PUSH PULL MIG WELDING TORCHES SPOOLGUN MIG WELDING TORCHES
XA PROGRIP™ PROGRIP™ BZL PUSH PULL MIG TORCHES ● XAP36O PROGRIP™ PROGRIP™ 360A
AIR COOLED
● XAP401W PROGRIP™ PROGRIP™ 450A WATER COOLED
XA SPOOLGUNS ● SPG135 SPOOLGUN 135A ● SPG200 SPOOLGUN 200A
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Progrip™Push Pull MIG Torches
1
MIG WELDING TORCHES
Progrip™ Series Push Pull Mig Torch Range Progrip
XA BZL Push Pull Mig Torch Range Progrip™ Series Features Focus
Swan Necks Manufactured to the same specification as the OEM. Consumable Parts Wire Feed Adjustment All wear and spare parts are manufactured to the same specification as the OEM and are fully interchangeable. Handle Grip Large surface area soft grips help torch positioning and welder comfort.
External wire tension adjustment.
Flip Top Rapid access avialable via a flip to access panel.
Visibility Motor Option Available with 24 and 42 volt motor options.
Quick and easy reference of all moving parts.
Speed Control Optional potentiometer for wire speed regulation.
Cable Systems Individual power cable, gas hose and industrial grade outer liner are protected by a durable canvas cover. Pulse Mig Cable Systems
Knuckle Joint and Cable Support Small movements of the handle and neck are possible independent of the cable assembly. A moulded polymer cable support increases flexibility and electrode support.
Larger copper cross section power cables are an available option for high end pulse Mig applications.
Rear Cable Support Extra length cable support systems ensure smooth and consistent wire feed at any angle.
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Housings, Nuts and Supports Tough and damage resistant, housings and nuts are formed in robust glass-reinforced polymers encasing all conductive parts in accordance with EN60974-7, CE and CCC.
Progrip™Push Pull MIG Torches
2
MIG WELDING TORCHES
XA Progrip™ Progrip BZL Series Push Pull Torches
XA BZL Push Pull Mig Torch Range Progrip™ Series Ratings: 270Amp to 350Amp, Mixed Gas
Technical Data Cooling Method Rating: CO² Rating: Mixed Gas Duty Cycle: Wire Size: Motor Minimum H²O Flow: Minimum H²O Inlet Pressure: Minimum Cooling Requirements: Maximum H²O Inlet Pressure: Maximum H²O Inlet Temperature:
All products conform to EN60974-7
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XAP360 Air Cooled 300A 270A 60% 0.8-1.2 24V and 42V -
XAP401W Water Cooled 400A 350A 60% 1.0-1.6 24V and 42V 1.2 l/min 2.0Bar 1600W 5.0Bar 50°C
and are RoHS, REACH and WEEE compliant
Progrip™Push Pull MIG Torches
3
MIG WELDING TORCHES
XAP360 Suregrip™ Suregrip Push Pull Torch 360 Amp Air Cooled 360 Amp - Available in 8m Length
XAP360A PUSH PULL MIG TORCH
Suregrip™ Suregrip ™ Series
360A AIR COOLED MIG WELDING TORCH
Rating:300A CO² 270A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires 15 11
10
6
13
1
7
4
8
12 14
5
9
3
22
Cable parts below 19
17
23 24
16
20
2
21
*
Front end parts shown on opposite page
18 All torch packages are supplied with a speed control board
25
26
27
28
29
30
32
34
36
37
38
39
35
33
31
*
Wear parts on opposite page
Torch Model Description XA360 Suregrip™ 42v Push Pull Mig Torch Package 45° Neck x 8m XA360 Suregrip™ 42v Push Pull Mig Torch Package Straight Neck x 8m Spare Parts 1 2 3 4 5 6 7 8 9 10 15 16 17 18 19 20
21 22 23
