames, rail cars, bridges and pressure vessels. Ideal For: ¬ Enlarging misaligned holes. ¬ Fuel tank mounting.
Shank Flute
¬ Tool box & accessory mounting. ¬ Spring hangers.
Drill
Part No.
4-3/8
5/32
50746
2-3/4
4-5/8
3/16
50748
3/8
2-3/4
4-5/8
7/32
50750
7/16
3-1/2
5-3/8
1/4
50752
Length Length
No.
Dia.
Dia.
53760*
1/4
1/4
2-1/2
53762* 5/16
5/16
53764
3/8
53766* 7/16
¬ Truck frame drilling.
Drill
Overall Pilot
¬ Trailer hitch, 5th wheel 53768 & tow hook mounting. 53770
1/2
1/2
4
5-7/8
5/16
50756
9/16
1/2
4-1/2
5-7/8
3/8
50760
53772
5/8
1/2
5
6-3/8
3/8
50760
53774
3/4
1/2
5
6-7/8
53778
7/8
1/2
5
6-7/8
9/16
51063
53780
1
1/2
5
6-7/8
11/16
51061
13/32 50762
* available as a non-stock non-nitro-carb
Nitro-Carb Spiral Reamers Z02 No. 95938 4 Piece Assortment Specially packaged assortment featuring 4 popular sizes of nitro-carb spiral reamers. Shank Flute No.
Dia.
Dia.
53764
3/8
3/8
2-3/4
53768
1/2
1/2
53772
5/8
53774
3/4
Overall Pilot
T O O L S
Drill
Drill
Part No.
4-5/8
7/32
50750
4
5-7/8
5/16
50756
1/2
5
6-3/8
3/8
50760
1/2
5
6-7/8
Length Length
C U T T I N G
13/32 50762
P-35
THE MAINTENANCE CONNECTION, INC. Nitro Carb Spiral Reamers
Nitro-Carb Reamers/Hole Enlargers Hole Hog™ Super Premium Core Drills P17
C U T T I N G T O O L S
Made of special Hi-Molybdenum tool steel, these reamers feature a gold surface treated body and clearance for maximum lubricity, close tolerance construction, three flats on the shank and four flutes. They are designed exclusively to enlarge existing holes. This high performance tool is designed to enlarge existing holes by as much as 160% of the existing hole’s diameter. The four flute design and modified “Hole Hog” point prevent the catching and hogging-in commonly experienced when standard S & G drills break through thinner material such as truck frames. The flatted 1/2” shank makes this tool extremely useful in portable drilling.
Hole Hog™ Reamers 4-5/16” Overall Length, 1-7/8” Flute Length
Pilot
No.
(in.)
Drill
Qty
53790
3/8
1/4
1
53792
1/2
5/16
1
53794
5/8 25/64
1
53796
3/4
15/32
1
Reamer/Pilot Drill Sets Z02 This set contains an assortment of the reamers described above with an accompanying mechanics length Nitro-Carb drill bit in a metal index. The reamers have flats along the shank for ease of use with portable drilling. No. 95933
P-36
Dia.
Description
Reamer Sizes
8 Piece Set 3/8, 1/2, 5/8, 3/4
Drill Sizes 1/4, 5/16, 25/64, 15/32
THE MAINTENANCE CONNECTION, INC. Nitro-Carb Spiral Hole Cutter
Nitro-Carb Hole Cutter The Ultimate Hole Cutting for Thick Steel
Cutting quick, accurate holes in pipe or drilling through thick steel are no longer a problem with the triple edge cutting power of the Nitro-Carb Hole Cutter
Applications:
¬ For cutting holes in steel plate, iron, aluminum, copper, cast iron and stainless steel up to 1" thick. ¬ Perfect for drilling holes (5/8" to 2 diameter) in pipe, steel plates, metal studs, electrical appliances, auto and truck body repair and more. ¬ Produce overlapping and interrupted holes easily.
Time Saving Features:
¬ Built-in ejector spring and pilot drill provide quick, smooth discharge of metal slug for greater productivity. ¬ Less clutter resistance for up to three times longer drilling per battery charge. ¬ Three-flatted shank for faster loading and better concentricity.
Tool Box Assortments No. 95116 Includes: 5/8", 3/4", 7/8" and 1"
No.
Size
55786
9/16
55787
5/8
55791
11/16
55789
3/4
55793
7/8
55819
1"
55821
1-1/16
55823
1-1/8
55825
1-1/4
55831
1-3/8
55837
1-1/2
55845
1-3/4
55851
2"
55861
2-1/4
55865
2-3/8
55867
2-1/2
55770
Pilot Drill 1/4 shank
55771
Pilot Drill 1/4 shank (short)
C U T T I N G T O O L S
P-37
THE MAINTENANCE CONNECTION, INC. High Speed Taps P08
High Alloy Taps The HI-ALLOY tap is a professional quality cutting tool for maintenance and repair applications. It is made of the same quality alloys as our drills (Chromium, Vanadium, and Molybdenum), which allows for faster cutting and longer tap life.
C U T T I N G T O O L S
P-38
• • • • •
Requires 30% less torque to provide faster cutting. 30% heavier web than regular taps - For less tap breakage. Cuts materials up to 55 Rockwell on the "C" scale. Thread tolerances are to .0005 gives perfect threads every time. Ground threads - triple heat treated - special alloys. Gives a 200% higher breaking torque over ordinary taps. • Out lasts ordinary taps 3 to 1. HI-ALLOY taps will reduce your "tapped hole" costs tremendously - saving time, labor and money. Taper, Plug, and Bottoming styles differ only in the number of chamfered threads at the tip.
Pipe Taps No.
Size
Rec. Drill
51860
1/8-27
"R"
51862
1/4-18
7/16
51864
3/8-18
37/64
51866
1/2-14
45/64
51868
3/4-14
59/64
51870
1-11-1/2
1-5/32
• High Speed Steel. • Used for hand and machine tapping of taper pipe threads. • Heat treated to resist breakage and thread wear. • Strong precise threads are accurately formed for longer life. • Ground thread.
THE MAINTENANCE CONNECTION, INC. High Speed Taps P08
High Alloy High Speed Taps
Taper
Plug
Bottom
Rec.
Taper
Plug
Bottom
Thread
Drill
Tap
Tap
Tap
Size
Size
No.
No.
No.
4-40
43
51610
51710
51760
6-32
34
51612
51712
51762
8-32
29
51614
51714
51764
10-24
23
51616
51716
51766
10-32
20
51618
51718
51768
12-24
16
51620
51720
51770
1/4-20
7
51622
51902
51772
1/4-28
3
51624
51904
51774
5/16-18
"G"
51626
51906
51776
5/16-24
"I"
51628
51908
51778
3/8-16
"O"
51630
51910
51780
3/8-24
"R"
51632
51912
51782
7/16-14
3/8
51634
51914
51784
7/16-20
25/64
51636
51916
51786
1/2-13
27/64
51638
51918
51788
1/2-20
29/64
51640
51920
51790
9/16-12
31/64
51642
51722
51792
9/16-18
1/2
51644
51724
51794
5/8-11
17/32
51646
51926
51800
5/8-18
9/16
51648
51928
51802
11/16-11
—
51652
51726
51804
3/4-10
21/32
51654
51930
51806
3/4-16
11/16
51658
51932
51808
7/8-9
49/64
51660
51728
51810
7/8-14
13/16
51662
51730
51812
1-8
7/8
51664
51732
51814
1-14
59/64
51666
51734
51818
C U T T I N G T O O L S
P-39
THE MAINTENANCE CONNECTION, INC. High Speed Taps
Hi-Alloy Taps Changing The Way Holes Are Tapped
C U T T I N G T O O L S
P-40
Before the Hi-Alloy “Gun” Tap it was said that all taps broke before they wore out. But now that has all changed. Called a “Gun” tap because of the way it “shoots” the chips out ahead of the tap, its design is radically different from that of the ordinary tap. This change is most noticeable when tapping stringy materials, where before the flutes would become loaded and cause the tap to break. The Hi-Alloy “Gun” Tap design makes it possible to use shallower flutes which translates to a stronger tap. This all adds up to a tap which requires less power to drive and, for some classes of work (through holes and blind holes with sufficient clearance at the bottom, most notably), are much more economical to use than ordinary hand taps.
A B Hi-Alloy “Gun” Tap Design The cutting edges A at the point of the tap are ground at an angle B to the axis for a distance of four or five threads. This angle, in conjunction with the hook on the cutting edge of the land and the special flute form, produces the long curling chips. These chips, instead of passing out or backing in the flutes, are “shot” out ahead of the tap. Stronger
Less Power Needed
Accuracy
A Hi-Alloy "Gun " Tap does not need the deep flutes that an ordinary tap requires for the elimination of chips. Thus fewer and shallower flutes can be used giving the tap a larger cross sectional area and extra strength.
The metal is sheared by the angular cutting edge with a hook on the land instead of being torn or pulled off with a scraping action. Much less power is needed for this shearing action than is required for hand taps.
The first few teeth of the HiAlloy "Gun" Tap do all the cutting. The remainder of the threaded section serves as a lead screw, steadying the tap and insuring a more accurately tapped hole.
THE MAINTENANCE CONNECTION, INC. High Speed Taps P08
Hi-Alloy Taps Professional Quality Cutting Tools for Maintenance & Repair Applications • Made of high quality alloys • Vanadium • Molybdenum
C U T T I N G
• Chromium • Cobalt
• 30% less torque required for faster cutting. • 30% heavier web prevents tap breakage. • Cuts material up to 55 Rockwell on the “C” scale. A true maintenance tap for all shops. • Thread tolerances are to .0005. Perfect threads every time. • Special point allows you to tap straight through without backing out. Saves time and labor. • Ground threads triple heat treated special alloys combine to give you a 200% higher breaking torque over ordinary taps. • Hi-Alloy “Gun” Taps will reduce your tapped hole cost tremendously saving you time, labor and money!
National Coarse
National Fine
Metric Rec
Rec
Rec
Drill
No.
Size
Drill
51890
4-40
#43
51898 10-32
#21
51996 M4-0.7
#30
51892
6-32
#36
51904 1/4-28
#3
52004 M6-1.0
#8
51894
8-32
#29
51908 5/16-24
"I"
52010 M8-1.25
"H"
51896 10-24
#25
51912 3/8-24
"Q"
52016 M10-1.5
"Q"
51900 12-24
#16
51916 7/16-20 25/64 52022 M12-1.75 13/32
51902 1/4-20
#7
51920 1/2-20 29/64
51906 5/16-18
"F"
51928 5/8-18
9/16
51910 3/8-16
5/16
51932 3/4-16
11/16
51914 7/16-14
3/8
51918 1/2-13
27/64
51926 5/8-11
17/32
51930 3/4-10 21/32
No.
Size
No.
Size
Drill
T O O L S
P-41
THE MAINTENANCE CONNECTION, INC. High Speed Taps
Miscellaneous Tools T06 Tapping Tool & Guide Stops tap breakage.
C U T T I N G T O O L S
P-42
NO. 83337
• Carbonitrided jaws for long life. • Center drill on stem for floating center. • Sliding T-wrench handle. • 120° vees on aligner body base to accept round parts. • Slotted body serves as wrench for tightening when changing jaws.
Perfect alignment provided for by close tolerances and perpendicularity between hardened sleeve of tapper and inside of tapping guide.
Spiral Pointed Plug High Performance CPM Tungsten Vanadium High Speed Steel H-Limit Flutes
No.
Size
52090
4-40
H3
2
52092
6-32
H3
2
52094
8-32
H3
3
52096
10-24
H3
3
52098
10-32
H3
3
52102
1/4-20
H3
3
52104
1/4-28
H3
3
52106 5/16-18
H3
3
52108 5/16-24
H3
3
52110
3/8-16
H3
3
5212
3/8-24
H3
3
5214
7/17-14
H3
4
52116
7/16-20
H3
4
52118
1/2-13
H3
4
52120
1/2-20
H3
4
The geometry of these taps is specifically designed for difficult-to-machine materials. The spiral point forces the chips ahead of the tap, thereby preventing clogging and recutting of chips. Long holes, in excess of 1-1/2 diameters, can be tapped as a result. They can be used by hand or under power and are suitable for tapping most materials. The neck allows for less drag and increased coolant flow into the hole.
THE MAINTENANCE CONNECTION, INC. Carbon Hex Dies
Carbon Steel Hex Dies P10 • Smooth, precise threads are accurately formed for longer tool life. • Polished Face. • 6-32 through 1/2" have a 1" O.D.; 9/16 through 3/4" have a 1-7/16" O.D. Fine Thread
Coarse Thread
No.
Size
52630 3/8-16
52618
10-32
6-32
52634 7/16-14
52624
1/4-28
52614
8-32
52638
52628 5/16-24
52616
10-24 52642 9/16-12
52632 3/8-24
52620
12-24 52646
52636 7/16-20
No.
Size
52610
4-40
52612
No.
Size
1/2-13 5/8-11
52622 1/4-20 52650 3/4-10
52640
52626 5/16-18 52654
52644 9/16-18
Pipe Dies No.
Size
52590
1/8-27
52592
1/4-18
52594
3/8-18
52596
1/2-14
52600
1-11-1/2
1-8
1/2-20
52648
5/8-18
52652
3/4-16
52656
1-12
52658 1-1/4-12
C U T T I N G T O O L S
P-43
THE MAINTENANCE CONNECTION, INC. Hole Saws P28
Hole Saws
C U T T I N G T O O L S
Variable pitch bi-metal hole saws offer new features and benefits. A high speed cutting edge is welded to a tough alloy back for a totally shatter-proof product. Mandrels are interchangeable with other name brands. • Variable pitch design reduces tooth chipping, and strippage resulting in a smoother, cleaner cut and up to three times longer life. • Large, strong teeth dissipate heat increasing saw life. • Positive rake angle means faster cutting by up to 35%. • Gullet design ejects chips for improved efficiency. • High concentricity for safe control. The end result is fast, smooth cuts and longer life in aluminum, brass, copper, cast iron, stainless steel, wood and plastic.
Hints for application The centering of the saw is done by the pilot drill (1/4" dia.). The drill should extend 1/8" beyond the teeth of the hole saw. Use TOOL COOL when sawing in metals. An exception is cast iron, which is cut dry. Use kerosene instead of oil when cutting aluminum. TOOL COOL allows chatter free work and gives longer life. Avoid overheating of the saw. Uniform pressure should be applied to all teeth in order to avoid teeth breakage. No.
No.
Dia.
Arbor
55870
9/16
LSS 4 55900
55871 55872
Dia.
Arbor
No.
Dia.
Arbor
LSS 2 55917
3-1/8
LSS 2
5/8
LSS 4 55901 1-11/16 LSS 2 55918
3-1/4
LSS 2
3/4
LSS 4 55902
LSS 2 55919
3-3/8
LSS 2
55873 13/16 LSS 4 55903 1-13/16 LSS 2 55920
3-1/2
LSS 2
55874
7/8
LSS 4 55904
1
1-3/4 1-7/8
LSS 2 55921
LSS 2
LSS 4 55906 2-1/16 LSS 2 55923 3-7/8
LSS 2
2
55878 1-1/16 LSS 4 55907
2-1/8
LSS 2 55924
4
LSS 2
LSS 4 55908
2-1/4
LSS 2 55925
4-1/8
LSS 2
55880 1-3/16 LSS 4 55909 2-5/16 LSS 2 55926
4-1/4
LSS 2
55879 55881
1-1/8 1-1/4
LSS 2 55910
2-3/8
LSS 2 55928
4-1/2
LSS 2
55911
2-1/2
LSS 2 55929 4-3/4
LSS 2
55883 1-5/16 LSS 2
55884 1-3/8 LSS 2 55912 2-9/16 LSS 2 55930 55886 1-7/16 LSS 2 55913
2-5/8 LSS 2 55932
LSS 2 55914
2-3/4
55889 1-9/16 LSS 2 55915
2-7/8
55887 P-44
3-5/8 LSS 2
LSS 2 55922 3-3/4
55875 15/16 LSS 4 55905 55876
1-5/8
1-1/2
55916
3
LSS 2 55934
5
LSS 2
5-1/2
LSS 2
6
LSS 2
THE MAINTENANCE CONNECTION, INC. Hole Saws
Hole Saw Kits Z02 19 Piece Hole
13 Piece Hole
Saw Kit
Saw Kit
No. 95102
No. 95101
Industrial Fifteen of the most popular sizes used in installation, maintenance and repair work. One each of the hole saws: 3/4, 7/8, 1-1/8, 1-3/8, 1-1/2, 1-3/4, 2, 2-1/4, 2-1/2, 3, 3-1/4, 3-5/8, 3-3/4, 4-1/4 and 4-1/2. One each of the arbors 1/4 round, 7/16-1/2-20 hex and 7/16-5/8-18 hex and one 12" extension.
Maintenance Nine of the most popular sizes used in plumbing and electrical jobs. One each of the hole saws : 3/4, 7/8, 1-1/8, 1-3/8, 1-1/2, 1-3/4, 2, 2-1/4, and 2-1/2. One each of the arbors 1/4 round, 7/16 Hex 1/2-20 and 7/16 Hex 5/8-18, one pilot drill and one 12" extension, in a plastic case.
Hole Saw Arbors P28 No.
Description
Thread
Fits Hole Saws
55144
Hole Saw Arbor - 7/16 Hex
5/8-18
1-1/4" to 6"
55746
Hole Saw Arbor - 1/4 Round
1/2-20
9/16" to 1-3/16"
55143
Hole Saw Arbor - 3/8 Hex
5/8-18
1-1/4" to 6"
55764
Pilot Drill - 4-5/16 x 1/4
Arbor #55144, 55764
55765
Pilot Drill - 3-1/16 x 1/4
Arbor # 55143
6 Piece Hole Saw Kit
No. 96100
Arbor Adaptor No. 55774 Threaded adaptor allows arbors with 1/2-20 thread to use saws with 5/8-18 thread. Use with 1-1/4 through 1-1/2 hole saws.
55144
55746
Mechanics Five of the most popular sizes used in construction, industrial and automotive jobs. One each of hole saws : 7/8, 1, 1-1/8, 1-1/4, 1-1/2. One 3/8-hex arbor.
C U T T I N G T O O L S
8 Piece Hole Saw Kit
Pilot Drill No. 55764 The hole saw arbors are supplied with 1/4 HSS-drills.
No. 95103 Electricians Six of the most popular sizes used in electrical work. One each of the hole saws : 7/8, 1-1/8, 1-3/8, 1-3/4, 2, 2-1/2. One each of the arbors LSS-2 and LSS-4.
P-45
THE MAINTENANCE CONNECTION, INC. Hole Saws
Hole Saw Recommended RPM Cutting Speeds
C U T T I N G T O O L S
P-46
Note: When sawing ferrous metals, always use a cutting fluid to insure smooth operations and prolong saw life. (Do not use cutting fluids with cast iron.)
Tool & Mild
Size (Inches) Aluminum Brass
Cast
Stainless
Steel
Iron
Steel
9/16
900
790
580
400
300
5/8
825
730
550
365
275
11/16
750
665
500
330
250
3/4
690
600
460
300
230
13/16
635
560
425
280
210
7/8
585
520
390
260
195
15/16
555
495
370
245
185
1
525
470
350
235
175
1-1/16
480
435
325
215
160
1-1/8
450
400
300
200
150
1-3/16
425
380
285
190
145
1-1/4
410
360
275
180
140
1-5/16
390
345
260
175
135
1-3/8
375
330
250
165
125
1-7/16
360
315
240
160
120
1-1/2
345
300
230
150
115
1-9/16
330
290
220
145
110
1-5/8
315
280
210
140
105
1-11/16
305
270
205
135
100
1-3/4
295
260
195
130
95
1-13/16
285
250
190
125
95 90
1-7/8
270
240
180
120
2
255
230
170
115
85
2-1/16
245
220
165
110
80
2-1/8
240
210
160
105
80
2-1/4
225
200
150
100
75
2-5/16
225
195
145
100
75
2-3/8
220
190
140
95
70
2-1/2
205
180
135
90
65
2-9/16
200
175
130
85
65
2-5/8
195
170
130
85
65
2-3/4
185
160
125
80
60
2-7/8
180
160
120
80
60
3
170
150
115
75
55
3-1/8
165
140
110
70
55
3-1/4
155
140
105
70
50
3-3/8
150
130
100
65
50
3-1/2
145
130
95
65
45
3-5/8
140
120
95
60
45
3-3/4
135
120
90
60
45
3-7/8
135
120
90
60
45
4
130
110
85
55
40
4-1/8
120
110
80
55
40
4-1/4
120
110
80
55
40
4-3/8
120
100
80
50
40
4-1/2
105
100
75
50
35
THE MAINTENANCE CONNECTION, INC. Hacksaw
Hi-Alloy Hacksaw Blades P11 Hi-ALLOY: The only blade that will cut ANYTHING that can be cut! The Hi-Alloy hand hacksaw Length Width Teeth No. blade is the ideal combination 32/26 1/2 12 53038 of high, red heat hardness Hi-Alloy Varied Pitch Tooth on the cutting edge, joined to a tough, alloy steel 18/14 1/2 12 53034 back with great strength and 24/20 1/2 12 53036 stretch resistance. This combination, made possible by SOLD IN QUANTITIES OF 10 (TEN) ONLY electron beam welding, gives performance never before attainable in any hand hacksaw blade. It’s bi-metal design creates a shatter resistant blade with the ability to cut faster and longer because it stays sharper. The best blade possible for cutting all materials, including stainless steel hardened alloys or ANYTHING that can be cut. Manufactured in standard tooth forms and varied pitch.
C U T T I N High Tension Hand Hacksaw Frame T06 G No. 83351 • Self adjusting tension, generates up to 32,000 psi. • Rugged die-cast aluminum frame with chromeplated steel tube. Tube stores up to 10 extra blades. • Adjusts to 4 different cutting positions • Flush • Sideways • 45° Angle • Jab saw - reposition blade using set screw to hold in position. • Designed for 12" blades.
T O O L S
P-47
THE MAINTENANCE CONNECTION, INC. Reciprocating Saw Blades P11
Bi-Metal Reciprocating Saw Blades
C U T T I N G T O O L S
Reciprocating Saw Blades are designed to fit all popular machines that take 1/2" shank. Bi-metal blades consist of a high speed cutting edge welded to a flexible alloy steel back. Faster cutting with sharper, harder teeth and extra strength shank. Bi-metal blades reduce breakage and last longer than conventional carbon and all high speed blades. Recommended for cutting steel, stainless steel, nail-embedded wood, hardwood flooring, reinforcing bar, cast iron and pipe.
Plaster with metal lathe, plaster board, sheet rock, plaster walls. Tooth design cuts both forward and on back stroke. No. 53146 6 x 3/4 x .035 6 tpi
Wood, nail-embedded wood, compositions plastic, cast aluminum, light gauge metals. No. 53136 6 x 3/4 x.035 10 tpi
Fast cutting in all woods or nail-embedded wood. General roughing-in work. No. No. No. No. No.
53132 6 x 3/8 x .050 5/8 tpi 53134 6 x 3/4 x .050 6 tpi 53152 9 x 3/4 x .050 6 tpi 53114 12 x 3/4 x .050 6 tpi 53116 x 3/4 x .050 10/14 tpi
Metal 18 gauge and under. Trim and tubing. Galvanized pipe under 18 gauge. No. 53128 4 x 3/4 x .035 24 tpi No. 53144 6 x 3/4 x .035 24 tpi Heavy gauge metals of 18 gauge to 1/8" thick conduit, pipe, channels and tubing. No. 53126 4 x 3/4 x .035 18 tpi No. 53142 6 x 3/4 x .035 18 tpi No. 53150 8 x 3/4 x .035 18 tpi No. 53118 12 x 3/4 x .035 18 tpi Heavy gauge metals 1/8" thick and above. Barstock and angles. No. 53124 4 x 3/4 x .035 14 tpi No. 53140 6 x 3/4 x .035 14 tpi
All woods, plastic, cast aluminum, nail-embedded wood, soil pipe. No. 53122 4 x 3/4 x .035 10/14 tpi No. 53138 6 x 3/4 x .050 10/14 tpi No. 53148 8 x 3/4 x .050 10/14 tpi
Cutting irregular curves, metal under 1/8 thick, scroll cuts in wood and cast aluminum. Light gauge non-ferrous metals. No. 53094 3 x 1/4 x .035 18 tpi No. 53120 3 x 5/16 x .032 24 tpi
ALL SOLD IN PACKAGES OF FIVE (5). P-48
THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades P11
Bi-Metal Sabre/Jig Saw Blades Sabre/Jig Saw Blades cut faster, cut straight, and last many times longer than high speed blades. Bi-metal construction consists of extra sharp teeth milled in high speed steel welded to alloy back for longer life, and fewer changes. Tough sharp shatterproof bi-metal blades recommended for cutting steel, nail-embedded wood, masonite, conduit composition material and laminated counter tops.
1/4" Universal Shank
Bosch Shank
Wood, fiber board, asbestos, coarse-cut. No. 53096 3-5/8 x 3/8 x .035 6 tpi
Steel and non-ferrous metal 1/8 thick and up. No. 53070 3 x 3/8 x .035 14 tpi
Wood, plywood, hard-board, smooth finish of wood, plastic. No. 53098 3-5/8 x 3/8 x .035 10 tpi
Metals over 18 gauge, tubing, conduit. No. 53072 3 x 3/8 x .035 18 tpi
C U T T I N G
Wood, metal. No. 53100 3-5/8 x 3/16 x .035 12 tpi Thin metals, plastic - fine cuts under 18 gauge. No. 53074 3 x 3/8 x .035 24 tpi Mild steel, non-ferrous metals, fiberglass, hard rubber, nail-embedded wood. No. 53102 3-5/8 x 3/8 x .035 14 tpi
Metal 18 gauge and under. No. 53090 2-3/4 x 3/8 x .035 18 tpi
T O O L S
Metal and non-ferrous metal up to 1/8". No. 53092 2-3/4 x 3/8 x 035 24 tpi
ALL SOLD IN PACKAGES OF FIVE (5). P-49
THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades Z02
Bi-Metal Reciprocating Saw Blade Assortments Contractor General Use 96203 6 Item 42 pc
C U T T I N G T O O L S
P-50
6" 6" 6" 6" 6" 6"
18 TPI 14 TPI 10/14 TPI 10 TPI 5/8 TPI 6 TPI
Contractor Heavy Duty 96204 5 Item 30 pc 6" 6" 6" 6" 6"
18 TPI 14 TPI 10 TPI 5/8 TPI 6 TPI
Contractor Heavy Duty 96205 5 Item 27 pc 6" 6" 6" 6" 6"
5/8 TPI 14 TPI 10 TPI McRipper 6 TPI 10 TPI McRipper
THE MAINTENANCE CONNECTION, INC. Reciprocating Saw Blades
Bi-Metal Reciprocating Saw Blade Assortment Z02 No. 96202 13 Items • 65 Pieces Cutting irregular curves, metal 3"x1/4"x.035 under 1/8", scroll cuts in wood and cast 18 tpi aluminum. Lt ga. 53094 non-ferrous metals.
Fast cutting all woods or nail-embedded wood. General roughing in.
12" x 3/4" x .050 6 tpi 53114
All woods, plastic, cast aluminum, nail-embedded wood, soil pipe.
8" x 3/4" x .050 10/14 tpi 53148
Heavy gauge metals 1/8" and above. Barstock and angles.
6" x 3/4" x .035 14 tpi 53140
Heavy gauge metals 18 ga. to 1/8" thick conduit, pipe, channels and tubing.
6" x 3/4" x .035 18 tpi 53142
Wood, nail-embedded wood, compositions plastic, cast aluminum, light gauge metals.
6" x 3/4" x .035 10 tpi 53136
All woods, plastic, cast aluminum, nail-embedded wood, soil pipe.
6" x 3/4" x .050 10/14 tpi 53138
Fast cutting all woods or nail-embedded wood. General roughing in.
6" x 3/4" x .050 14 tpi 53134
Plaster with metal lathe, plaster board, sheet rock, plaster walls. Tooth design cuts both forward and on back stroke.
6" x 3/4" x .035 6 tpi 53146
Heavy gauge metals 1/8" and above. Barstock and angles.
4" x 3/4" x .035 14 tpi 53124
4"x3/4"x.035 18 tpi 53126
4" x 3/4" x .035 24 tpi 53128
Metal 18 ga. and under. Trim & tubing. Galv. pipe under 18 ga.
Hvy 18 ga. to 1/8" conduit, pipe, channels & tubing
Metal 18 ga and under. Trim & tubing. Galv. pipe under 18 ga.
6" x 3/4" x .035 24 tpi 53144
3 Blade Utility Knife No. 83358 T06
• • • • •
Serrated screwdriver blade Clip point blade One locking blade 3-3/4 closed All stainless steel
C U T T I N G T O O L S
P-51
THE MAINTENANCE CONNECTION, INC. Hacksaw/Recipricating Saw Blades P11
Bi-Metal Air Saw Blades
C U T T I N G T O O L S
P-52
• Specially designed for use in pneumatic saws. • Very popular within autobody/ muffler shops or other metal fabrication shops. • Fine teeth for cutting metal.
No.
Size
53470
3 x 14 TPI
53472
3 x 18 TPI
53474
3 x 24 TPI
53476
3 x 32 TPI
53478
4 x 14 TPI
53480
4 x 18 TPI
53482
4 x 24 TPI
53484
4 x 32 TPI
ALL SOLD IN PACKAGE QUANTITIES OF FIVE (5).
McRipper® Demolition Blades • General demolition work. • Cuts all woods, nail embedded wood, walls, metal studs, wallboard, plaster, lath. • Extra wide, extra thick blades for stability and control when cutting through structure like walls and roofs. No.
Size
Teeth per in.
53250
6 x 7/8 x .062
6
53252
6 x 7/8 x .062
10
53254
9 x 7/8 x .062
6
53256
9 x 7/8 x .062
10
53258
12 x 7/8 x .062
6
53260
12 x 7/8 x .062
10
ALL SOLD IN PACKAGE QUANTITIES OF THREE (3).
THE MAINTENANCE CONNECTION, INC. Saw Blades P11
Portable Band Saw Blades No. 53210 • 10/14 tpi • Blade dimensions: 44-7/8 x 1/2 x .020 • Matrix II cutting edge combines the best metallurgical properties resulting in an excellent shock resistant blade. • Contains 8% cobalt for improved frictional heat resistance prolonging blade life. • Recommended for applications such as cutting structural steel, pipe, tubing and other metals in a wide range of ferrous and nonferrous materials. • Fits most machines including: Black & Decker, Milwaukee, Ridgid, Porter-Cable, Skil, Ensley and Greenlee machines.
C U T T I N G T O O L S
P-53
THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades
Heavy Duty Retractable 8 Point Breakaway Knife T06
C U T T I N G T O O L S
• Unique internal blade storage. • Strong steel shank molded into durable plastic handle. • Blade lock and "snap cap" included. No. 83349 • Accepts all standard 8 point blades. • Ideal for cutting cardboard, wood, leather and more. MADE IN U.S.A.
Replacement blade for 8 point retractable knife No. 53050 Pkg Qty = 10 .017 Gauge
Single Edge Razor Blades P11 • • • • •
.009 Gauge. Double honed for extra sharp edge. Strong steel back will not bend. Fits all standard single edge tools. Wrapped in special rust preventive paper.
MADE IN U.S.A.
No. 53052 Pkg Qty = 100
3 Notch Heavy Duty Utility Blade P11 • .025 Gauge. • Fits all standard knives. No. 53054 Pkg. Qty = 5
MADE IN U.S.A.
2.250"
ALL BLADES SOLD IN PACKAGE QUANTITIES ONLY! NO BROKEN PACKAGES!
P-54
THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points
Solid Carbide Burs Double Cut • 1 /4 Shank FEATURES/BENEFITS • • • • •
Higher cutting capacity than standard cuts. Smoother finish for surface treatments. Lower axial force than standard cuts. Non-clogging. Smaller chips, reduced slivers.
MATERIALS/APPLICATIONS • For hardened and tough materials, super alloys and stainless steel, alloyed cast steel and fiber reinforced plastics. • Edge and surface working. • Working on castings, also with robots. • Built up welds of high-tensile strength in mold and die-making.
Centrally Fluted All teeth run centrally to the middle of the bur. This configuration gives smoother operation and good cutting action.
C U T T I N G T O O L S
P-55
THE MAINTENANCE CONNECTION, INC. Hi-Alloy Rotary Burs Gen’l Info
Surface Feet Conversion Chart Surface Feet Per Minute (SFM) to Revolutions Per Minute (RPM) Cutter Diameter
C U T T I N G T O O L S
SFM
1/8
1/4
3/8
1/2
5/8
3/4
7/8
1
10
305
153
102
76
61
51
44
38
15
458
229
153
115
92
76
65
57
20
611
305
204
153
122
102
87
76
25
763
382
254
191
153
127
109
95
30
916
458
305
229
183
153
131
115
35
1,069
534
356
267
214
178
153
134
40
1,221
611
407
305
244
204
174
153
45
1,374
687
458
344
275
229
196
172
50
1,527
763
509
382
305
254
218
191
60
1,832
916
611
458
366
305
262
229
70
2,137
1,069
712
534
427
356
305
267
80
2,443
1,221
814
611
489
407
349
305
90
2,748
1,374
916
687
550
458
393
344
100
3,053
1,527
1,018
763
611
509
436
382
150
4,580
2,290
1,527
1,145
916
763
654
573
200
6,107
3,053
2,036
1,527
1,221
1,018
872
763
250
7,634
3,817
2,545
1,908
1,527
1,272
1,091
954
300
9,160
4,580
3,053
2,290
1,832
1,527
1,309
1,145
350
10,687
5,344
3,562
2,672
2,137
1,781
1,527
1,336
400
12,214
6,107
4,071
3,053
2,443
2,036
1,745
1,527
450
13,740
6,870
4,580
3,435
2,748
2,290
1,963
1,718
500
15,267
7,634
5,089
3,817
3,053
2,545
2,181
1,908
600
18,321
9,160
6,107
4,580
3,664
3,053
2,617
2,290
700
21,374
10,687
7,125
5,344
4,275
3,562
3,053
2,672
800
24,427
12,214
8,142
6,107
4,885
4,071
3,490
3,053
900
27,481
13,740
9,160
6,870
5,496
4,580
3,926
3,453
1000 30,534
15,267
10,178
7,634
6,107
5,089
4,362
3,817
1100
33,588
16,794
11,196
8,397
6,718
5,598
4,798
4,198
1200
36,641
18,321
12,214
9,160
7,328
6,107
5,234
4,580
1300 39,695
19,847
13,232
9,924
7,939
6,616
5,671
4,962
42,748
21,374
14,249
10,687
8,550
7,125
6,107
5,344
1400
1500 45,802
22,901
15,267
11,450
9,160
7,634
6,543
5,725
1600 48,855
24,427
16,285
12,214
9,771
8,142
6,979
6,107
51,908
25,954
17,303
12,977
10,382
8,651
7,415
6,489
1800 54,962
27,481
18,321
13,740
10,992
9,160
7,852
6,870
58,015
29,008
19,338
14,504
11,603
9,669
8,288
7,252
2000 61,069
30,534
20,356
15,267
12,214
10,178
8,724
7,634
1700 1900
P-56
Formulas SFM = RPM X Diameter X .262 RPM = (SFM x 3.82) + Diameter
THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29
Cylinder Shape
Tree - Radius End
Tool Cutter Length Tool
of Cut
56022 SA-1
1/4
1/4
56024 SA-3
3/8
56026 SA-5 56028 SA-6
No.
No.
Tool Cutter Length Tool
of Cut
56042 SF-1
1/4
5/8
3/4
56044 SF-3
3/8
3/4
1/2
1
56046 SF-5
1/2
1
5/8
1
No.
No.
Cylinder - Rad. End 14째 Taper - Radius
Tool Cutter Length
Tool Cutter Length
No.
No.
Tool
of Cut
Tool
of Cut
56084 SC-1
1/4
5/8
56062 SL-1
1/4
5/8
56086 SC-3
3/8
3/4
56064 SL-3
3/8
1
56088 SC-5
1/2
1
56066 SL-4
1/2
1-3/16
56090 SC-6
5/8
1
56068 SL-5
5/8
1-1/4
No.
No.
Tree - Pointed End Oval Shape
Tool Cutter Length
Tool Cutter Length
No.
No.
Tool
of Cut
Tool
of Cut
56122 SG-1
1/4
5/8
56102 SE-1
1/4
3/8
56124 SG-3
3/8
3/4
56104 SE-3
3/8
5/8
56126 SG-13
1/2
3/4
56106 SE-5
1/2
7/8
56128 SG-5
1/2
1
No.
No.
Cone Shape
Ball Shape
Tool Cutter Length Incl'd No.
No.
Tool
of Cut Angle
C U T T I N G T O O L S
Tool Cutter Length No.
No.
Tool
of Cut
56144 SM-3
1/4
1
100째
56741 SD-1
1/4
7/32
56154 SM-4
3/8
5/8
28째
56176 SD-2
5/16
1/4
56156 SM-5
1/2
7/8
28째
56178 SD-3
3/8
5/16
56180 SD-5
1/2
7/16 P-57
THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29
Cylinder - Aluminum Tool
Tool
of Cut
56194 SA-1NF
1/4
5/8
56196 SA-3NF
3/8
3/4
56198 SA-5NF
1/2
1
No.
C U T T I N G
No.
Tree-Radius/Aluminum Tool
P-58
Cutter Length Tool
of Cut
56234 SF-3NF
3/8
3/4
56236 SF-5NF
1/2
1
56238 SF-6NF
5/8
1
No.
No.
Cylinder-Rad/Aluminum Tool
T O O L S
Cutter Length
Cutter Length Tool
of Cut
56214 SC-3NF
3/8
3/4
56216 SC-5NF
1/2
1
No.
No.
THE MAINTENANCE CONNECTION, INC. Bur Assortments
Top 8 Rotary Burs Assortment Z02 No. 96004(With Index Only) No. 96005(With Index & Die Grinder)
82034 (empty Index)
5602
56024
56026
56062
21/4 x 1/4 Cylinder Bur
3/8 x 3/4 Cylinder Bur
1/2 x 1 Cylinder Bur
1/4 x 5/8 14째 Taper Radius
56086
56088
56042
56044
3/8 x 3/4 Cylinder Rad.
1/2 x 1 Cylinder Rad.
1/4 x 5/8 Tree Radius
3/8 x 3/4 Tree Radius
1/4 Air Die Grinder No. 99500
Speed (RPM)
22,000
Air Pressure (PSI) 90
Collet Size
1/4
Air Consumption
6
Air Inlet (NPT) 1/4
Length
6-5/8
Hose Size (ID) 3/8
Weight (Lbs)
1-1/4
This rugged, lightweight grinder is designed for tough, tight quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Applications include: die contouring and repair, weld cleaning, casting and forging cleanup, deburring, blending and smoothing. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.
C U T T I N G T O O L S
P-59
THE MAINTENANCE CONNECTION, INC. Assortments
Burs for Aluminum Assortment Z02 No. 96007 (With Index Only)
No. 96006 (With Index & Die Grinder)
C U T T I N G
82034 (empty Index)
T O O L S
P-60
56941
56196
56198
1/4 x 3/4 Alum. Cylinder
3/8 x 3/4 Alum. Cylinder
1/2 x 1 Alum. Cylinder
56214
56216
56236
3/8 x 3/4 Alum. Cyl. Rad
1/2 x 1 Alum. Cyl. Rad
1/2 x 1 Alum. Tree Radius
1/4 Air Die Grinder No. 99500
Speed (RPM)
22,000
Air Pressure (PSI) 90
Collet Size
1/4
Air Consumption
6
Air Inlet (NPT) 1/4
Length
6-5/8
Hose Size (ID) 3/8
Weight (Lbs)
1-1/4
This rugged, lightweight grinder is designed for tough, tight quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Applications include: die contouring and repair, weld cleaning, casting and forging cleanup, deburring, blending and smoothing. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.
THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29
Mounted Points Aluminum Oxide • Vitrified Bonded These mounted points are very versatile with a holding edge and stable form. They are ideal for use on carbon and heat treated steel and cast steels. They are typically used in structured steel fabrications and die making foundries. All sizes feature a 1/4" shank. No.
Shape
Type Dia x Length
RPM*
Grain Size
56256
A1
3/4 x 2-1/2
17000
30
56258
A2
1 x 1-1/4
28000
30
56260
A3
1 x 2-3/4
13000
30
56262
A4
1-1/4 x 1-1/4
20000
30
56264
A11
7/8 x 2
19000
30
56266
A13
11/16 x 1-1/4
34000
30
56268
A12
1-1/8 x 1-1/8
20000
30
56272
A15
1/4 x 1-1/16
81000
60
56274
A21
1x1
34000
30
56276
A24
1/4 x 3/4
93000
60
56278
A25
1x1
34000
30
56280
A26
5/8 x 5/8
53000
30
56282
A32
1 x 5/8
34000
30
56284
A34
1-1/2 x 3/8
22000
30
56286
A37
1-1/4 x 1/4
26000
60
C U T T I N G T O O L S
P-61
THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29
Mounted Points Aluminum Oxide • Vitrified Bonded
C U T T I N G T O O L S
P-62
These mounted points are very versatile with a holding edge and stable form. They are ideal for use on carbon and heat treated steel and cast steels. They are typically used in structured steel fabrications and die making foundries. All sizes feature a 1/4" shank. No.
Type
Dia. x Length
RPM*
Grain Size
56288 W188
1/2 x 1-1/2
40000
46
56290 W195
5/8 x 3/4
53000
30
56292 W203
3/4 x 1/2
43000
30
56294 W207
3/4 x 1-1/2
N/A
30
56296 W215
1 x 1/8
34000
60
56298 W220
1x1
34000
30
56300 W222
1x2
N/A
30
56302 W231
1-1/4 x 2
N/A
30
56304 W242
2x1
17000
30
Dressing Stone No. 56404 For profiling and dressing of Mounted Points and other style points. It has a rubber back to prevent slipping.
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Files All Purpose
The built-in handle provides maximum Bastard Cut Size versatility for a wide range of applications. 55300 8 in/200 mm All-Purpose Files feature a double cut on one side, a single cut on the other side, have one 55302 10 in/250 mm edge cut and one edge safe (uncut) for shoulder filing, and are parallel in width and thickness.
Flat Files
Excellent for "hogging" or rapid stock removal; Flat Files are double cut on both sides, single cut on the edges and taper toward the point in width.
Size
Bastard Cut Smooth Cut
4 in/100mm
55090
55110
6 in/150 mm
55092
55112
8 in/200 mm
55094
55114
10 in/250 mm
55096
55116
12 in/300 mm
55098
55118
14 in/350 mm
55100
55120
Half-Round Files
Great for rounding out holes, corners and crevices. HalfRound Files are double cut on both sides and taper toward the point in width and thickness. Files feature a "twist & roll" action on the half-round side produced by a spiral-cut design and have the "Wavy Tooth" design on the flat side.
Size
Bastard Cut Smooth Cut
4 in/100mm
55170
55190
6 in/150 mm
55172
55192
8 in/200 mm
55174
55194
10 in/250 mm
55176
55196
12 in/300 mm
55178
55198
14 in/350 mm
55180
55200
C U T T I N G T O O L S
P-63
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Files Continued Mill Files
C U T T I N G T O O L S
P-64
Excellent for a wide range of applications such as sharpening, draw filing, lathe work and general shop use; Mill Files are single cut on the sides and edges and toward the point in width.
Mill Files- Second Cut
Second Cut Files have two round cut edges and are parallel in width and thickness. Second Cut Files are available in bastard cut only.
Bastard
Smooth
Second
Size
Cut
Cut
Cut
4 in/100 mm
55070
55030
55050
6 in/150 mm
55072
55032
55052
8 in/200 mm
55074
55034
55054
10 in/250 mm
55076
55036
55056
12 in/300 mm
55078
55038
55058
14 in/350 mm
55080
55040
55060
Multi-Kut Flat Files
Obtain almost any required finish simply by changing the feed pressure. "Multi-Kut" Flat Files are single cut coarse tooth files that taper toward the point in width. Design features allow for fast stock removal while leaving a smooth finish. Combines the performances of flat and mill files.
Size
Bastard Cut
8 in/200 mm
55280
10 in/250 mm
55282
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Files Continued Round Files
Intended for enlarging and rounding out circular openings or concave surfaces; Round Files are double cut and taper toward the point in width and thickness.
Bastard Cut Smooth Cut
Size 4 in/100 mm
55130
55150
6 in/150 mm
55132
55152
8 in/200 mm
55134
55154
10 in/250 mm
55136
55156
12 in/300 mm
55138
55158
14 in/350 mm
55140
55160
Tapered Saw Files
Designed for filing all types of saws with 60째 angle teeth. Taper Saw Files are triangular in shape, have cut edges and taper toward the point in width and thickness.
Size
No.
Type
4 in/100 mm
55210
Slim
6 in/150 mm
55218
Regular
6 in/150 mm
55212
Slim
6 in/150 mm
55216
Extra Slim
8 in/200 mm
55214
Slim
3-Square Files
Excellent for cleaning out corners or for use on cutters, taps, and flat surfaces. Three Square Files are double cut and taper toward the point in width and thickness.
Size
Bastard Cut
4 in/100 mm
55230
6 in/150 mm
55232
8 in/200 mm
55234
10 in/250 mm
55236
12 in/300 mm
55238
14 in/350 mm
55240
C U T T I N G T O O L S
P-65
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files
5 Pc. 8" General Purpose File Set Z02 No. 96314 Description
C U T T I N G T O O L S
P-66
Round File - Bastard Cut Square File - Bastard Cut Half-Round File - Bastard Cut Mill File - Bastard Cut Flat File - Multi-Kut
A handy assortment of commonly used handled files packaged in a convenient cloth roll pouch. Covers a vast array of uses around the shop or home. Great for maintenance and repair operations.
3-in-1 File All Portable Tool P26 No. 55320
A unique and convenient portable tool featuring a selection of three different files - round, mill, square - in a case that becomes the handle when in use.
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Tungsten 6 - Point File
Used for cleaning contact points in magnetos, switches, electric bells and distributor points and spark plugs in engines. Tungsten Point also available with a handy pocket clip.
Size
No.
5 in.
55250
Chainsaw Files
Used for sharpening and maintaining proper tooth shape on chain saws. Round Chain Saw Files have a fast, smooth cutting action that leaves an excellent "keen" edge cutting finish.
Size
No.
1/4 x 8
55262
3/16 x 8
55260
7/32 x 8
55264
Skroo-Zon速 File Handles
Handle
Size
No.
The best name in file handles, SkrooZon速 wooden file handles have a threaded insert for "easy on, easy off." Reusable and long lasting. Be safe and reduce the risk of injury. use a SkrooZon速 file handle.
T2
4 in. Files
55340
T4
6 in. Files
55342
T5
8 in. Files
55344
T6
10 in. Files
55346
T7
12 in. Files
55348
T8
14 in. Files
55350
File Brush No. 55352 Used to clean files. Files last longer when properly cleaned. Excess buildup can cause clogging, resulting in slipping, scratching, or other filing inefficiencies.
C U T T I N G T O O L S
P-67
SpeedThreader The Innovative Solution to Cutting and Repairing Threads Applications:
Features:
• Designed for professionals who need to • Single piece high speed die, permanently get the job done quickly and correctly integrated into the die handle • Ideal for mechanics, maintenance and • No more time wasted hunting repair, plumbing, fasteners specialists, for the right die equipment and vehicle repair • “Easy-grip” handle is comfortable to use and eliminates slipping • Self-centering guide eliminates cross threading and ensures proper alignment every time • Premium quality high speed steel die cuts new threads and repairs damaged threads • Ranges from #6 machine screw through 1/2” with metric sizes also available • Available in five and seven piece sets • Each SpeedThreader can thread up to 13 linear feet of rod MACHINE SCREW SIZES No. Size Qty 52843 6-32 NC 1 52844 8-32 NC 1 52845 10-24 NC 1 52846 10-32 NF 1 52847 12-24 NC 1 52858 1/8-27 NC 1
No. 52848 52850 52852 52854 52856 52867
FRACTIONAL SIZES No. Size Qty Size Qty 52849 1/4-28 NF 1 1/4-20 NC 1 52851 5/16-24 NF 1 5/16-18 NC 1 52853 3/8-24 NF 1 3/8-16 NC 1 52855 7/16-20 NF 1 7/16-14 NC 1 52857 1/2-20 NF 1 1/2-13 NC 1 52868 5-PC NF SET 1 5-PC NC SET 1
Self-Centering Guide No more crossed threads! 1. Self-centering guide ensures proper alignment. 2. Simply insert rod or damaged bolt into guide 3. Turn clockwise to begin threading.
060107
P-68
CUTTING TOOLS
Taps and Dies
Metric Taps and Dies
The Innovative Solution to Cutting and Repairing Threads Applications:
Features:
52864 52865
Self-Centering Guide
060107
No more crossed threads! 1. Self-centering guide ensures proper alignment. 2. Simply insert rod or damaged bolt into guide 3. Turn clockwise to begin threading.
M10 x 1.5 M12 x 1.75
1 1
P-69
• Designed for professionals who need to • Single piece high speed die, permanently get the job done quickly and correctly integrated into the die handle • Ideal for mechanics, maintenance and • No more time wasted hunting repair, plumbing, fasteners specialists, for the right die equipment and vehicle repair • “Easy-grip” handle is comfortable to use and eliminates slipping • Self-centering guide eliminates cross threading and ensures proper No. Size Qty alignment every time 52859 M3 x .5 1 • Premium quality high speed steel 52860 M4 x .7 1 die cuts new threads and repairs damaged threads 52861 M5 x .8 1 • Ranges from M3 to M12 metric sizes with fractional sizes also available 52862 M6 x 1 1 • Each SpeedThreader can thread up to 13 linear feet of rod 52863 M8 x 1.25 1
CUTTING TOOLS
Metric SpeedThreader
Tungsten Carbide Grit Hole Saws Super Shock Resistance Features:
Applications:
• Super resistance to heat, wear and abrasion with shock resistant back • Tungsten carbide grains are bonded to alloy backs with a gulleted, snag resistant edge • 1-1/2” cutting depth
• The long-lasting choice for cutting holes in materials too hard or abrasive for standard bi-metal saws, or so thin they would strip bi-metal or chip carbide teeth • Ideal for cutting ceramics, fiberglass, hardwoods, cast iron, composites, etc.
No. 56305 56306 56307 56308 56309 56310 56311 56312 56313 56314 56315 56316 56317 56318 56319 56320 96463
56355 56356 55766 55768 56358 56357
Pipe Pipe No. Size Size Entrance No. Size Entrance 56337 3-1/4 56321 1-3/4 1-1/4 3/4 3/8 56338 3-3/8 56322 1-13/16 – 13/16 – 56339 3-1/2 56323 1-7/8 – 7/8 1/2 56340 3-5/8 56324 2" 1-1/2 15/16 – 56341 3-3/4 56325 2-1/16 – 1" – 56342 3-7/8 56326 2-1/8 – 1-1/16 – 56343 4" 56327 2-1/4 – 1-1/8 3/4 56344 4-1/8 56328 2-5/16 – 1-3/16 – 56345 4-1/4 56329 2-3/8 – 1-1/4 – 56346 4-3/8 56330 2-1/2 2" 1-5/16 – 56347 4-1/2 56331 2-9/16 – 1-3/8 1" 56348 4-3/4 56332 2-5/8 – 1-7/16 – 56349 5" 56333 2-3/4 – 1-1/2 – 56350 5-1/2 56334 2-7/8 – 1-9/16 – 56351 5-3/4 56335 3" 2-1/2 1-5/8 – 56352 6" 56336 3-1/8 – 1-11/16 – 13-Piece Carbide Grit Hole Saw Assortment Kit Includes popular sizes for plumbing, electrical and industrial maintenance jobs. Saws (1 each): 3/4", 7/8", 1-1/8", 1-3/8", 1-1/2", 1-3/4", 2", 2-1/4", 2-1/2" Arbors (1 each): M24K, M44, M45P and 12" Extension (1)
Pipe Entrance – – – 3" – – – 3-1/2 – – 4" – – – – –
Arbor - 3/8" x 1/2-20 Hex Shank (Fits Saws 3/4" to 1-3/16") Arbor - 7/16" x 5/8-18 Hex Shank (Fits Saws 1-1/4" to 6") Pilot Drill - HSS Standard - 1/4" x 4" (Fits 7/16" Arbor) Pilot Drill - HSS Short - 1/4" x 3-1/4" (Fits 3/8" Arbor) Pilot Drill - Carbide Standard - 1/4" x 4" (Fits 7/16" Arbor) Pilot Drill - Carbide Short - 1/4" x 3-1/4" (Fits 3/8" Arbor)
Numbers in Bold Italic are non-stock items. Allow up to 2 weeks for delivery.
100507
P-70
CUTTING TOOLS
Hole Saws
Drills
Single Flute 82 Degree HSS Features:
Applications:
• Designed for machine use and light, portable work • Single flute construction and low controlled relief provide chatterless operation • Best results obtained using high speeds and low feeds
• The single flute styles are designed for machine and light portable work and work at higher speeds and lower feeds. Other applications include chamfering, deburring, and hole enlarging.
010108
Body Dia. 1/4" 3/8" 1/2" 5/8" 3/4" 1"
Shank 3/16" 1/4" 1/4" 3/8" 1/2" 1/2"
Length 1-7/16" 1-21/32" 1-27/32" 2-3/32" 2-13/32" 2-13/16"
Qty 1 1 1 1 1 1
P-71
No. 53532 53534 53536 53538 53540 53542
CUTTING TOOLS
Countersink Drills
Stubby Drill Bits Nitro-Carb Super Premium, 135o Split Point Features:
Applications:
• Special Hi-Molybdenum tool steel • Gold surface treated body and clearance for maximum lubricity • Heavy-duty construction, 135o split point, no center punch needed – will not walk
• Recommended for work hardening grades of stainless steel and other hard metal drilling applications
P-72
No. 50960 50961 50962 50963 50964 50965 50966 50967 50968 50969 50970 50971 50972 50973 50974 95942
Diameter Inches
Overall Length
Flute Length
1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32
1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2-1/16 2-1/8 2-3/16 2-1/4 2-3/8 2-7/16 2-1/2 2-5/8 2-11/16
5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2
No. 50975 50976 50977 50978 50979 50980 50981 50982 50983 50984 50986 50987 50988 50989
Diameter Inches
Overall Length
Flute Length
19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2
2-3/4 2-13/16 2-15/16 3 3-1/16 3-1/8 3-1/4 3-5/16 3-3/8 3-7/16 3-9/16 3-5/8 3-11/16 3-3/4
1-9/16 1-5/8 1-11/16 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2 2-1/16 2-1/8 2-1/8 2-3/16 2-1/4
29-Piece Stubby Drill Index Includes Sizes 1/16" to 1/2" by 64ths
010108
CUTTING TOOLS
Drills
Drills
Cutting Tools for Top Performance Features:
Applications:
• 118o Standard Point - Standard Length • The cutting edge hardness of carbide ranges from 77 to 81 HRC • Thermally stable and offers high resistance to abrasive wear • Carbide is brittle, however, and rough handling, misuse, or misalignment can lead to broken tools and/or poor tool life • Rigid setups and accurate spindles are necessary for peak performance
• For drilling highly alloyed ferrous metals and for hardened or work-hardened metals. Not recommended for non-ferrous metals.
010108
Overall Length 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/4 4-1/2 4-1/2 4-3/4 4-3/4
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1
P-73
No. Fractional Dia. Flute Length 51444 1/8 1-1/4 51445 5/32 1-3/8 51446 3/16 1-5/8 51447 7/32 1-3/4 51448 1/4 2 51449 9/32 2-1/8 51450 5/16 2-3/8 51451 11/32 2-1/2 51452 3/8 2-3/4 51453 13/32 2-7/8 51454 7/16 2-7/8 51455 15/32 3 51456 1/2 3 95943 4-PC Starter Index
CUTTING TOOLS
Solid Carbide Drills
CUTTING TOOLS
Taps & Dies Master Tap & Die Set in Mahogany Wood Box Standard in Wood Box 4-40 to 3/4 Features: • High speed steel taps and carbon steel dies are hardened and tempered to form quality, accurate internal and external threads in metals and other materials. • Tight tolerances assure perfect threads every time.
Applications:
Description
No.
Description
No.
Description
504000
Hex Die Handle up to 1-7/8
51610
4-40 Taper HSS Starting Tap
51720
12-24 HSS Plug Tap
51788
1/2-13 HSS Bottom Tap
51902
1/4-20 HSS Plug Tap
51792
51612
9/16-12 HSS Bottom Tap
6-32 Taper HSS Starting Tap
51906
5/16-18 HSS Plug Tap
51800
51614
5/8-11 HSS Bottom Tap
8-32 Taper HSS Starting Tap
51910
3/8-16 HSS Plug Tap
51806
3/4-10 HSS Bottom Tap
51616
10-24 Taper HSS Starting Tap
51914
7/16-14 HSS Plug Tap
52790
4-40 x 1 Round Die
51618
10-32 Taper HSS Starting Tap
51918
1/2-13 HSS Plug Tap
52794
6-32 x 1 Round Die
51620
12-24 Taper HSS Starting Tap
51922
9/16-12 HSS Plug Tap
52796
8-32 x 1 Round Die
51622
1/4-20 Taper HSS Starting Tap
51926
5/8-11 HSS Plug Tap
52798
10-24 x 1 Round Die
51626
5/16-18 Taper HSS Starting Tap
51930
3/4-10 HSS Plug Tap
52800
10-32 x 1 Round Die
51630
3/8-16 Taper HSS Starting Tap
51760
4-40 HSS Bottom Tap
52802
12-24 x 1 Round Die
51634
7/16-14 Taper HSS Starting Tap
51762
6-32 HSS Bottom Tap
52804
1/4-20 x 1 Round Die
51638
1/2-13 Taper HSS Starting Tap
51764
8-32 HSS Bottom Tap
52808
5/16-18 x 1 Round Die
51642
9/16-12 Taper HSS Starting Tap
51766
10-24 HSS Bottom Tap
52812
3/8-16 x 1 Round Die
51646
5/8-11 Taper HSS Starting Tap
51768
10-32 HSS Bottom Tap
52816
7/16-14 x 1 Round Die
51654
3/4-10 Taper HSS Starting Tap
51770
12-24 HSS Bottom Tap
52818
1/2-13 x 1 Round Die
51710
4-40 HSS Plug Tap
51772
1/4-20 HSS Bottom Tap
52830
9/16-12 x 1-1/2 Round Die
51712
6-32 HSS Plug Tap
51776
5/16-18 HSS Bottom Tap
52822
5/8-11 x 1-1/2 Round Die
51714
8-32 HSS Plug Tap
51780
3/8-16 HSS Bottom Tap
52826
3/4-10 x 2 Round Die
51716
10-24 HSS Plug Tap
51784
7/16-14 HSS Bottom Tap
83334
1/4-3/4 Tap & Reamer Wrench
51718
10-32 HSS Plug Tap
P-74
No.
96818
Tap & Die Set – Standard in Wood Box
96818T
Tap Subset Standard for 96818 – Taps & Tap Wrenches
96818D
Die Subset Standard for 96818 – Dies & Die Stock
96818B
Wood Box for Standard Tap & Die Set 96818
010108
• Ideal for new and repair tapping and threading operations in equipment, automotive and machinery applications.
Metric Taps & Dies
Metric in Wood Box M3 to M20 Features: • High speed steel taps and carbon steel dies are hardened and tempered to form quality, accurate internal and external threads in metals and other materials. • Tight tolerances assure perfect threads every time.
CUTTING TOOLS
Master Metric Tap & Die Set in Mahogany Wood Box
Applications: • Ideal for new and repair tapping and threading operations in equipment, automotive and machinery applications. Description
No.
Description
No.
Description
53398
M3 x .50 Taper Tap
534270
M14 x 2.0 Plug Tap
53004
M3 x 0.5 Round Die
M16 x 2 Plug Tap
53008
M4 x .7 x 1 Round Die
M18 x 2.5 Plug Tap
530091
M5 x 0.8 Round Die
53400 534010
M4 x .70 Taper Tap
53430
M5 x .80 Taper Tap
534330
53402
M6 x 1.0 Taper Tap
534350
M20 x 2.5 Plug Tap
53010
M6 x 1.0 Round Die
53404
M8 x 1.25 Taper Tap
534360
M3 x .50 Bottom Tap
53016
M8 x 1.25 Round Die
534060
M10 x 1.5 Taper Tap
53436
M4 x .70 Bottom Tap
53017
M10 x 1.5 Round Die
M5 x .80 Bottom Tap
53021
M12 x 1.75 x 1-1/2 Round Die
534080
M12 x 1.75 Taper Tap
534370
534100
M14 x 2.0 Taper Tap
53438
M6 x 1.0 Bottom Tap
530231
M14 x 2.0 Round Die
53412
M16 x 2 Taper Tap
53440
M8 x 1.25 Bottom Tap
53025
M16 x 2.0 x 1-1/2 Round Die
534150
M18 x 2.5 Taper Tap
534410
M10 x 1.5 Bottom Tap
530271
M18 x 2.5 Round Die
M12 x 1.75 Bottom Tap
53031
M20 x 2.5 Round Die
534160
M20 x 2.5 Taper Tap
534430
53418
M4 x .70 Plug Tap
534450
M14 x 2.0 Bottom Tap
83325
M3-0.5 x M4-0.7 Die Stock
534180
M3 x .50 Plug Tap
53448
M16 x 2 Bottom Tap
83326
M7-1.0 x M9-1.25 Die Stock
534190
M5 x .80 Plug Tap
534510
M18 x 2.5 Bottom Tap
83327
M10-1.5 x M11-1.5 Die Stock M12-1.75 x M14-2.0 Die Stock M16-2.0 x M20-2.5 Die Stock
53420
M6 x 1.0 Plug Tap
534530
M20 x 2.5 Bottom Tap
83328
53422
M8 x 1.25 Plug Tap
83331
M1 - 8 Tap Wrench
83329
534230
M10 x 1.5 Plug Tap
83332
M4 - 12 Tap Wrench
83330
M22-2.5 x M24-3 Die Stock
M11 - 27 Tap Wrench
82056
Wooden Tap and Die Case
534250
M12 x 1.75 Plug Tap
83333
96819
Tap & Die Set – Metric in Wood Box
96819T
Tap Subset Metric for 96819 – Taps & Tap Wrenches
96819D
Die Subset Metric for 96819 – Dies & Die Stock
96819B
Wood Box for Metric Tap & Die Set 96819
P-75
No.
Metric Drills & Taps Nitro-Carb Super Premium, Heavy-Duty Features:
Applications:
NITRO-CARB DRILLS • Special Hi-molybdenum tool steel • 135o split point for fast penetration and accurate starting without center punching • Precision ground point, flutes, body clearance and drill diameter for the ultimate in accuracy and performance • Body and clearance are gold surface treated for maximum lubricity • Heat treated to 2,185oF and then nitro-carburize finished at 950oF to be measurably harder than high speed steel • Space age nitro-carburized steel withstands substantial drilling temperatures while maintaining sharpness • Specifically designed for superior performance in hand-held drills • Flats on shank give positive grip
• Drills are recommended for use in work hardening grades of stainless steel, other hard metal drilling applications and general purpose drilling • Metric Taps are ideal for automotive repair and machinery where metric threads are specified
HIGH SPEED STEEL TAPS • Hardened and tempered to form quality, accurate internal and external threads in metals and other materials • Tight tolerances assure perfect threads every time No.
Description
No.
Description
51320
2.05 Jobber Length Metric Drill
51990
M2.5 x .45 HSS Gun Tap
51324
2.5 Jobber Length Metric Drill
51992
M3 x 0.5 HSS Gun Tap
51332
2.9 Jobber Length Metric Drill
51994
M3.5 x 0.6 HSS Gun Tap
51337
3.3 Jobber Length Metric Drill
51996
M4 x .07 HSS Gun Tap
51346
4.2 Jobber Length Metric Drill
52000
M5 x 0.8 HSS Gun Tap
51354
5.0 Jobber Length Metric Drill
52004
M6 x 1.0 HSS Gun Tap
51371
6.7 Jobber Length Metric Drill
52010
M8 x 1.25 HSS Gun Tap
51390
8.5 Jobber Length Metric Drill
52016
M10 x 1.50 HSS Gun Tap
51407
10.2 Jobber Length Metric Drill
52022
M12 x 1.75 HSS Gun Tap
95916
18-Piece Metric Drill/Tap Combo Set
82031
Empty Case for 18-Piece Metric Drill/Tap Set
010108
P-76
CUTTING TOOLS
Metric Drills & Taps
Midwest Snips CUTTING TOOLS
Aviation Upright Snips Performs better and lasts longer . . . from tips to grips Applications:
• Strongest – Hot drop-forged molybdenum alloy steel blades are virtually unbreakable and provide long-lasting edge life • Longest Lasting – Blades are austemper heat treated, producing a hardened cutting edge that outlasts all others • Easiest to Use – Right angle blades make cutting easier in tight spaces and overhead. Capacity to cut 24 ga. cold-rolled sheet metal and 28 ga. stainless steel sheet metal • No Slip or Scar – 40 blade serrations per inch (2.54cm) grip without slip or scar • Heavy-Duty Spring – Unbreakable double overwind spring is guaranteed forever • Stays Adjusted – Grade-8 hardened center pivot bolt threaded into back blade maintains adjustment for optimum cutting • No-Bend Handles – Heavy gauge steel handles maximize force into cutting power at blades • Optimum Handle Opening – 5-1/2" spread is easiest to grip in hand allowing user to maximize length of cut per cutting stroke • Comfortable Grips – Soft and durable copolymer grips won’t twist or wear through • Exceed all ASME Standards
• Canvas • Cardboard • • • • • • • • • • • •
Carpet Cloth Gasket Materials Linoleum Plastic P6900R Roofing Material Rubber Screening Sheet Metal Strapping Vinyl and Aluminum Siding Other Similar Materials No.
Description
P6900R
Aviation Snips – Upright Right Cut
P6900L
Aviation Snips – Upright Left Cut
P6716S
Aviation Snips – Regular Straight Cut
P6716L
Aviation Snips – Left Cut
P6510L
Aviation Snips – Offset Left Cut
P6510R
Aviation Snips – Offset Right Cut
M1200
MagSnips – Regular Straight Cut
M2110
MagSnips – Offset Left Cut
M2210
MagSnips – Offset Right Cut
P127S
Tinner Snips – Straight Cut
Numbers in Bold Italic are non-stock items. Allow up to 2 weeks for delivery.
M2110
M2210 P6900L
P6716L P6716S
M1200
P6510L
P6510R
P127S
P-77
Features:
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Grinding and Cut-Off Wheels • Made with aluminum oxide for rapid metal removal. • Wheels generate less heat than standard wheels. This helps to avoid heat cracks due to over heating. • Outlasts ordinary wheels by up to 300%. Grinding Wheel Safety DO
A B R A S I V E S
P-68
1. Always handle and store wheels in a careful manner. 2. Always visually inspect all wheels before mounting for possible damage in transit. Resinoid can only be checked visually for possible damage. 3. Always check maximum operating speed established for wheel against machine speed. 4. Always check mounting flanges for equal and correct diameter. 5. Always use a machine guard covering at least onehalf of the grinding wheel. 6. Always allow newly mounted wheels to run at operating speed, with guard in place, for at least one minute before grinding. 7. Always wear protective goggles or other protective eye-wear when grinding.
DON'T 1. Don't use a wheel that has been dropped. The impact may result in breakage. 2. Don't force a wheel onto the machine or alter the size of the arbor hole. Don't use a wheel that fits the arbor too loosely. If the wheel doesn't fit the machine, get one that does. 3. Don't exceed maximum operating speed established for the wheel. 4. Don't use mounting flanges which are warped, nicked, sprung, or which are not clean. 5. Don't tighten the mounting nut excessively. On multiple screw mountings, 15 foot-pounds per screw is usually enough. 6. Don't grind on the edge of the wheel unless wheel is specifically designed for that purpose. 7. Don't start the machine unless the machine guard is in place. 8. Don't stand directly in front of a grinding wheel when a grinder is started. 9. Don't grind material for which the wheel is not designed. 10. Don't use relieved or recessed flanges with threaded hole cup wheels, cones or plugs.
Cut-off Wheel Safety and Cutting Procedures 1. Cut-off wheels should never be stored on edges. Instead they should be laid on solid flat surfaces away from excessive heat to prevent warpage. 2. Machines must have adequate power transmission and capacity, spindle speeds and proper guarding of the wheel. It is best to have extra power to insure good cutting efficiency. 3. Check the speed of the machine spindle against the maximum speed specified for the wheel by the manufacturer. The maximum specified speed for the wheel should never be exceeded. 4. Flanges should be clean and straight and of same diameter so wheel will run true. For wheel diameters above 10" it is recommended flange be at least 1/3 the diameter of the wheel. 5. The bore size of the wheel is so constructed that the wheel should fit freely on the machine spindle without any slack. Never attempt to force a wheel on the spindle! 6. Always use blotters, when supplied with wheels. 7. Be sure the flanges are tightened securely but not too tightly to avoid springing the flanges and change the pressure area. 8. Be sure work piece is securely held down, including both sides of the cut, if practical. Cut-off wheels withstand a great deal of radial stress but not any side stress. Even reinforced wheels are not completely unbreakable. Side pressure must be avoided to insure straight cuts and avoid possible wheel breakage. 9. The wheel must be brought into contact with the work without "bumping" or impact. The wheel should cut freely without forcing and the speed of the wheel should not be reduced by the cutting operation. 10. Abrasive cutting generates a great deal of localized heat which causes rapid expansion of the piece being cut. Wheels operated at speed significantly below efficient speed or if fed through the cut too slowly will generate excessive heat. Result: Rapid wheel wear fraying around edge of reinforced wheels and wheel breakage.
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Safety Requirements for the Use, Care and Protection of Abrasive Wheels. ANSI B7.1-1978 / Approved Feb.18, 1988
TYPE 1 - STRAIGHT WHEELS Flanges not matched Both the fixed and loose flanges between which a wheel is mounted must be of the same diameter (minimum 1/3 diameter of wheel) and properly relieved. See Fig. 5 for an example of correct mounting. If they are not the same diameter, the wheel is under a bending stress which is likely to cause fracture. (See Fig. 6) If they are not properly relieved, the flange pressure is concentrated on the sides of the wheel near the hole, a condition which must be avoided. Distorted Flanges Uneven flange pressures, caused by distortion of the flanges due to excessive tightening, create a dangerous condition. When flanges are sprung or distorted, the effective area of contact is reduced and the pressure is moved nearer the hole. (See Fig 7).
In Fig. 8 the outer flange has been omitted and the nut tightened directly against the wheel. This sets up a cross bending stress which is likely to break the wheel. Substitute flange A washer is a dangerous substitute for a properly relieved flange. (See Fig. 9) The bending stress imposed is likely to cause fracture of the wheel. Outer Flange Reversed The condition illustrated in Fig. 10 results in unequal bearing against the wheel, and has the same effect as using flanges of unequal diameter.
