Wire & Cable India Emagazine Mar-Apr Issue 2023

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Mar-Apr, 2023 Vol. 12 No. 03 1000/October, 2023 6 7 8 FRI SAT SUN Pragati Maidan New Delhi The 5th International Exhibition & Conference for Wire & Cable Industry www.cablewirefair.com 28 32 40 APAR Industries Focusing on Exports & Retail Market KSH International Crosses INR 1000 Crore Turnover Mark KSH INR Ambica Dhatu: Aiming 50,000TPA Wire Production Capacity with “Stronger, Safer, Superior” Products Leebo Group Aims Excellence in Copper and CopperFabricated Solutions UKB Electronics to Fortify in Speciality Cables Sector 14 22

MANUFACTURING PROGRAMME

n Straight Line Wire Drawing Machines

n OTO Type Wire Drawing Machines

n Inverted Drawing Blocks (IVD)

n Vertical and Horizontal Bull Blocks

n Rod Break Down Machines

n Wet Wire Drawing Machines

n Furnace-Wire Annealing, Patenting, Stress Reliving

n Tubular / Skip Stranding Machine

n Vertical Drop Coilers (VDC)

n Dead Block Coilers (DBC)

n Wire Spooling Lines - Multi / Single Wires

n Wire Flattening Mills / Shaped Wire Mills

n TIG Wire Straightening Cutting Machines with Embossing

n Welded Wire Mesh Lines For Mesh Rolls Or Mesh Panels

TURNKEY PROJECTS

n Plants For Galvanized Wires – Hot Dipped and Electro coated (High Speed Galvanizing Line with Nitrogen / Pad Wiping)

n Plants For M.S., H.B. & Binding Wires

n Plants For High Carbon And Alloy Steel Wires (40mm to 0.20mm)

n Plants For Stainless Steel Wires

n Plants For Cold Ribbed Wires/Deformed Bars

n Plants For Tire Bead Wire (Bronzing Lines)

n Plants For Copper Coating and CO2 MIG / TIG / Saw Welding Wire

Corporate Office & Works : 546, Bisrakh Road, Chappraula, Dist. Gautam Budh Nagar - 201 009 (INDIA) Cell: 0091-9810075965 Website: www.assomacmachines.com Correspondence Address : 26/2 South of G.T. Road Site No. 1, B.S. Road Indl. Area, Ghaziabad - 201 001 (INDIA) Ph.: +91 120 2866505, 506, 507 Fax: +91 120 2866508 E-mail: info@assomac.in Website: www.assomac.in Design by: info@tulip3pmedia.in Intermediate Straight Line Wire Drawing Machine Inverted Vertical Drawing Block May 24-27, 2023 Stall No: 503, Hall No: 05 Tüyap Exhibition and Congress Center Istanbul,Turkey Meet Us At:

Rigid Stranding Machines

Taping Machines and Equipment

(An ISO 9001 : 2015 Company)

Rigid Stranding Machines

Drum Twister Machines

High Speed Semi Automatic Core Rewinding Line

Rigid Armouring Machines

Rigid Armouring Machines

Heavy Duty Take up & Pay off stands

Rigid Armouring Machines

Office & Works-1: Plot No.744, Sector-69, IMT, Faridabad (NCR), Distt.: Faridabad, PIN-121004, State: Haryana (India)

Landline: 0129-2977999, Mobile: +91- 9811010197, +91-8586969099, +91-8586969100

E-mail: info@cabletechindia.com, cabletechmachines@gmail.com, ctm97@rediffmail.com, Works-2: Plot No.143 & 150, NangIa - Gajipur Road, Gajipur, PO: Pali, Distt.: Faridabad, PIN-121004, State: Haryana (India) Phone: +91- 9811010197, +91-8586969099

www.cabletechindia.com

Our Services IIOT Machines Upgradation Industry Internet of Things Remote Services Your Partner in Extrusion Technology Supermac Industries (India) Limited is a technological leader in manufacturing of Extrusion machines since 1974. It is a leading FEP wire extrusion line manufacturer and rewinding machine suppliers offering a complete range of crossheads, caterpillars, belt wrap capstans, screws, and barrels. Supermac has strategic partnership with German Company- M/S Scholz to cover CCV Lines, and Simpack USA for Coiling machine and solutions. A-28, Naraina Industrial Area, Phase-I, New Delhi 110029, INDIA Phone : +91-11-45574317 E-mail : office@supermacindia.com Plot no.2, Sector-6, IMT Manesar, Distt.Gurgaon, Haryana 122050, INDIA Phone : +91-124-4690500 E-mail : office1@supermacindia.com Plot No.72, Sector-8, Industrial Estate Dharuhera, Distt.Rewari 123110, Haryana, INDIA
CONTENTS Mar - Apr, 2023, Wire Cable India 44 Inspired Manufacturing at Interwire 2023 APAR Industries
on Exports & Retail Market KSH
1000 Crore
Mark UKB
Speciality
14 22 28 Ambica Dhatu: Aiming 50,000 TPA Wire Production Capacity with “Stronger, Safer, Superior” Products Orient Electric Ventures into Wires & Cables Business Leebo Group Aims Excellence in Copper and Copper-Fabricated Solutions 36 32 40
Focusing
International Crosses INR
Turnover
Electronics to Fortify in
Cables Sector
3R Polymers Expands Plant to Achieve 36000 TPA Capacity by FY2025 52 NAVANK: Backend Tech Integration & Two Warehouses in India for JIT Deliveries 56 Universal Polychem Aiming Doubled Capacity by End of FY23-24 60 KonnArk Group Adds New Extruder Line at Silvassa Plant Lifeline Technologies Ensures High Quality Products with State-OfThe-Art R&D Takkar Polychem: Service through Quality and Innovation 64 68 72 76 SMART GRID: Access, Availability and Affordability of Power for All 88 NEWS

Speakin

IndiatoBecomethe Manufacturing Powerhouse!

In the past, developed economies created China as the manufacturing hub for low cost of production. Now is the time for India. India is not just manufacturing for itself but is set to manufacture for the world. In fact, India not just offers the capability to produce cost effectively but also go beyond and provide high quality goods backed by better credibility.

As a global manufacturing hub, China accounted for approximately 30% of global manufacturing. However, post COVID-19, the situation has changed drastically. Now the organizations are looking for suitable alternatives that will help them to reduce their risks and have more resilient supply chains, as a result of which India's positioning in the global supply chains has gained traction.

The vision for this note was clear; I wanted to talk oneon-one with the readers about all that Wire & Cable India has to offer. I wanted to share our efforts in bringing forward this edition, the concurrent events of the industry, and a small, profound piece of personal opinion. There are various ways to achieve our targets, and mine was to ensure a connection with my readers.

The China Plus One (C+1) strategy of foreign companies to de-risk their supply chains and reduce their dependence on China may provide a boost to India becoming the future global manufacturing hub owing to its strengths like comprehensive GST system, business friendly legislation, low wage rate and operational costs, low logistics costs, well-regulated financial systems, competitive skilled talent across various industries, work ethics, strong infrastructure development and incentivising government's policies like 'Make in India', 'Startup India Movement', production linked incentive (PLI) etc. Also, organizations prefer to bring their manufacturing hubs closer to their end markets and India is one of the largest and the fastest growing economy in the world, targeting to become a USD 5 trillion economy by 2025.

Disinvestment from China has led giants such as Apple, Samsung, Hyundai and many more to enhance their manufacturing footprint in India. The computer software and hardware sector, services, trading, chemicals, automobile and construction (infrastructure) activities witnessed the highest inflows helping the country record its highest-ever FDI inflows of USD 84.84 billion in 2021-22. Due to 100% FDI allowed in the power sector, total FDI in this sector reached USD 16.57 billion in AprilDecember 2022.

In past few years, there has been a visible thrust of Indian wire & cable companies on exports. Their export revenue had increased at a rapid pace which fuelled their performance during the covid period and do a business volume better than the precovid level. Indian companies are consistently focusing on product quality and safety certifications to enable to serve the export markets better. They are increasing their network across the globe be it developing or developed economies to harness the maximum potential of opportunities offered by the exports segment. Indian manufacturers have carved out a niche for themselves as a quality product manufacturer over the last several years. With strong organic growth in international business, companies are reporting their highest ever export numbers on YoY basis, which is expected to become stronger going forward.

We can very well see the Indian wire & cable industry investing in technology and building capacities, which will further enhance in future. Investment in the latest technology is going to be a key differentiator for sustainable growth. These investments have to be backed by continued R&D and product development.

Priyank Jain, CEO Tulip 3P Media Private Limited
www.wirecable.in OUTLOOK

APAR Industries Focusing on Exports & Retail Market

Powering a smarter world since

1958, APAR Industries has transformed into a billion dollar conglomerate leading the innovation and sustainability curve globally in its core businesses. Geared up to tackle the biggest challenges of the 21st century, APAR believes that with an innovation-first mindset, solutions that make anything possible can be found. Over 60 years APAR has expanded to over 140 countries as a highly trusted manufacturer and supplier of conductors, a wide variety of cables, speciality oils, polymers and lubricants. Mr. Shashi Amin, CEO, APAR Cable Solutions provided Wire & Cable India valuable insights about his company, recently launched APAR Anushakti wires, JV with Clean Max Rudra Private Limited, and its future plans.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Mr. Shashi Amin, CEO, APAR Cable Solutions
14

Wire & Cable India: Kindly share the business journey of APAR Industries' cables division, outlining the major milestones and achievements.

Mr. Shashi Amin: APAR Industries Limited is gearing up to tackle the biggest challenges of the 21st century, catering to the needs of the global energy sector through sustainable means. The company believes that with an innovation-first mind-set, solutions that make anything possible can be found. APAR's mission is to design & manufacture building blocks for energy infrastructure, transportation & telecommunication sectors that contribute meaningfully to make this world more energy efficient, environmentally sustainable and a safer place.

In 2008, APAR Industries Limited entered the cables business to expand its portfolio and forward integration by the acquisition of UNIFLEX Cables. In 2012, APAR introduced a new gentech to build the largest e-beam facility in India. In 2021, APAR was the 1st Indian player to create guidance OFC for torpedoes. Keeping exports business in mind APAR had already 12 UL approvals which includes 50+ cable types being highest in India. Currently, we are the leading manufacturer in the domestic segment for renewable sector cables and number 1 exporter of cables from India.

WCI: Could you walk us through the company's manufacturing facilities, infrastructure and machinery setup along with production capacity, with regard to APAR's cables division?

