Editor s Note
While industry in Pakistan continues to reel from the impacts of a grave energy crisis, it is heartening to observe that statistics provided by the Federal Bureau of Statistics peg the plastic, printing and packaging sectors as one of the fastest growing and contributing significantly to the economy. According to experts, these numbers not only speak volumes about the depth of the industry but also suggest that the consumption pattern of users across all income levels is now turning to plastics as the preferred medium of choice. This in turn is spurring demand for a variety of products that is compelling manufacturers to invest in balancing and modernization requirements and cutting edge technology. For Polymer & Packaging International, we remain conscious of our mission statement to play the role of bridge between local and international players in the realm of plastics and packaging. In the last quarter, we attended Pakistan s leading exhibition as media partners in Lahore, the capital city of Punjab province which is home to almost 60 per cent of total production. Not only were we able to interact with several new companies from Europe, Far East and Middle East who came to exhibit their products for the very first time in Pakistan but also took the opportunity to renew our relationships with leading manufacturers of technology from China, Germany, Japan, Korea, India, Italy, Taiwan, United Kingdom and the U.S.A. In the next quarter, we will also be officiating as media partner at two megashows in Turkey and the U.A.E. As Pakistan s only integrated magazine on the allied sectors, we continue to receive appreciation both from local and global quarters. We are not only encouraged by the support from our well-wishers and customers but are continuously learning from their valuable feedback which is helping us shape our editorial content to serve of greater value to our audience. In our quest towards this goal, we will continue to harness technical and market excellence available globally to bring Pakistan closer to cutting edge technology. Happy reading!
Content Editor s Note
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The Bare Essentials
04
News
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Plasti&Pack Pakistan 2014 Post Show 14 Report Article: All-Electric for More Efficiency, 17 Dynamic and Quality Article: Benefits of Real-Time Ethernet 20 in Injection Moulding Machines Ground Breaking of Clariant Laboratory 22 Consolidation of BU-Masterbatches Chinaplas 2015 Technological Innovation is All Around
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26 Profile: FAV Plastico A Leading Masterbatch Provider Across Pakistan
OUR TEAM Managing Editor S.H. Rizvi editor@thesis.com.pk
Editor Ahmed Qaiser qaiser@thesis.com.pk
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The Bare Essentials:
Graphical Representation of Pakistan s Imports of Plastic, Printing, Packaging Machinery & Materials (July 2013 June 2014) IMPORT OF PRINTING MACHINERY JULY 2013 - JUNE 2014 (US $) HS # 84431100 OFFSET PRINTING MACHINE REELFED
HS # 84431600 15%
HS # 84431200 SHEET FED, OFFICE TYPE S-22 & 36 HS # 84431300 OTHER OFFSET PRINTING MACHINERY HS # 84431600 FLEXOGRAPHIC PRINTING MACHINERY HS # 84431700 GRAVURE PRINTING MACHINERY
04 | Polymer & Packaging
HS # 84431700 12%
HS # 84431100 6%
HS # 84431200 6% HS # 84431300 61%
IMPORT OF PLASTIC MATERIAL JULY 2013 - JUNE 2014 (US $) HS # 39023000 14%
HS # 39023000 PROPYLENE COPOLYMERS
HS # 39011000 0% HS # 39072000 12%
HS # 39021000 51%
HS # 39011000 POLYETHYLENE SP GRAVITY<0.94
HS # 39012000 23%
HS # 39072000 OTHER POLYETHERS HS # 39012000 POLYETHYLENE SP.GRAVITY>0.94 HS # 39021000 POLYPROPYLENE
IMPORT OF PLASTIC & RUBBER MACHINERY JULY 2013 - JUNE 2014 (US $) HS # 84773090 13% HS # 84772000 6%
HS # 84771000 43%
HS # 84773090 OTHER BLOW MOULDING MACHINES HS # 84771000 INJECTION MOULDING MACHINES
HS # 84807100 10%
HS # 84772000 EXTRUDERS HS # 84807100 INJECTION OR COMPRESSION TYPES
HS # 84807900 28%
HS # 84807900 OTHER MOULDS FOR RUBBER/PLASTICS
IMPORT OF PACKAGING MACHINERY JULY 2013 - JUNE 2014 (US $) HS # 84224000 0% HS # 84223000 80%
HS # 84224000 OTHER PACKING, WRAPPING MACHINE
HS # 84229090 20%
HS # 84223000 MACHINERY, FILLING/CLOSING BOTTLES HS # 84229090 OTHER PARTS, FILLING/PACKING/WRAPPING MACHINERY
IMPORT OF PAPER & PAPER BOARD MACHINERY JULY 2013 - JUNE 2014 (US $) HS # 84411000 46%
HS # 84392000 26%
HS # 84411000 CUTTING MACHINES HS # 84419090 6%
HS # 84392000 PAPER P/BOARD MAKING MACHINERY HS # 84399900 OTHER PARTS, MACHINERY PAPER P/BOARD
HS # 84399900 22%
HS # 84419090 OTHER PARTS, PULP/PAPER MAKING MACHINERY
Polymer & Packaging | 05
NEWS
Danish Trade Team to Visit Pakistan Soon: Envoy Danish Ambassador, Jesper Moller Sorensen, has said that a first high-powered trade delegation of Denmark will visit Pakistan soon to hold meetings with representatives of seven Pakistani companies and trade bodies to discuss and explore possibilities of cooperation in different fields. Addressing members of Karachi Chamber of Commerce and Industry (KCCI), he said that the delegation will explore the possibilities of more Danish-Pakistani collaboration. He said that there are vast opportunities of investment by Danish companies in Pakistan and he was personally apprising Danish companies about the scope of investment in different sectors. He said that the purpose of promoting trade and investment in Pakistan is to provide better opportunities to the Pakistani people, increase the productive capacity, resulting into poverty alleviation. He observed that Pakistan, despite facing challenges, has a great market potential. Denmark will also welcome more Pakistani companies, he said, adding that both countries have knowledge and market potential, which could be of mutual benefit. Sorensen said that he will work to strengthen relationship based on mutual trust, respect and benefit.
US Demand for Pharma Packaging Products to rise 4.9% Annually Through 2018 Demand for pharmaceutical packaging products in the US will increase 4.9 percent annually to $22.1 billion in 2018. Primary containers will make up two-thirds of the total, with the remainder generated by closures, secondary containers, labels, and other packaging accessories. Led by prefillable syringes, vials, and premixed IV systems, parenteral containers will post the fastest growth in both revenue and unit demand as new injectable and infusion therapies based on biotechnology and other advanced life sciences are introduced into the marketplace. Demand for these containers will exceed that for blister packaging and will generate the second largest share of value demand among primary drug containers in 2018.
FPCCI Calls for Expediting Signing of BIT with USA The Federation of Pakistan Chambers of Commerce and Industry (FPCCI) has stressed the need for expediting the process of signing Bilateral Investment Treaty (BIT) with the United States in a view to expand trade and investment between the two countries. According to a statement issued after the meeting of Zakaria Usman, the president of the FPCCI with the Consul General of US Brian Heath at the Federation House, the signing of the BIT, which is pending since 2009, will lead to the initiation of free trade agreement negotiations with the US in the times to come. Trade barrier should be removed between the two countries, Usman said, suggesting that in the absence of FTA, Pakistani and American authorities may start working out small trade agreements, especially preferential trade agreement. He demanded the US government to restart the Generalised System of Preference (GSP) Scheme
for Pakistani exporters that expired in July 2013. The US Consul General, Brian Heath expressed the hope that his government would accelerate the efforts for the revival of the GSP programme for Pakistan and activation of Joint Business Council of Pakistan and the US.
pharmaceutical applications as they offer improved functional properties. Parenteral stoppers will derive most revenue growth from new drug introductions, upward trends in shipments of injectable therapies, and advantages in drug storage safety.
