Sutton industrial high perf by Trade Tools

2009 High Performance Catalogue

NEW 2009 Sutton Tools Catalogue... Our Comprehensive Product Range Including: • Drills • Taps • Endmills • Reamers • Carbide Burs • High performance and carbide tools

Contact your local Sutton Tools representative for your copy

sustainable forest

mill accredited

elemental chlorine free

EMAS

This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.

As one of the worlds largest independent family owned cutting tool companies, Sutton Tools has a long standing commitment to our employees and partners. We continue to expand our business and produce ever higher levels of specifications to exceed market expectations. Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge with its comprehensive range of high performance cutting tools and surface coatings. Our aggressive investment policy compliments our product offer with globally integrated logistics, Research and Development testing and reconditioning services facilities at world best practice. We invite our current and potential new partners to visit our facilities and let us demonstrate our value.

Robert Sutton Group Marketing Manager Sutton Tools Pty Ltd

www.sutton.com.au

THIS PAGE IS CUT SHORT TO 155MM WIDE

Sutton Tools is a highly focused team of 500 people who have enabled this globally competitive program of high value products.

THIS PAGE IS CUT SHORT TO 155MM WIDE

we offer a comprehensive service... Customer Service

S tock requirements and needs can vary from customer to customer and Sutton Tools has implemented varied ordering systems (EDI, email, Phone & fax) to receive orders and seamlessly process them. For customers requiring urgent deliveries we offer late order cut off time. Our standard order cut off for same day despatch is 3:00pm. Sutton Tools customer service team deliver helpful service and advice to businesses, end users and stores throughout Australia. Their job is to help you solve any problems. The service team have a strong reputation for providing support with experience and first-rate product knowledge. Sutton Tools has been successfully delivering quality cutting tools to customers throughout Australia for over 90 years. Sutton Tools combines the latest logistic technology (freight management systems) with personalised service to ensure that you get the products you order, when you need them on time, every time.

Distribution and Logistics

Our International Distribution Centre uses modern radio frequency scanning technology coupled with the latest carousel and stock replenishment systems which allows accurate stock control and efficient warehouse operation. We have over 17,000 SKU’s and our stock availability consistently averages in the high 90%’s. From a customer perspective, this provides confidence in breadth and depth of stock cover and reliable delivery service

Special Tools & Tool Reservicing

For over 90 years Sutton Tools has been designing and manufacturing precision cutting tools in Australia and exporting to the world. Sutton Tools is a leading global provider of specialist cutting solutions’, in Drilling Tools, Threading Tools, Reamers and Milling Cutters, we offer a one stop shop tool refurbishment including Re-Grinds & Re-Coating for special tools that can be supplied to suit your special requirements. Specialist tools distribute to industries such as Automotive, Aerospace, Marine, Transport, Construction, Surgical equipment, Manufacturing, Toolmaking, and Agriculture to name a few.

Quality Management Systems

Sutton Tools company complies with and is currently certified to ISO Global 9001:2008, under the Quality Management Systems. This demonstrates Sutton Tools commitment to providing a service based on quality.

www.sutton.com.au

www.suttontools.com.au/ETS/ExpertToolSystem Sutton Tools Web assisted Expert Tool System, allows for finding the right tool for your specific machining task so easy. The Expert Tool System will recommend the right tool for the right application and everything from suitable coolant choices through to cutting calculations. Our Expert Tool System provides easy step-by-step detailed information that includes: - Graph Selector: Hardness of Materials - Material Type - Material Classification - Material Groups - Tool Selector - Recommend Tools - Shows Stock Availability

Sales advice and service

Sutton Tools Sales consultants service all states in Australia and are fully experienced to assist with: - Technical advice - Products - Core stock ranges - Merchandising concepts, product ranges & installation - Sales and Marketing - Point of sale and promotional material

Technical Advice

Sutton Tools have specialised staff that are highly trained. - Assist to select the right tool. - Advise on the operating conditions of a tool. - Specialist in optimising your process. - Experienced metrology specialist - Selected machining experts

www.sutton.com.au

THIS PAGE IS CUT SHORT TO 155MM WIDE

Sutton Tools Expert Tool System

Today’s metal working industry faces the relentless challenge of producing product faster, better and cheaper than before. Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge, through its commitment to research and development.

Research

Sutton Tools research includes travelling the world for the best equipment available, attending engineering exhibitions on an international level. We treat R & D seriously, an ongoing vigil to stay abreast of better best technology advancements and continue investing into research & development, that is Sutton Tools philosophy.

INPCA Data Evaluation CUT

215

MEANVAL

160

MITTELWERT CURSOR

REVERSE

Date:

MEANVAL

06-12-2008

Time: 10:39:20

205.0 175.0 150.0 Torque [Ncm]

THIS PAGE IS CUT SHORT TO 155MM WIDE

commitment to research & development….

125.0 100.0 75.0 50.0 25.0 0.0 0.0 1.0 2.0 Cutting Torque

rameter Set

0 Ncm 424 RPM R=100% oject Info: tton M6 WB/Otec #1-2

3.0

4.0

5.0

6.0

7.0

8.0 9.0 10.0 Depth [mm]

11.0

File act.loaded:

12.0

13.0

14.0

15.0

16.0

17.0

Testing

I n order to assist in the research and development, Sutton Tools have implemented a state of the art Test Centre incorporating CNC machining centre’s for testing and developing of our tools, to simulate precisely the way industry are using the tools.

Development - Tools

One aspect of the manufacturing process we employ is the conventional grinding and advanced super abrasive grinding. This “Grinding Technology” has enabled Sutton Tools to be a leader in this field and we can genuinely claim as having one of the best Grinding shops in Australia. Our CNC equipment is designed to operate at a high level of grinding technology to ensure that our cutting tools are of the highest accuracy and performance.

Development - Machinery

Sutton tools Engineering Department have state of the art technology and design equipment which has been critical in our continual new development of machinery. Sutton Tools purpose build and design machinery for manufacture for specific applications to produce better cutting tools.

Automation & Production

In order to control the escalating costs of manufacture, Sutton Tools have invested heavily in automation to reduce the costs of labour by designing and application of Robotics equipment to achieve higher production.

www.sutton.com.au

Contents

Drills Stub

Drills Jobber

Drills Long

Drills Spotting & Countersinks

Taps For Blind Holes

Taps For Through Holes

Endmills Finishing & Roughing

Information Application Guide Technical Information

1 www.sutton.com.au

Index

Catalogue Page Code No.

Taps T100 T101 T102 T103 T104 T105 T110 T111 T116 T117 T122 T123 T124 T125 T128 T129 T140 T141 T144 T145 T146 T147 T154 T156 T157 T158 T160 T163 T187 T188 T189 T190 T197 T199 T205 T206 T209 T210 T211 T212 T227 T228 T231 T232 T235 T236 T241 T242 T245 T247 T249 T252 T254