SA: APAR has a vast manufacturing infrastructure of nearly 300,000 SQM at Umbergaon and Khatalwada, Gujarat. In addition, our manufacturing plants are strategically located within 150 km of Mumbai Port.

APAR has a manufacturing facility for elastomeric cables up to 72.5 KV, 1 core up to 1000 sqmm and multi-core up to 630 sqmm copper, aluminum

and copper clad aluminum. For XLPE cables, we can manufacture up to 66 KV single core up to 1000 Al, 630 sqmm Cu multi core up to 630 sqmm Al and 630 sqmm Cu. We have 4 eBeam facilities ranging from 1.5 MeV to 3 MeV for electron beam irradiated cables. All plants are Quality Management System (QMS) - ISO 9001, Environmental Management System (EMS) – 14001 and Occupational Health & Safety (OHSAS) – 45001 certified. Apart from this, sector specific specification is available, which includes TL9000 for OFC, IAEF 16949 for automotive, ISO/TS 22163 for IRIS. We have 2 NABL labs at the Umbergaon HT division & Khatalwada OFC division. We have taken more than 800+ tests as per various national & international specifications.

WCI: Tell us about APAR's recent revolutionary product, "APAR Anushakti", highlighting the product's features, applications and USPs.

SA: APAR ANUSHAKTI is our flagship and groundbreaking product. Keeping in mind "Tomorrow's Solution Today", this house wire meets international standards for the Indian market by exceeding the IS: 694 basic requirements with the help of e-beam technology.

APAR ANUSHAKTI wires can withstand temperatures up to 105 degree celsius, carry 50% more current than conventional wires and last for longer than 50 years. Now high-rise buildings, residential buildings, hospitals, malls, airports and railway stations can enjoy the safest and most reliable FR-PVC insulated wires.

Some major characteristics are as follow:

Ÿ Non-softening, infusible & nondripping under overload and shortcircuit conditions to prevent shortcircuit, thus ensuring fire safety.

Ÿ Does not melt easily in contact with hot objects.

Ÿ High oxygen & temperature index for improved fire retardancy.

Ÿ Self-extinguishing and does not spread fire.

Ÿ High insulation resistance avoids any electric shock.

Ÿ Rugged mechanical properties–superior abrasion, cut through & crush resistance.

Ÿ Better ageing property thus longer life of wires.

The tagline "Iss Taar Ki Shakti APAR" beautifully sums up the brand promise.

WCI: Please elaborate on the cable product range of APAR Industries, emphasizing on their features, applications and advantages.

SA: Since our inception, every year we have been exploring all the strides to deliver innovative products that solve our customers' real problems. Over the past two years our cable solutions business has developed and introduced specialized OFC cables, tether cables, tactical cables, submarine pressure tight cables, torpedo cables etc. for defence and shipyards.

Some of our major products are:

Ÿ XLPE power & control cablesManufacturing cables up to 66 kV on two high precision CCV lines.

Ÿ Screened & instrumentation cables - used in data acquisition systems, connections to instruments, computer networking, PA systems, digital/analog control/measuring & communication systems.

Ÿ Medium Voltage Covered Conductors (MVCC) - Ideal and safer solution for installations for river/lake/railway/road crossings and populated areas.

Ÿ Aerial bunched cables - used for temporary power distribution or for rural power distribution and/or for street lighting and secondary poleto-pole service cables.

Ÿ UNIDAC – ANTI-THEFT cables

Mar-Apr, 2023 www.wirecable.in
INTERVIEW 15

Light Duty Cables (LDC) &

Ÿ APAR FIRE PROTEKT - Flexible wires - flame retardant low smoke zero halogen wires (HFFR / LSZH/ LSOH) ideally suited for places where high fire performance, reliability and safety is at a premium.

Ÿ ELASTOMER & E-BEAM CablesCables up to 72 kV with thermoset elastomeric insulation and sheaths vulcanized by chemical curing, hot air curing and electron beam curing for various compounds viz. EPR, CSP, CPE, PCP, EVA etc.

Ÿ SOLAR Cables - Solar cables for emerging PV based renewable energy installations backed by its 30 years of experience in manufacturing elastomeric insulated cables.

Ÿ RAILWAY Cables / WINDMILL Cables/ NUCLEAR PLANT Cables

Ÿ Optical Fibre Cables

Ÿ Innovative cable solutionsHeavy Tow Cables, Mareech Cable / Torpedo Cable, Umbilical Cable, ROV Cable, Tactical Cable for Army, Tether Cable Air Surveillance Balloon system, Pressure Tight and Non-Pressure Tight cables up to 60 BAR for Ship Building, Airport Lightening Cable, EV Cables.

WCI: APAR recently signed a JV with Clean Max Rudra Private Limited to establish and develop wind and solar hybrid power generation facilities in the state of Gujarat. Kindly elaborate on how APAR is going to contribute towards this project.

SA: JV with Clean Max Rudra Private Limited is to establish and develop wind and solar hybrid power generation facilities in Gujarat, having wind turbine generators of 3.3 MVA capacity and a solar capacity of 2.805 MWp (DC). The power generated from the project will be supplied exclusively to APAR and SPV (APAR - 26% in the SPV Company, Clean Max Enviro Energy Solutions Private Limited - 74% in the SPV Company) will be the operator of the entire project as generator. This will help to operate our cable manufacturing plant entirely through renewable energy. This project is under execution and will share further details subsequently.

WCI: Since its inception every year, APAR has been exploring all the strides to deliver innovative products. Could you share any recent developments in terms of capacity expansion, product

To reduce AT&C losses, GoI has approved Rs 3 lacs crores over a 5 years period to help DISCOMs improve their operational efficiencies and financial sustainability, which will significantly open up opportunities for the domestic cable industry.

developments or technological innovations in the cables division at APAR Industries?

SA: At APAR, we continuously work on improving our product through technological innovations to solve unique customer problems. Currently, our R&D team has developed high ampacity cables with hightemperature withstanding capability, improving the anti-rodent properties of cables and developing other specialized cables for specific applications in defence, telecom, renewable energy and other industrial applications segments.

Mar-Apr, 2023 www.wirecable.in
Ÿ Wires – APAR ANUSHAKTI, APAR SHAKTI.
INTERVIEW “
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APAR is the largest manufacturer of electron beam cables in India, with 4 e-beam accelerators (1.5 MeV, 2.5 MeV, 3 MeV and recently commissioned another 2.5 MeV e-beam line) at our Khatalwada plant in Gujarat. Along with wires, cables & harnesses for automotive, we are manufacturing and supplying a complete range of integrated harness for electric buses, 2 & 3 wheeler electric vehicles(EV), EV chargers, solar jumpers and molded harness with an inline fuse. With increasing requirements for cable quick-to-install products and quality that outlast, we are developing a complete range of cable harness for locomotives & railway coaches, earthing kits for rolling stock, PA system cable harness and many more.

APAR is one of the major suppliers of railway harness for "Vande Bharat" train.

APAR has been associated with Indian Defence and Naval Department DRDO/NPOL for over 20 years for development of specialised import substitution cable products.

Over the past few years our cable vertical has developed and introduced specialised OFC cables, tether cables, tactical cables, submarine pressure tight cables, and torpedo cables, for defence and shipyards. Also, our ebeam powered APAR ANUSHAKTI house wire is a unique product that creates new insight on the consumers buying mentality and captures the market quickly. APAR ANUSHAKTI is melt-resistant, fire-retardant and offers 50 years of life. We are also continuously working towards expanding our manufacturing capacity as well as our product range.

WCI: Kindly emphasize on the Indian and international presence, vast clientele and market share of APAR Industries.

SA: The adoption of latest technology, growing economy, population, industrialization and urbanization has led to a steep increase in energy

demand in India. This was witnessed in January 2023, as India recorded a double-digit year-on-year growth of nearly 13% to 126.16 billion units kWh (as per government data). The government is successfully working on delivering this ever-growing electricity need with a massive expansion in renewable energy sources, led by solar power, to provide quality of life to every Indian, leading to a huge growth of the cables and wires market.

APAR is the largest Indian manufacturer of renewable sector cables and also the no. 1 exporter for cables from India. Our domestic market is not only restricted to regular routine cables but also our dedicated R&D team has developed cables for very special usage and end to end solutions for the renewable sector. APAR harness is an innovative product that will be the future of cabling in the renewable sector. Demand for our APAR ANUSHAKTI cables is increasing day by day due to its higher current carrying capacity and temperature resistance. With the mantra of never compromising quality, we expect to be one of the top 5 domestic players in the segment.

For export business, with 50+ UL cable types approval, DCA/ECA (CPR), IEC 62930, , IEC 60502 – 1 & 2, TuV & EN 50618 approvals we are eligible to sell our products in almost every country. For Indian manufacturers, we capture more than 25% of the cable exports market. Our prime focus has been the US, Europe, Australia and Latin America. Also keeping in mind the recent developments in infrastructure and lifestyle in African countries, we are keen to capture significant market capture there.

WCI: How important is brand building for APAR Industries and what branding strategies do you adopt for staying ahead of the market curve?

SA: Brand building is essential for APAR Industries as it helps to

differentiate the company's products and services from its competitors which creates brand awareness and establishes brand loyalty among customers. Building a strong brand can also help to increase the perceived value of the company's offerings, leading to higher customer acquisition and retention rates.

To stay ahead of the market curve, APAR Industries adopts various branding strategies, such as:

1. Consistency: Maintaining consistency in brand messaging, visual identity, and customer experience can help to establish a strong brand presence and build trust among customers.

2. Innovation: Introducing new products or services, using innovative marketing techniques, or leveraging new technologies can help to differentiate the brand and create a competitive advantage.

3. Thought Leadership: Establishing the company as a thought leader in the industry by sharing insights, participating in industry events, and publishing research which helps to enhance the brand's reputation and increase its influence.

4. Social Responsibility: Incorporating social and environmental responsibility into the brand's values and operations helps to create a positive image and appeal to socially conscious customers.

