Warn 2009 Catalog

Page 1

AUTHORIZED SERVICE CENTERS NORT H WEST REG I O N

S O UT H W E S T R E G IO N

Warn Industries, 12900 S.E. Capps Road, Clackamas, OR 97015 503-722-1200, 800-543-9276, 503-722-3000 (FAX), (7-3:30 M-F)

6025 Corridor Parkway, Schertz, TX 78154 210-651-2000, 800-374-8028 (National), 210-651-2020 (FAX)

730 North Central, Kent, WA 98032 253-852-2720, 800-962-1463 (National), 253-852-2796 (FAX)

S O UT H E R N R E G IO N

3711 East Trent, Spokane WA 99202 509-535-7671, 800-541-4320 (National), 509-535-9105 (FAX) 2138 Century Way, Boise, ID 83709 800-635-3702 (National), 800-632-2006 (In State), 208-377-9393 208-377-9437 (FAX) 1884 East 3rd Ave., Anchorage, AK 99501 907-278-6622, 907-278-6625 (FAX)

6601 I-30, Little Rock, AR 72209 501-568-9000, 800-568-9006 (National), 501-568-7000(FAX) S O UT H E A S T R E G IO N Hwy 123 South, Clemson, SC 29633 864-882-0277, 800-257-4294 (National), 864-882-0278 (FAX) 7779 Dixie Highway, Louisville, KY 40258 502-935-5501, 800-626-6532 (National), 502-933-5980 (FAX) 4700 Rangeline Rd, Mobile, AL 36619 251-666-8606, 800-633-6946 (National), 251-666-8676 (FAX)

44113 K Beach Road, Soldatna, AK 99669 907-260-9177, 907-260-9194 (FAX) WES T ER N REG I O N

5100 Summit Ridge, Tuscaloosa, AL 35405 205-344-5203, 205-553-4676 (FAX)

3530 East Washington St, Phoenix, AZ 85034 602-273-7195, 800-606-6421 (National), 602-225-0751 (FAX)

2265 W. Beaver St., Jacksonville, FL 32236 904-354-5691, 800-741-0603 (National), 904-354-8346 (FAX)

GO PREPARED

850 Commerce Street, Redding, CA 96002 530-221-6063, 877-223-8906 (National), 530-221-6173 (FAX)

6501 Adamo Hwy 60, Tampa, FL 33619 813-623-6713, 800-771-6713 (National), 813-621-1741 (FAX)

2009–10 POWERSPORTS

1143 West 2nd St., Pomona, CA 91766 909-623-3373, 909-469-4685 (FAX)

4455 Dardanelle Dr, Orlando, FL 32808 407-291-1441, 800-226-0002 (National), 407-578-7455 (FAX)

ROCK Y MOUNTAI N REG I O N

917 NW 1st St., Ft. Lauderdale, FL 33311 954-463-7711, 800-972-7804 (National), 954-764-6645 (FAX)

1101 N. College Avenue, Ft. Collins, CO 80524 970-482-5500, 970-482-9576 (FAX) 4260 North Nevada Ave, Colorado Springs, CO 80907 719-528-5790, 719-531-0130 (FAX) 247 West 1700 South, Salt Lake City, UT 84115 801-488-4666, 800-453-5703 (National), 801-488-4676 (FAX) 522 Montana Ave., Libby, MT 59923 406-293-8661, 877-463-2344 (National), 406-293-9511 (FAX) MIDWEST REG I O N 5711 West 36th Street, St. Louis Park, MN 55416 952-927-8811, 800-622-0781 (In State), 800-328-4445 (National) 952-927-4500 (FAX)

5625 SW 6th Pl., Ocala, FL 34474 352-861-8006, 866-267-8006 (National), 352-861-8204 (FAX) 7310 NW 46th St., Miami, FL 33166, 305-592-861, 866-592-8612 (National), 305-477-7012 (FAX) 1410 Commerce Blvd, Sarasota, FL 34243 941-360-2490, 866-360-2490 (National), 941-360-2449 C A NA D A 1665 Shawson Drive, Mississauga, Ontario L4W 1D7 905-564-5800, 800-668-6012 (Canada Only), 905-564-5799 (FAX) 900 Montee-de-Liesse, St-Laurent, QC H4T 1N8 514-856-0407, 800-361-9291(National), 514-856-0636 (FAX)

#24 Schiber Ct., Maryville, IL 62062 618-288-7470, 877-437-4294 (National), 618-288-7370 (FAX)

4311-122 Ave SE, Calgary, Alberta T2Z 4J3 403-720-8033, 800-267-0559(National), 403-720-8040 (FAX)

NORT H EAST R EG I O N

18073- 107 Avenue, Edmonton, Alberta T5S 1K3 780-483-7867, 800-661-7335 (National), 780-484-5814 (FAX)

815 Hellam Street, Wrightsville, PA 17368 717-252-3602, 800-827-1341 (National), 717-252-2296 (FAX) 23308 Airpark Dr, Petersburg, VA 23803 804-861-1076, 800-572-2886 (In State), 804-861-6891(FAX)

PRODUCT GUIDE

19150- 96 Avenue, Surrey, British Columbia V4N 3R3 604-888-4464, 800-473-1717 (National), 604-888-2029 (FAX) 144 Ilsley Ave, Dartmouth, N.S. B3B 1N1 902-468-8288 17210 103 Ave., Edmonton, AB T5S 1V8 780-451-0030, 780-451-3116 (FAX)

Warn Industries, Inc. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 1-503-722-1200 FAX: 1-503-722-3000 Customer Service: 1-800-543-9276 Dealer Locator Service: 1-800-910-1122 International Sales Support: 1-503-722-3008 International FAX: 1-503-722-3005 www.warn.com

The dealer locator service is available 7 days per week and 24 hours a day. Customer service is available between 7:00 am and 4:00 pm Pacific Time, Monday through Friday.

1594 Nicholson Street, Prince George, BC V2N 1V6 250-562-6760, 250-562-3407 (FAX) 210 S.W. Marine Dr., Vancouver, BC V5X 2R5 604-291-7512 , 866-888-7512 (National), 604-324-4800 (FAX) 1391 Gay Lussac Boucherville, QC J4B 7K1 450-449-7733, 866-449-1095 (National), 450-449-0411 (FAX) DIS TR IBUTE D BY:

A unique group of ATV dealers that offer consumers excellent product information, availability and service for WARN ATV products. To find one near you, go to the WARN website www.warn.com Specifications subject to change at any time. © 2009 Warn Industries, Inc. WARN® and the WARN logo are registered trademarks of Warn Industries. Go Prepared and SnoWinch are trademarks of Warn Industries, Inc. Printed in USA 40M 02/09

912436.A0

appro v ed warn a t v dealer ne twork


YOU CAN DEPEND ON FOR WORK AND PLAY. PO W E R F U L W I N C H E S , HARD -WORKIN G PLOW SYSTEMS, D U RABLE BOD Y A R M O R , A N D U SEFU L ACCESSORIES—IN N OVATIVE, D EPEN D ABLE, AN D CLASS-LEAD ING P R O DUC T S Y O U CAN ALWAYS RELY ON. WI TH MORE THAN 60 YEARS IN BUSINESS, YOU C A N B E S U R E WA R N W ILL HELP YOU MAKE IT TO THE EN D OF THE TRAIL—OR THE EN D OF TH E WO R K DAY . UTV RALLY ON THE MOAB RIM TRAIL, MOAB, UTAH Welcome to the WARN intermountain offices, aka Moab. Time for a little WARN R&D action as our guys conquer some “oh #@%” terrain.

EASTERN SIERRA NEVADAS. ELEVATION: MORE THAN A MILE. When Mother Nature decides to relentlessly pile it on, you better have a new trick up your sleeve. Like the WARN ProVantage plow.

WARN IN D U STRIES D ESIGN S, EN GIN EERS, AN D B UI L DS P R O DUC T S

Winches: 2–14 Winch Accessories: 15–16, 25

N E W ! FOR 2009 is the WARN® ProVantage high-performance plow system. This plow system will help you get your plowing tasks done quickly and easily. With an all-new front rapid-connect mounting system and redesigned plow blades and bases, the ProVantage system might turn plow season into your favorite season.

Winch Specifications: 17 Product Applications: 18–24

Mounting Systems, Bumpers and Body Armor: 26–33 Plows: 34–39 Lights: 40–41

Know before you go! Always read and understand all documentation included with WARN products. Always become familiar with your WARN product before you start your adventure. Follow all warnings and instructions in product manuals and on-product warning labels. Action scenes in this catalog included winching experts.

www . warn . com

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XT/RT WINCH SERIES

WARN – THE WINCH YOU CAN R ELY ON W HEN YOU NEED IT MOST Owning a WARN winch will give you the confidence to tackle the toughest trail – or job. You’ll know that you have a powerful and reliable tool you can always count on to pull you through. When you choose a WARN winch, you go with the best. All have standard features such as weather-

Permanent magnet motor for plenty of pulling muscle

resistant sealed construction; rugged and reliable all-metal 3-stage planetary geartrains; patented disc brakes for superior control; efficient electrical systems for less battery drain; and legendary WARN quality. All are backed by an industry leading warranty, and supported by a world-wide service organization.

Fully sealed to keep the elements out

Because not all riders are the same, WARN offers you a choice between the XT or RT Winch Series. So if you’re the extreme rider who takes on the toughest trails, or a hard worker who depends on your vehicle to get the job done, you can choose the winch that’s just right for you.

All-metal three-stage planetary geartrain for smooth, reliable operation

“Best In Class” short stroke clutch dial

Patented disc brake

Sealed contactor provides the ultimate in reliability

Color-coded wiring for easy installation

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Lifetime warranty valid in North America only

JACKSONVILLE, TEXAS. HIGH LIFTER ATV MUD NATIONALS Mudders’ heaven USA. Admission requires an adventurous spirit and a WARN ATV Winch. Note: this is a closed course owned by mud maniacs. Mud responsibly!

Reduced amp draw for longer pulls and less battery drain

www . warn . com

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EXTR EME TERRAIN WIN CH SE RI E S For those who tackle the toughest trails, slog through the deepest mud, and ride to the extreme, WARN offers the XT winch lineup. With industry leading features like standard lightweight, easy-to-handle synthetic rope and available wireless control systems, the XT winches are as extreme as their users.

WATERFALLS TRAIL, MOAB, UTAH Some say the trail got its name from all the drivers crying for their mommies after attempting ascent. Pack a WARN winch, unless you’re into flipping end-over-end.

XT40

Extreme Terrain Winch for Side X Sides (UTVs)

If you’ve got a Side X Side and are looking to outfit it with the most extreme Side X Side winch on the market, look no further than the XT40. It’s got 50’ of light-weight, easy-to-handle synthetic rope; a wireless control system with a 50’ range, plus a mini-rocker control switch; and a sealed drivetrain to keep the elements out and the winch working properly. Other features include an all-metal 3-stage planetary geartrain for smooth, reliable operation; a patented disc brake for outstanding control; a short-throw clutch; and an efficient motor for longer pulls with less battery drain. PN 77500 Synthetic rope comes standard

www . warn . com

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SOMEWHERE IN THE HEART OF HUNTING COUNTRY When you take off work to hunt, it’s best not to spend your time stuck in some slick ravine. Mr. Hunter, meet Mr. Hunter’s best friend: the WARN XT Winch.

