CONSTRUCTION PRODUCT CATALOGUE ISSUE ONE
PASSION. INNOVATION. EXCELLENCE. Traxx both manufactures and sources products from all over the world. We have been working with the best manufacturers of applicable industry products for more than 40 years. We have seen all of the trends come and go, from local manufacture to the boom times in Japan, EU, South Korea and now China. At Traxx we use our collective experience to source the best and most cost effective solutions for our customers’ needs. • • • • •
We only use quality accredited suppliers. We select suppliers that wherever possible, have a proven track record of supplying the required products. TRAXX does all of our design work in-house giving us total flexibility to match your needs. We specialise in own branded products where applicable, including customised packaging. TRAXX personnel regularly visit all of our supplier factories to check quality and detail, prior to shipment.
At TRAXX, we supply the equipment and solutions to allow you to concentrate on what you do best. Once goods arrive at our Head Office in Melbourne they are checked yet again for specification match. If it is products we make locally, in accredited facilities, the quality matching is the same. Goods are then dispatched to our regional centres scattered all over Australia and New Zealand and to our further export customers. Urgently required goods are dispatched direct to our customers, where, in 90% of cases, following day delivery is effected.
designs and manufactures it’s own quality products for a range of applications.
As well as designing and manufacturing our own products we at TRAXX source products, exclusively from a broad range of premium supply partners, the world over.
MUD HEN ELEK TROWER KZEUG E
TRAXX LOCATIONS CANBERRA
SYDNEY
MELBOURNE
BRISBANE HOBART
PERTH DARWIN
ADELAIDE WELLINGTON
AUCKLAND
CONTACT US PHONE: 1300 109 108
INTERNATIONAL: +61 396469200
EMAIL: INFO@TRAXXCP.COM.AU ORDERS: ORDERS@TRAXXCP.COM.AU
WEB: WWW.TRAXXCP.COM.AU
Pro Diamond Blades
6
TraxxPro
12
TraxxTrade
19
Surface Preparation
24
Diamond Tools for SP
47
Core Drilling
66
Core Bits
93
Hydraulic
99
Wall & Wire Saws
121
Road & Floor Saws
133
Stihl
145
Mudhen
162
Conquest GPR
167
Table Saws
173
CF Products
178
Power Tools
183
Dust Boss
187
6
RAT Diamond Blades
Conventional Technology Results in poor tool life and slow cutting speeds.
Standard Pattern Technology Results in low to very low cutting speeds.
RAT Random Array Technology The result is significantly improved speed and life of the tool.
ARE YOU READY TO JOIN THE RAT RACE? Conventional diamond tools rely on the mixing of diamond with metal powders and subsequent loading into dies that normally leaves significantly poor distribution of the diamond. The objective of placing diamond into the metal matrix is to ensure the best possible layout of the diamond to ensure optimal use of that diamond as and when the wear of the tool requires it. Patterned diamond technology is quite new in the world of Diamond Tools. Ostandinal pattern technology has proven to be ineffective in several ways with the diamond placed in a far too structured way, leading to “tracking” of diamond and thus loss of life and far reduced cutting speeds.
Quite the opposite to the ostandinal objectives. RAT by TRAXX employs a unique method of diamond placement in a structured BUT random manner. This IS the optimum method. RAT means that diamond can be placed in virtually any position, totally eliminating “tracking”, and thus allowing for use of mixed diamond sizes and concentration levels of diamond. The real result is significant improvement in tool cutting speed, life and flexibility of application. Hence RAT tools are available for floor saws, hand-held saws, including hydraulic and ring saws, precut saws, wallsaws and even tile and masonry saws.
IMPROVED CUTTING SPEED Cutting speed is crucial in the Professional sawing industry. Extensive testing shows speed of cut can be increased when using RAT blades compared to other technologies, from +30-70% depending on material and machine used. IMPROVED TOOL LIFETIME While speed is important, so too is overall life. The cost per square metre of cut is what a tool is judged by. RAT diamond tools show substantial life improvement compared to conventional technology.
7
RAT Diamond Blades
FLOOR SAW BLADES 350MM - 1600MM A full range of FS blades for all machines and applications including matched width sets up to 1600mm. Larger sizes available on request.
RING SAW BLADES 355MM Ring saw blades to suit all machines and applications from the toughest of concretes to DBT versions for steel and cast iron sawing applications. All ring blades supplied complete with drive disc.
HAND SAW BLADES 350MM - 510MM A full range of HS blades specifically designed for High Speed 2 stroke power cutters and lower speed hydraulic machines. A full range of bonds for every application.
WALL SAW BLADES 600MM - 2200MM Wallsaw blades to suit hydraulic and high frequency powered wallsaws in a full range of bonds for every application.
88
RAT Diamond Blades
PRECUT BLADES 355MM & 416MM Precut blades are used to reduce sawing costs associated with ring sawing or chain sawing. Various widths and bonds available.
SPECIAL WIDTH FLOOR SAW BLADES 355MM X WIDTH OF 6, 8, 10 & 12MM To suit all machines and applications from the toughest of concretes to DCT. We supply bonds to suit all types of concrete and asphalt sawing applications including sawing loops, joint cutting and cleaning.
GROOVING BLADES Grooving blades are specially designed to suit the machine type being used in applications, including runway and roadway grooving. Trapezoidal also available.
GRINDING BLADES A specialist series of blades for milling and grinding machines for highway and runway restoration.
9
RAT Diamond Blades
CHAMPHERING BLADES Specifically designed for specialist runway and taxiway applications where joint edge champhering is mandatory.
ASPHALT BLADES
QUP TECHNOLOGY
This range includes the “QUP” series (4 x undercut protection)
DIAMOND BLADES FOR SPECIALTY APPLICATIONS AT TRAXX, WE DESIGN AND BUILD DIAMOND BLADES FOR ANY APPLICATION YOU NEED. Your options are purely limited by yours and the specifiers imagination. Challenge the TRAXX team when you need something seriously SPECIAL. 10 10
RAT Diamond Blades
AB RA SIV EA SP HA LT
RAT DIAMOND BLADES SELECTION CHART
11
TRAXXPRO Diamond Blades
TRAXXPRO CONTINUOUS RIM 105MM-350MM For extended life when dry cutting up to 150mm diameter and wet to 350mm. A versatile blade for chip free cutting on all tile and stone products.
TRAXXPRO PORCELAIN BOOMERANG BLADE 105MM-350MM This unique blade is for the Professional where chip free cutting is required on the hardest/ most expensive tiles, granite and marble.
TRAXXPRO LASER STONE BLADE 105MM-250MM Wet/Dry. Long life on medium to hard stone products.
13
TRAXXPRO Diamond Blades
TRAXXPRO LASER GENERAL PURPOSE BLADE 105MM-250MM Wet/Dry. The Professional all rounder Laser welded blade for a broad range of construction materials.
TRAXXPRO LASER ABRASIVE BLADE 105MM-250MM Wet/Dry. As per Laser General Purpose, but with a special harder bond to minimise wear in abrasive materials.
TRAXX PRO WAVE TURBO 105MM-300MM Wet/Dry. Fluted continuous rim incorporating wave design in blank for maximum cooling capability. For general purpose cutting by the professional.
TRAXX PRO WAVE TURBO ABRASIVE 105MM-300MM Wet/Dry. As per Traxxpro Wave Turbo, but with a special harder bond to minimize wear in abrasive materials.
14
TRAXXPRO Diamond Blades
TRAXX PRO MR TRAXX BLADE 105MM-230MM The name says it all. The ultimate tile blade. Available in 105, 110, 115, 160, 180, 230mm diametres. Wet cutting only above 200mm.
TRAXX PRO CHASING ABRASIVE BLADE 105MM-230MM For dry cutting up to 150mm and wet to 350mm. A versatile blade for chip free cutting on all tile and stone products.
TRAXXPRO MULTI PURPOSE RESCUE BLADE 100MM TO 400MM The ultimate blade for all Fire and Rescue applications. The DBT technology diamond system allows excellent speed and life on the broadest range of materials from concrete to steel. Simply awesome.
15
TRAXXPRO Diamond Blades
1000 SERIES BLADES TO suit sofF cut machines Very hard aggregate concrete. (153 to 344mm)
2000 SERIES BLADES TO suit sofF cut machines Fibre steel and hard aggregate concrete. (153 to 344mm)
3000 SERIES BLADES TO suit sofF cut machines Hard to medium aggregate concrete. (153 to 344mm)
4000 SERIES BLADES TO suit sofF cut machines Medium to hard aggregate concrete. (153 to 344mm)
16
TRAXXPRO Diamond Blades
5000 SERIES BLADES TO suit sofF cut machines Soft to medium hard aggregate concrete. (153 to 344mm)
6000 SERIES BLADES TO suit sofF cut machines Soft aggregate concrete (153 to 344mm)
SKIT PLATE AND REFURB PLATE A full range of Skit Plate or Refurbish Plates available for all models.
17
18
*
*
TraxxPro Cupwheels
TraxxPro Blades
FOR CUPWHEELS PLEASE REFER TO SURFACE PREP SECTION ON PAGE 57
TRAXXPRO DIAMOND BLADES SELECTION CHART
TRAXXPRO Diamond Blades
TRAXXTRADE Diamond Blades
TRAXX TRADE 100 SERIES 300MM-450MM A diamond blade for tradesman, that gives excellent speed and life.
TRAXX TRADE 200 SERIES 300MM-500MM For the discerning tradesman where extra life and speed are required.
TRAXX TRADE 300 SERIES 350MM-500MM The unique segment pattern provides fast cutting and long life on all low to medium powered machines.
20 20 20
TRAXXTRADE Diamond Blades
TRAXX TRADE 500 SERIES 350MM-600MM A truly Professional blade for all applications. The optimum of speed, life and cost.
TRAXX TRADE 500 PLUS SERIES 350MM-600MM A diamond tool with the same attributes as the 500 Series but with a massive 15mm diamond depth.
TRAXX TRADE CONTINUOUS RIM 105MM-350MM For dry cutting up to 150mm diameter and wet to 350mm. A versatile blade for chip free cutting on all tile and stone products.
21 21
TRAXXTRADE Diamond Blades
TRAXX TRADE WAVE TURBO 105MM-300MM Fluted continuous rim with wave style blank for fast cutting and cooling in a broad range of materials.
TRAXX TRADE THIN TURBO 105MM-230MM For precise chip free cutting in hard materials.
TRAXX TRADE PDQ 105MM - 350MM A blade for seriously fast cutting oall construction materials.
TRAXX TRADE SEGMENTED 105MM-350MM For economical general purpose cutting of a wide variety of construction materials.
22 22 22
TRAXXTRADE Diamond Blades
TRAXXTRADE DIAMOND BLADES SELECTION CHART
23 23
Vacuum Cleaners,Dust Separators and Extractors
24
GOES RED
Preparation ProSurface Diamond Blades
Traxx Construction Products, one of Australia’s leading brands and Scanmaskin, now Europe’s premier brand in Surface Preparation, have joined forces in Australia and New Zealand. Scanmaskin is a manufacturer of floor grinding, surface preparation and polishing equipment. They have a wide range of grinding and polishing machines, including the Scan Combiflex line of grinders and Scan Dust line of dust collectors. Scanmaskin also have a sister company called Scanmineral, which offers a complete product line for industrial flooring applications. These include fillers for seamless floors, natural stone overlays, coloured sand and the Granuscan Color Granules. In 2004 Scanmaskin began producing their line of Scan Combiflex grinders. The first model to be produced was the SC45, a small planetary machine that was compact in size and easy to transport. This initial model quickly became a bestseller throughout Scandinavia, and proved itself to be a robust and popular machine for rental companies and flooring contractors alike.
Since then, the grinder line has rapidly expanded to include a total of seven models, with numerous variants and options available for the popular models. In addition to grinders, Scanmaskin have also developed their own line of Scan Dust vacuums, which complement their grinding machines. The Scan Dust vacuum line offers high quality solutions for managing concrete dust. The Scan Dust vacuums are designed to fully integrate with the Scan Combiflex grinders, making them the perfect turnkey solution for dust collection. TRAXX together with Scanmaskin also offer a line of premium diamond tooling called TRAXXLok. The TRAXXLok tooling not only offers superior performance and productivity, but is also extremely reliable and easy to use with the quick-change slot system, in virtually any type of application that exists. The different TRAXXLok tooling options provide solutions for everything from removing tough overlays and epoxy to grinding and polishing high-gloss concrete and natural stone floors. Our versatile line of tooling is also interchangeable with each model of grinder, making it easy and cost effective to change tooling from one Scan Combiflex grinder to another. Our goal at TRAXX is to provide high quality products that will provide the end user with reliability and ease of use. We engineer our equipment to work – not to be worked on. We are continually working to improve our product line and create cost effective solutions for customers. TRAXX invites you to try our products and see the difference for yourself. The way we see it, only the best is good enough.
25
Surface Preparation
TRAXX COMBIFLEX SC1000RC GRINDER A robust, stable machine made of steel for grinding large areas. Traxx Combiflex 1000RC is the first grinding machine that has combined the strength required of the grinding method, coupled with possibilities to grind at higher speeds allowing more weight on the machine. This is possible due to the six grinding discs rotating anti-clockwise, while to a large plate that rotates in the opposite direction.
attached
We have a patented operating system for stable, even grinding. Radio control allows the operator to concentrate on emptying the dust separator and managing cables while the machine is working. Our battery operation with charger is another advantage, making it easy to load and unload the machine during transport. We have also designed the operating system and radio control ergonomically to avoid the operator being subjected to vibrations and load injury.
Technical Data Motor Output
15 kW
Imput Power
400V, 3x400V 32A 3-phase
Voltage
400V
Frequency
50Hz
Weight
700 kg
RPM
300-950
Grinding Width
1000mm
Grinding Discs
6 x 240mm
RADIO CONTROL
26
Voltage
24V
Battery
Operation/transport lead
Batteries - radio control
NiHM
Radio Frequency
2.4 GHz (bluetooth)
Preparation ProSurface Diamond Blades
TRAXX COMBIFLEX PROPANE SC800 GRINDER The Traxx Combiflex 800 Propane is a robust and stable machine, designed to be operated 100% from propane, with no need for external electrical power. The SC800 Propane is great for outdoor applications where there are limited power options. With its weight and horsepower, the SC800 Propane is a powerful and efficient machine, engineered for any application out there. The ergonomic design allows the machine to grind and polish at higher speeds, while at the same time minimizing side torque and stress on the operator. Technical Data
The ergonomic design also reduces vibrations for the Motor Output operator, and enables the machine to produce consistent RPM results with minimal effort. Grinding discs
Ergonomic and user-friendly controls
25 hP / 18,5 kW 550-960 / min 3 x 9.5in / 3 x 240 mm
Grinding width
32in / 800 mm
Weight
970 lbs / 440 kg
Propane tank
20 lbs / 9 kg
Water valve inlet
Standard
Change tanks fast and easy
Battery box
27
Surface Preparation
TRAXX COMBIFLEX SC800 GRINDER The Traxx Combiflex SC800 is a robust and stable machine made of steel, designed for high productivity in large areas. The SC800 has three grinding heads, which spin in a counter-rotating configuration for increased efficiency and smooth operation. This allows the machine to grind or polish at higher speeds, while at the same time minimizing side torque and stress on the operator. The ergonomic design also reduces vibrations for the operator, and enables the machine to produce consistent results with minimal effort from the operator. The SC800 offers SC800mm (32in) of grinding power combined with 400kg (882lbs) of weight, making it the perfect machine for large commercial applications. The SC800 also uses a very high disc to drum ratio, which results in each grinding head turning at a very rapid RPM. This allows the SC800 to polish extremely well, and increases the performance of each grinding head. The operating system is ergonomically designed to avoid the operator being subjected to vibrations and load injury. Technical Data
28
Motor Output
11kW
Input Power
32A
Voltage
3 x 400V
Frequency
50/60 Hz
Weight
380kg
RPM
500-1100 / min
Grinding width
800mm
Grinding Discs
3 x 320mm
Watertank
Extra feature
Preparation ProSurface Diamond Blades TRAXX COMBIFLEX SC700RC GRINDER The Traxx Combiflex 700RC (700RC) is a robust and stable machine made of steel, designed for high productivity in large areas. The 700RC has three grinding heads, which spin in a counter-rotating configuration for increased efficiency and smooth operation. This allows the machine to grind or polish at higher speeds, while at the same time minimizing side torque. The truly unique feature of the SC700RC is the Bluetooth radio control system it uses for controlling motion and grinding speed. The rugged, heavy duty remote control unit allows the operator to move the machine in any direction, and manoeuvre with precision in tight areas. The 700mm grinding footprint is perfect for midsize commercial applications where compact size is important. The ergonomic radio control system is beneficial since it reduces operator fatigue while maintaining a high level of consistency at the same time. The 700RC also has a battery backup system built in to the machine, which allows for easy transportation without the need for an external power source. This feature allows the machine to easily be loaded and unloaded with minimal effort. Technical Data Motor Output
7.5 and 11KW
Radio concentrate on Motorcontrol Input allows the operator 16A,to400V, 3-phase/32A emptying cables Voltage the dust separator and 400managing V while the machine is working. Frequency 50 Hz / 60 Hz Weight
460kg
RPM
300-900 / min
Grinding width
700mm
Grinding discs
3 x 240mm
Voltage - radio control
24V
Battery
Operation/transport lead
Batteries - radio control Li-lon Radio frequency
2.4 GHz (Bluetooth)
Watertank
Extra feature
29
Surface Preparation
TRAXX COMBIFLEX SC650 GRINDER The Traxx Combiflex SC650 is a robust and stable machine made of steel, designed for commercial projects where a smaller sized machine is necessary. The SC650 uses a patented planetary system to drive its three heads, very similar in design to the SC700RC. This patented system uses a double-sided cog belt combined with a gear ring to create a counter-rotating planetary that is extremely durable and easy to maintain. The counter-rotating design also reduces operator fatigue and allows the machine to be operated with minimal effort. The SC650 features a grinding width of 650mm, and is perfect for both residential and commercial applications. Technical Data
30
Motor Output
7.5 kW
Motor Input
16A, 400V, 3-phase
Voltage
400 V
Frequency
50 Hz
Weight
320 Kg
RPM
350 - 1100/min
Grinding width
650mm
Grinding discs
3 x 240mm
Watertank
Extra feature
Preparation ProSurface Diamond Blades TRAXX COMBIFLEX SC500PD GRINDER The Traxx Combiflex 500PD (SC 500PD) is a robust and stable machine made of steel. The SC500i uses a patented planetary system to drive its three heads. This patented system uses a double-sided cog belt combined with a gear ring to create a counter-rotating planetary that is extremely durable and easy to maintain. This allows the machine to grind at high disc speeds and heavier head pressure, which results in increased productivity. The SC500PD is a very effective and powerful machine for grinding concrete and stone surfaces, but really shines in paint and coating removal applications. The midsize 500mm (20in) grinding footprint enables very aggressive grinding, which is perfect for removing tough coatings and overlays. The SC 500PD features 100% steel construction, along with our patented flex head system for reduced vibration and smooth operation on rough surfaces. The SC500PD is very reliable and has minimal maintenance, resulting in a very low operating cost. It’s the optimal machine for grinding concrete, terrazzo, and different types of natural stone. With the wide variety of tooling options, the SC500PD is extremely versatile in its different applications. In addition, the SC500PD comes standard with a built-in water tank, which eliminates the need for an external water source. This makes it very convenient to use on smaller jobs where no water hoses are available, and where wet grinding is necessary. The SC500PD also offers very flexible power requirements, with 230V/1Ph being the standard option. This makes it very appropriate for residential and smaller commercial jobs where limited power options are available.
Technical Data Motor Output
4 kW
Amp
16A, 3-phase
Voltage
400V
Frequency
50 / 60Hz
Weight
170kg
RPM
500-1100 / min
Grinding width
500mm
Grinding discs
3 x 150mm
31
Surface Preparation TRAXX COMBIFLEX SC500i GRINDER The Traxx Combiflex 500i is the first grinder to combine the advantages of a grinding system that features three grinding discs rotating on a larger disc rotating in the opposite direction, with the capability to grind at high disc speed and heavier machine weight. This provides users with a very effective and strong machine for grinding concrete and stone surfaces, but the main benefit is seen when cleaning up and removing paint, coatings and contaminants from floor surfaces. The SC500i is made entirely of steel without any fragile plastic parts. The design, featuring very robust, vulcanised disc carriers, reduces vibrations and enables the machine to follow irregularities on floor surfaces. This results in high operational reliability, without standstills and maintenance.
Technical Data Motor Output
4 kW
Amp
16A, 3-phase
Voltage
400V
Frequency
50 / 60Hz
Weight
170kg
RPM
500-1100 / min
Grinding width
500mm
Grinding discs
3 x 150mm
TRAXX COMBIFLEX SC450NS GRINDER The Traxx Combiflex 450NS is the first
Technical Data
machine in a new generation of floor
Motor Output
2.2KW
grinders, which combines a small
Amp
13
footprint with high productivity. It is the
Voltage
230 V 1-phase
perfect machine for rental, coatings
Frequency
50 Hz
removal, and building remodel applications.
Weight
115 kg
RPM
600 or 1430
Grinding width
450 mm
Grinding discs
3 x 150mm
Although the SC450NS weighs only 115kg which makes it extremely easy to operate in residential and small commercial applications. It is built very robust with solid steel construction. Along with grinding concrete and natural stone, the SC450NS is perfect for sanding hardwood floors. With the wide range of available tooling options, the SC450NS can be used for virtually any application out there.
32
Preparation ProSurface Diamond Blades TRAXX COMBIFLEX SC450 GRINDER The Traxx Combiflex 450 is the first
Technical Data
machine in a new generation of floor
Motor Output
1.5 or 4 kW
grinders, which combines a small
Amp
12
footprint with high productivity.
Voltage
240 V 1-phase
It is the perfect machine for rental,
Frequency
50 Hz
coatings removal, and building
Weight
90 kg
remodel applications.
RPM
950
Grinding width
450 mm
Grinding discs
3 x 330mm
Although the SC450 weighs only 90kg, it is built very robust with solid steel construction. Along with grinding concrete and natural stone, the SC450 is perfect for sanding hardwood floors. With the wide range of available tooling options, the SC450 can be used for virtually any application out there.
TRAXX COMBIFLEX SC18 GRINDER With the Traxx Combiflex 18 you can quickly and easily sand and re-finish hardwood floors; old, painted, as well as new. The SC18 can be used to re-finish hardwood floors, as well as sand even the surface. The SC18 can be operated on both hardwood floors and parquetry floors. The SC18 grinds and sands really close to the wall, which results in extremely clean and effective grinds along edges. If the skirting boards are removed before grinding, the need for a hand held grinder is eliminated.
Technical Data T Motor Output
2.2 kW
Voltage
230 V
Frequency
50 / 60Hz
Weight
65kg
Motor
5.4 HP
Grinding width
450mm
Grinding discs
150mm
The SC18 can easily be separated into two different modules for easy and convenient transportation, and makes it an extremely attractive option for limited space requirements.
33
Surface Preparation TRAXX COMBIFLEX SC330 EDGE GRINDER The Traxx Combiflex 330 is two machines in one. The 330 features a single 330mm grinding disc that works great for grinding small areas, removing tough coatings, and general surface preparation. The 330 can also be configured as a single disc edger by adjusting the axle in two different directions. This unique system allows the 330 to be angled towards the edge, which results in extremely clean and effective grinds along edges. That makes the 330 one of the best options for grinding and polishing edges, since it eliminates the need for hand held grinders.
Technical Data Motor Output
1.5 or 4 kW
Amp
12
Voltage
240 V 1-phase
Frequency
50 Hz
Weight
65 kg
RPM
600 or 1430
Grinding width
330 mm
Grinding discs
1 x 330mm
The 330 can easily be separated into two different modules for easy and convenient transportation. This can literally be accomplished in less than 15 seconds. With a simple manipulation,change the Traxx Combiflex 330 to a 330 Edge Grinder
TRAXX SC250X GRINDER The perfect all round start up or rental machine for grinding, polishing or stock removal. Accepts TraxxLok or full discs. Foldable Handle The foldable handle has a range from 60째 to 165째. This ergonomic design makes the products structure more compact and convenient in transportation and storage, and easy to handle and operate. Electrical Protector A safety switch used for electrical equipment, with adjustable setting values from 9A to 14A. It protects the electrical equipment by immediately disconnecting the power supply when the current exceeds the range, and protects the equipment from burning in the case of an accidental fire.