5. Personalization: Using data and technology to personalize the

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
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The wire and cable industry was about INR 58,000 crore in FY22 and we expect it to grow at a CAGR of above 10% for next few years.
Ÿ Straight Line Wire Drawing Machine Ÿ Inline Wire Rod Preparation System Ÿ CO2 Wire Production Line Ÿ Pay-off & Take-up Systems for Galvanizing Line Ÿ Pay-off & Take-up Systems for Patenting / Annealing Line Ÿ Inverted Drawing Machines (IVD) Ÿ Wet Wire Drawing Machines Ÿ Vertical / Horizontal Spoolers Ÿ Dead Block Coilers Ÿ Pay-offs for Wire Drawing Machine Ÿ Rewinder Machines Our Product Range SWARAJ TECHNOCRAFTS PVT. LTD. Plot-40, Sector-II, Pithampur, Dist. Dhar (M.P.), India-454775 Ph.: +91 7292 407213, 407304, Email: Info@swarajtechnocrafts.com, Website: www.swarajtechnocrafts.com Mob.: +91-97522 65813 Built like a tank…. Runs like a Race car Leading manufacturer of wire drawing machine and auxiliary equipments for steel wire industry

customer experience which helps to increase customer engagement and loyalty.

Overall, a combination of these strategies has helped APAR Industries to build a strong brand and stay ahead of the market curve.

WCI: APAR Industries' shares have reportedly grown over 800 percent in the past 3 years. What according to you are the major USPs of the company and its products in contributing to this exponential growth?

SA: We are very happy to see the growth in our share price which clearly indicates that the trust our investors have placed in APAR. However we remain grounded and are committed to improve our various business metrics going forward irrespective of the share price movement. For the first 9 months of FY23, we have seen strong growth in the cables business with increasing share of exports business leading to substantial improvement in operating profits. In this competitive environment, APAR has demonstrated its ability to implement strategies and initiatives which has differentiated us from our competitors. We have responded to technological changes as well as sociopolitical, economic and regulatory conditions in India. Not only the investors and promoters but APAR is slowly being recognised as a brand in the retail market which is committed to quality, innovative solution, customer centric approach. Our retail business of wires is growing exponentially and we are very much

focused to keep this momentum going.

APAR is IATF accredited and ARAI approved, manufactures all cabin and engine compartment wires, battery cable, ignition wire, customized wires and complete harnesses for all automotive including Electric Vehicle (EV). In 2022, we had appointed Mr. Sonu Sood as our brand ambassador for increasing brand awareness for the retail market.

For the year FY 23, APAR has been the largest exporter of cables from India, contributing more than 50% of our production. This is happening mainly due to the trust of the overseas customers on capability to produce month-on-month quality products.

WCI: Kindly provide your insights on the current scenario, ongoing challenges and upcoming opportunities in the Indian and global cables markets.

SA: As announced by the Finance Minister, this Union Budget will be the foundation and blueprint of the economy for 'Amrit Kaal', the next 25 years – from India at 75 to 100. With a major focus on R&D for sunrise sectors, sustainable solutions, and technological advancements in this Budget, we are also looking forward to a growth-driven economy in the future.

The Gati Shakti platform itself is a significant example. The Budget will also focus on laying the foundation for rolling out 5G spectrums, laying out optical fibre, and enabling easy availability of broadband services in rural areas. This will be an added boost for the wire and cable industries.

As India's economic growth is estimated to be 6.4% in the upcoming financial year, we can expect a push towards more investments and a renewed focus on Atmanirbhar Bharat. The focus on infrastructure is very evident, with an increase in capex by 35 percent. Further, to reduce

AT&C losses, GoI has approved Rs 3 lacs crores over a 5 years period to help DISCOMs improve their operational efficiencies and financial sustainability, which will significantly open up opportunities for the domestic cable industry.

With an increasing global trend for the usage of renewable energy especially in the US and Europe, and with ongoing recession, China+1 policy and higher manpower cost, the export market is opening significantly for Indian cable manufacturers. Not only in the US & Europe, Africa is also seeing a lot of infra developments. Especially post strong funding from ADB and World Bank, the African market is going to see developments in every aspect never seen before.

WCI: What are the company's long term and short term plans for growth in the future?

The wire and cable industry was SA: about INR 58,000 crore in FY22 and we expect it to grow at a CAGR of above 10% for next few years. In the domestic market, APAR has been working diligently to create awareness of its innovative light-duty cable range (powered by e-beam technology) among all the stakeholders through BTL, ATL and digital routes. Going forward, we aim to establish APAR as a renowned brand in the retail business, which will happen with an increasing share of APAR in the wires business. India remains our home market, where we deliver products of global standards. With the highest number of uL approvals, we are well accepted in the US market and will continue to further strengthen our market share as opportunities are abundant with the revival of the capex cycle in the US. We will expand our export business to other parts of the world to reduce any country-specific risk. In 2023 we will continue to lead the innovation curve globally by working diligently towards achieving our core values of Innovation, Accountability, Entrepreneurial drive and Leadership.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
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For the year FY 23, APAR has been the largest exporter of cables from India, contributing more than 50% of our production.

KSH International Crosses INR 1000 Crore Turnover Mark

Founded in 1981, KSH International Private

Limited is the leading manufacturer of bare and insulated rectangular & round winding wires and transposed cables in India. With 3 manufacturing plants near Mumbai and Pune, the company is known for providing customized solutions and manufacturing products as per customers' specific requirements. In a recent interaction, Mr. Sandesh Bhagwat, CEO, KSH International, shared about the company's business journey and growth, manufacturing setups, product portfolios, the company's USPs, sustainable practices and views on the export market scenario.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
22
Mr. Sandesh Bhagwat, CEO, KSH International

Wire & Cable India: Please give us a brief overview of your company, along with major achievements, and crucial milestones.

Sandesh Bhagwat: Shri. Kushal Hegde founded KSH Group in 1969. KSH International was established in 1981 at Taloja, near Mumbai for manufacturing paper insulated copper conductors (PICC). The capacity was slowly & steadily increased from 1981 to 1997. A major leap in manufacturing capacity addition happened in 1998 when the capacity grew to 3600 TPA. In the year 2002, a new green field project was set up near Pune for manufacturing of enamelled copper conductors. In 2006, KSH International achieved a major milestone by setting up its own continuously transposed conductors (CTC) manufacturing facility. Ever

since there has been no looking back. KSH International has moved from strength to strength. Today, KSH Group is a well-diversified group with interests in logistics, infrastructure, distriparks as well as service & distribution. The group has more than 1000 employees and is contributing in a major way to the industrial activity in Pune industrial region. The Punebased group is promoted by the Hegde family, with Shri. Kushal Subbayya Hegde as the Founding Chairman and Mr. Rajesh Hegde as the Managing Director of KSH International. KSH International holds India's largest capacity for CTC manufacturing. KSH International achieved another major milestone in the year 2019 with the commissioning of its new green field project for enamelled round winding wires. In a short span of 3 years KSH International has doubled its capacity for enamelled round winding wires. KSH International was the first Indian manufacturer to receive 765kV transformer approval from Power Grid Corporation of India (PGCIL) in the year 2011. This was followed by HVDC transformer approval from PGCIL in 2017. As a result, KSH International has successfully supplied more than 500 jobs of 765kV transformers and more than 35 jobs of HVDC transformers. KSH International has played a pivotal role in India's power sector with its Make in India and Atma Nirbhar Bharat initiatives all along its journey. KSH International has grown consistently in the last 5 years despite Covid19 as well as war in Ukraine which had majorly disrupted the markets and supply chain. KSH International has grown at 15% CAGR over the last 5 years and crossed the INR 1000 crore turnover mark at the end of FY23. KSH is well poised to deliver similar growth rates in the next 5 years as well with its customer centric approach and ambitious expansion plans.

WCI: Can you shed light on your manufacturing setup, capabilities and equipment involved?

SB: KSH International has a robust manufacturing set up with most of its

machineries from reputed and well known European, US, China and Indian manufacturers. KSH International also has a very wellequipped laboratory for validating the quality of the wires both online as well as off-line. KSH International has invested in advanced equipment like analyzers, high resolution microscopes, rapid profile projectors, etc. to ensure trouble free products are supplied to our customers. All the facilities of KSH International are certified for ISO 9001, ISO 14001 & ISO 45001. Both round wire as well as rectangular wires facilities are also IATF 16949 certified in order to cater to the automotive segment. Currently, KSH International has an installed capacity of close to 30000 MT per annum. KSH plans to double its capacity by FY2030.

WCI: Please elaborate on your product portfolio and your USP.

SB: KSH International has more than 4 decades of experience in this field of manufacturing winding wires. Our company has the widest range of portfolio in the industry of enamelled winding wires and is highly focused on gaining expertise and achieving excellence in developing customized product solutions.

Our company's USPs include our commitment to reliably service customers in domestic and international markets by providing design inputs that suit customer applications, our online and offline quality controls ensures that technologically advanced products are delivered in this demanding winding wire industry, as well as our robust system,

Mar-Apr, 2023 www.wirecable.in
INTERVIEW
KSH International has grown at 15% CAGR over the last 5 years and crossed the INR 1000 crore turnover mark at the end of FY23.

processes and advanced manufacturing set-up ensures on-time delivery

WCI: Kindly shed light on your market footprint, major segments catered and major clientele.

SB: KSH International has a loyal client base which includes both global and Indian companies across industry segments like auto electricals, motors, compressors, power transformers and rectifiers. As a result of this strong foundation, KSH International has an active customer base of more than 120 customers worldwide. KSH International specializes in HVDC and extra high voltage (EHV) power transformers and reactors with 765kV voltage rating. KSH International is

also an RDSO approved supplier for electric loco and track side transformers to the Indian Railways. KSH International caters its winding wires to special applications like furnace transformers and rectifiers. With the commissioning of the enamelled round wire facility, KSH International is now catering to a wider set of industries including auto electricals, compressors used in refrigeration industry, motors, alternators, consumer appliances, switchgears and electric vehicle (traction motors) to name a few.

WCI: What are your views on the current scenario of the export market?

SB: Globally, there is a lot of emphasis on renewable energy sources and transformation of the energy sector. Climate change is a major catalyst for this push towards green energy sources worldwide and especially in all the major economies. We are seeing a surge in demand for CTCs and PICCs in the USA, Europe, Middle East and Southeast Asian markets. KSH International is well positioned to take advantage of the emerging demand. We are already exporting 35 to 40% of our annual output to these markets. Due to the war between Ukraine and Russiaand the fact that theworld needs sustainability in thesupplychain, many countries are looking for alternative suppliers and are looking at India as an alternative source for winding wires including CTC and PICC.