EAST TEXAS SWAMP COUNTRY Green rolling hills give way to hellish mud bogs somewhere south of Tyler, Texas. That’s a lot of beast to muscle without a little WARN help.

XT30

Extreme Terrain Winch for Large-Bore Utility ATVs

Riders looking for the most extreme winch on the ATV market will want the XT30. It has a 3,000 lb. line capacity to pull the biggest ATVs; a wireless control system with a 50’ range for increased winching options; a short-throw clutch, and 50’ of lightweight and easy-to-handle synthetic rope—great for vehicle recovery and plow lifting. Full winch sealing helps keep the elements out, and the all-metal 3-stage planetary geartrain will run smoothly for years. The patented disc brake provides enhanced braking performance, and the efficient electrical system minimizes battery drain. PN 76500

XT25

Extreme Terrain Winch for Utility ATVs 300cc and Up

Take the trail less traveled with the XT25. With its 2,500 lb. line capacity and 50’ of synthetic rope, you’ll be able to recover your vehicle (or your buddy’s vehicle) with ease; it’s great for plow lifting, too. The XT25 showcases an all-metal 3-stage planetary geartrain for smooth, reliable operation; a handlebar-mounted mini-rocker switch for convenient control; a short-throw clutch; and fast line speed. A patented disc brake ensures positive control while winching; full sealing keeps the elements out; and the efficient electrical system minimizes battery drain and keeps your winch working time after time. PN 75500 PN 81000 (International only) Synthetic rope comes standard

Synthetic rope comes standard

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BACKSIDE OF MOUNT ST. HELENS, WA Wrestling snowmobiles is a highly overrated sport. Try using a WARN SnoWinch instead. Your back will thank you.

XT15

Extreme Terrain Winch for ATVs Under 300cc

With a 1,500 lb. pulling capacity and 40’ of lightweight, easy-to-handle synthetic rope, the XT15 was tailor-made for sport quads and small ATVs. Features include a patented disc brake for excellent control; a 3-stage planetary geartrain for smooth, reliable operation; a sealed motor to keep the elements out; and a handlebar-mounted minirocker control for easy operation. This winch is also great for plow lifting. PN 78500 Synthetic rope comes standard

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SNOWINCH

TM

Synthetic rope comes standard

Portable winch system for snowmobiles With 1,500 lbs. of pulling capacity, the SnoWinch will get your battery-equipped snowmobile back on the trail in a hurry. Setup is easy: Simply attach the Quick Connect plug to the power source. There’s an integrated mounting plate, hawse fairlead, and handle for convenience. Other amenities include a disc brake for great control and rigging straps that make it easy to attach to the carrier plate using latch hooks. SnoWinch comes with 40’ of lightweight, easy-to-handle synthetic rope; 9’ and 25’ recovery straps; and a handheld remote with a 12½’ lead. The SnoWinch is sold as a complete system and easily stores in a custom WARN bag, and weighs only 15 lbs. PN 70170

www . warn . com

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R UGGED TERRAIN WIN CH SER I E S

HOOD RIVER DISTRICT, MT. HOOD NATIONAL FOREST It could be eastern Oregon or eastern Colorado…elk weigh a heck of a lot in both spots. You can break your back dragging a bull out. Or, push a button.

MIDDLE-OF-NOWHERE, OREGON When your commute is across a few thousand acres of western ranch, it’s best not to get caught without backup up front—WARN.

The RT Rugged Terrain winch lineup is for the rider looking to get the job done. With durable aircraft-grade wire rope, the RT series is great for pulling a downed tree off a trail, hauling a prized deer out of the field, or getting to your favorite hunting spot. Simply put, the RT series will help you get more done.

RT40

Rugged Terrain Side X Side Winch

Riders looking for on-the-job performance and outstanding durability will want the RT40 for their Side X Side. The winch showcases 4,000 lbs. of pulling muscle and 55’ of durable wire rope—the longest in the WARN Powersports lineup. This winch has tons of standard features including a patented disc brake for great control; a fully sealed drivetrain; a reliable and smooth all-metal 3-stage planetary geartrain; shortthrow clutch; a corded remote and minirocker control switch for winch operation; and an efficient electrical system for long pulls and less battery drain. PN 77000 Comes with wire rope

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WAR EAGLE MOUNTAIN, SILVER CITY IDAHO See that shadowy fella getting the winch assist? Are you sure? This WARN Winch is at work in ghost country, just outside one of Idaho’s famous ghost towns.

PENNSYLVANIA SCRUB COUNTRY A little stealth plus a lot of camo equals a successful whitetail hunt. And after 10 hours of hunting, it’s nice not to have to drag that 210-pound carcass up a steep ravine

RT30

Rugged Terrain Winch for Large-Bore Utility ATVs

With 3,000 lbs. of pulling power and 50’ of durable wire rope, the RT30 is a powerhouse ATV winch. Getit-done features include an all-metal 3-stage planetary geartrain; full sealing to help keep the elements out; and a patented disc brake for optimum braking performance. With a corded remote, a handlebarmounted mini-rocker switch and a short-throw clutch, the RT30 provides a great combination of power and control. PN 76000 PN 81500 (International only)

RT25

Rugged Terrain Winch for Utility ATVs 300cc and Up

The RT25 is a versatile, durable winch with a justright 2,500 lb. pulling capacity and 50’ of durable wire rope making it great for work and play. This industry-standard winch has an all-metal 3-stage planetary geartrain; full sealing to keep the elements out; a patented disc brake for excellent control; a short-throw clutch; and an efficient electrical system for less battery drain. A handlebar-mounted mini-rocker switch provides simple, effective control. PN 75000 PN 80500 (International only)

Comes with wire rope Comes with wire rope

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HIGH LIFTER ATV MUD NATIONALS REVISITED 20,000 people watching the mud fly. The smart money says the guy on the ATV bet his buddy with the remote that he could make this mudhole. He lost.

RT15

Rugged Terrain Winch for ATVs Under 300cc

The RT15 is the perfect all-around winch for sport quads and small ATVs. Its 1,500 lb. capacity and 50’ of wire rope turns compact ATVs into workhorses. Features include a 3-stage planetary geartrain; a patented disc brake for great control; a sealed motor to keep the elements out; and a handlebar-mounted mini-rocker switch for power in/power out. An efficient electrical system for less battery drain and hawse fairlead round out the RT15’s features. PN 78000 Comes with wire rope

Perfect for Sport Quads

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WI R ELESS

Increase Your C ONTROL SYSTEM Winching Options The WARN Wireless Control System will work with WARN 1.5ci, 2.5ci, 3.0ci winches; and all RT/XT series winches.* The system is quick and easy to install thanks to a wiring harness with integrated antenna and included mounting hardware. The system lets you operate your winch from anywhere within a 50’ radius, giving you more recovery options. The system’s two-button transmitter allows for easy operation, even while wearing gloves. A two-color LED provides instant feedback during the winching process, and the system shuts off automatically after five minutes (or it can be turned off manually) to conserve battery life. A convenient handlebar or dash-mounted holster securely holds the transmitter when not in use. PN 74500 * May not work with WARN co-branded winch. Call WARN Customer Service for details.

Kit comes complete with everything needed

REPLACEMENT TRANSMITTER In the event you lose your transmitter, WARN offers a replacement unit. Comes with easy-to-follow instructions for reprogramming your receiver to recognize the new transmitter. P N 74520

www . warn . com

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A

B

C

D

E

RT15

H

F

G

J

K

A) WINCHI NG ACC E S S O R Y KI T

F ) TR E E T R UN K P R OT E CT OR

Double your pulling power, change your pulling direction, and keep your winch in proper working order. The WARN Accessory Kit is essential gear for getting the most out of your WARN Powersports winch. Accessory Kits include two shackles, snatch block, and two 1”x 8’ (25.4mm x 2.4m) tree trunk protectors. Each kit comes in a black heavyweight nylon soft case.

1” x 8’ (25mm x 2.4m) load strap, designed to protect a tree trunk from the damage a wire rope might cause. Designed for ATV use only. (Rated to 6,400 lbs.) P N 28882

PN 69222 Kit with black nylon soft case PN 63351 Black bag only B) GUID E T O W I N C H I N G The Basic Guide to Winching Techniques is a “must read” booklet that helps you learn the important facts concerning the proper use of your winch. Free download available at www.warn.com. PN 6 4 6 6 0 C ) S NATCH BLOCK Assists in double-lined and angled pulls. Rated to 8,000 lbs. (3,628.74 kg) capacity and under. PN 28881 D) S HACKLE Shackle for rigging attachments. Rated to 8,000 lbs. (3,628.74 kg) capacity and under. PN 28884 E) CHOK ER CHAI N 10’ (3m) chain allows a stable, sharp object to be used as a winch anchor. PN 26083

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I

Customer Service 1.800.543.9276

G ) N E O P R E N E W IN CH COV E R Made of durable, tight-fitting neoprene that resists water and cracking. PN 7 1 0 72 For RT/XT 15 Series and 1.5ci winches. Note: XT/RT15 winch cover includes 8’ (2.4m) winch rigging strap. PN 7 1 9 80 For RT/XT 25, 30 series and 2.5ci, 3.0ci winches. PN 7 1 9 75 For RT40, XT40 and 4.0ci winches. H ) WI N CH UP G R A D E K IT Converts the WARN A2000 to the WARN 2.5ci ATV winch. Comes with the contactor, Express Install wiring, and mini-rocker control switch. P N 63990 I ) REMOTE CONTROL UPGRADE KIT Everything you need to add the versatile hand-held remote control to your RT/XT 25 series or RT/XT 15 series, 2.5ci or 1.5ci winches. Comes with remote control, socket, and wiring. P N 64259

L

J ) R E P L A CE ME N T R E M OTE CON T R OL P N 64849 Corded remote for WARN ATV and Side X Side winches (remote only). P N 70756 Corded remote for the WARN SnoWinch (remote only). P N 74520 Transmitter for Wireless Winch Control System. K ) R E P L A CE ME N T CON TACT O R Four-post, weather-resistant contactor handles high amps. P N 76429 For RT/XT40 or 4.0ci winches. P N 63070 For XT/RT 25, 30 series, 2.5ci or 3.0ci winches (pictured above). P N 69281 For RT/XT 15 series or 1.5ci winches. P N 70755 For SnoWinch. L ) R E P L A C E M E N T M I N I - ROCKER CON T R OL SW IT CH Handlebar mounted control. Replacement part for the WARN RT/XT 15, 25, 30 series, 3.0ci, 2.5ci or 1.5ci ATV winches, or the WARN Plow Actuator control. Includes switch and mounting hardware. P N 64851 For RT/XT 25, 30 series, 3.0ci or 2.5ci winches. P N 69206 For RT/XT 15 series or 1.5ci winches. P N 69660 For Plow Actuator. P N 77944 For Power-Pivot.

