Catalogue TKK products for the glass industry by TKK

The company TKK, founded in 1947, has been active in the field of construction chemicals in more than 50 countries throughout the world. With its branches in Bosnia and Herzegovina, Serbia, Bulgaria and Russia, it is the leader in South-eastern Europe in the production of sealants, polyurethane foams, adhesives and chemical admixtures for construction industry, with the annual sales reaching 50 million EUR. The company has become renowned as a manufacturer of high-quality products, which is reflected in our slogan "the real friend of all professionals".

www.tkk.si

www.MARKACIJA.si

The real friend of all professionals

TKK PRODUCTS FOR THE GLASS INDUSTRY for construction and mounting of insulating glass

MONTIRAMO IN TESNIMO TT EE KK AA PP UU RR Polyurethane foams and adhesives

The real friend of all professionals

TT EE KK AA DP OU MR Acrylic sealants

TT EE KK AA PF UL ER X Polyurethane sealants and sealants based on hybrid polymers

T TE EK KA AP SUOR L Technical sprays

TT EE KK AA PS UI LR Silicone sealants

TT EE KK AA FP I UK RS Adhesives

TT EI KO AE PL UA SR T Polysulfide sealants

TT EE KK AA TP RU AR K Sealing tapes

the entire product range:

www.tkk.si

Your distributor

03/2014

TKK PRODUCTS FOR THE GLASS INDUSTRY

for construction and mounting of insulating glass The company TKK presents its sealants which we recommend for the construction and mounting of insulating glass. We wish to provide to our users the important information they need if they want their job to be done well. We also want to familiarize them with the technical characteristics of TKK sealants and to highlight their advantages, and/or to inform them about the differences between the products. This knowledge will contribute to better choice of sealants for the construction and mounting of insulating glass in window casements. KEY SYMBOLS FAST-CURING VAPOR IMPERMEABILITY FLEXIBILITY

째C

5째C

Hg FREE

GOOD WORKABILITY AT HIGH AND LOW TEMPERATURES UV STABILITY

DOES NOT CONTAIN Hg FOR INDOOR AND OUTDOOR APPLICATION

TEMPERATURE STABILITY

RAL CARD

THERMAL INSULATION

TIOELAST TM Polysulfide sealants

It is a two-component polysulfide sealant used for manufacture of insulating glass and gas-filled insulating glass. We can particularly recommend them in the cases when the insulating glass must be quickly transported and mounted. Tioelast TM sealants are compatible with all TKK materials used for manufacture of insulating glass. They set quickly and have low gas and vapour transmission rate. They are easily extracted at low temperatures. Do not contain solvents. They are resistant to various weather conditions: rain, snow, extreme temperatures.

Tioelast TM A6 It cures very quickly and has excellent adhesion to aluminum, glass and stainless steel. Has IFT Rosenheim certificate, according to the standard DIN EN 1279, part 4. • This is a certified product. • It has excellent adhesion to all types of glass, as well as aluminum and metal spacers. • Suitable for use in manual and automatic lines. Certificate 5°C

DIN EN 1279-4 Packing: cartridge: 0.6 kg; 0.8 kg A component: 185 l-barrel; 20 l-small barrel; 2.2 l-dose B component: 185 l-barrel; 18.5 l-small barrel; 2 l-dose; 0.22 l-cup

Tioelast TM A11 Very fast-curing, has excellent adhesion to aluminum, glass and stainless steel. Meets the requirements of the standard DIN EN 1279, part 4. • It has excellent adhesion to all types of glass, as well as aluminum and metal spacers. • It has good mechanical characteristics, and can therefore endure all kinds of stress upon installation. • Suitable for use in manual and automatic lines. • Excellent quality-price ratio.

