PROGRAMME 2016
OUR PICTOGRAMS
Head Office Germany
Southeast Asia
South Africa
Alfred Kärcher GmbH & Co. KG Alfred-Kärcher-Straße 28–40 71364 Winnenden
Regional Head Office Southeast Asia
Kärcher (Pty) Ltd. Cnr. Mount Joy & George Allen Rd. Wilbart Ext. 2 P.O. Box 11818 Vorna Valley, 1686
Karcher South East Asia Pte. Ltd. 3 Depot Close #01-01 Singapore 109840
www.kaercher.com
Phone +65 68 97 18 11 Fax +65 68 97 16 11
North America
www.karcher.com.sg
Kärcher North America 4555 Airport Way Denver, CO 80239 U.S.A. Phone +1 303-738-5805 Fax +1 303-865-2758
Hong Kong Kärcher Limited Unit 05, 13/F, Nanyang Plaza 57 Hung To Road Kwun Tong, Kowloon
www.karcherna.com
Phone +852 2-357-5863 Fax +852 2-357-5632
United Kingdom
www.karcher.com.hk
Kärcher (UK) Ltd. Kärcher House Beaumont Road Banbury Oxon OX16 1TB Phone +44 12 95-752-100 Fax +44 12 95-752-103 www.karcher.co.uk
Australia Karcher Pty. Ltd. 40 Koornang Road Scoresby VIC 3179 Melbourne, Victoria Phone +61 3-97 65-2300 Fax +61 3-97 65-2398 www.karcher.com.au
Ireland Karcher Ltd. Unit 4 E.P. Mooney Business Park Walkinstown Avenue Dublin 12 Phone +353 1-409-7777 Fax +353 1-409-7775 www.karcher.ie
New Zealand Karcher Ltd. 66 Allens Road East Tamaki Auckland 2013 Phone +64 9-274-4603 Fax +64 9-274-6932
Phone +27 11 657 7300 Fax +27 11 657 7440 www.karcher.co.za Dubai Karcher FZE Quality Cleaning Systems Jebel Ali Free Zone Plot No. S-10104 South Zone RA 08, XB 1, Jebel Ali Phone +971 4-886-1177 Fax +971 4-886-1575 www.kaercher.com
www.karcher.co.nz
PROGRAMME 2016 Professional
Phone +49 71 95-14-0 Fax +49 71 95-14-2212
MI/PRI · 10/2015 · Order no. 0.030-144.0 · Printed in Germany on chlorine-free bleached paper · Rights to technical modifications reserved.
Please contact us for more information:
Professional
PICTOGRAMS
NOTES
OUR PICTOGRAMS eco!efficiency Particularly efficient machines save on energy, cleaning agent, water and time.
Noise level Noise levels for machines. Noise level specifications in dB(A).
Road use kit Machines that are approved for public roads.
Average application time Recommended maximum duration of use in hours/day.
Especially quiet Indicates the sound pressure level, e. g. 60 dB(A).
AVS anti-twist system Pivoting hose.
Absorbs odors Features cleaning agent which reduces annoying odours.
Lithium-ion batteries Machine equipped with rechargeable Li-ion battery.
Easy Press High-pressure gun with patented holding force reduction.
Low foam Low foaming cleaning agent.
Lead batteries Batteries containing lead.
Servo control Regulation of pressure and water flow at the trigger gun.
Ex-certified Machine with certified explosion protection.
Mains and battery operation Operation either with mains power supply or with batteries.
Auto Shutdown Automatic switchoff of motor and pump when the trigger gun is closed.
Explosion-proof Machine is equipped with explosion protection.
Diesel Machine that is powered by diesel fuel.
DOSE Scrubber drier with patented cleaning agent dosing unit.
Zone 22 Machines with certification for Zone 22.
Road use kit
+–
ABSORBS ODORS
CERTIFIED ACCORDING TO RL 94/9 EC
Battery drive Machine is powered by rechargeable batteries.
