The BPMA Annual Report, Directory & Buyers Guide 2018/19
Specialists in the Design, Man Supply of Diesel Engine Coola
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The BPMA Annual Report, Directory & Buyers Guide 2018/19
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The BPMA Annual Report, Directory & Buyers Guide 2018/19 A Message From Duncan Lewis, BPMA President I do trust you will find our Annual Report, Directory and Buyers Guide to be both informative and useful.
It is with great pleasure that I introduce this 2018/19 edition of the BPMA Annual Report, Directory and Buyers Guide. It contains information about BPMA activities, useful articles, UK pump market data and details of the products and services offered by our members. The BPMA with its long and proud history continues to work with its members to provide training, technical advice on standards and legislation and marketing support and acts as a focal point in representing the UK industry with both the UK government and the European parliament.
Duncan Lewis Managing Director Xylem Water Solutions UK Ltd
Buy with confidence from BPMA members
Whether you are a pump user, supplier, or manufacturer, the BPMA can help you achieve the desired result. This publication is published by: British Pump Manufacturers Association Limited (BPMA) National Metalforming Centre, 47 Birmingham Road,West Bromwich, West Midlands B70 6PY Tel: +44 (0)121 601 6350 Fax: +44 (0)121 601 6387 E-mail: enquiry@bpma.org.uk Web site: www.bpma.org.uk COPYRIGHTŠ BRITISH PUMP MANUFACTURER’S ASSOCIATION LIMITED 2018
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The BPMA Annual Report, Directory & Buyers Guide 2018/19 Contents Page 1 3-26 4 4 5 6 6 7 7 8 10 11 21 22 25 26 28 29 30 31 32 34 36 38 40-43 44-45 46-49 50-51 52-54 55 56 57-73 74 78-89
Chairman’s foreword BPMA Activity Highlights 2017/18 BPMA Announces New President Expert Workshop Helps Reduce Business Risks Let BPMA help with your pump selection BPMA Delivers Brexit Position Statement BPMA Follows-up its Brexit Position Statement with Membership of EURIS BPMA Membership Continues to Grow BPMA Director Talks to Modern Building Services BPMA Golf Day 2018 brings out the sun Pump Industry Awards 2017 European Directives BPMA New Products and Innovations European, international and miscellaneous standards BPMA Representation on External Committees World Pump Market Summary Exploring the Benefits of BIM for the Water Industry Motors for pumps Fluid Questions Electric v Diesel Dewatering Pumps Plugging into the power of digital Building in Fire Protection High Pressure? No Problem The no-stress guide to MEES Guide to pump types Pump types Pump applications Mechanical Seals & Couplings Motors Total Pump Management / Sealing & Wear Components / Cast & Machined Components / Services Vacuum pumps / Mixers / Hydro turbines Member company profiles Index of trade names BPMA Training Guide
Quality y Pump Conn nections
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BPMA Activity Highlights 2017/18 BPMA Technical Committee Chairman
BPMA COUNCIL
John Hollins
SPP Pumps
President Duncan Lewis
BPMA Marketing Forum Chairman
Xylem Water Solutions UK
Shaun Hampson
Past President Peter Reynolds
Europump Council Representative
Members Stephen Shaw Geoff Maxted Wayne Rose Adam Ferneyhough Stuart Hall Dale Croker Ian Davies Julijana Ristov Alok Kirloskar Brian Millward David Rozee Patrick O'Neill Tony Lawson Richard Harden
Flowserve (SIHI)
Grundfos Pumps Giovanni Lorenzi
AESSEAL Albany Engineering Armstrong Fluid Technology Dab Pumps John Crane International KSB Ltd NOV Process & Flow Technologies Siemens SPP Pumps SPXflow – ClydeUnion Pumps Triark Pumps WEG Electric Motors Weir Minerals Wilo UK
Calpeda Pumps
Europump Marketing Commission Chairman John Veness
ITT Goulds
BPMA Staff Director & Chief Executive
Steve Schofield
Assistant Director & Operations Manager
Steve Smith On contract P.R, Training, Web, Economic, Marketing and Accounts staff
Its principal objectives are:
ABOUT THE BPMA
• • • •
Established in 1941, and incorporated as a company limited by guarantee in 2009 the British Pump Manufacturers’ Association Limited (BPMA) is the UK Trade Association representing the interests of UK manufacturers of liquid pumps.
To To To To
be the effective voice of the pump industry satisfy the needs of the members encourage active participation of the members maximise the membership of the Association
Membership of the BPMA is open to any company large, medium or small, involved in liquid pumping equipment, including key suppliers.
Its mission is to influence the pump sector business environment in the interests of members’ competitiveness and sustainability and to increase sector awareness by providing technical support and pump technology training to members, operators and purchasers of pumping equipment.
BPMA itself is a member of the European Association of Pump Manufacturers (Europump). BPMA members account for approximately 85% of total UK production of pumps and the UK Pump Industry is a net exporter.
BPMA MEMBERSHIP BPMA continues to develop and present innovative, added value services for its members and it is pleasing that during recent months, the following new members have joined us: • Blackwood Engineering • Certification Management Ltd • Flowtech Water Solutions Ltd • FTL Technology • Koller UK Ltd • Seal & Pump Engineering (UK) Ltd • Exalto Bearings Ltd • Tomlinson Hall & Co Ltd
BPMA MEMBERSHIP – AN INVESTMENT, NOT A COST! Pump manufacturers, contractors, distributors, seal, bearing, motor, castings suppliers etc involved in the UK market for pumps and pumping equipment can all participate as members of the trade body for the UK Pump industry (BPMA). Keep abreast of Technical Standards and EU Directives affecting the industry, participate in industry events and marketing initiatives, access free membership services. Invest in business support for your company by taking advantage of introductory offers for membership of BPMA. Visit the BPMA website www.bpma.org.uk and download our latest BPMA membership benefits brochure.
BPMA WEBSITES The ever popular BPMA website is now even more user friendly with many new and exciting features. Weekly general news items are published and also there is provision for the publication of members’ press releases. In addition there are listings of global exhibitions and events and the unique on-line selection tool for sourcing members products. Indeed this service has been enhanced by the new “Tender service” whereby potential buyers can submit their requirements and BPMA staff will ensure appropriate members respond direct to such requests – a great time saving service for companies wishing to source particular products. The website also offers great opportunities for members and non member suppliers to advertise their products and services. All in all a great support tool for the pump industry with, of course, full details of our members and links to their own websites.
Take a look at www.bpma.org.uk and don’t forget www.bpma-cpsa.co.uk and www.bpma-elearning.co.uk 3
BPMA Activity Highlights 2017/18 was ‘if you do not understand, ask. We can always step in to help, so don’t struggle if you have a situation you need help with’.”
BPMA Announces New President
The all-day event covered a number of topics including GDPR in relation to employment law, protecting your business from employment tribunals, how to reduce sickness absence and creating and updating your employment documentation.
In November 2017 Mr. Duncan Lewis, Managing Director of Xylem Water Solutions UK Ltd was announced as the new President of the British Pump Manufacturers Association Limited (BPMA).
Talking about the advice she gave, Amanda said: “My advice is all about being preventative and helping businesses take action now, so they don’t find themselves in a situation where they may get into trouble. “Last year there was so much legislation change, which is not easy for businesses to respond to, as it’s so complicated. “In the morning I gave the delegates an overview on GDPR and the policies they need revising. GDPR is enforceable from May 25th so businesses need to take action now. “We also looked at health & safety policies that are essential, as well as a back to basics talk on ensuring your contracts of employment and handbook are up-to-date and contain the right information.” To help bring the situations alive Amanda used case studies to illustrate the impact of not taking action. Amanda added: “I like to use a case study for every situation, so members receive a first-hand idea of the types of issues that will crop up, how to deal with them and most importantly how to take action to prevent them affecting your business in the first place.
Incoming BPMA president Duncan Lewis receives an award from his predecessor Peter Reynolds
“For members who are concerned that they need to tighten up on their health & safety policies and procedures Croner offer OnSite support where one of our experts will carry out a health & safety inspection with a fine toothcomb, identical to that of a real inspector. We then generate a detailed report stating exactly where the areas of risk lie and how to address them.”
The role was officially passed on at the BPMA Annual General Meeting, where Mr Peter Reynolds, Managing Director of Grundfos Pumps Ltd, completed his two-year tenure as President and graciously handed the baton onto his worthy successor. Steve Schofield, Director and Chief Executive of the BPMA commented, “This is a great accolade and one that reflects the continuing efforts that Duncan makes to raise the profile of the industry in general and to tackle the tough issues that it faces today. The BPMA has enjoyed the support and engagement of some very talented people at its helm over the years, including of course Peter Reynolds, and we are delighted to have Duncan join that impressive line-up. I look forward to working with him as we continue to drive the association forward”.
If you need support and advice with an ongoing HR or employment law issue or would like advice with tightening up your policies and procedures, your membership provides access to a free business helpline, provided by Croner. For free expert advice call 0844 7550 560 quoting scheme reference 81957. ■
Duncan’s presidency coincides with the uncertainty that BREXIT is currently bringing to industry and when asked to comment, Duncan said, “Being elected as President of the BPMA is a great honour and to take on the role in these somewhat trying times will no doubt be challenging. Brexit is clearly a very important subject with potential opportunities and threats for our industry, but I am sure with the help and support of BPMA staff, its Board and its Council we will meet this challenge”. ■
Expert Workshop Helps Reduce Business Risks At any time BPMA members can have an employment law or health & safety issue crop up, which poses a potential risk to your business. To help members tackle the day-to-day challenges that employing people brings, business leaders were invited to attend an event hosted by your free business helpline provider Croner. The event took place at the National Metalworking Centre, in Birmingham, and was hosted by expert speaker and author Amanda Chadwick. Amanda said: “The audience were very engaging. I felt they were really listening and came to learn. My main message
Amanda Chadwick
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BPMA Activity Highlights 2017/18
Let BPMA help with your pump selection Old pumps not only consume too much energy, they are also prone to failure which can adversely affect your maintenance budget and in turn your business. By replacing them with new, correctly sized, energyefficient pumps, you will enjoy reliable, low-cost pump operation. As a way of helping pump users to undertake that allimportant pump selection, the British Pump Manufacturers Association (BPMA) developed a comprehensive online Pump Selection Search Facility, which is available for anyone to use. This easy to use online search facility can be readily accessed via the existing BPMA website – www.bpma.org.uk/pumpsearch/1/Pumps – and is completely free of charge. How to use The Pump Search There are two ways to search for your perfect pump and its supplier:
This will offer you a list of BPMA members who can supply pumps suitable for that particular application.
Search One: You know the type of pump you need
If your initial search delivers a large number of potential suppliers, it can be further refined by selecting extra parameters from the options available in the left hand column, which include Head, Flow, Drive Type, Material etc.
If you know the type of pump you are looking for, you just need to click on the Pump Type drop-down menu, select your Pump Type then click Show Results. This will offer you a list of BPMA members who will be able to supply this type of pump. Search Two: You know the application, but not the pump type
Only BPMA members are displayed on this search engine and all BPMA members have agreed to adhere to the BPMA Code of Conduct, so you are assured of high quality, fully compliant, energy efficient pumps on every selection.
If you are not sure of your Pump Type, but know what it will be used for, simply click on the Pump Application drop-down menu, select your application and then click Show Results.
You can now use the Pump Search to easily find the correct pump for your requirements and then knowingly “Buy with Confidence” from a BPMA Member. ■
Atlas Copco Power T Tec echnique Dew watterring Pumps • • • • •
Diesel Petrol Electric Pneumatic Hydraulic
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BPMA Activity Highlights 2017/18 We request that any future agreements regarding EU Nationals working in the UK does not create a skills shortage in our sector.
BPMA Delivers Brexit Position Statement
CE Marking and the Declaration of Conformity of Products Pumps placed on the market within the EU are currently required to meet certain safety, environment and energy related Directives and regulations. The CE mark along with the declaration of conformity gives customers the satisfaction that pump products meet these strict requirements. After Brexit pumps sold into the EU will still require a CE mark and to meet all of the Directives and regulations.
On March 29th 2019 the UK will leave the European Union. It is clear from daily news that this is possibly one of the most complex scenarios a UK Government has ever had to deal with. This very important subject will offer potential opportunities and no doubt threats for the pump industry. To assist BPMA members in understanding Brexit, a group of BPMA Council members have held meetings to discuss the possible issues and opportunities and from this they have written a position paper. This has subsequently been approved by the full BPMA Council and then endorsed by members at the recent Annual General Meeting.Since then the position paper has been circulated to MP’s, civil servants and government departments dealing with Brexit and has received a positive response.
Our sector requests that the CE mark remains without change along with retaining the Technical File in the UK if needed and using UK Notified Bodies. ■
BPMA Follows-up its Brexit Position Statement with Membership of EURIS
The make-up of this position paper is detailed below: About the BPMA Established in 1941, and incorporated as a company limited by guarantee in 2009, the British Pump Manufacturers Association’ (BPMA) is a not-for-profit trade association representing the interests of UK and Irish manufacturers and suppliers of liquid pumps and other pump related equipment.
The British Pump Manufacturers Association (BPMA) which represents the business interests of UK and Irish suppliers of liquid pumps and pumping equipment throughout both the domestic and international arena has joined with other leading trade associations in its membership of EURIS.
BPMA members account for approximately 85% of the total UK production of pumps, of which half a billion pounds worth of pumps is exported to Europe and over one billion pounds worth of pumps is imported from Europe to the UK. It is estimated that the pump industry employs around 10,000 people in the UK.
The European Union Relationship and Industrial Strategy is an advisory body for the potential impacts of the changing relationship between the UK and EU for the UK Government, manufacturers and media. EURIS members include such notable bodies as BEAMA, GAMBICA, EAMA, REA, CESA, FETA, MTA, BFPA and TechWorks, which between them represent over 4000 companies across electro-technical, electronics, renewables and mechanical engineering products.
Leaving the European Union Leaving the European Union will affect all of us in the UK in some way. The BPMA have surveyed its members and the following issues are major areas of concern.
It has a focus on product manufacturers covered by the Single Market and the supporting regulations and standards. The member associations have extensive relationships with equivalent European trade bodies, and parts of the European Commission. The EURIS Taskforce produces Position Papers and Reports relating to the Brexit process relevant to the manufacturing sector. It also issues a weekly economic report to its members based on a tracked set of macro market indicators ranging from international trade and the general economy through to productivity costs and price indices.
The Single Market and Customs Union If Britain decides to leave the Single Market, there is no point in being part of the Customs Union; leaving would allow the British Government to subsequently agree its own trade deals. International trade deals however are known to take many years to agree and it will require a lengthy transition period to avoid major issues within the pump sector. The best option from an economic perspective is for Britain stay in the single market or the customs union and to continue with “Free Trade” in both directions with unrestricted movement of capital within a company across Europe.
Steve Schofield, Director and CEO of BPMA commented, “Following hard on the heels of our own Brexit Position Paper, which we issued to Government at the end of last year, I am delighted that the BPMA Council has decided to join EURIS.” He continued, “Through our membership of this advisory body, we can ensure that our Members are kept abreast of all developments relating to Brexit and its likely impact on the UK’s engineering sector.” Steve Brambley, CEO of GAMBICA and Vice Chair of EURIS, added, “We are delighted to welcome BPMA into membership, and to enhance the strong and co-operative working relations that already exist between our various organisations through the auspices of EURIS.”
The British Government may give a new name to a new agreement with the European Union, however it is imperative that there are no barriers to trade in either direction. EU Nationals and possible Skills crisis Almost 80% of our industry employs EU Nationals and they wish to continue to do so. We believe that a controlled movement of people with a certain level of skills will continue to be a benefit to our sector and the UK in general.
Further information on EURIS can be found via www.euristaskforce.org. Further information on BPMA can be found via www.bpma.org.uk. ■
As a manufacturing sector our industry uses staff within a shop floor environment to a board room, from technical design office to on site commissioning and we currently have EU nationals in many of these positions. Universities should be able to continue to offer placements for overseas students from within and outside of the EU. They should be given a privileged status to remain in the UK 2 years after their tertiary education before applying for permanent residency.
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BPMA Activity Highlights 2017/18 the BPMA said, “We are delighted to welcome these companies into the BPMA, and afford them all of the support services at our disposal. Their varied product and service offerings dovetail nicely with that of other members, and we look forward to developing strong and mutually rewarding relationships with each of them." ■
BPMA Membership Continues to Grow The British Pump Manufacturers Association (BPMA) which represents the business interests of UK and Irish suppliers of liquid pumps and related pumping equipment on both the domestic and international stage, reports continued growth in its membership numbers, with another three companies recently joining the organisation.
BPMA Director Talks to Modern Building Services
One such company who will begin to enjoy the benefits of membership is Teesside based distributor, Tomlinson Hall & Co Ltd. Founded in 1919, Tomlinson Hall has gained considerable expertise in the pump industry, and has a proud history of innovation. As an approved global distributor for a wide range of leading pump brands, Thomlinson Hall works with high profile clients in both the UK and overseas markets, including Europe, the Middle East, North America, South America and Asia.
MBS is one of the leading communication channels in the UK addressing the complex world of building services. It does so through both a monthly ‘hard copy’ publication, which it distributes to over 23,000 readers, and a highly regarded online provision. Editorially, it not only looks at the traditional areas of building services but also seeks to unify the myriad roles of everyone engaged in what is becoming an increasingly sophisticated sector – from design and newbuild to lifetime maintenance and refurbishment.
From its headquarters in Billingham, North East England, the company works closely with end-users to find the right pump system solution for them; offering a total service to industry – including pump selection and supply, site visits, problem solving, servicing and repairs.
Pumps and pump related systems have always played a key role in all manner of building services, and it remains an important market for many BPMA members. It is therefore important that as a part of the BPMA’s ongoing PR activities, we share our news and information with all those operating in this arena.
Speaking of the decision to join the BPMA, Managing Director, Tony Keville, said, “We’ve considered becoming members of the BPMA for a good number of years, but now seems to be the right time for Tomlinson Hall to join its peers. We are primarily known in the Industry as Pump Distributors however we are also a Pump Manufacturer in our own right; producing “Liquivac”, a range of Liquid Ring Vacuum Pumps. I feel sure our engagement will help in our continued efforts to deliver the best possible service to both our existing clients and of course to our expanding list of new customers across the domestic and global market place.
Steve Schofield, BPMA Director & CEO recently spoke to the Editor of Modern Building Services on the challenges facing the pump market, and how the Association is supporting its growing membership. This includes of course its membership of EURIS, and its ongoing endeavours to help ensure that its members’ interests are protected throughout the Brexit negotiations.
Another company to realise the benefits of BPMA membership is Derby based Exalto Bearings UK Ltd, which manufactures bespoke and standard sized rubber-lined and composi cutlass bearings for the pump and marine industries. All its bearings are produced in-house and the company specialises in the manufacture of non-standard sizes up to 900mm in length, 270mm ID and 320mm OD. For the Pump industry, Exalto Bearings works with some of the biggest pump manufacturers and pump repair companies in the world – creating custom-made pump bearings to suit any application. Its innovative modular production tooling system means non-standard items can be produced with little or no additional tooling costs. Dennis Rawle, Managing Director, commented, “We’re delighted to be joining the BPMA, which will no doubt provide an opportunity for both our businesses, Exalto and Graphalloy® (each part of the Graphite Metallizing Group), to work more closely with pump industry professionals in showcasing our range of bearings. Membership will enable us to improve our networking opportunities, in what is a key industry sector for us, and in turn support the continued growth of both our companies.” Blackwood Engineering, a global supplier of castings and counterweights, has also made the move into BPMA membership. Founded in 1946 as a general foundry, the company has diversified and expanded its product offering to include ductile iron and steel as well as more complex engineered castings. Transferring all of its production to China in 1997, whilst retaining foundry engineering as one of its key competences, the company offers a structured and costeffective supply option for all manner of casting requirements.
The discussion took the form of a televised interview, which is available to view on MBS TV, via this link: http://modbs.co.uk/news/fullstory.php/aid/17789/The_BPMA_ s_Steve_Schofield_on_the_UK_market_and_beyond.html It is hoped that other such interviews can be arranged with other sector specific publications over the coming weeks and months, to help further present and portray the work of both the BPMA and its 82 strong membership. ■
Commenting on the recent additions to the BPMA membership, Steve Schofield, Director and Chief Executive of
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BPMA Activity Highlights 2017/18
BPMA Golf Day 2018 brings out the sun May 24th saw BPMA hold its annual golf day at the prestigious Wychwood Park Golf Club near Crewe in Cheshire, recommended as a potential venue by Past BPMA President Peter Reynolds, this truly beautiful course was magnificent, bathed as it was in glorious sunshine on the day. 11 teams took to the course this year to fight it out for the winner’s trophy in a Texas scramble competition that produced some of the lowest team scores seen in recent years. Steve Smith, Operations Manager of BPMA commented “This format is ideal for team play as the pressure of making a great shot every time is removed, a player who duffs a shot or misses a putt has 3 other team mates who can rescue the hole with one shot of brilliance”.
2nd place: Exalto & Guests, consisting of Dennis Rawle, Peter Vermaak, Andrew Castle and Graham Warren
This year BPMA enlisted the help of Steve Ashman, who spent the day filming players on and around the course. Following an excellent dinner guests were able to see a short video produced and edited by Steve showing some of the more memorable and humorous shots from the days event. Steve Schofield, BPMA Director & Chief Executive then went on to thank all of the sponsors for this year and for their continued support of this annual event, before going on to give out the individual team scores, announce the results and present the trophies to the winners of the BPMA Golf day 2018.
3rd place: ABB Ltd, consisting of Rob Wood, Dave Hawley, Richard Gee and Martin Young
The result of the event were:-
Longest Drive: Stuart Hutchinson, Flowserve Energy
Nearest the Pin: Robbie Burt, Wilo UK
Steve Schofield when asked about the success of this event said: “This event is now in its 14th year and is extremely well supported by many BPMA members and their customers, whilst keeping to the original format we have made some improvements this year which I believe made the event even more professional and enjoyable for those attending”. ■
1st place: Calpeda A, consisting of Martin Donaldson, Jon Bennett, Sam Woodburn and Andrew Leech
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Big Pumps
Little Pumps
Long Pumps
Short Pumps
PD Pumps
Centrif Pumps
Hose Pumps
Gear Pumps
AOD Pumps
Disc Pumps
.... to mention just a few.
Slough 01753 255 600 - Windsor 01344 886 633 01484 543 649 - Durham 01325 327 322 - Aberdeen 01224 729 367
BPMA Activity Highlights 2017/18
22nd March 2018 Crowne Plaza Hotel, Heythrop Park In a celebration of pumping prowess, the BPMA staged its 18th Annual Pump Industry Awards Presentation Dinner on Thursday 22nd March 2018 at the prestigious Heythrop Park Resort Hotel in the heart of Oxfordshire. This key industry event was attended by over 200 senior executives from across the pump manufacturing and distribution sector, along with their pump-using customers. Hosted by Broadcaster and Journalist, Andrea Byrne, with a stunning musical performance by the vocal trio Skye, the evening proved once again to be a superb celebration for all those involved with this important sector of UK industry. The achievements and endeavours of some 34 Finalists were presented to the enthralled audience in an atmosphere of great anticipation, before the eventual winners were announced. Our chosen Charity for this event, WaterAid, also enjoyed considerable success, with a record £6,000.00 being raised through the Raffle. This is a fantastic amount of money, which will go a long way in helping WaterAid carry out its fine work in some of the poorest countries around the world.
Meet the winners This year, the Judging Panel decided to present the Judges Special Award for what it saw as an excellent example of how the correct selection of pumps and their associated systems can have a tremendous impact in improving energy efficiency across any given plant or project.
Technical Innovation of the Year – Products Sponsored by Process Industry Informer Awarded to Wilo UK Ceram-Teflon Coatings
Technical Innovation of the Year – Projects Sponsored by Wilo Awarded to Xylem Water Solutions Foss Barrier Project
Environmental Contribution of the Year Sponsored by SPP Pumps Awarded to Danfoss Drives for its contribution to the Aarhus Water Project
Distributor of the Year Sponsored by WEG UK Awarded to Clyde Associated Engineers
Manufacturer of the Year Sponsored by Siemens Awarded to KSB
Supplier of the Year Sponsored by Tomlinson Hall & Co Awarded to ABB
Engineer of the Year Sponsored by World Pumps Awarded to Luke Gardener, Grundfos Pumps
Judges Special Award Sponsored by Flowserve SIHI Awarded to Danfoss Drives for the holistic approach to energy saving across the Aarhus Water Project
Lifetime Achievement Award Sponsored by BPMA Awarded to Chris Rea OBE, AESSEAL
For further information about the Pump Industry Awards, and to view the photo gallery of this year’s event please visit the website http://pumpindustryawards.com. If you are interested in sponsoring, nominating and/or attending the 2019 event please contact Andrew Castle on andrew@touchwavemedia.co.uk.
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BPMA Activity Highlights 2017/18 Europump Position paper is now being revised to give up to date information.
European Directives
ATEX (EXPLOSIVE ATMOSPHERES) old 94/9/EC new 2014/34/EU (After 2016)
INTERNAL MARKET MACHINERY DIRECTIVE Old (98/37/EC) New 2006/42/EC
A new list of harmonised standards in the framework of the implementation of Directive 2014/34/EU on equipment and protective systems intended for use in potentially explosive atmospheres (ATEX) was published in the Official Journal (OJEU 8.09.2017 C 298/1).
The European Commission has asked all stakeholders to provide feedback on the suitability of the Machinery Directive to digitization and, in particular, to advanced autonomous robots.
The Atex 2014/34/EU Guidelines 2nd edition December 2017 are now available from S. Schofield BPMA upon request.
In terms of next procedural steps, should there be a clear decision that the Machinery Directive will undergo a revision process, an impact assessment study and another consultation process will be carried out before the end of next year.The feeling within Europump is the current revision will not affect pump manufacturers.
The key changes reflect the alignment with the New Legislative Framework (NFL) and mainly concern:
One area which members need to be aware of is the Harmonised standard EN809, It has been agreed to revise the standard with CEN but not to include ISO. European Commission’s Joint Research Centre (JRC) Institute for Energy and Transport is also carrying out a study on behalf of DG GROW to assess the impact of a possible extension of the scope of the Machinery, Pressure Equipment and ATEX Directives regarding equipment intended for use in the offshore oil and gas industry. The new Directive 2006/42/EC came into effect as from 29 December 2009. The BPMA have now issued useful information on the requirements of the New Machinery Directive and also captive screws for guards. To comply fully with the new directive members should work to the revised text of standard EN 809 1998 +A1:2009 which was published by BSi February 2010. A preliminary version of the proposed revision of the existing Europump Guideline has now been Circulated (3 pages). This ensures that the pump industry fully understand its obligations.
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definitions (horizontal additions from the NLF)
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more detailed information about the obligations of economic operators
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more detailed requirements for notified bodies
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updated references (presumption of conformity, CE marking)
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simplified procedures for market surveillance
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taking the contents and model of Declaration of Conformity (DoC) from the NLF
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taking validity conditions for EU type-examination certificate from the NLF
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practical transitional arrangements given for the DoC and the Directive numbering that needs to be stated (in accordance with the Blue Guide interpretation)
Europump Guideline In line with 2006/42/EC •
Highlights the specifics of pumps
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Interpretation of partly completed machinery vs. Complete machinery
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Definition – Pump without motor is machinery
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Fasteners for guards (differences between a guard and a protective device)
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Europump Guide is available on the Europump
M Manuf facturers off Re Recipr i ocating i P Pumps
PRESSURE EQUIPMENT DIRECTIVE OLD 97/23/EC NEW 2014/68/EU New number effective as of July 2016 General revision Similar to the Machinery Directive the PED is under observation by EC if it is “fit for purpose”. It is more than realistic that PED is confirmed as it is – it is simply to complex to be treated within residual period of the actual Commission. Within the UK the Health and Safety Executive (HSE) has contacted the BPMA with concerns regarding certification of sealant systems for double mechanical seals typically plan 53. They believe some systems are being purchased that do not fully conform to the PED. For more information contact s.schofield@bpma.org.uk.
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Tel: +44 1592 775577 Fax: +44 1592 775517 E-mail: sales@ddl-ltd.com m Web: www.ddl-ltd.com 11
BPMA Activity Highlights 2017/18 Members are required to use the new number as of April 2016.
continued from previous page
Following the approval of the final version of the Guide to the application of the LVD 2014/35/EU by the Working Party, the Guide was published on the European Commission website on 21 November. The revised guidelines introduce a number of clarifications, including the clear exclusion of medium-voltage and high-voltage products from the scope of the LVD.
“The object of the declaration described above is in conformity with the relevant Union harmonization legislation: Directive 94/9/EC (until April 19th, 2016) and Directive 2014/34/EU (from April 20th, 2016)” •
Part 1 being the background to the directive and will be useful to companies moving into Atex applications.
•
Part 2 will be more specific to particular areas that have affected the pump industry since the Directive came into force in July 2003. Modifications are ongoing to this guideline in particular to certain wording in part 7 (mechanical seals) and new directive number references.
At a recent Europump meeting a discussion took place on if domestic pumps should comply to both the Machinery Directive and Low Voltage Directive. Most of these currently work to the EN 60335 series of standards. The conclusion was that the Declaration of conformity for these products should include both Directives.
Standards situation EN 13463 series vs. IEC 80079-36/-37
EMC (Electromagnetic Compatibility DIRECTIVE) 89/336/EEC Old 2004/108/EC new 2014/30/EU after2016
A Comformity Assessment according to EN 13463-series is valid until August 2019, although customers may claim EN ISO 80079-36/-37 prior to this date. Europump Guidelines part I and II revision
CENELEC have set up a BT Working Group on EMCD Standardisation to demonstrate the benefits of the so-called 80/80 statistical rule for manufacturers and market surveillance authorities. This rule ensures that 80% of appliances in production comply with the EMCD requirements, with a confidence level of 80%. The CENELEC report is available from S.Schofield.
Both Guidelines had been revised and put into alignment with the NLF (2014/34/EU). The issue with IECEx is requested by some EUROPUMP members to be treated as well. Europump Standards Commission has Started work to revise its Guidelines according the new situation (+ IECEx) This will help members transfer over to the new standards before October 2019.
The final draft EMCD Guide was circulated by the EMC Working Group on the revision of the EMCD Guide on 4 May. The new directive makes reference to electromagnetic compatibility ‘apparatus’ instead of ‘product’ which was used in directive 2004/108/EC. No substantial changes to the technical provisions have been identified, but in the new text market surveillance procedures are both simplified and clearer.
Upcoming requests for IECEx-Certificates Publication of EN ISO 80079-36/-37 enable the IECEx scheme to be extended on mechanical equipment e.g. pumps. Some Notified Bodies are pushing for extra work on mechanical equipment.
On the alignment of the EMCD 2004/108/EC with the New Legislative Framework,. Transposition into national law will then last 2 years before application.
IEC standards 80079-36 & 37 have now been published and include major changes to the marking and documentation of non-electrical goods such as pumps. Pump manufacturers can now work completely to these two new standards or if they do not wish to change their documentation yet and still work to the EN 13463 series they have until 31st October 2019.
An updated list of harmonised standards was published in the OJEU. The European Commission has finally published the implementation guidelines of the EMC Directive 2004/108/EC on its website.
Other changes from the old 94/9/EC to the new 2014/ 34/EU have now been reflected in the Europump revised Atex Guidelines Part 1 & 2 and all members should be aware of these changes.
No reference to the old number should be made in correspondence, paperwork and certification.
Copies available from S Schofield at the BPMA
Electro Magnetic Fields Directive (EMFD) Directive 2013/35/EU (New Number)
LOW VOLTAGE DIRECTIVE Old 2006 /95/ EC new 2014 /35/EU after 2016
The new Directive covers all sectors but mainly concerns workers exposed to a level of risk. It incorporates new international exposure limits, based on guidelines of the International Commission on Non-Ionizing Radiations Protection (ICNIRP). The legislation obliges employers to assess the risks of exposure to electromagnetic fields and to take the necessary measures to reduce them, for example by replacing equipment or using interlocks or shielding mechanisms.
The European Commission published the Evaluation and Fitness Check Roadmap of the Low Voltage Directive on 30 October, inviting stakeholders to provide feedback by 27 November. The purpose of the evaluation is to assess the overall performance of the LVD 2014/35/EU against the standard evaluation criteria: relevance, effectiveness, efficiency, coherence and EU added-value. Some key aspects on which this evaluation may focus relate to: checking possible challenges/risks stemming from digitalisation of electrical equipment; assessing whether the recent increasing number of safeguard clauses and objections to harmonised standards raised by Member States may necessitate a change in the scope of the LVD and/or health and safety requirements; and identifying any possible overlaps with other EU legislation, mainly the Radio Equipment Directive (RED) 2014/53/EU, the Electromagnetic Compatibility Directive (EMC) 2014/30/EU, and the Machinery Directive 2006/42/EC.
The new Directive addresses the short-term direct biophysical effects (e.g. tissue heating, stimulation of muscles, nerves or sensory organs) and indirect biophysical effects (e.g. interference with medical electronic equipment such as cardiac pacemakers). The directive stipulates an obligation for employers to carry out risk assessments and, if necessary, measure or calculate the levels of electromagnetic fields to which workers are
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BPMA Activity Highlights 2017/18 The Commission aims to keep the mandate for the time being as “pragmatic” as possible, and then to extend the mandate step-by-step. Currently, the scope of the mandate is limited to: developing a set of harmonised product standards and establishing the Notified Regulatory Requirements (i.e. the essential characteristics) for each product standard. There are new product mandates foreseen to cover metals, organic materials and cementitious products in the future.
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exposed. Employers must ensure that the exposure of workers is compliant with a series of exposure limit values regarding thermal and non-thermal effects of electromagnetic fields both on health and senses, take corrective measures if such values are exceeded, and take measures aimed at avoiding or reducing risks to a minimum. Exposure limit values are indicated in the annexes to the directive
The mandate is expected to be finalized by the end of 2017. The next steps would include a meeting of the Standing Committee at the earliest by 2018, and a draft proposal by CEN by summer 2018.
The manufacturers and employers organisations insist that many working processes will be disturbed by the application of this physical agents directive, and it may even render the use of some machines or processes impossible e.g. Magnetic Resonance Imaging (MRI) scanners, spot and seam welding.
As regards the revision of the Drinking Water Directive, the Commission proposal is expected by the end of 2017. Europump has now completed its work on a Position paper and also a Guideline to assist members in selling their product on drinking water across all member states. This document was circulated to members in June however further copies are available from S Schofield.
Construction Products Regulation (CPR) – Revision No further news regarding CPR changes, however focus on the pump industry is becoming more relevant due to work within the Drinking Water Directive.
The 4MS – soon to be 5MS with Portugal – published a new document on their website in the summer: a compilation of the positive lists of substances used for organic materials acceptance for contact with drinking water. This spreadsheet is not yet a harmonised list, but clearly shows what is authorised in France, Germany and the Netherlands (the UK does not use such positive lists). An update of the positive list of metallic alloys is still awaited.
Further to the publication of the “Inception impact assessment”, an evaluation study and an impact assessment of potential review options will be launched in the near future. The final reports are expected in the summer of 2018 (see DG Grow webpage). In this context, the European Commission will launch a twelve-week public consultation to complement the data collection by the end of 2017. The European Commission are considering included Building Information Modelling (BIM) as a new issue in the 2017 Rolling Plan on ICT Standardisation. The EC proposed specific actions including more standardisation work mainly based on ISO activities, the development of European standards in case of gaps, and further support for BIM implementation by the industry.
NEW – Directive 2014/53/EU – RED An updated list of harmonised standards under the Radio Equipment Directive 2014/53/EU was published on 17 November in the Official Journal (OJEU 17.11.2017 C 389/68).
The British Construction Products’ Regulation Guide published by the British Association for Construction Products is available from S. Schofield. The new Construction Products Regulation (EU) No 305/2011 (repealing Council Directive 89/106/EEC) was published in the OJEU (all language versions) on 4 April 2011. It entered into force on 24 April 2011, and is directly applicable in the Member States. However, most of the provisions (Articles 3 to 28, 36 to 38, 56 to 63, 65 and 66, and Annexes I, II, III and V) will apply from 1 July 2013, and transitional provisions are foreseen under article 66. As a reminder the Commission have proposed this new text to remove the existing Directive with regulation. This could affect the pump industry has it is currently believed within Europump that pumps are not part of the Construction Products Directive. The BPMA and Europump will monitor this position closely, unfortunately for now the French have chose to work to the CPR whilst the UK, Germany and Italy are saying pumps are excluded.
DRINKING WATER DIRECTIVE 98/83/EC The European Commission have released its proposal on the Revision of the Drinking Water Directive. Please see the link to the press release (on that page you will also find the proposal) http://europa.eu/rapid/press-release_IP-18429_en.htm From the information we have at this stage, it seems that the Commission does not intend to go for full harmonization and that it prefers to pursue harmonization through the Construction Products Regulation. What this means for the pump industry still needs to be evaluated.
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BPMA Activity Highlights 2017/18 ENVIRONMENT
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WEEE AND ROHS DIRECTIVES 2012/19/EU & 2011/65/EU
There are 5 new CENELEC harmonised standards, 4 of which aim to cover RED essential requirements in article 3.1(a) on health and safety, and 1 covering RED article 3.1(b) on an adequate level of electromagnetic compatibility.
On RoHS, 2011/65/EU The amendments on the RoHS Directive were published in the Official Journal of the EU on 21 November (see here).