Causes of Wheel Breakage If the breakage of abrasive wheels could be prevented, there would be no need for a guard. Conversely, if all machines could be completely guarded there would be no cause for worry about wheel breakage. Outer Flange Omitted However, both must be considered. Both flanges serve a useful purpose and it Everything must be done to prevent wheel is extremely dangerous to omit either. breakage and proper guards must be used. Fig. 5 Flanges are equal in outside diameter and relieved to produce equal and opposite bearing area.
Fig. 6 Flanges are not matched in diameter or relief.
Fig. 7 "Sprung" flanges caused by excessive tightening.
Loose flange
Inner flange fixed to machine CORRECT spindle
Contact here only
Blotters
A B R A S I V E S
No contact here
INCORRECT
INCORRECT
Fig. 8 Outer flange omitted.
Fig. 9 Unsatisfactory substitute for properly relieved flange.
Fig. 10 Outer flange reversed.
INCORRECT
INCORRECT
INCORRECT
P-69
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
A.N.S.I., DSA Approvals For safety reasons grinding and cut-off wheels with high peripheral speeds can only be used in Germany if they have been tested and approved by the German Grinding Wheels Committee (DSA). These DSA standards are equal to and sometimes exceed A.N.S.I. Safety Code B7.1 1989 standards by a wide margin.
Warning! Improper use may cause property damage or serious injuries. Comply with A.N.S.I. Safety Code B7.1 and O.S.H.A. regulations. Use safety goggles and machine guards.
Proper Grinding Wheel Technique
A B R A S I V E S
Use the following grinding methods to achieve the desired aggressiveness of stock removal and quality of finish. • For fast material removal increase the grinding angle between the wheel and the work-piece. • For blending and finishing decrease the grinding angle and apply light pressure and fluid motion.
Methods of Cutting Abrasive wheels can cut materials such as steel, cast iron, non-ferrous metal, stone and ceramics, glass, fire bricks, plastics and exotic material such as Titanium, Inconel, Hastalloy, etc., fast accurately and economically. Also suited for red-hot material exceeding 1000°C e.g. rolled stock, continuous castings or forgings. Also when cooled down, this material can still be cut. In particular materials of high tensile strength which are difficult to saw, e.g. high temperature alloys, high-alloyed composite steels, but also stainless steels are the major use of abrasive cutting wheels. A properly selected wheel and a high performance cut-off machine are necessities for economical abrasive cutting.
Cut-off Machine Design 1. Adequate motor power and positive power transmission from drive to spindle. The power required depends on the wheel diameter and the crosssection being cut. 2. The feed speed should be adequately rated in order to permit efficient cutting of cold material up to 7.9"/sec. and red-hot material up to 13.8"/sec. 3. The work holding device should ensure rigid damping of work-piece 4. A well-functioning dust-extractor. 5. Wheel and belts must be well guarded. There are a number of excellent designed cut-off machines on the market, from manually operated swing frame cut-off machines (free-hand cutting operation) to remote controlled machines with automatic bar feed and all functional parts totally enclosed.
P-70
THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27
Hi-Alloy Grinding Wheels Super-abrasive zirconia grain for rapid cutting combined with the innovative T27 & T28 design provide spectacular cut rate for maximum removal with unsurpassed wheel life. • • • •
Outlast standard aluminum oxide wheels. Allows for maximum stock removal. Fewer wheel changes means less downtime. Unique Type 28 design means less user fatigue. Type 27
Type 28
Type 27
Dimensions
Max.
Pkg
No.
(Dia. x Thick x Bore)
RPM
Qty
55440
4 x 1/8 x 3/8
13,500
10
55444
4 x 1/4 x 3/8
13,300
10
55442
4 x 1/8 x 5/8
13,300
10
55450
4-1/2 x 3/32 x 7/8
13,300
10
55448 4-1/2 x 3/32 x 5/8-11 13,300
10
55454
4-1/2 x 1/8 x 7/8
13,300
10
55452
4-1/2 x 1/8 x 5/8-11
13,300
10
55458
4-1/2 x 1/4 x 7/8
12,000
10
55456
4-1/2 x 1/4 x 5/8-11
12,000
10
55462
7 x 1/8 x 7/8
8,500
5
55460
7 x 1/8 x 5/8 x 11
8,500
5
55466
7 x 1/4 x 7/8
8,600
5
55464
7 x 1/4 x 5/8-11
8,600
5
55474
9 x 1/8 x 7/8
6,600
5
55472
9 x 1/8 x 5/8-11
6,600
5
55478
9 x 1/4 x 7/8
6,600
5
55476
9 x 1/4 x 5/8-11
6,600
5
A B R A S I V E S
Type 28 55490
4-1/2 x 1/4 x 5/8-11
12,000
10
55492
4-1/2 x 1/4 x 7/8
12,000
10
55494
7 x 1/4 x 5/8-11
8,600
5
P-71
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Alum-Alloy Grinding Wheels P27 Specially formulated to resist loading when grinding aluminum or other nonferrous materials. This grinding wheel features aggressive material removal while providing extended wheel life. The optimum wheel for grinding soft, non-ferrous materials, such as: aluminum, copper, and brass. Type 27
A B R A S I V E S
• For use on all non-ferrous metals - excellent for a wide range of applications. • Special aluminum oxide formulation prevents loading or glazing. • Internally reinforced with fiberglass layers combines safety with controlled performance. • Soft abrasive bond to expose cutting edges - for aggressive material removal without loading.
Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty Qty
55510
4 1/2 x 1/4 x 5/8-11
13,000
1
10
1/4 Air Die Grinder T03 99500
Designed for tough, tight-quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.
P-72
THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27
Hi-Alloy Type 1 Cut-Off Wheels for Die Grinders NEW & IMPROVED! MORE DURABLE FOR SAFETY & EXTENDED LIFE! Hi-alloy cut-off wheels are made of premium zirconium grain for rapid cutting and maximum life. Zirconium grain (synthetic diamond) is the toughest material available for cutting: 69308 24,200 RPM
• Resharpens as it cuts - for rapid cutting of the toughest steels including stainless. Reduces downtime. • Won't load - lasts up to 5 times longer than aluminum oxide wheels. Excellent on aluminum. Saves money. • Runs cool - won't burn up. Longer life means less replacement. Reduces labor costs associated with the time spent to replace parts. Grit Max. RPM Pkg Qty Box Qty
No.
Dimensions
55574
3 x 1/32 x 3/8
60
24,200
10
50
55576
3 x 1/16 x 1/4
60
20,400
10
50
55578
3 x 1/16 x 3/8
60
20,400
10
50
55580
4 x 1/32 x 3/8
60
19,000
10
50
55582
4 x 1/16 x 1/4
60
19,000
10
50
55584
4 x 1/16 x 3/8
60
15,300
10
50
55586 6 x 1/32 x 5/8
60
10,200
5
25
Hi-Alloy Cut-Off Wheel for Angle Grinders
A B R A S I V E S
4-1/2 T27 .045 Fast Cut for Stainless Steel Cut-Off Wheel
No. 55590 • Thin Type 27 configuration for use on right angle grinders. Easier to use with more control. • Unique bonding system allows for fast burr free cutting. • Maximum performance with minimum wear means less wheel changes and downtime. • Externally reinforced with fiberglass layers combining safety with controlled performance. P-73
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Mid Alloy Depressed Center Grinding Wheels P27 For general purpose grinding on all ferrous metals. Excellent for use on a wide range of grinding applications. Internally reinforced with fiberglass layers for long life and maximum safety. Type 27
A B R A S I V E S
Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55370
3 x 3/16 x 3/8
18,000
1
10
55372
3 x 1/4 x 3/8
18,000
1
10
55380
4 x 1/4 x 5/8
15,300
1
10
55386
4-1/2 x 1/4 x 7/8
13,300
1
10
55382
4-1/2 x 1/4 x 5/8-11
13,300
1
10
55392
5 x 1/4 x 7/8
12,200
1
10
55390
5 x 1/4 x 5/8-11
12,200
1
10
55402
7 x 1/4 x 7/8
8,600
1
10
55400
7 x 1/4 x 5/8-11
8,600
1
10
55412
9 x 1/4 x 7/8
6,600
1
10
55410
9 x 1/4 x 5/8-11
8,600
1
10
Mid Alloy Depressed Center Grinding Wheels "Dish" Type 28 Special wheel for heavy duty use on steel and non-ferrous metals. Heavy surface grinding of masonry, concrete, and stone materials. Due to its shape it has 2-1/2 times greater bending strength than flat depressed center grinding wheels. A 15° angle built into the design means it can be used almost horizontally for less fatigue and less possibility of edge chipping.
P-74
Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55428
9 x 1/4 x 5/8-11
6,600
1
10
Type 28 • Aluminum oxide. • Fast stock removal. • Long service life.
THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27
Chop Saw Cut-Off Wheels Cut-off wheels for cutting dry wall studs, rebar and other small cross sections on low powered chop saws. • Aluminum oxide. • Fast cutting action. • Long service life.
Dimensions
Max.
Pkg Box
No.
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55632
Hi-Alloy
14 x 3/32 x 1
4,400
1
10
16 x 1/8 x 1
3,800
1
10
55636 Mid-Alloy
Mid-Alloy Type 27 Cut-Off Wheels General purpose cut-off wheel for steel, cast iron, difficult to cut materials and non-ferrous metals. Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55554
4 x 1/8 x 3/8
13,500
1
10
55484
4-1/2 x 3/32 x 7/8
13,300
1
10
55522 4-1/2 x 3/32 x 5/8-11 13,300
1
10
55556
1
10
7 x 1/8 x 5/8-11
8,600
Depressed Center Cut-off Wheel
• Aluminum oxide. • Fast cutting action. • Good service life.
Cut-Off Wheels Stationary Use
A B R A S I V E S
General purpose cut-off wheel for cutting structural steel, bar stock, tubing and non-ferrous metals on stationary machines with low power. • Aluminum oxide. • Fast cutting action. • Good service life. Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55652
12 x 1/8 x 1
5,100
1
20
55654
14 x 1/8 x 1
4,400
1
10
55656
16 x 1/8 x 1
3,800
1
10
P-75
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Mid Alloy Flat Cut-Off Wheels Premium Performance Premium performance cut-off wheel for steel, cast iron and non-ferrous metals.
A B R A S I V E S
Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55520
4 x 3/32 x 5/8
15,300
1
25
55524
4-1/2 x 3/32 x 7/8
13,300
1
25
• Aluminum oxide. • Fast cutting action. • Long service life.
Mid Alloy Flat Cut-Off Wheel "Diamond Bore Type" Designed for portable circular saws. Features diamond bore with reusable 5/8 bushing. Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55540
7 x 1/8 x 5/8
8,600
1
10
• Aluminum oxide. • Fast cutting action. • Long service life.
PowerSharp: PREMIUM Steel Cutting Blade No.
Description
Arbor
53234 7-1/4" x 36T
5/8"
53236
8" x 48T
5/8"
53220
10" X 80T
5/8"
This saw blade use special C-6 micro-grain carbide tips with titanium and tantalum to provide greater impact strength and durability. The blade body is made of high carbon steel alloy that has been heat treated and surface ground to prevent flexing, bending and distortion which results in greater blade strength and cutting accuracy.
P-76
These blades are designed to cut all ferrous metals like iron and steel pipe, angle iron, flat bar, rebar, and galvenized materials. Will cut all kinds of wood and non ferrous metals like aluminum, brass and copper.
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Turbo Blades Dry Cutting Diamond Blades No. 55732 7" x .090 x DM - 7/8 - 5/8 Our continuous rim turbo style blades consist of a uniquely ribbed segment that gives a fast and smooth cut. The turbo style decreases heating with better air flow and improved dust removal. Turbo blades are recommended for cutting concrete, brick, blocks, tiles, refractory, stone, and ceramics.
Cut-Off Wheels High Speed Portable Cut-Off Wheel • Aluminum oxide. • Fast cutting action. • Long service life.
Designed for cutting of steel, non-ferrous metals on portable cut-off machines. A durable, hardworking blade for a variety of applications on the job site. Excellent for rebar, steel pipe, sheet metal and structural steel or stainless. Dimensions
Max.
Pkg Box
No.
(Dia. x Thick x Bore)
RPM
Qty
Qty
55610
12 x 1/8 x 1
5,100
1
10
55612
12 x 1/8 x 20mm
6,300
1
10
Also available: Heavy Duty Dimensions Wheels for DUCTILE, CAST No. (Dia. x Thick x Bore) IRON- designed for sewer and water construction 55614 12 x 1/8 x 20mm and maintenance. Cuts 14 x 1/8 x 1 ductile iron, cast iron and 55620 concrete lined pipe.
Max.
Pkg Box
RPM
Qty
Qty
5,100
1
10
6,300
1
10
A B R A S I V E S
Mandrels P31 Mandrels are made of high strength alloy steel, precision machined and heat treated for product safety.
No.
Arbor & Shank
57124
1/4x 1/4
57126
3/8x 1/4
P-77
THE MAINTENANCE CONNECTION, INC. Wire Brushes
Safety Information Warning—In normal power brushing operations the material being removed, such as burrs, scale, dirt, weld slag, or other residue will fly off the brush with considerable force along with brush filaments which break off due to fatigue.
A B R A S I V E S
The POTENTIAL OF SERIOUS INJURY EXISTS for both the brush operator and others in the work area (possible 50 or more feet from the brush). To protect against this hazard wear SAFETY GOGGLES or FULL FACE SHIELDS WORN OVER SAFETY GLASSES WITH SIDE SHIELDS, along with PROTECTIVE CLOTHING. You must follow all operator and safety instructions, as well as all common safety practices which reduce the likelihood of physical injury, or reduce its severity. Safety Goggles—Safety goggles or full face shields worn over safety glasses with side shields MUST BE WORN by all OPERATORS and OTHERS IN THE AREA of power brush operations. Comply with the requirements of ANS Z87.1-1979 “Occupational Eye and Face Protection”. Guards—Keep all machine guards in place. Speeds—Observe all speed restrictions indicated on brushes, containers, labels, or printed in pertinent literature. “MSFS” means Maximum Safe Free Speed (RPM) - spinning free with no work applied. For reasons of safety, “MSFS” should not be exceeded under any circumstances. Safety Standard—Comply with the Safety Standards of the Industrial Division of the American Brush Manufacturers’ Association and the American National Standards Institute Standard ANS B165.1-1979—Safety Requirements—Power Brushes and ANS B165.2. Staple Set Power Brush Safety. Protective Equipment—Appropriate protective clothing and equipment must be used where there is a possibility of injury that can be prevented by such clothing or equipment. WARNING! FAILURE TO OBSERVE SAFETY PRECAUTIONS MAY RESULT IN INJURY.
P-78
BRUSH USAGE RECOMMENDATIONS Pressure—Avoid excessive pressure when using a power brush. Excessive pressure causes over-bending of the filaments and heat build-up resulting in filament breakage, rapid dulling, and reduced brush life. Instead of greater pressure on a brush, it is suggested that you try: 1 ) a brush with a more aggressive cutting action (increased wire size, decreased filament length, change to a different brush type, i.e., knot type instead of crimped wire type), or 2) higher speed (increased R.P.M., increased brush diameter.) Important Note: Never exceed the recommended Maximum Safe Free Speed R.P.M. (MSFS) rating of the brush. Self-Sharpening—When using wire wheel brushes periodically reverse the direction of rotation to take advantage of the selfsharpening action that will result. This may be accomplished by removing the brush from the spindle and turning it side for side and remounting securely. Brushing Problems—Do Not Allow Unsafe Conditions To Continue. Occasionally, due to worn bearings, a bent spindle, an unusual application, operator abuse, or inappropriate use, a brush may fail. A brush which is not received in acceptable condition for troublefree operation may also fail. Do not use or continue to use a failed brush or one which is functioning improperly (i.e., throwing filaments, out-of-balance, etc.) as this increases the possibility for further brush failure and hazard of injury. The cause of the failure should be evaluated and corrected. This information is based on the collective experience of the ABMA Industrial Division members and provided solely as a public service for the guidance of the users of the members’ products. These recommendations are not necessarily complete with respect to any particular application and common sense safety considerations should be adhered to generally. Any applicable federal, state, local law or regulation, must be strictly adhered to, and is controlling over any recommendation contained herein.
THE MAINTENANCE CONNECTION, INC. Wire Brushes
General Information POWER BRUSH APPLICATIONS Deburring—Power brushes are widely used to remove burrs created by other machining operations. Power brushes can completely remove burrs without creating secondary burrs or leaving two sharp edges. Unlike grinding tools, brushes are selective to an edge; they will remove the burr but none of the base material. Surface Finishing—Power brushes are excellent tools for improving surface finishes to gain a desired appearance. Brushes do not remove the base metal. They remove only the metal particles left on surfaces which have been ground or abrasive polished. Power brushing also tends to relieve stress created by other machining operations. Many different surface finishes can be obtained by using power brushes. Edge Blending—Power brushes are ideal for developing a rounded corner at the juncture of two surfaces. Power brushes perform this application without removing material on the surface adjacent to the edge or changing the part tolerance. This reduces stress concentration and part fatigue, increases part life and improves the surface finish.
True selective cutting—brushes act as an impact tool removing surface contamination with millions of tiny hammer blows without cutting away any base material as abrasives will.
Power Brushes remove surface contaminates such as oxides, rust, dirt or other residuals and leave a smooth clean surface. Stress relieving and surface conditioning— brushing action produces the same effect as shot peening (a method used to increase the life of highly stressed parts in aircraft and race cars) without adding extra operations. Brushing will not change part tolerances. Brushes are nonloading—Unlike woven, bonded and coated abrasives, brushes will not load when brushing soft materials. BRUSH FILL MATERIALS WIRE TYPES
Roughening—Power brushes are uniquely suited for creating better bonds on surfaces such as rubber, leather, plastics, and nonferrous metals. Surfaces can be roughened prior to painting or bonding to achieve better adhesion.
HT - Is high tensile, heat treated steel wire which has excellent fatigue resisting and fast cutting qualities. This wire is used in all steel filled power brushes in .008 diameter and above unless otherwise indicated.
Cleaning—Power brushes are distinctly suited for removal of surface film, dirt, rust. heat treat scale, weld slag, corrosion and paint. Power brushes also remove varnish and insulation from electrical wire, motor stators, etc. Fiber, synthetic and fine stainless steel brushes can be used for wet-cleaning operations.
TC - Is hard drawn wire generally used in .005 and .006 diameter where aggressive cutting action is required for fine surface work.
ADVANTAGES OF POWER BRUSHES Rugged construction—the only surface cleaning and conditioning tool tough enough to stand up under prolonged heavy use. Easy on equipment—brushes are nonabrasive so they do not produce equipment-destroying abrasive dust.
Stainless (Type 302) - Is highly corrosion resistant and should be used where contamination or after-rust is a problem, such as in brushing aluminum or stainless steel parts. ALL STAINLESS STEEL BRUSHES ARE MADE WITH TYPE 302 STAINLESS.
A B R A S I V E S
To the layman, most stainless steel looks alike. Stainless steel brush wire is slightly magnetic because it is cold worked to make it hard. Type 302 Stainless Steel will lose its magnetic properties if a wire strand is heated red with a match. If the wire strand retains its magnetic properties after heating, it is not Type 302 Stainless Steel.
P-79
THE MAINTENANCE CONNECTION, INC. Wire Brushes
Power Brush Operating Instructions BRUSHING SPEEDS 1. Power brushes as cutting tools have a most efficient speed and pressure for specific operations. In most operations the highest speed and lightest pressure will assure fastest cutting action and longest brush life.
A B R A S I V E S
2. Using as fine a wire as possible usually results in longer brush life. Increasing the speed of a brush increases the face hardness and cutting action; therefore, a fine wire brush rotating at a higher speed will often produce the same results as a coarser wire brush rotating at a slower speed. Finer wires operating at a higher speed is generally preferred and will normally provide longer brush life. 3. MSFS - Maximum Safe Free Speed (RPM) specified in this catalog and on the product are the maximum speeds which the brushes may be used safely and are not necessarily the optimum speed for a given application. Operating speed should be determined by the application, but should not exceed the MSFS (RPM) for which the brush is rated. BRUSHING PRESSURE 1. Remember...the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work. 2. If heavier pressures are used, the wires will be over-stressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue. 3. Apply the work to the face of the brush in such a way that as much of the brush face as possible is in full contact with the work. Applying the work to the side or edge of the brushing tool will result in wire breakage and shortened brush life. 4. Reversing the brush rotation periodically will tend to increase the life of the brush. This results in the re-sharpening of the wire tips or ends, insuring faster cutting action.
P-80
Brushing Action There are many variables in Power Brushing conditions. In many cases, one or more power brushes may accomplish the same results; however, if one brush does not accomplish the desired results follow the suggestions below: Brushing Results Works Too Fast
Recommended changes Increase trim length Reduce wire size Reduce fill density Reduce brush dia. or RPM
Works Too Slow
Reduce trim length Increase wire size Increase fill density Increase brush dia. or RPM
Burr Rolled or Peened
Increase fill density Decrease trim length
Short Brushing Life Increase trim length Reduce wire size Non-Uniform
Increase trim length
Brushing Action
Decrease fill density Use brushing fixture
Flexibility Long trim brushes are more flexible and are able to follow contoured surfaces. Conversely, short trim brushes are faster acting and suited for more severe brushing action. USE BRUSHES INSTEAD OF: • Abrasive Belts • Harsh Chemicals • Non-Woven Nylon Products which wear rapidly • Hand Filing • Sand Blasting • Steel Wool • Buffing Wheels • Hand Sanding • Tumbling or Vibratory Finishing • Grinding Wheels
THE MAINTENANCE CONNECTION, INC. Brush Info Tables
Horse power The factors affecting the horse power required for power brushing are as follows: 1. Speed of the brush. 2. Brushing pressure required in application. 3. Resistance between the work and the brush. The chart to the right provides a guide for determining the horsepower required, based on medium brushing action for 1" brush face.
Brush Dia. Motor Size
RPM
4
1/4 H.P.
3450
6
1/2 H.P.
3450
8
3/4 H.P.
3450
10
1 H.P.
1750
12
1 H.P.
1750
15
1-1/2 H.P.
1750
Table of Surface Speeds (Peripheral Speed in Ft/Min.) Diameter (Inches) RPM
2
3
4
6
8
10
12
15
1000
525
785
1050
1575
2100
2625
3150
3925
1500
785
1175
1575
2350
3150
3925
4725
5900
1750
915
1375
1850
2750 3650 4550 5500
6800
2500
1300
1950
2625
3925 5250 6550
7850
9825
3000
1575
2350
3125
4725 6275
7850
9425
11775
3450
1800
2700
3600
5400 7200
9000 11000 13500
4000
2100
3150
4175
6275 8375 10475
6000
3125
4700
6275
9425
—
10000
5250
7850
10500
—
15000
7850
11775
15750
20000 10450 15700 20950
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Recommended Surface Speeds for Brushing Applications Application
Surface Ft Per Min. Application
A B R A S I V E S
Surface Ft Per Min.
Removing Burrs
5500 to 7500
Cleaning (dry)
4000 to 5500
Removing Scale
7500 to 10000
Cleaning (wet)
1900 to 4000
Cleaning Welds
7200 to 9400
Surface Polishing
6400 to 8000
Edge Blending
4700 to 7500
Surface Buffing
8000 to 10000
P-81
THE MAINTENANCE CONNECTION, INC. Brush Info Tables
Wire Gages & Decimal Equivalents in Inches and Millimeters Wire sizes in this catalog are shown in decimals of an inch. Corresponding American Steel Wire (formerly Washburn & Moen) gages and millimeter sizes are listed below.
No. of Gage
Diam. (inches) .035
.026
28
30
.023 .020 .018
.016
.014 .0128
Diam. (mm)
.89
.66
.58
.51
.46
.41
.36
.33
No. of Gage
33
34
35
36
38
43
47
—
Diam. (inches) .0118 .0104 .0095 .009 .008 .006 .005
A B R A S I V E S
P-82
32
26
25
24
23
20
Diam. (mm)
.24
.26
.30
.23
.20
.15
.13
Equivalent Units 1 inch = 25.4 millimeters 1 millimeter = 0.03937 in. English-Metric Equivalents Brush Diameter
Brush Face Widths
Arbor Hole Sizes
English
Metric
English
Metric
English
Metric
3
76 mm
1/8
3 mm
1/4
6.4 mm
4
102 mm
1/4
6 mm
3/8
9.5 mm
6
152 mm
3/8
10 mm
1/2
12.7 mm
7
178 mm
1/2
13 mm
5/8
15.9 mm
8
203 mm
5/8
16 mm
3/4
19.0 mm
10
254 mm
3/4
19 mm
7/8
22.2 mm
12
305 mm
7/8
22 mm
1
25.4 mm
14
356 mm
1
25 mm
1-1/8
28.6 mm
15
381 mm
1-1/8
29 mm
1-1/4
31.8 mm
16
406 mm
1-1/4
32 mm
1-1/2
38.1 mm
—
—
1-1/2
38 mm
1-3/4
44.5 mm
—
—
2
51 mm
2
50.8 mm
— —
THE MAINTENANCE CONNECTION, INC. Brush Info Tables
Small Angle Grinder Reference Chart Make
Model Numbers
Male Thread
Model Description
RPM 10,000
Size WS601
5/8-11 UNC
4-1/2 Angle Grinder
WS750
5/8-11 UNC
4-1/2 Lt. Wt. Utility Grinder 10,000
2750/4247/6147
5/8-11 UNC
4-1/2 Angle Grinder
10,000
4246-09
M-10 x 1.50
4-1/2 Angle Grinder
10,000
6247
M-10 x 1.50
4 Angle Grinder
10,000
4250-10/4252
5/8-11 UNC
5 Angle Grinder
10,000
3255/1377
M-14 x 2.0
4-1/2 Mini Grinder
11,000
1338
M-14 x 2.0
5 Mini Grinder
11,000
7351-103
M-14 x 2.0
4-1/2 Air Mini Grinder
11,000
G10/G10SA
M-10 x 1.50
4 Angle Grinder
11,000
PDP-115A/PDS-115A
M-10 x 1.50
4-1/2 Angle Grinder
11,000
PDM-115
5/8-11 UNC
4-1/2 Angle Grinder
9,500
PDM-125
5/8-11 UNC
5 Angle Grinder
9,000
8245
5/8-11 UNC
H.D. Angle Grinder
11,000
490004
M-10 x 1.25
JEG400
11,000
490045
5/8-11 UNC
JEG450
11,500
490005
5/8-11 UNC
JEG500
9,800
9501BKW
M-10 x 1.25
4 Sander Grinder
10,000
9503BHKIT
5/8-11 UNC
4-1/2 Angle Grinder
10,000
M-952
M-10 x 1.25
4 Angle Grinder
10,000
9005B/GA5000
5/8-11 UNC
5 Angle Grinder
10,000
9505BHKIT
5/8-11 UNC
5 Angle Grinder
10,000
AG550
M-14 x 2.0
4-1/2 Angle Grinder
10,000
AG705
M-14 x 2.0
5 Angle Grinder
10,000
EW-9150
M-14 x 2.0
6 Angle Grinder
8,500
Milwaukee
6145
1/2-13 UNC
4-1/2 Sander Grinder
10,000
Electric Tool
6146
1/2-13 UNC
5 Sander Grinder
10,000
Porter Cable
7645
5/8-11 UNC
5 Grinder
10,000
G-1150
5/8-11 UNC
4-1/2 Super Grinder
10,000
SG-1000
3/8-16 UNC
4 Grinder
11,000
G-1155-C
5/8-11 UNC
4-1/2 Grinder
11,000
G-1255-C
5/8-11 UNC
5 Grinder
10,000
SG-1150-C
5/8-11 UNC
4-1/2 Angle Grinder
11,000
1240
M-10 x 1.50
4-1/2 Electric Grinder
11,000
1245
5/8-11 UNC
5 Angle Grinder
10,000
9405(915)
M-10 x 1.50
4-1/2 H.D. Disc Grinder
12,500
9611
5/8-11 UNC
4-1/2 Sander/Grinder
12,000
AEG
Black & Decker
Bosch
Hitachi
Ingersoll-Rand Jet
Makita
Metabo
Ryobi
Sioux Skil
A B R A S I V E S
P-83
THE MAINTENANCE CONNECTION, INC. Wire Brushes P25
Crimped Wire Wheel Brushes • Highest quality heat treated steel wire. • Perfect balance. • Maximum wire fill provides faster cutting action and long life. • Ground face for aggressive cutting action. • For heavy-duty brushing such as deburring, weld smoothing, rust and paint removal No.
A B R A S I V E S
Diameter Wire (inches)
Size
Arbor Hole
Face
Trim
Max. Safe
Width Length Free Speed
Narrow Face 54232
6
.006 1/2-5/8
3/4
1-7/16
6,000
54236
6
.014
1/2-5/8
3/4
1-7/16
6,000
54240
8
.014
5/8
3/4
2-1/16
6,000
Medium Face 54270
6
.014
2
1
1-1/8
6,000
54272
8
.014
2
1
1-3/8
4,000
54274
10
.014
2
1-1/8
2
3,600
Knot Type Wire Wheel Brushes • High impact action. • Perfect balance. • Individually spaced holes for the knots in the internal plate-prevents knots from shifting on the brush. • Removes rust, scale, and weld splatter. • For heavy-duty cleaning, weld cleaning, surface conditioning and roughing. Standard Twist
No.
Beveled Twist
Diameter Wire (inches)
Size
Arbor Hole
Face
Trim
Max. Safe
Width Length Free Speed
Standard Twist 54310
3
.014
3/8-1/2
3/8
5/8
25,000
54312
4
.014
3/8-1/2
1/2
7/8
20,000
54314
6
.023 1/2-5/8
1/2
1-3/8
9,000
54316
8
.014
5/8
1-5/8
6,000
5/8
Beveled P-84
54390
4
.014
5/8-11
3/8
3/4
12,500
54392
4
.020
5/8-11
3/8
3/4
12,500
THE MAINTENANCE CONNECTION, INC. Wire Brushes P25
Knot Type Wire Wheel Brushes Stringer Bead Twist • Very narrow face for weld cleaning. • High tensile, heat treated steel wire for max. fatigue resistance, long life, and aggressive cutting action. • Perfect balance. • For heavy-duty cleaning of weld splatter and slag, and removal of rust and scale. Dia. Wire
Arbor
Trim
Face
Max. Safe
No.
No.
Steel
Stainless
(in.)
Size
Hole
54350
—
4
.020
5/8-11
3/16
7/8
20,000
—
54352
4
.020
5/8-11
3/16
7/8
20,000
Width Length Free Speed
Wire Cup Brushes • For heavy-duty cleaning of large areas. • Perfect balance. • Excellent for deburring, roughening, removal of weld scale, paint, rust and corrosion.
Knot Type No.
No.
Dia.
Wire
Arbor
Steel
Stainless
(in.)
Size
Hole
54378
—
2-3/4 .020
5/8-11
7/8
14,000
54376
—
3-1/2
.014
5/8-11
7/8
13,000
54370
54374
4
.023
5/8-11
1-1/4
9,000
54372
—
6
.023
5/8-11
1-3/8
6,600
Trim
Max. Safe
Length Free Speed
A B R A S I V E S
Crimpled Wire Type No.
No.
Dia.
Wire
Arbor
Steel
Stainless
(in.)
Size
Hole
54416
—
3
.014
5/8-11
1
14,000
54412
54414
3-1/2
.014
5/8-11
3/4
12,000
54418
—
4
.020
5/8-11
1-3/8
9,000
54420
—
6
.020
5/8-11
1-1/4
6,600
Trim
Max. Safe
Length Free Speed
P-85
THE MAINTENANCE CONNECTION, INC. Wire Brushes P25
Stem-Mounted Brushes • Mounted on a 1/4" diam. stem for use with portable tools. • For deburring, weld cleaning, scale and slag removal, rust and paint removal. No.
Dia
Wire
(in.)
Size
Trim
Max. Safe
Length Free Speed
Circular Flared
A B R A S I V E S
P-86
54210 1-1/2 .008
—
20,000
54212 1-1/2 .020
—
20,000
Conflex 54430 1-1/2 .008
—
20,000
54432
3
.008
—
20,000
54434
3
.0118
—
20,000
54436*
3
.014
—
20,000
Knot Type End 54330 1-1/8 .020
3/8
18,000
Solid End 1/2
.020
7/8
25,000
54202 3/4
.020
7/8
22,000
54200 54204
1
.020
7/8
22,000
54220*
1
.0104
7/8
22,000
* Stainless steel
THE MAINTENANCE CONNECTION, INC. Wire Brushes
Polyflex® Encapsulated Brushes Encapsulated with a Specially Formulated Elastomer Features and Benefits of the Elastomer 1. The brush wires are molded into a specially formulated elastomer. • This allows for a very controlled brushing face for very aggressive cutting action. The job can be completed in fewer passes. • The elastomer wears away as the brush is used, continually exposing new tips and keeping a perpetual short trim to prevent long wire breakage. This makes the brush safer to use than regular wire brushes. • This allows for a very long brush life and fewer change-overs. • Prevents smearing of the work piece and allows for less re-work time. 2. Constructed for perfect balance. • No vibration during use allows for lower equipment maintenance and consistent performance. 3. Made with “HT” heat treated high carbon steel wire. • Provides greater tensile strength again allowing for fewer change-overs. • Fatigue resistant to provide for a longer brush life. • 100% recyclable.
Elastomers are color coded • Burgundy (Standard) – Wears away easily and is suitable for most manufacturing applications. • Orange (Heavy Duty) – Somewhat harder than the burgundy. It is used for the more demanding applications found in heavy steel fabrication environments and for demanding deburring applications. • Black (Extra Heavy Duty) – A heat stabilized elastomer that does not wear away easily. It is used primarily for cleaning pipeline welds.
A B R A S I V E S
Applications • Heavy burr removal in slots and narrow confined areas. • Surface refinement and juncture blending. • Rubber and plastic flash removal. • Heavy weld scale removal. • Heavy duty cleaning.
P-87
THE MAINTENANCE CONNECTION, INC. Wire Brushes P25
Polyflex速 Encapsulated Brushes Conflex Brushes Mounted on 1/4 stems Burgundy Elastomer Encapsulated Conflex Brushes Maximum Safe Free
A B R A S I V E S
Face
Speed
Length Width
(RPM)
Dia.
Wire
Trim
No.
in.
Size
54490
2
.0118
1/2
1/4
20,000
54492
3
.0080
1
1/4
20,000
54494
3
.0118
1
1/4
20,000
Narrow & Wide Face Wheels For Use on Bench Grinders Burgundy Elastomer
35105
35260
Narrow
Wide
Narrow Face Wheels Crimped Maximum Safe Free Dia.
Arbor
Wire
No.
in.
Hole
Size
54452
6
5/8 - 1/2
.0104
Face
Speed
Pkg
Length Width
(RPM)
Qty
6,000
1
1
6,000
1
Trim 1-7/16
1/2
Wide Face Wheels Crimped 54472
6
2
.0118
1-1/8
Stringer Bead Twist
P-88
54530
4
5/8-11
.020
7/8
3/16
20,000
1
54532
6
5/8-11
.014
1-7/16
3/8
9,000
1
THE MAINTENANCE CONNECTION, INC. Wire Brushes P25
Encapsulated End Brushes Mounted on 1/4 stems Hollow center with Orange Elastomer Maximum Safe Free Dia.
Wire
Trim
Speed
No.
in.
Size
Length
(RPM)
54510
1/2
.0104
7/8
18,000
54512
3/4 .0104
7/8
20,000
.0104
7/8
18,000
1
54514
Adapters Arbor Hole No.
Fixed Arbor Adapted Arbor Qty Hole Size
Hole Size
*
54250
2
1/2
1
54252
2
5/8
1
54254
2
3/4
1
54256
2
7/8
1
54258
2
1
1
54260
2
1-1/4
1
54262
2
1-1/2
1
A B R A S I V E S
* Sold by the pair
Metric No.
Fixed
Adapted
Qty
Thread Size Thread Size 54290
5/8-11 UNC
M-10 x 1.25
1
54292
5/8-11 UNC
M-10 x 1.50
1
P-89
THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25
Hand Wire Scratch Brushes • For removing rust, scale, paint, solder, etc. • Use to clean threads, files, metal parts, and castings.
Curved Handle
A B R A S I V E S
Number
Block
Trim
Fill
No.
of Rows
Size
Length
Material
54600
3 x 19
14 x 7/8
1-3/16
Standard wire
54602
3 x 19
14 x 7/8
1-3/16
Stainless steel
Shoe Handle Number
Block
Trim
Fill
No.
of Rows
Size
Length
Material
54604
4 x 16
10 x 1-1/8 1-3/16
Standard wire
54606
4 x 16
10 x 1-1/8 1-3/16
Stainless steel
Small
P-90
Number
Block
Trim
Fill
Handle
No.
of Rows
Size
Length
Material
Material
54608
3x7
7-1/2 x 1/2
1/2
Stainless steel
Plastic
54610
3x7
7-1/2 x 1/2
1/2
Stainless steel
Wood
THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25
Miscellaneous Brushes Chip and Oil Brushes • New and improved to resist damage due to chemicals. • Multi-purpose econoline brushes. • White china bristle with wood handle. No.
Width Thickness Bristle Length
54672
1
5/16"
1-5/8
54626
1-1/2
5/16"
1-5/8
Parts Cleaning Brush • Stiff nylon fill. • Steel ferrule. • Chisel trim.
No. 54550
Diam. : 1 Bristle: 2-3/4
Acid Brushes • Pure black horsehair. • Tin ferrule. Width Trim Overall
No. 54638
5/16
3/4
5-3/4
54640
3/8
3/4
5-3/4
54642
1/2
3/4
5-3/4
A B R A S I V E S
Counter Duster No. 54590 8" Medium - Wood Handle Trim length: 2-1/2 Great for general factory dusting and bench cleaning. Made with grey Tampico - a natural vegetable fiber from the Mexican Century plant. Provides a medium sweeping or brushing action. P-91
THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25
Miscellaneous Brushes Cont… 4-in-1 Tube Fitting Brush One Brush Replaces Four! No. 54094 Steel Wire. Cleans the outside and inside diameters of 1/2 and 3/4 tubes and fittings. Use for soldering prep, deburring, drill hole cleaning and cleaning battery terminals.
A B R A S I V E S
Truck Wash Brush No. 54670 • • • • •
Fill - Flagged white polystyrene. Foam Block Size: 9-1/2 x 2-3/4. Trim: 2-1/2. Protective Bumper. Two handle holes - tapered and threaded.
No. 54186 - Threaded Handle No. 54650 - Tapered Handle
Floor Brushes
• Black Tampico fill. • Medium sweeping. Block Trim
No. 54570
18
3
54572*
24
3
• Black Tampico w/middle wire row. • Coarse sweeping. No. 54576*
Block Trim 24
3
* Braces included on all floor brushes 24" and larger
P-92
THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25
Miscellaneous Brushes Cont… Floor Squeegees • Black Neoprene rubber blade. • Designed for rough, heavy use. Use with Tapered Wood Handle
No.
Length
No. 54650
54110
24
54112
36
Handles & Braces Metal handles provide a strong and durable alternative to wooden handles. Ideal for industrial and construction applications. • • • •
Plastic coat finish - for a smooth & durable scratch & crack-proof coating. Comfort foam grip - reduces user fatigue & provides a comfortable grip. Swivel hang cap - Allows a broom to be easily stored, extends broom life. Heavy duty metal tip - stronger than standard wooden thread. Metal Handle with Comfort Grip
NEW
No. 54660 Length .. 5' Type...... Metal Handle Use ....... Floor Brushes
Metal Handle with Comfort Grip
Perma-Flex Handle
Tapered Wood
#2 Hvy Duty Brace
No. 54658
No. 54650
No. 54656
Length .. 5' Type ...... Perma-Flex Use ....... Floor Brushes
Length .... 5' Type ....... Taper Squeegees
Descr. .... H.D. Steel Brace Use with No. 54576
Perma-Flex
Tapered Wood
A B R A S I V E S
Increases brush life by giving extra support to handle and block.
Hvy Duty Braces
P-93
THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27
Bench Grinding Wheels Aluminum Oxide General Purpose Grinding and Finishing • Wheels are individually precision balanced, trued and faced for smooth operation. All wheels are speed tested. • All wheels come complete with nested bushings. Check the chart below for bushing size. • Typical usage includes hand tool sharpening, minor deburring and touching up.
A B R A S I V E S
RPM
Dia. x Th x Arb
55674
6 x 3/4 x 1
55676
6 x 3/4 x 1
Fine
4,138
55678
6x1x1
Coarse
4,138
55680
6x1x1
Medium 4,138
55682
6x1x1
55684
7x1x1
55686
7x1x1
55694
8x1x1
Coarse 3,600
55696
8x1x1
Medium 3,600
55698
8x1x1
55704
10 x 1 x 1-1/4
Coarse 2,483
55714
10 x 1 x 1-1/4
Medium 2,483
55706
10 x 1 x 1-1/4
Bushing
Wheel
Grit
No.
Bushing Guide Dia. Hole 1/2 5/8 3/4
P-94
Max
Dimensions
1
1-1/4
6
1
X
X
X
—
—
7
1
X
X
X
—
—
8
1
—
X
X
—
—
10
1-1/4
—
—
X
X
—
12
1-1/2
—
—
—
X
X
14
1-1/2
—
—
—
X
X
Medium 4,138
Fine
4,138
Coarse 3,600 Fine
Fine
Fine
3,600
3,600
2,483
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
DANGER
Do Not Use Grinding Wheels Unless You Follow These Rules Damaged Or Improperly Used Wheels Can Cause Serious Injury Do Not Overspeed Wheel DO 1. DO always HANDLE AND STORE wheels in a CAREFUL manner. 2. DO VISUALLY INSPECT all wheels before mounting, for possible damage in transit. 3. DO CHECK MAXIMUM OPERATING SPEED established for wheel against machine speed. 4. DO CHECK MOUNTING FLANGES for equal and correct diameter. (Should be at least 1/3 diameter of the wheel. Relieved around hole for type 1 only.) 5. DO USE MOUNTING BLOTTERS supplied with wheels. 6. Do be sure WORK REST is properly adjusted. (Center of wheel or above; no more than 1/8" away from wheel.) 7. DO always USE A GUARD covering at least one-half of the grinding wheel. 8. DO allow NEWLY MOUNTED WHEELS to run at operating speed, with guard in place, for at least one minute before grinding. 9. DO always WEAR SAFETY GLASSES or some type of eye protection when grinding. 10.DO TURN OFF COOLANT before stopping wheel to avoid creating an out-of-balance condition.
DON'T 1. DON’T use a wheel that HAS BEEN DROPPED. 2. DON’T FORCE a wheel onto the machine OR ALTER the size of the mounting hole—if wheel won’t fit the machine, get one that will. 3. DON’T ever EXCEED MAXIMUM OPERATING SPEED established for the wheel. 4. DON’T use mounting flanges on which the bearing surfaces ARE NOT CLEAN AND FLAT. 5. DON’T TIGHTEN the mounting nut EXCESSIVELY. 6. DON’T grind on the SIDE OF THE WHEEL unless wheel is specifically designed for that purpose. 7. DON’T start the machine until the WHEEL GUARD IS IN PLACE. 8. DON’T JAM work into the wheel. 9. DON’T STAND DIRECTLY IN FRONT of a grinding wheel whenever a grinder is started. 10.DON’T grind material for which the WHEEL IS NOT DESIGNED.
A B R A S I V E S
This page is designed as a guide for the individual user of grinding wheels whether he be in the employ of a large corporation or in the confines of his home work shop. It is based on the premise that grinding is a safe operation when a few basic rules are followed. These rules are based on material contained in the American Standards Association Safety Code B7.1 — “Use, Care Protection of Abrasive Wheels.” FOLLOW THEM. P-95
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files
Typical Applications • Rough and medium grinding of welded seams in one grinding operation. • Deburring. • Rust removal. • Snagging. • Edge grinding. • Surface grinding. • Working of fillet welds.
New wheel
The wheel grinds continuously as it wears.
A fully consumed POWER FLAP.
A B R A S I V E S
Grit Recommendations Grit Size Materials 36 For aggressive grinding and weld removal. 60 For alloyed and low-alloyed steels, stainless steels of low tensile strength. 80 High-alloyed, stainless, high temperature and heat treatable steels, and high tensile non-ferrous steels. 120 Recommended for a fine finish of metal surfaces. A coarser grit offers the advantage of a high stock removal rate and service life. A finer grit should only be used if a compromise is necessary for surface finish vs. stock removal rate.
Power Flap discs have a unique feature in that their glass fiber backing and abrasive material wear simultaneously during the grinding operations. Therefore the grinding efficiency is not impaired and the backing disc does not damage the surface of the work-piece. Quality and performance differences are not visible during short performance tests. The excellent performance features of the Power Flap's extremely long service life and constant high stock removal rate are only evident after long use and only after the flap disc has been consumed.
Optimum Results Using Flat and Conical Wheels The choice between using a flat or a conical wheel depends on the type of application. • The flat Power Flap wheel reaches its optimum efficiency at an angle of application between 0 - 15 degrees. Points to note for good surface finish: If a lower grinding angle is possible, the flat Power Flap wheel achieves better surface finish than the conical type with the same grit size.
P-96
• The conical Power Flap wheel offers advantages when grinding with steeper angles of 15 - 25 degrees.
• When grinding stainless and high temperature steels these angles can be slightly exceeded if necessary.
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Power Flap Abrasive Products Features & Benefits of all Power Flap Products • • • • • • • •
Offers more conformability for a better finish. Lightweight design reduces operator fatigue. Easy to use - very little surface pressure required. Rigid reinforced fiberglass backing eliminates need for back-up pads. Cool cutting permits light contouring and prevents burning. One-step grind and finish reduces down time and finishing costs. Tough construction allows for aggressive edge grinding. Available in 40, 60, 80 & 120 grit.
STANDARD DENSITY POWER FLAPS Type 27 Flat Zirconium Size
Speed 120 Grit 80 Grit 60 Grit 40 Grit
4 x 5/8
13,700
54776
54774
54772
54770
4-1/2 x 7/8
13,500
54786
54784
54782
54780
4-1/2 x 5/8-11 13,500
54794
54792
54790 54788
7 x 7/8
8,600
—
—
7 x 5/8-11
8,600
—
54810
—
54796
54808 54806
HIGH DENSITY POWER FLAPS Features & Benefits • • • •
High Density design is 60% thicker than standard flap disc products. Extended life - fewer wheel change outs and reduced inventory costs. Hi-Alloy abrasive composition yields: Consistent performance - new zirconium granules continually exposed throughout the life of the product eliminates rework and saves labor. • Faster cut & longer life than aluminum oxide abrasives means fewer wheel change outs and reduces inventory costs.
HD Power Flap Discs
A B R A S I V E S
Type 27 Flat Zirconium - HIGH DENSITY Size 4-1/2 x 7/8
Speed 120 Grit 80 Grit 60 Grit 40 Grit 13,300
4-1/2 x 5/8-11 13,300 7 x 5/8-11
8,600
— 54916 —
54894 54892 54890 54912
54910
54922 54920
54918
54914
Type 29 Conical Zirconium - HIGH DENSITY 4-1/2 x 7/8
13,300
—
7 x 7/8
8,600
—
4-1/2 x 5/8-11 13,300
—
8,600
—
7 x 5/8-11
54934 54932 54930 —
54938 54936
54954 54952 54950 —
54958 54956
P-97
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Mini-Flaps The new Mini-Flap Disc represents a significant advancement in small diameter sanding technology. Constructed of overlapping flaps of premium Hi-alloy abrasive cloth on a durable one piece backing plate, this mini-flap disc offers all the performance benefits of their larger diameter counterparts.
A B R A S I V E S
Features and Benefits • • • • • • •
Simultaneously grind and finish in one operation. Consistent aggression throughout disc life. Grinds cool, reducing bluing and burning of work surface. Overlapping flap construction virtually eliminates edge wear. Coarser grits provide for rapid stock removal. Small diameters permit access to confined and hard to reach areas. Interrupted flap surface reduces glazing and loading. Zirconium Size 2
Back
MAX
40
60
80
Pkg
Up Pad
RPM
Grit
Grit
Grit
Qty
54710
54712
54714
10
54716
54718
54720
10
56998 30,000 57002
3
or
20,000
57004*
* 3 x 5/8-11 for use with 4-1/2" Angle Grinders
P-98
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Flex-Flaps Introducing the newest member of the Power Flap Family, the Flex Flap. This premium Hi Alloy product uniquely combines the power and versatility of Power Flap technology with the flexibility of Type 28 (conical) design in one durable disc. The Flex Flap is the first of its kind and represents a significant advancement in grinding technology. These discs will grind and finish all in one operation like their Power Flap counterparts, with added flexibility for use in tough-to-grind corners and edges without gouging.
Size
MAX
40
60
80
Pkg
Up Pad
RPM
Grit
Grit
Grit
Qty
54734
10
20,000 54736 54738
54740
10
56998 30,000 54730 54732
2 3
Back
5/8-11 Threaded
57004
3 x 1/4 Shank
57002
4-1/2 x 7/8
none
13,300
54974
5
4-1/2 x 5/8-11
none
13,300 54990 54992 54994
5
54970 54972
Features and Benefits • • • • • • • •
Designed to outlast cloth-backed discs up to 20-1. Simultaneously grind & finish in one application. Type 28 Design: Allows the disc to flex & contour to work surface for excellent results on tough to grind corners & edges. Ergonomic design features a built in 15% angle for reduced operator fatigue. Premium Hi-Alloy composition grinds cool for maximum disc life and minimal work surface discoloration. Overlapping flap construction virtually eliminated edge wear for maximum surface coverage & consistent aggression throughout disc life. Flap design represents a radical change in the way flaps are layered and spaced to generate maximum air flow for cooler grinding, reduced glazing and loading and extended life.
A B R A S I V E S
P-99
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Mini-Flaps & Flex-Flaps Assortment NO. 96308 • 11 ITEMS • 38 PIECES Arranged in a large adjustable compartment metal drawer.
A B R A S I V E S
P-100
3” Mini Flap Disc 40 Grit 54716
3” Mini Flap Disc 60 Grit 54718
3” Mini Flap Disc 80 Grit 54720
2” Mini Flap Disc 40 Grit 54710
2” Mini Flap Disc 60 Grit 54712
2” Mini Flap Disc 80 Grit 54714
2” Flex Flap Disc 40 Grit 54730 2” Flex Flap Disc 60 Grit 54732 2” Flex Flap Disc 80 Grit 54734
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives
Flap Wheels P30 Industrial Grade - Aluminum Oxide Mounted
• Non-loading. The flexibility provided by the coated abrasive flaps prevents loading which occurs with non-flexible grinding products. • Hugs concave or convex surfaces allowing access to hard to reach areas such as small diameter tubing, channels, recessed areas, small openings, etc. • Mandrel mounted on fixed 1/4 solid shank. • Full pack grit, resin bonded segments. • Remove work marks and surface imperfections. • Polishes die work, spot welds, fiberglass molds. • Deburrs stainless steel; blends and polishes.
Flap Wheels 120 Grit 80 Grit 60 Grit 40 Grit Max RPM
Diameter.
Shank
1x1
1/4
56790
56788 56786 56784
25,000
1-1/2 x 1
1/4
56798
56796 56794 56792
25,000
2x1
1/4
56806
56804 56802 56800
25,000
3x1
1/4
56822
56820
56816
25,000
6x1x1
see below
56838
56836 56834
—
25,000
56818
A B R A S I V E S
Adapters For 6 x 1 x 1 Flap Wheel P31 No.
Size
57104
1 x 1/2
57106
1 x 5/8
57108
1 x 3/4
P-101
THE MAINTENANCE CONNECTION, INC. Mandrels P31
Back-Up Pads for Resin Fibre Discs
A B R A S I V E S
Back-Up Pads support the disc and properly distribute the grinding pressure to the work piece. For best disc cutting performance and durability, it is important that the appropriate back-up pad be selected. Pad nuts are included with back-up pads (5/8-11 thread for all standard spindles).
Features and Benefits • Provide disc support; distribute proper grinding pressure to the work piece. • Mounting systems designed for easy, fast disc change. • Shift clutch action assures operator safety if a pad jams during operation.
Back Up Pads No.
RPM
Size
Thread
4-1/2
5/8-11
57074 13,000
5
5/8-11
57076 13,000
7
5/8-11
57082 10,000
Adjustable Wrench
—
57094
—
• Adjustable wrench adapts to all variations of back-up pad threaded nuts.
P-102
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives
Resin Fibre Discs for Right Angle Grinders By far the most popular coated abrasive product used in industry, these resin fibre discs are constructed with a heavy vulcanized fibre back and coated with abrasive grains and bonded with a tough, heat resistant resin. • Each specific disc type has features and benefits unique to the particular application for which it was designed. • Electrostatic coating process orients the sharpest cutting edge of the grain upward and allows for uniform grain coverage, providing for maximum aggression. • Individually coated. This process assures consistent grain dispersion to the outermost edge and most important cutting area of the disc. • Completely sealed (front and back) to maintain the moisture content of the fibre, significantly extending shelf life under extreme changes of atmospheric conditions. • Preshaped to maintain proper assembly relationship between the disc and back-up pad
Applications Aluminum Oxide • For light , general purpose grinding of various metals. Ideal for rust and scale removal. • Tough and durable. Most commonly used grain for metal working applications.
Aluminum Oxide Open Cut
Zirconium
• "The Disc for Grinding • Excellent performance on Aluminum," as well as other stainless steel. non-ferrous metals and soft Recommended for heavy malleable materials. weld and metal grinding. • Patented "Island Pattern" grain configuration.
• High performance disc with a fast cut rate.
CG Ceramic Grain • For superior grinding and finishing on all types of carbon steel. • Twice the life and three to four times the performance of similar aluminum oxide discs.
• Grain configurations • Tough self-sharpening grain. virtually eliminate "loading", • This revolutionary grain, the the build-up or removed • Requires medium to heavy latest generation of • Versatile, multi-purpose material on the disc surface. operator pressure for synthetic metal cutting performance at a low optimum performance. minerals, was developed for cost. The least expensive the most demanding grinding disc in the fibre disc • Cool grinding action and finishing applications. family. reduces glazing and load • Very high rate of cut extended life expectancy.
A B R A S I V E S
• Self-sharpening grain ensures consistent performance during the entire life of the disc.
P-103
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives
Resin Fibre Discs for Right Angle Grinders
A B R A S I V E S
P-104
Resin Fibre Discs Aluminum Oxide
80 Grit 60 Grit 50 Grit 36 Grit 24 Grit
4-1/2 x 7/8
57182
57180
57178
57176
57174
5 x 7/8
57198
57196
57194
57192
57190
7 x 7/8
57214
57212
57210
57208
57206
4-1/2 x 7/8
—
—
57228
57226
57224
5 x 7/8
—
—
57238
57236
57234
7 x 7/8
—
—
57248
57246
57244
4-1/2 x 7/8
57262
57260
57258
57256
57254
5 x 7/8
57278
57276
57274
57272
57270
7 x 7/8
57294
57292
57290
57288
57286
4-1/2 x 7/8
57312
57310
57308
57306
57304
5 x 7/8
57328
57326
57324
57322
57320
7 x 7/8
57344
57342
57340
57338
57336
Alum Oxide Open Coat
Zirconium
CG Ceramic Grain
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives
1/4" Angle Air Die Grinder T03 No. 99501 Great for tight or angled grinding jobs that an inline die grinder won't reach. The rugged ball bearing motor provides up to 20,000 RPM and the efficient rear exhaust air flow system is preferred by professionals everywhere. Lever throttle action and less than 6 inches in length provide the best in mobility and control. Speed (RPM) ..... 20,000 Collet Size ............... 1/4 Air Inlet (NPT) ......... 1/4 Weight (Lbs) ........... 1-1/4 Air Pressure (PSI)..... 90 Air Consumption ....... 3 Length .................. 5-3/4
4-1/2 Resin Fibre Disc Starter Pack Assortment Z02 NO. 96304 • 12 ITEMS • 52 PIECES Arranged in a large adjustable compartment metal drawer.
Includes: • All four abrasive grains. • Mixture of grit sizes for a wide variety of applications. • Rubber backing pad. • Adjustable wrench.
A B R A S I V E S
96304 ALUMINUM OXIDE OPEN COAT 36 & 50 Grit for aluminum and other soft materials.
ALUMINUM OXIDE 60 & 80 Grit for light grinding of mild steels.
CERAMIC GRAIN 24, 36 & 80 Grit an aggressive grain for stainless steel welds and heat-treated hardened materials.
ZIRCONIUM 24, 36 & 80 Grit an aggressive grain for stainless steel welds and hard materials.
P-105
THE MAINTENANCE CONNECTION, INC. Abrasives
Quick Change Grinding Discs P30 Hi-Alloy Zirconium Grinding Discs Size Grit Type R Type S Pkg
1-1/2
A B R A S I V E S
2
3
4
No.
No.
Qty
80
—
56726
10
60
—
56724
10
120
—
56734
10
80
56758
56732
10
60
56756
56730
10
36
56754
56728
10
120
56766
—
10
80
56764
56740
10
60
56762
56738
10
36
56760
56736
10
80
56772
—
5
60
56770
—
5
36
56768
—
5
• Superior grain resharpens itself during grinding. • Fast, aggressive cutting action that resists loading. • Suitable for hard materials and tough grinding applications. • Uses the same disc holders as the surface conditioning discs to change from grinding to conditioning in seconds.
Use Mandrel No. 57006 with 4 Discs
Type "R" Disc Holder
Quick Change Disc Holders P31 • Reduces down time for disc changing to seconds. • Cannot fly off at high speeds. • Half turn clockwise secures disc to pad. • Half turn counter clockwise removes disc from pad.
Density Qty
No.
Size
56994
1
Medium
1
56996
1-1/2
Medium
1
56998
2
Medium
1
57002
3
Medium
1
57006
4
Medium
1
Medium
1
57008* 4-5/8-11
* Converts Angle Grinders to Roloc system
Type "S" Disc Holder
Type "R"- Roloc Disc Holder P-106
Type "S" Disc Holder
No.
Size
Density Qty
56954
1-1/2
Medium
1
56956
2
Medium
1
56958
3
Medium
1
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives
Trim-Kut® Discs P30 A revolutionary abrasive disc designed to grind and finish a wide variety of materials faster and cooler than any other abrasive disc available today. The patented process of fusing premium abrasive grains to a durable polymer backing results in a highly versatile grinding tool that requires no backing pad. Trim-Kut® Discs are readily trimmable to either renew the cutting surface or reduce the diameter.
Qty
Description
Color
Grit
56854 3 / 80mm
Mid-Alloy
Red
36
28,000 25
56856 3 / 80mm
Mid-Alloy
Orange 60
28,000 25
56858 3 / 80mm
Mid-Alloy
No.
Size
Green
RPM
120 28,000 25
Each Package contains 1 (one) Mandrel TRIM-KUT Discs use Mandrel No. 57144
Trim-Kut® Discs w/Angle Air Die Grinder Z02 NO. 96306 • 5 ITEMS • 79 PIECES Arranged in a large adjustable compartment metal drawer.
Trim-Kut® Discs Assortment Z02 NO. 96307 • 4 ITEMS • 88 PIECES Arranged in a large adjustable compartment metal drawer.
A B R A S I V E S
99501 1/4” Angle Air Die Grinder 3” 36 Grit 56854
3” 60 Grit 56856
3” 120 Grit 56858
Mandrel 57144 P-107
THE MAINTENANCE CONNECTION, INC. Abrasives
Top-Kut Cartridge Rolls P30 Aluminum Oxide Resin Bond Cloth Cartridge rolls fabricated from resin bond cloth are unequaled for economy and fast cutting quality. Their ability to wear through each layer of cloth while continuing to cut and polish makes them excellent for deburring, blending, and polishing applications. Base Dia. Length Mandrel Max RPM Grit Qty
No.
A B R A S I V E S
56586
3/8
1
57016
23,000
80
10
56584
1/2
1-1/2
57014
23,000
80
10
56588
3/4
1-1/2
57018
18,000
80
10
Recommended RPM is 10-20% less than max.
Cross, Square Pad, Cartridge & Taper Roll Mandrels P31 Arbor Shank
No.
Dia.
Dia.
Pilot
Pkg
Length Length Length Qty
Cross Pad & Square Mandrels 57056 1/4-20 57054
8-32
1/4
—
—
—
1
1/4
—
—
—
1
Cartridge & Taper Roll Mandrels 57016
1/8
1/4
3/4
4-1/2
6
1
57014
1/8
1/4
1
1-1/4
2-3/4
1
57018
1/4
1/4
1
1-1/4
3
1
No. 57054
No. 57056
No. 57016 P-108
O/A
Shank
THE MAINTENANCE CONNECTION, INC. Abrasives P30
Round Serrated Discs With Quick Change Eyelets Aluminum Oxide Resin Bond Cloth • 80 Grit No. 56564
Size Mandrel Size Max RPM Pkg Qty 2
56566 2-1/2 56568
3
8-32
23,000
10
8-32
18,000
10
1/4-20
14,000
10
These discs are designed for deburring, finishing or polishing of radii and frontal areas. The quick change unit really works! Merely spin on and spin off for quick, safe attachment! No more twisting with pliers and losing of tempers and valuable time. Permits the operator to replace used pads within seconds.
10 Ply Cross Pads With Quick Change Eyelets Aluminum Oxide Resin Bond Cloth No.
Size
Eyelet
56874
2
8-32
Max RPM Pkg Qty 23,000
5
A very practical tool for deburring of lightening holes, tubing, and the polishing of inside diameters. Ideal, too, for finishing and polishing of molds, since it is possible to see through the pad in motion, like an airplane propeller, closer tolerances are held. Made of Aluminum Oxide Resin Bond Cloth. They are designed to conform to the surface, making them ideal for contour finishing. Abrasive material on both sides.
Square Pads With Quick Change Eyelets
A B R A S I V E S
Aluminum Oxide Resin Bond Cloth • 80 Grit No.
Size
56884 1-1/2
Thickness Eyelet Max RPM Qty 3/8
8-32
23,000
5
56886
2
1/2
1/4-20
23,000
5
56888
3
1/2
1/4-20
14,000
5
Square pads work on the principle that in rotating at reasonable high speeds the intermittent strokes of the corners provide both a fast cutting and buffing action. The grain provides the cutting action and the cloth backing provides the buffing effect. Does not leave a pattern on the work. These pads are great for finishing of forging dies, Kirksite dies, molds, metal patterns, fillets and corners. They conform to radii.
P-109
THE MAINTENANCE CONNECTION, INC. Abrasives
Spiral Wound Bands P30 Aluminum Oxide Resin Bond Cloth Spiral Wound Bands are constructed of sharp, well-bonded mineral, coated on a strong drills cloth backing and spirally wound over a cloth inner liner. This forms an abrasivesurfaced cylinder that can rotate smoothly in either direction. This easy to use product provides a fast, continuous cut and long life performance so as to get lower costs per work piece. Bands are securely fabricated to maintain lamination.
A B R A S I V E S
P-110
Spiral Wound Bands Length
Inside
Rubber
Grit
Diameter
80
80
36
Qty
Drum
1/2
1
56676
—
56674
10
—
3/4
1
—
56678
—
10
—
1
1
56684
56682
56680
10
57038
1-1/2
1-1/2
56690
56688
56686
10
57040
Rubber Expanding Drums P31 These drums are designed to be used with the Spiral Wound Bands. They are balanced for maximum performance at high speeds, being fabricated from live rubber for controlled expansion. Rubber Expanding Drums Length Shank Max RPM Qty
No.
Dia.
57034
1/2
1
1/4
15,000
1
57036
3/4
1
1/4
19,000
1
57038
1
1
1/4
18,000
1
57040
1-1/2
1-1/2
1/4
10,000
1
THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26
Cloth Utility Rolls Made from a high grade resin bonded cotton cloth material. This combination delivers long life and flexible cutting characteristics allowing for optimum performance in a wide range of applications. • Extremely popular as a general purpose deburring, sanding, cleaning and polishing tool in all machine, maintenance & welding shops. • May be used on all types of materials. • Excellent for working on turning parts in lathes. • Supplied in a rugged corrugated storage container for easy dispensing of material. Grit
1 x 50 Yds 1-1/2 x 50 Yds 2 x 50 Yds
320
—
54840
—
240
54826
54838
54848
180
54824
54836
54846
150
—
54834
—
120
54822
54832
54844
100
—
54830
—
80
54820
54828
54842
Screen Back Cloth Wet/Dry Abrasive Bench Roll • Made of silicone carbide. • Open screen for high speed sanding. • Leaves surfaces free of lines, scratches and marks. • Can be used wet or dry. • Non-clogging, no loading, use both sides for longer life and less labor. • Ideal for body repairs, cleaning brass, copper, copper tubing and ends, removing glaze from new parts, smoothing rough spots, deburring and cleaning most surfaces.
No.
Grit
Size
54870
80
1-1/2"
54872
120
X
54874
180
25 yds.
A B R A S I V E S
P-111
THE MAINTENANCE CONNECTION, INC. Abrasives P30
Flex Cut Hand Pads
A B R A S I V E S
P-112
Made of non-woven nylon material impregnated with abrasive grit bonded with synthetic resins. The Cost-Saving alternative to Steel Wool and Emery cloth. No.
Description
Size
Grain
Color
Qty
55010
Ultra Fine
6x9
Silicon Carbide
Gray
20
Ideal for fine finishing and light cleaning of metal, plastic, fiberglass, and wood surfaces.
55012
Medium
Ideal for general purpose hand cleaning, blending and finishing.
55014
Coarse
Ideal for demanding hand cleaning and finishing application. Long lasting and aggressive.
Use for polishing dies, fine burr removal on threaded parts, fine finishing of aluminum doors and frames, fine deburring of metal and plastic surfaces, scuffing acrylics, blending paint, etc. 6x9
Aluminum Oxide
Maroon
20
Use for satin finishing of aluminum extrusions and stainless steel, cleaning printed circuit boards, rust and corrosion removal, jitterbug sanding, etc. 6x9
Aluminum Oxide
Tan
20
Use for weld cleaning, deburring, removing heavy rust and oxides, decorative scratch finishing of aluminum, finishing stainless steel, blending, etc.
THE MAINTENANCE CONNECTION, INC. Abrasives
Surface Conditioning Discs P30 Velcro Backed No.
Grade
Size
Color
Qty
56468
Fine
2
Blue
10
56466 Medium
2
Maroon
10
56464
Coarse
2
Brown
10
56484
Fine
3
Blue
10
56482 Medium
3
Maroon
10
56480
Coarse
3
Brown
10
56496
Fine
4
Blue
10
56494 Medium
4
Maroon
10
56492
Coarse
4
Brown
10
56504
Fine
4-1/2
Blue
10
56502 Medium 4-1/2 Maroon
10
56500
Coarse
4-1/2
Brown
10
56510
Fine
5
Blue
10
56508 Medium
5
Maroon
10
56506
Coarse
5
Brown
10
56538
Fine
7
Blue
10
56536 Medium
7
Maroon
10
Coarse
7
Brown
10
56534
• For consistent, uniform surface preparation and high quality finishing without damage to base material. • Surface conditioning discs can clean surfaces, remove paint, rust and corrosion or condition grind lines. • Effective on metal, wood, plastics and other materials. • Discs attach quickly and securely with velcro backing pads.
Velcro Backing Pads P31 1/4 Shank No.
Size
Qty
56974
2
1
56976
3
1
56978
4
1
A B R A S I V E S
5/8 Threaded No.
1/4 Shank Velcro Backing Pad
5/8-11 Threaded Velcro Backing Pad
Size
56980 4-1/2
Qty 1
56982
5
1
56984
7
1
P-113
THE MAINTENANCE CONNECTION, INC. Abrasives P30
4-1/2 Surface Conditioning Resin Fibre Discs for Angle Grinders Coarse - 56624 Medium - 56626 Fine - 56628 All the features and benefits of Surface Conditioning Discs specially designed for mounting on Resin Fibre Disc Rubber Back-Up Pads (No. 57074 for use on 4-1/2 angle grinders.
Surface Conditioning Discs
A B R A S I V E S
Surface Conditioning Discs have a tough reinforced nonwoven nylon web backing. It provides a longer cutting life and unequaled resistance to shedding and loading. They are designed for heavy rust and oxidation removal, blending machine tool marks and other surface imperfections. Both Type “R” Roloc® and Type "S" style disc holders makes disc change quick and easy.
Surface Conditioning Discs Type "R" Roloc® No.
Size
Grade
Color
56608
2
Fine
Blue
56606
2
56604
2
Coarse
56612
Max RPM Qty 25,000
10
Medium Maroon
23,000
10
Brown
23,000
10
3
Medium Maroon
20,000
10
56610
3
Coarse
Brown
20,000
10
56618
4
Medium Maroon
18,000
5
56616
4
Coarse
Brown
18,000
5
Type "R"- Roloc Disc Holder
Surface Conditioning Discs Type "S"
P-114
Grade
Color
Max RPM Qty
No.
Size
56446
2
Medium Maroon
23,000
10
56444
2
Coarse
Brown
23,000
10
56452
3
Medium Maroon
20,000
10
56450
3
Coarse
Brown
20,000
10
Type "S" Disc Holder
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Roloc-Style Surface Preparation Discs with Die Grinder - No. 96302 • 15 Items • 45 Pieces without Die Grinder - No. 96303 • 14 Items • 44 Pieces Arranged in a large adjustable compartment metal drawer.
2” Medium Surface Conditioning Disc 56606
3” Medium Surface Conditioning Disc 56612
2” Coarse Surface Conditioning Disc 56604
3” Coarse Surface Conditioning Disc 56610
2” 80 Grit Zirconium Grinding Disc 56758
3” 80 Grit Zirconium Grinding Disc 56764
2” 60 Grit Zirconium Grinding Disc 56756
3” 60 Grit Zirconium Grinding Disc 56762
2” 35 Grit Zirconium Grinding Disc 56754
3” 36 Grit Zirconium Grinding Disc 56760
3” 80 Grit Tapered Bristle Disc 57364
2” 50 Grit Tapered Bristle Disc 57356
3” Roloc Backing Pad 57002
2” Roloc Backing Pad 56998
Angle Air Grinder 99501
Roloc™ Bristle Discs Assortments with Die Grinder - No. 96309 • 11 Items • 24 Pieces without Die Grinder - No. 96310 • 10 Items • 33 Pieces Arranged in a large adjustable compartment metal drawer.
1" 80 Grit Tapered Bristle Disc 57356 1" Roloc Back-Up Pad 1/4 Shank 56994
2" 120 Grit Tapered Bristle Disc 57360
3" 120 Grit Tapered Bristle Disc 57366
2" 80 Grit Tapered Bristle Disc 57358
3" 80 Grit Tapered Bristle Disc 57364
2" 50 Grit Tapered Bristle Disc 57356 2" Roloc Back-Up Pad 1/4 Shank 56998
3" 50 Grit Tapered Bristle Disc 57362 3" Roloc Back-Up Pad 1/4 Shank 57002
1/4" Angle Grinder 99501 T03
A B R A S I V E S
P-115
THE MAINTENANCE CONNECTION, INC. Specialty Abrasives P32
Bristle Discs Faster, safer, more cost-effective coatings removal, weld preparation, general maintenance cleaning and cleaning in hard to reach areas. Dia.