5°C

Packing: cartridge: 0.6 kg; 0.8 kg A component: 185-barrel l; 20 l-small barrel; 2.2 l-dose B component: 185 l-barrel; 18.5 l-small barrel; 2 l-dose; 0.22 l-cup

Tioelast TM A14 It is a higher density material. We recommend use of this product primarily for manual application. • It has excellent adhesion to all types of glass, as well as aluminum and metal spacers. • Good quality at an affordable price. 5°C

Packing: cartridge: 0.6 kg; 0.8 kg A component: 185-barrel l; 20 l-small barrel; 2.2 l-dose B component: 185 l-barrel; 18.5 l-small barrel; 2 l-dose; 0.22 l-cup

Butmelt It is a thermoplastic, single-component, polyisobutylene-based sealant. Butmelt has a double function – it glues spacers to the glass and enables vapour and gas diffusion barrier. We apply it at a temperature of 135–145 °C and air pressure of 4–6 bar. • Does not leak even during very strong heating of the mounted window. • It is gas- and vapour impermeable. • It has excellent adhesion to glass and aluminum. • Compatible with other TKK materials used in the production of insulating glass. Certificate DIN EN 1279-4 Packing: reel: 1 kg; 2,5 kg; 7 kg

PREMIERE Tioelast TM IZO CBS® A special characteristic of Tioelast TM IZO CBS® is its extremely low heat transmission < 0,25 W/mK. We particularly recommend it for the construction of insulating glass that is to be installed in low-energy and passive houses.

W RLD PREM ERE

NEW

• It is a product with lowest thermal transmission of all known polysulfides used in manufacture of insulating glass. • It has low density. • It contains a high percentage of polymers. • It has excellent adhesion to all types of glass, as well as aluminum and metal spacers. • It has good mechanical characteristics, and can therefore easily endure all kinds of stress. • Suitable for use in manual and automatic lines. • The product is an important component in making of »warm edge« systems.

WORLD PREMIERE

5°C

Packing: cartridge: 0.6 kg A component: 180 l-barrel; 20 l-small barrel B component: 190 l-barrel; 19 l-small barrel

NEW

The microstructure of polysulfide sealant:

Certificates ETAG 002: 5.1.4.1 5.1.4.2 5.1.4.6

DIN EN 1279-4

Patent: 200 µm Tioelast TM

200 µm Tioelast TM IZO CBS contains gas-filled microspheres

SI201100150, 2011

Reference:

Kindergarten Mavrica, Trebnje

Pavilion Trimo, Trebnje

Belimed d. o. o., Grosuplje

TEKAFLEX PU Polyurethane sealants

They are polyurethane-based elastic sealants. They are almost odourless and do not cause corrosion.

Tekaflex PU 2K It is a two-component polyurethane sealant. It is intended for construction of insulation glass, with or without gas filling. • The product does not contain Hg. • B component is supplied as a liquid or a paste. • It has excellent adhesion to various types of glass, aluminum, stainless steel and different types of plastics. • Suitable for use in manual and automatic lines. • Compatible with other TKK materials used in the manufacture of insulating glass.

Hg FREE Packing: A component: 200 l-barrel B component: 200 l-barrel; 20 l-small barrel

Certificate

ČSN EN 1279-4

TEKASIL T Silicone sealants

These are permanently elastic single- or two-component silicone-based sealants. They are intended for manufacture of insulating glass and gas-filled insulating glass as a secondary sealant. We recommend them in the manufacture of insulating glass under higher temperature and UV load (for glass facades, buses, trains, roof windows …). Tekasil T has excellent adhesion to various types of glass (finished and unfinished), plastic and metal spacers. They are compatible with all other TKK materials used for the manufacture of insulating glass. They are UV-stable and resistant to various weather conditions, water and moisture. Do not contain solvents. Do not cause corrosion. The advantage of single-component sealants are lower costs of application equipment. The advantage of two-component sealants is the shorter curing time.

Tekasil T It is a single-component silicone sealant. This product has the lowest density of all Tekasil T sealants. Tekasil T is most useful for the manufacture of insulating glass exposed to vibrations (buses, trains). • Highly elastic sealant. • More easily extracted mass. • Less pressure required on the dosing machines. • This is a certified product.