The Radio Equipment Directive superseeds the former RTTI Directive and claimes all products equiped or combined with a device transmitting or receiving signals via “radio waves” to be a RED product.
In short, these amendments clarify the transitional date (22 July 2019), introduce an explicit spare parts exclusion and allow secondary market operations for newly-in-scope EEE (articles 2.2, 4.3 & 4.4). This review also increases the exclusions, notably in broadening the definition of non-road mobile machinery. As regards the RoHS exemptions, the review specifies the validity period for Category 11 EEE (5 years from 22 July 2019). It also requires the Commission to provide a timeline for the adoption of its decision.
The situation is unsatisfying and most companies take a pragmatic way forward and follow the well known an established procedure according the RTTI – the predecessor of the RED. All equipment (subject to the RED Directive) combined with the machine is shipped with ist complete Conformity documentation and the machine is declared according macinery directive.
These amendments entered into force on 11 December 2017. As a next step, Member States will have to incorporate them into national law by 12 June 2019. As a reminder, exemptions remain valid until the Commission takes a decision, at the earliest in spring 2017, even if they have already expired.
The European Commission have now published the updated list of harmonised standards in the framework of the implementation of the Radio Equipment Directive (RED) on 14 July (C 229/24). The next list of harmonised standards is expected to be published on 15 October. In addition, the Frequently Asked Questions (FAQ) document on the RED has been recently updated. It covers key clarifications on the scope and application of the RED, as well as the status of publication of harmonised standards, and how manufacturers can ensure compliance with the RED in the absence of standards.
The European Commission will table a proposal to revise the scope of the RoHS2 Directive. The inter-service consultation on the draft legislative proposal is now finalised and will be published in early 2017. Discussions will then start in the European Parliament and the Council. According to the draft proposal, this review tackles a series of problems that cannot be solved by exemptions and guidance: 1. the ban on secondary market operations (e.g. reselling, second-hand market) for new-in-scope equipment (a compliance date will be specified for newly-in-scope EEE and article 2.2 will be deleted);
Dual-use items On 23 November, MEPs in the Committee on International Trade (INTA) adopted with a vast majority the draft report put forward by the Rapporteur Klaus Buchner (Greens/EFA, Austria) containing legislative amendments to the “Dual-use Regulation”, following the European Commission proposal published on 28 September 2016 which aims at modernising the EU export control regime and recasting the existing Regulation in force since 2009.
2. the impossibility to repair with spare parts new-in-scope equipment once legally placed on the market before July 2019 (an exemption will be specified in Article 4.4 in line with other product groups); The new RoHS directive came into force as of 2nd January. Monitoring and control equipment will be effective as of 22/7/14. Industrial monitoring and control equipment as of 22/7/17.
Exporters of products not listed in the regulation but which could be used for human rights violations have to follow the OECD-based ‘due-diligence’ guidelines.
In view of the definition of ‘electrical and electronic equipment’ or ‘EEE’ in the Recast Directive 2011/65/EU (RoHS2), some pumps may be understood as EEE.
Companies should also be aware of the relaxed import and export restrictions previously applied to Iran.
After careful study of the Directive 2011/65/EU on RoHS, EUROPUMP and its members come to the conclusion that the following pumps and pump units may fall in scope of this Directive from 2nd of January 2013 on:
The export authorisations apply to dual-use items as listed in Annex I of Regulation (EC) No 428/2009, non-listed items which may be controlled if their use is intended for biological, chemical or nuclear weapons or ballistic missile weapons programmes and, in exceptional cases, non-listed dual-use items to be controlled if their use goes against public security or human rights values. Following the 2011 Green Paper on the EU dual-use export control system, the European Commission is still preparing policy options proposals to rethink the patterns of the export controls system, address the various implementation issues, and establish a system that could ensure equal requirements of exporters at EU level.
•
Waste water lifting stations for non-industrial, municipal or private use
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Waste water pumps for non-industrial or private use
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Pumps for garden ponds and similar applications
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Drainage pumps for non-industrial or private use
•
Circulators
This means that pumps which were not covered by Directive 2002/95/EC (RoHS1) and thus may not comply with the substance restrictions prescribed, but which are now subject to Directive 2011/65/EU (RoHS2), can still be made available on the market until 22 July 2019.
This Regulation set up a Community regime for the control of exports, transfer, brokering and transit of dual-use items. The 2011 proposal updates the EU control list (Annex I), makes modifications to the EU General Export Authorisations (Annex II) and introduces delegated acts in order to allow the Commission to rapidly remove destinations and/or items from the scope of existing EU General Export Authorizations.
NOTE: In view of the current wording of Directive 2011/65/EU (RoHS2), this also means that the distribution / rental channels and stocks will have to be clear of non-conforming pumps on 22 July 2019. However, in view of the serious
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BPMA Activity Highlights 2017/18 https://www.gov.uk/government/uploads/system/upl oads/attachment_data/file/393740/LIT_7876.pdf
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http://ec.europa.eu/environment/waste/rohs_eee/pdf /faq.pdf
economic and environmental impact of such clearance, Industry associations together with the European Commission and Member States authorities are trying to find a solution to mitigate such consequences.
CHEMICALS (REACH) Amendment of directives 67/548/EEC &199/45/EC
A new Europump Position Paper is now finished and available for RoHs2 this is now available from SJS.
Candidate list The European Chemicals Agency (ECHA) launched a public consultation to identify 9 new substances as Substances of Very High Concern (SVHC) to be included on the Candidate List. The proposals include, for example, cadmium carbonate that is found in plastic products, electrical batteries and accumulators. The consultation will run until 20 October 2017.
On WEEE 2012/19/EU WEEE2 Directive There will be no link to the RoHs directive No legal action will be taken until 15-08-2018 and whilst there is no known market surveillance high penalties for none compliance have been announced.
Authorisation process Although the sunset date expired on 21 September 2017, decisions on some applications for the use of chromium trioxide are still under assessment. This is the case for a very large application submitted by the CTASub consortium. The Commission’s decision on this application is expected in the first few months of 2018, at the earliest.
The European Commission drafted a format for the registration and reporting of electrical and electronic equipment (EEE) as per Article 16.3 of the WEEE Directive. This draft regulation is based on a dedicated study. The draft regulation establishes three formats and frequencies for reporting:
Nevertheless, downstream users (such as equipment manufacturers) can continue to use chromium trioxide, if the substance is supplied directly by one of the 7 members of the CTACSub consortium or indirectly by their customers. This remains valid until a decision is adopted by the European Commission.
1. Format for registration of producers, or authorised representatives or third parties acting on their behalf. 2. Format for reporting to the register on data related to EEE placed on the market. Member States did not agree on the frequency reporting due to different national practices: annual vs quarterly reporting.
As regards lead compounds, 4 substances used in the manufacturing process of batteries remain on the priority list.
3. Format for reporting on data related to WEEE collected, treated, recycled and recovered to be performed on an annual basis. The entry into force of this draft implementing regulation is also subject to discussion: January 2019 or January 2020. Regarding next steps, DG Environment will consult other services in the Commission (inter-service consultation). The Implementing Regulation will then be discussed with the Member States at the WEEE Committee meeting in January 2018. The final adoption is envisaged in early 2018. The initial BPMA position paper was rejected by Defra and the Environment Agency and a meeting was called for December 2016. From this meeting it was requested that the pump industry create a set of principles / scenarios from which we could indicate which pump would be in WEEE2 and out of WEEE2. Since then the BPMA and 7 of its members have met and submitted 1 position paper and 2 flow charts, the last being in December 2017. Further comments have again been received from the Environment Agency and it is hoped that the 4th submittal will receive acceptance so industry has something to work with to proceed. The revised Flowchart is available from BPMA. UK WEEE guidance: https://www.gov.uk/government/collections/producer -responsibility-regulations#waste-electrical-andelectronic-equipment-weee From that link the page of particular relevance is the page for producers Detailed information on scope is on the link below (it is actually linked from the above producer page). From this link you can get to the Commission’s FAQs which provide additional information, particularly around the exclusions on the move to open scope.
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BPMA Activity Highlights 2017/18 The Downstream Users of Chemicals Co-ordination group (DUCC) has published a report on experience gained with the development of Downstream User Chemical Safety (DU CSA) and DU Chemical Safety Report (DU CSR).
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Although the industry called for granting exemptions specifically for the manufacture of batteries, no exemption has been recommended.
On 20 June, ECHA launched a public consultation on its draft recommendation of ten new priority substances to be included in the Authorisation List. The deadline for interested parties to submit comments is 19 September 2012.
Restriction process There are 4 new entries in the Registry of Intentions for restriction. Of interest to our industry are the restrictions on cobalt salts and N,N-dimethylformamide. The scope of the restriction for cobalt salts would apply to the placing on the market of certain chemicals and industrial and professional uses where adequate control cannot be demonstrated. For N,N-dimethylformamide the restriction would seek to reduce risks for the general worker population.
On registration, the first deadline expired on 30 November 2010 for substances produced or imported in large volumes as well as certain volumes of carcinogenic, mutagenic and reprotoxic (CMR) substances and chemicals that are toxic to the aquatic environment. Around 4900 substances were estimated to be registered by the end of November but only 3400 phase-in substances have been registered. 24,675 registration dossiers have been submitted for 4300 substances (including 3400 phase-in substances). Approximately 86% of registrations were made by large companies and 14% by SMEs. Representatives (companies representing non-EU manufacturers) made 19% of registrations. Most of the registrations were made by companies based in Germany, the UK, the Netherlands, France and Belgium. Precise figures are available on the ECHA website.
As a reminder, the final registration deadline under the REACH Regulation is 31 May 2018. Impact of Brexit The UK’s withdrawal from the EU is likely to impact the rights and duties under the REACH Regulation of companies based in the UK and the remaining 27 EU Member States, including their supply chains. Since the UK withdrawal from the European Union will trigger changes and raise many questions. ECHA has launched a specific section on its website. It provides information to business operators in the format of questions and answers.
Further Guidance:
It has published two new guidelines on the options for UK companies to appoint an “Only Representative” in an EU-27 Member State, and the possibility of setting up a company on paper and transferring its registration to an EU-27 Member State. All the guidelines are available.
http://ecb.jrc.it/reach/rip/ http://reach.jrc.it/navigator_en.htm http://www.hse.gov.uk/reach/resources.htm
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With 24/7 monitoring, a wireless range of up to 100 ft and the ability to scan multiple
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BPMA Activity Highlights 2017/18 Water Pumps
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EU INTEGRATED POLLUTION PREVENTION AND CONTROL DIRECTIVE 96/61/EC
Whilst the first phase was introduced January 1st 2013 unfortunately technical issues with the EN standard have meant that a transition paper has been required from the Commission. It is hoped that this will be replace by the standard during the summer of 2013.
Replaced by the Industrial Emissions Directive (IED)
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Phase 1 by January 1st 2013 and have a MEI of 0.1 (10% cut off)
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Phase 2 would be introduced January 1st 2015 and would be a MEI of 0.4 (40% cut off).
The European Commission published the ‘Best Available Techniques’ (BAT) for Large Combustion Plants (LCP) in August 2017 (Implementing Decision 2017/1442/EU). These BAT conclusions will be used as a reference for Member States to set permit conditions for industrial installations, such as power stations and district heating plants.
The bench mark set by the commission is MEI of 0.7 (70% cut off). The standard EN 16480 has now been published by CEN, however this was publication was carried out without incorporating comments received on the FDIS circulation. A new work item has now been raised by CEN so the work to incorporate the comments should start soon.
Europump proposal for Pumps and Pumps Systems which is expected to be incorporated.
ENERGY
The Extended Product approach standards (pr EN 17038 Parts 1 & 2) have are now in translation before final circulation and publication is expected during 2018.
EUROPEAN COMMISSION PROPOSALS FOR AN ECODESIGN FOR ENERGY-USING PRODUCTS (EUP) FRAMEWORK DIRECTIVE – Directive 2005/32/EC
Part 3 for “Booster sets” (Multiple pump assemblies) the committee draft has been circulated through CEN for comment and a meeting to resolve comments is expect in the first quarter of 2018. With regards to part 4 (submersible borehole) a draft has now been received from Darmstadt University which requires transposing onto the CEN template.
Energy related Products (ErP) Directive 2009/125/EC On 11 March 2009, the EcoDesign Regulatory Committee approved new eco-design rules setting efficiency standards for industrial electric motors. Motors will have to meet minimum efficiency standards from 2011. The first phase will be introduced 16th June and motors must comply to IE2 efficiency levels. On January 1st 2015 Motors with a rated output of 7.5 – 375kW must meet either the IE3 efficiency or the IE2 level if fitted with a VSD. Thus cutting the annual energy consumption of these engines by around 135 terawatt hours.
The review study is being finalised and a Consultation Forum is expected Later in 2018.
Electric motors and VSD, ENER Lot 30 The impact assessment of the revised measure extending the scope of the existing Regulation and setting stricter requirements is almost finalised. It should be submitted, for the third time, to the Regulatory Scrutiny Board by the end of October 2017. An inter-service consultation will take place in the first quarter of 2018. The Regulation is foreseen to be adopted at the earliest by the end of 2018.
A guideline has now been developed by Europump for Circulators and Water pumps and is available from S Schofield upon request.
Energy Labelling Regulation Regulation 2017/1369/EU Previously Directive 2010/30/EU
Circulators 641/2009 The first phase came into effect as of January 1st 2013.
The revised energy labelling framework (Regulation was published in the Official Journal on 28 July 2017: it applies from 1 August 2017.
After sustained lobbying efforts, the European Pump Manufacturers Association EUROPUMP succeeded in negotiating an acceptable text with some important modifications introduced at the last minute: the date of the second stage was set at 1 August 2015 instead of 1 January 2015; the Annex I benchmark was set at 0.20 and the mention “putting into service” in article 1 (scope) was deleted as it would have meant that millions of circulators in wholesale stock would go to waste because they had already been placed on the market but not yet put into service at the time of implementation of the regulation.
As regards the review of the framework Energy Labelling Directive, discussions have been ongoing in the European Parliament over the last few weeks. As a reminder, the Industry, Research & Energy (ITRE) Committee is the lead Committee. Members of the ITRE Committee then tabled around 500 amendments. In parallel, the Environment (ENVI) Committee voted on its opinion report which will feed into the ITRE Committee report. MEPs agreed that basic information about a manufacturer and its product – such as name and energy efficiency performance – should be shared publicly.
A stakeholder meeting took place on 11 November 2016 in Brussels. The presentation shown during this event, the minutes and the interim report of the review study on circulators are available.
They maintained the principle of empty top classes in new labels and the rescaling mechanism (back to A-G scale), but abolished the differentiation between new and existing labels. In addition, Member States supported the database. However, the amount of information has been considerably reduced (e.g. no test reports) and some provisions have been added to safeguard confidential information.
The major proposals discussed at this meeting were; •
Future.17 EEI adopted
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Drinking water circulators in scope
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WEEE Directive adopted
Energy Efficiency Directive 2012/27/EU
The review study is being finalised and a Consultation Forum is expected Q1/Q2 2018.
On 28 November, the European Parliament (EP) Committee on
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OUTDOOR NOISE DIRECTIVE Directive 2000/14/EC (amended by the Directive 2005/88/EC)
Industry, Research and Energy (ITRE) adopted the draft report on the review of the Energy Efficiency Directive (EED) by 33 votes in favor, 30 against and 2 abstentions. Members of the ITRE Committee voted for an EU 40% binding energy efficiency target and national binding targets (article 1) and a strong article 7.
In the context of the Outdoor Noise Directive (OND) review, the European Commission published an ‘inception impact assessment’ at the end of November 2017.
The Directive requires Member States to install individual meters or heat cost allocators to measure energy consumption and allocate the costs in multi-apartment and multi-purpose buildings where heating, cooling and/or hot water are supplied from a central/collective installation.
This document identifies problems related to the OND implementation that require a revision of this legislation. It points out the lack of adaptation to technical progress. notably the non-adaptation of conformity assessment procedures, the administrative and reporting burdens (labelling and database), and legal issues due to nonalignment with the New Legislative Framework (NLF).
The review has a targeted approach and will focus on Articles 1, 3, 6, 7, 9-11, 20 and 24, in order to assess them in view of the 2030 energy efficiency target. The BPMA submitted is own set of comments on the Consultation.
In addition, the ‘inception impact assessment’ identifies the 3 main objectives for the review:
In April BPMA and members of Europump met again with the policy writer Serena PONTOGLIO to see if article 8 could be improved. Whilst Serena fully understand our frustration but stated that member states are currently trying to dilute other articles within the Directive and they did not want to reopen Article 8 through fear that mandated audits could be removed. She said that Tom Bastin (tom.bastin@decc.gsi.gov.uk) was evaluating ESOS in the UK.
1. Reduce noise of outdoor equipment to better protect workers and citizens; 2. Update and simplify the regulatory environment; 3. Improve innovation and competitiveness. Finally, the European Commission proposes main policy options for the OND review, from implementation improvements or NLF alignment and conversion to a ‘Regulation’ to a full revision. This document highlights possible changes to the scope, noise limit values, conformity assessment procedures, measurement methods, noise label and data collection requirements (database).
Article 8, mandated audits has not been reviewed at this stage a meeting has been requested again with the writers of Article 8 to discuss the possibility of modifying the article to include a statement that potential savings within Motor Driven Systems should become actual savings. Discussions have taken place with Pneurop (compressed air) and it now appears that a joint meeting to the EC will take place to discuss options.
As regards the next step, the European Commission will launch a 12-week public consultation up to the end of April 2018. The European Commission updated its guidelines on the Outdoor Noise Directive (the draft document is available upon request from the Secretariat). The update consists of editorial amendments; no change in the substantial content has been made. The revised guidelines will be published on the Commission website in June 2017.
Under article 8 of the Directive enterprises that are non SME are “subject to an energy audit carried out in an independent and cost-effective manner by qualified and/or accredited experts or implemented and supervised by independent authorities under national legislation by – three years after entry into force of this Directive – and at least every four years from the date of the previous energy audit”.
As regards the OND review, the European Commission will launch the impact assessment and evaluation study within the next few weeks. The Commission legislative proposal to review the OND is expected in 2019 at the earliest.
The directive establishes a common framework of measures for the promotion of energy efficiency within the EU in order to achieve the 20% energy efficiency target by 2020 and contains provisions for further improvements beyond that date.
Energy Performance of Buildings Directive (EPBD) On 10 July, Members of the European Parliament (EP) Committee on Industry, Research and Energy (ITRE) debated the amendments tabled to the draft report of rapporteur Bendt Bendtsen (Denmark, EPP) on the EPBD review. They mainly discussed the proposal for introducing a product passport, the energy poverty issue, financing and long-term renovation strategies.
Each Member State will have to set an indicative national energy efficiency target, based on, primary or final energy consumption, primary or final energy savings or energy intensity. The directive should result in a 17% improvement in energy efficiency by 2020 compared to the 20% target, and will be completed by other measures.
The opinion of the Environment Committee was adopted on 7 September by 53 votes in favour, none against and 6 abstentions. The thresholds for inspections of heating and airconditioning systems are not modified in this document and an alternative to inspections is introduced in the form of “measures to ensure that adequate advice is given”.
Both the Council and the European Parliament still have to formally endorse the agreement. Publication in the OJEU is expected for October 2012. The UK Government have chosen to introduce the requirements of the Directive through a Energy Saving Opportunity Scheme (ESOS). The ESOS scheme information has been circulated for consultation to all necessary stakeholders. The BPMA responded to this consultation.
As regards the next steps, the draft report was adopted on 11 October and the plenary vote will take place at the end of November. The trialogue meetings (negotiations between the EU Council and the EP) will start after the vote in the ITRE Committee.
Also the UK government working with BSI have written a PAS (Public Available Specification) 51215 for the competency of a lead energy assessor. The BPMA have also made relevant comments to this document, both are available from S. Schofield upon request.
As a reminder, the objective of this proposal, part of the “Clean energy for all Europeans” package, is to accelerate the cost-effective renovation of existing buildings. The Energy Performance of Buildings Directive stipulates that
18
BPMA Activity Highlights 2017/18 In addition, the traceability of chemicals and legacy substances in recycled streams should be developed to improve the safety of recycled plastics.
continued from previous page
In its Communication on the Circular Economy Package (see article on resource efficiency), the Commission stresses the potential contribution of the Product Environmental Footprint to measure or communicate environmental information to consumers.
all EU states make new buildings ‘nearly zero-energy’ by 2021. The study shows a positive impact of the Energy Performance Certificate under the Energy Performance of Buildings Directive (Directive 2010/31/EU) on sales and rental prices, indicating that better energy efficiency is rewarded in the market. In one of the first studies of its kind to include an analysis of residential markets in Europe, it was found that higher energy ratings result in substantially higher sales or rental values of buildings on average in most of the Member States that were analysed.
Stakeholders who were willing to propose a product category for the development of Product Environmental Footprint Category Rules (PEFCRs) or a sector for which to develop Organisation Environmental Footprint Sector Rules (OEFSRs) were invited to participate in this call. On the basis of the list of products and sectors proposed for the pilot scheme, applications were received for the construction of electricity transmission lines, lighting systems, batteries, metal sheets, water treatment, chemistry machinery, cooker hoods, highvoltage circuit breakers, ICT (data storage), ICT (UPS, Uninterrupted Power Supplies), refrigerators, toilets and washing machines.
Environmental footprint initiative and the Circular Economy A copy of the European Commission publication “A European Strategy for Plastics in a Circular Economy� is available from s.schofield@bpma.org.uk. The strategy addresses three key priority areas: a) improving the economics and quality of recycled plastics, b) curbing plastic waste and littering and c) driving investments and innovation towards circular solutions.
Since the last BPMA Technical Meeting Europump has decided to engage in this project. It is felt that if a product does not offer energy savings through the ERP directive it may produce savings from an environmental footprint index !!!
The Strategy suggests improving the recyclability of packaging and products, possibly through mandatory product design marking requirements under the Ecodesign Directive. It aims to boost demand for recycled plastics by improving recycling processes and harmonising collection and sorting in the EU-27.
At the first Europump PEF meeting which BPMA staff and members attended it was noted that the consultant running the project would only accept type 3 approvals which would include 3rd party inspection. This has been debated at Europump and the goal of any pump related PEF would EXCLUDE 3rd Part inspection.
To curb the release of microplastics into the environment, the Commission will propose measures to restrict products with intentionally added microplastics, improve their capture in waste water treatment plants, and monitor their presence in drinking water.
This project is currently proceeding and conclusions. For a better understanding of the process for developing these rules, testing verification and communication vehicles, the
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BPMA Activity Highlights 2017/18 Commission will conduct several consultations with stakeholders, which will consist of an official online consultation in the first quarter of 2018, and an “European Water Conference” in the third quarter.
continued from previous page
Commission established a Guidance for the implementation of the EU Product Environmental Footprint (PEF) and a Guidance for the implementation of the EU Organisation Environmental Footprint.
A series of concrete recommendations are addressed to all Member States, with a view to improving implementation of EU water policies, which ultimately ties in with meeting the environmental objectives set out under article 4 of the WFD. Some examples of recommended measures are better water pricing, controls on water abstraction, and tackling pollution from agriculture. Additionally, the reports note that the Member States have not reaped the benefits of the available EU funding to support water objectives (e.g. treatment of waste water or minimising flood risks).
Water European Innovation Partnership, Water Blueprint – Water Reuse As water reuse for irrigation or industrial purposes is assumed to have a lower environmental impact and potentially lower costs than other alternative water supplies, the European Commission is preparing an impact assessment for a potential future regulation in this field. This new regulation would fill the gap left in EU water policy which only vaguely encourages water reuse without setting any standards. In this context, the new initiative would complement existing EU policy instruments, notably the Water Framework Directive and the Urban Waste Water Treatment Directive. The impact assessment work should be concluded in the spring of 2017.
In the building sector, the Commission suggests setting up binding Ecodesign measures for water-related products, developing voluntary ecolabel and green public procurement criteria, better enforcement of the Water Framework Directive and especially a search for water pricing/cost-recovery, raising consumer/user awareness regarding water uses through footprinting, voluntary labelling and certification schemes, and encouraging water re-use from wastewater plants and industrial installations for irrigation and industrial processes, including a regulation establishing common standards.
The European Commission published on 20 October 2017 a Roadmap for the evaluation and fitness-check of the Water Framework Directive (WFD). The fitness check will start before the end of 2017, and will also evaluate the “daughter directives”: Groundwater Directive and Environmental Quality Standards Directive. The evaluation will focus on: a) the EU value added of the WFD, b) the potential for simplifying the regulation, c) a cost-benefit analysis and impacts on business, d) identifying areas for improvement and d) performance in the Member States.
The Commission estimates that a reuse of 3,222 cubic megameters of water per year in the EU can be achieved by 2025. This accounts for 1.4% of freshwater withdrawals, which is three times higher than the current levels of reused urban wastewater. The impact assessment which is underway will put emphasis on the reuse of appropriately treated water from sewage works and industry and cover a wide range of areas where water reuse can be applied: agricultural, urban, industrial, groundwater recharge etc. A legislative proposal may be adopted next year. ■
The Commission will make the implementation reports available, which will then be used as the basis for the fitnesscheck evaluation starting in early 2018. During this time, the
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New Products and Innovations Atlas Copco Power Technique
Solutions in I.T. Limited
The new WEDA+ range to give you even more than before
Business decisions powered by EMIR and Power BI Released in September 2017, Dashboards have become a firm favourite with EMIR users. Served as a collection of either ‘Logistics’ or ‘Finance’ Dashboards, they are an intuitive way of reading and interpreting the data that you hold.
Atlas Copco Power Technique have taken the most popular submersible dewatering pump models and improved them to give you even more than before. The new WEDA+ range includes all of the characteristics customers have come to expect from existing WEDA pumps; with the addition of new features that have been developed to take performance to the next level. Benefits include higher efficiency, simplified maintenance and increased capacity.
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HMD Kontro Sealless Pumps HMD KONTRO ZEROLOSS for further frame sizes HMD Kontro Sealless Pumps has expanded the ranges for its ZeroLoss™ containment shells to Frame l, ll and lll versions. The new shells are engineered from a composite material and increase reliability, provide greater efficiency, bolster a pump’s resistance to thermal shock and eliminate potential vapourisation of process chemicals near the pump’s bearing.
John Crane TSKS, Proven API610 performance now in a lighter weight coupling Re–engineered and uprated membrane design allow for a smaller coupling in many applications. Improving life time performance with lower imposed loads and less wear on rotating components without compromising on safety and reliability for OEMS and operators.
For further information please visit www.hmdkontro.com.
Tomlinson Hall & Co Ltd
Weir Minerals Europe Limited
Tomlinson Hall launches scrappage scheme Tomlinson Hall has launched a pump scrappage scheme which can help end users save money on the running of older, energy inefficient pumps, and support the Royal National Lifeboat Institution (RNLI) in the process.
2nd generation Warman® WGR® pump Technology and innovation central to the creation of the second generation WGR® pump Compared to its predecessor, the 2nd generation Warman® WGR® pump boasts improved performance and wear life, ease of maintenance and efficiency gains, while retaining the versatility of the original WGR® pump. It is ideal for applications within the sand and aggregates industry, with the new hydraulic design which is able to handle a wide range of materials efficiently and with minimal energy used. It offers a lower cost of ownership through improved performance, a onepiece suction casing, fixed flanges and a drain port, making this a simpler design with fewer components, easier to install and maintain, and the ability to allow system drainage during shutdown periods.
The firm will give £99 to any company which replaces any mlinson Hall and old pump on their Colin Simpson of To & ANE ChemPharma CR of y dsa UK premises with a David Lin s ion new DEPA® air Energy Flow Solut operated double diaphragm (AODD) pump, which will be supplied by Tomlinson Hall. The firm will safely dispose of the old pump and the scrap value of each pump replaced will be donated to the Royal National Lifeboat Institution (RNLI). Pump users can either take their scrap pumps to Tomlinson Hall’s premises for disposal, or under the scheme, Tomlinson Hall’s engineering team will de-install the pumps on the customer’s site. For more information on the scheme, visit http://www.tomlinson-hall.co.uk/scrappage-scheme.html
21
BPMA Activity Highlights 2017/18 EUROPEAN (EN), INTERNATIONAL (ISO) AND MISCELLANEOUS STANDARDS PROGRESS AND PRIORITY SITUATION AS AT February 2018 1. SAFETY – Committee CEN TC 197 No.
Working Group and Latest Document
Subject
Situation
Members Involved
1/1
EN 809:1998+A1 2009
Pumps and Pump units for Liquid – Common Safety Requirements
Systematic review identified that work to revise this standard was due. At the CEN TC 197 mtg Jan 2018 S Schofield – John Hollins SPP more than 5 countries agreed to participate. A New WG will now be created to start the work.
2. TERMINOLOGY – Committee CEN TC 197 No current work items
3. TESTING – Committee CEN TC 197 WG1 3/1
Pr -EN 16480: (For water pumps within ErP Directive)
Minimum required efficiency of rotodynamic water CEN Published incorrectly in 2016. Outstanding comments resolved. Now in circulation until March 8th UK experts – S Schofield pumps and methods of qualification and 2018 for Comment. UK voted positive with editorial comments only. verification
3/2
pr EN17038 Part 1
Quantification of the energy efficiency of water pumps Part 1- General description of the methodology
Currently in Translation prior to final circulation for formal vote where only editorial comments can be UK experts – S Schofield / made. J Bower
3/3
pr EN17038 Part 2
Testing &Calculation of Energy Efficiency Index (EEI) of single pump units
Currently in Translation prior to final circulation for formal vote where only editorial comments can be UK experts – S Schofield / made. J Bower
3/4
pr EN17038 Part 3
Testing & Calculation of Energy Efficiency Index (EEI) of Multiple Pump units (Booster sets)
Circulated for CEN enquiry until 8th March 2018. UK voted positive with editorial and technical comments. Await further meeting to resolve comments.
UK experts – S Schofield / Pieter Swart – Grundfos Josep Alsina – ESPA John Bower
3/5
pr EN17038 Part 4
Testing & Calculation of Energy Efficiency Index (EEI) of Multiple stage submersible Pump units (Borehole)
Preliminary draft written by Darmstadt University now requires transposing into the CEN template before document can be circulated for comment.
UK experts – S Schofield
4. ROTODYNAMIC PUMPS – Committee CEN TC 197 No current work items
5. CEN TC165 /WG21 No current work items
6. ISO TC 115 Pumps No current work items
7. PUMPS –DIMENSIONS AND TECHNICAL SPECIFICATIONS – Committee ISO/TC115/ 7/1
ISO 14414
Pumping Systems Energy Assessment
A meeting has been called 25th & 26th February 2018 in the USA. This will be to coincide with the official ISO TC 115 plenary meeting.
Steve Schofield Convenor
8. METHODS OF MEASUREMENT AND TESTING – Committee ISO/TC115SC2 8/1
ISO TC 115 SC2 ISO/TR19688
Rotodynamic Pumps – Hydraulic Performance using Model Pump
Unable to complete as a standard however. Committee agree to complete as a Technical report.
8/2
ISO 20361
Liquid pumps and pump units – Noise test code – Since the last standards meeting there have been two meetings to revise the standard. All comments now resolved. Now submitted to CEN Enquiry Ballot until 2nd April 2018. Copies available from SJS Grades 2 and 3 of accuracy
John Hollins S. Schofield
9. ISO TC115/SC1 3 JWG (Hydraulic Institute hold secretariat) 9/1
API 610 12th Edition
Centrifugal Pumps
It appears that some major Petroleum companies did not like certain sections within the 12th Edition. Revisions have been made and the full document was circulated for vote Early February. The BPMA voted Positive without comment.
BPMA API Sub Group
9/2
API 674/ISO 13710
Reciprocating PD pumps for the petroleum industry
Meeting in USA 26th February 2018 to update industry
Lez Warren
9/3
API 682/ ISO 21049
Mechanical seals for the Petroleum industry
Meeting in USA 26th February 2018 to update industry
Alan Obrien John Crane
9/4
API 685
Sealess Centrifugal pumps for Petroleum industry
No current news
UK Sub Group
22
BPMA Activity Highlights 2017/18 10. MISC STANDARDS No.
Working Group and Latest Document
Subject
Situation
Members Involved
10/1
BSI Standard
“Pump Testing Methodology – In-situ Testing”
New Work Item To be raised with BSI. No Further news
A Yates – Secure Meters
10/2
CEN TC 191
pr EN 12259-12 Fixed fire fighting systems Prt 12 Sprinkler pumps
After many years of not knowing if this standard was being revised it appears it was circulated for John Hollins- SPP comment during 2017. Comments will be addressed before July 2018 and publication is expected before G Dowling- Patterson the end of 2018.
11. ISO/ CEN/CLG/JWG1 AND BSi SEM 1
12. ATEX Related Standards 12/1
CEN TC 305 /WG2 prEN ISO /IEC 80079-36
Explosive atmospheres – part 36 Non-Electrical equipment for use in Explosive atmospheres – Basic methods and requirements
Published March 2016. This is an ISO ‘replacements’ to EN 13463-1.
Luke Farmer – AESSEAL
12/2
CEN TC 305 /WG2 prEN ISO /IEC 80079-37
Explosive atmospheres – part 37 Non-Electrical type of protection construction safety “c” control of ignition sources “b” Liquid immersion “k”
Published March 2016. This is an ISO ‘replacements’ to EN 13463-5, -6, -8.
12/3
IEC 80079-34
Explosive atmospheres – part 34 – Application of Document currently circulated at DIS level. It is believed the changes are purely rewording so it’s more Luke Farmer quality systems for ex product Manufacturers in line with the latest 9001 AESSEAL
Transition period until Oct 2019. Luke Farmer – AESSEAL
Transition period until Oct 2019.
Published standards within last 10 years 1
BS ISO 3069
Cavities for Mech seals (end suct pumps)
Nov 2000
2
BS EN 12756
Mechanical seal dimensions
Dec 2000
3
BS EN 12723
Liquid pumps –General Terms
May 2000
4
BS EN 1151
Testing Marking Heating pumps < 200kw
Feb 1999
5
BS EN 12483
Pump with inverters tests
May 1999
6
BS EN ISO 14847
Rotary PD pumps Tech Requirements
April 1999
7
BS EN 12639
Liquid pumps Noise test codes
Feb 2000
8
EN ISO 9906
Rotodynamic pumps tests GD 1&2
Dec 1999 revised May 2012
9
BS EN 12157
Rotodynamic coolant pumps
May 1999
10
BS EN 12262
Rotodynamic Technical documents
May 2000
11
BS EN 12162
Liquid Pumps (Safety) Procedure for Hydrostatic Testing
April 2001
12
BS EN 809
Pumps & Pump units for liquids- Common safety requirements
July 2001. Revision Feb 2010
13
BS EN 1092
Flanges & Joints for pipes valves and fittings. Part 1 steel flanges
Dec 2001
14
BS EN ISO 5199
Technical specification for centrifugal pumps Class II
Mar 2002
15
BS EN ISO 15783
Centrifugal Pumps – Technical Requirements – Magnetic Drive Pumps and Canned Pumps
March 2003 revision 09
16
BS EN 13951
Liquid pumps – Safety requirements – Agrifoodstuffs equipment
March 2003 revision April 2012
17
EN ISO 16330
Reciprocating positive displacement pumps. Technical requirements
2003
18
BS EN ISO 13709
Centrifugal Pumps for Petroleum, petrochemical and natural gas industries
Feb 2004. 2nd edition published December 2009
19
ISO 21049
Shaft Sealing Systems for centrifugal and rotary pumps for the Petroleum and Natural Gas Industries.
February 2004
20
BS EN ISO 13710
Petroleum, petrochemical and natural gas industries – Reciprocating positive displacement pumps
July 2004
21
BS EN 12845
Fixed firefighting systems-Automatic Sprinkler systems –Design, installation and maintenance.
September 2004
22
EN 13463-5
Protection by construction safety
Revision 2012
23
EN 13463-8
Protection by liquid immersion “K”
24
BS EN 60335-1
Household & Similar electrical appliances – Safety – Gen requirements
2002
25
BS EN 60335-2-41
Household & Similar electrical appliances – Safety – requirements for pumps
2003
26
BS EN 60335-2-51
Household & Similar electrical appliances – Safety – requirements for circulation pumps
2003
27
EN 1028-1
Fire fighting, General safety.