Diesel
Biodiesel Machine that is suitable for operation with biodiesel. Biodiesel
FOR OUR EVERYDAY HEROES.
SwitchChem Switchable cleaning agent dosing system with quick-change function.
Attachment for maintenance of green areas
EASY-Operation Scrubber drier with one-button operation.
Attachment for sweeping
Petrol Machine that is powered with petrol. Petrol
LPG-drive Machine that is powered with liquid gas (LPG). LPG
Do you enjoy daily challenges? Do you enjoy new tasks? Do you give your all, because you do not do things by halves? Our industries, professions and activities may be different, but we all share the same passion for quality and performance. And this for 80 years. Because no job is too difficult for you, we build products that allow you to complete your tasks quickly and easily. The best technology for the best in your profession. For professionals, from professionals.
E-start
2
683
FACT Scrubber drier with cleaning programme that is optimised for specific applications.
Attachment for wet cleaning
E-Start Machine with Electro start.
Attachment for winter service
Energy efficiency IE2 Machines are equipped with high-efficiency motors.
3
FOR EVERYTHING. FOR PROFESSIONALS. FOR YOU. Professionals today don’t need non-specific machines that can all do a little, but rather targeted solutions that complete specific tasks efficiently. Preferably a complete solution, as a functional, balanced system. For this reason, we constantly analyse the needs of all relevant industries in order to understand them better and recognise trends at an early stage. The result is innovative and efficient industrial solutions that fulfil their purpose in an exemplary manner. Robust and reliable. Efficient and economical. Light weight and quiet. Handy and hygienic. That is the Kärcher system. For professionals from professionals.
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AS YOU LIKE IT. Who says, you can’t please everyone? Here at Kärcher, we see things differently. You should have precisely the solutions you need for your success. You can count on our expertise, 80 years of experience and the most advanced cleaning technology. You know the result: power, robustness, reliability, economy, exemplary efficiency and sustainability. In a word: the Kärcher System.
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TRUST HAS TO BE EARNED. As a professional, you place the highest demands on your machines and equipment: our aim is to meet these demands. But, we would not be Kärcher if we were satisfied with that. Because we are also professionals. And because we want to earn your trust. Time and again. That is why we do more. And you get more. More functionality and efficiency. More service and innovative services. More certifi cations and more sustainability. And with that - simply more success. Thank you for your trust.
Approved by an accredited laboratory
Water dispensers WPD 100, 200, 600
Drinking water Quality water*
Hygiene requirements set out in DVGW worksheet W 516, section 4.2*
*Regularly tested by
KILLS 99.999%* BACTERIA WITHOUT CHEMICALS
CERTIFIED DISINFECTION *Accordant to prEN 16615, PVC-floor, Machine: SG 4/4 (Floor nozzle with lamellae, 30 cm/sec., steam pressure maximum, VapoHydro minimum) Test-germ: Enterococcus hirae ATCC 10541
8
in
chi
is nes w al d it h th e r m
n
WPD water dispenser
ma
ct
io
et
*m
SGS INSTITUT FRESENIUS
in
fe
SUSTAINABILITY IS MORE THAN ENVIRONMENTAL PROTECTION. Sustainability means conducting business fairly, with a sense of responsibility towards people and the environment. For Kärcher, sustainability is a firmly anchored corporate goal, practised for decades: sound finances and appropriate earnings achieved in fair dealings with others, along with the responsible use of resources.
Less is more. And less can do more.
Working for a better world: BlueCompetence.