°C UV Packing: sausage: 600 ml bucket: 20 l barrel: 200 l

Certificate 5°C

DIN EN 1279-4

Tekasil T filled It is a single-component silicone sealant. The most widely used silicone sealant in the construction of insulating glass. • Elastic sealant. • Good extraction properties at low temperatures as well. • Has low vapour permeability. • Very good workability. • This is a certified product. • Great quality-price ratio. Certificate

°C UV

DIN EN 1279-4

Packing: sausage: 600 ml bucket: 20 l barrel: 200 l

Tekasil T 142 It is a single-component silicone sealant with higher density. • Greater pressure required on the press during the application. • Good quality at an affordable price.

°C UV Packing: sausage: 600 ml bucket: 20 l barrel: 200 l

Tekasil T 2K It is a two-component silicone sealant intended for secondary sealing in the manufacture of insulating glass. Particularly recommended for the manufacture of insulating glass which should be transported and mounted as quickly as possible. This is the advantage of two-component sealants, as this could not have been achieved with single-component sealant. • The material cures very quickly. • Transport and mounting of insulating glass is possible already within 6–8 hours from the manufacture of glass. • Does not require air humidity for setting.

°C UV Packing: A component:175 l-barrel B component: 17.5 l-bucket

Certificate 5°C

DIN EN 1279-4

TEKASIL

Silicone sealants

These are sealants suitable for mounting, sealing and adhesion of various materials. They have good chemical resistance and are resistant to UV radiation, various weather conditions and ageing. When they set, they are elastic and resistant from –50 °C to 180 °C, special ones even up to 300 °C. They have excellent adhesion to various materials: glass (both finished and unfinished), metal, ceramics, varnished wood, various types of plastics (PVC), concrete (but requires use of Primer KVZ 16 or Primer KVZ 12 for the openings affected by water). They are compatible with all TKK materials used for manufacture of insulating glass. They cannot be painted over, and are therefore available in different colours and transparent.

Tekasil WS It is a single-component silicone sealant. We recommend Tekasil WS for sealing of facade dilatation openings affected by weather. • Can endure up to ± 25 % of dilatation. • Does not contain solvents. • Extremely resistant to different weather conditions. Certificate 5°C

UV Packing: sausage: 400 ml, 600 ml bucket: 25 kg barrel: 250 kg

DIN EN ISO 11600

Tekasil Neutral Profi It is a single-component silicone sealant. Tekasil Neutral Profi is suitable for glass installation in wooden, aluminum and PVC frames and for sealing of dilatation openings. It seals glass, wood, concrete, ceramics, aluminum, brick, metal, porcelain, clinker and most plastic materials. • It has good adhesion to most construction materials, even without a primer. • Can endure up to ± 25 % of dilatation. • Wide range of colours.

°C

Certificate RA

5°C

DIN EN ISO11600

Packing: cartrige: 300 ml sausage: 400 ml, 600 ml barrel: 200 l

Tekasil Alkoksi Neutral It is a single-component silicone sealant. Tekasil Alkoksi Neutral is intended for glass installation in wooden, aluminum and PVC frames. It seals joints of various materials such as: glass, wood, concrete, brick, stone, ceramics, metal, aluminum, most plastic materials. • For sealing of various plastic materials: acrylates, polycarbonates, ABS, PVC. • Particularly suitable for glazing of e.g. winter gardens and glass/plastic hothouses. • It is almost odourless. Certificate L

°C

5°C

DIN EN ISO 11600

Packing: cartrige: 300 ml, sausage: 400 ml, 600 ml barrel: 200 l

Tekasil WB 2K It is a two-component silicone sealant. Tekasil WB 2K is intended for adhesion of insulating glass in PVC, wooden or aluminum frames. It is also suitable for gluing and sealing glass elements (partition walls). Warning: Test the compatibility with other materials prior to adhesion. • By using this product, you can achieve greater strength of the window structure. • It is almost odourless. • It sets quickly across its entire depth.

