Information and Products for use in Food and Beverage Processing
Co r r o ssii ve
Extreme Te m p e r a t u r e s
Wa sh s h d ow own
Safety
Coo n t i n u o u s O p e r at i o n
Introduction
As a food and beverage producer, you are striving for consistent quality regardless of where your product is manufactured or distributed. You’re also faced with the challenge to respond more quickly than your competition to changes in consumer demand. At the same time, your industry requires global compatibility, consolidation of suppliers, and compliance with new regulations for operations.
t 8PSME DMBTT JOGPSNBUJPO TZTUFNT BOE EJTUSJCVUJPO UP NFFU ZPVS customer service needs promptly and efficiently. t 4VQQMZJOH ZPV XJUI UIF SJHIU QSPEVDUT DPOWFOJFOU QBDLBHJOH on-time delivery and competitive pricing.
At Thomas & Betts, we understand the food and beverage processing industry and the challenges faced by its electricians. We’re focusing on products designed to address issues in every phase of your operation so you can focus on cost, quality, flexibility and regulatory challenges across the production cycle — from raw materials through delivery. Our expertise in inventive engineering and manufacturing new products will help you make best use of the valuable human, physical and financial resources in your plant.
Quality and consistency, along with flexibility, demand highest performance from modern food and beverage producers.
Reliability
Flexibility
Thomas & Betts is the time-tested leader in electrical components for food and beverage operations by offering: t 2VBMJUZ CSBOET UIBU IBWF QSPWFO UIFNTFMWFT PWFS UJNF TP ZPV can rely on their performance. t *OWFOUJWF EFTJHO BOE NBOVGBDUVSF PG QSPCMFN TPMWJOH QSPEucts for electrical maintenance. t *40 BOE JOEVTUSZ TQFDJĂśD BEIFSFODF UP TQFDJĂśDBUJPO TUBOEBSET to provide consistent quality and safety in our products.
Newer, high-speed packaging equipment may make the difference in profit in your plant, and at the same time may require the greatest change in your distribution wiring - in half the time it took a few years ago. Today’s electrical system will likely contain components from several foreign manufacturers, requiring global compatibility in material performance, ease of installation and continued maintenance to ensure maximum return on investment. Thomas & Betts will ease the transitions in your facility through: t 0òFSJOH UIF MBSHFTU WBSJFUZ PG TPMVUJPOT GPS TVQFSJPS FMFDUSJDBM construction in multiple food handling environments. t 'BTU SFMJBCMF NBEF UP PSEFS QSPEVDUT UIBU NFFU ZPVS VOJRVF specifications. t 5IF DPOWFOJFODF PG B OBUJPOXJEF OFUXPSL PG TUPDLJOH FMFDUSJcal distributors.
Cost Savings With the spotlight on total manufacturing costs, quality of material or workmanship is quickly being identified and corrected through new specifications. Today’s total quality environment is pinpointing production costs, even down to the level of a cable tie. T&B delivers significant reductions in your Total Cost of Ownership (TCO) and has established a reputation for: t &OHJOFFSJOH MBCPS TBWJOH QSPEVDUT UIBU QFSGPSN DPOTJTUFOUMZ with fewer call-backs. t %FTJHOJOH QSPEVDUT XJUI NVMUJQMF NBUFSJBMT GPS MBSHFTU SBOHF PG choices for multiple installations and environments t 0òFSJOH B CFTU PG DMBTT XBSSBOUZ BOE SFUVSOT QPMJDZ
T&B’s local and technical support will offer clear, consistent information regarding training, codes and standards, and product recommendations. Backed by the largest single source of electrical products in the industry, T&B will work in partnership with your electrical staff to provide the best solutions for your maintenance operations while satisfying financial, consumer and retailer demands.
3
Typical Food and Beverage Processing Plant
High productivity depends upon failure-proof components that are capable of handling large and varied production tasks.
Typical Applications/Issues C Corrosion GSPN )BSTI $IFNJDBMT BOE "EWFSTF &OWJSPONFOU # "OOVBM &RVJQNFOU $PTU -BCPS %PXOUJNF
M Moisture and Vapor Ingress - High Pressure Washdown of &R &RVJQNFOU 4UFBN GSPN 1SPDFTTJOH VQ UP QTJ ! ยก'
H Harsh High to Low Temperature Cycling ยก' 'SFF[FST UP ยก' )PTF %PXO BOE IJHIFS GPS PWFOT PProcess Contamination: Recalls Can Cost Millions and % %BNBHF #SBOET SSafety 1FSTPOBM QSPUFDUJPO 04)" EFBUIT BOE Sa in n injuries annually C Constant Operation %PXOUJNF SFEVDUJPO G Government Regulations 64%" '%" &1"
The food and beverage processing market includes a wide variety of equipment in many different environments. Thomas & Betts products offer solutions for these demanding applications.
6
Information and Products for use in Corrosive Environments
Harsh Chemical Environments
Washdown with harsh chemicals, bacteria concerns, deNBOEJOH 64%" BOE '%" SFRVJSFNFOUT BOE continuous manufacturing conditions require electrical maintenance products that exceed expectations. With Thomas & Betts’ electrical products, you can improve your food or beverage operation by: t SFMJBCMZ FYUFOEJOH FRVJQNFOU VQUJNF t NPSF øFYJCMF QSPDFTT QMBOOJOH t EFDSFBTJOH JOWFOUPSZ PG NBJOUFOBODF QBSUT t SFEVDJOH XBTUFGVM NBJOUFOBODF TDIFEVMFT t JNQSPWJOH FOFSHZ DPOTVNQUJPO BOE DZDMF UJNFT
'PS NBJOUFOBODF GSFF TPMVUJPOT JO XBTIEPXO PS ESZ FOWJSPOments, specify Thomas & Betts electrical products. In your production processes, there are a multitude of issues to examine in establishing which products to specify for IBSTI FOWJSPONFOUT 4PNF DPOTJEFSBUJPOT BSF t 8IJDI DBVTUJD DIFNJDBMT BSF OFDFTTBSZ GPS UIF BQQMJDBUJPO t 8IBU NBUFSJBMT BSF SFTJTUBOU UP UIF DIFNJDBMT OFFEFE t 8IBU MJRVJEUJHIU ĂśUUJOH NBUFSJBM XPSLT CFTU GPS ZPVS MPDBUJPO t "SF UIFSF TQFDJBM DPOTJEFSBUJPOT GPS 17$ DPBUFE NFUBMMJDT t 8IJDI 17$ DPBUFE QSPEVDU NFFUT UIF QFSGPSNBODF OFFET t 8IBU DPBUJOH GPS MJHIUJOH DBO XJUITUBOE IBSTI DIFNJDBMT t 8IBU DPBUJOH XPSLT CFTU PO MJHIUJOH HMPCFT t 8IJDI QJO BOE TMFFWF QMVHT BOE SFDFQUBDMFT XPSL CFTU GPS XBTIEPXO BOE CMPXEPXO BQQMJDBUJPOT The following pages offer an outline of chemical considerations for caustic chemical washdown settings and a brief explanation of applicable products compatible with food and beverage processing plants.
Many chemicals are frequently used in the processing of red meats. Some chemicals will not damage metal equipment or most painted surfaces when used as directed, while others may require stainless steel materials for safe use.
T&B offers a full line of time-tested, rugged and highly engineered electrical components specifically designed to be used with cleaning chemicals in washdown applications in the food and beverage industry. These products include liquidtight fittings in a variety of materials, lighting fixtures with specific coatings for chemical resistance, and pin and sleeve plugs and receptacles for maximum performance in the harshest chemical environments. All T&B products are designed and engineered with features that can help you improve your Total Cost of Ownership (TCO).
8
Phosphoric Acid is used to remove milk stone from dairy processing pipes and equipment and removes mineral deposits. This USDAapproved chemical requires stainless steel materials for optimum performance.
The Environment $IFNJDBMT BOE $MFBOFST $PNNPOMZ 6TFE JO UIF 'PPE #FWFSBHF .BSLFU Type of Cleaner
Chemicals
Purpose of Cleaner
Acid Cleaners - High Foaming
Phosphoric Acid
High-foaming, non-fuming acid cleaner for scale removal and brightening of aluminum, galvanized metal, and stainless steel equipment. Will not damage metal equipment or most painted surfaces when used as directed. Contains no harsh hydrochloric, sulfuric components.
Acid Peroxygem Sanitizers
Hydrogen Peroxide, Acetic Acid (ethanoic acid, vinegar acid), Peroxyacetic Acid (and acetyl hydroperoxide)
A concentrated, no rinse, non-foaming acidic peroxygen sanitizer. Contains no chlorine. Safer for the environment while being less harmful to equipment. Quickly kills a broad spectrum of microorganisms. Effective over a wide range of pH. USDA applicable.
Chlorine Sanitizers
Sodium Dichloro-s-Triazinetrione, Dihydrate, Sodium Dichlorocyanurate Dihydrate, Monosodium Phosphate, Anhydrous Sodium Sulfate, Sulfuric Acid Disodium Salt
For use in preparing no-rinse sanitizer solutions in food processing plants. Readily soluble in cold water. Leaves no film on surfaces. Can also be used to sanitize hatching eggs in the poultry industry. USDA applicable, EPA registered.
Denaturants
Nonylphenoxy Poly (ethylenoxy) ethanol
This product is formulated to denature condemned carcasses and meat or meat products in red meat processing plants. Thus denatured, the meat can be disposed of as tankage. This product will impart a green color as well as a strong citronella odor to meat.
Food and Dairy Products - Heavy Duty Low Foam Cleaner
Sodium Hydroxide, Sodium Carbonate
Used for C.I.P. cleaning operations. Contains strong alkalis to remove soil that is encountered in processing lines. Hard water tolerant and freerinsing. Safe for use in all food processing facilities. USDA applicable.
Dairy - Milk Stone Remover
Phosphoric Acid
Used for removal of milk stone from dairy processing pipes and equipment. Removes mineral deposits. Harmless to stainless steel equipment. Low foaming for proper flow through pipes. For manual and circulation-type cleaning operations. USDA applicable.
Poultry Floor Cleaner
Sodium Metasilicate, Trisodium Orthophophate, Sodium Carbonate, Sodium Chloride, Nonylphenoxypoly Ethanol
Used for heavy duty cleaning in poultry plants. General cleaner. Removes blood, grease and waste deposits. Use manually or with mechanical floor scrubber. USDA applicable.
Floor Cleaner
Diethyleane Glycol Monomethylether, Sodium Dodecylbenzene Sulfonate, Sodium Silicate
Used to remove dirt, food, grease, fats and soap scum. Can be used on concrete, masonry, brick, stone, and ceramic tile. Has moderate foam to promote free rinsing with no residue. USDA applicable.
9
Harsh Chemicals Used
Chlorin e, Anhy drouse Liquid Chlorin e Wate r
B
D
B
B
A
A
A
B
B
B
D
A
A
C
C
A
304 Stainless
A
D
D
B
B
A
A
A
A
B
B
D
B
A
C
C
A
Aluminum
B
C
C
D
C
D
D
B
A
A
B
D
C
A
D
D
A
Brass
D
N/A
D
D
D
B
N/A
N/A
D
N/A
D
N/A
D
D
D
D
N/A
Cast Iron
D
D
D
D
D
B
A
A
B
B
D
D
D
D
D
N/A
D
Nylon
B
B
B
A
A
B
N/A
A
A
D
D
D
A
A
D
C
A
PVC
A
B
B
A
A
A
A
C
A
A
D
A
B
A
D
A
A
PVC Coated
A
B
B
A
A
A
A
C
A
A
D
A
B
A
D
A
A
Kynar
A
A
B
A
A
A
N/A
A
A
A
A
A
A
A
A
B
A
Polycarbonate
B
A
A
D
A
A
N/A
B
N/A
A
A
B
A
N/A
C
N/A
N/A
The information in this chart has been supplied to Thomas & Betts by other reputable sources and is to be used ONLY as a guide in selecting equipment for appropriate chemical compatibility. Thomas & Betts does not warrant that the information in this chart is accurate or complete or that any material is suitable for any purpose. Before permanent installation, test the equipment with the chemicals and under the specific conditions of your application. Ratings of chemical behavior listed in this chart apply at a 48-hour exposure period. Thomas & Betts has no knowledge of possible effects beyond this period.