34
Technical Data Motor
3 Hp
Motor kW rating
2.2 kW
Motor rpm
1410
Weight
48kg
Plate Type
Standard 250mm plate or Cub Shoe
Plate Bolt Types
M12 x 25 Countersunk socket head
Main Construction
Powder Coated Steel
Preparation ProSurface Diamond Blades
MC8 SCARIFYING MACHINE Perfect for heavy stock removal on uneven or undulating surfaces.Technical Data A full range of star cutters and accessories are available. Engine Type MC8 Scarifying machine can be used for: Power kW (hp) • Path repairs • Coating removal Working Width mm (in) • Floor preparation or cleaning Weight • Creating non-slip surface • Traffic marking removal • Concrete joints • Surface grinding
MC8-4
MC8-E
Petrol, Honda EX17
Electric Motor
4.2 (5.7)
2.2kw (1.7hp) Single Phase
200 (8)
200 (8)
62kg
42kg
FEATURES • Adjustable cutting depth • Strong handle • Front mounted lifting handles makes for easy transportation • Anti-vibration mounts for operator comfort • Powder coated finish • Dust control outlet • Easy-control engine stop switch • Sealed quality bearing ensures longer life
MC8 With Electric Motor
TRAXX COMBICLEAN SC380 Easy to handle combi machine that gets the work done. Flexible, robust and ergonomic!
Technical Data
A compact machine that absorbs even in sharp narrow bends since the suction unit smoothly follows the movement of the machine. The handle can be folded to a height that suits you, which makes the machine easy to operate in cramped areas.
Work width
38cm
Clean/waste water
14l / 16l
Work time:
1,2 hours
Weight
59 kg
Dimensions
75 x 47 x 103 cm
A screw head made of rustproof steel makes the machine impact resistant. A high pressure from the brush gives a perfectly clean result.
35
SurfacePreparation Preparation Surface TERMINATOR T-2100PRO The workhorse in floor removal technology, the 60HP Terminator T-2100PRO is designed to meet the needs of the most demanding removal project. The newly updated T-2100PRO is the most advanced flooring removal machine on the market. Utilizing Innovatech’s unique “Cool Flow” hydraulic system, dual joystick design, integrated swivel head, and 15 years of experience the T-2100PRO has no equal. The new T-2100PRO is capable of removing VCT, carpet, ceramic, hardwood, roofing material, sports courts, and just about any other flooring material. Power, solid design, reliability, ease of operation, and the experience to back it up make the T-2100PRO the only choice for the serious contractor. Benefits of the Terminator T-2100PRO Floor Removal System: • Extremely high removal rates • 60 HP GM Motor • Easily fits through any standard doorway or onto elevators • Built in quick change swivel head design • Ergonomic friendly controls • Integrated forklift and lifting points • “Cool-Flow” hydraulics for consistent all day performance • Meets Tier 2 CARB and EPA emissions standards • Speed through your toughest projects with 1475 ft.lbs (1999.8 nm) of total wheel torque
36 36 36
Technical Data Working Width
660.4mm
Dimensions LxWxH
138x70x158 cm
Weight
1,261kg
Flooring Removal Rates (M2 Per Hour)
Carpet
84–167 m²
VCT/VAT
93–232 m²
Sheet Vinyl
56–74 m²
Glue Down Hardwood
37–74 m²
Elastomeric Coatings
23-46 m²
Surface Preparation TERMINATOR T-2000EI The Terminator T2000EI offers most of the capabilities of the T-2100Pro floor removal unit in a battery powered machine that’s designed for manoeuvrability. The T2000EI has the added benefit of zero emissions and quiet operation. It is, hands down, the number one seller in Innovatech’s Terminator line. The T-2000EI is the contractors’ choice for removal jobs in enclosed areas. The T-2000EI is so clean, quiet and effective it has been used to remove worn rubber floor tiles in a hospital operating room while a patient underwent surgery in the very next operating bay. Depending on job conditions, the T-2000EI will deliver 6 to 7 hours of solid flooring removal work between battery charges - plenty of power to get through an eight hour shift. With an optional extra battery pack the T-2000EI can keep going hour after hour, all day long and into the night, with only Technical Data Working Width
660mm
Battery
5,000 watt
Dimensions LxWxH
165x66x119cm
Weight
1,240kg
Flooring Removal Rates (M2 Per Hour)
Carpet
84–167 m²
VCT/VAT
93–232 m²
Sheet Vinyl
56–74 m²
Glue Down Hard- 37–74 m² wood Elastomeric Coatings
23-46 m²
* Production rates may vary due to job conditions.
minutes of down time required to swap out the batteries. The Benefits of the Terminator T-2000EI Carpet Removal Model: • Extremely high removal rates • Removal rates of 80-90% of the majority of coverings removed on the first pass* • Designed to fit through any standard doorway or elevators • No cumbersome cord attachment • Zero emissions • Runs cooler and quieter • Limited maintenance • Zero memory batteries • Batteries only draw power when machine is moving • Fork lift channels for quick and easy change out in continuous run time situations
37
SurfacePreparation Preparation Surface
TERMINATOR T-2100XM The Terminator T-2100XM is the newest member of the Terminator family of elite floor removal machines. The T-2100XM has all the power and capability needed to remove VCT, vinyl, carpet, and many other flooring materials in a compact and easy to maneuver design. The 26-inchwide T-2100XM fits through any standard doorway and the hydraulically adjusted blade provides the versatility to remove all types of flooring material. The 20HP Honda motor and large tyres provide the power and traction needed to blow through the toughest removal jobs. Also featuring a built-in swivel head and dual joystick operation, the T-2100XM is extremely easy to operate and manoeuvre. If your company requires professionally built industrial strength equipment the Terminator T-2100XM is correct choice. Benefits of the Terminator T-2100XM Floor Removal System: • Extremely high removal rates • Honda 20 Hp, electric start • Built in quick change swivel head design • Easily fits through any standard doorway or onto elevators • “Cool-Flow” hydraulics for consistent all day performance • Meets Tier 2 CARB and EPA emissions standards • Ergonomic friendly controls • Speed through your toughest projects with 1475 ft.lbs (1999.8 nm) of total wheel torque • Compatible with all Innovatech blades • Integrated forklift and lifting points
Technical Data Working Width
661mm
Dimensions LxWxH
132x66x114 cm
Weight
408-725kg
Flooring Removal Rates (M2 Per Hour)
Carpet
51–111m²
VCT/VAT
74–139m²
Sheet Vinyl
37–46m²
Glue Down Hardwood
9–28m²
Elastomeric Coatings
9–28m²
* Production rates may vary due to job conditions. AVAILABLE ACCESSORIES For T2100PRO, T2000EI and 2100XM
Swivel Head Travel Dolley
38
Ceramic Tile Tooth Holder
Carpet Dicer and Floor Scraper
Preparation ProSurface Diamond Blades
ELECTRIC TROWEL AND BATTERY TROWEL A battery power trowel for resin-based floor coatings with coloured granules, and floorings of natural stone. A electric power trowel for resin-based-based floor coatings with coloured granules, and floorings of natural stone. Included: Machine part, control handle, 1 trowel disc (diameter 500 mm), 20 trowel blades (installed) removal and attachment key for trowel disc. Technical Data Power
24V
Electric Power battery loader
220V or 240V single phase
Speed
Variable up to 170 rpm.
Weight
14 kg
TRAXX COMBIFLEX HANDYMAN The Scan Combiflex Handyman (SC Handyman) is a heavy-duty hand grinder designed for grinding edges and corners that are difficult to grind with a larger machine. The SC Handyman has a grinding width of 125mm (5in), and can be used with any of our 125mm sized tooling, such as the Elastic Metal 125, Tiger 125, Turbo 125, etc. The SC Handyman comes packaged in a red metal box, and is the perfect size for easy transportation.
Technical Data Power
1530 Watt
Voltage
230 V
Frequency
50 Hz
Weight
4.7kg
Grinding diam
125mm
RPM
3400-8000/min
39
Surface Preparation
TRAXX SD6000 DUST COLLECTOR The Traxx Dust 6000 is a very powerful and high performance dust collector, designed for use in conjunction with our larger line of Combiflex grinders. The SD6000 is a good solution for our SC500i grinder on up to our SC1000RC. The SD6000 is a very high capacity vacuum, which provides superior airflow and water lift for heavy grinding applications. This model is equipped with Jet-Pulse, an efficient system that pulses the filters in order to keep them clean. The SD6000 also uses durable sock filters, which can easily be washed in order to prolong filter life. The filters comply with HEPA regulations, and are classified as H-13 filtration. Technical Data
40
Motor Output
5.5 kW
Voltage
400V, 3-phase
Max. Airflow
530
Max. Vacuum
600 m3/h
Hose diameter
76mm / 10m
Inlet
76 / 50mm
Tube Filter
Polyester 5.6m2 (4x1,4m2) 99.5%
Microfilter
3.04m2 (4x0,76m2) 99.5%
Sound level
70 dB
Filter Cleaning
1380 x 620 x 1320mm
Weight kg (lbs)
206kg
Preparation ProSurface Diamond Blades TRAXX SD3000 DUST COLLECTOR The Traxx Dust 3000 is a very popular and powerful dust collector, used in conjunction with our mid-size line of Scan Combiflex grinders. The SD3000 is a good solution for our SC450 and SC500 sized grinders. The SD3000 is also great for demolition applications and is commonly used as a heavy duty dust collector for materials besides concrete dust. Like the SD6000, the SD3000 is also equipped with Jet-Pulse, an efficient system that pulses the filters in order to keep them clean. The SD3000 uses durable sock filters, which can easily be washed in order to prolong filter life.
Technical Data Electric Motor
220/380 V, 3-phase, 3 kW, 2880 RPM
Max. Flow
320 m3/h
Max. Under pressure
335 mbar
Pre-Filter Area
1.47 m2
Coarse filter area
1.47 m2
Absolute filter area
2.5 m2
Inlet
76 mm, 45 mm dia.
Hose length
7.5–20 m
LxWxH
1040 x 690 x 1560 mm
Weight
80kg
TRAXX SD2900 DUST COLLECTOR The Scan Dust 2900 is a great option for all of our smaller grinders. Known for its high reliability and performance, the SD2900 is a versatile and efficient dust collector. The unique cylindrical design of the SD2900 functions as a pre-separator, causing heavy particulates to separate from the fine dust. This allows the heavy particles to immediately drop into the bottom of the cyclone, bypassing the filters completely. This causes less dust to pass through the filters, increasing filter life and suction performance. Like the larger Traxx Dust models, the SD2900 is also equipped with Jet-Pulse, an efficient system that pulses the filters in order to keep them clean. The SD2900 uses durable sock filters, which can easily be washed in order to prolong filter life.
Technical Data Motor Output
2.8 kW
Voltage
230V
Max. Airflow
420
Max. Vacuum
265
Hose diameter
51mm, 7.5mm
Inlet diameter
50mm
Tube Filter
Polyester DOP 3.0m2, 99.89%
Microfilter
HEPA 2x0, 5m2
Sound level
under 65 dB
Filter Cleaning
Semi Automatic
Dimensions cm (in)
56 x 80 x 112 cm
Weight kg (lbs)
42kg
41
Vacuum Cleaners,Dust Separators and Extractors
TRAXX SD1300 DUST COLLECTOR The Traxx Dust 1300 is a great option for our smaller grinders, especially when grinding or polishing with higher grits. Known for its high reliability and performance, the SD1300 is a versatile and efficient dust collector. The unique cylindrical design of the SD300 functions as a pre-separator, causing heavy particules to separate from the fine dust. This allows the heavy particles to immediately drop into the
Technical Data
bottom of the cyclone, bypassing the filters completely. This causes less dust to pass through the filters, increasing filter life and suction performance.
TRAXX PS1300 PRE-SEPARATOR The Traxx PS1300 is a small 35 liter pre-separator with built in vacuum equalizer for use with a plastic bag. Features:
• • • • • •
Small & light. Efficient dust separation Prolongs filter-life (of the dust extractor) Increases storage capacity significantly Equipped with loose plastic bag Ideal in combination with all one and two motor Scanmaskin HEPA Dust Extractors
Technical Data
42
Inlet
38 mm diameter
Volume
33 ltr
Dust collection
Disp. plastic bag
Dimensions
420x485x840 mm
Weight
14 kg
Effect
230V
Voltage
230V
Max airflow
230
Max vacuum
203
Hose
diam. 51mm, 7,5m
Inlet
diam. 50mm
Tube filter
Polyester DOP 1,4m2, 99,89%
Microfilter
HEPA 1x0,5m2
Sound level
under 65 dB
Dimensions
40x70x105 cm
Weight
20Kg
Vacuum Cleaners,Dust Separators and Extractors Pro Diamond Blades
TRAXX PS6000 AND PS3000 PRE SEPARATOR The Traxx PS6000 pre-separator is currently our largest of the series. Suitable in combination with the T-Line cyclone vacuum cleaners. Equipped with Longopac for the separation of large amounts of dust. FEATURES:
•
Height level adjustable for easy transport.
• • •
Big volume Efficient pre-separation of dust Prolongs filter-life (of the dust extractor)
•
Equipped with Longopac bag system (loose bags optional)
Technical Data PS6000 Inlet
76 mm (Camlock)
Volume
100 ltr
Dust collection
Longpac
Weight
46 kg
Hose
10 m anti-static, hose 76 mm diameter
Technical Data PS3000 Inlet
50/63 mm
Volume
37 ltr
Dust collection
Longopac
Dimensions
700x500x1430 mm
Weight
22 kg
Hose
2.5 m hose, 63 mm diameter
43
Vacuum Cleaners,Dust Separators and Extractors GVS30 VACUUM Technical Data
Power
1 x 1200 W motor
Capaicty
30L
Voltage
220-240 Volt / 50 Hz
Speed
11000RPM
Vacuum Suction
195 mbar
Basin
345mm
GVS90 - 3 VACUUM Technical Data
Power
3 x 1200 W motor
Capaicty
90L
Voltage
220-240 Volt / 50 Hz
Speed
11000RPM
Vacuum Suction
250 mbar
Material
Heavy duty plastic drum
Motor
3 x 1200W motors
DE25 WET/DRY VACUUM DUST EXTRACTOR Purpose-built to work in conjunction with our power tools, the DE25 Wet/Dry System has integrated switching for tools up to 2200W. Whether you are using a sander, circular saw, wall chaser, scouring machine or other power tool, the features of the DE25 are designed to fit the needs of professionals. The tank has an effective capacity of 25 litres and everything is easy to access for quick dumping and filter clearing. Technical Data
44
Power input
1200W
Voltage
110-120V~ 50-60Hz, 220-240V~ 50-60Hz
Max. airflow
4000 l/min (141.3 CFM)
Max. suction (lift)
25 kpa (250 mbar, 100.4 inches of water)
Max. dust capacity
25 L (6.6 gallons)
Max. connected power tool
2200 W
Vacuum Cleaners,Dust Separators and Extractors Pro Diamond Blades RONDA 370 VACUUM RONDA® 370 is a small, mobile recycling system especially developed for cooling water supply in connection with diamond drilling, grinding and sawing. The effective cleaning system of the machine purifies the concrete sludge and ensures a continuous recycling of the cooling water. At the same time the machine can be used as a wet cleaner for the collection of liquids and sludge. • • • • •
Integrated cooling water pump for tools for diamond drilling, grinding and small sawing tasks Special filter bag for the filtering of the concrete sludge Float to protect against entry of liquid into the motor Strong trolley frame Low noise level
•
Handy, compact and easy to manoeuvre
Technical Data By-pass motor
1200 W
Vacuum, max. (per motor)
2450 mm/WC
Airflow
58 l/sec.
Noise level (ISO 11201)
<70 dB(A)
((P2) based on IEC 60312)
285 W
Collection capacity
35l
Height, width, depth
1000x575x590mm
Length of supply cable
8m
Collection capacity, liquid
15l
Head, pump
15
TRAXX SD500 DUST EXTRACTOR The perfect machine for extracting any residual dust from confined space grinding. Can be ducted significant distances using flexible ducting. Technical Data Fullspeed
477 m3/h
Halfspeed
270 m3/h
Voltage
240V
Motor Power
260W
Weight
19,5kg
45
Vacuum Cleaners, Dust Separators and Extractors
CutBuddie™ The CutBuddie is the pro contractor’s #1 choice for dust control when using a hand grinder for decorative concrete cutting, tuck pointing or crack chasing. •
Set cutting depth with adjustable guide
•
Meets government guidelines (OSHA, NIOSH & EPA RRP)
•
Improved visibility
•
Comes ready to use with integrated universal adaptor
•
Easy to install and fits most grinders
Dustie® The Dustie keeps particles from escaping, and the vacuum keeps dust contained. Simply attach the vacuum hose to the Dustie, and you won’t have to worry about leaving a film or cleaning up messes. The Dustie’s innovative design keeps your work environment clean and safe. •
Fast and easy to install with Flex-Flange™
•
Fits most hand grinders
•
Adjustable height for different grinding/sanding wheels
•
Protect workers from harmful Silicosis and Hexavalent Chromium
•
Eliminate the time and costs associated with clean-up of dust
•
Captures up to 99% of airborne dust
DustBuddie™ Protects Workers’ Health and Eliminates Cleanup The DustBuddie dust shroud helps protect workers’ health, and saves time and money on cleanup. Eliminate the hazard of airborne particles by controlling dust before it enters your environment. • • • •
46
Clear polycarbonate for improved visibility Grind against walls by removing the front lip - snaps straight back in place Brush skirt provides support for a smooth, cushioned grinding action Adjustable height for different grinding wheels and sanding discs
Surface Preparation Diamond Tools
Diamond ToolsPro for Surface Preparation Diamond Blades
47
47
Diamond Tools for Surface Preparation
SELECTING THE RIGHT DIAMOND TOOL FROM TRAXX After determining the condition and hardness of the material to be ground, select a tool from the following range. The range includes PCD Roughing and heavy removal tools, diamond segments for all roughing to smoothing applications, resin polishing tools and all necessary chemicals to assist in the sealing, hardening and ultra polishing of all surfaces. Our quick release and connect TRAXXLOX system is compatible with most major machines on the market today.
POLISHING PADS To assist with the ultimate fully polished floor, resin based diamond polishing pads must be used to bring the floor to the desired level of finish. Select resin pads from the range available, commencing with the very unique High Diamond Concentration (HC) 50# and 100#. These grit sizes are also available in standard concentration. The range available is 50# or 50#HC, 100# or 100#HC, 120#, 200#, 400#, 800#, 1500# and 3000#. All Traxx Resin pads are colour co-ordinated for easy identfication, and have a full 9mm on diamond depth select the standht machine to provide the (HC is 5mm).
48
Diamond ToolsPro for Surface Preparation Diamond Blades
GRINDING SEG SEGMENTS Select from our three performance series available - 600 series, 800 series or 1200 series. 600 series have 10mm diamond height for economic grinding on all materials. All 800 series segments are a full 13mm diamond height and designed to provide premium performance and low cost grinding. 1200 series segments are a full 18mm diamond height, with a higher grade of diamond and higher concentration, designed to provide the lowest possible cost per square meter, where higher powered machines are used.
600 SERIES 10MM DIAMOND HEIGHT
10 BOND
20 BOND
800 SERIES 13MM DIAMOND HEIGHT
45 BOND
SOFT BONDS FOR HARD MATERIALS
60 BOND
1200 SERIES 18MM DIAMOND HEIGHT
75 BOND
90 BOND
HARD BONDS FOR SOFT MATERIALS
49
hardest materials
softest materials
Diamond Tools for Surface Preparation
50
Diamond ToolsPro for Surface Preparation Diamond Blades
TRAXXLOK #610, #810, #1210 10 Bond is recommended for grinding the very hardest burnished concrete.
TRAXXLOK #620, #820, #1220 20 bond is perfect for the hardest materials but with more life but slightly less speed than 10 bond.
TRAXXLOK #645, #845, #1245 45 bond is a great tool for use on medium to hard concrete
TRAXXLOK #660, #860, #1260 60 bond is our â&#x20AC;&#x153;universalâ&#x20AC;? bond with great speed and life on a mixture of hard to soft materials.
TRAXXLOK #675, #875 #1275 75 Bond is specially designed for grinding soft abrasive surfaces where good life of the tool is required.
TRAXXLOK #690, #890, #1290 We made 90 bond specifically for grinding very abrasive rain affected concrete surfaces.
51
Diamond Tools for Surface Preparation
All Traxxlok segments are available in single and double.
TRAXXLOK PCD TraxxLok PCD tools are supplied in various styles for most machine types. The ultimate tool for fast removal of epoxies, paints and adhesives from all floor surfaces.
TRAXXLOK SCRATCH AND CLAW Scratch and Scratch and Claw pads are made for fast and VERY fast removal of paints, resins and difficult to remove adhesives, as well as for stock removal on damaged timber floors, prior to sanding.
ATOM PADS TRAXX Atom Pads utilise the latest in resin and diamond technology to provide perfect polishing, wet or dry on all concrete,marble, granite and terrazzo surfaces.
52
Diamond ToolsPro for Surface Preparation Diamond Blades
TRIANGLE PADS TRAXX Triangle pads are perfect for polishing those hard to get at corners and nibs. wet or dry.
CERAMIC TRANSITION ION POLISHING P PA PADS DS The surface preparation industry is constantly demanding new and better ways of doing daily tasks. TRAXX has introduced a new range of CERAMIC Bond, velcro backed polishing pads to speed up the transitional grinding stage between metal bond and traditional resin bond pads. So good in fact that they enable the deletion of 2 or 3 stages in the traditional full polishing process. Full 9mm HC diamond height. and 80mm diameter. Available in mesh sizes 50#, 100#, 200#. After this stage, proceed to TRAXX Super Resin pads.
TRAXX SUPER RESIN PADS TRAXXSuper Resin pads are made for the professional that requires a perfect gloss finish when polishing concrete using the TRAXXFloor process. 80mm diameter, velcro backed and with 10mm full diamond depth. TRAXXSuper Resin pads are designed for use on low to high powered grinders. Available in 50#, 100#, 200#, 400#, 800#, 1500# and 3000#.
53
Diamond Tools for Surface Preparation
TRAXXLIPPAGE PADS Lippage on tiled surfaces is always a problem if a floor has not been perfectly laid. TRAXXLippage Pads smooth the refurbishment process, greatly extending the life of your pads. Suitable for wet or dry grinding of most floors. Available in 80mm diameter x 10mm diamond depth and 50#-3000# mesh sizes.
TRAXXMGT PADS TRAXX MGT Pads are designed specially for r efurbishment of Marble, Granite or Terrazzo surfaces. Can be used wet or dry. Available in 80mm diameter x 10mm diamond depth and 50#-3000# mesh sizes.
RESIN HOLDERS Under some tough conditions or even at high speeds, resin pads can come loose from their velcro holder. The new TRAXXLOK Resin Holders are designed to prevent this happening. Using special ULTRA LOK Velcro and the addition of a peripheral lip on the holder, keeps your pads in place.
54
Diamond ToolsPro for Surface Preparation Diamond Blades
DIAMOND PLUGS Traxx supplies a full range of diamond plugs to suit every machine and application, including Arrow, Flat, Lippage and Turbo styles. All diamond plugs are available in a broad range of diamond mesh sizes from 16#-240#. Traxx can also design plugs for your personal preference.
HARD FLOOR RESIN POLISHING PADS DS We also offer a full range of backer pads, standard and flexible, velcro backed, to suit all hand held machines.
RING RESIN PADS Great for edge grinding of concrete and most masonry. Available in 6â&#x20AC;? and 7â&#x20AC;? diametres and 50-3000# mesh.
55
Diamond Tools for Surface Preparation
RESEXX 1 DIAMOND FLOOR PADS Traxx Resexx 1 pads use the very best quality fibre mesh backing material, providing ultimate bond between the pad and the resin diamond section. This allows the pads to be used where some smaller undulations occur, compared to normal pads. Perfect for grinding concrete, terrazzo and most stone products. available in sizes 150-600mm diameter and 50-3000# mesh size.