The American businessmen are facing problems in making frequent visits to the country due to the security reasons, he said, adding this compulsion is creating hurdles in establishing contacts of the US businessmen with the local business community.
LyondellBasell to Build New PO/TPA Plant on US Gulf Coast
He agreed on the exchange of trade information and coordination between the FPCCI and the Economic Division of the US Consulate.
Global Demand for Label Printing Set to Rise to 58 Billion Square Meters by 2018 With the rising competition in the retail sector today, there is a great demand for effective product labels to survive the competition. Custom label services are growing in demand with retailers wanting clear distinction on their products with the wide range of products in the market. World label demand will rise 4.9 percent yearly to 58 billion square meters in 2018, valued at $114 billion. The Asia/Pacific region will be the fastest growing market, due to the continued rapid expansion of Chinese and Indian label demand.
Plastic Bottles to Remain Largest Product Segment in Pharma Industry Reflecting usage in the bulk and prescription dose packaging of oral ethical drugs and the packaging of solid dose oral over-the-counter medicines in large quantities, plastic bottles will continue to record the largest demand among primary pharmaceutical containers, reaching $4.6 billion in 2018. Blister packaging will remain the leading competitor to plastic bottles in solid oral drug applications and, overall, will post above average revenue growth based on adaptability to unit dose and clinical trial dosage formats. The value of demand generated by prefillable inhalers will expand somewhat faster than the overall average of primary pharmaceutical containers as the devices build applications in the delivery of asthma, COPD, and, most recently, insulin therapies. By contrast, the market for pharmaceutical pouches will grow at a slightly below average pace as uses remain limited to the unit dose packaging of transdermal, powder, and topical medicines. Advances in aesthetic and barrier properties will keep tubes a leading primary package for topical medication. However, the value of demand posted by these containers will increase at a comparatively slow pace due to competition from plastic dispensing bottles and unit dose pouches.
Dispensing Closures among Fastest Growing Accessories Demand for pharmaceutical packaging accessories will expand at a slightly slower annual pace than primary containers through 2018. Dispensing closures, parenteral stoppers, security-enhanced labeling, and intelligent components will see the fastest revenue growth. Dispensing closures will see increased use in
LyondellBasell has announced that it is planning to build a PO/TBA plant on the US Gulf Coast with an annual capacity of 900 million pounds of propylene oxide (PO) and 2 billion pounds of tertiary butyl alcohol (TBA) and its derivatives. The plant aims at satisfying the growing demand for or polyurethanes, which are used primarily for the manufacture of bedding, furniture, carpets and car seats, according to the company. TBA and its derivatives will be sold to meet the need for high octane gasoline blending components as well as for use in manufacturing synthetic rubber and lubricant additives. The preliminary timetable is to have the plant operational in 2019. While we have not finalized the exact location of the plant, the abundant natural gas liquids associated with shale gas make the U.S. Gulf Coast an advantaged feedstock region, said Pat Quarles, LyondellBasell Senior Vice President of Intermediates and Derivatives.
How Will US Propylene Supply React to Increasing Global Demand US propylene supplies are expected to return to levels not seen since 2006, but the increase in the feedstock supply won t come close to meeting the global demand for polypropylene (PP) during the next decade, according to quarterly Platts Global Polyolefins Outlook. Shale gas exploration has given the US an opportunity to enter the on-purpose propylene market in a big way, said Jim Foster, Editorial Director of Petrochemical Analysis at Platts. While much of the propane dehydrogenation (PDH) announcements were designed to offset the lost propylene production from refineries and crackers that have switched to the lighter ethane feedstock, we will face a potential oversupply of propylene in the near future. However, the oversupply will eventually be absorbed by increasing global demand for PP. Globally, it is estimated there is a need for nearly 18 million metric tons (MT) of new PP capacity by 2024, according to the Platts report. Most of the demand will be created in China, and much of the new PP production capacity is expected to be built in Asia. Producers in China have announced plans to add more than 3 million mt per year of PP capacity on-stream. At the same time, there are 16 PDH plants being planned in China, which would produce more than eight million MT of the feedstock propylene annually. Of these, eight have already announced they will be using propane sourced from the US. The US is positioned to capitalize on the PP shortages in two ways, said Mr. Foster. USproduced plastic, made from inexpensive shalebased propane, can be exported globally. Or, if other regions, particularly Asia, prefer to produce domestically, US-produced Natural Gal Liquids (NGLs) will be exported to feed those units.
Polymer & Packaging | 07
Mauritius Invites Pakistani Businessmen Mauritius President Kailash Purryag has offered to provide all necessary facilities to Pakistani businessmen and investors. While in a meeting in Mauritius with Pakistani delegation led by Mauritius Honorary Counsel General in Karachi Sohail Yasin Suleman, Kailash Purryag said that his country is full of opportunities for foreign investment and the government is fully supporting and facilitating the foreign investors for setting up new businesses. To support the foreign investors, the government will fully facilitate foreign investors, so that they will not only be able to do business in Mauritius but can also expand it all over Africa, he added. There is a huge potential of trade and investment for both the countries, Pakistani investors can explore these opportunities and get full advantage from it, Kailash added. Trade between both countries can enhance gradually with joint venture in different sectors, he said. Speaking on the occasion, Pakistani delegation head Sohail Yasin said that their past experience has brought this industrialist s delegation to Mauritius from almost every sector. He further said that the meeting with the heads of important institutions of Mauritius was extremely beneficial for them. He hoped that the exchange of trade delegation will lead them to obtain positive results. Major General Mohammad Sadiq (Retd.), President Pakistan Mauritius Friendship Association, said that Pakistani delegation was especially invited in MAITEX 2014 because we want to boost trade relation with Pakistan in the future. Anjum Nisar, former president of Karachi chamber lauded the joint efforts of Mauritius and Pakistan to boost trade and create new openings for investment and bilateral trade. Anjum said special attention on joint ventures and trade issues can help the investors of both sides. He invited Mauritius trade delegation to participate in Expo Pakistan and earn benefits from Pakistani products. Pakistani delegation included Anjum Nisar, Yahyah Polani, Abdul Rauf Tabbani, Anis Haji Younus, Mohammad Rajpar Anwar Ali and Yaseen Peer Mohammad and others.
