278_A-Turning

Page 1

Turning How to select threading tools ■ Structure of threading tools selected table ● Identified as external threading machining and internal threading machining according to different machining type ● Separately listed out products according to series

Threading inserts type

Dimension picture of product shape

Including type, standard, class of tolerance

Structure of thread pitch

Stands for external threading and internal threading

External threading tools

ISO metric thread (with end) ISO 965-1980 DIN 13 GB/T 197-2003 Class of tolerance:6g/6H

Example is R type

Basic dimensions(mm) Type

Stock

Applicable inserts Inserts screw

a

h

b

L

s

Shim

Shim screw

Wrench

R type

SWR

16

16

16

100

20

L type Type

Basic dimensions(mm)

Recommended coating grade YBG201 R L

2020K16

20

20

20

125

25

2525M16

25

25

25

150

32

3225P16

32

32

25

170

32

RT16.01W-1.00GM

LT16.01W-1.00GM

1.00

3.97

9.525

4.4

3232P16

32

32

32

170

40

RT16.01W-1.25GM

LT16.01W-1.25GM

1.25

3.97

9.525

4.4

RT16.01W-1.50GM

LT16.01W-1.50GM

1.50

3.97

9.525

4.4

2525M22

25

25

25

150

32

3225P22

32

32

25

170

32

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

1616H16

16

16

16

100

20

RT16.01W-

RT22.01W-

I60M3.5×12

I60M5×17

MT16-M

MT22-M

SM4×8C

SM4×8C

The right hand tools

WT15IP

WT15IP WT20IP

External thread

SWL

1616H16

The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

RT16.01W-1.75GM

LT16.01W-1.75GM

1.75

3.97

9.525

4.4

RT16.01W-2.00GM

LT16.01W-2.00GM

2.00

3.97

9.525

4.4

RT16.01W-2.50GM

LT16.01W-2.50GM

3.97

9.525

RT16.01W-3.00GM

LT16.01W-3.00GM

3.00

3.97

9.525

4.4

RT22.01W-3.50GM

LT22.01W-3.50GM

3.50

5.56

12.7

5.5

2.50

4.4

RT22.01W-4.00GM

LT22.01W-4.00GM

4.00

5.56

12.7

5.5

RT22.01W-4.50GM

LT22.01W-4.50GM

4.50

5.56

12.7

5.5

RT22.01W-5.00GM

LT22.01W-5.00GM

5.00

5.56

12.7

5.5

32

RT22.01W-5.50GM

LT22.01W-5.50GM

5.50

5.56

40

RT22.01W-6.00GM

LT22.01W-6.00GM

6.00

5.56

2020K16

20

20

20

125

25

2525M16

25

25

25

150

32

3225P16

32

32

25

170

3232P16

32

32

32

170

2525M22

25

25

25

150

32

3225P22

32

32

25

170

32

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

LT16.01W-

I60M3.5×12

MT16-M

SM4×8C

WT15IP

★Recommended grade and always stock available

●Available grade and always stock available

LT22.01W-

I60M5×17

MT22-M

SM4×8C

12.7

5.5

12.7

5.5

☆Recommended grade and produce according to order ○Available grade and produce according to order

WT15IP WT20IP

▲Stock available △Produce according to order

Production specification Production specification

Including type, (right and left hand), Basic dimensions, Stock

Including type, (right and left hand), Basic dimensions, Applicable inserts, Spare parts

Dimension picture of inserts shape

A 276


Turning Threading Tools Threading tools overview Introduction of threading inserts grade and chipbreaker Threading insert

A278-A279 A280 A281-A288

Threading inserts code key

A281

ISO metric external thread

A282

ISO metric internal thread

A283

General pitch thread

A284

Whitworth thread

A285

Unified thread

A286

British standard taper piper thread

A287

American standard taper piper thread

A288

Threading tools

A289-A291

Threading tools code key

A289

External threading tools

A290

Internal threading tools

A291

Application information of threading

A292-A302

A 277


A

Turning

Threading Tools Threading tools overview

General turning

Applications

For general

Parting and grooving

60o

55o

Cutline

Threading Threading tools overview

Thread name

ISO metric thread With end

General pitch thread Without end

General pitch thread Without end

Profil

GM

60

55

As picture shows R type external threads

As picture shows R type external threads

As picture shows R type external threads

Shape of insert (length: 11, 16, 22mm) A282

Dimensions (mm) (H×W×L) Pitch/mm (pitch/Inch) (Dia.× Length × Min.Diameter)