RESEXX 2 DIAMOND FLOOR PADS TRAXX Resexx 2 felt backed 9 pads are perfect for polishing and restoring concrete, marble, and terrazzo floors. Used on planetary floor Grinders fitted with Velcro速 backed holding plates. The highest quality felt, used as the backing bonds with the resin segments to clean floors as well as polish the concrete to a high gloss finish. Dry use is strongly recommended.
RESEXX 3 DIAMOND FLOOR The TRAXX Resexx 3 Diamond Floor Pads Plus allows the maintenance and polishing of concrete, stone, marble and terrazzo flooring without the use of floor finishes and strippers, helping to eliminate the use of floor finish and floor stripping chemicals in a maintenance program. Great for restoring the lustre back on polished concrete, simply and economically. Available in diametres from 150mm -700mm and various mesh sizes from 50# to 5000#.
56
Diamond ToolsPro for Surface Preparation Diamond Blades
SPIKE CUP WHEEL Using the latest Direct Brazing Technology, (DBT) this wheel provided the fastest stock removal of concrete, rust, paint, epoxies and glues.
WING SPIKE CUP WHEEL Using the latest Direct Brazing Technology, (DBT) this wheel provides SUPER FAST stock removal of concrete, rust, paint, epoxies and glues.
TRAXXTRADE DOUBLE ROW SEGMENTED CUPWHEEL For the tradesperson who needs a speedy removal rate on general concrete and masonary products. Wet/dry. Available in 150, 125 and 180mm.
TRAXXTRADE TURBO CUP WHEEL The unique wave design gives maximum removal rate of material being ground. The wide face is perfect for flattening surfaces or rounding edges.
57
Diamond Tools for Surface Preparation
TraxxPro single row cupwheel For fast removal and extended life on a very broad range of materials including natural stones, concrete and general masonry materials. Available in course, medium and fine grit sizes.
TraxxPro DOUBLE row cupwheel For extreme life in heavy grinding of concrete and masonry. Wet or dry. 105, 125 and 180mm in all mesh sizes. products
TraxxPro TURBO row cupwheel The unique wave design gives maximum removal rate of material being ground. the wide face is perfect for flattening surfaces or rounding edges. For the Professional user.
58
Diamond ToolsPro for Surface Preparation Diamond Blades PCD CUPWHEELS A full range of PCD (Polycrystalline Diamond) wheels are available for all stripping and roughing or quick removal surface preparation applications. PCD wheels and segments can be used on a broad range of materials including concrete, paint, epoxy and glues. PCD wheels are available from 100mm -230mm diameter and in segment plate format to suit all machines.
PDQ CUP WHEELS Its just that Pretty Damn Quick. PDQ wheels are made for heavy stock removal in a broad range of materials, available in 5”, 7” and 9”, with 6, 9, 12, 18 and 24 segments and all mesh sizes from 16# to 240#.
CUP WHEELS TO SUIT HILTI MACHINES FOR GRINDING CONCRETE Available in 150mm diameter only, but a range of bonds and mesh sizes to suit all applications.
WEDGE BLOCKS Wedge blocks available to suit all machines. Hard, medium and soft bonds in course, medium and fine mesh sizes.
59
Diamond Tools for Surface Preparation
PCD SHARD SEGMENTS PCD or Polycrystalline Diamond Segments are perfect for easy removal of paint or epoxy and can be fitted to all grinding plates or TraxxLok.
CRETEMOWER HEADS Cretemower plates feature 40 x 15 x 15 segments, hard, medium and soft bonds and course, medium and fine mesh sizes.
SANDPAPER PADS Traxx offer a full range of 180mm sanding discs for wooden floors. Simply attach our cushioned Velcro backer pads to your grinder, select the grit size required and proceed to a perfect finish, ready for polishing or sealing
FLEXIBLE METAL PADS Traxx flex Metal dot pads are perfect for hand and edge grinders for concrete and terrazzo. full range of mesh sizes. Available in 3â&#x20AC;? to 7â&#x20AC;? with backing pads to suit all.
60
Diamond ToolsPro for Surface Preparation Diamond Blades
Deluxe Hardness Pick Set The Deluxe Hardness Pick Set from TRAXX is unique in that, unlike other mineral hardness testing tools that use minerals or crystal points, the TRAXX picks are made of metals and alloys of hardness values equal to 2 through 9 on the Mohsâ&#x20AC;&#x2122; hardness scale. And because the picks are made of metal, they are easily ground to sharp points which will not break off and which can be easily sharpened Why measure the hardness of a concrete? Because hardness is an important and quantifiable physical characteristic of concrete and in your effort to identify an value, the hardness, if known, combined with other properties, can make the tool selection much easier as well as the initial quoting of the job at hand. How do you use the hardness picks? Simply scratch the concrete surface with the picks of various indicated hardness. As an example, if a No. 5 pick scratches the concrete but a No. 4 pick does not, then your concrete hardness is 4.5. You can then select the bond and mesh type of your diamond segment based on a known factor, coupled with your experience.
61
1. ASSESS HARDNESS OF CONCRETE Soft, Medium or Hard, and select required metal bond diamond.
2. GRINDING WITH TRAXXLOK METAL BOND SEGMENTS: Note: Depending on surface condition and concrete hardness / makeup, some mesh sizes may be able to be skipped. A. 16 MESH (IF REMOVING GLUE OR IN EXTREME CASES) B. 40 MESH C. 80 MESH Use CFQ with 11ltr pump – mix 40:1 / 250ml per 10 ltr. D. If floor is to be polished - Clean floor with Vacuum and then wash with Microfibre mop. E. 120 MESH • Use with TraxxGrout or TraxxGrout-Plus to fill in any exposed holes. • If concrete hardness is greater than 25mpa use TraxxGrout, if hardness less than 25mpa (softer) use • TraxxGrout-Plus. • Apply with broom/microfiber/spray water on the floor 250ml per 5ltr recommended • Bring to a paste to ensure the best chance of ingress into the exposed holes. • Ensure to remove all excess Grout, including around edges, before drying. • Allow Grout to dry for approx 2-3 hours. Ensure no scratching.
3. REMOVE ALL EXCESS DUST USING A MICROFIBRE MOP – DRY.
4. WET MOP FLOOR WITH MICROFIBRE MOP TO REMOVE ANY STUBBORN DEBRIS.
5. APPLY TRAXXHARD TO INCREASE THE DENSITY OF THE CONCRETE ALLOWING FOR A HIGHER GLOSS FINISH ONCE POLISHED. • 1ltr per 10m2. • Up to 2 applications. • Apply with microfibre mop insuring not to pool or leave overlaps. • Allow to cure for 12 hours.
62
Pro Diamond Blades
6. RESIN POLISH WITH TRAXX DIAMOND RESIN PADS: Soft, Medium or Hard, and select required metal bond diamond
A. 50 GRIT • Polish a small area and check for scratches. • If scratches are present, use a 50 grit Hi-Con resin pad. • Should scratches still be present after using the 50 grit Hi-Con pad, go back to the last metal bond used and follow through the process again. B. Dry Mop floor with Microfibre Mop (between each resin) D. 100 GRIT E. 200 GRIT F. 400 GRIT For semi-gloss floor, stop after 400 or 800 grit resin depending on concrete and desired finish. G. 800 GRIT H. 1500 GRIT I. 3000 GRIT
7. CLEAN FLOOR THOROUGHLY – DRY MOP FLOOR WITH MICROFIBRE MOP
8. CLEAN FLOOR THOROUGHLY – WET MOP FLOOR WITH MICROFIBRE MOP TO REMOVE ANY STUBBORN DEBRIS
9. SEALING WITH TRAXXSEAL: a. Domestic applications use TraxxSeal. b. High Traffic / Commercial applications use TraxxSeal-Plus and for an enhanced gloss. c. 2-3 applications using Microfibre applicator. d. Once dry re-apply. e. Allow 6-12 hours to dry.
10. BUFF FLOOR WITH TRAXX SCAN COMBI CLEAN
63
TRAXX CHEMICALS
If the surface being worked requires a super hard, supremely polished and fully sealed surface, you can select from a range of chemical treatments to provide that superb result. A complete range of chemicals are available for all applications, packaged in 5 or 20 litre packs, or can be supplied in bulk if required.
TraxxGrout is a premixed material primarily designed to assist in the filling of small holes and cracks in concrete floors. The TraxxGrout is applied to the surface being ground, causing a mild reaction with the concrete. This generates a slurry that is then reground back into the surface, thus providing the filling of the voids.
TraxxSeal-Plus is the Super Premium impregnation sealer that provides a virtually impenetrable barrier to almost all materials that could possibly stain the surface being treated. Ideal for all types of concrete and masonry. TraxxSeal-Plus is normally applied as the final step in the polishing process.
64
TraxxGrout-Plus is a 100% concentrated version of TraxxGrout and allows the applicator to mix the desired strength to enable a quicker reaction with the surface, where required. TraxxGrout is an integral part of the complete polished floor process.
TraxxSeal is a premium grade surface impregnator that inhibits the ingress of most materials that are likely to stain the surface.
Traxx Seal Outdoor is a penetrating sealer/impregnator which provides concrete and other porous surfaces resistance to water and oil absorption by limiting capillary action.
TraxxHard is a silica based material that reacts with the concrete being polished or treated, to provide a significant increase in density, thus hardness of the surface. This in turn allows for a much higher level of gloss finish to be achieved on the worked surface.
Pro Diamond Blades
65
66
Core Drilling
DBM 170 HAND HELD PRO CORE DRILL MOTOR The TRAXX DBM170 drill motor is packed full of features for the discerning Pro Drilling Contractor, or any tradesperson that appreciates quality.
• • • • • • • • • •
2 speed high performance gearbox Soft start Intelligent overload protection. PRCD fitted standard 1800 watts of power Switchable Soft Impact for dry drilling Water and dry vacuum fittings, standard Able to be fitted to any 60mm collar drill stand Positive stop gear change Spirit level for accuracy
Technical Data Model
DBM170
Power
1800W
Voltage
50 - 60Hz
Rpm 1 speed (full load)
1050/2000
Rpm
1550/3100
Diameter concrete
60Mm
Diameter stone
60Mm
67
Core Drilling DBM 200-3 HAND HELD PRO CORE DRILLING MACHINE Powerful but compact and light weight drill motor for freehand or Drill Stand use. For drilling diametres up to 160mm.
68
• • • • • • • • • •
Takes 1/2” Gaz (internal) and 1 1/4” UNC (external) Soft start and pulsing Overload protection Fits all 60mm collar drill stands PRCD fitted Heavy duty case standard Fully rotate-able front handle Twist adjustable Slip Clutch standard 2 year warranty
Technical Data MODEL
DBM 200-3
POWER
2700W
VOLTAGE
240v - 50HZ
RPM 1 SPEED (FULL LOAD)
560
RPM 2 SPEED (FULL LOAD)
910
RPM 3 SPEED (FULL LOAD)
2560
RPM NO Load prior to
2800
Core Drilling DBM 320-3 AND DBM 320-4 PRO CORE DRILLING MOTOR Powerful drill motors for pro Contractors or, the discerning tradesman. 2 drill motors and 7 speed options to get the perfect results from your core bits as well as great speed of drilling, in all applications.
• • • • • • • • •
Mechanical slipping clutch Quick Connection plate for motor Overload protection Oil level indicator Oil Change option 1 1/4” UNC fitting Soft start PRCD fitted 2 year warranty
Technical Data Power
3200W
Voltage
240V/50hz
Model
DBM 320-3
Rpm 1 speed (full load)
270
Rpm 2 speed (full load)
480
Rpm 3 speed (full load)
865
Model
DBM 320-4
Rpm 1 speed (full load)
385
Rpm 2 speed (full load)
530
Rpm 3 speed (full load)
975
Rpm 4 speed (full load)
1340
69
Core Drilling
AK 46 HYDRAULIC CORE DRILL AK 46 is a professional hydraulic core drill for manual use or for installation on Drill Stands. The drilling capacity is 30 - 160 mm diameter depending on model or flow. Tool mounts standard diamond core bits for wet and dry drilling of concrete, reinforced concrete, natural stones, bricks and masonry materials. The hydraulic functioning and the superior characteristics assure a series of advantages not obtainable together from other systems: efficiency and versatility tool can be powered by small power packs or from the hydraulic circuit of mini excavators or other hydraulic machinery. The absence of vibrations assures the ideal durability to the diamond bits. Unbeatable power to weight ratio with a weight of only 8 kg AK46 has a power that is nearly triple of that of a similar electric tool, thanks to the small dimension is unbeatable when working in confined spaces. The robust hydraulic motor is invulnerable to all efforts or slow down or blocks of rotation that would burn in short time motors of equivalent electric tools. The hydraulic functioning is an Implicit guarantee of quietness and safety, the tool can work in complete water immersion without risk of electric shock. Reliability and durability of AK 46 assure a long operative life without problems.
Technical Data
70
WEIGHT
8 Kg
WEIGHT WITH BACK HANDLE
9.5 Kg
LENGTH
40 cm
WIDTH
9 cm
HEIGHT
32 cm
DISTANCE FROM SPINDLE CENTER TO THE WALL
4.5 CM
HYDRAULIC FLOW
20-30 l/min
Hydraulic Pressure
150-170 Bar
Bit Attachment
1-1/4' Standard
Drilling Capacity
mod G 60-150 mm
Speed
mod G 400 RPM @ 20l/min 600 RPM @ 30 l/min
Core Drilling AK 50 HYDRAULIC CORE DRILL The AK50 is a professional hydraulic core drill designed for holes with diametres up to 70 cm. The tool is very robust and is made with the best components and materials to assure simple use, durability and to give the best performance. The core drill has a wide range of speeds and drilling capacity, and five different sized hydraulic motors. The motors are orbital type, resulting in ultimate reliability and zero maintenance. The hydraulic motors can be changed in few seconds just loosening two screws, motors are equipped with a safety pressure control valve (relief) that automatically cut off torsion force to the tool and to the Drill Stand when the bit stalls, this is a good safety feature that helps in many situation and protect tool in case it is connected to hydraulic circuits with very high pressures. Technical Data WEIGHT
13 kg
DIMENSION ( L X W )
54 x 22 cms
BIT ATTACHMENT
1- 1.1/4
PORATA FLOW
30 - 38 L/min
PRESSURE
120 - 200 BAR
MOTOR
4.5 / 7 KW
Motor Type
AK50 SPEED / DIAMETER CHART HYDRAULIC MOTORS RANGE
CUBIC CENTIMETRES
Speed @ 30L/min hole ø mm
Speed @ 38L/ min hole ø mm
50cc
600 rpm ø 70 -120 hole
750 rpm ø 50 -100 hole
100cc
300 rpm ø 130 - 250 hole
380 rpm ø 130 - 180 hole
160cc
180 rpm ø 300 - 360 hole
220 rpm ø 250 - 310 hole
200cc
150 rpm ø 400 - 600 hole
190 rpm ø 130 - 180 hole
315cc
90 rpm ø 500 - 700 hole
120 rpm ø 450 - 600 hole
71
Core Drilling
DBM31PH PETROL CORE DRILLING MOTOR TRAXX DBM31PH petrol powered core drill is designed for use where power is not available, or for drilling that “quick” hole where set up time takes too long. Couple with any TRAXX water pressure pump and tank and you have the truly portable core drilling system. Features: • Vibration dampened handle • Quick on / off switch • Centrifugal clutch • Heavy duty gearbox • Built in water swivel for wet core drilling • 31cc, 1.2kw 4 stroke Honda GX35 engine • 1 1/4” core bit connection • Maximum core bit 200m
Technical Data
72
ENGINE POWER
Honda GX35(4-cycle)
DISPLACEMENT
31cc
ENGINE POWER
1.6hp(1.2kw)
MAX DRILL BIT DIAMETER
6.5 (165mm)
MOTOR SPINDLE
1-1/4″UNC
WEIGHT
8kg
Weka Drill Motors
DK16 CORE DRILLING MOTOR
SR25 CORE DRILLING MOTOR
Powerful but compact and light weight drill motor for
The SR25 Drill Motor is based on the principle of the switched reluctance motor (SR = switched reluctance). The stator is very robust but simple. Its rotor consists
freehand or Drill Stand use. For drilling diametres up to 160mm.
•
Motor protection and soft start by means of Intellitronic Oil-bath lubrication
• • • •
Safety clutch
•
Handle bar and additional handle
of a shaft on which there are strung several single steel laminations. Thus the motor works without any turning windings or short circuit rotor and therefore also without commutator and wear-affected carbon brushes.
Levelling device Powerful motor Transport carriage, adaptors and toolset
DK26 CORE DRILLING MOTOR
DK26L CORE DRILLING MOTOR
With the DK26 Traxx has extended the successful series
The DK26L replaces the already legendary DK22 which has
of powerful Drill Motors up to 400 mm drilling diameter.
been a very popular product used by both professional
A robust, powerful and solid three-phase motor with
users, and also the typical craftsmen. With more power and
an appropriate high capacity gear system is packed in a
at reduced cost due to an aluminum die cast, it offers the
stable aluminum case. Due to an optimized motor cooling
operator a worthy successor also in price. The DK26L
by using water, an excellent power to weight is achieved.
features a high efficiency with a high quality standard and is suitable for steady professional use. The outstanding degree of efficiency of motor and gear grant an extraordinary drilling performance.
73
Weka Drill Motors
SR35 CORE DRILLING MOTOR
DK32S CORE DRILLING MOTOR The new DK32S boasts output power to 2300W, as well as an increase of operator comfort and working safety. The DK32 offers a maximum in economy and corresponds to high quality standards and is suitable for a continual and
The SR35 is he most powerful single phase Drill Motor suitable for 230 V mains. This motor is the ultimate for professional use, with performance that cannot be reached with conventional motors.
professional operation. The excellent efficiency from motor and gear guarantees very high working capacity.
DK52 DRILL MOTORS Drilling range: 110-500mm Nominal power: 5200 W 3 Speeds Available in 2 models (DK52, DK52S) Features:
• • •
Wet drilling in ceilings, floors and walls Through-holes for cables, cable trays and pipes Stitch drilling of through-holes in plumbing, and air conditioning installations
•
Holes for ducts, foundations
Technical Data
DK52
DK52 S
RATED VOLTAGE (V)
400 3~
400 3~
NOMINAL POWER (W)
5200
5200
OUTPUT POWER (W)
4000
4000
RATED SPEED (1/MIN)
130/260/410
160/310/490
TOTAL LENGTH WITHOUT HANDLE (MM)
580
580
WEIGHT WITHOUT CABLE (KG)
22.9
22.9
Drilling Ø concrete (mm)
110-500
80-450
Tool fixture
1 1/4”
1 1/4”
Foot fastening
74
Standard 4 x M8 with groove 10 x 4,3
Weka Drill Motors DK42B DRILL MOTORS Drilling range: 70-400 mm Nominal power: 3900 W 3 Speeds Available in 3 models (DK42B, DK42BS, DK42BL) Features:
• • • •
Wet drilling in ceilings, floors and walls Through-holes for cables, cable trays and pipes Stitch drilling of through-holes in plumbing, and air conditioning installations Holes for ducts, foundations
Technical Data
DK42 B
DK42 BS
DK42 BL
RATED VOLTAGE (V)
400 3~
400 3~
400 3~
NOMINAL POWER (W)
3900
3900
3900
OUTPUT POWER (W)
3000
3000
3000
RATED SPEED (1/MIN)
160/310/490
230/460/720
130/260/410
TOTAL LENGTH WITHOUT HANDLE (MM)
540
540
540
WEIGHT WITHOUT CABLE (KG)
19
19
19
Drilling Ø concrete (mm)
70-400
50-300
90-450
Tool fixture
1 1/4”
1 1/4”
1 1/4”
Foot fastening
Standard 4 x M8 with groove 10 x 4,3
DK52 DRILL MOTORS Drilling range: 150-900 mm | Nominal power: 7500 W 15 Speeds Available in 2 models (SR7508, SR7508S) The SR7508 is an advancement of the SR-drive Drill Motor. Especially for professional use this drill motor sets standards that cannot be reached with conventional motors. Features: • Wet drilling in ceilings, floors and walls • Through-holes for cables, cable trays and pipes Technical Data
SR7508
SR7508S
RATED VOLTAGE (V)
400 3~
400 3~
NOMINAL POWER (W)
7500
7500
OUTPUT POWER (W)
5700
5700
RATED SPEED (1/MIN)
60-360
75-460
TOTAL LENGTH WITHOUT HANDLE (MM)
620
620
WEIGHT WITHOUT CABLE (KG)
19.5
19.5
Drilling Ø concrete (mm)
150-900
120-800
Tool fixture
M 33/3
1 1/4” / M33/3
Foot fastening
8 x M8 with groove 10 x 4,3
75
Core Drilling
DS170 DRILL STAND Lightweight and solid Modular System, Patented quick motor disconnect system Longer or shorter columns on request. Laser centering device fitted, 2 year warranty. Technical Data
76
WEIGHT
14.1KG
TRAVEL LENGTH
550mm
MAXIMUM DIAMETER
160mm
Core Drilling
DS450 DRILL STAND The TRAXX DS450 is a high professional Drill Stand. Its steel baseplate design with a robust aluminum column gives the ideal best performance combination. In addition, the aluminum roller carriage provides a smooth and precise guide. This is the ultimate drill stand for professionals!
• • • • • •
Lightweight and solid Modular System Patented quick motor disconnect system Longer or shorter columns on request Laser centering device fitted 2 year warranty
Technical Data WEIGHT
23.5kg
TRAVEL LENGTH
700mm
MAXIMUM DIAMETER
450mm
77
Core Drilling DS250 DRILL STAND These drill stands were created to provide the capabilities required by high capacity operators who need a stand which can remain stable under the most extreme torque loads. Optional extension spacers are available for larger diameter core bits to maintain clearance between the bit and the the stand. Extension spacers in sizes 45, 100, 150 and 200mm are optionally available. These may also be stacked together as needed to achieve the required distance.
• • • • •
Lightweight and solid Modular System Patented quick motor disconnect system Longer or shorter columns on request 2 year warranty
Technical Data WEIGHT
14.1kg
DIMENSIONS
390 x 248 x 970mm
MAXIMUM DIAMETER
660mm
MAXIMUM DIAMETER (WITH SPACER) 250mm
78
Core Drilling
DS500 DRILL STAND These drill stands were created to provide the capabilities required by high capacity operators who need a stand which can remain stable under the most extreme torque loads. Optional extension spacers are available for larger diameter core bits to maintain clearance between the bit and the the stand. Extension spacers in sizes 45, 100, 150 and 200mm are optionally available. These may also be stacked together as needed to achieve the required distance.
• • • • •
Lightweight and solid Modular System Patented quick motor disconnect system Longer or shorter columns on request 2 year warranty
Technical Data WEIGHT
17.9
DIMENSIONS
425 x 245 x 1005
MAXIMUM DIAMETER
350mm
MAXIMUM DIAMETER (WITH SPACER)
500mm
DIMENSIONS
1005 x 245 x 425mm
45MM SPACER BLOCK
200MM SPACER BLOCK
100MM SPACER BLOCK
150MM SPACER BLOCK
HAND DRILL MOTOR ATTACHMENT
Spacer blocks and adaptors for DS500 and 800 79
Core Drilling
DS800 DRILL STAND High performance Drill Stand. Handy, compact, more power, easy handling, maximum flexibility, rugged, light weight and extra strong. These drill stands were created to provide the capabilities required by high capacity operators who need a stand which can remain stable under the most extreme torque loads. Optional extension spacers are available for larger diameter core bits to maintain clearance between the bit and the the stand. Extension spacers in sizes 45, 100, 150 and 200mm are optionally available. These may also be stacked together as needed to achieve the required distance. Technical Data
80
WEIGHT
27.2kg
DIMENSIONS
555 x 275 x 1035
MAXIMUM DIAMETER
350mm
MAXIMUM DIAMETER (WITH SPACER)
800mm
Core Drilling
DEMCO NINO DRILL STAND The small and light solution for up to 150mm diameter handy, fast and flexible AND precision made. Integrated quick coupling system for motor plate or tighten device 60mm fixed with the hand crank. Wheel driven feed gear with eccentric adjustment Technical Data DRILL HOLES
Up to 150 mm
DRILL TRAVEL
570 mm
FEED SPEED
1:1
HAND CRANK
Wheel driven feed gear with eccentric adjustment
ADJUSTABLE
Stepless up to 45째
WEIGHT
8KG
DIMENSIONS
Width 202mm, Depth 365mm, Height 808mm
ACCESSORIES
VACUUM BASE As an option you can use our vacuum base under the Drill Stand. The vacuum base has a manual valve for ON /OFF.