10
Clorox
Fruit Ju ice
A
al Resis tance oric Acid (Crude ) Phosph oric Acid (>40% ) Sodium Hydrox ide ( 50 %) Sodium Chlorid e Sodium Carbon ate Sodium Metasil icate Diethy lene Gl ycol Sodium Silicate Hydrog en Pero xide (3 0%) Acetic A cid (20 %) Sulfuric Acid (1 0-75%) Citric A cid Phosph
316 Stainless
Best Better Good Poor
Chemic
A B C D
Overall
Chemical Resistance Performance Rating
Materials Comparison
Food and beverage processing plants consume over 370,000 tons of stainless steel each year. You can achieve savings up to 33% through careful selection of appropriate materials for your specific application.
T&B STAR TECK T&B® Fittings Fit
T&B® T&B Type A Conduit Conduit Fitting
Silver Grip® Tray Cord Fitting
T&B® Hub
Superstrut® Channel
STAR TECK T&B® ST Fittings
T&B® Cable Tray
T&B® Liquidtight Fitting
Trapnut® Strut Fastener
3FEt%PU¥ FS Box
T&B® Aluminum Liquidtight Fitting
Steel City® Conduit Strap
T&B® Aluminum Erickson Fitting
Featuring New Corrostall® Aluminum Alloy
Ty-Rap® Cable Ties
Superstrut® Channel
Ty-Rap® Cable Ties
T&B Ranger® R Cord Fitting
T&B® Aluminum Ranger® Cord Fitting
T&B® Aluminum Chase Cord Fitting
/05 3&$0..&/%&%
/05 3&$0..&/%&%
T&B Bullet® Liquidtight Fitting
T&B Ranger® Cord Fitting
T&B® Type A Conduit Fitting
T&B® Type A Conduit
17$ Liquidtight Flexible Conduit duit
17$ $PBUFE 17$ $PBUF STAR TECK T&B® STA Fittings
Ty-Rap® Nylon Cable Ties
T&B® Type B Conduit
17$ $PBUFE Liquidtight Hub
0DBM¥ 17$ Coated Fittings
0DBM¥ 17$ Coated Conduit
Hazlux® Lighting Fixtures
%VSB(BSE¥ 1JO BOE Sleeve Connectors
11
Harsh Chemical Environments
304 grade stainless steel DBO CF FRVBMMZ QSPUFDUJWF BT HSBEF BOE PòFST DPTU TBWJOHT VQ UP JO DPNNPO BQQMJDBUJPOT 8IJMF HSBEF TUBJOMFTT TUFFM PòFST IJHIFS SFTJTUBODF UP
DFSUBJO UZQFT PG DPSSPTJPO B DPTU CFOFÜU FWBMVBUJPO PG CPUI BOE TUBJOMFTT TUFFM NBZ QSPWJEF TVCTUBOUJBM TBWJOHT JO ZPVS maintenance and repair costs in harsh environments. Stainless Steel T&BŽ Hub is designed and manufactured with exacting tolerances and features to assist in ordinary maintenance and repair in raceway systems. 316 Grade Stainless Steel only. t 6OJRVF TFBMJOH SJOH BOE HSPPWF t 4IBSQFS BOE EFFQFS UFFUI PO MPDLOVU BOE CPEZ t )FYBHPOBM 4QMJOFE #PEZ BOE -PDLOVU %FTJHO GPS GBTU FBTZ JOTUBMlation with wrench or hammer and screwdriver. t 1SFDJTJPO .BDIJOFE 5BQFSFE 5ISFBET EFTJHOFE UP DSFBUF XBUFStight union. t 5 # VOJRVFMZ DPMPSFE *OTVMBUFE 5ISPBU NPMEFE GSPN TQFDJBM IJHI temperature and caustic-rated 221°F (105°C) rated thermoplastic.
Stainless Steel T&BŽ TCFŽ Series “Silver GripŽ� Tray Cable/Cord Fitting is the cost-efficient choice for increased safety when terminating portable cord and tray cable in hazardous locations, providing efficient strain relief for cables entering enclosures and raceways, and for cords used on portable equipment. t 5BQFSFE OFPQSFOF CVTIJOH BOE 0 SJOH TFBM PVU NPJTUVSF BOE EJSU t $IVDL HSJQ QSPWJEFT IJHI NFDIBOJDBM QVMM PVU QFSGPSNBODF BOE exceeds applicable requirements. t )BOE UJHIUFOT ‰ OP UPPMT SFRVJSFE t 316 stainless steel construction. t 304 stainless steel construction available upon request.
Stainless Steel T&BŽ Liquidtight Flexible Metal Conduit Fitting is designed to stand up to demanding, wet or corrosive environments, and anywhere high performance is a requirement. t 4BGF &EHF™ HSPVOE DPOF EFTJHO UIBU BDDFQUT WBSJBUJPOT JO SBDFXBZ convolutions and provides a positive bond. t $POUJOVPVT TFBMJOH SJOH XIJDI DPNQMFUFMZ TVSSPVOET UIF DPOEVJU to ensure a liquid-tight seal.
t 304 stainless steel for long life and exceptional appearance. t 5 # T CMVF *OTVMBUFE UISPBU NPMEFE GSPN TQFDJBM IJHI UFNQFSBUVSF and caustic-rated 221°F (105°C) rated thermoplastic. t Selected straight fittings available in 316 stainless steel.
12
Harsh Chemical Environments
Stainless Steel T&B® Ranger Cord Fittings offer twice the cord diameter range of similar connectors, so you can do more with fewer sizes to order and stock. They form a non-slip mechanical grip, providing a liquidtight seal and the strain relief required for flexible portable cord connections. t w DPSE EJBNFUFS SBOHF ‰ UXJDF UIBU PG PUIFS TUSBJO SFMJFG öUUJOHT t 4VQFSJPS DPSSPTJPO SFTJTUBODF JO XBTIEPXO BSFBT BOE PUIFS corrosive environments. t #FWFMFE NPJTUVSF BOE PJM SFTJTUBOU TZOUIFUJD SVCCFS CVTIJOH TZTUFN FOTVSFT TVQFSJPS DPNQSFTTJPO BOE TFBMJOH PG öUUJOH UP DPSE t "MTP BWBJMBCMF JO OPO NFUBMMJD BOE BMVNJOVN Stainless Steel Type A Fitting JT *EFBM GPS PVUEPPS MJHIUJOH PWFS 7 "SUJDMF "
BOE QPPM BOE TQB XJSJOH "SUJDMF 5 # offers a complete solution for use with oil- and acid-resistant Type A /PONFUBMMJD 'MFYJCMF $POEVJU t $POTUSVDUFE PG TUFFM BOE JSPO XJUI B OZMPO JOTVMBUFE UISPBU t *ODMVEFT B TFBMJOH HBTLFU DPOTJTUJOH PG TBOUPQSFOF¥ BOE B TUBJOMFTT TUFFM SFUBJOJOH SJOH UP FOTVSF B /&." -5 TFBM t /15 IVC UISFBET TFBM JO GFNBMF UISFBET TVQQMJFE XJUI TUFFM MPDLOVU t 4J[FT w UP w CPUI DPOEVJU BOE öUUJOHT t "MTP BWBJMBCMF JO UIFSNPTFU
T&B® STAR TECK® Fittings are designed to withstand harsh FOWJSPONFOUT VTJOH 17$ +BDLFUFE .FUBM $MBE $BCMF GPS UIF electrical raceways. t 8BUFSUJHIU BOE EVTU UJHIU XJUI /&." 9 BOE 1 SBUJOHT t 5BQFSFE FMBTUPNFSJD DPMMBS SJOH BOE DBCMF CVTIJOH GPS environmental sealing. t ° stainless steel grounding ring. t "MVNJOVN JT UIF TUBOEBSE NBUFSJBM "MTP BWBJMBCMF JO HSBEF stainless steel, PVC coated aluminum, and PVC coated steel. t "WBJMBCMF JO w BOE w IVC TJ[FT BOE PVUFS DBCMF KBDLFU EJBNFUFST GSPN w w Stainless Steel
t 6- -JTUFE BOE $4" $FSUJöFE
Aluminum
13
Harsh Chemical Environments
Stainless Steel is a perfect solution for long-lasting installaUJPOT JO DPOUBDU XJUI DPSSPTJWF NFEJB HSBEF TUBJOMFTT TUFFM JT the most versatile and most widely used stainless steel, available
in a wider range of products, forms and finishes than any other. *U IBT FYDFMMFOU GPSNJOH BOE XFMEJOH DIBSBDUFSJTUJDT BOE QFSforms in a wide range of atmospheric environments. S Stainless Steel SuperstrutÂŽ Framing Channel is manufactured to exacting tolerances for optimum performance and fac long-lasting installations. Perfect for caustic wash-down settings long where channel is necessary for rugged equipment mounting. wher tt BOE MFOHUIT JO HBVHF TUBJOMFTT TUFFM B Supplied in type 304 stainless steel. Type 316 stainless steel tt Supp may be available upon request. t t 5ISFBEFE SPE BOE BO BTTPSUNFOU PG BDDFTTPSJFT BMTP BWBJMBCMF JO 5ISFB stainless steel to complement the framing channel installation. stain t "WBJMBCMF JO TPMJE IBMG TMPU TMPUUFE BOE QVODIFE IPMF DPOĂśHVSBUJPOT GPS TUBOEBSE w DIBOOFM EFTJHO
Stainless Steel Pipe Straps support and securely fasten rigid, *.$ BOE &.5 DPOEVJU 0OF BOE UXP IPMF TUBJOMFTT TUFFM TUSBQT BSF ideal for industrial applications in food and beverage manufacturing plants. t )JHIFS EFHSFF PG DPSSPTJPO SFTJTUBODF UIBO USBEJUJPOBM [JOD QMBUFE or hot-dipped galvanized straps. t 0OF BOE UXP IPMF TUSBQT GPS &.5 TJ[FT › i UISPVHI w t 0OF BOE UXP IPMF TUSBQT GPS SJHJE *.$ TJ[F › i UISPVHI w t 304 stainless steel
T&BÂŽ Cable Tray Systems offer many advantages over DPOEVJU QJQF BOE PUIFS XJSJOH TZTUFNT *U JT NPSF BEBQUBCMF UP changing needs and easier to maintain. t "MVNJOVN JT UIF TUBOEBSE NBUFSJBM "MTP BWBJMBCMF JO HSBEF stainless steel. t "WBJMBCMF JO MBEEFS WFOUJMBUFE BOE TPMJE CPUUPN EFTJHOT t 4OBQ JO TQMJDF QMBUF XJUI GPVS CPMU DPOOFDUJPO t * CFBN TJEF SBJMT
14
Harsh Chemical Environments
Polycarbonate and Nylon are rated highly among materials BWBJMBCMF GPS SFTJTUBODF UP B WBSJFUZ PG IBSTI DIFNJDBMT /ZMPO cast products are tough and offer high tensile strength. Nylon fi-
bers have great elasticity, high lustre and are resistant to abrasion and chemicals like acids. Polycarbonates are extremely impact SFTJTUBOU XJUI FYDFMMFOU 67 BOE IFBU QFSGPSNBODF Stainless Steel Ty-Rapยฎ Cable Ties GFBUVSF B MPX QSPรถMF design with an internal locking roller and spring-tension head that FOTVSFT B TFDVSF รถU t 4QSJOH GFBUVSF QSPWJEFT FYUSB TOVH รถU JO BQQMJDBUJPOT XIFSF bundle tightness is critical. t *OUFSOBM MPDLJOH SPMMFS "WFSBHF TMJQ XJUIJO UIF MPDLJOH NFDIBOJTN at 100 lb. load is 55% lower than conventional ball lock design). t 3PVOEFE FEHFT BOE TNPPUI TVSGBDFT GPS GBTU TBGF JOTUBMMBUJPO t #VDLMF MFOHUI JT MFTT BOE IFJHIU JT MFTT UIBO UIF DPOWFOtional ball locking design. t "WBJMBCMF JO BOE TUBJOMFTT TUFFM
The BULLETยฎ Nonmetallic Fitting provides a reliable liquidtight seal that combines high pullout resistance and ease of installaUJPO *OTUBMMBUJPOT BSF QFSGPSNFE RVJDLMZ BOE FBTJMZ CFDBVTF #6--&5ยฅ MJRVJEUJHIU รถUUJOHT DBO CF JOTUBMMFE XJUIPVU EJTBTTFNCMZ #6--&5ยฅ OPONFUBMMJD รถUUJOHT BSF SFTJTUBOU UP OVNFSPVT DBVTUJDT BOE TPMWFOUT t 3VHHFE MPX QSPรถMF OPONFUBMMJD CPEZ BOE HMBOE DPOTUSVDUJPO provides space savings. t $BQUJWBUFE TFBMJOH i0w SJOH GFBUVSFT QSFEFUFSNJOFE DPNQSFTTJPO UP provide a reliable seal at enclosure. t /&." 1 -JTUJOH GPS UFNQPSBSZ BOE DPME TVCNFSTJPO SPECIFICATION
t 4QFDJGZ UIF SBDFXBZ TZTUFN UP CF /&." 1 MJTUFE GPS submersion.
