Pump Industry News

WESSEX WATER TO DEPLOY AI ACROSS WASTEWATER NETWORK

UK WATER COMPANY WESSEX WATER is joining forces with artificial intelligence (AI) company StormHarvester, to expand the use of AI to detect blockages across its entire wastewater network.

The deployment follows a successful trial in May 2020 and is said to be the most extensive to be rolled out in any wastewater network in the world.

Following the trial, Wessex Water has confirmed it will deploy StormHarvester’s AI technology across its entire network over the next three years, as part of its commitment to continue providing high standards of sewerage services to its customers and the environment. The expansion will cover nearly 35,000 km of sewers and wastewater generated by 2.8 million people.

“We are very pleased to win the network rollout,” said Brian Moloney, Managing Director at StormHarvester. “This is the biggest commitment ever to deploy AI in wastewater networks, not just in the UK but also globally.

"The trial in the city of Bath tested the scope of AI to see whether it was possible to use machine learning to identify early-forming sewer blockages, mute unnecessary control room alarms and establish an operational basis for a shift towards condition-based maintenance. During the trial, StormHarvester’s Intelligent Sewer Suite detected over 60 early blockage formations in real-time.

“Our pilot showed 92% accuracy in identifying early forming blockages with zero missed and control room alarm rationalisation of 97%. Our technology also identified at least two incidents that we are fairly confident would have resulted in Category 3 spillages or worse. Numbers like these make for a strong business case for utilities,” said Brian.

Sewer blockages can lead to costly service failures, including pollution and flooding events, but they can be quickly remedied if spotted early enough. Wet weather makes it difficult to differentiate expected high sewer levels caused by heavy rainfall volumes from those arising from restrictions, such as partial or total blockages.

By deploying AI with the capacity to differentiate between these different events, both an improvement in alarm quality and alarm rationalisation is possible.

PUMP, VALVE AND COMPRESSOR SECTORS COME TOGETHER

FOLLOWING THE COVID INDUCED POSTPONEMENT OF the co-located events scheduled for both 2020 and 2021, Europump (the European Pump Association) has announced that it is again partnering with CEIR (the European Valve Association) and Pneurop (the European Compressed Air Association) to stage their respective Annual Meetings next year in Brussels. Running across three days, from 9th to 11th May 2022, at the Hotel NH Collection Brussels Grand Sablon, the three organisations will also deliver a Joint EU Policy Conference.

Enjoying similar levels of longevity and heritage within the sectors they serve, the three organisations have shared many similar public policy interests over the years, and increasingly so around international standards and energy use reduction measures. Furthermore, having developed vast experience in their respective disciplines, by forging closer links and a more collaborative approach to certain activities, it was agreed they could better harvest that expertise for greater mutual benefit.

In updating its New Industrial Strategy proposed in 2020, the European Commission has further indicated that it relies on industry to deliver on the major challenges faced by our economies and societies in Europe – sustainability, digital transformation, and global competitiveness – as well as the need to overcome the crisis provoked by the COVID-19 pandemic.

The EU Recovery and Resilience Plan launched in Spring 2021 is largely building on the capability of European industry to design and produce the building blocks of the twin green and digital transition. At the same time, the EU is shaping a dense regulatory framework that does not always support the freedom and flexibility needed for companies to grow and compete globally.

For a long time, European technology industries, and in particular the pumps, valves, and compressors sectors, have considered the enhancement of their global competitiveness within the framework of societal and environmental challenges, notably by contributing to the preparation of energy efficiency and circular economy regulations. In parallel, digitalisation has provided increased opportunities as well as new challenges, including regulatory debates on the sharing of industrial data, artificial intelligence, and cybersecurity. These developments, amidst fierce international competition where public authorities and the private sector are increasingly working closer together to design and deploy strategies that promote national value chains, require an overarching Europe-wide positioning.

In support of the new EU legislative cycle, Europump, CEIR and Pneurop will gather in Brussels on 10th May to address all these aspects. The Joint Conference will consist of a policy panel debate between industry executives and EU officials and MEPs, and three technical parallel sessions addressing topics of relevance for the three industry sectors. Specifically, these sessions will cover the ‘Circular economy and Eco-design’, ‘Industry’s Digitalisation and Innovation’, and ‘The restriction of use of materials and substances of concern’.

The event is open to all members of the three organisations as well as those of their respective National Associations.

BRAZILIAN WATER UTILITY CUTS ENERGY BILLS BY 25%

SANEAGO, A MAJOR WATER AND wastewater company in Brazil, has adopted ABB smart drives, motors and sensors to improve energy efficiency while boosting reliability at four key pumping stations.

Based in the Brazilian state of Goiás, the water company has deployed an ABB Ability Digital Powertrain solution to improve the energy efficiency and reliability of four key pumping stations. Installing smart variable speed drives (VSDs) and high-efficiency motors has enabled a 25% saving in the cost of drawing water from several water resources. In addition, remote conditionbased monitoring also ensures a secure supply of drinking water for more than 5.7 million people and thousands of industrial and agricultural users.

The project started with an energy survey that indicated the potential for Saneago to save more than 6,000 MWh per year – worth around US$700k. ABB delivered this saving through its channel partner in Brazil, BEU Engenharia. It installed 15 high-efficiency motors and 15 ACQ580 water-dedicated drives to control the speed and torque of the water pumps.

To help Saneago improve the overall reliability and resilience of its operations, ABB installed smart sensors on the pumps and motors and the NETA21 remote monitoring tool on the drives. The smart sensors and NETA-21 are part of the ABB Ability Digital Powertrain offering that enables remote monitoring of drives, motors, pumps and bearings.

Osmar Qualhato Junior, Energy Management Supervisor at Saneago, said: “One of our biggest operating overheads is the energy for pumping water. Installing ABB’s Digital Powertrain has achieved our objective of achieving a major increase in energy efficiency. The remote monitoring also gives us powerful new capabilities to get a deeper insight and a better overview of all our water equipment, 24 hours a day. We are now able to act well in advance before any failure occurs.”

Wilo and Schneider Electric intensify collaboration

WILO, ONE OF THE WORLD’S LEADING providers of pumps and pump systems for the building services, water management and industrial sectors, and Schneider Electric, a leader in the digital transformation of energy management and automation, have entered into a strategic partnership to jointly develop sustainability and efficiency solutions for the water and buildings industries.

Oliver Hermes, President and CEO of the Wilo Group, said: “With this strategic partnership, we want to fully exploit the joint innovative power of our organisations to develop new digital solutions for the challenges of tomorrow.”

The combination of technologies and services from the two companies will provide complete solutions for energy efficiency and water conservation for sustainable buildings, municipalities, utilities, and industrial water applications.

This partnership is designed to enhance the working relationship between the two companies in the deployment of unique architectures and digital technologies based on integration and custom developments, including universal automation software technologies. The terms of the strengthened cooperation include the Schneider Electric software-centric automation system, EcoStruxure Automation Expert, as well as analytics capabilities and digital services.

The agreement aims to develop a common value proposition to tackle the existing challenges for water sustainability by defining unique digital solutions for water scarcity, water recycling and infrastructure efficiency, and then deploy those solutions at scale.

Based on the customer experience developed jointly for Wilopark, Schneider Electric and Wilo will also engage in a collaboration to help industries and buildings of the future reduce their CO2 footprint by addressing operational decarbonisation through innovative technologies and the integration of renewable energy sources and better energy management.