Pitch Toolholder

A284

A284

Pitch/mm (pitch/Inch)

Pitch/mm (pitch/Inch)

1.0~6.0

0.5~5.0 (5~48)

0.5~5.0 (5~48)

1.0~6.0

0.5~5.0 (5~48)

0.5~5.0 (5~48)

External thread

16×16×100 20×20×125 25×25×150 32×25×170 32×32×170 40×40×250 A290 16×125×12 16×150×16 16×150×20

Internal thread

20×150×25 20×180×25 25×150×32 32×200×40 32×250×40 40×300×50 A291

A 278

50×350×63


Turning

Threading Tools Threading tools overview

Whitworth thread

Unified thread (American standard threads)

Profil

W

UN

For connecting between pipe fitting and coupling of gas and water

Parting and grooving

Thread name

Applications

Pipe thread for heater, gas and water

General turning

For general

For aerospace and aviation industries

Cutline

British standard taper piper American standard taper threads pipe threads

NPT

As picture shows R type external threads

As picture shows R type external threads

Shape of insert (length: 11, 16, 22mm) A285

A286

A287

A288

External thread

Pitch/mm (pitch/Inch)

Pitch/mm (pitch/Inch)

Pitch/mm (pitch/Inch)

Pitch/mm (pitch/Inch)

8~16

8~20

11~28

8~27

8~16

8~20

11~28

8~27

16×16×100 20×20×125 25×25×150 32×25×170 32×32×170 40×40×250

16×125×12 16×150×16 16×150×20

Internal thread

20×150×25 20×180×25 25×150×32 32×200×40 32×250×40 40×300×50 50×350×63

A 279

Threading tools overview

BSPT

As picture shows R type external threads

Threading

As picture shows R type external threads

Dimensions (mm) (H×W×L) (Dia.× Length × Min.Diameter)

A


Golden TiN coated on surface have the functions of diminishing friction and identifying abrasion The inner layer nc-TiAlN coating has outstanding performance of wear resistance.

Threading Grade YBG201 is upgraded to be nc-TiAlN.

YBG201 PVD coating alloy has good toughness and wear resistance, it’s the unique threading grade for carbon steel, stainless steel and cast iron etc.

The functions and applications of wiper for threading inserts Reduce machining procedures

Before machining threading, it’s not necessary to finishing the threaded part, which can be realized by wiper to make the major diameter to achieve ideal dimensions and surface quality.

Automatically remove burrs

The wiper on threading inserts realizes finishing on major diameter of machined threading, which ensures no necessary to remove burrs after machining , therefore to get better surface quality.

Designing features of Threading insert’s chipbreaker Outstanding chip breaking performance

There is wavy chipbreaker designed on rake face of threading inserts. The chip flow will be lifted because of the function of chipbreaker, leading the chip move along the front of chipbreaker, till to be final shape, so make the chip to get small curvature radius

Chipbreaker design with Good Generality

Because the specific chipbreaker structure, moving, curling and breaking of chips are mainly controlled by inserts itself, therefore the result is still satisfied even for different materials and under different cutting parameters.

A 280


Threading Tools Threading insert

Turning

General turning

Threading inserts code key

A

Cutting direction Left hand

Parting and grooving

Righ hand

Inserts shape Others

Threading

Insert size

Threading insert

Stands for diameter of insert IC is 12.7 Stands for diameter of insert IC is 9.525 Stands for diameter of insert IC is 6.35

Tooth number of cutting edge Tooth number of each cutting edge

Cutting type External threading inserts Internal threading inserts

Screw pitch Full profile(range of screw pitch is showed by numbers)

(Range of screw pitch is showed by Letters)

Profile Iso metric 60o thread 60o general pitch thread 55o general pitch thread Whitworth thread Unified thread(American standard threads) British standard taper piper thread American standard taper piper thread

Chipbreaker Chipbreaker is showed by P (Omit P in metric thread)

A 281


A

Turning

Threading Tools Threading insert

General turning

ISO metric thread (with end) ISO 965-1980 DIN 13 GB/T 197-2003 Class of tolerance:6g/6H

