MIG WELDING TORCHES XA Suregrip BZL Series
AIR COOLED ● XA15 SUREGRIP 150A ● XA24 SUREGRIP 250A ● XA25 SUREGRIP 230A ● XA26 SUREGRIP 290A ● XA36 SUREGRIP 300A
WATER COOLED ● XA401W SUREGRIP 450A ● XA501W SUREGRIP 500A
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SureGrip MIG Torches
1
MIG WELDING TORCHES
XA Suregrip BZL Series Index
XA BZL Ergo Mig Torch Range Suregrip Series
Contents
Mig Torch Range
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XA BZL Ergo Suregrip Overview
2
XA BZL Ergo Suregrip Features Focus
4
Suregrip XA15 - 180 Amp Air Cooled
6
Suregrip XA24 - 250 Amp Air Cooled
8
Suregrip XA25 - 230 Amp Air Cooled
10
Suregrip XA26 - 290 Amp Air Cooled
12
Suregrip XA36 - 300 Amp Air Cooled
14
Suregrip XA401W - 450 Amp Water Cooled
16
Suregrip XA501W - 500 Amp Water Cooled
18
Spare Parts
20
SureGrip MIG Torches
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MIG WELDING TORCHES
XA Suregrip BZL Series XA Suregrip BZL Series Torch Guide
XA Ergo Mig Torch Range Suregrip Series Ratings: 150Amp to 450Amp, Mixed Gas
Technical Data
XA150
XA240
XA250
XA260
XA360
XA401W
XA501W
Cooling Method Rating: CO² Rating: Mixed Gas Duty Cycle: Wire Size: Minimum H²O Flow: Minimum H²O Inlet Pressure: Minimum Cooling Requirements: Maximum H²O Inlet Pressure: Maximum H²O Inlet Temperature:
Air Cooled 180A 150A 60% 0.6-1.0 -
Air Cooled 250A 220A 60% 0.8-1.2 -
Air Cooled 230A 200A 60% 0.8-1.2 -
Air Cooled 290A 250A 60% 0.8-1.2 -
Air Cooled 300A 270A 60% 0.8-1.2 -
Water Cooled 450A 350A 100% 0.8-1.6 1.2 L/min .0 Bar 1000W 5.0 Bar 50°C
Water Cooled 500A 450A 100% 0.8-1.6 1.2 L/min 2.0 Bar 1000W 5.0 Bar 50°C
Order Codes
3M
XA15-3
XA24-3
XA25-3
XA26-3
XA36-3
XA401W-3
XA501W-3
4M
XA15-4
XA24-4
XA25-4
XA26-4
XA36-4
XA401W-4
XA501W-4
5M
XA15-5
XA24-5
XA25-5
XA26-5
XA36-5
XA401W-5
XA501W-5
All products conform to EN60974-7
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and are RoHS, REACH and WEEE compliant
SureGrip MIG Torches
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MIG WELDING TORCHES
Ergo Suregrip Series Mig Torch Range BZL Air Cooled Series - Features
XA BZL Ergo Mig Torch Range Suregrip Series
Features and Focus
Swan Necks Manufactured to the same specification as the OEM. Consumable parts All wear and spare parts are manufactured to the same specification as the OEM and are fully interchangeable.
Hanger Hook A plug and play option, they encourage the operator to hang the torch off the ground where it is easy to locate. Ergo Handle Medium Ergo Trigger Assembly Rapid field servicing ensured by a simple"plug and play"system. Switches can be exchanged in 5 seconds without the use of tools.
A patented screwless design combines the ultimate in balance, positioning and ergonomics. Torch handles disassemble in 5 seconds for rapid fault analysis. Top and buttom handle grips ensure all day welder comfort.
Knuckle Joint and Cable Support Small movements of the handle and neck are possible independent of the cable assembly. A moulded polymer cable support increases flexibility and electrode support.
Spring Pins Fitted with unbreakable spring loaded gun plug body pins.