Colour Ring

Description

Geometry Type

Tool Material

Surface Finish

Standard

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

Brt

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

Brt

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

St. Ox

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

St. Ox

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

TiN

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

TiN

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

St. Ox

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

St. Ox

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

VA PM

PM-HSSE V3

TiCN

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

VA PM

PM-HSSE V3

TiCN

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

St. Ox

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

St. Ox

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

HSSE V3

Brt

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

HSSE V3

Brt

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

UNI

PM-HSSE V3

TiAlN

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

UNI

PM-HSSE V3

TiAlN

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

PM-HSS Co

St. Ox

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

PM-HSS Co

St. Ox

DIN376

Machine Tap, with Spiral Point (reinforced shank), Metric

PM-HSS Co

TiCN

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

PM-HSS Co

TiCN

DIN376

Machine Tap, with Spiral Point, Metric Fine

HSSE V3

Brt

DIN374

Machine Tap, with Spiral Point, Metric Fine

HSSE V3

St. Ox

DIN374

Machine Tap, with Spiral Point, Metric Fine

HSSE V3

TiN

DIN374 DIN374

Machine Tap, with Spiral Point, Metric Fine

HSSE V3

St. Ox

Machine Tap, with Spiral Point, Metric Fine

VA PM

PM-HSSE V3

TiCN

DIN374

Machine Tap, with Spiral Point, Metric Fine

UNI

PM-HSSE V3

TiAlN

DIN374

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R40 N

HSSE V3

Brt

DIN371

Machine Tap, with Spiral Flutes (reduced shank), Metric

R40 N

HSSE V3

Brt

DIN376

Machine Tap, with Spiral Flutes (reduced shank), Metric

R40 N

HSSE V3

St. Ox

DIN376

Machine Tap, with Spiral Flutes, Metric Fine

R40 N

HSSE V3

St. Ox

DIN374

R45 VADH

HSSE V3

St. Ox

DIN371

Machine Tap, with Spiral Flutes (reinforced shank), Metric

Machine Tap, with Spiral Flutes (reduced shank), Metric

R45 VADH

HSSE V3

St. Ox

DIN376

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R50 VA PM

PM-HSSE V3

TiCN

DIN371

Machine Tap, with Spiral Flutes (reduced shank), Metric

R50 VA PM

PM-HSSE V3

TiCN

DIN376

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R15 H

PM-HSS Co

St. Ox

DIN371

Machine Tap, with Spiral Flutes (reduced shank), Metric

R15 H

PM-HSS Co

St. Ox

DIN376

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R15 H

PM-HSS Co

TiCN

DIN371

Machine Tap, with Spiral Flutes (reduced shank), Metric

R15 H

PM-HSS Co

TiCN

DIN376

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R40 UNI

PM-HSSE V3

TiAlN

DIN371

Machine Tap, with Spiral Flutes (reduced shank), Metric

R40 UNI

PM-HSSE V3

TiAlN

DIN376

Machine Tap, with 2 Spiral Flutes (reinforced shank), Metric

R45 Al

HSSE V3

Brt

DIN371

Machine Tap, with 2 Spiral Flutes (reduced shank), Metric

R45 Al

HSSE V3

Brt

DIN371

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R45 W

HSSE V3

Brt

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

R45 W

HSSE V3

Brt

DIN376

Machine Tap, with Spiral Flutes (reinforced shank), Metric

R45 W

HSSE V3

TiN

DIN371

Machine Tap, with Spiral Point (reduced shank), Metric

R45 W

HSSE V3

TiN

DIN376

Machine Tap, with Spiral Flutes, Metric Fine

R40 N

HSSE V3

Brt

DIN374

Machine Tap, with Spiral Flutes, Metric Fine

R40 N

HSSE V3

St. Ox

DIN374

St. Ox

DIN374

Machine Tap, with Spiral Flutes, Metric Fine

R45 VADH

HSSE V3

Machine Tap, with Spiral Flutes, Metric Fine

R50 VA PM

PM-HSSE V3

TiCN

DIN374

Machine Tap, with Spiral Flutes, Metric Fine

R40 UNI

PM-HSSE V3

TiAlN

DIN374

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Index

Catalogue Page Code No.

T292 T293 T301 T319 T320 T321 T322

Colour Ring

Description

Geometry Type

Tool Material

Surface Finish

Standard

Machine Tap, with Straight Flutes (reinforced shank), Metric

HSSE V3

TiCN

DIN371

Machine Tap, with Straight Flutes (reduced shank), Metric

HSSE V3

TiCN

DIN376

Machine Tap, with Straight Flutes, Metric Fine

HSSE V3

TiCN

DIN374

Machine Tap, Fluteless with coolant grooves (reinforced shank), Metric

HSSE V3

TiCN

DIN371 DIN376

Machine Tap, Fluteless with coolant grooves (reduced shank), Metric

HSSE V3

TiCN

Machine Tap, Fluteless with coolant grooves (reinforced shank), Metric

HSSE V3

TiCN

DIN371

Machine Tap, Fluteless with coolant grooves (reduced shank), Metric

HSSE V3

TiCN

DIN376

D151

Stub Drill, 40° parabolic flute design with rake correction point

CNC - N

HSS Co

TiAlN

DIN1897

D153

Stub Drill, 40° radiused flute design with facet point, Black Magic

R40 VA

HSS Co

TiAlN

DIN1897

D155

Stub Drill, 40° parabolic flute design with facet & rake correction point

R40 UNI

SPM

TiAlN

DIN1897

D163

Jobber Drill, 40° parabolic flute design with rake correction point

DHJ - N

HSS Co

TiAlN

DIN338

D165

Stub Drill, 35° special point geometry with radius cutting lips, DXS

DXS -W

HSS Co

TiAlN

DIN1897

D168

Jobber Drill, 40° parabolic flute design with facet & rake correction point

R40 UNI

SPM

TiAlN

DIN338

D169

Jobber Drill, 40° radiused flute design with facet point, Black Magic

R40 VA

HSS Co

TiAlN

DIN338

D171

Long Series Drill, 40° parabolic flute design with rake correction point

DHL - N

HSS Co

TiAlN

DIN340

D175

Spot Drill 90°

HSS Co

TiN

DIN1897

D176

Spot Drill 120°

HSS Co

TiN

DIN1897

D177

Jobber Drill, 35° special point geometry with radius cutting lips, DXJ

DXJ - W

HSS Co

TiAlN

DIN338

D194

Extra Long Series-1 Drill, 40° parabolic flute design, rake correction point

HSS Co

TiAlN

DIN1869-1

D195

Extra Long Series-2 Drill, 40° parabolic flute design, rake correction point

HSS Co

TiAlN

DIN1869-2

D196

Extra Long Series-3 Drill, 40° parabolic flute design, rake correction point

HSS Co

TiAlN

DIN1869-3

C108

Countersink 90°

HSS Co

Brt

DIN335

Drills

Endmills E108

Endmill, with 2 flutes, 30° helix, for keyway milling

R30 UNI

SPM

Brt

DIN327

E109

Endmill, with 2 flutes, 30° helix, for keyway milling

R30 UNI

SPM

TiAlN

DIN327

E110

Endmill, with 2 flutes, 40° helix, short series

R40 Al

HSS Co

Brt

DIN844K

E134

Endmill, with 4 flutes, Unequal helix, short series, Harmony

UNI

SPM

TiAlN

DIN844K

E136

Endmill, with 4 flutes, Unequal helix, long series, Harmony

UNI

SPM

TiAlN

DIN844L

E122

Endmill, with 3 flutes, 45° helix, short series

R45 W

SPM

TiAlN

DIN844K

E124

Endmill, with 3 flutes, 45° helix, long series

R45 W

SPM

TiAlN

DIN844L

E137

Endmill, with 4 flutes, 50° helix, short series

R50 VA

SPM

TiAlN

DIN844K

E151

Roughing Endmill, 45° helix, flatted shank, short series

R45 UNI HRS

SPM

TiAlN

DIN844K

E152

Roughing Endmill, 35° helix, flatted shank, short series

R35 WR

SPM

Brt

DIN844K

E157

Roughing Endmill, 55° helix, flatted shank, short series

R55 VA

SPM

TiAlN

DIN844K

E176

Roughing Endmill, 30° helix, flatted shank, short series

R30 HR

SPM

TiAlN

DIN844K

E177

Roughing Endmill, 30° helix, flatted shank, long series

R30 HR

SPM

TiAlN

DIN844L

3 www.sutton.com.au

Drills Stub 3xd1 Speed & Feeds - refer page 15

Catalogue Code Product Name Discount Group Material

D177

D151

D155

D153

DXS

CNC

R40 UNI

Black Magic

A1130

A1502

HSS Co

SPM

HSS Co

Surface Finish

TiAlN

Colour Ring & Application

R35 W

R40 N

R40 UNI

R40 VA

130ยบ Form A

130ยบ Form B

130ยบ 4 Facet Form B

4 Facet

Point Type Shank Tolerance

Item #

D177 0100 D177 0150 D177 0200 D177 0250 D177 0300 D177 0330 D177 0350 D177 0400 D177 0420 D177 0450 D177 0500 D177 0550 D177 0600 D177 0650 D177 0680 D177 0700 D177 0750 D177 0800 D177 0850 D177 0900 D177 0950 D177 1000 D177 1020 D177 1050 D177 1100 D177 1200 D177 1250 D177 1270 D177 1300 D177 1350 D177 1400 D177 1450 D177 1500 D177 1550 D177 1600 D177 1650 D177 1700 D177 1750 D177 1800 D177 1850 D177 1900 D177 1950 D177 2000