The primary aim of Kärcher eco!efficiency is to reduce the consumption
Blue is the colour of sustainability, which takes into account cost-efficiency,
of resources and energy with a cleaning performance that is tailored to
environment and society. The “BlueCompetence” initiative, supported by the
specific applications. In order to calculate the possible savings in energy
Verband Deutscher Maschinen- und Anlagenbau e. V. (VDMA), includes about
and CO₂ emissions over the service life of the machine and render them
400 companies and organisations with one common goal: to ensure quality
comparable, these were calculated based on the example of our T 12/1
of life on our planet for years to come.
and T 12/1 eco!efficiency dry vacuum cleaners. TÜV SÜD Industrie Service GmbH verified and confirmed the plausibility of the methodology for
Do more with less energy.
calculating greenhouse gas emissions in the utilisation phase of the T 12/1
The CO₂ emission savings of all machines is equivalent to about 1,500,000
eco!efficiency against benchmarks. Based on this methodology, Kärcher
flights from London to New York*. These figures clearly demonstrate how
calculated that all T 12/1 eco!efficiency dry vacuum cleaners sold to
much energy and emissions can be saved by using Kärcher eco!efficiency
date will save around 6000 tonnes of CO₂ emissions throughout their
machines. When it comes to climate protection, less is always more – and
service life. All Kärcher eco!efficiency machines in total will save about
achieves more.
2,500,000 tonnes of CO₂ emissions. * 1.7 tonnes CO₂ per flight.
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YOU MANAGE THEMA ZIELGRUPPEN. YOUR BUSINESS. WE PROVIDE THE SUPPORT. Self-confidence, good preparation and a clear goal. These are the prerequisites for success, for achieving goals. In our modern complex world, it is difficult to achieve goals alone. Partnership is, more than ever, the key to success. Trust in the capabilities of others, the quality of equipment and its professional use. And also the assurance of being protected. By a partner with whom you can achieve your goals more quickly and safely. K채rcher is a world market leader and innovator in cleaning technology. The K채rcher System consisting of machines, accessories, balanced cleaning agents and forward-looking services. K채rcher Services is unique worldwide. This makes K채rcher a reliable partner for everyone wanting to be at the top of their industry. And for all those wanting to stay at the top.
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THE KÄRCHER SYSTEM. Kärcher‘s development to a system provider follows the principle of achieving more together. In the company itself, as with suppliers and particularly with endusers, solutions that benefit all parties are sought together. For innovative products and services that combine, creating an optimised system: the Kärcher System. Crucially, by using the Kärcher system, the most important – and ideally all – requirements and needs of the customer are completely fulfilled.
Not offering anything and everything, but making everything possible. As a system supplier, Kärcher does not want to offer anything and every
and sustainability. A system that consists of machines, accessories, cleaning
thing, but only what users need for their individual cleaning system. It is
agents, services and digital solutions that can be easily integrated into
not the available range that is decisive, but the actual demand. It is impor
operating procedures and add value. A system that makes a difference:
tant to have an answer to all questions relating to performance, efficiency
The Kärcher System.
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Services
Digital Solutions
Industrial Solutions
Machines and Accessories
Cleaning and Care Agents
Manual Tools
Solutions instead of only products: the Kärcher System Customer satisfaction is Kärcher‘s top priority. And professionals place
Kärcher Services such as Kärcher Fleet are advanced services designed
high demands on machines that meet their specific cleaning requirements.
to put contract cleaners one step ahead of the competition. The constant
These demands can only be met consistently by the functionality, robustness,
further development of Kärcher cleaning agents ensures greatly improved
reliability, cleaning effect and efficiency of a perfectly balanced system.
cleaning performance and lower consumption. And, completely new prod
The Kärcher system, which is constantly further developed and upgraded -
ucts such as the Mopvac B 60/10 C offer a range of applications for unprec
the perfect choice.
edented cleaning efficiency.
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CONTAINER CLEANING
EVERYTHING FOR A CLEAN INTERIOR For over 40 years, K채rcher has been synonymous with reliable and powerful systems for container interior cleaning. As a market leader in professional cleaning systems, we offer a tailored-made solution for every application based on modular components. Thanks to our experience and high quality, our systems work efficiently and reduce energy and operating costs. From consulting and planning to construction, delivery and servicing of the systems, we are there for our customers. We impress with innovative concepts and extensive service.