Hyperflex Cable Systems Air-cooled cable assemblies offer outstanding flexibility and the highest heat and abrasion resistance of any known cable. The outer jacket is constructed from cross-linked polymers providing a tear proof outer with a burn threshold of 375°C.
Rear Cable Support Extra length cable support systems ensure smooth and consistent wire feed at any angle. Gun Plug Housing Tough and damage resistant, housings and nuts are formed in robust glass-reinforced polymers encasing all conductive parts in accordance with EN60974-7.
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SureGrip MIG Torches
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MIG WELDING TORCHES
Ergo Suregrip Series Mig Torch Range BZL Water Cooled Series - Features
XA BZL Ergo Mig Torch Range Suregrip Series
Features and Focus Swan Necks Manufactured to the same specification as the OEM.
Consumable parts All wear and spare parts are manufactured to the same specification as the OEM and are fully interchangeable. Hanger Hook A plug and play option, they encourage the operator to hang the torch off the ground where it is easy to locate.
Medium Ergo Trigger Assembly Rapid field servicing ensured by a simple"plug and play"system. Switches can be exchanged in 5 seconds without the use of tools.
Knuckle Joint and Cable Support Small movements of the handle and neck are possible independent of the cable assembly. A moulded polymer cable support increases flexibility and electrode support.
Ergo Handle Handle weight has been reduced wherever possible, which when combined with the correct ratio of cable support length and stiffness, provides the perfect balance between user comfort and excellent wire feed performance. Top and buttom handle grips ensure all day welder comfort. Torch handle’s disassemble in 5 seconds for rapid fault analysis.
Hydroflex Cable Systems Liquid cooled cable systems use high temperature-resistant rubber cables and are colour coded for ease of identification. Unique cable end geometries ensure leak free terminations.
Spring Pins Fitted with unbreakable spring loaded gun plug body pins.
Water In/Out Supports
Rear Cable Support
Fitted as standard to ensure delivery and flow rate of coolants.
Extra length cable support systems ensure smooth and consistent wire feed at any angle.
Gun Plug Housing Tough and damage resistant, housings and nuts are formed in robust glass-reinforced polymers encasing all conductive parts in accordance with EN60974-7.
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SureGrip MIG Torches
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MIG WELDING TORCHES
XA15 Suregrip Mig Torch 180 Amp Air Cooled 180 Amp - Available in 3m, 4m , 5m Lengths
XA15 MIG TORCH
Suregrip Series
180A AIR COOLED MIG WELDING TORCH
Rating:180A CO² 150A mixed gas EN60974-7 @ 60% duty cycle. 0.6 to 1.0mm wires
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA15-3
XA15-4
XA15-5
Spare Parts 1 2 3 4 5 6 7 8 9 10
11 12 13 14
Part Number XA1504 XA1501 XA2501/5 XA2519 XA1515 XA1505 XA1521 XA1521-C XA8015 XA1517-30 XA1517-40 XA1517-50 XA2514 XA2516 XA2517 XA1522
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Spare Parts Description Shroud Spring Swan Neck Assembly End Fitting Ring Hexagonal Fitting Ergo Handle Location Body Lock Nut Cable Terminal Cable Terminal Cover Cable Support C/W Ball Joint Hyperflex Cable Assembly X 3mt Hyperflex Cable Assembly X 4mt Hyperflex Cable Assembly X 5mt Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Cable Terminal Male