Saudi Water Bottler Installs 134,000 Bottle/h PET Bottle Line Health Water Bottling Company (HWB), a bottled water supplier in Saudi Arabia, has recently acquired a complete polyethylene terephthalate (PET) line from Sidel, said to be the fastest in the world. Using the latest Sidel Matrix technology, HWB will be producing PET water bottles in 330ml and 600ml formats at a speed of 134,000 bottles per hour with the new line upon its commencement in February 2015. We have decided that due to their superior knowledge and technical capabilities, Sidel would be the best option for us in terms of a complete line, explained Harry Nowers, Plant Manager at HWB. The line will be equipped with two Sidel Matrix Combis, integrating blow-fill-cap in one enclosure. Given the large increase in demand for bottled water in Saudi Arabia, there is now a huge opportunity for water providers in the area and we believe that HWB has definitely 08 | Polymer & Packaging
made a good choice by selecting the Sidel Matrix Combi which will offer great production efficiency and potential bottle lightweighting possibilities, said Nicola Barusi, Regional Commercial Manager for Sidel in Saudi Arabia. According to Sidel, demand for bottled water (both still and carbonated) in the Saudi Arabian market has risen dramatically and is forecast to grow even further in future years. Off-trade sales volume of bottled water rose by 52.4% between 2007-2012, growing from 1,063 million liters to 1,620 million liters sold, and has come close to surpassing even carbonates sales.
of the installed global BOPA film capacity will be using this type of technology by 2018, compared to only 16% in 2013. PCI Films Consulting s World BOPA Film Market Trends to 2018 will be an invaluable tool to guide business planning, investment and future product developments. Based on original field research, it is the most recent and comprehensive report available on this niche market, providing historical data and highly detailed market analysis and statistics for 2013 and forecasts through to 2018.
Solvay Expands Its Specialty Simultaneous Stretching Polymers Offerings with Technology Gaining Ground in Ryton® PPS Acquisition Global BOPA Film Industry Solvay has signed an agreement to buy the Since the development of BOPA film in the 1970s, 2-stage sequential stretching has become the favoured technology for the production of bioriented polyamide (BOPA) films. However, in recent years end uses have emerged that have required more balanced film properties and simultaneous stretching technology is the only one able to meet these needs. This is one of the main conclusions from PCI s latest report on the US$1.1 billion global BOPA film market. Report author Simon King, notes, In today s BOPA film market users are telling us that a balanced film with better dimensional stability and less shrinkage is particularly important for some applications. It is not surprising then that over the next five years most of the new BOPA film lines to be installed are based on simultaneous stretching technology to meet the technical demands of these highend applications . In the early days BOPA film production technology was developed and licensed by a small number of Japanese companies using either bubble or simultaneous film extrusion and stretching techniques. It wasn't until the development of the off-the-shelf, 2-stage sequential stretching lines, with higher outputs and lower costs of production, that the global BOPA film industry began its rapid expansion into flexible packaging. More recently the emergence of high growth sectors, such as the packaging of retort processed foods and pharmaceuticals has put different technical demands on films which are only really being matched by the products extruded on simultaneous orientation lines. According to PCI, the global market consumed 230,000 tonnes of BOPA film in 2013 and over the next five years demand is expected to grow by a further 60,000 tonnes. A significant proportion of this growth is expected to come from emerging end uses requiring more balanced film properties. In response to the growing demand from customers film producers are investing in new simultaneous biaxial orientation lines at such a rate that PCI estimates that 25%
Ryton® PPS (polyphenylene sulphide) business from U.S.-based petrochemical company Chevron Phillips Chemical Company for $220 million, expanding its offering of high-performance polymers and entering a solid growth market. Solvay Specialty Polymers, which has the industry s broadest product portfolio, will gain access to new business segments and customers and broaden its offer in many innovative and demanding applications. Ryton® PPS has a strong share in the automotive sector, replacing metal parts to make cars lighter and more energy efficient. Other worldwide leading positions are in electronics where it enhances fire resistance of components, and in filter bags to extend their lifetime in reducing pollution at coal-fired power stations. Ryton® PPS fits neatly with our unique specialty polymers portfolio and reinforces our unrivalled capabilities to provide solutions to our customers in dynamic innovative end-markets, said Augusto Di Donfrancesco, President of Solvay Specialty Polymers. The Group will buy from Chevron Phillips Chemical two Ryton® PPS resin manufacturing units in Borger, Texas, its pilot plant along with R&D laboratories in Bartlesville, Oklahoma, and a compounding plant in KalloBeveren, Belgium. Chevron Philips Chemical s compounding unit in La Porte, Texas, will provide temporary tolling services to Solvay. Synergies in purchasing, commercial and manufacturing excellence initiatives will further bolster performance. Chevron Phillips Chemical recently developed a highly innovative PPS production technology, which has not yet achieved its full potential. Solvay will invest and use its engineering know-how and operational excellence process to raise this new technology capacity over the next three years, leveraging the talent and quality of the 200 Ryton® PPS employees who will join the Group. This acquisition is part of Solvay's strategic development into a more specialized solutions provider, delivering higher growth, and greater returns while reducing cyclicality. Completion
Chinese Business Delegation Visits Flexible Packaging Industry A Chinese business delegation recently visited Pakistan to conduct a survey of flexible packaging sector. The delegation which comprised the representatives of China Boster Plate Making Co. Ltd. (CBPMCL) visited the manufacturing facilities of many converters and discussed different options to increase commercial ties. The delegation which was led by Bingwen Qiao, Business Development Manager of CBPMCL also met the officials of the Association of Flexible Packaging Converters of Pakistan (Flexpac) and discussed the possibilities of investment in Pakistan and increasing cooperation with Pakistani flexible packaging industry. Mr. Qiao said he was satisfied with the visit to Pakistani industry and thanked the Flexpac officials for providing the delegation with the valuable information required by them. Ali Morani, Chairman, Flexpac briefed the Chinese delegation about flexible packaging industry of Pakistan and said that the Flexpac not only encourages the foreign investors it will also provide necessary support and cooperation to them whenever required.
of the transaction is due in the fourth quarter of 2014 and subject to customary closing conditions.
waste management, a lack of regulatory framework and insufficient recycling infrastructure.
Songwon Completes SeQuent Specialty Chemicals Business Acquisition in India
Swiss Consul General Urges Pakistani Exporters to Gain Maximum Benefits of GSP+ Status
Songwon Industrial Group has successfully completed the acquisition of SeQuent's Specialty Chemicals business in India, which includes the polymer stabilizer business, the production site in Panoli and the local R&D division. Another milestone in the company s global strategy, the acquisition places Songwon in a stronger position to better meet the needs of their current and future customers in India. We are committed to helping our customers in India successfully grow their businesses and our goal is to be a leader in servicing this market, said Giacomo Sasselli, EVP Manufacturing and Engineering. This region is one of the fastest growing polymer markets in the world and has great potential for the future. We will be able to expand Songwon s offering to customers globally with strategic products such as the phosphite stabilizer, SONGNOX® PQ and other specialty chemicals. Leveraging the state-ofthe-art facility, the knowledge of Songwon group and the local R&D team s extensive experience and high level of competence, we will focus on the development of new products and solutions that give our customers globally, and especially in India, a competitive advantage. The Panoli site is large and offers room for Songwon to expand its production base and its product offering. Nilesh Metha, Managing Director Songwon Specialty Chemicals, India said that Songwon has always been dedicated to manufacturing innovative products that fit unique needs of the customers and to providing excellent service and support. Having a stronger position in India means that we can offer the customized support our customers expect combined with all the advantages of an experienced, leading global supplier.