A B R A S I V E S
P-116
50 GRIT 80 GRIT 120 GRIT (Green)
(Yellow)
(White)
1
57354
57356
—
2
57358
57360
57362
3
57364
57366
57368
Applications: Ideal for cleaning, finishing, blending, and deburring. Use for general surface conditioning applications.
Single discs can be mounted with the Roloc™ attachment system. 1" uses Back Up Pad 56994 2" uses Back Up Pad 57002 3" uses Back Up Pad 56998 Color Coded
4-1/2 Bristle Disc Dia. 4-1/2
50 GRIT 80 GRIT 120 GRIT (Green)
(Yellow)
(White)
57384
57386
57388
Applications: Ideal for removing adhesive, paint & other coatings, stains, heavy oxides and surface contaminates.
Threaded core spins quickly onto 5/8-11 threaded shafts on electric or pneumatic right angle grinders. Color coded.
Radial Bristle Disks A new design in polishing and cleaning. These 1/16" thick abrasive impregnated discs feature flexible bristles that can be used for cleaning, prepolishing, blending, and texturing. The discs are flexible and thin enough to get into crevices and small places.
50 GRIT #57370
80 GRIT #57372
THE MAINTENANCE CONNECTION, INC. Abrasives
Roloc™ Coating Removal Discs P30 Features the Coating Removal Discs web with a Roloc™ button attached. This rugged open web is virtually non-loading to make surface preparation faster and easier. Aggressively tackles the toughest cleaning applications. No.
Size
RPM
Qty.
56644
2
18,000
1
56646
3
15,000
1
56648
4
11,000
1
ROLOC™ COATING REMOVAL DISCS ASSORTMENT Z02 NO. 96305 INCLUDES ANGLE GRINDER 10 ITEMS • 20 PIECES
4-1/2 Coating Removal Discs for Angle Grinders P30 No. 56664 All the features and benefits of the Coating Removal Discs designed for mounting on Resin Fibre Disc Rubber Back-Up Pads (No. 57074) for use on 4-1/2 angle grinders.
A B R A S I V E S
Type R Extension No.
• Cleans all hard to reach surfaces.
57010
• Use with a die grinder to quickly clean surface on inaccessible applications. • The tool is equipped with a floating guide shaft so the user can steer the abrasive pad around the surface. P-117
THE MAINTENANCE CONNECTION, INC. Abrasives P30
Roloc™ Unitized Wheels Roloc™ unitized wheels are strong, efficient products for edge deburring and finishing. They perform well in a variety of metal working applications and on intricate machined parts where close tolerances are important. Roloc™ Unitized Wheels
A B R A S I V E S
No.
Dia.
RPM
Grit
Color
56704
2
22,100
Coarse
Tan
56706
2
22,100 Medium
Tan
56708
2
22,100
Fine
Gray
Use Mandrel No. 06525 with 2" Unitized Wheels 56710
3
15,100
Coarse
Tan
56712
3
15,100
Medium
Tan
56714
3
15,100
Fine
Gray
Use Mandrel No. 57002 with 3" Unitized Wheels
Mounted Satin Wheels Aluminum Oxide Mounted satin wheels are most practical for removal of scale and oxidation. They will produce a uniform high luster finish without altering part geometry. They can be used for a wide variety of cleaning, finishing and polishing applications. They can be used with portable power tools drills presses and lathes. Mounted Satin Wheels No.
Dia.
56426 2-3/8 56430
3
56424 2-3/8 56428
3
Width Max RPM Shank
Grit
Qty
2
8000
1/4
Med.
2
2
6000
1/4
Med.
2
2
—
1/4
Fine
2
2
—
1/4
Fine
2
Recommended RPM is 10-20% less than max.
P-118
THE MAINTENANCE CONNECTION, INC. Abrasives
Surface Prep. Type R Assortment Assortment No. 96300 Blue (very fine) 2"
Maroon (medium) 3"
Blue (very fine) 3"
56612
56614
Brown (coarse) 3"
Zirconiun 80 Grit 3" Laminated Discs
Backing Pad 3" 57002 Backing Pad 2" 56998
56608 Maroon (medium) 2" Extension Part
56606
57010
Brown (coarse) 2"
Zirconiun 80 Grit 2" Laminated Discs
56604
56610
56764
56758
A B R A S I V E S
P-119
Combo Drill-Taps CUTTING TOOLS
UltraCut™ Combo Drill-Taps
Drill and Tap in One Operation…. Simply the Fastest and Easiest Way to Go!
Features:
Applications:
• Fast and Easy — More than Twice as Fast as Drilling and Tapping in Two Operations! • Only One Tool to Use — Minimize Tool Costs and Inventory • Made of High Speed Steel — Drills and Taps the Toughest Materials • Single Operation — Increases Productivity and Effectiveness • 2-Flute Design — Effectively Removes Chips and Allows For Coolant/Lubricant • Fits All Standard Tool Holders — Ideal for Multi-Spindle Heads With Reversing Capability • 65% Thread Depth — The Ideal Value For Multiple Applications • 2B Class of Fit — For Ultimate Pitch Diameter and Thread Tolerance • Works in Most Materials — Perfect for Aluminum, Brass, Bronze, Cast Iron, Stainless Steel, Steel, Zinc and More
• • • • • • •
| P-120 |
01.02.07
Once you see how fast and easy it is to drill and tap a hole with the same tool and at the same time….you will never reach for another standard tap again! Simply insert the UltraCut™ Combo Drill-Tap into the drill motor like any ordinary drill…and as the drill breaks through the material, slow the drill down and continue forward to tap the hole!
Automotive Construction Electrical Farming Industrial Maintenance And Much More
Description
No.
Size
Overall Lgth
Drill Dia
Drill Length
53835
4-40
1-7/8
0.0910
1/4
UltraCut Combo Drill-Taps (4-40)
1
53836
6-32
2
0.1110
5/16
UltraCut Combo Drill-Taps (6-32)
1
Qty
53837
8-32
2-1/8
0.1375
3/8
UltraCut Combo Drill-Taps (8-32)
1
53838
10-24
2-3/8
0.1545
13/32
UltraCut Combo Drill-Taps (10-24)
1
53839
10-32
2-3/8
0.1635
13/32
UltraCut Combo Drill-Taps (10-32)
1
53840
12-24
2-3/8
0.1800
15/32
UltraCut Combo Drill-Taps (12-24)
1
53841
1/4-20
2-1/2
0.2080
17/32
UltraCut Combo Drill-Taps (1/4-20)
1
53842
5/16-18
2-27/32
0.2660
11/16
UltraCut Combo Drill-Taps (5/16-18)
1
53843
3/8-16
3-3/8
0.3225
13/16
UltraCut Combo Drill-Taps (3/8-16)
1
53844
7/16-14
3-3/4
0.3770
1
UltraCut Combo Drill-Taps (7/16-14)
1
53845
1/2-13
4-1/16
0.4350
1-1/8
UltraCut Combo Drill-Taps (1/2-13)
1
82042
Index 1
—
—
—
UltraCut Combo Drill-Taps – Small Set 4-40 to 12-24
1
82043
Index 2
—
—
—
UltraCut Combo Drill-Taps – 10-pc Set 4-40 to 1/2-13
1
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
CUTTING TOOLS
Saw Blades
96202
AX-IT™ Ultra Fast and Smooth Wood Cutting Blade
Cuts Wood Like a Chainsaw…..Only Smoother!
Features:
Applications:
• Large, Diamond Ground, Razor-Sharp Teeth — Provide Extremely Fast Cutting of Wood • Long 9-Inch Blade — Allows Cutting of Large Diameter Tree Branches and Thick Wood • Heavy .050 Thickness — Assures Tough, Stiff Cutting without Binding • 1/2” Conventional Shank — Fits All Standard Sawsall Machines
• • • • •
No.
Size
53246
9 x 3/4 x .050
Tree Pruning Cutting Up Pallets Rough Cutting Ideal for Hard and Soft Woods All Fast Wood Cutting Operations
Description
Qty
AX-IT™ Wood Cutting Sawsall Blade
1
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
01.02.07
| P-121 |
TMC’s new AX-IT Wood Cutting Sawsall Blade has such aggressive teeth, it cuts wood / lumber / trees like a chainsaw…..yet smooth as a knife. Once you try TMC’s new AX-IT Sawsall Blade, you’ll never pickup a chainsaw again.
Miscellaneous Drills TM
Glass & Tile Drills Smoothly Drill Perfect Holes in the Most Fragile Materials Features: • Spear Point Tip – Reduces Cutting Pressure for Cleaner Holes • Tungsten Carbide Tip – Assures Longer Life • Unique Design – Easily Drills Through China, Slate, Marble, Glass and Mirror
CUTTING TOOLS
Spear Head
Applications: • Glass, Mirrors, Tile, Ceramics TM
Wood Spade Bits Smooth and Fast Wood Boring
012808
TMC’s Zee-BladeTM Wood Spade Bits feature a black quench coating that increases wear resistance. The unique 15o chisel edge design is more positively angled to dig into wood, thereby drilling holes much faster and smoother than standard spade bits.
Features:
Applications:
• All bits are 6"/150mm long – The Ideal Length for Most Typical Maintenance Applications • 1/4" Quick Change Hex Shank with Power Groove – Fits All Standard Drill Motors and Screw Guns/Drivers • Angled Spur – Eliminates Splintering Upon Exiting of Material • Exclusive Tempering Process – Toughens Bit for Strength, Durability and Sharpness
• • • • • •
Hard Woods Soft Woods Plywoods Fiberboard Flakeboard Other Materials
P-122
Zee-Blade
THE MAINTENANCE CONNECTION, INC. General Information
Terminal Construction 1
2
3
4 6
5 7
8 9 Vinyl Insulated
1
2
3
4 6
5 7
8 9 Nylon Insulated with Insulation Grip
1. Funnel design guides wire into position
1. One piece, burr free construction for maximum electrical conductivity. Electro-tin plating for maximum corrosion resistance. Annealed to relieve stress points and assure maximum installed strength. 2. Barrel-to-pad transition designed to minimize flexing and bending. 3. Open-end design permits visual inspection of wire location before and after crimping. 4. Multiple “V” grooves in #22-4 AWG parts for maximum holding power and current flow. 5. Injection molded insulations provide the highest quality terminals in the industry. • 105°C rated, tough resistant electrical grade materials. • Molding insures consistent wall thickness for maximum reliability after crimping. • Molding affords Funnel Barrel construction for easier installation. • Molding offers the crimp ridge and non-slip ridge. 6. Crimp ridge designed for positive location of tool on terminal barrel which means fewer miscrimps. 7. Funnel Barrel construction provides excellent electrical and mechanical connections. • Positive and easy wire entry. • Eliminates strand hang-ups. • No wire twisting necessary. • Insures good crimp contact and electrical conductivity. • Nylon insulated terminals feature a brass sleeve for optimum grip on insulation, strain relief and vibration protection. Sleeve is recessed for excellent flash-over protection. 8. Non-slip ridge so tool slides to end of terminal for proper crimp and better workmanship. 9. Beveled leading edge for easy insulation entry.
E L E C T R I C A L
Funnel barrel feature provides excellent electrical and mechanical connection
2. No wire strand hangup as wire is inserted. Fast, positive installation.
3. Wire in place ready for crimping. Q-1
THE MAINTENANCE CONNECTION, INC. INC.
Electrical Tools T09
Wire Crimping Tool No. 99502
E L E C T R I C A L
Correct crimping is important to assure a strong connection.
¬ Anvil type wire cutter. Electrical ¬ Crimp dies for #26-10 AWG Crimp insulated terminals, connectors, Mechanical and closed-end connectors. Crimp ¬ Cut-off dies for mild steel and non-ferrous screws. ¬ Crimp die for #12-6 AWG non-insulated terminals, connectors, flags, quick-slides, crimp sleeves and high-temperature terminals. ¬ Crimp die for insulated terminals and butt connectors, wire sizes #8-6 AWG. ¬ Crimp die for #26-14 AWG non-insulated terminals, connectors, flags, quick-slides and crimp sleeves. ¬ Wire-stripping stations. Correct Incorrect ¬ Strip length guide. Non-insulated Terminals & ¬ Textured, cushioned grips.
Connectors - Indent should be opposite the barrel seam.
A versatile, heavy duty tool, it is made of .140" high-strength, heattreated carbon steel. It is light weight without sacrificing strength. It handles a variety of terminal and connector styles, including flags, closed-end connectors, crimp sleeves and standard parts, insulated and non-insulated, over a broad range of 26-6 AWG.
James Morton® Wire/Cable Cutter No. 83756 • Stainless steel blades cut electrical cable safely. • Ergonomic handle for comfort. • Spring keeps handles open when in use. • Locking device keeps blades closed when not in use.
WARNING: Do not use on electrical circuits! Q-2
THE MAINTENANCE CONNECTION, INC. Non-Insulated Terminals Q3A
Non-Insulated Butted Seam The most economical terminal. It is used where special performance or installation characteristics are not needed. Beveled mouth facilitates wire insertion.
Ring Terminals No.
Spade Terminals
Wire Stud Qty
Wire Stud Qty
No.
65008 22-18
#6
100
65182 22-18
#10
100
65010 22-18
#8
100
65186 16-14
#10
100
65012 22-18
#10
100
65184 12-10
#10
100
65016 16-14
#6
100
65018 16-14
#8
100
65020 16-14
#10
100
65022 16-14
1/4
100
65028 12-10
#8
100
65030 12-10
#10
100
65032 12-10
1/4
100
65034 12-10
5/16
100
65216 22-18 100
65036 12-10
3/8
100
65218 16-14
100
65038 12-10
1/2
100
65220 12-10
100
Butt Connectors No.
Wire
Qty
Quick Slides No.
Wire
Type
Blade Size Qty 1/4
100
1/4
100
1/4
100
Ml. Quick Slide
1/4
100
Ml. Snap Plug
.156
100
65260
16-14 Fem. Quick Slide
65262
16-14
65264
12-10 Fem. Quick Slide
65266
12-10
65268
16-14
Ml. Quick Slide
E L E C T R I C A L
Q-3
THE MAINTENANCE CONNECTION, INC. INC.
Non-Insulated Brazed Seam Q3A
Non-Insulated Brazed Seam Beveled mouth facilitates wire insertion. It can be crimped anywhere on barrel surface. Silver brazed seam will not open under crimping pressure or operating stresses. Unlike butted seam parts, stranded wire cannot escape barrel confines during or after crimping.
E L E C T R I C A L
Q-4
Ring Terminals No.
Butt Connectors
Wire Stud Qty
No.
Wire
Qty
64980
#8
#10
10
65210
#8
10
64982
#8
1/4
10
65212
#6
10
64986
#8
5/16
10
65214
#4
10
64984
#8
3/8
10
64988
#8
1/2
10
64990
#6
1/4
10
64992
#6
5/16
10
64994
#6
3/8
10
64996
#6
1/2
10
64998
#4
#10
10
64500
#4
1/4
10
64502
#4
5/16
10
64504
#4
3/8
10
64506
#4
1/2
10
Male Tabs (Ring Tongue) No.
Wire
Qty
65770
#6
100
65772
#8
100
65774
#10
100
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Vinyl Insulated Terminal Asst. Top 24 Wire Ends No. 96423 • 24 Items - 515 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 16-14 Butt Connector #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. Fem. Quick Slide 11-6-P 65492 65442 65344 65246 65292
Wire Size 16-14 Butt Connector 65444
Wire Size 16-14 #6 Ring Term. 65350
Wire Size 16-14 #10 Ring Term. 65354
Wire Size 16-14 1/4" Ring Term. 65356
Wire Size 16-14 Wire Size 16-14 #10 Spade Term. Male Quick Slide 65394 65494
Wire Size 12-10 Butt Connector 65446
Wire Size 16-14 Female Bullet 82F-156-NL
Wire Size 16-14 Male Bullet 65496
Wire Size 12-10 #10 Spade Term. 65398
Wire Size 12-10 Wire Size 12-10 #8 Ring Terminal Male Quick Slide 65500 65358
Wire Size 12-10 #10 Ring Term. 65360
Wire Size 12-10 1/4" Ring Term. 65362
Wire Size 12-10 5/16" Ring Term. 65364
Wire Size 12-10 3/8" Ring Term. 65366
Wire Size 12-10 1/2" Ring Term. 65368
Wire Size 12-10 Fem. Quick Slide 65498
Non-Insulated Terminal Assortment Top 24 Wire Ends No. 96423 • 24 Items - 635 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Butt Connector 65216
Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. 65182 65012 65010 11-6
Wire Size 16-14 Fem. Quick Slide 65260
Wire Size 16-14 Butt Connector 65218
Wire Size 16-14 #6 Ring Term. 65016
Wire Size 16-14 #10 Ring Term. 65020
Wire Size 16-14 1/4" Ring Term. 65022
Wire Size 16-14 #10 Spade Term. 65186
Wire Size 16-14 Male Quick Slide 65262
Wire Size 12-10 Butt Connector 65220
Wire Size 16-14 Female Bullet 65502
Wire Size 16-14 Male Bullet 65268
Wire Size 12-10 Wire Size 12-10 #10 Spade Term. #8 Ring Terminal 65184 65028
Wire Size 12-10 Male Quick Slide 65266
Wire Size 12-10 #10 Ring Term. 65360
Wire Size 12-10 1/4" Ring Term. 65032
Wire Size 12-10 5/16" Ring Term. 65034
Wire Size 12-10 3/8" Ring Term. 65036
Wire Size 12-10 Fem. Quick Slide 65264
Wire Size 12-10 1/2" Ring Term. 65038
E L E C T R I C A L
Q-5
THE MAINTENANCE CONNECTION, INC. INC.
Vinyl Insulated Terminals Q3B
Vinyl Insulated Butted Seam Terminals
E L E C T R I C A L
Used where insulated barrel is necessary and desirable. Terminal consists of butted part with flared, rigid, molded polyvinyl chloride sleeve securely attached and funneled for easy entry. Wire insulation positions itself against funnel portion of vinyl sleeve thus eliminating strand hang-up. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insulation and barrel. Insulation has a non-skid ridge for ease of positioning crimping tool. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40째F to 220째F (-40째C to 105째C). U.L. Listed and CSA Certified for 600 volt building wire and 1000 volt signs and fixtures.
Ring Terminals No.
Wire Stud
Color
Qty
65343
22-18
#6
Red
100
65344
22-18
#8
Red
100
65346
22-18
#10
Red
100
65348
22-18
1/4
Red
100
65350
16-14
#6
Blue
100
65352
16-14
#8
Blue
100
65354
16-14
#10
Blue
100
65356
16-14
1/4
Blue
100
65358
12-10
#8
Yellow
100
65360
12-10
#10
Yellow
100
65362
12-10
1/4
Yellow
100
65366
12-10
3/8
Yellow
100
65368
12-10
1/2
Yellow
100
65364
12-10
5/16 Yellow
100
Butt Connectors Wire
No.
65442 22-18
Red
100
65444 16-14
Blue
100
65446 12-10 Yellow 100 65448
#8
Red
25
65450
#6
Blue
25
65452
#4
Snap Plugs
Q-6
No.
Wire
Color
65502
16-14
Blue
65496
16-14
Blue
Color Qty
Type
Qty
Female 100 Male
100
Yellow 25
THE MAINTENANCE CONNECTION, INC. Vinyl Insulated Terminals
Spade Terminals Q3B Wire Stud
No.
Color
Qty
65390
22-18
#6
Red
100
65392
22-18
#10
Red
100
65394
16-14
#10
Blue
100
65396
12-10
#6
Yellow
100
65398
12-10
#10
Yellow
100
Quick Slides Q3B Wire
No.
Color
Type
Qty
65490 22-18
Red
Female 100
65492
16-14
Blue
Female 100
65494
16-14
Blue
65498
12-10 Yellow Female 100
65500
12-10 Yellow
Male Male
100 100
Star Ring Terminals Q3C This terminal features a locking serrated tooth ring that is ideal for grounding. When the ring is tightened down the teeth bite into the metal and penetrate through any paint or coatings to insure a good connection or ground. • Eliminates the need for lock washers. • Maintains terminal separation and resists twisting of terminals during assembly. • Offers good resistance to vibration. • Ideal for use as a grounding lug. No.
E L E C T R I C A L
Wire Size Stud Insulation Qty
65740
16-14
#8
Vinyl
100
65742
16-14
#10
Vinyl
100
Serrated Tooth Blades Q-7
THE MAINTENANCE CONNECTION, INC. INC.
Nylon Insulated With Grip Q3C
Nylon Insulated Butted Seam With Insulation Grip
E L E C T R I C A L
Q-8
These terminals are used where insulated barrel and positive insulation grip are necessary or desirable. The terminal consists of butted seam part with flared, seamless brass sleeve securely attached and covered with flared, molded nylon sleeve. Wire insulation positions itself against funnel portion of brass sleeve. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insulation and barrel. Positioning crimp tool is nearly mistake proof due to a “step” in the nylon insulation. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40°F to 220°F (-40°C to 105°C). U.L. Listed and CSA Certified for 600 volt building wire and 1000 volt signs and fixtures.
BUTT CONNECTORS
Seamless (SN)
Insulation Grip (NB)
• Economical. • Nylon insulated. • Crimp once on each end.
• Nylon insulated. • Double crimp to secure wire and insulation. • Brass sleeve provides optimum grip on insulation to give strain relief and vibration protection.
Moisture Resistant (NBM) • • • •
Sealant filled. Insulation grip for strain relief and vibration protection. Withstands high temp. car and truck wash solutions. Remains stable over a wide temp. range - accepts fine strand wire down to 0°F. • Protects against corrosive environments - road chemicals, animal waste, salt spray and exhaust fumes. • Withstands temperatures of -50°F to 220°F for improved brake and taillight integrity in all weather. • Double crimp to secure wire & insulation - no heat or chemicals needed.
THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C
Window Butt Connectors • • • • •
Military approved according to MIL-T-7928/5 Class 1. Nylon insulated. Insulation grip provides superior strain relief. Military approved to withstand the most harsh environments. Inspection window guarantees proper wire insertion and crimp tool alignment. No.
Wire
Mil
Max.
Max.
Color
Qty
Size Length Insul. Dia.
Spec No. 65988 M7928/5-3
22-18
1.26
.140
Red
50
65996 M7928/5-4
16-14
1.26
.170
Blue
50
66004 M7928/5-5
12-10
1.62
.228
Yellow
25
Step Butt Connectors • Allows for splicing wires of two different sizes together. No.
Wire Sizes
Insulation
Qty
66422
12-10 to 16-14
Nylon
25
66420
16-14 to 22-18
Nylon
25
Fully Insulated Male & Female Quick Slides • • • • • • • • • • •
Centered male blade for reversible entry. Compact profile. Flashover protection. Reinforced neck on male blade. Corrugated barrel on female quick-slide. Stable spring pressure capable of multiple usage. Improved conductivity. Increased corrosion and arcing resistance. Will also accept and retain thicker male blades. Less metal fatigue stabilizes insertion and pull-out force. Funnel barrel prevents strand hang-ups and allows easier insertion.
E L E C T R I C A L S
Q-9
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Snap Spade Terminals
E L E C T R I C A L
Q-10
• Locks at the base, not the tip, affording the ultimate in electrical conductivity and mechanical strength. • Channeled slot for easy entry. • An audible click assures that the terminal is positively seated. • Positive snap action capable of multiple usage; work hardened to retain spring effect. • Standard tongue size requires no additional space. • All the advantages of a ring with the convenience of a spade. • Convenient to use in hard-to-reach places.
Nylon Insulated with Insulation Grip Solderless Terminal Assortment Top 24 Wire Ends No. 96400 • 24 Items - 620 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Butt Connector 65986
Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 16-14 #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. Fem. Quick Slide 65542 66454 66088 65544 65545
Wire Size 16-14 Butt Connector 65994
Wire Size 16-14 #6 Ring Term. 65556
Wire Size 16-14 #10 Ring Term. 65560
Wire Size 16-14 1/4" Ring Term. 65562
Wire Size 12-10 Butt Connector 66002
Wire Size 16-14 Female Bullet 66298
Wire Size 16-14 Male Bullet 66300
Wire Size 12-10 Wire Size 12-10 Wire Size 12-10 #10 Spade Term. #8 Ring Terminal Male Quick Slide 66384 65582 66220
Wire Size 12-10 #10 Ring Term. 65584
Wire Size 12-10 1/4" Ring Term. 65586
Wire Size 12-10 5/16" Ring Term. 65588
Wire Size 12-10 3/8" Ring Term. 65590
Wire Size 16-14 Wire Size 16-14 #10 Spade Term. Male Quick Slide 66460 66216
Wire Size 12-10 1/2" Ring Term. 65592
Wire Size 12-10 Fem. Quick Slide 66092
THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C
Nylon Insulated with Insulation Grip Butt Connectors
Ring Terminals No.
Stud Wire
Color Qty
65540
#4
22-18
Red
100
65542
#6
22-18
Red
100
65544
#8
22-18
Red
100
65545
#10
22-18
Red
100
65548
1/4
22-18
Red
100
65550
5/16 22-18
Red
100
65552
3/8
22-18
Red
100
65554
#4
16-14
Blue
100
65556
#6
16-14
Blue
100
65558
#8
16-14
Blue
100
65560
#10
16-14
Blue
100
65562
1/4
16-14
Blue
100
65564
5/16 16-14
Blue
100
65566
3/8
16-14
Blue
100
65580
#6
65582
No.
Type
Wire
65986
Seamless
22-18
Red
100
65982
Insul. grip
22-18
Red
100
Moist. Resist. 22-18
Red
50
65984
Color Qty
65994
Seamless
16-14
Blue
100
65990
Insul. grip
16-14
Blue
100
Moist. Resist. 16-14
Blue
100
65992 66002
Seamless
12-10 Yellow 100
65998
Insul. grip
12-10 Yellow 100
66000
Moist. Resist. 12-10 Yellow 50
Spade Terminals No.
Stud
Wire
12-10 Yellow 100
65800
#6
22-18
Red
100
#8
12-10 Yellow 100
65802
#8
22-18
Red
100
65584
#10
12-10 Yellow 100
65804
#10
22-18
Red
100
65586
1/4
12-10 Yellow 100
65806
#6
16-14
Blue
100
65588
5/16 12-10 Yellow 100
65808
#8
16-14
Blue
100
65590
3/8
12-10 Yellow 100
65810
#10
16-14
Blue
100
65592
1/2
12-10 Yellow 100
65812
#6
12-10 Yellow 100
65814
#8
12-10 Yellow 100
65816
#10
12-10 Yellow 100
Color Qty
E L E C T R I C A L
Pin Terminals
Color
Qty
66340 22-18
Red
100
66342
16-14
Blue
100
66344
12-10 Yellow
No.
Wire
50
Q-11
THE MAINTENANCE CONNECTION, INC. INC.
Nylon Insulated With Grip Q3C
Nylon Insulated with Insulation Grip
Male Quick Slides Fully Insulated
Snap Spade Terminals
E L E C T R I C A L
No.
Stud
Wire
66450
#6
22-18
Red
66452
#8
22-18
66454
#10
66456
Color Qty
No.
Blade Wire
100
66210
3/16 22-18
Red
100
66212
1/4
22-18
Red
100
66214
#6
16-14
Blue
100
66458
#8
16-14
Blue
100
66460
#10
16-14
Blue
100
66462
#8
12-10 Yellow 50
66464
#10
12-10 Yellow 50
50
22-18
Red
50
3/16
16-14
Blue
50
66216
1/4
16-14
Blue
50
66220
1/4
12-10 Yellow 25
Male Quick Slides
66162 66160
No.
Stud
Wire
Color
Qty
66370
#6
22-18
Red
100
66372
#8
22-18
Red
100
66374
#10
22-18
Red
100
66376
#6
16-14
Blue
100
66378
#8
16-14
Blue
100
66390
#10
16-14
Blue
100
66384
#10
12-10 Yellow
50
Multi Stack Terminals No.
Q-12
Red
No.
Block Spade Terminals
Blade Wire
Color
Qty
66260
1/4
22-18
Red
50
66262
1/4
16-14
Blue
50
66264
1/4
12-10 Yellow
50
Color Qty
Blade Wire 1/4
Color Qty
22-18
Red
50
3/16 22-18
Red
50
66166
1/4
16-14
Blue
50
66164
3/16
16-14
Blue
50
66168
1/4
12-10 Yellow 25
Hock Terminals No.
Stud
Wire
Color
Qty
65930
#10
22-18
Red
100
65932
#6
16-14
Blue
100
65934
#8
16-14
Blue
100
65936
#10
16-14
Blue
100
65938
#6
12-10 Yellow
50
65940
#10
12-10 Yellow
50
THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C
Nylon Insulated with Insulation Grip Male Snap Plugs Female Quick Slides Fully Insulated Blade Wire
No.
No.
Plug
Wire Color Qty
Color
Qty
66292
.156
22-18 Red
50
66082
3/16
22-18
Red
50
66300 5/32
16-14 Blue
50
66084
1/4
22-18
Red
50
66296
3/16
16-14 Blue
50
66086
3/16
16-14
Blue
50
66088
1/4
16-14
Blue
50
66092
1/4
12-10 Yellow
25
Female Snap Plugs No.
Female Quick Slides Blade Wire
No.
Color
Qty
66032
1/4
22-18
Red
50
66030
3/16
22-18
Red
50
66036
1/4
16-14
Blue
50
66034
3/16
16-14
Blue
50
66040
1/4
12-10 Yellow
25
Plug
Wire Color Qty
66290 5/32 22-18 Red
50
66298 5/32 66294 3/16
16-14 Blue
50
16-14 Blue
50
Female Flag Terminals Fully Insulated No.
Blade Wire Color Qty
66130
1/4
22-18 Red
50
66132
1/4
16-14 Blue
50
E L E C T R I C A L
3 + 4 Way Connectors No.
Plug
Wire
Color
Qty
65900 3 Way 16-14
Blue
25
65902 4 Way 16-14
Blue
25
65904 3 Way 12-10 Yellow
25
Closed End Connectors
Wire
Qty
65850 22-14
50
65852 18-10
100
No.
65854
#8
50
Q-13
THE MAINTENANCE CONNECTION, INC. INC.
Heavy Duty Terminals
Heavy Duty Terminals Q3C • 25% more metal than 12-14 Ga. • Covers three (3) wire sizes including the 2 most popular - 12 &14. • Heavier metal gives vibration-free contact where other terminals may fail. • Resists cracking and splitting after bending or crimping. • Provides high insulation heat range - 250° continuous, 350° intermittent. • Ideal for starters, alternators, generators, etc.
E L E C T R I C A L
16-12 Wire Gauge Ring Terminal Heavy Duty No. 65568
#8
25
65570
#10
25
65572
1/4
25
65574
5/16
25
65576
3/8
25
65578
1/2
25
Heavy Duty Terminal Assortment Z02 No. 96403 • 6 Items - 240 Pieces Arranged in a large 20 compartment metal drawer
16-12 Ga. #8 Ring 65568
16-12 Ga. 1/2" Ring 65578
Q-14
Stud Qty
16-12 Ga. #10 Ring 65570
16-12 Ga. 1/4" Ring 65572
16-12 Ga. 5/16" Ring 65574
16-12 Ga. 3/8" Ring 65576
THE MAINTENANCE CONNECTION, INC. Nylon Insulated Q3C
Heavy Duty Large Gauge - Brazed Seam Silver brazed to eliminate cracking and splitting.
Ring Terminals #8 Gauge Wire No.
Stud
Qty
65598
#10
25
65600
1/4
25
65602
5/16
25
65604
3/8
25
65606
1/2
25
#6 Gauge Wire No.
Stud
Qty
65608
#10
25
65610
1/4
25
65612
5/16
25
65614
3/8
25
65616
1/2
25
#4 Gauge Wire No.
Stud
Qty
65618
#10
25
65620
1/4
25
65622
5/16
25
65624
3/8
25
65626
1/2
25
E L E C T R I C A L
Q-15
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Terminals Q2B
Multilink Connectors Sealed Electrical System Crimped for maximum reliability Soldered for strength and conductivity Sealed for superior durabilty MULTILINKS ARE THE ULTIMATE CONNECTION WHEN FAILURE IS NOT AN OPTION. The Crimp Connector
E L E C T R I C A L
The Solder
The Heat Shrink Tubing
• Zippered brazed seam for • Flux coating to clean superior crimp performance. metal surfaces. • Window for visual inspection. • Pre-measured solder to • Wire stop to prevent overdeliver the right amount. insertion. • Low-temp solder alloy for • Serrated inner barrel for ease of installation. extra crimp strength.
• Adhesive-lined polyolefin to seal the connection. • Color-coded with wire gauge imprint for easy size identification. • Translucent tubing to allow for visual inspection.
The Ultimate Connection • High quality, brazed seam crimp connector provides a secure mechanical connection. • Pre-fluxed, low temperature solder delivers superior current flow and tensile strength. • Translucent, adhesive-lined heat shrink tubing allows for visual inspection and provides a seal against corrosion. • Crimped, soldered, and sealed connection meets or exceeds the most stringent OEM standards.
Easy-to-Install BUTT CONNECTOR INSTALLATION 1. Strip the wire to 3/8." 2. Select a connector (match wire gauge) & insert wire into the barrel. 3. Seat wire & crimp using an insulated crimping tool nest that matches the color or gauge of the connector. Repeat steps 1-3 for the other side. 4. Apply heat evenly around the length of tubing (including crimp area) from the center out to the ends until the tubing fully recovers and the adhesive flows & solder flows into center opening. 5. Remove from heat & let cool for the ULTIMATE CONNECTION
Multilink Connectors
Q-16
No.
Size
Color
Qty
64430
20-18
Red
25
64432
16-14
Blue
25
64434
12-10
Yellow
25
THE MAINTENANCE CONNECTION, INC. Shrink Terminals
Solder & Seal Terminals Solder & Seal Terminals are radically different from other connectors on the market today. In a simple, one-step process, Solder & Seal terminals produce an electrically and environmentally sound connection. The soldering process insures that the resistance, voltage drop, and tensile strength of Solder & Seal terminals will exceed all current standards for wire connector performance. The tough, heat shrinkable tubing has an adhesive lining which provides a complete environmental seal to prevent corrosion and reduce vibration. Soldering and sealing in one step saves installation time while providing the perfect connection.
Standard Color Coding Indicates Wire Sizes for Easy Identification Clear Tubing Allows Visual Inspection
Inner Wall Melts to Create an Environment Seal When Heated Solder Link Provides Maximum Current Flow
Heavy Duty Tubing Provides Additional Strain Relief
Design Features • Fluxed solder ring melts & flows when heated to strengthen the connection, maximize current flow and minimize resistance. • Tough, multiple wall tubing shrinks when heated and delivers above average vibration and tensile strength (700 psi vs 40 psi for a standard nylon splice) which reduces failure due to pull-out under stress. • Adhesive lined sleeve melts when heated to create an environmentally sealed connection which reduces failure due to moisture, corrosion, and vibration. • Industry standard color-coded sleeve for quick identification saves time and eliminates costly errors. • No expensive crimp tools required - means perfect connections anywhere.
E L E C T R I C A L
Installation 1. Strip wires to 3/8". 2. Insert wire into the solder barrel of the solder & shrink terminal. 3. Heat tubing from center out to ends then focus heat on solder until it flows. 4. Remove from heat and let cool for a perfect connection. Product Characteristics Temperature rating -65°to 275°F Dielectric Strength 15kV Voltage Drop Less than equal length of wire
Insulation resistance Military Spec •Tubing •Solder
1014Megohms MIL-I-23053/4, Class1 AMS-3634 QQ5571E. MIL-S-14256
Q-17
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Terminals (Solder & Seal) Q2B
Ring Terminals
Spade Terminals
E L E C T R I C A L
Q-18
Stud
Color
Qty
64236 20-18
#6
Red
25
25
64238 20-18
#8
Red
25
Clear
25
64240 20-18
#10
Red
25
#6
Clear
25
64242 20-18
1/4
Red
25
Blue
25
64230 22-24
#2
Clear
25
Yellow 25
64232 22-24
#4
Clear
25
64234 22-24
#6
Clear
25
Stud
Color
Qty
64286 20-18
#10
Red
25
64280 22-24
#2
Clear
64282 22-24
#4
64284 22-24
No.
Wire
64288
16-14
#10
64290
12-10
#10
Butt Connectors No.
Wire
No.
Wire
64244
16-14
#8
Blue
25
64246
16-14
#10
Blue
25
Color
Qty
64248
16-14
1/4
Blue
25
64330 24-22
Clear
50
64250
16-14
3/8
Blue
25
64332 20-18
Red
50
64252
12-10
#10
Yellow 25
64334 16-14
Blue
50
64254
12-10
1/4
Yellow 25
Yellow 50
64256
12-10
3/8
Yellow 25
64258
12-10
1/2
Yellow 25
64336 12-10
Quick Slide Connectors No.
Wire
Color
Type
Qty
Female 25
64380 20-18
Red
64382 20-18
Red
64386
16-14
Blue
64388
16-14
Blue
64390
12-10 Yellow Female 25
64392
12-10 Yellow
Male
25
Female 25 Male Male
25 25
THE MAINTENANCE CONNECTION, INC. Assortments (Solder & Seal) Z02
Solder & Seal Assortment No. 96416 • 21 Items - 148 Pieces No. 96415 • 21 Items - 118 Pieces CONTAINS MULTILINK BUTT CONNECTORS Arranged in a large 21 compartment metal drawer. Wire Size 16-14 Stud Size #8 64244
Wire Size 16-14 Stud Size #10 64246
Wire Size 16-14 Female 64386
Wire Size 16-14 Male 64388
Wire Size 12-10 Stud Size 3/8" 64256
Wire Size 12-10 Stud Size 1/2" 64258
Wire Size 16-14 Stud Size 1/4" 64248
Wire Size 16-14 Stud Size 3/8" 64250
Wire Size 16-14 Stud Size #10 64288
Wire Size 12-10 Stud Size #10 64252
Wire Size 12-10 Stud Size 1/4" 64254
Wire Size 12-10 Female 64390
Wire Size 12-10 Male 64392
Butane Torch 83757
Shrink Tubing Wire Size 12-10 Stud Size #10 64290
22-18 63922 16-14 63924 12-10 63926
Wire Size 22-18 Butt Connector 64332
Wire Size 16-14 Butt Connector 64334
Wire Size 12-10 Butt Connector 64336
18-20/22-24 Solder & Seal Assortment No. 96420 • 15 Items - 150 Pieces Arranged in a large 21 compartment metal drawer. Wire Size 22-24 Butt Connector 64330
Wire Size 22-24 Stud Size #2 64230
Wire Size 22-24 Stud Size #4 64232
Wire Size 22-24 Stud Size #2 64280
Wire Size 22-24 Stud Size #4 64282
Wire Size 22-24 Stud Size #6 64284
Wire Size 18-20 Butt Connector 64332
Wire Size 18-20 Stud Size #8 64238
Wire Size 18-20 Stud Size #10 64240
Wire Size 18-20 Stud Size #10 64286
Wire Size 18-20 Female 64380
Wire Size 18-20 Male 64382
Wire Size 22-24 Stud Size #6 64234
E L E C T R I C A L
Butane Torch 83757
Wire Size 18-20 Stud Size 1/4 64242
Q-19
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Terminals
Crimp & Seal Terminals
E L E C T R I C A L
Crimp & Seal terminals are all-weather, crimped and heat-sealed connectors suitable for every standard electrical connection. These connectors greatly upgrade the electrical systems of automobiles, boats and machinery by incorporating an adhesive-lined, heat shrinkable tubing plus the finest metal connectors available. The result is a tough, durable and corrosion-resistant connection. Standard Color Coding Indicates Wire Sizes for Easy Identification Clear Tubing Allows Visual Inspection Heavy Duty Tubing Provides Additional Strain Relief
Inner Wall Melts to Create an Environment Seal When Heated Long Copper Barrel for Maximum Crimping & Conductivity
Design Features • Heavy-duty, polyolefin tubing provides maximum strain relief eliminating failure due to flex. • Meltable integral inner-wall lines the tube. This special adhesive fills any existing voids and creates an environmental seal which repels moisture, and reduces vibration. • Electro-tin plated copper terminals provide maximum conductivity insuring full power along with high corrosion resistance for long life. • Heat-shrinkable tubing is pre-shrunk to the terminal, eliminating a time consuming step and insuring that the wire will be sealed off from moisture. • Industry standard color coded sleeve for quick identification saves time and eliminates errors.
Installation Crimp & Seal Terminals are easily crimped with a conventional tool for insulated connections. A hot air gun, or other heat source should be applied to the splice until the tubing recovers and the adhesive flows. Product Characteristics
Electrical properties
Q-20
Insulation Properties
Temperature rating -65° to 255°F Initial Properties Tensile Strength: 7000 psi Ultimate Elongation: 200% 7.5kV Dielectric Strength Less than equal After Heat Aging Tensile Strength: 700 psi Voltage Drop (168 hr: 315°F/158°C) Ultimate Elongation: 200% length of wire Brittleness Impact No cracking (4hr:-94°F/-70°C) Insulation Resistance 106 Megohms Cut-through Resistance 70 lbs. Abrasion Resistance 700 cycles
THE MAINTENANCE CONNECTION, INC. Shrink Terminals (Crimp & Seal)
Quick Slides Fully Insulated Q2B No.
Wire
Type
Color Blade
Qty
64664 20-18
Red
.187
Female 25
64670 20-18
Red
1/4
Female 25
64668 20-18
Red
.187
Male
25
64674 20-18
Red
1/4
Male
25
64684 16-14
Blue
1/4
64688 16-14
Blue
1/4
64692 12-10 Yellow
1/4
64694 12-10 Yellow
1/4
Female 25 Male
25
Female 25 Male
25
Type
Qty
Snap Plugs Q2B No.
Wire
Color Blade
64662 20-18
Red
.157
Male
25
64680 16-14
Blue
.176
Male
25
64678
Blue
.176
16-14
Female 25
Crimp & Seal Assortments Z02 No. 96404 • 20 Items - 164 Pieces CONTAINS MULTILINK BUTT CONNECTORS Arranged in a large 21 compartment metal drawer. Blue Dashes/ Clear 22-14 AWG
Yellow Dashes/ Clear 18-10 AWG
Ring Terminal #8 Stud 16-14 Wire
Ring Terminal #10 Stud 16-14 Wire
60688
60690
64524
64526
Ring Terminal 1/4" Stud 16-14 Wire
Spade Terminal #10 Stud 16-14 Wire
Male Disconnect 16-14 Wire
Male Bullet 16-14 Wire
Female Disconnect 16-14 Wire
E L E C T R I C A L
Butane Torch 93721 64528
64614
64684
64688
64680
Female Bullet 16-14 Wire
Ring Terminal #10 Stud 12-10 Wire
Ring Terminal 1/4" Stud 12-10 Wire
Ring Terminal 3/8" Stud 12-10 Wire
Female Disconnect 12-10 Wire
64692
64678
64536
64538
64542
Male Disconnect 12-10 Wire
Crimp & Seal Butt Connector 22-18 Wire
Crimp & Seal Butt Connector 16-14 Wire
Crimp & Seal Butt Connector 12-10 Wire
64460
64464
64468
64694
Shrink Tubing 22-18 63922 Shrink Tubing 16-14 63924 Shrink Tubing 12-10 63926
Q-21
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Terminals (Crimp & Seal) Q2B
Spade Terminals Stud Qty
No.
Wire
64612
20-18
#10
25
64614
16-14
#10
25
No.
Wire
Stud
Color
Qty
64616
12-10
#10
25
64510
20-18
#6
Red
25
64512
20-18
#8
Red
25
Ring Terminals
Butt Connectors Color
Qty
64514
20-18
#10
Red
25
64460 22-18
Red
50
64516
20-18
1/4
Red
25
64464 16-14
Blue
50
64518
20-18
5/16
Red
25
64520 20-18
3/8
Red
25
64522
16-14
#6
Blue
25
64524
16-14
#8
Blue
25
No.
E L E C T R I C A L
Wire
64468 12-10
Yellow 50
Step Down Butt Connectors No.
Wire
Qty
64526
16-14
#10
Blue
25
64462
20-18 To 16-14
25
64528
16-14
1/4
Blue
25
64466
16-14 To 12-10
25
64530
16-14
5/16
Blue
25
64532
16-14
3/8
Blue
25
64534
12-10
#8
Yellow
25
64536
12-10
#10
Yellow
25
64538
12-10
1/4
Yellow
25
64540
12-10
5/16 Yellow
25
64542
12-10
3/8
Yellow
25
64544
12-10
1/2
Yellow
25
Quick Slides Partially Insulated No.
Wire
Color Blade
Type
Qty
64666 20-18
Red
.187
Female 25
64672 20-18
Red
1/4
Female 25
64676 20-18
Red
1/4
64686 16-14
Blue
1/4
64690 16-14
Blue
1/4
Male
25
Female 25 Male
25
Hydralink Closed-end Connectors Tubing has an active adhesive that seals between multiple wires and eliminates wire pull-out. Closed-end connectors can replace wire nuts in environments where corrosion is a problem.
Q-22
Part #
Connector Wire Range
Tubing Color
64780
22-14 AWG
Clear / Blue Dashes
64782
18-10 AWG
Clear / Yellow Dashes
THE MAINTENANCE CONNECTION, INC. Quick Connectors Q3E
Wire Nuts • Color coded and flame-retardant. • Accepts solid and stranded wire with copper-to-copper connections. • Cone shaped spring helps pull the wires into the connector. • Pretwisting of wires not required. • CSA certified and UL Listed. Wire Comb. Range
Color
No.
Max.
Min. 66544† Green
Voltage Qty Rating
Grounding Connection
—
100
3 #22
3 #16
300V
100
66548 Orange
3 #22
2 #14 W/1 #18
600
100
66556 Yellow
1 #14 & 1#18
1 #10 W/1 #14
600
100
2 #14
4 #12
600
100
2 #18
3 #12
600
100
66540
66550
Blue
Red
66558† Yellow 66552†
Red
2 #16
3#10 W/1 #14
600
100
66542
Gray
1 #22 & 1 #20
2 #16
300V
100
† Wing grips
Instant Auto-Electric Connectors Electrically connects (tap) wire ends to through (run) wires and insulates the connection. • No special tools needed. Standard pliers easily make the connection. • No wire stripping, twisting or soldering necessary.
66592 66596
66598
Type
Splices
Qty
No.
Color
Wire
66592
Blue
18-14 General Purpose Tap, inline, pigtail
25
66598 Yellow
E L E C T R I C A L
12-10
Heavy Duty
Tap, inline, pigtail
25
66596
Red
22-18
Low Volt Acc.
Tap, inline, pigtail
25
66590
Blue
18-14
Moist. Resist
Tap
25
66594 Brown 18-14
Flame Resist
Tap, inline
25
Q-23
THE MAINTENANCE CONNECTION, INC. INC.
Quick Connectors Q3E
Self-Stripping Disconnects
E L E C T R I C A L
• Easily makes midspan connection without stripping insulation. • Disconnectable tap leg simplifies hook-up, enhances flexibility. • Will mate with most .250" male blades. • Self-stripping connector speeds installation, reduces possible conductor damage and eliminates time consuming mid-span tap. • Provides a circuit test point • Fully insulated feature eliminates second step insulating and improves circuit isolation. • Installs with pliers - no special tools required.
Wire Qty
66644 18-14 66646
12
50 50
Self-Stripping Pigtail Connector No. 66520
• • • •
Sealant filled to protect against corrosion. Installs with pliers - no special tools required. One size covers 4 wire ranges 22-14. Flame retardant - safe at normal engine temperatures. • Clear plastic case allows visual inspection. • Use in a variety of marine and auto applications. PACKAGE QUANTITY = 50
Q-24
No.
THE MAINTENANCE CONNECTION, INC. Quick Connectors Q3E
Self-Stripping Fuseholder No. 66690
E L E C T R I C A L
• Simplifies hookup and saves money by eliminating need for butt connectors or quick connect terminals. • Quicker to install than competitive systems because only two crimps are required. • Patented self-stripping design requires no wire stripping, speeding installation and reducing possible conductor damage. • New concept for in-line fusing lets you locate the fuse where you want it. • Installs with a common pliers so no special tools are necessary. • Mates with most plug-in, blade type fuses found in late-model domestic and some import cars. PACKAGE QUANTITY = 25
Specifications: Voltage ................................................... 32 volt max. Temperature ............................................. 105°C max. Wire Range ....................................... 14, 16, 18 AWG Copper wire only Amperage ......................Range 0-20 amps 14 AWG - 20 amps max 16 AWG - 10 amps max 18 AWG - 7.5 amps max 66690
Q-25
THE MAINTENANCE CONNECTION, INC. INC.
Tapes & Sealants Q1D
ELECTRICAL TAPE
PVC Electrical Tape No. 63674
E L E C T R I C A L
Excellent elongation and creep back characteristics for tighter, more permanent wraps. No adhesion transfer to assure consistent sealing. Suitable for use up to 600 Volts and a maximum temperature of 176°F (80°C). Tape is 3/4" wide x 60' long. 10 ROLLS PER SLEEVE NO BROKEN SLEEVES
Scotch® Brand 88 Electrical Tape No. 63656 Scotch® Brand 88 is a heavy duty 8.5 mil tape particularly well-suited for cold weather applications. It remains flexible in cold weather and is remarkably conformable even on small wires. Resistant to abrasion, salt, alkalies, acids and ultraviolet rays. Tape is 3/4" wide x 66' long. SOLD EACH • BOX QUANTITY = 10
Silicone Sealing Tape Self-fusing tape cures without heat to form a solid rubber insulator. It has a minimum dielectric strength of 400 volts/mil. (.020" thick). It has a continuous operating temperature range from -60°C to +200°C with intermittent up to +260°C. It has a minimum tensile strength of 700 p.s.i. and a tear resistance of 85 p.s.i. It also has a 300% minimum ultimate elongation. It replaces shrink tape and can be used where shrink tube would be impractical. Its ease of application and removability make it a versatile choice for insulating and weather proofing. No.
1"
20'
1
63680 Black
1"
20'
1
63684 Both
1"
20'
1
63682
Q-26
Color Width Length Qty Red
THE MAINTENANCE CONNECTION, INC. Tapes & Sealants Q1D
Fusion Tape FUSION TAPE is used by everyone from Original Equipment manufacturers to Contractors in most any industry; Automotive, Heavy Duty, Marine, Utilities, and Plant Maintenance. Seals pipes, hoses, and wires as it insulates and bundles. FUSION TAPE is: A positive sealing cold shrink tape. It requires no heat, which means no special tools are needed, and it can be used to replace shrink tube. Temperature range is -40°F to 100°F continuous and 130°F intermittent for all weather use. Has no sticky sides, and adheres only to itself which makes it much easier to use than some tapes and shrink tubing. Withstands harsh cleaning chemicals and steam for longer life. Has a 5 year shelf life, so you don't have to be concerned with it going bad prior to use. Cures to a tight, yet flexible waterproof bond. The benefit to you is that even where the seal is being flexed, the bond will hold. Begins to fuse in minutes, cures in a few hours and continues to constrict for 24 hours. Has a liner, a true fusing tape that won’t start working until stretched.
No.
E L E C T R I C A L
Description Qty
63620
1" x 10' roll.
1
63622
1" x 30'.
1
Q-27
THE MAINTENANCE CONNECTION, INC. INC.
Tapes & Sealants Q1D
Sealing Compound Scotch® Auto-Electric Sealing Compounds Seal Out Electrical Problems
E L E C T R I C A L
3M Scotch® Brand Electric Sealing Compounds are available in a choice of tape rolls and pre-cut pads to insulate, moisture-proof and pad all automotive connections.
Remove Protective Wax Liner
Center Connector On Mastic
Consisting of a tough, all-weather grade elastic vinyl backing and a self-fusing, rubber-based insulating mastic, this sealing compound is designed to withstand bleach, water, steam, salt water spray, oils, chemicals, hydraulic fluid, liquid detergent, JP-4, horse urine, and many more. • Applies & seals quickly and easily. • Rugged PVC backing resists abrasion, wear and tear. • Can be applied from 0 to 100°F. • Rated at 176°F continuous operation. • Resists ultraviolet (sun) light. • Is compatible with all thermoplastic rubber wire insulation. • Provides strain relief by taking pressure off connectors. • Protects against vibration "shake-loose". • Seals and insulates most connections: bolted, crimped or screw-type connectors, terminals and self-stripping connectors. • Seals, protects in all automotive applications including livestock carriers.
No. 63676
Description Roll, 21/2" wide x 10' long
1
Cut to desired size
Squeeze Mastic Together 63678
Pre-cut patches, 21/2" square 25 patches to a box.
Q-28
Qty
1
THE MAINTENANCE CONNECTION, INC. Tapes & Sealants Q1D
Duct Tape No. 63634 • Contractors Grip - 11.0 mm thick. • Multi-purpose, polyethylene coated cloth, waterproof tape. • Seals against loss of heated and cooled air. • Conforms to irregular surfaces. • 2 in. x 60 yds. (2160 in)
E L E C T R I C A L
SOLD EACH
Masking Tape No. 63628 2" No. 63626 1" • All-purpose standard grade masking tape with excellent properties for most masking applications. • Easily peeled. • Light bundling. • Protects surfaces from unwanted paint. • 2 in. x 60 yds. (2160 in.) or 1 in. x 60 yds. (2160 in.) SOLD EACH
Teflon Tape D SE
AL
L
SP
0A
PT F
P TA
RE A H T
MI
• Teflon thread sealing tape. • Chemically inert, withstands alkilies, acids, oil, and solvents. • Can be used on iron, stainless steel, copper, brass, plastic, glass or rubber pipes. • 1/2" x 260 in.
E
No. 63630
E C T- 277
3
SOLD EACH Q-29
THE MAINTENANCE CONNECTION, INC. INC.
Tapes & Sealants Q1D
Liquid Electrical Tape • Forms a protective, waterproof, UV resistant, dielectric coating. • Prevents corrosion on wires and terminals. • Patented UL® Tested, fast drying formula.
No.
Size
63670
4 oz
63668 15 oz
Corrosion Preventative Compound
E L E C T R I C A L
Silicone dielectric grease is ideal for lubricating and moisture-proofing ignition systems, electrical assemblies, terminal connections, battery terminals, light sockets, and other electric contact connections. • Prevents corrosion on trailer plugs. • Prevents corrosion and sticking of bulbs in sockets. • Prevents fusing of spark plug boots to spark plugs.
No. 74159
No. 63662
Dual Lock™ Roll Reclosable Fastening System No. 63666 • General purpose adhesion to most smooth surfaces - bone and painted metal, finished wood, plastics, paper and cardboard, glass and painted concrete. • Press to close, peel or pull to open. • Audible snap indicates when interlocking stems are engaged to assure secure closure. • Five time stronger than conventional hook and loop fasteners. • Great for many applications instead of hooks, latches, snaps, zippers, dials, screws and more. • 1 inch wide x 4.9 yds long • Black ALL SOLD IN QUANTITIES OF ONE (1).
Q-30
THE MAINTENANCE CONNECTION, INC. Auto Wire Q01
Heavy Duty Wire Cross-Linked Heavy duty cross-linked wire has a flexible, bare annealed copper conductor which is insulated with a special polyethylene base. Chemically cross-linked polyethylene is a compound which is vulcanized to obtain a thermoplastic wire insulation. A thermosetting insulation doesn't melt when exposed to heat after the vulcanization process. Our chemically cross-linked polyethylene features toughness combined with outstanding heat resistance. Meets SAE J1128.
INS UL ATED
100' Spools Color
14 ga.
12 ga.
10 ga.
Black
60520 60570 60620
White
60522 60572 60622
Red
60524 60574 60624
Yellow
60532 60582 60632
Green
60530 60580 60630
Blue
60526 60576 60626
Brown
60528 60578 60628
Purple
60536
—
—
Orange 60534
—
—
E L E C T R I C A L
PRIMARY WIRE SOLD BY SPOOLS IN QUANTITIES OF ONE.
Q-31
THE MAINTENANCE CONNECTION, INC. INC.
Auto Wire Q01
General Purpose Thermoplastic Single conductor copper stranded primary wire with the highest quality polyvinyl chloride insulation providing the best in flexibility, permanent color and resistance to acids, grease, oil and diesel fumes. Primary wire is manufactured to meet all SAE type GPT specifications and will work safely between the operating temperatures of -20°F and +165°F. 100' Spools
E L E C T R I C A L
Color
18 ga.
16 ga.
14 ga.
12 ga.
10 ga.
8 ga.
Black
60140
60170
60220
60320
60370
60420
White
60142
60172
60222
60322
60372
—
Red
60144
60174
60294
60324
60374
60422
Yellow
60152
60182
60232
60332 60382
—
Green
60150
60180
60230
60330 60380
—
Blue
60146
60176
60226
60326
60376
—
Brown
60148
60178
60228
60328
60378
—
Purple
60156
60186
60336
—
—
—
Orange
60154
60184
60234
60334
—
—
PRIMARY WIRE SOLD BY SPOOLS IN QUANTITIES OF ONE.
Clear Speaker Wire No. 60120 • 18 ga. 250 ft. spool
Teledyne AWD speaker wire has a flat, parallel, flexible construction, SPT style, for easy split separation. The two copper conductors, one bare and one tinned, are protected with a transparent, extruded, thermoplastic jacket which provides visible wire identification and positive polarity. Q-32
THE MAINTENANCE CONNECTION, INC. Auto Wire Q01
Parallel Multiple Conductor No. 60472 - 100' This general purpose, thermoplastic wire meets the same conditions as the primary wire described on the previous page. The conductors are bonded together to simplify circuit identification and termination. This allows for faster more convenient installation where two or more conductors are required. It is made up of 3 - 14 ga. conductors. Colors are yellow, green and brown.
Jacketed Multiple Conductor No. 60470 - 100' This general purpose, thermoplastic wire has the same wire construction as the parallel multiple conductor and has an overall grey colored, tough Tuphayzel® jacket for additional protection against moisture and abrasion. The conductor is made up of 2 - 14 ga. wires. Colors are white and black.
Trailer Cable This top quality cable exceeds the performance requirements of SAE and ATA specifications. The premium conductor insulation is temperature rated at -85°F and +221°F. It remains flexible to-70°F. It is resistant to ozone, oil, solvents, gasoline and abrasion.
No. 60478 - 100' This cable is made up of 1 - 10 ga. white conductor and 6 - 12 ga. conductors. Colors are black, red, brown, yellow, green, and blue.
E L E C T R I C A L
No. 60474- 100' This cable is made up of 4 - 14 ga. conductors. Colors are black, white, red, and brown.
Q-33
THE MAINTENANCE CONNECTION, INC. INC.
Auto Wire Q01
Battery Cable • • • •
Meets or exceeds SAE J1127, SGT type, 90°c (194°f). Copper conductor for maximum conductivity. PVC insulation resists abrasion, fuel, oil, acid and salt. Insulation is flame retardant. No.
E L E C T R I C A L
Gauge Term Code
Color
60020
6
Gray
Black
60024
4
Gray
Black
60026
4
Gray
Red
60028
2
Green
Black
60030
2
Green
Red
60032
1
Pink
Black
60034
1
Pink
Red
60036
1/0
Black
Black
60038
1/0
Black
Red
60040
2/0
Orange
Black
60042
2/0
Orange
Red
60044
3/0
Purple
Black
60046
3/0
Purple
Red
60048
4/0
Yellow
Black
60050
4/0
Yellow
Red
Sold in 25, 50 & 100 ft lengths.
Automotive Primary Wire Assortment No. 96428 7 100' rolls of 14 gauge wire (1 each - red, yellow, white, black, blue, brown, and green) 2 100' rolls of 12 gauge wire (1 each - red and black) 2 100' rolls of 10 gauge wire (1 each - red and black) Arranged on a 2 bar rack to facilitate separation of wire by gauge.
Q-34
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Primary Wire & Rack Assortment No. 96436
INS UL ATED
ASSORTMENT INCLUDES
RY WI R IMA E
PR
E
P
MA RY WIR RI
INS UL ATED
2 100' rolls of 16 gauge wire (1 each - red and black) 6 100' rolls of 14 gauge wire (1 each - red, white, black, blue, brown and green) 6 100' rolls of 12 gauge wire (1 each - red, white, black, blue, brown and green) 2 100' rolls of 10 gauge wire (1 each - red and black) Arranged on a 4 bar rack to facilitate separation of wire by gauge. Also included is a wire stripper and cutter
Wire Marker Tape Dispensers A fast, convenient system for marking wire or cable. It's compact design makes it ideal for carrying in a tool box or in your pocket so it is always at hand. It has 10 easily refillable compartments to allow you to choose the exact combination you need. Made of flame retardant, Epoxy Film tape.
No. 60720 Dispenser with Nos. 0 - 9
No. 60722 Dispenser with colored tape DISPENSERS SOLD EACH
E L E C T R I C A L
REFILL TAPE FOR NUMBER DISPENSER
Nos.: 60670; 60672; 60674; 60676; 60678; 60680; 60682; 60684; 60686; 60688 NUMBERED TAPE SOLD EACH BY THE ROLL REFILL TAPE FOR COLOR DISPENSER
NO. 60690 COLORED TAPE SOLD IN BOXES OF 10
Q-35
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Tubing Q2A
Heavy Wall Shrink Tubing
Pre-shrunk
• HEAVY WALL polyolefin material assures superior abrasion protection and strain relief. • MELTABLE WHITE ADHESIVE seals out moisture and air, hthereby preventing corrosion and providing a watertight seal. • 3 TO 1 SHRINK RATIO allows fewer part numbers to cover a variety of cable sizes resulting in less inventory.
E L E C T R I C A L
Preshrunk
Post-shrunk
Color
Size
Size
I.D.
I.D.
63982
12-6
.400
.150
Black
6"
5
63980
12-6
.400
.150
Red
6"
5
63990
6-1
.750
.250
Black
6"
5
63984
2-4/0
1.5
.400
Black
6"
5
63988
6-1
.750
.250
Red
6"
5
63986
2-4/0
1.5
.400
Red
6"
5
64080
2-4/0
1.5
.400
Black
12"
5
64082 4/0-400
1.5
.750
Red
12"
5
64086 4/0-500
2.0
.750
Black
12"
5
64084 4/0-400
1.5
.750
Black
12"
5
64132
8-1
.750
.220
Black
48"
EA
64130
2-4/0
1.100
.375
Black
48"
EA
Thin Wall Shrink Tubing • Flexible polyolefin single wall tubing - will not crack or split. • Withstands an open flame. • 2 to 1 shrink ratio - one part no. covers 2 or more wire sizes. No.
Wire
Preshrunk
Post-shrunk
Size
I.D.
I.D.
1/8
1/16
Black
4'
1
63870 26-22
Q-36
Length Qty
Wire
No.
Color
Length Qty
63872
22-18
3/16
3/32
Black
4'
1
63874
16-14
1/4
1/8
Black
4'
1
63876
12-10
3/8
3/16
Black
4'
1
63878
6-4
1/2
1/4
Black
4'
1
63880
2-1
3/4
3/8
Black
4'
1
63882
1/0
1
1/2
Black
4'
1
64030
18-12
.250
.080
Clear
6"
10
64032
14-8
.375
.135
Clear
6"
10
64034
8-2
.500
.195
Clear
6"
10
THE MAINTENANCE CONNECTION, INC. Shrink Tubing Q2A
"Heavy Duty" Dual Wall Heat Shrink Tubing This polyolefin tubing can be used for sealing splices and terminal. In addition to weather proofing your connection, it also provides strain relief and vibration resistance. An excellent alternative to heavy wall tubing in light duty applications. • Double wall construction creates a strong, durable connection that insulates to reduce failure due to vibration. • Heavy-duty polyolefin material resists wear and assures superior abrasion protection and strain relief. • Clear outer wall allows for visual inspection before and after installation for fewer mistakes and less rework. • Inner wall is lined with a mastic that breaks down when heated to form a weatherproof seal against moisture, eliminating failure due to corrosion. • Great for use in automotive computer wiring applications. • Ideal for applications where vibration, moisture or friction are present and may cause failure.
Color
Length Qty
Wire
Preshrunk
Post-shrunk
Size
I.D.
I.D.
63952 30-18
1/8 (.125)
.023
Clear
12"
10
63954 20-14
3/16 (.187)
.060
Clear
12"
10
18-10
1/4 (.250)
.080
Clear
12"
10
63922 20-18
.205
.045
Red
6"
10
63924
16-14
.240
.080
Blue
6"
10
63926
12-10
.305
.100
Yellow
6"
10
No.
63956
E L E C T R I C A L
Q-37
THE MAINTENANCE CONNECTION, INC. INC.
Shrink Tubing Z02
Heat Shrink Tubing Assortment No. 96406 • 7 Items - 30 Pieces Arranged in a large adjustable compartment metal drawer. #2 - 4/0 Ga. Red Heavy Wall 63986
E L E C T R I C A L
#2 - 4/0 Ga. Black Heavy Wall 63984
#6 - #1 Ga. Black Heavy Wall 63990
#14 - #8 Ga. Clear Heavy Duty 64032
#8 - #2 Ga. Clear Heavy Duty 64034 #18 - #12 Ga. Clear Heavy Duty 64030
Automotive Shrink Tubing Assortment No. 96427 • 9 Items - 55 Pieces Plus Torch Arranged in a large adjustable compartment metal drawer. 16-14 x 6" Blue 63924
12-10 x 6" Yellow 63926
22-18 x 6" Pink 63922 14-8 x 6" Clear 64032 1/4" x 12" Clear Dual Wall 63956 3/16" x 12" Clear Dual Wall 63954
Q-38
#12 - #6 Ga. Black Heavy Wall 63982
1/8" x 12" Clear Dual Wall 63952
8-2 x 6" Clear 64034
THE MAINTENANCE CONNECTION, INC. Battery Terminals
General Information • Battery Terminals • Embossed characters assure legiblity of pertinent information - tool die codes, polarity & cable size.
Copper connector provides high conductivity and ease of crimping.
Electro-tin plating prevents corrosion
Battery terminals are all tin-plated, which has been proven to be a better plating for battery terminals than lead. Lead-plating is not only less conductive than tin, but it is also more porous. Because it is less conductive than tin, lead-plated terminals must often leave large areas of unprotected copper inside the barrel. This means that more bare copper is exposed which makes it more susceptible to corrosion. Once battery cables start to corrode they must be replaced because the bare copper on the inside of the lead-plated terminal accelerates corrosion. Tin-plated terminals are fully plated. This means they are less likely to corrode. The barrels of our terminals are also drilled square, as opposed to being beveled or inverted. This is to provide a better fit for the cable end which is also square. A better fit assures improved conductivity.
E L E C T R I C A L
Q-39
THE MAINTENANCE CONNECTION, INC. INC.
Battery Terminals Q02
Post Top Battery Terminals Straight Letter
Univ
Green
J-H
5
60904 1+2 Ga.
Neg.
Pink
H-H
5
60902 1+2 Ga.
Pos.
Pink
H-H
5
Q-40
4 Ga.
60908
1/0
Neg.
Black
E-A
5
60906
1/0
Pos.
Black
E-A
5
60912
2/0
Neg.
Orange
A-C
5
60910
2/0
Pos.
Orange
A-C
5
60916
3/0
Neg.
Purple
A-B
5
60914
3/0
Pos.
Purple
A-B
5
60920
4/0
Neg.
Yellow
A-A
5
60918
4/0
Pos.
Yellow
A-A
5
Right Angle (Flag) No.
Qty
Color 60900
E L E C T R I C A L
Die Code
Polarity
Cable
No.
Cable
Polarity
Die Code Color
Letter
Qty
61002
1/0
Neg.
Black
E-A
5
61000
1/0
Pos.
Black
E-A
5
61006
2/0
Neg.
Orange
A-C
5
61004
2/0
Pos.
Orange
A-C
5
61010
3/0
Neg.
Purple
A-B
5
61008
3/0
Pos.
Purple
A-B
5
THE MAINTENANCE CONNECTION, INC. Battery Terminals Q02
Post Top Battery Terminals Cont‌
Right Hand No.
Cable
Die Code
Polarity
Color
Letter
Qty
61052
1/0
Neg.
Black
E-A
5
61050
1/0
Pos.
Black
E-A
5
61056
2/0
Neg.
Orange
A-C
5
61054
2/0
Pos.
Orange
A-C
5
Left Hand No.
Cable
Polarity
Die Code Color
Letter
Qty
61102
2/0
Neg.
Orange
A-C
5
61100
2/0
Pos.
Orange
A-C
5
E L E C T R I C A L
Q-41
THE MAINTENANCE CONNECTION, INC. INC.
Battery Terminals Q02
Stud Top/Side Mount Terminals • Stackable - Allows maximum use of threads and more than one terminal to share a common stud. • Maintenance free. • Tin-Plated. • Universal Polarity. Straight No.
E L E C T R I C A L
Cable
Die Code Color
Letter
Qty
61130
1 Ga.
Pink
H-H
5
61132
1/0
Pink
E-A
5
61134
2/0
Orange
A-C
5
61138
3/0
Purple
A-B
5
61140
4/0
Yellow
A-A
5
Stud Top Battery Nuts • Tough synthetic material - Extra strength and less weight. • Also available in stainless steel.
No.
Color
60822 Black
Type
Polarity Qty
Synthetic
Neg.
10
60824
Red
Synthetic
Pos.
10
60826
Grey
Stnless steel
Univ.
10
Side Mount Bolts No.
Q-42
Description
Qty
60812 Direct OEM Replacement
10
60814 Extra Long w/Acc screw
10
THE MAINTENANCE CONNECTION, INC. Battery Terminals Q02
Connection Converters Side Terminal to Top Post • Adapts side mounted battery connections to top post-style connections. • Polarity specific. • Lead.
No.
Polarity
60818
Positive
60816 Negative
Stud Top to Post • Converts stud top connectors to post-style connectors. • Lead.
No. 60828
E L E C T R I C A L
Q-43
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Battery Terminal Assortments Post Top Terminals No. 96407 • 17 Items - 69 Pieces Arranged in a large 20 compartment metal drawer.
E L E C T R I C A L
60904 1+2 neg.
60912 2/0 neg.
61052 1/0 neg. right
60902 1+2 pos.
60910 2/0 pos.
61050 1/0 pos. right
60908 1/0 neg.
60916 3/0 neg.
61056 2/0 neg. right
61102 2/0 neg. left
61006 2/0 neg.
60906 1/0 pos.
60914 3/0 pos.
61054 2/0 pos. right
61100 2/0 pos. left
61004 2/0 pos.