ADAPTOR BLOCKS Adaptor blocks available to suit all drill stands.
CENTER INDICATOR With the integrated center indicator the perfect hole is a breeze. Simply fold, assemble - run!
81
Core Drilling
DEMCO PICCOLO DRILL STAND High Performance, lightweight but precision made, Drill Stand for coring up to 200mm diameter. Drill Stand Piccolo can be used with Demco’s vacuum base. The vacuum base is equipped with a hand switch valve, vacuum ON / OFF.
Technical Data DRILL HOLES
Up to 250 mm
DRILL TRAVEL
700 mm
FEED SPEED
1:1.6
HAND CRANK
Plugable on both sides
FEED CARRIAGE
Wheel driven feed gear with eccentric adjustment
ADJUSTABLE
UP TO 45°
QUICk COUPLING SYSTEM
LOCKING DEVICE
As an option you can use our vacuum base under the Drill Stand. The vacuum base has a manual valve for ON /OFF
The feed carriage can be locked at any tooth of the gear rack by a slight sideways movement of the detent plate.
82
Core Drilling
DEMCO MEZZO DRILL STAND MEZZO is designed for the professional who demands absolute quality and precision in drilling AND understands the cost benefits associated with these features. Almost entirely made from aircraft grade alloys, the MEZZO is designed to last a lifetime. Accepts all common drill motors. MEZZO now joins the complete family of PRO Drill Stands including, NINO, PICOLLO, SUMO LARGE and the fully rotatable ALLCORE. Extended Columns to 2350mm. Technical Data
QUICK RELEASE COUPLING The quick release coupling makes it easy for you to separate the drill motor from the stand. E.g. when mounting the stand on a wall or when exchanging the drill motor.
DRILL HOLES
500mm
DRILL TRAVEL
785 mm
FEED SPEED
1:1
HAND CRANK
Plugable on both sides
ADJUSTABLE
Stepless up to 45째
WEIGHT
19KG
DIMENSIONS
Width 202mm, Depth 365mm, Height 808mm
LOCKING DEVICE The feed carriage can be locked at any-tooth of the gear rack with a slight sideways movement of the detent plate.
83
Core Drilling DEMCO SUMO DRILL STAND High Performance, precision made, but lightweight Drill Stand for coring up to 800mm diameter. WHEEL FRAME The wheel frame makes transportation easy. The wheel frame can be conveniently separated from the Drill Stand with two cotter pins. QUICK RELEASE COUPLING The quick release coupling makes it easy for you to separate the drill motor from the stand. E.g. to fit it to a wall or to exchange the drill motor. Technical Data DRILL HOLES
up to 800 mm
DRILL TRAVEL
760 mm. Extended drill columns available.
FEED SPEED
1:1.6
HAND CRANK
Plugable on both sides
FEED CARRIAGE
Wheel driven feed gear with exccentric adjustment
ADJUSTABLE
UP TO 45째
WEIGHT
24 kg
Quick release coupling Quick release coupling The quick release coupling makes it easy for you to separate the drill motor from Extended columns available to suit Nino, Mezzo and Largo up too 2400mm
84
Core Drilling
DEMCO LARGO DRILL STAND Lightweight construction Drill Stand chromium steel/aluminum. Wheel driven feed gear with eccentric adjustment and rear inclined support rod. Unbelievable; with only 29 kg weight convenient, reliable and fast drilling. Technical Data DRILL HOLES
1100 mm
DRILL TRAVEL
760 -2000 mm with Longer columns
FEED SPEED
1:1
HAND CRANK
Depth feed with plug-gable hand crank With 3 speeds
ADJUSTABLE
Stepless up to 45째
WEIGHT
29KG
DIMENSIONS
Width 202mm, Depth 365mm, Height 808mm
85
Core Drilling
DEMCO ALLCORE DRILL STAND ALLCORE is a solution for all applications where you cannot fix the equipment with anchors or even for line drilling. ALLCORE uses the guide rails from GAMMA/PICCOLO and has the same feed carriage like PICCOLO - so you can combine most of the parts you already have. The ALLCORE 360째 Drill Stand is a combination of PICCOLO/ COBRA parts and allows you to do special jobs. This system features quick mounting, easy drilling and fast unmounting on your job site. Saving time and money. The modular system and the stands flexibility allows straight and angled drilling in walls, floors and ceilings without fixing the stand with anchors..... You can use the guide rails of Demco`s GAMMA wall saws and the feed carriage of Demco`s PICCOLO Drill Stand.
Technical Data
86
DRILL HOLES
up to 250 mm
DRIL TRAVEL
According to the used guide rails: available are 800, 900, 1000, 1400, 1700, and 2000mm
FEED SPEED
1:1 or different with POCO or SUBITO
HAND CRANK
Plugable standht or left
FEED CARRIAGE
Wheel driven feed gear with eccentric adjustment
ADJUSTABLE
Stepless in all directions 360째
Core Drilling DEMCO SUBITO DRILLING SYSTEM Ideal for single or row drilling. Higher efficiency by the simultaneous use of two or more units. Higher service life of the diamond coring bit (up to 30%) by the use of a constant feed pressure. Optimal load of the drill engine by the use of a constant feed pressure especially, if the conditions allow it, during drilling’s nearby a second drill machine or when other extra works like water draining are performed. FEED GEARS Attaching the Subito feed gear to the Drill Stands is very easy. The feed gear is simply mounted and locked in place, either on the left or standht of the drill depending on space requirement. The Subito feed gear is compatible with Nino, Piccolo and Sumo Drill Stands. Attachment to Drill Stands from other manufacturers on request.
• • • • • •
Drills unattended Drills faster than with manual feed Feed pressure from 6 up to 14 A Automatic shutdown of drill motor, feeder and water Automatic feed reduction in reinforcement Electric fast-push forward and- push backward
CARRYING CASE You can store all Subito feed gear components in the case. Foam inlays ensure that all components have an individually specified place and are ideally protected against damage during transportation. CONTROL BOX The control box is the central control unit for the Subito feed gear. All functions can be operated via the integrated keyboard. By exchanging the connector cable the control box can be used individually for drill motors of 240 Volt single phase as well as 410 Volt 3 phase.
87
Core Drilling VACUUM PUMP AND TANK AND PADS The TRAXX VPAT30 vaccum pump and tank is designed specifically for the core drilling industry. This tool allows for easy stabilization of core drilling stands to almost any floor or wall, using suction from the pump unit via specially designed vacuum pads, on to which the drill stands can be mounted. In some cases, smaller drill stands such as the TRAXX DS170 have built in vacuum pads/bases. The integral tank, built in to the vaccum pump frame and handle allows for a “safety margin” of vaccum to remain, keeping the pad and stand in place for up to 3 minutes after any power failure or interruption.
WATER COLLECTOR Available in three sizes. 130MM
• • •
Water collector diameter 130 mm Rubber lid 130 mm Moss rubber 130 mm
180MM
• • •
Water collector diameter 180 mm Rubber lid 180 mm Moss rubber 180 mm
250MM
• • •
Water collector diameter 250 mm Rubber lid 250 mm Moss rubber 250 mm
Holding Device to suit water collectors
88
Core Drilling
QUICK RELEASE BOLT AND SLOT PLATE M12 Quick release BOLTS are designed for anchoring core drilling machines or wall and wire saws in a standard position for working. NOTE THAT M12 ANCHORS ARE SOLD AS A SEPARATE PART. Slot plates are available in 90mm or 130mm diameter depending on drill base style.
SLIDER QUICK RELEASE RING After the simply mounting of the Slider onto the machine pivot it provides more effective long-term protection from arrest of the threaded joint than all other common devices. With its minor over-all depth of only 10 mm, the Slider can be mounted on any commercial core drilling machine with a standard 1 Âźâ&#x20AC;? UNC connection.
89
Core Drilling
DRILLING ACCESSORIES Diamond Core Drilling is one of the most prolific techniques used today by the modern contractor or builder. To satisfy all job requirements a vast range of core drilling accessories are needed. At Traxx we have just that. • Extension Rods from 150mm to 3000mm. • Core bit adaptors 1/2” Gaz, 1 1/4”UNC, A Rod, B Rod and C Rod, M14 and 5/8” UNF. • Core removal tools. • Continuous Core barrels is many diametres. • Water collection devices. • Vacuum Pad systems. • Vacuum Pipe drilling systems. • Spanners for all applications. .....and much more.
CORE SUCKERS
PIPE DRILLING SYSTEMS
90
Core Drilling
Water Pressure pumps and Tanks TRAXX supplies a full range of water pressure pumps and tanks for many applications, including supplying a quick source of water for core drilling or sawing. For applying most types of Sawing, drilling and grinding chemicals to floors, walls or in fact any surface being worked. See CF Products for more information. Our 13l carry and 15l wheeled models include a pump action pressure activator and standard Gardena fittings. The BWT40 model holds 40l of liquid and when fully charged, which takes just 30-40 mintes, will provide 8 hrs of continuous water pressure at your job site. The unit is also fitted with a variable flow control and gardena fittings.
91
Core Drilling
HYDRAULIC CORE CATCHER ACCESSORIES - Bucket holder Adjustable for bucket 50L and 90L Extensions - Length 500mm/1000mm Adapter 1 1/4” Technical Data
92
WORKING LOAD MAX
500KG
MIN HEIGHT
1000mm
MAX. HEIGHT
1900mm
TRAVEL LENGTH
900mm
WEIGHT
30KG
Core Drill Bits
93
Core Drill Bits DCT, DCTX DCTSQS AND DCTXCR CORE BITS DCT Core Bit segments and crowns for all applications. Simply put, this is a new technology that DOES bring immediate and obvious cost benefits. Traxx has full patents covering DCT Technology. DCT delivers extremely high improvement levels in speed of cut and tool life. Fully validated tests have been conducted against all major competitors products with simply outstanding results. We CAN claim up to 40% improvement in cutting speed compared to non DCT products and up to 45% life improvement in the tool itself. DCT or DIAMOND COMPRESSION TECHNOLOGY, diamond tools represent the NEW Generation of innovation for core drilling, high speed hand held saws and wall saws with a growing list of applications. DCT tools have proven themselves to perform faster and more efficiently than any existing competing products across a very broad range of applications. The excellent performance is achieved as a result of very low friction levels due to the unique shape of the profile and surface of the tools, where a very high diamond content improves cutting without sacrificing speed. The ingeniously designed, rounded indentations in the tool segments allow optimal water coolant to be delivered straight to the actual cutting point, ensuring that heat and pressure build up are easily dissipated.
DCT For extreme life and speed on hard to very hard and highly reinforced concrete. DCTX Where speed is the ultimate criteria on a broad range of concrete products. DCTSQS The ultimate DCT core bit, with softer, even faster bond AND QUICK START segments for immediate fast starting on even the hardest of materials.
DCTXCR A "continuous rim" version of the DBTX for drilling in pre-stressed concrete, through steel decking underlays or where segment re-tension is difficult.
CUTTING SPEED
LIFETIME
DCT Core bits are made to suit a wide range of applications. Available in VFQ (Hi Speed) versions with full crown or segmented from 12mm to 102mm diameter. DCT, DCTSQS and DCTX are available from 12mm to 2000mm diameter. DCTXCR is available from 52mm to 400mm diametres. All core bits are available in special lengths where required. Continuous barrel systems also available. LIGHTWEIGHT SPOKEBACK CORE BARRELS AVAILABLE ON REQUEST.
94
Core Drill Bits
1020 SERIES CORE BITS Traxx 1020 Series Core bits have been designed to provide excellent life and speed of cut, at an affordable price. Typical users would be, • Pro drilling and sawing contractors • Plumbers • Electricians • Rental Companies • Ballustrade Installers • Core sample testers All 1020 series core bits are instantly recognised by their brilliant red colour. Available in sizes 20mm to 400mm diameter. ALL 1020 SERIES CORE BITS ARE LASER WELDED
SCREWED BARREL CORE BITS. SBC. Finally an affordable range of thin wall, screwed, continuous barrel core bits. Available in 50mm, 75mm, 100mm and 125mm diametres with special sizes available on request.
95
Core Drill Bits
SPOKEBACK CORE BARRELS TRAXX use and recommend, wherever possible, Western Saw spokeback core bit barrels. Strong, easy to handle, and lightweight, with extreme tolerances on even the biggest sizes and lengths. Available in sizes 100mm to 1500mm diameter. Patent protected
96
Core Drill Bits
RETTIPING SERVICES All Traxx outlets are equipped to retip core bits of all diameters and lengths. Traxx also stock re-tipping magnets, flux and brazing alloys at competitive prices.
DCT, DCTX, DCTSQS SEGMENTS AND CROWNS ROWNS Traxx offers a complete range of crowns (up to 45mm diameter) and segments to allow our customers to complete their own retipping of barrels if required. Special length, width and height segments are readily available.
EXTENSION RODS We stock a full range of extension rods in 1/2” gaz and 1 1/4” UNC.
97
Core Drill Bits
CORE DRILL KITS Traxx supplies core drills and accessories for every application. We supply core drill kits for tilers, plumbers, electricians or in fact any Trade. Most kits come complete with water swivels and guides.
98
Core Drill Bits Ø (mm)
Coring Length (mm) 300
12 14 16 19 22 24 25 26 29 30 32 36 38 40 42 46 48 50 52 57 62 67 72 77 82 87 92 102 107 112 117 122 127 132 142 152 158 162 167 172 177 182 187 192 200 212 225 250 275 300 325 350 375 400 450 500 550 600 650 700 750 800 850 900
450
500
1000
1500
2000
TRAXX CORE DRILL BITS The Traxx Core Drill range is technologically advanced in design terms, the range is also flexible, with options for every eventuality. = Stocked Sizes = Special Order Contact us for more Information
Standard Sizes 18 - 42mm Ø
1/2” BSP
300mm WL
24 - 900mm Ø
1 1/4” UNC
450mm WL
12mm - 42mm Fitted with Crowns 45mm - 112mm 3.5mm Wide Segments 117mm - 182mm 3.5mm Wide Segments 187mm - 275mm 4.5mm Wide Segments > 275mm 5.0mm Wide Segments Special sizes or lengths on request
99
Hydraulic Power Packs and Tools Pro Diamond Blades SCORPION POWER PACK The SCORPION is available in two different versions of hydraulic power: 20 L/min - 95 Bar or 12 L/min - 160 Bar, these characteristics allow to power small tools of the group C of EHTMA standard or also other hydraulic equipment. Technical Data Weight
40 Kg
Dimension ( L x W x H )
60 x 40 x 43 cm
Hydraulic Flow
12 or 20 l/min
Oil Tank capacity
6 litres
Hydraulic Pressure max
95 or 160 Bar
Ethma group
c
Alternator Type
Single Phase
Many components of SCORPION are the same as the bigger
Tension
230 Volt
packs, in particular the high efficiency oil cooling system
Frequency
50 HZ
guarantees maximum performances even in tropical climates.
Class of Instillation
F/H ( IP 21)
and with the more demanding applications. Light and robust
Energy Performance
5.5 kgm per blow
SCORPION is ideal in many types of construction works, in
Frequency
1600 Bpm
rental, in the maintenance of gas and water networks and in
Noise level
105 Lwa
general where safety, power and transportability are needed.
SUPER RAPTOR The engine acceleration is fixed or automatic with power on demand, the selection of acceleration can be made in one second by inserting a pin. Technical Data Engine Type
Twin Cylinder 4 stroke
Power
18 HP
Fuel
Unleaded
Starting
Battery recoil
Hydraulic Flow
30- 38 l/min
Hydraulic Pressure Max
170 Bar
Hydraulic Oil tank capacity
10 L
Hydrostatic STD Hose Length
7 mt
STD Hose length
7mt
Flow
20-30-38 l/min
Pressure
140-180 bar
Dimensions LxWxH
95x60x65cm
Weight Dry
98kg
Weight with Liquids
113kg
SUPER RAPTOR can power tools of the groups C,D,E of EHTMA standard. Every part of the pack is manufactured to assure the maximum of performances, reliability and transportability. Itâ&#x20AC;&#x2122;s points of strength are the quietness and the robustness that make its use ideal in all outside professional works.
101
Hydraulic Power Packs and Tools SUPER RAPTOR B/DUAL It is possible Super Raptor B/Dual to power together two tools of the group C or a single tool of group E of EHTMA categories. The engine acceleration can be fixed or automatic. The flow selection and acceleration can be made instantly using the practical levers. Technical Data Engine Type
Twin Cylinder 4 stroke
Engine Power
18 HP
Fuel
Unleaded
Starting
Battery recoil
Hydraulic Flow
2 x 19 L/min
Hydraulic Single Flow
38 l/min
Hydraulic Pressure Max
140 bar
Every part of SUPER RAPTOR B is manufactured for
Hydraulic Oil tank capacity
10 l.
assuring the maximum of performances, reliability and
Hydraulic Power Hose length
7m
transportability. Itâ&#x20AC;&#x2122;s points of strength are the quietness
Acceleration
Automatic and manual
and the robustness that make its use ideal in the
Dimensions LxWxH
95x60x65cm
professional works.
Weight Dry
120kg
Weight with Liquids
135kg
SUPER RAPTOR DIESEL Every part of RAPTOR DIESEL is manufactured to give the maximum of performances, reliability and transportability. The points of strength are the quietness the robustness and economy that make its use ideal in the urban maintenance and in the professional works in general. Technical Data
102
Engine Type
HATZ Diesel
Engine Power
10. 5 HP
Engine Starting
Recoil And Battery
Engine Acceleration
Manual
Battery Power
30 Ampere
Hydraulic Flow
20 - 30 L/min
Hydraulic Pressure Max
140 BAR
Hydraulic Oil tank capacity
12 l
Hydraulic STD Hose Length
7 mt
Weight With Liquids
135 Kg
Dimensions LxWxH
88x65x70cm
The new design and the numerous exclusive features make point by point RAPTOR DIESEL one of the best products available today on the market. NOTE the hydraulic power can be different and supplied according to customer specifications.
Hydraulic Power Packs and Tools Pro Diamond Blades SUPER RAPTOR ELECTRIC The Super Raptor Electric can be supplied with different electric motors with power of 7,5 - 11 - 15 KW to deliver flows up to 40 L/min and pressures of 190 bar maximum. RAPTOR E is manufactured with high quality components, it is made to work in heavy duty conditions, in particular the oil cooling system guarantees the maximum efficiency even in the hottest climate and with the more demanding applications. Technical Data Weight with liquids
120 Kg ( with motor 15 kw )
Dimension LxWxH
80 x 58 x 70cm
Motor
380 V-3 phase-2 poles-50 hz - 2900 rpm
RAPTOR E is supplied in standard version with air to oil
Motor power
7.5 - 11 - 15 Kw
cooler and also on request with water to oil cooler.
Water protection
P55
The electric control box has all the necessary defences to
Hydraulic flow
Up to 40 l/min according to required specifications
assure operators safety, and integrity of the machine in all
Hydraulic pressure
Max 190 bar
Oil cooler
Std air/oil type on request water/oil type
situations. The compact size and the three handles make the manoeuvrability and transportation fast and easy in all situations.
SUPER RAPTOR ENERGA ENERGA, is a variable flow unit using inverter technology to produce 20/30/40 Litres per minute at 140-160bar. This enables a full range of hydraulic tools such as hand saws, core drills, breakers, hammer drills and even pumps and compaction tools, to achieve maximum performance. Technical Data Flow l/min
20 – 30 - 40
Pressure
Bar 140
Oil tank capacity
Litres 10
On/off valve type 3 way
Open center
Motor power
11 Kw
Voltage
410 Volt – 3 phases – 2 poles
Frequency
50 Hz
Motor speed
Depend by flow output
Class of insulation
Ip – 56
Weight
130 Kg
Dimenstions lxwxh
85X60x65cm
Simply flick a switch and the electronics do the rest. All Traxx powerpacks are Construction industry tough using best quality components throughout, and include stainless steel frames, 3 stage cooling systems and 2 year warranties.
103
Hydraulic Power Packs and Tools NITRO HYDRAULIC POWER PACK NITRO is a hydraulic power pack with 23 HP engine designed to power tools and hydraulic equipment with a high flow or pressure necessity. NITRO can be delivered with one or two parallel circuits or with different hydraulic power according to customer specifications .The large capacity oil tank and the double radiator cooling system Technical Data DIMENSION cm LxWxH
95 x 60 x H 65
FLOW L/min
single circuit 10 - 60 double circuit
PRESSURE Bar
100 - 210
OIL TANK CAPACITY
50 litres
QUICK COUPLERS
3/4” flush face
ENGINE - GASOLINE
Briggs & Stratton 23 Hp
ENGINE - DIESEL
Lombardini / Kohler 23 Hp
N° CYLINDERS
twin cylinders
Dimenstions lxwxh
85X60x65cm
guarantee ideal hydraulic conditions even in the more demanding applications. The chassis can be “skid” type or with wheels and handles like the other power packs. The typical use is to drive heavy duty hydraulic equipment like drilling equipment, big water pumps, powering underwater tools and in all applications where is needed a professional hydraulic supply.
KOLUBRA POWER PACKS The power packs with petrol or electric motor are the ideal compromise between quality, simplicity, efficiency and robustness. Electric Motor
240 V single phase electric 2.2 kw
Dimensions
520 x 360 x h 500 mm
Weight
42.5Kg
FLOW max
in 3 l/min
The high quality piston pump is double stage type to give
PRESSURE max
700 BAR
double speed and minimise the “dead time“ of approach-
OIL TANK CAPACITY
6 litres
ing and reopening the tool jaws. This means significantly increased cutting speed/frequency and productivity.
Petrol Motor
104
SUBARU ROBIN 3 petrol
Also available in single stage for single tool operation.
FLOW max
in 3 l/min
PRESSURE max
700 BAR
The double control valve allows permanent connection to
OIL TANK CAPACITY
6 litres
always keep connected and ready two tools in parallel
Dimensions
520 x 360 x 500 mm
(Example, shear and concrete crusher) usable one at a
Weight
42.5Kg
time.
Hydraulic Power Packs and Tools Pro Diamond Blades
LOTUS POWER PACK LOTUS has modular construction and is available in three versions, the machine can be supplied also with pumps with different displacement or with single pump or without oil cooler, or according to special applications. The exclusive features and the possibility to adapt and regulate the hydraulic output according to the need make the LOTUS one of the best product available today on the market. Technical Data Diesel Engine Type
3 Cylinders/ water cooled
Power And Brand
25 HP Bstandgs / Dahiatsu
Fuel Tank Capacity
20 Litres
Hydraulic Max Flow
60 l/miin ( 2 x 30 )
Hydraulic Pressure Max
200 Bar
Hydraulic Oil Tank Capacity
60 L
Weight With Liquids
290 Kg
Dimension ( L x W x H )
110 x 65 x 90 cm
Class of Instillation
F/H ( IP 21)
Height
70 cm
The machine in the A version is equipped with double gear pump and double separated hydraulic circuit to power two tools simultaneously. The two flows can be added up to have one single circuit with flow up to 60 L/ min at 140 BAR or 40 L/min at 200 bar or intermediate values.
LOTUS HYDRAULIC POWER PACK LOTUS is a professional power pack with Diesel engine designed for heavy duty prolonged operations. The engine has a noise absorbing capsule that ensures quiet operation. The machine is available in different configurations of hydraulic power output and engine power depending on the type of application. Technical Data ENGINE TYPE
2-4 AIR/OIL COOLED
POWER
160X 90X H 130cm 60 L 25-55 HP HATZ
DIESEL TANK CAPACITY
50 L
FLOW max
MAX 120 l/min ( 2 x 60 )
PRESSURE max
200 BAR
WEIGHT with liquids
1000kg
large hydraulic driven water pumps and drilling equipment,
DIMENSION L X P X H
160X 90X H 130cm
as auxiliary parallel circuit of other machines.