Rangerยฎ Series Nonmetallic Liquidtight Cord Connector takes twice the cable range of most ordinary strain relief connecUPST 5 # T 3BOHFS $POOFDUPST BMMPX ZPV UP SFEVDF ZPVS JOWFOUPSZ and save time, with one connector that can do the work of two. The sturdy nylon material adds corrosion resistance to your installation. t &YUFOEFE SBOHF XJUI TVQFSJPS TUSBJO SFMJFG t 3FEVDFE PWFSBMM TJ[F รถUT JOUP UJHIUFS TQBDFT t (MBOE OVU EFTJHOFE UP SFTUSJDU DBCMF CFOEJOH t $PSE 3BOHF
4USBJHIU w UP w ยก w UP w
t )VC 4J[F 3BOHF 4USBJHIU w UP w
ยก w UP w
15
Harsh Chemical Environments
High-strength, chemically resistant thermoplastic is useful for the toughest conditions and long-lasting perforNBODF 'PS QBSUJDVMBSMZ IBSTI BOE DPSSPTJWF TFUUJOHT PVS 17$
BOE 17$ DPBUFE DPOEVJU BOE DPOOFDUPST BSF UIF CFTU DIPJDF GPS CPUI JOEPPS BOE PVUEPPS BQQMJDBUJPOT 5IF 17$ DPBUJOH QSPUFDUT exposed surfaces for long-lasting, reliable connections. Nonmetallic Cord Grip Connectors have a pleasing, BFTUIFUJD รถOJTI BOE BSF JEFBM GPS QBOFMT BOE JOTUSVNFOUBUJPO FODMPTVSFT 5IF รถUUJOHT BSF MJRVJEUJHIU FBTZ UP BTTFNCMF QSPWJEF HPPE strain relief, offer a wide clamping range and are simple to use. Available in black or gray. t $POUBJOT BO *1 SBUJOH GPS /&." FODMPTVSFT t 8JMM PQFSBUF JO FOWJSPONFOUT GSPN ยก' ยก$ UP
ยก' ยก$ DPOUJOVPVT ยก' < ยก$> JOUFSNJUUFOU t *OTUBMMFST DBO TBWF VQ UP JO MBCPS BOE NBUFSJBM XIJMF SFEVDJOH UIF TQBDF SFRVJSFE GPS UIF รถUUJOHT CZ VQ UP t 3PVOEFE HMBOE OVU IFMQT TIFE MJRVJET BOE DPOUBNJOBOUT
PVC
Liquidtight Flexible Non-Metallic Liquidtight Type A Conduit Connectors and Conduit provide a liquidtight, dust tight connection between flexible, nonmetallic conduit and an enclosure. t Serrated, design provides high mechanical pullout strength. t 6OJRVF DPNQPOFOU QBSUT CPEZ HMBOE EFTJHO JOTVSFT QPTJUJWF seal between conduit and connector. t 5BQFSFE UISFBE IVC BOE TFBMJOH A0 SJOH QSPWJEF B MJRVJEUJHIU EVTU tight seal to a box or an enclosure. t )JHI TUSFOHUI DIFNJDBM SFTJTUBOU OPO CVSOJOH OPO ESJQQJOH thermoplastic construction.
PVC
Xtra Flexยฎ Liquidtight Flexible Conduit insures fast, easy installations and long-lasting, high performance in a variety of environments. Constructed of PVC, available in black and gray. t 'BTU JOTUBMMBUJPO o FWFO JO UJHIU DSBNQFE TQBDFT t 4NPPUI PVUFS KBDLFU o BQQSPWFE GPS PVUEPPS VTF TVOMJHIU SFTJTUBOU and oil resistant. Smooth inner diameter allows easy wire pulling. t 5FTUFE UP $4" BOE 6- SFRVJSFNFOUT t .BSLFE BU POF GPPU JOUFSWBMT GPS GBTU FBTZ NFBTVSJOH t 5FNQFSBUVSF 3BOHF ยก' UP ยก' ยก$ UP ยก$ ย #MBDL ยก' UP ยก' ยก$ UP ยก$ ย (SBZ SPECIFICATION
16
t 4QFDJGZ UIF SBDFXBZ TZTUFN UP CF /&." 1 BOE *1 MJTUFE GPS TVCNFSTJPO
Harsh Chemical Environments
Other corrosion-resistant materials are suitable for food processing plants. Aluminum is resistant to rust, oil and other liquids and may provide a cost-effective solution for your
SPVUJOF NBJOUFOBODF TDIFEVMF "EEJUJPOBMMZ 5 # VUJMJ[FT custom coatings and highly engineered designs to ensure reliable connections in caustic washdown applications.
PVC Coated
Ocalยฎ Blue PVC coated conduit and fittings represent a complete corrosion protection package for your entire conduit TZTUFN 0DBM 17$ DPBUFE DPOEVJU BOE รถUUJOHT FOTVSF DPSSPTJPO protection that will extend the life of your electrical raceway system for many years of constant use. t 6- -JTUFE XJUI CPUI UIF [JOD DPBUJOH BOE UIF 17$ DPBUJOH JOWFTUJHBUFE BOE MJTUFE QFS 6- t 'VMM VOEJTUVSCFE [JOD DPBUJOH VOEFS UIF 17$ DPBUJOH GVMรถMMJOH UIF SFRVJSFNFOU PG /&." 3/ GPS VOEJTUVSCFE [JOD DPBUJOH
*OUFSJPS VSFUIBOF coating shown in sample cutaway
SPECIFICATION
t 4QFDJGZ VSFUIBOF DPBUJOH PO CPUI JOTJEF BOE PVUTJEF PG รถUUJOH
SPECIFICATION
t 4QFDJGZ XIJUF DPMPS GPS FBTJFS WJTVBM JOTQFDUJPO BOE UP TIPXcase a clean operation!
Polycarbonate %VSB7ยฅ
DuraGardยฎ connectors are designed to be watertight mated or VONBUFE 14* SBUFE UIVT PรฒFSJOH UIF VMUJNBUF XBUFSQSPPG DPOOFDUJPO %VSB(BSE DPOOFDUPST BSF BMTP 6- 7 รธBNF SBUFE for safety and utilize a durable, efficient pin & sleeve contact design UIBU JT WPMUBHF QPMBSJ[FE UP NFFU /&$ BOE 04)" TUBOEBSET t 4QFDJรถDBMMZ EFTJHOFE GPS XFU FOWJSPONFOUT XJUI B VOJRVF sealing system. t 4VQFSJPS 1FSGPSNBODF JO DPSSPTJWF FOWJSPONFOUT t )JHI 7JTJCJMJUZ ZFMMPX IPVTJOHT t &MJNJOBUFT OFFE GPS DPTUMZ iXFBUIFS CPPUTw PS iBEBQUFSTw
Kynar Coating
SPECIFICATION
t 4QFDJGZ UIF DPOOFDUPST BSF UP CF XBUFSUJHIU NBUFE BOE unmated.
SPECIFICATION
t 4QFDJGZ UIF DPOOFDUPST BSF MJTUFE BOE NBZ CF EJTDPOOFDUFE XIJMF VOEFS MPBE
Hazluxยฎ FODMPTFE BOE HBTLFUFE รถYUVSFT GPS BEWFSTF XFU BOE NBSJOF MPDBUJPOT JOUFHSBUF B UPUBMMZ TFBMFE รถYUVSF EFTJHO 5IFTF lights feature cast aluminum parts and stainless steel inserts and BSF TVJUBCMF GPS IJHIMZ DPSSPTJWF XBTI EPXO BSFBT .FFUT /&." 9 t 4BGFUZ $PBUFE (MBTT (MPCF TJMJDPOF DPBUJOH SFTUSBJOT HMBTT QBSUJDMFT in case of breakage; prevents glass from contaminating process areas. t )B[$PUFยฅ $VTUPN $PSSPTJPO 3FTJTUBOU $PBUJOH ,ZOBS QSPWJEFT higher degree of corrosion protection for cast aluminum parts. t "MM FYUFSOBM IBSEXBSF TUBJOMFTT TUFFM PS OPONFUBMMJD
17
Harsh Chemical Environments
Other corrosion-resistant materials are suitable for food processing plants. Aluminum is resistant to rust, oil and other liquids and may provide a cost-effective solution in your rou-
UJOF NBJOUFOBODF TDIFEVMF "EEJUJPOBMMZ 5 # VUJMJ[FT DVTUPN coatings and highly engineered designs to ensure reliable connections in caustic washdown applications.
Aluminum
Aluminum Liquidtight and RangerÂŽ Cord Connectors are designed to handle the unique connection demands of flexible cord and power cable applications. Use where exceptional mechanical strain relief is needed in addition to a dependable seal against dust, oil, and other liquids. t /FPQSFOF CVTIJOH UP NBLF MJRVJEUJHIU JOTUBMMBUJPOT CZ BQQMZJOH pressure against the cable for the full length of the bushing. t $4" DFSUJĂśFE XBUFSUJHIU BOE 6- MJTUFE GPS MJRVJEUJHIU TUSBJO SFMJFG and as an outlet bushing.