XT15

RT25

XT25

RT30

XT30

RT40

XT40


PRODUCT APPLICATIONS: Winch and Plow Mounting Kits (Continued) FOOTNOTES: S. Combination Winch Mount and Bumper U. Fits RT/XT 15 series winches only Z. 2,500 lb. capacity mount AA. Factory installed winch AC. Factory installed mount AE. Not recommended for lifting plow blades AQ Compatible with 78100 and 62100 plow bases AR Compatible with 92100 plow bases

ARCTIC CAT AppLICATION Year

CAN-AM/BOMBARDIER Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

250 2X4.................................................................. 99–01.............60927......................................................................................... 250 4X4................................................................... 2001...............60927......................................................................................... 250 2X4, 4X4........................................................... 02–05.............62840......................................................................................... 250 2X4.................................................................. 06–09.............NoteAC,U. ..................................................................................... 300 2X4, 4X4.......................................................... 98–01.............60927......................................................................................... 300 2X4, 4X4.......................................................... 02–05.............62840......................................................................................... 366 4X4 Automatic.................................................. 08–09.............NoteAC......................................................................................... 375 Automatic 2X4, 4X4 & 400 4X4......................... 2002...............62840................63206Z............. 63294................80552............ 400 2X4, 4X4.......................................................... 98–01.............60927......................................... 37853...................................... 400 2X4, 4X4.......................................................... 03–07.............62840......................................... 63294................80552............ 400 4X4.................................................................. 2008...............62840......................................... 63294................80552............ 400 Automatic 2X4, 4X4.......................................... 03–04.............62840................66277............... 63294................80552............ 400 Automatic 4X4.................................................. 05–08.............62840................66277............... 63294................80552............ 400 Automatic ACT 4X4............................................ 03–04.............62840................63206Z............. 63294................80552............ 400 Automatic LE 4X4, TBX 4X4............................... 05–07.............NoteAA......................................... 63294................80552............ 400/500 Automatic MRP 4X4................................... 2003...............62840......................................... 63294................80552............ 400 Automatic TBX 4X4............................................ 2004...............62840......................................... 63294................80552............ 400 Automatic VP 4X4............................................. 2005...............62840................66277............... 63294................80552............ 400 VP 4X4, Automatic VP 4X4................................. 06–07.............NoteAC......................................... 63294................80552............ 400i 2X4, 4X4.......................................................... 2002...............62840......................................... 63294................80552............ 400 VP 4X4............................................................. 2005...............62840......................................... 63294................80552............ 500 4X4.................................................................. 98–01.............35048......................................... 37853...................................... 500 4X4, Automatic 4X4........................................... 03–04.............62840................66277............... 63294................80552............ 500 4X4, Automatic 4X4, LE 4X4, TBX 4X4............... 05–09.............NoteAC......................................... 63294................80552............ 500 Automatic 4X4.................................................. 00–01.............35048......................................... 60940...................................... 500 4X4, Automatic 4X4........................................... 2002...............62840................63206Z............. 63294................80552............ 500 Automatic TBX 4X4............................................ 02–04.............62840......................................... 63294................80552............ 500 Automatic TRV 4X4............................................ 04–09.............62840......................................... 63294................80552............ 500i 4X4.................................................................. 2002...............62840................66277............... 63294................80552............ 550 H1, H1 LE, H1TRV............................................. 2009...............NoteAC...................................................................TBA................. 650 Automatic 4X4.................................................. 2004...............62840......................................... 63294................80552............ 650 Automatic 4X4, LE 4X4, H1 Automatic 4X4......... 2005...............NoteAC......................................... 63294................80552............ 650 V-2 4X4, H1 SE 4X4.......................................... 06–07.............NoteAC......................................................................................... 650 V-2 Automatic 4X4, V-2 Automatic LE 4X4.......... 05–06.............NoteAC......................................... 63294................80552............ 650 V-2 LE TS 4X4................................................... 2006...............NoteAA......................................................................................... 650 H1 Automatic 4X4, TRV..................................... 2008...............NoteAC......................................... 63294................80552............ 700 EFI, Automatic 4X4, LE 4X4............................... 2007...............NoteAC......................................... 63294................80552............ 700 EFI SE 4X4........................................................ 07–09.............NoteAC......................................... 63294................80552............ 700 H1 EFI SE 4X4, EFI TRV PLUS LE 4X4................. 08–09.............NoteAC......................................... 63294................80552............ 700 DIESEL 4X4....................................................... 2008...............NoteAC......................................... 63294................80552............ ThunderCat 950, 1000, TRV 1000............................ 08–09.............NoteAC......................................... 80582................80550............ Bear Cat 454 4X4.................................................... 96–98.............35048......................................... 37853...................................... DVX400 2X4............................................................ 04–07.............69077U. ...................................................................................... Prowler..................................................................... 06–09.............74964S/NoteAC............................................................................

CAN-AM/BOMBARDIER AppLICATION Year

Winch Mounting Kit

Multi-Mount CENTER PLOW FRONT PLOW Mounting KitAE Mounting KitSAQ MOUNTING KITSAR

DS650..................................................................01–07................... 69519U. ................................................................................... Outlander 330 H.O. 2X4, 4X4................................03–05.................. 66288....................................... 67945...................................... Outlander 400 H.O. 2X4........................................03–04.................. 66288....................................... 67945...................................... Outlander 400 H.O. 4X4........................................03–mid 06............ 66288....................................... 67945...................................... Outlander 400 H.O. 4X4 XT....................................03–mid 06............ NoteAA...................................... 67945...................................... Outlander 400 H.O. MAX 4X4.................................04–mid 06............ 66288....................................... 67945...................................... Outlander 400 H.O. MAX 4X4 XT............................04–mid 06............ NoteAA...................................... 67945...................................... Outlander 400 H.O. EFI 4X4, MAX EFI 4X4..............mid 06–late 06..... 66288....................................... 72504................79234............ Outlander 400 H.O. EFI XT 4X4, MAX EFI XT 4X4....mid 06–late 06..... NoteAA...................................... 72504................79234............ Outlander 400 H.O. EFI 4X4, MAX EFI 4X4..............07–09................... 71881....................................... 72504................79234............ Outlander 400 H.O. EFI XT 4X4, MAX EFI XT 4X4....2007.................... 71881....................................... 72504................79234............ Outlander 400 H.O. EFI XT 4X4, MAX EFI XT 4X4....08–09.................. NoteAA...................................... 72504................79234............

18

Customer Service 1.800.543.9276

PRODUCT APPLICATIONS: Winch and Plow Mounting Kits (Continued)

AppLICATION Year

(Continued) Winch Mounting Kit

Multi-Mount CENTER PLOW FRONT PLOW Mounting KitAE Mounting KitSAQ MOUNTING KITSAR

Outlander 500 H.O. EFI 4X4, MAX EFI 4X4............. 07–09........ 71881...................................................72504...............79234............ Outlander 500 H.O. EFI XT 4X4, MAX EFI XT 4X4... 2007.......... 71881...................................................72504...............79234............ Outlander 500 H.O. EFI XT 4X4, MAX EFI XT 4X4... 08–09........ NoteAA..................................................72504...............79234............ Outlander 650 H.O. EFI 4X4, MAX EFI 4X4............. 06–09........ 71881...................................................72504...............79234............ Outlander 650 H.O. EFI XT 4X4, MAX EFI XT 4X4... 06–07........ 71881...................................................72504...............79234............ Outlander 650 H.O. EFI XT 4X4, MAX EFI XT 4X4... 08–09........ NoteAA..................................................72504...............79234............ Outlander 800 H.O. EFI 4X4, MAX EFI 4X4............. 06–08........ 71881...................................................72504...............79234............ Outlander 800R EFI 4X4, MAX EFI 4X4.................. 2009.......... 71881...................................................72504...............79234............ Outlander 800 H.O. EFI XT 4X4, MAX EFI XT 4X4... 06–07........ 71881...................................................72504...............79234............ Outlander 800 H.O. EFI XT 4X4, MAX EFI XT 4X4... 2008.......... NoteAA..................................................72504...............79234............ Outlander 800R EFI XT 4X4, MAX EFI XT 4X4........ 2009.......... NoteAA..................................................72504...............79234............ Outlander 800 H.O. EFI LTD.................................. 2007.......... 71881...................................................72504...............79234............ Outlander 800 H.O. MAX EFI LTD......................... 2008.......... NoteAA..................................................72504...............79234............ Quest 500 4X4..................................................... 01–04........ 60004K 65563N...........61015..............65179...................................... Quest 500 XL 4X4, 650 XT 4X4............................ 2002.......... 60004K 65563N...................................65179...................................... Quest 500 XT 4X4................................................ 03–04........ 60004K 65563N...................................65179...................................... Quest 650 4X4..................................................... 01–04........ 60004K 65563N...........61015..............65179...................................... Quest 650 MAX 4X4............................................. 2004.......... 60004K 65563N...................................65179...................................... Quest 650 XL 4X4................................................ 2002.......... 60004K 65563N...................................65179...................................... Quest 650 XT 4X4................................................ 01–04........ 60004K 65563N...................................65179...................................... Traxter 4X4.......................................................... 1999.......... 60004K 65563N...........61015............................................................. Traxter 2X4, 4X4.................................................. 00–04........ 60004K 65563N...........61015..............65179...................................... Traxter 500 Automatic 4X4, Automatic CVT 4X4.... 2005.......... 60004K 65563N...........61015..............65179...................................... Traxter 500 Automatic XT 4X4.............................. 2005.......... NoteAA..................................................65179...................................... Traxter 650 Automatic CVT 4X4............................ 2005.......... 60004K 65563N...........61015..............65179...................................... Traxter 650 Automatic CVT XT 4X4........................ 2005.......... NoteAA..................................................65179...................................... Traxter MAX 4X4, MAX XT 4X4.............................. 03–04........ 60004K 65563N...................................65179...................................... Traxter MAX 500 Automatic 4X4........................... 2005.......... 60004K 65563N...................................65179...................................... Traxter MAX 500 Automatic XT 4X4....................... 2005.......... NoteAA..................................................65179...................................... Traxter MAX 650 Automatic CVT 4X4..................... 2005.......... 60004K 65563N...................................65179...................................... Traxter MAX 650 Automatic CVT XT 4X4................ 2005.......... NoteAA..................................................65179...................................... Traxter XL 4X4...................................................... 01–04........ 60004K 65563N...................................65179...................................... Traxter XL 500 4X4............................................... 2005.......... 60004K 65563N...................................65179...................................... Traxter XT 4X4...................................................... 00–04........ 60004K 65563N...................................65179......................................