15 16 17 18 19 20 21 22
Part Number XAA2041 XA1518 XA1541 XA1519PL XA1523 XA1528 XA1524 XA1525
Description Cable Support Gun Plug Housing C/W Nut Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut
SureGrip MIG Torches
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MIG WELDING TORCHES XA15 Suregrip Mig Torch 180 Amp Front End Parts - Contact Tips, Tip Holders, Nozzles , Liners
XA15 MIG TORCH Front end consumables
XA15 Contact Tips Part Number XA1527-06 XA1527-08 XA1527-09 XA1527-10 XA1527-12
M6 x 1.0
Ø 6.0
Suregrip Series Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D6 M6 x 25mm Contact Tip ECu 0.9mm D6 M6 x 25mm Contact Tip ECu 1.0mm D6 M6 x 25mm Contact Tip ECu 1.2mm D6 M6 x 25mm
M6 x 1.0
M8 x 1.0-L
25.0
XA15 Tip Holder Part Number XA1507 XA1507LH
42.0
Description XA15 Tip Holder M6 Right Hand XA15 Tip Holder M6 Left Hand
Ø 12.5
Bore
Ø 18.0
XA15 Gas Nozzle
53.0
Liners
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Part Number XA1529 XA1530 XA1531 XA1532 XA1533
Description XA15 Gas Nozzle - Cylindrical -16mm I.D XA15 Gas Nozzle - Conical -12mm I.D XA15 Gas Nozzle - Tapered-10.5mm I.D XA15 Gas Nozzle - Bottle -12.8mm I.D XA15 Gas Nozzle - Spot Welding -16mm I.D
XA15 Liners Part Number XA1535-30B XA1535-40B XA1535-50B
Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
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MIG WELDING TORCHES
XA24 Suregrip Mig Torch 250 Amp Air Cooled 250 Amp - Available in 3m, 4m , 5m Lengths
XA24 MIG TORCH
Suregrip Series
250A AIR COOLED MIG WELDING TORCH
Rating:250A CO² 220A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA24-3
XA24-4
XA24-5
Spare Parts 1 2 3 4 5 6 7
8 9 10 11 12 13 14
Part Number XA2401 XA1515/ER XA1505 XA8015 XA1521 XA1521-C XA2603-03 XA2603-04 XA2603-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518 XA1541
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Spare Parts Description Torch neck XA24 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Ergo Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut Gun Plug Screw
15 16 17 18 19
Part Number XA1519/S XA1523 XA1528 XA1524 XA1525
Description Gun Plug Nut Gun Plug Terminal Female Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut
SureGrip MIG Torches
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MIG WELDING TORCHES
XA24 Suregrip Mig Torch 250 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XA24 MIG TORCH Front end consumables
XA24 Contact Tips
Ø 8.0
M6 x 1.0
Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
M6 x 1.0
28.0
M6 x 1.0
Suregrip Series Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
XA24 Tip Holder Part Number XA2412
Description XA24 Tip Holder M6
26.0
Ø 13.1
Ø 14.5
XA24 Gas Diffuser Part Number XA2405W
Description XA24 Gas Diffuser - White
Ø 17.2
Bore
Ø 20.0
25.0
63.5
Liners
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XA24 Gas Nozzle Part Number XA2415 XA2416 XA2417
Description XA24 Gas Nozzle - Cylindrical -17.2mm I.D XA24 Gas Nozzle - Conical -12.5mm I.D XA24 Gas Nozzle - Tapered-10mm I.D
XA24 Liners Part Number XA1535-30B XA1535-40B XA1535-50B
Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)