2004
28
EN 1028-2
Fire fighting, Testing
2004
29
EN 13463-2
Part 2: Protection by flow restricting enclosures
2005
30
EN 13463-3
Part 3: Protection by flameproof enclosures
2005
31
PD ISO TR 17766
Centrifugal Pumps handling viscous liquids – Performance corrections
2005
32
BS EN 14343
Rotary positive displacement pumps – Performance tests for acceptance
2006
33
BS EN 9905 (1998)
Technical specification for centrifugal pumps – Class 1 (title revised)
2006
23
BPMA Activity Highlights 2017/18 Published standards within last 10 years (continued) 34
BS EN 1151-1
Pumps – Circulation not exceeding 200W Pt 1 Testing & Marking
2006
35
BS EN 1151-2
Pumps – Circulation not exceeding 200W Pt 2 Noise test code
2006
36
BS ISO 17613
Manual Operated Pumps for drinking water – Selection and Acceptance Part 1 – Southeast Asia
2006
37
EN13463-6
Part 6: Protection by control of ignition
2006
38
EN ISO 20361
Liquid pumps Noise test codes Grades 2 & 3
2007 Revised and republished April 2017
39
BS ISO 21630
Testing Submersible mixers for waste water and similar applications
2007 (Nov)
40
BS EN 1829-2
High Pressure Water jet machines – safety requirements, Part 2 Hoses, Hose lines and connectors
2008
41
PD CEN/TR 13930
Rotodynamic pumps. Design of pump intakes. Recommendations for installation of pumps
2009
42
PD CEN/TR 13931
Rotodynamic pumps. Forces and moments on flanges. Centrifugal, mixed flow and axial flow horizontal and vertical shafts pumps
2009
43
PD CEN/TR 13932
Rotodynamic pumps. Recommendations for fitting of inlet and outlet on piping
2009
44
BS EN 13463-1
Non-electrical equipment for use in potentially explosive atmospheres. Basic method and requirements
2009
45
ISO/TC67 ISO 14691
Petroleum and natural gas industries – Flexible couplings for mechanical power transmission
2009
46
ISO 10816-7
Mechanical vibration – Part 7: Rotodynamic pumps for industrial applications, including measurements on rotating shafts
2009 (Feb)
47
BS EN 1829-1
High Pressure water Jet machines – Safety Requirements
2010 (Feb)
48
API 676
Rotary Positive Displacement Pumps for Petroleum, petrochemical and natural gas industries
2009 (Nov)
49
EN ISO 2858
Centrifugal Pumps 16 bar dimensional standard (ISO 22858 withdrawn)
2010
50
EN ISO 3661
End Suction Pumps Baseplate Dimensions (ISO 23661 withdrawn)
2010
51
BS EN ISO 17769-1
Liquid pumps and installation – General terms, definitions, quantities, letter symbols, and units Part 1: Liquid pumps
August 2012
52
BS EN ISO 17769-2
Part 2: Pumping System
August 2012
53
EN16297-1
Circulation pumps 1w-2500w – Part 1 – Procedures for testing & Calculation of Energy Efficiency Index
November 2012
54
EN16297-2
Circulation pumps 1w-2500w – Part 2 – Calculation of Energy Efficiency Index – Standalone Circulators
November 2012
55
EN16297-3
Circulation pumps 1w-2500w – Part 3 – Calculation of Energy Efficiency Index – Integrated in products
October 2012
56
EN 12050 -1 to 4
Lifting plants for wastewater
2014
57
EN 16247-1
Energy Audits – General requirements
2011
58
EN 16247-2
Energy Audits – Buildings
May 2014
59
EN 16247-3
Energy Audits – Processes
May 2014
60
ISO 50002
Energy Audits – General requirements
September 2014
61
ISO 50003
Energy Audits – Competency
January 2015
62
EN 16644
Circulation Pumps not exceeding 200W Pt 2 – Noise
December 2014
63
EN50598-1
General Requirements for setting energy efficiency index of a Power Driven System
January 2015
64
EN50598-2
Energy efficiency indicators for power drive systems and motor starters
January 2015
65
EN50598-3
Environmental Aspects for power drive systems and motor starters
January 2015
66
BS EN ISO 14414
Pump System Assessment Standard
April 2015
67
BS EN 16752
Centrifugal pumps – Test procedure for seal packings
September 2015
68
BS EN 16247-5
Energy Audits – Competency Of the auditors
August 2015
69
ISO /IEC 80079-36
Non-electrical equipment for explosive atmospheres – Basic method and requirements
March 2016
70
ISO /IEC 80079-37
Non-electrical equipment for explosive atmospheres – Non-electrical type of protection constructional safety “c”, control of ignition sources “b”, liquid immersion “k”
March 2016
71
IEC 60034-30-2
Energy Efficiency of Power Drive Systems from 0.12 kW-1000kW
December 2016
7.4 ISO/TC 115/SC 3 Installation and special application The report of secretary has been circulated under the reference ISO/TC 115/N 454. The secretary M Gaydon, attending the meeting, informs about the ongoing projects in the SC 3: •
ISO/DIS 13710 “Petroleum, petrochemical and natural gas industries – Reciprocating positive displacement pumps”
•
ISO/DIS 21049 “Pumps – Shaft-sealing systems for centrifugal and rotary pumps”
•
ISO/DIS 13709 “Centrifugal pumps for petroleum, petrochemical, and natural gas industries”
Those three projects are developed under a joint working group TC 115/SC 3-TC 67/SC 6 with ISO/TC 115/SC 3 lead. Those standards follow the API standard. It is needed to revise the ISO standard in order to be similar to the revised version of API standard. Since April 2012, API has stopped the collaboration with ISO and so the projects don’t progress. Approach to this issue, during the ISO/TC 115 plenary meeting in 2015, ISO/TC 115 reminded that a product standard shall stay under the lead of TC product and reminded to the secretary of ISO/TC 115/SC 3 that a meeting of ISO/TC 115/SC 3 should be organized in order to get the
opinion of the members on those three projects in order to deal with them. Following that, the secretary of ISO/TC 115/SC 3 launched three ballots by correspondence in January 2016 in order to decide whether the members wish to confirm, revise or withdraw each of the three standards. The results of these three consultations have been circulated under the references ISO/TC 115 N 267&268&269. In May 2016, the chairmen and the secretaries of the two committees ISO/TC 67 and ISO/TC 67/SC 6 sent a letter to ISO/TC 115 and ISO/TC 115/SC 3 in order to explain the context of the ISO standards and their wish to not ratify the withdrawal of the three standards. ISO/TC 115/SC 3 commits to study the proposal concept sent by ISO/TC 67 on 16th of May 2016 and to answer to it. ISO/TC 115/SC 3 will investigate in order to organize a meeting of ISO/TC 115/SC 3 in cooperation with the meetings of Hydraulic Institute. If ISO/TC 115/SC 3 approves the continuation of the projects, ISO/TC 115 reminds to all the members that these three projects are product standards that have to remain under the leadership of ISO/TC 115/SC 3. RESOLUTION N 007/2016
24
BPMA Activity Highlights 2017/18 BPMA Representation on External Committees BRITISH STANDARDS INSTITUTION Pumps and Pump Testing (MCE/6)
Chairman Delegates
Chairman
J Bower G Maxted A O’Brien J Hollins A Yates L Farmer I Rhodes M Trevaskis J Florence W Rose P Swart J Alsina S Schofield S Schofield A O’Brien J Bower S Schofield
Consultant Albany Engineering John Crane UK SPP Pumps Secure Meters Aesseal ACE Cranfield Xylem Xylem Armstrong Grundfos ESPA BPMA BPMA John Crane UK Consultant BPMA
Pumps Safety 6/-/1 Dimension and Technical Specification of Rotodynamic Pumps MCE/6/2
Chairman Chairman Delegates
Pump Testing MCE/6/3 Pump Seals MC/6/4 Dimension and Specification PD Pumps MCE/6/6
Chairman
A O’Brien
John Crane UK
Delegate
S Schofield
BPMA
Electrical Safety CPL 61-01
Delegate
S Schofield
BPMA
Steel Castings ISE/6
Delegate
S Schofield
BPMA
Drinking Water TC164
Delegate
S Schofield
BPMA
Waste Water B/505/21
Delegate
S Schofield
BPMA
Vibration of Machines GME/021/05
Delegate
S Schofield
BPMA
Process Equipment & Systems for Petroleum and Natural Gas PSE/0117/0
Delegate
S Schofield
BPMA
Non Electrical Equipment in Explosive Atmospheres FSH/023
Delegate
S Schofield
BPMA
Energy Management Systems SEM/001
Delegate
S Schofield
BPMA
Pumps ISO TC115
Chairman Delegate
J Hollins S Schofield
SPP BPMA
Pump Dimension and Technical Specifications ISO TC115/SC1
Chairman Delegate
J Hollins S Schofield
SPP BPMA
Delegates Delegates Delegates Delegates Delegates
S Schofield S Schofield S Schofield S Schofield S Schofield
BPMA BPMA BPMA BPMA BPMA
Executive Council
Delegates
Technical Commission
Delegates
Standards Commission
Delegates
Marketing Commission
Chairman Secretary
G Lorenzi J Veness S Schofield J Hollins S Schofield J Hollins J Veness S Schofield
Calpeda ITT Goulds BPMA SPP BPMA SPP ITT Goulds BPMA
S Schofield P Bowden B Millward D Clark J Hollins P Cunningham T Young G Kennedy S Schofield G Maxted S Schofield A O’Brien L Farmer S Schofield T Houston S Schofield
BPMA John Crane SPX ClydeUnion Pumps HMD Pumps SPP chemquip Greene Tweed Dawson Downie Lamont BPMA Albany Pumps BPMA John Crane UK AESSEAL BPMA Plenty Mirrlees Pumps BPMA
INTERNATIONAL STANDARDS ORGANISATION
EUROPEAN COMMITTEE FOR STANDARDISATION CEN/TC197 CEN/TC197/SC1/SAFETY CEN/TC197/SC2 Terminology CEN/TC197SCS Testing CEN/TC197SC4 Rotodynamic Pumps
EUROPUMP
API SUB COMMITTEES (UK) title API 610 12th Edition Rotodynamic Pumps (BPMA Subgroup)
Members
Delegates
API 674 Reciprocating Positive Displacement Pumps
Members
API 676 Rotary Positive Displacement Pumps
Members
API 682 Mechanical Seals
Members
API 685 Sealless Pumps
Members
25
BPMA Activity Highlights 2017/18
World Pump Market Summary The BPMA has established a relationship with Oxford Economics who now produce a Global Pump Industry Report. We reproduce below an extract from that report.
Comment A strong upcycle whose momentum accelerated throughout 2017 has put the global industrial economy in its strongest position for at least three years. This growth is mirrored in the evolution of the pump market: we estimate that global pump consumption (excluding parts) expanded by 5.6% last year to a total value of US$65,788 million â&#x20AC;&#x201C; following two straight years of market declines. The most important factor driving this turnaround is an investment recovery in the developed world. Spare capacity has fallen close to pre-global financial crisis levels and, coupled with a solid demand outlook, strong business confidence and ready access to finance, investment in advanced economies should rise this year at its fastest rate since the crisis began in 2008. A significant business tax cut in the US will provide additional tailwinds there, while in Europe there is considerable pent-up investment demand after years of weakness in the wake of the Eurozone sovereign debt crisis. A second factor is strong trade flows, which are an important forward-looking indicator of industrial activity. We have been surprised at the durability of the acceleration in global export flows, with momentum shifting away from China towards North America and Europe (although there are high downside risks to this, if the current protectionist skirmishes snowball into a broader trade war).
Source: Oxford Economics 26
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Incorporating
Exploring the Benefits of BIM for t h e Wa t e r I n d u s t r y BIM4Water
Exploring the Benefits of BIM for the Water Industry
A typical water asset such as a pumping station is in fact an incredibly complex system that requires the skillset of a number of cross-industry specialists. Of course, pumping stations are intrinsically different to a building, not least from the perspective that pump sumps are below ground and buildings traditionally above it and inhabited. While the principles of BIM remain the same, it presents a number of potential questions and/or issues, all of which are being debated through BIM4Water – a dedicated group of individuals from across the water industry, who have come together to devise a mutually agreeable strategy to help facilitate BIM within the sector.
By: Jamie Mills, Systems Engineer at Xylem and member of the BIM4Water Steering Group While the principle element of Building Information Modelling (BIM) is associated with the built environment, and more specifically deemed the role of specifiers and architects, the benefits for the water industry are also great. Jamie Mills, Systems Engineer at Xylem and member of the BIM4Water Steering Group explores the relevance of BIM for the water industry and the lessons that can be learned from other sectors.
Outlining the delivery process The construction and delivery of a water asset using BIM level 2 requires clear definition of the owner operator requirements. A project brief and Exchange Information Requirements (EIR) provide specific technical details about information drops, data environment structure, timescales and methods of data transfer. These describe the architecture of the Asset Information Model (AIM).
Better Information Management Building a new commercial office space may seem far removed from the building of a new water industry asset, but there are similarities. The water industry has embraced BIM into its day to day operations, but there are some key differences in terms of understanding the methodology. Although the strict definition of BIM relates to building information modelling, we like to see it more as better information management; enabling a more efficient design process, construction and operation.
Once the project is complete, the information from the Project Information Model is handed over to the client in order to update the AIM. Using these structured methods removes any ambiguity from the delivery process and provides formal constraints for the design team to work within – helping to reduce any errors at handover. Parties work within project containers which contribute towards a Common Data Environment (CDE). This consists of a graphical information model and a non-graphical asset database. The key benefit of container based working, is the ability for teams to work together and within specific volumes. For example, civil, mechanical and electrical engineers are able to collaborate, avoiding the collision of services within installations.
Evolution The principle methods of BIM have worked well in architecture, construction and building services for many years, so it is only logical that this now extends to other aspects of the built environment. In fact, following the UK Government’s mandate for BIM Level 2 on centrally procured construction projects the method has gained considerable recognition amongst other industries. Globally, there will ever growing interest in the methods of BIM with the forth coming release of ISO19650 which will describe the organisation of construction work using building information modelling.
The non-graphical asset database captures all documentation including constituent product technical details and a naming convention provides a reference for these within the CDE. These technical details are captured within Product Data Sheets which are supplied by manufacturers. For example, pumps are referenced in a particular manner which indicates their type, location and what specific project they are installed on. Conventional information about performance and maintenance is also given. The main benefit here is the ability for specification teams to contrast and compare products and systems with other similar solutions. For example, it would enable the itemisation of spare parts within a whole life cost analysis resulting in a more accurate prediction.
A Graphical Model
Benefits The combined process of designing in a graphical model alongside a geographical information system and non-graphical asset database supports augmented reality, and the ability to build off-site both of which improve safer practices of work in construction and facility management. One example of this is the construction of packaged pump stations and wastewater treatment plant whereby manufacture, assembly and testing is completed away from site and the asset is set into a location using a single crane visit. This dramatically reduces the construction team’s time on site and their exposure to risk. (continued on next page)
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Motors for pumps Motors for pumps By: Brian Bannister, Motor Specialist – Lafert Electric Motors Ltd Compliance and fit-for-purpose are essential requirements for both pumps and the motors driving them. Motor compliance regarding energy efficiency is a European IE standard obligation whilst suitability for the application can be determined by a wide range of factors, including size, weight and non-standard configurations. Currently, for 3-phase applications between 0.75 and 375kW, the motors can be either IE2 compatible when used with a VSD or a minimum of IE3 compliant if connected direct online. However, if motor manufacturers or their distributors held motors of lower efficiency in stock at the time the new energy efficiency requirements came into force then these motors may be acceptable. Higher energy efficiency levels have been defined – IE4 and IE5. Whilst no date has been set for them to become obligatory they do serve to establish benchmarks and enable motor manufacturers to attribute recognised efficiency levels to their products. Higher energy efficiency levels have been defined – IE4 and IE5
A number of motor manufacturers are already offering motors to IE4 and IE5 efficiency standards. For pump manufacturers they give the opportunity to build-in a level of future proofing in addition to offering their customers a more energy efficient combined pump/motor solution. The futureproofing arises from the elimination of pump redesigns should IE4 and IE5 become obligatory.
environments or even outside, can offer long-term, lowmaintenance service in such locations as water treatment plants.
In addition to offering IE4 and IE5 efficiency, some manufacturers are offering their higher efficiency motors as smaller, lighter units. This is due largely to the use of permanent magnet technology developed from their expertise in the design and manufacture of rare earth servomotor technology. In some instances, this has resulted in the new IE4 and IE5 motors being reduced in both weight and frame size significantly.
Not all pumps will accept conventional motor mechanical designs due to non-standard mounting configurations so customised solutions might be required. Other non-standard features could include such items as special shafts, electrical connections and windings. ■ For further information, Email: lafertuk@lafert.com Telephone: 01270 270022
For example, a standard 5.5kW 112 frame IEC motor might weigh 34kg whilst a comparable hybrid 5.5kW motor comes in a 90 frame and weighs only 16kg. Again, a standard 7.5kW unit comes as a 132 frame and weighs 53kg while the alternative hybrid comes as a 112 frame and weighs just 26kg.
Exploring the Benefits of BIM for the Water Industry continued from previous page
Consequently, pumps could be made lighter and more compact. This, together with the energy saving, could contribute significantly to reducing the whole life-cycle cost.
The methods also allow physical modelling of hydraulic structures and pumping stations to become more efficient. The 3-dimensional design will allow direct import into computational fluid dynamic analysis, without lengthy redraws from traditional 2-dimensional files. Further technologies are also becoming available such as additive manufacture for rapid prototyping, or 3-dimensional printing – this enables design teams to physically review the models before signoff into construction.
Further, the replacing of an IEC standard motor with such an alternative would significantly up-rate the pump’s performance. For example, by replacing a standard 132 frame 7.5kW motor with a 30kW similar frame size hybrid permanent magnet alternative a pump could benefit from an increase of power input of up to 400%, providing the system permits it.
Going forward
Another benefit from adopting these new higher efficiency motors is their ability to potentially upgrade the efficiency of pump system packages to a point that potentially no modification to impellers or casings would be required in order to meet ErP demands.
In the beginning, many may have been reluctant to embrace change within the design, construction and installation of water industry assets using the methods set out by BIM. However, as the benefits become clear, our industry is responding which in turn is driving efficiencies across the supply chain. This is ultimately the goal of BIM, and we must now ensure its legacy, which will mean the continued sharing of knowledge and product data resulting in better customer service. ■
Some motors are targeted at specific market requirements. For example, smooth bodied stainless-steel motors. These are ideal for hygiene sensitive industries such as food and pharmaceutical because they are easy to clean, being hosedown tolerant, have no recesses or crevices to harbour potential contaminants, and eliminate the hazards of peeling paint and rust. However, some IP66/69K stainless motors, because they can be employed effectively in wet/humid
For further information, Email: fgbsales@xyleminc.com Telephone: +44 (0)115 940 0111
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Fluid Questions Fluid Questions By: Peter Staddon – Managing Director of The Pump Company Ltd When faced with the task of pumping difficult fluids, it is important to understand the potential pitfalls and the precautions needed.
Peristaltic Hose Pump
There are all kinds of issues to consider when ensuring a product is pumped safely and efficiently without destroying the fluid or the pump. A liquid that is either viscous, volatile, corrosive or aggressive/abrasive – or a combination of any of these factors – presents the user with some challenges. In order to understand the pumping challenges, it is necessary look more closely at the rheology of the fluid. Viscous fluids fall into five main groups: •
Newtonian: water, alcohol, oil – liquids that don’t change by shearing (agitation)
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Dilatant: butter, cream – liquids that thicken by shearing
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Thixotropic: paint, soaps, grease
Liquids that are shear thinning: •
Bingham plastic: mayonnaise, toothpaste, ink – liquids with a yield point prior to thinning
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Super viscous: pitch, tar, asphalt, bitumen – excessive shear or heat is applied to move the liquids
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Diaphragm: wide range of liquids but not the panacea
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Peristaltic hose pumps: wide range of liquids; will handle slurries, viscous, shear-sensitive and aggressive fluids
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Flexible impeller pumps: mainly thin liquids or liquids containing some solids
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Vane pumps: good for both thin and high viscosity clean fluids – no solids
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Progressive cavity pumps: wide variety of thin or thick fluids containing solids
Volatile fluids These are fluids that generally evaporate at room temperature and are therefore highly flammable. As a rule, containment is the major issue when pumping such liquids, and this is where the ATEX directive (from the French ATmospheres EXplosibles) covers the type of products used in potentially explosive environments. The selection of construction material, motor type (flameproof) and sealing system form the basis of any pump selection. Corrosive fluids Corrosive or hazardous fluids and acids or bases (caustics or alkalis) directly attack pump materials with the rate of corrosion depending on the concentration and temperature of the fluid. To counter these effects, material compatibility is vital. Materials as simple as stainless steel may suit one product but could be totally unsuitable for another that requires a nonmetallic or thermoplastic solution. Aggressive fluids Handling aggressive and abrasive fluids is a difficult application for any pump because the particles promote material wear.
Internal Gear Pump
As a general rule of thumb, larger pumps running slowly give longer lifecycles and prove to be the cheapest option in the long term. There are two ways of handling abrasion from a material point of view; either by utilising a hard material that resists wear or using a soft lining that is sacrificial and can be renewed.
Pumping viscous fluids Fluids with a kinematic viscosity of up to 200 cSt can be pumped with a centrifugal pump. However, as the viscosity increases, positive displacement (PD) pumps are required.
So what are the basic rules?
The flow rate in a centrifugal pump reduces as the viscosity increases, whereas in a PD pump it increases through higher volumetric efficiency.
Give your supplier as much detail about the fluids that you intend to pump: flow, head and suction conditions, the location of the pump, details of the pipe run and material, filters, meters, valves, and the chemical name of the fluid or mix of products.
There are many different types of PD pumps, depending on what liquids are being handled: •
Internal gear pumps: oils, resins, chocolate, bitumen with fillers (materials that are high viscosity or shear sensitive)
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External gear pumps: thin or viscous clean liquids (good for metering)
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Lobe pumps: viscous, shear-sensitive or fragile solids (food grade)
A competent pump supplier should be able to offer more than one solution and be able to explain the benefits linked to them. And always ask about previous experience in handling similar fluids. ■ For further information, Email: info@thepumpco.co.uk Telephone: 01293 533665
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Electric v Diesel Dewatering Pumps On the other hand, fully automatic self-priming diesel centrifugal pumps are the de facto choice for delivering fast dewatering solutions to sites where an alternative power source, such as a generator or mains feed, is not available. They are the ideal solution for transporting or raising water with large abrasive solids in suspension; such as in construction and mine site dewatering, floodwater, stream diversions and municipal applications. Transportation and storage handling at remote sites is simplified if these pump units feature forklift slots and a built-in lifting eye.
Electric v Diesel Dewatering Pumps By: Paul Humphreys of Atlas Copco Power Technique Electric or diesel? When it comes to the choice of power sources, whether for road vehicles or construction equipment, it is a debate that is becoming increasingly prevalent. Equally, it is a decision that applies to the choice of dewatering pump technologies for operations within the construction, mining, utilities and municipal arenas.
4. Performance Providing hours, and even days, of unattended dewatering pump operation, submersible pumps can meet the demanding requirements of raising water from great depths or lowering water tables even in the toughest environments; with some models capable of running for up to 2,000 hours without attendance. As they are sub-surface units they can continue working under ice in freezing conditions; as long as the pump is completely submerged. Where appropriate to the task, electric pumps offer environmental compatibility. For instance, quiet running is an essential feature of their performance when they are sited in populated areas or employed in nighttime operations.
However, unlike the automotive debate, it is not a contest of technical supremacy to establish an outright winner. It is a common-sense selection process based on matching equipment performance and capability to all aspects of dewatering applications. Any decisions should take into account critical factors such as required volume, flow/head specifications and the constitution of water and materials to be pumped. Pump capability has to encompass the variables of operational conditions, site access, project duration, environmental issues, equipment autonomy and much more.
When equipped with a reliable engine and high capacity cooler, centrifugal pumps will ensure continuous and safe running even at high ambient conditions. Together with fuel autonomy of around 40 hours, continuous drainage is made possible even with significant volumes of air (snore conditions) thanks to an oil-free diaphragm vacuum pump’s automatic priming. In addition, some pumps can be equipped with an extra-large fuel tank that allows them to run for longer periods without refuelling.
Here are five key considerations you should focus on when you choose to buy or rent a diesel or electric pump: 1. Power and Flow Sturdily built for endurance and reliability, diesel powered centrifugal pumps are designed for handling high volumes of water discharge. The operating flow range is typically between 50 to 830 m3h with a head of up to 51 metres. In addition, these pumps are able to operate in a high variable speed range, which enables them to cover different applications and flow/head combinations.
5. Maintenance and service With electric submersible pumps extreme durability is guaranteed as they offer high-wear resistance. Meanwhile, the modular construction of these types of pump provides for simplified maintenance procedures. Some models can also be equipped with on-site servicing and parts replacement kits, including seals and impellers.
By comparison, medium-to-large electric submersible pumps offer maximum power ratings in the region of 54 kW and can typically manage flows from 225 to 16.500 litres per minute with a maximum head of 85 metres. These are the typical range; however, some higher-head pumps are available.
With the exception of replacing wear parts and engine filters, maintaining centrifugal pumps is easy and simple. Another part of this type of equipment’s appeal to rental organisations is the inclusion of advanced controllers with data monitoring capabilities that flag up when service interventions are required.
2. Solids handling Diesel driven centrifugal pumps can work with water that is clean or dirty as well as handle trash and fibrous materials. Their solids handling capacity can reach up to 76 mm in size thanks to features such as semi open impellers and abrasion-resistant pump casings. Discharge connection diameters typically range from 75 – 200 mm.
Conclusion It all comes down to the nature of the application and questions such as where is the site, how deep is the access point, what is the nature of the water/material mix to be pumped and how long will the equipment need to run to complete the operation?
In contrast, electric submersible pumps have the ability to handle abrasive materials and solids up to 12 mm (higher with sludge pumps), although it’s highly recommended to equip them with hardened impellers when handling suspended solid. 3. Applications
Making the correct pump selection will depend upon the physical parameters – the static head height, the required hose length and its diameter. It will need interpretation of equipment manufacturers published flow rate v head height performance curves to find the BEP (Best Efficiency Point), and thus the pump best rated to deliver this performance. What’s more, there are also considerations to be made of friction losses and cavitation issues. So, overall, making the right choice is not a simple issue but with expert guidance from equipment suppliers or renters it can be achieved satisfactorily. ■
A PAS centrifugal pump
Electric submersible dewatering pumps offer portability, easy handling and are generally available in a power rating and capacity range that make them well suited to ground water control applications; including emergency duties. For instance, construction and mining sites where a pump with a small footprint is needed, such as when draining a sediment tank. They are also useful for applications where diesel pumps cannot be used, for example underground mining or where emissions are not allowed.
For further info, Email: power.technique@uk.atlascopco.com Telephone: +44 (0) 1442 222350
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Plugging into the power of digital Plugging into the power of digital By: Martin Richardson Water Framework Manager of ABB Ltd Digital technology is helping pump operators to make their systems more resilient, by tackling everything from ragging to turbidity. But even greater developments are around the corner. Whether it’s involved in moving water, sludge or indeed any other substance, a pump’s cargo is always precious. Inefficiency is always unacceptable, and building resilient pump systems that are capable of dealing with changing conditions and unexpected events, essential. For the water industry, this is especially true. With the publication of its PR19 methodology, Ofwat set out its view of what is needed to ensure a resilient long-term future for water. Central to this is that the industry must collaborate if it is to achieve the innovative solutions that are required not only to create more resilient systems, but to tackle other challenges, both existing and new, that lie ahead.
Digitalisation of VSDs and motors will continue to positively impact on the resilience of pump systems
Closer collaboration will also help unlock the potential offered by the digitalisation of pump-related technology, as well as the increasing provision of cloud-based technology and services.
the risk of built up sediment from being disturbed. Meanwhile, the quick-ramp feature protects bearings when a submersible or borehole pump is started. Quick ramp allows a pump to reach its minimum speed as quickly as possible to extend pump bearing life, ensure problem free operation and prevent unplanned outages. The quick-ramp functionality allows the use of dedicated ramp sets to quickly accelerate and decelerate the pump. The first ramp allows immediate water flow to lubricate and cool the bearings. The second ramp is used to reduce turbidity as the pump is not producing any flow in this region. By combining quick ramps with a long normal ramp up and ramp down time, the VSD will ensure proper lubrication, efficient ramping in the no-flow zone and as slow as possible ramping after that to ensure minimal turbidity.
This seismic shift has already begun. By working with suppliers, utility providers are finding that it is possible to improve pump resilience by utilising functions built into existing assets, such as digital variable speed drives (VSDs), low voltage motors and pumps. For example, today’s VSDs come packed with smart features and functions that can be used to make processes work harder and better for longer. Two of these functions which are found in some VSDs are helping the industry to tackle the longstanding problem of turbidity. Controlling turbidity and suspended solid levels in raw water pumping is vitally important in ensuring the efficient extraction and supply of water to consumers. Water with high levels of turbidity is more likely to carry bacteria and living organisms which can cause disease.
Smart functions such as these are just some of the ways that today’s digital drives are helping pump systems to work harder.
For this reason, turbidity and suspended solids concentrations are tightly regulated and need to be carefully monitored to ensure that limits are maintained within DWI (Drinking Water Inspectorate) compliance limits.
Another in-built, but often overlooked feature of a VSD, is adaptive programming. While not its main purpose, this building block programming tool can be used as a ‘get out of jail free’ card when installations don’t go to plan. It is used to customise the operation of VSDs in cases where the drive parameter settings are not sufficient, should additional functionality be required. For instance, a UK water utility tried an emergency stop shut down on a new set of pumps, but the harshness of the stop caused the building to vibrate. Using adaptive programming, the drive was coded to detect stop situations and come to rest more steadily, as well as recovering from a black start. Without adaptive programming the cabinets would have needed to be re-wired and the project delays would have been hugely expensive.
The use of VSDs on pumping applications can reduce turbidity problems. When a pump changes its speed as slowly as possible, it helps achieve the lowest turbidity values for the water being moved or extracted. Two features built into today’s VSDs help reduce turbidity – quick ramps and soft pipe fill.
Hose pump cuts maintenance costs at ‘energy from waste’ plant
Digitalisation of VSDs and motors will continue to directly – and positively – impact on the resilience of pump systems. The next leap forward is being provided by the launch of cloud-based remote maintenance services that enable pumps (and other motor-driven systems) to be monitored and maintained from half a world away, if necessary). A suite of services is now available, including remote assistance, condition monitoring and, more latterly, predictive maintenance. These are distinctly different services but all use the cloud to transmit real-time data on the health and function of motor-driven applications. In this way these services are set to transform the way VSDs, motors and now pumps are maintained and operated.
The soft pipe fill function manages the pressure of water filling the pipeline with a gentle approach. This helps to avoid sudden pressure peaks and reduces the risk of water hammer which can cause damage to the water pipes and reduce
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Plugging into the power of digital While digitalisation is opening up a new world of machinedriven possibilities to improve the resilience of pumps, there is no doubt that the best results are coming from good old fashioned, human collaboration. This was brought home recently with the results of a project ABB is undertaking with a utility provider to reduce leakage at its pumping stations. The utility in question has already succeeded in eliminating downstream leakages by installing VSDs on pump motors that were previously connected direct-on-line (DOL). The drives are installed at sites that were experiencing a higher than acceptable level of bursts. Using a series of high-speed data loggers, the utility was able to identify the cause of these bursts as pressure transients caused by DOL starting. Following installation of the VSDs, at one site the number of leaks fell from nine in one year to none. To build in even greater resilience against leaks, the utility is continuing to work closely with ABB engineers to investigate using the adaptive programming function within ABB drives to monitor and change pressure set points remotely. This will be achieved by feeding the drive information, via the cloud, from a pressure sensor located at the critical point. Statistical modelling will then be applied to the data, determining the optimum pressure set point for the pump system at any moment in time. The VSD could then adjust the speed of the pump motor continuously, in response to changing conditions. It is a work in progress and involves constantly tweaking the way we use the technology in order to get the required results for the utility. This illustrates perfectly what can be achieved when like-minded organisations work together to use cloud-based technology to provide innovative solutions to the biggest challenges facing their industries. â&#x2013; Closer collaboration will help unlock the potential offered by the digitalisation of pump-related technology
For further information, Email: Richard.gee@gb.abb.com Telephone: 01925 741111
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Building in Fire Protection required. These can be broadly categorised as follows:
Building in Fire Protection By: Linda Dingley of Grundfos Pumps Ltd Fire safety in the UK has long been a much-debated topic and focus for various suggested legislative actions. It is however, also true to say that taking decisive action has perhaps not always been as high on the political agenda as perhaps it could have been.
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Control: these systems manage a fire until the fire brigade arrives.
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Suppress: these systems manage and actively reduce the size of the fire until the fire brigade arrives.
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Extinguish: these systems completely extinguish a fire.
Other system installations (such as hydrant or hose-reels) are designed to offer connections to a water-supply for the fire brigade to access upon attendance, at potential points within a building where water would otherwise not be easy to access.
This is something that has dramatically changed in the aftermath of the Grenfell disaster, in which 71 people died in their London tower block in June 2017 and which has caused many aspects regarding fire safety to be examined and not just in relation to high-rise applications.
Correct commissioning is always important, but for fire systems this is particularly so. It is vital that commissioning is undertaken by properly qualified personnel who will carry out a full range of tests to ensure that the set is fully compliant and meets the required specification.
It is somewhat sobering to realise that only 2% of current towers (defined as 10 storeys and above) in the UK have fire protection and this actually decreases to just 1% for council tower blocks. Generally, there are still many fire incidents and the Fire Service in England alone attended 161,770 fires in the 12month period to March 2017. These pre-Grenfell incidents resulted in 261 fire fatalities and 7,081 non-fatal casualties Current Regulations Presently the regulations in England mean that only buildings constructed since 2007 and which are taller than 28m are required to have sprinklers fitted. This requirement wasn't applied retroactively so did not apply to existing towers unless a fundamental change was made to the structure or use of the building. Regulations are the same in Northern Ireland. In Scotland all new residential buildings taller than 18m must be fitted with sprinklers. Pumps are an essential weapon in fire suppression Pumps play a crucial role in protecting all our buildings, large or small, commercial or industrial, high-rise or single storey as well providing for the personal safety of people who live and work within their footprint.
Large fire pumps sets
The good news is that today in the UK there are some experienced pump manufacturers who have the knowledge, skills, product portfolio and proven track record to deliver on a wide range of pumps solutions. This is not only true for high rise situations but also for a wide range of other applications that begin with the need to protect us all and our assets, starting with individual domestic dwellings, right up to delivering the required fire technology to protect the highest risk industrial and commercial structures.
The future As an industry, specialist fire pump specifiers, manufacturers and suppliers have been pushing for many years to have a much greater emphasis and focus placed specifying the correct fire suppression system. Equally the key players recognise the importance of ensuring that the installation and ongoing maintenance is only conducted by personnel who have attained the specific credentials to undertake this exacting type or work.
As safe as houses? One of the more noteworthy developments regarding legislative steps to secure homes from fire came into effect in Wales on 1st January 2016, when the building regulation there changed to include the mandatory installation of sprinklers (automatic fire suppression systems) into new dwellings and flats. This was seen as a brave step and one that would potentially lead the way for similar legislation to come onto the statute books for other parts of the UK.
Currently there are no formal plans for major revisions of any standards or legislation relating to fire suppression, although there are several reviews underway, including the Department for Communities and Local Government (CLG) who have commissioned an independent review of building regulations and fire safety. It has been suggested this could lead to the retrofitting of fire systems becoming mandatory for existing high-rise properties and the legislation surrounding not just high-rise buildings but HMOs (homes of multiple occupation) will very likely be subject to much stricter standards.
Its introduction was delayed several times as there were many concerns from developers about the additional costs involved. Today there are many homes now benefitting from this extra surety, although not as many as there may have been as a loophole has been found where the land that was bought prior to the legislation coming in, is exempted.
Summary With or without legislative changes, it is important to realise that there is both the fire equipment and fire technology and expertise already in place to safeguard both people and property from potential disaster, you just need to choose a pump partner who can build in the fire protection that is right to meet those particular demands. ■
Commercial/Industrial applications Within the UK, each building is given a designation that is defined by a number of criteria and given a hazard category. There are three of these (for LPCB* systems) – light hazard, ordinary hazard and high hazard. These are dependent on the combustibility rate of the items within the building (for instance, a high combustibility would be considered a ‘High Hazard’).
*LPCB = Loss Prevention Certification Board is part of BRE and sets the standards to ensure that fire and security products meet the necessary standards.
For further info, Email: grundfos-uk@sales.grundfos.com Telephone: 01525 850000
Additionally, there are different types of fire sprinkler/watermist protection available dependent upon the level of protection
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A WA ALW AL WA AY YS S IN NNO OV O VA ATTIN NG G
A NE EW GEN NERA ATION TIO ON OF GREA G ATT For 80 years Warman has been at the forefront of pump technology. The second generation WGR® is no exception. We’ve listened to what you need and innovated to create a pump that works harder than ever. The replaceable impeller and liners are manufac tured using Linatex® premium rubber, a proven per former in the sand and aggregate market. Plus the streamlined slurr y flow path reduces recirculation and energy consumption, making this the best pump we’ve ever designed for sand and aggregate sites. Visit w w w.warman.weir to learn more.
www.warman.weir
C opy right © 2018, Weir Miner als Eur op e Ltd. A ll right s r e s er ve d. WA RM A N and WGR ar e tr ad e mar k s and /or r e gis ter e d tr ad e mar k s of Weir Miner als Aus tr alia Ltd and Weir Gr oup Af ric an IP Ltd; LIN AT E X and the Lina tex r e d c olour ar e tr ad e mar k s and /or r e gis ter e d tr ad e mar k s of Lina tex Ltd; W EIR and the W EIR logo ar e tr ad e mar k s and /or r e gis ter e d tr ad e m a r k s o f We i r E n g i n e e r i n g S e r v i c e s L t d .
High Pressure? No Problem Evaluations were successfully repeated at the test facility. We then installed the seals for a full-density test at the oil fields. The seals again demonstrated their reliability and robustness and were released for operation.
High Pressure? No Problem By: Torsten Bernicke, Product Manager Compressor Seals and Systems / Mixer Seals, Flowserve
Reliable Operation in the Field The compressor unit has been in production, since then, we have delivered 12 high-pressure seals to the project. Marty Klosek, sales director for compressor seals and systems for the Americas, explains, “Delivering reliable sealing solutions for those extended, high-pressure conditions is where we excel. Our excellent team of technicians and engineers employs state-of-the-art materials, procedures and ingenuity to meet customer needs every day.”