Part Number XAP3603 XAP3603A XAP3602 XAP3602A XAP36006 XAP36402 XAP36402B XAP36402R XAP36001 XA5041 XA3208 XAP36419-80 XASP1 XAP2514/KJ XAP2514/C XAP0807-1 XAP0807-5 XAP0807-10 XAP0807-25 XAP2516 XAPMS1 XAP8224W-08 XAP8224W-09 XAP8224W-10 XAP8224W-12
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Part Number XAP360A-42-A45-8m XAP360A-42-A180-8m
Spare Parts Description Swan Neck Assembly 45° Straight Neck Assembly Jump Liner Jump Liner Jump Liner Nipple Pressure Arm Assembly Tension Knob Pressure Roll Motor Body Water Hose Clamp 8.7mm Handle Cable Support Canvas Cover Assembly Handle Screw Push Pull Handle Push Pull Handle Cover Potentiometer Kit 1K Potentiometer Kit 5K Potentiometer Kit 10K Potentiometer Kit 25K Trigger Motor Screw Drive Roll For Wire 0.8 Drive Roll For Wire 0.9 Drive Roll For Wire 1.0 Drive Roll For Wire 1.2
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Part Number XAP8224-24 XAP8224-42 XA8027 XA8028 XA8009 XA8010 XALH26-C XA5022 XA1526 XA1519/S XA1522 XA5024 XAP3608C XA1523 XAP1528 XA1524 XA1525
11 12 13 14
Part Number XAP36408-80 XAP36413-80 XAP36015-80 XAP36410-80
24
Description Motor 24V DC Motor 42V DC Housing Spring Spring Cable Support Nut Canvas Cover Clamp Canvas Cover Retainer Housing Insert Gun Plug Housing Assembly Gun Plug Screw Gun Plug Nut Cable Terminal Male Water Hose Clamp 9.5MM Power Fitting Gun Plug Terminal Female A/C Gun Plug Body Assembly Gun Plug ‘O’ Ring Liner Nut
Cable Parts Description Outer Liner Assembly Gas Hose Assembly Power Cable Assembly Switch Lead Assembly
Progrip™Push Pull MIG Torches
4
MIG WELDING TORCHES
XAP360 Suregrip™ Suregrip Push Pull Torch 360 Amp
Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XAP360 MIG TORCH
Suregrip™ Suregrip ™ Series
Front end consumables Ø 8.0
M6 x 1.0
XA36 Contact Tips M6 Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
Ø 10.0
M8 x 1.25
28.0
XA36 Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
M8 x 1.25
30.0
M6 x 1.0
Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
XA36 Tip Holder Part Number XA3612 XA3614
28.0
Description XA36 Tip Holder M6 Tips XA36 Tip Holder M8Tips
XAP360 Gas Diffuser
Ø 17
Ø 13.1
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
Part Number XA3605W XA3605H
32.5
Description XA36 Gas Diffuser XA36 Black Gas Diffuser, High Temperature
Ø 21
Bore
Ø 23.5
XAP360 Gas Nozzle
83.2
Liners
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Part Number XA3615 XA3616 XA3617
Description XA36 Gas Nozzle - Cylindrical -19mm I.D XA36 Gas Nozzle - Conical -16mm I.D XA36 Gas Nozzle - Tapered-12mm I.D
XAP360 Liners Part Number XA5033-80B XA5034-80B
Description Steel Liner 0.8-1.2mm wire x 8.5m Brass Nipple Steel Liner 1.2-1.6mm wire x 8.5m Brass Nipple
XA2513-80
Teflon Liner 0.8-1.2mm wire x 8.6m Brass Nipple
328P234785
PA Liner 1.0-1.6mm wire x 8.5m Brass Nipple
Progrip™Push Pull MIG Torches
5
MIG WELDING TORCHES
XAP401W Suregrip™ Suregrip Push Pull Torch 400 Amp Water Cooled 400 Amp - Available in 8m Length
XAP401W PUSH PULL MIG TORCH
Suregrip™ Suregrip ™ Series
400A WATER COOLED MIG WELDING TORCH
Rating:400A CO² 350A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.6mm wires 5
9
10
15
6
12 13
14
8
Cable Parts Below 17
4
7
11
3
22 23
19
2
24
16
21
20 18
1
*
Front end parts shown on opposite page
33 32 31 34
All torch packages are supplied with a speed control board
25
26
27
28
30
39
Wear parts on opposite page 41
29
35
*
38 36
37
40
42
Torch Model Description XA401W Suregrip™ 42v Push Pull Mig Torch Package 45° Neck x 8m XA401W Suregrip™ 42v Push Pull Mig Torch Package Straight Neck x 8m Spare Parts 1 2 3 4 5 6 7 8 9 15 16 17 18 19 20