Post Top Terminals, Lugs & Splices No. 96422 • 10 Items - 36 Pieces Arranged in a large 20 compartment metal drawer. Heavy Duty Tubular Lug 1/0 x 3/8" 64850
Heavy Duty Tubular Lug 1/0 x 1/2" 64852
Heavy Duty Tubular Lug 2/0 x 3/8" 64854
Heavy Duty Tubular Lug 2/0 x 3/8" 64856
Heavy Duty Butt Connector 1/0 GA 64934
Q-44
60820 Battery Nuts & Bolts
Heavy Duty Butt Connector 2/0 GA 64936
Post Top Terminal Straight 1/0 GA Positive 60906
Post Top Terminal Straight 1/0 GA Negative 60908
Post Top Terminal Straight 2/0 GA Positive 60910
Post Top Terminal Straight 2/0 GA Negative 60912
THE MAINTENANCE CONNECTION, INC. Battery Terminals
Fusion™ Solder-On Battery Ends • Features & Benefits • Gauge & polarity stamped for permanent I.D. 100% cast copper clamps & lugs, tin plated for corrosion resistance
Color coded connectors
Solder & flux precisely metered for each cable & connector gauge
Barrel chamfered for easy wire entry
Fusion™ tin plating is solderable, for maximum pull-out strength & reliability
The Latest Innovation in Corrosion Protection • Quality results with every application. • Long term reliability saves time and money. • Complete, tested engineered system, copper connector, solderable tin plating, flux & solder. • Easy for inexperienced users, saves time & money.
E L E C T R I C A L
Directions • • • • •
Secure connector in vise. Apply heat. Insert wire. Allow to cool. Install heat shrink tubing.
FAST, CONVENIENT, CONSISTENT QUALITY. Q-45
THE MAINTENANCE CONNECTION, INC. INC.
Battery Terminals
Fusion™ Solder-On Battery Ends Q02 Fusion™ Connectors come ready-to-use. The correctly engineered flux & solder is precisely pre-measured & loaded in a solderable tin plated connector. Fusion™ strength is twice that of typical crimp or compression connectors.
E L E C T R I C A L
Q-46
• Stronger than crimp connectors, twice as thick as industry standards. All clamps. lugs & fasteners are tin plated. • All clamps include tin plated 5/16" battery bolts & shoulder nuts. Cable
Straight Clamp
Color
Ga.
Negative Qty Positive Qty
3/8 Heavy Wall Lugs
Qty
1/0
Black
60952
5
60950
5
63090
10
2/0
Orange
60956
5
60954
5
63092
10
Fusion™ Solder-On Battery Ends & Shrink Tubing Assortment Z02 NO. 96426 • 9 ITEMS • 34 PIECES PLUS WIRE CUTTERS Arranged in a large adjustable compartment metal drawer.
1/0 x 3/8 Lug End 63090
2/0 x 3/8 Lug End 63092
1/0 Positive Straight 60950
2/0 Positive Straight 60954
1/0 Negative Straight 60952
2/0 Negative Straight 60956
2 GA - 4/0 Red Heavy Wall Shrink Tubing 63986
2 GA - 4/0 Black Heavy Wall Shrink Tubing 63984
THE MAINTENANCE CONNECTION, INC. Battery Terminals Q02
Cable Slugs Cable slugs provide a fast, easy and environmentally sealed method to complete battery connections of all types. Cable slugs are available in seven sizes and color coded for wire range from 4 Ga. to 4/0. Flux is packaged in 2 oz. jars to provide easy application to the cable. • No crimp tools required. • Minimal risk of insulation puncture. • Environmental seal of insulator to wire prevents dielectric leakage and damage to splice by corrosive environments. • Bonded insulation provides optimum mechanical strain relief. • Minimal training and operator skill required to achieve correct results. No.
Size
Color
Qty
61182
4 Ga.
Grey
25
61184
2 Ga.
Green
25
61186
1 Ga.
Pink
25
61190
1/0 Ga.
Black
25
61192
2/0 Ga.
Orange
25
61194
3/0 Ga.
Purple
25
61196
4/0 Ga.
Yellow
25
61230
2 oz.
Cable Flux
1
Battery Nuts & Bolts No. 60820 • Zinc Plated • 5/16-18 x 1-1/4
E L E C T R I C A L
SOLD BY THE PACKAGE (ONE PACKAGE CONTAINS 25 NUTS AND 25 BOLTS)
Terminal Protectors No. 60830 • • • •
For Post Top Terminals Prevents corrosion build-up Prolongs battery life Provides full starting power SOLD EACH BY CAN (1 CAN CONTAINS 100 PROTECTORS)
Q-47
THE MAINTENANCE CONNECTION, INC. INC.
Battery Terminals Q02
Accessory Bolts • Connect accessories directly to your battery. Ideal for radios, lights, winches, stereo systems, hydraulic pumps or any accessory that requires direct connection to the battery. • Adaptors made of solid brass.
E L E C T R I C A L
Q-48
Description
No. 61250
3/8 Side Terminal Accessory Bolt replaces regular S/T bolt and has 5/16-18
(#1)
Qty 10
x 1/2 stud for accessory wires. 61252 (#2)
Adaptor Nut replaces regular 5/16 shoulder nut on top post clamps and has
10
5/16-18 x 3/4 stud for accessory wires.
Heavy Duty Terminal
Marine Terminals
No. 61280
No. 61282 -5/16 Stud No. 60802-3/8 Stud
• Universal - Use on either pos. or neg. terminals. • All Lead. • Zinc Plated.
• Universal - Use on either pos. or neg. terminals. • All Lead. • Zinc Plated.
SOLD IN QUANTITIES OF 10
SOLD IN QUANTITIES OF 10 (61326 - CARDED)
THE MAINTENANCE CONNECTION, INC. Chemicals S04
4 Way Plus No. 74107 ¬ Dries wet electrical and ignition systems to end system delays due to moisture. ¬ Penetrates and loosens frozen nuts and bolts for faster and easier removal. ¬ Excellent all-purpose lubricant. ¬ Valve sprays either stream or mist for all your varied needs. ¬ Provides moisture barrier - excellent for use on all electrical equipment. ¬ Stops squeaks and provides permanent protection against metal-to-metal wear.
Battery Cleaner & Protector I
S
B
No. 74106
INC.
Maintenance Magic
Battery
Cleaner
& Protector ¬ Easy-to-Use ¬ Cleans & Protects ¬ Improves Conductivity ¬ Color Coded to Detect Battery Acid ¬ No CFC's or Chlorinated Solvents Net Wt. 18 oz. (1 lb. 2 oz.) (510 g)
CAUTION:
HARMFUL OR FATAL IF INHALED OR SWALLOWED. EYE & SKIN IRRITANT. CONTENTS UNDER PRESSURE. CAREFULLY READ CAUTIONS ON BACK PANEL.
¬ Improves conductivity - seals out air to prevent corrosion that robs battery power and life. ¬ Attacks and destroys corrosion - quick acting cleaner removes stubborn corrosion. ¬ Protects after cleaning - excellent protection for terminals, electrical connectors, etc. ¬ Breakthrough formula - turns pink only when acid is present. ¬ Extends battery life - seals air and dirt out to protect battery against corrosion build-up and battery voltage leakage. ¬ Works Quickly - One product both cleans and protects. ¬ No mess application - not necessary to remove battery.
E L E C T R I C A L
Cordless Pencil Torch No. 994000 ¬ Automatic self-starting ¬ Butane gas-powered
Q-49
THE MAINTENANCE CONNECTION, INC. INC.
Chemicals S04
Degreaser No. 74156 ¬ Penetrates and removes dirt, grease, oil, grime and varnish deposits. ¬ Safe on all metals, electrical, equipment and wiring, painted surfaces. ¬ Non-corrosive and non-staining ¬ Removes tar, adhesive marks, crayon, lipstick, chewing gum, ink, fresh paint & spots from upholstery, rugs and clothing.
E L E C T R I C A L
Q-50
Contact & Circuit Board Cleaner No. 74129
I
S
B INC.
Maintenance Magic
Contact & Circuit Board Cleaner II
¥ 3-Way Action Cleans, Restores & Protects ¥ Removes Dirt & Grease from Electronic Equipment ¥ Safe for Most Plastics ¥ 26,000 Dielectric ¥ Dries Reside Free Net Wt. 14 oz. (397 g)
A Man-Kind Product CAUTION: CONTENTS UNDER PRESSURE. KEEP OUT OF REACH OF CHILDREN CAREFULLY READ CAUTIONS ON REAR PANEL.
¬ Cleans oil, grease, dirt, moisture and condensation from circuit boards, precision instruments, oxygen equipment, controls, switches, motors and film. ¬ Use on neoprene W, Buna N & S, silicone rubber, Butyl, natural rubber, and Hypalon 40. ¬ Safe on the following plastics: Delrin resin, zytel, nylon, teflon, PVC, polystyrene, polyethylene, and polyurethane. ¬ Removes carbon and other harmful deposits on all electrical contacts. ¬ Restores full current flow.
Undercoat No. 74146 ¬ Protects and seals body undersides on trucks, uses and automobiles. ¬ Protects drums, tanks and other outside storage vessels. ¬ Seals out moisture. ¬ Absorbs shock and noise, eliminating rattles and squeaks.
THE MAINTENANCE CONNECTION, INC. Tubular Lugs Q09
Tubular Lugs • Flared opening for easy cable insertion. • Made of electrolytic copper. No.
Size
Stud
Qty
63120
8 Ga.
#10
10
63122
8 Ga.
1/4
10
63124
8 Ga.
5/16
10
63126
8 Ga.
3/8
10
63128
8 Ga.
1/2
10
63130
6 Ga.
#10
10
63132
6 Ga.
1/4
10
63134
6 Ga.
5/16
10
63136
6 Ga.
3/8
10
63138
6 Ga.
1/2
10
63140
4 Ga.
#10
10
63142
4 Ga.
1/4
10
63144
4 Ga.
5/16
10
63146
4 Ga.
3/8
10
63148
4 Ga.
1/2
10
63150
2 Ga.
5/16
10
63152
2 Ga.
3/8
10
63154
2 Ga.
1/2
10
63156
1 Ga.
1/4
10
63158
1 Ga.
5/16
10
63160
1 Ga.
3/8
10
63162
1 Ga.
1/2
10
63164
1/0 Ga.
5/16
10
63166
1/0 Ga.
3/8
10
63168
1/0 Ga.
1/2
10
63170
2/0 Ga.
3/8
10
63172
2/0 Ga.
1/2
10
63178
3/0 Ga.
3/8
10
63180
3/0 Ga.
1/2
10
63184
4/0 Ga.
3/8
10
63186
4/0 Ga.
1/2
10
Top View
Side View
E L E C T R I C A L
Q-51
THE MAINTENANCE CONNECTION, INC. INC.
Heavy Duty Lugs Q2C
Heavy Duty Lugs • • • • • • •
E L E C T R I C A L
Q-52
Extra heavy duty thick copper for greater conductivity. Identification marked for cable size, color & letter code. Thicker tongue and raised barrel to resist vibration. Superior height to conventional lugs & splices. Longer barrel for improved crimping. 100% tin plating. Resists cracking. Stud Qty
No.
Cable
64836
4 Ga.
3/8
5
64838
4 Ga.
1/2
5
64842
1-2 Ga.
3/8
5
64844
1-2 Ga.
1/2
5
64848
1/0
5/16
5
64850
1/0
3/8
5
64852
1/0
1/2
5
64854
2/0
3/8
5
64856
2/0
1/2
5
64858
3/0
3/8
5
64860
3/0
1/2
5
64862
4/0
3/8
5
64864
4/0
1/2
5
Heavy Duty Lug
Conventional Lug
CABLE SIZE Note: Height 2/0 LETTER CODING
A-C ORG
COLOR CODING
Splices • Flared opening for easy cable insertion. • Made of electrolytic copper, tin-plated. No.
Cable
Qty
63040
#2
10
63042
#1
10
63044
1/0
10
63046
2/0
10
63048
3/0
10
THE MAINTENANCE CONNECTION, INC. Miscellaneous
Heavy Duty Splices Q2C • • • •
Superior height to conventional splices. Thicker copper for greater conductivity. Crimping tool coding on barrel. 100% tin plated. No.
Cable
Qty
64930
6Ga.
5
64932
1 Ga.
5
64934
1/0
5
64936
2/0
5
64938
3/0
5
64940
4/0
5
3/0
Heavy Duty Splice
Regular Splice
Battery Tools T09
Indent Crimper No. 83692 Wire Range 8 Ga. to 4/0 Length : 3-3/4
Cable Cutter
E L E C T R I C A L
Battery Cable Cutter
No. 83362
No. 83361
Wire Range 8 Ga. to 350MCM Length : 16-1/2"
Wire Range Up to 2/0 Length : 7-3/4" Q-53
THE MAINTENANCE CONNECTION, INC. INC.
Battery Tools T09
Universal Crimping Tool No. 83708
E L E C T R I C A L
Q-54
• Double compound action effortlessly exerts maximum force for fast, reliable crimps every time. • Rotating dies accommodate all sizes of battery terminals, lugs and connectors eliminating loss or need to store individual dies. • Diamond shape crimp compresses all strands together to form a solid mass of copper. This assures a low resistance connection every time. • Easy to use reference chart located on tool eliminates guess work enabling competitive products to be crimped accurately. • Wire range : #8 Gauge through 250 MCM.
Battery Terminal Crimping Tool Application Chart
AWG
L
Battery Terminals
Flared Lugs
Die Setting
Die Setting
R
No.
Die Die
6
NA NA
Color
No. Of
L
R
No. Of
Crimps Die Die Crimps NA
NA
M
K
1
4
J
H
Green
1
K
K
1
2
H
H
Pink
2
J
H
1
1
H
H
Pink
2
J
H
1/0
E
A
Black
2
H
H
2/0
A
C
Orange
2
E
A
3/0
A
B
Purple
2
A
C
4/0
A
A
Yellow
2
A
B
2 2
THE MAINTENANCE CONNECTION, INC. Battery Tools T09
7-Way Tractor Plug Cleaner No. 83693 • Stainless steel brushes remove corrosion from contacts in seconds. • T-handle design provides user comfort. • Protective cover included for safe storing without damaging brushes. • Made of sturdy ABS plastic.
12 Volt Tester No. 83875 • Durable, high quality tester. • Ideal for testing lighting and wiring circuits in auto, truck, trailer and marine applications. • Insulated mini-gator clip for positive contact. • Sharp pierce point for penetrating all low voltage wiring. • Bulb replaceable with standard automotive bulb.
Terminal Cleaning Tools • Fits easily over terminals and posts for removing corrosion. • Improves contact for easier starting. No.
Type
Material
Qty
83694
Cleaning Brush
Plastic
1
83695
Ream & Cut
All Metal
1
83695
E L E C T R I C A L
83694 Q-55
THE MAINTENANCE CONNECTION, INC. INC.
Battery Tools
Cable Clamps T09 No. 83696SOLD IN SETS OF TWO
E L E C T R I C A L
Q-56
World's strongest booster cable clamp. Rated at 500 amps this clamp is used on all of our Heavy Duty Booster Cables. It is the perfect replacement for worn or damaged clamps. Color coded red and black.
Truck Hanger Ties Q04 No. 62920 • .064 thick metal hanger with zinc plated finish. Provides mounting holes for 1/4, 3/8, and 1/2 Dia. bolts. • Nylon 12 hanger head holds strap with molded in barb system. • Nylon 12 tie strap to hold bundle or hose. • Tensile strength of 200 lbs - pull out strength. • Nylon 12 material specially formulated for cold temperature and ultraviolet light (sunlight) applications. • REUSABLE AND ADJUSTABLE STRAP. • 1/2 wide x 8 long. Qty: 10
THE MAINTENANCE CONNECTION, INC. Nylon Tie Wraps Q04
Nylon Tie Wraps Cables are all nylon and are flame retardant, fungus inert and resistant to solvents, alkalies and grease. They function normally in service temperatures ranging from -40째F (-40째C) to 185째F (85째C). The flexible design of the cable ties allows them to be slipped easily under and around cables and harnesses. The curved tip makes it easier to grasp, position and insert into the head. The raised nibs on the tail allow for temporary holding while the work is being positioned. The tie then locks in place automatically and the excess tail can be snipped off. The cable tie will then stay locked without slipping. No metal barbs.
Standard Cable Ties Description Qty
No.
Length
Strength
62870
4
18 lbs
Clear
100
62872
5-1/2
40 lbs
Clear
100
62876
7-1/2
50 lbs
Clear
100
62878
11
50 lbs
Clear
100
62880
14-1/2
50 lbs
Clear
100
:
:
:
:
: : : : Weather Resistant Cable Ties Description Qty
No.
Length
Strength
62720
4
18 lbs
Black
100
62722
5-1/2
40 lbs
Black
100
62724
7-1/2
50 lbs
Black
100
62726
11
50 lbs
Black
100
62728
14-1/2
50 lbs
Black
100
: : : : : No.
Heavy Duty Cable Ties : Length Strength Description Qty
62874
7
100
Clear H.D.
100
62882
15
120
Clear H.D.
100
62730
15
120
Black H.D.
100
62732
22
250
Black H.D.
100
62734
24
175
Black H.D.
50
62884
25
175
Clear H.D.
50
62886
37
175
Clear H.D.
50
62736
36
175
Black H.D.
50
62738
48
175
Black H.D.
50
E L E C T R I C A L
Q-57
THE MAINTENANCE CONNECTION, INC. INC.
Nylon Tie Wraps Q04
Colored & Fluorescent Nylon Tie Wraps Fluorescent nylon tie wraps feature the design characteristics as the L-7-50 Standard Cable Ties, but in highly visible fluorescent colors. They are available in blue, green, orange, pink and yellow. Ideal for color coding wire bundles by usage or application. The ties are 7-1/2" long and have a holding strength of 50 lbs. Colored nylon tie wraps feature the design characteristics as the L-4-18 standard cable tie, but in different colors. They are available in blue, green, red and yellow. The ties are 4" long and have a holding strength of 18 lbs.
E L E C T R I C A L
Length Strength
No.
Color
Qty
62670
4
18 lbs
Blue
100
62672
4
18 lbs
Green
100
62674
4
18 lbs
Red
100
62676
4
18 lbs
Yellow
100
4
18 lbs
Clear, Black, Yellow,
1
Red & Blue
96430 7
Clear, Black, Yellow,
50 lbs
1
Green, Blue, Orange, Pink
96431 62792
7
50 lbs
Fluorescent Blue
100
62794
7
50 lbs
Fluorescent Green
100
62790
7
50 lbs
Fluorescent Orange
100
62796
7
50 lbs
Fluorescent Pink
100
62798
7
50 lbs
Fluorescent Yellow
100
Button Head Cable Ties
Button head ties are of two piece construction designed to mount the tie on a panel or structural framework. The strap can be inserted into the head in either direction to speed installation. Black nylon construction. No.
Tensile
Max
Tie
Tie
Color Qty
Strength Bundle Length Width Q-58
62770
100#
2-5/8
9-5/8
.22
Black
50
THE MAINTENANCE CONNECTION, INC. Nylon Tie Wraps Q04
Mounting Ties Qty
Length Strength (lbs) Description
No. 62940
7-1/2
50
Standard
100
62942
14-1/2
50
Standard
100
62944
15
120
Heavy Duty
100
Push Mounting Cable Ties These cable ties snap quickly into a 1/4 hole to provide one-piece bundling and mounting. The push-mount head is ideal for mounting on panels or chassis. Centering ears and locking barbs hold securely and spring arm thickness compensators tighten in panel chassis up to 1/8 thick. Bundling can be done either before or after mounting. Injection molded for maximum strength. No.
Tensile
Max
Tie
Tie
Tie
Color Qty
Strength Bundle Length Width Thick 50#
62970
8.0
8.0
.190
.055 Black 100
Cable Tie Bases Bases are backed with foam adhesive. For use with 18, 30, and 50 lb. ties. Ivory color. No.
Size
Qty
62640
1x2
25
62642
1x1
25
E L E C T R I C A L
62642 62640 Q-59
THE MAINTENANCE CONNECTION, INC. INC.
Nylon Tie Wraps
Cable Tie Wrap Assortment Z02 No. 96402 - 10 Items 750 Pieces Arranged in a large horizontal compartment metal drawer.
: : : : :
14" 120 lb. Black Nylon Tie 62730
14" 50 lb. Black Nylon Tie
: : : :
E L E C T R I C A L
4" 18 lb. Black Nylon Tie
11" 50 lb. Black Nylon Tie
: : : :
: : : :
62726
62720
7-1/2" 50 lb. Mounting Tie • 62940
7" 50 lb. Clear Nylon Tie : : : :
62876
7-1/2" 50 lb. Black Nylon Tie • 62724
5-1/2" 40 lb. Clear Nylon Tie :
:
:
: : : :
:
L-5-30
4" 18 lb. Clear Nylon Tie
5-1/2" 40 lb. Black Nylon Tie • B-5-30
: : : :
:
:
:
:
62870
Adjustable Cable & Hose Mounts Q04 These clamps are highly resistant to chemicals, heat and impact. The ladder style fastening system allows them to be easily released and refastened. They are ideal for securing wires, cables, hose, or bundles of various shapes and sizes. They can be mounted using either a screw or the adhesive backing. They can be used over and over again. The three sizes accommodate sizes from #14 wire to 1" hose or cable. No.
A
B
62840 .709 .984
Q-60
62728
S
L
Use Range Qty
.314 2.34
.118-.500
25
62842 .827
1.18
.472
3.12
.197-.827
25
62844 .984
1.38
.551
3.37
.275-.984
25
THE MAINTENANCE CONNECTION, INC. Loom & Wire Clips Q1B
Insulated Closed Clips Clips are furnished open. They are made of zinc plated steel with a 1/32 thick black vinyl plastic coating. Great for wire cable and all types of tubing. Resistant to abrasion and chemical action. Hole Size Width Qty
No.
I.D.
63322
1/4
1/4
1/2
25
63324 3/8
1/4
1/2
25
1/2
1/4
1/2
25
63320 5/8
1/4
1/2
25
3/4
1/4
1/2
25
63332 1-1/4
1/4
3/4
25
1/4
1/2
25
1/4
1/2
25
3/8
3/4
25
63372 5/16
3/8
3/4
25
63374
3/8
3/8
3/4
25
63376
1/2
3/8
3/4
25
63380 5/8
3/8
3/4
25
63382
3/4
3/8
3/4
25
63384
1
3/8
1/2
25
3/8
3/4
25
63326 63328 63330
7/8
63334 1-1/2 1/4
63370
63378 9/16
Chassis Clips Spring steel, push on wire clips, finished in black enamel. Spring tension holds the clip in place while it secures the wires to panel surfaces. No.
E L E C T R I C A L
Frame Qty
63422
3/16
50
63424
1/4
50
63426
3/8
50
Q-61
THE MAINTENANCE CONNECTION, INC. INC.
Loom & Wire Clips Q1B
Nylon Clamps
E L E C T R I C A L
Q-62
Durable nylon clamp. Ideal for channeling cable and wire. They have an operating temperature range from -60째F to 275째F. Natural color. No.
I.D.
63450
1/8
Width Screw size
Qty
3/8
#6
25
3/8
#6
25
3/8
#6
25
63456 5/16
3/8
#6
25
63458 3/8
3/8
#6
25
63460 7/16
3/8
#6
25
1/2
3/8
#6
25
63464 9/16
1/2
#10
25
63466 5/8
1/2
#10
25
63468 3/4
1/2
#10
25
63470
7/8
1/2
#10
10
63472
1
1/2
#10
10
63452 3/16 63454
63462
1/4
THE MAINTENANCE CONNECTION, INC. Loom & Wire Clips Q1B
Rubber Insulated Clamps Excellent for securing all types of wiring to the body or frame of all types of mobile equipment. Flexible neoprene cushion holds the lines firmly while protecting them from shock, abrasion and vibration.
Aluminum
Cadmium Plated Steel
1/4 Mounting Hole
3/8 Mounting Hole
1/2 wide
5/8 wide
No.
I.D.
Pkg Qty
No.
63500
1/4
25
63550
63502
3/8
25
63552
63504
1/2
25
63554
63506
5/8
25
63556
63508
3/4
25
63558
63510
7/8
10
63560
63512
1
10
63562
63514
1-1/8
10
—
63516
1-1/4
10
63564
63518
1-3/8
10
—
63520
1-1/2
10
—
63522
1-5/8
10
—
—
2
5
63568
—
2-1/2
5
63570
E L E C T R I C A L
Q-63
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Nylon & Rubber Clamp Assortment No. 96409 - 16 Items • 211 Pieces Arranged in a large 24 compartment metal drawer.
E L E C T R I C A L
Q-64
1/4" Nylon Clamp
3/8" Nylon Clamp
63454
63458
1/2" Nylon Clamp 63462
5/8" Nylon Clamp 63466
Rubber Insulated Clamp 1/4" Mounting Hole 1/4" I. D. 63500
Rubber Insulated Clamp 1/4" Mounting Hole 3/8" I. D. 63502
Rubber Insulated Clamp 1/4" Mounting Hole 1/2" I. D. 63504
Rubber Insulated Clamp 1/4" Mounting Hole 3/4" I. D. 63508
Rubber Insulated Clamp 1/4" Mounting Hole 1" I. D. 63512
Rubber Insulated Clamp 1/4" Mounting Hole 1-1/4" I. D. 63516
Rubber Insulated Clamp 1/4" Mounting Hole 1-1/2" I. D. 63520
Rubber Insulated Clamp 3/8" Mounting Hole 1/2" I. D. 63554
Rubber Insulated Clamp 3/8" Mounting Hole 3/4" I. D. 63558
Rubber Insulated Clamp 3/8" Mounting Hole 1" I. D. 63562
Rubber Insulated Clamp 3/8" Mounting Hole 1/4" I. D. 63550
Rubber Insulated Clamp 3/8" Mounting Hole 1-1/4" I. D. 63564
Nylon Clamp Assortment No. 96411 - 12 Items • 445 Pieces Arranged in a large 12 compartment metal drawer. Nylon Clamp 1/8" I.D.
Nylon Clamp 3/16" I.D.
Nylon Clamp 1/4" I.D.
63450
63452
63454
Nylon Clamp 5/16" I.D.
Nylon Clamp 3/8" I.D.
Nylon Clamp 7/16" I.D.
63456
63458
63460
Nylon Clamp 1/2" I.D.
Nylon Clamp 9/16" I.D.
Nylon Clamp 5/8" I.D.
63462
63464
63466
Nylon Clamp 3/4" I.D.
Nylon Clamp 7/8" I.D.
Nylon Clamp 1" I.D.
63468
63470
63472
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Rubber Insulated Clamp Assortments 1/4 Stud x 1/2 Wide No. 96412 - 12 Items • 66 Pieces Arranged in a large 12 compartment metal drawer. Rubber Insulated Clamp 1/4" Mounting Hole 1/4" I.D. 63500
Rubber Insulated Clamp 1/4" Mounting Hole 3/8" I.D. 63502
Rubber Insulated Clamp 1/4" Mounting Hole 1/2" I.D. 63504
Rubber Insulated Clamp 1/4" Mounting Hole 5/8" I.D. 63506
Rubber Insulated Clamp 1/4" Mounting Hole 3/4" I.D. 63508
Rubber Insulated Clamp 1/4" Mounting Hole 7/8" I.D. 63510
Rubber Insulated Clamp 1/4" Mounting Hole 1" I.D. 63512
Rubber Insulated Clamp 1/4" Mounting Hole 1-1/8" I.D. 63514
Rubber Insulated Clamp 1/4" Mounting Hole 1-1/4" I.D. 63516
Rubber Insulated Clamp 1/4" Mounting Hole 1-3/8" I.D. 63518
Rubber Insulated Clamp 1/4" Mounting Hole 1-1/2" I.D. 63520
Rubber Insulated Clamp 1/4" Mounting Hole 1-5/8" I.D. 63522
3/8 Stud x 5/8 Wide No. 96413 - 8 Items • 37 Pieces Arranged in a large 12 compartment metal drawer. Rubber Insulated Clamp 3/8" Mounting Hole 1/4" I. D.
63550
Rubber Insulated Clamp 3/8" Mounting Hole 5/8" I. D.
63556
Rubber Insulated Clamp 3/8" Mounting Hole 1" I. D.
63562
Rubber Insulated Clamp 3/8" Mounting Hole 3/8" I. D.
63552
Rubber Insulated Clamp 3/8" Mounting Hole 3/4" I. D.
63558
Rubber Insulated Clamp 3/8" Mounting Hole 1/2" I. D.
63554
Rubber Insulated Clamp 3/8" Mounting Hole 7/8" I. D.
63560
E L E C T R I C A L
Rubber Insulated Clamp 3/8" Mounting Hole 1-1/4" I. D.
63564
Q-65
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Automotive Bulbs
E L E C T R I C A L
Q-66
No.
Volts
Function
Candle
Life
Power
(hrs)
Base
Qty
62102
14.4
Instrument
1 c.p.
1000
Min. Bay.
10
62104
14.0
Instrument
2 c.p.
500
Min. Bay.
10
62110
13.5
Parking
4 c.p.
Indef.
S.C. Bay.
10
62076
13.0
Dome/Courtesy
6 c.p.
750
S.C. Bay.
10
62078
13.0
Dome/Courtesy
6 c.p.
750
D.C. Bay.
10
62106
13.5
License/Parking
4 c.p.
Indef.
S.C. Bay.
10
62092
14.0
Instrument
2 c.p.
500
Wedge
10
62100
14.0
Instrument
2 c.p.
1500
Wedge
10
62101
12.8
Dome/Courtesy
12 c.p.
1000
Dbl. End Cap
10
62118
12.8
Side Mrkr/Dome
15 c.p.
100
S.C. Bay.
10
62074
12.0
Dome/Courtesy
15 c.p.
100
D.C. Bay.
10
62122
12.0
Stop & Turn
32.3 c.p.
200
D.C. Bay.
10
62082
12.0
Front turn
32 c.p.
200
S.C. Bay.
10
62114
12.0
Rear turn
21 c.p.
500
S.C. Bay.
10
62084
12.0
Front turn
32 c.p.
600
S.C. Bay.,H.D.
10
62124
12.0
Stop & Turn
32 c.p.
600
D.C.Ind.,H.D.
10
62120
12.8
Nat'l Amber
32 c.p.
Indefinite
D.C.Ind,H.D.
10
62126
12.0
Stop & Turn
32 c.p.
600
D.C.Ind.,H.D.
10
62112
12.0
Rear stop
21/6 c.p.
200/1M
D.C. Bay.
10
62090
12.0
Instrument
1.5 c.p.
Indef.
Min. Bay.
10
62094
13.0
Instrument
3 c.p.
1000
Min. Bay.
10
62096
12.0
Instrument
2 c.p.
5000
S.C. Bay.
10
62098
14.0
Instrument
2 c.p.
1500
Min.Bay.,H.D.
10
62088
14.0
Nat'l Amber
1.5 c.p.
2500
Wedge
10
62080
2.38
Flashlight
.8 c.p.
15
S.C.Min.Flngd
2
THE MAINTENANCE CONNECTION, INC. Automotive Electrical Q03
Automotive Bulbs Cont… No.
Volts
Function
Candle
Life
Power
(hrs)
Base
Qty
62098
14.0
Instrument
2 c.p.
1500
Min.Bay.,H.D.
10
62088
14.0
Nat'l Amber
1.5 c.p.
2500
Wedge
10
62080
2.38
Flashlight
8 c.p.
15
S.C.Min.Flngd
2
62066
12.8
—
—
Stop, Tail
10
32 c.p.
1200
S.C. Wedge
10
32 c.p.
1200/5000
D.C. Wedge
10
24 c.p.
1200
Wedge Plas
10
Stop, Tail Directional
62068
12.8
62070
12.8
Auto Stop, Tail Directional
62062
12.8
Stop, Tail Directional, Amber
62072
13.5
—
—
10000
Wedge
10
62060
13
Natural Amber
—
—
Wedge
10
62116
12.8
RV/Auto
32 c.p.
200
D.C. Bay
10
62054
12.8
Front
—
1200
D.C. Index
10
62058
12.8
Stop & Turn
32 c.p.
1200
S.C. Bay
10
E L E C T R I C A L
Q-67
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Smart Glow Fuses • • • •
E L E C T R I C A L
Q-68
Ideal for troublesome circuits where fuses often blow. Snaps into place without the use of tools. Easy identification of blown fuses in hard to reach places. Color coded fuses instantly let you know the right amperage of the fuse to be replaced.
BG Blade-Type Fuses
BGM Mini-Blade-Type Fuses
No.
Amp
Color
Qty
No.
Amp
Color
Qty
61980
3
Violet
25
61950
3
Violet
25
61984
5
Tan
25
61958
5
Tan
25
61986
7-1/2
Brown
25
61960
7-1/2
Brown
25
61972
10
Red
25
61940
10
Red
25
61974
15
Lt. Blue
25
61942
15
Lt. Blue
25
61976
20
Yellow
25
61946
20
Yellow
25
61978
25
Clear
25
61948
25
Clear
25
61982
30
Green
25
61952
30
Green
25
ATM Mini Blade-Type Fuses
ATC Blade-Type Fuses
No.
Amp
Volts
Color
Qty
No.
Amp
Volts
Color
Qty
61810
2
12
Gray
5
61904
3
12
Violet
5
61812
3
12
Violet
5
61906
4
12
Pink
5
61814
4
12
Pink
5
61908
5
12
Tan
5
61816
5
12
Tan
5
61910
7.5
12
Brown
5
61818
7-1/2
12
Brown
5
61912
10
12
Red
5
61820
10
12
Red
5
61914
15
12
Lt. Blue
5
61822
15
12
Lt. Blue
5
61916
20
12
Yellow
5
61824
20
12
Yellow
5
61918
25
12
Clear
5
61826
25
12
Clear
5
61920
30
12
Green
5
61828
30
12
Green
5
THE MAINTENANCE CONNECTION, INC. Automotive Electrical
Automotive Fuses & Holders Q03
Maxi Blade-Type Fuses
MAXI® FUSES
No.
Amp
Volts
Color
Qty
62000
20
32
Yellow
1
62002
30
32
Green
1
62004
40
32
Orange
1
62006
50
32
Red
1
62008
60
32
Lt. Blue
1
62010
80
32
Violet
1
Maxi Fuses are used to protect circuits in the wiring harness usually found under the hood, in a fuse panel, or supplementary panel near the battery. Primarily used in domestic cars, MAX fuses also have some applications in imported models. OEM applications currently range up to 60 amps; however, some aftermarket accessories (such as high-end stereos) require protection up to 80 amps.
Fuse Assortments Z02 No. 96433 • 31 Fuses - 200 Pieces • Includes the most popular fuses. • Comes in a durable, plastic case. FUSE TYPES: AGC; AGW; AGX; ATC; GBC; & SFE
No. 96435 • 75 Fuses - 500 Pieces
E L E C T R I C A L
• A complete, well, balanced stock for every service need. • Free compact, attractive display included. • Slots in rack labeled for easy “inventory out” and “reorder”. FUSE TYPES : AGA; AGC; AGW; AGX; ATC; GBC; GBF; & SFE
Q-69
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical
Fuse Assortment Z02 NO. 96425 • 36 ITEMS - 257 PIECES 36 of our most popular automotive/electrical fuses, glass tube blade-type waterproof fuseholders, fuse pullers, clips & volt tester, packaged in a steel drawer for your convenience.
E L E C T R I C A L
61710 Fuse
61712 Fuse
61716 Fuse
61800 Fuse
61804 Fuse
61806 Fuse
61808 Fuse
61720 Fuse
61734 Fuse
61740 Fuse
61744 Fuse
61746 Fuse
61748 Fuse
61750 Fuse
61752 Fuse
61908 Fuse
61912 Fuse
61914 Fuse
61916 Fuse
61918 Fuse
61920 Fuse
62350 Hvy Duty 2 Prong Truck Flasher
61816 Fuse
61820 Fuse
61822 Fuse
61824 Fuse
61826 Fuse
61828 Fuse
62352 Hvy Duty 3 Prong Truck Flasher
61432 Blade-Type Waterproof Fuse Holder
61436 Glass Tube Waterproof Fuse Holder
FP-C Fuse Puller 61342 Test Clips
83875 12 Volt Tester
62000 Fuse
62002 Fuse
62004 Fuse
Glass Tube Fuses Q03 Glass fuses are widely used in electronic and electrical applications where proper fuse selection is critical to performance.
SFE
MDL
GBC
AGX
AGW AGC AGA • For electronic/electrical applications, fuse must be rated at 125V or better. • Voltage must match or exceed the fuse being replaced (125V household current; 12V for auto; 24V for heavy duty). • Amperage must match that of the old fuse. In general, glass fuses are designated by physical size and type: • All AGC fuses measure 1/4 x 1-1/4 • All AGW fuses measure 1/4 x 7/8
Q-70
• SFE fuses are the exception to the rule; they change in length, as amperage ratings increase.
THE MAINTENANCE CONNECTION, INC. Automotive Electrical Q03
Glass Tube Fuses Cont… AGA No.
AGX
AGC
Amp Lgth
No.
Amp Lgth
No.
Amp Lgth
61700
1
5/8
61720
1/2
1-1/4
61780
3
1
61702
2
5/8
61724
1
1-1/4
61781
15
1
61704
3
5/8
61726
1-1/4 1-1/4
61782
20
1
61706
5
5/8
61728
2
1-1/4
61784
25
1
61708
10
5/8
61730
2.5
1-1/4
61786
30
1
61710
15
5/8
61732
3
1-1/4
61712
20
5/8
61734
4
1-1/4
61714
25
5/8
61736
5
1-1/4
61716
30
5/8
61738
6
1-1/4
61740
7.5
1-1/4
61742
8
1-1/4
61744
10
1-1/4
61746
15
1-1/4
61748
20
1-1/4
61750
25
1-1/4
61752
30
1-1/4
61754
35
1-1/4
61756
40
1-1/4
AGW No. 61758
Amp Lgth 1
7/8
61760
2.5
7/8
61762
4
7/8
61764
5
7/8
61766
6
7/8
61768
7.5
7/8
61770
15
7/8
61772
20
7/8
61776
30
7/8
61778
35
7/8
61832
No.
Amp Lgth
61796
4
5/8
61798
6
3/4
61800
7.5
7/8
Amp Lgth
61802
9
1
1-1/4
61804
14
1-1/16
61806
20
1-1/4
61808
30
1-7/8
MDL No.
SFE
5
GBC No.
Amp Lgth
61787
2.5
31/32
61788
5
31/32
61790
8
31/32
61792
16
31/32
61794
25
31/32
Glass Fuses Sold in Package Quantities of Five (5).
E L E C T R I C A L
Q-71
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Fusible Links (Pacific Auto Links) Used primarily in Japanese designed car models to provide wiring harness protection. Available in the following styles:
Female Fusible Links
E L E C T R I C A L
FLF: Female terminations, available for 20, 30, 40, 50 and 60 amps. No. 62380
20
1
62382
30
1
62384
40
1
62386
50
1
62388
60
1
Male Fusible Links FLM: male terminations, available for 30, 60 and 80 amps. No.
Amp Qty
62430
30
1
62432
60
1
62434
80
1
Female Maxi Fusible Links No.
Q-72
Amp Qty
Amp Qty
62026
20
1
62028
30
1
62030
40
1
62032
50
1
62034
60
1
THE MAINTENANCE CONNECTION, INC. Automotive Electrical
Fuseholders Q03 No.
Fuse Size
Mounting
Elect. Conn.
General Information
Qty
61944
—
In-line
Lead wires†
For Mini Fuses
1
61432
Any size
In-line
Lead wires†
Waterproof
15
61392
To 15 amps
In-line
Lead wires†
For glass tube fuses
15
61394
To 30 amps
In-line
Lead wires†
For glass tube fuses
1
61436
20 amps
In-line
Crimp term.
For glass tube fuses
1
61437
30 amps
Panel
Solder term.
1/4 x 1-1/4
1
62510
—
Block
Screw term.
4 poles
1
62512
—
Block
Screw term.
6 poles
1
62514
—
In-line
Lead wires†
Waterproof glass tube
1
62516
To 30 amps
In-line
Lead wires†
For ATC Fuses
† Cut loop to form separate leads for installation
61944
61437 Panel mount
61436
61392 & 61394
61432 - Waterproof
66690
Fuse Block
2 pole design shown for illustration purposes only
Fuseholder Assortments Z02
E L E C T R I C A L
No. 96432 12 In-line fuseholders for all 1/4 dia. fuses 5/8 through 1-1/4 long. Holders come with three springs to adapt the holder to the fuse length. Leads permit quick installation. Fuses not included.
No. 96434 12 HHC fuseholders for ATC (Blade type) fuses. “Write-in” space allows for identification of circuit. Leads permit quick installation.
Q-73
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Multi Fuse Converters ¬ Converts one fuse circuit into two fusible circuits. ¬ Plugs into the fuse box and accepts two fuses to provide protection for the existing circuit and the add-on circuit. ¬ 10 amp maximum.
E L E C T R I C A L
Type Qty
No. 61470
ATC
1
61472
ATM
1
62068
62070
ATC Blade Circuit Breakers ¬ Universal type 1 circuit breaker 12 volt. ¬ "Snap-off" universal blades that can easily be sized to fit applications where fuseblock spacing is tight, or the terminal is recessed. ¬ Color coded bodies to match the universal color coding used for ATC fuses. No.
Amp
Color
Qty
62262
10
Red
1
62264
20
Gold
1
62266
30
Green
1
62266
62264
Q-74
62262
THE MAINTENANCE CONNECTION, INC. Automotive Electrical Q03
Electronic Signal Flashers Extended Life Tridon’s Extended Life Super Duty Electronic Signal Flashers last up to 9 times longer than conventional thermal flashers. Designed for use with trucks, buses, RVs, taxis and passenger cars, they are built tough with heavy duty components throughout. ¬ Thick palladium contact provides longer life under heavy loads. ¬ Faster start time - only .75 seconds to first flash as compared to 1.5 seconds with ordinary flashers. ¬ Dependability - has few moving parts and a thermoplastic cover to help protect the flashers from temperature extremes (-25°F to 145°F). ¬ Highly audible - clear distinctive audible signal can be heard in any traffic situation. ¬ Highly durable - average life is 800 hours at 10 lamps. Exceeds DOT and SAE specifications J590 and J945 by a factor of 2:1. ¬ Highly efficient - incorporates a positive electro-mechanical relay in contrast to thermal flashers to achieve the most constant regulated timing of any flasher. No.
Description
Load
Max.
Frequency Durability Qty (Cycling)
(Lamps) Watts 62350
12 Volt-2 pin
1 to 10
250
70-100 FPM
200 hrs
Ea.
62352
12 V. - 3 pin
1 to 10
250
70-100 FPM
200 hrs
Ea.
1 to 6
150
85 FPM
150 hrs
Ea.
62354 12 V. - 3 pin Alt.*
* 62104 is an alternating flasher that alternates from side to side.
E L E C T R I C A L
Q-75
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Fusepuller No. 83886 Dual purpose - pulls and installs both blade type and glass tube fuses. Single piece design made of durable plastic.
E L E C T R I C A L
Q-76
Flashers DOT approved • Variable load Volts
No.
No. of
No. of
Max. Qty
Terminals Bulbs Amps 62540
12
2
2-6
12.8
1
62542
12
3
1-6
12.8
1
62544
12
2
2-6
12.8
1
Automotive Circuit Breakers No.
Type
Ampere
Pkg
Rating
Qty
62250
Stud Mounted
10
1
62252
Stud Mounted
15
1
62254
Stud Mounted
20
1
62256
Stud Mounted
25
1
62258
Stud Mounted
30
1
THE MAINTENANCE CONNECTION, INC. Automotive Electrical Q03
Test Clips • Cadmium plated steel. • Full meshing teeth.
No.
61340 & 61342
Jaw
Amp
Pkg
Opening Rating Qty 61340
3/16
—
25
61342
3/8
—
25
61344
3/4
30
5
61346
1-1/16
50
5
61344 & 61346
Convoluted Tubing
Tough flexible black polyethylene tubing for holding wires in position and protecting them from abrasion. Tubing is split for easy wire insertion. Operating temperature -30°F to +200°F. No.
Size Length Qty
61550
1/4
100'
1
61552
3/8
100'
1
61554
1/2
100'
1
61558
3/4
100'
1
E L E C T R I C A L
Q-77
THE MAINTENANCE CONNECTION, INC. INC.
Automotive Electrical Q03
Fabric Loom Tough flexible loom. Smooth inside for easy wire insertion. Saturated with an asphalt compound for moisture proofing. Non-metallic material protects against short circuits and undesirable noise.
E L E C T R I C A L
Q-78
Length
I.D.
No.
100'
61650 3/16 61652
1/4
100'
61654
3/8
100'
61656
1/2
100'
61658
5/8
100'
61660
3/4
100'
61662
1
100'
Spiral Wrap Expandable spiral cut polyethylene wrap. Wires can enter and break out at any point. Retains strength under repeated flexing. Operating temperature -105째F to 215째F.
No.
Color
I.D.
Length 100'
61500
Natural 3/16
61502
Natural
1/4
100'
61504
Natural
3/8
100'
61506
Natural
1/2
100'
61508
Natural
3/4
100'
61510
Natural
1
100'
61600
Black
3/16
100'
61602
Black
1/14
100'
61606
Black
1/2
100'
61604
Black
3/8
100'
THE MAINTENANCE CONNECTION, INC. Miscellaneous Items Q3F
Batteries • Provides 1.5 volts, 6 volts, and 9 volts. • Good low temperature characteristics. • Recommended for heavy drain items which get frequent use i.e. flashlights, calculators, lanterns, etc. • Good long lasting power source.
66772
D
12
66770
C
12
66764
AA
4
66766
AAA
12
66732 9 Volt
2
66760 6 Volt
1
"C" Cell 1.5 Volts
ALKALINE
"AAA" Cell 1.5 Volts
ALKALINE
"AA" Cell 1.5 Volts
E L E C T R I C A L
ALKALINE
"D" Cell 1.5 Volts
ENERGIZER
INDUSTRIAL
INDUSTRIAL
GENERAL PURPOSE
EVEREADY®
ALKALINE
9 Volt ENERGIZER
INDUSTRIAL
ENERGIZER
INDUSTRIAL
ALKALINE
ENERGIZER
Size
ENERGIZER
INDUSTRIAL
Qty
Cell
INDUSTRIAL
No.
6 Volt Q-79
THE MAINTENANCE CONNECTION, INC. INC.
Miscellaneous Items Q3F
Rough Service Light Bulbs Supreme Special Filament
E L E C T R I C A L
Q-80
• Designed exclusively for the automotive industry. • Bulbs have 9 filament supports plus a thicker, shorter stem for the supports. This provides twice the resistance to the type of shock that destroys filaments in common bulbs. • Guaranteed long-life bulbs. • Brass base eliminates "freezing" or corroding in the socket - allowing easier removal. • American Made. No.
Watts Qty
Rough Service Bulbs 66714
75
6
66710
100
6
Tough Coat Bulbs 66716
75
6
66712
100
6
THE MAINTENANCE CONNECTION, INC. Mighty Lights T07
The Angler™ Rough service fluorescent angle work light No. 83727 Full swivel unbreakable hang hook. Won't scratch finishes like metal hooks. Special shock absorbent top bulb mount. Isolates bulb from rough handling.
Virtually unbreakable housing with lifetime warranty.
Handy magnet w/velcro strap allows you to position the light where you need it.
Rough service fluorescent bulb included. Outlasts standard fluorescent bulbs. Genuine phillips bulbs used.
High tech ballast in handle. Low heat output, long life, & maximum light output.
Scratch & shatter resistant lens. Will not yellow or crack with extended hard use.
Recessed on/off switch. Prevents accidental operation of the light.
Full molded on cord strain relief. Prevents premature cord failure
Professional quality 15 amp listed, 10 amp rated tool tap.
Professional quality heavy duty 16/3 25 foot oil and water resistant power cord standard.
E L E C T R I C A L
The Angler Worklight with Extension Cord™ NO. 83725 • Angle Light with tool tap & 10 amp circuit breaker. • 50 ft. of 16/3 cord - oil & water resistant. • Lifetime warranty on angle light housing. Q-81
THE MAINTENANCE CONNECTION, INC. INC.
Mighty Lights T07
The Runabout™ Fluorescent Work Light 13 Watt Fluorescent Same light output of a 60 watt incandescent light
No. 83728
E L E C T R I C A L
Special shock absorbent end cap & top bulb mount. Isolates bulb from rough handling
Rough service fluorescent bulb included. Outlasts standard fluorescent bulbs. Genuine phillips bulbs used.
High tech instant-on ballast in handle. Low heat output with maximum light output.
Scratch & shatter resistant lens. Will not yellow or crack with extended hard use.
Large shock absorbent, virtually unbreakable ribbed end cap. For maximum protection, long life, and a positive easy grip.
Unique cord lock system. Prevents the cord from accidentally unplugging from the light
Unique "plug-in" base. Converts any extension cord into a safe, convenient fluorescent work light.
Q-82
Full swivel unbreakable hang hook. Won't scratch finishes like metal hooks.
THE MAINTENANCE CONNECTION, INC. Mighty Lights T07
The Transformer™ Fluorescent Work Light 13 Watt Fluorescent Same light output of a 60 watt incandescent light
No. 83729 Full swivel unbreakable hang hook. Won't scratch finishes like metal hooks. Special shock absorbent end cap & top bulb mount. Isolates bulb from rough handling
Rough service fluorescent bulb included. Outlasts standard fluorescent bulbs. Genuine phillips bulbs used.
High tech instant-on ballast in handle. Low heat output with maximum light output.
Scratch & shatter resistant lens. Will not yellow or crack with extended hard use.
Large shock absorbent, virtually unbreakable ribbed end cap. For maximum protection, long life, and a positive easy grip.
E L E C T R I C A L
Unique incandescent screw-base. Converts any dangerous incandescent trouble light into a safe fluorescent work light.
Q-83
THE MAINTENANCE CONNECTION, INC. INC.
For Use With Mighty Lights T07
Triple Tap Extension Cord™ Heavy duty 50 foot cord reel One piece cord hood. Prevents cord jams and tangles.
No. 83726
Special shock absorbent heavy duty molded case. Will survive years of hard daily use.
Adjustable ball stop. Allows positioning of the light for easy access.
E L E C T R I C A L
Extreme duty steel strap hanger mount. Can be mounted to the ceiling or wall. (on back)
NO. 83726
Professional quality heavy duty oil and water resistant power cord standard.
FOR USE WITH
MIGHTY LIGHTS CAUTION NOT FOR USE OUTDOORS NOT FOR USE IN AREAS REQUIRING EXPLOSION-PROOF FIXTURES DO NOT OVERTIGHTEN MOUNTING SCREWS. DO NOT LET THE BALL STOP RUN FREE. MADE IN THE U.S.A.
Internal instanton high tech ballast. Low heat output with maximum light output.
Convenient light hook hole. Puts the light up out of the way when not in use.
No.
Extra long 2 foot power cord. Allows easier placement of the reel. High tensile CR steel main spring & heavy duty ratchet system. Ensures years of trouble free operation.
Replacement Parts
Use with Pkg No.
Qty
83725 83731
13 watt fluorescent tube light
83727
1
83728 83729 83748
12 volt bulb for auto angler
83744
Lens for angler lights
83747 83725
1 1
83727 83745 Tube assembly for runabout & transformer Q-84
83728
1
83729 83746
Magnet with velcro strap
—
1
THE MAINTENANCE CONNECTION, INC. Mighty Lights T07
The Auto Angler™ 12 volt rough service fluorescent work light No. 83747 Special shock absorbent top bulb mount. Isolates bulb from rough handling.
Full swivel unbreakable hang hook. Won't scratch finishes like metal hooks. Virtually unbreakable housing with lifetime warranty.
Rough service fluorescent bulb included. Outlasts standard fluorescent bulbs. Genuine PHILLIPS bulbs used. Handy magnet w/velcro strap allows you to position the light where you need it.
Scratch & shatter resistant lens. Will not yellow or crack with extended hard use. Recessed on/off switch. Prevents accidental operation of the light
High-tech ballast in handle. Low heat output, long life, & maximum light output.
12 volt DC with 15 ft SPT2 cord with cigarette plug and battery clips.
Full molded on cord strain relief. prevents premature cord failure.
E L E C T R I C A L
Professional quality 15 amp listed, 10 amp rated tool tap. Survives years of hard use.
USE WITH REPLACEMENT BULB 123151 Q-85
THE MAINTENANCE CONNECTION, INC. INC.
Hydralink™ In-Line Butt Connectors
E L E C T R I C A L
Q-86
Wire Connectors/Reusable Wire Ties ELECTRICAL
Wire Mates™
8-Port
Super Fast Wire Connectors
4-Port
Simply strip and push conductors into Wire Mates™ for the fastest, most reliable and secure connections possible!
3-Port 2-Port
Features:
Applications:
• Simplified Insertion and Compact Size — Allow Easy Installations in the Tightest Locations. • Color-Coded Side Panels — For Easy Size Identification • Clear Polycarbonate Housings — Allow Inspection and Verification of Proper Connection • Corrosion-Resistant Stainless Steel Springs — Restrict wire pullout No. • Continuity Test Point — For Easy Voltage Checks • 2, 3, 4 and 8-Port Configurations — Provides 65906 Maximum Flexibility in Wiring Design • 600 Volt Maximum Building Wire and 1,000 Volt 65908 65910 Maximum Lighting Fixtures / Luminaries — Cover Most Common Building and Lighting 65912 Applications
• • • • •
Description
Wire Range
Qty
2-Port Wire Mate
#22 - #12 AWG Solid
50
3-Port Wire Mate
#22 - #12 AWG Solid
50
4-Port Push-in Connector
#22 - #12 AWG Solid
50
8-Port Push-in Connector
#22 - #12 AWG Solid
50
| Q-87 |
SpeedyTie
Commercial Building Wiring Residential Building Wiring Lighting Fixtures Luminaries AWG Solid Wire
The Ultimate Reusable Wire Tie
Temporarily attach extension cords or other cable to fencing.
Suspended piping SpeedyTie is ideal as a temporary support aid during the installation of gas, water, and air pipes.
Site storage - bundling copper or plastic tubing together at the job site. Excess tail can be tucked away neatly for added safety.
The Most Versatile, Reusable Wire Tie Available!
03.26.07
TMC’s new SpeedyTie will become one of the most valuable items in your toolbox. It is super strong, reusable and has hundreds of uses and applications
Features:
Applications:
• Red Lever Allows One-Click Tie and Untie — For Super Fast and Easy One-Handed Installation and Removal • Completely Reusable — Saves Money, Time and Inventory • Tail Neatly Tucks Away — For Added Safety • High Visibility Yellow — Easily Seen • Unique Design — Allows Multiple Applications • 200 lb. Tensile Strength — Extremely Strong and Durable
• • • • • • •
No.
Size
Tensile
Bundle Range
62671
29.6" x 1/2"
200 PSI
.75" - 8.25"
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
Electrical Contractors General and Heavy Industry Tubing and Pipe Bundling Heating & Ventilation Residential Construction Packaging An “extra hand” for over head installations
Description
Qty
SpeedyTie Ultimate Reusable Wire Tie
5
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
ELECTRICAL
Wire Strippers Circuit Alert Wire Strippers: Fastest, Easiest, Safest Wire Strippers.... Warn of Voltage, Cut Bolts and Strip Wires
Strips Wire/Cable
Loops Wires
Cuts Bolts
Non-Contact Voltage Sensor
The Circuit Alert™ Wire Stripper by Gardner Bender is the first and only wire stripper with a built-in noncontact voltage sensor – providing additional safety with both audible and visual indicators you can clearly hear and see when AC voltage is present. Stainless Steel Material
• Revolutionary — One of a Kind Product • Built-in Safety — Non-Contact Voltage Sensor • Choice of Two Products to Cut — #10-18 AWG or NM (Romex™) cable • Superior Construction — Backed by Lifetime Warranty • UL Listed — Quality, Design and Certification
Maximum Corrosion Resistance
Double-Bevel Blades Superior Nick-Resistance
Bolt Cutting Stations Cut Bolts and Reform Threads
Looping Stations
Applications: • • • • •
Dual GRIP™ Handle
Non- Contact Voltage Sensor Strips #10-18 AWG Wire Cuts Bolts Loops Wires Strips 14-2 & 12-2 Romex™ (NM) Cable No.
Description
Forward and Standard Grip
Qty
87744
10-18 AWG Circuit Alert Wire Strippers
1
87746
12/2 - 14/2 Romex™ Circuit Alert Wire Strippers
1
Replaceable Batteries
On/Off Switch Preserves Battery Life
Non-Contact Voltage Sensor with Visible and Audible Alerts (50-600 VAC)
Polycarbonate Construction Withstands 12' Drop Onto Concrete
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.26.07
| Q-88 |
Features:
Wire Strippers
Perfect Crimps – First Time, Every Time Features: • Double ratchet action for positive crimps and operator ease • Adjustment mechanism allows for wear • Crimps insulated double crimp terminals • 22-10 AWG nylon insulated terminals
ELECTRICAL
Ratcheting Crimper
Applications:
No.
Description
99504
Ratcheting Crimper
Qty 1
Q-89
• Used for crimping insulated terminals: red, blue, yellow • Crimping wire size: AWG: 22-18, 16-14, 12-10 Inches: 0.02-0.04"sq., 0.06-0.10" sq., 0.16-0.24" sq. Size: 8.7"
THE MAINTENANCE CONNECTION, INC. General Information
INC.
General Information Worm-Drive Clamp System ADVANTAGES OVER OTHER CLAMP SYSTEMS 1. Special Shoulder - The shoulder behind the hex head keeps tools like sockets or nut drivers from jamming into the slots or band-end, making the clamp appear to be tight when it isn't. 2. 5/16" Hex Head - The 5/16" hex head found on all our clamps provides clearance for open-end wrenches, whereas larger hexes (3/8", etc.) do not, making wrench tightening difficult if not impossible. 3. Through Slotted - The open slot allows for the use of any size screwdriver. With larger screwdrivers it is easier to tighten the clamp. Slots that are closed at the sides require the use of a small screwdriver. 4. Corrosion Resistant - All clamps are 100% stainless steel. The band, saddle and housing are made from 300 series stainless steel. 5. Finished edge on all bands. The benefit to you is prevention of hose change due to cuts 6. Concave band compared to flat means the clamp seals from the center to the outside which produces uniforms sealing. 7. Arcial Cut Band compared to square cut. For smoother gear action and greater torquing for a stronger band which means less failure and labor savings. 8. Quadru-lock Housing - a housing with no welds to break, higher torque to band providing less cold water leaks and band failures due to stripped or broken clamps.
H O S E C L A M P S
9. Exceeds by 50% the Quality Control Standards of an AMO MS Mil Spec for worm-drive clamps. These clamps have been and are used on all space shuttles. The value to you is in the vibration-proof features.
R-1
THE MAINTENANCE CONNECTION, INC. INC.
Stainless Steel Hose Clamps R01
Aero-Seal Industrial/Aircraft Clamps The Original Stainless Steel Worm-Drive Clamp
H O S E C L A M P S
R-2
• Heavy-duty four-piece Quadra-lock construction enables more tightening torque to be delivered to the band perforations. • Ideal for heavy duty industrial applications. • All stainless steel clamp with stainless steel screw. Effective Diameter Range Industry
Min.
Max.
No.
No.
In.
mm
In.
68000
#4 MINI
7/32
5.6
5/8
68002
#6 MINI
7/16
68004
#8 MINI
68006
mm Qty 16
10
11
25/32 20
10
1/2
13
29/32 23
10
#6
7/16
11
25/32 20
10
68008
#8
1/2
13
29/32 23
10
68010
#10
9/16
14
1-1/16
27
10
68012
#12
11/16
17
1-1/4
32
10
68016
#16
13/16
21
1-1/2
38
10
68020
#20
13/16
21
1-3/4
44
10
68024
#24
1-1/16
27
2
51
10
68028
#28
1-5/16
33
2-1/4
57
10
68032
#32
1-9/16
40
2-1/2
64
10
68036
#36
1-13/16 46
2-3/4
70
10
68040
#40
2-1/16
3
76
10
68044
#44
2-5/16 59
3-1/4
83
10
68048
#48
2-9/16 65
3-1/2
89
10
68052
#52
2-13/16
71
3-3/4
95
10
68056
#56
3-1/16
78
4
102
10
68060
#60
3-5/16 84
4-1/4
108
10
68064
#64
3-9/16
91
4-1/2
114
10
68072
#72
4-1/8
105
5
127
10
52
THE MAINTENANCE CONNECTION, INC. INC.
Liner Hose Clamps S.S. R02
Liner Clamps For Soft/Silicone Hose • Liner band is an integral extension of the band. • Liner is not riveted or welded. • Protects silicone and other soft surface hose from damage caused by extrusion or shearing through the band slots. • Liner clamps are designed to give a true concentric seal. Effective Diameter Range Industry
Min.
Max. mm Qty
No.
No.
In.
mm
In.
68506
#6
9/16
14
13/16
21
10
68508
#8
11/16
17
15/16
24
10
68510
#10
13/16
21
1-1/16
27
10
68512
#12
15/16
24
1-1/4
32
10
68516
#16
13/16
21
1-1/2
38
10
68520
#20
13/16
21
1-3/4
44
10
68524
#24
1-1/16
17
2
51
10
68528
#28
1-5/16
33
2-1/4
57
10
68532
#32
1-9/16
40
2-1/2
64
10
68536
#36
1-13/16 46
2-3/4
70
10
68540
#40
2-1/16
3
76
10
68544
#44
2-5/16 59
3-1/4
83
10
68548
#48
2-9/16 65
3-1/2
89
10
52
H O S E C L A M P S
R-3
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Hose Clamp Assortments
H O S E C L A M P S
R-4
Aero-Seal Clamps
Liner Clamps
No. 96501
No. 96500
10 Different Clamps 100 Pieces
10 Different Clamps 100 Pieces
No.
Size Range
No.
Size Range
68000
7/32 - 5/8
68506
9/16 - 13/16
68002
1/2 - 29/32
68508
11/16 - 15/16
68008
7/16 - 25/32
68510
13/16 - 1-1/16
68010
9/16 - 1-1/16
68512
15/16 - 1-1/4
68012
11/16 - 1-1/4
68516
13/16 - 1-1/2
68016
13/16 - 1-1/2
68520
13/16 - 1-3/4
68020
13/16 - 1-3/4
68524
1-1/16 - 2
68028
1-5/16 - 2-1/4
68528
1-5/16 - 2-1/4
68032
1-9/16 - 2-1/2
68532
1-9/16 - 2-1/2
68036
1-13/16 - 2-3/4
68536
1-13/16 - 2-3/4
Storage rack included.
Storage rack included.
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Hose Clamp Assortments Aero-Seal Clamps
Liner Clamps
No. 96506
No. 96507
5 Different Clamps #40 - #56 50 Pieces
5 Different Clamps #40 - #56 40 Pieces
No.
Size Range
No.
Size Range
68040
2-1/16 - 3
68540
2-1/16 - 3
68044
2-5/16 - 3-1/4
68544
2-5/16 - 3-1/4
68048
2-9/16 - 3-1/2
68548
2-9/16 - 3-1/2
68052
2-13/16 - 3-3/4
68608
2-3/4 - 3-5/8
68056
3-1/16 - 4
68610
3-1/4 - 4-1/8
Storage rack included.
Storage rack included.
HOSE CLAMPS
#40 Clamp
#44 Clamp
#48 Clamp
#52 Clamp
#56 Clamp
Clamp Dia. 2-1/16"-3"
Clamp Dia. 2-5/16"-3-1/4"
Clamp Dia. 2-9/16"-3-1/2"
Clamp Dia. 2-13/16"-3-3/4"
Clamp Dia. 3-1/16"-4"
H O S E C L A M P S
R-5
THE MAINTENANCE CONNECTION, INC. INC.
Make-A-Clamp® Kits Z02
Make-A-Clamp® Kits & Supplies A maintenance “Clamp System” in a box.
H O S E
100% stainless steel clamps can be made in any size from 2" diameter on up by simply cutting a piece of banding off of a continuous roll. Clamps from 10" in diameter to 10' in diameter can be assembled in a matter of seconds. Plus the materials are all reusable. This system is superior to and more versatile than “crimp/buckle” banding and strapping products. Ideal for those job environments which require varying sized large clamps. No. 68110
Description Kit - Includes 100 ft. band, 25 adjustable
Qty 1
fasteners and 10 band splices. 68111
Kit - Includes 50 ft. band, 10 adjustable
1
fasteners, and 5 band splices.
C L A M P S
R-6
68112
Box of 10 adjustable fasteners.
1
68113
Box w/100 ft. band and 10 band splices.
1
THE MAINTENANCE CONNECTION, INC. INC.
Constant Torque Liner Clamps
Constant Torque Liner Clamps Active Pressure-Compensating Clamps This revolutionary clamp reacts to contracting and expanding hose systems by decreasing or increasing its own diameter in response to system changes. Just about all rubber hose compresses (“cold flow”) after a clamping device is installed. This results in an 80% or greater torque loss almost immediately following installation. Also, just about all metal connections will expand as the system heats up and then contract as the system cools back down. Most other clamping systems (conventional worm gear, “T” bolt, etc.) are passive systems, which means that expansion and contraction of system components can not be adjusted for without retightening or loosening the clamps. The constant torque clamping system is an “active” clamping system, which means that it monitors the system and then makes compensations for the changes by changing its diameter through a unique worm gear-Belleville spring assembly. Constant Torque Liner Clamps are ideal for: sealed systems which cannot be retightened; systems where clamps are difficult to get to; applications which require high torque; large diameters; experience extremes of heat or cold; or systems which expand or contract. Constant Torque Liner Clamps are designed for torque compensation at installation torques from 50 to 150 in-lbs and all parts are made of stainless steel. To properly install a Constant Torque Liner Clamp a torque wrench should be used.
Housing orbitally riveted to saddle at 4 points provides extra strength.
Liner protects soft or silicone hose from damage, extrusion, or shear.
Energy stored in compressed Belleville springs controls automatic clamp adjustment.
Eight screw threads (instead of 3 or 4 found in other clamps) are engaged at all times for high torquing drive and vibration resistance.
H O S E C L A M P S
Full 5/8" band width provides greater sealing surface.
R-7
THE MAINTENANCE CONNECTION, INC. INC.
Constant Torque Liner Clamps R04
Constant Torque Liner Clamps Effective Diameter Range Min.
H O S E C L A M P S
Max. mm Qty
No.
In.
mm
In.
68906
1
25
1-3/4
44
5
68908
1-3/4
45
2-5/8
67
5
68910
2-1/4
57
3-1/8
79
5
68912
2-3/4
70
3-5/8
92
5
68914
3-1/4
83
4-1/8
105
5
68916
3-3/4
95
4-5/8
118
5
Assembly Instructions Maximum Expansion Clamps should be installed at 50 in-lbs of torque. Screw tip (encircled) should slightly protrude from housing.
Equal Expansion or Contraction Clamps should be installed at 90 in-lbs. of torque. Screw tip (encircled) protrudes from housing and Belleville springs are compressed.
Maximum Contraction Clamps should be installed at 125 in-lbs of torque. Screw tip (encircled) extends well beyond housing and Belleville springs are compressed to about 90% of flat. R-8
THE MAINTENANCE CONNECTION, INC. High Torque Liner Clamps R05
INC.
High Torque Liner Clamps Guaranteed To Withstand More Than 3 Times The SAE Standard Torque Requirements For Worm Drive Clamps An industrial strength worm-drive stainless steel clamp which is bigger, heavier and stronger than the “Aero-Seal” clamp. • All components made of stainless steel. • Heavy gauge housing orbitally riveted to saddle. • Designed so that 8 screw threads are simultaneously engaged in the band for increased torquing drive, sealing pressure and vibration resistance. • Liner band extends underneath drive slots to protect soft and silicone hose from damage or extrusion. • Eliminates double clamping and “T” bolts. • 150 in-lbs of torque on the screw. Effective Diameter Range Min.
H O S E
Max. mm Qty
No.
In.
mm
In.
68600
1
25
1-3/4
44
5
68602
1-1/4
32
2-1/8
54
5
68604
1-3/4
45
2-5/8
67
5
68606
2-1/4
57
3-1/8
79
5
68608
2-3/4
70
3-5/8
92
5
68610
3-1/4
83
4-1/8
105
5
68612
3-3/4
95
4-5/8
118
5
68614
4-1/4
108
5-1/8
130
5
68616
5-1/4
133
6-1/8
156
5
68618
5-3/4
146 6-5/8 168
5
68620
6-1/4
159
7-1/8
181
5
68622
7-1/4
184
8-1/8 206
5
68624
8-1/4
210
9-1/8 232
5
C L A M P S
R-9
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Nut Type Threadlocker Blue Features: • Medium strength Threadlocker. • Seals most types of nuts and bolts allowing disassembly using standard tools.
Typical uses: Studs and bolt, threaded pipe fittings, and locking nuts and bolts larger than 1/4" diameter.
No. 73026 50ml
Stud Type Threadlocker Red Features: • High strength Threadlocker. • Heat and hand tools required to separate parts.
Typical uses: Studs and bolt, threaded pipe fittings, and locking nuts and bolts larger than 1/4" diameter.
No. 73028 50ml
Hydraulic/Pneumatic Sealant Brown Features: • Provides high pressure seals. • Provides maximum resistance to most solvents. • Will not contaminate or clog lines.
A D H E S I V E S
Typical uses: • Use on hydraulic threaded connections.
No. 73036 50ml
S-01
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Pipe Sealant with Teflon • Immediate low pressure seal. • Cures to burst pipe pressure. • Fixture 1-2 hours. • Functional 2-6 hours. • Full cure 24 hours. • No solvents, no shrinking, no leaks. • Lubricates during assembly.
A D H E S I V E S
No. 73032 50ml
Gasket Maker • Single component form in-place gasket. • Eliminates inventories of pre-cut gaskets. • No shrinking. • Fills irregularities and voids in flange surfaces.
For Use On: • Thermostats • Compressors • Pumps • Transmission Housings • Gear Boxes • Axle Covers
No. 73034 50ml
BLU-GOO™ PLUS 50ml Blu-Goo™ PLUS is a special blend of inert materials that offer a variety of industrial uses where reduction of metal to metal contact is desired. Good for any application up to 600°F, BluGoo™ PLUS will work on Stainless Steel, Aluminum, Iron, Brass, Fiberglass, and Plastic. Not affected by acids, caustics, or common solvents. * Not recommended for gearboxes with small ball or roller bearings, oil circulation systems, or filter systems.
No. 70252 100ml
S-02
No. 70256 250ml
• Thread Sealant • Gearbox Additive • Gasket Dressing • Packing Supplement
• Pump Lubricant • Low Temperature Anti-seize • O-Ring Lubricant
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Posi-Grip Friction Drops Helps Remove or Tighten Screws The instant traction your tools need to lock on to work or stripped fastener heads for easy removal. • Works instantly! No waiting. • Eliminates cutting, chiseling or drilling. • Extends tool life. • Keeps fastener heads from stripping.
• Gives pipe wrenches and pliers greater gripping power. • Wipes clean - no staining. • Odorless and non-toxic. • Won't irritate skin. • Non-corrosive. • Unlimited shelf life.