Advanced dry gas sealing technology enables reliable operation for sour-gas injections and other highressure processes Despite increased interest in renewable and alternative energy sources, the long-term demand for oil continues to grow. Demand is projected to rise by 1 percent per year through 2030, according to the International Energy Association “2010 World Energy Outlook.” As a result, oil companies are spending billions of dollars to develop non traditional technologies to maximize production from new and existing reserves.
Next-generation High-power Dry Gas Seals We continue to develop dry gas seal technology and delivers seals for the highest-pressure injection applications in oil fields today. Our dry gas seals are state-of-the-art, fieldproven compressor seals for reliable high pressure sealing. These modular seals feature a unique single rotor design and are the first in the industry with diamond-like coating. The dry gas seals also have the most references in the industry with bi-directional seals and non contacting separation seals.
Sour gas re-injection (SGI) is one of those non traditional techniques, and it shows promise as a key technology because of its benefits, which include: •
Increasing oil production.
•
Complying with emissions regulations.
•
Avoiding the production of large amounts of sulphur as a by-product of the sweetening process.
•
Eliminating flaring of sweetened gas and the subsequent CO2 production.
•
Maintaining well pressures at levels suitable for full exploitation.
Applying continuous advancements to proven seal technology. For example, we have completed internal tests up to 650 bar which has recently been released to market. In addition, calculations and virtual tests of dry gas seal designs have reached a new peak of 800 bar. Our goal is to extend operating capabilities beyond 1000 bar. These promising results reflect the next generation of seals for high-pressure and ultra-high-pressure dry gas applications. ■
Sour gas is toxic because it contains significant amounts of hydrogen sulfide — 20 percent or more. SGI requires reliable seals that can handle the extremely high pressure generated by the centrifugal compressors. Dry gas sealing technology is the industry standard for extremely high-pressure applications such as SGI. One such breakthrough application can be found at an SGI operation in the oil fields of Central Asia. We were invited to participate in a project that would test the limits of dry gas sealing technology: develop seals capable of operating successfully at 425 bar (6,164 psi).
For further information, Email: processuk@flowserve.com Telephone: 0161 928 6371
Enhanced Seal Design The oil field is one of the world’s 10 largest crude oil fields, and one of the most complex to produce. The extreme seasonal temperatures in the region [ranging from 36°C (96.8°F) to -40°C (-40°F), in addition to the high-pressure SGI operation, require a keen focus on reliability at all times. Therefore, seal performance, reliability, safety and, most importantly, repeatability is essential to the oil field and its oil recovery. Therefore, we had developed an enhanced, reliable seal design that could withstand the increased pressure. The dry gas compressor seal solution used stationary faces made of silicon carbide with diamond-like carbon coating. To simulate operating conditions, the company leveraged analytical tools such as finite element analysis and computational fluid analysis tools to analyze the dry gas seal’s core components. Uncompromising Evaluations Once the improved seal design was ready, we began rigorous testing to simulate realsite conditions as well as limits even beyond design criteria. We Seal performance, conducted tests at its Dortmund, Germany facility, reliability, safety and including long-duration steps, start-andstop, heatrepeatability is essential run and 250 cycles of coast-down tests.
36
The no-stress guide to MEES and this may not necessarily be a bad thing.
The no-stress guide to MEES
Why the focus on non-domestic? Non-domestic buildings have come under particular scrutiny recently as being responsible for 12 per cent of the UK’s emissions. To give this some context, transport as a whole was responsible for 24 per cent, according to a 2015 report by the Department for Business, Energy and Industrial Strategy*. A disproportionate number of these buildings are also holding inadequate ratings for their energy performance, with around one in five currently operating with an Energy Performance Certificate (EPC) of F or G. This is largely due to ageing buildings using inefficient or inadequate heating and water systems. Under the MEES, all non-domestic buildings will soon be required to hold no less than an E rating for their EPC certificate.
By: Stephen Booth, Building Services and Industry Sales Manager at Xylem UK The Minimum Energy Efficiency Standards (MEES) for non-domestic buildings come at a turbulent time for the UK. Political instability means that the future of much legislation is uncertain, while investment in green technologies is being threatened as government incentives are withdrawn. Stephen Booth, Building Services and Industry Sales Manager at Xylem UK, cuts through the issues to take a look at MEES and what landlords can do to meet these standards.
What is an EPC?
The phrase “government introduces new legislation” can strike fear into the hearts of even the most stoic of landlords, particularly if that legislation carries hefty penalties for noncompliance. It’s understandable, then, that the new Minimum Energy Efficiency Standards (MEES), which were designed to provide a clear and consistent message on minimum standards for non-domestic buildings, have got many landlords talking.
An Energy Performance Certificate is a rating given by an accredited energy assessor based on a building’s construction, type and relevant fittings, such as heating, insulation or double glazing. An EPC assessment doesn’t discriminate between new and old equipment, but rather evaluates how much each system costs to run. Therefore, no matter how shiny and new your heating and water systems may be, they will receive a low rating if their running costs are in any way excessive. EPCs are important because they allow prospective tenants to gain an idea of the general running costs of the property, and every landlord of a non-domestic building needs to supply one.
Minimum standards they may be, but clear and consistent they most certainly are not. Cross-referenced with additional regulations from the Building Regulations 2010 and the Energy Performance of Buildings 2007 and 2012, as well as the rules surrounding Energy Performance Certificates and the obligation to meet other legislative targets, the MEES present an Herculean task for anybody trying to make sense of it all and translate government spiel into tangible objectives, actions and results. Nevertheless, from 2018 onwards landlords will be under an obligation to meet these standards,
Meeting the minimum As a landlord requesting an EPC assessment can be costly and time-consuming, and it’s often hard to predict what kind of rating your property will receive. Therefore, you should
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The no-stress guide to MEES there may be instances when meeting an E rating could come at the cost of a good Environmental Impact Rating! This is because of conflicting bases for evaluation, and it might be worth debating what the true measure of efficiency is – economy of cash, or economy of carbon – in the future.
continued from previous page
consider conducting a full energy audit before applying for an EPC assessment. This will allow you to analyse your systems from the inside out and see what’s working, and what’s letting the side down, in order to meet the E rating, or above. Each building is judged on its own merits, but for systems under 25 years old, improving your EPC rating could be as simple as retrofitting existing systems with efficiencyenhancing technology, such as variable speed drives. For systems older than 25 years, we often recommend replacing ageing or inadequate features, which may not reap the full benefits of retrofitted technologies. By conducting an energy audit before committing to an EPC assessment, you can target the areas of your systems that need replacing or enhancing, which will allow you to meet or exceed an E rating for your building. Consider the variables A simple way to help improve the efficiency of your building is to retrofit it with variable speed drives (VSD) such as Lowara’s Hydrovar. Most water and heating systems currently work with fixed speed technology. This means that the system runs at one consistent level whenever it is used, no matter what it is being used for. This is particularly problematic for non-domestic buildings. For example, one person using the shower on the fourth floor in a building with no VSD, will use as much energy as ten people on each floor where a VSD has been fitted. Variable speed drives for your water systems are easily retrofitted to existing systems – in many cases you simply attach them to the top of a pump. As the name suggests, they vary the flow and power of the water depending on where it is being used, and by how many people. This is an easy and cost-effective way of hitting the targets for MEES, and keeping bills down.
A simple way to help improve the efficiency of your building is to retrofit it with variable speed drives (VSD) There’s a lot to take into consideration here, and the penalties for non-compliance, barring any exemptions, can be severe. However, by partnering with an expert in heating and water systems, such as Xylem, to improve your infrastructure in a cost-effective way, you can feel confident that this piece of government legislation will benefit both you and your tenants in the long-term. ■
Can I be exempt from MEES? There are five cases where landlords and their buildings may be exempt from MEES. First, the landlord must be able to show that any changes needed in order for the systems to meet the required efficiency would result in excessively high costs. They may also be exempt if these changes will negatively impact the value of the property, or if they could damage the structure of the building. Landlords can also apply for exemption if they have been unable to receive any required consent from third parties, such as their tenants, although they must be able to show that reasonable efforts have been made to try and achieve consent. Finally, new landlords will have a six-month respite before they are required to meet MEES.
* Final UK greenhouse gas emissions national statistics and Greenhouse gas emissions For further information, Email: fgbsales@xyleminc.com Telephone: +44 (0)115 940 0111
If landlords meet any of these criteria, they will be added to an exemption database. However, be aware that any meaningful changes to your tenants or the structure of your building may require you to file for exemption again. Where do we go from here? The MEES are certainly a step in the right direction, as it’s important that landlords strive to improve the efficiency of their buildings. After all, a more efficient heating and water system would mean significant cost savings for both landlords and tenants. However, are the MEES as “clear and consistent” as they claim to be? This is certainly up for debate. The legislation on top of regulation and certification does leave room for perhaps a little too much interpretation. If you dig a little deeper, you can even uncover loopholes and contradictions that could cause a few headaches further down the line. For example,
BPMA MEMBERSHIP – an investment, not a cost! 39
G u i d e t o P u m p Ty p e s The numbered titles of the many pump types available from BPMA member companies correspond to the appropriate section Pump Types (pages 44-45).
Die numerierten Titel der vielen, von BPMA-Mitgliedsfirmen erhältichen Pumpentypen entsprechen dem jewelligen Abschnitt in der Hersteller der Pumpenbaureinen Seite bis 44-45).
Les désignations numérotées des nombreaux types de pompes disponsibles auprés des compagnies membres de la BPMA y correspondent à la section appropriée Types de Pompes (pages 44-45).
Los títulos numerados de los muchos tipos de bomba que ofrecen las compañías miambro de la BPMA corresponde a la sección apropiada de la Guia de los Tipos de BombasCompreadores (paginas 44-45)
Rotodynamic Single Stage – Horizontal - General Duty
1 Close Coupled
6 Mixed Flow
11 Sludge Pump
Pompe Monoblock
Pompe Hélicocentrifuge
Pompe á Boues
Blockpumpe
Halbaxialkreiselpumpe
Schlammpumpe
Bomba Monobloc
Bomba Helicocentrifuga
Bomba Para Agua Fangosa
2 End Suction Back Pullout
7 Axial Flow
12 Abrasive Handling
Pompe Hélice
Pompe Résistant á L’Abrasion
A Rotor Démontable Côté Commande Mit Zur Antriebsseide Ausbarem Laüfer
Axialkreiselpumpe Bomba de Hélice
Bomba Resistente a La Abrasión
Con El Rotor Desmontable Por El Lado De Accionamineto
3 Double Entry
Verschleissfestepumpe
- Special Purpose
13 Vortex Pump
Double Flux
8 Chemical Pump
Pompe à Vortex
Doppelströmige
Pompe Chimie
Freistrompumpe
Flujo Doble
Chemiepumpe
Bomba de Torbellino
Bomba Quimica
4 Glandless-Submerged Motor
9 Process
14 Regenerative
Electro Pompe À Stator Chemisé
Process
Pompe à Accélération Périphérique
Spaltrohrmotorpumpe
Prozesspumpe
Peripheralpumpe
Proceso
Electrobomba Con Estator Encamisado
Bomba Periferica
5 Glandless-Magnetic Drive
10 Solids-Handling
15 Side Channel
Electro Pompe À Bobinage Noyè
Pompe á Corps Solides
Pompe á Canal Latéral
Nassmotorpumpe Electrobomba Con Bobinado Inundado
Feststoffpumpe Bomba Para Cuerpos Solidos
40
Seitenkanalpumpe Bomba de Canal Lateral
G u i d e t o P u m p Ty p e s 16 Self-Priming Pump
22 Glandless Submerged Motor
28 Hot Water Circulator
Pompe Autoamorcante
Electro Pompe á Stator Chemisé
Pompe de Circulation
Selbstansaugende Autocebante
Unwälzpumpe
Spaltrohrmotorpumpe
Bomba Decirculacion
Electrobomba Con Estator Encamisado
17 Hygienic Pump
23 Axial Flow
29 Borehole Shaft-Driven
Pour Produits Alimentaires
Pompe Hélice
Pompe de Forage à Ligne D’arbre
Nahrungsmittelpumpe
Axialkreiselpumpe Bomba de Hélice
Para Productos Alimenticios
18 Swimming Pool Pompe de Circulation Pour Piscine Schwimmbad Umwälzpumpe
Bohrlochwellenpumpe Bomba Centrifuga Para Pozo Profundo
24 Mixed Flow
30 Reactor
Pompe Hélicocentrifuge
Pompe De Reactuer Nuclèaire
Halbaxialkreiselpumpe Bomba Hecocentrifuga
Reaktorpumpe Bomba Para Reacto Atomico
Bomba de Circulacion Para Piscina
19 Shower Pump
25 Mixed Flow-Volute
31 Sump Pump
Pompe de Douche
Pompe a Volute Beton
De Vidange de Fosses
Duschpumpe
Pumpe mit Betonspirale
Grubenentleerungspumpe
Bomba con Volut de Hormigon
Para Achique de Fosas
26 Concrete Volute Pump
32 Barrel Emptying
Pompe Helicocentrifuge á Volute
Vide Fúts
Duchabomba
Rotodynamic Single Stage – Vertical - General Duty
20 In-Line Close-Coupled Pompe Monobloc en Ligne Blockpumpe – Inline Ausführung Bomba Monobloc en Linea
21 In-Line Pump
Halbaxial Spiralgehäusepumpe
Para Vaciado de Barriles
Bomba Helicocentrifug de Volute
- Special Purpose
Pompe in Line
27 Process, Double Entry Pump
Inlinepumpe
Pompe Process á Double Entree
Bomba en Linea
Fasspumpe
Doppelströmige Pumpe in Prozess Bomba de Proceso de dos Entradas
41
33 Solids Handling Pump Pompe a Liquide Charge Feststoffpumpe Bomba Para Liquios Cargados
G u i d e t o P u m p Ty p e s 34 Sludge Pump
40 Aquarium Pump
46 Sump Pump
Pompe A Boues
Pompe D’Aquarium
Pompe de Puits
Schlammpumpe
Aquariumpumpe
Bomba Para Agua Fangosa
Bomba de Acuario
Grubenentleerungspumpe
- Submersible Motor
Bomba Sumergida
41 Fountain Pump
47 Caisson
35 Borehole
Pompe de Fontainerie
Groupe Immergé de Forage
Springbrunnenpumpe
Multicellulaire à Cuve de Charge Mehrstufige Mantelgehäusepumpe
Bomba Fuente
Unterwässermotorpumpe
Multicelular con Cuba de Carga
Bomba Sumergible Para Pozo Perforado
36 Cellar Pump
42 Bilge
48 Borehole Shaft Driven
Vide Cave
Pompe Avec Pot Damorcage
Pompe de Forage à Ligne D’Arbe
Kelleraumentwässerungspumpe
Bohrlochwellenpumpe
Kellerrentwässerungspumpe Bomba de Achique
Bomba De Sentina
37 Sewage
- Rotodynamic Multi-Stage
Bomba Centrifuga Para Pozo Profundo
Positive Displacement - Rotary
Groupe Submersible
43 Radially Split
Abwassertauchmotorpumpe
Multicellulaire á Simple Flux
Pompe á Palettes Flexibles
Bomba Sumergible Para Aguas Cargedas
Mehrstufige Einströmige
Flügelzellenpumpe mit Elastischem Verdränger
Multicelular de Flugo simple
Bombas de Paletas Flexibles
38 Contractor
44 Axially Split
50 Internal Gear
Submersible de Chantier
Multicellulaire á Joint Longitudinal
Pompe á Engrenages
Schmutzwassertauchmotorpumpe
Mehrstufige Längsgeteilte Pumpe
Bomba Sumergible de Obre
49 Flexible Vane
Zahnradpumpe Bomba de Engranajes
Multicelular Con Junta Longitudinal
39 Solids Handling
45 Barrel Insert
51 External Gear
Submersible á Corps Solides
Multicellulaire á Double Enveloppe
Pompe á Engrenages
Felststoffitauchmotorpumpe Bomba Sumergible Para Cuerpos Solidos
Mantelgehäusepumpe Multicelular De Doble Envoltura
42
Zahnradpumpe Bomba de Engranajes
G u i d e t o P u m p Ty p e s - Miscellaneous
52 Sliding Vane
58 Peristaltic
Pompe á Palette Retinue
Pompe Peristaltique
Trennflügelpumpe
Schlauchpumpe
Bomba de Paletas Retenidas
Bomba de Paletas Flexibles
53 Lobe
59 Rotary Diaphragm Pump
65 Proportion & Dosing
Pompe à Lobes
Pompe Volumetrique Rotative á Diaphragme
Pompe Doseuse
Kreiskolbenpumpe Bomba Lobular
64 Jet Ejecteur á Liquide Flüssigkeitsstrahlpumpe Eyector por Liquido
Rotierende Membranpumpe
Dosierpumpe Bomba Dosificadora
Bomba De Diafraoma Rotativa
54 Orbital Lobe Pompe á Rotor Excentrique DrehkolbenMembranpumpe Bomba Con el Rotor Excentrico
- Reciprocating
66 Liquid Ring
60 Diaphragm Single/Double Acting Pompe á Membrane á Single et á Double Effet Einfach Und Zweifachwirkende Mebranpumpe
Pompe á Anneau Liquid Flüssigkeitsringpumpe Bomba de Anillo Liquido
Bomba de Membrana de Effecto Simple y Double
55 Screw
61 Diaphragm Oil Free
67 Hand Pump
Pompe á Vis
Pompe á Membrane Exempt d’Huile
Pompe á Main
Schraubenspindelpumpe
Membranpumpe Ölfrei
Handpumpe Bomba De Mano
Bomba de Tornillo
Bomba de Membrana Exento de Aceite
56 Helical Rotor
62 Piston
68 Macerator
Pompe á Vis Excentrée
Pompe á Pistons
Pompe Dilaceratrice
Kolbenpumpe
Zerhackerpumpe
Bomba de Pistones
Bomba de Desmenuzamiento
Exzenterschneckenpumpe Bomba de Tornillo Excéntrico
57 Archimedian Screw
63 Plunger/Ram
Vis D’Archimède
Pompe á Pistons Plongeurs
Schneckentrogpumpe Tornillo de Arquimedes
Tauchkolbenpumpe Bomba de Pistón Plongeur
43
Xylem Water Solutions UK Ltd
Wright Flow Technologies Ltd
Wilo (UK) Ltd
Weir Minerals Europe Limited
Watson-Marlow Fluid Technology Group
Tuthill UK
T-T Pumps Limited
Torishima Europe Ltd
The Pump Company Ltd
Stuart Turner Limited
SPX FLOW – Plenty Mirrlees Pumps
SPX FLOW – ClydeUnion Pumps
SPP Pumps
Salamander Pumps
Ram Pumps Ltd
Micropump
MDM Pumps Ltd
Mackley Pumps - The Clarke Chapman Group Ltd
KSB Limited
HMD Kontro Sealless Pumps
Grundfos Pumps Ltd
Goulds Pumps a Division of ITT Industries Ltd
Flowserve
Flotronic Pumps Limited
EBARA Pumps Europe SPA – United Kingdom
Dawson Downie Lamont
Crest Pumps Ltd
Chemquip Limited
Caprari Pumps (UK) Ltd
Calpeda
AxFlow Limited
AVT Reliability – Pump Division
Atlas Copco T/A Atlas Copco Power Technique
Armstrong Fluid Technology
Alfa Laval Limited
Albany Engineering Co Limited
P u m p Ty p e s
Rotodynamic Single Stage – Horizontal (General Duty) 1
Close Coupled
●
●
●
2
Back Pull-Out
●
●
● ● ●
3
Double Entry
4
Glandless Submerged Motor
5
Glandless Magnetic Drive
6
Mixed Flow
●
Axial Flow
●
7
● ● ● ● ●
●
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Rotodynamic Single Stage – Horizontal (Special Purpose) 8
Chemical
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●
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9
Process
●
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●
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10 Solids Handling
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●
11 Sludge
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12 Abrasive Handling
14 Regenerative
●
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15 Side Channel
●
16 Self-Priming
●
17 Hygienic
● ●
● ● ●
●
●
13 Vortex
●
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●
19 Shower
●
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●
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18 Swimming Pool
●
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●
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●
●
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●
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●
Rotodynamic Single Stage – Vertical (General Duty) 20 In-Line Close-Coupled
●
●
●
21 In-Line Long-Coupled
●
●
●
● ● ●
● ● ● ●
●
●
22 Glandless
● ●
23 Axial Flow
●
●
●
●
24 Mixed Flow
●
●
●
25 Mixed Flow-Volute
●
●
●
●
●
●
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●
●
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●
●
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●
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●
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●
26 Concrete Volute Rotodynamic Single Stage -Vertical (Special Purpose) 27 Process, Double Entry
●
28 Hot Water Circulator
●
29 Borehole Shaft Driven
●
● ●
● ●
● ●
●
●
30 Reactor 31 Sump
● ● ●
●
● ● ● ● ●
32 Barrel Emptying
●
33 Solids Handling
●
34 Sludge
●
●
● ●
● ●
●
●
● ● ●
● ● ●
44
● ●
●
● ●
Xylem Water Solutions UK Ltd
Wright Flow Technologies Ltd
Wilo (UK) Ltd
Weir Minerals Europe Limited
Watson-Marlow Fluid Technology Group
Tuthill UK
T-T Pumps Limited
Torishima Europe Ltd
The Pump Company Ltd
Stuart Turner Limited
SPX FLOW – Plenty Mirrlees Pumps
SPX FLOW – ClydeUnion Pumps
SPP Pumps
Salamander Pumps
Ram Pumps Ltd
Micropump
MDM Pumps Ltd
Mackley Pumps - The Clarke Chapman Group Ltd
KSB Limited
HMD Kontro Sealless Pumps
Grundfos Pumps Ltd
Goulds Pumps a Division of ITT Industries Ltd
Flowserve
Flotronic Pumps Limited
EBARA Pumps Europe SPA – United Kingdom
Dawson Downie Lamont
Crest Pumps Ltd
Chemquip Limited
Caprari Pumps (UK) Ltd
Calpeda
AxFlow Limited
AVT Reliability – Pump Division
Atlas Copco T/A Atlas Copco Power Technique
Armstrong Fluid Technology
Alfa Laval Limited
Albany Engineering Co Limited
P u m p Ty p e s
Rotodynamic Single Stage (Submersible Motor) ● ●
●
●
●
● ●
●
●
●
●
● ●
●
●
●
● ●
38 Contractor
●
●
●
●
●
●
39 Solids Handling
● ●
● ●
●
●
●
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40 Aquarium
● ●
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41 Fountain
● ●
●
35 Borehole 36 Cellar 37 Sewage
● ●
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●
●
●
●
●
●
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●
●
●
●
●
●
●
42 Bilge
●
Rotodynamic Multi-Stage ●
43 Radially Split
●
●
● ● ● ● ● ●
44 Axially Split
●
●
● ●
45 Barrel Insert
● ●
●
●
●
●
46 Sump
●
47 Caisson
●
48 Borehole Shaft Driven
●
●
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●
● ● ● ●
●
● ● ●
●
●
● ●
●
●
● ●
●
●
Positive Displacement Rotary 49 Flexible Vane
●
50 Internal Gear
●
51 External Gear
●
52 Sliding Vane 53 Lobe
● ●
●
●
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●
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54 Orbital Lobe 55 Screw
● ●
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56 Helical Rotor
● ●
57 Archimedian Screw
●
58 Peristaltic
●
59 Rotary Diaphragm
●
● ● ● ●
●
●
Positive Displacement Reciprocating 60 Diaphragm Single/Double Acting
● ●
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61 Diaphragm Oil Free
● ●
62 Piston
● ●
●
63 Plunger/Ram
● ●
●
●
●
● ●
● ●
Miscellaneous ●
64 Jet 65 Proportioning & Dosing
●
●
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66 Liquid Ring
●
67 Hand Pump
●
68 Macerator
●
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45
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Albany Engineering Co Limited Alfa Laval Limited Armstrong Fluid Technology Atlas Copco T/A Atlas Copco Power Technique AVT Reliability – Pump Division AxFlow Limited Barnwell Services Ltd Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Crest Pumps Ltd Dawson Downie Lamont EBARA Pumps Europe SPA – United Kingdom ESPA Pumps (UK) Ltd Flotronic Pumps Limited Flowserve Fluid Performance Solutions Limited Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd HMD Kontro Sealless Pumps John Crane KSB Limited Lafert Electric Motors Ltd LFH Engineering Limited Mackley Pumps – The Clarke Chapman Group Ltd MDM Pumps Ltd Micropump NOV Process & Flow Technologies UK Ltd Patterson Pump Ireland Ram Pumps Ltd Salamander Pumps SPP Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Stuart Turner Limited The Pump Company Ltd T-T Pumps Limited Tuthill UK Watson-Marlow Fluid Technology Group Weir Minerals Europe Limited Wilo (UK) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd
Pump Applications
1 Animal fats
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2 Ash handling
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3 Ballast
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34 Dairy products
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31 Cooking oils
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22 Cement slurry
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16 Brewery stuff
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Albany Engineering Co Limited Alfa Laval Limited Armstrong Fluid Technology Atlas Copco T/A Atlas Copco Power Technique AVT Reliability – Pump Division AxFlow Limited Barnwell Services Ltd Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Crest Pumps Ltd Dawson Downie Lamont EBARA Pumps Europe SPA – United Kingdom ESPA Pumps (UK) Ltd Flotronic Pumps Limited Flowserve Fluid Performance Solutions Limited Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd HMD Kontro Sealless Pumps John Crane KSB Limited Lafert Electric Motors Ltd LFH Engineering Limited Mackley Pumps – The Clarke Chapman Group Ltd MDM Pumps Ltd Micropump NOV Process & Flow Technologies UK Ltd Patterson Pump Ireland Ram Pumps Ltd Salamander Pumps SPP Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Stuart Turner Limited The Pump Company Ltd T-T Pumps Limited Tuthill UK Watson-Marlow Fluid Technology Group Weir Minerals Europe Limited Wilo (UK) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd
Pump Applications
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35 Demineralised water
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36 Descaling
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37 Distribution – mains
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38 Distribution package sets
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39 Domestic 40 Drainage
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41 Dredging
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44 Filtration 45 Fire
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49 Fire sets fixed
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50 Fire sets portable
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51 Fish pumping
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52 Fish tanks ● ●
53 Floculation
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55 Flue gas wash
57 Fuel injection – heavy
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58 Fuel injection – light
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59 Fuel oil
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56 Flume/water play
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54 Flue gas reaction
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60 Garden fountains
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61 Garden irrigation
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62 General naval
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63 General foodstuffs and drinks
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64 General process
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65 Glazes 66 Glue
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67 Gravel, sand 68 Grease
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Albany Engineering Co Limited Alfa Laval Limited Armstrong Fluid Technology Atlas Copco T/A Atlas Copco Power Technique AVT Reliability – Pump Division AxFlow Limited Barnwell Services Ltd Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Crest Pumps Ltd Dawson Downie Lamont EBARA Pumps Europe SPA – United Kingdom ESPA Pumps (UK) Ltd Flotronic Pumps Limited Flowserve Fluid Performance Solutions Limited Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd HMD Kontro Sealless Pumps John Crane KSB Limited Lafert Electric Motors Ltd LFH Engineering Limited Mackley Pumps – The Clarke Chapman Group Ltd MDM Pumps Ltd Micropump NOV Process & Flow Technologies UK Ltd Patterson Pump Ireland Ram Pumps Ltd Salamander Pumps SPP Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Stuart Turner Limited The Pump Company Ltd T-T Pumps Limited Tuthill UK Watson-Marlow Fluid Technology Group Weir Minerals Europe Limited Wilo (UK) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd
Pump Applications
69 Grease, lubricating oil
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70 Heating circulation
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71 Heavy fuel oils
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74 Hydraulic system
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75 Hydro pneumatic booster
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76 Hydro-pneumatic booster
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77 Irrigation – Intake
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78 Irrigation – Spray ●
79 Laboratory
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81 light fuel oils/petroleum
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96 Oil pipeline
102 Pharmaceuticals
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95 Oil injection
101 Petrol/light oils/solvents
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92 Oil burner – heavy
100 Pastes
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99 Paper stock
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Albany Engineering Co Limited Alfa Laval Limited Armstrong Fluid Technology Atlas Copco T/A Atlas Copco Power Technique AVT Reliability – Pump Division AxFlow Limited Barnwell Services Ltd Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Crest Pumps Ltd Dawson Downie Lamont EBARA Pumps Europe SPA – United Kingdom ESPA Pumps (UK) Ltd Flotronic Pumps Limited Flowserve Fluid Performance Solutions Limited Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd HMD Kontro Sealless Pumps John Crane KSB Limited Lafert Electric Motors Ltd LFH Engineering Limited Mackley Pumps – The Clarke Chapman Group Ltd MDM Pumps Ltd Micropump NOV Process & Flow Technologies UK Ltd Patterson Pump Ireland Ram Pumps Ltd Salamander Pumps SPP Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Stuart Turner Limited The Pump Company Ltd T-T Pumps Limited Tuthill UK Watson-Marlow Fluid Technology Group Weir Minerals Europe Limited Wilo (UK) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd
Pump Applications
103 Potable water
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105 Printer's inks 106 Pulp
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110 Raw water
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116 Sampling – gas
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121 Shower booster 122 Site dewatering
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123 Sludge
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124 Slurries
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127 Soups
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129 Storm water/flood control
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130 Surface/land drainage
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134 Treatment
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136 Yachts/boats – bilge ●
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133 Tar and liquors
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128 Storm water
131 Swimming pool
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137 Yachts/boats – services
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126 Solvents
135 Whisky, other spirits
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125 Snow cannon
132 Tannery fleshings
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119 Sea-water lift
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120 Sewage
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117 Sauces
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113 Reverse Osmosis
118 Sea water cargo oil
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111 Regenerator lift 112 Resins
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108 Rainwater
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107 Radio-active liquid
109 Raw sewage
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Mechanical Seals & Couplings PUSHER SEAL
BELLOWS SEALS
Several forms of pusher seals are available using a single spring or multispring configuration to suit a wide range of industries. Available in a wide range of materials for pumps compressors and mixers. Balanced and unbalanced options available to meet National and International standards.
applications.
BEARING ISOLATOR SEALS
SPLIT SEALS
Rubber bellows seal are commonly used in aqueous and general chemical duties. PTFE externally mounted versions are available for highly corrosive services. Edge welded and formed metal bellows are available in a variety of corrosion resistant materials to suit medium and high temperature
Designed to protect bearings by eliminating lubricant leakage
In many installations it is impractical or inconvenient to
and excluding contaminants from entering into the bearing. A
dismantle equipment for the replacement of worn seal parts.
wide range of designs are available including standard flanged,
Split seals allow for easy installation and maintenance of the
non-flanged, multiport and split plummer block design.
mechanical seal. Split seals are ideally suited for sealing water, oil, petroleum products etc. In applications where small leakage of the pumped product can be tolerated.
STANDBY SEALS
GAS SEALS
Used as a backup to the primary seal, standby seals provide
Single and dual seal arrangements available for a wide variety
additional protection to contain V.O.C. in compliance with
of applications including pumps, steam turbines, fans and
national and international standards. Several forms are
compressors. Gas seals operate on the principle of grooved
available including non-contacting and contacting dry run
faced technology operating with a constant supply of regulated
seals. Usually no liquid barrier or buffer system is required.
filtered gas.
Flexible Couplings CARTRIDGE SEALS
FLEXIBOX (METASTREAM)
All seal types can be assembled into cartridges in addition
Type MHSS – reduced mass space coupling with non-sparking
there are standard designs, the purpose of which is to make
guard bush for safety, reliability and unlimited life. Type TSKS
installation and maintenance simpler.
‘waisted link membrane’ type spacer coupling with overload drive protection. For use on all types of rotating equipment drives
50
Mechanical Seals & Couplings Mechanical Seals
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Bearing Isolator Seal
● ●
● ● ■ ■ ▲ ▼
■ ■ ▲ ▼
Special Design Seals
● ● ■ ■ ▲ ▼
● ● ■ ■
Gas Seals – Buffer Systems
● ● ■ ■ ▲ ▼
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■
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Gas Seals
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Split Seals
● ● ■ ■ ▲ ▼
Dry – Running Standby Seal
● ● ■ ■
Metal – Med / High Temperature
● ● ■ ■
PTFE
● ● ■ ■
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Other
Metal – Low Temperature
John Crane
Elastomer
Barnwell Services Ltd
Bellows Seal
PTFE
AESSEAL Plc
Pusher Seal
Elastomer
Gland Packing
Packing
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● ● ■ ■ ▲ ▼
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■
■ ■
▲ ▼ Xylem Water Solutions UK Ltd
● ● ■ ■
● Single Seal
■ Single Seal Available also in cartridge form
▲ Single Flushed Lantern ring
● Multiple Seal
■ Multiple Seal also in cartridge form
▼ Multiple Flushed Lantern ring
Couplings General Industrial Coupling
High Performance Coupling
Ring Form, Stainless Steel Membrane
Spoke Form, Stainless Steel Membrane
ABB Limited
◆
◆
Flowserve
◆
◆
John Crane
◆
◆
◆
◆
KTR UK Ltd
◆
◆
◆
◆
SPP Pumps
◆
SPX FLOW – Plenty Mirrlees Pumps
◆
◆
51
M o t o r Ty p e / C o n s t r u c t i o n
Frame Size W range *
Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
1 Brook Crompton Aerator specification
StatorRotor Units
Steel
225 to 355
Steel Energy Vertical Efficient Hollow Shaft 255 to 355
◆
2 Lafert Electric Motors Ltd Aerator specification
◆
3 Siemens DF PD Aerator specification
◆
◆
◆
4 ABB Limited Drive end bearing location
◆
◆
◆
5 Brook Crompton Drive end bearing location
◆
◆
◆
6 Lafert Electric Motors Ltd Drive end bearing location
◆
7 Siemens DF PD Drive end bearing location
◆
◆
8 ABB Limited Dust Ignition Proof
◆
◆
◆
◆
◆
◆
◆
9 Brook Crompton Dust Ignition Proof 10 Lafert Electric Motors Ltd Dust Ignition Proof
◆
11 Siemens DF PD Dust Ignition Proof
◆
12 WEG (UK) Ltd Dust Ignition Proof
◆
13 ABB Limited EEx e
◆
14 Brook Crompton EEx e
◆
15 Lafert Electric Motors Ltd EEx e
◆
16 Siemens DF PD EEx e
◆
17 WEG (UK) Ltd EEx e
◆
◆
◆
◆
◆
◆
◆
18 Xylem Water Solutions UK Ltd EEx e
◆
19 ABB Limited Ex N
◆
◆
20 Brook Crompton Ex N
◆
◆
21 Lafert Electric Motors Ltd Ex N
◆
22 Siemens DF PD Ex N
◆
23 WEG (UK) Ltd Ex N
◆
◆
◆
24 Xylem Water Solutions UK Ltd Ex N
◆
25 ABB Limited Flange Mountings
◆
◆
◆
26 Brook Crompton Flange Mountings
◆
◆
◆
27 Lafert Electric Motors Ltd Flange Mountings
◆
28 Siemens DF PD Flange Mountings
◆
◆
29 WEG (UK) Ltd Flange Mountings
◆
◆
30 Xylem Water Solutions UK Ltd Flange Mountings
◆
31 ABB Limited Forced ventilation
◆
◆
52
◆
◆ ◆
◆
284 to 504***
M o t o r Ty p e / C o n s t r u c t i o n Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
32 Brook Crompton Forced ventilation
◆
◆
33 Lafert Electric Motors Ltd Forced ventilation
◆
34 Siemens DF PD Forced ventilation
◆
◆
35 WEG (UK) Ltd Forced ventilation
◆
◆
◆
36 ABB Limited High thrust bearings
◆
◆
◆
37 Brook Crompton High thrust bearings
◆
◆
◆
38 Lafert Electric Motors Ltd High thrust bearings
◆
39 Siemens DF PD High thrust bearings
◆
◆
40 ABB Limited IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards
◆
◆
◆
41 Brook Crompton IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards
◆
◆
◆
42 Siemens DF PD IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards
◆
◆
◆
◆
43 WEG (UK) Ltd IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards
◆
◆
◆
◆
44 Xylem Water Solutions UK Ltd IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards
◆
45 ABB Limited Inverter Friendly
◆
◆
◆
46 Brook Crompton Inverter Friendly
◆
◆
◆
47 Lafert Electric Motors Ltd Inverter Friendly
◆
48 Siemens DF PD Inverter Friendly
◆
◆
◆
◆
49 WEG (UK) Ltd Inverter Friendly
◆
◆
◆
◆
50 Xylem Water Solutions UK Ltd Inverter Friendly
◆
51 ABB Limited Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping
◆
◆
◆
52 Brook Crompton Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping
◆
◆
◆
53 Lafert Electric Motors Ltd Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping
◆
54 Siemens DF PD Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping
◆
◆
◆
55 WEG (UK) Ltd Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping
◆
◆
56 ABB Limited Monsoon Tropical Treatment
◆
◆
◆
57 Brook Crompton Monsoon Tropical Treatment
◆
◆
◆
58 Lafert Electric Motors Ltd Monsoon Tropical Treatment
◆
59 Siemens DF PD Monsoon Tropical Treatment
◆
◆
60 WEG (UK) Ltd Monsoon Tropical Treatment
◆
◆
61 Brook Crompton Multi Mount**
◆
◆
62 Lafert Electric Motors Ltd Multi Mount**
◆
Frame Size W range *
53
StatorRotor Units
Steel
225 to 355
Steel Energy Vertical Efficient Hollow Shaft 255 to 355
◆
◆
◆
◆
◆
◆ ◆
◆
◆ ◆
◆ ◆
◆ ◆
◆
◆
284 to 504***
M o t o r Ty p e / C o n s t r u c t i o n Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
225 to 355
255 to 355
284 to 504***
63 Siemens DF PD Multi Mount**
◆
◆
64 WEG (UK) Ltd Multi Mount**
◆
65 Xylem Water Solutions UK Ltd Multi Mount**
◆ ◆
◆
◆
◆
◆
Frame Size W range *
66 ABB Limited NEMA
◆
67 Brook Crompton NEMA
◆
◆
◆
68 Siemens DF PD NEMA
◆
◆
◆
69 WEG (UK) Ltd NEMA
◆
◆
70 Xylem Water Solutions UK Ltd NEMA
◆
71 ABB Limited Special seals Labyrinth, Impro etc
◆
◆
◆
72 Brook Crompton Special seals Labyrinth, Impro etc
◆
◆
◆
73 Lafert Electric Motors Ltd Special seals Labyrinth, Impro etc
◆
74 Siemens DF PD Special seals Labyrinth, Impro etc
◆
◆
75 ABB Limited Special vibration limits
◆
◆
◆
76 Brook Crompton Special vibration limits
◆
◆
◆
77 Lafert Electric Motors Ltd Special vibration limits
◆
78 Siemens DF PD Special vibration limits
◆
79 WEG (UK) Ltd Special vibration limits
◆
◆
◆
◆
StatorRotor Units
Steel
◆
◆
◆
◆
Steel Energy Vertical Efficient Hollow Shaft
◆
◆
◆
◆
80 ABB Limited Tacho/Encoders
◆
◆
81 Brook Crompton Tacho/Encoders
◆
◆
82 Lafert Electric Motors Ltd Tacho/Encoders
◆
83 Siemens DF PD Tacho/Encoders
◆
84 WEG (UK) Ltd Tacho/Encoders
◆
◆
◆
◆
◆
85 ABB Limited Totally Enclosed Enclosures, IP55, 56, 67
◆
◆
◆
86 Brook Crompton Totally Enclosed Enclosures, IP55, 56, 67
◆
◆
◆
87 Lafert Electric Motors Ltd Totally Enclosed Enclosures, IP55, 56, 67
◆
88 Siemens DF PD Totally Enclosed Enclosures, IP55, 56, 67
◆
◆
◆
89 WEG (UK) Ltd Totally Enclosed Enclosures, IP55, 56, 67
◆
◆
◆
90 Xylem Water Solutions UK Ltd Totally Enclosed Enclosures, IP55, 56, 67
◆
◆ ◆
*
High efficiency, low noise standard range of motors.