Parting and grooving Threading Threading insert

R type

L type Type

The right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

External thread

RT16.01W-1.00GM

LT16.01W-1.00GM

1.00

3.97

9.525

4.4

RT16.01W-1.25GM

LT16.01W-1.25GM

1.25

3.97

9.525

4.4

RT16.01W-1.50GM

LT16.01W-1.50GM

1.50

3.97

9.525

4.4

RT16.01W-1.75GM

LT16.01W-1.75GM

1.75

3.97

9.525

4.4

RT16.01W-2.00GM

LT16.01W-2.00GM

2.00

3.97

9.525

4.4

RT16.01W-2.50GM

LT16.01W-2.50GM

2.50

3.97

9.525

4.4

RT16.01W-3.00GM

LT16.01W-3.00GM

3.00

3.97

9.525

4.4

RT22.01W-3.50GM

LT22.01W-3.50GM

3.50

5.56

12.7

5.5

RT22.01W-4.00GM

LT22.01W-4.00GM

4.00

5.56

12.7

5.5

RT22.01W-4.50GM

LT22.01W-4.50GM

4.50

5.56

12.7

5.5

RT22.01W-5.00GM

LT22.01W-5.00GM

5.00

5.56

12.7

5.5

RT22.01W-5.50GM

LT22.01W-5.50GM

5.50

5.56

12.7

5.5

RT22.01W-6.00GM

LT22.01W-6.00GM

6.00

5.56

12.7

5.5

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

A 282

ød

Recommended coating grade YBG201 R L

○Available grade and produce according to order


Threading Tools Threading insert

Turning

General turning

ISO metric thread (with end)

A

ISO 965-1980 DIN 13 GB/T 197-2003 Class of tolerance:6g/6H

Parting and grooving Threading

L type Type

The right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

Internal thread

RT11.01N-1.00GM

LT11.01N-1.00GM

1.00

3.18

6.35

2.8

RT11.01N-1.25GM

LT11.01N-1.25GM

1.25

3.18

6.35

2.8

RT11.01N-1.50GM

LT11.01N-1.50GM

1.50

3.18

6.35

2.8

RT11.01N-1.75GM

LT11.01N-1.75GM

1.75

3.18

6.35

2.8

RT11.01N-2.00GM

LT11.01N-2.00GM

2.00

3.18

6.35

2.8

RT16.01N-1.00GM

LT16.01N-1.00GM

1.00

3.97

9.525

4.4

RT16.01N-1.25GM

LT16.01N-1.25GM

1.25

3.97

9.525

4.4

RT16.01N-1.50GM

LT16.01N-1.50GM

1.50

3.97

9.525

4.4

RT16.01N-1.75GM

LT16.01N-1.75GM

1.75

3.97

9.525

4.4

RT16.01N-2.00GM

LT16.01N-2.00GM

2.00

3.97

9.525

4.4

RT16.01N-2.50GM

LT16.01N-2.50GM

2.5

3.97

9.525

4.4

RT16.01N-3.00GM

LT16.01N-3.00GM

3.00

3.97

9.525

4.4

RT22.01N-3.50GM

LT22.01N-3.50GM

3.50

5.56

12.7

5.5

RT22.01N-4.00GM

LT22.01N-4.00GM

4.00

5.56

12.7

5.5

RT22.01N-4.50GM

LT22.01N-4.50GM

4.50

5.56

12.7

5.5

RT22.01N-5.00GM

LT22.01N-5.00GM

5.00

5.56

12.7

5.5

RT22.01N-5.50GM

LT22.01N-5.50GM

5.50

5.56

12.7

5.5

RT22.01N-6.00GM

LT22.01N-6.00GM

6.00

5.56

12.7

5.5

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

○Available grade and produce according to order

A 283

Threading insert

R type


A

Turning

Threading Tools Threading insert

General turning

General pitch thread (without end)

Parting and grooving R type Threading

Type The right hand tools

Threading insert

RT16.01W-A60

60

RT16.01W-G60P*

LT16.01W-G60P*

External thread

LT16.01W-AG60

RT22.01W-N60

LT22.01W-N60

RT16.01W-A55

LT16.01W-A55

RT16.01W-G55 55

The left hand tools

LT16.01W-G60

RT16.01W-AG60

o

Basic dimensions(mm)

LT16.01W-A60

RT16.01W-G60 o

There is chipbreaker on this kinds of inserts nose

L type

LT16.01W-G55

Pitch/mm (pitch/Inch)

S

ØI.C

ød

αo

0.5-1.5(48-16)

3.97

9.525

4.4

60o

4.4

60

o

60

o

60

o

60

o

55

o

55

o o

1.75-3.0(14-8)

3.97

1.75-3.0(14-8)