FOOTNOTES: H. Not compatible with WARN bumper K. Not compatible with 3.0 series or 25 & 30 RT/XT series winches N. Fits RT/XT 25 & 30 series winches only Z. 2,500 lb. capacity mount AA. Factory installed winch AE. Not recommended for lifting plow blades AN. Fits 25 & 30 RT/XT series winches only AQ Compatible with 78100 and 62100 plow bases AR Compatible with 92100 plow bases

HONDA AppLICATION Year

Winch Multi-Mount CENTER PLOW FRONT PLOW Mounting Kit Mounting KitAE Mounting KitSAQ MOUNTING KITSAR

300 (TRX300TW) 2X4............................................................ 93–00....... 28724K............................................................................... 300 (TRX300FW) 4X4............................................................. 90–92....... 28878................................................................................. 300 (TRX300FW) 4X4............................................................. 93–00....... 28724K................................ 37850..................................... Foreman (TRX400FW) 4X4...................................................... 95–03....... 60174........... 61016............. 37851..................................... Foreman S (TRX450S) 4x4, (TRX450FM) 4X4.......................... 98–04....... 60174........... 61016H. ......... 37852..................................... Foreman ES (TRX450ES) 4x4, (TRX450FE) 4X4....................... 98–04....... 60174........... 61016H. ......... 37852..................................... Foreman (TRX500TM) 2X4, (TRX500FM) 4X4.......................... 05–06....... 70830........... 70823............. 70583...............80554............ Foreman (TRX500TM) 2X4, (TRX500FM) 4X4, (TRX500FPM) 4X4... 07–09....... 74180.................................. 70583...............80554............ Foreman ES (TRX500FE) 4X4.................................................. 05–06....... 70830........... 70823............. 70583...............80554............ Foreman ES (TRX500FE) 4X4, (TRX500FPE) 4x4...................... 07–09....... 74180.................................. 70583...............80554............ Rancher (TRX350TM) 2X4....................................................... 00–03....... 68852........... 60902Z,H....................................................... Rancher (TRX350TM) 2X4....................................................... 04–06....... 68852........... 69058........................................................... Rancher (TRX350FM) 4X4....................................................... 00–03....... 68852........... 60902Z,H........ 63290...............TBA................. Rancher (TRX350FM) 4X4....................................................... 04–06....... 68852........... 69058............ 63290...............TBA................. Rancher ES (TRX350TE) 2X4.................................................. 00–03....... 68852........... 60902Z,H....................................................... Rancher ES (TRX350TE) 2X4.................................................. 04–06....... 68852........... 69058........................................................... Rancher ES (TRX350FE) 4X4................................................... 00–03....... 68852........... 60902Z,H........ 63290...............TBA................. Rancher ES (TRX350FE) 4X4................................................... 04–06....... 68852........... 69058............ 63290...............TBA................. Rancher AT (TRX400FA) 4X4, (TRX400FG) 4x4........................ 04–07....... 68852........... 69058............ 63290...............TBA................. Rancher AT (TRX420FA), (TRX420FPA)..................................... 2009......... 75660AN.............................. 75785...............80031............ Rancher (TRX420TM) 2X4, (TRX420FM) 4X4........................... 07–09....... 75660AN.............................. 75785...............80031............ Rancher ES (TRX420TE) 2X4, (TRX420FE) 4x4........................ 07–09....... 75660AN.............................. 75785...............80031............ Rancher TRX420FPM, TRX420FPE........................................... 2009......... 75660AN.............................. 75785...............80031............

www.warn.com

19


PRODUCT APPLICATIONS: Winch and Plow Mounting Kits (Continued) FOOTNOTES: H. Not compatible with WARN bumper M. May not fit 3.0 series or 25 & 30 RT/XT series winches. Mount modification may be required. T. Factory mount fits RT/XT 25 & 30 series winches only U. Fits RT/XT 15 series winches only V. Incl. Front Class II Receiver. Maximum 4000 lb. Winch Capacity. X. Incl. Front Class I Receiver only. Maximum 3000 lb. Winch Capacity. Z. 2,500 lb. capacity mount AD. Includes rear 2" reciever only. Maximum 4,000 lbs. winch capacity AE. Not recommended for lifting plow blades AI. Must be revision A2 for "I" series model AJ. Fits 4.0ci and 40 series winches only AK. Does not fit trans 4x4 diesel AN. Fits 25 & 30 RT/XT series winches only AO. Does not work with UML AQ Compatible with 78100 and 62100 plow bases AR Compatible with 92100 plow bases

HONDA

POLARIS

(Continued)

AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

Recon (TRX250TM) 2X4........................................... 97–04.............37209......................................................................................... Recon (TRX250TM) 2x4............................................ 05–09.............79840U....................................................................................... Recon ES (TRX250TE) 2X4....................................... 03–04.............37209......................................................................................... Recon ES (TRX250TE) 2X4....................................... 05–09.............79840U....................................................................................... Rincon (TRX650FA) 4X4, (TRX680FA) 4X4................. 03–09.............65160................65590H............. 65070................79673............ Rubicon (TRX500FA) 4X4.......................................... 00–04.............65160................61019H............. 61611...................................... Rubicon (TRX500FA) 4X4, (TRX500FG) 4x4............... 05–06.............70830................70823H............. 70583................80554............ Rubicon (TRX500FA) 4X4, (TRX500FG) 4x4............... 07–08.............74180.................75880H............. 70583................80554............ Rubicon (TRX500FA) 4X4, (TRX500FG) 4x4............... 2009...............TBA.............................................. 70583................TBA................. Sportrax 250EX (TRX250EX) 2X4.............................. 00–09.............69063U....................................................................................... Sportrax 300EX (TRX300EX) 2X4.............................. 98–09.............70045U....................................................................................... Sportrax 400EX (TRX400EX) 2X4.............................. 99–09.............72570U. ...................................................................................... Sportrax 450R (TRX450R) 2x4 electric start............. 06–09.............72570U. ......................................................................................

KAWASAKI AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

Bayou 220 2X4........................................................ 89–02.............61640M....................................................................................... Bayou 250 2X4........................................................ 03–09.............69892U....................................................................................... Bayou 300 4X4........................................................ 89–02.............28880M. ..................................... 37847...................................... Bayou 400 4X4........................................................ 93–99................................................................ 37848...................................... Brute Force 650 4X4................................................ 05–06.............70825................71085............... 62686................80556............ Brute Force 650 4X4i............................................... 06–09.............70825AI. ..................................... 70558AO............80360............ Brute Force 750 4X4................................................ 05–06.............70207................70429............... 70558AO............80360............ Brute Force 750 4X4i............................................... 06–09.............70207......................................... 70558AO............80360............ KFX 400 2X4........................................................... 04–06.............69077U. ...................................................................................... KFX 700 2x4............................................................ 04–09.............69524U....................................................................................... Mule 600 2x4.......................................................... 05–06.............71642.......................................................................................... Mule 610 4x4........................................................... 05–06.............71642.......................................................................................... Mule 610 4x4........................................................... 2009............................................................................................TBA................. Mule 2500 4X4........................................................ 00–02.............60974.......................................................................................... Mule 3000 2X4........................................................ 02–09.............74186AJ,AK..........63788X,AK......... 71983................TBA................. 70921V,AK 70924AD Mule 3010 4X4........................................................ 02–09.............74186AJ,AK..........63788X,AK......... 71983................TBA................. 70921V,AK 70924AD Prairie 300 2X4........................................................ 99–02.............39308................61372Z. ............ 37838...................................... Prairie 300 4X4........................................................ 99–02.............39308................61372Z. ............ 37838...................................... Prairie 360 2X4, 4X4................................................ 02–09.............63801......................................... 62686................80556............ Prairie 400 2X4........................................................ 97–02.......................................61020Z. ............ 37838...................................... Prairie 400 4X4........................................................ 97–98.......................................61020Z. ............ 37838...................................... Prairie 400 4X4........................................................ 99–02.............39555................61020Z. ............ 37838...................................... Prairie 650 Twin 4X4................................................ 01–03.......................................68081............... 62686................80556............ Prairie 700 4X4........................................................ 04–06.......................................68081............... 62686................80556............ Teryx 750 4x4.......................................................... 08–09.............78672...................................................................79925............

KUBOTA AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

RTV 900 4X4........................................................... 05–09.............70555......................................................................................... RTV 900 4X4........................................................... 2005.........................................70816X. ............................................................ RTV 1100 4X4.......................................................... 06–09.............79900.........................................................................................

KYMCO AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

MXU 250, 300, 350 4x4........................................... 05–06.............72008U....................................................................................... MXU 500 4x4........................................................... 07–08.............NoteT. ...................................................................TBA................. UXV500................................................................... 2009...............NoteT. .........................................................................................

20

Customer Service 1.800.543.9276

PRODUCT APPLICATIONS: Winch and Plow Mounting Kits (Continued)

AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

ATP 330 4X4............................................................ 04–05.............34901......................................... 64580...................................... ATP 500 H.O. 4X4..................................................... 04–05.............34901......................................... 64580...................................... Big Boss 400L 6X6.................................................. 93–99.............35309K....................................... 37844...................................... Diesel 4X4............................................................... 98–02.............34901................60901Z,H. ......................................................... Magnum 325 2X4..................................................... 00–02.............39457K. ...................................................................................... Magnum 325 4X4..................................................... 00–01.............34901................60901Z,H. ......... 39609...................................... Magnum 325 4X4..................................................... 2002...............34901................60901Z,H. ......... 64580...................................... Magnum 330 2X4.................................................... 03–05.............39457K. ...................................................................................... Magnum 330 4X4..................................................... 03–06.............34901................60901Z,H. ......... 64580...................................... Magnum 425 4X4, 6X6............................................. 93–98.............35309K....................................... 37845...................................... Magnum 425 2X4..................................................... 93–98.............35309K....................................................................................... Magnum 500 4X4..................................................... 99–01.............34901................60901Z,H. ......... 39609...................................... Magnum 500 4X4..................................................... 2002...............34901................60901Z,H. ......... 64580...................................... Magnum 500 RMK 2X4............................................ 2002...............34901................60901Z,H. ......................................................... Phoenix 200 2X4...................................................... 05–06.............72129U....................................................................................... Predator 500 2X4..................................................... 04–07.............69076U....................................................................................... PTV 4X4................................................................... 02–03.............34901................60901Z,H. ......................................................... PTV 6X6................................................................... 02–03.............34901......................................................................................... Polaris RZR, RZR–S.................................................. 07–09.............78207S,AN..............................................................80681............ Ranger 2X4, 4X4...................................................... 02–04................................................................ 71330................TBA................. Ranger 2X4, 4X4, XP................................................ 05–08................................................................ 71330...................................... Ranger 6X6 & EFI..................................................... 02–09................................................................ 71330................TBA................. Scrambler 400 2X4, 4X4......................................... 99–03.............60891K,AB................................................................................... Scrambler 500 4X4................................................. 99–09.............60891K,AB................................................................................... Sportsman 300, 400 4x4......................................... 08–09................................................................ 79018...................................... Sportsman 335 4X4................................................. 98–00.............34901......................................... 37843AL. ...........TBA................. Sportsman 400 4X4................................................. 94–95.............35309K....................................................................................... Sportsman 400 4X4................................................. 96–97.............35309K....................................... 37845...................................... Sportsman 400 4X4................................................. 01–03.............34901................60901Z,H. ......... 37843AL. ...........TBA................. Sportsman 400 4X4................................................. 04–04½..........68573S...............67826............... 37843AL. ...........TBA................. Sportsman 400 4X4................................................. 04½-06....................................70615............... 37843AL. ...........TBA................. Sportsman 500 4X4, 500 H.O 4x4............................ 96–03.............34901................60901Z,H. ......... 37843AL. ...........TBA................. Sportsman 500 H.O. 4X4......................................... 04–04½..........68573S...............67826............... 37843AL. ...........TBA................. Sportsman 500 H.O. 4X4......................................... 04–1/2–09...............................70615............... 37843AL. ...........TBA................. Sportsman 500 H.O. DUSE 4X4, RSE 4X4................. 01–02................................................................ 37843AL. ...........TBA................. Sportsman 500 Remington 4X4................................ 2000.................................................................. 37843AL. ...........TBA................. Sportsman 500 X2 EFI, EFI Touring 4X4................... 07–09................................................................ 78395...................................... Sportsman 700 X2 EFI 4x4....................................... 2008.................................................................. 78395...................................... Sportsman 800 X2 EFI 4x4....................................... 2007.................................................................. 78395...................................... Sportsman 800 EFI Touring 4x4................................ 08–09................................................................ 78395...................................... Sportsman 600 Twin 4X4......................................... 2003...............63799................63800H............. 63936................79608............ Sportsman 600, 700 Twin 4X4................................. 04–04½..........68573S...............67826............... 63936................79608............ Sportsman 600 Twin 4X4......................................... 04½–05....................................70615............... 63936................79608............ Sportsman 700 Twin 4X4.......................................... 02–03.............63799................63800H............. 63936................79608............ Sportsman 700 Twin 4X4.......................................... 04½–07....................................70615............... 63936................79608............ Sportsman 800 Twin EFI 4X4.................................... 05–09.......................................70622............... 63936................79608............ Sportsman XP 550/850........................................... 2009.................................................................. 80206................80545............ Sportsman 6X6........................................................ 99–08.............34901......................................................................................... Sportsman MV 4X4, MV7 4X4................................... 05–06.............NoteAA......................................................................................... Trail Blazer 250 2x4................................................. 05–06.............70710U. ...................................................................................... Trail Boss 325 2X4................................................... 00–01.............60426K....................................................................................... Trail Boss 330 2X4................................................... 03–09.............69474U,AB.................................................................................... Xpedition 325 4X4.................................................... 01–02.............34901................60901Z,H. ......................................................... Xpedition 425 4X4.................................................... 00–03.............34901................60901Z,H. ......... 39609...................................... Xplorer 250 4X4....................................................... 00–02.............60426K....................................................................................... Xplorer 300, 400 4X4............................................... 1996...............34901................60901Z,H. ......................................................... Xplorer 300, 400 4X4............................................... 97–98.............34901................60901Z,H. ......... 37846...................................... Xplorer 300 4X4....................................................... 1999...............34901................60901Z,H. ......... 39608...................................... Xplorer 400 2X4....................................................... 00–02.............34901................60901Z,H. ......................................................... Xplorer 400 4X4....................................................... 99–02.............34901................60901Z,H. ......... 39608...................................... Xpress 400/Xplorer 500 4X4.................................... 1997...............34901................60901Z,H. .........................................................