UV Packing: A component: 175 l-barrel B component: 17,5 l-small barrel

THE ADDITIONAL PROGRAM Tekafin Cleaner 5 Tekafin Cleaner 5 is a cleaning agent intended for cleaning of mixers and other devices used for mixing and application of two-component sealants used in the manufacture of insulating glass. The cleaning agent is suitable for removal of partially hardened sealing materials based on silicone, polysulfide or polyurethane. The suitable surfaces for cleaning: steel, stainless steel, aluminum, polyethylene, PTFE, Viton rubber. Unsuitable surfaces for cleaning: PVC, ABS, silicone seals, PU, EPDM, polystyrol. Packing: dose: 0.2 kg bucket: 1 l; 5 l small barrel: 20 l barrel: 200 l

Sealant guns

T530

T536 Hand holding gun, hobby, for cartridges of 450 ml and sausages of 600 ml

Skeleton hand holding gun for cartridges

T534 Hand holding gun, hobby, for cartridges

T539

T540

T813

T844

T843

Hand holding gun, profi, for cartridges

Hand holding gun, profi, for cartridges and sausages of 400 ml

Pneumatic gun for cartridges of 310 ml

Pneumatic gun for sausages of 400 ml

T812 Pneumatic two-handed gun for cartridges of 450 ml

Hand holding gun, profi, for cartridges of 450 ml and sausages of 600 ml

T738 Pneumatic gun for sausages of 600 ml

TIPS for use of TKK sealants in the construction of insulating glass Two-component sealants •

We recommend storage of sealants in a close room, at a temperature between 15–25 ºC.

•

If the sealant is stored at a temperature below 10 ºC, we suggest that you relocate it to a warmer room at least two days before use.

•

The lower the material temperature, the higher the viscosity, which consequently implies harder handling of the material. This may lead to lower workability of the sealant.

•

The increase in temperature of the sealant or its environment shortens the setting time, and vice versa: the decrease in temperature of the sealant or its environment extends the setting and hardening time.

•

Prior to application of the sealant, you need to ensure that the surfaces are clean (glass, aluminum, stainless steel etc.).

•

To ensure the quality of thermal insulation glass, we recommend sealant quality control during the manufacture in conformity with the standard DIN EN 1279, part 6: adhesion of sealant to the glass and spacer, mixing proportion, mixing homogeneity.

•

During the work breaks longer than 10 minutes we recommend leaving the dosing gun and the static mixer in a freezer, below –25˚ C. The cooled material contained in the gun and the statistic mixer should be thrown away upon continuation of work.

•

During the longer work breaks, e.g. at the end of the week, we recommend cleaning the gun and the static mixer with A component. If we fail to do that, problems might occur in the operation of the dosing and mixing device in the static mixer.

•

We recommend use of the cleaning agent Tekafin Cleaner 5 for the cleaning of static mixer and gun.

Plasto elastic sealants based on polyisobutilen – Butmelt •

Recommended heating temperature on the dosing device is 135–145 °C.

•

Butmelt cools down faster at a lower ambient temperature. It is therefore important to construct the insulating glass as quickly as possible after the application of Bultmelt on the structure.

One-component silicone based sealants •

Curing of single-component sealants depends on air humidity and temperature. Low humidity percentage in the air and low temperatures (usual winter conditions) cause slower setting of silicone and vice versa.

•

The surface area we are sealing must be solid, clean, dust and grease free. We should remove all detached and poorly fastened parts.

•

If we want the opening to be worked nicely, the edges of the opening are to be lined with adhesive tape.

•

For levelling of the silicone we recommend using the TKK Trowel.

•

We should clean the fresh material and tools with the cleaning agent Tekafin Cleaner 5.

MONTIRAMO IN TESNIMO TT EE KK AA PP UU RR Polyurethane foams and adhesives

The real friend of all professionals

TT EE KK AA DP OU MR Acrylic sealants

TT EE KK AA PF UL ER X Polyurethane sealants and sealants based on hybrid polymers

T TE EK KA AP SUOR L Technical sprays

TT EE KK AA PS UI LR Silicone sealants

TT EE KK AA FP I UK RS Adhesives

TT EI KO AE PL UA SR T Polysulfide sealants

TT EE KK AA TP RU AR K Sealing tapes

the entire product range:

www.tkk.si

Your distributor

03/2014

www.tkk.si

www.MARKACIJA.si

The real friend of all professionals

TKK PRODUCTS FOR THE GLASS INDUSTRY for construction and mounting of insulating glass