GPCA is Set to Roll Out Its Third Waste Free Environment Campaign The Gulf Petrochemicals & Chemicals Association (GPCA) announced is set to roll out its third Waste Free Environment (WFE) campaign from February 22-26, 2015. According to a statement released by GPCA, the campaign aims to educate the public about responsible waste disposal and address challenges associated with plastic litter. Launched by the GPCA in 2013, participants in the WFE include volunteers from across the Arabian Gulf. For 2015, the association will no longer be limiting the campaign to the region and will open up the initiative to other organizations across the world, through the affiliate offices and subsidiaries of GPCA member companies. A sustainable future can only be realized if people come together to find solutions to persistent environmental problems today, said Dr. Abdulwahab Al- Sadoun, Secretary General, GPCA. Partnerships like the WFE which involve government stakeholders, businesses, educational institutions and the wider community will be crucial in realizing this future. Education has been a key component in the success of this campaign , added Dr. Sadoun. The initiative highlights the fact that plastic litter in the Gulf s marine and desert environments is largely due to irresponsible disposal of plastics waste combined with poor
Consul General of Switzerland in Pakistan, Emul Wyss has urged Pakistani business community to participate in the international trade fairs of Switzerland to ensure access in the European markets. In a meeting with S. M. Muneer, Chief Executive, Trade Development Authority of Pakistan at TDAP Head Office in Karachi, Emul Wyss further said that the participation in the Swiss trade fairs would also help the Pakistan businessmen to achieve maximum benefits from GSP plus status awarded to Pakistan by the European Union. S. M. Muneer, while thanking the Swiss Consul General for their direct investment in the country disclosed that Switzerland stands at No.5 in the countries who directly made investments in Pakistan. The Consul General and the Chief Executive, TDAP also discussed measures to enhance trade volume between the two countries with an emphasis on utilising the bilateral export potential.
Stahl Introduces Eco-Friendly EVO PU Coatings The Netherlands-based Stahl is introducing a complete EVO range, the next generation polyurethane (PU) coatings for shoes, bags, upholstery and automotive interiors. Its new additions include a 100% water based EVO topcoat and the DMF (A)-free EVO base which enable manufacturers to produce coated fabrics in a more sustainable way. Stahl says the EVO coatings that do not contain any restricted substances, offer the performance that brands are used to, while also reducing water and energy usage during the production process. Several manufacturers in the fashion, upholstery and automotive industry are already using the EVO products.
These customers have experienced that they can realize the required functionality and the latest looks with the EVO building blocks in a more sustainable manner, said Uwe Siebgens, Stahl s Group Director Performance Coatings. We are now able to offer a complete EVO toolbox, including a water based EVO topcoat and a DMF (A)-free EVO base. This complete EVO range is a large step forward towards a more sustainable production process for PU coated fabrics.
Pakistan-Germany Business Platform Launched A joint Pakistan-Germany business platform has been launched in Berlin for the further development of trade and investment projects. The Pakistan Embassy in Berlin and the German Embassy in Islamabad will serve as patrons of the platform called Pakistan GATE (German Association Trade and Economy) through the respective ambassadors, Syed Hasan Javed and Cyrill Nunn. The establishment of Pakistan GATE is based on an initiative by Pakistani Honorary Consul in Munich, Dr Pantelis Christian Poetis, and companies from both countries. The Special Representative of the German government for Pakistan and Afghanistan, Michael Koch, who is also the former German ambassador in Pakistan, launched the forum during a founding ceremony at the Foreign Office in Berlin. Pakistan Ambassador to Germany, Syed Hasan Javed and German Ambassador in Pakistan, Cyrill Nunn officially signed the declaration to establish the business platform. The forum will provide extensive knowledge and key local contacts in Pakistan to German investors with special focus on medium and small size enterprises (SMEs) for establishing their business houses and manufacturing units in Pakistan. Pakistan Gate will also act as a counterpart of the two existing business councils in Pakistan: German Pakistan Trade and Invest (GPTI) and Pakistan German Business Forum (PGBF). Commenting on the establishment of new business platform, Ambassador Nunn said: Pakistan Gate will act as a port of call for all companies and organisations interested in investment and trade between Pakistan and Germany.
New Members Vow to Ensure LCCI s Role in Policy Making The newly-elected members of the Lahore Chamber of Commerce and Industry (LCCI); President Ijaz A Mumtaz, Senior Vice President Mian Nauman Kabir and Vice President Syed Mahmood Ghaznavi have vowed to ensure LCCI role in the policy making. While speaking at the LCCI annual general meeting (AGM) the new office bearers, who were elected unopposed, said that they would focus on energy, trade and investment and law and order to drive desired economic results. Pakistan, like other developing countries of the region, is facing growing energy demand dilemma and the private sector would have to work hard to exploit all resources to bridge the demand, they said. Elaborating the agenda for the year, the LCCI s newly-elected members said that all-out efforts would be made to get LCCI proposals incorporated in the federal budget. The proposals would be prepared in consultation with economic experts and business community leaders with an objective to ensure maximum allocations for various sectors of the economy. Talking about ongoing economic scenario, they said that inflation could easily be tackled by increasing production and cutting unnecessary expenditures. New office bearers said that the main objective of the LCCI is the promotion of trade and industry and all available resources would be utilised for economic turnaround. They announced that they would in collaboration with fellow businessmen, work for the promotion of research culture in Pakistan and also called for reforms in the education sector and vowed to make all-out efforts in this regard.
Polymer & Packaging | 09
Research & Development
New Successes for Bayer s CO2 Research Bayer MaterialScience s research into carbon dioxide as a new raw material for making plastics is delivering further successes. In laboratory tests, the company has succeeded in significantly further reducing the need for petroleum at precursor level through the incorporation of CO2. Plastics and their components are normally based entirely on oil. The new process also extends the range of plastics that CO2Êcan be used to produce. This is the result of the Dream Polymers research project in which Bayer MaterialScience is continuing its activities to find new uses for CO2.
A technology using the greenhouse gas to produce a key component for high-quality foam (polyurethane) is already moving toward commercial use. The proportion of petroleum in this chemical is 80 percent. We have now succeeded in reducing the petroleum content for making other plastics to just 60 percent, says Project Manager Dr. Christoph Gürtler.
Twofold Use Carbon dioxide is used twice in the new process. First, the greenhouse gas is incorporated directly into a new kind of precursor (polyoxymethylene polycarbonate polyol), replacing 20 percent of the petroleum. Second, it is also used indirectly, producing a chemical that is also incorporated into the precursor for a further 20 percent saving in petroleum. As a result, the proportion of alternative raw materials is already 40 percent, remarks Gürtler.
10 | Polymer & Packaging
In addition to this, the number of plastics that can be produced using carbon dioxide is increasing. It is now also possible to manufacture thermoplastic polyurethanes, films and casting elastomers in this way, says Gürtler. Such plastics are used in all kinds of applications, including automotive interiors, cable sheathing and sporting goods such as ski boots.
Positive Tests The researchers have already proved in laboratory tests that the manufacturing process works in principle. Initial application tests have been positive, confirms Gürtler, but he adds that there is some way to go before the process is commercially viable. Dream Polymers is being supported by the German Federal Ministry of Education and Research. External institutions in Germany such as the CAT Catalytic Center, the Leibniz Institute for Catalysis and the Fraunhofer Institute for Chemical Technology are also involved. Bayer MaterialScience sees itself as a pioneer when it comes to future applications for CO2. As part of its Dream Production project, which has already been in progress for some time, the company aims to use carbon dioxide as a component for flexible polyurethane foam at the Dormagen site from 2016 onward. The new material will initially be used to make mattresses.
Ultrasion Intorduces the Next Generation of Injection Molding Technology Using Ultrasonics
Ultrasion which has developed the world s first ultrasonic micro moulding technology (the Sonorus 1G) is gaining international coverage as its technology is commercialised in 2014. Ultrasion s micro moulding technology represents a new and innovative approach to micro plastic part manufacture, and as an alternative to traditional micro-injection moulding technologies exhibits significant advantages in terms of power consumption, reduced material wastage, and reduced tooling costs. Ultrasion s ultrasound micro moulding technology is outstandingly precise, uses no heaters, and the process means there is no material residence time, and no material degradation. Also, as energy is only imparted for a split second when the ultrasonic horn contacts the raw polymer to induce melt, the technology uses up to 90% less energy than traditional micro plastic moulding. Perhaps of paramount importance, however, especially in areas where raw materials are often disproportionately expensive, is the reduction in material waste.