FOOTNOTES: H. Not compatible with WARN bumper K. Not compatible with 3.0 series or 25 & 30 RT/XT series winches S. Combination Winch Mount and Bumper U. Fits RT/XT 15 series winches only Z. 2,500 lb. capacity mount AA. Factory installed winch AB. Rear Mount AE. Not recommended for lifting plow blades AL. Kit must be revision B2 for mid-05 and later AN. Fits 25 & 30 RT/XT series winches only AQ Compatible with 78100 and 62100 plow bases AR Compatible with 92100 plow bases

www.warn.com

21


PRODUCT APPLICATIONS: Winch and Plow Mounting Kits (Continued) FOOTNOTES: H. Not compatible with WARN bumper K. Not compatible with 3.0 series or 25 & 30 RT/XT series winches L. This kit requires using a WARN ProVantage Power Lift to lift plow M. May not fit 3.0 series or 25 & 30 RT/XT series winches. Mount modification may be required. S. Combination Winch Mount and Bumper T. Factory mount fits RT/XT 25 & 30 series winches only U. Fits RT/XT 15 series winches only Y. Not Compatible with Manual Plow Lift Z. 2,500 lb. capacity mount AE. Not recommended for lifting plow blades AG. Requires use of RT/XT 25 or 30 series winch to raise and lower plow blade AN. Fits 25 & 30 RT/XT series winches only AQ Compatible with 78100 and 62100 plow bases AR Compatible with 92100 plow bases

SUZUKI

ARCTIC CAT

AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

2X4................... 02–04.............63796................63802H............. 63840................80566............

Eiger 400 (LT-A400) 2X4, (LT-F400) Eiger 400 (LT-A400) 2X4.......................................... 2005.................................................................................................................. Eiger 400 (LT-F400F) 4X4......................................... 02–07.............63796................63802H............. 63840................80566............ Eiger 400 (LT-A400F) 4X4........................................ 02–06.............63796................63802H............. 63840................80566............ King Quad 300 (LT-F300F) 4X4................................. 93–98.............30476M....................................... 37842L.................................... King Quad 300 (LT-F300F) 4X4................................. 99–01.............39425M....................................... 37842L.................................... King Quad 300 (LT-F300F) 4X4................................. 02–03.............61472M....................................... 37842L.................................... King Quad 400 AS, FS 4x4....................................... 08–09.............TBA.............................................. 63840................80566............ King Quad 450......................................................... 07–08.............70326................70332............... 70737................80558............ King Quad 500......................................................... 2009...............TBA........................................................................TBA................. King Quad 700 4X4.................................................. 05–07.............70326................70332............... 70737................80558............ King Quad 750 4X4.................................................. 08–09.............70326................70332............... 70737................80558............ Ozark 250 (LT-F250) 2X4.......................................... 04–09.............69061U....................................................................................... Quad Master 500 (LT-A500F) 4X4............................. 1999...............37812......................................................................................... Quad Master 500 (LT-A500F) 4X4............................. 00–01.............37812......................................... 37802...................................... Quad Runner 250 (LT-F250) 2X4, 4X4....................... 92–98.............30476M....................................................................................... Quad Runner 250 (LT-F250) 2X4............................... 99–02.............39458M. ..................................................................................... Quad Runner 250 (LT-F250F) 4X4............................. 99–01.............39458M. ..................................................................................... Quad Runner 250 (LT-F250F) 4X4............................. 02–03.............61472M....................................................................................... Quad Runner 500 (LT-F500F) 4X4............................. 98–03.............37812......................................... 37802...................................... Quad Sport Z250 2X4.............................................. 05–09.............70739U. ...................................................................................... Quad Sport Z400 2X4.............................................. 04–09.............69077U. ...................................................................................... QUV 4x4................................................................... 2005...............NoteT. ......................................... 71983...................................... Twin Peaks 700 4X4................................................. 04–05.......................................68081............... 62686...................................... Vinson 500 (LT-A500F) 4X4...................................... 02–07.............63811................63804H............. 65400...................................... Vinson 500 (LT-F500F) 4X4...................................... 03–05.............63811................63804H............. 65400......................................

YAMAHA AppLICATION Year

Winch Mounting Kit

Multi-Mount Mounting KitAE

CENTER PLOW FRONT PLOW Mounting KitSAQ MOUNTING KITSAR

Beartracker 2X4...................................................98–04...........39439................................................................................... Big Bear 350 2X4, 4X4.........................................87–96............28876M................................................................................. Big Bear 350 2X4.................................................97–98............28876M.................................... 37839................................... Big Bear 350 2X4.................................................1999.............35274M.................................... 37839................................... Big Bear 350 4X4.................................................97–99............35274M.................................... 37839................................... Big Bear 400 2x4.................................................00–05...........60272.............. 61025Z............ 60124................................... Big Bear 400 4X4.................................................00–06...........60272.............. 61025Z............ 60124................................... Big Bear 400 4X4.................................................07–09............TBA........................................... 60124.............. TBA............... Big Bear Professional 4X4.....................................00–01...........60170....................................... 37840Y................................. Big Bear SE 350 4X4............................................96–99...........32659M.................................... 37840Y................................. Bruin 350 Automatic 2X4, 4X4..............................04–06...........68366.............. 65699.............. 64670.............. TBA............... Grizzly 550 4x4....................................................2009.............74496....................................... 73996.............. 79403........... Grizzly 600 4X4....................................................1998.............36693...................................... 37841................................... Grizzly 600 4X4....................................................99–01...........36693...................................... 39553................................... Grizzly 660 Automatic 4X4....................................02–08...........65098.............. 63172.............. 64669.............. 79605........... Grizzly 700 FI 4X4................................................07–09............74496............... 77069.............. 73996.............. 79403........... Kodiak/Grizzly 350 Auto, 350 Auto IRS 4X4..........07–09............76192AN................................... 64670.............. TBA............... Kodiak 400 Automatic 4X4...................................93–95 ..........29203M ................................................................................ Kodiak 400 Automatic 4X4...................................96–98 ..........32659M ................................... 37840Y................................. Kodiak 400 Automatic 4X4...................................1999.............39103M ................................... 37839................................... Kodiak 400 Automatic 4X4...................................00–02 ..........60170....................................... 60013................................... Kodiak 400 Automatic 2X4, 4X4...........................03–04 ..........63945.............. 65699.............. 64670.............. 80534........... Kodiak/Grizzly 400 Automatic 4X4........................05–09...........76192AN................................... 64670.............. 80534........... Kodiak 450 Automatic 4X4...................................03–04 ..........63945.............. 65699.............. 64670.............. 80534........... Kodiak/Grizzly 450 Automatic 4X4........................05–08...........76192AN................................... 64670.............. 80534........... Kodiak/Grizzly 450 4x4........................................2009.............80540...................................... 64670.............. 80534........... Raptor 350 2X4....................................................05–07...........70373U. ................................................................................ Raptor 660R 2X4.................................................03–05...........69062U................................................................................. Raptor 700R 2X4..................................................06–09...........71974U.................................................................................. Rhino 450 4X4.....................................................06–07...........77084S..................................... 70985AG. .............................. Rhino 660 4x4.....................................................03–07...........77084S..................................... 70985AG. .............................. Rhino 700 4x4......................................................08–09...........77084S............................................................. 79815........... Warrior (YFM350X) 2X4........................................94–04...........69064U................................................................................. Wolverine 4X4......................................................95–05...........38581K 70213U. ...................... 38526................................... Wolverine 450 4x4...............................................06–09...........72492U. ................................... 72364.............. TBA............... YFZ450 2x4.........................................................05–09...........70738U. ................................................................................

22

Customer Service 1.800.543.9276

PRODUCT APPLICATIONS: Body Armor, Bumpers

AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Prowler..................................................................... 06–09.......... 74469............74437...........74544........... 74644........... 76600............74964S......... 375 Automatic 2X4, 4X4.......................................... 2002.......................................................................................................................63307J......... 400 2X4, 4X4, Automatic 4X4.................................. 03–07.....................................................................................................................63307J......... 400 Automatic 2X4, Automatic ACT 4X4................... 03–04....................................................................................................................63307J......... 400, 500 Automatic MRP 4X4.................................. 2003.......................................................................................................................63307J......... 400 Automatic TBX 4X4........................................... 2004......................................................................................................................63307J......... 400 VP 4X4, Automatic VP 4X4................................ 05–07.....................................................................................................................63307J......... 400i 2X4, 4X4......................................................... 2002.......................................................................................................................63307J......... 500 4X4, Automatic 4X4, Automatic TBX 4X4........... 02–04.....................................................................................................................63307J......... 500 Automatic TRV 4X4........................................... 04–07.....................................................................................................................63307J......... 500i 4X4................................................................. 2002.......................................................................................................................63307J.........

FOOTNOTES: C. Requires a WARN winch mount to install bumper J . Not compatible with WARN Multi-Mount kit Q . Does not accommodate Warn Trail Lights. Lights may be mounted to front rack S . Combination Winch Mount and Bumper AN. Fits 25 & 30 RT/XT series winches only AP. Must be Revision A1

CAN–AM/BOMBARDIER AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Outlander 400 EFI, 500 EFI, 650 EFI, 800R EFI........ 06–09.......... 78610................................78786..........................................................................