D151 0100 D151 0150 D151 0200 D151 0250 D151 0300 D151 0330 D151 0350 D151 0400 D151 0420 D151 0450 D151 0500 D151 0550 D151 0600 D151 0650 D151 0680 D151 0700 D151 0750 D151 0800 D151 0850 D151 0900 D151 0950 D151 1000 D151 1020 D151 1050 D151 1100 D151 1200 D151 1250 D151 1270 D151 1300 D151 1350 D151 1400 D151 1450 D151 1500 D151 1550 D151 1600 D151 1650 D151 1700 D151 1750 D151 1800 D151 1850 D151 1900 D151 1950 D151 2000

D155 0100 D155 0150 D155 0200 D155 0250 D155 0300 D155 0330 D155 0350 D155 0400 D155 0420 D155 0450 D155 0500 D155 0550 D155 0600 D155 0650 D155 0680 D155 0700 D155 0750 D155 0800 D155 0850 D155 0900 D155 0950 D155 1000 D155 1020 D155 1050 D155 1100 D155 1200 D155 1250 D155 1270 D155 1300 D155 1350 D155 1400 D155 1450 D155 1500 D155 1550 D155 1600 D155 1650 D155 1700 D155 1750 D155 1800 D155 1850 D155 1900 D155 1950 D155 2000

D153 0100 D153 0150 D153 0200 D153 0250 D153 0300 D153 0330 D153 0350 D153 0400 D153 0420 D153 0450 D153 0500 D153 0550 D153 0600 D153 0650 D153 0680 D153 0700 D153 0750 D153 0800 D153 0850 D153 0900 D153 0950 D153 1000 D153 1020 D153 1050 D153 1100 D153 1200 D153 1250 D153 1270 D153 1300 D153 1350 D153 1400 D153 1450 D153 1500 D153 1550 D153 1600 D153 1650 D153 1700 D153 1750 D153 1800 D153 1850 D153 1900 D153 1950 D153 2000

DIN 1897 1.0 1.5 2.0 2.5 3.0 3.3 3.5 4.0 4.2 4.5 5.0 5.5 6.0 6.5 6.8 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.2 10.5 11.0 12.0 12.5 12.7 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 19.5 20.0

102

107

111

115

119

123

127

131

Available in 0.1mm rises. Refer to our complete Industrial Catalogue online for entire range

Prices exclude GST

www.sutton.com.au

Drills Jobber 5xd1 Speed & Feeds - refer page 15

Catalogue Code Product Name Discount Group Material

D165

D163

D168

D169

DXJ

DHJ

R40 UNI

Black Magic

A0418

A1502

HSS Co

SPM

HSS Co

Surface Finish

TiAlN

Colour Ring & Application

R35 W

R40 N

R40 UNI

R40 VA

130ยบ Form A

130ยบ Form B

130ยบ 4 Facet Form B

4 Facet Form C

Item #

D163 0100 D163 0150 D163 0200 D163 0250 D163 0300 D163 0330 D163 0350 D163 0400 D163 0420 D163 0450 D163 0500 D163 0550 D163 0600 D163 0650 D163 0680 D163 0700 D163 0750 D163 0800 D163 0850 D163 0900 D163 0950 D163 1000 D163 1020 D163 1050 D163 1100 D163 1200 D163 1250 D163 1270 D163 1300 D163 1350 D163 1400 D163 1450 D163 1500 D163 1550 D163 1600

D168 0100 D168 0150 D168 0200 D168 0250 D168 0300 D168 0330 D168 0350 D168 0400 D168 0420 D168 0450 D168 0500 D168 0550 D168 0600 D168 0650 D168 0680 D168 0700 D168 0750 D168 0800 D168 0850 D168 0900 D168 0950 D168 1000 D168 1020 D168 1050 D168 1100 D168 1200 D168 1250 D168 1270 D168 1300 D168 1350 D168 1400 D168 1450 D168 1500 D168 1550 D168 1600 D168 1650 D168 1700 D168 1750 D168 1800 D168 1850 D168 1900 D168 1950 D168 2000

D169 0200 D169 0250 D169 0300 D169 0330 D169 0350 D169 0400 D169 0420 D169 0450 D169 0500 D169 0550 D169 0600 D169 0650 D169 0680 D169 0700 D169 0750 D169 0800 D169 0850 D169 0900 D169 0950 D169 1000 D169 1020 D169 1050 D169 1100 D169 1200 D169 1250 D169 1270 D169 1300 D169 1350 D169 1400 D169 1450 D169 1500 D169 1550 D169 1600 D169 1650 D169 1700 D169 1750 D169 1800 D169 1850 D169 1900 D169 1950 D169 2000

Point Type Shank Tolerance

101

109

117

125

133

DIN 338 1.0 1.5 2.0 2.5 3.0 3.3 3.5 4.0 4.2 4.5 5.0 5.5 6.0 6.5 6.8 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.2 10.5 11.0 12.0 12.5 12.7 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 19.5 20.0

142

151

101

151

101

151

101

151

101

160

108

160

108

169

114

169

114

178

120

178

120

184

125

184

125

191

130

191

130

198

135

198

135

205

140

205

140

D165 0300 D165 0330 D165 0350 D165 0400 D165 0420 D165 0450 D165 0500 D165 0550 D165 0600 D165 0650 D165 0680 D165 0700 D165 0750 D165 0800 D165 0850 D165 0900 D165 0950 D165 1000 D165 1020 D165 1050 D165 1100 D165 1200 D165 1250 D165 1300

Refer to our complete Industrial Catalogue online for entire range

www.sutton.com.au

5 Prices exclude GST

Drills Long & Extra Length - For deep hole applications - Point geometry ensures high strength - Optimal chip transportation, due to paraolic flute design - Less no. of pecks required over conventional drill designs - For use in CNC & manual applications Speed & Feeds - refer page 15

Catalogue Code Product Name Discount Group Material

D194

D195

D196

DHL

DHXL-1

DHXL-2

DHXL-3

A0504

HSS Co

Surface Finish

TiAlN

Colour Ring & Application

R40 N

130ยบ Form B

Item #

D194 0200 D194 0250 D194 0300

D195 0300

D194 0350 D194 0400

D195 0350 D195 0400

D196 0350 D196 0400

D194 0450 D194 0500 D194 0550 D194 0600 D194 0650

D195 0450 D195 0500 D195 0550 D195 0600 D195 0650

D196 0450 D196 0500 D196 0550 D196 0600 D196 0650

D194 0700 D194 0750 D194 0800 D194 0850 D194 0900 D194 0950 D194 1000

D195 0700 D195 0750 D195 0800 D195 0850 D195 0900 D195 0950 D195 1000

D196 0700 D196 0750 D196 0800 D196 0850 D196 0900 D196 0950 D196 1000

Point Type Shank Tolerance

d1 1.0 1.5 2.0 2.5 3.0 3.3 3.5 4.0 4.2 4.5 5.0 5.5 6.0 6.5 6.8 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.2 10.5 11.0 11.5 12.0 12.5 13.0

D171

DIN340 l1 l2

DIN1869-1 l1 l2

DIN1869-2 l1 l2

DIN1869-3 l1 l2

135

140

100

155

105

200

135

106

112

165

115

210

145

265

180

119

175

120

220

150

280

190

119

126

185

125

235

160

295

200

132

195

135

245

170

315

210

139

205

140

260

180

330

225

139

205

140

260

180

330

225

148

215

150

275

190

350

235

156

102

156

102

225

155

290

200

370

250

156

102

225

155

290

200

370

250

165

109

240

165

305

210

390

265

165

109

240

165

305

210

390

265

175

115

250

175

320

220

410

280

175

115

250

175

320

220

410

280

184

121

265

185

340

235

430

295

184

121

184

121

195

128

195

128

205

134

205

134

205

134

D171 0100 D171 0150 D171 0200 D171 0250 D171 0300 D171 0330 D171 0350 D171 0400 D171 0420 D171 0450 D171 0500 D171 0550 D171 0600 D171 0650 D171 0680 D171 0700 D171 0750 D171 0800 D171 0850 D171 0900 D171 0950 D171 1000 D171 1020 D171 1050 D171 1100 D171 1200 D171 1250 D171 1270 D171 1300