Material wastage using traditional injection moulding technologies can be a huge problem when making micro parts, with in some instances 99% of material processed being scrapped. In the ultrasound micro moulding process, only the material required is dosed, and so runner and sprue wastage is minimised. Also, the ultrasonic moulding technology requires low moulding pressures and is highly replicable, much of this being due to a specific characteristic of the process that opens up countless possibilities for OEMs as they attempt to overcome obstacles in the manufacture of micro plastic parts. This particular characteristic is that materials melted via ultrasonics exhibit significantly reduced viscosity, allowing the production of thinner walled, flatter, and longer parts than has ever been achievable before. It is not just the use of ultrasonics that reduces fluidity. The new sprue concept in the Ultrasion technology means that it behaves as an energy director as well as part of the ejection system. The energy director orientates the waves in the flow direction, therefore the molten material and waves travel together toward
the cavities, reducing the viscosity of the polymer. It s all about applying a high intensity mechanical vibration that transmits energy directly into the polymer molecular structure resulting in a very fast and efficient melting inside-out rather than outside-in which is typically how melting occurs in injection moulding via electric heaters. In real terms, this particular characteristic of the ultrasonic moulding process means that 15 mm long parts with wall thicknesses of 0.075 mm are easily attainable. Achievable tolerances are as tight as 0.01 mm. The Sonorus 1G accommodates shot weights from 0.05 g to 1.5 g, and is being used across the world by various OEMs in the medical and other industry sectors. The proprietary nature of many of the applications of the technology are such that precise case studies are not possible, but it is possible to give some details of recent OEM projects and the materials used and dimensions achieved.
Polymer & Packaging | 11
Market Analysis
Global Demand for PVC Expected to Grow by 3.2% Annually Till 2021
According to market research institute Ceresana, global consumption of polyvinyl chloride (PVC) amounted to 39.3 million tons in 2013, and is expected to grow by 3.2% per annum (p.a.) until 2021. Asia Pacific is the by far largest sales market with a market share of close to 56%, and is also likely to exhibit the strongest growth in the foreseeable future. The North American and Western European markets, meanwhile, have returned onto a growth path after incurring severe losses in previous years, said the report. The construction industry is the prime sales for PVC products. The Chinese construction industry continues to grow at higher rates than in most other countries, even though dynamics are slowing down somewhat. In addition to China, India is one of the growth motors on the PVC market, demand is projected to increase by 4.9% per year. The US suffered from weak domestic demand in past years, but is seeing local demand for PVC products rise again, thanks to a more positive development of the construction sector. In Western Europe, the crisis-affected countries along the Mediterranean Sea seem to have reached the bottom of the valley by now, and markets in Germany, France and the UK remain comparatively stable.
12 | Polymer & Packaging
Therefore, Ceresana predicted that consumption of PVC in Western Europe is projected to rise again by about 1% in upcoming years. US producers of PVC have been able to offset low domestic demand by a considerable increase of export volume, as feedstock costs in the US fell notably due to the shale gas boom and US manufacturers could capitalize on low prices when competing on the international market. In Europe, weak demand in recent years led to high market dynamics: Small and medium sized producers were either acquired by competitors or disappeared from the market. As a result, individual countries, e.g. Italy, ceased producing PVC altogether. While some large scale manufacturers like Arkema sold their PVC business, Solvay and INEOS merged their divisions: The Joint Venture Â&#x201C;InovynÂ&#x201D; is expected to become operational at the end of 2014. Market researchers at Ceresana believe the founding of this by far largest European PVC manufacturer to be yet another sign of increasing pressure for market concentration. While capacity utilization in North America and Western Europe is very high already, Asia Pacific in particular is still exhibiting notable excess capacity. China, the worldwide largest manufacturer of PVC, is therefore capable of
increasing output without any trouble at all in order to satisfy rising domestic demand. Chinese producers mainly rely on coal based vinyl chloride to manufacture PVC, whereas other countries, for example the US, are exclusively using ethylene based vinyl chloride. Among the most important PVC products are pipes and conduits, at a considerable distance followed by plastic PVC profiles as well as films and sheets. Other applications accounting for noteworthy shares of PVC demand include cables and cable sheathing as well as floorings. Other industrial applications are automotive coatings, medical products like infusion bags, and shoes. While development of individual application areas will remain highly balanced in the upcoming eight years, there are various differences to be seen when it comes to world regions, according to Ceresana. Asia Pacific countries, first and foremost India and China, and the Middle East produce a comparatively large amount of PVC pipes. Turkey and Russia, on the other hand, report a high output shares for profiles, resulting in Eastern European demand for PVC being highest in the segment profiles. Germany also utilizes the majority of its PVC to produce profiles; the German market is currently profiting from the boom of energy efficient refurbishment.
Global Petrochemical Prices Fall 3 per cent in September Prices in the global petrochemical market continued to fall in September, according to the newly released Platts Global Petrochemical Index (PGPI). There were two factors contributing to lower prices in the petrochemical markets in September, said Jim Foster, Platts Editorial Director of petrochemical analytics. First, both crude oil and naphtha prices have been falling. This has reduced the cost of making petrochemical products. Second, the prices of petrochemical products have climbed too high for buyers, resulting in a fall in demand and slower sales. Prices of aromatics fell sharply in September, due to reduced downstream demand. Market sources said prices had moved too high and impacted the profitability of downstream products. As a result, benzene prices fell 9% in September, the largest drop of all components in the PGPI. The second largest fall was posted by Paraxylene which dropped 7% in September to US$1,207/mt while Toluene prices were down 4% in September to US$1,080/mt. The prices decreases in global petrochemical markets occurred amid a mixed performance by global equity markets in September. The Nikkei 225 climbed 5% during the month, while the Dow Jones Industrial Average fell less than 1% and the London Stock Exchange Index (FTSE) fell 3%. PGPI is a benchmark basket of seven widely used petrochemicals ethylene, propylene, benzene, toluene, paraxylene, low density polyethylene (LDPE) and polypropylene (PP) as published by Platts and is weighted by the three regions of Asia, Europe and the US.
Natural Fiber Compound Gaining Strength from ExxonMobil Chemical s Vistamaxx Polymers Klaus Kunststofftechnik GmbH of Germany has used ExxonMobil Chemical s Vistamaxx performance polymers to increase the impact resistance and breaking elongation of its woodyplast natural fiber compound (NFC) material. Woodyplast, an iF award-winning products, is used for the design of the Luis light pallet collar frame that help to keep loads secure during transportation of goods. The standard NFC material is composed of 70% wood from European spruce trees with about 30% polypropylene (PP) and some additives such as compatibilizers. ExxonMobil Chemical said adding Vistamaxx polymers to the NFC material increases impact resistance and improves breaking elongation. It is also resistance to oil, fat water and heat, as well as being 100% recyclable. Compared to an NFC in which Vistamaxx performance polymers are not used, the newly reinforced material s impact resistance is improved five-fold, from 4.9kJ/m2 to 26kJ/m2, while breaking elongation is increased from 2.6% to 9.1%. The impact resistance and breaking elongation of natural fiber-reinforced materials are lower in comparison to plastic compounds, said Walter Klaus, Managing Director of Klaus Kunststofftechnik GmbH. By adding Vistamaxx, we improved these properties significantly. Also, Vistamaxx is compatible with all polyolefins, making it easy to implement. Vistamaxx polymers are incorporated into woodyplast at the compounding stage. It can replace materials like thermoplastic elastomer (TPE), ethylene vinyl acetate (EVA) and polyvinyl chloride (PVC). The pallet collar frames are injection molded on a 1700t machine. Mr Klaus added that the processing temperature and cycle times of woodyplast with Vistamaxx are significantly lower than those of standard polymers, which can reduce energy use.