**
Terminal box can be positioned top, right or left hand side of box by means of repositioning bolt on mounting feet.
*** NEMA frame sizes.
54
To t a l P u m p M a n a g e m e n t / S e a l i n g & We a r Components/Cast & Machined Components/Services Total Pump Management Pump specification and supply
Complete overhaul and repair
1 Armstrong Fluid Technology
■
■
2 AVT Reliability – Pump Division
■
■
3 AxFlow Limited
■
■
4 Calpeda
■
■
5 Flotronic Pumps Limited
■
■
6 Flowserve
■
■
8 Goulds Pumps a Division of ITT Industries Ltd
■
■
9 Grundfos Pumps Ltd
■
■
Laser alignment On site and condition maintenance monitoring and shutdowns
Turnkey projects
Spare parts rationalization
Fault diagnosis
■
■
■ ■
24 hour call-out 365 days per year
■
■
■
■
■
■
■
■
■
■
■ ■ ■
■
■
■
7 Fluid Performance Solutions Limited
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
10 John Crane 11 LFH Engineering Limited
■
■
12 MDM Pumps Ltd
■
■ ■
13 Ram Pumps Ltd
■
14 Secure Meters (UK) Ltd
■
15 SPX FLOW – ClydeUnion Pumps
■
■
■
■ ■
17 Watson-Marlow Fluid Technology Group
■ ■
19 Xylem Water Solutions UK Ltd
■
■
■
■
■
■
16 T-T Pumps Limited
18 Wilo (UK) Ltd
■
■
■
■
■
■
■
■
■
■ ■
■ ■ ■
■
■
■
■
■
■
■
Dynamic wear rings
EPDM elastomers
FDA & USP certified elastomers
FDA certified composites
FEPM elastomers
FFKM Perfluoroelastomers
FKM elastomers
‘O’ Rings
Static wear rings
Thrust pads
WRAS approved composites
■
■
■
■
■
■
■
■
■
■
■
■
1 ABB Limited 2 Barnwell Services Ltd
Diaphragms
Bushings/bearings
ATEX approved composites
Anti explosive decompression elastomers
Sealing & Wear Components
■
■
■
■
Cast & Machined Components Investment castings
Precision castings
Special alloys
■
■
■
1 Brafe Engineering Ltd
Services Industry Specific & Pump Software 1 Flowserve
Online Media & Events
Publications
Pump Consultancy
■
2 Fluid & Energy Solutions Consultancy Ltd
■
3 Fluid Performance Solutions Limited
■ ■
4 International Data Entry & Access Ltd
■
5 Riventa Ltd 6 Solutions in IT Ltd
■ ■
7 Touchwave Media Limited
■
8 World Pumps
55
Va c u u m P u m p s / M i x e r s / H y d r o Tu r b i n e s Vacuum Pumps
Rotary Diaphragm
Reciprocating
Diaphragm
Roots Type
Air Ejectors
Close-Coupled
Packaged Sets
Oil Free
Mobile
Ceramic
Other Features
Plastic / Rubber
Special Alloys
Copper Alloys
Carbon Steel
Stainless Steel
Over 10,000
Materials
Iron
300 – 3,000
3,000 – 10,000
50 – 300
200 – 900
Flow Rate (m3h)
0 – 50
30 – 200
1 – 30
1000+
Suction Pressure (mbarabs)
Less than 1
60 – 150
▲ Vertical
32 – 50
■ Horizontal
150 – 1000
Discharge Diameter (mm)
1 AVT Reliability – Pump Division
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
2 Flowserve
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲
Mixers
Blending
Solid Suspension
Pastes
Dispersion
High Viscosity
Gas Dispersion
Liquid
Homogenising
■ ▲ ■ ▲
Hygenic
Low Shear
■ ▲ ■ ■ ■ ▲ ▲ ▲
Ribbon
▲ ■ ▲ ■ ▲
Jet
■ ■ ▲ ▲ ■ ■ ■ ▲ ▲ ▲ ▲
Contra-rotating
■ ▲ ■ ▲
Helical Screw
High Shear
Hydrafoil (Low Energy)
Type of Application
■ ■ ■ ▲ ▲ ▲ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Gate
▲ ■ ■ ▲ ▲ ■ ■ ■ ▲ ▲ ▲
Anchor
Propellor
▲ ■ ▲ ■ ▲
Impeller
Variable Drive (Speed)
■ ▲ ■ ▲
Paddle
In-Line (Dynamic)
■ ▲ ■ ▲
Turbine
In-Line (Static)
■ ▲ ■ ■ ▲ ▲ ▲
Side Entry
▲ Vertical only
Top Entry
■ Horizontal only
Blade Type or Stirrer
Bottom Entry
Mixer Type
1 AxFlow Limited 2 Caprari Pumps (UK) Ltd 3 Chemquip Limited
▲ ■ ▲
4 Flowserve ▲ 5 KSB Limited 6 SPX FLOW – Plenty Mirrlees Pumps 7 T-T Pumps Limited 8 Xylem Water Solutions UK Ltd
▲
▲ ■ ▲ ■ ■ ■ ▲ ▲ ▲ ■ ■ ▲ ▲ ■ ■ ■ ■ ▲
▲ ▲ ■ ■ ▲ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ▲ ■ ■
▲
▲ ▲ ▲ ▲ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ■ ■ ▲ ▲ ■ ■ ■ ■ ■ ■
■ ▲
▲ ■ ▲ ■ ▲ ■ ▲ ■
▲ ■ ▲
▲ ■ ▲
▲ ▲ ▲
■
■
Hydro Turbines
56
■
■
■
■
■
■
■
Power recovery
■
Synchronous
■
Induction
■
Propellor
■
Type Generator
Kaplan
■
Pelton
■
Type
Francis vane
■
■
Above 1,000
■
■
500 – 1,000
■
100 – 500
■
0 – 100
■
Output Range kW
High
Above 2000
500 – 2000
■
Medium
■
250 – 500
■
Low
■
■
Head (M)
Ultra Low
2 SPX FLOW – ClydeUnion Pumps
50 – 250
1 Chemquip Limited
Size Guide kW
up to 50
Vertical
Horizontal
Config
■
BPMA Member Companies
The following is the list of BPMA members (as of May 2018). The profiles of many of these companies will be found on the next 16 pages. Lafert Electric Motors Ltd LFH Engineering Limited Mackley Pumps – The Clarke Chapman Group Ltd March May Ltd. MDM Pumps Ltd Micropump NOV Process & Flow Technologies UK Ltd Patterson Pump Ireland Pumps (UK) Ltd Ram Pumps Ltd Riventa Ltd Salamander Pumps Seal & Pump Engineering (UK) Ltd Secure Meters (UK) Ltd Siemens DF PD Solutions in IT Ltd SPP Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Stuart Turner Limited TEC Electric Motors Ltd. The Pump Company Ltd Tomlinson Hall & Co Ltd Torishima Europe Ltd. Triark Pumps Ltd. T-T Pumps Limited Tuthill UK Watson-Marlow Fluid Technology Group WEG (UK) Ltd Weir Minerals Europe Limited Wilo (U.K.) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd
ABB Limited ACE Cranfield Ltd AESSEAL Plc Albany Engineering Co. Limited Alfa Laval Limited Alton Pumps Ltd Apex Fluid Engineering Ltd Armstrong Fluid Technology Atlas Copco T/A Atlas Copco Power Technique AVT Reliability – Pump Division AxFlow Limited Barnwell Services Ltd Blackwood Engineering Brafe Engineering Ltd Brook Crompton Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Computer Imprintable Label Systems Ltd Crest Pumps Ltd DAB Pumps Ltd Dawson Downie Lamont EBARA Pumps Europe S.P.A – United Kingdom ERIKS UK ESPA Pumps (UK) Ltd. Exalto Bearings Ltd Flotronic Pumps Limited Flowserve Flowtech Water Solutions Ltd FTL Technology Goulds Pumps a Division of ITT Industries Ltd Greene, Tweed & Co Limited Grundfos Pumps Ltd Hayley Group Ltd HMD Kontro Sealless Pumps Intelliquip Europe Ltd John Crane Koller UK Ltd KSB Limited KTR U.K. Ltd.
Associate members Certification Management Ltd Collyer Bristow LLP Fluid & Energy Solutions Consultancy Ltd Fluid Performance Solutions Limited International Data Entry & Access Ltd Process Industry Informer Touchwave Media Ltd World Pumps 57
Company Profiles
ABB Limited
AESSEAL Plc
Motors and Generators Daresbury Park Daresbury Warrington Cheshire WA4 4BT Telephone: 01925 741111 E-mail: richard.gee@gb.abb.com Web site: http://www.abb.co.uk/energy No of Employees: 40 Quality Assurance: BS EN ISO 9001 Standards: All production units are certified to the ISO 14001 Environmental standard as well as the OHSAS 18001 standard for Occupational Health & Safety. All products conform to the applicable European Directives appropriate to the product.
Mill Close Rotherham S60 1BZ Telephone: 01709 369 966 Fax: 01709 720 788 E-mail: marketing@aesseal.com Web site: http://www.aesseal.com Turnover: £15m+ Quality Assurance: ISO 9001, ISO 14001, ISO/TS 29001, OHSAS 18001, ISO 50001 AESSEAL® is one of the world's leading specialists in the design and manufacture of mechanical seals, bearing protectors, seal support systems and gland packing. Covering all industrial sectors, AESSEAL® operates from 230 locations in 104 countries including 9 manufacturing and 58 repair locations, and has more than 300 customer service representatives who visit industrial plants every day. AESSEAL® aim to exceed all customer expectations in delivery, quality, reliability and service. • Mechanical Seals from AESSEAL® are used in a wide range of pumps and rotating equipment worldwide to prevent liquids and gases escaping into the environment. • Over 7% of annual sales revenue has been reinvested in R&D over several decades, resulting in some of the most advanced sealing technology available today including modular design to ensure the best on-time delivery performance in the industry • AESSEAL® customers save billions of litres of water each year, significantly reducing costs and water waste. • As part of a seal management program, AESSEAL® provide a ‘no-work, no-pay’ warranty and a guaranteed 48-hour shipment of standard products.
ABB offers the world’s widest selection of motors, generators and variable speed drives. • Motors range from 0.06 kW to over 60 MW. They are available in low and medium voltage, in aluminum and cast iron frames, as well as with enclosures for hazardous areas. NEMA motors include general purpose (1/8 to 400 hp), severe duty (1 to 400 hp) and explosion proof (1/4 to 300 hp). A range of motors, rated from 0.37 kW to 1000 kW, are specifically designed to meet the UK’s Water Industry Mechanical and Electrical Specification (WIMES). • Drives range from 0.12 kW to 80 MW. The ABB drive for water and wastewater, rated from 0.37 kW to 500 kW, features built-in control functions including soft pipe filling, pump auto change, redundancy, pump protection, flow calculation, multi-pump control, pump priority, sleep-boost, level control and pump cleaning. The ABB industrial drives, rated from 0.55 kW to 5,600 kW eliminate the need for an external PLC, save energy and reduce downtime. • ABB is also leading the way with the highly energy-efficient synchronous reluctance motor (SynRM) and drive package. The package includes a matched motor and drive with dedicated software and offers smooth, efficient process control and optimal use of energy. Today, the SynRM package offers a more efficient, quieter and easy to maintain package than traditional motors and drives; and at the same price point. There are very few reasons why you would avoid the SynRM as the solution to your next pump system installation. • ABB Ability™ Smart Sensor for low voltage motors is a low-cost device that picks up data on vibration, temperature and other parameters and uses it to reduce motor downtime by up to 70 percent, extend lifetime by as much as 30 percent and lower energy use by up to 10 percent. • Now the same technology has been adapted for remote monitoring of pumps. The ABB Ability™ Smart Sensor for pumps monitors pump temperature, vibration and bearing condition – using data analytics – to prevent clogging and other issues in water applications. Using on-board algorithms, the smart sensors relay information about the motor or pump health, via a smartphone and over the internet to a secure server. • ABB can meet requirements of international standards from around the world. All the company’s factories are certified to ISO 14001 for environmental management.
Albany Engineering Co Limited
Alfa Laval Limited
Church Road Lydney Gloucestershire GL15 5EQ
Birch Road Eastbourne East Sussex BN23 6PQ
Telephone: 01594 842275 Fax: 01594 842574 E-mail: sales@albany-pumps.co.uk Web site: http://www.albany-pumps.co.uk
Telephone: 01323 412555 Fax: 01323 412515 E-mail: russell.jones@alfalaval.com Web site: http://www.alfalaval.com
No of Employees: 70 Turnover: £1m – £5m Quality Assurance: BS EN ISO 9001:2015 Standards: VdS 2344:2014-07 and VdS 2100-07:2013-05
No of Employees: 130 Turnover: £10m – £15m Quality Assurance: ISO 9001:2000 Standards: USA 3A, EHEDG, ATEX Directive 94/9/EC, Regulation (EC) 1935/2004 and ISO 14001:2004
Albany Pumps makes standard, customised and special positive displacement pumps from 5L/min to 500 M3/hr. We manufacture external gear pumps, twin screw pumps and rotary lobe pumps. We supply large OEMs and direct to users, last year exporting to more than 40 countries. Notable is the new range of twin screw pumps manufactured by Albany and developed from the well respected Stothert & Pitt range, which sold around the world. Albany supply spares and exact replacements for Stothert & Pitt pumps using all their original records, dating back to the 1930s. Albany also support pumps from five other brands which the company has taken over.
Alfa Laval Ltd based in Eastbourne represents the positive displacement pump manufacturing unit within Alfa Laval, incorporating both the Alfa Laval and SSP ranges of rotary lobe and circumferential piston pumps.
A wide range of markets are supplied, including:
Process and transfer pump applications are to be found within the food, beverage, brewing, dairy, bakery, confectionery, pharmaceutical, chemical, petroleum and paper industries. Fluids of a wide ranging viscosity can be handled including those that are of a semi-solid nature, shear sensitive or with solids or particles in suspension.
Lubrication: pumps are supplied for lubrication in large machines, notably turbines and compressors. We manufacture customised pumps for OEM customers who install product across the world.
The company has worldwide representation through Alfa Laval sales companies as well as an established Independent Distributor network. Alfa Laval Ltd offers services to cover pump selection design and development, as well as comprehensive after-sales for the supply of spares and repairs to be undertaken.
Bitumen: Albany supply heated gear and screw pumps for every stage of the bitumen process. Albany have developed a simple leak free cartridge seal which eliminates leaks from pumps.
Originally founded in 1958 as Stainless Steel Pumps Ltd the company was acquired in 1987 by Alfa Laval of Sweden.
Foam Concentrate: we manufacture pumps for Fire Fighting Foam duties for a world wide market. We have the German VdS approval for a range of foam pumps. For the ultimate in safety, we can supply Pelton Wheel driven pumps. Armed Forces: Albany has supplied Gear, Screw, Centrifugal and Lobe Pumps to the Army, Royal Navy and the Air Force as well as other forces across the world. Food: Albany Pumps are used for Molasses, chocolate and other food products.
58
Company Profiles
Apex Fluid Engineering Ltd
Armstrong Fluid Technology
Unit 4 Morley Road Staple Hill Bristol BS16 4QT Telephone: 0117 907 7555 Fax: 0117 907 7556 E-mail: sales@apexpumps.com Web site: http://www.apexpumps.com No of Employees: 26 Turnover: £2.5M Quality Assurance: ISO 9001
Wolverton Street Manchester M11 2ET Telephone: 08444 145 145 Fax: 08444 145 146 E-mail: ukhvacsales@armstrongfluidtechnology.com Web site: http://armstrongfluidtechnology.com/en-gb No of Employees: 100 Turnover: £15m+ Quality Assurance: ISO 9001-2000, ISO 14001 BS EN 1090, FM, UL, Achilles
Apex Pumps design and manufacture a wide range of centrifugal pumps, manufactured in the UK for industry, building services, aquaculture, petrochemical plant and many other demanding applications. Utilising our onsite Replicast® foundry Apex Pumps can offer a wide range of materials including, cast steels, bronze, stainless steels, Duplex, Nickel alloys and Titanium. Pumps can be engineered by our in house design team to your exact requirements. Apex Pumps are operating both within the UK and around the world on installations where efficiency and reliability are of prime importance, and we have earned an enviable reputation for the quality and endurance of our products. Our experienced sales team take special care to ensure that the right pump is chosen for the specific application. We would be pleased to receive details of your pump requirements.
Armstrong Fluid Technology: Making Energy Make Sense Armstrong Fluid Technology has been a leading player in the global arena of HVAC since 1934. We are a 3rd generation family owned business and is an engineering firm that designs and manufactures innovative fluid flow equipment and high efficiency energy solutions for a broad range and scale of applications including district energy, data centres, fire systems, gas transmission, high-rise and mixed commercial buildings. Our expertise has been developed through a composite understanding of complete end to end fluid systems and the integration of fluid dynamics, heat transfer, variable speed, and demand-based controls. Integrating mechanical equipment and digital controls in a way that no other company can match, Armstrong solutions deliver optimum lifetime building performance combined with the lowest first cost and lowest life cost. Throughout our 80-year history, Armstrong has introduced ground breaking innovations that have elevated industry practice and substantially improved the quality and performance of pumping and heating, ventilation, air conditioning (HVAC) installations across the world. Our corporate head office is based in Toronto, Canada, and we operate six other manufacturing facilities across four continents, producing our extensive range of products for the local market needs. Armstrong remains committed to pushing the envelope further to deliver even higher-efficiency, innovative products that can provide the flexibility and adaptability to meet the future needs of our cities.
Atlas Copco T/A Atlas Copco Power Technique
AVT Reliability – Pump Division
Swallowdale Lane Hemel Hempstead Hertfordshire HP2 7EA Telephone: + 44 (0) 1442 222350 Fax: + 44 (0) 1442 234467 E-mail: power.technique@uk.atlascopco.com Web site: http://www.atlascopco.co.uk Turnover: £25m+ Quality Assurance: ISO 9001:2008
Unit 2 Easter Court Europa Boulevard Warrington Cheshire WA5 7ZB Telephone: 0844 561 0551 Fax: 0844 561 0552 E-mail: pump@avtreliability.com Web site: http://www.avtreliability.com No of Employees: 50+ Turnover: £6m+ Quality Assurance: Yes Standards: ISO 9001
Atlas Copco T/A Atlas Copco Power Technique provides construction tools, portable compressors, pumps and generators, lighting towers. It offers service through a global network. Atlas Copco innovates for sustainable productivity in infrastructure, civil works and construction projects. With 60 years of expertise in pumps, we manufacture a selection of electric, hydraulic and pneumatic submersible pumps and diesel dewatering pumps. The PAS centrifugal diesel range offers a versatile solution for moving or lifting water on sites without a power source including construction and mine site dewatering, floodwater, stream diversions, sewage, sludge, silt and municipal applications with excellent solids handling capabilities. Ideal for the rental, construction and mining industries, the range of submersible dewatering pumps offer outstanding performance, reliability and ease of use across the range. With a choice of electric, hydraulic and pneumatic pumps, we have a solution for dewatering clean and contaminated sites in multiple applications.
AVTPUMP is one of the UK’s largest independent pump and service businesses, partnering with advanced and niche OEMs to offer reliability solutions for a wide range of industry sectors. Having established itself as a market leader in the total asset management concept since 1997, AVTPUMP is able to offer a complete range of pump services from repair and upgrade through to supply and technical support. A network of ISO accredited reliability centres is strategically placed to offer 24/7 support, specialising in the difficult to resolve applications utilising the team’s combined knowledge and practical experience. Working with sister companies, AVTPUMP can offer the complete reliability package from purchase through to long term monitoring, RCA and service. Top tier COMAH experience offers specialist support through from human factors assessment to recording the right information and technical traceability of every repair. As an independent pump distributor, AVTPUMP will assess your requirements and offer the right, reliability focused solution and is even able to offer alternative technology, such as sealless or eccentric disc. The AVTPUMP Vacuum team offer on site and workshop based servicing and support with partners including Edwards and Pfieffer, regularly audited by its partners to ensure the highest standards of repair and service no matter the industry.
59
Company Profiles
AxFlow Limited
Barnwell Services Ltd
820 Yeovil Road Slough Trading Estate SL1 4JA Telephone: 01753 255600 Fax: 0208 579 7326 E-mail: info@axflow.co.uk Web site: http://www.axflow.co.uk No of Employees: 80 Turnover: £15m+ Quality Assurance: ISO 9001: 2000 Standards: Safe Contractor
Reginald Road Smethwick West Midlands B67 5AS Telephone: +44 (0) 121 429 8011 Fax: + 44 (0) 121 434 3016 E-mail: sales@barnwell.co.uk Web site: http://www.barnwell.co.uk Quality Assurance: ISO9001: 2008 stockists M Barnwell Services is the UK’s largest independent stockist and distributor of fluid sealing products with manufacturing capabilities, offering a total sealing solution. With over 40 years’ experience we have always exceeded our customers’ expectations through consistent delivery of quality, service and value. We aim to always work in partnership with our customers to provide expert industry knowledge, technical expertise and reduce their long-term costs. Applying our unique product knowledge to specific customer needs, we always offer the right sealing solution for any industry. Some of our popular products and services include: • Fluid Sealing Products – Any type, brand, no quantity too small. Including Oil Seals / Rotary Shaft Seals, Mechanical Seals, Shaft Repair Kits, O-Rings and Gaskets • High Performance Elastomers – High / Low Temp range, Explosive Decompression Resistant • Approved Compounds – WRC / WRAS, USP Class VI, 3A, FDA, DVGW, KTW NSF61 • Aftermarket Repair Kits – Tailor made to your requirements • Sealmaker – Same day response / 24 hour production of seals • Clean Room Service – Class 10,000: American Standard AFS209E, Class 7 ISO14644-1 • Kitting & Bagging – Includes Image Branding Facility • Barnwell Selection Box – Range & Ancillary Products We believe in maintaining outstanding standards across our entire business. As an ISO 9001 and 14001 certified company, you can rest assured that our entire focus is on delivering a quality service from start to finish while being environmentally responsible wherever possible. If you would like more information on M Barnwell Services Ltd visit the company’s website http://www.barnwell.co.uk/ or contact the team on 0121 429 8011 or email pump@barnwell.co.uk
AxFlow provide a technical bridge between the manufacturer's product and the customer's need, ensuring they can be confident of obtaining the optimum operating solution. AxFlow Limited is part of the PanEuropean AxFlow Group which employs more than 500 staff in 26 operating companies serving the fluid handling requirements of all industries. Whether it's a ‘pump-in-a-box’ or a complex custom-built system AxFlow's specialist engineers provide a complete product and service package with total responsibility from initial concept through to installation and commissioning. Experienced engineers offering the very best technical advice together with pump products from world leading manufacturers, ensure that pumps of the highest quality are selected to provide the most precise, cost-effective and reliable solution to fluid handling requirements. AxFlow provides long term service-repair either on-site or as factory return units. Extensive stockholdings of pumps and spares in our London, Windsor, Huddersfield, Durham and Aberdeen locations ensure reliable and rapid response to customer needs.
Brafe Engineering Ltd
Brook Crompton
Grundisburgh Road Woodbridge Suffolk IP13 6HX Telephone: 01394 380 000 Fax: 01394 380 300 E-mail: info@brafe.com Web site: http://www.brafe.com No of Employees: 105 Turnover: £10m Quality Assurance: ISO 9001-2008. Lloyds register of Shipping. American Bureau of Shipping. Pressurised Equipment Directive 97/23/EC. DNV GL. TUV. Bureau Veritas. AD2000 Standards: ASTM. NACE. ASME. ASME III (Nuclear). ASME IX (Welding). API. NORSOK M-650. Ed 4.
St Thomas’ Road Huddersfield West Yorkshire HD1 3LJ Telephone: +44 (0) 1484 557200 Fax: +44 (0) 1484 557201 E-mail: csc@brookcrompton.com Web site: http://www.brookcrompton.com No of Employees: 38 Turnover: £15m+ Quality Assurance: BS EN ISO 9001:2000 Brook Crompton currently supply motors to the pump industry, and have done for over 100 years. The comprehensive range of motors L.V, M.V and H.V are especially suited to a diverse range of applications...: • Food industry pumps (subject to hosing down) • Slurry pumps with suspended solids (e.g. china clay) • Crude Oil Distribution (a severe duty at high pressures) • Boiler feeds • Chemical process pumps • Pumps storage energy systems • Mine pumps to prevent flooding • Circulating cooling water condensers in power stations • Sewerage, storm water pumps (often vertical) • Bore hole submersible pumps. The motor business has evolved alongside the pumps industry, and custom solutions have become industry specifications or requirements. Typical of these are EEMUA, Shell, ICI, & Lloyds. All Brook Crompton motors are manufactured in ISO9001 assured factories. The comprehensive range includes single, three phase; safe area, hazardous area; totally enclosed and explosion proof enclosures; cast iron or aluminium construction, and special bespoke motors, e.g. stator rotor units. Brook Crompton motors comply with the latest harmonised standards (IEC 60034-30) with IE2 and IE3 motors available from stock. Brook Crompton is a true international company with manufacturing facilities and sales offices worldwide. Brook Crompton supply WIMES specification motors for the water industry, which are available in IE3 and IE4 efficiency levels.
Brafe Engineering is a world leading UK manufacturer of high specification alloy castings. Supporting our global customers with an end-to end, single service solution. Brafe Engineering offers a unique and unrivalled breadth of material knowledge and engineering support. From prototyping through to serial volume production, our cutting edge, state of the art facility and highly trained staff position us perfectly to accommodate our customers challenges today and in the future.
60
Company Profiles
Calpeda
Caprari Pumps (UK) Ltd
6- 8 Wedgewood Road Ind. Estate Bicester Oxfordshire OX26 4UL Telephone: 01869 241 441 Fax: 01869 240 681 E-mail: pumps@calpeda.co.uk Web site: http://www.calpeda.co.uk No of Employees: 30 Turnover: £1m – £5m Quality Assurance: ISO 9001 Standards: ISO 14001, ISO 50001.
Caprari House Bakewell Road Orton Southgate Peterborough Cambridgeshire PE2 6XU Telephone: 01733 371605 Fax: 01733 371607 E-mail: info.uk@caprari.com Web site: http://www.caprari.com No of Employees: 21 Turnover: £1m-£5m
Manufacturers of a wide range of pumps in cast iron, bronze, stainless steel and specialist polymers. High technology manufacturing, coupled with our own cast iron and bronze and stainless steel foundries, facilitates high volume production with total flexibility and fast lead times. Every pump is subject to a full production 'wet' test, unusual in such a high volume production environment. Calpeda products are available throughout the world via over 30 sales service and distribution centres including some 16 directly owned subsidiaries. Calpeda has been part of the UK pump market for over 50 years, with Calpeda Limited being a directly owned subsidiary of Calpeda S.p.A. Our centrally located Bicester headquarters, technical and training center in Pontefract and regional office in Dublin, provide technical sales, service and distribution with a complete pump packaging service, specialising in the production of variable speed automatic pump sets along with pump and tank assemblies complient with current legislation.
Caprari manufactures a comprehensive range of centrifugal, vortex and electric submersible pumps for Cleanwater, Wastewater and Irrigation applications. Caprari have over 70 years’ experience in development and manufacture of pumps, supplying to over 60 countries worldwide. Caprari culture is based on organisational structure, advanced technologies, design innovation and continued investment in production excellence. Caprari, one of the largest independent pump manufacturers in the world, provide expertise in installation, maintenance and refurbishment. Caprari pumps suitable for use in water treatment and supply, land reclamation, fountains, irrigation, landscaping, sports turf and industry. Caprari is quality assured to ISO9001:2015. Submersible Wastewater Pumps The K series electric submersible pumps suitable for pumping sewage and stormwater in temporary or permanent installations. Caprari Water Supply and Boosting Pumps Several ranges of centrifugal pumps available including single and multi stage with horizontal and vertical shafts and a wide range of pumping capacity. Caprari Borehole Pumps Conventional lineshaft or electric submersible pumps capable of depths up to 600 metres. Caprari Packaged Pumping Stations complete with shredder, torque flow or single channel impeller, sewage pumps. Package stations available in a variety of sizes ranging from single pump applications for households to large dual pump stations for sewage and stormwater from restaurants, shops, housing estates. Stations are prefabricated in a range of sizes to suit site applications. Technical advice on selection of pumps for specific applications available from Caprari. Spare parts and maintenance contracts also available.
Chemquip Limited
Crest Pumps Ltd
Torr Vale Mills Torr Vale Road New Mills High Peak SK22 3HS UK
7 Queensway New Milton Hampshire BH25 5NN Telephone: 01425 627700 E-mail: info@crestpumps.co.uk Web site: http://www.crestpumps.co.uk/ No of Employees: 10 Turnover: £900k Quality Assurance: ISO 9001
Telephone: +44(0)1663 741753 Fax: +44(0)1663 743532 E-mail: enquiries@chemquip.co.uk Web site: http://www.chemquip.co.uk No of Employees: 20 Turnover: £1m – £5m Quality Assurance: BS EN ISO 9001 Standards: BS, ISO, ANSI, BS 5500, ASME
Crest Pumps Group specialise in the manufacture and supply of chemical resistant pumps for various process industries. We have a wide range of mechanically sealed horizontal and vertical sealless pumps manufactured in the UK from solid plastics. Other ranges include plastic mag drive, horizontal and vertical centrifugal stainless steel pumps and AODD pumps. Founded in 1973, we still operate on the same philosophy of reliable, durable pumps backed up by outstanding customer service.
Chemquip is the U.K.’s leading independent manufacturer of mechanical seal and magnetic drive Stainless Steel and P.T.F.E. / P.F.A. [fluoroplastic] lined pumps. As a leading supplier to the major chemical and pharmaceutical companies for corrosive and environmentally critical services, Chemquip is quality assured to BS EN ISO 9001 and offers a design and engineering capability for both standard and custom made pumps in any materials of construction including hastelloy, titanium and other exotic alloys as well as advanced ceramics. Specialist seal-less pump design work to suit individual customer requirements caters for all the needs of the growing trend for process intensification. Applications include high pressure, low flow pumps, all fully compliant with the Pressure Equipment Directive and ATEX regulations. Our pressure vessel division also allows us to offer the finest Pressure Equipment Directive compliant seal flush pots available on the market today, designed and Certified to ASME VIII/BS.5500. Our comprehensive range of horizontal, in-line and vertical cantilever pumps incorporate all the positive design advantages desired in a modern pump with self-priming and solids handling Vortex pumps with capacities to 400 m3/hr and heads to 200 m. operating at temperatures from -80 deg. C to +315 deg. C. and pressures from full vacuum to 2000 kPa. In addition to pumps Chemquip manufactures mixers and agitators for all industrial applications. As a fluid engineering company we also supply and manufacture a full range of valves and vessels.
61
Company Profiles
Dawson Downie Lamont
EBARA Pumps Europe S.p.A. – UK
13 Faraday Road Southfield Industrial Estate Glenrothes Fife KY6 2RU Telephone: +44 (0) 1592 775 577 Fax: +44 (0) 1592 775 517 E-mail: sales@ddl-ltd.com Web site: http://www.ddl-ltd.com No of Employees: 15 Turnover: £1m – £5m Quality Assurance: BS EN ISO 9000 Standards: Pump design, manufacture and testing to API 674.
Unit A, Park 34 Collett Way Southmead Didcot Oxfordshire OX11 7WB United Kingdom Telephone: +44 (0)1895 439027 Fax: +44 (0)1235 815770 E-mail: mktguk@ebaraeurope.com Web site: http://www.ebaraeurope.com No of Employees: 15 Quality Assurance: ISO 9001, as part of world-wide corporate policy. Standards: DIN 24255, WRC approvals.
Dawson Downie Lamont manufacture a comprehensive range of Reciprocating Pumps for various applications within the Oil and Gas, Petrochemical and Marine Industries. With over 100 years of experience in pumping technology, Dawson Downie Lamont offer a wide ranging expertise in the pumping of various liquids within the oil industry. The customer base of the Company has been built up over this period and includes most of the worlds leading oil companies and engineering contractors. The product range of the Company includes high pressure Triplex Plunger pumps for high efficiency, high pressure applications and electric motor or diesel engine driven Piston pumps for high volume, lower pressure duties particularly suited to the pumping of crude and refined oils. However, the major product of the Company is the Direct-Acting, Steam/Gas Driven Reciprocating pump of which Dawson Downie Lamont are of the world's few manufacturers of this specialised type of pumping equipment. All DDL pumps are designed, manufactured and tested in accordance with API 674 and standard designs are modified to meet individual customers specifications and material preferences. Certified to ISO 9000, the Quality Assurance system and procedures of the Company ensure that all orders, whether for new pumps or spare parts, conform to a consistently high standard of workmanship with a fully recorded documentation system.
We at EBARA Pumps Europe Limited are very much aware that in a fiercely competitive market place, delivery and service as well as price and quality are of paramount importance. Thus all our efforts go to ensure that our customers receive a first class service throughout. EBARA has a fully operational network of distribution throughout the UK which offers both sales and service support, backed by extensive stocks and technical support at our new, improved and larger facility at Didcot.
ESPA Pumps (UK) Ltd
Flotronic Pumps Limited
15-16 Riverside Avenue West Lawford Manningtree Essex CO11 1UN Telephone: 01206 391291 Fax: 01206 391239 E-mail: sales@espa.co.uk Web site: http://www.espa-pumps.co.uk/ No of Employees: 10 Turnover: £1.5M
Ricebridge Works Brighton Road Bolney, West Sussex RH17 5NA Telephone: 01444 881 871 Fax: 01444 881 860 E-mail: sales@flotronicpumps.co.uk Web site: http://www.flotronicpumps.co.uk No of Employees: 40 Turnover: £1m – £5m Flotronic has always been pioneering and enjoys an enviable international reputation for the unique ‘ONE-NUT’ air-operated double-diaphragm design. The concept allows rapid disassembly for maintenance and parts replacement, significantly reducing process downtime and vastly reducing maintenance costs, without compromising pump performance. The double-diaphragm design also provides compelling advantages over alternative pump types. In this same tradition the Flotronic ‘H’ Series and ‘E’ Series pumps are another breakthrough and together with the Minichem pumps are representative of the company’s appetite for innovation in the face of new challenges. Manufactured to the specific license requirements of 3-A SSI and EHEDG respectively, the ‘H’ and ‘E’ Series pumps offer exceptional benefits to the food, beverage and pharmaceutical industries and any environment where avoidance of product contamination is paramount. The original 10" ‘H’ Series pump has now been joined by 7" and 12" versions, offering the choice of low and high flow rate hygienic product transfer. Flotronic’s ‘E’ Series comprises the 10" pump for low to mid-range flow rate applications while the 12" pump offers flow rates as high as 500 litres per minute. With Flotronic cleaning couldn’t be easier and the benefits are clear. The features of the ‘H’ and ‘E’ Series combine with Flotronic’s ‘ONE-NUT’ technology to reduce down time and cleaning costs, maintain and even improve sanitary levels on site, and prevent wastage with less ‘hold-up’ of product. The Minichem pump is machined from one solid block of PTFE, removing the need for separate manifolds. High pump integrity, improved durability and the ‘ONE-NUT’ concept combine to make this pump ideal for the chemical, pharmaceutical and similar industries, pilot plants and as an emergency pump for hazardous chemical recovery. Versatility and a willingness to be flexible and adaptable are key to the success of Flotronic Pumps. The products can be used in almost any application, from pumping aggressive chemicals to transferring foodstuffs and providing constant liquid feeds. They are also able to transfer thin or viscous liquids, adhesives, cosmetics, drinks, dyes, paints, pharmaceuticals, solvents, slurry and water. The Flotronic range boasts as many as 60 million variations together with upgrades. It’s reassuring to know as well that any pump in the Flotronic range can be made ATEX-compliant and the company’s ISO9001 certification recognises our commitment to high quality process management.