WCI: Can you identify the upcoming/growing segments and key

Mar-Apr, 2023 www.wirecable.in
INTERVIEW
Currently, KSH International has an installed capacity of close to 30000 MT per annum. KSH plans to double its capacity by FY2030.
Mr.Kushal Subbayya Hegde founded KSH Group. Foundation of Mumbai Plant, with Commercial Production of PICC. Triple Annual Capacity to 3,600 MT. Plant near Pune set up & launched a new product line Enamelled Copper Conductors. CTC Product line added. Approval for supply of 765 KV transformers to Power Grid Corporation of India PGCIL. Market Leader in Manufacturing of CTC. Approval for supplying Windings wires for HVDC transformers to PGCIL. Commissioned Round Enamelled Wire plant.
24
Doubled Annual Capacity in Round Enamelled Wire.
Arunav Technology & Systems Pvt. Ltd. S-16, Malik Plaza, IInd Floor, Plot-5, Sec-4, Dwarka, New Delhi-110078 Cell: +91-9818061025 | Phone: +91-11-28080670 | Fax: +91-11-43019966 Email: navin@arunavindia.in | Mr.Navin Agarwal 40+ Years of Experience in the Cable and Tube Industry info@erocarb.ch www.erocarb.ch Switzerland Extrusion Crossheads for: Building Wire Insulation. Jacketing | Automotive Wire and Tubing Medical Tubing | Composite Tubing

market trends for the wire and cable industry?

SB: The power generation segment is expected to dominate the market, owing to the high usage of large power transformers in renewable energy generation. This is expected to boost the market in the next decade. As companies strive to reduce their carbon footprints, some of the major transformer manufacturers are developing new low-carbon transformers insulated with biodegradable oils which generate reduced CO2 emissions. Increasing advancements in the power transformers technology coupled with initiatives for reducing carbon footprint is expected to provide ample opportunity for growth to all the market players. Increasing investments in the renewable energy sector are expected to boost the large power transformer market. India has reached 100 GW of renewable energy capacity in 2021 and is the fastest growing market among major economies. India also has a vision of reaching 500 GW by 2030. Through these investments, the Indian government is aiming to meet its commitments given in COP26 wherein 50% of its energy requirements will be from renewable energy sources and will reduce cumulative emissions by one billion tons by 2030. E-mobility is an emerging market for the magnet wire industry for two wheelers, passenger as well as utility vehicles. In 2022, more than 1 million electric vehicles were added which is a jump of 150% over the previous year. The shift from IC engine vehicles to

EVs is underway in India, which has outlined EVs to account for 30% of its mobility requirements by 2030. KSH International is getting ready to address this upcoming market. KSH International has obtained IATF 16949 certification for both enamelled round as well as rectangular winding wires. With our strong technical background, expertise and experience in enamelled winding wires KSH International is well poised to cater to this emerging market in near future. There has also been a quantum jump in the electrification projects of Indian Railways over the last 6 to 7 years. Indian Railways has recently achieved 100% electrification of the railway lines. Being an RDSO approved vendor KSH International is already catering to this demand.

WCI: KSH International has been taking consistent steps to include sustainable practices in its opera-

tions. Can you detail the initiatives you have undertaken in this regard?

SB: Sustainability is at its core at KSH International. We have always strived to adopt the principle of reduce, reuse and recycle in our plant operations and maintenance. One of our recent initiatives was the installation of rooftop solar of 1 MW power generating capacity. We also have a 12,000 sq. m. rainwater harvesting system in our facility to help recharge the groundwater. By way of a 12000 LPD bio-filter based sewage treatment plant, we recycle the precious water for our other day to day requirements thereby reducing the load on freshwater requirements. Last but not the least, we also reuse all the wooden packaging materials to reduce the burden on the plantations.

WCI: Can we get an insight into KSH International's vision and mission?

SB: Our vision for KSH International is to be a global leader and preferred partner, providing customized solutions across industry segments. Based on scientific, technical and commercial expertise, our mission is to provide innovative wires, cables and customized solutions for automotive, power, consumer durables and all other electrical industries to create value to our customers, shareholders, and employees.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW
Due to the war between Ukraine and Russia and the fact that the world needs sustainability in the supply chain, many countries are looking for alternative suppliers and are looking at India as an alternative source for winding wires including CTC and PICC.
26

UKB Electronics to Fortify in Speciality Cables Sector

UKB Electronics Private Limited

is a leading manufacturer and supplier of wires, cables, wiring harness, power cords and many other electrical & electronic products in the Indian and global market since 1996. The company has a global presence, with 9 plants spread across India and exporting to over 14 countries. The company is planning to invest a large amount of USD 50 million for further expansion, consolidation and modernization of plants all across India and in overseas territories. In a recent conversation with Wire & Cable India, Mr. Manoj Tayal, Managing Director, UKB Electronics Private Limited, shared information about the company's business journey, challenges in the Indian electrical industry, current market trends and the company's future plans.

Wire & Cable India: Kindly give us a brief walkthrough of your company.

Manoj Tayal: UKB is a 25 years old company. We were the first Indian company in the organized sector to collaborate with the multinationals coming to India for white goods production. Our target was to localize the parts which the multinational companies were buying from import markets. Today, almost every multinational company is working with UKB. Initially, we were exclusively present in the consumer

Mar-Apr, 2023 www.wirecable.in INTERVIEW
28
“ Our company's current turnover is around INR 550 crore and we plan to achieve INR 2,500 crore of revenue by 2028

We specialize in: Masterbatches for Wire & Cable

Kund Kund Polymers is a well-established company and well - versed with the diverse needs of Wire & Cable Industry with a strong focus on providing high-quality and innovative masterbatches and have been servicing for over 50 years.

We expertise in color and additive masterbatch such as; Ultra- Violet, Anti-Rodent, Anti- Termite, OIT Booster, Line Speed Booster & many more.

Kund Kund Polymers emphasizes to sell product on consistent quality & technical strength and regularly doing Value Engineering in product to bring down coloring cost without compromising on quality, hence, duly maintaining the properties of base compound. Our customer- centric focus helps us to identify their needs and develop customized sustainable product. We have state-of-the-art R& D facilities and have a wide range of colors matching to International shades that of PANTONE, RAL,UL, BS, MUNSELL, CMYK and customized masterbatches for Auto sector and White goods.

Company main strength - 3 layer Quality check, strong R& D with latest technology and on- time delivery. Our well qualified and experienced QC team with well-equipped R&D will meet the most rigid requirements and expectations.

Address: 70/A-8 & 10, Rama Marg, Najafgarh Road, New Delhi -110 015

SCAN ME
9001:2015
darpan@scjgroup.net Website: www.kundkundpolymers.in | Help Line: +91-93136 89368 Marketing: +91-6000900041 Despatch: +91-6000900039 | |
Email:
SCJ Group, a Leader in INDIA with Rich Experience of over 5 Decades equipped with State of Art Lab, R & D and Production facilities.

electronics sector for production of white goods parts and recently we established our footprints in specialty cables through Electron Beam Cross linked technology (EBeam) by putting new state of the art plant in Rajasthan, where we are focusing on various sectors like strategic electronics (navy, defense, aerospace, nuclear , railways and metro sector), industrial automations and robotics. Our company's turnover last year was around INR 550 crore and we are planning to achieve INR 920 crore of revenue by this year and INR 2,500 crore of revenue by 2028. Following our company's slogan of “Nek Niyat, Dur Drishti, Pakka Irada”, we inculcate honest principles across the organization and in all our endeavors.

WCI: Could you please shed some light on the manufacturing facilities as well as clientele of the company?

MT: Currently we are present with nine manufacturing locations established across India. We have three plants in Noida, three in Pune,

one in Goa, one in Chennai and one in Neemrana, Rajasthan.

We have backward integration with a complete copper drawing plant from RBD to bunchers from Niehoff, Germany. We manufacture our own PVC compound and high temperature compounds and have more than 25 extruders from best in class manufacturers globally. In addition there are many more specialized machines to manufacture specialty cables.

The unique capability available in our company is the 3.0 MeV Electron Beam Machine(EBEAM) used to manufacture EBXL wires and cables. We are in the process of adding another 1.5MeV EBEAM machine within this quarter to further enhance our capabilities and capacity.

In the last three years, we expanded our footprints to export markets and now export our products to 14 countries. All our plants are strategically located with close proximity to our customers which make us always stay connected with our customers. Our export business primarily focuses on Europe and USA markets. Our clientele includes companies like Samsung, LG, Sony,

Panasonic, Godrej, Haier, IFB, Liebherr and others. Almost every big company in India in the white goods sector is a customer for UKB.

WCI: What according to you are the current market trends influencing the electrical industry and how are you contributing to them?

MT: India currently has very low penetration of electrical and electronic equipment and with availability of electricity across India in towns and cities, increase in per capita income, improvement in standard of living and various government initiatives, demand for all the electrical equipment are increasing in a very fast manner due to which electrical industry is registering robust growth and expected to move with exponential growth in future as well.

The government has also made a very conducive business environment with various policy initiatives, motivating all Indian manufacturers to make parts locally in India for the world. The government is bringing competitiveness in Indian products through various schemes like PLI, MSIPS, SPECS etc.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
30

With various energy conservation programs, industry is also coming up with new products and the latest entrant is BLDC fan, which consumes one third of energy as compared to conventional fans. We have also given our participation in this new technology by development and with extensive research, we developed very critical components like PCB controllers and remotes.

We are always at forefront for fulfillment of customer needs and to provide effective solutions in the electrical and electronic industry. We always focus on being at the right time in the right market and with that we can increase our business opportunities.

WCI: What are the current challenges in the Indian electrical industry?

MT: There are hardly any challenges

considering the opportunities available in the domestic and international market.

The challenge is always about the quality of the product. We as an Indian manufacturing industry need to prove ourselves in the international market with respect to quality and cost. The customer needs to be confident about the quality of our product, which can be ensured by having a good process to make customers comfortable. In China, there is a special kind of wire called EBXL (Electron beam cross linked) Wire , which has a very high melting temperature and generally doesn't catch fire and in turn never melts and produces zero smoke. As per various policies in China, the government always promotes the use of this EBXL wire in all sectors like housing and commercial for safety. In India, BIS

has given the standard for this wire cable but has not yet mandated it for industries. However, we are proposing the government approve these cables for at least high rise buildings, malls or any place having large footfalls.

WCI: What are UKB's future plans for growth?