3.97

0.5-3.0(48-8)

3.97

3.5-5.0(7-5)

5.56

0.5-1.5(48-16)

3.97

1.75-3.0(14-8)

3.97

9.525 9.525 9.525 12.7 9.525

1.75-3.0(14-8)

3.97

9.525

4.4

55

LT16.01W-AG55

0.5-3.0(48-8)

3.97

9.525

4.4

55o

5.5

o

LT22.01W-N55

3.5-5.0(7-5)

5.56

12.7

The right hand tools RT16.01N-A60 RT16.01N-G60 RT16.01N-G60P*

Internal thread

RT16.01N-AG60 RT22.01N-N60 RT16.01N-A55 RT16.01N-G55 RT16.01N-G55P*

55

LT16.01N-A60 LT16.01N-G60 LT16.01N-G60P*

S

ØI.C

ød

αo

0.5-1.5 (48-16)

3.97

9.525

4.4

60o

4.4

60

o

60

o

60

o

LT16.01N-AG60

60

o

LT22.01N-N60

55

o

55

o

55

o o

1.75-3.0 0.5-3.0 (48-8) 3.5-5.0 (7-5)

LT16.01N-A55 LT16.01N-G55 LT16.01N-G55P*

0.5-1.5(48-16) 1.75-3.0(14-8) 1.75-3.0(14-8)

There is chipbreaker on this kinds of inserts nose

Pitch/mm (pitch/Inch) 1.75-3.0

○Available grade and produce according to order

Basic dimensions(mm)

The left hand tools

☆Recommended grade and produce according to order

L type Type

3.97 3.97 3.97 5.56 3.97 3.97 3.97

9.525 9.525 9.525 12.7 9.525 9.525 9.525

4.4 4.4 5.5 4.4 4.4 4.4

RT16.01N-AG55

LT16.01N-AG55

0.5-3.0(48-8)

3.97

9.525

4.4

55

RT22.01N-N55

LT22.01N-N55

3.5-5.0(7-5)

5.56

12.7

5.5

55o

★Recommended grade and always stock available

Recommended coating grade YBG201 R L ☆

☆Recommended grade and produce according to order

●Available grade and always stock available

A 284

4.4

LT16.01W-G55P*

R type

55

4.4

9.525

●Available grade and always stock available

o

5.5

RT16.01W-AG55

★Recommended grade and always stock available

60

4.4

RT16.01W-G55P*

RT22.01W-N55

o

4.4

Recommended coating grade YBG201 R L

○Available grade and produce according to order


Threading Tools Threading insert

Turning

General turning

Whitworth thread (with end)