-JRVJEUJHIU Conduit Fitting 3BOHFSÂĽ $PSE Fitting
t $BQBCMF PG BDDFQUJOH B XJEF SBOHF PG DPSET
T&B CorroStallâ&#x201E;˘ Aluminum Boxes offer substantially JNQSPWFE DPSSPTJPO SFTJTUBODF XIFO DPNQBSFE UP UPEBZ T CFTU commercially available aluminum boxes. The unique properties of UIF $PSSP4UBMMÂ&#x2122; BMMPZ QFSNJUT DBTUJOHT UP CF EFTJHOFE GPS PQUJNBM corrosion resistance with the additional advantage of enhanced thermal conductivity. t %FTJHOFE UP XJUITUBOE QSPMPOHFE FYQPTVSF UP DPSSPTJWF BHFOUT such as moisture, salt and chemicals, as well as shock and wide temperature extremes that often produce undesirable levels of corrosion and sealing surface degradation. t "WBJMBCMF JO B WBSJFUZ PG DPOĂśHVSBUJPOT BOE TJ[FT SPECIFICATION
t 4QFDJGZ GPS DPSSPTJPO SFTJTUBOU BMVNJOVN NBUFSJBM UP CF NBEF GSPN $PSSP4UBMMÂ&#x2122; BMMPZ
Case Study The following photographs dramatically demonstrate the effects of prolonged exposure to caustic chemicals in an actual food QSPDFTTJOH GBDJMJUZ 5 # T $PSSP4UBMMÂ&#x2122; BMMPZ PòFST FYDFMMFOU DPSSPTJPO resistance compared to standard copper-free aluminum and may TJHOJĂśDBOUMZ JODSFBTF UIF MJGF PG ZPVS JOTUBMMBUJPO Salt Spray Test
Before exposure
After one month of exposure
Tested components made from copper-free aluminum After only one month of use, the box on the right shows significant degradation.
The edge of the housing of an " BMVNJOVN DBTUJOH BGUFS the salt spray test.
18
The edge of the housing using 5IPNBT #FUUT $PSSP4UBMMÂ&#x2122; aluminum alloy after the same salt spray test.
Tested components made from new CorroStallâ&#x201E;˘ aluminum alloy Lower parts show dramatically reduced effects of corrosion in comparison to boxes shown above.
Information and Products for use in Harsh Temperatures
Harsh Temperatures
Extreme heat or cold temperatures mark the range of applications in food and beverage processing such as JOEVTUSJBM PWFOT CPJMFST BOE GVSOBDFT LJMOT QBTUFVSJ[BUJPO NBDIJOFSZ PS TVC [FSP QBDLJOH SPPNT *OEVTUSJBM QSPDFTTJOH QMBOUT OFFE BEWBODFE DPNQPOFOUT to accommodate very specific temperature needs. The best technology is the one that includes predictable, reliable performance and control. The right installation will provide preventive maintenance, improve process control and increase operational performance. Rather than using generic
Combustion processes for boilers, ovens, dryers, heaters, and controls for single or multiple burners require solutions for safe TUBSUVQ BOE PQFSBUJPO 4PNF DPOTJEFSBUJPOT BSF t 8IBU JT UIF IJHIFTU TVTUBJOFE UFNQFSBUVSF OFDFTTBSZ GPS UIF BQQMJDBUJPO t 8IBU øBNNBCJMJUZ SBUJOHT TIPVME CF DPOTJEFSFE t )PX RVJDLMZ DBO UIF NBJOUFOBODF CF QFSGPSNFE UP SFEVDF EPXOUJNF t )PX NVDI øFYJCJMJUZ BOE TUSBJO SFMJFG JT JOUFHSBM UP PQUJNVN QFSGPSNBODF JO UIF JOTUBMMBUJPO t *T UIJT B iXFUw MPDBUJPO JO BEEJUJPO UP B IJHI UFNQFSBUVSF TFUUJOH t *T UIFSF B OFFE GPS DIFNJDBM BOE EVTU SFTJTUBODF JO BEEJUJPO UP FYUSFNF UFNQFSBUVSF QFSGPSNBODF t 8IJDI QJO BOE TMFFWF QMVHT BOE SFDFQUBDMFT XPSL CFTU GPS XBTIEPXO BOE CMPXEPXO BQQMJDBUJPOT The following pages offer a brief explanation of products useful in extreme temperature settings for food and beverage processing plants.
*OEVTUSJBM PWFOT BOE SPPN TDBMEFST QSPEVDF FOWJSPONFOUBM UFNQFSBUVSFT SBOHJOH UP ¡ $ "EEJUJPOBMMZ XBTIEPXO BSFBT NBZ SFRVJSF TPMVUJPOT VOEFS QSFTTVSF CFZPOE ¡ '
equipment, itâ&#x20AC;&#x2122;s vital to your operation that you find a solution designed to meet your maintenance objectives and areas of work. With Thomas & Betts electrical products, you can improve your food or beverage operation by: t QSPWJEJOH TBGF SFMJBCMF DPOOFDUJPOT GPS UIF NPTU EFNBOEJOH equipment. t SFMJBCMZ FYUFOEJOH FRVJQNFOU VQUJNF t SFEVDJOH XBTUFGVM NBJOUFOBODF TDIFEVMFT t JNQSPWJOH FOFSHZ DPOTVNQUJPO BOE DZDMF UJNFT
20
5IF 5 # )JHI -PX 5FNQFSBUVSF -JRVJEUJHIU 4ZTUFN TVJUT UIF demanding conditions of food processing plant such as freezers and washdown areas.
Harsh Temperatures
Harsh temperatures require advanced materials suitable for demanding applications and the environment in which theyโ re performing. Along with steel, specific polymers are designed to
withstand continuous exposure in extreme temperature ranges, QSPWJEJOH B SFMJBCMF JOTUBMMBUJPO BOE NJOJNJ[JOH EPXOUJNF XIFOever the job runs hot or cold. T&B High/Low-Temperature Liquidtight Fittings (-76ยฐF to 302ยฐF [-60ยฐC to 150ยฐC ]) include the exclusive design GFBUVSFT PG UIF QPQVMBS 5 # MJRVJEUJHIU รถUUJOH XJUI UIF BEEJUJPO PG BO FYUSFNF UFNQFSBUVSF TFBMJOH SJOH BOE JOTVMBUPS 5SVTU POMZ UIF ยฅ BOE ย 4FSJFT -JRVJEUJHIU 'JUUJOHT CZ 5IPNBT #FUUT JO ZPVS OFYU installation. t 1VNQLJO TIBQFE HMBOE EFรธFDUT XBUFS BXBZ GSPN DPOOFDUPS BOE QSFWFOUT iQPPMJOHw PG NPJTUVSF -PPL GPS UIF EJTUJODUJWF iQVNQLJOw appearance of the gland nut. t 0QFSBUJOH UFNQFSBUVSF SBOHF ยก' UP ยก' ยก$ UP ยก$ JOUFSNJUUJOH UP ยก' ยก$ BOE TVJUBCMF GPS XFU MPDBUJPOT t "WBJMBCMF JO TUSBJHIU ยก BOE ยก EFTJHOT
T&Bยฎ ATX Flexible Metal Conduit (-76ยฐF to 302ยฐF [-60ยฐC to 150ยฐC ]) utilizes the flexibility of a standard core, DPVQMFE XJUI UIF BEWBOUBHF PG B UIFSNPQMBTUJD SVCCFS KBDLFU UIBU is virtually unaffected by temperature extremes and contains no IBMPHFOT 5IF NBUFSJBM IBT B รธBNNBCJMJUZ SBUJOH PG 6- )# *U T UIF QFSGFDU DPNQMFNFOU UP 5 # T OFX )5 4FSJFT -JRVJEUJHIU 'JUUJOHT t "WBJMBCMF w VQ UP w JO BOE SPMMT EFQFOEJOH PO TJ[F t 4UBOEBSE $PMPS #MBDL t 0QFSBUJOH UFNQFSBUVSF SBOHF ยก' UP ยก' ยก$ UP ยก$ JOUFSNJUUJOH UP ยก' ยก$
Sta-Konยฎ High Temperature Wire Joints (302ยฐF [150ยฐC]) are ideal for high temperature applications, such as wiring harnesses BOE CBMMBTU QPXFS DPOOFDUJPOT JO MJHIUJOH รถYUVSFT BT XFMM BT GPS VTF JO industrial maintenance where small wire connections are necessary. t 3BUFE GPS UFNQFSBUVSFT VQ UP ยก ' ยก $ 600V maximum. t .PMEFE POF QJFDF OZMPO DPOTUSVDUJPO GPS FMFDUSJDBM JOTVMBUJPO 6- 7 t #SB[FE DPQQFS TMFFWF QSFWFOUT TFQBSBUJPO PG DPOOFDUJPO EVSJOH crimping. t *OUFSOBM TFSSBUJPOT FOBCMF DPME รธPX GPS JODSFBTFE DPOEVDUJWJUZ BOE pull-out strength.
21
Harsh Temperatures
Heat stabilizing materials are crucial for the long-term success of your maintenance schedule. T&B offers several products uniquely designed to accommodate extreme temperature
ranges and exceed nominal performance ratings. T&B products are also designed to provide the lowest total cost to your installations in both long-term and immediate savings. Ty-RapŽ Extra High Temperature Cable Ties (-40°F [-40°C] to 302°F [150°C]) are designed to withstand extended usage in extra high temperature applications. The advanced nylon heat stabilizing material is suitable in an extra high temperature setting, thus reducing the need for expensive metallic fasteners. t 4NPPUI MPX QSPÜMF MPPL BOE PòFST VOMJNJUFE UFOTJPOJOH SBOHF t .BEF PG FYUSB IJHI UFNQFSBUVSF OZMPO t 2VJDLFS UP JOTUBMM BOE MFTT FYQFOTJWF UIBO NFUBMMJD GBTUFOFST lacing cord or tape. t .BYJNVN UFNQFSBUVSF SBUJOH ¥' ¥$ UP ¥' ¥$
SuperstrutŽ Snap GuardŽ Cushioned Clamps (-40°F [-40°C] to 300°F [148°C]) absorb the shocks and assoDJBUFE WJCSBUJPOT GSPN øVJE TVSHFT JO UVCFT QJQFT BOE IPTFT *OTUBMlation is easy and requires no more time than a simple pipe clamp installation. Secure pipes, tubes and hoses for fluid conductors. t 5FNQFSBUVSF SBUJOH GSPN ¥' ¥$ UP ¥' ¥$ t *ODMVEFT (PME(BMW¼ ÜOJTI TUFFM DMBNQ XJUI CPMU MPDLOVU BOE cushion. t "WBJMBCMF JO w UP w USBEF TJ[FT BOE JO (PME(BMW¼ TUBJOMFTT TUFFM BOE FMFDUSP HBMWBOJ[FE TJMWFS ÜOJTIFT
Stainless Steel SuperstrutÂŽ Framing Channel is exceptionally tolerant to extreme temperature environments as well as offering superior corrosion resistance. Superstrut stainless steel framing provides dependable support, resulting in reduced maintenance cost. The channel is roll formed to shape when cold, enhancing its structural strength for the most rigid of applications. t BOE MFOHUIT JO HBVHF TUBJOMFTT TUFFM t 4VQQMJFE JO UZQF TUBJOMFTT TUFFM 5ZQF TUBJOMFTT TUFFM NBZ CF available upon request. t 5ISFBEFE SPE BOE BO BTTPSUNFOU PG BDDFTTPSJFT BMTP BWBJMBCMF JO stainless steel to complement the framing channel installation.
22
Information and Products for use in Wash Down Settings
Wash Down Settings
Washdown settings demand the highest performance electrical components for power distribution to equipment, devices, switches, appliances and lighting systems. Washdown procedures demand connections capable of exceeding direct CMBTUT PG XBUFS VQ UP QTJ XJUIPVU GBJMJOH FJUIFS CZ CFDPNJOH infiltrated with water or becoming disengaged during the water blast. Additionally, it is of vital importance that all connections used in washdown areas are resistant to corrosion or rust due to any residual or standing water remaining even after blowdown operations.
BEIFSFODF UP PUIFS USBEF TUBOEBSET "O *1 SBUJOH EFWFMPQFE CZ $&/&-&$ JODMVEFT TPNF PG UIF TBNF DIBSBDUFSJTUJDT CVU JT OPU JEFOUJDBM UP UIF /&." SBUJOH 5IF *1 EFTJHOBUJPO DPOTJTUT PG UIF MFUUFST i*1w GPMMPXFE CZ UXP OVNFSBMT 5IF รถSTU EJHJU JOEJDBUFT UIF degree of protection provided by the enclosure with respect to persons and solid foreign objects entering the enclosure. The second digit indicates the degree of protection against water.