ESPA Pumps UK are one of the UK’s leading pump manufacturers. We service domestic, commercial and residential sectors. ESPA Pumps UK operates from our 10,000 sq. ft. premises based in Manningtree, Essex. We offer a comprehensive range of efficient and reliable pumps suitable for Industrial, irrigation, rainwater harvesting, swimming pool, hydro massage, spa & wellness and many other sectors. We are at the forefront in the development and manufacturing of cold water booster sets. WRAS approved components are incorporated for use in the Building Services sector. In addition, we offer a comprehensive range of pressurisation units and firefighting equipment. Service and commitment to the customer is paramount to ESPA. Our technically trained internal and external sales team handle enquiries and offer technical advice in an efficient and knowledgeable manner. We are a solutions based company with the knowledge and product range to assist the customer in achieving maximum pumping efficiency at competitive prices. Our aim is to build beneficial long term customer relationships. ESPA has an ongoing policy of product development based on market demands. We manufacture efficient, well-engineered and innovative products to meet the high standards required by the customer. ESPA Pumps (UK) ltd is a subsidiary of the Spanish ESPA Group and has been serving the UK market since 1989. ESPA operate on a worldwide basis with manufacturing bases located in Banyoles (Spain), Chile, France and China. ESPA subsidiaries can be found in Spain, Germany, France, Italy, Turkey, Argentina, Brazil, Chile, China, India and Russia.
62
Company Profiles
Flowserve
Flowtech Water Solutions Ltd
Europa House Second Avenue Trafford Park Manchester M17 1EE Telephone: 0161 928 6371 Fax: 0161 925 2129 E-mail: ProcessUK@flowserve.com Web site: http://www.flowserve.com Turnover: £20m (UK) £3.5bln (Worldwide) Quality Assurance: BS EN ISO 9001 Standards: ISO 2548, ISO 2858, ISO 5199, ISO 3661, ISO13709, ANSI B73.1
Unit K, Cricket Street Business Park off Prescott Street Wigan, Greater Manchester WN6 7TP Telephone: 0333 200 1756 Fax: 08456 123 750 E-mail: info@flowtech.org.uk Web site: http://www.flowtech.org.uk/ No of Employees: 13 Turnover: £1.3m Quality Assurance: ISO 9001
As the recognized world leader in supplying industrial flow management products and services, Flowserve produces industrial and engineered liquid and vacuum pumps, precision mechanical seals, automated and manual quarter turn valves and actuators serving the chemical, power, oil & gas and general industries with innovative technologies. With manufacturing, sales or service facilities in more than 50 countries and sell to customers in over 90 countries, Flowserve has an installed base of more than 1,100,000 pumps worldwide. Principal products and brands include chemical process pumps – Durco Mark 3 ISO & ANSI, Polychem and LaBour pumps, EO, UHLM. Split case end suction pumps – LR, LNN, LN, overhung impeller, end suction pumps for water applications such as MEN. SIHI Liquid ring, LPHX, and dry running vacuum pumps, compressors and packages. Other product ranges include D-Line, vertical in-line pumps, Pleuger submersible, boiler feed MSCA, side channel CEHA, hot media ZTND & ZEND and Innomag magnetic drive pumps. Flowserve supplies pumps in a wide range of materials including cast iron, ductile cast iron, bronze, stainless steel, duplex stainless steel, alloy 20, ni-resist, high nickel alloys, Hastelloy, Monel, titanium and zirconium. High silicon iron, fiberglass reinforced, modified epoxy resin and fully PTFE lined pumps are also part of Flowserve’s diverse product portfolio. Flowserve also provides services including installation, commissioning, on-site service and in-house repairs for all pumping products including those non-Flowserve. A whole-system approach can be applied to energy saving, condition based monitoring, testing and general upgrading of pump technology for reducing customer total cost of ownership.
Flowtech Water Solutions are Pump, Pressurisation Unit, Booster Set and General Water Services Specialists in the Building Services and HVAC market. After being incorporated in 1996, Flowtech Water Solutions regularly supply a large number of standard and bespoke products from their base in Grange-Over-Sands, Cumbria. In 2010 Flowtech Water Solutions underwent a massive transformation with additions to the management structure and movement of their base to a purpose made unit in Flookburgh, Cumbria. Significant investment has been made to bring the company forward and up to date with current industry requirements. Flowtech Water Solutions now have a comprehensive portfolio of products that are supplied or manufactured to suit the clients needs. Working nationally with Local Councils, Consultants, Design Engineers, Mechanical Contractors, Developers and End Users. Flowtech Water Solutions are now established as a major force in the market. The company has a strong customer service ethos that has been demonstrated in previous projects and the need to respond quickly to whatever our clients requirements are. Flowtech Water Solutions will handle projects from initial enquiry to tender through to order placement and on site commissioning via our newly formed Service and Maintenance Department. Many projects will be designed in house and engineered to incorporate space, noise and maintenance requirements. We also provide a no obligation site survey service to ensure suitability of all products supplied. Whatever product or service is required you can ensure that with Flowtech Water Solutions you are in safe hands. In 2017 Flowtech Water Solutions opened their new sales office, warehouse and workshop in Wigan. The 5000 sq feet unit also houses our trade counter and stock of booster sets, tanks, pumps and ancillary items. Production of a vast range of equipment is also carried out at the purpose made facility. Our new premises are sited more centrally to the hub of the North West which will allow us to supply and support our existing customer base and new clients. Due to the excellent transport links and availability of stock we should always be able to cater for our clients needs whether the goods are to be collected or delivered by ourselves. For further details please email: info@flowtech.org.uk
Goulds Pumps a Division of ITT Industries Ltd
Grundfos Pumps Ltd
Millwey Rise Industrial Estate Axminster Devon EX13 5HU
Grovebury Road Leighton Buzzard Beds LU7 4TL Telephone: 01525 850000 E-mail: grundfos-uk@sales.grundfos.com Web site: http://www.grundfos.co.uk No of Employees: 200+ Turnover: £180m Quality Assurance: YES Standards: ISO 9001, ISO 14001
Telephone: 01297 639100 Fax: 01297 630476 E-mail: gouldssalesuk@itt.com Web site: http://www.gouldspumps.com No of Employees: 55 Turnover: £25m Quality Assurance: ISO 9001:2008 – Design, Manufacture, Service and Distribution of Centrifugal Pumps and Systems, including After Sales support (Certified by DNV) Standards: ANSI/ISO/API
Grundfos Pumps Ltd are a UK leader in the supply of pumps and pump systems for domestic, commercial building services and process industry applications, as well as being a major supplier to the water supply and treatment industries and provider of off site build and packaged fire sets. We are part of the Grundfos Group that employ 19,500 people in sales and production roles in 83 companies, in 56 countries worldwide. Founded in Denmark in 1945, the Group now has an annual turnover of c£3 billion and produces 16 million pumps per year. As only the second sales company to be set up outside of Denmark, we have been in the UK since 1964, and moved to our current premises in Leighton Buzzard in 1972. We employ 165+ staff who are engaged in supporting the sales, service and marketing effort and who geographically cover the UK and Northern Ireland. Our business head office is in Leighton Buzzard with regional sales offices located in Leigh, Birmingham and Livingston in Scotland. We work very closely with our sister company, Grundfos Manufacturing who are based in Sunderland.
Goulds Pumps are a wholly owned subsidiary of ITT, one of the largest suppliers of pumping equipment in the world. The headquarters of the Company are located in New York State, USA and have factories world wide. The Axminster facility is responsible for the manufacture and assembly of pumps and systems for the European, Middle East and Africa areas, orders being received through direct Sales or through Distributors. The facility is approved to ISO 9001:2008 by DNV. The company produces engineered pumps and systems, primarily for the Chemical, Pharmaceutical and Oil Industries, but also targeted towards the Pulp and Paper, Water Industries, Power, and General Industry with products available for the majority of applications. These will include end suction, double suction, submersible, vertical, magnetic drive, non metallic, lined and API pumps, with full manufacture and testing capabilities. ITT include in their portfolio, Goulds Pumps, PumpSmart, ProCast and Plant Performance Services. Pump materials include Ductile Iron, Stainless Steel, Duplex Stainless Steels, CD4, Alloy 20, Hastelloy, Monel, Nickel Alloys, Titanium, and Zirconium. We also manufacture magnetic drive pumps, nonmetallic pumps and PTFE lined pumps. The ranges of pumps are designed to API 610, ISO 2858, 5199, ANSI 73.1M, and others. The Axminster facility holds extensive inventory of both ANSI and ISO ranges to enable a quick build programme for pumps to be supported, and for spares. We also hold consignment stocks of mechanical seals. A team of very experienced and dedicated Sales personnel ensure that maximum customer support and response in maintained. We have a Sales office in Basingstoke with engineers dedicated to Contractor support. A similar team of Order processing, major Contracts handling, CAD and Documentation Engineers ensure timely response to customer orders. After Sales support is achieved by repair procedures in Axminster or by a dedicated team of experienced Service personnel. Energy saving and pump reliability is a major focus within the group with emphasis on the Pumpsmart variable speed drive and energy monitor and the availability of Goulds unique five year guarrantee on its i-Frame products which measure temperature and vibration and give visual indication of potential pump failure. We also offer Plant Surveys and Energy audits to reduce cost of ownership.
63
Company Profiles
Hayley Group Ltd
HMD Kontro Sealless Pumps
Hayley Pumps Unit 1, Castlemill Works Birmingham New Road Dudley West Midlands DY1 4DA
Marshall Road Hampden Park Ind. Estate Eastbourne East Sussex BN22 9AN Telephone: +44 (0)1323 452000 Fax: +44 (0)1323 503369 E-mail: info@hmdkontro.com Web site: http://www.hmdkontro.com Turnover: £15m+ Quality Assurance: ISO 9001:2008
Telephone: +44 (0)1384 455668 E-mail: pumps@hayley-group.co.uk Web site: https://www.hayley-group.co.uk No of Employees: 8 Turnover: £5.9m Quality Assurance: ISO 9001
HMD Kontro Sealless Pumps are the pioneers of zero leakage, magnetic drive pumps, having been the first to develop the concept and supplied their first pump in 1947. Sealless pumps are now suited to a wide variety of applications from standard pumps for use in many industrial processes, particularly those in the chemical, pharmaceutical and biochemical sectors through to specialist, engineered pumps for use in the petrochemical, oil and gas industries, including sealless pumps that comply with API 685 and the appropriate elements of API 610. HMD Kontro pumps have recently benefitted from the introduction of ZeroLoss containment shells for reduced power consumption and VapourView monitoring to assist the identification of process upset conditions. Sealless pumps from Sundyne HMD Kontro can now accommodate flow rates of up to 686 m³/hour and differential heads in excess of 240 metres. Sealless pumps are also ideally suited to low and high temperature applications, from -80ºC to +450°C, with system pressures from vacuum to 185 bar. HMD Kontro can also provide pumps of the highest integrity utilising secondary containment options. HMD Kontro have installed thousands of pumps worldwide in many hostile environments. Particular benefits include low maintenance costs (no seals to replace), environmental safety (no leaks) and durability, with many pumps still operating after decades of use. HMD Kontro Sealless Pumps are a division of Sundyne / Accudyne.
Established in 1976, Hayley services all sectors of industry and has developed a great expertise in the Rail, food and beverage, aggregate & cement, utilities, agricultural and engineering sectors. Hayley offers a comprehensive range of MRO products for industrial maintenance bearings, power transmission, sealing products, tools, personal protective equipment, and fluid power. Combined with value-added services such as assembly and repair facilities, to support its clients in their search for improvement in productivity and efficiency. With 46 branches throughout the UK, Hayley generated a turnover of £145 million in 2017 with approx. 850 employees. In September 2016 Hayley entered into a 50-50 partnership with Descours & Cabaud, a leader in wholesale distribution in France and a major player in Europe. In markets that are in a process of rapid consolidation, Descours & Cabaud aims to establish itself as the European leader, especially for the distribution of MRO supplies and personal protection equipment.
John Crane
KSB Limited
31 Nash Road Trafford Park Manchester M17 1SS Telephone: +44 (0) 161 872 2484 Fax: +44 (0) 161 872 1654 E-mail: enquiries@johncrane.co.uk Web site: http://www.johncrane.com No of Employees: 6900 Turnover: £15m+ Quality Assurance: ISO 9001 ISO 14001OHSAS 18001(Quality Management, Environmental Management, Health and Safety Management) Standards: API, DIN, ISO, ANSI, ASME, Aerospace, MOD
2 Cotton Way Loughborough Leicestershire LE11 5TF Telephone: +44 (0) 1509 231 872 Fax: +44 (0) 1509 215 228 E-mail: sales@ksb.com Web site: http://www.ksb.com No of Employees: 100+ Turnover: £20m+ Quality Assurance: BS ISO 9001:2008, BS ISO 14001:2004 Standards: BS ISO 14001:2004 OHAS 18001:2007 The KSB Group is one of the world's leading producers of pumps, valves and related systems. Annual turnover is greater than 2 billion euro. KSB employ over 16,000 employees around the world who work for maximum customer satisfaction in building services, industry and water utilities, the energy sector and mining. KSB is increasingly a strategic partner and provides complete hydraulic systems for every application. KSB has more than 30 manufacturing sites in 22 countries. At each of them, we produce our pumps and valves to global quality standards. The pump range covers a vast spectrum – from domestic circulating pumps to process pumps or power station boiler feed units. Valves come in a choice of designs, sizes and materials for a whole spread of applications. Whether it's product development, manufacturing, sales or service, KSB employees aim to be faster and better than their competitors. KSB Limited is centrally located in Loughborough, Leicestershire and has extensive modern service and test facility. Branch offices located in Bridgewater and Glasgow, combined with strategic Service Partners, ensure KSB is close to the customer. Services offered from the UK include complete M&E project engineering, installation, stock holdings, repair and service.
John Crane is part of Smiths Group, a global technology business and is recognized as a global leader in the design, development and manufacture of a wide range of products and services across the energy services sector. As a driving force for nearly 100 years, John Crane has the engineering experience and technical expertise needed to empower global energy. Today, it provides the most complete selection of engineered mechanical seals and fluid control systems for use in pumps, compressors and other rotating equipment, complemented by an expanding range of advanced hydrodynamic bearings, filtration systems and power transmission couplings all of which are supported by the global John Crane sales and service network. John Crane is a globally recognised and trusted name. The John Crane business has over 20 manufacturing sites and more than 6,000 employees, located in over 50 countries. For further information visit http://www.johncrane.com/
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Company Profiles
KTR U.K. Ltd.
Lafert Electric Motors Ltd
Unit 7 Robert House Acorn Business Park Woodseats Close Sheffield S8 0TB Telephone: +44 (0) 114 258 7757 Fax: +44 (0) 114 258 7740 E-mail: uksales@ktr.com Web site: https://www.ktr.com/uk/ No of Employees: 1150 (UK & Global) Turnover: £500k Quality Assurance: ISO 9001, ISO 14001 Standards: DIN, ISO, API, ATEX, AGMA
Unit 17 Orion Park Orion Way Crewe Cheshire CW1 6NG Telephone: 01270 270022 Fax: 01270 270023 E-mail: lafertuk@lafert.com Web site: http://www.lafert.com No of Employees: 8 Quality Assurance: ISO9001 Standards: IE2 IE3 IE4 EISA CURUS CSA UL ATEX Engineered specifically for your pumping applications, Lafert’s motors can help ensure ideal solutions. These can combine optimum mechanical/electrical configurations, increased performance, reduced weight/size plus compatibility with IE4/IE5 efficiency requirements to give your designs built-in futureproofing.
KTR is a global coupling manufacturer with over 50 years experience providing power transmission products for a wide range of industries including oil & gas, mobile pump sets, water & waste water, to name a few. KTR manufactures a range of flexible standard and high-speed couplings for pump and compressor applications – including API and ATEX – while also producing a standard range of OAC oil/air blast coolers, and bespoke combination coolers capable of simultaneously cooling oil, air, water, or fuel within one unit. With a philosophy based around innovation and customer cooperation, KTR offers a global sales and service network supported by over 20 subsidiary country locations, numerous international sales partners and manufacturing sites in Germany, India, Brazil, China and the United States. For further information visit http://www.ktr.com/uk
Lafert manufactures over 3000 motors a day and more than 95% are customised or special in some way. You can therefore be confident of our ability to satisfy your application needs. Special shafts, flanges, mountings and electrical windings are amongst our ‘standard’ offerings for our motor ranges. This includes our single and three phase IE1, IE2 and IE3 painted aluminium motors, brake motors and our HPS/HPI permanent magnet IE4 and IE5 compatible motors. Lafert’s HP motors, in addition to offering long-term efficiency compliance, provide significant motor size and weight reduction benefits – up to 50% – over standard similarly rated units, and deliver between 3 to 4 times the power output of existing similar frame size motors. Ideal for food processing, pharmaceutical and other hygiene-sensitive applications are the company’s ‘Marlin’ stainless steel motors. These are IP66 hose-down tolerant motors and have smooth bodies with no crevices to act as catchment areas for residual product or any other contamination material. Marlin motors are also available as IE3 units in sizes up to 15kW.
LFH Engineering Limited
Mackley Pumps – The Clarke Chapman Group Ltd
Unit 1 Castle Street Castlepark Industrial Estate Ellon Aberdeen AB41 9RF Telephone: 01358 726310 Fax: 01358 725237 E-mail: sales@lfhengineering.com Web site: http://www.lfhengineering.com No of Employees: 34 Turnover: £1m – £5m Quality Assurance: ISO 9001:2008 Standards: Type Approval: Bureau Veritas (BV Mode 1), China Classification Society (CCS) & Russian Maritime Register of Shipping (RMRS)
PO Box 9 Saltmeadows Road Gateshead Tyne & Wear NE8 1SW Telephone: 0191 477 2271 Fax: 0191 477 1009 E-mail: info@clarkechapman.co.uk Web site: http://www.mackleypumps.co.uk No of Employees: 100 Turnover: £1m – £5m Quality Assurance: BS EN ISO 9001 and MOD and Norwegian equivalent Standards: All Pumps are tested in Mackley's own test facility; performance tested in compliance with BS EN ISO 9906 2000, API 610 or the customers specific pump test standard. Specialising in a variety of application: mine de-watering, water supply/sewage services, power stations, chemical/process industries, irrigation and fire fighting and gas/petroleum industries. The Mackley range incorporates multi-stage ring section pumps for moderate flow rates and high heads, single and twin stage horizontal split casing pumps for high liquid flow rates and vertical sump pumps with drive shaft lengths up to 12m manufactured in any machinable alloy from cast iron to acid resistant bronze and duplex stainless steels to meet the requirements of each installation. Mackley – capability to design pump packages in-house, including pumps, motors, pipework, valves and control systems, and advise clients on all aspects of liquid pumping. Comprehensive spares back up service and overhaul and repair facilities, including re-manufacturing of pumps to as-new standards. Mackley Pumps is part of the Clarke Chapman Group, a Langley Holdings Company.
LFH Engineering Limited prides itself on providing the highest quality level of service in the Design, Manufacture, Test and Supply of Diesel Engine Coolant Pumps, supporting a wide cross section of industry including ship propulsion, diesel power plants and rail traction installations. The company also offers an extensive range of support services to diesel engine manufacturers and diesel engine maintenance departments – from the design of new cooling pumps through to the repair and refurbishment of in-service units. As part of this service, the standard in-house certification, BV Mode1, CCS & RMRS enables LFH to offer its customers a prompt and economic testing service as and when required. LFH Engineering in 2010 completed a management buyout of PEGSON Pumps and is proud to be continuing the tradition of producing PEGSON world class diesel cooling pumps, maintaining its firstclass level of product & service globally for both new and existing customers. LFH also offer service kits for recommended service intervals along with a selection of specilised tooling kits with electronic step by step instructions which the company recomend are used to dismantle and reassemble the pumps avoiding unnecessary damage and prolonged downtime. Based at Castlepark Industrial Estate, Ellon, Aberdeenshire, the company has established an impressive worldwide client list including Rolls Royce, MAN Diesel and Caterpillar.
65
Company Profiles
MDM Pumps Ltd
Micropump
Spring Lane Malvern Worcestershire WR14 1BP Telephone: 01684 892 678 Fax: 01684 892 841 E-mail: info@mdmpumps.co.uk Web site: http://www.mdmpumps.co.uk No of Employees: 20 Turnover: £1m Quality Assurance: ISO 9001 Standards: ATEX, FDA, ASME: BPE, EHEDG, 3-A MDM Pumps Ltd manufactures hygienic centrifugal pumps for the brewing, soft drinks, dairy, food and pharmaceutical industries. The close coupled pumps are manufactured from stainless steel and are used for handling product and CIP liquid. They are available in flooded suction, air separator (AS) and liquid ring self-priming versions. The pumps can be electropolished internally and are available with freestanding stainless steel cowls. • ‘H’ Hygienic range: which are high quality stainless steel centrifugal pumps manufactured from solid bar. The latest models are highly efficient pumps – up to 33% more efficient than previous models. • ‘CR’ Liquid ring self-priming pump range: competitively priced pumps specifically designed to handle a wide range of liquids including liquids with air bubbles and foam. The pumps are capable of self-priming even if the suction pipe is empty. • ‘CH’ range: these have been independently assessed to the EHEDG (European Hygienic Equipment Design Group) in-place cleanability protocol. • ‘AS’ range: specially developed for emptying product from road tankers, or for scavenging of vessels and pipelines in a CIP (Cleaning in Place) system. This centrifugal pump has been designed to handle a mixture of air and liquid. • Two-way: these models can pump in either direction and have been designed for use as fermentation vessel sample pumps in the brewing industry. • MDM Pumps Ltd also manufactures: hygienic stainless steel pipeline strainers and hygienic stainless steel air venting valves. MDM Pumps Ltd is a private company founded in 1922 and is registered to ISO 9001.
IDEX Unit 3 Dairy Court 97 Huntingdon Street St Neots CAMBS PE19 1DU Telephone: +44 1480 356600 Fax: +44 1480 356300 E-mail: mpl.micropump.sales@idexcorp.com Web site: http://www.micropump.com No of Employees: 3 Turnover: £10m – £15m Quality Assurance: BS EN ISO 9002
NOV Process & Flow Technologies UK Ltd
Patterson Pump Ireland
Greengate Middleton Manchester M24 1SA Telephone: 0161 339 9000 Fax: 0161 343 7340 E-mail: info-web@nov.com Web site: http://www.nov.com/industrial No of Employees: 400+
Unit 1, IDA Ardmore Business & Technology Park Marlinstown, Mullingar Co Westmeath Ireland N91 R762 Telephone: +353 44 9347078 E-mail: info@ie.pattersonpumps.com Web site: http://www.ie.pattersonpumps.com No of Employees: 45 Quality Assurance: ISO9001:2008 Standards: FM, UL, NFPA, LPCB, CNBOP, EN12845, OKF, PAVUS, VDS
With over 50 years of experience in the fluid handling industry, Micropump is the leader in seal-less, low flow gear pumps, offering standard models, configure to order models and custom OEM configurations. Flows range from as low as 1 ml/min to a maximum of 40L/min. Outlet pressures of 8.6 bar can be achieved. Micropump pumps are used in a wide range of markets including: medical, chemical, aeronautical, semi conductor, water purification, printing, pulp and paper, industrial processing, and solvent delivery and recovery.
Applications we support Water • Wastewater • Chemical Process Industry • Mining and Mineral Processing • Agriculture • Solar • Pulp and Paper • Food and Beverage • General Industry • Flue Gas Desulfurization • Corn Wet Milling • Ethanol and Bio Diesel • Polymer/Plastics • Bio Technology • Fermentation • Oil & Gas
Patterson Pump Ireland Limited provides a range of pumping solutions for all water-based applications from clean freshwater through seawater to sewage installations. Our manufacturing facility based in Mullingar, Ireland includes full sales, technical and after-market support which is supplemented by a network of sales and service personnel across Europe. Patterson Pump Ireland Limited is a wholly-owned subsidiary of the Patterson Pump Company USA and our facility in Europe was established over ten years ago specifically to service European requirements with a complete awareness to local European directives, regulations and standards. We are a fully ISO9001 accredited company and in addition maintain current certifications from FM Approvals, UL Laboratories, Loss Prevention Certification Board (LPCB), VdS, Pavus, CNBOP and the Hungarian Fire Authorities. Whilst our primary market sector is pumping solutions for the fire protection industry, we also serve other water industry sectors including water/waste water treatment, booster stations, etc.. Our pump ranges include end suction, horizontal split case, vertical in-line, vertical turbine, axial/mixed flow pump designs which can be provided with a wide range of electric motor and diesel engine drivers. In addition, our specialist engineering facilities enable us to offer complete pre-packaged pumping solutions, either in open pre-packaged configuration for installing into an existing building or fully enclosed solutions using a prefabricated building design that is unique to Patterson Pump. For the fire protection industry, we design, manufacture, test and provide after-market care for firewater pump packages designed to a variety of international and European standards including NFPA No 20, FM/UL, EN12845, LPCB, VdS, Pavus and CNBOP. Our installations can be found in every area across Europe and we pride ourselves on a reputation of providing a reliable, first-class quality product at a competitive price within a respectable delivery period. Our numerous ‘bluechip' clients provide us with repeat business because of this business approach. Full details of specifications, pricing and availability for any of these new products can be obtained by contacting Patterson Pump Ireland Limited's sales team direct.
66
Company Profiles
Ram Pumps Ltd
Riventa Ltd
Unit 14 Hazelwood Trading Estate Worthing West Sussex BN14 8NP Telephone: 01903 206622 Fax: 01903 205511 E-mail: sales@rampumps.co.uk Web site: http://www.rampumps.co.uk No of Employees: 18 Turnover: £1m – £6m Quality Assurance: ISO 9001-2015, ISO 14001 Standards: API 674 PED ATEX Norsok GOST
Unit B1, Walker Business Park Threemilestone, Truro Cornwall TR4 9FB Telephone: 01872 260005 E-mail: info@riventa.com Web site: http://www.riventa.com/ Riventa – your pump efficiency specialists We are an award-winning team delivering pump efficiency measurement and optimisation know-how to industry. We specialise in water and wastewater, but work across industries wherever pump systems are in use. Our services combine consultancy with our patented technology to unlock the full potential to meet pump, station and network demand at least cost. Our services include: Pump testing. Our pump testing solutions are a cost-effective starting point for asset management. We use our portable testing technology to help you evaluate pump performance, health and efficiency to make improvements. Pump monitoring. Our pump monitoring solutions will identify energy, cost and efficiency improvements in stations of all sizes. We use both digital and site-installed monitoring products, while you get a tailored roadmap, helping you reduce costs and prioritise investment. Network optimisation. Our network optimisation work is built on real-time hydraulic measurements, not assumptions. By gathering data from the ground up – including single pumps and pumping stations – we can ensure your entire network operates at least cost. What makes us different? We’re driven by information, not assumptions. We gather real data from the ground up. Information is used to first improve pumps, then stations, before optimising entire networks. We’ve developed and leverage our own, patented technology. Our powerful suite of in-house software tools and algorithms can measure pump efficiency and head to an impressive accuracy of up to 0.5%. We will deliver a return on your investment. By pump rescheduling, upgrading station assets and optimising networks, we can potentially save huge amounts off your energy bills. About us We have a long track record delivering highly innovative technology. Looking ahead, we’re committed to working with the best project delivery partners in each part of the world and focused on achieving great results for our customers. We plan to continue serving industry while achieving significant growth over the coming years. Today we employ a vast range of competencies. These include highly skilled hydraulic engineers, software developers, engineering consultants, professional business managers, contract specialists and project managers. All our people enable us to deliver world-class projects. They are highly motivated and, due to the continuous growth of the business, always able to benefit from individual development opportunities. Contact us. You can call us on +44 (0)1872 260005, or email info@riventa.com
Ram Pumps specify, design, manufacture and install high quality, efficient and reliable pumps both into the current market and within our solution based project packages. All pump units meet the requirements of the most demanding industry applications, environments and specifications as well as our core design basis for API674 and Non API units. Ram Pumps has an almost infinite variation of build options due to more than 40 years experience in constructing special purpose projects and packaged pumping equipment. The full range of pumps have been purposely designed without integral gearboxes to ensure we can provide the exact speed and power to meet the required duty point. Suitable rated standard electric motor or any degree of special build or flame proof motors are selected in accordance with our client’s specification. Special drives inclusive of DC Motors, Torque Converters from AC Inverters to Diesel, Petrol or Gas Engines, to variable capacity mechanical or hydraulic power packs are available. Should a further transmissions step downs be required these can be provided by a gearbox, V-belt or timing belt drive.
Salamander Pumps
Secure Meters (UK) Ltd
Unit 2c, Colima Avenue Enterprise Park West Sunderland Tyne & Wear SR5 3XE Telephone: + 44 (0) 191 516 2002 E-mail: sales@salamanderpumps.co.uk Web site: http://www.salamanderpumps.co.uk No of Employees: 62 Turnover: £5m – £10m Quality Assurance: Yes
Secure House Moorside Road Winchester Hampshire SO23 7RX Telephone: + 44 1962 840048 Fax: + 44 1962 841046 E-mail: sales@securetogether.co.uk Web site: http://www.securetogether.co.uk Turnover: £1bn Worldwide Standards: ISO 9001, ISO 14001, OHSAS, 18001 & ISO 27001
Salamander Pumps is one of the UK's leading manufacturers of shower and domestic water pumps. Innovation is used throughout the organisation to create higher quality products and offer outstanding customer service at every step of the journey. Over the last 5 years we have completely overhauled our product range, taking feedback from installers and householders and using some cutting-edge technologies to make our pumps some of the quietest, most compact and most reliable pumps on the market. Whether you need to power just one shower or your whole house, the Salamander Pumps range of shower pumps will have something to help. The Salamander CT and Right Pump ranges offer a pump solution for gravity fed installations, available in positive head or universal, twin or single variants. Alternatively the Salamander HomeBoost pump will boost mains water performance. HomeBoost is an intelligent pump. It recognises when flow is less than 12 ltrs/min and automatically boosts the performance of the incoming water up to 12 ltrs/min. As a result you can enjoy full flowing showers, speedy bath fill and improved performance of your combi boiler. • Boosts main water pressure and flow • Simple to install • Compact in size • WRAS approved • Water Fitting Regulations compliant • Very quiet operation
Secure Meters is an Indian owned company serving customers in over 50 countries. With offices across the world Secure Meters employs over 7000 people who are involved in the development, manufacture, supply and post sales service and support of both the smart metering products and energy management solutions. Secure Meters’ Pump Efficiency division offers products and services for pump testing and monitoring, as well as consultancy services. Targeting large pump users in the water, utilities and industrial sectors, these products and services are designed to understand the inefficiencies within the pump systems, enabling costing savings and energy savings to be achieved. Secure Meters’ expertise in providing innovative energy saving solutions spans a worldwide customer base involving many different industries, helping clients to reduce carbon emissions. To date our patented thermodynamic technique has been successfully used for testing over 15,000 pumps worldwide. The technology can be applied to all types of pumps and to date has been used to test pumps up to 75MW working singularly or in a series / parallel combination. Secure Meter’s patented pump efficiency technology has been used by UK organisations such as The Water Research Centre, National Engineering Laboratory, Central Electricity Generating Board, Exeter University and overseas bodies such as Darmstadt University in Germany and FCRI (Fluid Control Research Institute) in India. In addition to this it has been used by many of the world’s major pump manufacturers including Torishima, Flowserve, Weir, KSB, EBARA and SPP. Secure Meters provides project management, energy monitoring ESCO (Risk/Reward) & targeting services as well as quality audits for new and refurbished pumping stations. This has been further developed into the successful delivery of ESCO (Risk / Reward) contracts for the reduction of operating costs of pump assets. This ESCO model has been successfully operated in the UK and internationally for over 20 years. Secure Meters has been recognised by the UK Government Department of International Trade with four prestigious SMART AWARDS, for the development of pump efficiency solutions. Secure Meters is accredited by TUV for ISO 9001, ISO 14001, OHSAS 18001 & ISO 27001.
67
Company Profiles
Siemens DF PD
Solutions in IT Ltd
Sir William Siemens House Pricess Road Manchester M20 2UR Telephone: 08458 507600 Fax: 0161 446 5302 E-mail: julijana.ristov@siemens.com Web site: http://www.siemens.co.uk/drives No of Employees: 550 Turnover: £190m+ Quality Assurance: ISO 9001
Harborough Innovation Centre Wellington Way Market Harborough Leicestershire LE16 7WB Telephone: 0845 009 4588 Fax: 0845 009 4599 E-mail: info@solutionsinit.com Web site: http://www.emirsoftware.com No of Employees: 10 EMIR, short for Electro-Mechanical Information Resource is an industry specific business software application for companies that sell, service, repair or hire electric motors, drives, pumps, gearboxes, generators and control panels.
Siemens are one of the worlds largest suppliers of motors and drives with a wide selection of both products and engineered solutions. Motors and drives range from 0.12kW to 100MW and can be engineered to provide the optimum solution for the given application. Motors are available for LV, MV and HV applications in both safe area and hazardous area configurations and can be manufactured in aluminium, cast iron or steel. As well as motor and drive combinations, Siemens also offer a wide range of gearboxes and couplings making us a “one stop shop” for all your drive train requirements. From a 0.12kW module to a 100MW Siemens have a drive solution for every application.
Covering all aspects of the business, EMIR reduces unnecessary paperwork and streamlines the process of dealing with customer orders efficiently. The EMIR application contains specific Modules for creating and managing jobs, recording and scheduling labour, accounting for stock and materials purchasing, sales quoting, on-site pump/motor management, centralised communication and marketing through CRM and live-time engineer recording via its Time & Attendance Extension. EMIR has a full range of Extensions which add unlimited user capability and functionality to the core Modules. Users can now take advantage of Tablet and Smartphone technology to connect engineers in both the workshops and out on the road to the office with easy-to-use Android and Apple iOS applications. The latest innovation in the EMIR Business System is a range of interactive Dashboards that present upto-date information from Finance, Job Statistics, Labour, Purchasing, Quoting, Stock, CRM-Marketing and the Sales Ledger. EMIR data held locally on your server or in the Cloud in a secure data centre is made available to Dashboards via a secure gateway. The Dashboards display that data in a graphical format making the information easy-to-read and importantly, interrogate. Each click of the Dashboard summary exposes the underlying detail, right down to each individual transaction giving you access to the answers you need. BPMA members benefit from discounted solutions. For a full list of clients in the industry, the latest brochures and a full range of product videos visit www.emirsoftware.com.
SPP Pumps
SPX FLOW – ClydeUnion Pumps
1420 Lakeview Arlington Business Park Theale Reading Berkshire RG7 4SA Telephone: 0118 932 3123 Fax: 0118 932 3302 E-mail: enquiries@spppumps.com Web site: http://www.spppumps.com No of Employees: 350 Turnover: £83m Quality Assurance: BS EN ISO 9001/2/3 Standards: BS, ISO, DIN, ANSI, API, FM, NFPA
149 Newlands Road Cathcart Glasgow G44 4EX Telephone: 0141 637 7141 Fax: 0141 633 2399 E-mail: cu.sales@spxflow.com Web site: http://www.spxflow.com/en/clydeunion-pumps No of Employees: 500 Turnover: £15m+ Quality Assurance: BS EN ISO 9001:2000, BS EN ISO 14001:2004 Standards: ASME N, NS & NPT Certification; Achilles JQS Certification; Achilles UVDB; First Point Assessment; GOST Certification
SPP Pumping solutions – for where it really matters: SPP Pumps is a leading designer and manufacturer of centrifugal pumps and systems. For more than 130 years, the company’s robust, trusted engineering has provided critical performance across diverse industry applications including oil and gas, water, power generation, construction, mining and fire protection. • 130 years heritage • 60% trade global, outside the UK • 300 employees • 50+ engineers • R&D, manufacturing and test facilities in Coleford, UK • Head Office in Reading, UK • Local sales, production, test and services sites within: USA, India, France, Italy, Poland, South Africa, Singapore, Czech Republic, The Netherlands, Russia, Dubai, Abu Dhabi and Egypt. Proven quality: SPP customers’ pumping applications are invariably demanding – typically operating in hostile, arduous or extreme temperature environments, where quality matters. From their facility in Coleford, England, SPP has set the highest standards attainable in the industry for quality and reliability. SPP uses the most advanced computer testing in the world and designs, simulates, evaluates, refines and manufactures all products and packaged systems here in the UK. Lean Manufacturing principles mean the company is entirely focused on continuous improvement to support a right first time philosophy. Dedicated expertise: With a fifty-strong engineering team, commonly regarded as the best in the industry, who have realworld application experience across multiple industry sectors. The skills of SPP Pumps engineers have secured the company numerous accolades, including the prestigious Pump Industry Awards (PIA) Manufacturer of the Year Award along with one of their talented young engineers Jamie Lightly winning ‘Young Pump Engineer of the Year’ in 2014. Engineering services our customers can rely on: SPP’s Field Service team is pivotal in providing on-site rapid response for emergency repairs and planned contractual maintenance. Supported by 5 strategically located service centres across the UK, that offer specialist services including computerised fluid dynamics analysis, surge analysis and natural frequency analysis to investigate, optimise and balance customer systems for optimum performance and reliability.