HONDA AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Foreman S (TRX450S) 4X4, ES (TRX450ES) 4X4....... 98–01.....................................................................................................................62327J......... Foreman S (TRX450FM) 4X4, ES (TRX450FE) 4X4..... 02–04.....................................................................................................................62327J......... Foreman (TRX500TM) 2X4, (TRX500FM) 4X4........... 05–09.......... 76020................................75881........... N/A.....................................71175J. ........ Foreman ES (TRX500FE) 4X4, (TRX500FPE) 4X4....... 05–09.......... 76020................................75881........... N/A.....................................71175J. ........ Rancher (TRX350TM) 2X4, (TRX350FM) 4X4............ 04–06....................................................................................................................68766J,Q...... Rancher (TRX350FM) 4X4, ES (TRX350FE) 4X4........ 00–03....................................................................................................................62329J......... Rancher ES (TRX350TE) 2X4, ES (TRX350FE) 4X4.... 04–06....................................................................................................................68766J,Q...... Rancher AT (TRX400FA) 4X4, (TRX400FG) 4x4.......... 04–07.....................................................................................................................68766J,Q...... Rancher TRX420...................................................... 08–09....................................................................................................................TBA............... Rincon (TRX650FA) 4X4............................................ 03–05........... 76040................................75881........... 76265.................................65583J,Q...... Rincon (TRX680FA) 4X4............................................ 06–09.......... 76040................................75881........... 76265.................................65583J,Q...... Rubicon (TRX500FA) 4X4.......................................... 00–04....................................................................................................................62331J......... Rubicon (TRX500FA) 4X4, (TRX500FG) 4x4............... 05–08.......... 76020................................75881........... N/A.....................................71175J. ........ Rubicon (TRX500FA) 4X4, (TRX500FG) 4x4............... 2009............ TBA....................................TBA..........................................................TBA...............

KAWASAKI AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Brute Force 650 4X4................................................ 2005.......................................................................................................................72539J......... Brute Force 650 4x4................................................ 06–09.......... 76270................................76290........... N/A......................................................... Brute Force 650 4x4i............................................... 06–09.......... 76285................................76298........... 76305..................................................... Brute Force 750 4X4................................................ 05–06.......... 76285................................76298........... N/A.....................................70815........... Brute Force 750 4X4i............................................... 06–mid 07.... 76285................................76298........... 76305.................................70815........... Brute Force 750 4X4i............................................... mid 07–09.... 76285................................76298........... 76305.................................TBA............... Prairie 650 Twin 4X4................................................ 01–03.....................................................................................................................63098.......... Prairie 700 4X4........................................................ 04–06....................................................................................................................68993.......... Teryx 750 4x4.......................................................... 08–09.......... 78415............78442..........78446........... 78468.................................78477S.........

POLARIS AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

ATP 330 4X4, 500 H.O. 4X4..................................... 04–05....................................................................................................................62323C,J. ..... Magnum 325 4X4..................................................... 00–02....................................................................................................................62323C,J. ..... Magnum 330 4X4.................................................... 03–06....................................................................................................................62323C,J. ..... Magnum 500 4X4.................................................... 99–02....................................................................................................................62323C,J. ..... Ranger 2X4, 4X4, XP................................................ 08–09.......... 78185............78282..........78278........... 78280.................................TBA............... Ranger RZR 4X4....................................................... 07–08........... 78164............78342..........78346........... 78348.................................78207S,AN.... Ranger RZR, 4X4...................................................... 2009............ 78164AP........78342..........78346........... 78348.................................78207S,AN.... Ranger RZRS............................................................ 2009............ 78164AP........TBA...............................................................................78207S,AN.... Sportsman 335 4X4................................................. 98–00....................................................................................................................62323C,J. ..... Sportsman 400 4X4, 500 H.O. 4X4.......................... 04–04½.................................................................................................................68573S......... Sportsman 500 4X4................................................. 96–03....................................................................................................................62323C,J. ..... Sportsman 500 EFI 4X4, 500 EFI H.O. 4x4............... 05–09.......... N/A................N/A...............77473............ 77251.....................................................

www.warn.com

23


PRODUCT APPLICATIONS: Body Armor, Bumpers (Continued)

POLARIS

(Continued)

AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Sportsman 600 Twin 4X4......................................... 2003.......................................................................................................................65984 C,Q,J...... Sportsman 600, 700 Twin 4X4................................. 04–04½.................................................................................................................68573 S......... Sportsman 700 Twin 4X4......................................... 02–03.....................................................................................................................65984 C,Q,J...... Sportsman 700 EFI.................................................. 05–07........... N/A................N/A...............77473............ 77251..................................................... Sportsman 800 EFI.................................................. 05–09.......... N/A................N/A...............77473............ 77251..................................................... Sportsman XP 550/850........................................... 2009............ TBA................TBA...............TBA............... TBA......................................................... Xpedition 325 4X4................................................... 01–02.....................................................................................................................62323 C,J........ Xpedition 425 4X4................................................... 00–03....................................................................................................................62323 C,J........ Xplorer 300 4X4....................................................... 97–99.....................................................................................................................62323 C,J........ Xplorer 400 4X4....................................................... 96–02....................................................................................................................62323 C,J........

FOOTNOTES: C. Requires a WARN winch mount to install bumper J . Not compatible with WARN Multi-Mount kit Q . Does not accommodate Warn Trail Lights. Lights may be mounted to front rack S . Combination Winch Mount and Bumper AM. Not compatible with Warn Plow Mount AP. Must be Revision A1

M

N

O

P

NEW!

SUZUKI

S

AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Eiger 400 (LT–A400) 2X4, (LT-F400) 2X4.................. 02–04.....................................................................................................................63501J. ........ Eiger 400 (LT–A400) 2X4......................................... 2005.......................................................................................................................63501J. ........ Eiger 400 (LT–A400F) 4X4........................................ 02–06.....................................................................................................................63501J. ........ Eiger 400 (LT–F400F) 4X4........................................ 02–07.....................................................................................................................63501J. ........ King Quad 400......................................................... 08–09....................................................................................................................TBA............... King Quad 450......................................................... 06–09....................................................................................................................72229Q,J........ King Quad 500......................................................... 2009......................................................................................................................TBA............... King Quad 700 4X4.................................................. 05–07.....................................................................................................................72229Q,J........ King Quad 700 4X4.................................................. 2007............. 78374................................78370........... 78366..................................................... King Quad 750......................................................... 2009......................................................................................................................TBA............... Quad Master 500 (LT–A500F) 4X4............................ 00–01....................................................................................................................62321J. ........ Quad Runner 500 (LT–F500F) 4X4............................ 98–03....................................................................................................................62321J. ........ Twin Peaks 700 4X4................................................. 04–05....................................................................................................................68993.......... Vinson 500 (LT–A500F) 4X4..................................... 02–07.....................................................................................................................65903J......... Vinson 500 (LT–F500F) 4X4..................................... 03–05.....................................................................................................................65903J.........

YAMAHA AppLICATION Year CHASSIS

SIDE CHASSIS

FRONT A-ARM

REAR A-ARM

ROCK SLIDERS

BUMPER

Rhino 450, 660........................................................ 06–07........... 75266............75267..........75264........... 75265.................................77084 S......... Rhino 450................................................................ 08–09.......... 78518AP. ........78519..........75264........... 78750.................................77084 S......... Rhino 700................................................................ 08–09.......... 78518............78519..........75264........... 78750.................................77084 S......... Big Bear 400 2x4..................................................... 00–05....................................................................................................................62315.......... Big Bear 400 4X4..................................................... 00–06....................................................................................................................62315.......... Grizzly 550 4X4........................................................ 08–09.......... 74870AM.............................74874............ 74876.................................75221........... Grizzly 600 4X4........................................................ 98–01.....................................................................................................................62319.......... Grizzly 660 Automatic 4X4........................................ 02–08.....................................................................................................................63148.......... Grizzly 700............................................................... 07–09........... 74870AM.............................74874............ 74876.................................75221........... Kodiak 400 Automatic 4X4....................................... 00–02....................................................................................................................62317........... Kodiak 400 Automatic 2X4, 4X4............................... 03–04....................................................................................................................65119.......... Kodiak 450 Automatic 4X4....................................... 03–04....................................................................................................................65119.......... Kodiak/ Grizzly 400 & 450 Automatic 4X4................ 05–09....................................................................................................................70319...........

Q

M ) M INI- RO CK ER CO NT RO L S W IT CH W IT H INT EGRAT ED S O CK ET This kit allows you to plug in a corded remote directly into the mini-rocker switch—no need to drill and install the socket like on existing systems. This allows you to conveniently winch while on or off the vehicle. Kit includes mini-rocker switch with socket, corded remote, and all necessary hardware. PN 80588 REPLACEM ENT W IRE RO PE Aircraft-grade wire rope, galvanized to help resist corrosion. Includes swaged loop on one end (not shown above). PN 60076 For RT25, 30 series, 3.0ci, 2.5ci winches or A2500, A2000 winches with aluminum drum. 50’, 3/16” diameter (15m, 5mm) PN 15236 For A2500 or A2000 winches with steel drum. 50’, 3/16” diameter (15m, 5mm) PN 68851 For RT40, 4.0ci winches. 55’, 7/32” diameter (16.8m, 5.5mm)

Warn Industries 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 1-503-722-1200 FAX: 1-503-722-3000

Customer Service: 1-800-543-9276 Dealer Locator Service: 1-800-910-1122 International Technical Representative: 1-503-722-3008 International Fax: 1-503-722-3005 Please call between 7:00 a.m. and 4:00 p.m. Pacific Time, Mon. through Fri. The dealer locator service is 7 days per week and 24 hours a day.

24

Customer Service 1.800.543.9276

PN 69336 For RT15, 1.5ci winches. 50’, 5/32” diameter (15m, 4mm) N) W INCH ING GLO VES Essential for safe handling of wire rope. Constructed of cotton and leather, with silk screened WARN logo. PN 14042

R

T

O ) S YNT H ET IC RO PE CO NVERS IO N K IT

Q) ATV SYNTHETIC RO PE E XTEN SION

For use with all WARN ATV winches with aluminum drums. Includes synthetic rope, rock guard sleeve and roller fairlead.