Water and corrosion from water are some of the highest threats to safe and reliable connections in food and beverage manufacturing. The estimated cost of corrosion to the food processing industry alone exceeds $2.1 billion annually, not including labor and downtime involved in equipment failure. 4UBJOMFTT TUFFM JT XJEFMZ VTFE JO UIJT JOEVTUSZ CFDBVTF PG GPPE quality requirements and itโ s excellent corrosion resistant properties. There are, however, many other materials and designs that are equally suitable for wash down settings found in beverage production, food machinery, cutlery and utensils, commercial and restaurant equipment and other appliances. Thomas & Betts electrical products are designed, manufactured and tested to GVODUJPO GVMMZ JO B CSPBE SBOHF PG /&." SFRVJSFNFOUT HJWJOH you multiple time and cost-saving options and materials to address your specific application.
In your production processes, it is necessary to first deterNJOF FJUIFS UIF /&." PS *OHSFTT 1SPUFDUJPO *1 SBUJOH GPS ZPVS XBTIEPXO TFUUJOH /&." BOE *1 SBUJOHT GPS FMFDUSJDBM DPNponents are a means of classifying the degrees of protection from dust, water and impact afforded by electrical equipment BOE FODMPTVSFT /&." SBUJOHT JODMVEF EFHSFFT PG QSPUFDUJPO against mechanical damage of equipment, risk of explosions, or conditions such as moisture, corrosive vapors, fungus, or vermin. 6TJOH OVNFSBMT POF UISPVHI UIJSUFFO UIF /&." 4UBOEBSE GPS &ODMPTVSFT GPS &MFDUSJDBM &RVJQNFOU UFTUT GPS FOWJSPONFOUBM DPOditions such as corrosion, rust, icing, oil, and coolants, along with
24
The cleaning and sanitizing of food plant equipment is essential for providing a safe food supply. 4PNF RVFTUJPOT UP DPOTJEFS JO ZPVS EFUFSNJOBUJPO PG UIF appropriate connectors: t 8IBU MJRVJEUJHIU รถUUJOH NBUFSJBM XPSLT CFTU GPS ZPVS MPDBUJPO t "SF UIFSF TQFDJBM DPOTJEFSBUJPOT GPS 17$ DPBUFE NFUBMMJDT t 8IJDI 17$ DPBUFE QSPEVDU NFFUT UIF QFSGPSNBODF OFFET t 8IJDI QJO BOE TMFFWF QMVHT BOE SFDFQUBDMFT XPSL CFTU GPS XBTIEPXO BOE CMPXEPXO BQQMJDBUJPOT t "SF UIFSF BMUFSOBUJWF NBUFSJBMT UIBU PรฒFS B CVEHFU DPOTDJPVT TPMVUJPO XJUIPVU TBDSJรถDJOH RVBMJUZ PS TBGFUZ The charts on the next two pages provide a brief explanation of NPTU DPNNPO /&." PS *1 DMBTTJรถDBUJPOT GPS UIF SBOHF PG XBTIdown areas in food and beverage processing plants. Additionally, some selected T&B products are highlighted that provide excellent solutions to your maintenance and new construction near wash down locations in your plant.
Wash Down Settings
Understanding NEMA Ratings Correctly specifying the proper performance required for your application is essential to ensuring the longevity of the installation and the Total Cost of Ownership (TCO). Comparison of Specific Applications of Enclosures for Indoor Nonhazardous Locations (from NEMA 250-2003, Table 1)
INDOOR
Type of Enclosure - INDOOR
Provides a Degree of Protection Against the Following Environmental Conditions
1*
2*
4
4X
5
6
6P
12
12K
13
Incidental contact with the enclosed equipment
X
X
X
X
X
X
X
X
X
X
Falling dirt
X
X
X
X
X
X
X
X
X
X
Falling liquids and light splashing
-
X
X
X
X
X
X
X
X
X
Circulating dust, lint, fibers, and flyings **
-
-
X
X
-
X
X
X
X
X
Settling airborne dust, lint, fibers, and flyings **
-
-
X
X
X
X
X
X
X
X
Hosed down and splashing water
-
-
X
X
-
X
X
-
-
-
Oil and coolant seepage
-
-
-
-
-
-
-
X
X
X
Oil or coolant spraying and splashing
-
-
-
-
-
-
-
-
-
X
Corrosive agents
-
-
-
X
-
-
X
-
-
-
Occasional temporary submersion
-
-
-
-
-
X
X
-
-
-
Occasional prolonged submersion
-
-
-
-
-
-
X
-
-
-
* These enclosures may be ventilated. ** These fibers and flyings are nonhazardous materials and are not considered Class III type ignitable fibers or combustible flyings. For Class III type ignitable fibers or combustible flyings see the National Electrical Code, Article 500.
Comparison of Specific Applications of Enclosures for Outdoor Nonhazardous Locations (from NEMA 250-2003, Table 2)
OUTDOOR
Type of Enclosure - OUTDOOR
Provides a Degree of Protection Against the Following Environmental Conditions
3
3R*
3S
4
4X
6
6P
Incidental contact with the enclosed equipment
X
X
X
X
X
X
X
Rain, snow, and sleet **
X
X
X
X
X
X
X
Sleet ***
-
-
X
-
-
-
-
Windblown dust, lint, fibers, and flyings
X
-
X
X
X
X
X
Hosed down
-
-
-
X
X
X
X
Corrosive agents
-
-
-
-
X
-
X
Occasional temporary submersion
-
-
-
-
-
X
X
Occasional prolonged submersion
-
-
-
-
-
-
X
* These enclosures may be ventilated. ** External operating mechanisms are not required to be operable when the enclosure is ice covered. *** External operating mechanisms are operable when the enclosure is ice covered. ÂŞ $PQZSJHIU CZ UIF /BUJPOBM &MFDUSJDBM .BOVGBDUVSFST "TTPDJBUJPO
High productivity depends upon failure-proof components that are capable of handling large and varied production tasks.
25
Wash Down Settings
Understanding IP Ratings Correctly specifying the proper performance required for your application is essential to ensuring the longevity of the installation and the Total Cost of Ownership (TCO). Degrees of Protection Provided by Enclosures - IP Ratings European Committee for Electrotechnical Standardization (CENELEC) DEGREE OF PROTECTION (First Number in Code) Brief Description
Definition
0
Not protected
1
1SPUFDUFE BHBJOTU TPMJE GPSFJHO objects of 50mm diameter and greater.
The object probe, sphere of 50mm diameter, shall not fully penetrate.1
2
1SPUFDUFE BHBJOTU TPMJE GPSFJHO objects of 12.5mm diameter and greater.
3
4
5
6
DEGREE OF PROTECTION (Second Number in Code)
Not protected
1
1SPUFDUFE BHBJOTU WFSUJDBMMZ GBMMing water drops.
7FSUJDBMMZ GBMMJOH ESPQT TIBMM IBWF no harmful effects.
The object probe, sphere of 12.5mm diameter, shall not fully penetrate.1
2
1SPUFDUFE BHBJOTU WFSUJDBMMZ GBMMing water drops when enclosure is tilted up to 15°.
7FSUJDBMMZ GBMMJOH ESPQT IBWF OP harmful effects when the enclosure is tilted at any angle up to 15° on either side of the vertical.
1SPUFDUFE BHBJOTU TPMJE GPSFJHO objects of 2.5mm diameter and greater
The object probe, sphere of 2.5mm diameter, shall not penetrate at all.1
3
1SPUFDUFE BHBJOTU TQSBZJOH XBUFS
Water sprayed at an angle up to 60° degrees on either side of the vertical shall have no harmful effects.
1SPUFDUFE BHBJOTU TPMJE GPSFJHO objects of 1mm diameter and greater.
The object probe, sphere of 1mm diameter, shall not penetrate at all.1
4
Water splashed against the 1SPUFDUFE BHBJOTU TQMBTIJOH XBUFS enclosure from any direction shall have no harmful effects.
%VTU QSPUFDUFE
Ingress of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the apparatus or to impair safety
5
1SPUFDUFE BHBJOTU XBUFS KFUT
6
Water projected in powerful jets 1SPUFDUFE BHBJOTU QPXFSGVM XBUFS against the enclosure from any jets. direction shall have no harmful effects.
No ingress of dust.
7
8
69K*
High productivity depends upon failure-proof components that are capable of handling large and varied production tasks.
26
Definition
0
%VTU UJHIU
-
Brief Description
-
Water projected in jets against the enclosure from any direction shall have no harmful effects.
1SPUFDUFE BHBJOTU UIF FòFDUT PG temporary immersion in water.
Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed 1 meter in water under standardized conditions of pressure and time.
1SPUFDUFE BHBJOTU UIF FòFDUT PG continuous immersion in water.
Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and the user, but are more severe than for number 7.
1SPUFDUFE BHBJOTU UIF FòFDUT PG very strong jets of water up to 100 bar.
Water projected in very powerful jets against the enclosure from any direction shall have no harmful effects, especially in high-pressure, high-temperature wash-down applications.
1 The full diameter of the object shall not pass through an opening of the enclosure (FSNBO TUBOEBSE %*/ FYUFOET UIF *&$ SBUJOH TZTUFN EFTDSJCFE BCPWF
Wash Down Settings
DuraGardÂŽ 5IF 6MUJNBUF JO 4BGFUZ 1FSGPSNBODF 4FWFSF FOWJSPONFOUT BOE IJHI QSFTTVSF XBTIEPXO EVUZ applications require durable, waterproof and TBGF DPOOFDUJPOT %VSB(BSEÂĽ DPOOFDUPST offer exceptional safety standards for truly waterproof connectors. While many watertight specifications cover mated connections POMZ %VSB(BSEÂĽ DPOOFDUPST BSF EFTJHOFE UP CF watertight mated or unmated â&#x20AC;&#x201C; thus offering UIF VMUJNBUF XBUFSQSPPG DPOOFDUJPO %VSB(BSEÂĽ DPOOFDUPST BSF BMTP 6- 7 øBNF SBUFE GPS TBGFUZ BOE VUJMJ[F B EVSBCMF FĂłDJFOU QJO BOE TMFFWF DPOUBDU EFTJHO UIBU JT WPMUBHF QPMBSJ[FE UP NFFU /&$ BOE 04)" TUBOEBSET 4QFDJGZ %VSB(BSEÂĽ QJO BOE TMFFWF DPOOFDUPST GPS NBYJNVN safety, durability and performance. The DuraGardÂŽ Performance Difference
Shrouded pins & sleeves are protected from damage BOE JOBEWFSUFOU BDDFTT -PDLJOH IPVTJOH TDSFX DPMMBST provide for a reliable, long lasting connection, with electrical contacts separate.
t Fast Assembly and Wiring: i%SPQ *Ow SFBS MPBEFE JOUFSJPST VTF OP BTTFNCMZ TDSFXT WFSTVT PS NPSF XJUI PUIFS DPOOFDUPST " DPOOFDUPST VTF VOJRVF &; 5JUFÂĽ FYUFSOBM HMBOE lock screw, also. %VSBCMF 5PVHI 'MBNF 4BGFUZ 3BUFE )PVTJOHT
/PU KVTU iXBUFSUJHIUw 8BUFSQSPPG GPS 8BTIEPXO %VUZ
t %VSB7ÂĽ IPVTJOH NBUFSJBM TQFDJBMMZ TFMFDUFE GPS IPU PS DPME washdown duty.
t 4QFDJĂśDBMMZ EFTJHOFE GPS XFU environments with our unique sealing system. Unit is watertight mated or unmated.
t 'MBNF TBGF 6- 7 SBUFE IPVTJOHT
t &MJNJOBUFT OFFE GPS DPTUMZ iXFBUIFS CPPUTw PS iBEBQUFSTw
t 4VQFSJPS QFSGPSNBODF JO corrosive environments. t )JHI WJTJCJMJUZ ZFMMPX housings.
t $PNQBDU 4J[F t i-PDLPVU 3FBEZw QMVHT IBWF QBEMPDL BDDFTT IPMF JO GSPOU 4BGF 3FMJBCMF 1PXFS $POOFDUJPOT 1JO 4MFFWF 7PMUBHF 1PMBSJ[FE t Long Life: 3PVOE 4FMG $MFBOJOH $POTUBOU 1SFTTVSF 1JO 4MFFWF $POUBDUT PG 4PMJE $%" CSBTT GPS MPOH SFMJBCMF FMFDUSJDBM MJGF t More Power, Operates Cooler: large circular electrical contact area allows more current flow with lower temperature rise. t Ground Pin Keyed for Voltage Polarization 0 SJOH TFBM
/PO XBUFSUJHIU QMVH GBJMVSF EVF UP XBUFS HFUUJOH JOUP wiring chamber.
