Degree Project - Airhelmet - TonglingYUAN

Page 1

- Tongling YUAN Degree Project -


Problem Define 1

Air Pollution Endanger Public Health In China.

Anhui, China 2

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


Problem Define 2

3

Concern of E-Bike Safety

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PRIMARY RESEARCH

Air Quality Study

Satellite-Derived PM2.5 [μg/m3]

4

NASA, 2010

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PRIMARY RESEARCH

Air Quality Study

EPA 5

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PRIMARY RESEARCH

E-Bike Safety

57 percent of serious road accidents in a hospital in Suzhou involved E-bike.

Traumatic brain injuries consist of that injured

36 percent of

NO official regulation on the safety of E-bike in China.

LOW

helmet usage in motorcyclist, while government do have safety regulation on motorcycle riding. 6

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PRIMARY RESEARCH

Survey of Helmet Wearing

TIME PERIOD 31th Jan 2015 to th 13 Feb 2015 NUMBER OF PARTICIPANTS 103 Target Audience E-Bike Riders

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PRIMARY RESEARCH Key Question: 1

Why did not you wear a helmet ?

Survey of Helmet Wearing It is too stuffy to wear in summer

I do not need one because I am good at riding Not covenient to carry around It affect my visuality I do not wear because others do not No enforce from the police It affect my hear cut it is not comfortable It is ugly Other reason 0

Key Question: 2

What can be improve in current helmet ?

20

30

40

50

Aesthetics Safety Multi-Function Portability Visuality Ventilation Comfort Other 0

8

10

10

20

30

40

50

60

70

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE

80


PRIMARY RESEARCH

Market Research

COTTON MASK

Price: 1 RMB Protection Ability: Dust Only -Replace every day-

NON-WOVEN FABRICS MASK

Price: 0.9 RMB Protection Ability: Dust, Water and Oil. -Replace everyday-

3M N95 MASK

Price: 9.9 RMB Protection Ability: Dust and PM2.5 -Replace every two days-

9

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PRIMARY RESEARCH

Market Research

FULL FACE HELMET Covers the entire head, with a rear that covers the base of the skull, and a protective section over the front of the chin.

OPEN FACE HELMET The open face covers the ears, cheeks, and back of the head, but lacks the lower chin bar of the full face helmet.

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HALF HELMET Half helmet has essentially the same front design as an open face helmet but without a lowered rear in the shape of a bowl.

FLIP-UP HELMET A mix between full face and between full face and open face helmets for street use is the modular or “flip-up” helmet.

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PRIMARY RESEARCH

Market Research

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE

Bell Vortex 1720yuan HJC IS-17 860yuan

P F O R M A N C E

YH-991 320yuan

HJC CL-Max II 598yuan

YOHE 256yuan

ANDES 48yuan

0

200

400

600

800

1000+

(RMB)

Price 11

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


USER PERSONA

MIKE

MIKE

23 YEARS OLD GRADUATED FROM NINGBO UNIVERSITY IN 2014. HEALTHY LIFESTYLE, EXERCISES REGULARLY AND

EATS RATIONALLY.

FOUND A JOB AS A COMPUTER PROGRAMMER CANNOT AFFORD THE RENT NEAR CITY CENTRE, WORK PLACE LIKES HIS JOB, HATES TRAVEL BY BUS, MUCH TIME WAITING FOR BUS AND ALWAYS TRAFFIC JAM

IN THE CITY CENTRE LIVES FAR FROM HIS

BOUGHT A E-BIKE WITH ONE MONTH (3500RMB) CONSIDERING BUY A HELMET FOR CONCERN, BUT HAVE NOT MAKE THE YET.

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TAKES TOO THERE IS SALARY SAFETY DECISION

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Seal Technologies

Pureflo PF33 ESM The Pureflo PF33ESM is a full face respirator mask that leads the way in respiratory protection for industrial workers, with a light weight integrated design, this PAPR unit offers respiratory, hard hat and eye/face protection.

Windmaker Windmaker draws fresh air from behind the helmet, pushes it through a HEPA-rated filter, and blows it toward the front, cooling skin while preventing fog on the glass faceplate.

3M Versaflo Respirator The 3M Versaflo respiratory systems includes a helmet and face shields which offers dependable protection, exceptional comfort; a powered air system which incorporates the blower, filter, and battery into a lightweight, compact and will balanced mounted unit for respiratory protection against Airborne particulates.

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Seal Technologies

CKH 1010TPR ANTI-GAS MASK 3M 1211 RESPIRATOR

INFLATABLE ANAESTHESIA MASK 14

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Filter Technologies

HEPA FILTER HEPA stands for High Efficiency Particulate Air and this air purification technology was originally developed during World War II to remove radioactive dust particles from the air to protect soldiers’ respiratory systems. Today they are often used to filter household air with the capacity to trap 99.97% of all airborne particles that are as small as 0.3 microns in size and 95% of minute particles down to 0.1 micron.

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Filter Technologies

ACTIVATED CARBON FILTER Activated Carbon filters have small absorbent pores that chemically react to pollutants as they pass through the filter. This causes the pollutants to bond with the carbon and become trapped. These purifiers are effective at clearing smoke, odors, chemicals and even gases from the air. Activated Carbon filters are rarely used alone to purify air, and are often used in conjunction with other filters.