MT: In the upcoming years, we are planning to invest approximately USD 50 million for expansion, consolidation and modernization of our manufacturing plants all over India as well as to establish manufacturing facilities at overseas destinations as per customer requirements. We are focusing on manufacturing of specialty cables for special purposes, we aim to create cables which have a shelf life of 40-50 years, like the EBXL or cross linked cables which are only being manufactured by very few companies in India

Mar-Apr, 2023 www.wirecable.in INTERVIEW 31

Ambica Dhatu: Aiming 50,000 TPA Wire Production Capacity with “Stronger, Safer, Superior” Products

mbica Dhatu Private Limited is a

pioneer in manufacturing zinc derivatives like zinc oxide, zinc sulphate, zinc chloride etc., and holds a large market share in this field across pan India. They have a manufacturing facility in Kolkata and Hyderabad and offices in Kolkata, Hyderabad, Raipur, and Mumbai. Considering the idea of “Make in India” project in the field of transmission and distribution of electricity, Ambica Dhatu has diversified their business and started up a modern and equipped ISO 9001:2015 certified wire drawing and galvanizing unit to manufacture a variety of products like G.I. wire, G.I. stay wire, earth wire, ACSR core wire, barbed wire, P.C. wire, umbrella wire, spring steel wire, etc. with an investment of Rs. 150 million in West Bengal and an initial capacity of 24,000 tonnes per annum which is planned to expand upto 50,000 tonnes per annum. In a recent interview with Wire & Cable India, Mr. Satyam Bubna, Managing Director, Ambica Dhatu Private Limited, talked about the company, their manufacturing capabilities, clientele in the wire and cable segment.Cable India, Mr. Satyam Bubna, Managing Director, Ambica Dhatu Private Limited,

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Mr. Satyam Bubna, Managing Director, Ambica Dhatu Private Limited
A 32

Wire & Cable India: Could you please give us a brief overview of your company?

Satyam Bubna: Ambica Dhatu

Private Limited is a 40 years old group, founded by Mr. Ramesh Kumar Bubna. Our first business venture was manufacturing zinc derivatives, which we are still into and we are manufacturers of zinc chloride, zinc sulfate, zinc oxide and other zinc-based chemicals. We are channel partners of Hindustan Zinc Limited for Maharashtra, Chhattisgarh and Telangana. We import zinc and cater to domestic users. We produce around 1000-1500 tonnes of zinc. Last three years back, we started our steel wire division, where we do the whole manufacturing from wire drawing to galvanizing and stranding. Our business has mainly 2 parts, firstly trading i.e. import and supply of zinc based metals and secondly, manufacturing for the zinc derivatives chemicals and steel wires segment. Ambica's main motto is serving the best quality material. We want to be known through our quality and aim to convey the message of “Think Quality, Think Ambica” to our consumers. Even if we supply to a limited number of consumers, we must provide quality products as per consumer requirements so that our consumer recall value is high.

WCI: Kindly shed some light on your product portfolio, manufacturing capabilities and clientele with regard to the wire segment.

SB: For our steel wire division, we have

a fully in-house facility for the entire manufacturing procedure, that is from production to maintenance to quality check. We have set up a modern and equipped ISO 9001:2015 certified wire drawing and galvanizing unit to manufacture a variety of products like G.I. Wire, G.I. Stay Wire, Earth Wire, ACSR Core Wire, Barbed Wire, P.C. Wire, Umbrella Wire, Spring Steel Wire, etc. with an investment of INR 150 million in West Bengal and an initial capacity of 24,000 tonnes per annum which is planned to expand upto 50,000 tonnes per annum. We have 2 physical offices in Mumbai and Noida for sales and supply.

Our main target audience for wire products are PSUs, more specifically electricity boards. We are approved vendors with 10-12 electricity boards and supply to the West Bengal state electricity board. Companies like L&T, Bajaj Electricals, Kalpataru etc. buy materials from us fortheir EPC contracts. In the wire segment, our current clientele is in Hyderabad, Telangana, Coimbatore, West Bengal, Bihar, Jharkhand, Uttar Pradesh and Orissa.

WCI: Can you tell us about Ambica's theme for Elecrama 2023?

SB: Ambica Dhatu's slogan is “Stronger. Safer. Superior.'' which is also our theme for the exhibition. Our company focuses on strengthening the product quality so that it becomes our benchmark. Elecrama 2023 has the theme 'Reimagine Energy for Sustainable Future'. Reimagining energy refers to green energy, and it is necessary that any industry related to

green energy have to upgrade themselves in order to harness green energy. Our company is also working towards embracing the future of green energy like Schneider, which has recently launched their net zero program, which means zero emission and zero pollution.

WCI: Could you tell us about the company's upcoming or future plans?

SB: Our wire manufacturing unit is currently in its second year of operation and we are on a 2,000 TPM production trajectory. In the upcoming 4-5 years, we aim to reach 5,000 TPM production capacity, including both export and local markets. In the wire division, we are currently in the process of trying to develop aluminum clad steel and megasteel, which are being imported to India and not being manufactured domestically as of now. In our chemicals manufacturing division, we do regular R&D for development and upgradation of products.

WCI: How do you envision the future of the wire industry?

SB: India is projected to double its current electricity generation of 400 GW to 800 GW in the next 7 years, that is by 2030. As we will develop our infrastructure to harness this magnitude of electricity for transmission, distribution and storage, every part of the electrical sector will be involved. This means that there will be great demand for all electrical sector vendors in the upcoming years and thus the future of the wire industry will flourish.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW 34

C-164, Site-1, BSR Industrial Area, Ghaziabad-201 001.

Email: info@zenithmachines.com | zenithmach@gmail.com

Website: www.zenithmachines.com

Weldaids Ltd.

PRODUCTION PROGRAMME

Ÿ Straight Line Wire Drawing Machine (SLM)

Ÿ Inverted Vertical Drawing Machine (IVD)

Ÿ Rod Preparation Systems

Ÿ Wet Drawing Machines

Ÿ Rod Break Down Machines

Ÿ Stress Relieving & Strand Annealing Furnace

Ÿ Stranding Machines

Ÿ Vertical Drop Coilers

Ÿ Spool And Coil Take Ups.

TURN KEY PROJECTS

Ÿ Plant For Stainless Steel Wire

Ÿ Plant For P.C Wire

Ÿ Plant For Galvanised Wire

Ÿ Plant For ACSR Conductors

Ÿ Plant For Ribbed Wire

Ÿ Plant For Bead Wire

Ÿ Plant For Spring Steel Wire

Ÿ Plant For MIG Wire

Ÿ Plant For Brass Wire

Orient Electric Ventures into Wires & Cables Business

Orient Electric Limited, a one-

stop provider of electrical lifestyle solutions, is an established market player, and its growth is characterized by its smart and timely leveraging of ongoing success for new launches and ventures. The brand presence of Orient is solidified by Mr. M.S. Dhoni being its brand ambassador. Adding to the series of expansions, the company ventured into the wires and cables segment in 2022. In conversation with Wire & Cable India, Mr. Puneet Dhawan, Executive Vice President & Business Head (Lighting, Switchgear & Wiring Accessories), highlights the company's journey, and robust market and product strategy. He shares how the company adapts itself to changing times and customers' needs and applies its networking and distribution channels toward the expansion of its market share and presence. In his words, OEL is the one-stop provider of electrical lifestyle solutions.

Orient prioritizes mind-share gains over marketshare gains. We have launched many integrated campaigns featuring our longstanding brand ambassador, Mr. M.S. Dhoni, to enhance our brand visibility and recall.

Wire & Cable India: Walk us through Orient Electric, its history, achievements, and crucial milestones.

Mr. Puneet Dhawan: Orient Electric is a part of the diversified CK Birla Group, with a valuation of USD 2.8 billion. Orient Electric is a distinguished name in the consumer electrical space for more than 68 years and has established itself as a onestop provider of fans, lighting, home appliances, switchgear, wires, and other electrical accessories. In the domestic market, we have a well-organized distribu-

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Mr. Puneet Dhawan, Executive Vice President & Business Head (Lighting, Switchgear & Wiring Accessories) Orient Electric Ltd.
” 36
ABROL ENGINEERING COMPANY PVT. LTD. EST. 1958 Copper Conductors ISO : 9001:2015 | 14001 : 2015 ROHS & REACH COMPLIANT Bare & Tinned for all Cable Manufacturers Specialising in Electroplated Tinned Unilay & Concentric Bunched, Parallel & Single Wires State-of-the-art Plant In KAPURTHALA, PUNJAB, INDIA More than 6000 MT per annum capacity for Bare Copper More than 3000 MT per annum capacity for Electroplated Tinned Copper Supplying to Automotive, Solar, Defence, Railway, Special & Signalling Cable Manufacturers Mobile: +91 9888555846 | +91 9779090919 | Email: abelabrol@aecoindia.com | sales@aecoindia.com Website: www.aecoindia.com/copper-conductor ROD BREAK DOWN LINE 16 MULTI WIRE DRAWING LINE ELECTROPLATING TINNING LINE DOUBLE TWIST BUNCHERS D630 & D800

tion network, reaching1,25,000 retail outlets, and a strong service network, covering over 450 cities. Internationally, we have a strong marketing presence in more than 35 countries.

I am proud to share that we have successfully expanded our product offerings across categories over the years.

Leveraging on our strong brand identity for fans, which we developed over a long span of time, we forayed into the lighting business in 2008. As of today, we offer a diverse LED-centric portfolio covering diverse segments, such as home, office, retail, and industrial application. We have an established competence center, focusing on the electronics and design of drivers and PCB for LED products. In 2011, we ventured into the home appliances segment, offering a wide range of products including air coolers, water heaters, and other small kitchen appliances. In 2015, we stepped into the field of switchgear with a smart range of energy-efficient LV switchgear products, and in 2022, we forayed into the high-potential segment of wires and cables.

As a consumer-centric company, our focus is on bringing forward innovative products, which are healthier, safer, energy-efficient, and add convenience to everyday life. Our innovation spree is well demonstrated by first-to-market products, such as the EyeLuv series of health-centric lighting, energy-efficient fans & air coolers, silent Aeroseries fans, MCBs with SDB technology, Cloud 3 cooling fan with revolutionary Cloudchill technology, and Stella modular switches, among others.

We draw a sizable advantage from

our proprietary production facilities at Noida, Faridabad, and Kolkata. At Orient Electric, business growth is consistently facilitated by R&D through developing new and upgraded products.

WCI: Can you elaborate on your existing market footprint for the wires and cables industry?