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Prices exclude GST

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Drills Spotting & Countersinks Speed & Feeds - refer page 15

DIN 335

90ยบ

120ยบ

C108

D175

D176

A1108

A1124

HSS Co

TiAlN

TiN

UNI

Geometry

Point Type

90ยบ

120ยบ

Item #

C108 0430 C108 0530 C108 0630 C108 0730 C108 0800 C108 0840 C108 0940 C108 1000 C108 1040 C108 1150 C108 1240 C108 1340 C108 1500 C108 1650 C108 1900 C108 2050 C108 2300 C108 2500 C108 3000 C108 3100

D175 0300 D175 0400 D175 0500 D175 0600 D175 0800 D175 1000 D175 1200 D175 1600 D175 2000 D175 2500

D176 0300 D176 0400 D176 0500 D176 0600 D176 0800 D176 1000 D176 1200 D176 1600 D176 2000 D176 2500

Catalogue Code Discount Group Material Surface Finish Colour Ring & Application

Shank Tolerance

DIN 335 4.3 5.3 6.3 7.3 8 8.4 9.4 10 10.4 11.5 12.4 13.4 15 16.5 19 20.5 23 25 30 31

DIN 1897 3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0 25.0

3.0

4.0

5.0

6.0

8.0

10.0

100

12.0

114

16.0

130

20.0

130

25.0

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7 Prices exclude GST

Taps Metric - For Tapping Blind Holes Speed & Feeds - refer page 16

Product Name

R40 N

R40 UNI

Discount Group

D0402

D0410

D0402

HSSE V3

PM-HSSE V3

HSSE V3

Brt

St. Ox

TiAlN

Brt

Material Surface Finish

General Purpose General Purpose

Colour Ring & Application

UNI

Geometry

R40º

R45° 2 Flute

Chamfer

Form C / 2.5 x P

ISO 2 / 6H

Limit & Nut Tolerance

Pitch

DIN 371 M M M M M M

3 4 5 6 8 10

M M M M M M M M

6 8 10 12 14 16 18 20

x x x x x x

0.5 0.7 0.8 1 1.25 1.5

x x x x x x x x

1 1.25 1.5 1.75 2 2 2.5 2.5

6 8 10 10 12 12 12 14 14 16

x x x x x x x x x x

0.75 1 1 1.25 1 1.25 1.5 1.25 1.5 1.5

drill ø

3.5

2.7

Catalogue Code 3 2.5

4.5

3.4

3.3

6.0

4.9

4.2

6.0

4.9

5.0

12.5

8.0

6.2

6.8

100

10.0

8.0

8.5

Catalogue Code 5.0 6.8

Reduced Shank

DIN 374 M M M M M M M M M M

Reinforced Shank

DIN 376

4.5

3.4

12.5

6.0

4.9

100

7.0

5.5

8.5

110

17.5

9.0

7.0

10.2

110

11.0

9.0

12.0

110

12.0

9.0

14.0

125

14.0

11.0

15.5

140

16.0

12.0

17.5

Fine pitch - Reduced Shank 8

4.5

3.4

Catalogue Code 5.25

6.0

4.9

7.25

7.0

5.5

9.0

100

7.0

5.5

8.75

100

9.0

7.0

11.0

100

9.0

7.0

10.8

100

9.0

7.0

10.5

100

11.0

9.0

12.8

100

11.0

9.0

12.5

100

12.0

9.0

16.5

Item #

T187

T189

T227

T231

T187 0300 T187 0400 T187 0500 T187 0600 T187 0800 T187 1000

T189 0300 T189 0400 T189 0500 T189 0600 T189 0800 T189 1000

T227 0300 T227 0400 T227 0500 T227 0600 T227 0800 T227 1000

T231 0300 T231 0400 T231 0500 T231 0600 T231 0800 T231 1000

T188

T190

T228

T232

T188 0600 T188 0800 T188 1000 T188 1200 T188 1400 T188 1600 T188 1800 T188 2000

T190 0600 T190 0800 T190 1000 T190 1200 T190 1400 T190 1600 T190 1800 T190 2000

T228 1200 T228 1400 T228 1600 T228 1800 T228 2000

T232 1200 T232 1400 T232 1600 T232 1800 T232 2000

T245

T247

T254

T245 0604 T245 0805 T245 1005 T245 1006

T247 0604 T247 0805 T247 1005 T247 1006

T245 1206 T245 1207

T247 1206 T247 1207

T245 1407 T245 1607

T247 1407 T247 1607

T254 0604 T254 0805 T254 1005 T254 1006 T254 1205 T254 1206 T254 1207 T254 1406 T254 1407 T254 1607

UNC, G(BSPF)

UNC

CNC Stub

R40 UNI STUB

R40 VA STUB

Other Available Thread Forms UNC, UNF, G(BSPF)

Recommended Tapping Drill

R45 Al

CNC Stub

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Prices exclude GST

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R45 W

R45 VA DH

R50 VA

R15 H

RLC

D0402

D0406

D0402

D0408

D0402

D0408

HSSE V3

PM-HSSE V3

PM-HSS Co

HSSE V3

TiN

St. Ox

TiCN

St. Ox

TiCN

VA PM

R45°

R45° Back Chamf

R50°

R15°

Low Relief

Multi Coolant Groove

Form C / 2.5 x P

Form C / 3 x P

Form C / 2.5 x P

ISO 2 / 6H

6HX

ISO 2 / 6HX

6HX

Item #

T235

T241

T197

T205

T209

T211

T292

T319

T235 0300 T235 0400 T235 0500 T235 0600 T235 0800 T235 1000

T241 0300 T241 0400 T241 0500 T241 0600 T241 0800 T241 1000

T197 0300 T197 0400 T197 0500 T197 0600 T197 0800 T197 1000

T205 0300 T205 0400 T205 0500 T205 0600 T205 0800 T205 1000

T209 0300 T209 0400 T209 0500 T209 0600 T209 0800 T209 1000

T211 0300 T211 0400 T211 0500 T211 0600 T211 0800 T211 1000

T292 0300 T292 0400 T292 0500 T292 0600 T292 0800 T292 1000

T319 0300 T319 0400 T319 0500 T319 0600 T319 0800 T319 1000

T206

T210

T212

T236

T242

T199

T236 1200 T236 1400 T236 1600 T236 1800 T236 2000

T242 0600 T242 0800 T242 1000 T242 1200 T242 1400 T242 1600 T242 1800 T242 2000

T199 0600 T199 0800 T199 1000 T199 1200 T199 1400 T199 1600 T199 1800 T199 2000

T206 1200 T206 1400 T206 1600 T206 1800 T206 2000

T210 1200 T210 1400 T210 1600 T210 1800 T210 2000

T212 1200 T212 1400 T212 1600 T212 1800 T212 2000

T293

T320

T293 0600 T293 0800 T293 1000 T293 1200

T320 0600 T320 0800 T320 1000 T320 1200 T320 1400 T320 1600

T293 1600 T293 2000

T249

T252

T301

T249 0604 T249 0805 T249 1005 T249 1006 T249 1205 T249 1206

T252 0604

T301 0604 T301 0805 T301 1005 T301 1006

T252 1005 T252 1205 T252 1206 T252 1207 T252 1406

T301 1206 T301 1207 T301 1406 T301 1407 T301 1607

T249 1407

UNC

UNC, UNF, G(BSPF)

G(BSPF)

UNC

DXS STUB

R40 VA STUB

R40 UNI STUB

UNC, G(BSPF)

G(BSPF)