XA2524-30B XA2524-40B XA2524-50B
Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
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MIG WELDING TORCHES
XA25 Suregrip Mig Torch 250 Amp Air Cooled 250 Amp - Available in 3m, 4m , 5m Lengths
XA25 MIG TORCH
Suregrip Series
250A AIR COOLED MIG WELDING TORCH
Rating:230A CO² 200A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA25 Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA25-3
XA25-4
XA25-5
Spare Parts 1 2 3 4 5 6 7 8
9 10 11 12 13 14
Part Number XA2502 XA2501 XA1515 XA1505 XA8015 XA1521 XA1521-C XA2503-03 XA2503-04 XA2503-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518
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Spare Parts Description Shroud Spring Torch neck XA25 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut
15 16 17 18 19 20
Part Number XA1541 XA1519/S XA1523 XA1528 XA1524 XA1525
Description Gun Plug Screw Gun Plug Nut c/w Insert Gun Plug Terminal Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut
SureGrip MIG Torches
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MIG WELDING TORCHES
XA25 Suregrip Mig Torch 250 Amp Front End Parts - Contact Tips, Tip Holders, Nozzles , Liners
XA25 MIG TORCH Front end consumables
XA25 Contact Tips Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
M6 x 1.0
Ø 8.0
Suregrip Series
M6 x 1.0
M8 x 1.25
28.0
Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
XA25 Tip Holder Part Number XA2506
35.0
Description XA25 Tip Holder M6 Tips
Ø 15
Bore
Ø 21.5
XA25 Gas Nozzle
57.5
Liners
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Part Number XA2507 XA2508 XA2509 XA2510 XA2511
Description XA25 Gas Nozzle - Cylindrical -18mm I.D XA25 Gas Nozzle - Conical -15mm I.D XA25 Gas Nozzle - Tapered-12mm I.D XA25 Gas Nozzle - Bottle -14.5mm I.D XA25 Gas Nozzle - Spot Welding -18mm I.D
XA25 Liners Part Number XA1535-30B XA1535-40B XA1535-50B
Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)
XA2524-30B XA2524-40B XA2524-50B
Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
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MIG WELDING TORCHES
XA26 Suregrip Mig Torch 290 Amp Air Cooled 290 Amp - Available in 3m, 4m , 5m Lengths
XA26 MIG TORCH
Suregrip Series
290A AIR COOLED MIG WELDING TORCH
Rating:290A CO² 260A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA26-3
XA26-4
XA26-5
Spare Parts 1 2 3 4 5 6 7
8 9 10 11 12 13 14
Part Number XA2601 XA1515/ER XA1505 XA8015 XA1521 XA1521-C XA2603-03 XA2603-04 XA2603-05 XA2514 XA2516 XA2517 XA1522 XAA2041 XA1518 XA1541
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Spare Parts Description Torch neck XA26 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Ergo Trigger Hanger Hook Cable Terminal - Male Cable Support Gun Plug Housing c/w Nut Gun Plug Screw
15 16 17 18 19
Part Number XA1519/S XA1523 XA1528 XA1524 XA1525
Description Gun Plug Nut Gun Plug Terminal Female Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut
SureGrip MIG Torches
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MIG WELDING TORCHES
XA26 Suregrip Mig Torch 290 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XA26 MIG TORCH Front end consumables
XA26 Contact Tips
Ø 8.0
M6 x 1.0
Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
Ø 10.0
M8 x 1.25
28.0
M6 x 1.0
M6 x 1.0
Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