SPX FLOW’s ClydeUnion Pumps brand is known worldwide for supplying reliable and robust engineered pumping solutions stemming from over 140 years of industry expertise. As a leading pump company, we are structured to provide a specific focus on each of our customer's key markets as well as providing full global aftermarket support. Our experience spans across several complex industries including oil and gas, nuclear and conventional power generation, desalination and other key markets relevant to our product portfolio. We offer a wide range of single and two stage pumps, multi stage pumps, reciprocating pumps and specialised pumps. The ClydeUnion Pumps product range compliments the existing SPX FLOW portfolio of brands which include APV, Bran+Luebbe, Johnson Pump, Plenty and Lightnin.
68
Company Profiles
SPX FLOW – Plenty Mirrlees Pumps
Stuart Turner Limited
Earl Haig Road Hillington Park Glasgow G52 4JN
The Market Place Henley-on-Thames Oxfordshire RG9 2AD Telephone: + 44 (0) 1491 572 655 Fax: + 44 (0) 1491 573 704 E-mail: info@stpumps.co.uk Web site: http://www.stuart-turner.co.uk No of Employees: 70 Turnover: £20m+ Quality Assurance: BS EN ISO 9001:2008
Telephone: 0141 883 0314 Fax: 0141 882 2752 E-mail: plentypumps@spxflow.com Web site: http://www.spxflow.com/en/plenty No of Employees: 60 Turnover: £5m – £10m Quality Assurance: ISO 9001:2000 Standards: BS, ISO, DIN, ANSI and API SPX FLOW designs and manufactures Plenty Mirrlees rotary positive displacement pumps for use primarily in the oil, power generation, marine and sugar industries. The Plenty name, founded in 1790, is recognised worldwide as a mark of excellence in the field of reliable engineering. The product range includes:- Triple Screw Pumps for lubricating liquids on applications such as forced lubrication, seal oil circulation, oil firing and general liquid transfer; Twin Screw Pumps for bulk liquid transfer and ship, rail and road loading/unloading, including non-lubricating liquids; a unique range of Vane pumps for lubricating oils and fuel oils, grease, bitumen asphalt, molasses and other viscous liquids. The vane pump range includes a version capable of an infinitely variable flow rate. The flow rate can be varied manually, by remote control, or automatically using the patented Constant Pressure Control (CPC) method. Lobe Pumps designed specifically for the sugar industry to handle Massecuite and Magma are also included in the product range. Other services include field commissioning and repair, factory pump repair, refurbishment and conversion, system design and consultancy services. SPX FLOW's other brands include Bran+Luebbe, WCB, Johnson Pumps, Lightnin and now also Clyde Union Pumps, specialising in the design and manufacture of reciprocating pumps, metering pumps, metering systems, rotary lobe pumps, gear and centrifugal pumps and mixing equipment. We have manufacturing facilities in Europe, Asia, USA and offices worldwide.
Invest in quality with Stuart Turner Established in 1906, Stuart Turner Limited has over 110 years of engineering excellence and a market leading reputation in the design and manufacture of high quality Total Water Solutions. Therefore, you can be confident that you are investing a name you can trust to deliver quality, reliability and design innovation. Stuart Turner is the UK’s leading manufacturer of domestic bathroom and shower water boosting pumps and offers patented systems specifically designed to provide a comprehensive range of solutions for low mains water applications. Our extensive range of pumps and water boosting capabilities cater for every application, from a single tap through to bespoke packaged pump systems designed to meet the water demands of even the largest commercial buildings. Each product is fully tested before leaving the factory and is supported by WRAS approved products, IS09001:2008 quality assurance and extensive guarantee periods. Along with PumpAssist, Stuart Turner’s dedicated customer service team of experienced engineers and repair technicians who are on hand to offer help and guidance on choosing the correct pump for any application and installation assistance. The company also has the capability to design pumps to meet specific OEM requirements in various materials including brass, stainless steel and plastic and for a variety of commercial applications. Stuart Turner; delivering total water solutions, engineered to excel.
The Pump Company Ltd
Tomlinson Hall & Co Ltd
22 The Bell Centre Newton Road Crawley West Sussex RH10 9FZ Telephone: 01293 533665 Fax: 01293 533664 E-mail: info@thepumpco.co.uk Web site: http://www.thepumpco.co.uk No of Employees: 6 Turnover: £1m
Lagonda Road Cowpen Lane Industrial Estate Billingham TS23 4JA Telephone: 01642 379500 Fax: 01642 379501 E-mail: enquiries@tomlinson-hall.co.uk Web site: http://www.tomlinson-hall.co.uk/ No of Employees: 26 Turnover: £4m Quality Assurance: ISO 9001-2015 Founded in 1919, Tomlinson Hall has vast expertise in the pump industry. It manufactures Liquivac, an innovative liquid ring vacuum pump which can handle combinations of liquids, gases and fine solids, and can perform a huge range of operations. The pump’s cast iron or 316 stainless steel pump body, combined with a stainless steel rotating element, makes Liquivac extremely robust. Liquivac can operate with long suction lines (500m +) and is portable, due to its relatively small size. Liquivac pumps are widely used in the utilities, food and drink processing, environmental management and chemical processing sectors, and in seawater extraction. A joint-founding member of the UK Pump Distributors Association, Tomlinson Hall is the approved sole UK partner of leading pump manufacturers such as CraneChemPharma Flow Solutions with the Depa and Elro brands, and is also sole distribution partner for the full Richter Pump portfolio. In addition it is a key distribution partner with Grundfos, Goulds, Flux and Calpeda pumps. Tomlinson Hall’s workshops have welding and machining capabilities, and the company offers pump repairs, pump removal and reinstallation. Tomlinson Hall has been named UK Pump Distributor of the Year in the Pump Industry Awards six times – most recently in 2017. In 2015, Tomlinson Hall won the North East Business Awards Small Business of the Year Award and was awarded the title of North East of England Process Industry Cluster (NEPIC) SME of the Year in 2015 and 2017, as well as NEPIC Engineering Firm of the Year in 2018. It holds ISO 9001: 2015 accreditation and Safe Contractor status. For more information, visit www.tomlinson-hall.co.uk and www.liquivac.co.uk
The Pump Company Ltd is a specialist independent pump supplier to the process industries including, food & beverage, personal & household care, pharmaceutical, petroleum & chemical, nuclear, including ATEX applications. Whether your process fluid is Viscous, Volatile, Corrosive or Aggressive or even Hygienic, we have a solution for you. We have a complete range of Positive Displacement pumps including Internal & External Gear, Peristaltic Hose, Flexible Impeller, Rotary Lobe, Progressive Cavity, Eccentric Disc, Screw, Diaphragm and Dosing. Our range of Centrifugal pumps include Close & Long Coupled, Horizontal & Vertical, Cantilever, Selfpriming, Single and Multi-stage. These pumps are available in a variety of materials, 316 stainless steel, Duplex, Hastelloy, Monel, Durimet and other alloys, together with a range of Thermoplastic pumps in PP, PVDF, PTFE, fibreglass resin. Sealing systems available are single and double mechanical seals, Mag Drive and soft packing. We offer a range of drive options including ATEX Certification Our team of pump and system engineers work in a consultative manner with our clients to offer you the best quality and most suitable technical pump solution for your application at the lowest life cycle cost, providing you with: “Solid Answers to Fluid Questions”
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Company Profiles
Torishima Europe Ltd
Triark Pumps Ltd
Duart House Finch Way Strathclyde Business Park Bellshill North Lanarkshire ML4 3PR Telephone: 01236 443951 Fax: 01236 702875 E-mail: derekstewart@torishima.co.uk Web site: http://www.torishima.co.jp/en/ No of Employees: 10 (UK), 2,000 (Global) Turnover: £2m+ (UK), £300M (Global) Quality Assurance: ISO9001 (Quality Management System), ISO14001 (Environment Management System)
The Sail Loft Burnham Business Park Burnham on Crouch Essex CM0 8TE Telephone: 01621 781144 Fax: 01621 781155 E-mail: sales@tri-ark.com Web site: http://tri-ark.com No of Employees: 8 Turnover: £1.1m Triark Pumps has been supplying industrial pumps and spares to customers all over the world at the best prices for over 30 years. We are a leading distributor of Industrial Pumps and Spares and one of the largest stockists of all of the primary brands of air operated double diaphragm (AODD) pumps and genuine manufacturer spares in Europe including ARO, Blagdon, DEPA, RAN, SandPIPER, Wilden and Yamada to name a few. Triark is an award winning Company having recently won at The 2017 Pump Industry Awards and prides itself on guaranteeing the lowest prices teamed with next day delivery of pumps and spares and an expert team of people that take the time to really understand the needs of each customer. We have saved existing customers thousands over the years with our policy of trying not to spend your money in the hope that you will keep coming back to us in the future
Torishima is a pump manufacturer founded in 1919 in Osaka Japan who supply centrifugal pumps for a broad range of industries and applications and are now recognized as one of the most reliable market leaders with extensive experience and know-how in pumping technology. With a highly skilled engineering team who understand your process requirements, Torishima can provide products and services suited to your needs. The Torishima brand is built on quality, reliability, flexibility and customer satisfaction. Torishima's major markets are: • Desalination • Power Industry • Water & Wastewater • Irrigation & Drainage • General Industry • Renewable Energy
T-T Pumps Limited
Tuthill UK
Onneley Works Newcastle Road Woore Cheshire CW3 9RU Telephone: 01630 647200 Fax: 01630 642100 E-mail: response@ttpumps.com Web site: http://www.ttpumps.com No of Employees: 100+ Turnover: £5m – £10m Quality Assurance: BS EN ISO 9001:2015 Standards: BBA Approval on most standard Package Pumping Stations, WRAS Approval on certain ranges of clean water pumps and valves
Birkdale Close Manners Industrial Estate Ilkeston Derbyshire DE7 8YA Telephone: 01159 325 226 Fax: 01159 324 816 E-mail: tuthillpumpuk@tuthill.com Web site: http://www.pump.tuthill.com/ No of Employees: 35 Turnover: £1m – £6.5m Quality Assurance: BS EN ISO 9001-2015 Q05536 Standards: Caterpillar/Perkins and Rockwell Intl approvals
Who are T-T? With over 59 years’ experience, Cheshire based T-T, is one of the UK's leading companies in the design, manufacture, supply and installation of pumps, controls, valves, environmental products and pumping systems. These products are complimented by our support services, including project assistance from concept to handover, after-sales support and service agreements. About us A British owned company with true independence that solely strives to serve its clients' best interest. It maintains the highest standard of professionalism and quality in design, selection and economy. The company is divided into six divisions, which integrate to supply from a single source, making T-T one of the most competitive and responsive companies. Our Divisions • T-T Pumps – manufacturers and distributors of a wide range of specialised products including over 1000 pump models. • T-T Pumping Stations – provides comprehensive Pumping Station schemes for all applications from the smallest to the largest projects. • T-T Controls – specialists in bespoke electrical
projects, we are also suppliers of a range of standard control products and systems. • T-T Agricultural & Environmental – working with the environment and current climate issues, T-T combines the company’s expertise with effluent treatment and anti-pollution products. • T-T Service – efficient and cost effective pump maintenance and after-sales service. • T-T Flow – providing engineered waterworks valves, related products and services. Applications Our products and services are available for a diverse range of applications including: • Clean water supply • Water and Sewage • Building and Construction • Hire Industry • Manufacturing • •Agriculture • Food Processing • Chemical Industry • Ceramic Industry • Anaerobic Digestion & Biogas
Tuthill UK Ltd. manufacturers a wide range of Gear Pumps for lubrication, oil burning and petrochem/process industries. Heavy Duty Circumferential Piston Pumps are manufactured for aggressive process applications where viscosities, pressures and temperatures are usually above standard Rotary Lobe Pump performance. Leak Free Magnetic Drive products are available in Cast Iron, 316 Stainless Steel, PPS (plastic) materials and Hastelloy “C”. Tuthill remains one of the few pump manufacturers to offer a customised design service to OEM clients. Tuthill also supplies Oval Gear Meters. Maximum Pump Flowrate = 120 m3/hr and Maximum Meter Flowrate = 60m3/hr. Tuthill UK Ltd. is wholly owned by Tuthill Corporation USA.
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Company Profiles
Watson-Marlow Fluid Technology Group
WEG (UK) Ltd
Falmouth Cornwall TR11 4RU Telephone: 01326 370370 Fax: 01326 376009 E-mail: info@wmpg.co.uk Web site: http://www.wmpg.co.uk Quality Assurance: ISO9001, ISO14001
Broad Ground Road Lakeside Redditch Worcestershire B98 8YP Telephone: +44 (0) 1527 513800 Fax: +44 (0) 1527 513810 E-mail: wuk-sales@weg.net Web site: http://www.weg.net/uk
Watson-Marlow Fluid Technology Group (WMFTG) is the world leader in niche peristaltic pumps and associated fluid path technologies. Founded on nearly 60 years of supplying engineering and process expertise and with over one million pumps installed worldwide, our pumps are tried, tested and proven to deliver. WMFTG is a wholly owned subsidiary of Spirax-Sarco Engineering plc (LSE: SPX), a global organisation employing approximately 4,800 people worldwide. Watson-Marlow Fluid Technology Group comprises ten established brands, each with their own area of expertise, but together offering our customers an unrivalled breadth of solutions for their pumping applications: • Watson-Marlow Pumps: peristaltic tube pumps for biopharm and process industries • Watson-Marlow Tubing: precision tubing for pumping and other purposes, in a range of materials • Bredel: high flow, heavy duty hose pumps • Alitea: unique peristaltic solutions for OEM customers • Flexicon: aseptic filling and capping systems • MasoSine: gentle sinusoidal pumps for food, chemical and cosmetics applications • BioPure: advanced single-use tubing connector systems • ASEPCO: aseptic valves for the biopharmaceutical industry • FlowSmart: high purity sanitary gaskets, silicone transfer tubing and reinforced silicone hoses for the biopharmaceutical industry • Aflex Hose: specialises in the design and manufacture of PTFE-lined flexible hoses Watson-Marlow Fluid Technology Group is an international operation based in Falmouth, Cornwall, UK. Watson-Marlow Fluid |Technology Group has offices in Argentina, Australia, Austria, Belgium, Brazil, Chile, China, Canada, Denmark, France, Germany, Ireland, India, Indonesia, Italy, Japan, South Korea, Malaysia, Mexico, the Netherlands, New Zealand, Poland, Russia, Sharjah UAE, Singapore, South Africa, Sweden, Switzerland, Taiwan, Thailand, USA and Vietnam.
A WORLD LEADER IN ENERGY SAVING FOR PUMPING APPLICATIONS... An industrial innovator, WEG supplies the widest range of energy efficient motors for the pump industry. Its energy saving motor-inverter packages and turnkey automation systems control some of the most prestigious pumping projects in the world: desalination plants, hydroelectric facilities, irrigation systems; water and waste treatment plants, cavity pumping applications, oil extraction and major testing facilities to name but a few. WEG supplies low voltage, medium voltage and high voltage motors – including ATEX compliant hazardous area motors and the new WMagnet IE5 Drive system, this motor-drive system achieves the highest efficiency rating in the market, exceeding the anticipated requirements of the impending IE5 Ultra Premium Efficiency classification across its output range. WEG offer the W22 WIMES motor designed to meet the specific requirements of the Water Industry and is available as either IE3 or IE4 efficiency rated. The operation of these energy saving motors is further improved by WEG’s inverter drives, which can save up to 50% in running costs in some pumping applications. The Pump Genius process control software enables engineers to optimise their pumping systems so that they can run more efficiently. The software is designed to reduce pumping system operation and maintenance costs whilst increasing process accuracy and protection. Used in conjunction with WEG’s CFW11 inverter drive, Pump Genius can be applied to any system that requires constant flow or pressure and can manage up to six pumps in a coordinated system. WEG is an ISO 14001 certified manufacturer, and has a global presence with representation on every continent.
Weir Minerals Europe Limited
Wilo (U.K.) Ltd
Halifax Road Todmorden Lancashire OL14 5RT Telephone: 01706 814251 Fax: 01706 815350 E-mail: europe.minerals@mail.weir Web site: https://www.minerals.weir No of Employees: 430 Turnover: £15m+ Quality Assurance: ISO 9001:2008 Standards: ISO 14001:2004 BSOHAS 18001:2007
Centrum 100 Burton-on-Trent Staffordshire DE14 2WJ Telephone: 01283 523000 Fax: 01283 523099 E-mail: sales@wilo.co.uk Web site: http://www.wilo.co.uk Turnover: £20m+ Standards: ISO9001 ISO14001 Safe Contractor CEMARS Achilles Accredited Wilo SE, with Headquarters in Dortmund, and Wilo UK, based in Burton On Trent, is one of the world’s leading manufacturers of pumps and pump systems for heating, air-conditioning and cooling technology, as well as for water supplies and sewage treatment and disposal. Founded in 1872 as Kupfer-und Messingwarenfabrik Louis Oplander, the company has over 70 subsidiaries worldwide, and over 7,500 employees. Turnover amounted to 1,327.1 million EUR in 2016. Wilo pumps and systems set global standards for efficiency and technical performance, with highefficiency solutions for all applications. Wilo products, with highest efficiency at the lowest life-cycle costs, are available through a nation-wide network of distributors and merchants. For further information, please contact Technical Sales, Wilo (UK) Ltd, Centrum 100, Burton On Trent, Staffordshire, DE14 2WJ. Tel 01283 523000 Fax 01283 523099 Email sales@wilo.co.uk or visit the Wilo website at: http://www.wilo.co.uk
Weir Minerals is a specialist in delivering and supporting comminution, slurry and mine dewatering equipment solutions. Our focus is within the global mining, aggregates and mineral processing sector, the power sector and general industry. We are committed to deliver the benefits of value engineering and innovation to our customers, extending the lifespan and enhancing the performance of customer critical processes and equipment in many of the world’s most challenging environments. Weir Minerals’ product portfolio centres on critical processes in its customers’ operations. The core product line of the company is its range of slurry pumps, which provide slurry transportation solutions with exceptional resistance to abrasion and corrosion. Mine dewatering pumps, hydrocyclones, valves, screens, crushers, HPGR and wear resistant linings complement the range of slurry pumps by offering solutions to optimise comminution, slurry transportation and mill circuit processes. Weir Minerals has a heritage of manufacturing innovation, engineering excellence and cutting edge process technology, and is constantly evolving so that we can provide optimised products and services to our customers. The development of Weir Minerals’ service and support network recognises that the company’s commitment does not end with the supply of equipment. In delivering on and off site services Weir Minerals is able to optimise the performance of its customers’ plant and reduce total ownership costs. Services range from on request service through to service partnerships, offering an innovative approach to equipment servicing that marks a step change from costly reactive to preventative plant maintenance.
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Company Profiles
Wright Flow Technologies Ltd
Xylem Water Solutions UK Ltd
Highfield Ind. Estate Edison Road Eastbourne East Sussex BN23 6PT
Private Road No.1 Colwick Nottingham Nottinghamshire NG4 2AN Telephone: +44 (0)115 940 0111 Fax: +44 (0)115 940 0444 E-mail: fgbsales@xyleminc.com Web site: http://www.xylem.com/uk No of Employees: 650 Turnover: £15m+ Quality Assurance: Quality – BS EN ISO 9001:2008. Environmental – BS EN ISO 14001:2004. Health & Safety – OHAS 18001:2007. CEMARS – ISO 14064-1:2006. Accredited by; Safecontractor Achilles UVDB Achilles Verify CHAS Exor Link-Up Constructionline Standards: ISO 2548, DIN 2458, DIN 24960, EN 733, ISO 9001, ISO 14001, OHSAS 18001 NICEIC Approved Contractor British Safety Council members ROSPA members BPHA members
Telephone: 01323 509 211 Fax: 01323 507 306 E-mail: wright.eu@idexcorp.com Web site: http://www.wrightflowtechnologies.com No of Employees: 45 Turnover: £5m – £10m Quality Assurance: ISO 9001 ISO 14001 Standards: USA 3A Standard. EHEDGFDA Wright Flow Technologies Ltd, formally known as Johnson Pump (UK) Ltd., specialises in design, manufacture, and marketing worldwide of stainless steel Rotary Lobe and Circumferential Piston ranges of pumps.
Solving Our Customers’ Water Challenges Xylem is focused on helping our customers solve their most challenging water issues – treating water to make it potable, transporting it to where it is needed, using it in the most efficient manner, and then testing and cleaning it after its many uses. In a world of ever growing challenges, Xylem delivers innovative water technology solutions throughout the cycle of water. We are the world's largest provider of water and wastewater treatment solutions and a leading provider of intelligent industrial pumps and related technologies. Leaders in municipal and industrial water and wastewater with the industry’s broadest range of submersible and diesel-driven pumps; Residential, commercial, light industrial, agricultural and irrigation applications also benefit from our products, systems and applications expertise for the efficient movement and use of water. We also offer an extensive selection of speciality pumps to the marine, beverage dispensing, hygienic, oil and gas, speciality industrial and rural markets. Our market leading brands include Flygt, Lowara, Flojet, Jabsco, Godwin, and many others – providing customers with the performance, quality and reliability they need.
We are a major supplier to the food, dairy, brewery, personal care, pharmaceutical, biotech, light chemical and general process industries. Specifications are available to meet both sanitary and industrial application requirements and for handling a wide range of fluids including those that are of high, medium or low viscosity, semi-solid or particles in suspension. The company markets its product ranges worldwide through a network of its own IDEX companies and established independent distributors. Services offered by the company include pump design, development, selection and advice on system design and installation. Wright Flow Technologies Ltd., is a unit of IDEX Corporation USA and is an ISO9001 registered company.
Associate Members Fluid & Energy Solutions Consultancy Ltd
Fluid Performance Solutions Ltd
35 Westcliffe House Baxter Road, London N1 3HS Telephone: 0207 101 3911 E-mail: info@fluensys.co.uk Web site: http://www.fluensys.co.uk No of Employees: 1-10 Turnover: £1m
26 Elizabeth Avenue Grangemouth Stirlingshire FK3 9DE Telephone: 07983 744718 E-mail: david.white@fluidperformancesolutions.co.uk Web site: http://www.fluidperformancesolutions.co.uk No of Employees: 2
FES (Fluid & Energy Solutions) Consultancy Ltd is a London based group of professional consulting engineers specialised in design, analysis and troubleshooting fluid machinery (mainly pumps) and related equipment. Our consultants offer a broad range of expertise in turbo-machinery and systems related issues, cumulating more than 50 years experience in industry. We have operated in the Water & Wastewater, Oil & Gas, LNG, Power Generation, Consumer Products and Renewables sectors. Our Experts can assist in: • New Product Development/Capital Projects – We can support innovation projects to help you achieve optimised performance with reduced cost and time to market. • Refurbishment of Ageing Assets – We can support refurbishment and plant upgrade projects to help you reinstate asset integrity and future proof pumping systems through adequate pump selection & ancillaries, NDT testing & pipework pressure re-rating and system simulation for future operating conditions. We can also manage the project on your behalf. • Operations & Systems – We can assist in troubleshooting your machinery and process systems for recurring mechanical seal failure, bearing failure and process instabilities to help reduce operating cost and downtime. Our Services include: DESIGN & AUDIT • Witness Testing (FAT/SAT) – ISO • Feasibility Studies 9906/HI/API 610/PTC 22 • Due Diligence • Pump selection and system design • Pump design – Impeller & Volute • Non-Destructive Testing (NDT) – • Risk Analysis & Mitigation Pipework pressure rating (ASME Sizing, shaft design, Mechanical seal • New Product Development B31) and bearing selection • Research & Innovation • Layout drawings and installation OPERATIONS & TROUBLESHOOTING • Technical Advisory details • Plant Operational review TRAINING • Model testing and CFD Analysis • Off-design Operation Analysis • Pump Technology • Pump Re-Rating (Change of duty) • Dynamic Simulation Analysis • Pumping System Design & Operation • Dynamic Simulation Analysis(Start(System trip) • Mechanical Seal Systems Up/Shutdown/Process Upset) • Vibration and noise troubleshooting • Common Failures in Pumps • Piping and system design, including • Seal failure troubleshooting valves and fittings PROJECTS • Materials selection for pumping • Concept Studies application
Fluid Performance Solutions Limited (FPS) delivers Standard Pump Energy Auditing and Performance Optimization into the Water and Waste Water Industry throughout the UK. FPS conducts Energy Auditing to ISO 14414, an industry standard for independently auditing pumping stations specifically introduced to comply with legislation. Establishing pumping efficiencies and understanding the pipe system gives the best opportunities to optimise the pumping stations and helps to develop recommendations for high maintenance and energy usage stations where costs are significant. Understanding energy usage is sometimes very difficult but with the right equipment and data analysis, energy consumption can be quantified and used to monitor pumping performance. Identifying failures before pumps trip and become damaged beyond repair is critical to reducing unplanned maintenance costs. FPS delivers a cost effective solution to enhance pumping station performance and reduce life cycle costs.
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Company Profiles
International Data Entry & Access Ltd
Touchwave Media Ltd
Suite 7003 21 Effie Rd Fulham Broadway London SW6 1EN Telephone: 020 7731 7151 E-mail: central@idea-business-tracker.co.uk Web site: http://www.idea-business-tracker.co.uk
Anderson House 523 Eastleigh Road Eastleigh Hampshire SO50 0DW Telephone: 07785 290034 E-mail: andrew@touchwavemedia.co.uk Web site: http://www.touchwavemedia.co.uk No of Employees: 6 Turnover: Up to £1m
IDEA was originally formed to offer to trade associations a service of collecting and publishing their member information thus promoting themselves and the services they offer. This was done in a variety of formats: • Printed directories • E-Newsletters • Web sites • Electronic catalogues on CD Rom Our aim was always to produce well designed publications which are effective, accurate and excellent value for money. Today, almost all of our work is in printed directories. Over the years, we have worked for organisations as diverse as: • British Footwear Association • Manufacturing Technologies Association • British Materials Handling Federation • National Access & Scaffolding Confederation • British Pump Manufacturers Association • Stone Federation Great Britain • Construction Equipment Association Because of IDEA’s concentration on trade association communication, it is able to offer an effective service which is designed to fulfill the specific requirements of trade associations. IDEA will do everything from the initial conception, obtaining information from member companies, collating it and ensuring that it is presented in the terminology that is common usage within industry. These services are designed to complement those of a trade association; associations may pick what they require to be done and do themselves that which fits within their own organisation. Publications can be financed in a number of different ways and IDEA has considerable experience in such schemes. Above all, IDEA publications are intended to be effective and user-friendly, they can be multilingual and are designed with the requirements of the user in mind, not from the basis of using the latest tricks and gimmicks.
Touchwave Media is a specialist PR and Events business, serving the industrial b2b arena with a range of marketing services and associated 'live' events such as awards dinners, conferences, seminars and product launches. Working closely with trade associations across a number of engineering disciplines, we help to promote business and professional excellence, and encourage effective sales channel communication through events such as:• Pump Industry Awards • Motor Driven Systems • Europump General Meeting • BCIA Awards • Motion Control Industry Awards • CSA Awards • AEMT Awards Additionally, our press and public relations activities ensure that our client’s endeavours are accurately communicated both internally amongst their respective membership or customer base, and externally throughout the wider business environment. Engagement with sector specific awards programmes, and the associated alignment to business and professional excellence, delivers exceptional levels of brand awareness and customer loyalty. Should you need an event producing, or wish to participate in one of our existing events, or you would like some help with your own PR activities, please call Andrew Castle on 07785 290034.
World Pumps
Why not consider taking an advertisement in next year’s
Editorial and Advertising Offices Elsevier Advanced Technology The Boulevard Langford Lane Kidlington Oxon OX5 1GB Telephone: 01865 843686 E-mail: a.burrows@elsevier.com Web site: http://www.worldpumps.com World Pumps magazine is published 11 times a year. World Pumps was first published back in 1959. World Pumps has an excellent track record of quality and durability. We know that our readers are in the pump business for the long term... and so are we. All readers of World Pumps have specifically requested the magazine and meet our strict circulation criteria. Industry sectors we target include: oil & gas, water & wastewater, energy efficiency, corrosive handling, power generation, pharmaceuticals, food & drink, HVAC, construction and de-watering. All these are featured in our editorial which highlights problems peculiar to each sector and the technology and approach that has brought about a solution. Each month, World Pumps brings a range of solutions, developments and perspectives on technology, adding to our readers’ knowledge base. Our website is constantly updated with news of the industry, applications and features. World Pumps welcomes news and articles from its readers to ensure that it is an accurate reflection of the pump industry today.
Annual Report, Directory & Buyers Guide Here are three good reasons why you should advertise 1. Carefully targeted circulation 2. High quality readership 3. Highly competitive cost per thousand readers
The perfect advertising medium to reach everyone involved with the British pump industry 73
Tr a d e N a m e s ACEC AES15 AESSEAL Affetti ALARM-TEL ALBANY Albin Pump Aldrich ALERT ALFA LAVAL ALMATEC ALPHA ALPHA2L ALPHA2N ALPHA3 Ama Drainer Ama Porter Ama Porter ICS Amajet Amarex KRT Amarex N Amtronic AQUABOOST AQUAFLOW VALVES Aquaglide AQUASTREAM ARGUS 55 Asepco
BARCLAY KELLETT Baric pumps BDK Bell & Gossett Bioprene BioPure BLACKMER Boax B BOOSTAMATIC Boostermat BORGER BoWex Bredel BROOKE BUNGARTZ BURTON – CORBLIN Byepac Byron Jackson
Cameron CAPI CAVEX CDSA Centrimat Centrinox CHEMFLO Circulating Pumps Limited (CPL) CK Pump Station CM, CME Comfort Conlift Contra CONVERTOR II COPPUS CP System CPC CR, CRI, CRN, CRE, CRIE, CRNE CRCO CROWN CSWIB CT Pump Cucchi CUE CUP-BB1 CUP-BB2 CUP-BB2 CUP-BB3 CUP-BB5HP CUP-BB5V CUP-CEP CUP-CVP CUP-CW CUP-CW CUP-FK CUP-FT CUP-FT/FK CUP-FWP CUP-OH2 CUP-OH3 CUP-OH4 CUP-OH5 CUP-TWL CUP-TWL CUP-VS4 CUP-VSM CURC CURE
Danais DAWSON & DOWNIE DB62C DEWATERING
Digital Dosing DIP / DOP DMSF DRAGFLOW Drainaway Duocompact Duoglide Duopress Durco
Flowserve AESSEAL Plc AESSEAL Plc The Pump Company Ltd T-T Pumps Limited Albany Engineering Co. Limited The Pump Company Ltd Flowserve T-T Pumps Limited Alfa Laval Limited AxFlow Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited Stuart Turner Limited T-T Pumps Limited SPX FLOW – ClydeUnion Pumps SPP Pumps Brook Crompton Watson-Marlow Fluid Technology Group
EasyClean Easymat ECO – ISOCHEM E-FLOW Electromat EMU EMUPORT ENDURON ESP Pump Etabloc Etaline Etanorm Euramo Euro-HYGIA EUROSTREAM
FMC FIDC FireSAFE FLEXIBOX Flexicon Flojet FLOMATE FLOWAY Flowserve Fluid Performance Solutions Limited Flygt Force Brass Ended Freeflow Powerflush FREESTREAM Fumex FUSIONCAST
Albany Engineering Co. Limited Armstrong Fluid Technology Weir Minerals Europe Limited Xylem Water Solutions UK Ltd Watson-Marlow Fluid Technology Group Watson-Marlow Fluid Technology Group AxFlow Limited KSB Limited Stuart Turner Limited KSB Limited AxFlow Limited KTR U.K. Ltd. Watson-Marlow Fluid Technology Group Albany Engineering Co. Limited AxFlow Limited AxFlow Limited Grundfos Pumps Ltd Flowserve
Flowserve AESSEAL Plc Weir Minerals Europe Limited AESSEAL Plc Calpeda Calpeda Flotronic Pumps Limited Wilo (U.K.) Ltd KSB Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd AESSEAL Plc AxFlow Limited SPX FLOW – ClydeUnion Pumps SPX FLOW – Plenty Mirrlees Pumps Grundfos Pumps Ltd AESSEAL Plc Albany Engineering Co. Limited AESSEAL Plc Salamander Pumps The Pump Company Ltd Grundfos Pumps Ltd SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps AESSEAL Plc AESSEAL Plc
AxFlow Limited AESSEAL Plc Grundfos Pumps Ltd John Crane Watson-Marlow Fluid Technology Group Xylem Water Solutions UK Ltd Stuart Turner Limited Weir Minerals Europe Limited Flowserve Fluid Performance Solutions Limited Xylem Water Solutions UK Ltd Salamander Pumps Grundfos Pumps Ltd SPP Pumps Brook Crompton Weir Minerals Europe Limited
SPX FLOW – Plenty Mirrlees Pumps KTR U.K. Ltd. Weir Minerals Europe Limited Weir Minerals Europe Limited Tuthill UK Grundfos Pumps Ltd Xylem Water Solutions UK Ltd T-T Pumps Limited Goulds Pumps a Division of ITT Industries Ltd Xylem Water Solutions UK Ltd
IASC IDP Idromat i-Frame IMAT IMO INDUFIL FILTRATION INSTREAM ISOCHEM ISOGATE Isoglide Isoria
AESSEAL Plc Flowserve Calpeda Goulds Pumps a Division of ITT Industries Ltd Calpeda SPX FLOW – ClydeUnion Pumps John Crane SPP Pumps AxFlow Limited Weir Minerals Europe Limited SPX FLOW – ClydeUnion Pumps KSB Limited
Jabsco Jettomat Jeumont-Schneider JOHN CRANE JUPITER KINO TITAN KTR
LaBour LabTecta LAWRENCE leasepump.com LEMCO
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AESSEAL Plc Calpeda AxFlow Limited T-T Pumps Limited Calpeda Wilo (U.K.) Ltd Wilo (U.K.) Ltd Weir Minerals Europe Limited Salamander Pumps KSB Limited KSB Limited KSB Limited Wilo (U.K.) Ltd Grundfos Pumps Ltd SPP Pumps
G 2000 GEARex GEHO GEMEX GLOBALGEAR GO Godwin GOLIATH SUPER Goulds Pumps Goulds Water Technology
HANDOLL HAZLETON HD SERIES HERMETIC Hexacompact HMD Kontro HMD Seal/less HMD Sealless Holden & Brooke Home Booster HPRO HSP Hya Solo Hyamat Hya-Rain Hydro GTI Hydro Multi-E HYDROLIFT HYDROSTREAM
KSB Limited Dawson Downie Lamont SPX FLOW – ClydeUnion Pumps SPP Pumps
Grundfos Pumps Ltd Atlas Copco T/A Atlas Copco Power Technique AESSEAL Plc T-T Pumps Limited Grundfos Pumps Ltd Grundfos Pumps Ltd SPX FLOW – ClydeUnion Pumps Grundfos Pumps Ltd Flowserve
Albany Engineering Co. Limited Weir Minerals Europe Limited Tuthill UK AxFlow Limited Grundfos Pumps Ltd HMD Kontro Sealless Pumps HMD Kontro Sealless Pumps HMD Kontro Sealless Pumps Armstrong Fluid Technology Grundfos Pumps Ltd SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps KSB Limited KSB Limited KSB Limited Grundfos Pumps Ltd Grundfos Pumps Ltd SPP Pumps SPP Pumps
Xylem Water Solutions UK Ltd Calpeda Flowserve John Crane T-T Pumps Limited T-T Pumps Limited KTR U.K. Ltd.