A Parting and grooving

ISO 228/1:1982, DIN 259, B.S.84:1956 Class of tolerance:Medium class A

Threading

L type Type

The right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

External thread

RT16.01W-8W

LT16.01W-8W

8

3.97

9.525

4.4

RT16.01W-9W

LT16.01W-9W

9

3.97

9.525

4.4

RT16.01W-10W

LT16.01W-10W

10

3.97

9.525

4.4

RT16.01W-11W

LT16.01W-11W

11

3.97

9.525

4.4

RT16.01W-12W

LT16.01W-12W

12

3.97

9.525

4.4

RT16.01W-14W

LT16.01W-14W

14

3.97

9.525

4.4

RT16.01W-16W

LT16.01W-16W

16

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

R type

L type Type

The right hand tools

○Available grade and produce according to order

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

Internal thread

RT16.01N-8W

LT16.01N-8W

8

3.97

9.525

4.4

RT16.01N-9W

LT16.01N-9W

9

3.97

9.525

4.4

RT16.01N-10W

LT16.01N-10W

10

3.97

9.525

4.4

RT16.01N-11W

LT16.01N-11W

11

3.97

9.525

4.4

3.97

9.525

4.4

9.525

4.4

9.525

4.4

RT16.01N-12W

LT16.01N-12W

12

RT16.01N-14W

LT16.01N-14W

14

3.97

RT16.01N-16W

LT16.01N-16W

16

3.97

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

○Available grade and produce according to order

A 285

Threading insert

R type


A

Turning

Threading Tools Threading insert

General turning

Unified thread (with end) ASME B1.1-1989 Class of tolerance:2A/2B

Parting and grooving Threading Threading insert

R type

L type Type

The right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

External thread

RT16.01W-8UN

LT16.01W-8UN

8

3.97

9.525

4.4

RT16.01W-10UN

LT16.01W-10UN

10

3.97

9.525

4.4

RT16.01W-12UN

LT16.01W-12UN

12

3.97

9.525

4.4

RT16.01W-14UN

LT16.01W-14UN

14

3.97

9.525

4.4

RT16.01W-16UN

LT16.01W-16UN

16

3.97

9.525

4.4

RT16.01W-18UN

LT16.01W-18UN

18

3.97

9.525

4.4

RT16.01W-20UN

LT16.01W-20UN

20

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

R type

The right hand tools

○Available grade and produce according to order

L type Type

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

Internal thread

RT16.01N-8UN

LT16.01N-8UN

8

3.97

9.525

4.4

RT16.01N-10UN

LT16.01N-10UN

10

3.97

9.525

4.4

RT16.01N-12UN

LT16.01N-12UN

12

3.97

9.525

4.4

RT16.01N-14UN

LT16.01N-14UN

14

3.97

9.525

4.4

3.97

9.525

4.4

9.525

4.4

9.525

4.4

RT16.01N-16UN

LT16.01N-16UN

16

RT16.01N-18UN

LT16.01N-18UN

18

3.97

RT16.01N-20UN

LT16.01N-20UN

20

3.97

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

A 286

Recommended coating grade YBG201 R L

○Available grade and produce according to order


Threading Tools Threading insert

Turning

General turning

British standard taper piper thread (with end)

A Parting and grooving

ISO 7/1:1994 B.S.21:1985 Standard BSPT

Threading

L type Type

The right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

External thread

RT16.01W-11 BSPT

LT16.01W-11 BSPT

11

3.97

9.525

4.4

RT16.01W-14 BSPT

LT16.01W-14 BSPT

14

3.97

9.525

4.4

RT16.01W-19 BSPT

LT16.01W-19 BSPT

19

3.97

9.525

4.4

RT16.01W-28 BSPT

LT16.01W-28 BSPT

28

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

R type

L type

Type The right hand tools

○Available grade and produce according to order

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

Internal thread

RT16.01N-11 BSPT

LT16.01N-11 BSPT

11

3.97

9.525

4.4

RT16.01N-14 BSPT

LT16.01N-14 BSPT

14

3.97

9.525

4.4

RT16.01N-19 BSPT

LT16.01N-19 BSPT

19

3.97

9.525

4.4

RT16.01N-28 BSPT

LT16.01N-28 BSPT

28

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

○Available grade and produce according to order

A 287

Threading insert

R type


A

Turning

Threading Tools Threading insert

General turning

American standard taper piper thread (with end) ASME B1.20.1-1983 Standard NPT

Parting and grooving Threading Threading insert

R type

L type

Type The right hand tools

Basic dimensions(mm) The left hand tools

External thread

RT16.01W-8 NPT

LT16.01W-8NPT

RT16.01W-11.5 NPT

LT16.01W-11.5NPT

Pitch/mm (pitch/Inch)

S

ØI.C

ød

8

3.97

9.525

4.4

11.5

3.97

9.525

4.4

RT16.01W-14 NPT

LT16.01W-14NPT

14

3.97

9.525

4.4

RT16.01W-18 NPT

LT16.01W-18NPT

18

3.97

9.525

4.4

RT16.01W-27 NPT

LT16.01W-27NPT

27

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

R type

The right hand tools

○Available grade and produce according to order

L type Type

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

S

ØI.C

ød

Recommended coating grade YBG201 R L

Internal thread

RT16.01N-8 NPT

LT16.01N-8 NPT

8

3.97

9.525

4.4

RT16.01N-11.5 NPT

LT16.01N-11.5 NPT

10

3.97

9.525

4.4

RT16.01N-14 NPT

LT16.01N-14 NPT

12

3.97

9.525

4.4

RT16.01N-18 NPT

LT16.01N-18 NPT

18

3.97

9.525

4.4

RT16.01N-27 NPT

LT16.01N-27 NPT

20

3.97

9.525

4.4

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

A 288

Recommended coating grade YBG201 R L

○Available grade and produce according to order


Turning

Threading Tools Threading tools

Thread type

Screw clamping Internal thread

Cutting direction Right hand

Parting and grooving

Clamping system Top clamping

General turning

Threading tools code key

A

Left hand

External thread Threading Threading tools

Nose height

Note: round toolholders are showed by 00. Only label integer for example: h=8mm label as 08

