Auto Marine Cables

Page 1

Manufacturer of high quality automotive cables & supplier of electrical components

Product Catalogue Issue 12


Manufacturer of high quality automotive cables & supplier of electrical components

Established in 1964, Auto Marine Cables are the UK’s largest low voltage cable manufacturer, selling high quality cables and electrical components throughout Europe into the automotive, marine and allied industries. Auto Marine’s modern production and storage facility in Manchester is open 24 hours a day producing over 100 million metres of cable each year. Auto Marine‘s large stock holding enables us to fulfil our customer requirements with ex stock delivery on the majority of our catalogue products.

98%

of all cables sold by Auto Marine are manufactured at our production facility in Manchester, England.

Auto Marine are also the official UK’s Distributor for the range of fuses, fuse holders, fuse boxes and termination products from MTA in Italy. We stock a comprehensive range of products shown in this catalogue but also have access to the full MTA aftermarket product range.

Auto Marine Cables Ltd Unit 32 Devonshire Road Oakhill Trading Estate Worsley, Manchester M28 3PT, England

Tel: Fax: Email: Web:

+44 (0)1204 575 234 (6 Lines) +44 (0)1204 861 740 (Enquiries) sales@automarinecables.co.uk (Enquiries) orders@automarinecables.co.uk (Orders) www.automarinecables.com

You can now connect with us on the following networks by visiting: www.automarinecables.com

All rights reserved © 2012. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photographic recording or otherwise, without the prior written permission of the company. In the interest of quality, durability and safety, the company reserves the right to modify specifications without giving prior notification.


CATALOGUE CONTENTS CABLE

5 - 20

TERMINALS & CONNECTORS

22 - 31

FUSES

32 - 37

FUSE HOLDERS

38 - 43

FUSE & RELAY BOXES

44 - 47

SLEEVING, WRAPS & TAPES

48 - 51

CABLE FIXING

52 - 54

VOLTAGE CONVERSION

55

BATTERY TERMINALS & COVERS

56 - 59

POWER CONNECTION

60 - 63

ELECTRICAL COILS

64

CROCODILE CLIPS & JUMP LEADS

65 - 67

TOWING PRODUCTS

68 - 69

PRODUCT ASSORTMENT BOXES

70 - 73

TOOLS

74 - 76

ALPHABETICAL INDEX

78 - 79

PART NUMBER INDEX

80 - 81 01


Cable products

Cable Wiring Components

Single core cables from 0.35mm² up to 10mm² with an extensive range of single colours, bi-colours and tri-colours. Battery cables from 16mm² up to 150mm², twins and multi cores up to 15 cores.

Auto Marine offers a comprehensive selection of wiring components suitable for both the aftermarket and original equipment manufacturers.

Insulation compounds • • • •

Low temperature applications (arctic grade) High temperature environments Extra flexible Transparent

Printing Text or numbers on cable from 0.50 mm² up to 150mm² with either black or yellow ink.

Cable wiring Components packaging Products are normally offered in trade packs, assortments or bulk packs for larger users. Some terminals can be supplied in plastic boxes.

Environment Auto Marine recognises the impact that it’s activities may have on the environment, our aim is to minimise this through a comprehensive environment management system.

Quality Auto Marine’s products are renowned for their high quality and performance. At every stage of manufacture, from raw materials through to finished products, rigid quality control procedures are followed throughout, ensuring that all products meet the various national and international standards. All our systems are approved to BS EN IS 9001: 2011.

Conductors • Plain annealed copper • Tinned copper In line with vehicle builders requirements for specialised cables our cable design service is available to all customers subject to our manufacturing minimum order quantities.

02


Auto Marine Cables Production Facility

03


CABLE packaging Cardboard Reels

The majority of cables manufactured by Auto Marine Cables are supplied on non returnable cardboard reels. Each cable and length is matched up to the correct reel to ensure that reels used are always sized correctly, once empty the reel can be recycled.

Euro slot polythene bags

Customers who are selling to the retail or DIY sector can purchase pre cut lengths of popular cables. Each length is supplied in a euro slot sealed polythene bag with a label.

Box Pack Cable Volume users of single core cables are now opting for the very popular form of packing known as ‘Box Pack’. No expensive de-reeling equipment is required when using these boxes. Simply place the box where it is needed and start using the cable directly from the box, resulting in less downtime in production when compared to using reels. • • • • • •

All our boxes conform to health and safety lifting regulations. Long lengths up to 6000 mtrs keeping production waste to a minimum. Each half box weighs less than 25 kilos when full and can be despatched by parcel carrier. Each standard box weighs less then 50 kilos when full and can be lifted safely by two people. Half Box Dimensions: 27cm x 39cm x 39cm (HxWxD). Standard Box Dimensions: 49cm x 39cm x 39cm (HxWxD).

Wooden Drums On heavier cables and longer lengths, non returnable plywood drums are used. These vary in size depending on the cable cross section and length required.

04


CABLE

05


Low Voltage Cable

THIN WALL SINGLE CORE AUTO CABLES High temperature thin wall low voltage wiring cables suitable for use in the automotive, marine and allied industries. These cables are specified as standard by manufacturers throughout Europe due to their high performance characteristics.

Specification • • • • • • • • • •

Manufactured in accordance with ISO6722-1 2011 (Class B). Suitable for 12v or 24v systems (Maximum voltage 60v). Plain Copper Conductors – PVC Insulated. Suitable for use at temperatures from -40ºC to +105ºC with excursions up to +120ºC. Reduced insulation gives considerable savings in weight and volume especially when used in large wiring harnesses. Good resistance to petrol, diesel, lubricating oils and diluted acids. Good resistance to moisture. Hard grade PVC insulation offers good resistance to abrasion and cut through. Technical data sheet available on request Visit our website or contact the sales department for a list of available colours

cOLOUR aBBREVIATIONS • Black - B

• Orange - O

• Blue - U

• Pink - K

• Brown - N

• Purple - P

• Green - G

• Red - R

• Grey - S

• White - W

• Lt Green - LG

• Yellow - Y

06


Low Voltage Cable

CROSS SECTION

THIN WALL SINGLE CORE AUTO CABLES

Part No

Conductor Specification (mm)

Conductor Nominal Cross Section Current Rating (mm²) (Amps)

Maximum Overall Diameter of Cable (mm)

Maximum Loading (Watts) 12 Volts

24 Volts

Resistance Per Metre at 20°C (Ohms)

Reel Sizes (Metres)

TW .35

12/0.20

0.35

7.0

1.4

84

168

0.0544

500

TW .5

16/0.20

0.5

11.0

1.6

132

264

0.0371

50, 100, 500

TW .75

24/0.20

0.75

14.0

1.9

168

336

0.0247

50, 100, 500

TW 1.0

32/0.20

1.0

16.5

2.1

198

396

0.0185

30, 50, 100, 500

TW 1.5

21/0.30

1.5

21.0

2.4

252

504

0.0127

50, 100, 500

TW 2.0

28/0.30

2.0

25.0

2.8

300

600

0.00942

30, 50, 100, 500

TW 2.5

35/0.30

2.5

29.0

3.0

348

696

0.00760

50, 100, 300

TW 3.0

44/0.30

3.0

33.0

3.4

396

792

0.00600

30, 100, 300

TW 4.0

56/0.30

4.0

39.0

3.7

468

936

0.00471

30, 100, 300

TW 4.5

65/0.30

4.5

42.0

4.1

504

1008

0.00406

30, 100, 300

TW 6.0

84/0.30

6.0

50.0

4.3

600

1200

0.00314

30, 100, 300

TW 7.0

97/0.30

7.0

57.0

5.1

684

1368

0.00279

30, 100

TW 8.5

120/0.30

8.5

63.0

5.6

756

1512

0.00220

30, 100

TW 10.0

80/0.40

10.0

70.0

6.0

840

1680

0.00182

30, 100

TW 16.0

126/0.40

16.0

110.0

7.2

1320

2640

0.00160

10, 30, 100

TW 25.0

196/0.40

25.0

170.0

8.7

2040

4080

0.000757

10, 30, 100

THIN WALL SINGLE CORE bOX pACK Cables Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Half Box Pack Length

Standard Box Pack Length

TW .35

12/0.20

0.35

7.0

3000

6000

TW .5

16/0.20

0.5

11.0

2500

5000

TW .75

24/0.20

0.75

14.0

2500

5000

TW 1.0

32/0.20

1.0

16.5

1750

3500

TW 1.5

21/0.30

1.5

21.0

1250

2500

TW 2.0

28/0.30

2.0

25.0

1000

2000

TW 2.5

35/0.30

2.5

29.0

750

1500

TW 3.0

44/0.30

3.0

33.0

625

1250

TW 4.0

56/0.30

4.0

39.0

500

1000

TW 4.5

65/0.30

4.5

42.0

400

800

TW 6.0

84/0.30

6.0

50.0

300

600

07


Low Voltage Cable THIN WALL 2 CORE AUTO CABLES (FLAT TWINS)

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Dimensions (mm)

Sheath Colour

Core Colours

Reel Sizes (Metres)

TW02/06

2 x 16/0.20

2 x 0.5

11.0

3.5 x 5.5

Black

30, 100

TW02/04

2 x 24/0.20

2 x 0.75

14.0

3.5 x 5.5

Black

30, 100

TW02/01

2 x 32/0.20

2 x 1.0

16.5

3.0 x 5.0

Black

30, 50, 100, 500

TW02/05

2 x 21/0.30

2 x 1.5

21.0

3.4 x 5.7

Black

30, 100 Black, Red

TW02/02

2 x 28/0.30

2 x 2.0

25.0

3.5 x 6.1

Black

30, 50, 100

TW02/07

2 x 35/0.30

2 x 2.5

29.0

3.8 x 6.6

Black

30, 100

TW02/08

2 x 44/0.30

2 x 3.0

33.0

4.4 x 7.6

Black

30, 100

TW02/09

2 x 65/0.30

2 x 4.5

42.0

5.7 x 9.5

Black

30, 100

We stock a variety of sheath and core colours, please contact the sales department for an up to date list

THIN WALL 2 CORE AUTO CABLES (ROUND TWINS)

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

Core Colours

Reel Sizes (Metres)

TW02/21

2 x 16/0.20

2 x 0.5

11.0

5.0

Black

30, 100

TW02/22

2 x 24/0.20

2 x 0.75

14.0

5.5

Black

30, 100

TW02/03

2 x 32/0.20

2 x 1.0

16.5

4.9

Black

30, 100 Black, Red

08

TW02/25

2 x 21/0.30

2 x 1.5

21.0

6.5

Black

30, 100

TW02/24

2 x 28/0.30

2 x 2.0

25.0

6.8

Black

30, 100

TW02/26

2 x 35/0.30

2 x 2.5

29.0

8.3

Black

30, 100


Low Voltage Cable THIN WALL 3 CORE AUTO CABLES

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

TW03/03

3 x 24/0.20

3 x 0.75

14.0

5.7

Black

TW03/01

3 x 32/0.20

3 x 1.0

16.5

5.6

Black

TW03/04

3 x 21/0.30

3 x 1.5

21.0

5.9

Black

TW03/02

3 x 28/0.30

3 x 2.0

25.0

7.3

Black

Core Colours

Reel Sizes (Metres) 30, 100

Black, Red, Green

30, 100 30, 100 30, 100

THIN WALL 4 CORE AUTO CABLES

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

TW04/02

4 x 24/0.20

4 x 0.75

14.0

5.8

Black

TW04/01

4 x 32/0.20

4 x 1.0

16.5

5.8

Black

TW04/03

4 x 21/0.30

4 x 1.5

21.0

7.6

Black

Core Colours

Reel Sizes (Metres) 30, 100

Brown, Green, Red, White

30, 100 30, 100

THIN WALL 5 CORE AUTO CABLES

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

TW05/02

5 x 24/0.20

5 x 0.75

14.0

6.3

Black

TW05/01

5 x 32/0.20

5 x 1.0

16.5

6.3

Black

TW05/03

4 x 32/0.20 1 x 28/0.30

4 x 1.0 1 x 2.0

16.5 25.0

7.6

Black

Core Colours

Reel Sizes (Metres) 30, 100

Brown, Green, Red, White, Yellow

30, 100 30, 100

09


Low Voltage Cable THIN WALL 7 CORE AUTO CABLES

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

TW07/03

7 x 16/0.20

7 x 0.5

11.0

6.0

Black

TW07/01

7 x 24/0.20

7 x 0.75

14.0

6.8

Black

TW07/04

7 x 32/0.20

7 x 1.0

16.5

7.4

Black

TW07/02

6 x 32/0.20 1 x 28/0.30

6 x 1.0 1 x 2.0

16.5 25.0

8.3

Black

TW07/07

6 x 21/0.30 1 x 35/0.30

6 x 1.5 1 x 2.5

21.0 29.0

10.1

Grey

Core Colours

Reel Sizes (Metres) 30, 100

Black, Red, Green, Yellow, Brown, White, Blue

30, 100 30, 100 30, 100 30, 100

THIN WALL 8 CORE AUTO CABLEs

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

10

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

TW08/01

7 x 32/0.20 1 x 28/0.30

7 x 1.0 1 x 2.0

16.5 25.0

Maximum Overall Diameter (mm)

8.5

Sheath Colour

Core Colours

Reel Sizes (Metres)

Black

Black, Red, Blue, Yellow, Purple, Brown, White, Green

50, 100


Low Voltage Cable THIN WALL 10 CORE AUTO CABLEs

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colour

Core Colours

Reel Sizes (Metres)

TW10/01

9 x 32/0.20 1 x 28/0.30

9 x 1.0 1 x 2.0

16.5 25.0

10.6

Black

Black, Red, Green, Grey, Blue, Yellow, Brown, Orange, Purple, White

50, 100

THIN WALL 13 CORE AUTO CABLEs

CROSS SECTION

Cores Manufactured to ISO 6722-1 2011 (Class B) 105ºC. Plain Copper Conductors – PVC Sheathed 70ºC.