R40 UNI STUB

R40 VA STUB

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9 Prices exclude GST

Taps Metric - For Tapping Through Holes Speed & Feeds - refer page 17

Product Name

Gun N

Discount Group

D0402

D0406

D0410

HSSE V3

PM-HSSE V3

Brt

St. Ox

TiN

TiAlN

UNI

Geometry

Normal

Universal

Chamfer

Form B / 4.5 x P

ISO 2 / 6H

Material Surface Finish Colour Ring & Application

Limit & Nut Tolerance

Pitch

DIN 371 M M M M M M

3 4 5 6 8 10

x x x x x x

0.5 0.7 0.8 1 1.25 1.5

x x x x x x x x

1 1.25 1.5 1.75 2 2 2.5 2.5

x x x x x x x x x x

0.75 1 1 1.25 1 1.25 1.5 1.25 1.5 1.5

DIN 376 M M M M M M M M

6 8 10 12 14 16 18 20

6 8 10 10 12 12 12 14 14 16

drill Ă¸

3.5

2.7

Catalogue Code 3 2.5

4.5

3.4

3.3

6.0

4.9

4.2

6.0

4.9

5.0

8.0

6.2

6.8

100

10.0

8.0

8.5

Catalogue Code 5.0 6.8

Reduced Shank

DIN 374 M M M M M M M M M M

Reinforced Shank

4.5

3.4

6.0

4.9

100

7.0

5.5

8.5

110

9.0

7.0

10.2

110

11.0

9.0

12.0

110

12.0

9.0

14.0

125

14.0

11.0

15.5

140

16.0

12.0

17.5

Fine pitch - Reduced Shank 80

4.5

3.4

Catalogue Code 5.25

6.0

4.9

7.25

7.0

5.5

9.0

100

7.0

5.5

8.75

100

9.0

7.0

11.0

100

9.0

7.0

10.8

100

9.0

7.0

10.5

100

11.0

9.0

12.8

100

11.0

9.0

12.5

100

12.0

9.0

16.5

Item #

T100

T102

T104

T140

T100 0300 T100 0400 T100 0500 T100 0600 T100 0800 T100 1000

T102 0300 T102 0400 T102 0500 T102 0600 T102 0800 T102 1000

T104 0300 T104 0400 T104 0500 T104 0600 T104 0800 T104 1000

T140 0300 T140 0400 T140 0500 T140 0600 T140 0800 T140 1000

T101

T103

T105

T141

T101 0600 T101 0800 T101 1000 T101 1200 T101 1400 T101 1600 T101 1800 T101 2000

T103 0600 T103 0800 T103 1000 T103 1200 T103 1400 T103 1600 T103 1800 T103 2000

T105 0600 T105 0800 T105 1000 T105 1200 T105 1400 T105 1600 T105 1800 T105 2000

T141 1200 T141 1400 T141 1600 T141 1800 T141 2000

T154

T156

T157

T163

T154 0604 T154 0805 T154 1005 T154 1006 T154 1205 T154 1206 T154 1207 T154 1406 T154 1407 T154 1607

T156 0604 T156 0805 T156 1005 T156 1006 T156 1205 T156 1206 T156 1207 T156 1406 T156 1407 T156 1607

T157 0604 T157 0805 T157 1005 T157 1006 T157 1205 T157 1206 T157 1207 T157 1406 T157 1407 T157 1607

T163 0604 T163 0805 T163 1005 T163 1006 T163 1205 T163 1206 T163 1207 T163 1406 T163 1407 T163 1607

UNC, G(BSPF)

UNC, UNF, G(BSPF)

UNC

Stub

R40 UNI STUB

Other Available Thread Forms UNC, UNF, G(BSPF)

Recommended Tapping Drill

Gun UNI

Stub

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Prices exclude GST

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Gun W

Gun W AZ

Gun VA

Gun VA PM

Gun H

RLC

D0402

D0408

D0402

D0408

HSSE V3

PM-HSSE V3

PM-HSS Co

HSSE V3

St. Ox

Brt

St. Ox

TiCN

St. Ox

TiCN

Sticky Material

VA PM

High Rake

Interrupted Threads

Special Relief

Low Relief

Multi Coolant Groove

Form B / 4.5 x P

Form D / 4 x P

ISO 2 / 6H

6HX

Item #

T122

T124

T128

T110

T116

T144

T146

T321

T122 0300 T122 0400 T122 0500 T122 0600 T122 0800 T122 1000

T124 0300 T124 0400 T124 0500 T124 0600 T124 0800 T124 1000

T128 0300 T128 0400 T128 0500 T128 0600 T128 0800 T128 1000

T110 0300 T110 0400 T110 0500 T110 0600 T110 0800 T110 1000

T116 0300 T116 0400 T116 0500 T116 0600 T116 0800 T116 1000

T144 0300 T144 0400 T144 0500 T144 0600 T144 0800 T144 1000

T146 0300 T146 0400 T146 0500 T146 0600 T146 0800 T146 1000

T321 0300 T321 0400 T321 0500 T321 0600 T321 0800 T321 1000

T123

T125

T129

T111

T117

T145

T147

T123 1200

T125 1200

T123 1600

T125 1600

T123 2000

T125 2000

DXS STUB

T111 0600 T111 0800 T111 1000 T111 1200 T111 1400 T111 1600 T111 1800 T111 2000

T129 1200 T129 1400 T129 1600

T117 1200 T117 1400 T117 1600 T117 1800 T117 2000

T145 1200 T145 1400 T145 1600 T145 1800 T145 2000

T147 1200 T147 1400 T147 1600 T147 1800 T147 2000

T322 T322 0600 T322 0800 T322 1000 T322 1200 T322 1400 T322 1600

T158

T160

T158 0604 T158 0805 T158 1005 T158 1006 T158 1205 T158 1206 T158 1207 T158 1406 T158 1407

T160 0604

UNC, UNF, G(BSPF)

G(BSPF)

UNC

G(BSPF)

R40 VA STUB

R40 UNI STUB

R40 VA STUB

DXS STUB

T160 1005 T160 1205 T160 1206 T160 1207 T160 1406

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11 Prices exclude GST

Endmills Slotting For precision milling of slots & cavities Speed & Feeds - refer page 18

Catalogue Code

E108

E109

Discount Group

B0610

E110 B0502

Material

SPM

HSS Co Brt

Surface Finish

Brt

TiAlN

Colour Ring & Application

UNI

Geometry

R30ยบ

R40ยบ

Shank Form (DIN 1835 Part 1)

Shank Tolerance

PriceItem Item # #

E108 0200 E108 0300 E108 0400 E108 0500 E108 0600 E108 0800 E108 1000 E108 1200 E108 1600 E108 2000

E109 0200 E109 0300 E109 0400 E109 0500 E109 0600 E109 0800 E109 1000 E109 1200 E109 1600 E109 2000

104

Price

Item #

DIN327 2 3 4 5 6 8 10 12 16 20

DIN 844K 3 4 5 6 8 10 12 16 20

E110 0300 E110 0400 E110 0500 E110 0600 E110 0800 E110 1000 E110 1200 E110 1600 E110 2000

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Endmills Finishing For finishing milling applications Speed & Feeds - refer page 18

Catalogue Code

E134

E136

E122

E124

E137

Discount Group

B0610

Material

SPM

Surface Finish

TiAlN

Colour Ring & Application Geometry

UNI

R30º / 32º

R45º

R50º

Shank Form (DIN 1835 Part 1)

Shank Tolerance

Item #

104

E134 0300 E134 0400 E134 0500 E134 0600 E134 0800 E134 1000 E134 1200 E134 1600 E134 2000

104

DIN 844K 3 4 5 6 8 10 12 16 20

E137 0600 E137 0800 E137 1000 E137 1200 E137 1600 E137 2000

DIN 844K 3 4 5 6 8 10 12 16 20

E122 0300 E122 0400 E122 0500 E122 0600 E122 0800 E122 1000 E122 1200 E122 1600 E122 2000

DIN 844L 6 8 10 12 16 20

110

123

141

E136 0600 E136 0800 E136 1000 E136 1200 E136 1600 E136 2000

DIN 844L 6 8 10 12 16 20

110

123

141

E124 0600 E124 0800 E124 1000 E124 1200 E124 1600 E124 2000

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13 Prices exclude GST

Roughing Endmills - For rough milling applications - Special cutting profiles produces small chips preventing chip clogging & allowing heavier cuts than conventional endmills Speed & Feeds - refer page 18