21 22 23
24
Part Number XAP4011 XAP4011A XAP4002 XAP4002A XAP36402 XAP36402B XAP36402R XAP40101 XA5041 XA3208 XAP36419-80 XASP1 XAP2514/KJ XAP2514/C XAP0807-5 XAP0807-10 XAP0807-25 XAP2516 XAPMS1 XAP8224W-08 XAP8224W-09 XAP8224W-10 XAP8224W-12 XAP8224W-16 XAP8224-24 XAP8224-24
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Part Number XAP401W-42-W45-8m XAP401W-42-W180-8m
Spare Parts Description Swan Neck Assembly 45O Straight Neck Assembly Jump Liner C/W Nipple Jump Liner C/W Nipple Pressure Arm Assembly Tension Knob Pressure Roll Motor Body Water Hose Clamp 8.7MM Handle Cable Support Canvas Cover Assembly Handle Screw Pack Push Pull Handle Push Pull Handle Cover Potentiometer Kit 5K Potentiometer Kit 10K Potentiometer Kit 25K Trigger Motor Screw Drive Roll For Wire 0.8 Drive Roll For Wire 0.9 Drive Roll For Wire 1.0 Drive Roll For Wire 1.2 Drive Roll For Wire 1.6 Motor 24V DC Motor 24V DC
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Part Number XA8027 XA8028 XA8009 XA8010 UT5022 USLH1820-S UB5023 UBD-80310 UBD-80320 US5017 XA1526 XA1519/S XA1522 XA5024 XA1523 UB5098 XA1524 XA1525
10 11 12 13 14
Part Number XAP36408-80 XAP36413-80 XAP40112-80 XAP40115-80 XAP36410-80
Description Housing Spring Spring Cable Support Nut Canvas Cover Clamp Canvas Cover Retainer Gun Plug Housing Assembly Inlet/Outlet Hose Support Water Hose Nipple Blue Cap Stopper Red Cap Stopper Water Outlet Hose O/braid Rubber Gun Plug Screw Gun Plug Nut Cable Terminal Male Water Hose Clamp 9.5MM Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut
Cable Parts Description Outer Liner Assembly Gas Hose Assembly Water Inlet Hose Assembly Power Cable Assembly Switch Lead Assembly
Progrip™Push Pull MIG Torches
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MIG WELDING TORCHES
XAP401W Suregrip™ Suregrip Push Pull Torch 400 Amp
Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XAP401W MIG TORCH
Suregrip™ Suregrip ™ Series
Front end consumables Ø 10.0
M8 x 1.25
XA401W Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
M8 x 1.25
30.0
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
M16x1
XA401W Tip Holder Part Number XA5001 XA5001C XA5001L
XA401W Gas Diffuser
M16x1
Ø 15.5
28.0
Description XA401W Tip Holder M8Tips XA401W Tip Holder M8Tips CuCrZr XA401W Tip Holder 29mm L M8Tips
Part Number XA5005C XA5005H
28.0
Description XA401W Gas Diffuser XA401W Black Gas Diffuser, High Temperature
Ø 20.0
Bore
Ø 24.0
XA401W Gas Nozzle
76.0
Liners
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Part Number XA5027 XA5028 XA5029
Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D
XAP360 Liners Part Number XA5033-80B XA5034-80B
Description Steel Liner 0.8-1.2mm wire x 8.5m Brass Nipple Steel Liner 1.2-1.6mm wire x 8.5m Brass Nipple
XA2513-80
Teflon Liner 0.8-1.2mm wire x 8.6m Brass Nipple
328P234785
PA Liner 1.0-1.6mm wire x 8.5m Brass Nipple
Progrip™Push Pull MIG Torches
7
MIG WELDING TORCHES XA SPG135 Spoolgun 135 Amp Air Cooled 135 Amp - Available in 6m Length
XA SPG135 SPOOLGUN 135A AIR COOLED MIG WELDING TORCH Rating:135A Argon 100% @ 30% duty cycle. 0.6 to 0.9mm wires
Spare Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Description SPG135 XALJ2003 XAMH2001 XAMT2001 XAMT2016 XAMT2015 XAMT2014 XAMT2013 XAMT2012 XAMT2011 XAGH2011 XAGX2016U XAGX2015 XAGX2014 XAGX2012 XAGX2011 XAGF2111 XAMX1040 XAMX2011