Works on all type of nuts, bolts and screws! Posi-Grip is a non-toxic friction enhance which is virtually harmless to the environment.
No. 70202 15ml
HP500 High Performance Instant Adhesive This is an advanced technology, range extended, gap filling adhesive. It is virtually non-surface sensitive. In addition to bonding non-porous materials, such as metal, glass and rubber (O-rings), HP500 will also bond porous materials such as wood, veneers, cork, cardboard, and leather. Technical Information
Viscosity.................................................................................... 500cps Service Temperature............................................. 114 to 180°F Dielectric Constant................................................................... 3.98 Tensile Strength................................................................ 4000psi Color..................................................................................... Clear Liquid Meets MIL-A-46050C, Type II, Class 3
No. 70242 20gm
Debonder "The Super Glue Remover" For Use With HP500
A D H E S I V E S
This will remove cured cyanoacrylate adhesives, most other adhesives, paint, oils, mold release, printer ink, and permanent markers. It is great for unsticking fingers, softening threadlocking compounds, removing signs, etc.
No. 70244 2oz
S-03
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Accelerator For use with adhesives including HP500 Accelerator promotes instant cure of all cyanoacrylate adhesives. Increases gap fill and allows fillet forming. Great for tacking wires to circuit boards and hanging signs. Helps bond strength on hard to glue O-Rings.
A D H E S I V E S
No. 70246 2 fl. oz.
HP77 High Strength Threadlocker • Works on any type of components including metal, plated parts, plastic, wood, etc. for threadlocking, sealing, joining, fastening & retaining. • Surface cures. • High Strength/Permanent Threadlocker. • Cures faster than Conventional Threadlockers.
Technical Information Fixture Time...................................................................1-5 minutes Full Cure.................................................................................. 30 hours Shelf Life............................................................................. 1 year min. Color........................................................................................................ Red
No. 70248 10ml
HP90
Wicking Type Threadlocker This is a medium to high strength, penetrating, permanent threadlocker for locking/sealing pre-assembled fasteners. It is also used to seal weld and casting porosities. HP90 is a structural cyanoacrylate that offers the strength and durability of anaerobics and the cure times of instant adhesives. Unlike anaerobics, this threadlocker will perform well on platings, stainless steel and even plastic fasteners without the use of surface activators. Disassembly is difficult, but can be done with hand tools. Technical Information
S-04
No. 70250 10ml
Fixture Time...................................................................1-5 minutes Full Cure.................................................................................. 15 hours Shelf Life............................................................................. 1 year min. Color.................................................................................................. Green
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Metalink Seal Skin Z02 Assortment I
S
B INC.
Maintenance Magic SAFETY SOLVENT
IV
Degreaser • Non-Flammable • Non-Conductive to 36,200 Volts • Ozone Safe • Non-Corrosive Authorized by the USDA for Use in Federally Inspected Meat and Poultry Plants
70214 Steel Stick 70238 Seal-Skin Pipe Wrap 2 in. x 5 ft.
70212 Pipe Tourniquet
Net Wt. 18 oz. (510 g) WARNING: VAPOR HARMFUL. CONTENTS UNDER PRESSURE. SEE OTHER CAUTIONS ON BACK PANEL
74156 Safety Solvent IV Degreaser
50444 Flex-Cut General Purpose Pad
Pipe Repair Kit 6 Items 12 Pieces No. 96601
23015 Latex Gloves
Arranged in a large adjustable metal drawer.
Machinable Repair Compound Kit Machinable repair compound is a trowelable Ferro-silicone filled polymer compound for repairing and rebuilding parts and surfaces. Once hardened, it can be drilled, tapped, sanded, machined and painted just like metal.
No. 70502 (8 lbs) No. 70500 (2 lbs)
Seal-Skin Pipe Wrap
A D H E S I V E S
Resin-coated, fiberglass cloth designed for rapid repair of ruptured piping and other patch jobs. It is moisture activated (reacting with or without water immersion), making it excellent for water or steam line repairs. Sets up in approximately 30 minutes. It works on PVC, metal, rubber, fiberglass, plastic and other type materials. Has high adhesive qualities. Odorless, noncombustible. Can be sanded. Pressure must be shut off.
No. 70238 (2 in. x 5 ft.) No. 70240 (4 in. x 15 ft.)
S-05
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Ceramic Polymer Repair Kit
No. 70506 (8 lbs) No. 70504 (2 lbs)
A D H E S I V E S
Brushable Ceramic is a two-component, brushable, 100% solids (solvent free) high tech polymer formula, combined with diamond-hard ceramic fillers that provide an exceptionally tough surface for wear and corrosion areas. Kits contain two colors (pink and blue) so that by alternating layers, you can more easily gauge wear. ML406 Ceramic Polymer Repair Kit contains: 8 - 1 lb. units (4 blue, 4 pink), release agent, brushes, gloves, degreaser, instructions, etc. ML400-2 Ceramic Polymer Repair Kit contains 2 - 1 lb. units, brushes and instructions.
The Pipe Tourniquet A unique product designed for immediate sealing of leaks of all types of pipes, without prior surface preparation. The Pipe Tourniquet creates such a superb seal that it is not necessary to reduce pressure in the pipe to effect the repair, and is generally applied within one (1) minute. For use in conjunction with epoxy repair products, it also increases corrosion resistance by placing a barrier between the product and the repair compound. Can be used with ML450 to complete repairs. No. 70212
Flexible Adhesant 3.75 Oz ML600 Adhesant is tough, flexible and highly versatile compound. It adheres to highly porous materials such as cinder blocks or to non-porous surfaces such as glass, metal or rubber. ML600 is exceptionally flexible, highly abrasion resistant, noncorrosive, paintable, self-leveling and maintains its properties under water.
No. 70252
S-06
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Adhesive Assortment Z02 6 Items - 18 Pieces Adhesive
70242
Debonder
High Strength Threadlocker
70244
70248
"HP90" Wicking
Accelerator
70250
70246
"Adhesant"
No. 96600
70252
Arranged in a large adjustable metal drawer.
Slip-Not A 100% solids, solvent-free self-leveling epoxy floor surfacing compound which, when topped with an aggregate, provides a chemical resistant, durable, nonslip surface. It has excellent adhesion to concrete, steel and wood, while the solvent-free formulation avoids any present or future restrictions on VOC content and minimizes worker hazards during application. SlipNot comes with Gripper Granules (No. ML811-1) which are ideal for heavy wear areas forklift lanes, loading ramps, etc.
No. 70400 (1 Quart w/aggregate) NO. 70402 (1 Gallon w/aggregate)
Metalink Concrete Patch A 100% solids epoxy compound used with a dry, salt-free sand for repairing cracked or spalled concrete floors, pump pedestals, curbs, and areas of heavy wear such as thresholds or loading ramps. Concrete Patch is approved by the USDA for incidental food contact in federally inspected meat and poultry plants. It provides excellent abrasion and impact resistance as well as good chemical resistance. This product contains no volatiles. More than just a surface coating, it applies easily and actually bonds concrete together. Metalink Concrete Patch #10 (No. ML820-10) contains 10 lbs. total of resin, hardener and sand. Metalink Concrete Patch #40 (No. ML820-40) contains 40 lbs. total of resin, hardener and sand.
A D H E S I V E S
No. 70410 10 lb Cont. No. 70412 40 lb Cont.
S-07
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Concrete Primer/Sealer
A D H E S I V E S
No. 70408 (1Gallon)
A 100% solids, solvent-free epoxy compound designed for use under Concrete Patch and Slip-Not. It has been formulated to provide deep penetration into the surface without the use of solvent, thus eliminating any objectionable solvent odor, particularly inside buildings or around food processing or storage areas. It fills small voids and hairline cracks, and helps seal air entrained concrete to prevent “out gassing” Concrete Primer/Sealer, as the name implies, is also a stand alone concrete sealer which can be applied in one or two coats to provide a tough, durable, hard film which prevents dusting and deterioration of concrete surfaces and the effects of water, chemicals, or freeze/thaw cycles. This product can be applied to damp or moist surfaces without affect to performance.
Top-Coat Floor Coating Made to provide a tough, corrosion resistant sheathing for metal or concrete surfaces. Top Coat is approved by the USDA for use in food processing plants. This product contains no volatiles and applies very easily. Technical Information Cure time........ Ready for light traffic: 4-5 hours, Heavy traffic: 18-24 hours Coverage.................................................................. 1 gallon will cover 145 sq ft @ 10 mils. Color........................................................................................................... Colored by special order.
WARNING: This product is a potential skin sensitizer. May cause injury to eyes and skin No. 70404 following prolonged or repeated contact. Inhalation of vapor may cause (1 Gallon w/aggregate) respiratory tract irritation. Use adequate ventilation when applying to avoid inhalation of vapor. Prevent contact with eyes and skin. Read and understand M.S.D.S. sheet. We can accept no responsibility or liability for lack of results because the storage, handling and application of the compound are beyond our control.
Spray Adhesive Fast setting, waterproof adhesive for permanent or temporary bonds. Works on most any surface where an adhesive is needed. • New formula complies with federal regulations regarding environmentally safe components. • Areas of use. Trim adhesive, gasket adhesive, sanding disc adhesive, molding adhesive.
S-08
No. 74130
• Versatile - bonds similar or dissimilar materials to each other.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Steelstick For Steel Hard Repairs Steelstick combines steel reinforced epoxy resin and hardener side by side in a 6" x 3/4" stick, conveniently packed in an easy to carry plastic tube. After just one hour, Steelstick can be drilled, tapped, sanded, machined or painted. Features: • Mixes like putty. • Hardens like steel. • Even cures underwater.
Perfect For: Tanks, radiators, bathroom fixtures and tile, cars, boats, furniture, metal and wood, down spouts, gutters, garbage cans, valves, etc.
No. 70214
Copperstick For Copper, Brass & Bronze Repairs 6" x 3/4" Features: • Designed for repairs on copper, brass, bronze and other non-ferrous metals. • Will adhere to nearly any surface including steel, cast iron, stainless steel, all ferrous metals, glass, concrete, PVC, wood and most plastics. • Sets up like metal in about 15 minutes and can be drilled, tapped, sanded, machined and painted. • It will adhere to damp surfaces and cure underwater. • Copperstick provides a good color match to copper and brass. • Chemically resistant to hydrocarbons, ketones, alcohols, dilute acids and bases, esters, halocarbons and aqueous salt solutions.
No. 70216
Woodstick For Wood Repairs 6" x 3/4"
A D H E S I V E S
Features: • Has the density of wood and can be drilled, sawed, carved, sanded, stained and painted when set. • Putty consistency eliminates drips and runs, providing no mess applications. • Chemically resistant to hydrocarbons, ketones, alcohols, esters, halocarbons, aqueous salt solutions, and dilute acids and bases.
No. 70218
S-09
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Aquastick
6" x 3/4"
Permanently Repairs Wet Areas and Underwater Surfaces Aquastick bonds tenaciously to fiberglass, metal, wood, concrete, ceramic, glass and other surfaces in either fresh or salt water. Perfect For:
Features: • Easy to Use • Cures under water in just 60 minutes. • Contains fading blue dye that turns pure white after mixing.
A D H E S I V E S
• Patching scratches, cuts and holes to fiberglass, metal and wood. • Repairs pipes, fittings, electrical connections, leaking gaskets, fuel tanks, water tanks, tubs, sinks, pools, battery cables, etc.
No. 70220
R.T.V. Gasket Maker & Sealer Tough silicone adhesive adheres to and bonds natural and synthetic fibers, glass, metal, wood, other silicone rubber, hardto-stick-to plastics, masonry products, etc. Numerous maintenance applications: seals against water, air, chemicals, oils and grease. Fills crevices and irregularities in joints. Waterproofs porous materials and perfect for weather stripping. Insulates against shock and vibration and is a great electrical insulator. A perfect gasket maker for just about anything. General uses:
Typical uses: Gasketing pumps, oil pans, valve covers, gear boxes and compressors.
No. No. No. No. No.
2.8oz. Tube: 74226 White 74227 Black 74225 Clear 74229 Blue 74228 Aluminum
Seals windows, pipe joints, parts, bonds gaskets, appliance parts, sign letters, caulks joints, duct work, equipment housings.
10.3 oz. Caulking Tube: No. 74211 White No. 74212 Black No. 74210 Clear No. 74214 Blue No. 74123 Aluminum
No. No. No. No. No. No. No. No.
8 oz. Can: 74128 White 74131 Black 74133 Clear 74153 High Temp Red 74631 Blue 74632 School Bus Yellow 74633 Aluminum 74634 NC Blue
Tack-free in just 5 minutes and cure time at 1/8" thickness is just 24 hours.
S-10
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Hi-Temp Red Gasket Maker & Sealer With Pressure Can Application R.T.V. Gasket Maker & Sealer is a single component room temperature vulcanizing silicone rubber. R.T.V. will adhere to clean metal, glass, most types of wood, silicone resin, vulcanized silicone rubber, ceramic, natural and synthetic fiber as well as painted and many plastic surfaces. Long life expectancy in excess of ten years.
No. 74231 2.8oz Tube
No. 74153 8oz Pressurized Can
No. 74221 10.3oz Caulking Tube
Tack-free in just 5 minutes and cure time at 1/8" thickness is just 24 hours.
R.T.V. Gasket Maker NC Blue With Pressure Can Application This blue R.T.V. silicone-adhesive can be used on metal, glass, ceramics, wood, rubber and most plastics. Low odor for oxy sensors. NOT RECOMMENDED FOR USE ON: Cylinder heads, exhaust manifolds, intake manifolds, carburetors or continuous immersion in gasoline. Forms In-place Gaskets For: • Oil & transmission pans • Oil & water pumps • Valve & timing chain covers • Electric motors & electrical control boxes • Gear boxes • Compressors • Machine covers
No. 74631NC 7.25 oz.
“Clear” 2-Part Fast Cure Adhesive
A D H E S I V E S
This is a 5 minute fast-curing 2-part epoxy packaged in a convenient syringe for easy dispensing and mixing. It is used for the fast bonding of wood, fiberglass, metal, glass, masonry, ceramics and some plastics. It sets in approximately 4 to 7 minutes and is virtually unaffected by gasoline, oil, grease, hydrochloric and sulfuric acids and water. It dries to a clear finish and does a great job on fiberglass. *Use with Sur-Shot gun No. 70552
No. 70234* 50ml No. 70232
S-11
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
“FAS-STEEL 4” 2-Part Steel-Filled Epoxy Use with Sur-Shot Syringe A unique two-part 100% solids epoxy resin system filled with steel powder. With the SHUR-SHOT application system, mixing, and application is fast and easy. Once hardened, FAS-STEEL 4 may be machined, drilled, tapped and painted. Ideal for fast, lowcost repairs to most metals.
A D H E S I V E S
No. 70228 (use with Sur-Shot gun No. 70552)
“Shur-Shot” Fire Foam A two-part medium density silicone elastomer designed for use as a fire, smoke, noxious gas and water sealant. It applies as a liquid, which when properly mixed, expands approximately 3:1 and forms a compression seal within one to five minutes. Provides up to a 3-hour fire rating. UL listed. Shur-Shot Fire Foam can be used partial with change of mixers.
No. 70236 (use with Sur-Shot gun No. 70552) (60ml)
“Shur-Shot” Dispensing Gun
Static Mixer No. 70554
S-12
No. 70552
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Red Hot Cinnamon Odor Neutralizer Finely atomized, micro-mist air freshener provides complete deodorization of malodors in the air, on surfaces and on fabrics. Features: • Non-chlorinated • V.O.C. compliant • Chemically neutralizes malodors • Dry spray particles
Typical uses: Locker rooms, smoking areas, nursing homes, cars, hospitals, boats, carpets, upholstery, draperies.
A I R No. 74155 14 oz.
Orange Cream Long Lasting Odor Control Finely atomized, micro-mist air freshener provides complete deodorization of malodors in the air, on surfaces and on fabrics. Features: Features: • Non-chlorinated • V.O.C. compliant • Chemically neutralizes malodors • Dry spray particles
Typical uses: Locker rooms, smoking areas, nursing homes, cars, hospitals, boats, carpets, upholstery, draperies.
No. 74150 14 oz.
Super Cherry Odor Control Features:
Typical uses:
• Silica Free, can be burned (less • Odor control, spill control. waste in landfill), biodegradable, • Sprinkle into empty garbage receplong lasting. tacles, large or small, and add ad• Large size will not blow away, use ditional amount of granules for the indoor/outdoor. large receptacles outside restau• Quickly absorbs oil, liquid spills, rants, motels, hotels, cafeterias, etc. urine, blood. • Deodorizes refuse/garbage trucks, • Covers large areas of landfills, forms drain beds, leaching fields, waste an odor eliminating blanket. dumps, locker rooms, kennels, sewer manholes.
F R E S H E N E R S
No. 71214 1 LB No. 71212 60LB No. 71206 100LB
S-13
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Enzo Magic Enzyme Active Stain & Odor Eliminator with d-Limonene Enzo Magic is a concentrated blend of enzymes and d-limonene designed to break down organic stains and odors caused by blood, urine, feces, vomit, grass stains, milk, ketchup, baby food and most other foods. NOTE: This product was specifically designed to remove stains and spots from carpets. Use on any other type of material such as upholstery fabric, curtains or clothing will NOT be warranted by the manufacturer.
A I R
Features:
No. 74145 18 oz.
F R E S H E N E R S
S-14
• Eliminates reoccurring odors by eliminating their source. • Can be used alone or in conjunction with other cleaners to achieve superior results. • Leaves behind a pleasant citrus fragrance.
Typical uses: Animal shelters, apartments, offices, athletic facilities, nursing homes, hospitals, schools, hotels/motels.
Smell-Eaze Odor Neutralizing Fogger Finely atomized, micro-mist air freshener provides complete deodorization of malodors in the air, on surfaces and on fabrics. Features: • Non-chlorinated • V.O.C. compliant • Chemically neutralizes malodors • Dry spray particles
No. 74139 6.75 oz.
Typical uses: Locker rooms, smoking areas, nursing homes, cars, hospitals, boats, carpets, upholstery, draperies.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Belt Dressing Belt Dressing is ideal for rubber, canvas, industrial, automotive and other V-belts. • Specially formulated to prevent belt slippage, stop squeals, and increase power transmission. • Does not contain rosin or asphalt thereby preventing belt attack and increasing belt life and preventing dry rot. • Built in protectorants help repel dirt and protect belts from becoming recontaminated with dust and dirt.
• Revitalizes belts for longer life. • Regular use adds life and increases efficiency.
No. 74117 12 oz.
Cold Zinc Galvanizing • Cold zinc galvanizing is a pure zinc spray coating scientifically compounded for complete metal protection. When sprayed on metal, the zinc and metal fuse forming a lasting protective shield. • Prevents rust and corrosion. Checks corrosion on previously coated damaged surfaces. • 90% pure zinc dust - air dries in 10 to 15 minutes. • Immediate total protection for bare metals. Anywhere metal is subjected to corrosion. • Resistant to salt, corrosion, and water. • An excellent primer for interior or exterior. • Rustproofs welds.
C O A T I N G S &
No. 74112 14 oz.
Restore Rust Converter & Protective Coating This product eliminates rust by performing two operations at one time. First, rust is converted to a black organic complex, then a clear acrylic coating is formed. Restore can virtually be used on all rusted surfaces, including machinery, equipment, metal buildings, tools, cars, and boats. Features: • Converts rust to protective long lasting coating. • Keeps machinery in service longer. • Non-toxic • Can be painted over.
No. 74501 1 qt.
P A I N T S S-15
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
MRO Paint High Solids Industrial Protective Coating
C O A T I N G S & P A I N T S S-16
Our unique, high solids, low solvent formulation paint that hides, covers, and protects better than any other aerosol on the market. • Protects against weather, rust, oil, gasoline, corrosive chemicals and rough service. • Does not contain lead, CFC's, chromates or chlorinated solvents. • High solids formulation delivers single coat hiding power. • Environmentally safe - meets the most stringent air quality requirements in the USA. • One 14 oz. can of PRO-COAT equals up to four 16 oz. cans of low-solids paint.
AVAILABLE IN 20 COLORS 72214 Aluminum
72222 Machinery Gray
72238 Flat Black
72224 Dark Machine Gray
72220 Gloss Black
72226 Light Machine Gray
72218 Gloss White
72240 Ryder Yellow
72236 Light Gray Primer
72242 Cummins Beige
72212 Red Iron Oxide Primer
72244 Cascade Green
72232 Safety Blue
72246 Omaha Orange
72230 Safety Red
72248 Safety Orange
72228 Safety Yellow
72250 Safety Green
72216 Flat White
72252 Stainless Steel
Valve Action Paint Marker • Paint formulated for industrial applications. • Dries in minutes, weather-resistant marks. • Lead free. • Ideal for all surfaces: metal, glass, wood, rubber, plastic, cardboard and paper. • Valve action fiber tip is replaceable to assure full use of marker. • Makes fine line marks. • Typical uses: metal and PVC pipe, sheet metal, cartons, lumber, signs, and tires. • Marking range: -50°F to 150°F. No. No. No. No. No. No. No. No.
70630 70632 70634 70636 70638 70640 70642 70644
White Yellow Red Black Orange Blue Green Aluminum
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Ceiling Tile Paint • Special micro-void acoustical formula allows the paint to be absorbed without disturbing tile sound-reducing qualities. • Tiles will not warp or sag • Eliminates water and smoke stains, or discoloring from heat and airconditioning vents. • Eliminates costly tile replacement.
No. 72414 White No. 72416 Off-White 16 oz.
Undercoat Rubberized Undercoat touches up vehicles previously undercoated. Protects all outside equipment from moisture and the elements. The new & improved formula dries faster, is more flexible with improved coverage. • Protects and seals body undersides on trucks, buses and automobiles. • Protects drums, tanks and other outside storage vessels. • Seals out moisture. • Absorbs shock and noise, eliminating rattles and squeaks. • Bonds securely to most surfaces. • Saves time, money, labor, mess.
C O A T I N G S &
No. 74146 14 oz.
P A I N T S S-17
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
“No Limits” Multi-Purpose Wipe
G E N E R I A L C L E A N I N G S-18
• Thick, cloth-like multi-purpose wiper. • Absorbs grease, oil, chemicals, inks, etc. • Comes in a convenient and economical pop up dispenser. • 75 white 12" x 10-1/2" wipers per box.
No. 70004
Clear Shine Non-Ammoniated Clear Shine is a light foam cleaner which can be used on glass and many other surfaces. Will not streak, haze, or smear. Excellent for commercial and institutional glass and hard surface cleaning. NOTE: DO NOT USE ON HOT SURFACES. • Streak and haze free • Removes nicotine & insect residue • Fresh, clean fragrance • Safe on window tinting film, plastics & acrylics
For use by:
No. 74120 19 oz.
Hospitals, nursing homes, schools, restaurants, hotels, office buildings, municipal buildings, marine aircraft & recreational vehicle trades.
Insta-Clean Rubber & Vinyl Cleaner/Protectant Insta-Clean cleans and shines all rubber, vinyl and other synthetic surfaces without washing or wiping. Just spray and walk away! • Powerful foaming action. • Will not harm aluminum or • No washing or wiping necessary. The painted surfaces. amazing foaming action cleans and • Ideal for use on rubber and vinyl shines without washing or wiping. components of machinery/ • Leaves a high gloss protective shine. equipment; vinyl and plastic • Repels dirt, salt and road grime. furniture; and auto/truck tires… "it makes them look showroom new!" • Protects from discoloration and • Easy to use, can be used when oxidation. surface is wet or dry. No. 74121 13 oz.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Vanish Vanish is a heavy duty, solvent based cleaner expressly formulated to quickly remove marks of vandalism and graffitti from almost any surface. Vanish removes spray paints, ink, and grease pencil streaks. • A superior graffiti and vandalism mark remover. • Fast working - leaves a clean, renewed surface. • Activated formulation dissolves spray paints, ink, crayon, etc. • Safe on glass, brick, marble, concrete, tile, formica and metals. • A necessity for hospitals, industrial and public buildings, shopping malls, buses, trains, etc.
No. 74122 15 oz.
Multi-Purpose Towels Multipurpose Towels are a waterless cleaner that cuts through tar, grease, wax, ink, paint, lubricants and adhesives. Use them for almost every job from loosening and dissolving tough grime off of stainless tools to wiping up oily spills. These aggressive, citrus scented towels are industrial strength but also gentle. They're the perfect product when you don't have access to soap and water. They won't leave an annoying residue.
No. 71080 70 ct. No. 71082 20 ct.
Hand Sanitizing Towels Hand Sanitizing Towels immediately eliminate harmful microorganisms from skin. Sanitizing towels eliminate several disease causing germs and bacteria including Pseudomonas aeruginosa, Staphylocuccus aureas, Escherichia coli, Streptococcus pyogenes and Salmonelly choleraesuis. Unlike runny alcohol gels, Sanitizing Towels aren't messy. Just tear, wipe and throw away. Plus, our special formula conditions skin and leaves a wintergreen fragrance as it sanitizes. No. 71084 70 ct.
G E N E R I A L C L E A N I N G S-19
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Vinyl and Rubber Towels
G E N E R I A L C L E A N I N G
Vinyl and Rubber Towels are the fast and easy way to clean and protect all surfaces of your vehicle. Premoistened with an advanced water-based silicone formula, Vinyl and Rubber Towels condition and protect leather, vinyl, plastic and rubber surfaces. They condition/protect both inside and outside the vehicle while they clean and restore the surface's original shine. Best of all, Vinyl and Rubber towels have a special added anti static ingredient that repels dust and keeps surfaces looking new long after they've been cleaned. No. 71088 40 ct.
Result Hospital Sanitizer, Disinfectant and Deodorant Result is a hospital grade disinfectant and deodorant that kills TB (Tubercule Bacilli), E. Coli, Herpes Simplex Types 1 and 2, Salmonella Choleraesuias, Staphylococcus, and more. • Germicidal kills Staph, E. Coli, and Tuberculosis. • Virucidal against HIV-1 (AIDS virus), Herpes Simplex 1 and 2 and more. • Powerful-combines germ killing ingredients. • Destroys mildew and musty odors at their source. • Sanitizes and disinfects. No. 74109 16.5 oz.
For use on: Telephones, toilet seats, urinals, sinks, showers, refuse cans, office equipment.
For use by: Prisons, police/fire departments, hotels/motels, funeral service/ crematoriums, dairy farms, physicians office, nursing homes, sports/recreational clubs, beauty shops, food processing plants, veterinary clinics.
Citra-Blast AC Foaming degreaser-cleaner Penetrates and lifts hard to remove grease and soil. This product is an amazing dextro-limonene all natural citrus extract. It is a multipurpose, aerosol foaming degreaser/deodorizer designed for food service. Features: • Effective for emulsifying vegetable oil and animal fats. • Used in industrial/automotive areas for heavy-duty degreasing. • This product can be used safely with minimal protective equipment.
S-20 No. 74115 18 oz.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Quicker Clean All Purpose Foam Cleaner Penetrates quickly to emulsify and dissolve dirt and soap scum. Excellent for cleaning tile and whitening grout. Thick foam clings to smooth vertical surfaces Features: • Powerful activated foaming agents cling to and penetrate dirt, grease and stains on vertical surfaces. • Cleans lipstick, dirt, grease pencil marks, hand prints and other grime from surfaces.
No. 74105 18 oz.
Total Solutions™ Conquer TBD Tuberculocidal • Disinfectant • Cleaner • Deodorizer Features: • One-step, ready-to-use cleaner and disinfectant. • Eliminates Staph, Salmonella, Pseudomonas, Athlete's foot fungus, HIV, TB and Canine Parvovirus. • Prevents the formation of mold and mildew while providing a pleasant, clean scent. • Also effective against MRSA, VISA, AND VRE. • ONLY AVAILABLE IN QUARTS. • DOES NOT INCLUDE SPRAY NOZZLE.
No. 71156
RTU Orange Natural Degreaser • Deodorizer • Dissolver A super strength product that derives its power from 100% of the solvents extracted from orange peels. It is the natural answer to degreasing, drain and grease cleaning and maintenance and odor problems. DOES NOT INCLUDE SPRAY NOZZLE. Used In: Sewage plants, service stations, garage trucks, automotive plants, theaters, kitchens, rest rooms, schools, restaurants, office buildings, apartments, nursing homes, hospitals, commissaries.
Used To: Clean & deodorize, remove dirt & grime, cleaning machinery parts, hot & cold tank degreasing, clean hard surfaces.
No. 71252 QT
No. 71253 1-GAL
G E N E R I A L C L E A N I N G S-21
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Non-Acid Bowl Cleaner Maintains all bathroom surfaces.
G E N E R I A L C L E A N I N G S-22
A carefully compounded combination of selected chemical cleaners and emulsifiers for use as a safe and efficient cleaner for bathroom surfaces. Cleans by chemical action without the aid of harsh abrasives or acids. Gives maximum penetration. Comes with directional cap. Effective Against:
Recommended For:
• Dirt • Grease • Soap Scum • Discoloration • Hard Water Stains
• Toilet Bowls • Shower Stalls • Bathrooms • Locker Rooms • Kitchen Walls
No. 71244
Citrus Drain Degreaser A Powerful citrus based, biodegradable cleaner. Revitalizes sluggish disposal systems without affecting bacterial activity. Effectively controls odor. Will not harm metal pipes. Degreases equipment, machinery & other metal surfaces effectively. Do not use on PVC pipe. Features:
Applications:
• Environmentally safe. • Unclogs, deodorizes and degreases. • Extremely effective in drains, grease traps, septic systems, dry wells and cesspools.
Effective in sewage treatment plants, landfills, waste disposal facilities and for the maintenance of drains, refuse trucks and cans, and garbage areas.
No. 71240
Alkaline Drain Line Opener Professional Stength Provides extra clog busting power to open most stubborn clogs fast and easy — even through standing water. Safe for plumbing fixtures, plastic pipes, grease traps, septic tanks and cesspools. Features:
Ideal for use on:
• Dissolves hair, grease, rags, food, soap scum and coffee grounds. • Clears tough clogs fast. • Safe for plumbing fixtures, plastic pipes, grease traps.
• Showers • Tubs • Grease traps • Sinks
No. 71202
No. 71203
No. 71204
QT
4x1 GAL
5 GAL
General Cleaning Aerosol Duster HIGH PSI’s moisture-free gas instantly removes microscopic dirt, dust, lint, iron oxide deposits and paper that normal hand dusting cannot reach. Attach extension tube to reach remote cracks and crevices. Plastic safe, nonabrasive and leaves no residue. Safe on sensitive components and most finishes. DO NOT USE ON CAMERA MIRRORS
Features: • Compressed Gas Duster — Allows for NonContact Cleaning of Delicate Surfaces • High Press Product — Provides Superior Power for Blasting Dirt and Dust Away • User Friendly Trigger — Gives User Comfort and Precise Control • Precision Extension Tube — Permits Cleaning Access to Inaccessible Areas • High Purity Formulation — Leaves No Residue No.
Net WT.
74147
10oz. (284g)
Applications: • • • •
Moisture Free Precision Dusting Non Abrasive Leaves No Residue Instantly Blasts Away Dust & Particulates • Safest Way To Clean Delicate Surfaces
Description High PSI™ Compressed Gas Duster
Qty 6
| S-23 |
Hudson NeverPump™ Battery Operated Trigger Sprayer
Features: • • • • • •
Outstanding quality and dependability, fully featured. Tough, heavy-duty, translucent poly tanks. Batteries included. Higher performance pump-sprays like magic. Big, extra-comfortable pump handle. NeverPump™ sprayers feature a battery-operated pump. No.
Net WT.
71220
36oz. (1.06l.)
Description
Qty
Hudson NeverPump™ Battery Operated Trigger Sprayer
1
Skin Guard Protective Hand Barrier Cream
Features:
03.25.07
• Water Based — Ready-to-use Protective Skin Coating In Convenient Aerosol Form • Protects Exposed Skin From Irritation — When Working With Acids, Alkalis, Solvents, Gasoline, Other Chemicals and Corrosive Salts • Forms A Barrier — Prevents Grease, Soil and Ink From Penetrating The Skins Pores and Creases • Keeps Skin Cleaner — minimizing clean up time No.
Net WT.
74180
18oz. (510g)
Description Skin Guard Protective Hand Barrier Cream
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
CHEMICALS
High PSI™
Qty 1
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
CHEMICALS
Industrial Cleaning Battery Cleaner & Protector Features: • Improved color indicator — detects corrosion • Low Odor — non-flammable water soluble formula. • Contains Special Cleaners — Attacks and Destroys Corrosion and Protects After Cleaning • Extends Battery Life — Seals Air and Dirt Out To Protect Battery Against Corrosion Buildup and Battery Voltage Leakage • Works Quickly — One Product Both Cleans and Protects • No mess application • Not necessary to remove battery • Authorized by USDA No.
Net WT.
74106
18oz. (510g)
Description
Qty
Battery Cleaner & Protector
Brake Cleaner NC
1
Non-Chlorinated
Brake Cleaner NC is a technologically advanced formula that safely and efficiently cleans all brake parts. Contains no carbon tetrachloride, silicone or
Features:
Applications:
• Instantly Degreases — Leaves No Residue • Non-chlorinated — Easy Waste Disposal • Just Spray On And Wipe Right Off — Cleans And Degreases Brakes and Brake Parts Quickly and Easily Without Disassembling • Removes Many Contaminants — Including Dirt, Grease, and Brake Fluid
• • • • •
No.
Net WT.
74111
12oz. (340g)
Description Brake Cleaner NC Non-Chlorinated
Brake Clean
Brake Linings Disc Brake Pads Brake Drums Springs Cylinders and Other Brake Parts
Qty 1
VOC Compliant
This technologically advanced formula safely and efficiently cleans all brake parts while meeting the toughest Federal and State VOC regulations. It does not contain chlorinated solvents that can contaminate waste oil. Instantly degreases and leaves no residue on brake linings, drums, cylinders, springs, disc brake pads, C.V. joints, etc.
Features:
Applications:
• Advanced VOC Compliant Formula —Meets Strict New Government Regulations • Superior Strength and High Powered Spray — Instantly Removes Brake Dust, Brake Fluid, Dirt, Grease, Oil etc. • Fast, Penetrating Action — Cleans and degreases brakes and brake parts quickly and easily without disassembling • Dries Quickly — Leaves No Residue
• Brake Linings • Drums • Cylinders • Springs • Disc Brake Pads • C.V. Joints • And Much More
Also Ideal for Other General Purpose Shop Cleaning Degreasing Applications
No.
Net WT.
74171
12.25oz. (347g)
Description Brake Clean VOC Compliant
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
Qty 6
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.25.07
| S-24 |
petroleum solvents. Does not contain 1,1,1 trichloroethane or Perchloroethylene.
Industrial Cleaning Choke & Carb Cleaner uses a high power blasting action plus a special blend of high strength solvents which quickly removes harmful deposits from internal chamber areas.
Features:
Applications:
• Better Mileage And Performance — Eliminates Rough Idling and Removes Carbon Build Up • Removes Carbon, Dirt, Gum And Varnish Deposits • Will Not Foul Or Coat — Safe On Oxygen Sensor and Catalytic Converters • Cleans, Frees, Renews Automatic Chokes, Carburetors, Carburetor Linkages, Pcv Valves, Manifold Heat Controls
• • • • •
No.
Net WT.
74143
13oz. (369g)
Description Choke & Carb Cleaner
Automatic Chokes Carburetors Carburetor Linkages Pcv Valves Manifold Heat Controls
Qty 1
Cobra Coil is formulated to penetrate air-conditioner coils and fins to remove all type of soils.
Features:
Applications:
• Removes Grease, Oil and Water
• Air Conditioners • Central Cooling Systems • Auto Air Conditioners
Deposits • Self Rinsing • Fast Acting
NOTE: Product may harm some plastics. Test before using. No.
Net WT. 15oz. (425g)
Description
Qty
Cobra Coil Evaporator/Condenser Coil & Fin Cleaner
1
De-Ice Frost and Ice Remover De-Ice quickly melts ice, frost and snow from windshields, windows, steps, door locks, ignition locks and trunk locks.
Features:
Applications:
• Will Not Harm Paint, Cloth, Metal, Rubber, Glass and Plastic • No Residue To Impair Visibility • Helps Prevent Fogging When Applied to Inside
• • • • • •
of Window Surfaces
03.25.07
• Improves Traction of Wheels on Extra Thin Ice No.
Net WT.
74125
12oz. (340g)
Description De-Ice Frost and Ice Remover
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
Windows Windshields Door Locks Steps Headlights Tires
Qty 1
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
| S-25 |
Cobra Coil Evaporator/Condenser Coil & Fin Cleaner
74110
CHEMICALS
Choke & Carb Cleaner
CHEMICALS
Industrial Cleaning Peel It Non-Chlorinated Electrical Safety Cleaner Peel It is a non-corrosive, non-conducting cleaner degreaser that improves electrical performance and increases equipment life.
Features:
Applications:
• Heavy Duty Degreaser • Cleans Metal Parts, Electric Motors and Equipment • Ideal for Removing Road Tar, Greases and Soil From Automotive Interiors, Colorfast Carpets and Surfaces • Non-chlorinated • Non-corrosive • Non-conducting
• • • • • •
Automotive interiors colorfast carpets most fabrics painted surfaces metal parts electric motors and equipment
No.
Net WT.
74137
14oz. (396g)
Description
Qty
Peel It Non-Chlorinated Electrical Safety Cleaner
1
Pink Hand Soap Features: • Hand Soap Is An All-purpose Liquid Hand Soap Of Superior Mildness to Skin • Formulated With Blends of Rich Emollients • Excellent Lathering • Thoroughly Cleans Tough Grime No.
Description
75011
Pink Hand Soap
Qty 1
Push-Pak Hand Soap System Features: • No-Block, No-Leak Valve on Each Disposable Refill Bag-In-A-box • Sight Window Insures Dispenser is Never Empty • Easy Loading • Push Bar Secures Dispenser on Wall • Sealed Pouch Guards Against Spreading Of Germs No.
Description
Qty
75010
Push-Pak Hand Soap System
1
75011
Pink Hand Soap
1
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.26.07
| S-26 |
NOTE: Product may harm some plastics. Test before using. Do not use on sensitive electronic equipment: computers, VCR's, etc… Not recommended for use on energized equipment.
Industrial Cleaning Ruthless is a USDA authorized gel base paint remover.
Features:
Applications:
• Removes a Wide Range of Paints and Surface Sealers From Metal, Concrete And Wood • Simply Spray on And Wipe or Rinse • Quickly Removes Paint, Epoxy, Lacquer, Decals, Gaskets, Shellac, Enamel, Varnish, Labels, Gasket Cement, Glue, Carbon Deposits, Silicone and Simulated Wood Paneling • Authorized By The USDA For Use in Federally Inspected Meat and Poultry Shops • Works Hard To Remove Paint
• • • • • • • • • • • • • •
No.
Net WT.
74140
13oz. (369g)
Description Choke & Carb Cleaner
Qty 1
Metal Parts Plaster Concrete Tile Glass Ceramic Engine Parts Valve Seals Paint Guns Paper Wood Stone Masonry And Cylinders
CHEMICALS
Ruthless Paint Remover
Safety Solvent IV Applications: • • • • •
Features: • Non-flammable, Non-Conductive, Can Spray in Electrical Motors Even While Running
No.
Net WT.
74156
20oz. (566g)
Description Safety Solvent IV
• • • • • •
Qty 1
Diesel Engines Marine Equipment Aircraft Parts Industrial Equipment Heating & Air Conditioning Equipment Refrigeration Equipment Generators Motors Windings Power Tools Food Processing Equipment
SPARKLE Stainless steel cleaner Preserves High Luster
Features:
03.26.07
• For Use In — Hospitals, Schools, Restaurants, Hotels, Factory and Non-Abrasive Institutional Uses • Cleans, Brightens, Polishes and Protects. Forms Protective Coating on Stainless Steel. • Can Be Equally Effective on Aluminum, Chrome, Formica, Porcelain and Ceramic • This Formula Is Authorized By The USDA For Use in Federally Inspected Meat And Poultry Plants. No.
Net WT.
74126
18oz. (510g)
Description SPARKLE Stainless steel cleaner
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
Qty 1
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
| S-27 |
A residue free, fast drying, high power spray that dissolves grease and rinses away dirt & grime without injury to working parts. Features a 36,200 volt dielectric strength. Authorized by the USDA for use in Federally inspected meat and poultry plants.
CHEMICALS
Industrial Cleaning Tech Blast Contact Cleaner Will Not Affect Plastic Ideal for removing dirt and grease from delicate or sensitive electronic equipment. It will clean oil, grease, condensation and moisture from circuit boards, precision instruments, oxygen equipment, controls, switches, motors and film. Not for use on styrene or polystyrene.
Features: • Safe For Use On — Neoprene W, Silicone Rubber, Natural Rubber, Hypalon 40, Adiprene L, Delrin Resin, Polyethylene, Nylon, Teflon, Buna N, Butyl, Thiokol FA, Buna S, Viton A,
Nordel, Zytel, PVC No.
Net WT.
74129
13oz. (368g)
Description
Qty
Tech Blast Contact Cleaner Will Not Affect Plastic
1
Vigor M Super Water soluble industrial cleaner and degreaser Features:
Applications:
• Ideal For Use In — Automatic Scrubbers Because of Low Foaming Qualities. A Heavy Duty Cleaner and Degreaser. Penetrates and Emulsifies Even in The Heaviest Dirt, Grease and Oil.
• • • • • • • •
grease wax gum dirt ink carbon oil lipstick
No.
Gallon
74420
1 (min 4)
Vigor M Super Water soluble industrial cleaner and degreaser
4
74421
5
Vigor M Super Water soluble industrial cleaner and degreaser
1
74422
20
Vigor M Super Water soluble industrial cleaner and degreaser
1
74423
30
Vigor M Super Water soluble industrial cleaner and degreaser
1
74424
55
Vigor M Super Water soluble industrial cleaner and degreaser
1
THE MAINTENANCE CONNECTION ©2007
Qty
Description
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
03.26.07
| S-28 |
Spray or mop on— wipe off.
Industrial Cleaning
A Unique “Bag-in-Bottle” Cartridge and Durable Dispensing System Features:
Applications: • • • • • • • • •
Manufacturing Facilities Meat, Poultry and USDA Inspection Healthcare, Hospitals, Clinics and Rest Homes General and Office Restrooms Foodservice Governments, Schools Entertainment, Convention and Sports Complexes Shopping Malls Health Clubs and Spas
070107
No. 75100 75101 75102 75103 75104 75105
Size – 2,000 ml bottle 2,000 ml bottle 2,000 ml bottle 2,000 ml bottle 2,000 ml bottle
Description Dispenser for 2,000 ml bottles Regal Extra Mild Hand Cleaner Antibacterial Hand Soap Citrus Scrub Hand Cleaner Pink Lotion Skin Cleaner Enriched Lotion Soap
S-28-1
• Space saving large capacity – greater capacity means fewer changeouts • Ultimate view window created by the unique bag-in-bottle design – soap level is easily inspected without spending time opening cabinets • Time-tested dispensing technology – eliminates potential performance issues • Sealed bag of skin care product is “suspended” inside the bottle – improves soap evacuation and reduces waste • Durable construction – both dispenser and cartridge are built to perform in all types of environments • Meets ADA push force requirements – easy to use, even for the elderly and disabled • Completely waterproof – perfect dispensing option for high moisture environments like showers • Simple loading and fast installation – saves time • Consistent premium quality appearance – appearance is refreshed each time the bag-in-bottle cartridge is replaced
CHEMICALS
TMC Hand Soaps
CHEMICALS
Industrial Cleaners Dispenser for 2,000 ml Bottles The dispensing system replaces traditional cabinets by utilizing time-tested sealed bag-in-box dispensing technology in a unique “bag-in-bottle” cartridge and durable dispenser combination. Cartridges are easily inserted into the dispenser and locks in place. No. 75100
Size –
Description Dispenser for 2,000 ml Bottles
This powerful, non-solvent hand cleaner is formulated with four heavy-duty surfactants. It is both strong, yet very mild on hands. It has a neutral fragrance that leaves no lingering smell after use. Contains plastic scrubbers which won’t clog drains like pumice does. No. 75101
Size 2,000 ml bottle
Description Regal Extra Mild Hand Cleaner
Antibacterial Hand Soap Gold-colored soap featuring the superior germ-fighting power of TRICLOSAN (.3%)- proven to kill a wide variety of diseasecausing bacteria, viruses and fungi on contact, including MRSA and VRE. Lathers up quickly. Includes moisturizers and conditioners to soften hands-and deodorizers to eliminate even the most offensive odors. USDA E-4 listed. No. 75102
Size 2,000 ml bottle
Description Antibacterial Hand Soap
070107
S-28-2
Regal Extra Mild Hand Cleaner
Industrial Cleaning
Citrus Scrub is our natural citrus hand cleaner with pumice to help clean and safely remove grease, oil, paint, ink and carbon more quickly. This product is formulated with a natural citrus-based solvent and is petroleum free. Citrus Scrub has a refreshing orange scent and may be used without water. No. 75103
Size 2,000 ml bottle
CHEMICALS
Citrus Scrub Hand Cleaner
Description Citrus Scrub Hand Cleaner
Pink Lotion Skin Cleaner
No. 75104
Size 2,000 ml bottle
Description Pink Lotion Skin Cleaner
Enriched Lotion Soap Extremely effective, high-sudsing cleanser, offering thick, rich texture and attractive white color. Scientifically formulated with Merquat to be gentle to the skin. Rinses away easily and leaves hands pleasantly yet mildly scented. Recommended for applications where frequent, repeated hand washings are required. USDA E-4 listed.
070107
No. 75105
Size 2,000 ml bottle
Description Enriched Lotion Soap
S-28-3
A blend of natural soaps and synthetic cleaning agents to maximize cleaning with luxurious suds. Contains emollients to leave skin soft and smooth. Formulated for medium to heavy soil removal to be used in a wide range of applications. Pleasant scent encourages frequent use. Pearlized appearance is aesthetically pleasing.
CHEMICALS
Industrial Cleaners OxiGreen ProTM Concentrated Cleaner/Degreaser OxiGreen ProTM Concentrated Cleaner is an oxidizing multi-purpose cleaner, degreaser and deodorizer for hard, non-porous surfaces. A versatile dilution satisfies all general cleaning needs in any environment. Use with dispensers, spray bottles and buckets. TMC’s OxiGreen ProTM is just one more step in helping the environment by offering safer alternatives to standard janitorial cleaning systems and programs. • Super Concentrate Formula – is extremely cost effective • Alternative Chemical Composition – provides an increased safety for the user and the environment • Strong Solvent Action – attacks grease with low residue • Peroxides and Surfactants – clean glass and mirror fast, yet Streak-free • Natural deLimonene Orange Oil – for the ultimate in cleaning power and safety • Amazing Oxidizing Action – restores grout without harsh acids • Incredible Range of Uses – even provides effective carpet care program • Light Fresh Fragrance and Built-in Deodorizers – eliminate odors • Low V.O.C.’s – contribute to improved air quality
Applications: • For use on equipment, machinery, parts, renovations, heavy duty degreasing, windows, mirrors, walls, floors, bathrooms, shower rooms, tile and grout and carpet. No. 74163
Net WT. 1 Gallon
Description OxiGreen ProTM
FOR EASY DILUTION AND APPLICATION, SEE BOTTLES AND TRIGGER SPRAYERS ON PAGE S-33
TMC is helping users, industry and the environment by offering safer alternatives to standard janitorial cleaning products. Reduces toxicity by eliminating common industrial chemicals. OxiGreen ProTM contains no acids, alcohol, amines, ammonia, caustic, chlorine bleach, glycol ethers, phosphates, quaternary ammonium compounds, dyes or perfumes. TMC is dedicated to creating healthier, more productive indoor environments with lower burdens on our natural resources, while providing products that work. Our commitment to Green Cleaning is answering the demands of business and industry. Our OxiGreen ProTM program offers safer alternatives to standard cleaning systems and programs by reducing indoor air toxicities and eliminating harsh industrial chemicals. DIRECTIONS FOR HARD AND NON-POROUS SURFACES NOTE: Dilution with cold tap water is recommended. LIGHT DUTY CLEANING – 1 to 4 oz. per gallon NORMAL CLEANING – 5 to 8 oz per gallon HEAVY DUTY CLEANING AND DEGREASING – 9 to 15 oz. per gallon
070107
S-28-4
Features:
Dispensing Equipment
• Ergonomic design and extra-long trigger provides unsurpassed comfort • 1.3 ml per stroke, 30-40% greater than standard trigger sprayers • Extra large spray pattern • Unique internal piston design provides better chemical resistance • Works well with most common janitorial chemicals, even D-limonene products. No. 71254
Description Standard Trigger Sprayer
Qty 6
• All the features of #71254 plus superior chemical resistance • Nozzle O-ring and piston cup are made of chemical resistant Viton • 1.3 ml per stroke, 30-40% greater than standard trigger sprayers • Holds up against harsh chemicals and solvents • Use with chemicals that cause standard trigger sprayers to fail Description HD Chemical Resistant Trigger Sprayer
Qty 6
CleanCheck Quart Bottle • Molded ounce/mililiter and dilution scales • 2-color imprint with product check off identification • Bottles printed with ultra violet ink for superior chemical resistance and a bright, glossy finish • Easy to read safety information, MSDS reference, eye and hand protection • Product listing is bilingual (English/Spanish)
070107
No. 71257
Description Quart Bottle
Qty 6
S-28-5
HD Chemical Resistant Trigger Sprayer
No. 71255
CHEMICALS
Standard Trigger Sprayer
HD Trigger Sprayer and Quart Bottle • Molded ounce/mililiter and dilution scales • 2-color imprint with product check-off identification • Bottles printed with ultra violet ink for superior chemical resistance and a bright, glossy finish • Easy to read safety information, MSDS reference, eye and hand protection • Product listing is bilingual (English/Spanish)
S-28-6
No. 71256
Description HD Chemical Resistant Trigger Sprayer and Quart Bottle
Qty 6
3 CleanCheck Bottles and 3 Standard Trigger Sprayers • 3 CleanCheck bottles and 3 standard trigger sprayers • Assembled and sealed in a clear polybag • 32 oz. sizes No. 71259
Description 3 CleanCheck Bottles and 3 Standard Trigger Sprayers
Qty 1
070107
CHEMICALS
Dispensing Equipment
Industrial Cleaning Anti-Bacterial Hand Sanitizer Hand sanitizer formulated with the antimicrobial properties required for health care and emergency services. Kills 99.9% of most bacteria that could cause disease in as little as 15 seconds without soap, water or towels. USDS E-4 Listed.
Features:
CHEMICALS
Hand Sanitizing Gel
• Thick gel formula – won’t run off hands during application • 62% ethyl alcohol – kills 99.9% of 8 important organisms in 15 seconds or less • Evaporates quickly • Fragrance free, dye free – eliminates irritation caused by dye and fragrances • Use without water – helps meet OSHA’s standard for bloodborne pathogens
Applications:
100107
No. 75111 75110
Net WT. 2000 ml Bottle 4 oz. Squeeze Bottle
Description Hand Sanitizing Gel Hand Sanitizing Gel
S-28-7
• For handwashing to decrease bacteria on skin.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Sting Wasp & Hornet Killer Long-range, fast acting wasp and hornet killer with synthetic pyrethroid formula that literally stops wasps, hornets, yellow jackets and bees in flight on contact. Features: • Special blast valve sends a powerful, anti-drift stream twenty feet or more to quickly and safely saturate nests and swarms. • Residual action continues to kill as insects return to nest. • Non-conductive formula has a dielectric strength of 33,000 volts/cm.
No. 74177 13 oz.
Total Solutions™ Insect Repellent Towelettes Repels insects on exposed skin surfaces. Repels mosquitoes, flies, chiggers, ticks, deer flies, stable flies, black flies, gnats and fleas on exposed skin surfaces. Features: • Towels allow users to apply repellent without affecting eyes or mouth. • Special repellent keeps insects away for hours. • Use on the job or at play.
No. 71086 Contains 15 wipes
Total Solutions™ d'BUG An all-natural, non-toxic insecticide. Non-toxic and safe to use around humans, animals and food. Instantly strips away protective wax coating from the exoskeletons of insects, causing them to suffocate and die on contact. It can also be used as a residual insecticide that works for several weeks after application. DOES NOT INCLUDE SPRAY NOZZLE. Effective Against: • Ants • Fleas • Silverfish • Roaches • Palmettos
Features & Benefits: • EPA approved, non-toxic formula is safe for use around children, pets and food. • Use as a contact insecticide for immediate kill. • d-Limonene dissolves the protective layer of wax from the exoskeletons of insects causing them to suffocate and die. No. 71248 QT Only
I N S E C T R E P E L L E N T S-29
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Roach & Ant Spray
I N S E C T R E P E L L E N T S-30
Effective up to 7 weeks against: ants, cockroaches, fleas, ticks and other insects.
No. 74179 15 oz.
Use this spray as a spot or crack and crevice treatment to control insects. Apply this product only as a coarse spray or crack and crevice treatment to localized areas where pests are found or may occur. Spray area until wet.Do not use in serving ares where food/feed establishments, resturants or other areas where food/feed is commercially prepared or processed. Do not use in serving areas while food is exposed or facility is in operation.
For use in: Homes and non-food areas of kennels, commercial buildings such as warehouses, theaters, office buildings, schools, motels, hotels, restaurants, food processing facilities, industrial and institutional facilities, garbage cans and dumpsters.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Anti-Seize Lubricant & Pump Metalink Anti-Seize is a selected prepared blend of extra fine graphite and aluminum particles in synthetic oils. It’s unique qualities prevent corrosion, seizure, and galling where two metals must come together to provide a tight make up (even stainless steels). AS022 is absolutely non-melting, will not drip or run, and is superior to copper or lead based lubricants because it eliminates electrolysis, withstands higher temperatures and pressures and gives cleaner breakouts from high torques.
• Furnaces and burner assemblies • Key ways and shaft coupling bolts • Fuel injectors and spark plugs • Low RPM bearings • Rollers and conveyors • Gears, chains and drives • All threaded fittings • Gaskets, flanges and O-rings • Valve stems and cages • Cylinder head assemblies
Note: Not recommended for high RPM bearing applications The Anti-Seize Pump allows use of all the product in the can, cleaner application of the product (no messy hands) and keeps the product from becoming contaminated by dirt and grime.
Pump Top
No. 70550
No. 70210 Picture shown is AntiSeize Lubricant with pump. Pump & Lubricant sold separately.
Red Grease II Cartridge Hi-Temp Applications
L U B R I C A N T S
Red Grease II is an all purpose heavy-duty non-melt lubricant specially formulated with extreme pressure and anti-wear additives. • Exceptional resistance to acids, water, salts, weather, dirt, dust, steam and oxidation. • Excellent adhesive, cohesive and anti-wear properties. • Resists harsh outdoor conditions, extreme pressure, and high heat of up to 550° F. • High shock and impact resistance extra cushioning reduces shock and noise.
• Prolongs life of metals with its special corrosion and rust inhibitors. Seals out dust, dirt, water, and other contaminants. • Excellent load carrying capabilities 50 lb. • Totally non-conductive. • Fits any standard cartridge-type grease gun. No. 74402 24 cartridges per case. Cases cannot be broken.
S-31
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
White Guard Supreme Cartridge With PTFE White Guard Supreme is a specialty high temperature polymer grease engineered specifically for the food processing and packaging industry. It is authorized by USDA for use in federally inspected meat and poultry plants. Areas Of Use: Conveyors, rollers, cables, dicers, slicers, sprockets, gears, casters, grid belts, guide rails, cams, chairs, chains, slides, plungers, open lube points & much more!
L U B R I C A N T S
No. 74410 14 oz.
Red Grease HD Red Grease is an aluminum based multi-purpose lubricant that provides extra protection under extreme pressures.
No. 74114 11.25 oz.
• Excellent reversibility (ability to return to original consistency after exposure to heat.) Will not harden, separate or emulsify when subjected to excessive heat or pressure. • Resists water, acid, salts, and alkaline chemicals. 100% water-proof. • Prevents dust and grit from migrating into the grease. • Penetrates as a liquid - congeals to a thick grease. Maintains high viscosity under high load and resists oxidation during periods of no load and at rest. • Good shear resisting structure minimizes thinning under high load thereby maintaining the viscosity to provide good lubricity. • Non-freezing. • Can be used on all electrical motors, shafts, fifth wheels, roller chains, agricultural hitches, H. D. equipment, bearing surfaces, cables, pulleys, hinges, etc.
Sili Lube Heavy Duty Silicone Spray For use on: Rusted parts, wire cable, door hinges, chains, hoists, pulleys, cranes fork lifts, sprockets, gears, block & tackle, conveyors, construction machinery, industrial parts, locks, box forming equipment.
For use by: Farms, oil rigs, refineries, bottling plants, dairies, paper mills, cotton gins, air conditioning, industrial plants, textile plants, lumber mills, cement plants, automotive/motorcycle/marine repair, packing houses.
NOTE: Product may harm some plastics. Test before using.
S-32
No. 74101 15 oz.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Slick Teflon® & Moly Penetrating Lubricant Slick is a USDA authorized penetrating oil and rust dissolver containing micron size particles of Teflon® and Moly. • Contains Teflon® and Moly for excellent lubrication. • Withstands heavy loads. • Resists rust and corrosion even in extreme conditions. • Prolongs life of machinery • Quickly penetrates to free rusted parts.
For use on: Rusted parts, wire cable, door hinges, chains, hoists, pulleys, cranes, fork lifts, sprockets, gears, block & tackle, conveyors construction machinery, industrial parts, locks.
For use by: Farms, oil rigs, refineries, bottling plants, dairies, paper mills, cotton gins, air conditioning, industrial plants, textile plants, lumber mills, cement plants, automotive/ motorcycle/marine repair.
No. 74135 12 oz.
Hi-Density Lube-All Hi-Density Lube-All was developed to be a transparent, high pressure lubricant with extremely high adhesive strength. • Tremendous temp. range up to 600°F will not break down under high temps as other heavy greases do. • Resists water wash out to keep parts lubricated and prevent rust and corrosion.
• Penetrates as a liquid and sets up as a gel for hard to reach areas. • Excellent for use on door hinges, open gears, wire ropes, cables, conveyors, chains and sprockets.
No. 74144 13 oz.
Air Tool Conditioner
L U B R I C A N T S
Air Tool Conditioner provides a fast, effective way to clean, lubricate and extend the operating life of all air tools. • Fast and easy to use. • Perfect for grinders, drills, polishers, impact wrenches, sanders, air motors & jack-hammers. • Removes build up of calcium, varnish, sludge and water. Enables air pressure to penetrate more freely, thus giving more power to the tool.
• Enables motor parts to move more freely. • Restores air tools to peak power and rpms and enables tools to work more efficiently. • Helps prevent tool binding and slow down. • Inhibits rust.
No. 74136 12 oz.
S-33
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
High-Temp Anti-Seize High-Temp Anti-Seize is great for nuts, bolts, studs, etc. It is also a quality lubricant and protective coating.
L U B R I C A N T S
• Multiple use product eliminates the need for other coatings, protectorates and lubricants. • Effective to temperatures exceeding 2000° F. Can be used effectively in many different temperatures making it an ideal choice for highly corrosive environments.
• Prevents corrosion from bearings, nuts, studs, etc. • Ideal for use as anti-seize on nuts, bolts, studs, etc. • Premium quality lubricant for bearings, slides, etc. • Protective coating for use in highly corrosive environments.
No. 74134 13 oz.
Silicone Spray Colorless • Odorless • Stainless Silicone Spray is a high-tech spray lube specifically formulated for the needs of the food industry. This product meets USDA requirements for use in federally inspected meat and poultry plants. • Rustproofs and waterproofs/repels moisture and prevents rust. • Use to reduce friction on surfaces, lubricate and quiet moving parts and dress and detail rubber, plastic, vinyl and other materials. No. 74108 11.5 oz.
• Colorless, odorless, heat stable and non-staining can be used on virtually any surface. • For use in producing, manufacturing, preparing, processing, treating, packaging, transporting, or handling food.
Chain & Cable Lubricates Gears, Chains and Cables Thick foam clings to vertical surfaces. As foam breaks, Chain and Cable penetrates into wire rope, link and roller mechanisms. • Recommended for use in severe climactic conditions. • Will not break down under high temperatures. • Provides resistance to wear. • Extreme pressure capability.
S-34
No. 74124 16 oz.
• Contains graphite. • Forms protective rust barrier. • For use on cranes, hoists, cables and roller mechanisms. • Will not attract dirt & grime.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Tool Cool Blue Exotic Metals Lubricant Tool Cool Blue is specially designed for problem metalworking jobs, and is the best product available for stainless, high carbon, high chrome, cast iron monel, etc. It's also the solution for difficult metal working operations such as welds on carbon steel. Tool Cool Blue can be used for drilling, tapping, sawing, spot facing, counterboring, milling, fly-cutting, seat forming, engraving, broaching, drawing, piercing, punching, hole extruding and more. You can also use Tool Cool Blue on non-ferrous metals, such as brass and aluminum. • Cuts 30% Faster Than Dry Cutting* • Extends Cutting Tool Life • Reduces Down Time
No. 74206 8 fl. oz.
*individual results may vary by material and drill
Dry PTFE Lubricant Dry PTFE Lubricant is a chemically inert, non-oily, fast drying lubricant and release agent containing an extremely fine Teflon® powder. For use by: Bottling plants, dairies, processing & packaging plants, manufacturing plants, maintenance departments, and assembly operations.
Safe on: Plastic, aluminum, rubber, glass, wood, paper, metal.
No. 74116 11 oz.
White Grease Multi-Purpose White Lubricant (Food Grade)
L U B R I C A N T S
White Grease has the highest USDA authorization for a lubricant with food contact. • Extreme temperature resistance (0°F to +450°F) • Excellent adhesion • Reduces frequency of lubrication • Highest acceptance rating (H-1) by U.S.D.A. • Resists acids, oxidation, dirt, and salt spray.
For use on: Ovens, dryers, gears, valves, pumps, winches, conveyors, chain drives, fittings, linkages, wire rope, hoists, threads, rollers, cams, slide bearings, o-rings, manifold heat valves.
For use by: Bakeries, bottlers, breweries, canneries, dairies, egg processors, edible chemical manufacturing, meat & poultry processors, pharmaceutical manufacturers, food processing & packaging plants.
No. 74104 10 oz.
S-35
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Moly Dry Lube (Molybdenum Disulfide Dry Lubricant) Moly dry lube is a dry film lubricant that withstands high pressures and temperatures.
L U B R I C A N T S
No. 74123 12 oz.
• Provides effective lubrication at temperatures up to 600° and under high pressure loads. • Quick drying, non-tacky finish adheres well to all metals, most plastics, glass and rubber. • Molybdenum disulfide replaces graphite to free frozen surfaces, stop galling and seizing of metals and prevent chattering, extending the life of machinery and equipment. • Provides a protective barrier that resists dust and abrasive particles and withstands water, oil, alkali and most acids.
For use on: All metal moving parts, high speed gears, machine tools, pump assemblies, conveyors, chain drives, fittings, linkages, bearings, wire cable, pipes, engines, heavy equipment, exposed metal parts.
For use by: Industrial plants, oil rigs, pipe yards, construction areas, machine shops, farm equipment, repair services, office machines, aircraft manufacturers and suppliers, commercial printers.
Buster Rust Penetrant A superior blend of lubricants, solvents and moisture displacing oil. Foaming action provides extended penetration and moisture displacement. The light foam of this product allows for "creeping" in any direction. • Outstanding penetrant that loosens the toughest rust. • Contains oily lubricants to assist in removal of threads. • Penetrants creep between mating parts for faster, safer loosening. • Foaming action minimizes run off and keeps more product working on the rusted part. • Ordinary penetrating oils evaporate from heat as nut or bolt is backed off. • BUSTER leaves a coating of Moly to help eliminate breakage.
No. 74174 15.75 oz.
4 Way Plus Moisture Displacer 4 Way Plus is a fast and effective moisture displacer. • Dries wet ignitions for fast starting of wet engines. • Dries electrical systems, generators, alternators and starters. • Provides moisture barrier - excellent for all electrical equipment. • Frees rusted parts - keeps them free with rust protection. • Stops squeaks - provides permanent protection against metal-to-metal wear. • Non-flammable - safe to use. • Meets gov’t specifications - MIL-C-16173D, MIL-C-23411A, and VV-L-800A • Special propellant - extends usage to cold weather temperatures.
S-36
No. 74107 15 oz.
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Open Gear Lubricant A lubricant with excellent adhesion and heavy viscosity providing a tough lubrication that will not drop or be thrown off. • An excellent long life formula that is very effective, even in underwater conditions. • Clinging tacky formula. • Lubricates and protects all gear surfaces. • Can withstand extreme pressure capacities. • Increases gear life.
Use on: Chains, cable, hoists, gears, drag lines, cranes, snow removal equipment, marine and dockside equipment, fifth wheels, elevators and more.
No. 74118 14 oz.
Tool Cool A special blend that extends the life of drill bits, taps and reamers through reduction of tool temperature. Features: • Reduces tool temperature and helps trim friction. • Prevents heat build-up in heavy material. • Helps disperse cutting chips. • Has no sticky residue • Clean up of chips is fast— wipe off with a rag or blow off with air hose. • Non-flammable
No. 74102 18 oz.
Fast Cut Cutting & Tapping Compound
L U B R I C A N T S
A foaming oil that clings to all cutting tools, preventing waste and over spraying. Combines synthetic and natural lubricants for maximum high pressure lubrication, which will increase the cutting rate without overheating. Features:
Use in:
• Prevents chip welding. Industrial plants, machine shops, • Eliminates dangerous and costly tool automotive shops, oil rigs, industrial breakage. manufacturers. • Can be used on aluminum. No. 74149 14 oz.
S-37
THE MAINTENANCE CONNECTION, INC. Aerosols & Chemicals S04
Cutting Fluid A clear synthetic lubricant for the machining, cutting and grinding of ferrous and non-ferrous metal. Prevents Corrosion. A concentrated synthetic coolant for metal working applications. Can be used as is or diluted with up to 40 parts water. Effective for use in working:
L U B R I C A N T S
S-38
• Carbon Steel • Stainless Steel • Vanadium • Chrome
No. 71172 1 gal.
Molybdenum • Nitralloy • Titanium • Bronze
Lubricants
Multi-purpose, threaded fastener lubricant, high temperature resistant Amazing 3-In-1 Product! 1. High-temp anti-seize for nuts, bolts, studs, etc. 2. Premium quality lubricant for bearings, slides, etc. 3. Protective coating for service in highly corrosive environments.
CHEMICALS
Anti-Seize Copper
The high concentration of colloidal copper compound prevents seizing, galling and pitting under adverse conditions of extreme temperatures and pressures. Provides excellent lubricity and electrical conductivity — assuring more accurate torquing and easy assembly / disassembly of bolts, nuts, studs, etc. Protects parts from rust and corrosion. Useful temperature range from -300o to 1,800oF.
Features: Withstands extreme weather conditions Prevents galling and seizing up to 1,800oF Enhances and protects most electrical connections Seals and waterproofs threaded parts Prevents rust and corrosion Meets mil spec A-907 (D)
Applications: For use on Nuts, Bolts, Studs, Screws, Slides, Lugs, Grounding Clamps and Connections, Battery Lugs and Cables, Keys and Keyways, Pins, Compression Connectors, Lamp Sockets and Receptacles on Boats, Autos and Trucks, Piping Couplings, Press Fits, Steam Injection Fittings, Gaskets, Flanges and more.
070107
No. 74162
Net WT. 14 oz. (396 grams)
Description Anti-Seize Copper
S-38A
• • • • • •
THE MAINTENANCE CONNECTION, INC. INC.
Safety Products S07
Safety Glasses Tomahawks Ratchet-Action and Extension Adjustment Temples
One popular lens style in three practical frame options!
Lightweight nylon frame with extension adjustment ensures secure fit.
Clear and Gray lenses available with Duramass速 AF4 antifog coating.
Fully adjustable, 5-position, ratchetaction temples for maximum comfort.
99.9% ultraviolet protection lens with Duramass速 scratch-resistant coating.
No.
One-piece polycarbonate lens with integral sideshields provides increased protection.
Frame Lens Black
Clear
72620 Black
Gray
72612 72614
Blue
Clear
72616
RWB
Clear
S A F E T Y P R O D U C T S S-39
THE MAINTENANCE CONNECTION, INC. Safety Products S07
Safety Glasses & Accessories Cont… Frostbite 2
S A F E T Y
No.
Frame Lens
72628 Black
Exclusive Duramass® scratchresistant coating.
Gray
Available in Frost Black nylon frames. Polycarbonate lens blocks 99.9% of ultraviolet rays
Trend-setting square shaped lens.
P R O D U C T S S-40
Black ’Cudas™ Straps NO. 72510 • Conveniently fits safety spectacles. • Hangs comfortably around the neck preventing spectacles from becoming lost or scratched.
Visitors Glasses No. 72638 • High styled, wide frame with wrap around lens. Fits easily over prescription glasses. • Detachable side shields. Provides for more comfort. • Opaque brow bar. Provides added protection and reduces overhead glare.
THE MAINTENANCE CONNECTION, INC. Safety Products S07
INC.
Safety Accessories DE Ear Plugs NO. 72800
• Noise Reduction Rating: 29. • Tapered design for better fit. • Softens with body heat to reduce pressure when in use. • Bright red color helps measure compliance. SOLD IN PACKAGES OF 200
Disposable Dust Masks No. 72850
• • • •
Adjustable metal nosepiece. Lightweight fiber for comfort. Low profile design. Does not meet NIOSH.
S A F E T Y P R O D U C T S
SOLD IN PACKAGES OF 50
S-41
THE MAINTENANCE CONNECTION, INC. Safety Products S07
Latex Gloves
S A F E T Y P R O D U C T S S-42
Fully textured finish provides excellent grip when handling wet tools and equipment. Polymer coating on the surface keeps hands comfortable and cool during extended use. Powder free minimizes the risk of developing latex protein residue related allergies. No.
Size
72710
Medium
72712
Large
72714
X-Large
12" cuff length protects wrists and fore-arm when working in solvent tanks. Fingers and palm have 14 mil thickness for maximum chemical resistance. 50 per box.
Nitrile Gloves Superior puncture, tear and chemical resistance with excellent dexterity. 100% latex free eliminates potential for allergic reactions to latex. Textured surface provides strong grip for both wet and dry applications. Fingers and palms have a 5 mil thickness. 100 per box. No.
Size
72716
Medium
72718
Large
72720
X-Large
THE MAINTENANCE CONNECTION, INC. Safety Products S07
INC.
Leather Palm Work Gloves Heavy Duty Double Palm W/Reinforced Fingers
No. 72730 - Large • • • • • • • •
Side split cowhide. Double palm with sponge layer in between. Reinforced middle finger. 3/4 leather back. Rubberized safety cuff. Fully lined palm. Wing thumb Kevlar stitched.