&BTZ 5P 8JSF t â&#x20AC;&#x153;No twistoffâ&#x20AC;? Locking Plugsâ&#x20AC;?: *OUFHSBM 5ISFBEFE 4DSFX $PMMBST BOE Compression type Bushings make wiring a snap.
%VSB(BSEÂĽ QMVHT DPOOFDUPST SFDFQUBDMFT JOUFSMPDLT BSF SBUFE " " 1 8 1 8 7"$
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Wash Down Settings
Systems designed for high-pressure washdown offer advantages from choosing components from different suppliers. T&B offers several systems uniquely designed to exceed
nominal performance ratings for washdown environments and, at the same time, provide unique safety features and savings through lower overall installation costs. The BULLETÂŽ Nonmetallic Fitting (submersible rated) provides a reliable liquidtight seal that combines high pullout SFTJTUBODF BOE FBTF PG JOTUBMMBUJPO *OTUBMMBUJPOT DBO CF QFSGPSNFE RVJDLMZ BOE FBTJMZ CFDBVTF #6--&5ÂĽ MJRVJEUJHIU ĂśUUJOHT DBO CF JOTUBMMFE XJUIPVU EJTBTTFNCMZ #6--&5ÂĽ OPONFUBMMJD ĂśUUJOHT BSF resistant to numerous caustics and solvents. t 3VHHFE MPX QSPĂśMF OPONFUBMMJD CPEZ BOE HMBOE DPOTUSVDUJPO provide space savings. t $BQUJWBUFE TFBMJOH i0w SJOH GFBUVSFT QSFEFUFSNJOFE DPNQSFTTJPO to provide a reliable seal at enclosure.
SPECIFICATION
t 5 # TZTUFN PòFST TVCNFSTJCMF SBUJOHT PG /&." 1 when JOTUBMMFE XJUI 5 # 9USB 'MFYÂĽ DPOEVJU TIPXO VQQFS MFGU HazluxÂŽ LumaShieldâ&#x201E;˘ Fluorescent Lighting Fixtures are suitable for high pressure wash-down areas. As a UPUBMMZ TFBMFE ĂśYUVSF EFTJHO UIFZ BSF UFTUFE BU 14* GPS NJOVUF EVSBUJPO BU BOE EJTUBODFT The lights operate in a corrosion resistant non-metallic housing with an extruded aluminum interior assembly. A clear, impact resistant, acrylic lens provides safe, bright illumination in your wash down location. t "MM FYUFSOBM IBSEXBSF TUBJOMFTT TUFFM PS OPONFUBMMJD t 4JMJDPOF HBTLFU QFSNBOFOUMZ NPVOUFE JO FOE DBQ t .BOZ BOE GPPU NPEFMT XJUI NVMUJ MBNQ 5 PS 5 EFTJHOT
DuraGardŽ connectors are designed to be watertight mated or unmated ( 14* SBUFE), thus offering the ultimate waterproof DPOOFDUJPO %VSB(BSE DPOOFDUPST BSF BMTP 6- 7 øBNF SBUFE GPS safety and utilize a durable, efficient pin and sleeve contact design UIBU JT WPMUBHF QPMBSJ[FE UP NFFU /&$ BOE 04)" TUBOEBSET t %FTJHOFE GPS XFU FOWJSPONFOUT XJUI B VOJRVF TFBMJOH TZTUFN t 4VQFSJPS QFSGPSNBODF JO DPSSPTJWF FOWJSPONFOUT t )JHI WJTJCJMJUZ ZFMMPX IPVTJOHT t &MJNJOBUFT OFFE GPS DPTUMZ iXFBUIFS CPPUTw PS iBEBQUFSTw
28
SPECIFICATION
t 4QFDJGZ UIBU UIF DPOOFDUPST BSF UP CF XBUFSUJHIU NBUFE and unmated.
SPECIFICATION
t 4QFDJGZ UIBU UIF DPOOFDUPST BSF 6- -JTUFE BOE NBZ CF EJTDPOOFDUFE XIJMF VOEFS MPBE
Wash Down Settings
Water DBO FWFO TFFQ JOUP 17$ DPBUFE DPOEVJU SVOT XIJMF CFJOH discharged under the pressure of plant cleaning equipment. 5 # SFDPNNFOET UIBU JOTUBMMFST TQFDJGZ 'PSN $POEVJU CPEJFT
SBUIFS UIBO 'PSN JO XBTI EPXO BSFBT UIBU NBZ receive large amounts of potential liquids under pressure. Covers should be installed to face the splash area. T&Bยฎ Form 8 Conduit Bodies QSPWJEF QVMM PVUMFUT ยก CFOET splices, taps, and mounting outlets for your electrical raceway TZTUFN 'PSN CPEJFT BSF EFTJHOFE GPS IFBWJFS DPOEVDUPST BOE JODMVEF NPSF DVCJD JODI DBQBDJUZ UIBO 'PSN CPEJFT 5IF DPWFST utilize stainless steel screws that tap directly into the wall of the conduit body, providing higher resistance to water in splash areas. t 4BOE DBTU DMBTT HSBZ JSPO BMMPZ CPEJFT TBOE DBTU HSBZ JSPO BMMPZ DPWFST BOE /FPQSFOF HBTLFUT t .FFUT BMM 6- UFTU SFRVJSFNFOUT GPS XFU MPDBUJPOT t 5 # 'PSN CPEJFT BOE DPWFST BSF JOUFSDIBOHFBCMF XJUI PUIFS NBOVGBDUVSFST 'PSN CPEJFT BOE DPWFST
SPECIFICATION
t 5 # SFDPNNFOET TQFDJGZJOH 'PSN GPS CFUUFS QFSGPSNBODF
Stainless Steel Ty-Rapยฎ Cable Ties GFBUVSF B MPX QSPรถMF design with an internal locking roller and spring-tension head that FOTVSF B TFDVSF รถU t 4QSJOH GFBUVSF QSPWJEFT FYUSB TOVH รถU JO BQQMJDBUJPOT XIFSF bundle tightness is critical. t *OUFSOBM MPDLJOH SPMMFS "WFSBHF TMJQ XJUIJO UIF MPDLJOH NFDIBOJTN at 100 lb. load is 55% lower than conventional ball lock design). t 3PVOEFE FEHFT BOE TNPPUI TVSGBDFT GPS GBTU TBGF JOTUBMMBUJPO t #VDLMF MFOHUI JT MFTT BOE IFJHIU JT MFTT UIBO UIF DPOWFOtional ball locking design.
T&B CorroStallโ ข Aluminum Boxes offer substantially JNQSPWFE DPSSPTJPO SFTJTUBODF XIFO DPNQBSFE UP UPEBZ T CFTU commercially available aluminum boxes. The unique properties of UIF $PSSP4UBMMย BMMPZ QFSNJUT DBTUJOHT UP CF EFTJHOFE GPS PQUJNBM corrosion resistance with the additional advantage of enhanced thermal conductivity. t %FTJHOFE UP XJUITUBOE QSPMPOHFE FYQPTVSF UP DPSSPTJWF BHFOUT such as moisture, salt and chemicals, as well as shock and wide temperature extremes that often produce undesirable levels of corrosion and sealing surface degradation. t "WBJMBCMF JO B WBSJFUZ PG DPOรถHVSBUJPOT BOE TJ[FT SPECIFICATION
t 4QFDJGZ GPS DPSSPTJPO SFTJTUBOU BMVNJOVN NBUFSJBM UP CF NBEF GSPN $PSSP4UBMMย BMMPZ
29
Food and beverage processing equipment may be as large and complicated as a brewery system and packaging machinery, or as TJNQMF BT B CVUDIFS T UBCMF *O BMM DBTFT TUSJDU BEIFSFODF UP '%" SFHVMBUJPOT BOE /'1" DPEF JT DSJUJDBM UP UIF TVDDFTT BOE NBSLFUBCJMJUZ PG UIF QSPEVDUT QSPEVDFE JO UIF QMBOUT &MFDUSJDBM QSPEVDUT GSPN Thomas & Betts are designed and manufactured with high performance features that meet and exceed the exacting tolerances required by food and beverage processors.
30
Information and Products for Safety Applications
Safety Applications
Safety JO GPPE QSPDFTTJOH JT DSJUJDBM /FX TBOJUJ[FST QSPDFTTing methods, and washing techniques highlight some of the UFDIOPMPHJFT UIBU IFMQ CVTJOFTTFT NFFU GPPE TBGFUZ MBXT 4UFBN WBDVVNT TUFBN QBTUFVSJ[BUJPO BOE BOUJNJDSPCJBMT BSF BNPOH the advances in food safety technology that have appeared on the market in recent years. &WFO UIF CFTU JOUFOUJPOT UP GPMMPX UIF SVMFT NBZ TUJMM SFTVMU JO MFTT UIBO EFTJSFE QFSGPSNBODF "DDPSEJOH UP 64%" T &DPOPNJD 3FTFBSDI 4FSWJDF IB[BSET JO GPPE DBVTF BO FTUJNBUFE NJMMJPO JMMOFTTFT IPTQJUBMJ[BUJPOT BOE EFBUIT JO UIF 6OJUFE 4UBUFT FBDI ZFBS 3FDFOUMZ & DPMJ DPOUBNJOBUFE TQJOBDI LJMMFE BU MFBTU QFPQMF BOE TJDLFOFE NPSF UIBO JO UIF 6 4 BMPOF
)JHI EFNBOE GPS QMBOU QSPEVDUJPO TDIFEVMFT BOE NPSF QSPรถUBCJMity may strain the necessary implementation of safety practices. " TVSWFZ CZ UIF /1% (SPVQ GPVOE UIBU JO UIF BGUFSNBUI PG UIF outbreak, Americansโ awareness and concern levels about the safety of food production had reached an all-time high, prompting tougher restrictions from Congress. 4BGFUZ JT BMTP B NFBTVSFE JO QSPรถUT UP NBOVGBDUVSFST 5IF average cost of recalling a food or beverage product can climb into millions of dollars, not including any subsequent loss of revenue that may occur from the unintended damage to the CSBOE JNBHF *O TPNF JOTUBODFT UIF MBDL PG QSPQFS BUUFOUJPO UP food safety procedures has resulted in costly legal settlements against food producers, relocation of plant facilities or leaving the market altogether. Cleaning is one of the most important aspects of any food QMBOU T TBGFUZ JOJUJBUJWFT 'PS UIF QVSQPTFT PG NBYJNJ[JOH BMM
32
cleaning efforts, many packaging machine manufacturers design systems with all-stainless steel construction. Because stainless steel resists corrosion more than aluminum or other metals, it is highly recommended for components necessary to power equipment in areas of frequent wash downs and those with UIF DPOTUBOU QSFTFODF PG NPJTUVSF 4UBJOMFTT TUFFM JT QBSUJDVMBSMZ effective in preventing metal flakes, caused by corrosion in moist environments, from accidentally entering food products during the packaging cycle. Additionally, there are important safety steps taken to prevent foreign objects from falling into open vats or grinding systems. Many plants have banned personnel from using ordinary maintenance supplies or carrying personal items that can pass unnoticed through metal detectors, x-ray equipment and standard visual detection systems. Those responsible for managing safety programs in food processing plants are actively seeking alternative materials that are reliably located with commonly used detection equipment. Of equal importance is the challenge to TFMFDU UIF CFTU UPPMT BOE TZTUFNT UIBU NJOJNJ[F QPUFOUJBM DPOtamination of food processing areas during routine maintenance activities without sacrificing the quality of the installation or extending labor costs. 2VFTUJPOT UP DPOTJEFS SFHBSEJOH TBGFUZ BSF t *T UIFSF B QPUFOUJBM EBOHFS GPS BOZ DPOUBNJOBOUT UP BDDJEFOUBMMZ FOUFS GPPE QSPDFTTJOH FRVJQNFOU EVF UP DPSSPTJPO t 8JMM UIF XBTI EPXO QSPDFEVSFT VTFE JO UIF QMBOU FOTVSF TBGFUZ BOE OPU BEWFSTFMZ BรฒFDU UIF QFSGPSNBODF PG UIF FRVJQNFOU t 8IBU UPPMT DBO CF SFDPNNFOEFE UIBU NFFU SFTUSJDUJPOT GPS VTF JOTJEF UIF GPPE QSPDFTTJOH BSFB t "SF UIFSF BMUFSOBUJWF NBUFSJBMT UIBU BSF EFUFDUBCMF UP B WBSJFUZ PG TBGFUZ JOTQFDUJPO TZTUFNT XJUIPVU TBDSJรถDJOH RVBMJUZ The following selected products represent materials that offer the greatest degree of safety for your raceway applications. Additionally, some selected T&B products are highlighted that provide excellent solutions for preventing food contamination during routine maintenance in your plant.