Part No

TW13/01

TW13/02

Conductor Specification (mm)

12 x 21/0.30 1 x 35/0.30

8 x 21/0.30 5 x 35/0.30

Conductor Cross Section (mm²)

12 x 1.5 1 x 2.5

8 x 1.5 5 x 2.5

Nominal Current Rating (Amps)

21.0 29.0

21.0 29.0

Maximum Overall Diameter (mm)

12.0

12.8

Sheath Colour

Core Colours

Reel Sizes (Metres)

Black

Yellow, Blue, Green, Brown, Red/Black, Black, Red, Pink, Purple, Grey, White, Light-Brown, Orange

50

Black

Yellow, Blue, Green, Brown, White, Black, Red, Pink, Orange, Grey, White/Black, White/Blue, White/Red

10, 30, 50

11


Tinned Low Voltage Cable

TINNED COPPER Single Core CABLEs High temperature thin wall low voltage wiring cables suitable for use in the automotive, marine and other harsh environments. The tinned copper conductors make this cable more resistant to corrosion.

Specification Manufactured in accordance with ISO6722-1 2011 (class B). Suitable for 12v and 24v systems (maximum 60v). Tinned Copper Conductors – PVC Insulated. Suitable for use at temperatures from -40ºC to +105ºC with excursions up to +120ºC. Reduced insulation gives considerable savings in weight and volume. Good resistance to petrol, diesel, lubricating oils and diluted acid. Very good resistance to moisture. Hard grade PVC insulation offers good resistance to abrasion and cut through. Cables are printed with the specification on the insulation. Technical data sheet available on request Visit our website or contact the sales department for a list of available colours.

CROSS SECTION

• • • • • • • • • • •

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

CM 1.5

21/0.30

1.5

21.0

CM 2.5

35/0.30

2.5

CM 4.0

56/0.30

CM 6.0 CM 10.0

Part No

12

Maximum Loading (Watts) 12 Volts

24 Volts

Resistance Per Metre at 20ºC (Ohms)

2.4

252

504

0.0130

50, 500

29.0

3.0

348

696

0.00782

50, 500

4.0

39.0

3.7

468

936

0.00485

30, 500

84/0.30

6.0

50.0

4.3

600

1200

0.00323

30, 300

80/0.40

10.0

70.0

6.0

840

1680

0.00185

30, 100

Reel Sizes (Metres)


Tinned Low Voltage Cable TINNED COPPER 2 CORE CABLEs (FLAT TWINS)

CROSS SECTION

Cores Manufactured to ISO 6722 : 2011 (class B) 105ºC. Tinned Copper Conductors - PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Dimensions (mm)

Sheath Colour

CM 02/05

2 x 21/0.30

2 x 1.5

21.0

3.4 x 5.7

Black

Core Colours

Reel Sizes (Metres) 30, 100

Red, Black CM 02/07

2 x 35/0.30

2 x 2.5

29.0

3.9 x 6.7

Black

30, 100

TINNED COPPER 2 CORE CABLES (ROUND TWINS)

CROSS SECTION

Cores Manufactured to ISO 6722 : 2011 (Class B) 105ºC. Tinned Copper Conductors - PVC Sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Dimensions (mm)

Sheath Colour

CM 02/25

2 x 21/0.30

2 x 1.5

21.0

5.7

Black

Core Colours

Reel Sizes (Metres) 30, 100

Red, Black CM 02/26

2 x 35/0.30

2 x 2.5

29.0

8.3

Black

30, 100

TINNED COPPER 3 CORE CABLEs

CROSS SECTION

Cores Manufactured to ISO 6722 : 2011 (Class B) 105ºC. Tinned Copper Conductors – PVC Sheathed 70ºC

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Dimensions (mm)

Sheath Colour

CM 03/04

3 x 21/0.30

3 x 1.5

21.0

5.9

Black

CM 03/05

3 x 35/0.30

3 x 2.5

29.0

7.3

Black

Core Colours Black, Green, Red

Reel Sizes (Metres) 30, 100 30, 100

13


Tinned Low Voltage Cable TINNED COPPER PVC BATTERY / WELDING CABLES

CROSS SECTION

Single insulated extra flexible battery / welding cables designed for use in tough working environments. Resistant to petrol, lubricating oils and diluted acids. Tinned Copper Conductors – PVC insulated -30ºC to +70ºC

14

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Resistance Per Metre at 20ºC (Ohms)

Sheath Colour

Reel Sizes (Metres)

CM 16

203/0.30

16

110

8.3

0.00126

Black, Red

10, 50

CM 25

322/0.30

25

170

10.1

0.000792

Black, Red

10, 50

CM 35

455/0.30

35

240

11.8

0.000564

Black, Red

10, 50

CM 50

637/0.30

50

345

13.3

0.000403

Black, Red

10, 50

CM 70

912/0.30

70

485

15.5

0.000281

Black, Red

10, 30, 50

CM 95

684/0.40

95

500

17.9

0.000210

Black, Red

10, 50


Battery / Welding Cable

DOUBLE INSULATED BATTERY / WELDING CABLES

CROSS SECTION

Double insulated extra flexible battery / welding cables designed to withstand severe climatic and mechanical conditions. Resistant to petrol, lubricating oils and diluted acids. The sheath is flexible in both high and low temperatures and is flame retardant. Manufactured in accordance with BS638 part 4 standard. *Tinned copper conductors – high temperature separator. Butyl rubber insulation – rubber sheath 85ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Sheath Colours

Reel Size (Metres)

W16

513/0.20

16

175

9.7

* Black, Orange

100

W25

783/0.20

25

230

11.2

* Black, Orange

100

W35

1107/0.20

35

290

12.4

* Black, Orange

100

W50

1566/0.20

50

370

14.3

* Black, Orange

100

W70

2214/0.20

70

460

16.3

* Black, Orange

100

*Note – copper conductors on the black sheathed cables are not tinned.

TINNED COPPER EARTHING BRAIDS

CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Tinned copper conductors.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Configuration

Reel Sizes (Metres)

400

16/16/0.30

19

130

7.2

Round

10

401

16/32/0.30

37

260

11.1

Round

10, 30

15


Battery / Welding Cable PVC FLEXIBLE BATTERY / STARTER CABLES

CROSS SECTION

Single insulated battery / starter cables. Resistant to petrol, lubricating oils and diluted acids. Plain copper conductors - PVC insulated -15ºC to +70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Resistance Per Metre at 20ºC (Ohms)

Sheath Colours

Reel Size (Metres)

934

196/0.40

25

170

9.7

0.0008

Black, Red

10, 30, 100

935

315/0.40

40

300

12.2

0.0005

Black, Red

10, 30, 50

936

396/0.40

50

345

13.3

0.0004

Black, Red

10, 30, 50

937

475/0.40

60

415

14.6

0.0003

Black, Red

10 , 30, 50

PVC BATTERY / WELDING CABLES

CROSS SECTION

Single insulated extra flexible welding / battery cables designed for use in tough working environments. Resistant to petrol, lubricating oils and diluted acids. Plain copper conductors – PVC insulated -30ºC to +70ºC.

16

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Maximum Overall Diameter (mm)

Resistance Per Metre at 20ºC (Ohms)

Sheath Colours

Reel Size (Metres)

PVC 16

206/0.30

16

110

8.3

0.00126

Black, Red

10, 30, 100

PVC 20

266/0.30

20

135

9.0

0.00096

Black, Red

10, 30, 100

PVC 25

322/0.30

25

170

10.1

0.00077

Black, Red

10, 30, 100

PVC 35

451/0.30

35

240

11.8

0.00056

Black, Red

10, 30, 100

PVC 40

539/0.30

40

300

12.7

0.00050

Black, Red

10, 30, 50

PVC 50

640/0.30

50

345

13.3

0.00039

Black, Red

10, 30, 50

PVC 60

805/0.30

60

415

15.0

0.00033

Black, Red

10, 30, 50

PVC 70

905/0.30

70

485

15.5

0.00029

Black, Red

10, 30, 50

PVC 95

684/0.40

95

500

17.9

0.00020

Black, Red

10, 50

PVC 120

888/0.40

120

600

19.7

0.00015

Black, Red

10, 50

PVC 150

1184/0.40

150

700

22.0

0.00011

Black, Red

50


Classic PVC Low Voltage Cable

PVC SINGLE CORE AUTO CABLES General purpose low voltage wiring cables suitable for use in the automotive, marine and allied industries.

Specification Manufactured in accordance with BS6862 Part 1 1971 where applicable Suitable for 12v and 24v systems (maximum 100v) Plain copper conductors – PVC insulation Suitable for use at temperatures from -30°C to 70°C Resistant to petrol, diesel, lubricating oils and diluted acids Technical data sheet available on request Visit our website or contact the sales department for a list of available colours

CROSS SECTION

• • • • • • •

Part No

Conductor Specification (mm)

Conductor Nominal Cross Section Current Rating (mm²) (Amps)

Maximum Diameter (mm)

Maximum Loading (Watts) 12 Volts

24 Volts

Resistance Per Metre at 20ºC (Ohms)

Reel Size (Metres)

1598

9/0.30

0.65

5.75

2.5

69

138

0.0294

50

1600

14/0.30

1.0

8.75

2.7

105

210

0.0189

50

1603

28/0.30

2.0

17.5

3.4

210

420

0.0094

50

1605

44/0.30

3.0

27.5

4.2

330

660

0.0060

50

1606

65/0.30

4.5

35.0

5.1

420

840

0.0041

30

17


Classic PVC Low Voltage Cable PVC 2 CORE AUTO CABLEs (FLAT TWINS) CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors – PVC insulated and sheathed 70ºC.

Conductor Specification (mm)

Conductor Cross Section (mm²)

1649

2 x 9/0.30

2 x 0.65

5.75

6.1 x 3.8

Black

1650

2 x 14/0.30

2 x 1.0

8.75

6.5 x 4.0

Black

1652

2 x 28/0.30

2 x 2.0

17.5

7.9 x 4.8

Black

Part No

Nominal Current Rating (Amps)

Maximum Overall Dimensions (mm)

Sheath Colour

Core Colours Black, Red

Reel Sizes (Metres) 30, 100 30, 100 30, 100

PVC 3 CORE AUTO CABLE CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors – PVC insulated and sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Overall Diameter (mm)

Sheath Colour

Core Colours

Reel Sizes (Metres)

948

3 x 14/0.30

3 x 1.0

8.75

7.5

Black

Black, Green, Red

30, 100

PVC 4 CORE AUTO CABLE CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors - PVC insulated and sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Overall Diameter (mm)

Sheath Colour

Core Colours

Reel Sizes (Metres)

960

4 x 14/0.30

4 x 1.0

8.75

8.0

Black

Brown, Green, Red, White

30, 100

PVC 5 CORE AUTO CABLES CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors - PVC insulated and sheathed 70ºC.

18

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Overall Diameter (mm)

Sheath Colour

951

5 x 9/0.30

5 x 0.65

5.75

8.3

Black

998

5 x 14/0.30

5 x 1.0

8.75

8.9

Black

Core Colours

Reel Sizes (Metres)

Brown, Green, Red, White, Yellow

30, 100 30, 100


Classic PVC Low Voltage Cable 7 CORE AUTO CABLES

CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors - PVC insulated and sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Overall Diameter of Cable (mm)

Sheath Colour

Core Colours Black, Red, Green, Yellow, Brown, White, Blue

953

7 x 16/0.20

7 x 0.5

4.25

8.4

Black

952

7 x 9/0.30

7 x 0.65

5.75

8.9

Black

999

6 x 14/0.30 1 x 28/0.30

6 x 1.0 1 x 2.0

6 x 8.75 1 x 17.5

10.2

Black

Reel Sizes (Metres) 30, 100 30, 100 30, 100

STEREO SPEAKER TWIN CABLES

CROSS SECTION

Twin flat figure of 8 cables suitable for wiring speaker systems in vehicles and in the home. Plain copper conductors - PVC insulated.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Overall Diameter of Cable (mm)

Nominal Current Rating (Amps)

Sheath Colours

Reel Sizes (Metres)

550

2 x 12/0.20

2 x 0.38

3.6 x 1.7

2

Black - Black/White

30, 100, 500

551

2 x 16/0.20

2 x 0.5

3.9 x 1.9

3

Black - Black/White

30, 100, 500

552

2 x 24/0.20

2 x 0.75

4.3 x 2.1

6

Black - Black/Red

30, 100, 500

553

2 x 32/0.20

2 x 1.0

4.6 x 2.3

10

Black - Black/Blue

30, 100

554

2 x 21/0.30

2 x 1.5

5.9 x 2.8

15

Black­- Black/White

30, 100

Please contact the sales department if the colour combination you require is not listed.

PVC IGNITION CABLE (HIGH TENSION)

CROSS SECTION

Manufactured in accordance with BS6862 Part 1 1971, where applicable. Plain copper conductors - PVC insulated and sheathed 70ºC.

Part No

Conductor Specification (mm)

Conductor Cross Section (mm²)

Overall Diameter of Cable (mm)

Sheath Colours

Reel Sizes (Metres)

77

21/0.30

1.5

7.0

Black, Red

30, 100

19


Mini Cable bags & 240 Volt Cable Mini Cable Bags

Pre cut lengths of cable supplied in a polythene bag, with a euro slot in the top of the bag. This packaging is ideal for the retail or DIY sectors, Pack size 5.

Part No

Conductor Specification (mm)

Conductor Cross section (mm²)

Nominal Current Rating (Amps)

Lengths (Metres)

Cable used in packs

PB .75

24/0.20

0.75

14

7

TW.75

PB 1.0

32/0.20

1.0

16.5

6

TW1.0

PB 2.0

28/0.30

2.0

25

4

TW2.0

PB 3.0

44/0.30

3.0

33

2.5

TW3.0

PB 4.5

65/0.30

4.5

42

2.5

TW4.5

PB 02/04

2 x 24/0.20

2 x 0.75

14

3

TW02/04

PB550

2 x 12/0.20

2 x 0.38

2

7

550

PB552

2 x 24/0.20

2 x 0.75

6

7

552

RUBBER 3 CORE MAINS CABLES

CROSS SECTION

3 core Tough Rubber Sheathed (T.R.S.) cables suitable for 110 - 240 volt mains application. Manufactured in accordance with BS6500. Plain copper conductors - Rubber insulated and sheathed.