XA26 Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
30.0
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
XA26 Tip Holder Part Number XA2612 XA2614
22.0
Description XA24 Tip Holder M6 XA24 Tip Holder M8
XA26 Gas Diffuser
Ø 17.0
Ø 15.0
Suregrip Series
Part Number XA2605W
Description XA26 Gas Diffuser - White
29.0
Ø 20.0
Bore
Ø 24.0
XA26 Gas Nozzle
76.0
Liners
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Part Number XA5027 XA5028 XA5029
Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D
XA26 Liners Part Number XA1535-30B XA1535-40B XA1535-50B
Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)
XA2524-30B XA2524-40B XA2524-50B
Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 4.4m for Soft wire (Red) Teflon Liner 1.0-1.2mm x 5.4m for Soft wire (Red)
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
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MIG WELDING TORCHES
XA36 Suregrip Mig Torch 300 Amp Air Cooled 300 Amp - Available in 3m, 4m , 5m Lengths
XA36 MIG TORCH
Suregrip Series
300A AIR COOLED MIG WELDING TORCH
Rating:300A CO² 270A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA36 Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA36-3
XA36-4
XA36-5
Spare Parts 1 2 3 4 5 6 7
8 9 10 11 12 13 14
Part Number XA3603 XA1515 XA1505 XA8016 XA1521 XA1521-C XA3609-03 XA3609-04 XA3609-05 XA2514 XA2516 XA2517 XA1522 XA8026 XA8028 XA1518L
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Spare Parts Description Torch neck XA36 Ergo Handle Location Body Lock Nut Cable Support Cable Terminal Cable Terminal Cover Hyperflex Cable Assembly x 3m Hyperflex Cable Assembly x 4m Hyperflex Cable Assembly x 5m Ergo Handle Kit c/w Lock Nut Medium /Large Trigger Hanger Hook Cable Terminal - Male Spring Cable Support Cable Support Nut Gun Plug Housing c/w Nut
15 16 17 18 19 20
Part Number XA1526 XA1519/S XA1523 XA1528 XA1524 XA1525
Description Gun Plug Screw Gun Plug Nut c/w Insert Gun Plug Terminal Gun Plug Body c/w Spring Pins Gun Plug O-Ring Liner Nut
SureGrip MIG Torches
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MIG WELDING TORCHES
XA36 Suregrip Mig Torch 300 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XA36 MIG TORCH
Suregrip Series
Front end consumables Ø 8.0
M6 x 1.0
XA36 Contact Tips M6 Part Number XA1527-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
Ø 10.0
M8 x 1.25
28.0
XA36 Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
M8 x 1.25
30.0
M6 x 1.0
Description Contact Tip ECu 0.6mm D6 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
XA36 Tip Holder Part Number XA3612 XA3614
28.0
Description XA36 Tip Holder M6 Tips XA36 Tip Holder M8Tips
XA36 Gas Diffuser
Ø 17
Ø 13.1
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
Part Number XA3605W
Description XA36 Gas Diffuser
32.5
Ø 21
Bore
Ø 23.5
XA36 Gas Nozzle
83.2
Liners
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Part Number XA3615 XA3616 XA3617
Description XA36 Gas Nozzle - Cylindrical -19mm I.D XA36 Gas Nozzle - Conical -16mm I.D XA36 Gas Nozzle - Tapered-12mm I.D
XA36 Liners Part Number XA2524-30B XA2524-40B XA2524-50B
Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA3631-30B XA3631-40B XA3631-50B
Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
15
MIG WELDING TORCHES