Table of contents: Container cleaning Different industries
Page 651
Tailor-made solutions
Page 652
System modules
Page 654
Cleaning agents
Page 656
650
CONTAINER CLEANING
DIFFERENT INDUSTRIES – ALWAYS THE RIGHT SOLUTION Freight logistics is a central task in almost all sectors of industry worldwide. The quantity of goods transported is enormous. Fluids, pastes, powders or solids. Filled in tanks, containers, barrels and receptacles of all kinds of storage, handling or transport. Kärcher supplies cleaning systems for companies of any size in all industries and for containers of all kinds.
1
2
1
If it is adhesive, caustic or explosive
2
When everything has to run like clockwork
In the chemical, pharmaceutical and paint industries, producers, freight
In a networked industry, transport and logistics play a highly significant
forwarders and further processing companies are faced with a wide
role. Freight forwarders, shipping companies and railways must not only
variety of logistic and cleaning problems on a daily basis. Storage tanks,
work to perfectly coordinated schedules, but must also provide transport
pipelines and process containers must be emptied completely and cleaned
services whenever required. Irrespective of the goods transported. Cleaning
thoroughly at regular intervals – products are often adhesive, caustic,
according to specific intervals or whenever required must be effective,
explosive or flammable. The spectrum includes organic and inorganic basic
fast and reliable. All kinds of vehicles, containers, wagons and tankers, IBC
materials, paints, binders, fillers, pigments, solvents, resins and acrylates
containers and returnable containers place diverse demands on machines,
as well as countless other basic, intermediate and end products. Such
accessories and cleaning agents. The Kärcher system with its perfectly tai-
complex tasks require perfectly tailored cleaning systems for maximum
lored components is the optimal solution for all cleaning tasks also in this sector.
effectiveness, safety and efficiency. The Kärcher system has the right solution for individual requirements.
651
CONTAINER CLEANING
2
CONTAINER CLEANING
TAILOR-MADE SOLUTIONS – FROM MODULAR TO TURN-KEY Kärcher systems for cleaning containers are modular system solutions tailored to customer-specific products and cleaning frequency. The first step towards a perfectly planned system is a needs assessment with a focus on quality, operational safety and efficiency. Engineering – made in Germany.
CONTAINER CLEANING
1
1
Tank and silo cleaning system
As described on the following pages, container interior cleaning systems
In addition to quality standards such as HACCP (Hazard Analysis Critical
are required for a wide range of applications: target groups include
Control Point) and SQAS (Safety and Quality Assessment System), harmo-
transport and logistics as well as the chemical industry.
nised cleaning certificates such as the ECD (European Cleaning Document) have become standard.
As a consequence of globalisation, goods flows and cleaning quality requirements are increasing to the same extent in the respective industry
Work safety is also an integral part of tank interior cleaning. Safety meas-
segments (food industry, including sugar, salt, flour; construction industry,
ures for protection against explosion hazards (ATEX) are just as necessary
e. g. for the lime and cement or chemical industry for PVC, pigments,
as measures for exhaust air and waste water treatment.
sulphur, etc.). Kärcher modular system solutions are designed to meet diverse cleaning Every cleaning system must therefore be specifically conceived to deal with the products concerned.
Types of contamination:
Liquid products (such as food, oil, chemical products). Bulk materials. Gases. Cleaning media:
Water, aqueous solutions (alkaline, acidic). Osmosis water. Alkaline solutions, acids, solvents.
652
system requirements with significant customer benefits.
CONTAINER CLEANING
SELECTION OF IMPORTANT APPLICATIONS Tasks in tank interior cleaning are usually complex and can have very specific characteristics: size and geometry of the container, typical contaminants and external factors. Kärcher system solutions are specifically designed for this purpose. Several examples are shown below.