20

Part No

Nominal Conductor Specification (mm)

Conductor Cross Section (mm²)

Nominal Current Rating (Amps)

Sheath Colour

3183RB

3 x 24/0.20

3 x 0.75

6

Black

3183RC

3 x 32/0.20

3 x 1.0

10

Black

3183RD

3 x 30/0.25

3 x 1.5

15

Black

Core Colours

Reel Sizes (Metres) 50

Blue, Brown, Green/Yellow

50 50


Electrical components

21


Terminals & Connectors PRE INSULATED TERMINALS High quality pre insulated terminals suitable for use with all standard automotive cables from 0.5mm² to 6.0mm². Bag quantities 50, 1000, clearview box quantity 50. (T115, T116, T304 are only available in clearview boxes of 25).

Suitable for Cables 0.5mm² - 1.5mm² 16/0.20mm – 21/0.30mm Part No

Size

T101

Suitable for Cables 1.5mm² - 2.5mm² 21/0.30mm – 35/0.30mm Part No

Size

T106 3.2mm

T102

3.2mm

3.7mm

4.3mm

3.7mm

4.3mm

5.3mm

T113 4.3mm

T108 5.3mm

Size

T112

T119

T103

Part No

T121

T107

T117

Suitable for Cables 3.0mm² - 6.0mm² 44/0.30mm – 84/0.30mm

6.4mm

T114 5.3mm 8.4mm

T104

T109 6.4mm

T105

6.4mm

T110 8.4mm

T118

10.0mm 8.4mm

T116

T111 10.0mm

13.0mm

10.0mm

T201

T202

T203

T300

T305

T303

4.8mm

T301

6.3mm

4.8mm

T304

T302 6.3mm

22

T115

6.3mm

9.5mm


Terminals & Connectors Suitable for Cables 0.5mm² - 1.5mm² 16/0.20mm – 21/0.30mm Part No

Size

T401

Part No

Size

2.8mm

4.8mm

T407

T503

T408

T501 6.3mm

T603

6.3mm

T704

4.0mm

T804

4.0mm

T809

Pin Width: 1.9mm / Pin Length: 13mm

T907 3.7mm

4.0mm

T909

T803 3.7mm

T902

Pin Width: 2.7mm / Pin Length: 13mm

5.0mm

T802

T901

5.0mm

4.0mm

T703

T807

5.0mm

6.3mm

T702

T801

6.3mm

6.3mm

T602

T701

6.3mm

8.3mm

T502

T601

9.5mm

6.3mm

6.3mm

Size

6.3mm

4.8mm

T405

T403

Part No

T406

T404

T402

Suitable for Cables 3.0mm² - 6.0mm² 44/0.30mm – 84/0.30mm

Suitable for Cables 1.5mm² - 2.5mm² 21/0.30mm – 35/0.30mm

5.0mm

6.4mm

T808 5.3mm

Pin Width: 1.9mm / Pin Length: 13mm

T904 3.7mm

T707 4.3mm

T905 5.3mm

T906 6.4mm

23


Terminals & Connectors HEAT SHRINK PRE INSULATED TERMINALS

Heat shrink pre insulated terminals that provide a long lasting environmental seal, passing rigorous tests for sealing and pull off loadings. Pack sizes 10, 100.

Suitable for Cables 0.5mm² - 1.5mm² 16/0.20mm - 21/0.30mm Part No

Size

HT117

Suitable for Cables 1.5mm² - 2.5mm² 21/0.30mm - 35/0.30mm Part No

Size

HT119 4.3mm

HT103

Part No

4.3mm

5.3mm

5.3mm

HT113 5.3mm

6.3mm

HT109 6.4mm

HT114 6.4mm

8.4mm

HT207

HT208

HT209

HT403

HT405

HT406

6.3mm

HT501

6.3mm

6.3mm

HT502 6.3mm

Size

HT112

HT108

HT104

Suitable for Cables 3.0mm² - 6.0mm² 44/0.30mm - 84/0.30mm

HT503 6.3mm

6.3mm

HEAT SHRINK SOLDER BUTT CONNECTORS Solder butt connectors with adhesive lined heat shrink sleeving. Pack sizes 10, 100.

Part No

24

Suitable for cables (mm2)

Colour

Internal diameter (mm)

SBT2

0.5 -1.5

Red

2.7

SBT3

1.5 – 2.5

Blue

4.5

SBT4

3.0 - 6.0

Yellow

6.0


Terminals & Connectors SELF STRIPPING CONNECTORS A range of self stripping connectors that provide a quick yet simple way of making an electrical connection. Part No

Main Cable Conductor (mm²)

Tap Cable Conductor (mm²)

Pack Sizes

S906

0.5 – 1.0

0.65

100, 500

S561

0.65 – 2.0

0.65 – 2.0

100, 1000

S563

3.0 – 4.5

3.0 – 4.5

100

Part No

Main Cable Conductor (mm²)

Connecting Terminal (mm)

Pack Size

S953

1.5 – 2.5

6.3 Blade

100

S906

S561

S563

Fully insulated terminal which is compatable with S953 above Part No

Main Cable Conductor (mm²)

Connecting Terminal (mm)

Pack Size

S954

1.0 – 2.5

6.3 Male

100

BRASS BULLETS & CONNECTORS

Brass bullets suitable for crimping. Pack size 100. Part No

To Fit Cable (mm)

To Fit Cable (mm²)

T911

14/0.30

1.0

T912

28/0.30

2.0

Part No

Type

Sleeve Colour

T915

Single

Black

T917

2 Way Common

Black

T911

T912

T915

T917

Bullet connectors. Pack size 100.

FLEXIBLE CABLE CONNECTOR STRIPS Quick connect flexible cable connectors. Pack size 10. Part No

Current Rating (Amps)

To Fit Cables (mm²)

Colours Available

FC719

3

Up To 2.5

Black

FC720

5

Up To 4.0

Black, Natural

FC721

15

Up To 10.0

Black, Natural

25


Terminals & Connectors NON INSULATED TERMINALS

TNIF63 6.3mm non insulated terminal. For cables 0.65mm² - 3.0mm². Pack sizes 50, 1000.

TNIB63 6.3mm non insulated terminal boot. For cables 0.65mm² - 1.5mm². Pack sizes 50, 1000.

TNIP63 6.3mm non insulated piggy back terminal. For cables 0.65mm² - 1.0mm². Pack sizes 50, 1000.

MCTM1 6.3mm male brass terminal for use with all the multiple connectors. To fit cable conductors 1.0mm² - 2.5mm². Pack sizes 50, 1000.

MCTF1 6.3mm female brass terminal for use with all the multiple connectors. To fit cable conductors 1.0mm² - 2.5mm². Pack sizes 50, 1000.

SSTM1 Male super seal terminal for cables 1.0mm² – 1.5mm². Pack sizes 100,1000.

SSTF1 Female super seal terminal for cables 1.0mm² -1.5mm². Pack sizes 100, 1000.

SSSY1 Rubber seal for super seal. Pack sizes 100, 1000.

SSP1 Rubber cavity plug for super seal. Pack sizes 100, 1000.

MNTM1 Mate-N-Lock male pin terminal to fit cable conductors 0.5mm² - 2.5mm². Pack sizes 100,1000.

MNTF1 Mate-N-Lock female pin terminal to fit cable conductors 0.5mm² - 2.5mm². Pack sizes 100,1000.

26


Terminals & Connectors NON INSULATED TERMINALS FH245T Cable size 0.5mm² - 1.5mm². MTA Part Number 1107900. Suitable for FH241. Pack size 100.

FH241S Rubber seal for cables 0.5mm² - 1.5mm². MTA Part Number 4507770. Suitable for FH241. Pack size 100.

FH242S Rubber seal for cables 2.0mm² - 3.0mm². MTA Part Number 4507771. Suitable for FH242. Pack size 100.

FH290T Cable size 0.35mm² - 0.75mm². MTA Part Number 1108330. Suitable for FH360, FH365, FH385. Pack size 100.

FH300T Cable size 1.0mm² - 2.0mm². MTA Part Number 1108331. Suitable for FH360, FH365, FH385. Pack size 100.

FH307T Cable size 1.0mm² - 2.0mm². MTA Part Number 1708335. Suitable for FH360, FH365, FH385. Pack size 100.

FH260T Cable size 2.5mm² - 4.0mm². MTA Part Number 1108332. Suitable for FH360, FH365, FH385. Pack size 100.

FH265T Cable size 2.5mm² - 4.0mm². MTA Part Number 1102050. Suitable for FH365, FH370, FH375, FH390, FH385. Pack size 100.

FH270T Cable size 1.5mm² - 2.5mm². MTA Part Number 1105630. Suitable for FH365, FH370, FH375, FH390. Pack size 100.

FH305T Cable size 2.5mm² - 4.0mm². MTA Part Number 1107740. Suitable for FH375, FH385. Pack size 20.

FH306T Cable size 6.0mm² - 8.0mm². MTA Part Number 1107741. Suitable for FH375, FH385. Pack size 20.

27


Terminals & Connectors NON INSULATED TERMINALS FH249T Cable size 2.0mm² - 3.0mm². MTA Part Number 1707902 Suitable for FBB4U, FBB6U, FBB8U, FBB16U, FH210. Pack size 100.

FH250T Cable size 0.5mm² - 1.5mm². MTA Part Number 1107920 Suitable for FH210, FH241. Pack size 100.

FH310T Cable size 0.5mm² - 1.0mm². MTA Part Number 1101700 Suitable for RB8, RB10. Pack size100.

FH315T

Cable size 0.5mm² - 1.0mm². MTA Part Number 1101710 Suitable for RB9, FH375. Pack size 100.

FH325T Cable size 6.0mm² - 10.0mm². MTA Part Number 1101720 Suitable for RB10. Pack size 100.

FH510T Cable size 1.5mm² - 2.5mm². MTA Part Number 1107650 Suitable for FH510, FH380. Pack size 20.

FH520T Cable size 4.0mm² - 6.0mm². MTA Part Number 1107660 Suitable for FH380, FH520, FH602. Pack size 20.

FH530T Cable size 8.0mm² - 10.0mm². MTA Part Number 1107670 Suitable for FH380, FH530, FH603 . Pack size 20.

FH540T Cable size 16mm². MTA Part Number 1107671 Suitable for FH540, FH604, FH380. Pack size 20.

28


Terminals & Connectors SUPERSEAL CONNECTORS Superseal connectors are compact high quality connectors designed for use where a waterproof joint is required. The connectors are suitable for cable sizes 0.5mm² to 1.5mm². Supplied in male or female kit form, comprising the housing, terminals and seals or as separate parts. Waterproof to IP67. Part No

Description

Pack Size

SS1M

1 Way Male Housing + Terminal + Seal

1 Kit

SS1F

1 Way Female Housing + Terminal + Seal

1 Kit

SS1MH

1 Way Male Housing Only

10

SS1FH

1 Way Female Housing Only

10

SS2M

2 Way Male Housing + Terminals + Seals

1 Kit

SS2F

2 Way Female Housing + Terminals + Seals

1 Kit

SS2MH

2 Way Male Housing Only

10

SS2FH

2 Way Female Housing Only

10

SS3M

3 Way Male Housing + Terminals + Seals

1 Kit

SS3F

3 Way Female Housing + Terminals + Seals

1 Kit

SS3MH

3 Way Male Housing Only

10

SS3FH

3 Way Female Housing Only

10

SS4M

4 Way Male Housing + Terminals + Seals

1 Kit

SS4F

4 Way Female Housing + Terminals + Seals

1 Kit

SS4MH

4 Way Male Housing Only

10

SS4FH

4 Way Female Housing Only

10

SS5M

5 Way Male Housing + Terminals + Seals

1 Kit

SS5F

5 Way Female Housing + Terminals + Seals

1 Kit

SS5MH

5 Way Male Housing Only

10

SS5FH

5 Way Female Housing Only

10

SS6M

6 Way Male Housing + Terminals + Seals

1 Kit

SS6F

6 Way Female Housing + Terminals + Seals

1 Kit

SS6MH

6 Way Male Housing Only

10

SS6FH

6 Way Female Housing Only

10

SSTM1 Male pin terminal for use with all superseal connectors above. To fit cable conductors 1.0mm² - 1.5mm². Pack sizes 100, 1000.

SSTF1 Female pin terminal

for use with all superseal connectors above. To fit cable conductors 1.0mm² - 1.5mm². Pack sizes 100, 1000.

SS1M

SS1F

SS2M

SS2F

SS3M

SS3F

SS4M

SS4F

SS5M

SS5F

SS6M

SS6F

SSSY1 Rubber seal to

prevent ingress of water. Pack sizes 100, 1000.

SSP1 Rubber cavity plug. Pack sizes 100, 1000.

29


Terminals & Connectors MULTIPLE CONNECTORS & TERMINALS Quick release nylon connector housings, for male and female locking terminals. Available in natural (N). (11 way Black Only). Pack sizes 10, 100.

Part No. MCM1 1 Way

Part No. MCF1 1 Way

Part No. MCM4 4 Way

Part No. MCF4 4 Way

Part No. MCM2 2 Way

Part No. MCF2 2 Way

Part No. MCM6 6 Way

Part No. MCF6 6 Way

Part No. MCM2T 2 Way

Part No. MCF2T 2 Way

Part No. MCM8 8 Way

Part No. MCF8 8 Way

Part No. MCM3 3 Way

Part No. MCF3 3 Way

Part No. MCM11 11 Way

Part No. MCF11 11 Way

MCTM1 6.3mm male brass terminal for use with all the multiple connectors. To fit cable conductors 1.0mm² - 2.5mm². Pack sizes 50, 1000.