XA401W Suregrip Mig Torch 450 Amp Water Cooled 450 Amp - Available in 3m, 4m , 5m Lengths
XA401W MIG TORCH
Suregrip Series
450A WATER COOLED MIG WELDING TORCH
Rating:460A CO² 350A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires
Cable parts shown below
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA401W Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA401W-3
XA401W-4
XA401W-5
Spare Parts
Spare Parts 1 2 3 4 10 11 12
13 14 15 16 17 18 19 20 21 22 23
Part Number XA5003 XA4011 XA5024 XA5025S XA8010 XA3208 XA5019-30 XA5019-40 XA5019-50 XA2514 XA2516 XA2517 XA8027 XA1522 XA8009 XA8010 XA8028 XA5022 XA5022 XA5023
www.esseti.co.nz
Description Insulating Washer Swan Neck Assembly Water Hose Clamp 9.5MM Water Hose Clamp 8.0MM Suregrip Insert Cable Support C/W Ball Joint Canvas Cover Assembly x 3m Canvas Cover Assembly x 4m Canvas Cover Assembly x 5m Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Housing Spring Cable Terminal Male Canvas Cover Clamp Canvas Cover Retainer Spring Cable Support Nut Gun Plug Housing Assembly Inlet/Outlet Hose Support Water Hose Nipple
24 25 26 27 28 29 30 31 32 33
Part Number XA80320 XA80310 XA5017 XA5041 XA1526 XA1519/S XA1523 XA5098 XA1524 XA1525
Description Red Cap Stopper Blue Cap Stopper Water Inlet/ Outlet Hose Set Water Hose Clamp 8.7mm Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut
Cable parts Description 5 6 7 8 9
Outer Liner Gas Hose Water Inlet Hose Power Cable Switch Lead
Part Number 3m XA5008-30 XA5013-30 XA5012-30 XA5015-30 XA5010-30
4m XA5008-40 XA5013-40 XA5012-40 XA5015-40 XA5010-40
5m XA5008-50 XA5013-50 XA5012-50 XA5015-50 XA5010-50
SureGrip MIG Torches
16
MIG WELDING TORCHES
XA401W Suregrip Mig Torch 450 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XA401W MIG TORCH
Suregrip Series
Front end consumables Ø 10.0
M8 x 1.25
XA401W Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
M8 x 1.25
30.0
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
M16x1
XA401W Tip Holder Part Number XA5001
Description XA401W Tip Holder M8Tips
XA401W Gas Diffuser
M16x1
Ø 15.5
28.0
Part Number XA5005C
Description XA401W Gas Diffuser
28.0
Ø 20.0
Bore
Ø 24.0
XA401W Gas Nozzle
76.0
Liners
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Part Number XA5027 XA5028 XA5029
Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D
XA401W Liners Part Number XA2524-30B XA2524-40B XA2524-50B
Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA3631-30B XA3631-40B XA3631-50B
Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
17
MIG WELDING TORCHES
XA501W Suregrip Mig Torch 500 Amp Water Cooled 450 Amp - Available in 3m, 4m , 5m Lengths
XA501W MIG TORCH
Suregrip Series
500A WATER COOLED MIG WELDING TORCH
Rating:500A CO² 450A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.6mm wires
Cable parts shown below
Front end parts shown on opposite page
Liners shown on opposite page
Torch Model Description XA501W Suregrip Ergo Torch Package
Part Number 3 Mt
4 Mt
5 Mt
XA501W-3
XA501W-4
XA501W-5
Spare Parts
Spare Parts 1 2 2a 3 4 10 11 12
13 14 15 16 17 18 19 20 21 22 23
Part Number XA5003 XA5002 XA5002L XA5024 XA5025S XA8010 XA3208 XA5019-30 XA5019-40 XA5019-50 XA2514 XA2516 XA2517 XA8027 XA1522 XA8009 XA8010 XA8028 XA5022 XA5022 XA5023
www.esseti.co.nz