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Spare Parts Part Number XcelArc Spool Gun SPG135 x 6m Trigger Handle Spool Cover Total Assembly Spool Cover Shell Spool Shaft Rubber Resistance Bush Locating Bush Adjusting Nut Locking Screw Drive Roll Cover Pressure Roll U Groove 0.8-0.9mm Bearing Pressure Arm with Shaft Pressure Arm Spring Pressure Arm Bolt Nut Gear Box Assembly Inlet Guide
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Description XAGX2018 XAGX2019U XAZ3603 XAYFE1001 XA1530 XA1527-08 XA1507 XAYFE1011 XALW0101 XAGK2011 XAYH1012 XAYH1013 XAYL1640 XAS2001 XAH2201 XAP3001 XATU2202 XAMV0004
Part Number Key DriveRoll U Groove 0.8-0.9mm Motor Gun Neck Conical Nozzle 12mm I.D Contact Tip 0.8mm Diffuser Tip Holder with Spring Gun Neck Body Gas Hose Conducting Board Cable Support Handle Nut Cable Assembly 4m Cable Support Spring Cable Support Cover Euro Connector Nut Euro Connector Plug 4 Pin Plug
XA SPG Spool Guns
8
MIG WELDING TORCHES XA SPG135 Spoolgun 135 Amp
Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles
XA SPG135 SPOOLGUN Front end consumables
XA15 Contact Tips
Ø 6.0
M6 x 1.0
Part Number XA1527-06 XA1527-08 XA1527-09 XA1527-10 XA1527-12
Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D6 M6 x 25mm Contact Tip ECu 0.9mm D6 M6 x 25mm Contact Tip ECu 1.0mm D6 M6 x 25mm Contact Tip ECu 1.2mm D6 M6 x 25mm
M6 x 1.0
M8 x 1.0-L
25.0
XA15 Tip Holder Part Number XA1507
Description XA15 Tip Holder M6 Right Hand
d
42.0
Ø 12.5
Ø 18.0
XA15 Gas Nozzle
53.0
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Part Number XA1529 XA1530 XA1531 XA1532 XA1533
Description XA15 Gas Nozzle - Cylindrical -16mm I.D XA15 Gas Nozzle - Conical -12mm I.D XA15 Gas Nozzle - Tapered-10.5mm I.D XA15 Gas Nozzle - Bottle -12.8mm I.D XA15 Gas Nozzle - Spot Welding -16mm I.D
XA SPG Spool Guns
9
MIG WELDING TORCHES XA SPG200 Spoolgun 200 Amp Air Cooled 135 Amp - Available in 6m Length
XA SPG200 SPOOLGUN 200A AIR COOLED MIG WELDING TORCH Rating:200A Argon 100% @ 35% duty cycle. 0.8 to 1.0mm wires
6 4
5
3
1
7
2
10
8 9
12 11
Torch Model Description
Part Number
XcelArc Spool Gun 24D x 6m
SPG200II
Spare Parts 0 1 2 3 4 5 6 7 8 9 10 11 12
Description XAMZ2001 XA24D XAMJ2101 XAMZ2011 XAMZ2013 XAMZ2000 XAMH2113 XAMT2101 XAMH2114 XAMZ2016 XAMH2111 XAMH2112
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Part Number SPG200II - Motor 24 Straight Neck Assembly Trigger Motor Mounting Plate Drive Roll Assembly Pressure Adjusting Screw Spool Cover Housing Spool Retaining Nut LH Thread Spool Shaft Assembly Spool Cover Release Button Wire Inlet Guide Gun Housing - Left Side Gun Housing - Right Side
XA SPG Spool Guns
10
MIG WELDING TORCHES XA SPG200 Spoolgun 200 Amp Front End Parts - Contact Tips, Tip Holders, Nozzles , Liners
XA SPG200 SPOOLGUN Front end consumables
Contact Tips
Ø 8.0
M6 x 1.0
Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
M6 x 1.0
M6 x 1.0
28.0
Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
Tip Holder Part Number XA2412
Description XA24 Tip Holder M6
26.0
Ø 13.1
Ø 14.5
Gas Diffuser Part Number XA2504W
Description XA24 Gas Diffuser - White
Ø 17.2
Bore
Ø 20.0
25.0
63.5
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Gas Nozzle Part Number XA2415 XA2416 XA2417
Description XA24 Gas Nozzle - Cylindrical -17.2mm I.D XA24 Gas Nozzle - Conical -12.5mm I.D XA24 Gas Nozzle - Tapered-10mm I.D
XA SPG Spool Guns
11