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All-Electric for More Efficiency, Dynamic, and Quality All-electric or hybrid? Â&#x2013; Often on an electric injection moulding machine, it is just the three main movements of closing the mould, plasticising, and injecting which are actually carried out electrically, while hydraulics are still used for secondary movements. Electrifying classic secondary movements, such as ejection and the movements of the rotary table and core pulls, opens up further optimisation potential, which when exploited results in higher production efficiency levels and better product quality. Servo-electric drives give mechanical systems sensitivity. Moreover, the resultant greater precision and better controllability often lead to new functions, which brings advantages for the injection moulding machine when it comes to secondary movements. The electrification of rotary tables offers
particularly good optimisation potential, which can be used for example for the production of multi-component products, such as packaging materials with integrated seals The biggest advantage here is that mechanical stops are eliminated, which often leads to
shorter rotation times. The rotation time generally depends on the radius of gyration and the mould weight. If the control unit automatically calculates the mould weight and eccentricity when a new mould is mounted, it can exactly adjust the movements of the rotary table to the current o p e r a t i n g conditions. In most cases, this reduces the rotation time further. Faster rotation and shorter cycle times, however, require high positioning accuracy. As mentioned, a significant advantage of the electrical rotary table is that no mechanical stops are required. But, unless smart positioning concepts are employed, position controlling often takes too long because the friction behaviour is variable Â&#x2013; and the entire rotation dynamic is lost as a result. Therefore, after a referencing movement, the mechanical end position can be reached with high dynamic. This compensates for mechanical backlash, along with temperature drift in the mould and wear on the guide pins. Using servo-electric rotary tables instead of hydraulic systems produces four main advantages altogether: shorter cycle times, higher positioning accuracy levels, less wear and tear, and more flexible process control. As the optimisation aids are integrated into the control unit of the injection moulding machine, there is no extra set-up work for the machine operator. On the contrary: After a mould change the control unit automatically calculates the optimum acceleration and deceleration ramps for the rotary table movements from speed, acceleration, and motor torque. Efficiency Boost for Caps
Because of their high movement precision levels and accurate positioning control, electric ejectors offer potential for process optimisation in many different ways. Since the ejectors can be controlled in parallel to the opening movement of the mould, for example during the production of caps, the electric ejectors also contribute to shorter cycle times. With hydraulic ejectors, operators often deliberately exceed the predetermined stop by a few tenths of a millimetre to ensure that the mechanical end position is safely reached. However, this must normally be expressly prevented in the case of electric ejectors because mechanical "contacts" shorten the lifetime of the ball screw spindles. When an electric ejector is being used, the control unit automatically detects the maximum ejector stroke of the mould using a similar principle as a parking sensor on a car, and thus prevents unwanted mechanical contact and damages to the mould. The goal is essentially to fully demould the components with a single jolt stroke. Since the installed ejector force in the production of screw caps for beverage bottles often is not sufficient to remove the cooled parts from the cores, ENGEL offers a boost function also for electric ejectors of a certain size, which had originally been developed for hydraulic ejectors. The boost function allows the motor to significantly exceed the allowed working point for a short time. It can be activated manually following which the motor is controlled with increased maximum torque for an exactly pre-defined period of time. Manufacture Tube Closures with Greater Precision For increasing the positioning accuracy of core pulls and to control and individually regulate their movement as needed, various types of electric core pulls are offered. Of all the secondary movements, the core pulls nowadays present the greatest challenge when it comes to replacing hydraulics. Because of the large number of different core-pull models and the collective load missing in most cases, talks with injection mould manufacturers often Polymer & Packaging | 17
prove difficult. Their greater precision and flexibility will ensure that electric core pulls become established in the long term.
moulding machine control unit. The torque measurement provides information on the mould status. Synchronised Movements for Integrated Tube Production Servo-electric drives are also being used in cases when independent machine movements need to be synchronised in real time. The highly integrated production of flex tubes using the ENGEL cube method on an all-electric ENGEL e-motion injection moulding machine serves as an example. This allows to produce ready-to-fill, decorated tubes including twocomponent caps and in-mould labelling in a rotating cube mould in just a single work step. The synchronous control of the rotary table and the mould mounting platen allows for process integration, which satisfies the demands of the packaging industry for high levels of dynamic, precision, and reproducibility.
There is a lot of room for improvement, particularly in the removal of cores by unscrewing, for example in the production of tube closures. Screwing cores can be positioned with greater precision by using servo-electric drives instead of hydraulic drives. The core position can be calibrated in an easier and quicker manner, because no mechanic stops need to be adjusted. The entire cycle of unscrewing is stored to the mould data set and can be monitored via the injection
the requirements of the application and the operating conditions are analysed in more and more detail and the performances of the various drive technologies carefully weighed. Servo-electric secondary movements will thus increase their significance in the future. In regulated production fields, such as the manufacturing of food or cosmetics containers, features another advantage beside the high degree of efficiency and precision: because the hydraulics component is completely left out, the risk of contamination is reduced. 1. The electrification of the rotary table movements leads to shorter cycle times. 2. ENGEL has developed the all-electric injection moulding machine ENGEL e-cap for the production of caps. This application allows for particularly short cycle times by using servo-electric ejectors. 3. So far, electric core pulls are still a rare sight. The image shows an electric valve gate actuation for a cube mould implemented by Foboha.
Whether hydraulic, hybrid or all-electric when selecting an injection moulding machine,
4. In the production of ready-to-fill tubes the servo-electric drive technology of ENGEL cube allows for the synchronous control of independent machine movements.