Premium Single Palm No. 72724 - Small • • • • • •
Side split cowhide. Leather knuckle strap. Rubberized safety cuff. Fully lined palm. Wing thumb. Kevlar stitched.
Jersey Knit Gloves No. 72722 Close fitting jersey knitted material provides greater dexterity and warmth than woven gloves. Great economical general purpose work glove. Jersey gloves are frequently used as liners for greater warmth or protection from excessive heat. Brown jersey, clute cut, knit wrist Size: L Available in case quantities only. 12 pairs per case
S A F E T Y P R O D U C T S S-43
THE MAINTENANCE CONNECTION, INC. Environmentally Safe Industrial Absorbent Products
Sphag-Sorb® The Solution to Industry's Toughest Cleanup Problems
S P I L L
Sphag Sorb® Encapsulates hydrocarbons and most organic chemicals on contact Works on land or water Easy-to-use Safe
R E S P O N S E
The finest grade of sphagnum peat moss from the bogs of Canada is the starting point for Sphag-Sorb®. The peat fibers are separated from inorganic hard material, then activated into a high-grade product with remarkable abilities to absorb and encapsulate oils, solvents, heavy metals, pesticides, herbicides and all other organic chemicals.
Lightweight More absorbent Non-Toxic Non-Leaching Vapor Suppressive
The key to Sphag-Sorb's effectiveness is the natural capillary and porous structure of the activated peat. This provides a powerful wicking action, absorbing hydrocarbons, PCB's and solvents quickly. But even more important, these properties allow it to encapsulate these liquids on contact. SphagSorb® securely takes in the oil, chemical, or solvent, rather than merely allowing it to temporarily "attach" to the surface of the product, as does clay. Sphag-Sorb® is superabsorbent: Less is required for storage and disposal. Since it is oleophilic (absorbs oil quickly) and hydrophobic (resists taking on water), Sphag Sorb® is ideal for a wide range of industrial and specialized uses. It can absorb on land, on hard surfaces such as asphalt or concrete and in drums or tanks. On the water it even removes the oil sheen. Sphag-Sorb® removes contaminants from spill sites upon extraction because of it's non-leaching and encapsulating charateristics.
Clean Up is Easy No "high-tech" application or equipment is required for a successful clean-up: a broom or shovel does the job. Sphag-Sorb® leaves behind no messy residue after extraction, offering easy application to both mechanical and manual clean-up. These properties S-44 make Sphag Sorb® ideal as a first response tool for emergency containment and clean-up as well as routine use in maintaining a clean and safe working environment for manufacturing plants, warehouses and fabrication or repair shops.
THE MAINTENANCE CONNECTION, INC. INC.
Environmentally Safe Industrial Absorbent Products
Sphag Sorb - Bags Sphag Sorb Loose Fill 1 C.F. No. 70050 Description: One cubic foot loose-filled bag Absorption: from 5 to 7 gallons Shipping size: six per case 24" x 15" x 30" Approx. weight: 65 lbs. per case (10.8 lbs per bag) Palletizing: 15 cases/90 bags
Sphag Sorb Loose Fill 2 C.F. No. 70056 Description: Two cubic foot loose-filled bag Absorption: from 12 to 15gallons Shipping size: six per case 32" x 16" x 9" Approx. weight: 23 lbs. per bag Palletizing: 40 bags
Sphag Sorb Drums & Pails Sphag Sorb Loose Fill 1 C.F. No. 70064 Description: One cubic foot loose-filled plastic pail Absorption: from 5 to 6 gallons Shipping size: 12" x 12" x 15" Approx. weight: 10 lbs. per pail Palletizing: 72 pails
Sphagnum peat moss, the only ingredient in all-natural Sphag-Sorb
Sphag Sorb® Industry’s Clean-Up Solution Sphag Sorb® is an all-natural product manufactured from sphagnum peat moss, originating in the bogs of Canada. A labtested, field-proven industrial absorbent, Sphag Sorb outperforms all other types of absorbent materials. Sphag Sorb solves the toughest clean-up problems with a complete line of environmentally safe, industrial absorbent products. Sphag Sorb meets or exceeds all applicable standards for effective clean-up and disposal of oil, gasoline, fuel, solvents, and nearly every other organic chemical. Sphag Sorb: one product, one convenient solution for a wide range of clean-up and disposal needs. Sphag Sorb works on land or water. It is economical, efficient and easy-to-use, as well as safe, non-abrasive, non-toxic and nonleaching.
S P I L L R E S P O N S E
Sphag Sorb is the answer to safe, effective clean-up in an era of environmental sensitivity and increasingly stringent regulation. S-45
THE MAINTENANCE CONNECTION, INC. Environmentally Safe Industrial Absorbent Products Sphag Sorb®
S P I L L R E S P O N S E
Technical Features Meets EPA standards for disposal in landfills. Sphag Sorb® does not biodegrade before the substance it encapsulates. In its natural state, Sphag Sorb® is 100 % biodegradable; but its molecular properties permit it to pass EPA requirements for landfilling both hazardous and non-hazardous wastes. Sphag Sorb® will not leach; it passes TCLP at ratios much lower than competing absorbents Due to its porous structure and affinity for hydrocarbons and other organics, Sphag Sorb® is a truly non-leaching and suitable for landfilling where regulations permit.
Sphag Sorb Pads & Pillows
Sphag Sorb Absorbent Pad No. 70070 Description: 18" x 18" natural, unbleached knit-cotton pads filled with Sphag Sorb Absorption: from 1 to 1-1/2 gallons Shipping size: 30 per case 18.5" x 18.5" x 29" Approx. weight: 2 lbs. per pad 60 lbs per case Palletizing: 12 cases/360 bags
High BTU value for incineration. Sphag Sorb® is equally compatible with other disposal options. It is ideal for incineration, (when regulations permit) since it is also an energy Sphag Sorb Sorb Absorbent source with the ability to generate Pillow some of the heat required for No. 70072 incineration. Description: 18" x 18" natural, unbleached knit-cotton pillows filled with Sphag Sorb Lower volume of Sphag Sorb® required means lower disposal Absorption: from 1-1/2 to 2-1/4 gallons costs. Shipping size: 20 per case 18.5" x 18.5" x 29" Reduces flammable vapors by 90%. Approx. weight: 3 lbs. per pad 60 lbs. per case How Sphag Sorb® Palletizing: 12 cases/240 pillows Compares with Other Absorbents Lower moisture, higher quality makes Sphag Sorb® superior to other absorbents.
Compared with clay, Sphag Sorb® is : • 10 times more absorbent • lightweight • non-leaching • safe and non-toxic, contains S-46 no silica • more suited for landfilling and incineration
Although more effective than clay, compared with Sphag Sorb® the following absorbents: • Diatomaceous Earth • Alumina Silicate • Corn • Cellulose • Polypropylene • Polymers Offer lower absorbency, leach at lower ratios and have more limited disposal options.
THE MAINTENANCE CONNECTION, INC. INC.
Environmentally Safe Industrial Absorbent Products
Sphag Sorb - Socks Natural, unbleached knit-cotton, socks filled with Sphag Sorb, sealed in a plastic sleeve
Sphag Sorb Sock - 2" x 5' No. 70066 Absorption: from 3/4-1 gallon Shipping size: 40 per case, 18.5" x 18.5" x 29" Approx. weight: 60 lbs. per case Palletizing: 12 cases/480 socks
Sphag Sorb Sock - 2" x 10' No. 70052 Absorption: from 1-1/2 to 2 gallons Shipping size: 20 per case, 18.5" x 18.5" x 29" Approx. weight: 60 lbs. per case Palletizing: 12 cases/240 socks
Sphag Sorb Sock - 4" x 4' No. 70060 Absorption: from 1-3/4 to 2-1/3 gallons Shipping size: 20 per case, 20.5" x 24.5" x 30.5" Approx. weight: 70 lbs. per case Palletizing: 12 cases/240 socks
Sphag Sorb Sock - 4" x 8' No. 70068 Absorption: from 3-1/2 to 4-2/3 gallon Shipping size: 10 per case, 20.5" x 24.5" x 30.5" Approx. weight: 70 lbs. per case Palletizing: 12 cases/120 socks
Sphag Sorb® Absorption • Triple Screened, high-grade sphagnum peat moss containing less than 1/2 of 1% of inert materials. • Dehydration process results in a high capillary structure that promotes rapid wicking and quick clean-up. • Exceeds Maxiumum Toxicity Characteristic Leachate Procedure (TCLP) for environmental safety and easy disposal. • Sphag Sorb is superabsorbent. 10 times as effective as clay and 6 times as effective as diatomaceous earth or alumina silicate-based absorbents. • Less product means easier clean-up, disposal and storage. • Does not leach after absorption. Sphag Sorb® eliminates secondary clean-up and disposal problems.
S P I L L R E S P O N S E
S-47
THE MAINTENANCE CONNECTION, INC. Environmentally Safe Industrial Absorbent Products
Sphag Sorb - Spill Kits
S P I L L R E S P O N S E
S-48
10 Gallon Tote Spill Kit No. 70074 Description: water-resistant nylon tote bag containing a spill response kit which includes: 2 -18” x 18” Pads 2 - 2" x 5' Socks 1 - 8 quart Loose-Filled Bag 2 - Disposal bags Absorption: from 5 to 7 gallons Shipping size: 26" x 14" x 5" Approx. weight: 10 lbs. per kit Palletizing: 42 per pallet
15 Gallon Tote Spill Kit No. 70076 Description: water-resistant nylon tote bag containing a spill response kit which includes: 4 - 18" x 18" Pads 2 - 2" x 5' Socks 1 - 3/4 cu. ft Loose-Filled Bag 2 - Disposal Bags Absorption: from 9 to 13 gallons Shipping size: 24" x 10" x 10" Approx. weight: 20 lbs. per kit Palletizing: 42 per pallet
Sphag Sorb® Absorption Recommendations Recommended usage: Use approximately 1.5 pounds of Sphag Sorb® per gallon for quick absorption of lighter weight cuting oils such as hydraulic fluid, cutting oils, or transmission fluid. Gasoline or a 30-weight motor oil require approximately 2 pounds per gallon. Heavy oil products, such as Bunker C Fuel Oil, may require 3 pounds per gallon or more. These estimates are based on subjective but conservative estimates of effective clean-up to the point that no free liquids remain.
55 Gallon Tote Spill Kit
No.70062 Description: 55 gallon UN/DOT-approved drum containing a spill response kit which includes: 10 - 18” x 18” Pads Where immediate pick-up is not required, 5 - 18” x 18” Pillows Sphag Sorb can be used in ratios lower than these recommendations for exceptional 2 - 4" x 4' Socks 2 - 4" x 8' Socks economy and efficiency. Sphag 3 - 3/4-cu ft Loose-Filled Bags Sorb® will contain the spill while its 3 - Tyvek suits remarkable wicking action will continue, over time, to absorb the remaining liquid 3 - Pairs Nitrile Gloves until saturated. 3 - Pairs Safety Goggles 5 - Disposal bags Depending upon your requirements and Absorption: from 39 to 54 gallons the liquids you need to absorb, you may Shipping size: 24" x 24" x 38" find either more or less Sphag Sorb® is Approx. weight: 90 lbs. per kit required for effective clean-up in your Palletizing: 8 per pallet particular application.
THE MAINTENANCE CONNECTION, INC. INC.
Environmentally Safe Industrial Absorbent Products
Sphag Sorb - Bags
Sphag Sorb® is Versatile This list includes some of the common hydrocarbons and industrial chemicals that can be effectively absorbed by Sphag Sorb:
Sphag Sorb 14 Gallon Drum Spill Kit Acetone Acetone Cyanohydrin Acetonitrile Acrolein Allyl Chloride Amyl Acetate Benzene Bromodichloromethane Bromoform Bunker C Fuel Oil Butanol 2-Butanone Butyl Acetate Butyric Acid Canola Oil Carbon Disulfide Carbon Tetrachloride Chloroform Chloromethane Chlorobenzene Corn Oil Cresol Cutting Oils Cyclohexane Dichlorobenzene 1,2 Dichloroethene 1-1 Dichloroethylene Dichloromethane Diesel Fuels 2-4 Dinotrotoluene Ethanol Ethyl Benzene Ethyl Ether Ethylene Glycol Gasoline Heptane Hexane Hexachlorobenzene Hexachlorobutadiene Hexachloroethane Hexene (97%) Isobutanol Isoprene Isopropanol
Jet Fuels No. 70054 Kerosene Description: 14 gallon UN/DOT-approved Methanol Methylene Chloride drum containing a spill response kit Methyl Ethyl Ketone which includes: Methyl Methacrylate 2 - 2" x 5' Socks Methyl Phenol 2 - 2" x 10' Socks Motor Oils Napthalene2 2 - 3/4 cu ft Loose-Filled Bags Nitoaniline Absorption: from 12 to 15 gallons Nitrobenzene Shipping size: 15" x 15" x 27" Oil Base Paint Approx. weight: 25 lbs. per kit Oil Base Ink Paraffin OIl Palletizing: 27 per pallet Pentane Pentachlorophenol Petroleum Ether Phenol Propanol (48% in Acetone) Pyridine Silicone Oil (100 cs) Styrene Tetrachloroethane Tetrachlorotethylene Tetrahydrofuran Sphag Sorb 25 Gallon Drum Spill Kit Toluene Trichloroethylene No. 70058 Trichlorophenol Description: 25 gallon UN/DOT-approved Triethylamine Varsol drum containing a spill response kit Vinyl Acetate which includes: Vinyl Chloride 5 - 18” x 18” Pads Xylenes Most organic solvents Most acids and bases
2 - 18” x 18” Pillows 2 - 4" x 4' Socks 1 - 4" x 8' Sock 1 - 3/4 cu ft Loose-Filled Bag 2 - Tyvek Suits 2 - Pairs Nitrile Gloves 1 - Pair of Safety Goggles 3 - Waste Disposal Bags Absorption: from 18 to 26 gallons Shipping size: 21" x 21" x 26" Approx. weight: 50 lbs. per kit Palletizing: 12 per pallet
S P I L L R E S P O N S E
S-49
THE MAINTENANCE CONNECTION, INC. Industrial Absorbents/Material Marking S01
DAM IT ALL A Plug & Dike Product No. 70154
S P I L L R E S P O N S E
Dam It All is a non-toxic, nonflammable blend of high absorption polymers in a blended bentonite base that forms an immediate seal. It has been used for over 15 years by fire departments, transportation companies, and industrial operations. • Seal off fuels, solvents, & many other chemicals. • Seals immediately. • Sticks to dirty crumpled surfaces even with the fluid flowing out.
HAZ-MATS 24" x 16" No. 70156
HAZ-MATS will seal even if the surface is dirty and rough. Just lay it over drains, sewer inlets, or in front of curb culverts to seal off and prevent the spill from entering. Available as a non-stock item only. S-50
THE MAINTENANCE CONNECTION, INC. Vinculum S05
INC.
Silver Bearing Solder Low Temperature No. : 71432 oz. syringe Sold Each No. : 71430 9 ft. x 1/16 coil Sold Each The highest strength, lowest melting point silver solder alloy for stainless steel, dissimilar metals and chrome plating. • 500% stronger than common solders. • Superior corrosion resistance with bright, shiny deposits.
TYPICAL APPLICATIONS: • Stainless escalator parts • Chrome plating • Electrical connections • Air pressure tubing • Hospital equipment
• • • •
Copper tubing Water pipes Gas lines Stainless tables, pans, vats, vessels • Dissimilar metals
M I S C E L L A N E O U S
S-51
THE MAINTENANCE CONNECTION, INC. Assortments Z02
SOLDER combos
W E L D I N G P R O D U C T S S-52
One of our bestselling assortments just got better! Solder Combos available in any combination - 2 of our Low Temperature Silver Bearing Solder in coil, paste, or one of each and includes the HOT SHOT BUTANE TORCH! HOT SHOT BUTANE TORCH No. 99516 At only 5-1/4 high with a 2500°F flame, the HOT SHOT is ideal for all types of professional use. Refillable.
Low Temperature Silver Bearing Soft Solder - the highest strength, lowest melting point silver solder alloy for stainless steel, dissimilar metals and chrome plating, available in coil, or syringe paste. • 500% stronger than common solders. • Superior corrosion resistance with bright, shiny deposits. 96805
96806
96807
No.
Desc.
Qty
No.
Desc.
Qty
No.
Desc.
Qty
71432
Syringe
1
71432
Syringe
2
71430
Coil
2
71430
Coil
1
99516
Torch
1
99516
Torch
1
99516
Torch
1
TYPICAL APPLICATIONS • Stainless escalator parts • Copper tubing • Air pressure tubing • Chrome plating • Gas tines • Hospital equipment • Electrical connections • Water pipes • Dissimilar metals • Stainless tables, pans, vats & vessels •
THE MAINTENANCE CONNECTION, INC. INC.
Vinculum S05
VINCULUM "THE CONNECTING MEDIUM"
“Dam-It” No. 71634 Heat Resistant Material For Insulating and Positioning Parts for Welding • • • • • • • •
Easy to use. Adheres to most surfaces. Withstands temperatures to 3000° F. Maintains shape when heated. Asbestos-free and non-toxic. Reusable. Helps prevent heat distortion. Can be reconstituted using water.
Can’t get that part to stay in place? Is heat distortion a problem? Then just say “DAM–IT!” DAM-IT is a new product specially designed to handle these types of problems and more. DAM-IT easily holds or positions small and difficult to align parts for welding, brazing or soldering. It is an easy to mold compound that can be used as a heat dam and insulator to protect metal and other material from the effects of heat. The dough-like consistency of DAM-IT makes it easy to mold around intricate parts. It will adhere to most surfaces making it ideal for use as a jigging fixture or insulator for parts to be welded and it will not distort or shrink when heated.
Applications: It can be used as a heat sink to absorb heat and avoid surface distortion on heat sensitive parts. It can also be used as a heat dam to prevent heat from traveling to areas that can be damaged by heat, such as seats, gaskets, glass and wiring. It will also prevent discoloration and will keep distortion down when welding on light gauge metals such as stainless steel. It is ideal for positioning or holding difficult to align parts.
D A M- I T J
W E L D I N G P R O D U C T S
iggin
g/Heat Dam P utty S-53
THE MAINTENANCE CONNECTION, INC. Vinculum
VINCULUM "THE CONNECTING MEDIUM"
W E L D I N G
Premium quality arc welding electrodes Researched and engineered to meet The maintenance welder's total needs Precisely formulated, coated electrodes For the welding of virtually all metals • Cast iron • “Problem” steels
P R O D U C T S S-54
• Aluminum • Hardfacing • Stainless steel • Dissimilar metals • Cutting electrodes
Vinculum™ means connecting
THE MAINTENANCE CONNECTION, INC. Vinculum
INC.
VINCULUM "THE CONNECTING MEDIUM"
Standard "off the shelf" welding electrodes are mass produced for the limited demands of production welding! Production welding has been greatly simplified! 1. The metals being used are clean. 2. Special jigs and fixtures are used for ease of application. 3. Production welding matches a single electrode to a metal of known analysis. 4. Day after day welding on the same job makes production welding easier.
Vinculum™ is formulated for the multiple problems of maintenance welding...Produces faster, easier, stronger, x-ray quality welds! Maintenance welding is still extremely complex! 1. Unlike production, the maintenance welder must often weld rusty, oily, or painted metals. 2. Many welds must be made in hard to reach places with poor fit-up. 3. The exact chemistry of the metals being welded is seldom known. 4. The repair or maintenance welder must weld cast iron one day and stainless, tool, or alloy steels another day, with equal skill...Every job is different and difficult.
Vinculum™ is made only for maintenance welding!
W E L D I N G P R O D U C T S S-55
THE MAINTENANCE CONNECTION, INC. Vinculum
MG Name
MG # Karalloy
Bowman
Eutectic
Lawson Certanium X-Ergon Rockmont Mech.Choice
Vinculum™ Welding Products Comparison Chart
Vinculum
920 980
680CGS Exotrode 2101 2109
202/271 121 123
Aluminum
Torque
Gouge-cut
Torque
Torque IV
Torque II
Tartan A
Tensile Grooving Cutting Aluminum Alloy Nickel Silver FC
350
104
Beautyweld
701
885
Brutus A
—
100
AA
500
707
1000
Electa
Gricon 33
770
161
Neptune A
—
EZ-ARC-80-MS
100
141
Brutus G
Torque XI
680
100
608
Gemini A
Torque VI
Super
450
70/87
Jupiter A
—
300
400
710
—
Omega N
—
P R O D U C T S
990
16/185
—
889
716
Polaris A
600
914
Stain B
200
247/250
103
Grinox 29
895
2233
—
703/704
EZ-ARC-123-DS
130
—
880
6006
—
570
Grisil 1 650
—
770
66
Gricon 53
Braze-alloy Grinios 2
289
Abrasion II
25160
Groovy
Stainless Gricast 89
770
Posi-Weld
400
Fix-a-cast
Gridur 18
540
Alum-alloy Grilumin 14
Hi-abrasion
Gricon 15
S-56
201
Low Hydro
W E L D I N G
Technical Data: Current
Technical Data:
Tensile Strength up to 80,000 psi Yield Strength up to 68,000 Elongation % approx. 24% Current AC or DC +/Amperage 60-125 Amperage 210-350
AC or DC Straight Polarity
GROOVY 1/8 Excellent gouging and chamfering electrode for weld preparation.
EZ-ARC-80-MS 1/8
Easy to use all position electrode for mild steel.
FIX-A-CAST 1/8 NC Maximum strength alloy for all cast irons.
Technical Data: Tensile Strength up to 75,000 psi Hardness Brinnell 210 Current AC or DC Reverse Polarity (Electrode +) Amperage 70-115
EZ-ARC-123-DS 1/8 Superior problem-solving electrode for all steels.
Technical Data: Tensile Strength as welded up to 120,000 psi work hardened up to 180,000 Yeild Strength up to 90.000 Elongation% approx. 28% Hardness (HB) approx. 300 Current AC or DC Reverse Polarity (Electrode +) Amperage 65-120
A complete set of electrodes for the maintenance and repair welder. Four different welding alloys are included - 2 lbs. of each for a total of 8 lbs. Packaged in our Resealable Welding Boxes.
NO 96804
4-Pack Vinculum MRO Assortment
"THE CONNECTING MEDIUM"
VINCULUM THE MAINTENANCE CONNECTION, INC. Assortment Z02 INC.
W E L D I N G
P R O D U C T S
S-57
THE MAINTENANCE CONNECTION, INC. Vinculum S05
VINCULUM "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S S-58
EZ-ARC-80-MS Premium General Purpose Alloy For Low Carbon Steels Also available in 4 Pack Assortment 96804 AC or DC All position VINCULUM™ EZ-ARC-80-MS is designed to operate on all welding machines, even small AC type transformers when the open circuit voltage is very low. The specially formulated coating protects the deposit from adverse conditions normally encountered in maintenance welding. An ideal electrode for field repair work and out of position welding. Features: • Low amperage electrode. • Minimum spatter & easy slag removal.
Benefits: • Controlled distortion. • Fast clean-up - saving time.
Applications Use for fabrication of thin, medium, heavy and dissimilar gauge mild steel.
• Machine parts • Sheets and angle iron
• Beams • Filling holes
• Pipes • Build up
Procedures: As much foreign material as practical should be removed from the weld area. Deep penetration can be accomplished by using DC reverse polarity (electrode +). Limited penetration and a flatter bead will result from using DC straight polarity (electrode -). Arc blow can be prevented by using AC. Maintain medium arc length with either stringer or weave beads. Slag can be easily removed with a light chipping hammer.
Technical Data: Tensile Strength.......................... up to 80,000 psi Yield Strength............................... up to 68,000 psi Elongation %.............................................. approx. 24% Current..............................AC or DC either polarity Color.................................................................................... Gold
No.
Dia. Amperage Qty-lbs
71530
3/32
35-80
5, 10
71532
1/8
65-125
5, 10
71534
5/32
90-160
5, 10
THE MAINTENANCE CONNECTION, INC. INC.
Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
Diverse-alloy A premium high strength electrode for welding high strength low alloy steels and abrasion resisting plate AC or DC reverse polarity (Electrode +) This superior quality, low-hydrogen electrode is the welder's choice for high strength, machinability and affordability. DIVERSE-ALLOY is excellent for welding most high-strength low alloy steels. It is recommended for the repair of heavy equipment and joints subjected to high stresses because of its high strength. The moisture resistant coating assures dense, crack-free deposits for outstanding impact resistance at all temperatures, and X-ray quality welds. This makes DIVERSE-ALLOY the ideal electrode for wear plate, steel fabrication and pipe welding. Engineered flux provides the flexibility of all position welding. DIVERSE-ALLOY deposits are easily cut with a torch and machinable for machine parts repairs.
W E L D I N G
Features • 100,000 PSI • Rapid deposition • High impact resistance
• All positon • 30% elongation • Machinable • Torch cuttable • Crack-free X-ray quality deposits Benefits
These features combine to offer reduced failure and labor costs plus maximum use of your valuable maintenance dollar. Applications: Use for welding High Strength Low Alloy (HSLA) steels and AR plates to themselves and in dissimilar combinations where good ductility is desired even at low temperatures. Use on any carbon or HSLA steel application where high tensile strength and ductility are desired. Excellent for steel fabrication and pipe welding. Procedures: Prepare weld by removing any fatigued metal. Bevel or chamfer heavy sections to a 90° vee. Short arc gap should be maintained. Use weave technique working from bottom up for vertical welding. Use stringer beads or slight weave on flat and horizontal fillets, but avoid whipping. Remove all slag between passes.
P R O D U C T S
Technical Data:
mm Amp Tensile Strength........ up to 93,000 psi (70 kg/mm2 No. by lb. Dia. Elongation %...............................................................approx. 32 71562 3/32 60-100 2.5 Current......AC or DC reverse polarity (Electrode +) 1/8 100-150 3.25 71564 71566
5/32 140-200
4.0
S-59
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S S-60
If broken bolts, taps, drills, or E-Z outs are a problem…
Flush with surface…
Deep down in hole…
Or complicated by broken drill bits, E-Z outs or taps…
Then Vinculum™ EZ-ARC-123-DS Welding Rod Is The Answer! Now available in three convenient assortments!
No. 96800
No. 96801
No. 96803
3 lbs each 5/64 • 71536 3/32 • 71538 1/8 • 71540
2 lbs each 5/64 • 71536 3/32 • 71538 1/8 • 71540
1 lb each 5/64 • 71536 3/32 • 71538 1/8 • 71540
• Place HiAlloy rod in center of hole. • Strike an arc.
• Keep rod tip in weld puddle. • Fill hole with weld deposit.
• Weld washer to build-up at surface of housing.
• Weld a nut to the washer. • Allow to cool.
• Use a wrench to remove the broken bolt.
THE MAINTENANCE CONNECTION, INC. INC.
Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
EZ-ARC-123-DS Welding Rod A superior super strength electrode For welding alloy and dissimilar steels AC or DC reverse polarity • all position
The perfect choice for removing broken bolts, studs, taps & E-Z outs! Also available in the 4 pack assortment 96804 VINCULUM™ EZ-ARC-123-DS is designed to weld low, medium and high alloy steels where super strength and high quality welds are desirable. Features • Used for broken stud removal. • Joins any stainless to carbon steels.
• Replaces large size E-Z outs. • Less errors and guess work.
Welds: • Low, medium and high alloy steels • Stainless steel to carbon steel • Any combination of weldable steels
• Spring steels • Stainless steel • Cast steels
• Carbon Steels • Manganese • Tool and die steel
Applications: • Camshafts • Scraper teeth and arms • Excellent underlayment prior to hardfacing
• Drive Shafts • Crane booms • Shovel buckets
• Gears • Dies • Rollers
Procedures: Remove all foreign material from joint area. Heavy sections should be beveled to form a 90° vee. High carbon steel should be preheated to 400° F (204°C). Maintain alignment by use of jigs, fixtures and tack welds. Use stringer beads to prevent overheating and maintain a short arc. Allow to cool prior to removing slag.
Technical Data: Tensile Strength - welded.............. up to 120,000 psi work hardened.............. up to 180,000 psi Yield strength............................................ up to 90,000 psi Elongation %.......................................................... approx. 28% Hardness (HB)...................................................... approx. 300 Current .................................. AC or DC Reverse Polarity (Electrode +) Color.................................................................................................Blue
Extracts No.
Dia.
Amp
Bolt
71536 5/64 25-55
5/16
71538 3/32 40-80
3/8
71540
1/8
65-120
71542 5/32 90-150
EZ-ARC-123-DS ROD IS SOLD IN 5 & 10 LB PACKAGES
W E L D I N G P R O D U C T S
1 2-1/2
S-61
THE MAINTENANCE CONNECTION, INC. Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G
Alum-Alloy A premium aluminum electrode with extruded coating DC reverse polarity VINCULUM™ ALUM-ALLOY is a premium aluminum electrode for arc welding aluminum and aluminum alloys. Produces strong, dense porosity free welds on production or maintenance applications. Features:
• Low amp electrode for minimum spatter, burn through and fuming. • Can be used as oxy-acetylene brazing rod. Reduces inventory- saving money. Applications:
P R O D U C T S S-62
• • • •
Transmission cases Foundry castings repairs Foundry patterns Repair of machinery errors
• Extruded aluminum • Pipes • Shelves
• Ladders • Tanks • Cast aluminum
Procedures: °° Clean weld area. A bevel of 70° - 90° should be used on parts 1/8 or heavier. Preheat is not necessary on thin gauges but faster, flatter, smoother beads are produced on heavier sections when they are preheated to approximately 400° F. The electrode should be held vertical to the work piece; maintain a short arc and slag should be removed between passes. Restrike arc on existing weld deposits. Part should be allowed to cool slowly, slag should be chipped off before quenching. Complete slag removal is accomplished by using a wire brush with a 10% sulfuric acid and hot water solution. Rinse with clean hot water.
Technical Data: Tensile strength........................... up to 34,000 psi Elongation........................................... approx. 15-25% Hardness (HB).................................................. 40 to 55 Current.......................................DC Reverse Polarity (Electrode +) Color match..... Good (will darken if anodized) Color................................................................................ White
No. 71546
Dia. Amperage Qty-lbs 1/8
80-130
ALUM-ALLOY ROD IS SOLD IN 5 & 10 LB PACKAGES
5, 10
THE MAINTENANCE CONNECTION, INC. INC.
Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
Braze-Alloy High Strength Brazing Alloy Torch or Induction VINCULUM™ BRAZE-ALLOY is a premium grade, flux coated, high strength alloy for general maintenance repair with a torch. It is an excellent choice for the build-up of parts subjected to high frictional wear and to repair gears with broken teeth. Also, at slightly higher temperatures its exceptional thin flow characteristics make it ideal for repairing broken bits, attaching carbide tips, etc. Applications: (Low temperature) Build up of • Valve seats • Wedge bars • Steering knuckles
• Gear teeth • Reamers
• Shafts • Bearings
(High temperature) • Tool steel • Cast iron
• Alloy steels • Brass-Copper
• Galvanized iron • Thin sheet metal
Procedures: Clean joint area. This thin flowing alloy will have maximum strength with a joint clearance of .001" to .003" Using a neutral flame, heat the part uniformly until the flux is liquefied. Add sufficient alloy to fill the joint. Additional passes can be applied without the need to remove flux residue from previous passes. Allow the part to cool slowly. Remove the flux by chipping and wire brushing.
Technical Data: Tensile strength.......................... up to 113,000 psi Hardness (HB)................................................ 140 - 200 Working temperature.................... 1400°- 1750°F Remelt temperature................... approx. 1800°F Color..................................................................................... Red
No.
Dia. x length
71548
3/32 x 18
71550
1/16 x 18
71552
1/8 x 18
BRAZE-ALLOY ROD IS SOLD IN 5 & 10 LB PACKAGES
W E L D I N G P R O D U C T S S-63
THE MAINTENANCE CONNECTION, INC. Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S S-64
“Quicksilver” Brazing Alloy 56 % Silver, Cadmium Free for joining Ferrous and Non-Ferrous metals Torch, Furnace or Induction VINCULUM™ “QUICKSILVER” BRAZING ALLOY features an exclusive thermal flux coating that makes this high silver, cadmium free brazing rod unique. The flux provides excellent cleaning action on most metals and does not blacken. It is ideal for food and pharmaceutical applications since it is cadmium free. Applications: Used in the food and dairy industry for joining stainless steels. Ideal for general maintenance and repair. For the repair and assembly of laboratory apparatus, control devices, instruments, tubing, trim work, switches, etc. Procedures: Joint must be clean. For maximum strength, joint clearances should not exceed .003". Maintain alignment by use of fixtures and jigs. Heat parts broadly with a slightly carburizing flame. Place thermal flux on the heated joint. When the flux becomes clear and fluid, melt a small amount of alloy onto the joint. Continue heating until the alloy flows into the joint. Base Metal Must Not Be Over Heated. After part has cooled slowly, remove flux residue with warm water.
Technical Data: Tensile strength........................... up to 76,000 psi Working temperature................. approx. 1220°F Corrosion resistance........................................... Good Color match .................. Good on stainless steel Electrical conductivity........................................ Good Elongation %................................................. approx. 22
No.
Dia. x lg
Qty
71632
1/16 x 18
Each
71630 3/32 x 18 Each
THE MAINTENANCE CONNECTION, INC. INC.
Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
MRO Stainless Universal Stainless Steel Electrode AC or DC reverse polarity All position VINCULUM™ STAINLESS is a premium high quality, low carbon, general purpose stainless steel electrode that has excellent welding characteristics.
• • • •
Features: A very smooth and easy to control arc in all positions. Outstanding strike and restrike features. Easy slag removal. Designed to prevent carbide precipitation. Welds: • 302, 304, 308, 316L and 347 stainless steels
Applications: Normally used for the following fabrication and repair of: • Tanks • Pipes • Household appliances
• Boilers • Fittings • Food, dairy and chemical equipment
Procedures: All foreign material must be thoroughly cleaned from weld area. Parts thicker than 3/16: should be beveled to a 60° vee. Preheat is not recommended. Tack welds may be necessary to maintain alignment. Maintain a medium to short arc with electrode tilted 15° in the direction of travel. Excessive heat build-up must be prevented.
Technical Data: Tensile strength........................ up to 100,000 psi Yield strength................................ up to 62,000 psi Elongation %............................................. approx. 40% Hardness (HB)........................................... approx. 180 Current........................AC or DC Reverse Polarity (Electrode +) Corrosion resistance.......................................... Good Color.................................................................................. Gray
No.
Dia. Amperage
71688 1/16
25-75
MRO STAINLESS IS SOLD IN 5 & 10 LB PACKAGES
W E L D I N G P R O D U C T S S-65
THE MAINTENANCE CONNECTION, INC. Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S
Groovy Premium High Speed Gouging And Chamfering Electrode AC or DC straight polarity All position Also available in the 4 pack assortment 379P VINCULUM™ GROOVY is designed to remove metal fast and efficiently without special skills or special equipment, expensive gases or compressed gas. Features: • Eliminates need for • Special coating for a forceful arc blow. compressed air or oxygen. • Restrike capability is excellent. • Cut is smooth & uniform from all positions. • Easy to use. Time saver. • No special skills required. Cuts: • Cast iron • Manganese
• Aluminum • Bronze
• Stainless steel • Carbon Steel
Applications: Can be used to remove unwanted or defective weld metal, to prepare parts prior to welding, to remove risers and reduce large area of metal prior to machining. Procedures: Use DC straight polarity (electrode -) for clean, high speed cuts. The electrode should be held at a low angle to the work piece (10° - 15°). With the electrode pointed in the direction of desired groove, strike the arc and push the electrode as fast as the metal is removed. A short arc should be maintained. The maximum depth of the groove should not be greater than the diameter of the core wire. For deeper grooves use multiple passes.
Technical Data: Current........................AC or DC Straight Polarity (Electrode -) Color................................................................................... Gray
No. 71544
S-66
• Copper • Nickel
Dia. Amperage 1/8
GROOVY IS SOLD IN 5 & 10 LB PACKAGES
210-350
THE MAINTENANCE CONNECTION, INC. Assortment Z02
INC.
Vinculum "THE CONNECTING MEDIUM"
Fix-A-Cast Welding Rod Assortment No. 96802 This Kit Combines
Groovy (1/8 Dia.) Premium High Speed Gouging And Chamfering Electrode
& Fix-A-Cast NC (3/32 Dia.) Soft, very machinable 100% nickel cast iron electrode featuring a totally non-conductive flux coating Vinculum™ Groovy is designed to remove metal fast and efficiently without special skills or special equipment, expensive gases or compressed gas. Vinculum™ Fix-A-Cast NC will weld any weldable cast irons, and is specially designed for welding in deep recesses or close quarters due to the nonconductive flux coating, and will not red-out. The most machinable cast iron alloy available, Fix-A-Cast NC will also weld cast iron to steel combinations. Use them together for quick and easy repairs to cast iron without having to invest in a lot of rod that you may not use. This kit combines 1# each of Vinculum Groovy and Vinculum Fix-A-Cast NC, enough to get the job done but not overstock your storeroom. Application Procedure 1. Remove worn or cracked metal on heavy sections. 2. Bevel joint using Vinculum™ Groovy and a grinding wheel. Use DC straight polarity (electrode -) for clean, high speed cuts. The electrode should be held at a low angle to the work piece (10° - 15°). With the electrode pointed in the direction of desired groove, strike the arc and push the electrode as fast as the metal is removed. A short arc should be maintained. The maximum depth of the groove should not be greater than the diameter of the core wire. For deeper grooves use multiple passes. 3. Repair crack using Vinculum™ Fix-A-Cast. Use a drilled hole or weld bead at end of all cracks to prevent spreading while welding. Use short stringer beads for root pass. Peen lightly after removing slag. Use the lowest amperage possible and maintain a short to medium arc to minimize base metal deposit when breaking the arc. A weave of two times rod diameter is acceptable for cover beads on multi-pass work. 4. Allow joints to cool slowly for maximum machinability.
W E L D I N G P R O D U C T S S-67
THE MAINTENANCE CONNECTION, INC. Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S S-68
Hi-Abrasion Premium hard surfacing electrode for severe abrasion AC or DC reverse polarity
VINCULUM™ HI-ABRASION is designed for parts subjected to severe abrasion and light impact. Also for surfaces that must resist abrasion combined with scaling. Features: • • • •
High deposition rate. • Smooth beads. Self releasing slag. • Easily controlled arc. Excessive dilution with base metal easily prevented. High chromium content to maintain abrasion resistance. Applications:
• • • •
Equipment for processing coal, rock, soil, cement and ceramic matter • Earth scrapers • Earth augers Grinding plates • Annealing furnaces • Rock crushers Conveying chains Open-hearth tools Procedures:
All unsound metal or foreign material should be removed from the surface to be welded. An elastic cushion layer should be applied before surfacing for best results. On carbon and manganese steel use VINCULUM™ HI-ALLOY. When making the final surface, keep the electrode vertical to the work piece and maintain a short arc. Thin deposits never more than two layers thick should be used. Alternate welding area to prevent excessive local heat build-up. Allow part to cool slowly.
Technical Data: Hardness........................................................ RC 56 - 60 Current....................... AC or DC Reverse Polarity (Electrode +) Color.................................................................................. Gray
No.
Dia.
Amperage
71558
1/8
80-125
71560 5/32
HI-ABRASION ROD IS SOLD IN 5 & 10 LB PACKAGES
100-160
THE MAINTENANCE CONNECTION, INC. Vinculum S05
INC.
Vinculum "THE CONNECTING MEDIUM"
Fix-A-Cast NC Premium nonside arcing electrode for welding cast iron; maxiumum machinability AC or DC reverse polarity (electrode +) Also available in 4 pack assortment 379P VINCULUM™ FIX-A-CAST NC is the ideal electrode for welding in areas where the side of the electrode comes in contact with the part being welded and side arcing can't be tolerated. The specially coated electrode gives a deposit that is also easily machined. Applications: Joining of regular grades of gray cast iron to themselves or other iron alloys. Designed for welding on light and medium sized castings, either joining or build-up, where maximum machinability is needed. Ideal for repair on thin sections of cast iron. Procedures: Pre-heating or post-heating will not be necessary in most cases but in cold weather when special machining qualities are desired, the part should be preheated to 400°F (204°C). Stresses and cracks can be reduced by the use of stringer beads, intermittent welds or by peening while still hot. Allow part to cool slowly.
Technical Data: Tensile Strength......... up to 50,000 psi (35 kg/mm2) Hardness........................................................................approx 150 Current....... AC or DC Reverse Polarity (Electrode +) Color............................................................... similar to cast iron No.
Dia.
71696 3/32 71698
1/8
71700 5/32
Amperage 40-75 65-115
W E L D I N G P R O D U C T S
100-150
FIX-A-CAST NC IS SOLD IN 5 & 10 LB PACKAGES
S-69
THE MAINTENANCE CONNECTION, INC. Vinculum S05
Vinculum "THE CONNECTING MEDIUM"
W E L D I N G P R O D U C T S S-70
All Position Stainless Special vertical position stainless steel electrode • Unique “Fast-Freeze” coating simplifies vertical down and up welding. • Ideal for poor fit-up joints in all positions. • Controlled weld puddle allows for filling holes on stainless steels. INTERNATIONAL SPECIFICATIONS
AWS/ASME IIC SFA 5.4 E 316L-16 DIN 8556 E19123L R 23 ISO 3581 E19.12.3L R 23 BS 2926 - 1984 19.12.3L R
APPLICATIONS: Especially suited for vertical down and up welding of thin to medium gauge molybdenum bearing stainless steels. MICROSTRUCTURE: Austenite with 3-9% ferrite. Typical ferrite number is 6. ALL WELD METAL ANALYSIS (Typical Weight%): C
Mn
Si
S
P
Cr
Ni
Mo
Cu
Fe
.018
.9
.75
.01
.02
19
12
2.65
.1
bal
WELDING TECHNIQUES: For vertical welding, set amperage at high end of the scale. Maintain a sharp angle with the electrode pointing upward. Whip the electrode quickly back and forth while moving up or down. Electrode may show a red color from the excess amperage which is normal.
Technical Data: Tensile strength.......................... up to 80,000 psi Yield strength..............................................56,000 psi Current .................................... DC Reverse (+) or AC Elongation....................................................................... 42% Hardness..................Rockwell B96, Brinnell 209 Welding Positions..........................Flat, Vertical Up Vertical Down, Horizontal, Overhead Color.................................................................................. Ivory
No.
Dia. x Lg Amperage
71690 5/64 X 12
35-55
71692 3/32 x 12
60 - 80
71694
1/8 x 14
90 - 110
ALL POSITION STAINLESS IS SOLD IN 5 & 10 LB PACKAGES
THE MAINTENANCE CONNECTION, INC. INC.
Sealants & Adhesives S10
RayCrete™ THE ORIGINAL MULTI-MENDER™ The Maintenance Connection, Inc. has partnered with Valiant Technologies, the makers of RayCrete™ to bring this phenomenal product to the forefront of the industrial marketplace! Not since the invention of superglue has there been a new, general purpose adhesive or bonding agent for the industrial consumer market. With the strength of concrete, RayCrete™ adheres seamlessly to itself or most surfaces. It forms a rigid connection between materials, permanently filling and sealing even when large gaps between surfaces exist. Extremely versatile, RayCrete™ is workable while curing and can be applied and cures nearly anywhere, including extremes of temperature, humidity, even in standing or running water. Cured RayCrete™ is so durable it can be drilled, nailed, sawed, tapped, sanded, machined, etc., while providing a lasting bond even under continuous exposure to demanding environmental conditions. As a Multi-Mender, RayCrete™ is the ideal solution for nearly any project involving wood, metal, concrete, masonry, plaster, plastic, ceramics, glass, fiberglass, porcelain, tile, rubber, fabric, etc., and even bonds to itself. Safe for use indoors or outside, RayCrete has no toxic vapors or volatile organic compounds (VOC's). It has no odors, and cleans up with ordinary cleaning products such as lemon juice.
Jars (Part A & Part B)
Spak-Paks® oz. Pkg Qty.
No.
ml/(oz.)
Pkg Qty.
No.
73158
200/(6.8)
1
73150
1
1
1
73152
3
1
1
73154
6
1
73156
12
1
73160 420/(14.25) 73162
850/(29)
A D H E S I V E S
S-71
THE MAINTENANCE CONNECTION, INC. Specially Priced Assortments Z08
RayCrete™ Combo Packs No.
Description
Contents (1 ) 1 oz SP (1 ) 3 oz SP
96604
RAYCRETE™ SAMPLER 1 Unit of each SKU
(1 ) 6 oz SP (1 ) 12 oz SP (1 ) 200 ml JAR (1 ) 420 ml JAR (1 ) 850 ml JAR (6 ) 1 oz SP
A D H E S I V E S
(3 ) 3 oz SP RAYCRETE™ COMBO 96608 (12) Spak-Paks™ & (3) Jars 5.6 lbs. total
(2 ) 6 oz SP (1 ) 12 oz SP (1 ) 200 ml JAR (1 ) 420 ml JAR (1 ) 850 ml JAR (6 ) 1 oz SP
RAYCRETE™ MEGA COMBO 96609
(13) Spak-Paks™ (6) Jars 7.1 lbs. total
(4 ) 3 oz SP (2 ) 6 oz SP (1 ) 12 oz SP (3 ) 200 ml JAR (2 ) 420 ml JAR (1 ) 850 ml JAR
SPAK-PAK™ STARTER 96603
(7) Spak-Pak Assortment
(4 ) 1 oz SP (2 ) 3 oz SP (1 ) 6 oz SP
1 oz. SPAK-PAK™ 96607
(12 ) 1 oz SP
(12) "Half Rack" (7 ) 1 oz SP
96605
SPAK-PAK™ SAMPLER
(3 ) 3 oz SP
(13) Spak-Paks
(2 ) 6 oz SP (1 ) 12 oz SP
JAR SAMPLER 96606
(7) Jars — 5.25 lbs. total
(4 ) 200 ml JAR (2 ) 420 ml JAR (1 ) 850 ml JAR (6 ) 1 oz SP
96602
S-72
RAYCRETE™ ASSORTMENT (3 ) 3 oz SP (11) Spak-Paks™ (2 ) 6 oz SP (2) Flex Cut Pads
(1 ) Flex Cut Pad
Locking Steel Storage Box
(1 ) Flex Cut HD Pad (1 ) Steel Drawer
THE MAINTENANCE CONNECTION, INC. Sealants & Adhesives
INC.
RayCrete™ Technical Information FEATURES & CHARACTERISTICS
CONTROLLABLE FEATURES & CHARACTERISTICS
• Workable while it cures • Changes consistency from liquid to paste to putty to a solid • Cut, drill, sand, paint carve, shape, even nail within 2 hrs • Workable with power tools within 2 hours: Lathe, Router, Sander, Drill, etc. STRONG: • Works as a structural filler, ideal for wood & concrete repairs • Ideal for moulding: can be shaped and trimmed while curing EASY-TO-USE: • Minimal surface preparation • Convenient 1 to 1 mix ratio by volume • Forms seamless bonds to itself - no need for surface preparation • Bonds and adheres to dissimilar surfaces, wood, concrete, metals, fiberglass, glass, etc. (not Teflon) SAFE: • Contains no solvents or volatiles (no VOC's or odors) VERSATILE: • Colorable with any dry powder colorant • Cures in freezing temperatures • Cures under water (fresh or salt water)
CORROSION RESISTANT • Resistant to most organic & inorganic solvents: • Water • Acetone
• Nitric acid • Hydrochloric acid • Sulfuric acid • Steric acid • Other caustic agents
REGULATORY INFORMATION • No DOT Regulations required • No Volatile Organic Compounds (VOC's) • No toxic fumes or vapors • Ozone safe • 100% recyclable when cured
Curing Schedule: Cures at room temperature or more quickly at elevated temperatures. Viscosity: Significantly lower viscosity at elevated temperatures Radioactive environments: Resistant to high gamma environments Cleanup: Uncured, cleanup can be achieved with acetone or soap and water
WEATHERPROOF & WATERPROOF • Forms a watertight seal • Withstands unlimited exposure to sun and the elements • Cures within the range from 0 - 200°F • Withstands temperatures below -100° to +250°F
UNDERWATER CURING PROPERTIES RayCrete™ can be poured directly through standing or flowing water. RayCrete™ displaces the water and seeks the lowest level where it seeps into crevices or open spaces and sets up. Apply RayCrete directly when it cures to the consistency of putty.
A D H E S I V E S
May be used to repair active leaks Excellent repairing leaks in masonry ponds. Boat repairs can be made above or below the waterline. In underwater boat repairs, backpressure must be applied to the patch until the RayCrete has completely cured., approximately 24 hours.
S-73
THE MAINTENANCE CONNECTION, INC. Sealants & Adhesives S10
Technical Information: Mixing ratio, by volume, part A to B .................................................. 1:1G Viscosity, part A, 75°F .............................................................. 21,000 cps Viscosity, part B, 75°F ............................................................. 22,000 cps Maximum bulk curing temperature .......................................... ~120°F Temperature change in cure phase ...................................... ~5-40°F
Cure Schedule at 75°F 90° maximum strength developed within ............................. 12 hrs
A D H E S I V E S
Physical Properties Compressive strength @75°F ............................................. >3,000 psi Tensile strength @75°F .............................................................. >1,000 psi Cured Density ............................................................................................ ~1 g/cc Shelf Life @ 75°F ..................................................................................... >1 year
ASTM Properties D790-98 Flexure .............................................................................. 2920 psi D638 Tensile ............................................................................................ 1210 psi C695 Compression ............................................................................ 3110 psi D1002 Lap Shear (on aluminum) ................................................ 169 psi D2240 Shore Hardness .............................................................................. 70
Radiation Survivability 1200R/hr for a total exposure of 9x105 Roentgen ................................................................. No Degradation
Working Environment Environmental Temperature (Working) ................ 0°F to +200°F Environmental Temperature (Storage) ........... -110°F to +200°F Service Temperature (tested range) ............... -110°F to +200°F RayCrete™ Adheres to Nearly Any Material - EVEN ITSELF
The only adhesive that is workable WHILE IT CURES! Fully Cured
Glass Pine Wood Hard Wood Steel Concrete Aluminum
S-74
Plastic Ceramic Tile
Plaster Stone Putty
Product State Pancake Batter Liquid 5 min
10 min
20 min
2 hrs
Time After Mixing
24 hrs
THE MAINTENANCE CONNECTION, INC. Sealants & Adhesives
INC.
RayCrete™ Uses & Applications Industrial Use Form to any shape, inject or work it like putty while curing. Once cured, RayCrete™ can be drilled, cut, machined, tapped, sawed, nailed, sanded, painted. . . .
Construction RayCrete™ is as strong as concrete and can be used in the most demanding projects. Large cracks and voids are not a problem for RayCrete™.
Plumbing No more sweat soldering! Put a small amount of toilet paper in the pipe. Apply RayCrete™ to the inside of the larger pipe & push the fittings together. Wait 24 hrs. Bonds PVC to copper!
Underwater Works in wet conditions. RayCrete™ can even be applied and cured underwater. Perfect for leaking ponds, pools and quick plumbing repairs!
Tools RayCrete™ adheres to nearly any surface and can withstand the stress of a working tool.
Woodworking & Furniture Repair RayCrete™ is better than wood glue and wood putty and will stand up to the elements. Use for repair and restoration. Large cracks or voids are not a problem.
Marine Repairs Do cosmetic repairs, structural repairs, preventative maintenance, water sealing. Fix surfboards, boats, kayaks, just about anything that gets wet!
Outdoor Applications RayCrete™ is immune to weather, solvents, and acids. Stones or brick falling off a retaining wall? Anchor bolts falling out of a cinder block? Raycrete™ them back in place.
Household Repair Fix almost anything - reset nails, screws and bolts. Fix wallboard, plaster, masonry, rain gutters, doors, windows & more. Great for emergency repairs.
A D H E S I V E S
Arts & Crafts RayCrete™ has different workable consistencies that give you unlimited possibilities for creativity.
Limitations Polyethylene & Polypropylene: RayCrete™ does not bond to these plastics. It will pop off when pressure is applied to the bond. Flexible Surfaces: RayCrete™ is strong, but not particularly flexible. If used on a flexible surface, it may peel away as the surface bends. Lacquers: RayCrete™ does not take lacquer for either wood or metal. The lacquer simply fails to cure. MEK: RayCrete™ is unaffected by most solvents (gasoline, alcohols, acids, bases, etc.), but it is affected by prolonged exposure to MEK. After several hours of exposure, blistering will occur and the cured RayCrete™ will take on a rubbery consistency. Once RayCrete™ is removed from the MEK, the blisters go away in a few minutes. Within 24 hours, the RayCrete™ will re-harden.
S-75
Stain Removers
CHEMICALS
StainLift-R™ Instant Stain Remover
Instantly Removes the Toughest Stains…..Safely and Effectively!
Features:
Applications:
• Unique, Proprietary Formulation — Provides Incredible Stain Removal Performance • Water-Based Formulation — Safe for Virtually Any Application • Contains No Harsh Solvents or Hazardous Ingredients – Less Harmful to the User and the Environment • Multi-Purpose Formula — Ideal for All Carpet, Upholstery and Other Fabrics • Virtually Odorless — Leaves Surfaces Clean and Fresh
• • • • • • • • • • • •
No.
Size
Description
Qty
74152
1 Quart (32oz)
StainLift-R™
12
Blood Chocolate Crayon Kool-Aid® Grass Iodine Oil Shoe Polish Candle Wax Coffee Food Grease
• • • • • • • • • • • •
Latex Paint Pet Stains Tea Wine Ketchup Cosmetics Fruit Juice Grime Liquor Urine Washable Ink And Many More
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
01.02.07
| S-76 |
TMC’s STAIN LIFT-R actually lifts stains from carpets, upholstery and fabrics quickly and easily. Simply rub it in and blot up. Leaves surfaces clean and fresh smelling . . . without a soapy residue. It contains no solvents, acids or other hazardous materials.
THE MAINTENANCE CONNECTION, INC. Cabinets
If your stock room looks like this
Then you could benefit from the TMC, Incorporated Inventory Control System
C A B I N E T S
We’ll have you smiling in no time! T-1
THE MAINTENANCE CONNECTION, INC. INC.
Cabinets
Inventory Control On 15,000 High Quality Maintenance Products
The Supplies You Need Where You Can Find Them! With TMC Incorporated cabinets and drawers the right part is always available when and where you need it. No more endless searching through piles of parts and through countless unidentified boxes for that 1/4" lockwasher you purchased last week. With the TMC inventory system you'll always know what you have and what you need to order. TMC' Sales Agent will work with you to specially design your system to meet your companies specific and unique needs.
C A B I N E T S
T-2
The TMC Sales Agent will: • • • • • •
Recommend required storage equipment. Identify each part carried. Determine inventory needs. Set minimum and maximum quantities. Check stock on a regular basis. Organize and clean bins.
TMC Inventory Control Helps To Eliminate: • • • •
Excessive downtime. High maintenance costs. Stock-outs. Excessive inventories.
THE MAINTENANCE CONNECTION, INC. Cabinets T01
Drawers • Made of prime cold rolled steel. • Rust & acid resistant baked enamel finish. • Compartments have rounded scoops to facilitate removal of small parts. • Covers are designed to stay open to allow easy access. • All drawers have handles and pull-down catches.
82081
82082
82080
No.
Length
Depth
Height
Compartments
82080
18
12
3
Variable
82082
18
12
3
Variable
82081
18
12
3
Variable
82083
18
12
3
12
82084
18
12
3
16
82085
18
12
3
20
82086
18
12
3
21
82087
18
12
3
24
82092
18
12
3
32
C A B I N E T S
15 20-1/4 12-1/2 Holds 4 Drawers 82090 Dividers For 82081 - Sold in packages of 12 82091 Dividers For 82082 - Sold in packages of 9 82071
82098
20-3/8
12-1/8
15-1/8
Base For 82071
T-3
THE MAINTENANCE CONNECTION, INC. INC.
Cabinets
82083
C A B I N E T S
82084
82086
82085
82092
82087
82098
82071
T-4
THE MAINTENANCE CONNECTION, INC. Cabinets T01
Storage Bins • Heavy duty bins for storage of small parts. • Made of prime cold rolled steel to prevent warping, twisting and sagging. • Label holders provide space for product identification and are hemmed to prevent sharp edges. • Dividers are hemmed to prevent sharp edges and are ribbed to provide extra strength. • Rust and acid resistant baked enamel finish.
82062
82067Ships in two parts (1) 82063 and (1) 82064.
82096 Bin Stand
Height Depth # Bins Bin Depth Bin Ht Bin Width
No.
Width
82067
33-3/4
42
8-1/2
72
8-3/8
4-1/2
4
82066
33-3/4
42
8-1/2
56
8-3/8
4-5/8
4-7/8
80264
33-3/4
22-1/4
8-1/2
40
8-3/8
4
4
82063 53-3/4
19-1/4
8-1/2
32
8-3/8
4-1/2
4
28
8-3/8
4-5/8
4-7/8
82062
33-3/4
21
8-1/2
82096
34
5-3/4
12-1/4
82060
33-3/4
—
12
12
11-7/8
—
—
23-7/8
12
40
11-7/8
4-1/2
4
82065 33-3/4
C A B I N E T S
Base For 82067, 82066, 82064, 82063 & 82062
82097 Hinged door set for 82064 T-5
THE MAINTENANCE CONNECTION, INC. INC.
Cabinets
Storage Bins Cont…
C A B I N E T S
82063
82064
82066
T-6
THE MAINTENANCE CONNECTION, INC. Cabinets T01
Miscellaneous Racks Hose Clamp Rack No. 82125 • Ten post rack holds clamps from miniclamp through #36 - 21/2 diameter clamp. • Built in hanger loops allow for mounting on wall or counter top. • Clamp diameters listed on sign panel.
Large Size Clamp Rack No. 82126 • Similar to above but holds five sizes of clamps from #40 through #56.
Aerosol Cabinet No. 82123 • Holds up to 72 - 2-3/4 diameter cans. • Divided into 4 equal compartments. • Contents protected by a double door with a key lock.
Key Stock Rack No. 82122 • 10 compartments for holding key stock from 1/8 through 3/4 square and 12 long. • 3 back panel allows for product identification labels. • Keyholes in panel allow for wall mounting. Description
No.
Width
Height
Depth
Sections
82120
24-1/8
2
6-7/8
18
Threaded Rod Rack
82121
26-1/8
37-1/8
6
4
Wire Spool Rack
82124
26-1/8
17-7/8
6
2
Wire Spool Rack
82122
12-1/4
12
6-1/8
10
Key Stock Rack
33-13/16 22-5/16 9-1/16
4
Aerosol Cabinet
82123
C A B I N E T S
82125
23-1/4
15
5-1/4
10
Hose Clamp Rack
82126
23-1/4
15
5-1/4
5
Hose Clamp Rack
82127
16-1/8
8-1/8
18-1/2
6
Welding Rod Cabinet
T-7
THE MAINTENANCE CONNECTION, INC. INC.
Cabinets T01
Miscellaneous Racks Wire Spool Rack No. 82121 • Four plated steel tubes and accomodates heavy spools up to 10" in diameter. • Allows for separation of wire by gauge.
No. 82124 • Two plated steel tubes. • Ideal for small shops and for bench roll assortments.
C A B I N E T S
Threaded Rod Rack No. 82120 • 18 sections for separating and protecting threaded rod. • Sections are 21/8 in diameter.
Welding Rod Cabinet No. 82127 • Holds welding rod up to 18" Long in six compartments.
Drill Gauges • Made of steel. • 3 x 6 x 1/16 No.
Type
82000
#1-#60 Wire Gauge
82002 Fractional drills - 1/16 to 1/2 T-8
THE MAINTENANCE CONNECTION, INC. Cabinets T01
Storage Cabinets • • • • •
Made of prime cold-rolled steel. Rust and acid resistant baked enamel finish. Strengthened by vertical supports. Embossed mounting holes to allowing stacking cabinets. Drawers have two runners for smooth, easy travel and positive stops to prevent being accidentally pulled out. • Drawers feature interlocked design for unequalled strength, full width handles for easy opening and card holders for product identification. • Provided with two dividers per drawer. Snap-in feature keeps them in place, yet are still easily removable.
C A B I N E T S
82055
82051
82052
Dr. Width
Dr. Ht
Dr. Depth
9
5-3/8
2-3/4
11-1/4
11-5/8
18
5-3/8
2-3/4
11-1/4
14-3/8 11-5/8
24
5-3/8
2-3/4
11-1/4
No.
Width
Height Depth # Drawers
82055
17-1/4
10-7/8
11-5/8
82051
33-3/4
10-7/8
82052 33-3/4 82088
Dividers for drawers - Sold in packages of 12
T-9
THE MAINTENANCE CONNECTION, INC. INC.
Cabinets T01
Drill & Tap Dispensers • Three drawer design. (Number drill is a 5 drawer). • Dimensions: 14-5/8 wide x 7-3/4 tall x 7-3/8 deep. • Top drawer of tap dispenser is cork lined. Size
Type
No.
82006 Fractional Drills 1/16 to 1/2 by 64ths
C A B I N E T S
82007
Number Drills
#1 to #60
82008
Letter Drills
A to Z
82024
Fractional Taps
1/4 to 1
Drill Cases No.
Pieces
Type
Size
82009
13
Fractional Drills
1/16 to 1/4 by 64ths
82010
13
Fract. Drills-Black
1/16 to 1/4 by 64ths
82017
21
Fractional Drills
1/16 to 3/8 by 64ths
82011
15
Fractional Drills
1/16 to 1/2 by 32nds
82012
15
Fract. Drills-Black
1/16 to 1/2 by 32nds
82013
29
Fractional Drills
1/16 to 1/2 by 64ths
82014
29
Fract. Drills-Black
1/16 to 1/2 by 64ths
82015
26
Letter Drills
A to Z
82016
60
Number Drills
#1 to #60
82021
8
S & D Drills
9/16 to 1 Plastic case
82022
8
S & D Drills
9/16 to 1 Steel case
82031
18
Metric Tap & Drills
M2.5 to M12
82034
13
Carbide Burs
1/4 Shank tools
82046
29
Stubby Drills
1/16” to 1/2 by 64ths
82047
29
Jobber Drills
1/16” to 1/2 by 64ths
Tap and Drill Case No. 82025
T-10
• Organizes 9 taps with the correct drill bit. • Protects delicate taps. • National Coarse. Taps: 6-32; 8-32; 10-24; 10-32; 1/4-20; 5/16-18; 3/8-16; 7/16-14; 1/2-13 Drills: #36; #29; #25; #21; #7; F; 5/16; U; 27/64
THE MAINTENANCE CONNECTION, INC. Tarp Cord U01
Tarp Cord & Hooks The 7/16" tarp cord with attachable hooks is ideal for use with canvas, tarpaulins, covers and lids on RV’s, boats, cars, trucks, trailers and motorcycles. It comes in a 125 ft. roll so that it can be cut to length for any use. The hooks can be attached easily and quickly. It’s perfect for holding extra gear on trucks and trailers, or for holding down tarps and canvas covers. It’s made of the highest quality Neoprene so it won’t rot, peel or crack under normal usage––even in demanding outdoor conditions. No.
Description
Qty
84022
7/16" dia. Neoprene cord - 125'
1
84020
Galvanized double eye hooks
25
Tarp Cord Stretchability Cut Length ............. Stretches To 12" ....................................... 18" 24" ....................................... 40" 36" ....................................... 60"
To Apply Fastener Hooks To Tarp Cord
H A R D W A R E &
1. Insert rope through eye of hook.
2. Return through second position of eye, to form a loop.
3. Pull end through loop, forming a knot.
4. Same procedure at other end provides a tie-down strap that has many uses.
S P R I N G S U-1
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E
Tarp Cord U01
Snappi-Hookers Molded Tie-Down Straps Heavy-Duty Rubber Hold-Down Straps With “S” Hooks
Trucking Snappi-Hookers feature reusability and long life. Thay have a symmetrical design that allows either side to be used against a surface and extra stretchability over most other tie-downs. They maintain their elasticity at temperatures up to 200°F and are resistant to sunlight, smog, diesel fumes and salt water. They have a rated tensile strength of 1600 psi.
& S P R I N G S U-2
Boating
Farming No.
Length Box Pkg
84040
9"
50
Ea.
84042
15"
50
Ea.
84044
20"
50
Ea.
84046
30"
50
Ea.
Recreational Vehicles
Camping
THE MAINTENANCE CONNECTION, INC. Eyebolts, Chain & Wire Hardware U02
Machinery Hoist Eyes Shoulder Pattern Eyebolts Made from drop forged steel. Heat treated after forging.
Maximum load rating for eyebolts are based on a straight vertical lift in a gradually increasing manner. Angular lifts will significantly lower loads and should be avoided whenever possible. If an angular lift is required, a properly seated Machinery Hoist Eye should be used and the lifting angle must not be more than a 45째 pull. Refer to the chart below for the maximum load ratings for straight and 45째 pulls.
H A R D W A R E &
Machinery Hoist Eyes Eye
Shank
Max Load (lbs) Pkg
Straight
45째 Pull Qty
Length
I.D.
O.D.
Pull
84290 1/4-20
1
3/4
1-1/4
500
125
5
84292 5/16-18
1-1/8
7/8
1-1/2
900
225
5
84294 3/8-16
1-1/4
1
1-21/32
1400
350
5
84296 7/16-14
1-3/8
1-3/32 1-27/32
2000
500
3
1/2-13
1-1/2
1-3/16
2600
650
2
1-5/8
1-9/32 2-9/32
3000
750
2
No.
84298
Size
84300 9/16-12 84302
5/8-11
84304 3/4-10
2-1/6
1-3/4
1-3/8
2-1/2
4000
1000
2
2
1-1/2
2-13/16
6000
1500
2
3-1/4
7000
1750
2
9000
2250
2
84306
7/8-9
2-1/4
1-11/16
84308
1-8
2-1/2
1-13/16 3-9/16
S P R I N G S U-3
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E & S P R I N G S U-4
Eyebolts, Chain & Wire Hardware U02
Turned Eye Bolts Turned Eyebolts are manufactured from low carbon cold drawn steel wire, threaded and supplied with a nut. Dimensions in inches Max Load Pkg T
(lbs)
Qty
3/8 2-11/16
1
38
10
3
3/8 3-11/16
1-1/2
38
10
1/4-20
2
1/2
3
1-1/4
74
10
84146
1/4-20
3
1/2
4
1-1/2
74
10
84148
1/4-20
4
1/2
5
2-1/2
74
10
84150
1/4-20
5
1/2
6
3
74
10
84152
5/16-18
2
5/8
3-1/8
1-1/4
96
10
84154
5/16-18
3
5/8
4-1/8
1-1/2
96
10
84156
5/16-18
4
5/8
5-1/8
2-1/2
96
10
84158
5/16-18
5
5/8
6-1/8
3
96
10
84160
5/16-18
6
5/8
7-1/8
4
96
10
84162
3/8-16
2
3/4
3-1/2
1-1/4
144
10
84164
3/8-16
3
3/4
4-1/2
1-1/2
144
10
84166
3/8-16
4
3/4
5-1/2
2-1/2
144
10
84168
3/8-16
5
3/4
6-1/2
3
144
10
84170
3/8-16
6
3/4
7-1/2
4
144
10
No.
A
B
84140
3/16
2
84142
3/16
84144
C
D
C
D B T A
THE MAINTENANCE CONNECTION, INC. Eyebolts, Chain & Wire Hardware U02
Clevis Grab Hooks • Made for use on Hi-Test Chain. All hooks are heat treated. They can also be used on BBB & proof coil. • High test (H.T.) stamped on every hook. • Zinc plated for corrosion resistance.
Pkg
Chain Work Load B
No.
Size
in lbs
A&E
84440
1/4
2,600
5/16
84442
5/16
4,000
3/8
2-1/4
84444
3/8
5,400
7/16
2-11/16
D
F
Qty
3-3/8
2
2
C
1-15/16 3/8
7/16 3-15/16 2-3/8
2
2-11/16
2
1/2
4-1/2
H A R D W A R E &
Wire Rope Clips
Rope
U-Bolt Dimensions
Pkg
No.
Size
A
B
C
T
Qty
84240
1/8
1/4-20
15/16
5/16
5/8
5
84242
3/16
1/4-20
3/4
5/16
5/8
5
84244
1/4
5/16-18
15/16
3/8
3/4
5
84246
5/16
3/8-16
1-5/32
1/2
1
5
84248
3/8
7/16-14
1-1/2
9/16
7/8
5
84250
1/2
1/2-13
1-7/8
5/8
1-1/4
5
S P R I N G S U-5
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E
Eyebolts, Chain & Wire Hardware U02
Screw Pin Shackles Loads are based on a safety factor of 5 to 1. When tested all shackles are pulled at a uniform rate of speed in a direct tension. Any deviations as angular lifts, shock loads, modification of the basic forging, etc., will result in drastically reduced maximum loads.
Anchor Screw Pin Shackles Dimensions - inches Inside
Max.
Tol. Width Tol. O.D. Length @ bow tons Dia. @ eyes Eyes -+ -+ 7/8 1/16 9/16 3/8 84390 1/3 3/16 1/16 5/8 No.
Load Size
Width
U-6
Bolt
Pkg
Dia.
Qty
1/4
2
84392
1/2
1/4
15/32
1/16
3/4
1-1/8
1/16
3/4
5/16
2
84394
3/4
5/16
17/32
1/16
15/16
1-1/4
1/16
7/8
3/8
2
84396
1
3/8
21/32
1/16
1-1/8
1-7/16
1/16
1
7/16
2
& S P R I N G S
Pin or
Wire Stops
No.
Description
Qty
84520
1/4, .062 Max. Wire Dia.
25
84522
5/16, .062 Max. Wire Dia.
25
84524
3/8, .125 Max. Wire Dia.
25
Cold Shuts Repair links for chain. No. 84490
Size Qty 1/4
5
84492 5/16
5
3/8
5
84494
THE MAINTENANCE CONNECTION, INC. Eyebolts, Chain & Wire Hardware
S Hooks U02 Quick Links U02
• Zinc plated. • Used in light duty applications for temporary hangings and connections. No.
Wire
Diameter Length Qty
No.
Link
Overall
Size Opening Length Qty
84600
.105
1-3/32
5
84650
1/8
1/4
1-9/16
5
84602
7/64
—
5
84652
3/16
11/32
2
5
84604
3/16
2-7/8
5
84654
1/4
3/8
2-3/8
5
84606
1/4
2-1/2
5
84656
5/16
7/16
3
5
84608
5/16
2-5/8
5
84658
3/8
1/2
3-1/4
5
84610
3/8
4-5/8
5
84660
1/2
5/8
4-1/4
5
Quick Link Assortments Z02 No. 95405 ¬ 6 Item • 76 Pieces
84650 1/8"
&
84654 1/4" 84658 3/8"
84652 3/6"
84660 1/2"
84656 5/16"
The Rope Ratchet T06 No. 99511 • • • •
H A R D W A R E
Quickly secures items TIGHTLY, without slipping. Releases with thumb lever. No complicated knots to tie and untie. Will not stretch like elastic cords. Holds cargo firmly in place. • Made of tough, weather-resistant nylon for years of hard use. • 3/8 x 10 feet.