PD: We have an entrenched retail network in the country, and as we grow we continue to engage with last-mile selling points. For the wires business, we are aggressively working on establishing our channel in all the states and UTs across the country. We have our branch offices and local representatives in each state.

Our commitment to our retail partners lies in offering excellent service and competitive prices for our products.

WCI: What are the current market trends that are most beneficial to your expansion plans?

PD: The Indian wires and cables industry is estimated at about INR 65,000 crores, which is more than 40 percent of the whole Indian electrical industry. The industry is growing at a healthy pace, sup-

ported by expanding urbanization and strong infrastructure push by the Government, especially in Tier 2 & 3 cities. Moreover, consumers are becoming more involved in this category, and product quality and brand have become key considerations driving the growth of the organized segment.

The brand, Orient, is well respected and recognized across India, which will help us in driving growth in the wires and cables business. Furthermore, we develop our products with a focus on three defining aspects; safety, durability, and performance, and the response from our channel partners and customers have been encouraging.

WCI: Orient Electric has been recognized with awards like- 'Most Trusted Brand of India 2023' & 'Prestigious Brands of Asia award'; MS Dhoni is your brand ambassador! How important is brand building for Orient Electric and what strategies do you adopt for staying ahead of the market curve?

PD: Every consumer company is built on its brand promise, a proxy to the value, reliability, and quality of the company's products. At Orient, we have collectively

Mar-Apr, 2023 www.wirecable.in INTERVIEW
38

resolved to prioritize mind-share gains over market-share gains, which places a huge emphasis on our marketing engine. Over the years, we have launched many integrated campaigns featuring our longstanding brand ambassador, Mr. M.S. Dhoni, to introduce and promote new productsand enhance our brand visibility and recall. Our digital marketing component has also expanded over the years, which is in line with emerging consumer touch points. Our continued expenditure on digital mediums for brand building ensures us visibility and maintains brand salience.

We constantly work on integrating technology to enhance the consumer experience and present our products in innovative ways. We place a major emphasis on showcasing the right products and planograms at our retail counters,

whichallowscustomerstosee, touch, and feel theproductof their interest. One approach that has been consistent in our advertising strategy is that we always connect a consumer benefit to a product feature, and present it in an engaging and relevant format to our customers. This serves our end goal; to create an emotional connection with our customers.

WCI: What are your future plans for OEL's wires business?

PD: The addition of wires strengthens our switchgear & switches portfolio, consolidating our position as a one-stop provider of electrical lifestyle solutions. Our plan is to scale up swiftly in this category, by introducing new products and channel expansion, backed by BTL and other marketing activities. We are regularly

I am proud to share that we have successfully expanded our product offerings across categories over the years. The addition of wires strengthens our switchgear & switches portfolio, consolidating our position as a one-stop provider of electrical lifestyle solutions to enhance our brand visibility and recall.

connecting and engaging with category influencers, including electricians and architects, as part of our ongoing efforts in channel strengthening. Given the increasing demand from real estate and other private sectors, OEL is looking at a good growth phase, going forward.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
39

Leebo Group Aims Excellence in Copper and Copper-Fabricated Solutions

Astrong foundation is needed to harness the best of

opportunities and to do so consistent and deliberate efforts need to be made, such as self-education, market analysis, and supporting the demand graph through innovative solutions. These practices are the 'way of being' for Mr. Rajesh S Agarwal, Managing Director of Leebo Group, who shared with Wire & Cable India, the company's deliberate efforts to follow the right processes, practices, and ethos to develop excellence for manufacturing copper and copper-fabricated solutions. Our conversation with him regarding Leebo Group's history, future plans, and strategic steps to achieve those plans leads us to believe that the industry's copper-based demands can easily find a resolution with Leebo Group.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW 40

Wire & Cable India: Please introduce us to your company and its major milestones.

Rajesh S Agarwal: Leebo Group's history dates back to 1987 when Omega Rolling Mills Private Limited was set up in Tarapur, Maharashtra. Thereafter, in 1995, we incorporated Leebo Metals Private Limited Company in Taloja near Mumbai, and in 1999 a manufacturing plant in Daman was set up. Today, together, the plants have a production capacity of 24,000 metric TPA. Our dedicated scientific researches and innovations make us a pioneer in copper-based products. We supply copper-based products and OFC products to both domestic and international markets, especially in the Middle East.

Ourmottois'Makelocally,Serveglobally'.

WCI: Please elaborate on your company's product portfolio and your USP.

RSA: We offer a cross-sectionally diversified product portfolio in both

OFC and ETP grades. Our OFC-grade products contain 99.95 percent and up copper content and less than 10 ppm of oxygen presence, while ETP-grade products contain 99.90 percent and up copper and less than 50 ppm of oxygen. We offer solutions like copper upcast rods sizes, such as 12.5, 16, 20, 25 &30 mm., copper flats and strips, copper foils, and copper wire rods in these variations. We also offer EC-grade copper wire, copper sections and profiles, electrolytic-grade copper tubes and pipes, and copper conductors and PICC. We can resolve all copper-based problems of our customers as it is our area of specialization.

Our USP is in the types of solutions we provide and the way we provide them. It is my personal belief that specialization triumphs over market volatility. Hence, we have built a range of products that could be applied in accordance with customers' requirements, such as electrical conductivity, heat transfer, and other metal properties that affect the end result.

WCI: Please tell us about your major clientele and market footprint.

RSA: We have a wide customer base in both B2B and B2C verticals, and our most reputed customers include Hindalco, Legrand, Suzlon, and ABB. We supply pure copper and copperbased products to various industries, naming a few, switchgear, transformers, power generation, telecommunications, infrastructure, transmission and distribution, electrical, railway, and automobiles.

Leebo Group has managed to gain repeatability in its customer base,

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
” 41 OF COMMITMENT EXCELLENCE UPPL
COMMITTED TO SERVE THE BEST
Leebo has a combined manufacturing capacity of 30,000 MTPA at its Tarapur, Daman & Bangalore facilities.
I

which is sourced in our company-wide practices. We believe in mutual support which leads to comprehensive growth for us and our customers. It is why they return to us seeking quality, excellence, and bonafide support. A significant share of our customers belongs to the MSME segment, which is a matter of pride to us as they form the backbone of the Indian economy and its future growth.

WCI: Does your company invest in R&D, if yes, please share some features of your development process.

RSA: We have an in-house testing laboratory at our Tarapur and Daman facilities. Leebo Group is committed to providing qualitative products at competitive prices to our customers. This requires excellence at our end, which we achieve with the support of our lab's testing facilities.

We engage in the product as well as process testing because process obsolescence takes a long time to reflect in the product, and all the while the market keeps growing and advancing. Hence, we put our processes to the test as well at regular intervals to compare the input and output, their qualitative performance, scope of reengineering and innovation, short and long-term effects, and feasibility.

We have derived our quality and testing standards on the basis of our customers' feedback. Hence, we are able to cater to the market with focus.

WCI: How do you see the market developing in the future?

RSA: The major player in the global economy today is information, which is perpetually available due to the internet. It has consequently pushed global as well as domestic industries to shift their focus on quality, services, and healthy market competition. This is true for every industry including wires and cables. Hence, at Leebo Group, our priority remains to learn about new developments, target them and become major players in those areas, and we carry out this process in a cyclic manner. Learning from competitors is an important part of the growth that we follow.

It is on the basis of these observations that we have put ourselves up for ambitious targets increasing output to 40,000 metric TPA by 2025.

WCI: Please share your company's short and long-term future plans & CSR initiatives.

RSA: We have major plans for the upcoming period. Over the years Leebo Group has raced ahead of its competitors in the Indian market in

terms of quality and standards. It is one of the major reasons behind our easy acceptance into the international market. We plan a more dedicated and focused foray into the international market going forward. Nearer home, there are various largescale government projects being launched, and we look forward to contributing to them. It is an obvious inference that infrastructural growth is awaited, but at the same time, sustainability remains a concern and focus, especially for Leebo Group. We are invested in ensuring that our products are durable and lead to zero defects and zero failures for our customers so that the natural resources are optimized appropriately and without wastage. We believe in adding value while ensuring recyclable power sources for an energy-driven India.

Apart from sustainable and conscious manufacturing practices, we also have our CSR initiative called UMMEED, the organization works toward “child health”, wherein we help kids who are disabled or challenged to discover their talents and reach their full potential. Leebo Group has also contributed to DNDH Justice Fund (Juvenile) Daman, and Gaushala at Daman.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW 42 TRIVENIPOLYCHEM Deals in Polymer Additives 1103-1104, Tower A-1 Corporate Park, Sector 142, Noida, Uttar Pradesh - 201305 • Stabilizers • Plasticisers • Speciality Chemicals • Fillers • Lubricants • Speciality Compounds INDIA USA ITALY Major Products INDIA INDIA ® USA INDIA ® SPAIN VEERALADDITIVE Antioxidants INDIA USA A 9818332292 | r info@trivenipolychem.com | www.trivenipolychem.com 1010 / 1076

Inspired Manufacturing at Interwire 2023

Interwire was organized by Wire Association

International (WAI) from May 9-11, 2023 after a long gap of 4 years due to Covid-19 outbreak. Held at Georgia World Congress Center, Atlanta, Georgia, USA; the event focussed on inspired manufacturing while the conference created tracks in Industry 4.0.

Introduced in 1981, Interwire is the largest and longestrunning wire and cable marketplace in the Americas. Hosted biennially, Interwire is an international trade event that includes exhibiting companies, speakers, and visitors from more than 50 countries. Interwire is a

machinery show where exhibiting companies comprise suppliers to the industry and manufacturers of wire; cable; and fastener, formed and fabricated wire products. The show crosses dozens of vertical industries including automotive, construction, aerospace, transportation, and communications, fasteners, electronics, energy among others. Interwire is held in conjunction with WAI's annual convention. Industry experts give technical and operational presentations throughout the conference. Roundtable and panel discussions; production solution demonstrations; courses and workshops led by industry luminaries are among the program highlights.