Safety Applications
Food processing plants are actively seeking alternative materials that are reliably detected with commonly used metal, Y SBZ BOE WJTVBM EFUFDUJPO FRVJQNFOU *OTUBMMFST BSF BMTP
Food Safety
advised to select the best tools and systems that prevent accidental contamination of food processing areas during equipment repairs and routine maintenance activities. Ty-RapŽ Detectable Cable Ties are made from standard nylon or polypropylene, but incorporate a unique, patent-pending compound detectable by metal and x-ray equipment. The bright blue color makes them easy to spot, and the polypropylene version is buoyant, making it ideal for use in liquid processing areas. t i5IF (SJQ PG 4UFFM¼w TUBJOMFTT TUFFM MPDLJOH EFWJDF PòFST TVQFSJPS performance. t 0WBM MPX QSPÜMF IFBE BOE TNPPUI NPMEFE CPEZ TIFE contaminants and prevent food particle build-up. t -FTT DPTU BOE NPSF EFUFDUBCMF UIBO TUBJOMFTT TUFFM GBTUFOFST t *OÜOJUFMZ BEKVTUBCMF EFTJHO FOTVSFT UIF SJHIU ÜU
Food Safety
Ty-RapŽ ToteŽ Cable Tie Dispenser provides a simple, DPOWFOJFOU TUPSBHF DPOUBJOFS GPS RVJDL SFUSJFWBM PG ZPVS 5Z 3BQ¼ detectable cable ties or other styles of your choice. t 3VHHFE QPMZFTUFS BOE WJOZM QPVDI IPPL BOE MPPQ DPWFS øBQ t 0òFST FBTZ POF IBOEFE BDDFTT UP DBCMF UJFT t "WBJMBCMF JO TJ[FT UP TUPSF w w PS wo w DPNCJOBUJPO MFOHUI 5Z 3BQ¼ DBCMF UJFT t 5FOTJPO DMJQ BUUBDIFT QPVDIFT UP CFMU QMVT TUFFM SJOH MPPQ GPS attachment to tool pouch or maintenance carts. t .JOJNJ[FT SJTL PG IBOE IFME UJFT ESPQQJOH JOUP QSPDFTTJOH areas.
Ergonomics / Personal Safety Ty-GunÂŽ Cable Tie Tool TOVHT 5Z 3BQÂĽ DBCMF UJFT UP QFSGFDU tension and cleanly cuts the remaining tails while holding them DBQUJWF JO UIF UPPM T OPTF Â&#x2030; QSFWFOUJOH UIF DVU Pò UBJMT GSPN øZJOH loose and into food processing equipment. t $BQUVSFT DVU UBJM JO UIF UPPM MFBWFT TNPPUI UBJM FEHFT t -JHIUXFJHIU CSFBLUISPVHI FSHPOPNJD EFTJHO ESBNBUJDBMMZ reduces user stress and strain. t ÂĄ SPUBUJOH OPTF FOBCMFT PQFSBUJPO GSPN BOZ QPTJUJPO t 'SPOU BDDFTT UFOTJPO BEKVTUNFOU XIFFM QFSNJUT GBTU FBTZ changes to ensure proper tension and safe operation. t 3VHHFE JOEVTUSJBM TUSFOHUI DPOTUSVDUJPO GPS ZFBST PG VTF
33
Safety Applications
Safety products help ensure that general industry workers will be protected from accidents during maintenance and TFSWJDJOH PG FRVJQNFOU 04)" FTUJNBUFT DPNQMJBODF XJUI TBGFUZ
standards and installing safe components will prevent about GBUBMJUJFT BOE BQQSPYJNBUFMZ TFSJPVT BOE NJOPS injuries each year.
Food Safety Hazluxยฎ FODMPTFE BOE HBTLFUFE รถYUVSFT GPS BEWFSTF XFU BOE NBSJOF MPDBUJPOT JOUFHSBUF B UPUBMMZ TFBMFE รถYUVSF EFTJHO 5IFTF lights feature cast aluminum parts and stainless steel inserts and BSF TVJUBCMF GPS IJHIMZ DPSSPTJWF XBTI EPXO BSFBT .FFUT /&." 9 t 4BGFUZ $PBUFE (MBTT (MPCF TJMJDPOF DPBUJOH SFTUSBJOT HMBTT QBSUJDMFT in case of breakage; QSFWFOUT HMBTT GSPN DPOUBNJOBUJOH process areas. t )B[$PUFยฅ $VTUPN $PSSPTJPO 3FTJTUBOU $PBUJOH ,ZOBS QSPWJEFT higher degree of corrosion protection for cast aluminum parts. t "MM FYUFSOBM IBSEXBSF TUBJOMFTT TUFFM PS OPONFUBMMJD
Food Safety T&Bยฎ Form 8 Conduit Bodies QSPWJEF QVMM PVUMFUT ยก CFOET splices, taps, and mounting outlets for your electrical raceway TZTUFN 'PSN CPEJFT BSF EFTJHOFE GPS IFBWJFS DPOEVDUPST BOE JODMVEF NPSF DVCJD JODI DBQBDJUZ UIBO 'PSN CPEJFT 5IF DPWFST utilize stainless steel screws that tap directly into the wall of the conduit body, providing higher resistance to water in splash areas. t 4BOE DBTU DMBTT HSBZ JSPO BMMPZ CPEJFT TBOE DBTU HSBZ JSPO BMMPZ DPWFST BOE /FPQSFOF HBTLFUT t 'FBUVSFT 5 # #MVF ,PUFยฅ UIF GPVS MBZFS DPSSPTJPO QSPUFDUJPO TZTUFN 5IF TMJDL JOUFSOBM #MVF ,PUFยฅ TVSGBDF SFEVDFT EBNBHF UP conductors during pulls and extends the life of the conduit body by resisting the damaging effects of harsh environments. t .FFUT BMM 6- UFTU SFRVJSFNFOUT GPS XFU MPDBUJPOT t 5 # 'PSN CPEJFT BOE DPWFST BSF JOUFSDIBOHFBCMF XJUI PUIFS NBOVGBDUVSFST 'PSN CPEJFT BOE DPWFST SPECIFICATION
34
t 5 # SFDPNNFOET TQFDJGZJOH 'PSN GPS CFUUFS QFSGPSNBODF
Safety Applications
Safety products help ensure that general industry workers will be protected from accidents during maintenance and TFSWJDJOH PG FRVJQNFOU 04)" FTUJNBUFT DPNQMJBODF XJUI TBGFUZ
standards and installing safe components will prevent about GBUBMJUJFT BOE BQQSPYJNBUFMZ TFSJPVT BOE NJOPS injuries each year.
Electrical / Personal Safety
DuraGardŽ connectors are designed to be watertight mated or unmated ( 14* SBUFE), thus offering the ultimate waterproof DPOOFDUJPO %VSB(BSE DPOOFDUPST BSF BMTP 6- 7 øBNF SBUFE GPS safety and utilize a durable, efficient pin and sleeve contact design UIBU JT WPMUBHF QPMBSJ[FE UP NFFU /&$ BOE 04)" TUBOEBSET t %FTJHOFE GPS XFU FOWJSPONFOUT XJUI B VOJRVF TFBMJOH TZTUFN t 4VQFSJPS QFSGPSNBODF JO DPSSPTJWF FOWJSPONFOUT t )JHI WJTJCJMJUZ ZFMMPX IPVTJOHT t &MJNJOBUFT OFFE GPS DPTUMZ iXFBUIFS CPPUTw PS iBEBQUFSTw SPECIFICATION
%PO U MFU UIJT happen to your JOTUBMMBUJPO
Electrical / Personal Safety
SPECIFICATION
t 4QFDJGZ UIF DPOOFDUPST BSF UP CF XBUFSUJHIU NBUFE and unmated. t 4QFDJGZ UIF DPOOFDUPST BSF MJTUFE BOE NBZ CF EJTDPOOFDUFE XIJMF VOEFS MPBE
E-Z-CodeÂŽ Lockout/Tagout products offer a convenient, inclusive method to comply with the general requirements of the 04)" -PDLPVU 5BHPVU TUBOEBSE t 8JEF WBSJFUZ PG CBMM BOE HBUF WBMWF MPDLPVUT DBCMF MPDLPVU devices, circuit breaker lockout devices, general electrical lockout EFWJDFT QOFVNBUJD MPDLPVU EFWJDFT IBTQT BOE BTTPSUFE MPDLPVU tagout tags and signage. t $PNQSFIFOTJWF -PDLPVU $PNQMJBODF NBOVBM XJUI USBJOJOH WJEFP BOBMZ[JOH SFBM MJGF TDFOBSJPT UP EFNPOTUSBUF iXIBU XFOU XSPOHw and how following proper lockout procedures can save lives. (SFBU NPUJWBUJPOBM QSPHSBN GPS OFX BOE FYQFSJFODFE FNQMPZFFT
Food Safety
HazluxÂŽ Fluorescent Lighting Fixtures are suitable for high QSFTTVSF XBTI EPXO BSFBT "T B UPUBMMZ TFBMFE ĂśYUVSF design, UIFZ BSF UFTUFE BU 14* GPS NJOVUF EVSBUJPO BU BOE EJTUBODFT The lights operate in a corrosion resistant non-metallic housing with an extruded aluminum interior assembly. A clear, impact resistant, acrylic lens provides safe, bright illumination in your wash down location. t "MM FYUFSOBM IBSEXBSF TUBJOMFTT TUFFM PS OPONFUBMMJD t 4JMJDPOF HBTLFU QFSNBOFOUMZ NPVOUFE JO FOE DBQ t .BOZ BOE GPPU NPEFMT XJUI NVMUJ MBNQ 5 PS 5 EFTJHOT
35
From the moment that ingredients enter processing operations, concern for safety is paramount. There are many opportunities in the QSPDFTTJOH PG GPPE GPS PCKFDUT BOE PUIFS GPSFJHO NBUUFS UP JOรถMUSBUF the system and damage the quality of the product. Continuous monitoring of operations is required to prevent these occurences.