Shank width

Note:round holder is showed by diameter

Tool length Code Length

Insert size Code Triangle side length Inscribed circle

A 289


A General turning Parting and grooving Threading

External threading tools

Threading tools Example is R type

Basic dimensions(mm) Type

SWR

SWL

Stock

a

h

b

L

s

1616H16

16

16

16

100

20

2020K16

20

20

20

125

25

2525M16

25

25

25

150

32

3225P16

32

32

25

170

32

3232P16

32

32

32

170

40

2525M22

25

25

25

150

32

3225P22

32

32

25

170

32

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

1616H16

16

16

16

100

20

2020K16

20

20

20

125

25

2525M16

25

25

25

150

32

3225P16

32

32

25

170

32

3232P16

32

32

32

170

40

2525M22

25

25

25

150

32

3225P22

32

32

25

170

32

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

▲Stock available △Produce according to order

A 290

Applicable inserts Inserts screw

Shim

Shim screw

Wrench

WT15IP

RT16.01W-

I60M3.5×12

MT16-M

SM4×8C

RT22.01W-

I60M5×17

MT22-M

SM4×8C

LT16.01W-

I60M3.5×12

MT16-M

SM4×8C

LT22.01W-

I60M5×17

MT22-M

SM4×8C

WT15IP WT20IP

WT15IP

WT15IP WT20IP


Threading Tools Threading tools

Turning

General turning

Internal threading tools

A Parting and grooving

Basic dimensions(mm) Type

SNL

d

L

b

DmIn

s

h

L1

0016K11

16

125

16

12

10

15

20.9

0016M11

16

150

15.5

16

10.5

15

25.9

0016M16

16

150

15.5

20

12

15

27

0020M16

20

150

19

25

14

18

28.7

0020Q16

20

180

19

25

14

18

34

0025M16

25

150

24

32

17

23

28.8

0032R16

32

200

31

40

22

30

30.9

0032S16

32

250

31

40

22

30

30.9

0040T16

40

300

38.5

50

27

37

31.5

0050U16

50

350

49.5

63

35

49

40.2

0020Q22

20

180

21.5

25

15

18

35

0025R22

25

200

24

32

19

23

39

0032S22

32

250

31

40

22

30

36.4

0040T22

40

300

38.5

50

27

37

37.2

0050U22

50

350

48.5

63

35

47

42.6

0016K11

16

125

16

12

10

15

20.9

0016M11

16

150

15.5

16

10.5

15

25.9

0016M16

16

150

15.5

20

12

15

27

0020M16

20

150

19

25

14

18

28.7

0020Q16

20

180

19

25

14

18

34

0025M16

25

150

24

32

17

23

28.8

0032R16

32

200

31

40

22

30

30.9

0032S16

32

250

31

40

22

30

30.9

0040T16

40

300

38.5

50

27

37

31.5

0050U16

50

350

49.5

63

35

49

40.2

0020Q22

20

180

21.5

25

15

18

35

0025R22

25

200

24

32

19

23

39

0032S22

32

250

31

40

22

30

36.4

0040T22

40

300

38.5

50

27

37

37.2

0050U22

50

350

48.5

63

35

47

42.6

Inserts screw

Shim

Shim screw

Wrench

RT11.01N-

I60 M2.5×6.5

---

---

WT07IP

I60 M3.5×8

---

---

WT15IP

I60 M3.5×12

MT16-M

SM4×8C

WT15IP

RT16.01N-

I60 M5×10

RT22.01N-

LT11.01N-

LT16.01N-

LT22.01N-

Threading tools

SNR

Stock

Applicable inserts

Threading

Example is R type

WT20IP

WT15IP

I60 M5×17

MT22-M

SM4×8C

I60 M2.5×6.5

---

---

WT07IP

I60 M3.5×8

---

---

WT15IP

I60 M3.5×12

MT16-M

SM4×8C

WT15IP

I60 M5×10

---

---

WT20IP

I60 M5×17

MT22-M

SM4×8C

WT20IP

WT15IP WT20IP

▲Stock available △Produce according to order

A 291


A

Turning

Threading Tools

Application information of threading

General turning

Please follow the following steps to get the best threading result:

Parting and grooving

Select proper thread machining method

By checking reference table of standard

Decide helical angle, select shim

threading program, select feasible cutting

Choose proper insert and toolholder

parameters.

size

Select feed way

Threading

Machining way of threading tools External threading machining (Right thread)

External threading machining (Left thread)

Application information of threading Internal threading machining (Right thread)