30

MCTF1 6.3mm female brass terminal for use with all the multiple connectors. To fit cable conductors 1.0mm² - 2.5mm². Pack sizes 50, 1000.


Terminals & Connectors MATE-N-LOCK CONNECTORS Quick release nylon connector housings for male and female pin terminals. Available in natural (N). Pack sizes 10, 100.

Part No. MNM2 2 Way Male

Part No. MNM3 3 Way Male

Part No. MNM6 6 Way Male

Part No. MNM9 9 Way Male

Part No. MNM12 12 Way Male

Part No. MNM15 15 Way Male

MNTF1 Mate-N-Lock female pin terminal to fit cable conductors 0.5mm² - 2.5mm². Pack sizes 100,1000.

Part No. MNF2 2 Way Female

Part No. MNF3 3 Way Female

Part No. MNF6 6 Way Female

Part No. MNF9 9 Way Female

Part No. MNF12 12 Way Female

Part No. MNF15 15 Way Female

MNTM1 Mate-N-Lock male pin terminal to fit cable conductors 0.5mm² - 2.5mm². Pack sizes 100,1000.

31


Fuses LOW PROFILE MINI FUSES Low profile mini fuses specifically designed to save space and weight in the latest vehicles. These fuses can be individually tested for continuity whilst installed. Pack size 10. Part No

Rating (Amps)

LP02

2

Colour Grey

LP03

3

Violet

LP04

4

Pink

LP05

5

Tan

LP07

7.5

Brown

LP10

10

Red

LP15

15

Blue

LP20

20

Yellow

LP25

25

Natural

LP30

30

Green

AFTERMARKET MINI BLADE FUSES Aftermarket mini blade fuses, designed to meet the highest standards of performance yet achieve budget price levels. These fuses can be individually tested for continuity whilst installed. Pack sizes 50, 1000. Part No

Rating (Amps)

FLA02

2

Colour Grey

FLA03

3

Violet

FLA04

4

Pink

FLA05

5

Tan

FLA07

7.5

Brown

FLA10

10

Red

FLA15

15

Blue

FLA20

20

Yellow

FLA25

25

Natural

FLA30

30

Green

MINI BLADE FUSES Mini blade fuses. This high quality product is fitted as standard by many European vehicle builders. Pack sizes 10, 100.

32

Part No

Rating (Amps)

FL02

2

Colour Grey

FL03

3

Violet

FL04

4

Pink

FL05

5

Tan

FL07

7.5

Brown

FL10

10

Red

FL15

15

Blue Yellow

FL20

20

FL25

25

White

FL30

30

Green


Fuses AFTERMARKET BLADE FUSES Aftermarket blade fuses, designed to meet the highest standards of performance yet achieve budget price levels. These fuses can be individually tested for continuity whilst installed. Pack sizes 50, 1000. Part No

Rating (Amps)

Colour

FBA03

3

Violet

FBA04

4

Pink

FBA05

5

Tan

FBA07

7.5

Brown

FBA10

10

Red

FBA15

15

Blue

FBA20

20

Yellow

FBA25

25

Natural

FBA30

30

Green

BLADE FUSES Blade fuses. This high quality product is fitted as standard by many European vehicle builders. Pack sizes 50, 1000. Part No

Rating (Amps)

Colour

FB01

1

Black

FB02

2

Grey

FB03

3

Violet

FB04

4

Pink

FB05

5

Tan

FB07

7.5

Brown

FB10

10

Red

FB15

15

Blue Yellow

FB20

20

FB25

25

White

FB30

30

Green

FB40

40

Orange

LED Blade Fuses Blade fuses fitted with an LED. The built-in LED on the top of the fuse glows when the fuse has blown. Pack sizes 10, 100. Part No.

Rating (Amps)

FBL02

2

Colour Grey

FBL03

3

Violet

FBL04

4

Pink

FBL05

5

Tan

FBL07

7.5

Brown

FBL10

10

Red

FBL15

15

Blue

FBL20

20

Yellow

FBL25

25

Natural

FBL30

30

Green

FBL35

35

Turquoise

FBL40

40

Orange

33


Fuses CIRCUIT BREAKER BLADE FUSES Blade fuse style circuit breakers suitable for the protection of electrical systems on all types of vehicles. Each circuit breaker features a manual trip/reset button on top of the fuse. Voltage rating: 12 volt or 24 volt. Pack sizes 2, 25. Part No

Rating (Amps)

SCB05

5

Colour Tan

SCB07

7.5

Brown

SCB10

10

Red

SCB15

15

Blue Yellow

SCB20

20

SCB25

25

White

SCB30

30

Green

After Market MAXI BLADE FUSES After market maxi blade fuses, designed to meet the highest standards of performance yet achieve budget price levels. Pack sizes 10, 100. Part No

Rating (Amps)

Colour

FMA20

20

Yellow

FMA30

30

Green

FMA40

40

Orange

FMA50

50

Red

FMA60

60

Blue

FMA70

70

Tan

FMA80

80

Natural

FMA100

100

Violet

MAXI BLADE FUSES Maxi blade fuses used for protecting the larger circuits up to 100 amps. This high quality product is fitted as standard by many European vehicle builders. Pack sizes 10, 100.

34

Part No

Rating (Amps)

Colour

FMB20

20

Yellow

FMB30

30

Green

FMB40

40

Orange

FMB50

50

Red

FMB60

60

Blue

FMB70

70

Light Brown

FMB80

80

White

FMB100

100

Violet


Fuses STRIP FUSES

Strip fuses. Pack size 10. Part No

Rating (Amps)

FS30

30

FS40

40

FS50

50

FS60

60

FS80

80

FS100

100

MIDI FUSES Midi fuses used for protecting the larger circuits up to 150 amps. Pack sizes 1, 10. Part No

Rating (Amps)

Colour

MD30

30

Orange Green

MD40

40

MD50

50

Red

MD60

60

Yellow

MD70

70

Brown

MD80

80

White

MD100

100

Blue

MD125

125

Pink

MD150

150

Black

MEGA FUSES

Mega fuses for protecting circuits up to 500 amps Pack sizes 1, 10. Part No

Rating (Amps)

Colour

MF100

100

Yellow

MF125

125

Green

MF150

150

Orange White

MF175

175

MF200

200

Blue

MF225

225

Light Brown

MF250

250

Pink

MF300

300

Grey

MF500

500

Brown

CONTINENTAL FUSES Continental fuses. Pack sizes 50, 1000. Part No

Rating (Amps)

Colour

FC05

5

Yellow

FC08

8

White

FC16

16

Red

FC25

25

Blue

FBT Suitable for testing and extracting the range of blade fuses.

When the three pins are placed on the exposed metal part of the blade fuse the green indicator light will glow if the fuse has not blown. Individually packed.

FBE Suitable for extracting all types of blade fuses. Pack size 10.

BLADE FUSE TESTER / EXTRACTOR FBT

FBE

35


Fuses PAL FUSES (FEMALE) Pal fuses (Female). Pack size 5. Part No

Rating (Amps)

Colour

PF20

20

Light Blue

PF30

30

Pink

PF40

40

Green

PF50

50

Red

PF60

60

Yellow

PF80

80

Black

PF100

100

Blue

Part No

Rating (Amps)

Colour

PL30

30

Pink

PL40

40

Green

PL50

50

Red

PL60

60

Yellow

PL80

80

Black

PL100

100

Blue

PAL FUSES (MALE) Pal fuses (Male). Pack size 5.

PAL FUSES (MALE - 48)

Pal fuses (Male - 48). Pack size 5. Part No

Rating (Amps)

Colour

PH20

20

Light Blue

PH30

30

Pink

PH40

40

Green

PH50

50

Red

PH60

60

Yellow

PH70

70

Brown

PH80

80

Black

PH100

100

Blue

Part No

Rating (Amps)

Colour

PS30

30

Pink

PS40

40

Green

PAL FUSES (MALE - 62) Pal fuses (Male - 62). Pack size 5.

PS50

50

Red

PS60

60

Yellow

PS80

80

Black

PS100

100

Blue

Part No

Rating (Amps)

Colour

PM30

30

Pink

PM40

40

Green

PAL FUSES (MINI-FEMALE) Pal fuses (Mini-female). Pack size 5.

36


Fuses PAL FUSES (MINI - CLIP) Pal fuses (Mini-clip). Pack size 5. Part No

Rating (Amps)

Colour

PD25

25

Brown

PD30

30

Green

PAL FUSES (CLIP) Pal fuses (Clip). Pack size 5. Part No

Rating (Amps)

PE45

45

Colour Red

PE65

65

Black

PE75

75

Grey

PAL FUSES (J TYPE) Pal fuses (J type). Pack size 5. Part No

Rating (Amps)

Colour

PK20

20

Light Blue

PK30

30

Pink

PK40

40

Green

PK50

50

Red

PK60

60

Yellow

PK70

70

Brown

PK80

80

Black

30mm GLASS FUSES

Flat ended glass fuses 30mm x 6.3mm. Pack size 50. Part No

Rating (Amps)

FG01

1

FG02

2

FG03

3

FG05

5

FG10

10

FG15

15

FG20

20

FG25

25

FG30

30

FG35

35

FG50

50

20mm RADIO FUSES

Radio fuses 20mm x 5mm. Pack size 50. Part No

Rating (Amps)

FGR01

1

FGR02

2

FGR03

3

FGR05

5

FGR10

10

37


Fuse Holders BLADE FUSE HOLDERS

Individual fuse holders, accepts blade fuses. Pack sizes 10, 100.

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

Cable Colour

FH410

20

1.3

Black

FH415

20

2.0

Black

FH420

30

3.3

Orange

FH425

30

3.3

Black

Individual fuse holders, accepts blade fuses.These splash proof fuse holders are fitted with a lid to prevent ingress of water. Pack sizes 10, 100.

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

Cable Colour

FH430

20

1.3

Black

FH435

20

2.0

Black

FH440

30

3.3

Orange

FH445

30

3.3

Black

FH210 Individual fuse holder, accepts blade fuses. Several fuse holders can be clipped together to form a multiple fuse block. The cable connections are made by 2 x 6.3mm blade terminals which are pre-fitted into the base of the fuse holder. Pack sizes 10, 100.

FH210C Transparent ‘Push On’ cover for FH210. Pack sizes 10, 100. FH210P Fixing plate and screw, used for securing FH210 to a firm surface. Pack sizes 10, 100.

38


Fuse Holders BLADE FUSE HOLDERS FH213 Individual fuse holder, accepts blade fuses. The cable connections are made by 2 x 6.3mm blade terminals. Pack sizes 10, 100.

FH220 Individual fuse holder, accepts blade fuses. Several fuse holders can be clipped together to form a multiple fuse block. The cable connections are made by 2 x 6.3mm blade terminals. Pack sizes 10, 100.

FH210P Fixing plate and screw, used for securing FH220 to a firm surface. Pack sizes 10, 100. Individual fuse holders, accepts blade fuses. This splashproof fuse holder can be clipped together to form a multiple fuse box. The fuse holder is supplied complete with cover, silicon gasket, terminal locking bar, 2 terminals and 2 seals. Pack sizes 10, 100. Part No

Terminals To Fit Cables (mm²)

FH241

0.5. – 1.5

FH242

2.0 – 3.0

FH225 Individual fuse holder, accepts blade fuses. This easy to use fuse holder simply snaps onto the cable without the need to cut or terminate the cable. Rated up to 20 amps. Suitable for cables 0.65mm² to 2.0mm². Pack sizes 10, 100.

ADD A CIRCUIT BLADE FUSE HOLDER

FH450 Add a circuit blade fuse holder. Designed to provide an additional fused feed in a standard blade fuse box. Pack size 2.

LED BLADE FUSE HOLDERS Individual fuse holders, accepts blade fuses. The built-in LED glows when the fuse has blown, also fitted with a lid to prevent water ingress. Pack sizes 10, 100.

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

Cable Colour

FH545

20

2.0

Red

FH546

30

3.0

Red

39


Fuse Holders MINI BLADE FUSE HOLDERS Individual fuse holders, accepts mini blade fuses. These splashproof fuse holders are fitted with a lid to prevent ingress of water. Pack sizes 10, 100.

Rating (Amps)

Cable Conductor Cross Section (mm²)

Cable Colour

FH585

20

2.0

Black

FH595

30

3.3

Black

Part No

ADD A CIRCUIT Mini Blade FUSE HOLDER

FH597 Add a circuit mini blade fuse holder. Designed to provide an additional fused feed in a mini blade fuse box. Pack size 2.

LED Mini Blade Fuse Holders Individual fuse holders, accepts mini blade fuses. The built-in LED glows when the fuse has blown, also fitted with a lid to prevent water ingress. Pack sizes 10, 100.

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

Cable Colour

FH426

20

2.0

Red

FH427

30

3.0

Red

30mm GLASS FUSE HOLDERS Glass fuse holders, accepts 30mm fuses. Pack sizes 10, 100.

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

FH120

10

1.0

Red

FH140

20

2.0

Green

Cable Colour

Glass fuse holders accepts 30mm fuses. Fitted with 2 x 6.3mm terminals. Pack sizes 10, 100.

40

Part No

Rating (Amps)

Cable Conductor Cross Section (mm²)

FH130

10

1.0

Red

FH150

20

2.0

Green

Cable Colour


Fuse Holders MAXI BLADE FUSE HOLDERS Individual fuse holders, accepts maxi blade fuses. Several fuse holders can be clipped together to form a multiple fuse block. The fuse holder is supplied complete with transparent cover, terminal locking bar and 2 terminals. Pack sizes 1, 10. Part No

Terminals to fit Cables (mm²)

FH510

1 – 2.5

FH520

4–6

FH530

8 - 10

FH540

16

Individual fuse holders, accepts maxi blade fuses. These splashproof fuse holders can be clipped together to form a multiple fuse block. The fuse holder is supplied complete with cover, terminal locking bar, cable cover, and 2 terminals. Pack sizes 1, 10. Part No

Terminals to fit Cables (mm²)

FH602

4-6

FH603

8 – 10

FH604

16

FH620 Individual fuse holder, accepts maxi blade fuses. This splashproof fuse holder is fitted with a lid to prevent ingress of water. Rated upto 60amps. Cable conductor cross section 8.5mm². Cable colour red. Pack sizes 1, 10.