45º

Catalogue Code

E151

E152

E157

E176

E177

Discount Group

B0610

Material

SPM

Surface Finish

TiAlN

Brt

TiAlN

UNI

R45º (Fine Pitch)

R35º (Coarse Pitch)

R55º

R30º (Fine Pitch)

Colour Ring & Application Geometry Shank Form (DIN 1835 Part 1)

Shank Tolerance

PriceItem Item # #

Item #

E151 0400 E151 0500 E151 0600 E151 0800 E151 1000 E151 1200 E151 1400 E151 1600 E151 1800

104

121

104

121

104

DIN 844K 4 5 6 8 10 12 14 16 18 20 22 25

E176 0600 E176 0800 E176 1000 E176 1200 E176 1600* E176 2000*

E151 2200 E151 2500

E176 2500**

DIN 844K 6 8 10 12 16 20 25

E152 0600 E152 0800 E152 1000 E152 1200 E152 1600 E152 2000 E152 2500

DIN 844K 4 5 6 8 10 12 16 20

E157 0400 E157 0500 E157 0600 E157 0800 E157 1000 E157 1200 E157 1600 E157 2000

DIN 844L 6 8 10 12 16 20 25

110

123

141

166

E177 0600 E177 0800 E177 1000 E177 1200 E177 1600 E177 2000 E177 2500

*4 Flute **5 Flute

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Prices exclude GST

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Application Guide Speeds & Feeds - Drills Notes on Drilling 1. Step feeding or pecking is required for drilling greater than 3 x diameter 2. When drilling cast surface & black (ie.not machined surface), reduce drilling speed by 20% 3. For optimal positional accuracy and hole size, the use of spot drills is recommended prior to drilling desired hole, refer to our standard range (product group A1124). 4. For hole depths greater than 7 x Ø, pre-drill initially to pilot start for more accurate hole position and eliminate drill wandering. The pilot can be drilled with short rigid drill, approx. 3 x Ø in depth and reduced feed to ensure accurate pilot hole

STUB Drilling Depth

JOBBER

≤ 3xØ

Catalogue Code

D177

D151

Material HSS Co HSS Co

Spotting Countersink

D155 SPM

D153

D175

D184

LONG

≤ 5xØ D165

D163

HSS Co HSS Co HSS Co HSS Co HSS Co

≤ 7xØ

D168

D169

SPM

D171

≤ 10xØ ≤ 12xØ ≤ 14xØ D194

HSS Co HSS Co

Surface Finish

TiAlN

TiN

TiAlN

Colour Ring & Application

UNI

Geometry

R35º

R40º

R35º

R40º

High

D195

D196

HSS Co TiAlN

N R40º

R40º

Coolant Oil - O Soluble Oil - S Air - A

Metal Removal Volume Medium Medium Med/High Med/High Materials

Medium Medium Med/High Med/High Medi um Medium Medium Medium

Material examples Coolant Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed #

Steels S1214L, Leaded Steels

Free-cutting steels Structural steels

1020, 1024, 1045, 1060 4140, O1, A2, D3, M42, P20 EN26, O1, L6, M42, D3, 4140

Carbon steels Alloy steels < 850-1200 N/mm2 Alloy steels hard./temp. > 1200-1400 N/mm2 Alloy steels hard./temp. > 1400 N/mm2

40 6

35 4

29 4

32 6

30 5

20 5

30 5

25 4

24 5

16 5

10 5

30 5

20 4

25 4

24 5

16 5

10 5

25 5

15 3

17 3

10 3

Stainless Steels 416, 430F

20 4

10 3

14 2

12 3

16 4

10 4

303, 304, 316, 317,321 409, 430, 436, Duplex Alloys

15 4

15 2

12 1

12 4

18 3

10 2

12 4

14 3

10 4

Cast iron ≤ 240 HB

GG10, GG20

S/A

30 5

28 2

29 5

19 6

12 6

Cast iron < 240 HB

GG25, GG40

S/A

20 4

28 2

20 5

16 5

10 5

GGG50, GGG70

20 4

20 6

16 6

10 6

Free machining stainless steel Austentic stainless steels Ferritic + martensitic < 1000 N/mm2

10 4 4

Cast Irons

Spheroidal graphite + Malleable cast iron

Titaniums Ti99.8

18 3

TiA164V4, TiA155n2

18 3

Nickel 200, Ni99.6

10 1

Nickel 400, Hastalloy C, Inconel 600 Nimonic 80A Waspalloy, Inconel 718

10 1

Copper unalloyed

Shortchip brass + phosphor bronze + gun metal

Long chip brass

Titaniums unalloyed Titanium alloys Nickels Nickels unalloyed Nickel alloys < 850 N/mm2 Nickel alloys > 850 - < 1150 N/mm2

Coppers 50 5

50 4

72 2

40 5

30 4

58 2

32 5

50 5

40 4

94 2

48 5

40 5

26 5

16 5

40 5

38 5

25 5

Aluminiums Al/Mg unalloyed

5 100 6

50 5

58 4

48 6

80 6

38 6

25 6

Al alloyed Si < 5%

80 6

50 4

58 4

40 6

64 6

32 6

20 6

Al alloyed Si > 1.5% < 10%

60 5

35 4

44 3

32 5

48 5

26 5

16 5

Al alloyed Si > 10%, Mg - Alloys

Feed Table (f)

Feed No. (mm/rev)

Drill Ømm

2.0

0.020

0.025

0.030

0.040

0.050

0.060

0.080

0.100

0.120

3.0

0.030

0.040

0.050

0.060

0.080

0.100

0.120

0.150

0.180

4.0

0.040

0.050

0.060

0.080

0.100

0.120

0.150

0.180

0.200

5.0

0.045

0.055

0.065

0.085

0.110

0.135

0.165

0.190

0.220

6.0

0.050

0.060

0.080

0.100

0.120

0.150

0.180

0.200

0.250

8.0

0.060

0.080

0.100

0.120

0.150

0.200

0.250

0.300

0.350

10.0

0.080

0.100

0.120

0.150

0.200

0.250

0.300

0.350

0.400

12.0

0.080

0.100

0.120

0.150

0.200

0.250

0.300

0.400

0.500

16.0

0.100

0.120

0.150

0.200

0.250

0.300

0.400

0.500

0.600

20.0

0.150

0.200

0.250

0.300

0.400

0.500

0.600

0.700

0.800

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Example

Calculations

RPM

Drilling Ø10mm, 40mm deep in P20 steel, using R40-UNI drill

Vc x 318 Ø

Vc RPM

Feedrate (mm/min)

RPM x f

Vc = m/min Ø = Dia. f = mm/rev

= =

= 40m/min 40 x 318 10

= 1272

Feed No. =

5 (refer feed table)

= 0.20mm/rev

Feedrate = (mm/min)

1272 x 0.20

= 254mm/min

Application Guide Speeds & Feeds - Taps

FOR TAPPING BLIND HOLES Thread Depth Catalogue Code

≤ 3xØ T187

Material Surface Finish

T189

T227

T231

PM-HSSE

HSSE V3

TiAlN

Brt

UNI

R40º

R45º 2 Flute

HSSE V3

Brt

Colour Ring & Application Geometry

St. Ox

≤ 1.5xØ T235

T241

HSSE V3

T197

T205

T209

≤ 3xØ T211

T319

HSSE V3

TiCN

TiCN N Multi Coolant Groove

HSSE V3

PM-HSSE V3

St. Ox

TiCN

VA PM

R45º

R50º

R15º

Low Relief

Brt

TiN

PM-HSS Co

T292

St. Ox

TiCN

Coolant Oil - O Soluble Oil - S Air - A

Materials

Material examples Coolant

Vc (m/min)

Steels Free-cutting steel

Structural steels

Carbon steels Alloy steels < 850-1200 N/mm2 Alloy steels hard./temp. > 1200-1400 N/mm2