ATV riders can now extend the reach of their winch with the 50’ WARN ATV Synthetic Rope Extension. The 1/4” diameter rope is lightweight, and won’t rattle in a cargo box. Easily attaches to the winch cable for an additional 50’ of distance. 4,000 lb. single line capacity. P N 69069

PN 72495 For RT15, 1.5ci winches. 40’ of 5/32” diam. PN 72128 For RT25, 30 series and 2.5ci, 3.0ci winches. 50’ of 3/16” diam. PN 77835 For RT40 or 4.0ci winch. 50’ of 7/32” diam. REPLACEM ENT S YNT H ET IC RO PE Includes synthetic rope with rock guard sleeve (not shown above). PN 77212 For XT15 winch. 40’ length, 5/32” diameter. PN 73599 For XT25 and XT30 winches. 50’ length, 3/16” diameter. PN 78388 For XT40 winch. 50’ length, 7/32” diameter. SNOWINCH ROPE REPLACEM ENT K IT For use with WARN SnoWinch. Includes synthetic hawse fairlead. 40’, 5/32” diam. (13m, 4mm) PN 70758 P) ROLLER FAIRLEAD FO R AT V PLO W Designed for use with winches that raise and lower the ATV plow blade. Larger diameter lower roller reduces wear on wire rope. PN 69373

R) REP LA CEMEN T HOOK AND S TRA P WARN ATV hook with latch. Includes hook strap for proper handling of the rope hook. PN 39557 S ) RO LLER FA IRLEA D Reduces excessive wear on your winch cable or wire rope and aids in angled pulls. PN 28929 Replacement for RT/XT 25, 30 series, A2500, 2.5ci, or 3.0ci winches. Upgrade from hawse fairlead on RT/XT 15 series, A2000, or 1.5ci winches. PN 29256 Replacement fairlead for RT/XT40 or 4.0ci Side X Side winch. T ) H AWSE FA IRLEA DS Replacement part for the WARN RT/XT 15 series, A2000, 1.5ci or 2.5ci winches. Cast iron. P N 28930 Replacement part for the WARN SnoWinch built from synthetic material. P N 70759

www.warn.com

25


W I N C H M O U N T I N G K I T S F O R AT VS AN D S I D E X SI DES

BRP 800 Outlander

MARBLE MOUNTAINS, MOJAVE DESERT There’s a word for axle-busting, belly-ripping, kidney-trouncing remote terrain: fun.

Kawasaki Brute Force

Suzuki Ozark

Honda Rancher

Kawasaki Prairie

Yamaha Grizzly

Honda Rubicon

Suzuki King Quad

Yamaha Kodiak

W I NC H M OUNT I NG S Y S T E M S : E NGI NE E RE D F OR OP T I M U M P E RF ORM A NC E WARN winches and WARN mounting kits are engineered together as a system to provide maximum pulling power while withstanding the stresses encountered in winching operations. WARN mounting systems bolt directly to the vehicle’s structure—no cutting or fabrication is required. During winching, the combination of a WARN winch and WARN mounting kit distributes the weight of the pulling load throughout the vehicle’s frame, providing extra stability and minimizing the possibility of damaging the vehicle or affecting its ride and handling. Together as a system, WARN winches and mounting kits are field tested to full winch capacity to provide the best performance standards in the industry and give you the results you expect. All mounting hardware and instructions are included.

To order the right kit for your ATV or Side X Side: Part numbers are listed on the master application chart in the center of this catalog. Warn Industries is constantly developing new applications. If you can’t find your bike listed there, call WARN Customer Service for the latest applications. In North America call 1-800-543-9276. Customers outside of North America can call 1-503-722-3008. Or check our web site: www.warn.com.

WARN engineers use computer-aided manufacturing and design tools to ensure the WARN mounting kit fits the specific make and model of your vehicle. The mounting kits are then laser cut to the exact dimensions of the vehicle, shaped on a computer controlled press brake, and robotically welded for consistent results.

www . warn . com

27


MULTI-MOUNT: ULTIMATE FLEXIBILITY FOR MOUNTING YOUR WINCH Winch from the front or the rear of your ATV or Side X Side, or from vehicle to vehicle. The WARN Multi-Mount winch carrier fits into the front or rear receiver. To move the winch, simply unplug the Quick Connect power leads, pull the hitch and plug the winch into its new location.

The Multi-Mount winch system for ATVs and Side X Sides is designed to mount to front and rear 1¼” or 2” Class I receivers. These mounting receivers are engineered for specific ATV/Side X Side makes/models and tie into the ATV/Side X Side frame for increased strength and reliability. Part numbers for model specific application are listed on the master application chart in the center of this catalog.

HOW TO ORDER You’ll Need Four Items: 1) Winch 2) Winch Carrier 3) Quick Connect Wiring Kit 4) Mounting Kit

1

2

3

4

Choose the set of parts that are right for you:

MULTI-MOUNT ACCESSORIES

ATV RT/XT 25 or 30 Winch Mounted to a 1-1/4” Receiver:

AND REPLACEMENT PARTS

1. Choose a RT/XT 25 or 30 winch.

POWER LEADS WITH QUICK CONNECT PLUG 50 amp–for use with RT/XT 25 and 30 winches PN 70939 (20” winch lead) PN 72886 (48” battery lead) PN 72888 (96” battery lead) PN 70927 (120” battery lead) PN 22681 (Quick Connect plugs only)

2. Winch carrier designed to fit 1-1/4” receiver. PN 70925 3. 50 amp Quick Connect wiring kit for both front and back of vehicle. Includes: 20” winch lead, 48” front battery lead and 96” rear battery lead. PN 70918 4. 1¼” receiver mounts are vehicle specific. Front and rear mounts are included in each kit. See app chart in center of catalog for part number. Side X Side RT/XT40 Winch Mounted to a 2” Receiver: 1. Choose a RT/XT40 winch. 2. Winch carrier designed to fit 2” receiver. PN 70919 3. 175 amp Quick Connect wiring kit for both front and back of vehicle. Includes: 20” winch lead, 48” front battery lead, and 120” rear battery lead. PN 70920 4. 2” receiver mounts are vehicle specific. Front and rear sold separately. See application chart in center of catalog for part number. Side X Side RT/XT30 Winch Mounted to a 2” Receiver: 1. Choose a RT/XT30 winch. 2. Winch carrier designed to fit 2” receiver. PN 70917 3. 50 amp Quick-Connect wiring kit for both front and back of vehicle. Includes 20” winch lead, 48” front battery lead, and 120” rear battery lead. PN 70928 4. 2” receiver mounts are vehicle specific. Front and rear sold separately. See application chart in center of catalog for part number. Side X Side RT/XT30 WINCH MOUNTED TO A 1¼” RECEIVER: 1. Choose a RT/XT30 winch. 2. Winch carrier designed to fit 1¼” receiver. PN 70925 3. 50 an Quick-Connect wiring kit for both front and back of vehicle. Includes 20” winch lead, 48” front battery lead, and 120” rear battery lead. PN 70928 4. 1¼” receiver mounts are vehicle specific. Front and rear mounts are included in each kit. See app chart in center of catalog for part numbers.

175 amp–for use with RT/XT40 winch: PN 36080 (28” winch lead) PN 70926 (48” battery lead) PN 26405 (90” battery lead) PN 70717 (120” battery lead) PN 22680 (Quick Connect plugs only) WIRING KIT (FOR RT/XT 25 AND 30 MULTI-MOUNT). Designed for the Multi-Mount owner who wants to wire a second bike. Kit includes front and rear power leads with 50 amp Quick Connect plugs, remote control plug with wiring harness, electrical contactor and Express Install installation wires. PN 64874 STEEL RECEIVER SHACKLE BRACKET Utilizes a 1¼” Class l receiver as a recovery or pulling point. PN 62041 (Includes bracket, hitch pin and shackle). PN 28884 (Shackle only) For 2” receivers use PN 29312. HITCH COVER For 2” receiver (black rubber). PN 37509 DUST CAPS FOR QUICK CONNECT PLUGS PN 60917 for 50 amp plugs. PN 69847 for 175 amp plugs.

Warn Industries recommends the RT/XT40 winch as the best choice for Side X Side applications.

28

C us t omer S er v ice 1 . 8 0 0 . 5 4 3 . 9 2 7 6

www . warn . com

29


W A RN B UMPERS: IN CREASED TRAI L PR OT EC TION AN D A BO LD, CUSTO M I Z E D L OOK WARN bumpers do two things for your vehicle: Protect your ATV or Side X Side, and make it look great. Built from laser-cut steel and powder coated to resist corrosion, WARN bumpers add protection from trail hazards and provide a unique, customized look. Some bumpers can house WARN Trail Lights. Plus, they’re compatible with WARN winches, winch mounting systems, and plow systems.

P OLA R IS R Z R

MOAB RIM TRAIL, MOAB Running around on top of a Moab mesa in a Polaris RZR…at the confluence of the best trails in the world. Does R&D get any better?

A RC TIC C A T PRO WLER

YA MA H A R H IN O

KA WA S A K I T E R Y X

For the ultimate in versatility and durability for your Side X Side, WARN offers a variety of bumper styles for popular models. These bumpers have an integrated winch mount, pre-drilled holes for WARN trail lights, and the bumper folds down when needed so you can open the hood. The stout construction and powder-coated wrinkle finish will make these bumpers last for years.

HONDA RA N C H ER

HONDA RIN C O N

HONDA RU B IC O N

KA WA S A KI B R U TE F O RC E

KA WA S A KI PR A IRIE 7 0 0

POLARIS S PO R TS M A N *

S U ZU K I KIN G Q U A D

SUZUKI Q U A D RU N N ER

SUZUKI V IN S O N

YAMAHA G RIZZ LY

YAMAHA KO DIA K

To order the right kit for your ATV or Side X Side: Part numbers are listed on the master application chart in the center of this catalog. Warn Industries is constantly developing new applications. If you can’t find your vehicle listed there, call WARN Customer Service for the latest applications. In North America call 1-800-543-9276. Customers outside of North America can call 1-503-722-3008. Or check our web site: www.warn.com.

* Combination bumper and winch mount.

www . warn . com

31


BODY ARMOR COMPONENTS

HELL’S GATE, UTAH What’s on the horizon? A few thousand square miles of amazing slick rock. With names like Metal Masher and Hell’s Revenge, better pack your WARN body armor.

1 2 3 4

A-Arm Kit, Front A-Arm Kit, Rear Side Chassis Kit Chassis Kit

Manufactured from aircraft grade aluminum with recessed hardware for great looks and outstanding durability.

A-Arm guards and skid plates add protection where your ATV needs it the most.

W A RN Side X Side R O CK SLI DERS

2

• Protects the sides of your Side X Side against large objects such as rocks or stumps.

1

4

• Quick and easy bolt-on installation.

4

• Made from thick .120 wall steel tubing for outstanding protection.

1

2

• Powder-coated wrinkle finish is durable and looks great. Wraps to help protect sides of vehicle.

Drainage and service holes let mud and water leave the vehicle and still allow you to maintain your ATV or Side X Side.

3 2

1

4 4

W A RN B ODY ARMO R: IMPRO VE UN D E RBOD Y PR OT EC TION—AN D LO O K G O O D D O I NG I T . WARN Body Armor lets you push the envelope and ride with confidence by giving your ATV or Side X Side the ultimate underbody protection. WARN Body Armor is made from brushed aircraft-grade aluminum for excellent durability and great looks. Features include reinforcing beads for the ultimate in strength, recessed hardware to keep nuts and bolts safe and secure, and holes for drainage and servicing access. Plus, the super-strong Side X Side Rock Sliders protect the sides of your vehicle from large hazards, such as boulders and stumps. WARN Body Armor will take your mind off damaging your vehicle and let you focus on riding. 32

C us t omer S er v ice 1 . 8 0 0 . 5 4 3 . 9 2 7 6

Reinforcing beads along critical areas add extra strength.

4

1 2 3

Yamaha Grizzly and Arctic Cat Prowler pictured above. Actual dimensions, beads, and holes will vary for specific vehicles. TO ORDER THE RIGHT KIT FOR YOUR ATV OR Side X Side: Part numbers are listed on the master application chart in the center of this catalog. Warn Industries is constantly developing new applications. If you can’t find your vehicle listed there, call WARN Customer Service for the latest applications. In North America call 1-800-543-9276. Customers outside of North America can call 1-503-722-3008. Or check our web site: www.warn.com.

www . warn . com

33


NEW!