CONTINENTAL FUSE HOLDER FH310 Individual fuse holder, accepts continental fuses. Supplied with 8 amp fuse. The cable connections are made using the 2 screw down fittings at the ends of the fuse holder. Pack sizes 10, 100.

41


Fuse Holders MIDI FUSE HOLDERS

FH560 Individual fuse holder, accepts midi fuses or strip fuses. The cable connections are made using the 2 x 5mm studs. Maximum cable size for this unit is 16mm². Pack sizes 1, 10.

FH562 Individual fuse holder, accepts midi fuses. The cable connections are made using the 2 x 5mm studs. Multiple fuse holders can be clipped together to form a fuse block. Pack sizes 1, 10.

MEGA FUSE HOLDERS

Individual fuse holder, accepts mega fuses. The fuse holder is supplied complete with 2 terminals for crimping onto the cable. Individually packed. Part No

Terminals to fit Cables (mm²)

FH567

10 – 20

FH568

25 - 35

FH569 Individual fuse holder, accepts mega fuses. The cable connections are made using the 2 x 8mm studs. The fuse holder is fixed onto a firm surface using fixing points located at the ends of the unit. Multiple fuse holders can be clipped together to form a fuse block. Pack sizes 1, 10.

42


Fuse Holders FIXING PLATES

FH500P Fixing plate for securing a variety of fuse holders and relay holders to a firm surface. Pack sizes 10, 100.

FH501P Fixing plate for securing a variety of fuse holders and relay holders to a firm surface. Pack sizes 10, 100.

FH502P Fixing plate for securing a variety of fuse holders and relay holders to a firm surface. Pack sizes 10, 100.

43


Fuse & rELAY bOXES MODULAR FUSE AND RELAY Boxes FH355 Cover for 5 way module frame. Individually packed.

FH345 5 way module frame, accepts a combination of any 5 modules (see pages 44 & 45). Individually packed.

FH350 Cover for 4 way module frame. Individually packed.

FH340 4 way module frame, accepts a combination of any 4 modules (see pages 44 & 45). Individually packed.

FH330 Double module cover with position for fuse extractor (FBE). Individually packed.

FH317 Pair of double module brackets, accepts any 2 modules (see pages 44 & 45). Packed in pairs.

FH505 Single module cover. Individually packed.

FH337 Pair of single module brackets, accepts any one of the 7 modules (see pages 44 & 45). Packed in pairs.

FH360 Mini blade fuse box, accepts 20 mini blade fuses.

This fuse box can be mounted using any of the modular frames above. Supplied complete with terminal locking bars and 40 terminals for crimping cables 1.0mm² to 2.0mm². Individually packed.

FH360H Mini blade fuse housing with locking bar only. Pack size 10.

44


Fuse & Relay Boxes MODULAR FUSE AND RELAY BOXES FH365 Mini blade fuse and micro relay box, accepts 6 mini blade fuses and 4 micro relays. This fuse/relay box can be mounted using any of the modular frames on page 44. Supplied complete with terminal locking bars, 12 terminals for crimping cables 1.0mm² to 2.0mm² for the mini blade fuses and 20 terminals for the micro relays. Individually packed.

FH365H Mini blade fuse and micro relay housing with locking bars only. Pack size 10. FH370 Micro relay box, accepts 6 micro relays.

This relay box can be mounted using any of the modular frames on page 44. Supplied complete with terminal locking bars and 30 terminals suitable for variety of micro relays. Individually packed.

FH370H Micro relay housing with locking bars only. Pack size 10. FH375 Standard relay and power relay box, accepts 1 standard relay and 1 power relay. This relay box can be mounted using any of the modular frames on page 44. Supplied complete with terminal locking bars and 15 terminals suitable for both relay types. Individually packed.

FH375H Standard relay and power relay housing with locking bars only. Pack size 10. FH390 Standard relay box, accepts 2 standard relays. This relay box can be mounted using any of the modular frames on page 44. Supplied complete with terminal locking bar and 18 terminals suitable for variety of standard relays Individually packed.

FH390H Standard relay housing with locking bars only. Pack size 10. FH385 Mini blade fuse and power relay box, accepts 10 mini blade fuses and 1 power relay. This fuse/relay box can be mounted using any of the modular frame on page 44. Supplied complete with terminal locking bars, 20 terminals for crimping cables 1.0mm² to 2.0mm² for the mini blade fuses and 6 terminals for the power relay. Individually packed.

FH385H Mini blade fuse and power relay housing with locking bars only. Pack size 10. FH380 Maxi blade fuse box, accepts 6 maxi blade fuses.

This fuse box can be mounted using any of the modular frames on page 44. Supplied complete with terminal locking bars, 6 terminals for crimping cables 4.0mm² to 6.0mm² and a common feed terminal. Individually packed.

FH380H Maxi blade fuse housing with locking bars only. Pack size 10.

45


Fuse & Relay Boxes BLADE FUSE BOXES Blade fuse boxes complete with transparent cover and terminal locking bar. The cable connections are made using the 6.3mm male blade terminals which are fitted on the underside of the fuse box.

FBB6U

FBB4U

FBB8U

Male Blade Terminals Fitted

Dimensions (mm) HxWxD

Pack Sizes

4

8 x 6.3mm

58 x 65 x 26

1, 100, 500

6

12 x 6.3mm

58 x 85 x 26

1, 50, 500

Part No

No of Fuses

FBB4U FBB6U

FBB8U 8 way blade fuse box complete with transparent cover and gasket which is designed to be inserted into a panel. The cable connections are made using the 16 x 6.3mm male blade terminals which are fitted on the underside of the fuse box. Dimensions 42mm H x 115mm W x 30mm D. Pack sizes 1, 50, 300. Blade fuse boxes complete with transparent cover and gasket. The cable connections are made using the 6.3mm male blade terminals which are fitted on the sides of the fuse box.

FBB8T

FBB6T

FBB4T

FBB16U

Male Blade Terminals Fitted

Dimensions (mm) HxWxD

Pack Sizes

8 x 6.3mm

36 x 80 x 29

1, 100

12 x 6.3mm

36 x 100 x 29

1, 50

36 x 120 x 29

1, 50

Part No

No of Fuses

FBB4T

4

FBB6T

6

FBB8T

8

16 x 6.3mm

FBB16U 16 way blade fuse box complete with transparent cover, gasket and terminal locking bar. Supplied with 32 terminals for crimping cables 1.0mm² to 2.5mm². The female push-on terminals provided are crimped onto the cables, these are then inserted underneath the fuse box and are firmly held in place using the terminal locking bar. This fuse box can be clipped together with another box or boxes to form a 32 or 48 way unit. FBB16U can also be clipped together with the 4 and 7 way relay boxes (RB4U and RB7U) to form a single integrated unit. Dimensions 64mm H x 135mm W x 42mm D. Individually packed.

BATTERY DISTRIBUTION FUSE BOX BDB1 Battery distribution fuse box, incorporates an inbuilt battery terminal. The box can be fitted with 8 maxi blade fuses and 2 midi fuses. BDB1 is supplied complete with 4 two way housings and 8 terminals, suitable for cable sizes 4.0mm² to 6.0mm². The main power cable fits onto an 8mm stud and the two midi fuses connect to 2 x 5mm studs. Individually packed.

46


Fuse & rELAY bOXES RELAY BOXES Relay boxes complete with transparent cover, gasket and locking bars. Supplied with terminals for crimping cables 1.0mm² to 2.5mm². The female push-on terminals provided are inserted underneath the relay box and are firmly held in place using the locking bars. Both boxes can be clipped together along with the 16 way fuse box (FBB16U) to form a single integrated unit. Individually packed. Number of Relays

Suitable For

Dimensions (mm) HxWxD

RB4U

4

Standard Relays

64 x 131 x 42

RB7U

7

Mini Relays

64 x 131 x 42

Part No

RELAY HOLDERS RB5 Standard relay holder which can be clipped together to form a multiple relay block. Supplied with 5 x 6.3mm female blade terminals. Pack sizes 10, 100.

RB5H Standard relay holder without terminals. Pack sizes 10, 100.

RB8 Standard relay holder and fixing bracket which can be clipped together to form a multiple relay block. Supplied with 5 x 6.3mm female blade and 4 x 2.8mm female blade terminals. Pack sizes 10, 100.

RB8H Standard relay holder without terminals. Pack sizes 10, 100.

RB9 Micro relay holder and fixing bracket which can be clipped together to form a multiple relay block. Supplied with 2 x 6.3mm female blade and 3 x 4.8mm female blade terminals. Pack sizes 10, 100.

RB9H Micro relay holder without terminals. Pack sizes 10, 100.

RB10 Power relay holder and

fixing bracket which can be clipped together to form a multiple relay block. Supplied with 3 x 6.3mm female blade, 4 x 2.8mm female blade and 2 x 9.5mm female blade terminals. Pack sizes 10, 100.

RB10H Power relay holder without terminals. Pack sizes 10, 100.

47


Sleeving, Wraps & Tapes SLEEVING (CONVOLUTED) Nylon convoluted sleeving suitable for bundling wires and protection against abrasion. Material – Nylon. Continuous operating temperature -40ºC to +105ºC with short excursions up to +155ºC Self extinguishing. Resistant to petrol, oil and water. Available in black (B) Part No

Internal Diameter (mm)

External Diameter (mm)

Lengths Available (Metres)

CTPA08

6.6

10.2

25, 100

CTPA10

8.5

11.5

100

CTPA12

10.0

13.3

25, 100

CTPA16

11.0

16.5

25, 100

CTPA18

14.5

18.5

25, 100

CTPA20

16.1

21.4

25, 100

CTPA24

20.1

24.5

25, 100

CTPA28

21.2

28.6

25, 100

SLEEVING (SPLIT CONVOLUTED) The technical specification for the split convoluted sleeving is the same as the non split sleeving (above). However, this product has a continuous split running along its length for easy application. Part No

Internal Diameter (mm)

External Diameter (mm)

Lengths Available (Metres)

CTPA08-S

6.6

10.2

25, 100

CTPA10-S

8.5

11.5

100

CTPA12-S

10.0

13.3

25, 100

CTPA16-S

11.0

16.5

25, 100

CTPA18-S

14.5

18.5

25, 100

CTPA20-S

16.1

21.4

25, 100

CTPA24-S

20.1

24.5

25, 100

CTPA28-S

21.2

28.6

25, 100

SLEEVING (HEAT SHRINK - ADHESIVE LINED) Flame retardant cross linked polyolefin heat shrink sleeving with an adhesive lining. Designed to provide a permanent encapsulation for protection against moisture in a wide variety of applications once heated. Continuous operating temperature -55ºC to +125ºC. Shrink ratio 3 to 1. Flame retardant. Self extinguishing. Shrink temperature +90ºC to +100ºC. Available in black (B).

Part No

48

Internal Diameter Before Heating (mm)

Internal Diameter After Heating (mm)

Wall Thickness After Heating (mm)

Lengths Available (Metres)

HA 1

3.0

1.0

1.0

1.22

HA 2

4.5

1.5

1.0

1.22

HA 3

6.0

2.0

1.2

1.22

HA 4

9.0

3.0

1.4

1.22

HA 5

12.0

4.0

1.7

1.22

HA 6

19.0

6.0

2.1

1.22


Sleeving, Wraps & Tapes SLEEVING (HEAT SHRINK) Flexible polyolefin heat shrink sleeving. Suitable for a wide range of applications which include marking, colour coding, insulating, bundling of wires and protection against abrasion. Continuous operating temperature -40ºC to +135ºC. Flame retardant to UL224. Shrink temperature 120ºC. Shrink ratio 2 to 1. Supplied in a variety of sizes, lengths and colours.

Part No

Internal Diameter Before Heating (mm)

Internal Diameter After Heating (mm)

Wall Thickness Colours After Available Heating (mm)

HS02.4

2.4

1.2

0.5

Black

5, 25

HS03.2

3.2

1.6

0.5

Black Red

5, 25

HS04.8

4.8

2.4

0.5

Black Red

5, 20, 150

HS06.4

6.4

3.2

0.65

Black Red

5, 15, 75

HS09.5

9.5

4.8

0.65

Black Red

5, 15, 75

HS12.7

12.7

6.4

0.65

Black Red

5, 10, 75

HS19.1

19.1

9.5

0.75

Black Red

5, 10, 75

HS25.4

25.4

12.7

0.9

Black

10

HS38.1

38.1

19.0

1.15

Black

10

Lengths Available (Metres)

Cut lengths of flexible polyolefin heat shrink sleeving. Technical specification as above.

Part No

Contents

Colours Available

Total Lengths Per Bag (Metres)

HR3

25 x 150mm Pieces of HS02.4

Black

3.75

HR4

25 x 150mm Pieces of HS03.2

Black – Red

3.75

HR5

20 x 150mm Pieces of HS04.8

Black – Red

3.0

HR6

15 x 150mm Pieces of HS06.4

Black – Red

2.25

HR7

15 x 150mm Pieces of HS09.5

Black – Red

2.25

HR8

10 x 150mm Pieces of HS12.7

Black – Red

1.5

HR9

7 x 150mm Pieces of HS19.1

Black – Red

1.05

49


Sleeving, Wraps & Tapes SLEEVING (PVC) General purpose PVC sleeving suitable for bundling cables and protection against abrasion. Continuous operating temperature -20ºC to +70ºC. Resistant to petrol, oil and water. Self extinguishing in 30 seconds. Available in black (B). Part No

Internal Diameter (mm)

Wall Thickness (mm)

Lengths Available (Metres)

SL700

4

0.5

100

SL701

5

0.5

100

SL702

6

0.5

100

SL703

8

0.5

100

SL704

10

0.5

100

SL705

12

0.5

100

SL706

14

0.5

100

SL707

16

0.5

100

SL809

20

1.0

50

SL810

25

1.0

50

SLEEVING (SPIRAL BINDING) Spiral binding provides a neat and quick method of protecting harnesses and wiring looms against abrasion. Once fitted it can be constantly adjusted or reused. Material – Polythene. Continuous operating temperature -60ºC to +95ºC. Available in black (B). Part No

Overall Diameter (mm)

Bundle Diameter (mm)

Lengths Available (Metres)

SB2

4.0

5 – 30

25

SB3

10.7

12 – 50

25

PVC TAPE (ADHESIVE) Self adhesive PVC tapes designed for use in a variety of applications i.e. insulating, repairs, colour coding, bundling of cables, protection against abrasion etc. Continuous operating temperature 0ºC to +70ºC. Thickness 0.10mm. Available in a wide variety of widths, lengths and colours. Pack size 10 rolls.