Description Insulating Washer Swan Neck Assembly Swan Neck Assembly Long Water Hose Clamp 9.5MM Water Hose Clamp 8.0MM Canvas Cover Retainer Small Cable Support C/W Ball Joint Canvas Cover Assembly X 3MT Canvas Cover Assembly X 4MT Canvas Cover Assembly X 5MT Ergo Handle Kit C/W Lock Nut Medium / Large Ergo Trigger Hanger Hook Housing Spring Cable Terminal Male Canvas Cover Clamp Canvas Cover Retainer Spring Cable Support Nut Gun Plug Housing Assembly Inlet/Outlet Hose Support Water Hose Nipple
24 25 26 27 28 29 30 31 32 33
Part Number XA80320 XA80310 XA5017 XA5041 XA1526 XA1519/S XA1523 XA5098 XA1524 XA1525
Description Red Cap Stopper Blue Cap Stopper Water Inlet/ Outlet Hose Set Water Hose Clamp 8.7mm Gun Plug Screw Gun Plug Nut Gun Plug Terminal Female Gun Plug Body C/W Spring Pins Gun Plug ‘O’ Ring Liner Nut
Cable parts Description 5 6 7 8 9
Outer Liner Gas Hose Water Inlet Hose Power Cable Switch Lead
Part Number 3m XA5008-30 XA5013-30 XA5012-30 XA5015-30 XA5010-30
4m XA5008-40 XA5013-40 XA5012-40 XA5015-40 XA5010-40
5m XA5008-50 XA5013-50 XA5012-50 XA5015-50 XA5010-50
SureGrip MIG Torches
18
MIG WELDING TORCHES
XA501W Suregrip Mig Torch 500 Amp Front End Parts - Contact Tips, Tip Holders, Diffusers, Nozzles , Liners
XA501W MIG TORCH
Suregrip Series
Front end consumables Ø 10.0
M8 x 1.25
XA501W Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
M8 x 1.25
30.0
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
M16x1
XA501W Tip Holder Part Number XA5001
Description XA401W/501W Tip Holder M8Tips
XA501W Gas Diffuser
M16x1
Ø 15.5
28.0
Part Number XA5005C
Description XA401W/501W Gas Diffuser
28.0
Ø 20.0
Bore
Ø 24.0
XA501W Gas Nozzle
76.0
Liners
www.esseti.co.nz
Part Number XA5027 XA5028 XA5029
Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D
XA501W Liners Part Number XA2524-30B XA2524-40B XA2524-50B
Description Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA3631-30B XA3631-40B XA3631-50B
Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire
328P23473A 328P23474A
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire
SureGrip MIG Torches
19
MIG WELDING TORCHES Consumable Wear Parts
Ø 12.5
Ø 18.0
Gas Nozzle - XA15 Part Number XA1529 XA1530 XA1531 XA1532 XA1533
53.0
Description XA15 Gas Nozzle - Cylindrical -16mm I.D XA15 Gas Nozzle - Conical -12mm I.D XA15 Gas Nozzle - Tapered-10.5mm I.D XA15 Gas Nozzle - Bottle -12.8mm I.D XA15 Gas Nozzle - Spot Welding -16mm I.D
Ø 17.2
Bore
Ø 20.0
Gas Nozzle - XA24 Part Number XA2415 XA2416 XA2417
Description XA24 Gas Nozzle - Cylindrical -17.2mm I.D XA24 Gas Nozzle - Conical -12.5mm I.D XA24 Gas Nozzle - Tapered-10mm I.D
63.5
Ø 15
Bore
Ø 21.5
Gas Nozzle - XA25 Part Number XA2507 XA2508 XA2509 XA2510 XA2511
57.5
Description XA25 Gas Nozzle - Cylindrical -18mm I.D XA25 Gas Nozzle - Conical -15mm I.D XA25 Gas Nozzle - Tapered-12mm I.D XA25 Gas Nozzle - Bottle -14.5mm I.D XA25 Gas Nozzle - Spot Welding -18mm I.D
Ø 21
Bore
Ø 23.5
Gas Nozzle - XA36 Part Number XA3615 XA3616 XA3617
Description XA36 Gas Nozzle - Cylindrical -19mm I.D XA36 Gas Nozzle - Conical -16mm I.D XA36 Gas Nozzle - Tapered-12mm I.D
83.2
Ø 20.0
Bore
Ø 24.0
Gas Nozzle - XA26 - XA401W - XA501W Part Number XA5027 XA5028 XA5029
Description XA26/401W/501W Gas Nozzle - Cylindrical -19mm I.D XA26/401W/501W Gas Nozzle - Conical -16mm I.D XA26/401W/501W Gas Nozzle - Tapered-14mm I.D
Ø 6.0
M6 x 1.0
76.0
25.0
Contact Tips M6 Part Number XA1527-06 XA1527-08 XA1527-09 XA1527-10 XA1527-12