S P R I N G S U-7
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E
Eyebolts, Chain & Wire Hardware U02
Chain Parts Slip Fit Connecting Links Slip Fit Connecting Links or Rivet-Type Connecting Links are furnished with a pin link plate and a spring clip. Once the connecting link is inserted between the chain links, slide the pin link plate over ring and assemble with spring clip grooves on pins. No.
Chain No.
Description
Qty
85400
#35
.375 Pitch Connecting Link
10
85402
#40
.500 Pitch Connecting Link
10
85404
#41
.500 Pitch Connecting Link
10
85406
#50
.625 Pitch Connecting Link
10
85410
#60
.750 Pitch Connecting Link
10
85412
#80
1.00 Pitch Connecting Link
5
Offset Links
& S P R I N G S U-8
This is in reality a roll link at one end, and a pin link at the other end. An offset link is used whenever an odd number of pitches is required. The pin is removed to assemble the link into a chain. No.
Chain No.
Description
Qty
85450
#35
.375 Pitch Offset (Half)
10
85452
#40
.500 Pitch Offset (Half)
10
85454
#41
.500 Pitch Offset (Half)
10
85456
#50
.625 Pitch Offset (Half)
10
85458
#60
.750 Pitch Offset (Half)
10
85460
#80
1.00 Pitch Offset (Half)
5
THE MAINTENANCE CONNECTION, INC. Eyebolts, Chain & Wire Hardware
Chain Repair Tools U02
#1 Chain Breaker No. 85462 A quality tool with forged jaws. The "push-out" pins are of tempered alloy steel. Simplifies the disassembly of the roller chain. Overall Length: 6 inches Overall width: 3 inches Weight: 11 oz.
For disassembly of: Single pitch chains Nos. 25 thru 60 (1/4, 3/8, 1/2, 5/8 and 3/4 pitch) Double pitch chains, 1 and 1-1/4 pitch
Roller Chain Links/Offset Chain Links Assortment Z02 No. 95407 15 Items • 69 Pieces
#35 .375 Pitch Conn Link 85400
#40 .500 Pitch Conn Link 85402
#41 .500 Pitch Conn Link 85404
#50 .625 Pitch Conn Link 85406
#60 .750 Pitch Conn Link 85410
#40 .500 Pitch Offset (Half) 85452
#41 .500 Pitch Offset (Half) 85454
#50 .625 Pitch Offset (Half) 85456
#60 .750 Pitch Offset (Half) 85458
#80 1.00 Pitch Conn Link 85412
#35 .375 Pitch Offset (Half) 85450
#80 1.00 Pitch Offset (Half) 85460
#1 Chain Breaker 85462
H A R D W A R E & S P R I N G S U-9
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E
Springs U03
General Information Compression & Extension Springs Compression springs generally have closed ends and the number of active coils (N) are two less than the total number of coils. Extension springs - All coils are active and the body length is the number of coils + 1 times the wire diameter. For extension type springs the rate per inch is effective only after enough load is applied to separate the close wound coils and accept the initial tension load first. Additional Notes: 1. Compression springs should be used between 20% and 80% of travel for optimum performance. 2. Compression springs that are over-stressed will take a set prior to full travel. 3. Rates of compression springs with less than two active coils will be subject to a plus or minus 20% load tolerance. 4. Initial tension of extension springs as shown in catalog is for reference only. This factor can vary with tensile of metal.
Spring Wire Gauge
Basic Formula For Round Wire
American Steel & Wire Co.
Compression & Extension Springs
Gauge
& S P R I N G S U-10
Decimal Gauge Decimal
R=
G d4 8 N D3
4/0
.3938
16
.0625
3/0
.3625
17
.0540
2/0
.3310
18
.0475
1/0
.3065
19
.0410
1
.2830
20
.0348
2
.2625
21
.0317
3
.2437
22
.0286
4
.2253
23
.0258
D = Mean Diameter––Inches
5
.2070
24
.0230
d = Wire Diameter––Inches
6
.1920
25
.0204
7
.1770
26
.0180
8
.1620
27
.0173
9
.1483
28
.0162
10
.1350
29
.0150
11
.1205
30
.0140
12
.1055
31
.0132
13
.0915
32
.0128
14
.0800
33
.0118
15
.0720
34
.0104
— S=
8DP p d3
R = Rate in pounds per inch of Deflection P = Load in Pounds
G = Modulus of Elasticity––Steel = 11.5 x 106 psi N = Number of Active Coils S = Torsional Stress––p.s.i.
THE MAINTENANCE CONNECTION, INC. Springs U03
Compression Springs Free
Wire
O.D.
Length
Dia.
No.
(in.)
(in.)
(in.) Mat'l
84950
3/16
1
84952
5/16
84954
5/16
84956
Solid
Calc.
Total
Hgt
Rate
Coils
(in.)
(#/in.)
Ends
Finish
.014
A
10-1/2
.161
1.25
Closed
Zinc
1-19/32 .024
B
15-1/2
.360
1.36
Cl/Grd
None
10
.047
C
76-1/2 3.643
5.06
Closed
Cad.
3/8
3/4
.041
D
6-3/4
.318
22.95 Closed
Zinc
84958
3/8
12
.062
D
119
7.440
Closed
Zinc
84959
7/16
2-7/8
.076
D
24
1.824 45.95
Cl/Grd
Cad.
84962
1/2
1
.072
D
8
.576
82.12
Cl/Grd
Zinc
84964
1/2
2-1/2
.062
D
18
1.178
15.80
Closed
Zinc
2-1/2
.072
D
12
.864
27.32
Cl/Grd
Zinc
84960 19/32
5.92
84968
5/8
2-3/4
.072
C
15
1.080
17.57
Cl/Grd
Zinc
84970
5/8
12
.062
D
60
3.782
2.05
Closed
Zinc
84972
11/16
4
.105
D
23-1/4 2.441
41.71
Cl/Grd
Zinc
84974
7/8
2-1/32
.122
C
11-7/8
1.449 75.53
Cl/Grd
Gld/Ir
84976
7/8
3
.091
D
12-1/2
1.138
19.48
Cl/Grd
Zinc
84978
7/8
12
.080
D
2.88
Closed
Zinc
84980 15/16
2-1/4
.100
C
10
1.000 30.53
Cl/Grd
Zinc
84982 1-1/64
3-1/8
.058
C
8
.522
3.09
Closed
Zinc
84984 1-1/16
3-5/8
.107
C
12
1.284
21.63
Cl/Grd
Zinc
42-2/3 3.493
pitch Inside dia. Outside dia.
Wire diameter
Material Code A = Music Wire B = Stainless C = Spring Steel D = Hard Drawn
Solid length Max. loaded length Initial loaded length Free length SOLD EACH
H A R D W A R E & S P R I N G S U-11
THE MAINTENANCE CONNECTION, INC. INC.
H A R D W A R E &
Springs U03
Extension Springs Length Wire No.
O.D.
Inside
Dia.
(in.)
Hooks
(in.)
1-1/32
.023
A
85050 15/64
U-12
Rate
Max
(#/in.)
Deflect.
Load
Finish
.25
1.63
1.45
2.62
Cad.
Initial Mat'l Tension
85054
1/4
4
.028
A
.49
0.65
5.92
4.33
Zinc
85056
1/4
5
.031
D
.76
0.84
4.75
4.76
Zinc
85058 19/64
13/16
.060
C
9.14
202.48
.10
28.66
Cad.
85062 21/64
5-7/8
.042
C
1.49
1.47
4.87
8.66
Zinc
11/32 1-13/32 .050
C
2.86
18.80
.58
13.75
Zinc
85064 85070
3/8
3
.041
C
.99
1.82
3.26
6.92
Zinc
85076
7/16
4-1/2
.041
C
.71
0.68
7.53
5.84
Zinc
85080
7/16
7
.062
D
4.13
3.87
4.05
19.82
Zinc
85082
1/2
1-5/8
.080
D
9.12
66.23
.41
36.40
Zinc
85086
1/2
9-5/8
.062
C
3.02
1.81
7.72
16.97
Zinc
5
.075
C
4.63
5.69
3.52
24.64 Gld/Ir
8-1/2
.072
D
3.45
2.14
8.00
20.60
Zinc
.120
C
22.77
72.41
.79
79.83
Zinc
3-7/8
.064
C
1.47
1.93
5.50
12.10
Blk/Ox
85088 19/32 85090
5/8
85092 23/32 3-3/16 85094 47/64
S P R I N G S
Calculated
85096
3/4
4-1/2
.062
D
1.23
1.19
8.07
10.80
Zinc
85098
13/16
8-1/2
.072
D
1.93
0.92
14.69
15.39
Zinc
85100
1
8-1/2
.091
D
3.26
1.66
12.48
23.99
Zinc
85102
1-1/16
5-1/2
.120
D
9.18
9.51
4.36
50.68 Gld/Ir
length of body coils inside dia. outside dia.
length inside hooks unloaded initial extended length inside hooks max. extended length inside hooks
SOLD EACH
wire dia.
Material Code A = Music Wire B = Stainless C = Spring Steel D = Hard Drawn
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Universal Extension Spring Asst. No. 96900 • 18 Items - 54 Pieces 9-5/8" 1/2" O.D. 85086
5-1/2" 1-1/16" O.D. 85102
8-1/2" 5/8" O.D. 85090
5" lgth 19/32" O.D. 85088
8-1/2" 13/16" O.D. 85098
7" lgth 7/16" O.D. 85080
8-1/2" 1" O.D. 85100
5-7/8" 21/64" O.D. 85062
4" lgth 1/4" O.D. 85054 1-5/8" 1/2" O.D. 85082
13/16" 19/64" O.D. 85058
3" lgth 3/8" O.D. 85070
4-1/2" 7/16" O.D. 85076
1-13/32" 11/32" O.D. 85064
1-1/32" 15/64" O.D. 85050
5" lgth 1/4" O.D. 85056 3-3/16 23/32" O.D. 85092
3-7/8" 47/64" O.D. 85094
Universal Compression Spring Asst. No. 96901 • 18 Items - 54 Pieces 84962 O.D. 1/2" Lgth. 1"
84952 O.D. 5/16" Lgth. 1-19/32"
84958 O.D. 3/8" Lgth. 12"
84950 O.D. 3/16" Lgth. 1"
47007 O.D. 3/8" Lgth. 3/4"
84970 O.D. 5/8" Lgth. 12"
84956 O.D. 1-1/64" Lgth. 3-1/8"
84978 O.D. 7/8" Lgth. 12"
84982 O.D. 11/16" Lgth. 4"
84954 O.D. 5/16" Lgth. 10"
84960 O.D. 19/32" Lgth. 2-1/2"
84968 O.D. 5/8" Lgth. 2-3/4"
84964 O.D. 1/2" Lgth. 2-1/2"
84959 O.D. 7/16" Lgth. 2-7/8"
84980 O.D. 15/16" Lgth. 2-1/4"
84974 O.D. 7/8" Lgth. 2-1/32"
84976 O.D. 7/8" Lgth. 3"
84984 O.D. 1-1/16" Lgth. 3-5/8"
H A R D W A R E & S P R I N G S U-13
THE MAINTENANCE CONNECTION, INC. INC.
Miscellaneous
H A R D W A R E
TMC, Inc. — Bowman Spring Interchange
&
POP Pro Wrench
S P R I N G S U-14
Extension Springs
Compression Springs
TMC No. ... Bowman No. 85086...............21694 850 90...............21695 850 98.............21695-1 85100..............21696 85082............21681 850 58...............21684 850 64...............21685 850 50...............21667 850 54...............21659 850 70...............21660 85076................NA 85056...........21657 85062...........21658 85080............21655 85088............21654 85102.............NA 85092...........21698 850 94..............21699
TMC No. .....Bowman No. 84954...............21679 849 58...............21651 849 70...............21652 849 78...............21653 849 62...............21680 849 52..............21688 84950...........21666 84956...........21664 849 82...........21690-1 84972...........21689 84960...........21682 84964.........21685-1 84968...........21692 84959...........21693 84980...........21688 84974...........21690 84976..........21691 84984...........21663
No. 83464 The new POP Pro Wrench with self-adjusting jaws and fast ratchet action handles any nut or bolt from 1/4 to 3/4. Lifetime warranty included. 1. The angled tooth jaws automatically grip hard around nuts and bolts. It can withstand 100 lbs./ft. of torque. 2. The patented head features a fast ratchet action, spring loaded design with exclusive rack and pinion functions. 3. Made of a durable hardened high tensile steel, chromed to a superior finish. Components feature strength supports like these two sandwiched steel handle plates riveted at nine different points. 4. The handle is specially designed for gripping and is made of industrial nylonmolded around full-length steel plates. High impact, 4 insulated handle 3 withstands even the 2 1 toughest conditions.
NEW!
THE MAINTENANCE CONNECTION, INC. Air Line Accessories
Couplers & Plugs COUPLER
PLUG
Locking Balls
Groove
Quick disconnect couplers are the fastest, easiest and most reliable means of joining pneumatic and fluid transfer lines. All quick disconnect couplers work on the same principle: • Hardened balls or pins engage a groove in the coupler plug to hold it securely against a soft seal while permitting the assembly to swivel, thereby preventing kinking or twisting of hoses.
CONNECTED
Seal Shutoff Valve
Sliding Sleeve
• A sliding sleeve releases the locking balls when retracted, permitting the plug to be inserted or removed. The sleeve automatically returns to the locked position when released. • An automatic shutoff valve in the coupler seals instantly upon uncoupling, eliminating the need for a separate shutoff.
Features & Benefits LONG SERVICE LIFE • Zinc plated to provide a noncorrosive finish. • Heat treated to harden critical wear points. • Molded Buna-n seals create a leak proof connection. VARIETY OF SIZES AND STYLES • Available in 1/4, 3/8, and 1/2 bodies with male and female pipe threads, or hose barb ends.
A I R
EFFICIENT PERFORMANCE • Tubular valve design provides high flow rates. • Steel locking balls ensure connection holds tight under the most rugged applications. • Spring loaded sliding outer sleeve allows quick connect/disconnect. INTERCHANGEABILITY • Fully interchangeable with couplers and plugs made by other manufacturers. (See accompanying interchange chart.)
L I N E F I T T I N G S V-1
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories V03
Industrial Interchange Series
A I R
• Plated steel couplers with hardened steel springs WARNING: Couplers and plugs are intended for use on compressed air lines only. All have a maximum rated working pressure of 300 PSI.
1/4 Series Couplers Male Thread
Plugs Male Thread NPT Pkg
NPT Pkg
L I N E F I T T I N G S V-2
No.
Size Qty
No.
Size Qty
87024
1/4
5
87226
1/4
5
87026
3/8
5
87228
3/8
5
Female Thread
Female Thread NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87016
1/4
5
87222
1/4
5
87018
3/8
5
87224
3/8
5
Hose Barb
Hose Barb NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87020
1/4
5
87230
1/4
5
87022
3/8
5
87232
3/8
5
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
Industrial Interchange Series 3/8 Series Couplers
Plugs
Male Thread
Male Thread NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87030
1/4
5
87236
1/4
5
87028
3/8
5
87234
3/8
5
Female Thread Female Thread No.
NPT Pkg
NPT Pkg
No.
Size Qty
87242
1/4
5
87240
3/8
5
87034
1/4
5
87032
3/8
5
Size Qty
Hose Barb NPT Pkg No. 87238
Size Qty 3/8
5
A I R L I N E F I T T I N G S V-3
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories V03
Industrial Interchange Series
A I R L I N E F I T T I N G S V-4
1/2 Series Couplers
Plugs
Male Thread
Male Thread NPT Pkg
NPT Pkg No. 87048
Size Qty 1/2
Size Qty
No.
5
87214
1/2
5
87216
3/8
5
Female Thread NPT Pkg No. 87002
Size Qty 1/2
5
The ARO Series 1/4 Series Couplers
Plugs
Male Thread
Male Thread NPT Pkg
NPT Pkg No. 87036
Size Qty 1/4
5
Female Thread
No. 87246
87038
Size Qty 1/4
5
1/4
5
Female Thread NPT Pkg
NPT Pkg No.
Size Qty
No. 87248
Size Qty 1/4
5
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
Automotive Standard Series WARNING: Couplers and Plugs on these pages are intended for use on compressed air lines only. All have a maximum rated working pressure of 300 PSI.
1/4 Series Couplers Male Thread
Plugs Male Thread NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87000
1/4
5
87200
1/4
5
87004
3/8
5
87202
3/8
5
Female Thread
Female Thread NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87008
1/4
5
87218
1/4
5
87010
3/8
5
87220
3/8
5
Hose Barb
Hose Barb NPT Pkg
NPT Pkg No.
Size Qty
No.
Size Qty
87012
1/4
5
87204
1/4
5
87014
3/8
5
87206
3/8
5
A I R L I N E F I T T I N G S V-5
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories V03
Automotive Standard Series
A I R L I N E F I T T I N G S V-6
3/8 Series Couplers
Plugs
Male Thread
Male Thread
NPT Pkg No.
NPT Pkg
Size Qty
Size Qty
No.
87044
1/4
5
87254
1/4
5
87040
3/8
5
87250
3/8
5
Female Thread
Female Thread
NPT Pkg No.
NPT Pkg
Size Qty
Size Qty
No.
87046
1/4
5
87256
1/4
5
87042
3/8
5
87252
3/8
5
1/2 Series Couplers
Plugs
Male Thread
Male Thread
NPT Pkg No. 87048
Size Qty 1/2
5
Female Thread
NPT Pkg No. 87258
87002
Size Qty 1/2
5
1/2
5
Female Thread
NPT Pkg No.
Size Qty
NPT Pkg No. 87208
Size Qty 1/2
5
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
Universal Airline Fittings • • • •
Fits Industrial, Automotive and ARO 1/4 series plugs. Brass construction for durability and long life. Durable four ball locking mechanism for secure connections. Unique design keeps locking ring cocked when uncoupled allowing for quick, easy coupling with plugs. Simply push the coupling onto the plug and the locking ring snaps into place for a secure connection. Type
Qty
87400 1/4
Female thread
5
87402 1/4
Male thread
5
No.
NPT
Universal Safety Coupler The Universal Safety Coupler is an exhaust type coupler that is designed to exhaust air pressure prior to disconnection. The black valve sleeve acts as an integral shut-off valve that allows coupling and uncoupling at zero pressure. When the valve sleeve is moved to shut off airflow, it automatically vents downstream pressure. This greatly reduces the force required to couple and uncouple and minimizes the possibility of hazardous hose whip. The valve sleeve is operated independently of the gold locking sleeve. A built in sleeve lock mechanically locks the locking sleeve to prevent accidental disconnects. Proven six ball locking mechanism evenly distributes load to resist wear and provide positive connections. The ball lock mechanism also provides accurate alignment and allows a swiveling action to reduce hose torque.
INDUSTRIAL
O
L I N E F I T T I N G S
TE
LA
U-F
TR
AR
A I R
V-7
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories V03
Universal Safety Airline Couplers
A I R
Female Safety Coupler
ARO
AL RI
V-8
ST DU IN
E
MOTIV AUTO
F I T T I N G S
• Fits Industrial, Automotive, ARO and Lincoln 1/4" series plugs. • Brass construction for durability and long life. • Unique design keeps locking ring cocked when uncoupled allowing for quick, easy coupling with plugs. Simply push the coupling onto the plug and the locking ring snaps into place for a secure connection. • Rugged lightweight aluminum construction with corrosion resistant hard coat anodize finish & seals. • Designed to exhaust air pressure prior to disconnection - minimizes the possibility of hazardous hose whip. • Black valve sleeve acts as a shut-off valve that allows coupling and uncoupling at zero pressure and operates independently of the gold locking sleeve. • Built-in sleeve lock mechanically locks the locking sleeve to help prevent accidental disconnects. • Six ball locking mechanism evenly distributes load to resist wear. • Knurling and grooves on the sleeves provide a gripping surface for ease of operation.
LIN CO LN
L I N E
Male Safety Coupler
87450
1/4" Female NPT
87452
1/4" Male NPT
87454
3/8" Female NPT
THE MAINTENANCE CONNECTION, INC. Air Line Accessories
Coupler Interchange No.
ARO
Camel
Coilhose
Foster
Hansen
Schrader
Truflate
C1
TFCM22
61-524
162
TF3103
—
786
12
3503
13-124
C1-01
TFCM21
—
—
TF2903
—
—
—
—
—
C2
TFCF22
61-523
160
TF3003
—
785
13
3504
13-134
C2-21
TFCF21
—
—
TF2803
—
—
—
—
—
C2R
—
61-487
—
—
—
787
13R
3505
13-136
C5
—
61-554
591
TF4304
—
1806
14
3515
13-604
C6
—
61-553
590
TF4204
—
1805
15
3516
13-612
C7
—
61-478
593
TF4104
—
—
14C
—
13-602
C8
—
61-476
592
TF4004
—
1803
15C
3521
13-610
C9
—
61-564
122
5305
530
1816
16
3511
13-704
C9-03
—
—
121
5105
510
1814
16E
—
—
C10
—
61-563
120
5205
520
1815
17
3512
13-712
C10-23
—
61-472
123
5005
500
1813
17E
3516
13-710
Milton Parker
C20
23102-200
61-573
150
3003
3000
715
23
5142-12
13-234
C20-21
23102-1
—
158
2803
2800
707
—
—
—
C20-23
23102-3
61-103
151
3203
3200
718
—
5263-12
—
C21
23102-212
61-574
152
3103
3100
716
22
5141-12
13-224
C21-01
23102-11
—
159
2903
2900
708
—
—
—
C21-03
23102-213
61-101
155
3303
3300
719
—
5140-12
—
C25
23103-313
61-483
581
4304
4300
1836
24
—
13-526
C26
23103-300
61-482
580
4204
4200
1835
25
3541
13-536
C27
—
61-486
—
LN3103
—
790
72
—
13-424
C28
—
61-548
170
LN3003
—
—
73
3528
13-434
C30
—
—
—
—
—
795
—
—
—
C31
—
—
—
—
—
796
—
—
—
C35
310-313
61-160
—
310-4304
—
—
—
—
—
C36
310
61-161
380
310-4204
—
—
—
—
—
C37
—
61-527
142
—
—
—
52
3525
13-324
C38
—
61-526
140
—
—
—
53
3526
13-334
C38-23
210-203
61-961
141
210-3203
—
—
53E
—
—
C40
23002-201
61-013
—
FM3003
22AS-25F
755
33
5138-12
—
C41
23002-212
61-011
—
FM3103
22AS-25M
756
32
5139-12
—
C45
210-212
—
—
210-3103
20AS-25M
—
—
—
—
C46
210
—
—
210-3003
20AS-25F
775
—
—
—
A I R L I N E F I T T I N G S V-9
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories
Coupler Plug Interchange
A I R L I N E F I T T I N G S V-10
No.
ARO
Camel
Coilhose
Foster
Hansen
Schrader
Truflate
CP1
TFPM22
61-538
1601
TF10
—
783
2C
3506
12-124
CP1-01
TFPM21
61-542
—
TF12
—
—
0C
—
12-120
CP1-03
TFPM23
61-150
—
TF14
—
—
2C-E
—
—
CP2
TFPF22
61-539
1602
TF11
—
784
3C
3507
12-134
CP2-21
TFPF21
—
—
TF13
—
—
1C
—
—
CP2-23
TFPF23
—
—
TF15
—
—
3C-E
—
—
CP5
—
61-558
5901
TF42
—
107
2E
3517
12-604
CP6
—
61-559
5902
TF43
—
1808
3E
3518
12-612
Milton Parker
CP7
—
61-480
5903
TF40
—
1809
0E
3519
12-602
CP8
—
61-481
5904
TF41
—
1810
1E
3520
12-610
CP9
—
61-586
—
54-5
54
1817
2F
3513
12-704
CP9-03
—
61-474
—
52-5
52
1819
0F
3537
12-702
CP10
—
61-569
—
55-5
55
1818
3F
3514
12-712
CP10-23
—
61-475
—
53-5
53
1820
1F
—
12-710
CP12
—
61-500
—
—
—
779
—
3508
12-104
CP14
—
61-552
—
—
—
781
—
3510
12-108
CP17
23904-410
61-134
1201
54-5
54
1857
H2F
—
12-752
CP18
23904-400
61-137
1202
55-5
55
1858
H3F
—
12-762
CP20
23902-200 61-579
1502
11-3
11
728
H3C
5139-11
12-234
—
—
13-3
—
—
H1C
—
—
CP20-23
23902-3
61-107
1505
15-3
15
732
H3C-E
5263-11
12-236
CP21
23902-210
61-578
1501
10-3
10
727
H2C
5138-11
12-224
CP21-01
23902-110
61-534
—
12-3
12
726
H0C
—
—
CP21-03 23902-310
61-535
1503
14-3
14
733
H2C-E
—
12-226
CP20-21 23902-100
CP25
23903-310
61-484
5801
42-4
42
1837
H2E
3542
12-526
CP26
23903-300 61-485
5802
43-4
43
1838
H3E
3543
12-536
CP27
—
61-550
1701
LN11
—
791
L2C
3531
12-424
CP28
—
61-551
1702
LN10
—
792
L3C
3532
12-434
CP33
—
—
—
—
—
797
—
—
—
CP34
—
—
—
—
—
798
—
—
—
CP35
3804
61-162
3801
310-42
—
—
—
—
—
CP36
3806
61-163
3802
310-43
—
—
—
—
—
CP37
2608
61-528
1401
210-10
1G3
777
A2C
3529
12-324
CP38
2609
61-529
1402
210-11
1G2
778
A3C
3530
12-334
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
Compressed Air Line Blow Guns All Brass internal parts for rust free operation Chrome plated zinc cast body for long service life
3 "O" Rings for leakproof operation
<
Bottom mounted nut allows for field repair
Features & Benefits • Precision machined chrome plated castings • All brass internal parts • Made in the U.S.A. All are non-corrosive, leak resistant, lightweight and designed to fit comfortably in the user's hand. All models have 1/4 female NPT inlet thread and 1/8 NPT outlet thread.
WARNING: The blow guns featured here do not have a safety by-pass to prevent build up of tip pressure in the event of tip blockage. They may be used for general cleaning purposes only if the air supply (inlet pressure) has been reduced to 30 psi or less.
Heavy Duty Angle Blow Gun No.: 86616 For those preferring a larger, heavier blow gun. Bent upwards with a rubber tip for blowing out automatic transmissions, oil passages, etc.
Rubber Tip
A I R L I N E F I T T I N G S
No.: 86610 Will not scratch delicate surfaces. Fits No. 86608 and 86616 guns.
V-11
THE MAINTENANCE CONNECTION, INC. INC.
Air Line Accessories V03
Compressed Air Lines Blow Guns
A I R
Standard Rugged Blow Gun No. : 86606 Fits comfortably in the users hand. 1/8 NPT outlet threads accepts full range of accessories. Features a hang up hook.
Rubber Tipped Blow Gun
L I N E F I T T I N G S V-12
No. : 86608 Provides leak proof seal between gun and fluid line or other opening. Excellent for cleaning molds or delicate surfaces where a metal tip might scratch or otherwise harm critical areas.
WARNING: The blow guns featured here do not have a safety by-pass to Prevent build up of tip pressure in the event of tip blockage. They may be used for general cleaning purposes only if the air supply (inlet Pressure) has been reduced to 30 psi or less.
Vinyl Hose Guards Most assembly failures occur right behind the coupling. You can extend the life of your air hose as much as 75% by using a strong life saving support. Vinyl Hose Guards are just as effective as metal spring guards yet the are less expensive and less cumbersome. They wonâ&#x20AC;&#x2122;t catch or scratch finished surfaces in manufacturing or auto repair applications. To install simply heat the Vinyl Hose Guard by inserting it into a bucket of hot water for a few minutes, or use a heat lamp, to expand it and slip it over the hose end. Allow it a couple minutes to cool down. Once it cools it will contract around the hose end providing a snug fit.
No.
Size Qty
87500
1/4
2
87502
3/8
2
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
3 in 1 Manifolds Strong, lightweight machined aluminum construction. Each manifold accepts 3 outlet hoses or couplers. • Supply 3 air operated tools from a single supply hose. • Mount to pipe at workbench or overhead. • Mount 3 different style couplers on one manifold. Inlet
Outlet
Pkg
Thread
Thread
Qty
86618 1/4 NPT
1/4 NPT
1
86620 3/8 NPT 3/8 NPT
1
No.
Water Service Couplings • Brass and stainless steel construction for heavy duty service. • Durable four ball locking mechanism for secure connections. • Quality, temperature-resistant nitrile seals for a leak-free service life. These water service couplings are ideal for use wherever water hoses are frequently connected and disconnected. They have a wide variety of applications which include garden hoses, wash down systems and mobile water tank lines. The valveless design permits maximum flow with minimum pressure drop. Body Size Thread Size Qty
No.
Description
87006
Coupler
3/4
3/4-11-1/2
5
87212
Nipple
3/4
3/4-11-1/2
5
A I R L I N E F I T T I N G S
Rubber Washers For Use in Water Service Couplings No. 87210 SOLD IN QUANTITIES OF 5 (FIVE).
V-13
THE MAINTENANCE CONNECTION, INC. INC.
A I R L I N E F I T T I N G S V-14
Air Line Accessories V03
Heavy Duty Industrial Air & Water Hose & Hose Assemblies Tube: Cover: Reinforcement: Temp. Range:
Black EPDM Red EPDM Spiral Synthetic Yarn -40°F to +200°F
This is an economical and versatile general purpose hose. Excellent for air and water service it can also be used for agricultural spray, air tools and general service. It’s EPDM tube and cover resists heat, sunlight, ozone, aging and weather. It is lightweight and flexible at temperatures from -40°F to +200°F. It is tough and highly resistant to oil and grease. Both hose and assemblies have a maximum working pressure of 300 lbs and a maximum burst pressure of 1200 lbs. Hose is available by the foot without fittings, or as an assembly in either 25 or 50 foot lengths with male fittings on each end. The assemblies also have vinyl guard bend restrictors and are 100% guaranteed for 2 full years against defects in material and workmanship. Max. Working
Max. Burst
Unit
No.
I.D.
O.D.
Color
Press. psi
Press. psi
Quantity
86800
1/4
5/8
Red
300
1200
per foot
86802
3/8
23/32
Red
300
1200
per foot
86804
1/4
5/8
Red
300
1200
25'
86806
1/4
5/8
Red
300
1200
50'
86808
3/8
23/32
Red
300
1200
25'
86810
3/8
23/32
Red
300
1200
50'
Brass Ferrules Use with standard hose barb fittings to make perfect connections to hose. Select ferrule I.D. dimension to closely match your hose O.D.
9/16" I.D.
3/4" I.D.
21/32" I.D.
11/16" I.D.
Ferrule
Pkg
No.
I.D.
Qty
86900
9/16
25
86902
39/64
25
86904
21/32
25
86906
11/16
25
86908
.725
25
86910
3/4
25
THE MAINTENANCE CONNECTION, INC. Air Line Accessories V03
Hose Crimper No. : 86628 • Provides production capability for crimping standard hose. • Gives "big tool" crimping advantages • Self-contained: All dies in one place, at just a fraction of the cost. ready for use. • Comes with 5 dies to crimp 1/4-1 • Portable: Can be carried to the job braid to 3/8 - 2 braid. or mounted on a workbench. • Die Sizes: 5/8, 37/64, 17/32, 31/64, 11/16. • One-hand operation: Positive • Rugged Construction: High camming action allows for good strength ductile iron casting. leverage at end of lever stroke.
Tire Inflator Gauge • Heavy, chrome plated castings with protective vinyl sleeve over dial tube. • All brass internal parts. • Plated steel is riveted to body - will not come off. • Solid brass triangle dial with extra large markings can be read easily from any angle. • Valve and dial units easily replaced in the field. • Calibrated 10 - 120 psi in 2 psi increments. • 12" hose with swivel dual-foot chuck.
No. : 86602
Qty : 1
Air Line Chuck
Key Ring
No. 86604
No. : 86626 Qty : 1
Ball Foot Chuck with Clip 1/4 NPT Female LIVE Air Line Only Qty: 1 Connects together like a coupler and plug.
Swivel Fitting
Angle Chuck
No. 87404
No. 86600
1/4" Qty: 1
For inner dual wheels with tilted valves. Has 6” extension. 1/4" NPT female thread Qty: 1
• 360° Turning • Swivels
G R E A S E F I T T I N G S V-15
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings
Fitting Measurements Tip Turning Radius
G R E A S E F I T T I N G S V-16
Overall Length Shank Length
Effective Thread Length
Fittings listed on these pages are shown approximately actual size with the complete dimensional data as indicated at right.
Select Proper Drills & Taps From This Table
Thread (tap) Size
1/8 Pipe Thread
1/4-28 Straight or Taper Thread
Drill Size
11/32 (For soft metal use "R" drill)
#3 (For soft metal use #5 drill)
THE MAINTENANCE CONNECTION, INC. Grinding Wheels
Installation Seal can be maintained up to 20 dg. total angularity range.
Tighten to snug fit but do not force thread.
Locate hole so fitting tip will point to clear space for free operation of hand gun.
Note required tip turning radius. Tighten fitting so that tip will point outwards as shown.
IMPORTANT - The tips of all fittings should be positioned to permit a clear space in a straight line away from fitting for free operation of a hand gun or control valve (seal can be maintained up to 20째 total angularity range).
1. Select the proper angle or straight fitting to provide for proper clearance. 2. Be careful in positioning fittings in subassemblies to avoid interference from parts of other assemblies. It is essential that all holes be accurately tapped so that fittings do not have to be screwed in too tight.
1. If original fittings are screwed in too far, the holes will become overly enlarged and service replacements will be difficult. 2. Overtightening, also, can easily strip the threads in soft alloyed metals frequently encountered. Accurate threads and moderate tightening will ensure a leakproof joint.
G R E A S E F I T T I N G S V-17
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings Z02
Grease Fitting Assortments 1/4-28 Taper Thread 1/4-28 Taper Thread 1/4-28 Taper Thread 1/4-28 Taper Thread 1/4-28 Taper Thread Straight 3/16" Straight 23/64" Straight 5/8" 45° 19/64" 90° 13 /64" 1641-B 1652-B 1680-B 1637-B 1911-B
G R E A S E
1/8 Pipe Thread Straight 15/64" 1644-B
1/8 Pipe Thread 45° 19/64" 1688-B
Drive Fittings Straight 1/4" Drill 1743B
Drive Fittings Straight 5/16" Drill 1608-B
Drive Fittings Straight 3/16" Drill 1728B
Drive Fittings Straight 3/8" Drill 1666-NB
Special Thread 5/16-24 UNF-2A 1711-B
Thread Forming 1/8 Pipe Thread 1720-B
Thread Forming 1/4-28 Taper Thread 3038-B
Rubber Zerk Cap 5251
1/4-28 Taper thread Straight 3/16" 1641-B
1/4-28 Taper thread 1/4-28 Taper thread Straight 23/64" 45° 13/64" 1652-B 1637-B
1/8 Pipe thread 45° 19/64" 1688-B
1/8 Pipe Thread 90° 19/64" 1613-B
1/4 Pipe Thread 67.5° 11/32" 1629-B
No. 97002
Drive Fittings 65° 3/16" Drill 1646-B
21 Items - 180 pieces
1/4-28 Taper thread 90° 13/64" 1911-B
1/8 Pipe thread 90° 19/64" 1613-B
No. 97004 5/16" Drive Fitting Straight 5/16" Drill 1608-B
12 Items - 178 pieces
3/16" Drive Fitting Straight 3/16" Drill 1728B
Rubber Zerk Cap 5251
1/8 NPTF Coupler Narrow 308730
1/8 NPTF Lubricator Extension Hose 317850-1
M6-1.0 Straight Z-1600
M6-1.0 45° Z-1621
M6-1.0 90° Z-1690
M-8-1.0 Straight Z-2103
M8-1.0 45° Z-2104
M8-1.0 90° Z-2105
Metric No. 97005 10 Items - 175 pieces
M10-1.0 Straight Z-2109
Rubber Zerk Cap 5251
V-18
1/8 Pipe Thread 30° 19/64" 1611-B
English Standard
1/8 Pipe thread Straight 19/64" 1610-B
F I T T I N G S
1/8 Pipe Thread Straight 25/32" 1607-B
1/8 Pipe Thread Straight 19/64" 1610-B
M10-1.0 45° Z-2110
M10-1.0 90° Z-2111
THE MAINTENANCE CONNECTION, INC. Grease Fittings V01
Master Grease Fittings Standard & Metric Assortment No. 97001 STRAIGHT 8MM x 1.00
45° 8MM x 1.00
90° 8MM x 1.00
STRAIGHT 10MM x 1.00
45° 10MM x 1.00
90° 10MM x 1.00
90° 10MM x 1.50
Z-2103
Z-2104
Z-2105
Z-2109
Z-2110
Z-2111
STRAIGHT 6MM x 1.00
45° 6MM x 1.00
90° 6MM x 1.00
STRAIGHT 8MM x 1.25
45° 8MM x 1.25
90° 8MM x 1.25
STRAIGHT 10MM x 1.50
45° 10MM x 1.50
Z-2106
Z-2121
Z-2122
Z-2107
Z-2108
Z-2112
Z-2113
Z-2114
STRAIGHT SHORT 1/8 NPT
1/8 NPT x 1-1/4
45° 1/8 NPT
65° 1/8 NPT
90° 1/8 NPT
STRAIGHT 1/4 NPT
1644-B
1607-B
1688-B
1612-B
1613-B
1627-B
1/4-28 65°
90° 1/4-28
3010-B
1911-B
STRAIGHT 1/4-28
1641-B
STRAIGHT 45° SHORT 1/4 - 28 1/4-28 X 11/16 1/4-28 X 31/32
1652-B
1680-B
1636-B
Z-2123
Hydraulic Lubrication Fittings 1/8 Pipe Thread • Positive seal. • Thick wall construction. • Made of high grade steel, case hardened and zinc plated to provide resistance to nicks, corrosion and wear. • With high pressure ball check, unless otherwise specified.
86036 1-3/4 Long Straight Qty : 15
86004 Straight Qty : 25
86040 2-5/8 Long Straight Qty : 10
86028 Short Straight Qty : 25
86000 1-1/4 Long Straight Qty : 15
G R E A S E F I T T I N G S V-19
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings V01
Hydraulic Lubrication Fittings 1/8 Pipe Thread
G R E A S E F I T T I N G S V-20
86006 30° Qty : 15 °
86042 45° Qty : 25
86010 90° Qty: 25
86012 Female Straight Qty: 25
86008 65° Qty : 15
86024 30° 2-3/32 Qty: 10
1/4 Pipe Thread • Recommended for heavy lubricants in cold weather. • Typical application: Large bearings on farm machinery and industrial equipment.
86014 Straight
86016 67.5 ° Qty : 15
THE MAINTENANCE CONNECTION, INC. Grease Fittings V01
Hydraulic Lubrication Fittings 1/4-28 Taper Thread • Conforms to Society of Automotive Engineers (SAE) lubrication thread specification. • Their small thread size make these fittings very popular for most cars and trucks.
86026 Tapered Thread Straight Qty : 25
86020 45° Short Qty : 15
86032 Tapered Thread Straight Qty: 25
86022 Tapered Thread 45° Qty : 25
86030 Tapered Thread 31/32 Straight Qty : 25
86054Tapered Thread 90° Qty : 25
Rubber Zerk Cap
86300 Qty. 25
These rubber caps easily slip on and off grease fittings to provide protection against dirt, rocks, chemicals and impact from other sources. Reusable.
G R E A S E F I T T I N G S V-21
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings V01
Thread Forming Fittings
G R E A S E F I T T I N G S V-22
• Special tapered drive threads reshape the material in an untapped hole to provide a leakproof seal. • Most effectively installed by spinning into an untapped hole but may also be driven straight into an untapped hole. • May be replaced by any standard threaded fitting. • Dyed red for identification.
1/8 Pipe Special Taper Thread Rec. Hole Size - .373 to .380"
1/4-28 Special Taper Thread Rec. Hole Size - .230 to .235"
86048 Straight Thread-Cutting Qty : 25
86060 Straight Thread-Cutting Qty : 25
Special Thread • Leaf springs. • 5/16-24 UNF - 2A.
86046 Qty : 25
THE MAINTENANCE CONNECTION, INC. Grease Fittings V01
Hydraulic Lubrication Fittings Drive Fittings • Serrated shank grips securely and simplifies the replacement of damaged fittings in old or oversize holes. • Recommended for low and medium pressures only. • Indicated drill sizes are for guidance only. Actual drill size will vary depending on metal hardness. Exact drill size can only be determined by sample drilling of the actual metal. When drilled to proper tolerance the serrated edge of the fitting will provide a secure, lasting grip.
86058 1/8 Straight No Ball Check Qty : 15
86050 3/16 Straight Ball Check Qty : 25
86038 3/16 45° Qty : 15
86052 1/4 Straight Ball Check Qty : 25
86002 5/16 Straight Ball Check Qty : 25
86034 3/8 Straight No Ball Check Qty : 15
G R E A S E F I T T I N G S V-23
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings V01
Hydraulic Lubrication Fittings Metric Thread
G R E A S E F I T T I N G S
6mm x 1mm (pitch) Taper Metric Thread
86412 Straight Qty : 25 86414 45° Qty : 25
8mm x 1mm (pitch) Taper Metric Thread
86406 Straight Qty : 15
86408 45° Qty : 15
86410 90° Qty : 15
10mm x 1mm (pitch) Taper Metric Thread
86418 Straight Qty : 15 86420 45° Qty : 15
V-24
86416 90° Qty : 25
86422 90° Qty : 15
THE MAINTENANCE CONNECTION, INC. Grease Fittings
Hydraulic Couplers V01 • Provides quick, positive leak-proof connection with hydraulic fittings. • Grease pressure forces 3 hardened steel jaws against fitting.
86204 No. 86204 86352
Type Narrow Swivel
Thread 1/8 NPTF 1/8 NPTF
Qty 5 1
Swivel Coupler
86352
• • • •
Coupler swivels a full 360°. Locks in any of eight positions. Ideal for engaging out-of-the way fittings. Use 1/8 NPTF pipe extension to connect coupler to gun outlet. • Narrow diameter coupler. • Rubber seal. • Length 4".
Hydraulic Fitting Tools T06 Drive tools for straight and angle-type drive fittings No. 83702 83703
For Drive Fittings 86034, 86052, 86058 86002, 86052
Easy-Out Fitting Tools Extract broken fittings, rethread holes and install fittings with one tool. No. 83705 83706
For Fittings w/Thread 1/4-28 Taper Thread 1/8 NPT
G R E A S E F I T T I N G S
TOOLS SOLD IN QUANTITIES OF ONE
V-25
THE MAINTENANCE CONNECTION, INC. INC.
Grease Fittings
Medium Duty Grease Guns T06 No. 83701
G R E A S E F I T T I N G S V-26
• • • • • •
Develops pressure up to 10,000 psi. Automatic variable pressure. Delivery: 1 oz. per 21 strokes. Air vent fitting. Vinyl grip. Deluxe pull handle with heavy-duty rivets & positive stop. • Heavy-duty one-piece head. • Three-way loading - loader fitting included.
No. 83704 • • • • • • • •
Three-way loading - loader fitting included. 4500/3000 psi. Automatic variable pressure. Delivery - 1 oz. per 33, 16 strokes. Air vent fitting. Vinyl grip. Deluxe pull handle with heavy duty rivets. Heavy duty one-piece head. GREASE GUNS SOLD IN QUANTITIES OF ONE
Flexible Lubricator Extension Hose V01 For Lever and Screw-type Hand Guns • End connections are 1/8 NPTF (m). • Maximum working pressure : 4800 psi. • Minimum burst pressure : 12,000 psi. No. 86206 86208
Length 12" 18"
Qty 1 1
THE MAINTENANCE CONNECTION, INC. Grease Fittings
Grease Joint CleanerRejuvenator Pro
# 86200
American Made & Assembled This innovative tool has many applications & a single purpose: allowing you to grease or lubricate any fitting, joint or bearing that may need service. APPLICATIONS: farm equipment, construction equipment, mining, well drilling, rental fleets, paving equipment machinist tools, plowing equipment, automotive service & many more. TO USE– Fill the tool body with a light oil. Tap on the piston to force the oil into the fitting or joint. This action will break up & lubricate any matter keeping the fitting or joint from being properly greased.
Grease Joint CleanerRejuvenator Pocket
• • • •
# 86202 Loosens hardened grease in joints. Lubricates & frees bearings on farm & construction equipment. Opens clogged fittings & joints. Cleans, replenishes & maintains old and dirty grease fittings.
G R E A S E F I T T I N G S V-27
THE MAINTENANCE CONNECTION, INC. Rivets
Low Profile Blind Rivets • • • • • • •
Strong, positive assembly, neat appearance. Quick and easy installation for low in-place cost. Vibration and tamper resistant. Will not mar painted work surface. Eliminates thread strip out. Quickly set by one person from one side of the assembly. Fasten metal to metal, wood and plastics to metal, all materials to fiberglass, and most other materials. • Available in steel, stainless steel, and aluminum. • Available in buttonhead and large flange designs. • Large flange rivets are especially useful when fastening soft or brittle top panels where greater load bearing surface is needed.
R I V E T S &
1. Insert rivet mandrel in rivet setting tool.
2. Using tool as a guide, insert rivet into prepared hole.
1. Insert rivet mandrel in rivet setting tool. Squeeze trigger or handles to set rivet. Mandrel ejects after rivet is set.
Rivet Code Explanation Example: ABL6-6A A—First Letter ....................... Rivet Material (A-Aluminum, S-Steel, SS-Stainless Steel) B—Second Letter ................ Style of Head (B-Buttonhead) L—Third Letter (if any) .... Large Flange Head 6—First Number ................... Diameter in 32nd's 6—Second Number ............ Maximum Grip Length in 16th's A—Final Letter ....................... Mandrel Material (A-Aluminum, S-Stainless Steel). No letter indicates steel.
I N S E R T S W-1
THE MAINTENANCE CONNECTION, INC. INC.
Rivets
3-2
R I V E T S
8-4
3-4 4-1
8-6
4-2 8-8 4-3 4-4
8-12
4-5 4-6 L4-3 4-8 L4-4
&
5-2 5-3 L6-4 5-4
I N S E R T S
5-6 5-8
L6-8 6-2 6-4
L6-10
6-6 L6-12 6-8 6-10 6-12
W-2
L6-6
6-16
THE MAINTENANCE CONNECTION, INC. Rivets W01
Buttonhead Rivets Aluminum Rivet & Mandrel Rivet
Head
Head
Ultimate
Rivet
Grip
Length
Range
Strength
Pkg
Dia.
Drill
Dia.
Height
Inch
No.
Inch
Inch
(mm)
(mm)
In.
MM
Inch
MM
Shear
Tens.
.188
.032
.250
6.4
.032-.125
0.8-3.2
70
80
100
(4.78)
(0.81)
.375
9.5
.126-.250
3.3-6.4
(310)
(360)
100
88354
.212
5.4
.032-.062
0.8-1.6
100
88356
.275
7.0
.063-.125
1.7-3.2
100
No.
(mm) 883 50
3/32
88352
(2.4)
88358
#41
lbs (N)
Qty
.337
8.6
.126-.187
3.3-4.8
.400
10.2
.188-.250
4.9-6.4
88362
.462
11.7
.251-.312
6.5-7.9
100
88364
.525
13.4
.313-.375
8.0-9.5
100
88366
.650
16.5
.376-.500
9.6-12.7
100
88368
.300
7.6
.062-.125
1.6-3.2
100
.362
9.2
.126-.187
3.3-4.8
.425
10.8
.188-.250
4.9-6.4
88374
.550
14.0
.251-.375
6.5-9.5
100
88376
.675
17.2
.376-.500
9.6-12.7
100
88360
88370 88372
.250
1/8 (3.2)
#30
5/32 (4.0)
#20
(6.35)
.040 (1.02)
.312
.045
(7.92)
(1.14)
120
150
(530)
(670)
190
230
(850)
(1020)
100 100
100 100
88378
.325
8.3
.062-.125
1.6-3.2
100
88380
.450
11.5
.126-.250
3.3-6.4
100
88382
.575
14.6
.251-.375
6.5-9.5
.700
17.8
.376-.500
9.6-12.7
88386
.825
21.0
.501-.625
12.8-15.9
100
88388
.950
24.2
.626-.750
16.0-19.1
100
88390
1.20
30.5
.751-1.00
19.2-25.4
100
88392
.500
12.7
.062-.250
1.6-6.4
100
15.9
.251-.375
6.5-9.5
88384
3/16 (4.8)
88394
1/4
88396
(6.4)
#11
"F"
.375 (9.53)
.055 (1.40)
260 (1160)
320 (1420)
100 100
.500
.074
.625
(12.7)
(1.88)
.750
19.1
.376-.500
9.6-12.7
(2580) (3910) 100
1.00
25.4
.501-.750
12.8-19.1
100
88398
580
880
100
Large Flange 88550
1/8
88552
(3.2)
#30
.375
.045
.337
8.6
.126-.187
3.3-4.8
120
150
100
(9.53)
(1.14)
.400
10.2
.188-.250
4.9-6.4
(530)
(670)
100
.450
11.5
.062-.250
1.6-6.4
.575
14.6
.251-.375
6.5-9.5
.700
17.8
.376-.500
9.6-12.7
88554 88556 88558
3/16 (4.8)
#11
.625
.082
(15.9)
(2.08)
100
260
320
(1160)
(1420)
100
R I V E T S & I N S E R T S
100
88560
.825
21.0
.501-.625
12.8-15.9
100
88562
.950
24.2
.626-.750
16.0-19.1
100
W-3
THE MAINTENANCE CONNECTION, INC. INC.
Rivets W01
Buttonhead Rivets Aluminum Rivet & Steel Mandrel
R I V E T S
Rivet
Head
Length
Range
Strength
Pkg
Dia.
Height
Inch
No.
Inch
Inch
(mm)
(mm)
In.
MM
Inch
MM
Shear
Tens.
.188
.032
.250
6.4
.032-.125
0.8-3.2
70
80
100
(4.78)
(0.81)
.375
9.5
.126-.250
3.3-6.4
(310)
(360)
100
88154
.275
7.0
.063-.125
1.7-3.2
88156
.337
8.6
.126-.187
3.3-4.8
No.
(mm) 88150
3/32
88152
(2.4)
#41
lbs (N)
Qty
100 100
.250
.040
.400
10.2
.188-.250
4.9-6.4
120
150
(6.35)
1.02
.462
11.7
.251-.312
6.5-7.9
(530)
(670)
88162
.525
13.4
.313-.375
8.0-9.5
100
88164
.650
16.5
.376-.500
9.6-12.7
100
88166
.300
7.6
.062-.125
1.6-3.2
100
.362
9.2
.126-.187
3.3-4.8
.045
.425
10.8
.188-.250
4.9-6.4
(1.14)
.550
14.0
.251-.375
6.5-9.5
88174
.675
17.2
.376-.500
9.6-12.7
100
88176
.325
8.3
.062-.125
1.6-3.2
100
.450
11.5
.126-.250
3.3-6.4
100
.055
.575
14.6
.251-.375
6.5-9.5
(1.40)
.700
17.8
.376-.500
9.6-12.7
88184
.825
21.0
.501-.625
12.8-15.9
100
88186
.950
24.2
.626-.750
16.0-19.1
100
88188
.500
12.7
.062-.250
1.6-6.4
100
88158 88160
88170 88172
1/8 (3.2)
#30
.312
5/32 (4.0)
88180
3/16
88182
(4.8)
88190
1/4
88192
(6.4)
#20
(7.92)
.375 #11
"F"
(9.53)
190
230
(850)
(1020)
260 (1160)
100 100
100 100 100
320
100
(1420) 100
.500
.074
.625
15.9
.251-.375
6.5-9.5
(12.7)
(1.88)
.750
19.1
.376-.500
9.6-12.7
(2580) (3910) 100
1.00
25.4
.501-.750
12.8-19.1
100
88194
580
880
100
Large Flange 88550
1/8
88552
(3.2)
#30
.375
.045
.337
8.6
.126-.187
3.3-4.8
120
150
100
(9.53)
(1.14)
.400
10.2
.188-.250
4.9-6.4
(530)
(670)
100
.450
11.5
.062-.250
1.6-6.4
.575
14.6
.251-.375
6.5-9.5
.700
17.8
.376-.500
9.6-12.7
.825
21.0
.501-.625
12.8-15.9
.950
24.2
.626-.750
16.0-19.1
88554 88556 88558 88560 88562
W-4
Grip
Drill
88178
I N S E R T S
Ultimate
Rivet
Dia.
88168
&
Head
3/16 (4.8)
#11
.625
.082
(15.9)
(2.08)
100
260
320
(1160)
(1420)
100 100 100 100
THE MAINTENANCE CONNECTION, INC. Rivets W01
Buttonhead Rivets Steel Rivet & Mandrel Rivet No.
Head
Dia.
Drill
Dia.
Height
Inch
No.
Inch
Inch
(mm)
(mm)
.188
.032
(4.78)
(0.81)
(mm) 3/32 88800
Head
#41
(2.4)
Ultimate
Rivet
Grip
Length
Range
Strength lbs (N)
In.
MM
Inch
MM
.375
9.5
.126-.250
3.3-6.4
Pkg Qty
Shear
Tens.
130
170
100
(580)
(760)
100
88802
.275
7.0
.063-.125
1.7-3.2
100
88804
.337
8.6
.126-.187
3.3-4.8
100
.400
10.2
.188-.250
4.9-6.4
260
310
100
.462
11.7
.251-.312
6.5-7.9
(1160)
(1380)
100
.525
13.4
.313-.375
8.0-9.5
100
88812
.650
16.5
.376-.500
9.6-12.7
100
88814
.300
7.6
.062-.125
1.6-3.2
100
88806 88808 88810
1/8
#30
(3.2)
88816
5/32
88818
(4.0)
.250
.040
(6.35)
1.02
.312
.045
.425
10.8
.188-.250
4.9-6.4
370
(7.92)
(1.14)
.550
14.0
.251-.375
6.5-9.5
(1650)
88820
.675
17.2
.376-.500
9.6-12.7
100
88822
.325
8.3
.062-.125
1.6-3.2
100
88824
.450
11.5
.126-.250
3.3-6.4
100
88826
3/16
88828
(4.8)
#20
470
100
(2090) 100
.375
.055
.575
14.6
.251-.375
6.5-9.5
(9.53)
(1.40)
.700
17.8
.376-.500
9.6-12.7
540 680 100 (2400) (3020) 100
88830
.825
21.0
.501-.625
12.8-15.9
100
88832
.950
24.2
.626-.750
16.0-19.1
100
88834
.500
12.7
.062-.250
1.6-6.4
100
88836
1/4
88838
(6.4)
#11
"F"
.500
.074
.625
15.9
.251-.375
6.5-9.5
1150
1500
100
(12.7)
(1.88)
.750
19.1
.376-.500
9.6-12.7
(5110)
(6670)
100
1.00
25.4
.501-.750
12.8-19.1
88840
100
Large Flange 89000
1/8 (3.2)
#30
.375
.045
(9.53)
(1.14)
89004 89006 89008 89010
3/16 (4.8)
#11
.625
.082
(15.9)
(2.08)
89012
.400
10.2
.188-.250
4.9-6.4
.450
11.5
.062-.250
1.6-6.4
.575
14.6
.251-.375
6.5-9.5
.700
17.8
.376-.500
9.6-12.7
.825
21.0
.501-.625
12.8-15.9
.950
24.2
.626-.750
16.0-19.1
260
310
100
(1160)
(1380)
100 100
540
680
(2400) (3020)
R I V E T S
100 100 100 100
& I N S E R T S
Rivet Code Explanation Example: ABL6-6A A—First Letter ....................... Rivet Material (A-Aluminum, S-Steel, SS-Stainless Steel) B—Second Letter ................ Style of Head (B-Buttonhead) L—Third Letter (if any) .... Large Flange Head 6—First Number ................... Diameter in 32nd's 6—Second Number ............ Maximum Grip Length in 16th's A—Final Letter ....................... Mandrel Material (A-Aluminum, S-Stainless Steel). No letter indicates steel.
W-5
THE MAINTENANCE CONNECTION, INC. INC.
Assortments Z02
Diameter 3/32 Grip Range .032 - .125 AB3-2A
R I V E T S
Diameter 5/32 Grip Range .251 - .375 AB5-6A
Diameter 3/32 Grip Range .126 - .250 AB3-4A
Diameter 5/32 Grip Range .376 - .500 AB5-8A
Diameter 1/8 Grip Range .063 - .126 AB4-2A
Diameter 3/16 Grip Range .126 - .250 AB6-4A
W-6
Diameter 1/8 Grip Range .188 - .250 AB4-4A
Diameter 5/32 Grip Range .126 - .187 AB5-3A
Diameter 5/32 Grip Range .188 - .250 AB5-4A
Diameter 3/16 Grip Range .251 - .375 AB6-6A
Diameter 3/16 Grip Range .376 - .500 AB6-8A
Aluminum Blind (Pop) Rivet No. 97100 16 Items - 1050 pieces
Diameter 3/16 Grip Range .501 - .625 AB6-10A
Diameter 3/16 Grip Range .251 - .375 ABL6-6A
Diameter 3/32 Grip Range .376 - .500 ABL6-8A
Diameter 3/32 Grip Range .501 - .625 ABL6-10A
Diameter 3/32 Grip Range .126 - .250 SB3-4
Diameter 1/8 Grip Range .063 - .126 SB4-2
Diameter 1/8 Grip Range .126 - .187 SB4-3
Diameter 1/8 Grip Range .188 - .250 SB4-4
Diameter 5/32 Grip Range .062 - .125 SB5-2
Diameter 5/32 Grip Range .188 - .250 SB5-4
Diameter 3/16 Grip Range .126 - .250 SB6-4
Diameter 3/16 Grip Range .251 - .375 SB6-6
Diameter 3/16 Grip Range .376 - .500 SB6-8
Diameter 3/16 Grip Range .251 - .375 SBL6-6
Diameter 3/32 Grip Range .376 - .500 SBL6-8
Diameter 3/32 Grip Range .501 - .625 SBL6-10
& I N S E R T S
Diameter 1/8 Grip Range .126 - .187 AB4-3A
Diameter 5/32 Grip Range .251 - .375 SB5-6
Diameter 3/16 Grip Range .501 - .625 SB6-10
Diameter 5/32 Grip Range .376 - .500 SB5-8
Large Flange 1/8 Dia. 1/32 – 3/16 Grip Range 170406
Large Flange 1/8 Dia. 1/8 – 5/16 Grip Range 170408
Large Flange 3/16 Dia. 1/4 – 1/2 Grip Range 170608
Large Flange 3/16 Dia. 1/2 – 25/32 Grip Range 170612
Regular Flange 1/8 Dia. 1/32 – 3/16 Grip Range 171406
Regular Flange 1/8 Dia. 1/8 – 5/16 Grip Range 171408
Regular Flange 3/16 Dia. 1/16 – 1/4 Grip Range 171608
Regular Flange 3/16 Dia. 3/16 – 7/16 Grip Range 171612
Large Flange 5/32 Dia. 3/64 – 1/4 Grip Range 170508
Steel Blind (Pop) Rivet No. 97101 15 Items - 1015 pieces
Swivel Head Professional Rivet Tool HP-5
Multi-Grip Blind Rivet No. 97304 Regular Flange 5/32 Dia. 3/64 – 1/4 Grip Range 171508
11 Items - 1000 pieces plus tool
THE MAINTENANCE CONNECTION, INC. Rivets
Buttonhead Rivets W01 Stainless Steel Rivet & Stainless Mandrel
No.
Head
Head
Dia.
Dia.
Height
Inch
Inch
(mm)
(mm)
In.
MM
Inch
MM
Shear
Tens.
.250
.040
.400
10.2
.188-.250
4.9-6.4
420
530
100
1.02
.525
13.4
.313-.375
8.0-9.5
(1870)
(2360)
100
.045
.425
10.8
.188-.250
4.9-6.4
650
820
100
(1.14)
.550
14.0
.251-.375
6.5-9.5
.325
8.3
.062-.125
1.6-3.2
.126-.250
3.3-6.4
Inch (mm)
89102
1/8
89104
(3.2)
89106
5/32
89108
(4.0)
Drill No.
#30 (6.35) .312 #20 (7.92)
89110 89112
3/16
89114
Ultimate
Rivet
(4.8)
#11
Rivet
Grip
Length
Range
Strength lbs (N)
.375
.055
.450
11.5
(9.53)
(1.40)
.575
14.6
.251-.375
6.5-9.5
.700
17.8
.376-.500
9.6-12.7
89116
(2890) (3650) 950
1200
(4230) (5340)
Aluminum Round Back-Up Washers are .056" thick for use when fastening soft materials or to compensate for oversize holes where access to both sides of the work is possible. Hole Size
Dia.
Qty
88750
1/8
3/8
100
88752
5/32
7/16
100
88754
3/16
1/2
100
Swivel Head Professional Rivet Tool T08 No. 83826 • • • • •
Rivet head swivels 360° for riveting at any angle. Hardened steel construction. Extended nosepiece for hard to reach locations. Comfortable non-slip handle grips. Ideal for the tradesman and heavy use.
Qty
100 100
Back-Up Washers W01
No.
Pkg
100 100 100
R I V E T S & I N S E R T S W-7
THE MAINTENANCE CONNECTION, INC. INC.
Rivets
Multi-Grip Blind Rivets W01 Aluminum Rivet • Steel Zinc Yellow Mandrel
R I V E T S & I N S E R T S W-8
• Resists pull through on both thin and thick material. • Greater holding power on areas with high vibration. • Great for holes that are too large or have become elongated.
Large Flange Dome Head
Regular Dome Head
No.
Dia.
Grip Range
Qty
No.
Dia.
Grip Range
Qty
88000
1/8
1/32 - 3/16
100
88050
1/8
1/32 - 3/16
100
88002
1/8
1/8 - 5/16
100
88052
1/8
1/8 - 5/16
100
88004
5/32
3/64 - 1/4
100
88054
5/32
3/64 - 1/4
100
88006
3/16
1/4 - 1/2
100
88056
3/16
1/16 - 1/4
100
88008
3/16
1/2 - 25/32
100
88058
3/16
3/16 - 7/16
100
Multi-Grip & Tri-Fold Rivets Z02 Assortment No. 97105 - 13 items - 801 pieces Large Flange Multi-Grip 1/8" Dia. 1/32-3/16 Grip 170406
Large Flange Multi-Grip 1/8" Dia. 1/8-5/16 Grip 170408
Large Flange Multi-Grip 5/32" Dia. 3/64-1/4 Grip 170508
Large Flange Multi-Grip 3/16" Dia. 1/4-1/2 Grip 170608
Large Flange Multi-Grip 3/16" Dia. 1/2-25/32 Grip 170612
Tri-Fold Multi-Grip 5/32" Dia. 3/64-3/8 Grip 17256
Regular Flange Multi-Grip 1/8" Dia. 1/32-3/16 Grip 171406
Regular Flange Multi-Grip 1/8" Dia. 1/8-5/16 Grip 171408
Tri-Fold Multi-Grip 3/16" Dia. 1/16-1/4 Grip 17264
Regular Flange Multi-Grip 3/16" Dia. 1/16-1/4 Grip 171608
Regular Flange Multi-Grip 3/16" Dia. 3/16-7/16 Grip 171612
Tri-Fold Multi-Grip 3/16" Dia. 3/16-3/8 Grip 17266
Professional Swivel Head Rivet Tool HP-5
THE MAINTENANCE CONNECTION, INC. Rivets W01
Tri-Fold Rivets Tri-fold Rivets form three large folded wings which create excellent clamp-up and large blind side bearing surface.
• • • • • •
Multi-Grip - Adjusts to wide variation in application thickness. Large Blindside Footprint - Eliminates need for backup washer. Distributed Clamping - Helps prevent cracking of brittle materials. Corrosion Resistant - All aluminum construction. High Pullout Resistance - When used in thin or ductile materials. Reduced Hole Sensitivity – Works in oversized, misaligned or irregularly shaped holes. • Positive Mandrel Retention - Rattle free fastener.
&
D—Body Diameter (Maximum) B—Head Height (Nominal) A—Head Diameter (Nominal) L—Rivet Body Length (Nominal)
Dimensions
Hole Head
Rivet
Style
Dia.
No.
Grip
Size
Range
Drill
D
B*
A
L*
F
No. 88100 5/32 88102 Dome
88104 3/16
88106 88108
.040.250 .040.375
.162.167
.770 .161
#20
.187.375 .312.500
Typ. Strength lbs. Shear
Tensile
200
225
350
450
.880
.055 .312
.062.250
.832
.942
.750
.875
.875
1.000
1.000
1.125
.209.221
R I V E T S
.205 .075 .385
#4
I N S E R T S
Package Quantity = 50 W-9
THE MAINTENANCE CONNECTION, INC. INC.
Thread Inserts W02
Rivet Nut Systems & Installation
R I V E T S
Flanged Rivet Nuts and “Thin Skin” Rivet Nuts enjoy a wide range of applications. They are especially useful where threaded holes are needed, but both sides of the material cannot be reached. Flanged rivet nuts and Flanged Rivet Nut “Thin Skin” Rivet Nut “Thin Skin” rivet nuts can assure captive load bearing in materials too thin to independently provide efficient thread strength. They can easily be installed by one person from one side of the assembly using either air or hand powered tools. Flanged Rivet Nuts, because of their large diameter head, can be used in soft materials which inherently offer little or no thread strength. “Thin Skin” Rivet Nuts allow for a nearly flush installation along with an excellent fit to mating materials.
4 Easy Steps To Installation
& I N S E R T S W-10
Drill hole to Actuate tool to Complete your The positive correct diameter, 2. properly set fastening operariveting action of 1. 3. 4. thread fastener onto fastener into material. tion with a bolt or both Flanged and "Thin tool mandrel and insert into hole.
(Follow the instructions screw with the proper provided with your thread. tool.)
Product Strength - Flanged Rivet Nuts Typical Strength Thread Size
Shear
Tensile
Aluminum Steel
Aluminum Steel
6-32
215
365
225
525
8-32
280
525
285
575
10-24
300
650
415
815
10-32
300
650
415
815
1/4-20
525
700
650
1250
5/16-18
640
900
905
1400
3/8-16
1000
1370
1300
1500
Skin" Rivet Nuts provide consistent firm fastening. Push-out and shake-loose are virtually eliminated.
THE MAINTENANCE CONNECTION, INC. Thread Inserts W02
Flanged Rivet Nuts Zinc Plated Steel Or Aluminum Flanged or Flathead Rivet Nuts provide the most bearing surface for higher torque applications. The larger flange has a surface mount and extends above the material in which it is installed. They are available in either aluminum or steel in thread sizes from 6-32 to 3/8-16.
B C
A D
Thread
No.
Size
Steel
6-32
89450
Alum.
D Nom. Dia. .189
6-32
89451 89550 .183
8-32
89452
8-32
89474 89552 .214
.221
10-24 89454
.250
10-32 89456 10-24
89554
10-32
89556
10-24 89476
.245
10-32 89478
.332
89458 89558
1/4-20
89560 89562 5/16-18 89460 89462 3/8-16
.245
Hole size
B
C
A
Head Head Body Dia.
Ht.
Lgth.
.411 .413
Grip
Pkg
Range
Qty
.32
.032 .438 .010/.080
100
.189/.193
.281
.032 .368 .010/.080
100
#2
.357
.032 .438 .010/.075
100
.221/.226
.312
.032 .368 .010/.080
100
#12
1/4 .250/.254 1/4 .250/.254 'F' .257/.261 'Q'
.406 .038
.531
'Z' .413/.423 12.5MM
.490 .490/.500
.010/.080
.344 .038 .442 .010/.080 .344 .038 .442 .010/.080 .475
50 50 50 50 50 25
.020/.125
25
.080/.140
25
.562 .050 .649 .030/.125
25
.750 .030/.125
25
.875 .125/.200
25
.625 .050 .645 .020/.125
25
.781
25
.665 .062
.088 .844
.030/.115
&
50
.058 .625 .020/.080
.329 .332/.338 .438 .050 .628
89564 .488 89464
Drill No.
R I V E T S
I N S E R T S W-11
THE MAINTENANCE CONNECTION, INC. INC.
Thread Inserts W02
“Thin Skin” Rivet Nuts Low Carbon Steel Zinc Plated
R I V E T S
“Thin Skin” Rivet Nuts feature a small flange which allows for two distinct finishes: Flushmount - obtained by drilling a standard hole and offers a low B profile to the surface of the application. Countersunk - obtained by drilling a countersunk hole and A allows the rivet nut to be set below the surface. During installation of the “Thin Skin” Rivet Nuts the threaded body draws upward against the blind side of the application material, while the flange clamps onto the surface and lock D the fastener into place. They are available in aluminum and low carbon steel in sizes from 6-32 to 3/8-16. D
Thread
& I N S E R T S W-12
B
A
Grip
Pkg
Range
Qty
.410
.010/.080
100
.218
.380
.010/.080
100
1/4
.250
.380
.010/.080
100
.214
#2
.250
.380
.010/.080
100
.245
"F"
.281
.430
.010/.080
50
.010/.080
50
.245
"F"
.281
.430
.010/.080
"R"
.375
.495
.010/.080
"R"
.375
.495
.010/.080
.411
27/64 .665
.454
.020/.125
.410
27/64 .454
.665
.020/.125
.658
.535
.020/.125
Max.
Drill
Head
Body
Dia.
No.
Dia.
Length
6-32
89650 Steel .249
1/4
.218
6-32
89250 Alum.
.183
#12
8-32
89652 Steel
.214
8-32
89252 Alum.
10-24
89254 Alum.
Size
No.
Mat'l
10-32
89256 Alum.
10-24
89654 Steel
10-32
89656 Steel
1/4-20
89258 Alum. .329
1/4-20
89658 Steel
1/4-28
89660 Steel
5/16-18
89260 Alum.
5/16-18
89662 Steel
5/16-24 89664 Steel 3/8-16
.329
89262 Alum. .488
1/2
50 50 25 25 25 25 25 25 25
THE MAINTENANCE CONNECTION, INC. Thread Inserts
“Nutsert” Type Thread Inserts W02 “Nutserts” are very versatile fasteners and have a variety of applications. They can be used in any thickness of metal, plastics, fiberglass, or any rigid material. They eliminate the need for tapping, welding and brazing. Their design consists of an upper sleeve and a base which has both internal and external threads. During installation the base is drawn upwards inside the upper sleeve forcing a 360° contact between their sleeve and parent material. No special preparation is needed; just drill or punch a hole in the material. Their unique setting ability allows them to be used in virtually any thickness of material.
Thread
No.
Size Steel
Alum.