A 292

Internal threading machining (Left thread)


Threading Tools

Application information of threading

Turning

Decide helical angle, select shim

General turning

The clearance angle of threading inserts is actually along the edge (flank), this has significant effect on Heat Diffusion, Spreading of abrasion as well as tool life, security and pitch quality. The clearance angle of threading pitch on clearance face is determined by thread helical angle. These two angle are similar to each other, if inclined angle of inserts is different with helical angle, then clearance angle won’t be the same too. The helical angle of pitch has to be the same as the inclined angle of inserts to prevent over wearing in the clearance face which could affect tool life. The helical angle is calculated as below:

Helical angle

Parting and grooving Threading

Inclined angle

arctan

Application information of threading

P= Pitch d2= pitch diameter The common inclined angel is 1°, MT standard shim and its inclined angle is 1°too The calculation of clearance angle : Clearance angle B is calculated as below: Pls refer to table below for actual value:

2θ=Thread profile angle α=The rake angle of external standard threading tools is 10°; The rake angle of internal standard threading tools is 15°

Thread profile angle

External thread

Internal thread

The shim has to be changed when helical angle of thread is ≤ clearance angle of tool, which would cause intervene on inserts flank. Please change shim to adjust the difference between helical angle of thread and inclined angle of shim to be within 2°~0°. For Example: when P=1.5, d2=24mm Helical Angle 1.14o-(2°~0°)= Inclined Angle (-0.86°~1.14°) It’s feasible by using standard shim 1°.

Select shim: Guide(Screw pitch)mm

Threading number/inch

Shim specification table are as following:

Screw pitch Insert range dimensions

Inclined angle

A

Shim

Working diameter Note: The standard angle of shim for our threading tools is 1° (MT16-01M or MT22-01M)

A 293


A

Turning

Threading Tools

Application information of threading

Select proper inserts and size of toolholder (Please refer to detailed table of threading tools and inserts)

General turning

Parameter table for threading machining program under different standards

Parting and grooving

Table of recommended in-feed for metric ISO external threading with wiper edge Screw pitch Total in-feed

Threading

Number of passes Order to follow in threading operation

Application information of threading

A 294

The value of radial in-feed (X) And flank in-feed (Z)


Threading Tools

Application information of threading

Turning

Table of recommended in-feed for metric ISO internal threading with wiper edge

General turning

Screw pitch Total in-feed

Parting and grooving

Number of passes Order to follow in threading operation

A

The Value of radial in-feed (X) and flank in-feed (Z)

Threading Application information of threading

A 295


A General turning Parting and grooving Threading Application information of threading

A 296

Turning

Threading Tools

Application information of threading

Table of recommended in-feed for American unified standard external threading inserts Screw pitch Total in-feed Number of passes Order to follow in threading operation

The value of radial in-feed (X) and flank in-feed (Z)


Threading Tools

Application information of threading

Turning

Table of recommended in-feed for American unified standard internal threading inserts

General turning

Screw pitch Total in-feed

Parting and grooving

Number of passes Order to follow in threading operation

A

The value of radial in-feed (X) and flank in-feed (Z)

Threading Application information of threading

A 297


A General turning Parting and grooving Threading Application information of threading

A 298

Turning

Threading Tools

Application information of threading

Table of recommended in-feed for British standard internal and external threading inserts Screw pitch Total in-feed Number of passes Order to follow in threading operation

The value of radial in-feed (X) and flank in-feed (Z)


Threading Tools

Application information of threading

Turning

Table of recommended in-feed for NPT internal and external threading inserts

A General turning

Screw pitch Total in-feed Number of passes

Parting and grooving

Order to follow in threading operation

The value of radial in-feed (X) and flank in-feed (Z)

Threading Application information of threading

Table of recommended in-feed for BSPT internal and external threading inserts Screw pitch Total in-feed Number of passes Order to follow in threading operation

The value of radial in-feed (X) and flank in-feed (Z)

A 299


A

Turning

Threading Tools

Application information of threading

General turning

Recommended cutting parameters list Unit cutting force

Parting and grooving

Material

Grade Hardness HB Cutting speed(m/min)

Carbon steel

Threading

Anneal Alloy steel

Hardened

Application information of threading

Hardened Hardened

High alloy steel

Anneal Hardened Non-alloy

Cast steel

low alloy high alloy Martensite steel 12%Mn

Stainless steel

Austenite Martensite/Ferrite

Malleable cast iron

Gray cast iron

Nodular cast iron

Al alloy

Cast aluminum alloy

Ferrite Pearlite Low tensile-strength High tensile-strength Ferrite Pearlite Non-aging treatment Aging treatment Non-aging treatment Aging treatment Iron Base