Thanks to the controls feature LOTUS is ideal in the majority of works. The typical use is with underwater tools, powering
105
Hydraulic Power Packs and Tools HYDROBOX HydroBox utilses the hydraulic circuits of these vehicles eliminating the need to transport air compressors and generators allowing to power in autonomy and with incredible power hydraulic tools like breakers, handsaws, water pumps, drills, core drilling tools, earth augers, ventilators, pruners, hydro cleaners, rescue tools and various hydraulic equipment. HydroBox is an accessory designed for professional use that occupies little space, can be fitted on the machines also under the loading surface ( just like a common tool box) it does not require approvals or special permissions, for its installation. Technical Data Dimension
53 x 27 X H 33
Oil Tank capacity
10 Litres
Max Flow
38 L/min
Max Pressure
190 Bar
Cooler
High efficiency cooler with fan powered by hydraulic motor or electric 12 Volt
The only thing required is the connection with two hoses to the hydraulic pump of the truck that will be transformed from a simple transport vehicle into a versatile and efficient working machine.
HW 220 WELDER HW 220 is a professional DC welder with capacity of 220 Ampere powered by hydraulic motor, it can also be used as generator three or single phase. Technical Data
106
Hydraulic Power Needed
35 L/min @ 180 bar OR 45 L/min @ 140 Bar
Max Hydraulic Flow To Tool
50 L/min
Pressure Max
210 Bar
Tolerable back Hydraulic Pressure
17 bar
Welding current Max
220 Amp
Welder Type
DC Synchroous
Duty
MAX 60 %
Generator Power
Tri Phase 6.5 KVA Single Phase 3.5 KVA
Socket
Cee Type
Tension
400 - 230 Volt
Class of Instillation (protection )
F/H (IP 21)
Dimensions LxWxH
68x33x44cm
The tool can be powered by the circuits of sky lifts, excavators, trucks, mobile service vans and all machines with sufficient hydraulic capacity. The hydraulic functioning gives many advantages: quietness, safety, versatility, easy transportability, robustness, absence of vibrations and exhaust smokes, minimal maintenance necessity. HW 220 increase the versatility of the machines, its use is ideal when is needed to obtain current and to weld anywhere at low cost.
Hydraulic Power Packs and Tools Pro Diamond Blades TRIDENT DUAL TOOL ION POWER PACK The Trident is a compact accessory for trucks and vans designed to supply electric energy pneumatic energy and hydraulic energy at a low cost. The Trident has a 12 Volt electric circuit with control panel. All parts are installed into a compact frame that assures easy positioning on board service trucks, military and Technical Data Hydraulic power necessary from trucks
Flow 36 42 L/min Pressure 170 min 210 max Bar
Oil tank Capacity
24 Litres
Cooling System
Two high efficiency radiators air / oil with centrifugal fan 12 Volt ( 24V available)
Oil Filter
SPIN ON Type
ON/OF Control Valve
Three way type with relief valve and with quick couplers on swivel elbows
Selection of the use
Electric control panel with buttons, one use at a time
Hydraulic power for hydraulic tools
Flow: Up to the maximum flow available form the primary circuit Pressure: regulated at 150 Bar
Welder Type
SINCRO FW2-DC with Volt meter and RCBO protection Electro mechanical type DC current 2 poles with brushes duty 300A35% - 250A60% - 400A60% absorbed power 12 kW16Hp or 19 kW26,0 Hp
Welding Power
Max 300 Amp adjustable
Compressor Type
2 Cylinders: 2 Stages
Air aspirate
800 L/min circa
Air Compressed
500 L/min circa
Air Pressure Max
10 bar
Hydraulic Motor Type
Hydraulic motor group 2 with 12V solenoid ON/ OFF
Dimension
150 x 45 x H 70
Weight
200 Kg wit hliquids
rescue vehicles, off road vehicles, tractors, mobile workshops, etc. The group is installed on vehicles in the more adequate position, it must then be hydraulically connected with two hoses ( one for suction and one for pressure ) to the hydraulic gear pump of the vehicle. This will form a real multi purpose power unit powered by the vehicles engines. By using the button control panel it is possible to choose the energy to be used; air or welding / generator or hydraulic tools.
TYPICAL USERS Maintenance of gas and water networks, Municipalities, Military and Civil Protection Organisations, Fire Fighters, Mobile Workshops Vehicles used for operations in remote areas.
107
Hydraulic Power Packs and Tools
RFP50 FLOW / PRESSURE CONTROL VALVE RFP 50 is a hydraulic valve for the control of flow and pressure. The output line is controlled by two cartridges, one for flow and one for pressure. The RFP50 valve is available in two configurations A - with fixed flow regulation, in this version the regulated flow is fixed and preset at the factory and cannot be changed. Customer must require, when ordering, the needed regulated flow. B - with adjustable flow regulation. Flow must be regulated by customer Both versions of valve have the pressure regulation. Technical Data Dimension
130 X 100 X 50mm
Weight
3kg
PRIMARY CIRCUIT Max incoming flow
50 L/min
Max incoming pressure
210 Bar
REGULATED CIRCUIT
108
Regulated flow
5 - 45 L/min
Regulated pressure
10 - 200 Bar
Tolerance on regulations
Âą5%
Hydraulic Power Packs and Tools Pro Diamond Blades HG 3000 - HG 7000 GENERATORS They are ideally used in conjunction, and as an accessory, of mini excavators, earth moving equipment, trucks, sky lifts, cranes, boats, power packs and all machinery equipped with a sufficient hydraulic circuit. The connection to the machines is very easy as the Technical Data Electic Characteristics (Both HG 3000 and 5000 )
3000 - 5000 Watt
Voltage
230 Volt
Frequency
50 Hz
Circuit Protection
R.C.B.O
Grade protection
IP 23
Hydraulic Flow Min-Max
HG 3000=25-40 l/min HG 5000=30-40 l/min
Ideal Hydraulic Flow
HG 3000= 30 l/min HG 5000= 35 l/min
generators are hydraulically self regulated, two flexible hoses are sufficient and in a few seconds your excavator or truck becomes a powerful generator that can power electric tools of all types, illuminate and also weld, avoiding the presence of petrol engine generators with their associated problems
Hydraulic Pressure
HG 3000= 150 Bar HG 5000= 150 Bar
of starting, maintenance, fuel availability, transport, exhaust
Hydraulic Back Pressure
MAX 17 Bar
ucts that can significantly increase the equipment versatility
Dimensions LxWxH
60x27x43cm
improving productivity and providing low maintenance costs.
fumes and noise. HG 3000 - HG 7000 are high quality prod-
HW200 WELDER Tools can be connected to the circuits of earth moving equipment, trucks, cranes and all working machines with sufficient hydraulic capacity. The hydraulic functioning gives many advantages: quietness, safety, versatility, easy transportability, robustness, absence of vibrations Technical Data Hydraulic Necessary Flow
30 L/min
Ideal Hydraulic Flow
42 l/min MAX
Welding Current max
200 A
Welder Type
DC Synchroous
Duty
MAX 60 %
Power Generation
4 KWA
Alternator Type
Single Phase
Tension
230 Volt
Frequency
50 HZ
Class of Instillation
F/H ( IP 21)
Height
70 cm
and exhaust smokes, with minimal maintenance necessity. The welders can also be used as generators for powering electric tools, for illumination, etc. HW welders increase the versatility of the machines improving the efficiency of the crews and their productivity. The use is ideal in the maintenance of urban networks, in the civil protection and military sectors and in the majority of outdoor welding works.
109
Hydraulic Power Packs and Tools CONCRETE CRUSHER CC300 The machine represents state of the art in its type. It is formed by a crusher tool and a high pressure power pack with either petrol engine or single or 3 phase electric motors. The tool is ideal in the demolition of concrete, it assures operation without noise, dust, percussion and vibration that can cause damage and dangerous situations to structures. The crusher is used by one single operator and can break with incredible power and precision. It is effective in concrete reinforced and non-reinforced, brick walls, structures in composite stones and masonry, ceilings, pillars, stairways and every concrete section that can be attacked by the jaws, including rescue.
Technical Data Weight
22.5kg
Dimensions
350x190x850
Max Jaw Opening
315mm
Max Depth
150mm
Power at tips
101kN at 170mm
Power at tips
70kN at full
Hydraulic Pressure
650 Bar Max
Hydraulic whip length
70cm with reinforced spring
Cylinder and components aircraft grade alloy
Approach and rapid re-opening of the jaws that allows a drastic reduction in cycle times
Replaceable steel tips
Ergonomic grip
110
Very strong central pin prevents distortion and
Indestructible
blade misalignment
steel Jaws
Hydraulic Power Packs and Tools Pro Diamond Blades MS250 CONCRETE SHEAR Hydraulic shear designed for the quick cutting of metal in solid bars or profiled sections. Silent, powerful and quick, it is the irreplaceable partner when cutting linear metal structures, car recycling plants, rescue after car accidents, foundries to cut excess material, cutting concrete rebar parallel to the Concrete Crusher CC300. The tool is powered by high pressure electric or petrol power packs with double stage pump that increases the cutting speed, eliminating the negative down time of the jaws reopening and reapproaching the cut. The MS250 is very powerful and robust to stand the heavy duty use typical in car demolition works and in metal recycling activity. For prolonged operation in steady position a cart is available with upper adjustable arm and balancer to sustain tool and relieve operator fatigue.
Technical Data Weight
20.5kg
Dimensions
250x190x810
Max Opening
250mm
Max Depth
135mm
Maximum Cutting Strength
450kN
Cutting Capacity
Round Ă&#x2DC; 26 steel FE 32
Hydraulic Pressure
620 Bar Max
Hydraulic whip length
70 cm with reinforced spring
Cylinder and components aircraft grade alloy
Approach and rapid re-opening of the blades allows a drastic reduction in adverse times speeding the cutoff frequency and productivity Very strong central pin prevents distortion and blade misalignment
Ergonomic grip Indestructible resharpenable pressed steel Jaws
111
Hydraulic Power Packs and Tools TRAXX CS400 SPLITTER TRAXX CS400 splitter is widely used in explosion free stone quarry work, mineral mining, concrete removal or total demolition and rescue operations. Compared to traditional technology, it has the following advantages:
• • • • • • •
Enormous splitting force up to 600 tons; Dust free and near silent operation Vibration free Light weight Precision work Always controllable For use in close quarters and hard to access places Easy handling
Technical Data Required Drill Hole Diameter
45-48mm
Counter Wedge Length
380mm
Minimal Drill Hole Depth
610mm
Theory Splitting Force (T)
600
Splitting Force Effective (T)
410
Weight
30kg
Splitting Distance
10-40mm
Hydraulic whip length
70 cm with reinforced spring
TRAXX CS400 SPLITTER IN ACTION 1. Lubricate the wedges before putting them into the pre-drilled hole. 2. Make sure the splitter direction and expected split direction are correct. 3. Start up the power unit to split the target object.
112
1
2
3
Hydraulic Power Packs and Tools Pro Diamond Blades
DC350 CONCRETE CRUSHER The hydraulic propulsion of the concrete crusher DC350 is done via two cylinders. With a pressure of 250 bars, it achieves a crushing strength of 32 tonnes. In the rear section of the jaws, there is an iron cutter that permits the cutting of 30 mm reinforced concrete. The feed cables to the HD cylinders are all mounted in the interior of the crusher to avoid any damage. The entire crusher can be rotated endlessly 360 degrees without the feed cables of the support vehicle being wrapped around the crusher.
Technical Data Max Pressure Power
34 to
Weight
34 kg
Max Operation Power
250 bar
OIl Flow
30-60 liter/min
113
Hydraulic Power Packs and Tools DC16 HYDRAULIC HAND SAW DC16 is a modern hydraulic handsaw with blade capacity up to 400 mm. With the SC40 cart accessory the saws can be used for cutting pavements . The hydraulic functioning assures many advantages not obtainable together from other tools either electric or with engines:
• • • • • • •
Unbeatable power to weight ratio Quietness and versatility thanks to the possibility to be powered from power packs or from the circuits of mini excavators, trucks etc Low vibrations Minimal maintenance needs Long operative life Operators safety implicit with the hydraulic system No current means no electric shock hazards no harmful exhaust smoke inhalation - can work safely even submerged in water
For their ergonomics and the unbeatable power the saws are ideal in the professional cutting of concrete and metal and in all works where productivity and safety are needed.
SC40 ATTACHMENT FOR DC16 SC40 is a cart that transforms the saws DC14 - DC16 in to a practical asphalt saw. The saw is installable on the cart in afew seconds without need of cumbersome regulations or connect wire cables etc. The hydraulic connection is simply made by two quick couplers. Unlike other similar machines, SC40 has its own hydraulic ON/OFF tstandger valve, this greatly simplifies the installation and use of the machine, the mechanical installation is made by fastening two screws. SC40 has a high capacity water tank that is necessary for “wet cut” blades, water tank can be easily disassembled for refilling or cleaning. Other exclusive advantage is the possibility of the cart to be folded after use, this means space saved and easy storage and transportation. Technical Data
114
Weight ( no water no saw )
50 Kg
Water Tank Capacity
30 L
Hydraulic on/off type
OPEN CENTRE 3 WAY
Technical Data Flow
30-40 l/min
Pressure Max
180 Bar
Ethma group
D-E
Discs Diameter
35 - 40 cm (14”-16”)
Shaft Diameter
25,4 mm -1”
Cutting Capacity
cm 15 with disc 40cm
Weight With Liquids
135 Kg
Height
70 cm
Hydraulic Power Packs and Tools Pro Diamond Blades
AK46 HYDRAULIC CORE DRILL AK46 is a professional hydraulic core drill for manual use or for installation on drill stands. The drilling capacity is 30 - 160 mm diameter depending on model or flow. Tool mounts standard diamond core bits for wet and dry drilling of concrete, reinforced concrete, natural stones, bricks and masonry materials. The hydraulic functioning and the superior characteristics assure a series of advantages not obtainable together from other systems: Technical Data Hydraulic Flow
20-30 l/min
Hydraulic Pressure
150-170 Bar
Bit Attachment
1-1/4' Standard
Drilling Capacity
mod G 60-150 mm
Speed
mod G 400 RPM @ 20l/ min - 600 RPM @ 30 l/ min
Weight
8 Kg
Weight With Back Handle
9.5 Kg
efficiency and versatility tool can be powered by small power packs or from the hydraulic circuit of mini excavators or other hydraulic machinery. The absence of vibrations assures the ideal durability to the diamond bits.
AK50 HYDRAULIC CORE DRILL The AK50 is a professional hydraulic core drill designed for holes with diametres up to 70 cm. The tool is very robust and is made with the best components and materials to assure simple use, durability and to give the best performance. The core drill has a wide range of speeds and drilling capacity, and five different sized hydraulic motors. The motors are orbital type, resulting in ultimate reliability and zero maintenance. The hydraulic motors can be changed in a few seconds just loosening two screws. Motors are equipped with a safety pressure control valve (relief) that automatically cuts off torsion force to the too l and to the drill stand when the bit stalls. This is a good safety feature that helps in many situations and protect tools in case it is connected to hydraulic circuits with very high pressure. Technical Data Weight
13 kg
Dimension ( L x W )
54 x 22 cms
Bit Attachment
1- 1.1/4
Porata Flow
30 - 38 L/min
Pressure
120 - 200 BAR
Motor
4,5 / 7 KW
115
Hydraulic Power Packs and Tools HD12 HAMMER DRILL The hydraulic functioning of the HD12 assures safety and reduces maintenance and noise that are associated with the common electric and pneumatic drills. The bit rotation can be excluded maintaining the percussion only. In this mode HD12 becomes a chipping hammer ideal for light Technical Data Hydraulic Flow Min-max
15 - 40 l/min
Ideal Hydraulic Flow
20 L/min
Max Pressure
150 Bar
Tolerable back Hydraulic Pressure
Max 10 Bar
Bit Attachment Type
Kanga Hex
Bit Rotation Speed
250 rpm
exhaust allows to use the tool even in complete water im-
Percussions per Minute
2100 x min
mersion without possibility of electric shocks for the opera-
Drilling Capacity min- max
Ø 16 - 50 mm
tors. The spark free operation limits risks of explosions when
Ideal Drilling range
Ø 19 - 32 mm
working in dangerous conditions. Another advantage of the
STD Bits Drilling Depth
450 mm
HD12 is its quietness, a lot lower than other types of tools.
demolition and finishing works. The absence of an open
KD12 BREAKER The “D” type upper handle is suspended on springs for vibration dampening and is coated with special polyurethane for giving the maximum comfort and safety. Extremely robust and quiet it offers superior characteristics of productivity combined with low recoil. Thanks to its ergonomics and manoeuvrability the KD12 is ideal in all professional demolition works used either in vertical or horizontal position. Technical Data
116
Steel Type
22 x 82 mm
Hydraulic Flow
15 L/min 30 L/max
Hydrostatic Ideal Flow
20 L/min
Hydraulic Pressure Max
150 Bar
Hydraulic Tolerable back Pressure
MAX 17 Bar
Recommended Hydraulic Hoses ( =<15 mt)
1/2
Energy Performance
5.5 kgm per blow
Frequency
1600 Bpm
Noise level
105 Lwa
Height
30 cm
Width
22 cm
TYPICAL WORkS Demolition and finishing works on concrete, masonry, rock, asphalt cutting. Setting of poles and ground rods, tampering of railways ballast. Underwater demolition. Hydraulic power packs - mini excavators - trucks - all vehicles and machinery equipped with sufficient hydraulic circuits.
Hydraulic Power Packs and Tools Pro Diamond Blades KV16 BREAKER KV16 is a powerful middle weight hydraulic breaker designed for the demolition of concrete, rock and asphalt cutting. The “T” type anti vibrations handles are suspended on springs and are coated with special polyurethane for giving the maximum comfort and safety. Technical Data Steel Type
22 x 82 mm
Energy Performance
5.5 kgm per blow
Performance Frequency
1600 bpm
Noise level
105 Lwa
Hydraulic Flow
15 - 30 l/min
Ideal Hydraulic Flow
20 L/min
Hydraulic Pressure Max
150 bar
Extremely robust and quiet it offers superior characteristics
Hydraulic Tolerable back Pressure
MAX 17 Bar
of productivity and maneuverability. Thanks to its
Recommended Hydraulic Hoses ( =<15 mt)
1/2
ergonomics and low recoil KV16 is ideal in all professional demolition works.
KV19 BREAKER The “T” type anti-vibrations handles are suspended on springs and are coated with special polyurethane for giving the maximum comfort and safety. Extremely robust and quiet it offers superior characteristics of productivity and maneuverability. Thanks to its ergonomics and low recoil KV 19 is ideal in all professional demolition works Technical Data Steel Type
25 x 180 mm
Hydraulic Flow
15 - 30 l/min
Ideal Hydraulic Flow
20 L/min
Hydraulic Tolerable back Pressure
MAX 17 Bar
Recommended Hydraulic Hoses ( =<15 mt)
1/2
Energy Performance
7 kgm per Blow
Frequency
1600 Bpm
Noise level
105 Lwa
TYPICAL WORkS Demolition of concrete, rock, masonry,asphalt cutting, setting of poles and ground rods, for its reliability is ideal
Height
30 cm
in the rental activities.
Width
22 cm
TYPICAL HYDRAULIC SOURCES Hydraulic power packs, mini-excavators, trucks, all vehicles and machinery equipped with sufficient hydraulic circuits.
117
Hydraulic HydraulicPower PowerPacks Packsand andTools Tools
HYDRAULIC SET FOR RESCUE The hydraulic set is the more efficient response in rescue operations after earth quakes and building down falls. When talking about efficiency in extreme conditions no other type of equipment can give together the same advantages of this set. The rescuers know well the number of problems consequent to earth quakes or other disasters in urban areas with persons under the rubble, problems are many and require different solutions case by case. The set can fit into the majority of situations. SPEED AND POWER Speed and power are always imperative necessities in rescue. Hydraulic tools are the best answer when time and power have to be without compromise, their unbeatable power to weight ratio guarantees that no other tool type can be more efficient and fast. DEMOLITION WITH BREAkERS To avoid creating dangerous situations for people under the rubble, then hydraulic breakers are the perfect solution to have high demolition performance and operation in all conditions and positions. Low noise, no pilferage on operators and dust, no problem in working even under mud or water EASY TRANSPORTABILITY AND EXCELLENT MANOEUVERABILITY IN ALL TERRAINS AND CONDITIONS The set is very compact and easy to transport and to position, particularly when operations have to be done on rough terrains or on rubble and in not easily accessible situations the power packs can be lifted and positioned everywhere. They can easily operate in the rain the ice or in tropical conditions.
118
Hydraulic Power Packs and Tools Pro Diamond Blades
SP20 WATER PUMP The tool can pump solid objects with dimension up to 3,5 cm ( 1-1/4â&#x20AC;? ) and also pump thick and muddy liquids with concentration of the solid in the fluid up to 25%. Thanks to its robustness and the construction quality SP20 represents the state of the art in its type. The pump body is in hard stainless steel and the impeller is in chromium cast iron. Materials that assure high resistance to impacts and abrasives and give the possibility to pump petrol and many other aggressive or Technical Data Flow
500l/min - @ 20 l/min
Water Head ( pressure )
10 metres ( 1 Bar )
Discharge Hose Size
UNI 45
Dimensions Of Pumpable Solids
Max 35 mm
Hydraulic Flow
15 - 30 l/min
Ideal Hydraulic Flow
20 l/min
Hydraulic Pressure
Max 150 Bar
Pump Type
Submersible Open Impeller
Weight
7 Kg
Height
30 cm
explosive fluids without generation of sparks and causing accidents. Another advantage is given by the small dimension and weight. SP20 is extremely small, the side dimension of only 22 cm allow the insertion of the pump into the smallest manholes or trenches. Compact, reliable and safe the SP20 is ideal used in the maintenance of utilities networks, civil protection and fire fighting, the military and naval sector and in all professional pumping works.
SP30 WATER PUMP Designed for pumping slurry, muddy water and thick liquids with density concentration in the fluid up to 25% and suspended solids with dimensions up 75 mm. Can be powered by small power packs or connected to the hydraulic circuits of mini excavators, trucks, tractors, and all machines equipped with an hydraulic circuit. Technical Data Flow Output max
1700 l/min
Water Head ( pressure )
26 m ( 2.6 Bar)
Maximum Dimensions Of The Solids Pumpable
Max 75 mm
Maximum Concentration Of Solid In The Liquid
Max 25 %
Hydraulic Flow
15- 38 l/min
many petroleum base fluids, or other flammable /
Ideal Hydraulic Flow
30l/min
aggressive liquids. This together with the hydraulic
Hydraulic Pressure
Max 150 Bar
functioning assures intrinsic maximum safety.
Weight
18kg
The pump impeller and body are fabricated in high quality urethane, material that assures lightness, exceptional resistance to abrasives and impacts and allows to pump
119
Hydraulic Power Packs and Tools SP45 WATER PUMP Can be powered by small power packs or connected to the hydraulic circuits of mini excavators, trucks, tractors, and all machines equipped with an adequate hydraulic circuit.The pump body is fabricated in stainless steel with urethane wear plates, materials that assure hardness, exceptional resistance to abrasives, impacts and rust and allow to pump many petroleum base fluids. The excellent performance of SP45 allow to pump fluids to a flow of 3100 litres per minute and water head up to 16 m. Technical Data Discharge Hole Size
4
Hydraulic Flow
20 - 40 l/min
Ideal Hydraulic Flow
30 l/min
Hydraulic Back Pressure
Max 20 Bar
Flow Output
3100 l/min
Water Head ( pressure )
16 m ( 1.6 Bar )
Maximum Dimensions Of The Solids Pumpable
Max 75 mm
Maximum Concentration Of Solid In The Liquid
Max 25 %
Thanks to its versatility and power the SP45 is ideal in large de-watering works, in emergencies after floods, against ambiental calamities, military works, sewage treatment facilities, manhole de-watering or when operating in dangerous or explosive conditions.
WP25 WATER PUMP WP25 is a professional water pump with hydraulic motor designed for pumping clear and muddy water with suspended solids with dimensions up to 20mm. The particular configuration of the pumping chamber and the hydraulic functioning assure: high power, safety, absence of spark, resistance to abrasive liquids, possibility to run dry without problems. Technical Data
120
Flow
1600 l/min - @ 34 l/min
The WP25 performances are very high, the water can be
Water Head ( pressure )
45 Metres ( 4.5 Bar )
pumped at a flow of 1,600 L/min with water head up to 45
Discharge Hose Size
2. 1/2
metres. Thanks to its characteristics WP25 is ideal in pro-
Discharge Hose Type
UNI 70
fessional use, in the maintenance of utility networks, in large
Dimensions Of Pumpable Solids
Max 12 mm
de-watering inter-vents, in the civil protection, in pumping
Hydraulic Flow
15 - 34 l/min
flammable liquids or when operating in explosive conditions.