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2
1
4
Tank and silo cleaning
Interior cleaning of liquids and solids. Used in combined transport by rail and road. 3 to 5 chambers with a volume of 9 to 28 m³ per chamber. Reduced use of energy and chemicals thanks to special Kärcher software and innovative chemical application. 2
Cleaning of 20 foot containers
In combined transport by sea, rail and road. Kärcher tailor-made cleaning station with crane track system. 3
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4
6
CONTAINER CLEANING
3
Barrel cleaning
Cleaning light containers up to 750 mm in diameter. Irrespective of shape. Pre-assembled wash bay. Immediately ready to use. Easy to use. 5
IBC cleaning
From food to chemicals. Container capacities from 250 to 3000 litres. Reusable thanks to Kärcher cleaning technology.
Tank wagon cleaning
Cleaning of tank wagons for liquids/hazardous products. Can be designed as a multi-track system for simultaneous operation. Cleaning of rail tankers up to 24 metres in length. Sometimes extreme external conditions require intelligent procedures for preheating highly viscous materials.
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Container cleaning in the chemical industry
Agitator vessel cleaning in the chemical and paint industry. Customised solutions, e. g. for paints and solvents. Special applications for reactor cleaning, e. g. for the polysilicon industry. Recirculation system for the conservation of valuable resources and protection of the environment.
653
CONTAINER CLEANING
SYSTEM SOLUTIONS – BASED ON MODULAR COMPONENTS Kärcher system solutions are designed for container cleaning using modular components. Both customer-specific requirements as well as on-site issues are taken into account. One of the main tasks of engineering is choosing efficient components to ensure that energy and operating costs are kept to a minimum. A significant advantage is that the components used are developed specifically for container interior cleaning. Our many years of experience in container interior cleaning take the product and industrial quality standards into account. A wide range of modular components ensure an optimal solution for almost any application.
High-pressure pumps
Hot water generators
Controls
Accessories and cleaning agents
CONTAINER CLEANING
Interior cleaning heads
Control/System display Kärcher covers the full spectrum – from controls for small systems with simple control complexity (relays) to large systems with complex cleaning requirements (PLC) – including a wide range of options. The touch panel is the first step towards convenient operation and visualisation. PC system visualisation improves ease of operation.
654
Separate PC in the control room with interface and software package.
Visual display of operational components. Parameterisation of up to 7 automatic programs for flexibility.
CONTAINER CLEANING
Selection of modular components
Industrial pump HDI 30/10
SHD-R 3000 Stationary / mobile
HWE 4000 Gas modular eco!efficiency
Technical data Flow rate
l/h
max. 3000
max. 3000
1300–8000
Pressure
bar
max. 100
max. 100
max. 160
Temperature
°C
max. 60 (85)
max. 60
max. 95
Electric drive
Ph / V / Hz, kW
3 / 400 / 50, 11
3 × 400 / 50 / 11 SDA
1 × 230 / 50 / 0.75
Weight
kg
190
165 / 175
550
CONTAINER CLEANING
Selection of modular interior cleaning heads
HKF 50 P
HKS 100 Speed control
HKF 200 E
ICH 140/14 Ps F2
Stainless steel interior cleaning head with ATEX approval Adjustable speed via compressed-air drive Variable flow rate and pressure PTFE sealing Acid, alkaline and solvent resistant
Stainless steel interior cleaning head with ATEX approval Compact Liquid spray gearbox Adjustable speed Variable flow rate and pressure PTFE sealing Acid, alkaline and solvent resistant
Stainless steel interior cleaning head with ATEX approval Constant speed via electric drive Variable flow rate and pressure PTFE sealing Acid, alkaline and solvent resistant
Stainless steel interior cleaning head with ATEX approval Main application Rail tankers Liquid spray gearbox Steaming via separate nozzle Folding mechanism for increased reach Suitable for 4 and 8-axle rail tankers
Technical data Flow rate
l/h
max. 1200
max. 6000
max. 10,000
7200–14,000
Pressure
bar
max. 100
30–100
max. 200
30–140
Temperature
°C
max. 95
max. 60 (80)
max. 95
max. 95
Pneumatic drive
bar / l/min
4–7 / 450
–
–
–
Electric drive
Ph / V / Hz
–
–
3 / 400 / 50
–
Min. tank opening
mm
50 / 70
200
180 / 200
500
Speed
rpm
10–20
8–40
18.5
10–20
Weight
kg
7
6
35
170
Type of protection
IP
–
–
65
–
3.631-008.0
3.632-030.0
3.631-015.0
2.631-002.0
Order No. Price
655
CONTAINERAGENTS CLEANING CLEANING FOR CONTAINER CLEANING
OUR MOST POWERFUL Special regulations and requirements apply to professional tank and container cleaning. With the new Kärcher TankPro series, which is perfectly adapted to the machine technology, we offer a perfect solution for all cleaning requirements. Nothing is too much for us – with these TankPro products, we offer our customers a solution that is perfectly tailored to suit their individual requirements. All products are high concentrates and therefore particularly economical and efficient. We are fully aware of our responsibility towards people, machines and the environment and do not use any ingredients that are ecologically harmful to health.