Mar-Apr, 2023 www.wirecable.in EVENT
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Mar-Apr, 2023 www.wirecable.in EVENT 45
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Corporate Office: A-96, DDA Sheds, Okhla Phase - II, New Delhi - 110020, INDIA Factory: Plot No 19, Ecotech - XII, Greater Noida - 201308, UP Phone: +91-11-41649535, +91 98100 01282 / +91 98108 01837 Email: info@takkarpolychem.com | Website: www.takkarpolychem.com Leading Manufacturer, Supplier & Exporter of Specialized Master Batches & Compounds 1 Fire Shield Compounds LSZH / ZHFR / HFFR Compounds 3 2 Eco Safe Compounds RoHS, RoHS 2.0 & 3.0, REACH and UL PVC Compounds, Anti Rodent, Anti Termite & UV Resistant Compounds Eco Safe Master Batches RoHS, RoHS 2.0 & 3.0 REACH PVC Master Batches 4 Black, White & Color Master Batches, Poly Kolor LSZH / ZHFR, XLPE & XLPO Master Batches
Mar-Apr, 2023 EVENT www.wirecable.in 48

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3R Polymers Expands Plant to Achieve 36000 TPA Capacity by FY2025

Founded in 2011, 3R Polymers Private Limited

is one of the leading manufacturers in serving best quality compounded thermoplastic material solutions. With an annual production capacity of 9000 TPA, the company offers costeffective and high-quality solutions as per customer needs. The manufacturer now aims to reach a new production capacity of 36000 TPA by FY2025. In a recent conversation with Wire & Cable India, Mr. Nitin Aggarwal, Director – Sales and Marketing, 3R Polymers Private Limited shared about the company's latest product developments, USPs of the company, growth plans and outlook on the wire and cable industry.

Wire & Cable India: Could you give us a brief about your company and its product portfolio?

Nitin Aggarwal: 3R Polymers is a well-established brand having annual capacity of 9000 TPA and headquarters in Bhiwadi, Rajasthan. Over a decade of service, 3R Polymers Private Limited is achieving milestones with a mission of serving best quality compounded thermoplastic material solutions. With the growing demand of the industry, 3R Polymers has not just redefined the industry but also has been able to carve a niche reputation amongst its clients by providing cost-effective and high-quality solutions as per customer needs.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
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Mr. Nitin Aggarwal, Director – Sales and Marketing, 3R Polymers Private Limited

WCI: Kindly elaborate on the product portfolio along with the latest and upcoming product developments in your company.

NA: Our current offering of PVC and PE-based compounds and masterbatches comes with eco-friendly, non-toxic and non-polluting variants along with a cost-effective, tearproof and recyclable packaging. Presently we are offering PVC and PE based compounds, color masterbatches and smart masterbatches with various variants suitable for wire and cable, automotive, medical, home appliances applications, among others.

Wire and cable is the first thing that comes in the structure

of any new project. So all of our developments for the next few years will be based on key requirements like halogenfree, flame retardancy, non-toxic, electric vehicle, sustainability, E-beam. As we are expanding our production unit, we are actively working on development of halogenfree insulation and sheathing compounds with high flame retardancy, higher temperature performance and excellent flexibility to meet upcoming new requirements in the wire and cable segment.

All these developments require a very specific and mindful process. Our well-established lab team has understood this process and practiced to perfection over a period of time. The application of such products will directly contribute to public safety. We have developed a series of pre-colored PVC compounds for meeting requirements of extrusion and molding application for data cables, patch cords etc., as per various national and international standard like BIS, IEC, BS, UL, ROHS, REACH etc. for the mobile phones, mobile accessories and household appliances segments.

WCI: What according to you are the USPs of your company, setting it apart from others in the industry?

NA: Our strength is our quality products which speaks for itself. There is no compromise with the quality of our compounds and smartbatches, because of which we maintain great relationships with our clients. We even offer 24 hour support to our customers to ensure our customers do not suffer at any point of time. We understand that this is a competitive world but we all maintain excellent terms with each other and we are there to help whenever needed. The Indian market is the most exciting and dynamic emerging market. We are aware that the demand scenario for compounds is rapidly changing and in order to ensure the best quality of compounds in a competitive industry is a big challenge. Our research and development, production and supply chain process, which is handled by a highly experienced and dedicated team ensures that we provide our customers continuously new and innovative products with most competitive pricing.

WCI: Tell us about your current market presence and growth plans in the Indian wires and cables market.

NA: Currently we are focused on the Indian market. We are

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
” 54
This FY we will be focusing on marking a long-term sustainable presence in the international market especially in Africa and Middle East Asia.

known for our standardization, good customer response, and reliability which we developed over the period of time. We are planning to increase our capacity to 36000 TPA by FY2025. We have recently expanded our plant to increase annual capacity along with warehousing capabilities. This facility is equipped with automation in material handling and production process which helps us to improve quality and consistency of finished products. We also have a dedicated research and development centre for developing new innovative products for the wire and cable industry. With our latest product range, we will be focusing on increasing our customer base in eastern and southern India in the current FY. This FY we will also be focusing on marking a long-term sustainable presence in the international market especially in Africa and Middle East Asia.

WCI: How do you view the wire and cable industry and the market potential for your product line? What are the recent trends and the future you foresee?

NA: In the developing nation of India, the wire and cable market is segmented. India is a very big market with huge users of cables and wires, due to its continuous economic growth and infrastructure expansion. There are manufacturers that offer quality products, and invest in good quality infrastructure and manpower. There is a tremendous increase in production of mobile and communication wires, automotive, power cable and house wires which requires safety and environmental-friendly solutions. Presently in wire and cable applications, the use of flame retardants are crucial as it prevents fire hazards caused by currents or outside heat sources. Therefore, we are actively working on zero halogen flame retardant (ZHFR / HFFR / ZHLS) insulation and sheathing compounds. Halogen-free compounds are in the top line in the manufacturing process and we see growing requirements of this product in the coming time. We are also seeing tremendous increase in production of e-beam based cables in India in recent times, so we are also currently working on development of PE and PVC compounds for e-beam cables, which will help customers to source material indigenously and lessen their dependence on imports.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Halogen-free compounds are in the top line in the manufacturing process and we see growing requirements of this product in the coming time.
55

NAVANK: Backend Tech Integration & Two Warehouses in India for JIT Deliveries

NAVANK, under the leadership of Mr. Naval Singhal, Director & Chief Business Officer, is planning

technology-based backend integration of manufacturing, freight management, local warehousing, transportation of products, and finally product sales on a JIT basis. In an interview with Wire & Cable India, he shared about Navank's market footprint, USP, and future plans. He also shared that the company is planning to set up two warehouses in India, for which North and West regions of the nation have been identified.

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Mr. Naval Singhal, Director & Chief Business Officer, Navank Cable (center)

HI-TECH EXTRUSION LINE FOR WIRE & CABLE INDUSTRY

Building Wire (House Wire)

Optical Fibre Cable

Submersible Cable

Flexible / Industrial Cable

Cat-6 / LAN Cable

Control Cable

Power Cable

H.T Cable

Rubber Cable

Solar Cable

We Specialise in :

Wire & Cable Extrusion Lines

Optical Fibre Extrusion Lines

Rubber Extrusion Lines

Profiles Extrusion Lines

Medical Tubing Industry Extrusion Lines

Extrusion Components :

Extruders : 30MM to 175MM

Fixed Center Cross Heads : Upto 120MM

ManualCenterCrossHeads:Upto200MM

Take Up & Pay Off : Upto Din 5250MM

Screw & Barrel : 25MM to 175MM

Caterpillar & Capstan, Cooling Trough

Screw & Barrel : 25MM to 175MM

Tips & Dies : 0.40MM to 200MM

Toolings & Spare Parts, etc.

info@durgaengineering.in, csdagar@yahoo.com www.protomac.in, www.durgaengineering.in +91- 9999489412, 9999599412
Plot No.- E - 7 & 8, FIT, Sector - 57, Faridabad - 121004, Haryana, India.

Wire & Cable India: Please shed some light on OFC and power cable market trends from Indian and international perspectives. Do you detect some key changes in the near future?

Mr. Naval Singhal: Optical fiber and power cable market is expanding at a consistent pace and is bound to see a similar trend for at least the next 5 years, due to customer's expectations for higher data speed supported by more acceptance of internetconnected devices (IoT) through 5G, video games, higher demand for OFC is certain. Industry 4.0 will fuel the demand for OFC in the near future. Industry 4.0, also called the Fourth Industrial Revolution or 4IR, is the next phase in the digitization of the manufacturing sector, driven by disruptive trends including the rise of data and connectivity, analytics, human-machine interaction, and improvements in robotics, and ofcourse, autonomous vehicles and drones.

Similarly for power cables, we expect the market to keep expanding as well due to the overall rise in consumption of power. The key change in power cable is definitely towards green energy and we see most of our customers moving towards cables for solar/PV, wind energy, EV charging, etc. This will drive a lot of growth in the power sector for years to come.

WCI: What is Navank's market strategy in light of ongoing market trends?

NS: Navank has always been focused on the needs of the market. We work with the biggest cable companies worldwide, which helps us in identifying the market and industry trends quite early, and then we approach work collaborations with our key customers and partners on those products.

WCI: What is the USP of Navank that makes you relevant and important for your clients?

NS: Innovation drives changes in the industry and Navank has continued to partner with the most innovative companies in the optical fiber and power cable segment, owing to our strength in the sales and marketing of these products since 1998. This makes us valuable to both our customers, to launch the product quickly, and partners, to help them drive sales growth. For instance, NAVANK has contributed high-growth to WANMA, China-based manufacturer of XLPE, and semicon compounds, which has grown 25 times in the last 4 years from sales of 200 tonnes in 2018 to more than 5000 tonnes in 2022. We have further set a target to grow the sales to over 10,000 tonnes by 2025.

WCI: Please tell us about your market footprint and major clientele.

NS: Our focus for now has been the Asian market with a primary focus on India as it has been identified as the fastest-growing market for optical fiber and power cables, with huge potential for the next several years. Our top clients in India are KEI, Havells, Gupta Power, Sterlite Power, APAR, Dynamic Cable, Special Cable, GemsCab, Sterlite Tech, HFCL, HTL, and Polycab, to name a few.

WCI: Can you tell us about the recent developments that Navank has invested in?

NS: Navank is heavily investing in the Indian market. We have recently identified that a lot of our customers want us to stock our products near their plants and provide JIT deliveries. So we are building two warehouses in India.

The first one will be based in West India, Silvassa, with a key focus on OFC products, such as water-blocking tape, water-swellable yarns, ECCS and CJB steel tape, foil mylar tape, etc. The second warehouse will be based in North India, Delhi-NCR, with a focus on power cable compounds, such as XLPE 11/33 kV, Semicon, FR XLPE, Sioplas, and Monosil XLPE compounds.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
We work with the biggest cable companies worldwide, which helps us in identifying the market and industry trends quite early. Our top clients in India are KEI, Havells, Gupta Power, Sterlite Power, APAR, Dynamic Cable, Special Cable, GemsCab, Sterlite Tech, HFCL, HTL, and Polycab, to name a few.
” 58
This would help us onboard more innovative companies on our platform and drive growth for such partners and their products, thus helping us achieve our vision of a USD 100 million company by 2030.