Ideal Hydraulic Flow
30 l/min
Extremely robust and reliable WP25 can be powered from
Hydraulic Pressure
Max 150 Bar
hydraulic portable power packs or from the hydraulic circuits
Weight
9.5kg
of earth moving machines, trucks, tractors etc.
Wall and Wire Saws
121
Wall and Wire Saws GAMMA WALL SAW GAMMA is the lightest wall saw on the market with this incredible performance. Allows you to work with one person, be faster and at the end of the day more economical in your daily business. In other words, the highest flexibility for all challenges. FLUSH CUTTING The fastening holes for flush cutting are drilled in to the inside flange. You do not use a flush cutting flange. The distance between the middle dowels and the saw blade mains the same. JOINT CUTTING There are 2 adjusting screws that hold the saw in the right position. With these 2 screws you have the opportunity to move the saw within 50mm. Meaning that you can make 2 cuts without moving the guide rail within 50mm.
Technical Data
RAIL SYSTEM COBRA GAMMA: The rail system consists of high-alloy, extruded aluminum profile and is surface treated. The running surfaces for the saw or drill press are made of stainless steel. The racks are connected to the screw profile and replaced at any time.
RAIL TRESTLES TRESTLES: The rail blocks are made of aluminium and steel. The blocks swivel to the side to bridge uneven ground. The guide rail can be fastened without tools and screws with the eccentric lever. The clamp system is fully adjustable and offers 100% working safety.
122
Drive motor
Water cooled
Capacity
11 kW with 25 Amp.
Drive motor
Stepless 0-1’040 rpm
Operating Voltage
3 x 400 Volt / 50 Hz
Control Voltage
30 Volt DC Current
Feed drive
DC MOTOR
Cutting depth
340 mm (800mm)
Saw blade max. Ø
800 mm
Saw blade max. start Ø
600 mm
Balde arbor
60 mm
Water Supply
Centrally on both sides
Weight (Saw head)
24.9 kg
Dimensions
W 380mm, H 280mm L 340mm
Weight (incl servodrive)
155Kg
Feed drive
Dc motor
Wall and Wire Saws CAPTOR WALL SAW Double the performance of the Gamma with the same size, maximum efficiency using the new generation Servo Drive. Technical Data Electric motor:
water-cooled
Performance:
20kW at 32 Amp.
Operating voltage
400 volt 50 Hz.
2-speed gearbox:
sphere switched
1st gear
795 U / min, 190 Nm
2nd gear
1157 U / MIN, 130 NM
Control console:
Radio controlled wireless
Control voltage:
30 volts DC
Feed:
Electric motor
Reduction:
Electric motor
Arm:
rotates 360 °
Cutting depth max.
720 mm
Saw blade Ă&#x2DC; max.
1600 mm
Saw blade starts
800 mm
Saw blade arbor
60 mm
Pitch for flush cutting:
TK 130 / M-8
SERVODRIVE 1. Low maintenance costs The servo drive is operating @ a low highcycle range and preserves material. Very Long service intervals (200 hours) allow lowest operating and maintenance costs! 2. Light and economical The servo drive is a direct comparison about 40% lighter than conventional Drives and takes up 40% less power!
GUIDE RAIL SYSTEM The rail system consists of high-alloy, extruded aluminum profile and is surface treated. The running surfaces for the saw or drill are made of steel. The racks are bolted to the profile and replaced at any time. Included on each rail are two coupling bolts.
3. Highest performance & efficiency. The servo drive impresses with high torque and the highest power density of any currently available drive technologies.
123
Wall and Wire Saws
UNICUT WIRE SAW The UNICUT® breaks with all known conventions, and adopts a new system for the drive and especially for storing the diamond wire. The patented UNICUT® winder unit serves as adrive and wire storage at the same time. The system is always ready to use, whether there is 2m or 20m in the storage magazine. The electronic controls the wire winding automatically. This means there is no need to interrupt the work process to expand the storage capacity. The UNICUT® Servo drive wire saw works with the proven ServoDrive of the CAPTOR wall saw. Pulley systems to suit all job specific requirements.
Technical Data
124
Motor-type
Servodrive water-cooled
Power
18.5Kw 32amp. / Ca. 8Kw 16amp
Operating voltage
3x400 volt 50 hz
Drive
Unicut® servodrive
Wire speed
Stepless 0-30m/sec.
Control voltage
48 VOLT DC
Manual control
Wired or wireless
Diamond wire-ø
8Mm - 10.5mm
Diamond wire minimal
Approx. 3 M
Diamond wire maximal
Approx. 30 M
Water supply
Water lance
Dimensions
Height 1200mm, width 740mm, length 1300mm
Weight (ex servodrive)
145Kg
Weight (incl servodrive)
155Kg
Feed drive
Dc motor
Wall and Wire Saws RONDO WIRESAW In combination with the drive unit of the Cobra GAMMA wall saw and a few accessories you the Rondo Wiresaw can cut circular openings to several metres in diameter! The drive is located on the outer axis and not in the center. The system configuration has the further advantage that the length of the wire only depends on concrete thickness you need to cut. Usually a wire length of only 2m will be enough. The RONDO system comes with following parts: •
Feed Device with feed motor
•
Swivel and offset pulleys clamp brackets for square tube
•
Kit of square tubes (connector, up, underneath)
•
Centre device
•
Wire guard (on top / underneath)
•
Cables and accessories
•
Easy installation
RONDO works with the drive unit and control box of the wall saw Cobra GAMMA. Technical Data Maximum diameter
up to Ø 6000 mm
Capacity
10 kW with 25 Amp. 8 kW with 16 Amp
Cutting speed
30m / sec.
Operating Voltage
3 x 400 Volt / 50 Hz
Control Voltage
30 Volt DC
Feed device
DC motor, variable
Torque
DC motor
Length diamond wire
2-3m (according to object thickness)
125
Wall and Wire Saws
ABOUT DIAMOND WIRE Diamond Wire sawing is now used extensively throughout the construction industry for making economical cuts in large concrete sections where removal, alteration or complete demolition is required. At TRAXX, we offer a vast range of wires for all applications. Shown here is our range for all concrete and steel construction applications. There are essentially two main types of wire.
THE PERFECT WIRE JOINT USE A GRINDER TO GET AN EVEN SURFACE Use a grinder to cut the cable and make sure the cable has an even surface.
Sintered - This wire has beads that are metallurgically sintered in their method of manufacture and tend to provide longer life in most concrete materials. Electroplated or Diamond Brazed - In this method, the diamond coating is vacuum brazed or electroplated to the diamond bead as opposed to sintered. This type of wire is used where improved speed of cut is required or where heavy steel content is encountered in the concrete. TRAXX also has versions for 100% steel cutting if required.
REMOVE ALL RUBBER COATINGS AND SPRINGS Use a knife to remove all the rubber coating and springs from the cable.
All TRAXX wires are assembled for longevity and safety. All beads are pressed onto the carrier wire, before springs and rubber injection is applied. Traxx has developed specialised rubber to prevent premature cracking that allows deterioration of the wire. Most wires are available in 3 or 4 different bonds, thus providing improved speed of cut or longer life where needed. At TRAXX we are proud of the fact that we can deliver 95% of wires ex stock.
126
APPLY PRESSURE TO THE ENTIRE AREA OF COUPLER Press the whole area of the coupler with the 5 ton press (HT45) a couple of times for greater breaking force achievement (see image).
Wall and Wire Saws
127
Wall and Wire Saws
128
Wall and Wire Saws
129
Wall and Wire Saws
130
SPIDER
HS-SPIDER HANDSAW The most powerful High Frequency hand saw on the market. With 416mm or 455mm blade capacity as well as flush cut capability and water feed via the flange. Simply a masterpiece of engineering.
RS-SPIDER RINGSAW Precision made, with 16â&#x20AC;? (405mm) blade capacity enables 300mm cutting depth.
131
SPIDER
CS-SPIDER CHAINSAW 0-400mm cutting capacity with amazing power, using Seal Pro diamond chain. Converts to flushcut in 10 seconds.
PP1-SPIDER POWERPACK 11KW water cooled 500HZ Inverter to power all tools. 6m power pack to tool cables allows increased flexibility of movement.Either single or 3 phase
132
133
Road and Floor Saws RELLOK RSF 330 And RSF 420 FLOOR SAW The RSF 330 and RSF 420 are medium-class joint cutters with hydraulic feed. The machines, conceived as â&#x20AC;&#x153;walk-behindâ&#x20AC;? units, are currently available in two versions. The standard version is suitable for separate cuts and deep cuts in cured concrete or asphalt. The cutting roller speed has been optimized for blade diameter from 700-1000mm. This allows cutting depths of up to 380mm. The fresh concrete machine is designed for blades of 300-500mm diameter and comes standard with a slurry suction unit and increased shaft speed.
134
Road and Floor Saws RSF420 Technical Data
RSF330 Technical Data Max cutting depth
380 mm
Max cutting depth
380 mm
Blade diameter
700 - 1,000 mm
Blade diameter
700 - 1,000 mm
Speed of cutting arbor
1,200 Rpm
Speed of cutting arbor
1,200 Rpm
Bore hole of blade
35 Mm + 6-hole on 120 mm pitch circle
Bore hole of blade
35 Mm + 6-hole on 120 mm pitch circle
Rotation direction of blade
Same direction
Rotation direction of blade
Same direction
Input side of blade
Standht or left
Input side of blade
Standht or left
Max mounting width
20 Mm
Max mounting width
20 Mm
Blade drive
V-belt
Blade drive
V-belt
Cutting depth adjustment
Hydraulic by rocker arm
Cutting depth adjustment
Hydraulic by rocker arm
Output drive motor
33 Kw (2300 rpm)
Output drive motor
44.9 Kw (2300 rpm)
Type drive motor
Deutz d 2011 l 03 i (diesel)
Type drive motor
Emission class
Ec-nrmm, stage iiia / epa tier 2
Deutz dbf 2001 3L Turbo (diesel)
Emission class
Traction drive
Hydraulic by two-stage spur gear transmission
Ec-nrmm, stage iiia / epa tier 3
Traction drive
Auxillary hydraulic
25 L/min - 180 bar
Hydraulic by two-stage spur gear transmission
Water pump
Hydraulic driven impeller pump
Auxillary hydraulic
25 L/min - 180 bar
Water pump
Aquifer system
Nozzles on the blade guard
Hydraulic driven impeller pump
Wheelbase
760 mm
Aquifer system
Nozzles on the blade guard
Dimensions (without blade guard)
1,550 / 1,060 / 1,200 mm
Wheelbase
760 mm
Dimensions
1,550 / 1,060 / 1,200 mm
Weight
1020 Kg
135
Road and Floor Saws RELLOK RSF 620 FLOOR SAW The fully-hydraulic floor saws are designed for maximum performance combined with maximum user comfort. All of the machineâ&#x20AC;&#x2DC;s working functions (cutting shaft drive, blade excavation and lowering, drive system, steering system) are driven by an efficient hydraulic unit. A standard feature is the powerful auxiliary hydraulic, for connecting additional equipment like a slurry suction device. All control functions are electrical or mechanical. There is no need to use maintenance-intensive cables. There is easy access to all maintenance and service areas, through the side covers that can be removed without using tools. Also the coarse and fine filter cartridges of the dry air filter can be exchanged or cleaned without the need for tools.
136
Technical Data Max cutting depth
480 Mm
Blade diameter
350 - 1.200 Mm
Speed of cutting arbor
930 - 2500 Rpm continuous
Bore hole of blade
35 Mm+ 6-hole on 120 mm pitch circle
Input side of blade
Standht or left
Rotation direction of blade
Same / counter direction switchable
Max mounting width
20 Mm
Blade motor
Hydraulic cylinder 107 cmÂł
Cutting depth adjustment
Central hydraulic cylinder
Type drive motor
Perkins 1104d-44t (turbodiesel)
Contents fuel tank
85 L
Uninteruptible work time
5 H (full load)
Emission class
Ec-nrmm, stage iiia / epa tier 3
Traction drive continuous
Hydraulic whell hub motors
Auxiliary hydraulic
35 L/min - 180 bar
Water pump
Hydraulic driven impeller pump
Aquifer system
Cutting roller -> blade flanges
Turn radius
6,300 Mm
Wheel base
730 Mm
Dimensions
2,250 / 1,070 / 2,100 Mm
Weight
1,600 Kg
RELLOK RSF 750 FLOOR SAW The fully-hydraulic floor saws are designed for maximum performance combined with maximum user comfort. All of the machineâ&#x20AC;&#x2DC;s working functions (cutting shaft drive, blade excavation and lowering, drive system, steering system) are driven by an efficient hydraulic unit. The drive motors are mounted on an extremely torsion resistant U-frame, and are mounted in rubber to reduce unhealthy vibration. An intelligent protection function switches off the engine in case of malfunction, protecting the unit from possible damages. A standard feature is the powerful auxiliary hydraulic, for connecting additional equipment like a slurry suction device.
Technical Data Max cutting depth
625 mm
Blade diameter
350 - 1.500 mm
Speed of cutting arbor
700 - 2500 Rpm continuous
Bore hole of blade
35 Mm+ 6-hole on 120 mm pitch circle
Input side of blade
Standht or left
Rotation direction of blade
Same / counter direction switchable
Max mounting width
20 Mm
Blade motor
Hydraulic cylinder 160 cmÂł
Cutting depth adjustment
Central hydraulic cylinder
Type drive motor
Perkins 1104d-44t (turbo diesel)
Contents fuel tank
85 L
Uninterpretable work time
5 H (full load)
Emission class
EC-NRMM, stage IIIA / EPA TIER 3
Traction drive continuous
Hydraulic wheel hub motors
Auxiliary hydraulic
37.9 L/min - 180 bar
Water pump
Hydraulic driven impeller pump
Aquifer system
Cutting roller -> blade flanges
Turn radius
6,300 mm
Wheel base
730 mm
Dimensions
2,250 / 1,070 / 2,100 mm
Weight
1,800 Kg
137
Road and Floor Saws RELLOK RSF 90 FLOOR SAW The RSF 90 is a compact floor saw for light cuts and repair jobs in asphalt or concrete surfaces. In designing the machine we paid special attention to stability and durability. This makes the RSF 90 suitable as small equipment for the fleet of professional cutting services or tool rentals.
Technical Data Max. Cutting depth
200 mm
Blade/bevel disk
350 - 500 mm
Cutting shaft
2660 rpm
Receiving bore
254 mm
Intake side blade
standht or left
Direction of blade rotation
ganging
Max. clamping width
10 mm
Cutting shaft drive
V-belt 3x XPZ 875 direct
Cut/-lowering
Manually via linkage
Drive engine
8.7 kW at (3,600 rpm)
Drive engine
Honda GX-390
Engine start
Recoil start
Petrol tank
6.1L
Feed rate
Manual
Water tank
20L
Dimensions*
1,200 / 610 / 1,070
Weight
120 kg
RELLOK RSP90 BEVELLING MACHINE Before the sealing can be poured into the joint, the edges of the joint have to be chamfered. This prevents the joint edges from breaking off under the load of traffic. For this job we offer the RSP90 bevelling machine to professional contractors. This machine uses two diamond bevelling blades to bevel joints up to 30 mm wide.
138
Technical Data Max. cut/bevel depth
40mm
Blade diam.
200-300mm
Cutting shaft speed
3800rpm
Receiving bore blade disc
25.4mm
Intake side blade disc
standht
Direction of blade rotation
ganging
Max. mounting width
30mm
Cutting shaft drive
V-belt 3x XPZ 875 direct
Cut/lowering
manually by hand crank
Engine output
8.7kW (3600rpm)
Engine type
Honda GX-390
Engine start
Recoil start
Tank capacity
20 litre
Dimensions w/out blade guard
1250/610/1070mm
Weight
120kg
RSB120 JOINT BRUSHING MACHINE The rotating brush (rotates in reverse direction), raises loose material from inside of the joint, such as slurry or small stones, to the front. The result is a largely dust-free joint, which forms the basis for the durability of the sealing compound to be poured into the joint in the next step. Lateral steering movements are realized by a 360 degree swivel roll that is centrally located in front of the machine. This enables the machine to easily set up on the joint and to also be move inside the joint. Center of rotation is the rear axle. For moving the RSB120 between two cuts, it can be tilted back onto another steering roller, which is attached to the frame. By doing this, the adjusted brushing depth can be maintained. FEATURES • High-performance, low-vibration 2-cylinder drive motor • Depth adjustment by means of a rocker system • Large sized hand crank for depth adjustment, 8-fold adjustable • Extra wide push handle with emergency stop, mounted in rubber bearings • Low noise, sound power level is only 102 dB • Slurry box for collection of all removed materials.
Technical Data Max. brushing depth
90mm
Diameter of brush
250-300mm
Speed of cutting roller
2890rpm
Bore hole of brush
20mm
Input side of brush
standht or left
Rotation direction of brush
counter direction
Max. mounting width
30mm
Drive of brush
V-belt 3x XPZ direct
Cutting depth adjustment
Manual by hand crank
Output drive motor
12kW (3600rpm)
Type of drive motor (petrol)
Bstandgs & Stratton Vanguard OHV 16HP
Motor start
Rope start
Feed
Manual
Dimensions* (l/w/h/)
1300 / 600 / 970mm
Weight
125kg
139
Road and Floor Saws AS40 FLOOR SAW The AS40 is a floor saw with cutting capacity up to 17cm (with 500mm blade). Thanks to the modern and unique solutions it is ideal in all professional cutting works of asphalt and concrete. All components of the AS40 are of the highest quality. Its operation and durability make this machine one of the best in todays market. FEATURES The water supply from the centre of the shaft means ideal blade cooling. The water reaches the diamond segments radially and distributes exactly where it is needed assuring economy of water, reduction of the down time for refilling and total dust suppression. The blade penetration is made by an arm hinged directly on the engine. This keeps the engine position level assuring ideal engine lubrication in all inclinations. The penetration arm is fabricated from a solid aluminium stock. The blade transmission belt is â&#x20AC;&#x153;poly Vâ&#x20AC;&#x2122; type for heavy duty applications. This exclusive strong belt does not require tensioning, it assures quietness and a long lasting service without problems. The engine and the parts are well protected against the impact and various blows received during use and transport. The water tank of 30 litre capacity can be removed in a second without the need of tools. It is made from indestructable high quality plastic, has a large opening for easy refilling, cleaning and transportation. The machine also has a water attachment for the connection to the city water network.
140
Technical Data Weight (without liquids)
120kg
Weight (with liquids)
150kg
Dimension LxPxH cm
110x55x95
Water tank capacity
30 litre
Cutting depth maximum
17cm
Blade diameter maximum
500mm (20
Engine type
Honda GX 390
Power
13.5 HP (10Kw)
Fuel
Petrol
EE2 SEMI EARLY ENTRY SAW MODEL - EE2-R Engine Type
Petrol, Robin EX17
Power kw/hp
4.2 / 5.7
Cutting Depth mm / in
82.6 / 3.25
Blade size (in)
10”
Operation weight kg
47
MODEL - EE2-H Engine Type
Petrol, Honda GX200
Power kw/hp
4.8 / 6.5
Cutting Depth mm / in
82.6 / 3.25
Blade size (in)
10
Operation weight kg
50
The compact designed, lightweight, multipurpose saw allowing for control joints cutting in green concrete, decorative cutting and light slab demolition. FEATURES • Prevent random cracking and premature joint failure • Lightweight yet heavy-duty construction • 10”blade capacity for a 3 “depth of cut • VACUUM NOZZLE hook-up on blade guard • Suitable for CONTROL JOINT CUTTING in green concrete and DECORATIVE CUTTING in cured concrete, LIGHT SLAB DEMOLITION in cured concrete and asphalt • Saws standht to the edge of walls and columns • Center blade mount design for straight line cutting • REAR POINTER drops into cut to ensure straight cutting • Adjustable handle height for operator comfort. • Tough POLYURETHANE WHEELS assembled with sealed ball bearings for absorbing vibration and riding smoothly on all surfaces • Standard “ blade arbor • EASY CRANk for raising/lowering cutting depth
141
Road and Floor Saws COBRA MEKANO NO 40/50 The Cobra Mekano is light, fast and easy to use roadsaw, capable of using a 350mm blade up to a 500mm blade on the same machine. Its innovative design increases the work time between matenance stops and reduces the actual time spent on matenance by up to 80%, reducing the time that the machine isnâ&#x20AC;&#x2122;t working and therefore the running costs.
Cutting: Raising and Lowering The raising and lowering is facilitated by a pneumatic shock absorber, controlled by the handle bar by the operator and does not require any maintenance.
Adjustable Handle
Adjustable Rear Axle With Puncture Proof Tyres Allowing you to get closer to the walls and curbs.
142
Technical Data Mekano Cobra 40 Engine
Honda GX390
Motor Power
9.6 KW
Engine starter
Recoil
Max.Blade Diameter
400mm
Blade Bore Size
25.4
Max Cutting depth
120/170mm
Water tank capacity
40l
Net weight
40- 89kg/ 50-91kg
Dimensions
1580 x620 x 930
Dimensions 1580 x620 x 930 Technical Data Mekano Cobra 50 Engine
Honda GX390
Motor Power
9.6 KW
Engine starter
Recoil
Max.Blade Diameter
500mm
Blade Bore Size
25.4
Max Cutting depth
120/170mm
Water tank capacity
40l
Net weight
40- 89kg/ 50-91kg
Dimensions (CM)
1580x620x930
Poly V Belt Reduces slipping through loss of traction, better grip, less maintenance. The tightness of the belt is less than if you used a standard belt so there is less pressure on the shaft resulting in greater durability. The new belt tightening system with pulley means that the tightening process takes no longer than 5 minutes compared to the 32 minutes required with the traditional system.
Flush Positioning The Cobra Mekano is the first machine on the market that doesnâ&#x20AC;&#x2122;t adopt a negative angle as it cuts, allowing more cutting depth. The flush positioning better uses the force used to push the machine as the force is 100% in the one direction and no power is lost. Negative inclination wastes energy as the operator is pushing the machine in two directions.
143
Road and Floor Saws
COBRA 40/50 • Heavy duty capacity saw, yet very versatile and maneuverable
• • •
Supplied with a polypropylene 40 L. water tank Cutting gauge for accurate cutting depth The ergonomic design allows the handle to be used on medium and large sites whilst still guaranteeing top performance
•
•
144
A dual water cooling guard for the blade comes from either the water tank or the mail inlet. Manual advance and trapezoid screwed shaft for cutting depth control with a safety handle locking system
Technical Data Cobra 40 Engine
Honda GX390
Motor Power
9.6 KW
Fuel
Petrol
Engine starter
Recoil
Max.Blade Diameter
400mm
Blade Bore Size
25.4
Max Cutting depth
120/170mm
Water tank capacity
40l
Net weight
108/110kg
Dimensions Technical Data Cobra 50
1580 x620 x 930
Engine
Honda GX390
Motor Power
9.6 KW
Fuel
Petrol
Engine starter
Recoil
Max.Blade Diameter
500mm
Blade Bore Size
25.4
Max Cutting depth
155mm
Water tank capacity
50l
Net weight
176kg
Dimensions (mm)
1710x620x950
STIHL
TS420 CUT OFF SAW Compact and robust 3.2 kW cut-off saw with a 350 mm diamond blade for use on all types of jobs. The innovative long-life air filter system with cyclone air routing ensures an extremely long filter service life and increases service intervals. Low-vibration levels make working with this model less strenuous. Can be operated by hand or together with an FW 20 trolley.
Technical Data Displacment cc
66.7
Power output kW/bhp 3.2/4.4 Weight kg 1)
9.6
Blade Diameter mm
350
TS420A CUT OFF SAW STIHL cut-off saws are tailored to the needs of professionals and always offer that little bit extra for their users, e g. electronic water control (A) for dust suppression at the touch of a button. With so much power, stone isnâ&#x20AC;&#x2122;t the only thing that gives in.C ompact and robust 3.2 kW cut-off saw with a 350 mm diamond blade for use on all types of jobs. The innovative long-life air filter system with cyclone air routing ensures an extremely long filter service life and increases service intervals. Low-vibration levels make working with this model less strenuous. Can be operated by hand or together with an FW 20 trolley.