Primary mixture Dosage
Properties
Tank and silo cleaning TankPro Cleaner, acidic RM 870 TankPro Cleaner, acidic RM 870 for Tank and silo cleaning interior and exterior cleaning of tanks, silos and containers. Also gently removes heavy lime deposits, building material and food residues.
1+3 1+10
acidic pH: 0
TankPro Cleaner, alkaline RM 875 Tank and silo cleaning TankPro Cleaner, alkaline RM 875 for Tank and silo cleaning thorough cleaning of heavy oil and grease contamination in, e. g. tanks silos or containers. Foam reduced, powerful and gentle cleaning action.
1+4 1+10
TankPro Cleaner, Polymer RM 880 TankPro Cleaner, Polymer RM 880 for tank interior cleaning. This alkaline, foam reduced and gentle cleaning concentrate is ideal for dirt such as flour, latex or rubber.
1+4 1+10
Product description
Application
Packaging size
Contents
Order No./ Quantity
20 l
1
6.295-916.0
200 l
1
6.295-917.0
1000 l
1
6.295-918.0
20 l
1
6.295-919.0
200 l
1
6.295-920.0
1000 l
1
6.295-921.0
20 l
1
6.295-922.0
200 l
1
6.295-923.0
1000 l
1
6.295-924.0
CONTAINER CLEANING
Cleaning
656
Tank and silo cleaning Tank and silo cleaning
0.5–3 % 0.5–3 %
0.5–3 % 0.5–3 %
0.5–5 % 0.5–5 %
alkaline pH: 13.2
alkaline pH: 14
Price
RM 870
RM 875
TankPro Cleaner, Polymer RM 880
Plastic granules (PVC/PP/PE)
Acids
Cleaning agent raw materials Talcum solvent-free
✔
Temperature-stable up to 90°C
Corrosion inhibitors (Stainless steel, aluminium)
scent and dye-free
foam-reduced
Phosphates, nitrates
Alkalis
Coal dust, charcoal
Solvent-based organic compounds e. g. fatty acids, grease crayon, animal and plant-based oils
Tar, bitumen, grease
Mineral oil, heating oil, wax
Liquid plastic polymers (latex, rubber)
Quartz, sand, slate
Cement, calcium carbonate, plaster, chalk
Gelatine, fruit juices
Soling Properties
✔ ✔ ✔ ✔ ✔ 656
✔ ✔ ✔ ✔ 656
✔ ✔ ✔ ✔ 656
CONTAINER CLEANING
TankPro Cleaner, acidic
TankPro Cleaner, alkaline Sugar, salt
No.
Cocoa powder, chocolate
Product Protein, milk powder, animal powder, flour
Flour, grain, potato flour
CLEANING AGENTS FOR CONTAINER CLEANING
Page
usable
657