50

Part No

Width (mm)

Length (Metres)

Colours Available

PV712B

12

20

Black

PV718

19

20

Black, Red, Green, Blue, Yellow, White

PV720B

19

33

Black

PV719B

25

20

Black


Sleeving, Wraps & Tapes PVC HARNESS TAPE (NON ADHESIVE) Non adhesive PVC tapes used for wrapping type applications i.e. protecting harness and wiring looms against abrasion etc. Continuous operating temperature 0ยบC to +80ยบC. Flame retardant. Thickness 0.1mm. Pack size 10 rolls.

Part No

Width (mm)

Length (Metres)

Colour Available

PV600B

19

20

Black

PV650B

25

20

Black

AMALGAMATING TAPE A strong self amalgamating polyisobutylene elastic tape which when wrapped onto itself will create a watertight seal. Used on cable joints, connections etc. Continuous operating temperature -30ยบC to +100ยบC. Thickness 0.5mm. Individually packed.

Part No

Width (mm)

Length (Metres)

Colour Available

PV751B

25

10

Black

FLEECE HARNESS TAPE Self adhesive fleece harness tape used for wrapping type applications. Designed to resist abrasion and dampen noise vibration when used on harnesses, pipes or tubes in areas such as the passenger compartment of vehicles. Temperature resistant to 105ยบC. Thickness 0.3mm. Individually packed.

Part No

Width (mm)

Length (Metres)

Colour Available

PV740

15

15

Black

51


Cable Fixing MOUNTING CLIPS Aluminium cable mounting clips with a self adhesive base. Suitable for fixing cables or conduit. Pack size 250.

Part No

Maximum Cable Diameter (mm)

SC1

6.3

16 x 11

SC2

10

19 x 16

Base Size (mm)

Nylon cable mounting clips with a self adhesive base. Suitable for fixing cables or conduit. Available in natural (N). Pack size 50.

Part No

Maximum Cable Diameter (mm)

Base Size (mm)

MCA1

3.8

16 x 16

MCA2

7.7

25 x 25

MCA3

12.0

27 x 27

CABLE CLIPS (STEEL) Suitable for fixing cables or conduit with a round profile. Pack size 25.

Part No

A Suitable for Steel Gauge (mm)

B Suitable for Cable Diameter (mm)

CC20

4.0 – 7.0

6.0 – 7.0

CC21

4.0 – 7.0

8.0 – 9.0

CC22

4.0 – 7.0

10.0 – 11.0

CC23

4.0 – 7.0

12.0 – 14.0

CC30

2.0 – 4.0

6.0 – 7.0

CC31

2.0 – 4.0

8.0 – 9.0

CC32

2.0 – 4.0

10.0 – 11.0

CC33

2.0 – 4.0

12.0 – 14.0

Suitable for fixing cables with a rectangular profile. Pack size 25.

B

A

52

Part No

A Suitable for Steel Gauge (mm)

B Suitable for Cable Diameter (mm)

CC40

0.6 – 4.5

12 x 7


Cable Fixing CABLE TIES Nylon cable ties. Pack size 100. (CT701 are also available in bags of 10). Length (mm)

Width (mm)

Strength (kilos)

CT401

80

2.5

8

Black

CT402

100

2.5

8

Black, Natural

Part No

Colours Available

CT403

140

3.6

18

Black

CT4031

200

3.6

18

Black, Natural

CT4032

295

3.6

18

Black

CT404

120

4.8

22

Black

CT405

160

4.8

22

Black

CT406

200

4.8

22

Black, Natural

CT4061

295

4.8

22

Black

CT4062

370

4.8

22

Black, Natural

CT408

200

7.6

54

Black

CT409

290

7.6

54

Black

CT4091

370

7.6

54

Black

CT4092

450

9.0

62

Black

CT410

550

8.0

79

Black, Natural

CT411

762

9.0

79

Black

CT701

295

4.8

22

Silver

CABLE TIE FIXINGS 2 way and 4 way cable tie mounts with a self adhesive base. Alternatively the mount can be fixed by using a self tapping screw through the hole in the centre. Available in black (B). Pack Size 50.

Part No

Maximum Cable Tie Size (mm)

Base Size (mm)

Fixing Hole Size (mm)

CTM3

3.6

19 x 19

4.3

CTM4

4.8

25 x 25

4.3

Cable tie cradle suitable for the larger ties. The cradle Is fixed to a firm surface using a self tapping screw. Available in black (B). Pack size 50. Part No

Maximum Cable Tie Size (mm)

Base Size (mm)

Fixing Hole Size (mm)

CTC1

7.8

23 x 15

4.9

Cable tie eyelet suitable for fixing cable ties securely to a firm surface. Available in black (B). Pack size 50.

Part No

Maximum Cable Tie Size (mm)

Dimensions (mm)

Fixing Hole Size (mm)

CTE1

5.0

20 x 10

4.3

53


Cable Fixing P CLIPS (NYLON) Nylon P clips for fixing cables, conduit etc. Available in black (B).

A

C B

Dimensions (mm) A

B

C

Pack Size

PC10

3.2

5.2

13.2

50

PC11

4.5

5.2

9.7

50

PC12

6.3

5.2

9.7

50

PC13

7.6

4.8

9.7

50

PC14

9.3

4.8

9.7

50

PC15

12.6

5.2

12.8

50

PC16

15.8

4.6

12.0

25

PC17

19.4

5.3

12.0

25

PC18

25.4

4.6

12.0

25

PC19

28.6

4.6

12.7

25

Part No

P CLIPS (ZINC PLATED STEEL) Black rubber covered zinc plated mild steel P clips for fixing cables, conduit etc. Rubber covered to provide protection against vibration and chafing. Pack size 10.

Part No

54

Dimensions (mm) A

B

C

PA50

4.8

6.2

12.7

PA51

6.0

6.2

12.7

PA52

8.0

6.2

12.7

PA53

10.0

6.2

12.7

PA54

12.0

6.2

12.7

PA55

13.0

6.2

12.7

PA56

14.0

6.2

12.7

PA57

16.0

6.2

12.7

PA58

17.0

6.2

12.7

PA59

19.0

6.2

12.7

PA60

22.0

6.2

12.7

PA61

25.0

6.2

12.7


Voltage Conversion LINEAR VOLTAGE CONVERTERS AM02 24v to 12v linear voltage converter. • • • • • • • •

Continuous rating 1.5 amps. Peak rating 2.0 amp for short periods. Output overload protection. Low standby current drain (100 mA). Common negative connection. Isolated case. Dimensions 100mm(L) x 85mm(W) x 30mm(D). Individually boxed

AM08 24v to 12v linear voltage converter. • • • • • • • •

Continuous rating 8 amps. Peak rating 10 amps for short periods. Output overload protection. Very low standby current drain (20 mA). Common negative connection. Isolated case. Dimensions 100mm(L) x 120mm(W) x 40mm(D) Individually boxed

AM15 24v to 12v linear voltage converter. • • • • • • • •

Continuous rating 15 amps. Peak rating 17 amp for short periods. Output overload protection. Very low standby current drain (20 mA). Common negative connection. Isolated case. Dimensions 200mm(L) x 120mm(W) x 40mm(D). Individually boxed

SWITCHED MODE VOLTAGE CONVERTERS AM05 24v to 12v switched mode voltage converter. • • • • • • •

Continuous rating 5 amps. Peak rating 7 amps for short periods. Output overload protection. Low standby current drain (75 - 100 mA). Isolated case. Dimensions 95mm(L) x 85mm(W) x 38mm(D). Individually boxed

AM10 24v to 12v switched mode voltage converter. • • • • • • •

Continuous rating 12 amps. Peak rating 15 amps for short periods. Output overload protection. Low standby current drain (60 - 80 mA). Isolated case. Dimensions 185mm(L) x 80mm(W) x 40mm(D). Individually boxed

55


Battery Terminals & Covers BATTERY TERMINALS (SCREW FIXING) BT450

BT451

BT452

Battery terminals with screw fixings. Material - Tin plated brass. Pack size 10. Part No

Polarity

BT450 N

-VE

BT450 P

+VE

BT451 N

-VE

BT451 P

+VE

BT452 N

-VE

BT452 P

+VE

Suitable for Cables (mm²)

Cable Entry Hole Size (mm)

Up To 40

9.5

Up To 60

11.8

Up To 95

16.0

BATTERY TERMINALS (STUD & NUT FIXING) BT461 Battery terminals with stud and nut fixing. Material - Tin plated brass. Pack size 10. (BT465 Pack size 8).

BT463

BT465

Part No

Polarity

BT461 N

-VE

BT461 P

+VE

BT463 N

-VE

BT463 P

+VE

BT465 N

-VE

BT465 P

+VE

Stud Size (mm)

Stud Length (mm)

8.0

16

10.0

17

10.0

30

BATTERY TERMINALS (STUD & WING NUT FIXING) Battery Terminals with stud and wing nut fixing. Material - Tin plated brass. Pack size 10.

56

Part No

Polarity

BT462 N

-VE

BT462 P

+VE

Stud Size (mm)

Stud Length (mm)

8.0

16


Battery Terminals & Covers BATTERY TERMINALS (SOLDER OR CRIMP) Battery terminals suitable for crimping or soldering. Material - Tin plated brass. Pack size 10.

Part No

Polarity

BT471 N

-VE

BT471 P

+VE

BT472 N

-VE

BT472 P

+VE

BT473 N

-VE

BT473 P

+VE

BT474 N

-VE

BT474 P

+VE

BT475 N

-VE

BT475 P

+VE

Suitable for Cables

Cable Entry Hole Size (mm)

Part No

Specification

PVC 16 PVC 20

206/0.30mm 266/0.30mm

5.9

934 PVC 25 400

196/0.40mm 322/0.30mm 16/16/0.30mm

7.2

935 PVC 35 PVC 40 PVC 50

315/0.40mm 451/0.30mm 539/0.30mm 640/0.30mm

8.9

937 PVC 50 PVC 60 401

475/0.40mm 640/0.30mm 805/0.30mm 16/32/0.30mm

10.9

PVC 70

905/0.30mm

11.5

UNIVERSAL BATTERY TERMINALS (SOLDER OR CRIMP) Universal battery terminals designed to fit either the postitive or negative battery post, suitable for crimping or soldering. Material - Tin plated brass. Pack size 10.

Part No

Polarity

BT457

BT458

Suitable for Cables

Cable Entry Hole Size (mm)

Part No

Specification

Universal

PVC 16 PVC 20

206/0.30mm 266/0.30mm

5.9

Universal

934 PVC 25 400

196/0.40mm 322/0.30mm 16/16/0.30mm

7.0

BATTERY TERMINAL (CRIMP OR RING) Battery terminals suitable for crimping or fixing cable with a ring terminal. Material - Tin plated brass. Pack size 10. Part No

Polarity

Suitable for Cables (mm²)

BT441 N

-VE

10 – 20

BT441 P

+VE

10 – 20

57


Battery Terminals & Covers BATTERY TERMINALS (QUICK RELEASE) BT330N/P Quick release terminals designed to be fitted or removed onto a battery without tools. Material - Passivated steel. Suitable for cables up to 25mm². Packed as a pair (1 positive, 1 negative) or 25 pairs (25 positive and 25 negative).

ANGLED COVERS

AC3 AC2 AC1

AC4

AC8

AC9

AC10

AC11

58

Push on terminal covers suitable for use with a variety of copper tube terminals. Material - Rubber (AC1-AC3). Material - PVC (AC4 – AC11). Pack sizes 10, 100. Part No

Internal Sleeve Diameter A (mm)

Internal Cap Diameter B (mm)

Internal Cap Depth C (mm)

Colour

AC1

6.5

10.5

11.5

Black

AC2

8

15.5

17.0

Black

AC3

9

15.5

22.5

Black

AC4B

17

25 x 38

18.5

Black

AC4R

17

25 x 38

18.5

Red

AC8B

4–6

13

18.5

Black

AC8R

4–6

13

18.5

Red

AC9B

8 – 12

19

20.0

Black

AC9R

8 – 12

19

20.0

Red

AC10B

14 – 20

30

33.0

Black

AC10R

14 – 20

30

33.0

Red

AC11B

20 – 26

35

38.0

Black

AC11R

20 - 26

35

38.0

Red


Battery Terminals & Covers BATTERY TERMINAL COVERS Battery terminal covers suitable for use with a variety of battery terminals. Internal dimensions – 48mm (L) x 35mm (W) x 25mm (H). Internal barrel diameter 14mm. Material – PVC.W Pack sizes 10, 100.

Part No

Colour

Polarity

BTC 10 B

Black

-VE

BTC 10 R

Red

+VE

BTC 20 B

Black

-VE

BTC 20 R

Red

+VE

BTC 30 B

Black

-VE

BTC 30 R

Red

+VE

Suitable for use in conjunction with

BTC 10

BT457, BT458, BT471, BT472, BT473

BT450 BT451

BTC 20

BT450 BT451

BTC 30

Battery terminal covers suitable for use with a variety of battery terminals. Internal dimensions – 62mm (L) x 35mm (W) x 28mm (H). Internal barrel diameter 16mm. Material – PVC. Pack sizes 10, 100.