146
Technical Data Displacment cc
66.7
Power output kW/bhp 3.2/4.4 Weight kg 1)
10.1
Blade Diameter mm
350
STIHL
TS 500i CUT OFF SAW The new cut-off saw uses innovative and exclusive STIHL engine technology: the 100 % electronically controlled injection ensures perfect running properties every time, less fuel consumption and very low vibration levels. The new engine control allows easy and safe starting without any chance of operating errors. The electronic water control system for conveniently adjusting the water supply is provided as standard. The TS 500i can be operated by hand or using the FW 20 trolley.
Technical Data Displacement cc
72.2
Power output kW/bhp 3.9/5.3 Weight kg 1)
10.2
Blade Diameter mm
350
TS700 CUT OFF SAW Powerful 5.0 kW cut-off saw for 350 mm diamond blades. Designed to deliver peak performance on construction jobs. Extremely long filter service life and increased service intervals thanks to its innovative long-life air filter system with cyclone air routing. Can be operated by hand or together with an FW 20 trolley.
Technical Data Displacement cc
98.5
Power output kW/bhp 5.0/6.8 Weight kg 1)
11.6
Blade Diameter mm
350
147
STIHL TS800 CUT-OFF SAW Powerful 5.0 kW cut-off saw for 400/416mm diamond blades. The most powerful Cut-Off Saw in the STIHL range for cutting metal, concrete and asphalt in commercial applications. Extremely long filter service life and increased service intervals thanks to its innovative long-life air filter system with cyclone air routing. Can be operated by hand or together with an FW 20 trolley.
Technical Data Displacement cc
98.5
Power output kW/bhp 5.0/6.8 Weight kg 1)
13.0
Blade Diameter mm
400
GS461 PROFESSIONAL CONCRETE CHAINSAW The new GS 461 concrete cutter combines all the new features of a STIHL chainsaw plus many new features that will make cutting concrete easier, quicker and with more comfort. The GS 461 concrete chainsaw is equipped with the environmentally friendly 2-MIX engine technology for lower emissions, In addition, this model also features an extremely efficient anti-vibration system for more comfort during operation. The GS 461 is designed for free hand cutting in concrete with re-enforcing, natural stone, sewage pipes (concrete, ductile iron) and general masonry. The GS 461â&#x20AC;&#x2122;s manoeverability makes it perfect for cutting in tight spots or close up against a 90 degree corner. Suited to the professional user, the GS 461 is ideal for rental outlets, government departments, concreters, brickies, plumbers, landscape gardeners and fire and rescue services.
148
Technical Data Displacement cc
76.5
Power output kW/bhp 4.3/5.8 Weight kg
7.6
STIHL
SMALL IN SIZE BIG IN ACTION
The New STIHL TSA 230 Cordless Cutquik
TM
Perfect for cutting pavers, tiles, pipes, bricks, steel, concrete and more, inside and out. Lithium-Ion Pro battery-powered with a 230 mm cutting wheel and weighing only 3.9 kg (without battery) this powerful CutquikTM is the only choice for smaller cutting jobs. •
Compact, quiet cordless power
•
Work indoors and outdoors
•
Unrestricted mobility
•
Starts at the touch of a button
•
Clean, dust free work
•
Lightweight and versatile
TSA 230
Battery technology Motor design Weight (kg)* Vibration level left/right** (m/s²) Cutting wheel diameter (mm) Maximum cutting depth (mm) Cutting wheel brake Water connection STIHL magnesium guard Spindle lock
Lithium-Ion Brushless EC motor 36V 3.9 3.5/3.5 230 70
*Excluding cutting wheel and battery ** k factor according to Dri2006/42/EC = 2m/2s 1 Standard
149
STIHL
DEPTH LIMITER WITH VACUUM ADAPTER The depth limiter allows easy and accurate setting of the blade depth of cut ensuring extreme accuracy particularly when wall chasing. The vacuum port that is built in to the attachment allows for the connection of most vacuum cleaners, wet or dry, for easy removal of most dust generated during cutting. The TSA 230 VAC KIT is an optional extra.
WORKS PERFECTLY WITH... TRAXX SD2900 DUST COLLECTOR The Scan Dust 2900 is a great option for all of our smaller grinders. Known for its high reliability and performance, the SD2900 is a versatile and efficient dust collector. The unique cylindrical design of the SD2900 functions as a pre-separator, causing heavy particulates to separate from the fine dust. READ MORE ON PAGE 41
150
GVS90 - 3 VACUUM UUM GVS90. 90 Litre capacity heavy duty plastic drum. 3 x 1200W motors wet/dry auxiliary power outlet. READ MORE ON PAGE 44
STIHL
AL 500 HIGH-SPEED CHARGER Part of the STIHL Lithium-Ion Battery KombiSystem, the AL 500 delivers the fastest charging time for all STIHL Lithium-Ion batteries. Now, you can spend less time charging and complete your projects faster. The AL 500 will even charge the high-capacity AR 900 backpack battery in less than 2 hours. For AP 80 and AP 180 batteries, charge time is just 25 minutes!
AP 180 LITHIUM-ION BATTERY For extended landscaping tasks, the STIHL AP 180 Lithium-Ion battery is designed to deliver consistently long run times with no fades or “brown outs.” The unique design of this 36-volt powerhouse keeps even the most demanding tools of the STIHL Battery Kombi line running at full speed until it’s depleted – no gradual drops in power.
BATTERY BELT & BAG Designed to carry the weight of STIHL Lithium-Ion batteries around your waist – as well as provide convenient storage for additional batteries – the STIHL Battery Bag and Belt is your one-two punch of comfort and productivity. The belt is lightweight and features a comfortable cushion and harness buckle for ease of use. Its included battery bag holds the STIHL Lithium-Ion battery. You can even add up to two additional bags for extended operation.
151
STIHL
BT45 PETROL CORE DRILL This well-balanced drill features a primer bulb and throttle lock for easier starting, as well as a compact, ergonomic design for easy operation. Its two-speed gear gearbox includes a neutral position as well as a reverse gear. For drilling performance, choose STIHL and Traxx.
ANTI-VIBRATION SYSTEM STIHL has developed a system for minimizing the vibration levels of handheld outdoor power equipment.
Technical Data DISPLACEMENT
27.2 cc (1.6 cu. in.)
ENGINE POWER
0.8 kW (1.07 bhp)
WEIGHT
4.8 kg (10.5 Ibs.)
FUEL TANK CAPACITY
250 cc (8.5 oz.)
DRILL SPEED
1st Gear: 910 rpm 2nd Gear: 2,710 rpm Reverse: 810 rpm
152
TWO-SPEED GEARBOX The two-speed gearbox includes a neutral position as well as a reverse gear to help back out jammed drill bits.
STIHL
FW20 TROLLY WITH ATTACHMENT KIT The STIHL FW 20 trolly turns all hand-operated STIHL cut-off saws into easily manoeuvrable cutting machines. Convenient depth adjustment allowing the cut-off saw to be easily mounted on the trolly and cut height adjusted by means of the upper handle. Comes with ‘Attachment kit with Quick Mounting System’.
SE122 PROFESSIONAL WET AND DRY VACUUM CLEANER Universal Wet and Dry Vacuum Cleaner for professional applications. All purpose floor tool with the new all-purpose floor tool, different types of floor can be cleaned quickly and thoroughly. NOZZLES The floor tool and crevice tool are stored directly on the machine, this allows them to be available for use at all times. FILTER CLEANING After locking the suction inlet and pressing the operating button, fast, automatic cleaning of the filter element takes place. Technical Data Max. Capacity P(max) W
1.500
Suction volume (air) l/min
3.700
Weight kg
10.0
153
STIHL RE108 HIGH PRESSURE CLEANER Portable cold water pressure washer for all domestic applications. Includes: 8m STIHL High Pressure Hose. Technical Data Power Consumption kW
1.7
Rated Voltage V
240
Max. Working Pressure bar
110
Max. Water Throughput l/min
6.3
Weight kg
18.3
High Pressure Hose m
8.0
RE128 PLUS HIGH PRESSURE CLEANER Trolley-mounted cold water pressure washer for serious users. 9m STIHL Braided High Pressure Hose. Technical Data Power Consumption kW
2.3
Rated Voltage V
240
Max. Working Pressure bar
135
Max. Water Throughput l/min
7
Weight kg
20
High Pressure Hose
9.0m
RE163 PROFESSIONAL HIGH PRESSURE CLEANER Wear-resistant, ceramic covered pistons ensure a heavy duty pump together with the brass pump head with an even longer service life. With integrated high-pressure hose reel and flat textile hose with holder for easy handling. Technical Data
154
Power Consumption kW
2.4
Rated Voltage V
240
Max. Working Pressure bar
120
Max. Water Throughput l/min
7.8
Weight kg
27.6
High Pressure Hose
12m
STIHL
HP 2-STROKE ENGINE OIL STIHL 2 stroke Lube is a specially developed lubricant for air-cooled two stroke engines. It can be mixed with leaded or unleaded petrol. The formulation utilises a mixed additive system to ensure a minimal ash deposit formation. STIHL 2 Stroke Lube provides the following performance benefits: It contains diluent; mixes easily with fuel; controls corrosion excellently; has a minimal ring wear and piston scuffing; cleans burning, assisting in maintaining cleaner combustion chambers, ports and mufflers.
STIHL FUEL CANS Available in two sizes STIHL fuel cans are the perfect for transporting and storing premixed fuel for your 2-Stroke machine or for your lawnmower.
155
STIHL
WORK GLOVES - MECHANIC Nylon knitted gloves with PU coating. Good breathable properties. Skin fiendly and excellent fit. Available in M, L and XL.
WORK GLOVES - UNIVERSAL 1 Pigskin/cotton. Available in M, L and XL.
WORK GLOVES - UNIVERSAL 2 Canvas/full grain leather. Available in M, L and XL.
156
STIHL
WORK GLOVES - WORKER Made from cowhide. General purpose standger gloves. Available in S, M, L, XL.
WORK GLOVES - CARVER Comfortable work gloves made of black synthetic leather, orange Spandex 速 and neoprene. Fingers with lateral air vents. Flexible rubber cuff with Velcro fastener. Avilable in S, M, L and XL.
WORK GLOVES - SPECIAL High performance work gloves, made from goatskin leather. Available in S, M, L, XL.
157
STIHL
WORK GLOVES - FS ERGO Professional protection for brush cutter and clearing saw users. Made from robust cowhide. Available in S, M, L, XL.
WORK GLOVES - ECONOMY ECONOMY glove high comfort level. Chain saw protective. Full leather-textile combination and elastic knitted cuffs to prevent dirt or chips. Cut Protection in two backs, e.g. for work in arboriculture.
WORK GLOVES - DYNAMIC Premium chain saw protective gloves. Ideal for all chain saw users.
158
STIHL
HUSH BUDDIES Banded earbuds with a low protection level - 19 db(A)
HELMET - HARD HAT Highly visible vented helmet with easy ratchet adjustment and terry towelling head band. Compatible with ComfortMAX earmuffs.
HELMET KIT - HOMEOWNER Designed for use with chain saws. Features include: Helmet with easy ratchet adjustment. Steel Mesh Multi Fit visor with smooth cam-action movement. ComfortMAX Professional (Medium Noise) earmuffs: 28 db(A). Terry towelling headband. NB: kit is compatible with all STIHL Multi Fit visors.
159
STIHL
HELMET KIT - PROFESSIONAL Designed for use with chainsaws. Features include: Helmet with easy ratchet adjustment. Steel Mesh Multi Fit visor with smooth cam-action movement. ComfortMAX High Noise Pro (High Noise) earmuffs: 30 db(A). Lambswool headband. NB: kit is compatible with all STIHL Multi Fit visors.
OVERHEAD EAR MUFFS - HOMEOWNER STIHL ComfortMAX homeowner earmuffs for medium noise situations - 29 db(A). Padded head band, fully adjustable.
OVERHEAD EAR MUFFS - PROFESSIONAL STIHL ComfortMAX professional earmuffs for high noise situations - 32 db(A). Padded head band, fully adjustable.
NECKBAND EAR MUFF - HOMEOWNER Suitable for hat wearers. STIHL ComfortMAX homeowner earmuffs for medium noise situations 29 db(A). Fully adjustable.
160
STIHL
FACE GUARD KIT - GENERAL PURPOSE Designed for use with Brushcutters. Features include: ComfortMAX low noise earmuffs: 24 db(A). High impact polycarbonate Multi Fit visor which is certified to AS/NZS 1337.1:2012 for medium impact rating.
VISION SAFETY GLASSES Light weight, comfortable safety glasses with anti-scratch lenses. Medium impact rating, certified to AS/NZS 1337.1
VISIONMAX SAFETY GLASSES Fashionable safety glasses with anti-scratch lenses, padded nose bridge and grip arms for added comfort. Medium impact rating, certified to AS/ NZS 1337.1
VISIONMAX+ SAFETY GLASSES - POLARISED Polarised fashionable safety glasses with anti-scratch lenses, padded nose bridge and gripped arms for added comfort. Medium impact rating, certified to AS/NZS 1337.1. Polarised lenses reduce glare, comes with microfibre protective bag.
161
MUDHEN
MUDHEN
MINI MUDHEN The Mini Mudhen is a truly portable concrete slurry water system weighing 150 kg designed with pneumatic wheels installed in a two-wheeler fashion. The concrete slurry system can go just about where ever it is needed. Through unimproved job-sites you can take it straight where you need it. Hook the system up to a portable air compressor and process water as fast as you make it - giving you nice compacted slabs of waste and clean water for reuse or disposal. Concrete water recycling was never so easy! The Mudhen series of portable concrete slurry water systems has been designed for processing any concrete slurry. In one step, the Mudhen filters, provides clean water to drain or for re-use, and compacts concrete sludge construction waste. Provides a simple-to-use-method for dealing with the slurry produced from wet processing of concrete. Eliminates the hassles and costs associated with storing, hauling, and treating concrete slurry Allows for inexpensive compliance with local, state, and federal clean water laws and ordinances For eco-minded clients, it affords a marketing advantage over your competition The Mudhen processes from 3 to 75 litres per minute of concrete slurry water; then stores up to 3.5 cubic feet of concrete sludge cake before the 10 minute cleaning cycle is required. The Mudhen can out-pace most teams of concrete professionals who saw and grind with conventional industrial equipment.
Technical Data Dimensions (L X W X H)
1200 X 600 X 1200
Weight
150 kg
Peak processing speed
480 l/hr
Air requirement to meet peak processing speed
5 scfm
Filtration capacity
0.1 cm
Air blow down feature
yes
Suction line dimension
25.4 mm
Hydraulic jack
8 tonnes
Ingersoll Rand pneumatic pump
25.4 mm
Screens
5
163
MUDHEN
MUDHEN 1 The MudHen 1 is the most effective portable slurry water recycling system made. It can fit in an elevator, through a standard 36â&#x20AC;? door, and on a tommy gate lift. Over 750 litres per hour of slurry water can be treated â&#x20AC;&#x201C; cleaning takes less than 3 minutes. Filter slabs are easily dis-posed of. Provides a simple-to-use-method for dealing with the slurry produced from wet processing of concrete Eliminates the hassles and costs associated with storing, hauling, and treating concrete slurry Allows for inexpensive compliance with local, state, and federal clean water laws and ordinances For eco-minded clients, it affords a marketing advantage over your competition The MudHen 1 produces between 15 & 22 litres per minute of clarified water. The MudHen 1 holds 1 cubic foot of solids before the 10 minute cleaning cycle is required. The Mudhen can outpace most teams of concrete professionals who saw and grind with conventional industrial equipment.
164
Technical Data Dimensions(L X W X H)
1200 X 700 X 1200
Weight
220 kg
Peak processing speed
1440 l/hr
Air requirement to meet peak processing speed
8 scfm
Filtration capacity
0.3 cm
Air blow down feature
yes
Suction line dimension
25.4 mm
Hydraulic jack
20 tonnes
Ingersoll Rand pneumatic pump
25.4 mm
Screens
7
MUDHEN
MUDHEN 2 The 2 has twice the capacity of the Mudhen 1 between cleanings and allows for more clean water production. The system can be designed with the portable sludge slab cart – or you can use a wheelbarrel or other container for removing the sludge slabs. • provides a simple-to-use-method for dealing with the slurry produced from wet processing of concrete • eliminates the hassles and costs associated with storing, hauling, and treating concrete slurry • allows for inexpensive compliance with local, state, and federal clean water laws and ordinances • for eco-minded clients, it affords a marketing advantage over your competition The MudHen 2 produces between 30 & 45 litres per minute of clarified water. The MudHen 2 holds 2 cubic foot of solids before the 10 minute cleaning cycle is required. The Mudhen can outpace most teams of concrete professionals who saw and grind with conventional industrial equipment.
Technical Data Dimensions (L X W X H)
1625 X 700 X 1200
Weight
280 kg
Peak processing speed
2880 l/hr
Air requirement to meet peak processing speed
15 scfm
Filtration capacity
0.6 cm
Air blow down feature
yes
Suction line dimension
25.4 mm
Hydraulic jack
20 tonnes
Ingersoll Rand pneumatic pump
25.4 mm
Screens
13
165
MUDHEN MUDHEN MAX The Max is the concrete slurry water recycling king! Perfect large job sites requiring a high volume of slurry to be processed efficiently and effectively. Concrete slurry water recycling has never been easier. The Mudhen series of portable concrete slurry water systems has been designed for processing any concrete slurry. In one step, the Mudhen filters, provides clean water to drain or for re-use, and compacts concrete sludge construction waste. provides a simple-to-use-method for dealing with the slurry produced from wet processing of concrete eliminates the hassles and costs associated with storing, hauling, and treating concrete slurry allows for inexpensive compliance with local, state, and federal clean water laws and ordinances For eco-minded clients, it affords a marketing advantage over your competition The MudHen Max produces between 52 & 75 litres per minute of clarified water. The MudHen Max holds 3.5 cubic foot of solids before the 10 minute cleaning cycle is required. The Mudhen can outpace most teams of concrete professionals who saw and grind with conventional industrial equipment.
166
Technical Data Dimensions(L X W X H)
1200 X 700 X 1200
Weight
220 kg
Peak processing speed
1440 l/hr
Air requirement to meet peak processing speed
8 scfm
Filtration capacity
0.3 cm
Air blow down feature
yes
Suction line dimension
25.4 mm
Hydraulic jack
20 tonnes
Ingersoll Rand pneumatic pump
25.4 mm
Screens
23
MUDHEN
Conquest GPR
Conquest On-site concrete imaging
Ground penetrating radar (GPR), designed specifically for the concrete sawing and drilling professional.
THE CONQUEST ADVANTAGE Designed for non-destructive inspection of concrete, Conquest uses radio waves and electromagnetic signals to detect structures in concrete. Results are provided on site, in real time. •
Simple, powerful embedded software
•
Advanced signal processing
•
Self-Calibration
•
Extensive self-training available
•
Single axle odometer wheel optimized for smooth and rough surfaces
CONQUEST Retrofitting or renovating an existing structure? How confident are you that you know the existing construction? Your new designs critically depend on knowledge of the existing structure. Use Conquest to confirm records and construction practice. One hit while cutting or coring can cost you future work, project delays, and much more. Conquest greatly minimizes the chance of hits.
168
• • • • • • •
Locate post tension cables Map rebar Delineate conduits Discover voids Estimate cover depth Measure slab thickness Detect current carrying cables
Conquest GPR
15” colour LCD monitor
High performance GP sensor with optional hand
Remote with contr keypads for direct remote operatio
FEATURES
TECHNICAL DATA
•
High performance GPR sensor provides accurate results
Imaging speed
Standard imaging in under 2 minutes
•
15” colour LCD monitor
Sensor head weight (kg)
<.9
•
Light and compact for hard-to-access areas
Total system weight (kg)
<21.1
•
Built-in training and self-help
Positioning (metric or imperial)
•
2 control keypads for direct or remote operation
Integrated slim line wheel odometer
•
Backup arrow for immediate line scan marking
Data storage
•
Grids available in metric (mm) and imperial (inches) units makes positioning and marking quick and simple
Industry standard removable flash for for verification or documentation
Power
40W @ 120V AC mains or 12V battery units
Performance factor
>160dB
Acquisition rate (depends on control system)
100,000 sample/s
Data
Digital (raw) 16 bit 2’s complement
•
Simple menu-driven operation
•
Integrated slim-line wheel odometer (optical encoded)
•
Rugged carrying case functions as a display stand
Stacking
Unlimited
•
Optimized for circular column surveys the two wheels allow it to properly fit a convex surface
Operating temp
-40 to 50 degrees C
Environmental
IP66
Training
Built-in interactive training course and self-help
169
ConquestGPR GPR Conquest
Conquest SL On-site concrete imaging Ground penetrating radar (GPR), designed specifically for the concrete sawing and drilling professional.
THE CONQUEST ADVANTAGE Designed for non-destructive inspection of concrete, Conquest uses radio waves and electromagnetic signals to detect structures in concrete. Results are provided on site, in real time. • • • •
Simple, powerful embedded software Advanced signal processing Self-Calibration Extensive self-training available
•
Single axle odometer wheel optimized for smooth and rough surfaces
CONQUEST SL More compact and lighter than our standard Conquest, Conquest SL unit retains the key capabilities that have made Conquest the preferred non-destructive imaging tool in the industry. APPLICATIONS • Locate rebar, plastic and metal conduits • Locate and estimate depth of post-tension cables • • •
170
Determine cover depth Detect deterioration Discover voids
•
Detect current carrying cables
Conquest ConquestGPR GPR
Digital Video Logger (DVL) Control Module Sensor Head Sensor Head Cable
THE CONQUEST SL FEATURES • Line Scanning for reconnaissance surveys • Grid Scanning for detailed mapping • Power Cable Detection (PCD) • Real-time locating of embedded objects • On-site 3D imaging • Rugged carry case • AC mains power supply • Optional Battery • Optional Conquest View PC imaging software
TECHNICAL SPECIFICATIONS Sensor head size (mm)
148x127x187
Sensor weight (kg)
0.99
DVL Control Module weight (kg)
2.5
DVL screen
640x480 VGA, TFT, 400 Nits
Operating Temp Display
-20 degrees C to + 70 degrees C
Operating Temp Electronics
-40 degrees C to + 50 degrees C
Input voltage
12V
Current
1.35A
Battery type (optional)
Lead Acid Gel Cell - belt battery
Battery capacity (optional)
9 Ah
171
Conquest GPR
WHY CHOOSE CONQUEST? Conquest is the only GPR system specifically designed for Professional Concrete Sawing and Drilling Contractors. Conquest provides significant advantages over the competition.
172
Large Screen, easy and cheap to replace, as well as viewable from several metres
3 Set of controls on the machine, antenna and remote allowing easy use in many applications
Great line scan quality
Easy to follow and intuitive controls which are easy to use and train on
On-board manual with concise instructions
Option of main power or battery
Very fast start up
2 wheel antenna design which performs well on rough surfaces
Drill location mode allowing a hole to be overlaid on grid image
Easy collection of grid scans in many shapes and sizes
User friendly reporting software which allows full access to your data
Production of quality images for reporting
Conquest GPR
173
Table Saws
DAKAR 400 MEKANO TABLE SAW Heavy duty direct drive masonry saw for all materials up to 400mm disc. Movable cutting head that adjusts to the length and height of the cut.This machine has a stainless steel table, lightweight and sturdy. Technical Data Motor power (single phase)
2,2
Motor voltage (single phase)
230
Motor power (three phase)
3
Motor voltage (three phase)
230/400
Motor frequency (Hz)
50 & 60
Water basin capacity (L)
45
Blade bore diameter (mm)
25,4
Blade diameter (mm)
300/350/408
Max. cutting length (mm)
650
Max. cutting depth (mm)
With blade Ă&#x2DC;300: 75
Adjustable cutting length. Higher comfort and productivity for short cuts.
With blade Ă&#x2DC;350: 100 Motor R.P.M.
2.800
Net Weight (Kg)
69,2
Dimensions (LxWxH) (mm)
1.214 x 808 x 1.191
90% of the machine is manufactured of stainless materials. The rest is painted with a anti-corrosion epoxy-polyester coating.