1020, 1024, 1045, 1060 4140, O1, A2, D3, M42, P20 EN26, O1, L6, M42, D3, 4140

High tensile alloy steels Stainless Steels 416, 430F

303, 304, 316, 317, 321 409, 430, 436, Duplex Alloys

Cast iron ≤ 240 HB

GG10, GG20

S/A

Cast iron < 240 HB

GG25, GG40

S/A

GGG50, GGG70

Free machining stainless steel Austenitic stainless steels Ferritic + martensitic < 1000 N/mm2 Cast Irons

Spheroidal graphite + Malleable cast iron Titaniums Titanium unalloyed Titanium alloys

Ti99.8

TiA164V4, TiA155n2

Nickel 200, Ni99.6

Monel 400, Hastelloy C, Inconel 600 Nimonic 80A Wasp alloy, Inconel 7 18

Nickels Nickel unalloyed Nickel alloys < 850 N/mm2 Nickel alloys > 850 - < 1150 N/mm2 Coppers Copper unalloyed

Short chip brass + phosphor bronze + gun metal

Long chip brass

15 30

Aluminiums Al / Mg unalloyed

Al alloyed Si < 5%

Al alloyed Si > 1.5% < 10%

Notes on Tapping 1. The speeds listed above are a recommendation only, and are based on depth of thread listed, speeds can be be adjusted on application. As a general rule; -If hole depth required is less than above mentioned = increase speed -If hole depth required is more than above mentioned = reduce speed 2. Taps must be driven by the square to eliminate slippage, eg, ER-GB collets (square drive) 3. When using spiral flute taps with length compensation tapping attachment, it is recommended to short pitch the feed 95%, to eliminate tap cutting oversize, eg. M6x1 @ 1000RPM, Feedrate= 950mm/min * Denotes for use on fully computer controlled synchro machines, with rigid tapping holder

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FOR TAPPING THROUGH HOLES Thread Depth Catalogue Code

≤ 3xØ T100

T102

Brt

St. Ox

Material Surface Finish

T104

HSSE V3

T122

T124

St. Ox

PM-HSSE V3

TiN

Colour Ring & Application

T140

T128

T110

T116

HSSE V3

PM-HSSE V3

Brt

St. Ox

TiCN

VA VA

VA PM VA PM VA PM-IK

HSSE V3

TiAlN UNI

W Interrupted Threads

Geometry

T144

T146

PM-HSS Co

St. Ox

T321 HSSE V3

TiCN

TiCN N Multi Coolant Groove

H H

Coolant Oil - O Soluble Oil - S Air - A

Materials

Material examples Coolant

Vc (m/min)

Steels Free-cutting steel

Structural steels

Carbon steels Alloy steels < 850-1200 N/mm2 Alloy steels hard./temp. > 1200-1400 N/mm2

1020, 1024, 1045, 1060 4140, O1, A2, D3, M42, P20 EN26, O1, L6, M42, D3, 4140

High tensile alloy steels Stainless Steels 416, 430F

303, 304, 316, 317, 321 409, 430, 436, Duplex Alloys

Cast iron ≤ 240 HB

GG10, GG20

S/A

Cast iron < 240 HB

GG25, GG40

S/A

GGG50, GGG70

Free machining stainless steel Austenitic stainless steels Ferritic + martensitic < 1000 N/mm2 Cast Irons

Spheroidal graphite + Malleable cast iron Titaniums Titanium unalloyed Titanium alloys

Ti99.8

TiA164V4, TiA155n2

Nickel 200, Ni99.6

Monel 400, Hastelloy C, Inconel 600 Nimonic 80A Wasp alloy, Inconel 7 18

Nickels Nickel unalloyed Nickel alloys < 850 N/mm2 Nickel alloys > 850 - < 1150 N/mm2 Coppers Copper unalloyed

Short chip brass + phosphor bronze + gun metal

Long chip brass

Aluminiums Al / Mg unalloyed

Al alloyed Si < 5%

Al alloyed Si > 1.5% < 10%

Example

Calculations

RPM

Tapping M6x1,18mm deep blind hole, in 4140 (annealed) steel, using R40 UNI spiral flute tap, with length compensation tapping attachment.

Vc x 318 Ø

Vc RPM

Feedrate (mm/min)

x Thread Feedrate = RPMPitch (mm/min) Short pitching allowance

Vc = m/min Ø = Dia.

(length compensation attachment)

= = = =

= 10m/min 10 x 318 6

= 530

530 x 1mm Pitch = 530mm/min 530 x 0.95

= 503mm/min

17 www.sutton.com.au

Application Guide Speeds & Feeds - Endmills Notes on Milling 1. Above values are guidelines for the size and type of cut nominated. 2. For coated tools, speeds may be increased by 20%. 3. For long series tools, reduce speed by 40% and feed by 20%.

SLOTTING

ROUGHING

FINISHING

Catalogue Code

E108

E110

Material

E122

E134

E137

E152

E157

E151

E176

SPM

HSS Co

SPM

Surface Finish

Brt

TiAlN

Brt

TiAlN

Colour Ring & Application

UNI

Geometry

R30º

R40º

R45º

R30º / 32º

R50º

R30º (Coarse Pitch)

R55º

R30º (Fine Pitch)

Coolant Oil - O Soluble Oil - S Air - A

Materials

Material examples Coolant

Feed #

Steels Free-cutting steel

S1214L, Leaded Steels

Structural steels

Carbon steels

1020, 1024, 1045, 1060

Alloy steels < 850-1200 N/mm2

4140, O1, A2, D3, M42 EN26, O1, L6, M42, D3, 4140

Alloy steels hard./temp. > 1200-1600 N/mm2 High tensile alloy steels

6 -

Stainless Steels 416, 430F

303, 304, 316, 317,321

409, 430, 436, Duplex Alloys

Free machining stainless steel Austenitic stainless steels Ferritic + martensitic < 1000 N/mm2 Cast Irons Cast iron ≤ 240 HB

GG10, GG20

S,A

Cast iron < 240 HB

GG25, GG40

S,A

GGG50, GGG70

Spheroidal graphite + Malleable cast iron Titaniums

Ti99.8

TiA164V4, TiA155n2

Nickel 200, Ni99.6 Monel 400, Hastelloy C, Inconel 600 Nimonic 80A Waspalloy, Inconel 718

Copper unalloyed

Short chip brass + phosphor bronze + gun metal

Long chip brass

Al / Mg unalloyed

100

120

Al alloyed Si < 5%

120

Al alloyed Si > 1.5% < 10%

Al alloyed Si > 10%, Mg - Alloys

Titanium unalloyed Titanium alloys Nickels Nickel unalloyed Nickel alloys < 850 N/mm2 Nickel alloys > 850 - < 1150 N/mm2 Coppers

Aluminiums

Feed Table (f)

RPM

Feedrate = (mm/min)

Feed No. (mm/tooth)

Example

Calculations

Slotting Ø10mm, 5mm deep in 1020 steel, using S2 type R30 UNI Endmill (2 flutes)

Vc x 318 Ø

RPM x f x Z

Vc = m/min Ø = Dia. f = mm/tooth Z = No. of teeth

RPM

= 42m/min 42 x 318 10

= 1335

Feed No. = 5 (refer feed table) = 0.024mm/tooth Feedrate = (mm/min)

1335 x 0.024 x 2 = 64mm/min

Mill Ømm

2.0

0.001 0.001 0.001 0.002 0.002 0.004 0.005 0.006 0.007 0.008 0.010 0.012 0.014 0.016 0.018 0.020

3.0

0.002 0.002 0.003 0.003 0.004 0.007 0.010 0.010 0.010 0.012 0.015 0.017 0.019 0.022 0.024 0.027

5.0

0.005 0.006 0.007 0.009 0.010 0.014 0.020 0.020 0.022 0.025 0.026 0.026 0.028 0.030 0.032 0.038

6.0

0.006 0.008 0.009 0.011 0.013 0.017 0.020 0.024 0.027 0.029 0.031 0.033 0.035 0.036 0.039 0.043