Flowserve AESSEAL Plc AxFlow Limited AVT Reliability – Pump Division John Crane
Tr a d e N a m e s Leopold LEWIS LIBERATOR LINATEX LiqTec Liverani LoadSure Lowara LWP / LTP
MAGMO Magmo MAGNA1 MAGNA3 Magnochem MagTecta MAINSBOOST Marprene MasoSine Mather and Platt Maxa Maxana Max-E Boost MAXIMATOR MCI (Iron) MERCURY METASTREAM MGI (Iron) MGS (316 Stainless Steel) Mirrlees Mixmaster Range MLI MONO Monocompact Monopress MONSOON MONSOON EXTRA MOUVEX Movitec Multi Eco MULTIFLO Multitec MUTUP Myson Nova Rotors Novalobe
Omega One Nut ORION BEARINGS
SPX FLOW – Plenty Mirrlees Pumps SPX FLOW – Plenty Mirrlees Pumps Grundfos Pumps Ltd Grundfos Pumps Ltd KSB Limited AESSEAL Plc Stuart Turner Limited Watson-Marlow Fluid Technology Group Watson-Marlow Fluid Technology Group Wilo (U.K.) Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd AxFlow Limited Tuthill UK T-T Pumps Limited John Crane Tuthill UK Tuthill UK SPX FLOW – Plenty Mirrlees Pumps AESSEAL Plc Tuthill UK AxFlow Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Stuart Turner Limited Stuart Turner Limited AxFlow Limited KSB Limited KSB Limited Weir Minerals Europe Limited KSB Limited SPX FLOW – ClydeUnion Pumps Wilo (U.K.) Ltd
KSB Limited Flotronic Pumps Limited John Crane
SPX FLOW – Plenty Mirrlees Pumps Xylem Water Solutions UK Ltd Grundfos Pumps Ltd Wilo (U.K.) Ltd T-T Pumps Limited SPX FLOW – Plenty Mirrlees Pumps Flowserve The Pump Company Ltd John Crane Goulds Pumps a Division of ITT Industries Ltd Goulds Pumps a Division of ITT Industries Ltd John Crane Armstrong Fluid Technology AxFlow Limited AxFlow Limited KSB Limited Grundfos Pumps Ltd AVT Reliability – Pump Division AESSEAL Plc Goulds Pumps a Division of ITT Industries Ltd
RADEX RDS Reciprocating Power (Various) Red Jacket RHP Pump (Right House Pump) RIGIFLEX Rio Rio Eco Riotec Riotherm ROTEX RSP Pump (Right Shower Pump) Rule
KTR U.K. Ltd. AESSEAL Plc SPX FLOW – ClydeUnion Pumps Xylem Water Solutions UK Ltd Salamander Pumps KTR U.K. Ltd. KSB Limited KSB Limited KSB Limited KSB Limited KTR U.K. Ltd. Salamander Pumps Xylem Water Solutions UK Ltd
SAFEMATIC SAI Salmson Salvatore Robuschi SAMSON Sanitaire SATURN SBWM SCALA2 Scienco SCMS SCUSI
T Techflo TECHNAFLO TEXTTEL THOM LAMONT THRUSTREAM TP, TPE Tricompact TRIO TRIRO T-T CONTROLS T-T Flow T-T PUMPS TURBO COMPONENTS AND ENGINEERING Turbomat TWINRO
The Pump Company Ltd Grundfos Pumps Ltd
P 2000 PCI Pentacompact Perfecta PLANET Plenty Pleuger Pompe Cucchi POWERSTREAM PPS Plant Performance Services ProCast PROTECH Pullen PULSA – PULSAR PULSAFEEDER Pump Drive Pump Plan Pump Support Systems PUMPPAC PumpSmart Quadcompact
SEALOL SEALTEC Selcoperm Selectric Sera SERIES 1000 SERIES 4000 Sewatec SHOWERMATE SHOWERMATE ECO Sier-Bath SIHI SIPLA SLACK & PARR Slimline SmartPart SMSS Solar Star SOLOLIFT2 Specialist Nuclear Products SQFlex SSE10 SSP STANHOPE Sterling Fluid Systems STUART Sundyne Super Selectric Swallowglide SWFF-TF Swing Amajet
Xylem Water Solutions UK Ltd Weir Minerals Europe Limited T-T Pumps Limited Weir Minerals Europe Limited Grundfos Pumps Ltd The Pump Company Ltd Watson-Marlow Fluid Technology Group Xylem Water Solutions UK Ltd Atlas Copco T/A Atlas Copco Power Technique
U 2000 Ulectriglide Uniglide Unilift UNISTREAM United USI
VapourView Varisco Varisco sPa VCM VENUS V-FLOW Vitacast Vitachrom Vitalobe Vitaprime Vitastage VS1 VS6 VSM VULCO
Grundfos Pumps Ltd
W WARMAN WARWICK WASTEFLO WasteMate WasteMate Plus WaterMate Watson-Marlow Pumps Watson-Marlow Tubing WAUKESHA WAUKESHA CHERRY-BURRELL Weda Wedeco WEMCO WERNERT Western Land Roller WILDEN WILO Wilson-Snyder Worthington Worthington Simpson WP WSP
John Crane AESSEAL Plc Wilo (U.K.) Ltd The Pump Company Ltd T-T Pumps Limited Xylem Water Solutions UK Ltd T-T Pumps Limited SPX FLOW – ClydeUnion Pumps Grundfos Pumps Ltd Flowserve AESSEAL Plc AESSEAL Plc
ZeroLoss
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John Crane AESSEAL Plc Grundfos Pumps Ltd Grundfos Pumps Ltd The Pump Company Ltd Tuthill UK Tuthill UK KSB Limited Stuart Turner Limited Stuart Turner Limited Flowserve Flowserve Grundfos Pumps Ltd AxFlow Limited Flotronic Pumps Limited AVT Reliability – Pump Division AESSEAL Plc Grundfos Pumps Ltd Grundfos Pumps Ltd SPX FLOW – ClydeUnion Pumps Grundfos Pumps Ltd AESSEAL Plc Alfa Laval Limited Albany Engineering Co. Limited Flowserve Stuart Turner Limited HMD Kontro Sealless Pumps Grundfos Pumps Ltd SPX FLOW – ClydeUnion Pumps AESSEAL Plc KSB Limited
Brook Crompton Stuart Turner Limited Tuthill UK T-T Pumps Limited Dawson Downie Lamont SPP Pumps Grundfos Pumps Ltd Grundfos Pumps Ltd Weir Minerals Europe Limited SPX FLOW – Plenty Mirrlees Pumps T-T Pumps Limited T-T Pumps Limited T-T Pumps Limited John Crane
Calpeda SPX FLOW – Plenty Mirrlees Pumps
SPX FLOW – Plenty Mirrlees Pumps SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps Grundfos Pumps Ltd SPP Pumps Flowserve AESSEAL Plc
HMD Kontro Sealless Pumps Atlas Copco T/A Atlas Copco Power Technique The Pump Company Ltd SPX FLOW – ClydeUnion Pumps T-T Pumps Limited T-T Pumps Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited SPX FLOW – ClydeUnion Pumps SPX FLOW – ClydeUnion Pumps Brook Crompton Weir Minerals Europe Limited
Brook Crompton Weir Minerals Europe Limited Albany Engineering Co. Limited Stuart Turner Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd Watson-Marlow Fluid Technology Group Watson-Marlow Fluid Technology Group AxFlow Limited AxFlow Limited Atlas Copco T/A Atlas Copco Power Technique Xylem Water Solutions UK Ltd AxFlow Limited AxFlow Limited Flowserve AxFlow Limited Wilo (U.K.) Ltd Flowserve Flowserve Flowserve Brook Crompton Wilo (U.K.) Ltd HMD Kontro Sealless Pumps
Tr a d e N a m e s AESSEAL Plc AES15 AESSEAL CAPI CDSA CONVERTOR II CRCO CSWIB CURC CURE DMSF EasyClean FIDC IASC LabTecta MagTecta Mixmaster Range PUMPPAC RDS SAI SCMS SCUSI SEALTEC SMSS SSE10 SWFF-TF USI Albany Engineering Co. Limited ALBANY BARCLAY KELLETT BROOKE CROWN HANDOLL STANHOPE WARWICK Alfa Laval Limited ALFA LAVAL SSP Armstrong Fluid Technology Baric pumps Holden & Brooke Pullen Atlas Copco T/A Atlas Copco Power Technique DIP / DOP LWP / LTP Varisco Weda AVT Reliability – Pump Division leasepump.com Pump Support Systems SmartPart AxFlow Limited ALMATEC BLACKMER BORGER BUNGARTZ BURTON – CORBLIN COPPUS ECO – ISOCHEM FMC HERMETIC ISOCHEM LAWRENCE MAXIMATOR MONO MOUVEX PULSA – PULSAR PULSAFEEDER
SLACK & PARR WAUKESHA WAUKESHA CHERRY-BURRELL WEMCO WERNERT WILDEN Brook Crompton ARGUS 55 Fumex T VSM W WP Calpeda
Centrimat Centrinox Easymat Electromat Idromat IMAT Jettomat Turbomat
Dawson Downie Lamont DAWSON & DOWNIE THOM LAMONT Flotronic Pumps Limited CHEMFLO One Nut Slimline Flowserve
ACEC Aldrich Byron Jackson Cameron Durco Flowserve IDP Jeumont-Schneider LaBour Pleuger Scienco Sier-Bath SIHI Sterling Fluid Systems United Western Land Roller Wilson-Snyder Worthington Worthington Simpson
Fluid Performance Solutions Limited Fluid Performance Solutions Limited Goulds Pumps a Division of ITT Industries Ltd Goulds Pumps i-Frame PPS Plant Performance Services ProCast PumpSmart Grundfos Pumps Ltd ALPHA ALPHA2L ALPHA2N ALPHA3 Byepac CM, CME Comfort Conlift
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Contra CR, CRI, CRN, CRE, CRIE, CRNE CUE Digital Dosing Drainaway Duocompact Duopress Euro-HYGIA FireSAFE Freeflow Powerflush GO Hexacompact Home Booster Hydro GTI Hydro Multi-E LiqTec MAGNA1 MAGNA3 Maxa Maxana Max-E Boost Monocompact Monopress Novalobe Pentacompact Pump Plan Quadcompact SCALA2 Selcoperm Selectric SIPLA Solar Star SOLOLIFT2 SQFlex Super Selectric TP, TPE Tricompact Unilift WasteMate WasteMate Plus WaterMate HMD Kontro Sealless Pumps HMD Kontro HMD Seal/less HMD Sealless Sundyne VapourView ZeroLoss John Crane FLEXIBOX INDUFIL FILTRATION JOHN CRANE LEMCO METASTREAM ORION BEARINGS POWERSTREAM PROTECH SAFEMATIC SEALOL TURBO COMPONENTS AND ENGINEERING KSB Limited Ama Drainer Ama Porter Ama Porter ICS Amajet Amarex KRT Amarex N Amtronic Boax B Boostermat
Tr a d e N a m e s CK Pump Station Danais Etabloc Etaline Etanorm Hya Solo Hyamat Hya-Rain Isoria Magnochem Movitec Multi Eco Multitec Omega Pump Drive Rio Rio Eco Riotec Riotherm Sewatec Swing Amajet Vitacast Vitachrom Vitalobe Vitaprime Vitastage KTR U.K. Ltd BoWex GEARex KTR RADEX RIGIFLEX ROTEX Salamander Pumps CT Pump ESP Pump Force Brass Ended RHP Pump (Right House Pump) RSP Pump (Right Shower Pump) SPP Pumps AQUASTREAM DEWATERING EUROSTREAM FREESTREAM HYDROLIFT HYDROSTREAM INSTREAM THRUSTREAM UNISTREAM SPX FLOW – ClydeUnion Pumps Aquaglide CP System CUP-BB1 CUP-BB2 CUP-BB2 CUP-BB3 CUP-BB5HP CUP-BB5V CUP-CEP CUP-CVP CUP-CW CUP-CW CUP-FK CUP-FT CUP-FT/FK CUP-FWP CUP-OH2 CUP-OH3 CUP-OH4 CUP-OH5
CUP-TWL CUP-TWL CUP-VS4 CUP-VSM DB62C Duoglide HPRO HSP IMO Isoglide MUTUP Reciprocating Power (Various) SBWM Specialist Nuclear Products Swallowglide Ulectriglide Uniglide VCM VS1 VS6 SPX FLOW – Plenty Mirrlees Pumps CPC G 2000 Magmo MAGMO Mirrlees P 2000 Plenty TRIRO TWINRO U 2000 Stuart Turner Limited AQUABOOST BOOSTAMATIC FLOMATE MAINSBOOST MONSOON MONSOON EXTRA SHOWERMATE SHOWERMATE ECO STUART Techflo WASTEFLO The Pump Company Ltd Affetti Albin Pump Cucchi Liverani Nova Rotors Pompe Cucchi Salvatore Robuschi Sera Varisco sPa T-T Pumps Limited ALARM-TEL ALERT AQUAFLOW VALVES DRAGFLOW E-FLOW GOLIATH SUPER JUPITER KINO TITAN LIBERATOR MERCURY PLANET SAMSON SATURN TEXTTEL T-T CONTROLS T-T Flow
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T-T PUMPS VENUS V-FLOW Tuthill UK GLOBALGEAR HD SERIES MCI (Iron) MGI (Iron) MGS (316 Stainless Steel) MLI SERIES 1000 SERIES 4000 TECHNAFLO Watson-Marlow Fluid Technology Group Asepco Bioprene BioPure Bredel Flexicon LoadSure Marprene MasoSine Watson-Marlow Pumps Watson-Marlow Tubing Weir Minerals Europe Limited BDK CAVEX ENDURON FLOWAY FUSIONCAST GEHO GEMEX HAZLETON ISOGATE LEWIS LINATEX MULTIFLO TRIO VULCO WARMAN Wilo (U.K.) Ltd Circulating Pumps Limited (CPL) EMU EMUPORT Euramo Mather and Platt Myson Perfecta Salmson WILO WSP Xylem Water Solutions UK Ltd Bell & Gossett Flojet Flygt Godwin Goulds Water Technology Jabsco Leopold Lowara PCI Red Jacket Rule Sanitaire Wedeco
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If you wish to discuss which course would be best for you then please contact:
BPMA TRAINING - THE DIFFERENCE What makes BPMA training different from any other type of pump training?
Steve Smith on +44 (0)121 601 6691 or email: s.smith@bpma.org.uk
One word - â&#x20AC;&#x153;Independenceâ&#x20AC;? BPMA training programmes have been created by the industry, for the industry. The courses have been designed simply to offer independent knowledge and training for people who are engaged in all aspects of the pump industry.
REMEMBER BPMA have no products to sell, so you can be sure of impartial advice on all courses. PRICING
Whether you are someone that has come straight from school, college or university, already working in the pump industry or want to find out more about liquid pumps and pumping, then BPMA are sure you will find a course to suit you within our suite of training programmes.
For pricing information, BPMA Member discounts and course availability contact: Steve Smith on 0121 601 6691 or email s.smith@bpma.org.uk
ALL BPMA COURSES NOW CARRY CPD ACCREDITATION
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THE TRAIN NING COURSE ES Introduction to Pumping Te echno ology: Level Tw wo (QCF)
This course provides standardised terminology,, and a basic approach to the e various pump types. It is targeted at all those who need to know the language of the p pump industry. This qualification recognises ba asic knowledge, and the ability to apply learning n with guidance or supervision. Learning at a this level can be linked to job competence.
THE SYLLABUS
INTRODUCTION TO OUR COURSES The course is broken down into chapters, eac ch concluding with a short test that covers the coursework. Subject to satisfactory coursewo ork, a Ã&#x201E;UHS HZZLZZTLU[ PZ H\[OVYPZLK ( WHZZ YH[L VM T\Z[ IL HJOPL]LK PU [OL Ã&#x201E;UHS HZZLZZTLU[ PU VYKLY [V NHPU 56*5 JLY[PÃ&#x201E;JH[PVU ;OL JV\YZL ^PSS [HRL \W [V OV\YZ [V JVTWSL[L and is academically at the same level as a GCSE CSE Grade A-C. The NOCN has approved the course at SL]LS [^V ^P[O [^V JYLKP[Z 6MX\HS 8\HSPÃ&#x201E;JH[PVU 3 In addition, the BPM MA award their own graded JLY[[PÃ&#x201E;JH[L ;OL JV\YZL [PTL SPTP[ PZ ZP_ ^LLRZ MYVT [OL date of re egistration. The Final Te est limit is two ho ours.
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6
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Introduction
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What is a pump?
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Units and dimensions
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The pump family
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Rotodynamic pumps
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Rotary positive displacement
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Reciprocating PD pumps
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The pump family tree
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Pumping issues
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P Pumping i systems t
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Legal issues
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The pump industry
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Dictionary
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Conversion factors
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Suggested reading
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Final test instructions
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THE TRAIN NING COURSE ES Essentials of Pumping Te echnolo ogy: Level Four (QCF)
ESSENTIALS OF PUMPING TECHNOLOGY LEVEL FOUR (QCF).
THE SYLLABUS
For those who have day-to-day involvement with pumps and pumping systems, this course aims ms to provide the knowledge needed to cover normal situations. Likely candidates are all personnel who manage or are involved in designing, specifying, ng, selling, sourcing, installing, servicing and maintaining pumping equipment.
The course qualification recognises the a ability to gain and - where relevant - apply a range nge of knowledge and understanding. Learniing at this level involves building knowledge an nd is appropriate for the t many job roles. Again the course is arranged in chapters, each h concluding with a short test that covers the coursework. Subje ect to satisfactory coursewo ork, a Ã&#x201E;UHS HZZLZZTLU[ PZ H\[OVYPZLK ( WHZZ YH[L VM must be achieved for those questions that meet eet the 56*5 HJJYLKP[H[PVU HZZLZZTLU[ JYP[LYPH PU [OL Ã&#x201E;UHS HZZLZZTLU[ PU VYKLY [V NHPU 56*5 JLY[PÃ&#x201E;JH[PVU ;OL JV\YZL ^PSS [HRL \W [V OV\YZ [V JVTWSL[L HUK is academically at the same level as a HNC. The NOCN has approvved the course at Level Fourr with UPUL JYLKP[Z 6MX\HS 8\HSPÃ&#x201E;JH[PVU 3 ? ? ;OL 56*5 JLY[PÃ&#x201E;JH[L ^PSS VUS` YLJVYK H WHZZ Therefore, the BPM MA will also issue an additional onal JLY[PÃ&#x201E;JH[L (Z [OL JV\YZL JV]LYZ ^PKLY PZZ\LZ [OHU assessed by the N NOCN, the BPMA award is on o the ^OVSL VM [OL Ã&#x201E;UHS [LZ[ [OH[ ^PSS ZOV^ [OL NYHKPUN VM pass, credit or disttinction. The course ti Th time limit li it is i eight i ht months th fr f om the the date d t of registration. The Final Te est limit is three dayys.
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8
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Overview
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Pump basics
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Maths refresher
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Physics refresher
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3PX\PK Ã&#x2026;V^ PUJS\KPUN JH]P[H[PVU
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Inlet features
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Outlet features
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Rotodynamic pumps
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PD pumps (general)
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R t Rotary PD pumps
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Reciprocating PD pumps
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Drives and seals
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Energ gy
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Pump systems
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Metals
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Pump selection
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Statutory requirements
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Glossary and credits
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References
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Useful data
WWW.BPMA.ORG.UK
PUMPING FUNDA AMENTA AL LS AIM OF THIS COURSE E THIS ONE-DAY Y COURSE IS DESIGNED T TO ENABLE INDIVIDUALS WITH A GENERAL ENGINEERING OR COMMERCIAL BACK KGROUND TO GAIN AN UNDERSTA ANDING OF THE PRINCIPLES ASSOCIAT TED WITH THE PUMPING OF LIQUIDS.
AIMS
OBJE ECTIVES
The initial part of the course is aimed at establishing an understanding of the fundamentals of pumps, how they work, their performance JOHYHJ[LYPZ[PJZ HUK [OL PUÅ\LUJL VM key design parameters and liquid properties on pump behavior..
At the end of the course delegates should d be able to:
The second part of the course is i t d d tto build intended b ild upon the th basic b i fundamentals of pumps and pump performance and establish an understanding of pump operating conditions.
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Con ntribute to the pump sele ection process through imp proved knowledge of the hyd draulic performance and beh haviour of pumps and their ope erating limitations
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Understand pumping p p ng system characteristics and the interaction of pump ps and systems for single and multiple pump installations
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Recognise operatin ng conditions which cause pump and system operating problems s
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Contribute to good practice in [OL ZWLJPÄJH[PVU ZLSLJ[PVU HUK operation of pumps. s.
Rec cognise the reasons for the sele ection of pump types
KEY CONTENTS Course Outline
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Aims and Objectives Pumps As Machines
;OL ÅV^ YLNPTL SHTP UHY H UK [\YI \ SLU[ ÅV^
Cavita ation
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General
Net Positive P Suction Head
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Rotodynamic pumps
The S System Performance
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Positive displacement pumps.
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Liquid Properties and Definitions Pumping Te erminology Definitions Fluid Flow - Basic Concepts
Pump selection cons siderations
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Multiple pump systems. ems.
Pump Flow Contol f
Ty ypical approaches to t W\TW ÅV^ JVU[YVS
The hydraulic gradient
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PLUJ` ,ULYN` LɉJ
The system curve.
Course Recap
Pump p Performance Curves f
Ro otodynamic pumps
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Po ositive displacement pumps.
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Flow continuity energ gy equation
Match hing The Pump And T The System
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Pressure losses in pipes
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Pump systems
FOR BOOKING INFORMA ATION TION CONT TACT ACT
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Steve Smith on +44 (0) 121 601 6691 or email: s.smith@ @bpma.org.uk
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LECTURE BASED
PUMP SELECTION N AIM OF THIS COURSE E THIS ONE-DAY Y COURSE IS DESIGNED T TO ENABLE INDIVIDUALS WITH GENERAL ENGINEERING INEERING OR COMMERCIAL BACKGROUNDS TO GAIN AN UNDERSTA UNDERSTANDING OF THE PRINCIPLES ES ASSOCIAT TED WITH THE SELECTION OF F PUMPING EQUIPMENT.. The course is designed to enhance the skills and knowledge of: f
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Individuals whose role includes [OL WSHUUPUN HUK ZWLJPÄJH[PVU VM pumping operations Anyone who has a need to be conversant with the principles of pump selection.
Provides a foundation of understanding the issues that need to be considere ed when selecting a pump and follows on from Part VM [OL 4VK\SL ^OPJO KLHSZ ^P[O pumping fundamentals.
A serie es of presentations and exerc cis ses will be used to illustrate the prin nciples underlying the process in the most m practical way possible.
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*SHZZPM` HUK Z\TTHYPZL KPɈLYLU[ types and classes of o pumping equipment
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,UZ\YL HU LɉJPLU[ L_JOHUNL VM information betwee en purchaser and vendor
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Consider the selection tion of auxiliary pump equipment ipment
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Undertake selection n procedures based on hydraulic and other parameters
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State the purposes of a quotation and a contract. ntract.
AIMS S Design ned to enable individuals with ge eneral engineering or comme ercial background to gain an und derstanding of the principles associated with the selection of pumping equipment.
OBJE ECTIVES At the end of the course delegates should d be able to:
KEY CONTENTS Recap Of Some Key Pumping Fundamentals
Elimin nating Unsuitable Pump p Ty ypes
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Electric motors and hydrostatic drives
Pumps As Part Of The Machine Or Set
Selec cting The Pump To o Meet The Hydraulic H Requirements
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Connectors
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Pump Families
Function of a connec ctor
General Approach To o Selecting A Pump
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Trransmission
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Se electing a positive displacement dis l t pump.
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Couplings and alignment
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Baseplate
Check king The Installation Requiirements
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Seals
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Ancillary items.
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The selection process.
Defining The Need f
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Collecting information from customer Standard data sheets customer data sheet Maker’s data sheet.
Grouping The Desired Features
Se electing a rottodynamic pump
Check king The Compatibility Requiirements
Contractual Issues
Revie ewing The Selection
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The role of a quotation
Speciifications For Otherr Equipment
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Preparing a quotatio on
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Data sheet
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Driiver
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Commercial liability
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Tu urrbine drives
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Bid evaluation.
FOR BOOKING INFORMA ATION TION CONT TACT ACT Steve Smith on +44 (0) 121 601 6691 or email: s.smith@ @bpma.org.uk
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PUMP TESTING AIM OF THIS COURSE E THIS ONE-DAY Y COURSE IS DESIGNED T TO ENABLE INDIVIDUALS TO ENHANCE THEIR KNOWLEDGE AND SKILLS IN THE PRAC CTICE OF PUMP TESTING. Using presentations and exercises the course takes a practical approach to what is a complex subject. Delegates will have the opportunity to complete a straightforward assessment dealing with the principles covere ed during the day .
OBJE ECTIVES
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At the end of the course delegates g should d be able to:
Describe the critica al factors of NPSH required testting
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Understand how pump ump LɉJPLUJ` JHU IL KLYP]LK MYVT [OL [LTWLYH[\YL KPɈLYLUJL measure across a pump p
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State the standards s applicable [V ]LYPÄJH[PVU VM [OL N\HYHU[LL
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Sta ate the range of pump perrformance indicators likely to be b tested
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Desscribe the range of common testt methods used for each perrformance criteria
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Desscribe D ib the h standar d d procedur o es accepted for testing pum mp performance
AIMS Designed g to enable individuals to enhance their knowledge and skills in the practice of pump testing.
KEY CONTENTS Te est Methods
Ca alculation of NPSH Du uring Te esting f Pa articular Pr oblems With NP PSHR testing f
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Flow
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Head
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Rotational speed
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Absorbed mechanical power
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Absorbed electrical power
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Noise
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Vibration
Pump p Efficiency - The Therm modynamic Method
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4PUPT\T 4H_PT\T ÅV^
Meas surement Inaccuracy
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ALYV ÅV^ [LZ[Z
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Insstrument errors
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Priming tests
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Ca alibration errors
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Pump temperatures.
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Hu uman errors
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Arithmetic errors
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Un nsteady readings (os scillations).
NPSH Required Te esting f
Method Of NPSHR testing
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Va ariables to be measured during NPSHR testing
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Interpretation of NPSHR tesst results
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Sump pumps.
FOR BOOKING INFORMA ATION TION CONT TACT ACT
14
Steve Smith on +44 (0) 121 601 6691 or email: s.smith@ @bpma.org.uk
Instrument Accuracy f
Calculation of instrument accuracy
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Error analysis - some e warnings.
Some Ve ery Practical (But Often Ignored) Po oints Ve erification Of The Guarantee And Reporting rting f
=L LYPÄJH[PVU VM [OL N\HYHU[LL
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Reporting
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Worked example of a typical centrifugal pump tes st.
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LECTURE BASED
PUMP SYSTEMS AIM OF THIS COURSE E THIS ONE-DAY Y COURSE IS DESIGNED T TO ENABLE INDIVIDUALS WORKING WITH PUMPING MPING SYSTEMS ENHANCE THEIR KNOWLEDGE REGARDING THE INTERACTION OF ALL THE E COMPONENTS WITHIN A SYSTEM.
AIMS Designed to enable individuals to enhance their knowledge and understanding of the factors that have to be considered in the design of pump systems.
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OBJECTIVES At the end of the course, members should be able to: f
Und derstand the meaning of [OL [LYTZ HUK [OL KPɈLYLUJL bettween “system head”, “static hea ad”, “velocity head” and “fric ction head” Und derstand the special JVUZPKLYH[PVUZ VM \UZ[LHK` ÅV^ con nditions relating to positive disp placement pumps
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Understand how to o determine performance in mulltiple pump operations
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2UV^ [OL KPɈLYLUJLZ HUK relationship between en NPSH, (NPSH)R and (NPSH)A
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Understand the main ain requirements of pum mp system d i and design d the prob bl b blems associated with poo or design.
Be able to describe a “system currve” and understand how it is derrived
KEY CONTENTS Common T Types ypes Of Pump System
Intera action Of Pump and S Systems
Fluid Flow Fundamentals
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Sy ystem curves
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The energy equation
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Continuity
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Flow regimes
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Origins of pressure losses
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Turbulence
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Pressure losses. losses
Determination Of System Head f
-YPJ[PVU OLHK PU Ä[[PUNZ
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An example of the use VM SVZZ JV LɉJPLU[Z
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Special considerations for positive displacement Pumps
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System Design f
;OL THUHNLTLU[ VM ÅV^ system design
Alllowing for system head esstimation errors
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7PWL ^VYR HUK Ä[[PUNZ Z`Z[LT design review
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Pu ump performance curves
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Sump design.
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Ce entrifugal pump performance ch haracteristics
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Pu ump performance with va ariable speed.
System Operation f
Key operating consiiderations
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7\TW ÅV^ JVU[YVS
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Systems using pump p discharrge ge valve control
Pump p Operating Limitations f
7HY[PHS ÅV^ VWLYH[PVU VM rottodynamic pumps
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Systems with pumps ps in parallel and inlet sump levell control
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Pu ump and system component inlet conditions
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Systems with dischar arrge ge pipe siphons
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Ca avitation
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Pump starting and stopping.
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Ne et positive suction head.
Whole Life Costing
Acceleration head.
FOR BOOKING INFORMA ATION TION CONT TACT ACT Steve Smith on +44 (0) 121 601 6691 or email: s.smith@ @bpma.org.uk
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HYDRAULIC DESIG GN OF CENTRIFUGAL PUMPS AIM OF THIS COURSE E THIS ONE DAY Y COURSE DEALS WITH THE T SUBJECT OF HYDRAULIC DESIGN AND PERFORMANCE OF CENTRIFUGAL PUM MPS. THE COURSE EXAMINES THE FA ACTORS THAT T T HAV VE TO BE CONSIDERED IN PUMP HYDRAU ULIC DESIGN. USING PRESENTA AT TIONS AND EXE ERCISES, THE COURSE TA AKES A PRACTICAL APP PROACH TO WHAT T IS A COMPLEX SUBJECT..
AIMS
OBJE ECTIVES
This course is designed to introduce the subject of centrifugal pump hydraulic design to individuals who have a general technical background in pump engineering and for whom incre eased knowledge of the basis of pump hydraulic design and performance achievement would i impr ove their h i contribution ib i to pump engineering. Trrainee hydraulic KLZPNU LUNPULLYZ TH` HSZV ILULÃ&#x201E;[
At the end of the course delegates should d: f
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Havve gained an appreciation of the t basic principles of cen ntrifugal pump hydraulic dessign
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Be able to evaluate e the hydraulic aspects of a centriffugal pump design
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Be able to contribute to pump range planning ng and development.
Und derstand pump performance JOHYHJ[LYPZ[PJZ HUK [OL PUÃ&#x2026;\LUJL of key k design parameters
KEY CONTENTS Introduction f
Units
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Symbols used.
Basic Principles of Centrifugal Pump Hydraulic Design
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7\TW :WLJPÃ&#x201E;J :WLLK exp perience
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The shape of pump performance characteristics cteristics
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Impeller inlet design and NP PSH required
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Pump performance and a YL LJPYJ J\SH[[PVU H[[ VÉ&#x2C6; KLZPNU Ã&#x2026;V^Z
Centrifugal pumps - principles of operation
<ZPUN OLHK HUK Ã&#x2026;V^ JV 9H[PV LÉ&#x2030;J PLU[Z HUK (Y LH f Throat area
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Hydraulic design practice
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Euler equation for pump head
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Impeller velocity triangles g
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-VYJLK ]VY[L_ MYLL ]VY[L_ velocity distributions.
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Key Hydraulic Design Parameters f
Choosing the pump design duty
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7\TW :WLJPÃ&#x201E;J :WLLK 5Z :\J[PVU :WLJPÃ&#x201E;J :WLLK 5ZZ
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7\TW KLZPNU K\[` HUK :WLJPÃ&#x201E;J Speed
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Flo ow in a volute throat.
Pump p Efficiency And Performance Losses f
7\TW LÉ&#x2030;JPLUJ` HUK hyd draulic losses
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Lea akage loss and ]VS\TL[YPJ LÉ&#x2030;JPLUJ`
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Impeller disc friction loss HUK TLJOHUPJHS LÉ&#x2030;JPLUJ`
Performance Characteristics f
Esttimated performance cha aracteristics
FOR BOOKING INFORMA ATION TION CONT TACT ACT
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Steve Smith on +44 (0) 121 601 6691 or email: s.smith@ @bpma.org.uk
Hydraulic Thrust Loading ding In Vo olute Pumps f
Axial thrust
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Estimating axial thru ust load
Radial thrust f Estimating radial thrrust load. An Introduction To o Hyd draulic Design Procedures f
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Impeller Blade Desig gn
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Vo olute Casing Design.
Pump Hydraulic Design gn Audit Check Lists Recap Of The Pump Hydraulic Design g Process f
A pump design exam mple using area ratio.
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ADDITIONAL TRAINING
CITY & GUILDS BPMA COM MPETENCY ELECTRICA AL 3 DAY Y COURSE It is usual in many industries to find thatt companies have radically streamlined th heir maintenance and technical workforc ce departments. This puts pressure on com mpany managers to use non-electrical personn nel for routine electrical duties. This 3-day courrse is specifically designed to assist non-electtrical employees to prepare e themselves for th he cross trade working, g and to help p compa panies comply with the re equire ements of currentt legislation regarding the use of such peo ople for minor electrical tasks.
COURSE OBJECTIVES After completing the course, students shou uld be able to: f
Recognise safe working practices (related to electricity in the workplace)
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Work within the requirements of current ele ectrical legislation (relating to topics covered)
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Understand the fundamental principles of electrical energy
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Perform routine electrical tasks at a basic level evel
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Perform safe isolation of electrical circuits
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E h Enhance th i workplace their k l skills kill
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Relate to electrical circuit diagrams.
THE ONLY Y PREREQUISIT TES REQUIRED f
Basic numerical and literacy skills.
TOPICS COVERED f
Health and Safety legislation (related to electricity in the workplace e)
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Basic electrical principles
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Electrical power and units of measurement
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Safe working practices
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Electrical test instrumentation
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Conventional circuit layout
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)HZPJ Ă&#x201E;YZ[ HPK YLSH[LK [V LSLJ[YPJHS OHaHYKZ
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Electrical diagrams
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Cable and wiring system.
WHO SHOULD AT TTEND The course is primarily aimed at mechanical or un-skilled tradespersons that are preparing themselves for work upon electrical systems. ;OL JV\YZL TH` IL VM NYLH[ ILULĂ&#x201E;[ [V JVTWHUPLZ [OH[ intend to employ non-electrical personnel to perform routine electrical duties, such as lamp replacement or portable appliance testing etc.
COURSE TO BE HEL LD AT T: The Nation nal Metalforming Centre >LZ[ )YVT^PJO ) 7@ Email: s.sm mith@bpma.org.uk
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CERTIFIED PUMP SYSTEM AUDITOR SCHEME FROM BPMA The EU Energy Efficiency Directive (2012/27/ EU) came into force in December 2012 for implementation in Member States on 5 June 2014. Amongst other matters the Directive introduced a mandatory requirement for energy audits within buildings and industrial premises by the end of December 2015.
BECOMING ACCREDITED TO CPSA
Furthermore Member States had to put in place schemes to ensure those carrying out Energy Audits are competent.
To successfully achieve the designation HUK [OL ILULĂ&#x201E;[Z [OH[ HJJY\L JHUKPKH[LZ T\Z[!
CPSA is open to any competent engineer.
Pumps are the largest consumer of global motive power and pumping system improvements can KLSP]LY \W [V YLK\J[PVU PU LULYN` JVZ[Z Therefore, BPMA as referenced in UK Government Energy Strategy documents, developed the CPSA *LY[PĂ&#x201E;LK 7\TW :`Z[LT (\KP[VY ZJOLTL ;OL *7:( ZJOLTL PZ HU PUK\Z[Y` ZWLJPĂ&#x201E;J WYVMLZZPVUHS X\HSPĂ&#x201E;JH[PVU KL]LSVWLK I` [OL )74( which is already an established and highly regarded body within the industry.
([[LUK H KH` JV\YZL HUK WHZZ a comprehensive examination
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Conduct a quality assured pump audit
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Prove certain levels of experience in the industry
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Show personal development through the JVTWSL[PVU VM YLJVNUPZLK LK\JH[PVU [YHPUPUN programmes
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Demonstrate active involvement in the industry.
CPSA course fees cover the cost of the course, evaluation of experience and accredited status and visibility on the CPSA website which can be maintained by paying an annual fee.
The objective of the scheme is to help improve the levels of professionalism in the sector by creating a universally recognised and respected industry â&#x20AC;&#x2DC;standardâ&#x20AC;&#x2122; for individuals assessing the performance of a pumping system.
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CERTIFICATION
FULL CPSA STATUS
Engineers who are trained in accordance with the CPSA requirements will receive the following certification:
Engineers who wish to achieve full CPSA status, following successful certification, are required to send in a report of a Pump System Audit they have completed. They need to demonstrate that they can carry out pump system audits in accordance with ISO 14414.
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( JLY[PÃ&#x201E;JH[L MYVT [OL <: +LWHY[TLU[ VM ,ULYN` +6, JVUÃ&#x201E;YTPUN [OL` OH]L ILJVTL H ¸8\HSPÃ&#x201E;LK 7\TWPUN :`Z[LT :WLJPHSPZ[¹ In addition their name will be listed on the DOE website
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( JLY[PÃ&#x201E;JH[L MYVT [OL )74( Z[H[PUN [OH[ [OL engineer has completed a course on the ISO Z[HUKHYK MVY HU LULYN` HZZLZZTLU[ VM H pumping system
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( JLY[PÃ&#x201E;JH[L MYVT [OL )74( Z[H[PUN [OH[ [OL engineer has completed a Pump System Optimisation course.
Engineers who achieve CPSA status will:
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9LJLP]L H )74( *LY[PÃ&#x201E;JH[L HUK *7:( WOV[V YLNPZ[YH[PVU JHYK ^OPJO PKLU[PÃ&#x201E;LZ [OH[ [OL cardholder is approved to carry out pump system audits
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Have their photo and details recorded on the CPSA website which will promote the scheme, X\HSPÃ&#x201E;LK PUKP]PK\HSZ HUK ^OLYL HWWYVWYPH[L [OLPY employing company.
CPSA CERTIFIED PUMP SYSTEM AUDITOR
THE ROUTE TO ACQUIRING CERTIFIED PUMP SYSTEM AUDITOR STATUS COMPETENT ENGINEER
3 DAY PUMPING SYSTEM REQUIREMENTS AND ANALYSIS TRAINING INCLUDING EXAMINATION 4 DAYS TRAINING
1 DAY ISO 14414 & PUMP SYSTEM OPTIMISATION TRAINING
PUMP SYSTEM AUDIT IN ACCORDANCE WITH ISO 14414
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CPSA CERTIFIED PUMP SYSTEM AUDITOR
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The BPMA Annual Report, Directory & Buyers Guide 2018/19