Part No

Colour

Polarity

BTC 60 B

Black

-VE

BTC 60 R

Red

+VE

BTC 70 B

Black

-VE

BTC 70 R

Red

+VE

BTC 80 B

Black

-VE

BTC 80 R

Red

+VE

Suitable for use in conjunction with

BTC 60

BT474 BT475

BT451 BT452

BTC 70

BT451 BT452

BTC 80 Battery terminal covers suitable for use with stud type battery terminals. Material – PVC. Pack sizes 10, 100.

Part No

Colour

Polarity

BTC 50 B

Black

-VE

BTC 50 R

Red

+VE

Suitable for use in conjunction with BT461 BT462 BT463

BTC 50

59


Power Connection BATTERY STARTER / EARTHING CABLES Battery starter / earthing cables suitable for cars and light commercial vehicles. Pack size 10.

16mm² flexible copper conductors - PVC insulated Ring terminals – 8mm hole Available in black (B) or red (R)

16mm² flexible copper conductors - PVC insulated Ring terminal – 8mm hole Battery terminal - Universal Available in black (B) or red (R)

19mm² round braided tinned copper conductors Ring terminals – 8mm hole

19mm² round braided tinned copper conductors Ring terminal – 8mm hole Battery terminal - Universal

Part No

Length (mm)

BS101

225

BS102

300

BS103

375

BS104

450

BS105

600

BS106

760

BS107

915

BS201

225

BS202

300

BS204

450

BS205

600

BS206

760

BS207

915

BS300

150

BS301

225

BS302

300

BS303

375

BS304

450

BS305

600

BS306

760

BS501

225

BS502

300

BS503

375

BS504

450

BS505

600

BS506

760

POWER JOINTING BOXES

PJ1

PJ2

60

Power jointing boxes suitable for joining together several cables that are fitted with ring terminals. Each box has a lid to cover the connections and a fixing hole for securing to a firm surface. Metric stud size 8mm. Pack sizes 1, 100. Part No

Type

Dimensions (mm) HxWxD

PJ1

2 Way

35 x 61 x 40

PJ2

3 Way

45 x 70 x 57


Power Connection JUNCTION BOXES

CB8 8 way weather proof rubber junction box with screw type fittings for the cable. Individually packed.

CB10 10 way junction box.

Weatherproof with a hinged lid. The cable connections are made using the 6.3mm male blade terminals. Supplied with a variety of grommets suitable for 2 core flat cable and 4, 5, 7 core round cables. Individually packed.

POWER CONNECTORS PP350

2 pole power connectors suitable for connecting and disconnecting battery/welding cables quickly and safely. Available in Grey. Individually boxed complete with 2 terminals.

PP175

PP50 Suitable for Cables Up To (mm²)

Dimensions (mm) HxWxD

Part No

Current Rating (Amps)

PP50

50

6

16 x 37 x 48

PP51

50

16

16 x 37 x 48

PP175

175

60

26 x 55 x 80

PP350

350

70

33 x 70 x 108

PPP1 Plastic cover to seal the end of the connector PP175 against water and dust ingress. Individually packed.

PPH1 Strong nylon handle to allow easy disconnection of plugs, comes complete with fixings. Suitable for PP175 and PP350. Individually packed.

61


Power Connection COPPER TUBE TERMINALS Copper tube terminals. All terminals feature an inspection hole. Suitable for crimping or soldering. Material – Tinned Copper. Stud Hole Size S (mm)

Length L (mm)

6.5

24

8

8.4

26

10

CTT10/6

6.2

29

11

CTT10/8

8.2

38

12

10.5

41

17

Part No CTT06/6 CTT06/8

CTT10/10

10

4.4

41

17

6.5

29

11

8.2

38

11

16

5.6

CTT16/10

10.5

42

18

CTT25/6

6.2

42

13

8.2

42

13

10.5

47

16

25

7.0

CTT25/12

13.0

47

18

CTT35/6

6.2

43

16

8.2

43

16

10.5

48

18

CTT35/8

L

3.8

13.0

CTT25/8 C

6

Width W (mm)

CTT16/6

CTT25/10 W

Cable Entry C (mm)

CTT10/12 CTT16/8

S

Suitable For Cables (mm²)

CTT35/10

35

8.2

CTT35/12

13.0

48

20

CTT50/6

6.5

48

18

8.2

48

18

10.5

52

18

CTT50/8 CTT50/10

40 – 50

9.5

CTT50/12

13.0

52

20

CTT70/8

8.2

50

21

10.5

54

21

CTT70/10

60 – 70

11.5

CTT70/12

13.0

54

21

CTT95/8

8.2

60

25

10.5

60

25

13.0

60

25

10.5

72

28

13.0

72

28

CTT95/10

95

13.5

CTT95/12 CTT120/10 CTT120/12

120

15.0

Pack Sizes 10 100 10 100

10 100

10 100

10 100

10 100

10 50

10

5

BUTT SPLICES Crimp butt splices for joining cables. Material – Tinned Copper. Suitable For Cables (mm²)

Cable Entry C (mm)

Length L (mm)

Pack Size

CTB06

6

4.0

20

10

CTB10

10

4.5

23

10

CTB16

16

5.5

30

10

CTB25

25

6.7

35

10

CTB35

35

8.6

40

10

CTB50

40 - 50

9.5

40

10

CTB70

60 - 70

12

45

10

Part No

C L

62


Power Connection OPEN END TERMINALS Open end terminals suitable for crimping or soldering. Material – Tinned Copper Stud Hole Size S (mm)

Length L (mm)

Width W (mm)

6.4

23.3

12.0

8.4

29.2

15.0

ET10/10

10.5

29.2

15.0

ET16/6

6.4

29.2

12.0

8.4

32.5

16.0

ET16/10

10.5

32.5

16.0

ET25/6

6.4

33.5

16.5

Part No

Suitable For Cables (mm²)

Cable Entry C (mm)

ET10/6 ET10/8

ET16/8

ET25/8

10

16

25

4.5

5.8

8.4

33.5

16.5

ET25/10

10.5

33.5

16.5

ET35/8

8.4

42.7

22.0

ET35/10

10.5

42.7

22.0

ET50/8

8.4

49.7

22.0

10.5

49.7

22.0

8.4

50.0

24.0

10.5

51.0

24.0

35

40 - 50

7.7

9.4

11.4

ET50/10 ET70/8 60 - 70 ET70/10

13.3

Pack Sizes

10 100

10 100

S

10 100 W

C

10 100 L

10 100 10 50

BATTERY MASTER SWITCHES

BM1 Battery master switch 100 amps. Max rating 500 amps for 5 seconds. Terminals nuts / studs M8. Fitted with removable key and weather seals. Individually packed.

BM2 Battery master switch 250 amps. Max rating 2500 amps for 3 seconds. Terminals nuts / studs M10. Fitted with removable metal key. Individually packed.

63


Electrical Coils 3 CORE ELECTRICAL COIL

EC301 3 core coil (3 x 0.75mm²). Thin wall cores. Black polyurethane sheath. Working length 3 metres. Individually packed.

5 CORE ELECTRICAL COIL

EC501 5 core coil (5 x 0.75mm²). Thin wall cores. Black polyurethane sheath. Working length 3 metres. Individually packed.

7 CORE ELECTRICAL COILS

EC701 7 core coil (6 x 1mm², 1 x 2mm²). Thin wall cores. Black polyurethane sheath. Working length 3 metres. Individually packed.

EC706 7 core coil (6 x 1mm², 1 x 2mm²). Thin wall cores. Black polyurethane sheath. Complete with 2 rubber moulded plugs 24N to ISO 1185. Working length 3 metres. Individually packed.

EC707 7 core coil (6 x 1mm², 1 x 2mm²). Thin wall cores. Black polyurethane sheath. Complete with 2 rubber moulded plugs 24S to ISO 3731. Working length 3 metres. Individually packed.

64


Crocodile Clips & Jump Leads CROCODILE CLIPS Crocodile clips. Plated steel body.

Part No

Continuous Rating (Amps)

Length (mm)

Pack Sizes

JLC05

5

40

10 100

JLC25

25

75

10 100

JLC50

50

95

10 200

JLC05

JLC25

JLC50

FULLY INSULATED CROCODILE CLIPS Fully insulated crocodile clips. Galvanised steel body, fully insulated moulded handles and covers. Takes up to 50mm² cable. Pack sizes 1, 25, 100.

Part No

Continuous Rating (Amps)

Colour of Moulded Handles

JLC180B

170

JLC180R

170

Polarity

Length (mm)

Black

-VE

195

Red

+VE

195

Heavy Duty FULLY INSULATED CROCODILE CLIPS Heavy duty fully insulated crocodile clips. Galvanised steel body, heavy duty tinned copper braided link spur across the jaws, fully insulated moulded handles and covers. Takes up to 50mm² cable. Pack sizes 1, 25, 100.

Part No

Continuous Rating (Amps)

Colour of Moulded Handles

JLC310B

300

JLC310R

300

Polarity

Length (mm)

Black

-VE

195

Red

+VE

195

Extra Heavy Duty FULLY INSULATED CROCODILE CLIPS Extra heavy duty fully insulated crocodile clips. Cast brass body with angled jaws, fully insulated moulded handles and covers. This clip features a patented cable securing method which eliminates the need to use a copper tube terminal when the cable is secured to the clip. Takes up to 50mm² cable. Pack sizes 1.

Part No

Continuous Rating (Amps)

Colour of Moulded Handles

JLC500B

500

JLC500R

500

Polarity

Length (mm)

Black

-VE

200

Red

+VE

200

65


Crocodile Clips & Jump Leads JUMP LEADS

The award winning range of jump leads (16mm² - 25mm²). Each set is produced using high grade multi strand copper conductors and is sheathed with flexible PVC. The heavy duty steel crocodile clips are fitted with an extra strong spring and are fully insulated. Individually packed in a heavy duty clip handled polythene bag with user safety instructions printed on the reverse.

Part No JL606 JL608

Conductor Size (mm²)

Continuous Rating (Amps)

Peak Rating (Amps)

16

110

400

Length (Metres) 3 5

Suitable for petrol vehicles up to 2500cc. Suitable for diesel vehicles up to 2000cc.

Part No JL611 JL613

Conductor Size (mm²)

Continuous Rating (Amps)

Peak Rating (Amps)

20

135

500

Length (Metres) 3 5

Suitable for petrol vehicles up to 3500cc. Suitable for diesel vehicles up to 2500cc.

Part No JL622 JL620

Conductor Size (mm²)

Continuous Rating (Amps)

Peak Rating (Amps)

25

170

650

Suitable for petrol vehicles up to 5000cc. Suitable for diesel vehicles up to 3500cc.

66

Length (Metres) 3 5


Crocodile Clips & Jump Leads HEAVY DUTY JUMP LEADS

Heavy duty jump leads (35mm² - 50mm²). Each set is produced using high grade multi strand copper conductors and is sheathed with flexible PVC. The heavy duty steel crocodile clips are fitted with an extra strong spring and are fully insulated in either black or red. All clips are fitted with heavy duty tinned braided copper links to withstand higher amperages. Individually packed in a heavy duty clip handled polythene bag with user safety instructions printed on the reverse.

Photo right, shows the heavy duty tinned copper braided link fitted to the crocodile clip.

Part No JL624 JL623

Conductor Size (mm²)

Continuous Rating (Amps)

Peak Rating (Amps)

35

240

750

Length (Metres) 3 5

Suitable for petrol or diesel vehicles up to 7000cc.

Part No JL627 JL626

Conductor Size (mm²)

Continuous Rating (Amps)

Peak Rating (Amps)

50

345

1000

Length (Metres) 3 5

Suitable for petrol or diesel vehicles over 7000cc.

N.B. All the recommended engine sizes for each jump lead are only intended as a guide. If in doubt always consult a qualified auto electrician prior to using any of these products.

67


Towing Products PRE WIRED SOCKETS

TP106 Pre wired 12N socket and mounting plate with 1.5 metres of cable. Individually packed.

TP107 Pre wired 12N and 12S sockets fitted to a double mounting plate with 1.5 metres of each cable. Individually packed.

12V TRAILER PLUGS AND SOCKETS (7 PIN)

TP720 12V trailer socket (7 PIN). Material: Plastic. Type: 12N. Individually packed or box 20.

TP700 12V trailer plug (7 PIN). Material: Plastic. Type: 12N. Individually packed or box 20.

TP730 12V trailer socket (7 PIN). Material: Plastic. Type: 12S. Individually packed or box 20.

TP710 12V trailer plug (7 PIN). Material: Plastic. Type: 12S. Individually packed or box 20.

TP750 12V trailer socket (7 PIN). Material: Aluminium alloy. Type: 12N. Individually packed or box 20.

TP740 12V trailer plug (7 PIN). Material: Aluminium alloy. Type: 12N. Individually packed or box 20.

68


Towing Products MOUNTING PLATE TP100 Coated steel, single socket mounting plate. Individually packed.

RUBBER GASKET

TP102 Rubber gasket for sealing rear of 7 pin socket. Pack size 20.

24V TRAILER PLUGS AND SOCKETS (7 PIN) TP800 24V trailer socket (7 PIN) Material: Aluminium alloy. Type 24N to ISO 1185. Individually packed.

TP801 24V trailer plug (7 PIN). Material: Aluminium alloy. Type 24N to ISO 1185. Individually packed.

TP802 24V trailer socket (7 PIN). Material: Aluminium alloy. Type 24S to ISO 3731. Individually packed.

LAMP

TP131 Square 4 function rear lamp complete with 12 volt bulbs. Individually packed.

69


Product Assortment Boxes pRODUCT ASSORTMENT BOXES

K102 Pre insulated terminal assortment. Contains 270 red and blue pre insulated terminals packed into a plastic box. Individually packed.

K103 Pre insulated terminal assortment. Contains 385 red, blue and yellow pre insulated terminals packed into a plastic box. Individually packed.