8.0

0.010 0.012 0.014 0.016 0.019 0.024 0.029 0.032 0.034 0.036 0.038 0.041 0.045 0.048 0.052 0.063

10.0

0.013 0.015 0.018 0.021 0.024 0.030 0.036 0.039 0.044 0.049 0.053 0.058 0.063 0.067 0.071 0.075

12.0

0.016 0.018 0.022 0.026 0.030 0.036 0.046 0.048 0.052 0.059 0.063 0.072 0.079 0.085 0.090 0.100

16.0

0.020 0.023 0.027 0.031 0.038 0.045 0.052 0.059 0.063 0.071 0.079 0.087 0.095 0.100 0.110 0.120

20.0

0.022 0.028 0.033 0.038 0.045 0.056 0.065 0.073 0.080 0.090 0.096 0.100 0.110 0.120 0.130 0.140

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Technical Information Surface Finish

Trade Name

Coating

Brt St. Ox Ni

Coeff. of Coating Coating MicroThermal Friction vs Structure Thickness hardness Stability Steel

Colour

0.8 - 1.0

Steam Oxide

0.8 - 1.0

Ox - Black

Plasma Nitride

0.8 - 1.0

Application & Benefits

• Non-ferrous metals and plastics • Ferrous metals e.g. HSS • Prevents chip build-up on the cutting edges • Cutting sticky ferrous materials • Increased corrosion resistance • Abrasive materials - cast iron and aluminium alloys

• Abrasive materials - cast iron and heat treated steel • Difficult to machine materials, such as stainless steel Violet - Grey • Higher speeds and feeds • Reduces or eliminates use of coolants

Futura Nano (TiAlN)

TiAlN

Nano Layer

4 µm

3300 HV

0.3 - 0.35

up to 900ºC

Alcrona

AlCrN

Mono Layer

4 µm

3200 HV

0.35

up to 1,100ºC

TiCN

Gradient Coating

0.4

up to 400ºC

0.4

up to 600ºC

• General purpose use • Wide range of materials Gold - Yellow • 3 to 8 times longer tool life than uncoated tools • Higher tool speeds and feeds than uncoated tools

up to 700ºC

• Cutting and forming of copper, nickel, & monel metal • Enhanced thermal stability and oxidation resistance Silver - Grey • Excellent corrosion resistance • Low internal stress of coating results in excellent adhesion under high loads

TiCN

TiN

CrN

Mono Layer

Gradient Coating

2 - 4 µm

1-3 µm

3 - 5 µm

3000 HV

2300 HV

1750 HV

0.5

Application

Ox - Grey

• Low alloy steels and high tensile steels • Hardened steels up to 54 HRC • Ideal for carbide endmills

Ox - Grey

• High performance applications • Difficult to machine materials • Abrasive materials - cast iron and aluminium alloys • Adhesive materials - copper and copper based alloys

Abbreviations

Type

HSS

Conventional high speed steel

Standard tool material for most common Used for the manufacturing of cutting tools such as twist drills, end mills and taps. applications Yields consistent hardness levels following heat treatment providing for a reputable tool life.

HSS Co

5% cobalt grade of high speed steel

High-heat resistance, especially suited for roughing or when coolant insufficient

Cobalt alloyed, tungsten-molybdenum high speed steel possessing high hardness, excellent cutting properties, high-red hardness and good toughness.

HSSE Co8%

8% cobalt grade of high speed steel

Increased heat resistance & hardness, suitable for difficult-to-machine materials

Available for applications that require a strong resistance to softening at elevated cutting temperatures. The ability of the steel to maintain its “red-hot hardness” is provided by the addition of cobalt. The high hot hardness is required for machining difficult materials such as nickel-base, titanium and highly alloyed steel.

HSSE V3

Premium grade of high speed steel

Wide range of machine taps.

Vanadium grade gives high wear resistance and toughness for most tapping applications.

Materials with hardness up to 40HRc.

PM-HSSE V3

Powdered metallurgy vanadium grade of high speed steel

PM-HSS V3 for higher performance tools, incorporates very fine and uniform grain structure allowing a high hardness to be achieved, whilst maintaining good toughness.

PM-HSS Co

Powdered metallurgy - 8% Cobalt grade of high speed steel

SPM

Powdered metallurgy - 11% Cobalt grade of high speed steel

VHM

Solid carbide

Difficult to machine materials eg. stainless steels.

Description

Materials with hardness up to 45HRc.

The addition of cobalt provides this material with the ability to maintain its strength and hardness level when exposed to extremely high cutting temperatures. This makes PM-HSS Co suitable for heavy duty tapping, in materials such as high alloyed steels to non-ferrous metals like Ni-base alloys & Ti-alloys.

Special applications, requiring very high edge hardness.

An excellent bridge material between high speed steel and carbide. SPM offers very high red hardness, wear resistance and the highest compressive strength of any high speed steel.

Cutting tools with the appropriate geometry can be applied to workpiece materials with hardness upto 55HRc. Materials with hardness up to 62HRc & also used in materials with very high abrasion, such as Al Si >10%

Ultra fine grain type with maximum toughness combine with high hardness, therefore especially reccommended for rotating tools to machine hardened parts.

19 www.sutton.com.au

UNI Material

<750 N/mm2 <900 N/mm2 Steel <1100 N/mm2 <1400 N/mm2

• • • • •

• • •

•

• • •

>55 HRc Austenitic <900 N/mm2 Austenitic >900 N/mm2 Martensitic, Ferritic >900 N/mm2 Ti

>850 N/mm

Cast Iron <850 N/mm2

Brass

Long Chipping <700 N/mm2 Short Chipping <1500 N/mm2

Short Chipping Cast > 10% Si

Plastics

pe rm

n fo

rc op

iro rc as t fo

at er ia ls

at er ia ls m

rt ou gh

at er ia ls fo

• • •

•

• • •

• •

•

• •

<350 N/mm2

Long Chipping Aluminium

>850 N/mm2

Copper

Type

<500 N/mm2

Stainless Steel

rh ar d

tm of rs fo

at er ia ls

s in iu m ra lu m

ru ni v

er s

al m

at er ia ls

Application Guide Colour Band Selection

Soft

• • • • • •

• • •

• • • •

• •

• • •

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Black Books The ultimate engineers reference book...

FR E E

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Item # 057110

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Discount Group Z0502

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Item # 057134

A wealth of up-to-date, useful, information within the matt laminated greaseproof pages. Wire bound to stay flat on workbench when reading and is ideal for engineers, trades people, apprentices, machine shops, toolrooms, technical colleges.

What’s inside the Engineers Book What’s inside the Fastener Book

•Tables •Standards •Illustrations •Grinding wheels •Conversion factors •Tapers •Lubricants-coolants •Bolts & nuts •Spur gear calculations •Tungsten carbide •Plastics •Sharpening information •Hardening & tempering •G Codes •Geometrical construction •Weights of metal •Engineering drawing standards •Tolerances •Formulae •Keys & keyways •Tapping drill sizes •Speeds & feeds •Equivalent charts

•Screw thread fundamentals •Standards •Heat treament •Thread classes •Grades •Materials & coatings •Failures & corrosion •Thread terminology •Fastener strengths & markings •Tolerances •Hydrogen embrittlement •Screw thread profiles •Dimensional Specifications DIN / ISO / ANSI •Galling •Material selection •Torque control •Platings •Elevated temperature effects

Available in multiple languages

Distributed By:

Sutton Tools Pty Ltd ABN 12 004 175 731 Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T +61 3 9280 8000 F +61 3 9464 0015 E sutton@sutton.com.au New Zealand 80A Huana Road, Papakura, 7630 Auckland T +64 9295 1035 F+64 9295 1035 E sales@evacut.co.nz

Asia Hong Kong 201-205, 2/F, Fook Hong Industrial building, 19 Sheung Yuet Road, Kowloon Bay, Kowloon, Hong Kong T +852 2305 9168 F +852 2305 9000 E suttontools.hk@sutton.com.au Singapore 37 Tannery Lane, # 04-07 Tannery House, Singapore 247790 T +65 6745 6388 F +65 6745 5080 E suttontools.sg@sutton.com.au www.sutton.com.au

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