TPO 2014 October 05 08, 2014 Troy, United States of America
Poleko 2014 October 14 17, 2014 Poznan, Poland
Packexpo 2014 November 02 - 05, 2014 Chicago, IL USA
Composites Europe 2014 October 07 -09, 2014 Stuttgart, Germany
Fakuma 2014 October 14 18, 2014 Friedrichshafen, Germany
Emballage 2014 November 17 - 20, 2014 Paris, France
Barrier Pharma Packaging 2014 October 14 15, 2014 Princeton, United States of America
12th LAPET 2014 October 20 21, 2014 Mexico City, Mexico
Plaspak Indonesia 2014 November 19 - 22, 2014 Jakarta, Indonesia
Eurotool 2014 October 14 16, 2014 Cracow, Poland
Plastex Uzbekistan 2014 October 21 23, 2014 Tashkent, Uzbekistan
Yiwu Packaging, Printing & Plastics 2014 November 19 - 22, 2014 Yiwu, China
Multilayer Packaging Films 2014 October 14 16, 2014 Cologne, Germany
PPS 2014 October 19 23, 2014 Tel Aviv, Israel
Packex Montreal 2014 November 19 - 20, 2014 Montreal, Canada
Plastec Midwest 2014 October 15 16, 2014 Schaumburg, United States of America
SyMas easyFairs 2014 October 29 30, 2014 Kraków, Poland
Pakkaus Finland 2014 November 19 - 20, 2014 Helsinki, Finland
AfriMold 2014 October 14 16, 2014 Midrand, South Africa
IPF Japan 2014 October 28 November 01, 2014 Chiba, Japan
Plast Eurasia December 04-07, 2014 Istanbul, Turkey
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Benefits of Real-Time Ethernet in Injection Moulding Machines
Pictures: Courtesy Arburg
The use of modern technologies is a central requirement for development at ARBURG. Only in this way are customers able to produce more efficiently over the long term. The latest example of the continuous advancement in development is the use of a modern real-time Ethernet for communication between the SELOGICA control system and the components of an injection moulding machine Â&#x2013; beginning with the drive and measurement systems through to automation and peripherals. The future potential that this enables is shown, for example, by the new generation of vacuum generators for MULTILIFT robotic systems. The motivation for changing to a real-time network system was to enable simple connection of any of the technical components via a standardised open interface. Following extensive testing, ARBURG opted for VARAN real-time Ethernet. This network system guarantees cyclical data exchange and a high level of data security. For the measurement of internal mould pressures, for example, VARAN enables extremely short response times of 250 microseconds, enabling even more precise switchover to holding pressure. The wiring requirements are reduced significantly in practice. Whereas previously a separate line was needed for each charge amplifier, only one is sufficient today. Thanks to the network system, the devices can be connected in series without any problem. The connection is thus less expensive and less susceptible to interference.
Regulated Vacuum Generator
A real-time network system also offers a whole range of further advantages. This is illustrated by the new vacuum generators for MULTILIFT robotic systems. In comparison to the I/O connection used previously, the vacuum can be programmed using the SELOGICA control system with the VARAN interface. Manual, sometimes complex adjustment at the devices can be dispensed with. Furthermore, all settings are directly recorded in the data set. This not only enhances ease of use, but also significantly speeds up set-up times. The integrated vacuum regulation also ensures significantly more energy-saving operation. Vacuum generators no longer need to be switched on permanently, but can be switched on and off automatically in accordance with a specified threshold value. A further positive effect of this automatic "start/stop" system is that the noise level is reduced significantly. 20 | Polymer & Packaging
Condition Monitoring and More
Condition monitoring has also been implemented in the vacuum regulation. Through permanent recording of the operating hours, evacuation times, pressure drops and switching frequency, conclusions can be drawn regarding leaks, soiling and wear, for example of the suction pads. The SELOGICA control system can thus reliably detect malfunctions and inform the operating personnel of due maintenance in advance - and not only according to pre-defined intervals, but when replacement is in fact necessary. A further feature is an automatic function test of the vacuum system when it is switched on. This also contributes to a fault free sequence and therefore efficient production. Condition monitoring, however, only operates reliably if genuine vacuum generators are used. Each device therefore features an internal memory containing manufacturer information, on the basis of which the SELOGICA can identify genuine parts.
Fit for Industry 4.0
The example of vacuum generators impressively demonstrates the possibilities opened up to users and manufacturers through the use of a modern real-time Ethernet in injection moulding machines. Open, cyclic and reliable data exchange forms the basis for new control concepts which can simply be extended to incorporate condition monitoring. The freeformer already uses the real-time Ethernet for complete data exchange between sensors and actuators. The networking of machine components ultimately also forms the ideal basis for the future topic of Industry 4.0.
Clariant Prioritizes Sustainability, Innovation in Up-coming Masterbatches for Packaging and Construction Clariant, a world leader in specialty chemicals, unites product improvements with sustainability in the latest masterbatch solutions in its innovation pipeline. New CESA®-absorb for active oxygen barriers in PET packaging and advanced Hydrocerol® nucleating agents for new-generation construction insulation, demonstrate Clariant s commitment to sustainable innovation addressing market trends and customers needs. Christian Kohlpaintner, Member of Clariant s Executive Committee, comments: Masterbatches latest product advances embody Clariant s global commitment to sustainable innovation focused on customer needs and attractive markets. Food protection through clever packaging solutions and energy saving are important issues within society s global megatrends, and areas where Clariant is actively supporting customers in making a difference. CESA-absorb responds to the global need of securing food supplies for the world s growing population by providing effective oxygen barrier solutions for plastic packaging, particularly lightweight, thin and mono-layer packaging. CESA-absorb is a novel masterbatch which provides superior and longterm oxygen barrier performance to PET packaging such as bottles and films without impacting on transparency or the recyclability of PET. Based on proprietary and patent protected Clariant chemistries, the oxygen scavenging units consist of a catalyst and an oxidizable substrate, which are uniformly dispersed in the polymeric matrix of the packaging wall.
Clariant has developed Hydrocerol nucleating solutions for insulation materials that will address the gap in the construction market for effective, energy-reduction insulation materials within thinner, spacesaving boards. Existing buildings are responsible for almost 40% of global CO2 emissions, while valuable space is lost through thick insulation panels used in today s constructions. Clariant s Hydrocerol-based masterbatches enable foaming of lightweight polystyrene at significantly smaller size than the currently known foams. The newly designed formulation enables, in the presence of direct gassing, a cell size reduction from 200 to 50 ìm. In addition, the optimized foam structure has excellent insulation properties. As a result, manufacturers will be able to produce strong and light insulation boards with improved insulation that also enable maximum living space, and contribute to saving material use and production costs. They also support the fulfilment of energy saving regulations. Clariant Masterbatches has repositioned itself toward a more innovation-driven business, with a focus on attractive markets and customers a key element of its four-pillar growth strategy, comments Hans Bohnen, Head of Business Unit Masterbatches. Our enhancement of the nucleating capability of Hydrocerol and the novel CESA masterbatches stem from this focus, and will create new possibilities for our customers to improve the sustainability offering and overall performance of their finished products. CESA-absorb and the advanced Hydrocerol nucleating solutions are scheduled for commercial launch at the end of 2014/beginning 2015, respectively.
Ground Breaking Ceremony of Clariant Laboratory Consolidation of BU-Masterbatches The Consul General of Switzerland, Emil Wyss visited Clariant Chemical Pakistan (Pvt) Ltd. to attend the ground breaking ceremony of Laboratory Consolidation of Business UnitMasterbatches at their factory in Karachi. On his arrival he was received by Atba W. Farooqui, CEO and Country President of Clariant Chemical Pakistan (Pvt) Ltd. along with the Country Committee members Muhammad Yunus, Ashraf Bajwa, Atique Ahmed and Abdul Wasim Khan. While speaking on this occasion, Mr. Wyss said he was pleased to note that Clariant Pakistan was effectively playing its role in the economy of Pakistan and was providing the Pakistani industry with high quality products to cater to its requirements. He also lauded the CEO & Country President and the management for their positive role in this regard. Being a leading Switzerland based Chemical Company, Clariant Chemical Pakistan (Pvt) Ltd. actively participated with other Swiss companies to celebrate the 723rd Swiss National Day, on 6th August 2014, which was held at Movenpick hotel, in Karachi.
Mr. Emil Wyss, Consul General of Switzerland is performing the gound breaking of Laboratory Consolidation BU-Masterbatches at Clariant Chemical Pakistan (Pvt) Ltd.
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Mr. Atbq W. Farooqui, CEO & Country President of Clariant Chemical Pakistan (Pvt) Ltd. is unveiling the plaque of Laboratories BU-Masterbatches.