K107 Pre insulated terminal assortment & tool. Contains 175 pre insulated terminals and a crimping tool packed into a plastic box. Individually packed.

K108 Pre insulated terminal assortment. Contains 175 pre insulated terminals packed into a plastic box. Individually packed.

K104 Copper tube terminal assortment. Contains 72 copper tube terminals packed into a plastic box. Individually packed.

70


Product Assortment Boxes pRODUCT ASSORTMENT BOXES

K203 Blade fuse assortment. Contains 192 blade, mini blade, maxi blade fuses and a fuse extractor packed into a plastic box. Individually packed.

K204 Blade fuse assortment. Contains 302 blade, mini blade, maxi blade fuses and a fuse extractor packed into a plastic box. Individually packed.

K207 Pal fuse assortment. Contains 41 pal fuses packed into a plastic box. Individually packed.

K205 Mega, midi and strip fuse assortment. Contains 87 mega, midi and strip fuses packed into a plastic box. Individually packed.

71


Product Assortment Boxes pRODUCT ASSORTMENT BOXES

K206 Glass, radio and continental fuse assortment. Contains 270 glass, radio and continental fuses packed into a plastic box. Individually packed.

K500 Cable tie and mount assortment. Contains 735 cable ties and adhesive cable tie mounts packed into a plastic box. Individually packed.

K501 Nylon P clip assortment. Contains 245 nylon P clips packed into a plastic box. Individually packed.

K502 Zinc plated steel P clip assortment. Contains 56 rubber covered steel P clips packed into a plastic box. Individually packed.

72


Product Assortment Boxes pRODUCT ASSORTMENT BOXES

K301 Heat shrink sleeving assortment. Contains 150 pieces of assorted heat shrink sleeving in various sizes packed into a plastic box. Individually packed.

K302 Heat shrink adhesive lined sleeving assortment. Contains 37 pieces of adhesive lined heat shrink sleeving packed into a plastic box. Individually packed.

K400 Multiple connector assortment. Contains 252 male and female nylon multiple connectors and terminals packed into a plastic box. Individually packed.

K401 Superseal connector assortment. Contains 26 superseal connector kits complete with housings, connectors and seals. Individually packed.

KB01 Empty Box. Empty storage box complete with 12 removable partitions enabling the box to have between 6 and 18 compartments. Dimensions 50mm H x 275mm W x 180mm D. Individually packed.

73


Tools CRIMPING TOOLS FOR PRE INSULATED TERMINALS TT301 Economy crimping tool suitable for the full range of pre insulated terminals and heatshrink pre insulated terminals. Also features a cable cutter and wire stripper. Individually packed.

TT304 Crimping tool suitable for all pre insulated terminals, heat shrink pre insulated terminals and many non insulated terminals. Also features cushion handles, a cable cutter and wire stripper. Individually packed.

TT308 Heavy duty ratchet crimping tool suitable for the full range of pre insulated terminals and heatshrink pre insulated terminals. The ratchet ensures that the correct crimping pressure is applied before release. Individually packed.

TT84 Precision ratchet crimping tool suitable for the full range of heat shrink and pre insulated terminals. Particularly recommended for fitting pre insulated terminals to the smaller diameter high temperature thin wall automotive cables. Fitted with 2 way precision dies to allow accurate crimping of the conductor and insulation in one easy operation. The heavy duty ratchet ensures that the correct crimping pressure is applied before release. Individually packed.

CRIMPING TOOLS FOR NON INSULATED TERMINALS TT70 Economy crimping tool suitable for a variety of non insulated terminals. Also features a cable cutter and wire stripper. Individually packed.

TT71 Compact, robust crimping tool suitable for a variety of non insulated terminals. Also features a cable cutter and spring return. Individually packed.

TT73 Ratchet crimping tool suitable for a variety of non insulated terminals. The ratchet ensures that the correct crimping pressure is applied before release. Individually packed.

74


Tools STRIPPING TOOLS TT45 Automatic cable stripper/cutter for cables 0.5mm² - 6.0mm². Also suitable for crimping pre insulated and non insulated terminals. Individually packed.

TT46 Automatic cable stripper for cables 1.0mm² - 3.2mm². Individually packed.

TT47 Self adjusting cable stripper for cables 0.5mm² - 6.0mm². Features an adjustable stop for consistency in wire strip lengths and a cable cutter. Individually packed.

CABLE CUTTERS TT50 Heavy duty cable cutters suitable for copper cables up to 70mm². Tool length 235mm. Individually packed.

TT55 Compact cable cutters suitable for copper cables up to 25mm². Also features a spring return and cushion handles. Tool length 167mm. Individually packed.

CABLE TIE TENSIONING TOOL TT20 Tensioning tool designed for cable ties from 2.2mm – 4.8mm wide and up to 1.6mm thick. This tool automatically cuts the excess off the cable tie once the correct tension is achieved. Individually packed.

75


Tools COPPER TUBE TERMINAL CRIMPING TOOLS TT75 Ratchet crimping tool suitable for crimping copper tube terminals from 1.5mm² - 10mm². The ratchet ensures that the correct crimping pressure is applied before release. Tool length 260mm. Individually packed.

TT80 Heavy duty crimping tool suitable for crimping copper tube terminals from 10mm² - 120mm². Tool length 580mm Individually packed.

TT81 Heavy duty crimping tool suitable for crimping copper tube terminals from 6mm² - 50mm². The hexagonal crimp is achieved by rotating the dies in the tool head for the different copper tube terminal sizes. Tool length 390mm. Individually packed.

TT82 Heavy duty crimping tool suitable for crimping copper tube terminals from 10mm² - 120mm². The hexagonal crimp is achieved by rotating the dies in the tool head for the different copper tube terminal sizes. Tool length 637mm. Individually packed.

MICRO TORCH TT95 Gas operated micro torch suitable for brazing, soldering etc. Individually packed. Features include: • • •

Instant electronic ignition. Adjustable flame and a refillable tank which uses standard butane lighter fuel. Burning time approx. 60 minutes per refill.

SOLDER Flux cored solder wire. 60% lead 40% tin. Individually packed.

Part No

76

Standard Wire Gauge (SWG)

Wire Diameter (mm)

Weight (Grams)

RS7

18

1.2

500 (½ Kilo)

RS12

14

2.0

500 (½ Kilo)


notes

77


Alphabetical Index A

PAGE

Angled covers

58

B

PAGE

Electrical coils

64

F

Battery distribution box

46

Flexible cable connector strips

Battery master switches

63

Fuses

Battery starter/earthing cables

60

Aftermarket mini blade

32

56 - 58

Aftermarket maxi blade

34

Battery terminals

25

Battery terminal covers

59

Aftermarket blade

33

Butt splices

62

Blade

33

Continental

35

C

Circuit breaker blade

34

Cables

LED blade

33

Low profile mini

32

Maxi blade

34

Mega

35

Midi

35

Mini blade

32

Double insulated welding

15

Mini bags

20

PVC battery/welding

16

PVC ignition

19

PVC multicores

78

e

18 - 19

PVC single cores

17

PVC twins

18

Rubber mains

20

Stereo speaker twins

19

Thin wall multicores

9 - 11

Pal

36 - 37

Strip

35

20mm radio

37

30mm glass

37

Fuse holders

Thin wall single cores

7

Add a circuit

39 - 40

Thin wall twins

8

Blade

38 - 39

Tinned copper earthing braids

15

Continental

41

Tinned thin wall single cores

12

Maxi blade

41

Tinned thin wall twins

13

Mega

42

Tinned thin wall multicores

13

Midi

42

Tinned PVC battery/welding

14

Mini blade

40

Cable clips (steel)

52

Strip

42

Cable ties

53

30mm glass

40

Cable tie fixings

53

Fixing plates

Copper tube terminals

62

Fuse/relay

47

Crocodile clips

65

Fuse tester/extractors

35

38 - 39, 43


Alphabetical Index J

PAGE

Jump leads Junction boxes

66 - 67

T Tape

61

M Mounting clips

52

Multiple connectors & terminals

30

Mate-N-Lock connectors

31

Amalgamating

51

Fleece

51

PVC (adhesive)

50

PVC (non adhesive)

51

Terminals

o Open end terminals

PAGE

63

Brass bullets + connectors

25

Heat shrink pre insulated

24

Heat shrink solder butts

24

Non insulated

26 - 28

Pre insulated

22 - 23

Tools

P P –Clips Zinc plated steel

54

Nylon

54

Power connectors

61

Power jointing boxes

60

Product assortments

70 - 73

Crimping tools pre insulated

74

Crimping tools non insulated

74

Stripping tools

75

Cable cutters

75

Cable tie tensioning tool

75

Crimping tools copper tube terminals

76

Micro torch

76

Towing

R Relay holders (single)

47

S Superseal connectors

29

Self stripping connectors

25

Sleeving Convoluted

48

Heat shrink

49

Heat shrink (adhesive lined)

48

PVC

50

Spiral binding

50

Split convoluted

48

Solder

Lamp

69

Mounting plate

69

Pre wired sockets

68

Rubber gasket

69

Trailer plugs & sockets (12v)

68

Trailer plugs & sockets (24v)

69

V Voltage convertors Linear

55

Switched mode

55

76

79


PART NUMBER INDEX Part Number No.

A B

C

E

80

PAGE

1598 - 1606

17

1649 - 1652

18

3183RB - 3183RD

Part Number

PAGE

ET10 - ET70

63

FB01 - FB40

33

20

FBA03 - FBA30

33

400 - 401

15

FBB4T - FBB8T

46

550 - 554

19

FBB4U - FBB16U

46

934 - 937

16

FBE

35

948

18

FBL02 - FBL40

33

77

19

FBT

35

960

18

FC05 - FC25

35

951

18

FC719 - FC721

25

998

18

FG01 - FG50

37

953

19

FGR01 - FGR10

37

952

19

FH120 - FH150

40

999

19

FH210 - FH210P

38

AC1 - AC11

58

FH213

39

AM02 - AM15

55

FH220

39

BDB1

46

FH225

39

BM1 - BM2

63

FH241 - FH242

39

BS101 - BS506

60

FH241S - FH242S

27

BT330NP

58

FH245T - FH290T

27

BT441

57

FH249T - FH250T

28

BT450 - BT465

56

FH300T - FH307T

27

BT457 - BT458

57

FH310

41

BT471 - BT475

57

FH310T - FH325T

28

BTC10 - BTC80

59

FH317 - FH360H

44

CB8 - CB10

61

FH365 - FH390H

45

CC20 - CC40

52

FH410 - FH445

38

CM02/05 - CM02/07

13

FH426 - FH427

40

CM02/25 - CM03/04

13

FH450

39

CM1.5 - CM10.0

12

FH500P - FH502P

43

CM16 - CM70

14

FH510 - FH540

41

CT401 - CT701

53

FH510T - FH540T

28

CTB06 - CTB70

62

FH545 - FH546

39

CTC1

53

FH560 - FH562

42

CTE1

53

FH567 - FH569

42

CTM3 - CTM4

53

FH585 - FH595

40

CTPA08 - CTPA28

48

FH597

40

CTPA08-S - CTPA28-S

48

FH602 - FH604

41

CTT06 - CTT120

62

FH620

41

EC301 - EC707

64

FL02 - FL30

32

F


PART NUMBER INDEX Part Number

PAGE

Part Number

PAGE

FLA02 - FLA30

32

PV712B - PV720B

50

FMA20 - FMA100

34

PV740 - PV751B

51

FMB20 – FMB100

34

PVC 16 - PVC150

16

FS30 - FS100

35

RB4U - RB7U

47

HA1 - HA6

48

RB5 - RB10H

47

HR3 - HR9

49

RS7 - RS12

76

HS02.4 - HS38.1

49

S561 - S954

25

HT103 - HT503

24

SB2 - SB3

50

JL606 - JL627

66 - 67

SBT2 - SBT4

24

SC1 - SC2

52

70 - 73

SCB05 - SCB30

34

KB01

73

SL700 - SL810

50

L

LP02 - LP30

32

SS1F - SS6FH

29

M

MCA1 - MCA3

52

SS1M - SS6MH

29

MCF1 - MCF11

30

SSP1

26, 29

MCM1 - MCM11

30

SSSY1

26, 29

MCTF1

26, 30

SSTF1

26, 29

MCTM1

26, 30

SSTM1

26, 29

H

J

JLC05 - JLC 500

K

P

K102 - K502

R

S

65

T

T101 - T909

22 - 23

35

T911 - T917

25

MNF2 - MNF15

31

TNIB 63

26

MNM2 - MNM15

31

TNIF 63

26

MNTF1

26, 31

TNIP 63

22

MNTM1

26, 31

TP100 - TP102

69

PA50 - PA61

54

TP106 - TP107

68

PB.75 - PB552

20

TP131

69

PC10 - PC19

54

TP700 - TP750

68

PD25 - PD30

37

TP800 - TP802

68

PE45 - PE75

37

TT20 - TT308

74 - 76

PF20 - PF100

36

TW35 - TW25

7

PH20 - PH100

36

TW02/01 - TW02/26

8

PJ1 - PJ2

60

TW03/01 - TW05/03

9

PK20 - PK80

37

TW07/01 - TW08/01

10

PL30 - PL100

36

TW10/01 - TW13/02

11

PM30 - PM40

36

W16 - W70

5

PP50 - PP350

61

PPH1

61

PPP1

61

PS30 - PS100

36

PV600 - PV650

51

MD30 - MD150

35

MF100 - MF500

W

81


Manufacturer of high quality automotive cables & supplier of electrical components

Auto Marine Cables Ltd Unit 32 Devonshire Road Oakhill Trading Estate Worsley, Manchester M28 3PT, England

Tel: +44 (0)1204 575 234 (6 Lines) Fax: +44 (0)1204 861 740 (Enquiries) Email: sales@automarinecables.co.uk (Enquiries) orders@automarinecables.co.uk (Orders) Web: www.automarinecables.com

You can now connect with us on the following networks by visiting www.automarinecables.com


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