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Filter Technologies

IONIC FILTER An air ionizer is built around a negative ion generator. This generator sends out a stream of negative ions that attract positive airborne dust and allergen particles in the air. As a result, these particles become too heavy to remain airborne and fall to the floor. As the majority of surfaces in a room are positively charged, the particles from the ionic air are attracted to these surfaces as well.

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


IN-DEPTH RESEARCH

Filter Technologies

ULTRAVIOLET LIGHT AIR PURIFIERS This purifier uses a UV light that has electromagnetic radiation that will destroy bacteria and other pathogens by breaking the molecular bonds in their DNA. UV air filters kill these particles without any actual filtration, but rather use rays of ultraviolet light to eliminate them as they pass. A UV light air purifier works well to kill bacteria, viruses, molds, and yeasts that may remain in the air. Unfortunately they will not take care of dust, allergens, or solids in the air.

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


KEY WORDS

CARE PROTECTION PASSIONATE

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MOOD BOARD

Care

CARE 20

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MOOD BOARD

Protection

PROTECTION 21

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MOOD BOARD

Passionate

PASSIONATE 22

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


CONCEPT GENERATION

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Sketches

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


CONCEPT GENERATION

VINTAGE

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FUTURE

Key Concepts

SPACE MAN

SPEED

MODULAR

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


CONCEPT GENERATION

VINTAGE

25

FUTURE

Key Concepts

SPACE MAN

SPEED

MODULAR

SELECTED!

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


SKETCH MODEL

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Clay+Foam+Function

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


DESIGN DEVELOPMENT

27

3D Scanning

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


DESIGN DEVELOPMENT

28

Sketches

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


DESIGN DEVELOPMENT

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Key Sketch

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


30

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

31

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

32

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

33

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

34

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


KEY FEATURE - SUPER FILTER SYSTEM

Activated Carbon HEPA Filter

7

48 Hours

Times more

35

6 Hours

14 Days

2 Days

vs

3M N95

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


KEY FEATURE - KOROYD速

BOTH

HIGH-SPEED IMPACT AND

LOW ENERGY IMPACT

VENTILATION TUBE STRUCTURE WITH

HEAT ESCAPE EASILY

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


AIR HELMET - PIGEON

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PROTOTYPE

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Half Helmet

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PROTOTYPE

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Half Helmet

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


PROTOTYPE

41

Half Helmet

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


ERGONOMIC

Anthropometric Data - Size

GB 811-2010 SIZE

HEAD CIRCUMFERENCE

X

Y

Small

540~560

25±1

93±2

Medium

560~580

27±1

99±2

Large

580~600

29±1

107±2

X Large

600~620

31±1

114±2

42

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


ERGONOMIC HORIZONTAL VISIBILITY

Visibility

The left and right visual angle should be symmetrical to the central plane, and both of the angles should not be smaller than 105 degree.

UPPER AND LOWER VISIBILITY

The upper visual angle is between the reference plane and another plane which form an upper angle not smaller than 7 degree. The lower visual angle is between the base plane and another plane which form a lower angle not smaller than 45 degree.

GB 811-2010 43

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MATERIAL

Front Part

HEPA Filter

PC-ABS (PolycarbonateABS)

Excellent Particulate Purification Capacity to PM-0.3

Superior Strength Heat Resistance

MABS

Transparent Tough Non-toxic Resilient

Activated Carbon Filter

Clearing Smoke Chemicals

TPE (Thermoplastic Elastomer)

MABS

Transparent Tough Non-toxic Resilient

PP (Polypropylene)

Thermoplastic Elastomeric

Resistant to Fatigue Fire Retardants

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MANUFACTURE PROCESS

Front Part

MASK SHELL Injection Moulding

HEPA FILTER LAYER MASK COVER Injection Moulding

ACTIVATED CARBON LAYER

CHANGEABLE FILTER FRAME Injection Moulding

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MASK BODY Injection Moulding

MASK SOFT EDGE Co-Injection Moulding

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MATERIAL

Helmet Part PC-ABS (PolycarbonateABS) Superior Strength Heat Resistance

PC-ABS (PolycarbonateABS) Superior Strength Heat Resistance

PC-ABS (PolycarbonateABS)

KOROYD MATERIAL

Excellent Energy Absorb Ventilation

Superior Strength Heat Resistance

PC-ABS (PolycarbonateABS) Superior Strength Heat Resistance

PC-ABS (PolycarbonateABS) Superior Strength Heat Resistance

SPONGE Soft Ventilation Comfort

46

PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE


MANUFACTURE PROCESS

Helmet Part MAIN SHELL VENTS Injection Moulding

MAIN SHELL VENTS Injection Moulding

Ultrasonic Welding

Ultrasonic Welding

MAIN SHELL Injection Moulding

KOROYD PADDING

SIDE LOCK Injection Moulding

RETENTION SYSTEM

Ultrasonic Welding

SIDE LOCK SNAP Injection Moulding Ultrasonic Welding

COMFORT PADDING

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PROBLEM PRIMARY RESEARCH USER PERSONA IN-DEPTH RESEARCH KEY WORDS MOOD BOARD CONCEPT GENERATION SKETCH MODEL DESIGN DEVELOPMENT PIGEON ERGONOMIC MATERIAL & MANUFACTURE





NEW COMPETITION FUTURE


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