TURN TO A PRO THIS PLOW SEASON:

THE W AR N

P L O W SYS TEM

The WARN ProVantage ATV plow system was designed from the ground up to be the most versatile, durable, and high-performance plow system on the market. Extensive research, design, and testing make the ProVantage system a best-in-class product that will help you get more done. It’s easy to connect. It’s heavyduty. It’s engineered to perform. And with a variety of useful, innovative accessories, it’s the most complete plow system money can buy.

FRONT CONNECTION EXCEPTIONAL CONTROL The innovative Power-Pivot lets you rotate your plow blade at the push of a button, even under load—no need to get off the vehicle.

The ProVantage plow system allows you to rapidly connect a plow to your vehicle with no more tools and no hassle. Plus, the mount is located at the front of the vehicle—no climbing under the vehicle to attach the plow.

OUTSTANDING DURABILITY WARN plow blades are made from thick-gauge steel with reinforcing ribs, a center cross member, and a sturdy boxed design. Plus, WARN plows have long-lasting, large diameter pivot assemblies that rotate the blade smoothly, precisely, and reliably, for years of service.

HI G H P E R F O R M AN C E WARN plows feature a special low friction powder-coated finish that helps keep material off the blade. Plus, blade heights are tall so they push more snow. The stable, wide plow bases and durable, extra-large plow skids deliver exceptional performance. The blade can be optimized for varying conditions with an adjustable attack angle and spring tension system.

B L AD E T R I P F E AT U R E The plow blade trips forward when striking an immovable object, helping protect the plow assembly from damage. WARN plows lift up high to clear the tallest curbs.

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NEW!

HOW TO ORDER YOUR WARN PROVANTAGE ATV PLOW SYSTEM

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PICK YOUR BLADE RAISING MECHANISM

Select the part numbers for: 1) Plow blade. 2) Plow base assembly. 3) Mounting plate assembly. 4) Plow blade-raising mechanism.

WARN ProVantage

NEW!

Power-Lift • Effortlessly lifts your plow without needing to use your winch. • Optimized lift speed for grading control.

1

• Screw-drive system has plenty of lifting power with low amp draw.

CHOOSE YOUR PLOW BLADE

WARN Tapered Plow Blade

WARN Straight Plow Blade

• Tapered design with aggressively curved profile to move snow or dirt up and away from the surface you’re clearing.

• Special low-friction powdercoated finish helps keep material from sticking to the blade.

• Made from thick 12-gauge steel with heavy-duty ribbing and a center cross member for added rigidity. Boxed design adds extra support.

• Made from thick 11-gauge steel with extra-heavy ribbing for added rigidity. Boxed design adds further support.

• Thick, sturdy wear bar has steep angle of attack for maximum surface scraping.

• Available in 54” and 60” widths.

PN 8 0 9 5 4 54” Tapered Blade PN 8 0 9 6 0 60” Tapered Blade

• Special low-friction powdercoated finish helps keep material from sticking to the blade. • Available in 50”, 54” and 60” widths.

Power-Pivot (optional, see page 39

• 54” and 60” blades have top lips with pre-drilled holes for accessories. • 17¾” blade height. • Thick, sturdy wear bar has steep angle of attack for maximum surface scraping. P N 78950 50” Blade (14-gauge, no top lip, 16¾” height)

P N 78954 54” Blade P N 78960 60” Blade

• Includes all hardware, wiring, and all-weather handlebar-mounted switch. • Compact design; easy to install—will fit all WARN plow systems new or old. PN 79630

Plow Blade Replacement Parts Wear Bars

Mounting Kit

50” Wear Bar PN 80608 54” Wear Bar PN 39415 60” Wear Bar PN 62601

Plow Skids For ProVantage Straight and Tapered Blade. PN 80475

Base/Push Tube Assembly 3 2

MOUNTING KIT

ORDER THE PLOW BASE Power-Pivot (optional, see page 39

Choose Your Plow Base/Push Tube Assembly

• Rapid connection system: easy-on, easy-off thanks to self-locating pin design.

• No need to remove mount during non-plowing seasons; no reduction in ground clearance.

Standard front-mount plow base.*

PN 79633

Plow base extension kit for ATVs with tracks instead of wheels (used with PN 92100 only).

PN 78100 Center-mount plow base for use on vehicles with existing WARN Plow Mounting Kits.*

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WARN ATV Plow Mounting Kit*

• Mount is located at the front of the vehicle— no need to crawl under the ATV.

The WARN Plow Base assembly features an extrawide design for increased stability and durability, a forward trip system, and an interlocked rotating base plate for great strength, outstanding durability, and excellent impact resistance.

PN 92100

PICK YOUR PLOW

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Mounting Kit Base/Push Tube Assembly

* Part Numbers: Each kit is engineered to fit a specific ATV make and model. See application guide for availability of front- and centerplow mounts for your vehicle.

XT15, 25, or 30 Winch • An excellent choice if you want a multi-use piece of equipment. • For durability, the WARN synthetic plow lift rope and/or plow roller fairlead is strongly recommended (see page 39).

www . warn . com

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WARN PLOW ACCESSORIES PLOW LIFT ROPE

PLASTIC WEAR BAR

• 8’ section of durable, super-strong synthetic rope.

• Ultra high molecular weight plastic (UHMW) construction.

• Temporarily replace your wire rope for plow season; saves wear and tear.

• Reversible—just flip it when worn.

• Stands up to repeated, sharp angle pulls used to lift heavy plow blade.

• Excellent for use on concrete/brick.

• Saves wear on the plow blade. • ¾” thick.

PN 68560

PN 80860 (50”) PN 67861 (54”) PN 67862 (60”) ROLLER FAIRLEAD FOR PLOW LIFTING Designed for use with winches that raise and lower the ATV plow blade. Larger diameter lower roller reduces wear on rope.

1

PN 69373

2

3

1 ATV PLOW MARKERS • 2’ high antenna.

2 SNOW CONTROL FLAP

• Red rubber tipped for visibility.

• Controls snow kickback and keeps snow on the ground, out of your face.

• Clearly mark the edge of your plow blade, even in deep snow.

3 BLADE SIDE WALL

• Flexible rubber top flap.

• Easy, bolt-on mounting.

• Fits all WARN ATV plows (cut to size).

PN 67679

PN 67870 (60”)

• Controls run off, and gives you scoop-like control of snow, and other materials. • Lets you gather material before depositing to the side. • Heavy duty steel construction. PN 80607 (Straight blades. Can be mounted on either side) PN 70880 (Tapered blades)

NEW!

WARN PROVANTAGE SIDE X SIDE PLOW SYSTEM: RAPID CONNECTION, DURABLE CONSTRUCTION, AND TOP QUALITY—SPECIFICALLY FOR SIDE X SIDES

Get your Side X Side ready for plowing with the WARN ProVantage Plow System. The system has been engineered from the ground up and extensively tested to give the product years of service, so you and your vehicle can plow season after season. The ProVantage SxS Plow System has the same rapid connection system as the ATV system, but it uses a big Side X Side specific 72” plow blade to move material. Just add the SxS plow base, your plow lift mechanism (either the ProVantage Power-Lift or a WARN XT40 or XT30 winch), pick your accessories of choice, and you’re ready to get to work.

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72” Straight Plow Blade PN 79958 Standard Side X Side Plow Base PN 79805 Side X Side Plow Base Extension Kit — For use on SxS with tracks instead of wheels PN 80682

Power-Pivot Rotate your plow blade up to 25° at the push of a button—even under load—with this powerful electric pivot. For use with WARN Plow Base/Tube Assembly.

PN 79360 (for WARN ProVantage ATV Plow Systems) PN 73860 (for previous WARN plow systems)

www . warn . com

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W A RN LIGHTS: GET THE WHOLE VI E W W H I LE YOU’R E O N TH E MO VE.

OWYHEE MOUNTAINS, IDAHO There are parts of the good ol’ USA that love ATVers. Where you can kick up some spray and live life large. Flip on your WARN lights and say goodnight to a perfect day.

There’s a curious phenomenon that occurs when you’re out on the trail: Time flies and day slips into night. So choose lights that forego fancy styling and offer rugged functionality to light your way back to the pavement. All WARN lights have the reliability and durability that come built into the WARN name.

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NEW! DUA L BA TTERY CONTROL KIT • Lets you use two batteries, but saves the main battery for essential functions, such as starting the vehicle. • Engineered specifically to give maximum power during winch power-in operation. • For use with 12-volt accessories such as winches, lights, stereos and more. • Minimizes charging system overload; if both batteries need charging, the main battery is charged first. • Optional manual override forces a parallel connection when you need extra power for charging a weak battery or jump-starting another vehicle. • Designed for use with 12-volt DC magneto or alternator charging systems. • Easy to install; includes all necessary hardware. (Second battery not included) PN 7 7 9 7 7

SDB- 16 0 HBE These dual beam fog/spot lights have an internal light frame to protect the lamp from vibration and shock. Plus, they have a polycarbonate body to protect the exterior. The lens is protected by a V-shaped stone guard to let air cool the lens surface, allowing extended operation. They feature a wide fog beam pattern and 50,000 candlepower, so you can be assured they produce plenty of light. The hardened glass lens has excellent heat and thermal shock resistance, strength and translucency. PN 6 0 7 7 6 (6” diameter, 55-watts)

H.I.D. LIGHTS These high-intensity-discharge lights have an amazing 200,000 candlepower to light up the night. At 300 ft., there’s an illumination distance of 840 ft. with an 18- ft.-wide beam. These lights are great for powersports use because of the low amp draw. An impactresistant polycarbonate resin material body is great for durability. PN 6 4 5 6 0 (6” diameter, 35 watts)

BA CKUP LIGHT When even the most experienced ATV rider needs to back up, the WARN Back-Up Light provides the illumination needed, thanks to a 35-watt, battery-saving H3 halogen bulb. The light uses a universal mounting bracket and comes with a wiring harness. Designed for ATV use, the light comes with a water-resistant switch and all the necessary mounting hardware. PN 6 2 0 17

4 X FLOOD LIGHTS If you’re looking for great side visibility, WARN 4X Flood Lights have a beam spread of 15° vertical by 24° horizontal. That means you’ll have the advantage on the trail particularly in areas where there are deer, elk, livestock, or other frequent surprises. 4X Flood Lights are available in 5” and 6” sizes, and feature 55 watt H-3 quartz halogen bulbs, polished stainless steel housings, hard plastic lens covers, and 2-axis mounting brackets. PN 2 2 0 5 2 2 (5” kit, includes pair of lights, switch, wiring and two hard plastic lens covers) PN 2 2 0 6 2 2 (6” kit, includes pair of lights, switch, wiring and two hard plastic lens covers)

TRA IL LI GHT S Created specifically for ATVs, the WARN Trail Lights have a lens design that achieves a 110° beam spread from side to side and a 70° vertical (35° up and 35° down), and use 35-watt, battery-saving H3 halogen bulbs with 400 candlepower. The result is a field of illumination that is wider and higher than factory-installed ATV lights so you get the whole view while you’re on the move. P N 6 2 0 1 8 TRAIL AND BACKUP LIGHTS REPLA C E M E N T P A R T S PN 63816 Light with bulb (for Trail Light or Backup Light) PN 63815 Bulb (for Trail Light or Backup Light) PN 63814 Switch (for Trail Light or Backup Light)

www . warn . com

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