Mat’l
Mat’l
Thickness
Thickness
3/32 - 5/32
5/32 - Infinity
Hole
1/4-20
49810 49910
5/16-18
49811
3/8-16
49812 49912 .5625
49911
Drill
B
M
Pkg Qty
Drill
.3906 25/64
.372
.408
.510
25
1/2
.5156
33/64
.496
.537
.615
25
9/16
.5781
37/64
.559 .600
.740
25
.3906 25/64 .500
Hole
A
R I V E T S &
Thread Setter Kit Z02 No. 34501 The Thread Setter Kit contains the thread setter tool, mandrels and nosepieces for 6-32, 8-32, 10-24 sizes and mandrels for 1/4-20 size. Also included in the kit are 100 assorted Flanged Rivet Nuts and “Thin Skin” Rivet Nuts with instructions in a convenient compartmented plastic carrying case.
Rivet Nut Kit Z02 No. 97109 The Rivet Nut Kit features a “rivet nutter” tool, 7 mandrels, and 4 nosepieces. Also included in the kit are 10 each aluminum “Thin Skin” Rivet Nuts in sizes 6-32, 8-32, 10-32, 1/4-20, and 6 each of the 5/16-18 and 3/8-16. Complete with instructions and a handy plastic carrying case.
I N S E R T S W-13
THE MAINTENANCE CONNECTION, INC. INC.
Thread Inserts W02
Knurled Nutserts Cadmium Plated Steel
R I V E T S & I N S E R T S W-14
With Clear Protective Coating
These new blind threaded inserts with a large head are ideal for applications where large or irregular holes are a problem. These knurled nutserts work in sheet metal, structural foam, fiberglass, and some plastics. The axial knurl is first forced into the parent material and then upset over the backside to engage the knurl into the parent material providing very high resistance to spinning. The “bubble” of material over the backside provides very high pull-out loads. • Usable in oversize and irregular holes. • High torque-out values resists spinning due to cross threading or overtightening. • High pull-out values – Very hard to pull through material due to the “bubble” on the backside. • Blind installation – No access to the backside required. • Wide Grip Range – One length does the job of numerous other inserts. • Nearly flush. • Install after surface finish. Tool will not mar parent material. • Portable high speed tooling. Put installation tool at any convenient location on assembly line. Thread
Grip
Hole
Max.
No.
Size
Range
Size
Dia.
89750
8-32
.080-.130
17/64
.265
.375
.510
.275
25
Min.
Max.
Inst.
Pkg
Flange Length Length Qty
89752
10-24
.020-.130
19/64 .296
.400
.515
.300
25
89754
10-32
.020-.130
19/64 .296
.400
.515
.300
25
89756
1/4-20
.027-.165 25/64 .390
.500
.620
.355
25
89758
5/16-18
.027-.150
17/32
.530
.670
.735
.430
25
89760
3/8-16
.027-.150
17/32
.530
.670
.735
.430
25
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Knurled Nutsert Assortment No. 97106 - 13 Items â&#x20AC;˘ 157 Pieces Mandrel & Nose Piece 3/8-16 49514 Mandrel & Nose Piece 5/16-18 49513
Knurled Nutsert 10-32 49503
Knurled Nutsert 3/8-16 49506
Knurled Nutsert 10-24 49502
Knurled Nutsert 5/16-18 49505
Mandrel & Nose Piece 1/4-20 49512 Mandrel & Nose Piece 10-32 49511 Mandrel & Nose Piece 10-24 49510 Mandrel & Nose Piece 8-32 49508
Knurled Nutsert 1/4-20 49500 Knurled Nutsert 8-32 49501
Knurled Nutsert 1/4-20 49504
Aluminum Nutsert Assortment
R I V E T S &
No. 97107 - 14 Items â&#x20AC;˘ 181 Pieces Mandrel & Nose Piece 3/8-16 49514 Mandrel & Nose Piece 5/16-18 49513
Aluminum Rivet Nut 10-32 49345
Aluminum Rivet Nut 3/8-16 49385
Aluminum Rivet Nut 10-24 49335
Aluminum Rivet Nut 5/16-18 49375
Mandrel & Nose Piece 1/4-20 49512 Mandrel & Nose Piece 10-32 49511 Mandrel & Nose Piece 10-24 49510 Mandrel & Nose Piece 8-32 49508
Knurled Nutsert 1/4-20 49500 Aluminum Rivet Nut 8-32 49325
Aluminum Rivet Nut 1/4-20 49355
I N S E R T S W-15
Bolt/Screw Extractors Double-Edge Bolt and Screw Extractors
The Easiest, Most Reliable Tool for Removing Broken Bolts TMC's amazing and patented double-edged Pow-R-Outs™ broken bolt/screw extractors are made from hardened chrome vanadium steel with a burnished finish. The razor-sharp cutting edges are polished and the dimensions are laser marked on the shank for easy identification. Pow-R-Outs™ are incredibly easy to use and are virtually guaranteed to get your broken bolts out faster than any other remover on the market. The high hex head allows for the strongest reversing torque on the broken bolt because you can use a wrench, socket and ratchet and even a breaker bar for those stubborn cases. To use, simply drill recommended hole with left-hand drill bit and tap Pow-R-Outs™ in with hammer, put a wrench on it and crack it lose with a wrench and it's out!
Applications:
• Fast and Easy to Use — Pow-R-Outs™ will always be the first extractor you grab for. • Unique Double Edge Design — The only extractors that remove both left and right thread bolts/screws. • Non-Slip Engagement — No other bolt/screw extractor provides a stronger grip. • Rugged, Hardened Steel Alloy — Cuts into stainless and high strength cap screws with ease. • Won't Damage Threads — Eliminates risk of having to re-tap holes. • Convenient Storage Pouch — Safely stores 5 most popular sizes. • Clearly Superior to Popular Designs — Easily outperforms spiral, square, left hand drill and combo designs.
• • • • • • • • • • • • • • • • •
11.09.06
No.
Description
53261
Double-Edged Screw Extractor Set — 5-PC Set
| X-01 |
Features:
Broken Bolts Broken Cap Screws Broken Screws Rounded Heads Stripped Socket Cap Screws Stripped Pipe Plugs Stripped Slotted, Phillips, Torx Screws Damaged Screw Heads Rounded Bolt Heads Rounded Square Plug Heads Automotive Fleet Marine Industrial Machinery Equipment Biomedical
From Bolt/Screw Size Left/ Hand Drill Size # 10 to 3/4”
—
No.
Qty
—
1
26011
Double-Edged Screw Extractor # 1
# 10 to 1/4”
1/8”
15944
1
26012
Double-Edged Screw Extractor # 2
5/16” to 3/8”
3/16”
15948
1
26013
Double-Edged Screw Extractor # 3
7/16” to 1/2”
1/4”
15953
1
26014
Double-Edged Screw Extractor # 4
1/2” to 9/16”
11/32”
15959
1
26015
Double-Edged Screw Extractor # 5
5/8” to 3/4”
7/16”
15965
1
THE MAINTENANCE CONNECTION ©2006
(888) 298-8585 • Fax (207) 857-9221
The Maintenance Connection, Inc.
www.TheMaintenanceConnection.com ™
SHOP SUPPLIES & MISC.
Pow-R-Outs™
Tap Extractors
Remove broken taps and save the threads! TMC’s tap extractors let you remove broken taps without drilling, lasers, damaged threads, scrapped parts or repair inserts.
Features:
Applications:
• Hardened Steel Fingers — Fit in the Flutes of a Broken Tap to Back it Out Simply and Safely
• Removing a broken tap from a cylinder head • Extracting a broken tap from a cast part
No.
| X-02 |
Qty
No.
52485
Description #4 Tap Extractors - 3 Flute
1
97314
5 Piece Tap Extractor Set
1
52486
#5 Tap Extractors - 3 Flute
1
97315
7 Piece Tap Extractor Set
1
52487
#6 Tap Extractors - 3 Flute
1
52491
#6 Tap Extractors - 4 Flute
1
52492
#8 Tap Extractors - 4 Flute
1
52493
#10 Tap Extractors - 4 Flute
1
52494
#12 Tap Extractors - 4 Flute
1
52495
1/4" Tap Extractors - 4 Flute
1
52496
5/16" Tap Extractors - 4 Flute
1
52497
3/8" Tap Extractors - 4 Flute
1
52498
7/16" Tap Extractors - 4 Flute
1
52499
1/2" Tap Extractors - 4 Flute
1
52500
5/8" Tap Extractors - 4 Flute
1
52501
3/4" Tap Extractors - 4 Flute
1
Description
Qty
Remove Broken Taps Easily In 3 Simple Steps! 1
3
2
Thoroughly remove all chips of the broken tap. Insert the extractor fingers into the flutes of the broken tap, pushing them gently but firmly into position.
Push the holder down until it touches the broken tap. Slide the sleeve down until it touches the work. (Both are important.)
Apply a tap wrench to the square end of the holder. Twist forward and backward a few times to loosen, then back out the broken tap.
Tap Extractor Replacement Fingers When fingers become bent or broken or are too short for further use, order replacement fingers listed below. They are sold as one set of 3 or 4 depending on tap extractor. Qty
No.
52488
#4 Replacement Fingers - 3 Flute
1
52506
1/4" Replacement Fingers - 4 Flute
1
52489
#5 Replacement Fingers - 3 Flute
1
52507
5/16" Replacement Fingers - 4 Flute
1
No.
Description
Qty
Description
52490
#6 Replacement Fingers - 3 Flute
1
52508
3/8" Replacement Fingers - 4 Flute
1
52502
#6 Replacement Fingers - 4 Flute
1
52509
7/16" Replacement Fingers - 4 Flute
1
52503
#8 Replacement Fingers - 4 Flute
1
52510
1/2" Replacement Fingers - 4 Flute
1
52504
#10 Replacement Fingers - 4 Flute
1
52511
5/8" Replacement Fingers - 4 Flute
1
52505
#12 Replacement Fingers - 4 Flute
1
52512
3/4" Replacement Fingers - 4 Flute
1
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
04.27.07
SHOP SUPPLIES & MISC.
Tap Extractors
Pipe Extractors
Remove broken taps and save the threads! TMC’s tap extractors let you remove broken taps without drilling, lasers, damaged threads, scrapped parts or repair inserts.
Applications:
• Four Point Grip — Assures Strong Bite • Works with a Shallow Grip — Reducing Expansion and Jamming • Pulls Rather Than Reams • Releases Instantly From Bite After Job is Completed • Designed for Strength — Durability and Easy Handling • Rust-Resistant — Black Oxide Finish • All 9 Extractors — Fits Every Size and Class of Pipe From 1/8" To 2" • The Same Set of Tools Fits Every Stud and Screw from 3/8" To 3-1/2"
• Pipes • Studs • Screws
04.27.07
No.
Description
No.
Description
Qty
52513
#1 Pipe Extractor
1
97312
6 Piece Pipe Extractor Set
1
52514
#2 Pipe Extractor
1
97313
13 Piece Pipe Extractor Set
1
52515
#3 Pipe Extractor
1
52516
#4 Pipe Extractor
1
52517
#5 Pipe Extractor
1
52518
#6 Pipe Extractor
1
52519
#7 Pipe Extractor
1
52520
#8 Pipe Extractor
1
52521
#9 Pipe Extractor
1
THE MAINTENANCE CONNECTION ©2007
Qty
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
| X-03 |
Features:
SHOP SUPPLIES & MISC.
Pipe, Stud & Screw Extractors
SHOP SUPPLIES & MISC.
Angle Prybar/File Handles Pry-Angle™ Adjustable Angle Prybar
Unique Claw Head Angles and Locks Into 5 Positions.
Features/Benefits: • Clawhead is indexed to lock into 5 positions: 180° (straight), 155°, 130°, 105°, 80°. • Super tough locking mechanism with thumb lever allows one-handed angle changes. • Industrial quality high carbon steel construction meets ANSI standard, rated at 300 foot/lbs. torque.
No.
Description
Qty
83069
16" Pry-Angle™ Prybar
1
83070
20" Pry-Angle™ Prybar
1
Ergonomic File Handle Protect Your Hands and be More Efficient With Ergonomic File Handles! The Ergonomic File Handle's design incorporates the natural wrist angle of approximately 35°. The handle is constructed such that the tool's axis is better aligned with the forearm, significantly reducing muscle fatigue. It allows the operator to rotate the arm slightly to change the angle of the file, while still applying the necessary pressure to keep the file in contact with the work piece. Studies show that even repetitive filing jobs have become more comfortable, safe and efficient as a result of this design.
No.
Description
Qty
52526
4" Ergonomic File Handle
1
52527
6" & 8" Ergonomic File Handle
1
52528
10" & 12" Ergonomic File Handle
1
52529
14" Ergonomic File Handle
1
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
04.27.07
| X-04 |
For Comfortable Production Filing
THE MAINTENANCE CONNECTION, INC. Anchors
Screw & Bolt Anchors The information on the following pages is designed to be used as a reference in selecting anchors and fasteners. It is intended to provide the user with practical information for the most common applications. It is not possible to include information on all applications and data for all construction materials. It is the responsibility of the user to verify the accuracy of the text and the data contained in this handbook as it pertains to each unique application.
Selection and Specification of Anchors Until the beginning of this century, an anchor was a piece of wood or a plug of lead carved to size and wedged into a hole, into which a nail or screw was driven. These early anchors were then followed by lead and fiber anchors with hollow cores which were mass produced in a variety of sizes to match hole sizes and screw sizes. A multitude of anchor types have been developed in subsequent years leading to today’s proliferation of choices. But while this variety of choices does provide a better match up of anchors to specific needs, it also makes the selection process that much more difficult. For that reason, before selecting the type, size and number of anchors to be used for any given application, all of the following factors should be taken into consideration.
Base Material The strength of the masonry material is a key factor in selecting an anchor. Maximum anchor performance requires that the material in which the anchor is installed can also sustain the load to which the anchor will be subjected. Anchors installed in stone and dense concrete can withstand far greater “pullout loads” than the same anchor installed in lightweight concrete, block or brick. Medium-heavy to heavy loads cannot be safely installed in soft materials such as stucco, grout, plaster or plasterboard. Materials should be fully cured prior to anchor installation. The length, width, and thickness of the base material should be considered. Normally, the width should be at least twice the recommended edge distance. The depth of anchor embedment should not exceed 80% of the base material thickness.
A N C H O R S
Material Composition of Anchors The Maintenance Connection offers a selection of anchors to meet the requirements of most applications. When reviewing the basic considerations for selection of an anchor, the material from which the anchor is manufactured should be considered. Anchors selected should be manufactured from a material which is suitable for their intended use. For example, anchors manufactured from a material with a melting point of less than 1000° F. are not normally recommended for overhead applications. Examples of these materials would include zinc (Zamac), lead, plastic and adhesives. Consideration should also be given to the strength of the anchor material in relation to the applied loads, including bending. The bolts used in conjunction with an anchor should be capable of sustaining the applied loads. Information on this and the following pages obtained from Rawl Catalog #0013 ©1989 The Rawlplug Company, Inc.
Y-1
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Loading Conditions
Anchor Functioning
The holding power required should be calculated to include not only the load factor, but also the way the load is transmitted to the anchor. The conditions of use should be reviewed. Will the installed anchors be used to support a static load, or will they be subjected to vibration and/or shock loads?
A N C H O R S
STATIC or Dead Load … constant and unchanging.
TENSION Load … direct axial load applied to installed anchor.
Anchor functioning is based on one of the following categories: friction, compression, clamping, undercutting, and adhesion. In some cases a combination of functions is used. Friction fasteners develop their load capacity by creating a friction force between the fastener and the base material. Fasteners of this type may be driven into the base material without predrilling and are suitable for light duty static loads. Clamping describes the category of anchors which is used to fasten to hollow base materials. Tension loads are sustained by spreading the load over a large bearing surface in the hollow walls while shear is resisted by the friction developed between the fixture and the base material. Most anchors function by developing a compression force against DYNAMIC or Vibration the wall of the drilled hole which resists the applied Load … intermittent loads. This compression force is generated by a and of varying sleeve, ring, or wedge assembly which is actuated intensity. by a tapered cone, tapered plug, a nail or a screw depending upon the type. Undercut anchors expand into the base material at the bottom of the drilled hole. As they undercut the base material, a large load bearing surface is formed which can transfer greater loads to the base material. Adhesion involves bonding the anchor rod to the base IMPACT or Shock Load … material. This type of anchor can generally sustain the highest loads. periodic load of substantial intensity.
COMBINED Load…a load applied to the anchor at any angle between 0 and 90 °.
SHEAR Load … a load applied at a right angle to the installed anchor. EXPANSION against the wall of the drilled hole.
UNDERCUTTING the masonry material at the base of the drilled hole.
FLOOR … may be tension, shear or combined load. WALL … usually either combined or shear load.
CElLlNG … usually direct axial (tension) load.
Y-2
FRICTION between the fastener and the masonry material.
CLAMPING the item to be fastened to the masonry material.
THE MAINTENANCE CONNECTION, INC. Anchors
Safety Factors Because of varying conditions of field installations a 4:1 safety factor (25% of the ultimate value) is the minimum accepted industry standard for static loads. Critical applications (vibratory loads, overhead installations, etc.) may require a safety factor of as much as 10:1 or more.
Anchor Installation Torque Recommended installation procedures are detailed on the product catalog pages which follow. The effect of fixture coatings, lubrication of the anchor components due to the use of sealants, etc., strength of the base material, and other factors which affect the torque/tension relationship should be considered. The installation torque value used should be adjusted to suit the particular application. As an anchor is expanded by applying a specified torque, a tension force is induced in the anchor. This tensioning force will govern the load vs. deflection characteristics of the anchor. As load is applied, the induced tension force is relieved. When vibratory loads are applied to an anchor, it is standard practice to induce a tension force in the anchor which is equal to 1.5 to 2.0 times the working load.
Load Capacity Tests To assist in the selection and specification of anchors, load test data is provided for those products most frequently used in structural fastening and other critical applications. Such data are derived from tests performed in accordance with ANSI/ASTM standard E488. Illustrated below is a typical test setup for direct axial loading of an embedded anchor as governed by the ASTM standard. Detailed information is found in the product descriptions.
Spacing Recommendations The load on an anchor is transmitted to the base material in which it is installed. Loading of anchors in closely spaced clusters of two or more can result in interaction of forces on the base material and lead to a reduction in anchor performance. The expansion anchor industry has established a minimum standard of 10 anchor diameters for spacing and 5 anchor diameters for edge distance to provide 100% anchor efficiency. Spacing may be reduced to 5 diameters with a 50% proportionate reduction in load. The installation conditions are often determined by the manufacturer of the fixture or equipment to be fastened. The equipment or fixture often contains a specific number of mounting holes of a given screw or bolt size at a fixed spacing.
Installation Costs A factor far less tangible than those previously discussed is the total installation cost. This includes the cost of the anchor, the drills, the drilling equipment, and the labor involved. Some anchors take longer to install than others; some require greater skill; some require deeper holes to obtain the same load capacity; some require layout or hole spotting while others do not. Ultimately, the selection and specification of an anchor requires a review of the application requirements such as the loading, base material, installation conditions, and other factors to assure maximum performance of the products. When properly selected, The Maintenance Connection anchors can provide the best, most cost effective solution for most applications.
A N C H O R S
Corrosion Guide The corrosive environment in which an anchor will be installed should be evaluated. The basic forms of corrosion can be described as chemical, electrochemical and galvanic. In addition, the pH factor of the environment should also be considered. To assure adequate protection, a detailed knowledge of corrosion is required to analyze the specific application.
Y-3
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Screw Anchors Bantam Plugs
A N C H O R S
Bantam Plugs are lightweight plastic anchors that can be used with either wood, sheet metal or lag screws. These economical anchors can be used for a number of different Installation Procedure light duty applications for fastening Drill hole 1/4 deeper that fixtures such as mirrors and shelving the length of the anchor. brackets. Their load capacity will Insert the anchor so it is flush with the wall surface. vary depending on the the integrity of Insert the wood or sheet the base material into which they metal screw through the are installed. It is recommended that fixture and into the anchor. they be used for light duty static Tighten the screw so that applications where holding power is the anchor will expand and not a critical factor. Collar flange hold firmly. allows for easy installation into hollow For best results the screw walls. They are made of corrosion should protrude 1/4 through the bottom of the resistant plastic and can be used in concrete, block, wallboard, tile or anchor. brick.
No.
Size
92350
6-8 x 3/4
3/16
3/4
100
92352
8-10 x 7/8
3/16
7/8
100
92354
10-12 x 1
1/4
1
100
5/16
1-1/2
50
Drill Dia. Min. Depth Pkg Qty
92356 14-16 x 1-1/2
Fluted Plastic Screw Anchors Fluted Plastic Screw Anchors are collarless screw anchors which have the same diameter throughout and are designed for light duty applications in solid building materials. Similar to the bantam plugs, the load capacity of these anchors depends on the integrity of the base material. Color-coded for easy selection.
No.
Size
Color
91600
10-12 x 1
Green
1/4
1
100
10-12 x 1-1/2 Green
1/4
1-1/2
100
91604
Y-4
Drill Dia. Min. Depth
Qty
91606
14 x 1-1/2
Blue
5/16
1-1/2
100
91608
#14 x 2
Blue
5/16
2
100
THE MAINTENANCE CONNECTION, INC. Anchors Y01
Screw Anchors Contâ&#x20AC;Ś Lead Anchors Lead Anchors are multi-size anchors for use with sheet metal, wood or lag screws. They are made entirely of a unique lead alloy which is soft enough for easy installation yet still hard enough to give sure, secure holding power. They will withstand extreme changes in temperatures and are not affected by chemicals or moisture. They feature a quartered design which allows them complete circumferential expansion and a flange for use in hollow material. They are not recommended for vibratory or shock loads. The load capacities of these anchors is dependent on the integrity of the base material in which they are installed. It is recommended that they only be used in light duty static applications where holding power is not a critical factor.
No.
Size
Drill Dia.
Min. Depth
Qty
91300
6-8 x 3/4
1/4
3/4
100
91302
6-8 x1
1/4
1
100
91304
6-8 x 1-1/2
1/4
1-1/2
100
91306
10-14 x 1
5/16
1
100
91308
10-14 x 1-1/2
5/16
1-1/2
100
91310
16-18 x 1
3/8
1
100
91312
16-18 x 1-1/2
3/8
1-1/2
25
A N C H O R S
Pullout Load Test* Anchor Size
6-8 x 3/4
6-8 x 1
6-8 x 1-1/4
Tension load (lbs)
200
300
400
Anchor Size
10-14 x1
10-14 x 1-1/2
16-18 x 1-1/2
Tension load (lbs)
700
900
1,300
*NOTE: Test data above represent ultimate load sustained in concrete having minimum compressive strength of 3,000 psi with #8, #14, and #18 sheet metal screws.
Y-5
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Screw Anchors Contâ&#x20AC;Ś Lag Shields Lag shields are precision die-cast expansion shields made of rustproof zinc alloy. They are used with lag bolts to provide secure anchorage in mortar joints and concrete. They range in size from 1/4" short to 1/2" long. They feature heavy external corrugations to assure powerful gripping action.
A N C H O R S
Drill recommended hole size. Lag shield should be installed flush with or slightly below the surface.
Position the fixture, insert lag screw and tighten. Bolt length should be selected to assure full thread engagement in anchor.
No.
Size
91400
1/4 Long
1/2
1-1/2
50
91500
1/4 Short
1/2
1
50
91402
5/16 Long
1/2
1-3/4
50
91502 5/16 Short
1/2
1-1/4
50
91404
3/8 Long
5/8
2-1/2
50
91504
3/8 Short
5/8
1-3/4
50
91406
1/2 Long
3/4
2
50
91506
1/2 Short
3/4
3
50
Precision internal threads permit easy turning of lag screw without lubrication.
Drill Dia. Min. Depth Qty
Pullout Load Test* Short Style Anchor Size
1/4
Tension load 450
5/16
3/8
1/2
800
1,200
2,000
3/8
1/2
Long Style In mortar joints, place lag shield between solid brick so sides bear against brick.
Y-6
Anchor Size
1/4
Tension load 600
5/16 1,200
2,000 3,000
*NOTE: Test data above represent average ultimate load sustained in concrete having minimum compressive strength of 3,000 psi.
THE MAINTENANCE CONNECTION, INC. Anchors
Screw Anchors Contâ&#x20AC;Ś
Super Plastic Anchors Super Plastic Anchors are multi-size lightweight plastic anchors for use with wood, sheet metal and lag screws. Designed for light duty applications, they feature a ribbed body and pop-out anchors which grip the material into which they are installed allowing them to provide more gripping power than ordinary plastic anchors
No.
Screw Size
Length
Drill
Qty
91800
#4-6-8
1
3/16
100
91802
#8-10-12
1-1/4
3/16
100
91804
#12-14-16
1-1/2
1/4
100
Recommended Screw Sizes Phil Flat
Phil Pan
Size
20412
20260
6 x 1-1/2
20474 20520
20322 20520
10 x 1-1/2 14 x 1-1/2
Use with Super Plastic Anchor No. 91800 Super Plastic Anchor No. 91802 Super Plastic Anchor
A N C H O R S
No. 91804
Y-7
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Hollow Wall Anchors Mungo Jet Plugs Mungo Jet Plugs are one of the fastest and easiest hollow wall anchors that can be used in wallboard. They feature a unique drill tip configuration that uses four offset blades to insure fast and true cutting. Two blades are cutting blades while the other two are used to stabilize the anchor for speed and accuracy.
A N C H O R S
Their unique thread design features thin, knife-like oversize threads that achieve unusually high holding power in gypsum without sacrificing speed. The tapered root compacts the wall material around the anchor, further increasing holding power. The anchor is held in place by anti-rotation ratchet teeth under the collar. This allows removal of the screw without removing the anchor.
No.
Anchor
Anchor
Description
Material
90350
Zinc
Max. Qty Thickness
100
Special Features:
Engineered for:
• Self drilling plug-eliminates pre-drilling. • Deep thread engagement offers excellent pull-out values. • Zinc Die Cast will not corrode.
• • • • •
Up to 1
HVAC Contractors. Drywall, chipboard, & plasterboard. Security System installers. Interior Finishers. Shelving Contractors.
Pullout Values (lbs) Mungo Jet Plug
Plasterboard
3/8
1/2
79
101
Recommended Screw Sizes
Phil Flat
Phil Pan
Size
20296
20448
8x1
20300
20452
8 x 1-1/2
Use With Mungo Jet Plug
8-32 Machine Screws may also be used with these anchors.
Y-8
THE MAINTENANCE CONNECTION, INC. Anchors Y0
E-Z Anchors Self-Drilling, One-Piece Anchor for Light Duty Drywall Attachments Anchor
Pkg
Max.
Use with
Description
Material
Qty
Thickness
No.
E-Z Mini Ancor® E-Z Ancor®
20258 90360
90352
E-Z Toggle™
Heavy Duty
Medium Duty
Light Duty
No.
Anchor
Zinc
100
#6 x 1-1/4 SMS
3/4
20298 #8 x 1-1/4 SMS
Zinc White
90354
100
20300
3/4
#8 x 1-1/2 SMS
Nylon
Includes 91900 91902
50 #8 x 2-1/8 SMS
50
Zinc
5/8
50
50 #8 x 2-1/8 SMS Large Washer Face
Product Features: • No hole preparation necessary; pre-drills own small precise hole in gypsum wallboard. • Replaces plugs and plastic toggles. • Deep thread design provides strong engagement in 3/8”, 1/2” and 5/8” gypsum wallboard. • Installs quickly and easily with a #2 phillips screwdriver or power driver. • Full range of anchors to cover all wall fastening applications. • Available in corrosion resistant, non-conductive white nylon. • Can be easily backed-out. • Low profile head.
A N C H O R S
PERFORMANCE DATA Pullout
Shear
(ultimate average lbs.)
(ultimate average lbs.)
Gypsum Thickness
Gypsum Thickness
3/8
1/2
5/8
3/8
1/2
5/8
E-Z Mini-Ancor
30
40
50
90
110
140
E-Z Ancor
40
50
75
135
150
200
E-Z Toggle
70
85
150
200
230
300
These performance values are averages obtained under laboratory conditions. Note that these values will change depending on age, moisture content and surface treatment of the drywall (gypsum) material. Appropriate safety factors should be applied to these values for design purposes.
Y-9
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
E-Z Anchors Self-Drilling, One-Piece Anchor for Light Duty Drywall Attachments (continued)
Installation Guidelines E-Z Mini-Ancor & Medium Duty E-Z Ancor 1. Place #2 Phillips screwdriver into recess of E-Z Mini Ancor or E-Z Ancor. 2. Press into drywall while turning the anchor clockwise until it is sealed flush with the wall. 3. Place fixture in position over installed E-Z Mini Anchor or E-Z Anchor. Insert with screwdriver. Tighten fixture in place.
A N C H O R S
Heavy Duty E-Z Toggle 1 .Place #2 screwdriver into recess of E-Z Toggle. Press into drywall while turning the anchor clockwise until it is sealed flush with wall and arrows on head are parallel to stud. 2. Place fixture in position over installed E-Z Toggle. Insert screw and push through E-Z Toggle to engage clamp. 3. Continue turning screw until tight. The clamp will move back against the drywall as the screw is turned.
Applications • • • • • • •
Electrical Fixtures Thermostats HVAC Fixtures Plumbing Fixtures Bathroom Accessories Shelving & Supports Telecommunications Equipment • Decorative Wall Hangings
Y-10
• • • • • • • • •
Plaques & Awards Closet Organizers Coat Racks Curtain Rods Signs Bulletin Boards Control Systems Picture Frames Remote Control Boxes
• • • • • • • •
Office Material Holders Smoke Detectors Clocks Kitchen Accessories Doorbells Mirrors Chalk Boards Brackets
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Hollow Wall Anchor Assortments No. 97200 • 16 Items • 650 Pieces 4-6-8 x 1
6x1 Phil Pan T/S 7698
Winged Plastic Anchors
Mini EZ Anchor 55038
55230
8x1 Phil Pan T/S 7717
8 x 1-1/2 Phil Pan T/S 7719
10 x 1 Phil Pan T/S 7733
10 x 1-1/2 Phil Pan T/S 7735
14 x 1 Phil Pan T/S 7763
14 x 1-1/2 Phil Pan T/S 7765
8-10-12 x 1-1/2 Winged Plastic Anchors
EZ Anchor - Nylon 55037
55231
8-10-12 x 1-1/2 Winged Plastic Anchors
EZ Anchor - Zinc 55036
Mungo Jet Plug 55035
55231
12-14-16 x 1-1/2 Winged Plastic Anchors
EZ Toggle 55240
55232
No. 97201 • 13 Items • 675 Pieces 6x1 Phil Pan T/S 7698
4-6-8 x 1 Winged Plastic Anchor 55230
Mini EZ Anchor 55038
8x1 Phil Pan T/S 7717
8-10-12 x 1-1/2 Winged Plastic Anchor 55231
Mungo Jet Plug 55035
10 x 1-1/2 Phil Pan T/S 7735
8-10-12 x 1-1/2 Winged Plastic Anchor 55231
EZ Anchor (Zinc) 55036
14 x 1-1/2 Phil Pan T/S 7765
12-14-16 x 1-1/2 Winged Plastic Anchor 55232
12-14-16 x 1-1/2 Winged Plastic Anchor 55232
A N C H O R S
EZ Anchor - Nylon 55037
Y-11
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Hollow Wall Anchors contâ&#x20AC;Ś Screw Anchors
A N C H O R S
Y-12
Hollow Wall Screw Anchors are designed for use in hollow materials, such as plaster, wallboard, concrete, block, hollow tile, paneling, etc. They are made of steel and do not require additional fasteners. Slotted round head screws come with each anchor. As the screw is tightened, the legs of the screw anchor expand and are drawn up tight in three planes against the inside wall of the hollow material, thus providing a secure firm grip. After setting the anchor the screw may be removed and replaced repeatedly without affecting the screw anchor.
Drill hole completely through hollow wall and insert the screw anchor. Tap head with back of screwdriver until gripper prongs are imbedded in wall. Maintain pressure with screwdriver (to prevent anchor from rotating in hole) while turning in screw until a definite resistance is felt. Remove screw, line up mounting hole of item to be fastened, reinsert screw and tighten.
No.
Size
Drill
90250
1/8 Ex. Short
5/16
1/16 to 1/4
100
90252
1/8 Short
5/16
1/8 to 1/2
100
90254
1/8 Long
5/16
5/8 to 7/8
100
90256
1/8 Ex. Long
5/16
1-1/4 to 1-1/2
100
90258
3/16 Short
3/8
1/8 to 5/8
50
90260
3/16 Long
3/8
5/8 to 1-3/16
50
90262
3/16 Ex. Long
3/8
1-1/4 to 1-3/4
50
90264
1/4 Short
1/4
1/8 to 5/8
50
90266
1/4 Long
1/4
5/8 to 1-3/16
50
90268
1/4 Ex. Long
1/4
1-1/4 to 1-3/4
50
90450
1/8 Short
Drive
1/8 to 1/2
100
90452
1/8 Long
Drive
5/8 to 7/8
100
Wall Thickness Pkg Qty
THE MAINTENANCE CONNECTION, INC. Anchors
Hollow Wall Anchors cont… Toggle Bolts Toggle Bolts are commonly used in hollow walls, hung ceilings and horizontal surfaces where gravity-action toggles would be difficult to set. The winged head of a toggle bolt open automatically by means of a spring within the head. All toggle threads are National Standard Thread. To Install: Drill hole completely through wall. Insert the bolt through the item to be fastened and thread the toggle wings onto the end of the bolt. Fold the wings completely back and push them through the hole until the wings spring open. Pull back to hold the wings against the inside wall and tighten with a screwdriver.
Mushroom
Flat
Round
Size
90500
90800
90600
1/8 (6-32) x 2
3/8
100
90502
90802
90602
1/8 (6-32) x 3
3/8
100
90504
90804
90604
1/8 (6-32) x 4
3/8
100
—
—
90606 3/16 (10-24) x 2
1/2
100
90506
90806
90608 3/16 (10-24) x 3
1/2
100
90508
90808
90610
3/16 (10-24) x 4
1/2
100
90510
90810
90612
1/4-20 x 3
5/8
50
90512
90812
90614
1/4-20 x 4
5/8
50
—
—
90616
1/4-20 x 5
5/8
50
—
90814
90618
1/4-20 x 6
5/8
50
—
—
90620
5/16-18 x 3
7/8
25
—
—
90622
5/16-18 x 4
7/8
25
—
—
90624
5/16-18 x 5
7/8
25
—
—
90626
5/16-18 x 6
7/8
25
—
—
90628
3/8-16 x 3
1
25
—
—
90630
3/8-16 x 4
1
25
—
—
90632
3/8-16 x 5
1
25
—
—
90634
3/8-16 x 6
1
25
Drill Dia. Qty
A N C H O R S
Y-13
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Hollow Wall Anchors cont… Toggle Wings Only For Toggle Bolts
A N C H O R S
No.
Size
90900
1/8
3/8
100
90902
3/16
1/2
100
90904
1/4
5/8
100
90906
5/16
7/8
50
90908
3/8
7/8
50
Poly-Toggle®Screw Anchors Poly-Toggle® Screw Anchors are patented, fast, easy-to-use hollow wall anchors. They are made of polypropylene for use with sheet metal screws in wallboard, solid masonry or hollow doors. Special design in the screw path allows the poly-Toggle® screw anchor to accept screw length as short as 3/4 over the thickness of the work. This allows the Poly-Toggles® to be used where plywood is used for furring strips. They also feature two pressure pads which help the Poly-Toggle® shape into a rigid, stable structure truss that spreads and distributes the load away from the hole. The net effect is increased holding power even when the inside of the hole is rough and other anchors tend to get pulled into the wallboard and distorted, losing shape and pull-out resistance.
Wallboard
Y-14
Drill Qty
No.
Size
Thick
91000
Small
0 - 1/4
120
100
91002
Medium
1/4 - 1/2
135
91004
Large
1/2 - 3/4
150
Tension
Concrete Block
Shear Tension
Drill Qty
Shear
Dia.
—
—
5/16
100
165
240
220
5/16
100
220
280
230
5/16
100
THE MAINTENANCE CONNECTION, INC. Anchors
One Step Anchors Nylon Nail-In Anchors Nylon Nail-In Anchors install quickly, easily and economically in concrete, block, brick or wallboard. They are made of nylon casing with steel nails and the head design is mushroom (truss) style. They withstand vibration and shock and have excellent thermal and insulating properties. They resist chemicals, fungus and rot and can be used in hollow or solid base applications.
No.
Size
Drill
Qty
90050
3/16 x 1
3/16
100
90052
1/4 x 3/4
1/4
100
90054
1/4 x 1
1/4
100
90056
1/4 x 1-1/2
1/4
100
90058
1/4 x 2
1/4
100
Drill hole same diameter as Nylon Nail-In Anchor (3/16 or 1/4) but slightly deeper than the anchor length.
Insert Nylon Nail-In Anchor through item to be fastened and into drilled hole.
Drive expander pin flush with head of anchor. Nylon anchor expands and is permanently anchored. If desired, the Nylon Nail-In anchor can be removed with a screwdriver and reused.
Solid Application The entire length of the nylon body is compressed against the sidewalls of the hole.
Hollow Application A secure fastening is obtained when legs of Nylon Nail-In anchor are expanded.
A N C H O R S
Y-15
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
One Step Anchors Zamac Nail-In Anchors Zamac Nail-In Anchors have a body made of Zamac #7, a special zinc alloy developed for its resistance to corrosion. The expansion device is a steel nail which is driven through the body. The head design is mushroom (truss) style. The anchors are tamper proof and can be used in concrete, block, brick or stone.
A N C H O R S
No.
Size
Drill
Qty
90150
1/4 x 1
1/4
100
90152
1/4 x 1-1/4
1/4
100
90154
1/4 x 1-1/2
1/4
100
90156
1/4 x 2
1/4
100
Drill hole same diameter as Zamac Nail-In Anchor (3/16 or 1/4) but slightly deeper than the anchor length.
Insert Zamac Nail-In Anchor through item to be fastened and into drilled hole.
Drive expander pin flush with head of anchor. Zamac anchor expands and is permanently anchored. If desired, the Zamac Nail-In anchor can be removed with a screwdriver and reused.
Y-16
Solid Application The entire length of the Zamac body is compressed against the sidewalls of the hole.
Hollow Application A secure fastening is obtained when legs of Zamac Nail-In anchor are expanded.
THE MAINTENANCE CONNECTION, INC. Anchors
One Step Anchors Wedge Type Stud/Bolt Anchors Wedge Type Stud/Bolt Anchors are one-piece anchor bolts made of standard low carbon steel for use in highly corrosive environments. Typical applications include: Heavy Construction: bridges, dams, power plants, highway guard railings; General Construction: fastening elevator equipment, electro/mechanical apparatus, railings, door and window framing; Industrial Maintenance: fastening conveyors, machinery, storage racks, loading docks.
No.
Size
Min. Depth
Thd. Length
Qty
91100
1/4 x 2-1/4
1-1/8
3/4
100
91102
1/4 x 3-1/4
1-1/8
3/4
100
91110
3/8 x 2-3/4
1-1/2
1-1/8
100
91112
3/8 x 3
1-1/2
1-1/8
100
91114
3/8 x 3-3/4
1-1/2
1-1/8
100
91116
3/8 x 5
1-1/2
1-1/8
50
91118
1/2 x 2-3/4
2-1/4
1-1/4
50
91120
1/2 x 3-3/4
2-1/4
1-1/4
50
91122
1/2 x 4-1/4
2-1/4
1-1/4
25
91124
1/2 x 5-1/2
2-1/4
1-1/4
25
91126
5/8 x 3-1/2
2-3/4
2
25
91128
5/8 x 4-1/2
2-3/4
2
25
91130
5/8 x 5
2-3/4
2
25
91132
5/8 x 6
2-3/4
2
25
90034
3/4 x 4-1/4
3-1/4
2
20
91136
3/4 x 4-3/4
3-1/4
2
20
91138
3/4 x 5-1/2
3-1/4
2
20
A N C H O R S
Y-17
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
One Step Anchors contâ&#x20AC;Ś Wedge Type Stud/Bolt Anchor Installation Procedure
1.
A N C H O R S
2.
Drill hole in concrete (hole diameter same as thread diameter). Maximum depth of drilled hole could be any depth beyond minimum recommended.
Embed-
3.
Drive wedge anchor into drilled hole through fixture so that nut is flush with fixture.
Tighten nut until wrench resistance is felt (approximately 3 to 4 full turns of the nut after snugged up). Anchorage is now complete.
Install
Anchor
ment
Torque 2,000 psi 4,000 psi 6,000 psi
Size
Depth
(ft-lbs)
1/4
1-1/8
8
1,670
2,380
2,195
1/4
1-1/2
8
2,120
2,585
2,560
1/4
2
8
2.725
2,925
3,050
3/8
1-5/8
28
3,566
4,125
4,150
3/8
2
28
3,900
4,310
4,400
3/8
3
28
4,800
4,800
5,070
1/2
2-1/4
60
6,525
6,625
6,625
1/2
3
60
7,135
8,050
8,050
1/2
4
60
7,945
9,945
9,945
5/8
2-3/4
90
7,330
8,365
8,390
5/8
4
90
9,375
10,140
11,565
5/8
5
90
11,010
11,555
14,100
3/4
3-3/8
175
10,745
10,745
15,525
3/4
5
175
14,855
15,695
19,380
3/4
6
175
17,385
18,745
21,755
* NOTE: Test data above represent average ultimate loads sustained in concrete having minimum compressive strengths as indicated.
Y-18
THE MAINTENANCE CONNECTION, INC. Anchors
One Step Anchors contâ&#x20AC;Ś Wedge Type Stud/Bolt Anchors Wedge Type Stud/Bolt Anchors feature dual-pressure expansion collars to distribute the load equally in the lateral planes of the concrete, thereby preventing bolt cocking and premature rupture of the concrete due to distortion or uneven distribution of the load.
The Wedge Type Stud/Bolt Anchor is ideal for fastening angle brackets, support angles for floors and formwork, and high-load shelving.
The Wedge Type Stud/Bolt Anchors are also used to securely attach highway and commercial sign supports to a wide variety of masonry materials.
Wedge Type Stud/Bolt Anchors are also used to securely fasten supports for piping conduits and electrical junction boxes.
The Wedge Type Stud/Bolt Anchor is also ideal for the installation of equipment and elevator guide rails.
A N C H O R S
Y-19
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Bolt Anchors Open Tampin Anchors Open End Open Tampin Anchors are precision cast calking type machine screw anchors and are used in concrete, brick, or stone. They can be used with either machine screws or bolts. They are made up of a lead sleeve and zinc alloy cone to protect against rust and corrosion.
A N C H O R S
The zinc alloy cone is chamfered at the top for easy screw starting. The sharp collar prevents the cone from being drawn up through the sleeve when overloads are applied. Screw engagement should be a minimum of 2/3 of the anchor threads.
No.
Size
Drill
Safe Working Pkg
Depth
Load (lbs.)
Qty
91700
6-32
5/16
1/2
100
100
91702
8-32
5/16
1/2
100
100
91704
10-24
3/8
5/8
150
100
91706
1/4-20
1/2
7/8
200
100
91708
5/16-18
5/8
1
300
100
91710
3/8-16
3/4
1-1/4
450
50
Open Tampin Anchor Installation Procedure
Drill hole in masonry. Insert open tampin anchor conical end first.
Y-20
Min.
Use setting tool to expand lead sleeve into masonry.
Install work by inserting and tightening a standard machine bolt or screw.
THE MAINTENANCE CONNECTION, INC. Anchors
Masonry Fastening System The original masonry anchor . . . cuts threads into concrete, brick and cement block. Stalgard速 coating offers better corrosion protection than zinc or cadmium.
Thread Patented twin-lead design literally taps threads into concrete. The high thread with notched cutting edges cuts easily into masonry. The low threads provide stability.
Shank Tapered shank creates progressive tapping action that cuts threads into concrete. 3/16" or 1/4" diameters available.
Point Nail point guides anchor into pre-drilled hole. Also allows drilling into wood. Anchor is also reversible for easy removal.
The System: Drill Just drill the hole
Drive
Fastened
then drive the anchor
replaces a wide variety of anchors, plugs and screws.
Selection/Specification: Thickness of the fixture being anchored and the desired embedment in the masonry material determines the anchor length. A minimum of 1 and a maximum of 1-3/4 embedment is recommended. 1/4 diameter anchors are recommended in lightweight block applications where strip-out may be a problem.
A N C H O R S
Recomended Fixture Thickness
Anchor Length
Anchor
Bit
Diameter
Length
0 - 1/4
1-1/4
3/16 or 1/4
3-1/2
1/4 - 3/4
1-3/4
3/16 or 1/4
3-1/2
3/4 - 1-1/4
2-1/4
3/16 or 1/4
4-1/2
1-1/4 - 1-3/4
2-3/4
3/16 or 1/4
4-1/2
1-3/4 - 2-1/4
3-1/4
3/16 or 1/4
5-1/2
Y-21
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Masonry Fastening System cont… Y01 Slotted Hex Washer Head
A N C H O R S
No.
Size
Drill Bit No.
No.
Size
Drill Bit No.
92150
3/16 x 1-1/4
53502
92156
1/4 x 1-1/4
53496
92152
3/16 x 1-3/4
53504
92158
1/4 x 1-3/4
53492
—
—
—
92160
1/4 x 2-1/4
53496
—
—
—
92162
1/4 x 2-3/4
53496
—
—
—
92164
1/4 x 3-1/4
53496
Phillips Flat Head
No.
Size
Drill Bit No.
No.
Size
Drill Bit No.
92250
3/16 x 1-1/4
53492
92262
1/4 x 1-3/4
53496
92252
3/16 x 1-3/4
53492
92264
1/4 x 2-1/4
53496
92254
3/16 x 2-1/4
35304
92266 1/4 x 2-3/4
53496
92256 3/16 x 2-3/4
35304
92268
1/4 x 3-1/4
53496
92258
35304
—
—
—
3/16 x 3-1/4
DRILL BITS ORDERED SEPARATELY.
Tool Kit for Concrete Screws Z02
SDS Drill Bits P12 for use with Tool Kit for Concrete Screws
No. 97203 A two-step, multi-purpose tool which allows you to both drill the hole and drive the fastener. Fits the chucks of standard hammer drills.
Y-22
No.
Size
53500
5/32 x 3-1/2
53502
5/32 x 4-1/2
53504
5/32 x 5-1/2
53490
3/16 x 3-1/2
53492
3/16 x 4-1/2
53496
3/16 x 5-1/2
53498
3/16 x 6-1/2
ALL SOLD IN QUANTITIES OF ONE.
THE MAINTENANCE CONNECTION, INC. Assortments Z02
Electrician's Concrete Screw Anchoring Asst
Installation Tools for Concrete Screws 55330
No. 97206 5 Items - 204 pieces
1/4 x 1-1/4 Hex Washer Head Concrete Screws 55307
1/4 x 1-3/4 Hex Washer Head Concrete Screws 55308
3/16 x 5-1/2 SDS Hex Shank Carbide Drill Bits M14655
3/16 x 5-1/2 (use with 1/4 screws) SDS Hex Shank Carbide Drill Bit M14655
3/16 x 2-3/4 Phillips Flat Head Concrete Screws 55317
1/4 x 1-1/4 Hex Washer Head Concrete Screws 55307
General Contractor's Concrete Screw Anchoring Asst No. 97204
Installation Tools for Concrete Tools 55330
5 Items - 204 pieces 5/32 x 5-1/2 (use with 3/16 screws) SDS Hex Shank Carbide Drill Bit M14555
1/4 x 2-1/4 Hex Washer Head Concrete Screw 55309
3/16 x 2-1/4 Phil Flat Head Concrete Screw 55316
1/4 x 1-3/4 Hex Washer Head Concrete Screw 55308
3/16 x 1-3/4 Phil Flat Head Concrete Screw 55315
1/4 x 1-1/4 Hex Washer Head Concrete Screw 55307
3/16 x 1-1/4 Phil Flat Head Concrete Screw 55314
3/16 x 1-1/4 Hex Washer Head Concrete Screw 55300
1/4 x 2-3/4 Hex Washer Head Concrete Screw 55310
A N C H O R S
M14555 5/32 x 5-1/2 (use with 3/16 screws)
M14665 3/16 x 6-1/2 (use with 1/4 screws
SDS Hex Carbide Drill Bit
Installation Tools for Concrete Screws 55330
Top 10 Concrete Screws with Drills & Installation Kit No. 97205
3/16 x 2-3/4 Phil Flat Head Concrete Screws 55317
1/4 x 2-3/4 Phil Flat Head Concrete Screws 55324
15 Items - 255 pieces
Y-23
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
KapToggles
• Easy installation. • Locks in place permitting fixtures to be installed or removed over and over without losing toggle. • Washer design eliminates mis-alignment.
A N C H O R S
No.
Size
92450
1/8
3/8
100
92452
3/16
1/2
50
92454
1/4
5/8
50
PUSH KapToggle thru drilled hole and grasp strap end.
SLIDE washer evenly along straps until inner rim of washer seals completely inside drilled hole.
Y-24
Hole Size Qty
PULL KapToggle snugly against inside wall.
SNAP OFF plastic straps flush with washer.
INSERT screw thru fixture, engage head, and secure with screwdriver.
THE MAINTENANCE CONNECTION, INC. Anchors
Super Hold Anchor Features Super Hold Anchors should not be confused with plastic anchors used for lightweight anchoring. Many metal mechanical anchor uses have been replaced by Super Hold Anchors. Other competing plugs may look similar but are not manufactured with the same engineering benefits. Review the following features to understand why Super Hold Anchors are the best plugs available in today's market.
1. Polyamide 6 Nylon The nylon used in Super Hold Anchors is of top quality and has been tested for long periods under extreme conditions. It is impact proof and tolerant to temperatures ranging from -104째F to +176째F (-40째C to +80째C).
2. Knock-In Protection The Super Hold Anchors will not expand too early due to it's in-built knock-in protection. Knock-in protection allows the user the freedom to tap the plug complete with screw into the drill hole without fear of the plug expanding before it is completely in the hole. Knock-in protecting also allows the plug to be adjusted back and forth in drilled hole.
3. Stabilization Points The Super Hold Anchors is firmly connected by means of stabilization points. These points prevent the plug from breaking open while being inserted into the hole thus ensuring positive expansion of the plug when the screw is fitted.
4. Screw Guide The Super Hold Anchors come with a built-in screw guide which ensures positive parallel tracking of the screw down the entire length of the plug.
A N C H O R S
5. M-Teeth The M-Teeth stabilization points and screw guides jointly produce a 100% radial expansion of the plug.
6. Offset Block Profile Offset block profile ensures that when the plug expansion begins, the plug holds firmly against the drilled hole.
7. Fins The fins are purposely designed to prevent the plug from falling out of the drilled hole in overhead applications. Further, they have the effect of preventing the plug from turning while the screw is being fitted.
8. Screw Types Super Hold Anchors will accept all standard screw types, thus allowing the user flexibility in selecting the right screw for the job. Coarse thread screws are recommended.
Y-25
THE MAINTENANCE CONNECTION, INC. INC.
Anchors
Super Hold Anchors Super Hold Anchors should not be confused with standard plastic anchors used for lightweight anchoring. These easy to install high performance plugs are specially engineered to out perform many mechanical anchors at a fraction of the cost. Use with either sheet metal screws or lag screws for applications in concrete, brick, block or stone.
A N C H O R S
Tension Test Chart f'c=4000psi
No.
Size
Qty
91950
3/16 x 1
100
91952
1/4 x 1-3/8
100
No
91954
5/16 x 1-1/2
100
91956
3/8 x 2
50
91958
1/2 x 2-3/8
25
91960
5/8 x 3-1/8
10
91962
3/4 x 3-9/16
5
Anchor Anchor/Drill
Fastener
Ultimate
Diameter
Used
Load (lbs.)
91952
1/4
#10 Screw
448
91954
5/16
1/4 LAG
453
91956
3/8
5/16 LAG
792
91958
7/16
3/8 LAG
1258
Universal Super Hold Anchors
This Universal Super Hold Anchor "knots up" when expanded and is especially suited for applications in plaster or drywall.
No.
Size
Qty
92050
1/4 x 1-7/16
100
92052
5/16 x 2
50
92554
3/8 x 2-3/8
25
Hollow Block Anchor/Drill
Fastener
Diameter
Used
Tension
Shear
92050
1/4
#8*
258
432
92052
5/16
#14
785
1785
92554
3/8
5/16**
1619
1895
Anchor
Ultimate Load (lbs.)
Y-26 * Sheet Metal Screw ** Lag Screw
Picture & Mirror Hangers ANCHORS
PUSH-N-HANG™ Picture and Mirror Hangers
Installs Instantly….Simply the Best Hanger for Use in Drywall! Once you use PUSH & HANG™ to hang pictures, mirrors, wall decor and more….you will never reach for another hanger again! Simply push into wall with thumb and hang picture or mirror…it is absolutely the fastest and easiest to use hanger…period.
Features:
Applications:
• Incredibly Fast and Easy to Use — Nothing’s Faster or Easier! • No Drilling…No Tools…No Mess — Just PUSH & HANG • No Searching for Studs or Having to Avoid Them – PUSH & HANG Does Not Need to be Installed into a Stud and They Won’t Interfere if You Find One • No Need to Mess with Anchors, Drills and Tools — Just Push with Your Thumb and Hang • No Repainting of Walls — Simply Remove PUSH & HANG Like Nails, Screws and Anchors – Leaves Tiny Slits Not Even Requiring Repair • Will Not Damage Walls Like Nails, Screws and Anchors — Leaves Just Tiny Slits Not Even Requiring Repair • Two Sizes Available — Standard PUSH & HANG for Pictures and Mirrors up to 60 lbs.* and PUSH & HANG Lite for Smaller Items up to 10 lbs.* • Easily Removable and Reusable — Making PUSH & HANG Extremely Cost Effective • Unique Patented Design — Enables PUSH & HANG to Hold an Amazing Amount of Weight in Standard Drywall • Hang Virtually any Picture or Mirror in Just Seconds!
• • • • • • • • • • • •
| Y-27 |
Pictures Wall Decor First Aid Kits Awards Bulletin Boards Frames Signs Art Work Mirrors Plaques Clocks And Much More
* Maximum holding capacity is for comparison purposes only. Actual results depend on quality and condition of drywall.
01.02.07
WARNING: Specific pound ratings are for comparison purposes only. Proper installation and performance of this product is dependent upon varying conditions and qualities of materials and workmanship of the wall it is being install onto. Therefore, it is the responsibility of the user to insure the drywall is suitable for the application, in good condition and the object being hung is static and placed out of the reach of children or where it could cause injury to people. TMC’s liability, expressed or implied, is limited to the sales price of any defective goods. No.
Size
90380
10lb Capacity
Description PUSH-N-HANG Lite Picture/Mirror Hanger
Qty 25
90382
60lb Capacity
PUSH-N-HANG Picture/Mirror Hanger
50
™
THE MAINTENANCE CONNECTION ©2007
The Maintenance Connection, Inc.
(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com
SYNTHETIC MULTI-PURPOSE GREASE
Greases
Mfg# Description 82340 .....................................................1 cc Packet of Grease 21006....................................................................6 cc Syringe 21010.....................................................1/2 oz Tube of Grease 21014 ........................................1/2 oz Tube of Grease - BULK 21030........................................................3 oz Tube of Grease 21036 .................................................3 oz Cartridge of Grease 41150 ........................................................400 gram Cartridge 41160.................................................................400 gram Can 41050 ..........................................................5 lb Pail of Grease 41030 ........................................................30 lb Pail of Grease 41120 ......................................................120 lb Keg of Grease 41140 ...................................................400 lb Drum of Grease
SILICONE DIELECTRIC & VACUUM GREASE 91003 ........................................................................3 oz Tube 91016 ................................................................400 Gram Can 91030 ........................................................................30 lb Pail 91400 ...................................................................400 lb Drum
Greases
SILICONE LUBRICATING GREASE
Super Lube® Multi Purpose Synthetic Grease is a patented synthetic NLGI grade 2 heavy-duty, multipurpose lubricant with PTFE. Synthetic base fluids and the addition of PTFE micro powders combine to form a premium lubricant that provides longer life protection against friction, wear, rust and corrosion. Machinery lasts longer, downtime is reduced, and productivity is increased. Does not run, drip, evaporate, or form gummy deposits and will not melt or separate. A synthetic, heavy-duty lubricant that is compatible with most other lubricants. USDA and NSF registered H-1 safe for incidental food contact. Benefits: Clean, non-toxic, non-staining; Dielectric; Impervious to salt water, safe in potable water; Long lasting; Reduces friction; Wide Temperature Range -40° to 450°F. SILICONE DIELECTRIC Grease is waterproof and protects against moisture and contaminants in electrical connections. Applications: Lubricates and moisture proofs; Protects battery cables, spark plugs, distributor caps, terminal strips and cable connections.
92003 ........................................................................3 oz Tube 92150 ........................................................400 gram Cartridge 92016.................................................................400 gram Can 92005 ..........................................................................5 lb Pail 92030 ........................................................................30 lb Pail 92400 ...................................................................400 lb Drum
SYNTHETIC HIGH TEMPERATURE E.P. GREASE 70006 .................................................6 cc High Temp Syringe 71150 ........................................................400 gram Cartridge 71160.................................................................400 gram Can 70050 ..........................................................................5 lb Pail 70300 ........................................................................30 lb Pail
SYNTHETIC RAILROAD GREASE 41040 ........................................................................40 lb Pail 41400 ...................................................................400 lb Drum
SILICONE Lubricating Grease with Syncolon (PTFE) has a wider operating range than petroleum based lubricants; Excellent water protection and moisture barrier. Applications: Plastic gears, plastic threads, damping medium for dash pots; O-Rings; Electrical motor bearings; Rubber. High Temperature/Extreme Pressure Grease is a NLGI #2 grade grease ideal for manufacturing facilities where safety, thermal stability, and extended service is critical. Temperature range from -30°F to 475°F; Resistant to detergents and saltwater; Will not dry out or form deposits; Resists corrosive chemicals; No separation; Outlasts others!! Applications: Bearings; plain, anti-friction, or roller; Bakery conveyors; Blower fans; Lithographic ovens; Tenter frames.
®
1-800-253-LUBE (5823) •• 631-567-5300 631-567-5359 • www.super-lube.com The Maintenance Connection (888) 298-8585• • Fax: www.TheMaintenanceConnection.com
Aerosols/Non-Aerosol Pump Sprays
Mfg# Description 31040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 oz Aerosol 31110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 oz Aerosol 32015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 oz Aerosol
DRI-FILM AEROSOL 11016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 oz Aerosol
SILICONE AEROSOL
Does not drip, run, or evaporate or form gummy deposits. Will not melt or separate. Outlasts conventional greases 50-100% and has excellent adhesion properties.
91110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 oz Aerosol
SYNCOPEN SYNTHETIC PENETRANT AEROSOL 85011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 oz Aerosol
Benefits: Clean, non-toxic, non-staining; Dielectric; USDA Rating H-1; Impervious to salt water; safe in potable water; Long lasting; Prevents rust and corrosion while reducing friction.
MULTI-PURPOSE NON-AEROSOL (OIL W/PTFE) 51600 . . . . . . . . . . . . . . . . . . . . . . . . 1 Quart Trigger Sprayer
MULTI-PURPOSE NON-AEROSOL BULK Dri-Film Lubricant Aerosol cleans while it lubricates. A protective shield lubricant that doesn't attract dust. It can be used on wood, paper, glass, rubber, fabric, leather, and metal.
*PLEASE USE OIL W/PTFE PART NUMBERS WHEN ORDERING BULK FOR REFILL
SYNCOPEN SYNTHETIC PENETRANT NON-AEROSOL 85032 . . . . . . . . . . . . . . . . . . . . . . . . 1 Quart Trigger Sprayer
SYNCOPEN SYNTHETIC PENETRANT BULK 85010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Gallon 85050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Gallon 85055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Gallon
Silicone Aerosol is formulated for auto, agricultural, Industrial. Food Grade H-1 Rating; rust and corrosion resistant; Safe to use on plastic or rubber.
Syncopen penetrates hard to reach areas to allow easy removal of rusted and corroded screws, nuts or bolts. It also lubricates and leaves a protective film to help prevent future rusting or corrosion. Non-Aerosol Pump Trigger Sprayer, for facilities that do not allow aerosol. (Better for the environment) Benefits: Cleans & penetrates; Loosens rusty parts; Drives out moisture; Protects against rust/corrosion; Stops squeaks; Frees sticky mechanisms, and leaves a protective lubricating film.
The 1-800-253-LUBE Maintenance Connection 298-8585 ••www.TheMaintenanceConnection.com (5823) ••(888) 631-567-5300 Fax: 631-567-5359 • www.super-lube.com
Aerosols/Non-Aerosol Pump Sprays
Super Lube® Multi-Purpose Aerosol with PTFE is safe to use on anything that slides, swivels, rolls, or squeaks. (Temperature Range -40°F to 450°F) A USDA listed Food Grade lubricant, rated H-1, for incidental food contact.
SYNTHETIC MULTI-PURPOSE AEROSOL
Synthetic Oils
Synthetic Oils SYNTHETIC OIL WITH PTFE (High viscosity)
Oil w/PTFE is a premium synthetic oil with suspended PTFE particles that bond to the surfaces of moving parts resulting in machinery that lasts longer. Downtime is reduced, and productivity is increased. “Simply The Best”
Mfg# Description 51010 .........................................................7 ml Precision Oiler 51014...............................................(Bulk) 7 ml Precision Oiler 51004........................................................................4 oz Bottle 51040............................................................................1 Gallon 51050............................................................................5 Gallon 51550..........................................................................55 Gallon
Applications: Protection against friction/wear & rust/corrosion; Roller bearings; Machine tools; Central lubricating systems; Chains; Conveyors; Gears and motors; Anything that slides, swivels, rolls, or squeaks
SYNTHETIC AIR TOOL LUBRICANT 12004........................................................................4 oz Bottle 12016......................................................................16 oz Bottle 12032......................................................................32 oz Bottle 12040 .................................................................1 Gallon Bottle 12050.....................................................................5 Gallon Pail 12155................................................................55 Gallon Drum
Air Tool Lubricant absorbs water eliminating ice buildup/ frost in air tools so they can be used in temperatures as low as -40°F.
SYNTHETIC OIL WITHOUT PTFE (Low viscosity, Light weight oil) 52004........................................................................4 oz Bottle 52020......................................................................16 oz Bottle 52030......................................................................32 oz Bottle 52040............................................................................1 Gallon 52050............................................................................5 Gallon 52550..........................................................................55 Gallon
NON-FLAMMABLE HYDRAULIC OIL 86050.....................................................................5 Gallon Pail 86055................................................................55 Gallon Drum
Synthetic Gear Oil is a USDA, H-1 listed Food Grade lubricant. Applications: Translucent; Anti-wear properties; Prevents rust and corrosion; Wide temperature range; Oxidation resistant; Gears; Chains; Rack & pinion; Bearings; Circulating systems; Helical; Worm gears
RAILROAD SWITCHPLATE LUBRICANT 58010 .................................................................1 Gallon Bottle 58050.....................................................................5 Gallon Pail
SYNTHETIC GEAR OIL ISO 150 54100 .............................................................................1 Quart 54101............................................................................1 Gallon 54105............................................................................5 Gallon 54155..........................................................................55 Gallon
SYNTHETIC GEAR OIL ISO 220
Lightweight Oil has a lower viscosity level and can be used for misting, dripping, spindle oil applications, and as a food-grade chain lubricant and rust inhibitor. (great for low temperatures)
54200 .............................................................................1 Quart 54201............................................................................1 Gallon 54205............................................................................5 Gallon 54255..........................................................................55 Gallon
SYNTHETIC GEAR OIL ISO 320 54300 .............................................................................1 Quart 54301............................................................................1 Gallon 54305............................................................................5 Gallon 54355..........................................................................55 Gallon
SYNTHETIC GEAR OIL ISO 460 Applications: General light oil; Textile spindles; Grinder arbor bearings; Bottle and airline oilers; Enclosed chains; Food grade
54432 .............................................................................1 Quart 54401............................................................................1 Gallon 54405............................................................................5 Gallon 54455..........................................................................55 Gallon
Precision Oiler
®
1-800-253-LUBE (5823) •• 631-567-5300 • • Fax: 631-567-5359 • www.super-lube.com www.buySuperLube.com • 298-8585 (631) 242-7962 • Fax (631) 242-2254 The Maintenance Connection (888) www.TheMaintenanceConnection.com
Specialty Products/Superkleen Mfg#........................................................................Description 20320 ............................................................................1 Quart 20040....................................................................4 oz Booster 20020 .................................................4 oz Motorcycle Booster
ANTI CORROSION AND CONNECTOR GEL 82003.........................................................................3 oz Tube 82016 .................................................................400 Gram Can
Applications: Anti-wear, antirust, and anti-corrosion properties; Resistant to salt water; Compatible w/oils
HEAT SINK 98003.........................................................................3 oz Tube
SUPERPULL ELECTRICAL/FIBER OPTIC PULLING COMPOUND Anti-Corrosion Gel is formulated for plugs and connectors, Electrical terminals, Electrical fittings, Spark plugs, Coil connectors, Ignition switches, Fuse holders, Light switches/sockets, Dielectric, Winterizing, Exposed metal surfaces, Electrical/battery terminals.
80320 ............................................................................1 Quart 80010...........................................................................1 Gallon 80050...........................................................................5 Gallon
SUPERKLEEN NON-FLAMMABLE CLEANER 10004....................................................................4 oz Spritzer 10032 .....................................................................32 oz Bottle 10001...........................................................................1 Gallon 10005...........................................................................5 Gallon 10060.........................................................................55 Gallon
Silicone Heat Sink Compound has thermally conductive, fine metal oxide powders. Applications: Interface to facilitate the transfer of heat from an electrical device to the heat sink or chassis. Extends life of heat sensitive electrical parts; Super conductive quality; Wide temperature range
SuperPull Compound is an aqueous polymeric gel with PTFE and it has an extremely low coefficient of friction. SuperPull Compound will not burn, and can be used in temperatures from -15°F to 220°F. It completely wets the cable surface with a very slippery coating, allowing the cable to be pulled with minimum friction.
SUPERKLEEN is a specially formulated, industrial strength, multi-purpose cleaner/degreaser for use on any washable surface. (Use full-strength/diluted) Typical Applications: Cleans: Aluminum, formica, stainless steel, walls, tools, aircraft equipment, machinery, white wall tires, batteries, engines, garage walls/floors, marine equipment, rubber mats, concrete floors, ovens, fans, ducts, rugs/carpets, upholstery, woodwork, terrazzo, tile, most any washable surface.
Applications: Lubricates power, electric, telephone and fiber optic cable; Pulling all types of cable through conduits; Electrical commercialcontractors; Telecommunication Companies
The 1-800-253-LUBE Maintenance Connection 298-8585 ••www.TheMaintenanceConnection.com (5823) ••(888) 631-567-5300 Fax: 631-567-5359 • www.super-lube.com www.buySuperLube.com • (631) 242-7962 • Fax (631) 242-2254
Specialty Products/Superkleen
SYNTHETIC ENGINE TREATMENT
Engine Treatment reduces friction for increased horsepower and performance, while reducing fuel consumption and promoting engine running smoothly.
11362/5
Product Displays
Product Displays Super Lube® displays provide a premium product in an extremely attractive package containing various sizes in order to accommodate the diverse lubricating applications found in manufacturing facilities as well as throughout the home. Order No. Description 11362/5 . . . . . . . . . . . . . . . . . . . . . . . . .60 pc. countertop display 20350 . . . . . . . . . . . . . . . . .Sidekick display for Engine Treatment 31043 . . . . . . . . . . . . . . . . . . . . . . . . . . .Sidekick display for 6 oz. 31113 . . . . . . . . . . . . . . . . . . . . . . . . . .Sidekick display for 11 oz. 31114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 oz. 1/2 stack 11520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sportsman’s Kit 21013 . . . . . . . . . . . . . . . . . . . . . .40 pc 1/2 oz. tube counter box. 51013 . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 pc oiler counter box 21015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2 oz. clip strip 51015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Oiler clip strip
20350
31043
31113 11520
21013
21015
51015
51013
1-800-253-LUBE (5823) • 631-567-5300 • Fax: 631-567-5359 • www.super-lube.com www.buySuperLube.com • (631)• www.TheMaintenanceConnection.com 242-7962 • Fax (631) 242-2254 The Maintenance Connection • (888) 298-8585 ®
Comparison of Viscosity Classification Systems
New System
Grease NLGI Number and Corresponding ASTM Worked Penetration Range
NLGI
Worked Penetration Range
000 ..........................................445 to 475 00 ............................................400 to 430 0 ..............................................355 to 385 1 ..............................................310 to 340 2 ..............................................265 to 295 3 ..............................................220 to 250 4 ..............................................175 to 205 5 ..............................................130 to 160 6 ................................................85 to 115
PRODUCT WARRANTY The following shall supersede any provision in your company’s forms, letters and papers. There is no representation, ever, warranty or condition, whether expressed or implied by any statute or otherwise, including warranties and conditions of merchantability, fitness for a particular purpose, or any other matter for the product or product(s) herein. While the information contained herein is believed to be reliable, Synco Chemical Corporation makes no representations as to the reliability of the results or as to the results the buyer or user will achieve. No statements or recommendations herein are to be construed as representations applicable to the particular applications of the user or now or hereafter in existence. Under no circumstances shall Synco Chemical Corporation be liable for personal injury, property, or economic loss or for incidental, consequential, special, punitive or indirect damages whatsoever of any description or amount from alleged negligence, breach of warranty or condition, strict liability, tort, contract, defective product (patent or latent) or any other legal theory, arising out of the manufacture, sale, use or handling of the product(s) referred to herein or relating in any other way to such product(s). Buyer’s sole remedy and Synco Chemical Corporation’s sole liability for any claims whatsoever, whether based upon any of the above causes or otherwise, shall be limited to the buyer’s purchase price of the product which is the subject of the claim or the amount actually paid for such product, whichever is less. Technical advice furnished by seller shall not constitute a warranty or condition, statutory or otherwise, which is expressly disclaimed, all such advice being given and accepted at the buyer’s risk. All returns with retail value exceeding $10.00 require return authorizations. Our receiving department will not accept returns without prior authorization. Returns are subject to factory inspection, and if not returned as defective, must be shipped freight prepaid and must be in resalable condition. We reserve the right to levy a restocking charge. Not responsible for typographical errors.
The 1-800-253-LUBE Maintenance Connection 298-8585 ••www.TheMaintenanceConnection.com (5823) ••(888) 631-567-5300 Fax: 631-567-5359 www.super-lube.com www.buySuperLube.com • (631) 242-7962 • Fax (631) • 242-2254
Viscosity Comparisons/Warranties
Viscosities can be related horizontally only. Viscosities based on 95 VI single-grade oils. ASTM & AGMA specified at 1000F. SAE 5W and 10W and 75W, 80W and 85W specified at 00F. Equivalent viscosities for 100 and 2100F shown. SAE 20 to 50 and 90 to 250 specified at 2100F. Old ISO grades specified at 400C (1040F). System