Description Contact Tip ECu 0.6mm D6 M6 x 25mm Contact Tip ECu 0.8mm D6 M6 x 25mm Contact Tip ECu 0.9mm D6 M6 x 25mm Contact Tip ECu 1.0mm D6 M6 x 25mm Contact Tip ECu 1.2mm D6 M6 x 25mm
Ø 8.0
M6 x 1.0
Contact Tips M6
Ø 10.0
M8 x 1.25
28.0
30.0
www.esseti.co.nz
Part Number XA2504-06 XA2504-08 XA2504-09 XA2504-10 XA2504-12 XA2504-16 XA2504-10A XA2504-12A XA2504-16A
Description Contact Tip ECu 0.6mm D8 M6 x 28mm Contact Tip ECu 0.8mm D8 M6 x 28mm Contact Tip ECu 0.9mm D8 M6 x 28mm Contact Tip ECu 1.0mm D8 M6 x 28mm Contact Tip ECu 1.2mm D8 M6 x 28mm Contact Tip ECu 1.6mm D8 M6 x 28mm Contact Tip ECu 1.0Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.2Amm D8 M6 x 28mm (for Aluminium) Contact Tip ECu 1.6Amm D8 M6 x 28mm (for Aluminium)
Contact Tips M8 Part Number XA4014-08 XA4014-09 XA4014-10 XA4014-12 XA4014-16 XA4014-10A XA4014-12A XA4014-16A
Description Contact Tip ECu 0.8mm D10 M8 x 30mm Contact Tip ECu 0.9mm D10 M8 x 30mm Contact Tip ECu 1.0mm D10 M8 x 30mm Contact Tip ECu 1.2mm D10 M8 x 30mm Contact Tip ECu 1.6mm D10 M8 x 30mm Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.0Amm D10 M8 x 30mm (for Aluminium) Contact Tip ECu 1.2Amm D10 M8 x 30mm (for Aluminium)
SureGrip MIG Torches
20
MIG WELDING TORCHES
M6 x 1.0
M8 x 1.0-L
Consumable Wear Parts
M6 x 1.0 M8 x 1.25
26.0
35.0
M6 x 1.0
M6 x 1.0
M6 x 1.0
M6 x 1.0
42.0
Description XA15 Tip Holder M6 Right Hand XA15 Tip Holder M6 Left Hand
Tip Holder - XA24 Part Number XA2412
Description XA24 Tip Holder M6
Tip Holder - XA25 Part Number XA2506
Description XA25 Tip Holder M6 Tips
XA26 Tip Holder Part Number XA2612 XA2614
M8 x 1.25
M6 x 1.0
22.0
28.0
Description XA26 Tip Holder M6 XA26 Tip Holder M8
Tip Holder - XA36 Part Number XA3612 XA3614
Description XA36 Tip Holder M6 Tips XA36 Tip Holder M8Tips
Tip Holder - XA401W - XA501W
M16x1
M8 x 1.25
Tip Holder - XA15 Part Number XA1507 XA1507LH
Part Number XA5001
Description XA401W - XA501W Tip Holder M8Tips
28.0
Ø 13.1
Ø 14.5
Gas Diffuser - XA24 Part Number XA2405-W
Description XA24 Gas Diffuser - White
Ø 15.0
Ø 17.0
25.0
Gas Diffuser XA26 Part Number XA2605W
Description XA26 Gas Diffuser - White
29.0
Ø 17 M16x1
Ø 13.1
Gas Diffuser - XA36 Part Number XA3605W
Part Number XA5005C
Description XA36 Gas Diffuser
32.5
Ø 15.5
Gas Diffuser - XA401W - XA501W Description XA401W Gas Diffuser
28.0
www.esseti.co.nz
SureGrip MIG Torches
21
MIG WELDING TORCHES Consumable Wear Parts
Liners
www.esseti.co.nz
Part Number XA1535-30B XA1535-40B XA1535-50B
Description Insulated Liner 0.6-0.9mm wire x 3.4m (Blue) Insulated Liner 0.6-0.9mm wire x 4.4m (Blue) Insulated Liner 0.6-0.9mm wire x 5.4m (Blue)
XA2524-30B XA2524-40B XA2524-50B
Insulated Liner 0.9-1.2mm wire x 3.4m (Red) Insulated Liner 0.9-1.2mm wire x 4.4m (Red) Insulated Liner 0.9-1.2mm wire x 5.4m (Red)
XA3631-30B XA3631-40B XA3631-50B
Insulated Liner 1.6mm wire x 3.4m (Yellow) Insulated Liner 1.6mm wire x 4.4m (Yellow) Insulated Liner 1.6mm wire x 5.4m (Yellow)
XA2513-30B XA2513-40B XA2513-50B
Teflon Liner 1.0-1.2mm x 3.4m for Soft wire Teflon Liner 1.0-1.2mm x 4.4m for Soft wire Teflon Liner 1.0-1.2mm x 5.4m for Soft wire
XA36PA-30B XA36PA-40B XA36PA-50B
PA Liner 1.0-1.6mm x 3.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 4.4m for Soft & S/Steel wire PA Liner 1.0-1.6mm x 5.4m for Soft & S/Steel wire
SureGrip MIG Torches
22