36
Information and Products for Constant Operation
Constant Operation
With any electrical equipment or wiring installation operating at line voltages in continuous operation, cable and component damage or incorrect installation that permits moisture or contamination can lead to equipment failure, arcing BOE QPUFOUJBM ĂśSF IB[BSE *O ZPVS GPPE PS CFWFSBHF QSPDFTTJOH plant, the quality of the electrical system may be compromised by materials inferior for the application or components poorly designed to match the performance of machinery or other processing equipment. Additionally, itâ&#x20AC;&#x2122;s important to provide your maintenance team the information and training necessary to correctly install critical structural systems for safe processing and packaging. Food producers are seeking increased return from invested capital and drive for greatest efficiency, operating SPVOE UIF DMPDL GPS NBYJNVN PVUQVU BOE 30* 8IJMF XPSLJOH to preclude the loss of an asset during normal operations, many plants develop predictive maintenance systems that quantify
Predictive maintenance schedules demand exacting tolerances and highest performance from the components used. BWBJMBCMF JOGPSNBUJPO UP QFSGPSN iKVTU JO UJNFw NBJOUFOBODF PO a piece of equipment. Predictive maintenance is the lowest cost of any type of maintenance (compared to preventative or runto-failure), but is dependent on fine-tuning information about performance changes and relies on the integrity of the initial JOTUBMMBUJPO 'PS UIJT SFBTPO JU JT JNQPSUBOU UP DIPPTF UIF CFTU products for your installation and partner with a resource that supports your maintenance needs.
38
Thomas & Betts provides food and beverage producers the electrical products needed to maintain quality and consistency demanded in the competitive marketplace. 0DBMÂĽ #MVF 17$ DPBUFE DPOEVJU BOE ĂśUUJOHT SFQSFTFOU B DPNQMFUF corrosion protection package for your entire conduit system. This extensive product line includes the largest number of items in stock along with corrosion-resistant supports and patching compounds. T&Bâ&#x20AC;&#x2122;s Ocal Blue Conduit offers industry-exclusive performance listings, additional coating enhancements for effective protection against corrosion, custom colors and local installation training and certification for maintenance staff. Ocal 17$ DPBUFE DPOEVJU BOE ĂśUUJOHT PòFST DPSSPTJPO QSPUFDUJPO UIBU will extend the life of your electrical raceway system for many years and countless maintenance cycles. Power equipment also depends on liquidtight fittings designed to handle the unique connection demands of flexible cords BOE QPXFS DBCMFT BQQMJDBUJPOT &YDFQUJPOBM NFDIBOJDBM TUSBJO relief is needed in addition to a dependable seal against dust, oil, and other liquids. Where flexible cord or cable is exposed to intermittent or constant moisture and subjected to mechanical strain, choosing a watertight strain relief type electrical connector can make the difference between planning your next maintenance schedule or revenue loss due to equipment failure on the production line. Trust only liquidtight fittings by Thomas & Betts in your next installation. T&B offers a complete line of grid-ground compression connectors, designed for direct burial. The large variety of connectors provide electrical continuity for the integrity of the grounding circuit and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation and meet all applicable TUBOEBSET *&&& 6- $4" The following pages show how T&B products are the best solution to providing safe, effective power to the equipment in the processing and production areas of your plant.
Constant Operation
In food and beverage processing plants, the quality of the electrical system may be compromised by materials inferior for the application. T&B provides components and
TZTUFNT UIBU DPOTJTUFOUMZ NFFU BOE FYDFFE 6- BOE /&." requirements and perform reliably for long-term, continued use in a variety of operational environments. Ocalยฎ Blue PVC coated conduit and fittings represent a complete corrosion protection package for your entire conduit system. This extensive product line includes the largest number of items in stock along with corrosion resistant supports and patching DPNQPVOET 0DBM 17$ DPBUFE DPOEVJU BOE รถUUJOHT FOTVSF DPSSPTJPO protection that will extend the life of your electrical raceway system for many years of constant use. t 6- -JTUFE XJUI CPUI UIF [JOD DPBUJOH BOE UIF 17$ DPBUJOH JOWFTUJHBUFE BOE MJTUFE QFS 6- t 'VMM VOEJTUVSCFE [JOD DPBUJOH VOEFS UIF 17$ DPBUJOH GVMรถMMJOH UIF SFRVJSFNFOU PG /&." 3/ GPS VOEJTUVSCFE [JOD DPBUJOH
Stainless Steel T&Bยฎ Liquidtight Flexible Metal Conduit Fitting is designed to stand up to demanding, wet or corrosive environments, and anywhere high performance is a requirement. t 4BGF &EHFยฅ HSPVOE DPOF EFTJHO UIBU BDDFQUT WBSJBUJPOT JO SBDFXBZ convolutions and provides a positive bond. t $POUJOVPVT TFBMJOH SJOH XIJDI DPNQMFUFMZ TVSSPVOET UIF DPOEVJU to ensure a liquid-tight seal. t 4UBJOMFTT TUFFM NBUFSJBM GPS MPOHFS MJGF BOE FYDFQUJPOBM BQQFBSBODF t 5 # CMVF DPMPSFE JOTVMBUFE UISPBU NPMEFE GSPN TQFDJBM IJHI temperature and caustic-rated 221ยฐF (105ยฐC) rated thermoplastic.
Xtra Flexยฎ Liquidtight Flexible Conduit insures fast, easy installations and long-lasting, high performance in a variety of environments. Constructed of PVC, available in black and gray. t 'BTU JOTUBMMBUJPO o FWFO JO UJHIU DSBNQFE TQBDFT t 4NPPUI PVUFS KBDLFU o BQQSPWFE GPS PVUEPPS VTF TVOMJHIU SFTJTUBOU and oil resistant. Smooth inner diameter allows easy wire pulling. t 5FTUFE UP $4" BOE 6- SFRVJSFNFOUT t .BSLFE BU POF GPPU JOUFSWBMT GPS GBTU FBTZ NFBTVSJOH t 5FNQFSBUVSF 3BOHF ยก' UP ยก' ยก$ UP ยก$ ย #MBDL ยก' UP ยก' ยก$ UP ยก$ ย (SBZ SPECIFICATION
t 4QFDJGZ UIF SBDFXBZ TZTUFN UP CF /&." 1 BOE *1 MJTUFE GPS submersion.
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Constant Operation
Flexible cord or cable is used to connect electrical equipment to power sources or controls, often in areas where vibration and cable tension push power connections to their limits.
*U T JNQPSUBOU UIBU UFOTJPO JT OPU USBOTNJUUFE UP KPJOUT PS terminal screws. T&B offers fittings and accessories that prevent sharp bends and provide liquidtight protection. Rangerยฎ Series Nonmetallic Liquidtight Cord Connectors offer twice the cable range of most ordinary strain SFMJFG DPOOFDUPST 5 # T 3BOHFS $POOFDUPST BMMPX ZPV UP SFEVDF your inventory and save time, with one connector that can do the work of two. The sturdy nylon material adds corrosion resistance to your installation. t 3FEVDFE PWFSBMM TJ[F รถUT JOUP UJHIUFS TQBDFT FYUFOEFE SBOHF t (MBOE OVU EFTJHOFE UP SFTUSJDU DBCMF CFOEJOH t $PSE 3BOHF
4USBJHIU w UP w ยก w UP w
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Constant Operation
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KUBE® Motor Lead Disconnects provide a no-hassle solution for quick disconnects. The crimped connectors may be plugged and unplugged when necessary with no bolts to loosen and no tape to VOXJOE PS DVU UISPVHI 5IF MPX QSPöMF BTTFNCMZ öUT FBTJMZ JOUP UJHIU motor housings and meets or exceeds the electrical and mechanical QFSGPSNBODF PG CPMUFE DPOOFDUJPOT Â&#x2030; XIJMF SFEVDJOH ZPVS EPXOtime during motor change-outs. t 'PS 7 BQQMJDBUJPOT BOE XJSF TJ[FT GSPN "8( UP LDNJM t 'BTU TOBQ UPHFUIFS BTTFNCMZ PòFST NBYJNVN MBCPS TBWJOHT
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Contact Information
Tool Services 1-800-284-TOOL (8665) Thomas & Betts Tool Services repairs all Thomas & Betts tools, from simple hand tools to hydraulic pumps and crimping heads. Tool Services performs all warranty repairs and can supply you with a temporary loaner tool when necessary. Tool Services can also perform non-warranty repairs, or, if you wish to repair your own tools, contact Tool Services to obtain any needed components, technical documentation and support. 'PS TIPSU UFSN JOTUBMMBUJPO QSPKFDUT TPNFUJNFT JU NBLFT NPSF TFOTF UP SFOU UIBO CVZ QPXFS UPPMT 3FOUJOH 5 # UPPMT JT FBTZ " SFOUBM BHSFFment is available on our web site, and you can pay the rental fee CZ DSFEJU DBSE $BMM 5PPM 4FSWJDFT BU 500- GPS NPSF details, including a list of Thomas & Betts tools available for rental.
Best Support in the Industry t 2VBMJUZ UJNF UFTUFE FMFDUSJDBM UPPMT BOE TVQQMJFT XJUI QFSGPSNBODF ZPV DBO USVTU GSPN *40 NBOVGBDUVSJOH GBDJMJUJFT t 5IPNBT #FUUT PรฒFST DPNQMFUF USBJOJOH BOE DFSUJรถDBUJPO GPS installing and maintaining components and tools used in your operation. Please contact your T&B sales representative to arrange a training event in your plant or in your area. t )JHIMZ BVUPNBUFE POF NJMMJPO TRVBSF GFFU DFOUSBM EJTUSJCVUJPO center designed with over six miles of conveyor belts, automatic sorting systems, state-of-the-art material handling devices, and sophisticated computer hardware and software for order processing. t &YQFSU $VTUPNFS 4FSWJDF TQFDJรถD UP ZPVS SFHJPO GPS JO EFQUI questions about products, pricing information, and efficient, accurate order processing. Technical Services staff are ready with detailed application support, codes, standards, and DSPTT SFGFSFODJOH UP DPNQFUJUPST QSPEVDUT 'PS 6 4 $VTUPNFS 4FSWJDF BOE 0SEFS *ORVJSJFT Call 1-800-816-7809 PS 'BY 1-800-816-7810. 'PS *OUFSOBUJPOBM 4FSWJDF BOE 0SEFS *ORVJSJFT $BMM 6 4 901-252-5400 PS 'BY 901-252-1330. 'PS $BOBEJBO $VTUPNFS 4FSWJDF BOE 0SEFS *ORVJSJFT Call 450-347-5318 PS 'BY 450-347-1976. 'PS 6 4 5FDIOJDBM 4VQQPSU $BMM -888-862-3289 PS 'BY 901-252-1321. 'PS *OUFSOBUJPOBM 5FDIOJDBM 4VQQPSU $BMM 6 4 901-252-5000 &OUFS 1, 6672.
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We deliver the solutions that make your job easier and offer the power to bring it all together in one package. Let us help you profit from sourcing your electrical products from the leader, Thomas & Betts. For more detailed information on the complete offering of Thomas & Betts’ electrical products including competitive part number search, application and technical support, visit the “Electrical World” section of our web site at www.tnb.com.
© 2009 Thomas & Betts Corporation. All rights reserved. Printed in U.S.A. 8/09 GM-8051 R1
Thomas & Betts Corporation Electrical Division 8155 T&B Boulevard Memphis, TN 38125 901-252-5000