A group photo of staff members of Clariant Chemical Pakistan (Pvt) Ltd. with Mr. Emil Wyss, Consul General of Switzerland, Mr. Atba W. Farooqui, CEO & Country President and Country Committee memebers.
CHINAPLAS 2015 - Technological Innovation is All Around CHINAPLAS 2015 (The 29th International Exhibition on Plastics & Rubber Industries) will be held on 20 - 23 May 2015, at China Import & Export Fair Complex, Pazhou, Guangzhou, PR China. The show is expected to occupy 230,000sqm exhibition area with 3,100 exhibitors. The latest product trends and entire spectrum of application solutions will be showcased under one roof.
New Technology in Strong Demand Due to Industrial Transformation According to the 12th Five-Year Plan of the Chinese government, the emerging industries of strategic importance such as high-tech equipment and products for energy conservation and automation, new materials, high-end equipment manufacturing etc, have received ably government support. This also means stimulating growth and demand of upgrade equipment in the plastics and rubber industries. In 2014, the estimated annual production capacity of plastic product is around 68.69 million tons, while the estimated annual sales amount is up to US$348.8 billion. The growth rates are 9.5% and 16.5% respectively. In addition to tremendous demand for high-end technology, industrialization, urbanization, market-orientation and internationalization have further strengthened China s role as the world s leading producer and consumer of plastic and rubber products. 24 | Polymer & Packaging
Southern China is always an influential region for the plastics and rubber industries. Guangdong province is not only dominant in producing and exporting plastic and rubber products, but also strong in product brand building. Up to the third quarter of 2013, the average export price of Guangdong s plastic product was US$3,125 per ton, about 20.6% increase compared with 2012. The surge reflects the rising trend in high value-added production. At the same time, packaging, electrical and home appliances industries in Southern China are famous of high degree of internationalization and economies of scale. In view of the optimistic progress of the industry, the demand for quality machinery and raw materials should not be underestimated.
The 12th Five Year Plan also introduced development directions for the rubber industry, including new material development, low emission and recycling technology, enhancement and application of rubber composite, energy-saving and tire renewal technology, etc. The industry is expected to undergo transformation and technological improvement as planned. The show next year will be an exceptional promotion platform for cutting-edge innovations in plastics and rubber application and high-performance materials from all over the globe.
Grab Hold of Market Opportunities at CHINAPLAS 2015 With the global pursue for sustainable development, the outstanding properties of plastics and rubber such as multifunctional, lightweight, degradable and recyclable have been further enhanced, and substituting the use of metal and wood. Meantime, high efficiency, energysaving and emission reduction are also set as the development objectives of machinery. Innovations and utilization of plastics and rubber have won overwhelming support. For electronics and home appliances industry, application of plastics has extended from the exterior parts and accessories to the core parts and components. With rising living standard and breakthrough in telecommunication technology, the youth market segment becomes the main stream of consumers. They are keen on mid-to-high end products with reliable quality, eco-friendly features and appealing design. These preferences have drawn high attention to the technological improvement of plastics and rubber industries. Remarkable growth has been witnessed in China s plastic packaging industry in recent years. From 2011 to 2015, the average annual growth rate is around 16%, while the total value is escalating to US$96 billion. The enormous market potential in packaging is reflected by the
figures. For instance, the estimated volume of plastic packaging products is 9.46 million tons, and 1.2 million sets for packaging machinery in 2015. The prevalence of environmentally-friendly packaging, the emphasis on harmless packaging materials to human health, reusable and degradable properties accelerate high-end technological development. Furthermore, medical packaging and various medical devices also create a good niche for bioplastics and micro-precision injection moulding technology. From sizeable medical equipment to disposable medical devices, plastics becomes an irreplaceable material. The market for medical plastics will be further stimulated by the huge demand from the elderly and the midaged groups in China.
CHINAPLAS 2015 is going to exhibit the most ground-breaking plastics and rubber technologies and a wide array of raw materials to be in line with the government policies and the latest trend. Accompanied by 14 country and region pavilions, including Austria, Canada, China, France, Germany, Hong Kong, Italy, Japan, Korea, Switzerland, Taiwan, Turkey, United Kingdom and USA, CHINAPLAS will continue to be AsiaÂ&#x2019;s No.1 and worldÂ&#x2019;s No. 2 international exhibition for plastics and rubber industries. There will be 11 theme zones in the show next year, namely Extrusion Machinery Zone, Injection Molding Machinery Zone, Chemicals & Raw Materials Zone, Auxiliary & Testing Equipment Zone, Die & Mould Zone, Film Technology Zone, Plastic Packaging & Blow Molding Machinery
Zone, Rubber Machinery & Equipment Zone, Chinese Export Machinery & Materials Hall, Bioplastics Zone and Semifinished Products Zone. Exhibitors can demonstrate their various solutions through this unparalleled platform. Many exhibitors have submitted their booth reservation. Through the platform of CHINAPLAS, exhibitors can reach their target markets with effective promotion and have face-to-face communication with buyers. Online space application is now available at the official website of CHINAPLAS. Interested parties are advised to submit early reservation for CHINAPLAS 2015 to enjoy the quality and all-round promotion services. For details, please visit the official show website at http://www.ChinaplasOnline.com
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FAV Plastico A Leading Masterbatch Provider Across Pakistan
FAV Plastico Pvt. Limited., works under the umbrella of Farid Ahmed Vawda Group. The group has been providing quality products in various sectors for years. FAV Plastico Pvt. Limited therefore understands the growing needs and requirements of the plastic industries of Pakistan and other regions.
edge computerized German technology, replicate most customer processes in lab scale and testing for the coloristic behavior in finished products. An experienced technical team in the Laboratory is always ready to provide excellent service to meet the technical requirements of our customers.
FAVOLENE is the brand from FAV Plastico Pvt Limited, which can be used in any polymer. FAV Plastico Pvt Limited offers an extensive portfolio of products and technical expertise. We produce tailor made products to cater to and satisfy each customer; however we provide standard products as well.
Our strength is our customers, who trust in us. We take care of each customer and do our level best to satisfy them and providing them exclusive tailor made products. FAV Plastico started from scratch in 2009 and with the firm trust and support from our customers we are in a position to compete with the top players of the market. An audacious and visionary CEO, Farid Ahmed Vawda and his team emphasize on quality. Mr. Farid always believes in the notion, Right from the first time . Being a proactive leader, he always takes initiatives and remains open to challenges to competently serve the customers. Therefore, by the grace of Almighty Allah we did not receive any complaint or rejection so far. The trust of our customers, in our services and products enables us to move forward and expand our horizons.
The company has taken steps and measures to produce high quality Masterbatches under the supervision of qualified and experienced team. We, at FAV Plastico, promise to deliver the quality product in order to maintain our reputation as one of the leading Masterbatches providers across Pakistan and with a vision to expand throughout various regions. Our color, black, white and additive Masterbatches meet the diverse appearance and demands for the plastic products. We take great pride in producing high profile Masterbatches which are cost-effective as well as of great quality. Our manufacturing unit has state of the art plant and machineries from Europe. The.Lab of Plastico is well equipped to provide outclass testing and control facilities. We serve our valued customers as Solution Provider, we do color identification and color matching using cutting
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Future Vision: The future vision of FAV Plastico is seen as being a supplier of color and additive Masterbatches, meeting the technical requirements of the growing plastic industry. We foresee ourselves as an avid and innovative producer and exporter of top quality Masterbatches.