174
Table Saws
DAKAR MK45 MEKANO TABLE SAW Heavy duty direct drive masonry saw for all materials up to 350mm disc. Movable cutting head that adjusts to the length and heightt of the cut. This machine has a stainless steel table, lightweight and sturdy. This masonry saw performs mitering. Technical Data Motor power (single phase)
2.2
Motor voltage (single phase)
230
Motor power (three phase)
3
Motor voltage (three phase)
230/400
Motor frequency (Hz)
50 & 60
Water basin capacity (L)
45
Blade bore diameter (mm)
25,4
Blade diameter (mm)
300 & 350
Max. cutting length (mm)
650
Max. cutting depth (mm)
With blade Ă&#x2DC;300: 75
90% of the machine is manufactured of stainless materials. The rest is painted with a anti-corrosion epoxy-polyester coating.
With blade Ă&#x2DC;350: 100 Motor R.P.M.
2.800
Net Weight (Kg)
69,2
Dimensions (LxWxH) (mm)
1.214 x 808 x 1.191
175
Table Saws
BALI MEKANO TABLE SAW Bali is designed for working with very different cutting lengths and depths with ease. It is totally detachable as all the Mekano range. The blade guard can be folded to make the maximum cutting height, 200 mm in a single pass. This allows cutting precast concrete and porotherm blocks. Technical Data Motor power (single phase)
2,2
Motor voltage (single phase)
230
Motor power (three phase)
3
Motor voltage (three phase)
230/400
Motor frequency (Hz)
50 & 60
Water basin capacity (L)
45
Blade bore diameter (mm)
25,4
Blade diameter (mm)
300 & 350
Max. cutting length (mm)
480
Max. cutting depth (mm)
With blade Ø400: 100
60% of the machine is manufactured of stainless materials. The rest is painted with a anti-corrosion epoxy-polyester coating.
With blade Ø450: 175 With blade Ø500: 200 Motor R.P.M.
2.800
Net Weight (Kg)
89.2
Dimensions (LxWxH) (mm)
1.214 x 839 x 1.374
Poly-V belt transmission, which ensures a better grip and less maintenance.
Foldable blade guard to maximize the cutting depth.
Detachable column & cutting head for storage and transportation ease. Its length is adaptable to every cutting job.
176
Table Saws
VENUS 125 TABLE SAW Designed to cut and mitre any kind of construction material, specially those with oversized dimensions, in a fast, clean and precise way. It is suitable not only on building sites but also in masonry workshops cutting marble and granite, etc. Exclusive SIMA designed cast-aluminium sliding cart with 8 adjustable sealed bearings guarantees the most precise cutting on the market.
Exclusive teeth-belt /wheel transmission system
An innovative cutting head system allows the blades to be positioned easily at 300 and 350 mm with an easy adjustment. Exclusive teeth-belt / wheel transmission system which allows a precise and comfortable cut on large slabs (optional). Two versions available: a. A manual sliding cutting head b. A teeth-belt / wheel transmission system that allows professional and accurate cutting. Technical Data Motor power (single phase)
2,2
Motor power (three phase)
3
Blade bore diameter (mm)
25,4
Blade diameter (mm)
300 & 350
Max. cutting length (mm)
1250
Max. cutting depth (mm)
100/75mm
Net Weight (Kg)
125
Dimensions (LxWxH) (mm)
1850 x 780 x 1330
Self-cleaning felts for the bearings rolling tracks at the aluminium bridge.
177
CF Products
CFCitro ALL PURPOSE CLEANER This is a highly effective, nonflammable biobased product that is specifically formulated to provide an environmentally safe alternative for the removal of:
• • • • • •
Grease Oil Asphalt Tar Adhesive Residues
• • • • • •
Tree Sap Wax Permanent Marker Sticky Tape Grime
CFClean INDUSTRIAL EQUIPMENT CLEANER This is a highly effective, easy to use product which is hydrochloric acid free with a built-in corrosion inhibitor, and is safe to use on most surfaces. For the removal of: Cement - Dust Stains - Rust Spots and Build-up
179
CF Products
CFProtect CORROSION PROTECTION
This is a highly effective, easy to use product which is a non-toxic, biodegradable protective coating. It lubricates, is pleasant to use and handle, contains no hydrocarbons and will keep your tools looking like new.
CFShield RELEASE AGENT
This is a highly effective, easy to use product which is non-flammable, biodegradable, non-staining to concrete, and prevents slurry adhering to porous surfaces. It promotes clean and easy formwork removal, as well as longer form life. It does not contain petroleum or diesel fuel oil and is pleasant to use and handle.
180
CF Products
CFX
CONCRETE REMOVER This rapid acting easy to use product removes very heavy, difficult to remove concrete and cement build up and stains from a broad range of concrete placement equipment. It contains a built-in corrosive inhibitor.
BEFORE
AFTER
CFBiowash BIOWASH
A specially formulated, penetrating detergent. For cleaning trucks, buses, cars, motorcycles or construction equipment. Dirt, oil and fuel stains are quickly removed from washable surfaces. Safe to use on paint, rubber, aluminium, chrome, vinyl, steel and concrete. Environmentally friendly and ultimately biodegradable
181
Core Drilling
TRAXX CFQ Traxx CFQ is an innovative lubricant specifically formulated for use with sintered diamond tooling. Developed over the past 20 years and extensively tested, Traxx CFQ has proven exceptionally effective. Independently verified studies have shown significant increases in cutting speeds and substantial reductions in tool wear. GREATER CUTTING SPEEDS Greater cutting speed means more output per hour. Jobs are completed in less time. Tool costs decrease as tools maintain their cutting edges up to 30% longer. Fuel and energy costs decrease. The many benefits of Traxx CFQ increase both your profits and the effectiveness of your business. ENVIRONMENTALLY FRIENDLY Traxx CFQ is environmentally friendly and readily biodegradable (Australian Standard 4351). In addition its increased efficiency leads to further environmental benefits including reduced water and power consumption.
182
A VARIETY OF APPLICATIONS Traxx CFQ is suitable in all diamond sintered cutting applications, including:
• • • • •
Concrete Cutting - Concrete Coring Concrete Grinding Marble & Granite Cutting - Marble Granite & Polishing Marble & Granite Grinding - Wallsawing - Wiresawing Road & Runway Resurfacing - Lapidary Cutting & Polishing Demolition - Exploration Drilling
In fact, anywhere that diamond tools are being used.
Power Tools
HS3200E ELECTRIC HANDSAW With a massive 3200 watts of power, this tool is for the serious professional or discerning tradesman. Features includes:
• • • • • • • • • •
PRCD Fitted Pulsing overload switching wet or dry cutting Vacuum port for both wet or dry cutting Retractable wheel kit 355mm blade capacity giving 130mm depth of cut Lockable blade guard movement Rotation speed controller during stop phase Lockable shaft for easy blade fitting 2 year warranty
Ergonomically sound but built tough for tough going.
184
Power Tools BH92 ROTARY BUSHHAMMER The BH92 is designed for texturing and roughening of smooth stone surfaces. This is especially important for performing operations to create anti-slip surfaces on stone floors and steps. The parallel guide allows the creation of perfectly straight lines. There are different mounting positions for the Bushhammer Roll Tool Holders to create different working widths. Technical Data
BENEFITS The 1200 W motor is equipped with variable full wave feedback electronic speed control for an even texture. No matter the load, the motor keeps the same even speed. Effective and convenient dust extraction system for a healthy and mess-free job. Includes a bayonet adapter end to allow connection to your vacuum cleaner hose. Comfortable handles help keep vibration away from the hands.
Power input
1200 W
Voltage
230 V/50 Hz, 115V/60 Hz
No Load rpm
1600-3200
Bushhammering diametres 51,70, 96 or 116mm Max. cutting depth
2.5mm
Net weight
4.8kgs (10.56Lbs)
CS 180 WALL CHASER Equipped with a powerful 1800 Watt motor to run the two 180mm diamond blades with no bogging. The motor is protected by a smart elecrtonic overload, just release the switch the switch and start again. No waiting.
•
The ergonomic handles allow a variety of holding positions for comfortable cutting
•
The roller base allows smooth action and precise control
•
Various spacers to create channels up to 51mm
Technical Data Power Input
1800 W
Voltage
230V / 50 Hz, 240V / 60Hz
in width and to depth of up to 54mm
• •
No Load RPM per minute
4100
Over load protection
Max Blade Diameter
180mm (7 in.)
Highly effective dust shroud gives extra dust protection at the beginning of the cut
Channel Width
9~51mm (3/8 ~ 2 in.)
•
High-output motor with smart electronic over-
Max Cutting Depth
15~54mm (9/16 ~ 2-1/8 in.)
Weight
.7 kg (16.9 Lbs.)
load and externally accessible brushes
185
Power Tools SCS7 STONE CUTTING CIRCULAR SAW The SCS7 stone cutting circular saw is the perfect solution for fast, precise wet cutting of all kinds of stone and masonry materials up to 55mm thick. The heart of this machine is its powerful 1800W motor The parallel guide ensures straight cuts. Bevel cuts are also possible with the tilting base. The water feed with quick-release coupling allows faster cutting and longer blade life. There is a vacuum port, which can be used with a wet/dry vacuum to keep the whole job as messfree as possible
Technical Data Voltage
240V/60Hz, 230V/50Hz
Power
1,800W
No Load Speed
4,200rpm
Spindle
22.23mm (7/8-inch)
Switch
single speed/lock off
Maximum Blade Diameter
180 mm
Max Cutting Depth
55 mm
Weight
6.7 Kg
EP5W STONE POLISHER The EP5W Stone Polisher is an ideal tool for grinding and polishing stone. The machine is light and comfortable to handle. The speed is adjustable by thumb wheel to suit the needs of different materials and the feedback electronic speed stabilization maintains an even speed under all loads. This even working speed is the secret to a superior finish which professionals demand.
186
Technical Data Model
EP5W
Power Input
1200W
Voltage
230V / 50Hz, 240V / 50Hz
No Load RPM
3000 ~ 6500
Spindle
M14
Max Disc Diameter
125 mm
Dimensions
303mm ( L ) X 72mm ( W ) X 80mm ( H )
Net Weight
2.0 kgs (4.4 Lbs)
Power Tools
EP5LFB STONE GRINDER The EP5LFB is light and comfortable to handle. The speed is adjustable by thumbwheel to suit the needs of different materials and the feedback electronic speed stabilization maintains an even speed under all loads. This even working speed is the secret to a superior finish which professionals demand. FEATURES
•
Speed adjustment thumbwheel with feedback electronic speed stabilization
• • • • • • •
Quick change conversion to wet or dry
Technical Data Power input
1200 W
Voltage
230V / 50Hz, 240V / 60Hz
No load r.p.m.
1700-3700/min
Spindle
M14
Diamond plate
Max. Disc diameter
5
Hoop and loop plate for diamond polishing
Dimensions
303mm (L) X 72mm (W) X 80mm (H)
Net Weight
2.8kgs (6.16 Lbs)
Quick release water hose coupling 5” dust collect cover Vacuum port Spindle lock
EP7FB STONE GRINDER Our EP7FB is the ideal tool for grinding and polishing stone. The speed is adjustable by thumbwheel to suit the needs of different materials and the feedback electronic speed stabilization maintains an even speed under all loads. This even working speed is the secret to a superior finish which professionals demand. FEATURES
•
Variable speed wheel with feedback electronic speed stabilization
• • • • • •
Quick change conversion to wet or dry
• • •
Vacuum port
Quick-release water hose coupling
Technical Data
Spindle lock
Power input
2500 W
Front handle
Voltage
230V / 50Hz, 240V / 60Hz
No load r.p.m.
1000-2400/min
Spindle
M14
Max. Disc diameter
7
Diamond plate with thread
Dimensions
500mm (L) X 210mm (W) X 200mm (H)
Hoop and loop plate for Diamond polishing
Net Weight
6kgs (13.2Lbs)
9” dust collect cover Professional grade with overload protection and soft-start
187
Power Tools LG125 LONG REACH DIAMOND GRINDER The new 125mm wheel capacity Long-Reach Diamond Grinder is only 3.8 kg but boasts a motor that is very powerful at 1200W with feedback electronic speed stabilization. This allows the same speed to be maintained, no matter the load. It is very easy to control and almost all of the dust and debris are controlled by the vacuum system. This saves time and trouble in cleanup. The operation is the most comfortable possible, whether grinding floors from a standing position or grinding walls or ceilings without scaffolding or ladders. Huge amounts of both time and effort are saved. Technical Data Model
LG125
Power Input
1200 W
Voltage
230V/ 50HZ, 240V / 60Hz
No load r.p.m
1700-3500
Length
1475 mm
Max Capacity
125 mm
Arbor
7/8
Net weight
3.8 kgs (8.36Lbs) ( Not including Diamond Cup Disc)
SM125 SCOURING MACHINE This versatile Scouring Machine is specifically designed for the removal of soft plaster surfaces, elastic protection on walls and floors, asphalt and protective coatings for concrete, latex or oil paint on gypsum surfaces, and the removal of impurities and contamination on concrete surfaces. BENEFITS • Movable rubber base platform that bends and swivels accordingly to the surface, putting less strain on the users wrists • Ergonomically designed to decrease user fatigue • Side handle (able to attach to either side) improves handling of the machine • Dust free operation - attaches directly to standard vacuum hose All three types of abrasive materials; carbide cutter discs, diamond grinding heads and TC grinding heads are easily replaced when worn out.
188
Technical Data Voltage
230V / 50Hz, 240V / 60Hz
Power input
1200 W
No load r.p.m.
2800
Milling head
125mm
Milling depth
1-6mm
Net weight
5.4kgs (11.9Lbs)
Power Tools
DEP25 WET/DRY VACUUM DUST EXTRACTOR Purpose-built to work in conjunction with our power tools, the DEP25 Wet/Dry System has integrated switching for tools up to 2200W. Whether you are using a sander, circular saw, wall chaser, scouring machine or other power tool, the features of the DE25 are designed to fit the needs of professionals. The tank has an effective capacity of 25 litres and everything is easy to access for quick dumping and filter clearing. Technical Data Power input
1200W
Voltage
110-120V~ 50-60Hz, 220-240V~ 50-60Hz
Max. airflow
4000 l/min (141.3 CFM)
Max. suction (lift)
25 kpa (250 mbar, 100.4 inches of water)
Max. dust capacity
25 L (6.6 gallons)
Max. connected power tool
2200 W
189
DUSTBOSS
DUST BOSS DB-30 The DB-30 is the ideal machine for dust and odour control in smaller, more confined areas or for less problematic situations. This lean, mean machine is tough enough to eliminate dust and odour particles in a 5,500 square foot area to maintain ideal working conditions. When equipped with option 359° oscillation, the DB-30 can provide more than 31,000 square feet (2,880 square metres) of coverage. Equipped with: • 7.5 HP fan • Optional single phase motor • 5,500 square feet (511 square metres) coverage. More than 31,000 square feet (2,880 square metres) coverage available with optional 359° oscillation • Oscillator gives 0–70° of movement. Unit can also be equipped with optional 359° oscillation • Adjustable angle of throw 0–50° of height adjustment GENERAL SPECIFICATIONS • 9,200 CFM ( 260.5 CMM ) generated by 7.5 HP fan • 8,000 CFM ( 226.5 CMM) generated for optional single phase motor • 5,500 square feet (511 square metres) coverage • Oscillator gives 0-70 degrees of movement • Adjustable angle of throw 0-50 degrees of height adjustment DIMENSIONS 5.20 feet (61 inches; or 1.60 metres) wide 8.50 feet (102 inches; or 2.60 metres) long 5.30 feet (62 inches; or 1.60 metres) tall 800 lbs (363 kilograms) NOISE LEVELS If you are standing 150 feet away facing the front of the machine, the DBA is 51. If you are standing 75 feet away facing the side of the machine, the DBA is 50.
190
Technical Data WITHOUT BOOSTER PUMP Water Pressure, psi
25 40 60 80 100
Water Flow, gpm
1.4 1.8 2.2 2.5 2.8
WITH BOOSTER PUMP Water Pressure, bar
1.72 2.76 4.14 5.5 6.89
Water Flow, lpm
5.3 6.7 8.2 9.5 10.6
DUSTBOSS DUST BOSS DB-45 The DB-45 is the ideal machine for dust and odour control in indoor applications and on work-sites needing a mid-range solution. This tough machine is capable of eliminating dust and odour particles in a 12,000 square foot area to maintain ideal working conditions. Carriage-mounted DB-45 units may be outfitted with optional 359° oscillation to increase coverage to more than 74,000 square feet (6,875 square metres). Equipped with: • 15 HP fan • 12,000 square feet (1,115 square metres) coverage. More than 74,000 square feet (6,875 square metres) coverage available with optional 359° oscillation on carriage-mounted units • Oscillator gives 0–40° of movement. Units can also be equipped with optional increased oscillation when mounted on optional wheeled carriage, up to 359° • Adjustable angle of throw 0–50° of height adjustment GENERAL SPECIFICATIONS • 18,000 CFM (510 CMM) generated by fan. • 12,000 square feet (1,115 square metres) coverage • Oscillator gives 0-40 degrees of movement • Adjustable angle of throw 0-50 degrees of height adjustment DIMENSIONS 6.75 feet wide (81 inches; or 2.06 metres) 9 feet long (108 inches; or 2.97 metres) feet tall (72 inches; or 1.8 metres) 1800 lbs. (816.5 Kilograms) NOISE LEVELS If you are standing 150 feet away facing the front of the machine, the DBA is 65. If you are standing 75 feet away facing the side of the machine, the DBA is 63
Technical Data Water Pressure without booster pump ( psi )
40 60 80 100
Water Pressure with booster pump ( psi )
160 180 200
Water Pressure without booster pump ( gpm )
7.2 8 .8 10.3 1 1.3
Water Pressure with booster pump ( gsm )
14.3 15.2 1 6.0
Water Pressure without booster pump ( bar )
2.8 4.14 5.5 6.89
Water Pressure with booster pump ( bar )
11 12.4 13.8
Water Pressure without booster pump ( lpm )
27.3 33.4 38.8 42.9
Water Pressure with booster pump ( lpm )
54.3 57.6 60.7
191
DUSTBOSS DUST BOSS DB-60 THE INDUSTRY LEADER - The Dust Boss-60 is built to handle the toughest jobs. As the flagship model of our product line, this unit can blanket up to 21,000 square feet with dust- and odour-attracting water particles, ranging in size from 50-200 microns, the optimal size for agglomeration of particles. The Virtual Dust Barrier™ created by this ultra-fine mist will help eliminate the dust and odour contaminating your work site. Equipped with: • 25 HP fan • 21,000 square feet (1,950 square metres) coverage Nearly 125,000 square feet (11,613 square metres) coverage available with optional 359° oscillation • Oscillator gives 0-40° of movement. Unit can also be equipped with optional 359° oscillation • Adjustable angle of throw 0-50° of height adjustment GENERAL SPECIFICATIONS • 30,000 CFM (849.5 CMM) generated by fan. • 21,000 square feet (1,950 square metres) coverage • Oscillator gives 0-40 degrees of movement. • Adjustable angle of throw 0-50 degrees of height adjustment DIMENSIONS 6.83 feet wide (2.08 metres) 9 feet long (2.7 metres) 6 feet tall (1.8 metres) 1600 lbs. (725.7 Kilograms) NOISE LEVELS If you are standing 150 feet away facing the front of the machine, the DBA is 67 If you are standing 75 feet away facing the side of the machine, the DBA is 65
192
Technical Data Water Pressure - without booster pump
40psi 60psi 80psi 100psi
Water Pressure - without booster pump
2.8bar 4.14bar 5.5bar 6.89bar
Water Flow - without booster pump
12psi 14.6psi 16.9psi 18.9psi
Water Flow - without booster pump
45.3lpm 55.4lpm 64.0lpm 71.6lpm
Water Pressure - with booster pump
160psi 180psi 200psi
Water Pressure - with booster pump
11bar 12.4bar 13.8bar
Water Flow - with booster pump
23.9gpm 25.4gpm 26.7gpm
Water Flow - with booster pump
90.5lpm 96.0lpm 101.2lpm
DUSTBOSS
DUST BOSS DB-100 Engineered specifically to fight dust on large job sites, the DB-100 is the largest DustBoss ever designed. With its muscular 60 HP motor and user-definable 359˚ oscillation, the DB-100 has a throw of more than 100 metres, giving the machine a coverage area of an incredible 280,000 square feet. To put that in perspective, one machine could cover six football fields with its dust-trapping atomized mist! Equipped with: • 280,000 square feet (31,000 square metres) coverage • Custom user-defineable oscillation up to 359°. Includes integrated turntable bearing that enables user to manually override oscillator and quickly reposition fan barrel • Adjustable angle of throw -7° to 45° of height adjustment • Integrated fan and nozzle ring design. • Premium efficiency motor • High energy-use to dust suppression ratio
Technical Data
GENERAL SPECIFICATIONS • 30,000 CFM (849.5 CMM) generated by fan • 21,000 square feet (1,950 square metres) coverage • Oscillator gives 0-40 degrees of movement • Adjustable angle of throw 0-50 degrees of height adjustment
Water Pressure, in:
min 0.69 bar, max. 6.89 bar
Water flow usage w/o Booster Pump:
max. 106.7 lpm
Water flow usage with Booster Pump
max. 147.6 lpm
Noise, control panel
99 bBA w/o Booster Pump
Water Pressure BAR Without Booster Pump
max. 6.89
DIMENSIONS 6.83 feet wide (2.08 metres) 9 feet long (2.7 metres) 6 feet tall (1.8 metres) 1600 lbs. (725.7 Kilograms)
Water Pressure BAR With Booster Pump
max. 13.8
NOISE LEVELS If you are standing 150 feet away facing the front of the machine, the DBA is 67 If you are standing 75 feet away facing the side of the machine, the DBA is 65
193
DUSTBOSS
DUST BOSS DB-M Developed for velocity-sensitive applications to deal with very lightweight dust particles, the DB-M creates a cloud of atomized water droplets without using a fan that would contribute unwanted turbulence. The standard design is a 15-feet (4.5 metres) pole mount featuring a series of 17 nozzles, with water pressure delivered by an on-board 10 hp booster pump. Featuring selectable flow settings and our Variable Particle Sizing™ technology (VPS™), the DB-M was designed to be customizable for specific operating conditions and particle behaviours, giving users a versatile, skid-mounted dust management solution. Equipped with: • Misting head with 17 nozzles mounted on 15-foot boom • Nozzles can be added or removed to suit the applications GENERAL SPECIFICATIONS • U.S. specs: 3 Phase / 480 Volt / 60 Hertz. Full load current is 12 amps. Recommended minimum gen set is 25 Kw • 100 foot (30.48 metres) 10/4 electrical cord Other options available • No male plug, “bare wired” is standard. Any plug is extra cost • Cabinet with control panel DIMENSIONS Standard boom height is 15 feet tall when mounted on skid. Units can be fabricated on booms ranging from 4 to 15 feet in height.
194
DUSTBOSS
DUST BOSS DB-R The DustBoss Ring is designed for use at the ends of conveyor belts to aid in the suppression of dust at the discharge point. The DB-R creates a virtual curtain around discharging material to contain the particle flow. Available in five diametres ranging from 430mm (17”) –2540mm (100”) and multiple nozzle configurations, the DB-R offers truly customized suppression to handle dust from a variety of materials. The DustBoss Ring utilizes high-quality construction for a long service life. The DB-R stainless steel ring is covered by a full 3-YEAR WARRANTY. GENERAL SPECIFICATIONS Misting ring with variable nozzle configuration, designed for mounting at the end of conveyor belts to aid in dust suppression at the discharge point. Variable nozzle configuration allows nozzles to be added, removed, or replaced with different sized nozzles to suit the application. BENEFITS The DB-R creates a virtual curtain of mist around the discharging material to contain particle flow, and provides:
• • • •
Simple, focused dust control Continuous duty on radial stackers Customizable options with Variable Particle Sizing (VPS) Technology An intrinsically safe, mounted option
WATER SPECIFICATIONS Water hose connects directly to male pipe threads on the ring. Hose may be supplied with the unit as an option. 3.25–52.92 GPM at 100 PSI of input. Filter is optional. Contact us for recommendations when using nonpotable water. Droplet size of 50–200 microns.
195
NOTES
T +61 (0) 3 9646 9200 | F +61 (0) 3 9645 6942 | E sales@traxxcp.com.au please visit www.traxxcp.com.au
NOTES
T +61 (0) 3 9646 9200 | F +61 (0) 3 9645 6942 | E sales@traxxcp.com.au please visit www.traxxcp.com.au