Heat resistant alloy Ni- Or Cobase Hardened steel

Anneal Aging Anneal Aging Casting

Hardened steel

Note: •The value in above table is actual range. The high value in the range could be considered when practicing. When try new cutting speed, please check the cutting edge situation before operation. •The higher cutting speed should be used to prevent forming built-up edge when threading stainless steel. •The cutting parameters should be reduced when cutting small pitch threading and using tools with small nose radius. •When cutting threading by tools with small nose radius, such as NPT Standard thread, the tools with big nose radius could be adopted firstly to roughing, it can improve the tool life of tools with small nose radius.

A 300


Threading Tools

Application information of threading

Turning

In-feed way of threading tools

Radial in-feed • Easy operating, high general • V-shape chip caused by long chip steel workpiece will produce big bend stress on cutting edge. • It requires low cutting depth, sharp cutting edge and good tough material. • Big quantity of heat when cutting ,V-shape chip is hard to control • Because the interface of cutting chips on the right and left side is long, so it is easy to cause shaking and make the cutting edge suffer more overloading

Flank in-feed

• Cutting edge suffer small bend stress, stable estate, it is easy for chips formation in deep cutting depth. • There are enough space to leave chips flow when flank in-feed • Big abrasion on right flank

Modified flank in-feed • Right Cutting Edge also engage on cutting depth to a certain extent, it can reduce the abrasion on right side of clearance face. • Cutting edge suffer small bend stress, stable estate, it is easy for chips formation in deep cutting depth. • Good Cutting Performance

Alternate flank in-feed • Cutting edge trade off when machining, equality abrasion on left and right side of clearance face on cutting edge, it can improve the life of tools • Chips are flowing from both of right and left side, good chips flowing • Recommend using in big screw-pitch thread cutting

Recommend adopting flank in-feed or alternate flank in-feed under allowable range of machining equipment or programmer, it can eliminate the machining vibration effectively, and it has enough space discharge the chips between pitch. Cutting edge suffer a small stress, machining stable, it likes the general turning process when machining thread, good chip control without extra chips.

A 301


A

Turning

Threading Tools

Application information of threading

General turning

The common problem in threading and its solution Problem

Parting and grooving

Over wear on clearance face

Threading

Asymmetric wear on left and right cutting edge

Application information of threading

Breakage

Cause

Solutions

Too high of cutting speed

Slow down cutting speed

small ap, frictional wear occurred

Reduce in-feed times and friction times of cutting edge

Inserts is over the centre line

Adopt correct center height

The inclined angle of inserts is different from the helical angle of thread

Change proper shim to get correct inclined angle

Flank in-feed is not correct.

Change the way of flank in-feed

Too low cutting speed

Increase cutting speed

Too big cutting force

Increase in-feed times, and reduce the Max in-feed volume

Cutting under unstable clamping

Check if workpiece shakes Reduce overhang of tool Ensure clamping situation between workpiece and tool

Chip twisting

Increase the pressure of cooling fluid to blow away chips

High cutting speed, high temperature on cutting area

Slow down cutting speed Increase in-feed times and reduce the Max cutting depth

Insufficient cooling fluid

Increase cooling fluid supplying

Too slow cutting speed The insert is over centre line Chips are not under control

Increase cutting speed Adjust centre height Change the operation way of tools to well control chips

Incorrect Centre Height

Adjust centre height

Pitch on machine is incorrect

Correct machine

Shallow profile

The cutting depth was set wrong

Modify cutting depth

Surface damage

Chips involved or contacted

Change to flank in-feed to well control chip flow direction

Caused built-up edge

Temperature of cutting edge is too low Usually occur when machining stainless steel and low carbon steel

Increase cutting speed, pressure and concentration of cooling fluid. Select inserts with good toughness

Crack on surface

Too big cutting force

Reduce the cutting depth of each feed

Incorrect clamping on workpiece or tool

Ensure clamping system between workpiece and tool Minimizes overhang of tool

Incorrect cutting parameters

Increase cutting speed or much slow down cutting speed.

Incorrect tool clamping

Adjust center height

Plastic deformation

Thread surface quality is not good

Incorrect profile

Vibration

A 302


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