WCI: Please share your company's plans for the future and your focus going forward, alongside any additional information that you might have for us.

NS: Navank intends to be an IT enabled company in the next few years, which would help streamline the quick procurement of raw materials globally, into any geography. We are ready with all the key building blocks required to be a tech company from back-end integration of manufacturing to freight management, local warehousing and transportation of our products, and finally product sales on a JIT basis.

This would help us onboard more innovative companies on our platform and drive growth for such partners and their products, thus helping us achieve our vision of a USD 100 million company by 2030.

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Navank is heavily investing in the Indian market. We are building two warehouses in India to provide JIT deliveries to our customers.

Universal Polychem Aiming Doubled Capacity by End of FY23-24

Established in 1997, Universal

Polychem (India) Private Limited is a pioneer in the manufacturing of PVC and Polyolefins compounds for wires and cables, automotive industry and plastic sheets for packaging industry. The company has built up a reputation based on thorough knowledge and the latest technology and equipment specified in the field of compounding. In a recent interaction with Wire & Cable India, Mr. Lalit Bansal, Managing Director, Universal Polychem (India) Private Limited, shared about the company's product portfolio and new product developments, the company's USP, current market presence and future plans for growth.

Mr. Lalit Bansal, Managing Director, Universal Polychem (India) Private Limited

WCI: Please give us a brief about your company and its product portfolio.

Lalit Bansal: Our company is proud to be a leading provider of innovative solutions in PVC compounds, XLPE compounds, ZHFR compounds, SEMICON compounds, color masterbatches, PET/HIPS/ABS/PP/HDPE sheet for packaging, and ESD PET/HIPS for electronic packaging. We specialize in providing customized compounding solutions to the utmost satisfaction of our esteemed customers for more than two decades. Our team specializes in developing cuttingedge products that meet the unique needs

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of our customers while maintaining cost efficiency to benefit the customers as much as possible.

WCI: Could you outline the new product developments in your company?

LB: Our company has been working on some exciting new product developments in Peroxide XLPE compounds, EPR compounds, and XLPO compounds. These new compounds are ideal for cable applications that require excellent electrical properties, high flexibility, and excellent resistance to harsh environments. These new developments have been made possible thanks to the advanced research facility on our premises. We firmly believe that research to improve the product line should never stop and R&D is one of the most integral assets of any company.

WCI: What are the USPs of your company? How do you ensure that you serve your customers better than your competition?

LB: Firstly, we have state-of-theart facilities and equipment that enable us to produce compounds and masterbatches that meet the highest standards of quality and purity. Our team of experienced scientists and engineers is highly skilled in developing customized solutions to meet the specific needs of our customers. Secondly, we are committed to delivering our products on time and ensuring that our customers are completely satisfied with the results. We don't believe in compromises and to ensure high quality we have many checkpoints to provide the client with the best quality product possible. Third, we are constantly investing in new technologies and processes that enable us to

improve the quality and efficiency of our operations. By focusing on innovation, quality, and customer service, we are confident that we will continue to be a leading compound and masterbatch manufacturer in the industry.

WCI: Tell us about your current market presence and growth plans – both domestically and internationally.

LB: As a compound and masterbatch manufacturer in India, we have established a strong market presence both domestically and internationally. Our products have been well-received by customers worldwide, and we are constantly expanding our reach to new markets. In terms of growth plans, we are committed to investing in research and development to innovate and improve our products. We also aim to strengthen our distribution channels and partnerships to better serve our customers. Our goal is to continue providing high-quality products and services while achieving sustainable growth in the industry. We are also in the middle of an expansion in quite a few of our product lines and hope to double our current capacity by the end of FY23-24.

WCI: How do you view the wire and cable industry and the market potential for your product line? What are the recent trends and the future you foresee?

LB: The wire and cable industry is a crucial component of the global economy, providing the necessary infrastructure for power transmission, telecommunications, and transportation. The market potential for a product line depends on various factors such as the demand for the products, the competition in the market, and the technological advancements in the industry. Recent trends in the wire and cable industry include the increasing demand for energyefficient cables, the adoption of renewable energy sources, and the focus on safety and reliability. As for the future, the wire and cable industry is expected to grow steadily due to the increasing demand for power and data transmission. To succeed in this industry, it is essential to stay upto-date with the latest technological advancements and to focus on innovation, quality, and sustainability. By doing so, we can position our product line to meet the evolving needs of the market and stay ahead of the competition.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
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KonnArk Group Adds New Extruder Line at Silvassa Plant

KonnArk Group operates in the field of PVC,

ZHFR, TPE, TPO, TPR & TPV Compound, PVC/PP/PE Masterbatches, Chlorinated Paraffin, Hydrochloric Acid and Sodium Hypochlorite and caters to a wide range of industry verticals with a pan-India customer base. The group has two companies, the KonnArk Polymer Private Limited (KPPL) and the KonnArk Polychem LLP (KPLLP). In a recent conversation, Mr. Murli Ballan, Director, KonnArk Group, shared about the group, recent and upcoming developments, the group's Indian and international market presence and USPs as well as their outlook for the wires and cables industry.

Wire & Cable India: Could you please give us a brief overview of KonnArk Group, outlining the group's major milestones and achievements?

Murli Ballan: With 19 years of experience, KonnArk Group is one of the renowned manufacturers, suppliers and exporters of various types of PVC compounds and PVC masterbatches, catering to a wide range of industry verticals with a customer base spread across India. The group partners with the plastic industry and offers an array of value-added products and solutions that accelerate growth for all its stakeholders.

KonnArk group has two companies, namely KonnArk Polymer Private Limited (KPPL) and KonnArk Polychem LLP (KPLLP).

KonnArk Polymer Private Limited manufactures, supplies and exports various types of PVC, ZHFR, TPE, TPR, TPO & TPV compounds & PVC/PP/PE masterbatches. We also manufacture ROHS & REACH compliant products as per requirement of our customers. KPPL's state-of-the art

Mar-Apr, 2023 www.wirecable.in INTERVIEW
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Mr. Murli Ballan, Director, KonnArk Group

Total Cables Solutions

PRODUCT RANGE:

• Power & Control Cables (Aluminium/Copper Conductor/Armoured Unarmoured Cables)

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PVC Insulated Industrial Wires

Cables

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EMPIRE CABLE INDUSTRIES PVT. LTD. 115, Phase - II, Badli Industrial Area, Delhi - 110042 Tel. : 011-27854325 | Mob. : 9990047711, 9810047711

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RAGHAV CABLES PVT. LTD.

1853, Surya Bazar, Bhagirath Palace, Delhi-6

Tel. : 011-2386 8832, 2386 7957, 2387 4632

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+971 - 582524031, 585870199 |

sales@empirecables.com WWW www.empirecables.in | www.acrabcab.com
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Nakhal Street,
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Off.: POWER EMPIRE WIRES & CABLES TRADING COMPANY LLC Shop No. 13/1, Al Jaziri Building, Al
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manufacturing facility at Silvassa (DNH & DD) is amongst one of the most modernized and advanced manufacturing plants in India. The manufacturing facility of KonnArk Polymer is able to produce standard and customized PVC compounds and we have an installed production capacity of 18,000 TPA with an annual turnover of approximately 80 crores and our quality management system is accredited with ISO 9001:2015. KonnArk Polymer Private Limited has strategically located itself in catering to Indian as well as overseas markets. We are currently exporting our products to 4 countries.

KonnArk Polychem LLP is engaged in manufacturing of chlorinated paraffin (CPW), hydrochloric acid & sodium hypochlorite for PVC compound, wire & cables, PVC leather, automotive oil, industrial oil, PVC garden pipe and construction industry. This is a backward integrated unit for the group which caters the demand of KPPL and its own customers. KPLLP factory is based at Bharuch in Gujarat with 42,000 TPA production capacity.

WCI: Kindly tell us about the recent as well as upcoming developments at your group.

MB: We have recently upgraded our KPPL plant's monthly production capacity from 1,200 TPM to 1,500 TPM, while our KPLLP unit has a monthly production capacity of 3,500 TPM of chlorinated paraffin oil. Earlier, KPLLP only produced 2 categories of CPW oil. However, in the last financial year we have added a 3rd category to its product portfolio, which seems to cater more to the industrial segment.

KonnArk group plans to export their material in the African continent also from this financial year. In order to cater our domestic and export supplies, KPPL has added a new extruder line in the last financial year (2022-2023) to its Silvassa Unit. We have made new developments in TPE / TPV / TPO / ZHFR Compound, PVC / PP / PE masterbatches and Chlorinated Paraffin Oil (CPW).

WCI: Kindly elaborate on the group's Indian and international market presence. What according to you are the major USPs contributing to this growth?

MB: At present, KonnArk Polymers Private Limited supplies its material on a pan-India basis and exports in the Gulf, Bangladesh and Nepal. KonnArk Polychem LLP mainly caters to the customers of Gujarat, Madhya Pradesh, Delhi, Maharashtra, Karnataka, Chhattisgarh and the union territories of Dadra and Nagar Haveli and Daman and Diu. Our footprint has expanded pan-India and now focuses on global level, enabled by a unique business model that combines global thinking with local values, resulting in long-standing partnerships with our clients, helping them achieve their business goals through better product quality, cost effectiveness and better market understanding. Major USPs facilitating this growth are the customization of products as per the customer's needs, meeting all the national and international quality norms through our products, supporting even small quantity orders (minimum 250 kg order) and delivering quality products at the right time with the best price.

WCI: Kindly share your views on the wires and cables industry's outlook and market potential.

MB: With the launch of the 'Make in India' initiative in September 2014, Indian government aims to reshape the country's economic model and creating a favorable environment for investment, development of efficient infrastructure, and forging a partnership between Government and industry through a positive mind set. This initiative transforms the country into a major local consumption centre, as well as a global manufacturing hub. In essence, it creates huge demand in wire and cable industry for domestic consumption and export as well. The Indian economy is one of the fastest growing economies in the world and it shows huge market potential for the wires and cables industry.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
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Biggest cable compound expert in Asia. Cable compound Capacity of 600,000MT per year

Our Products

4 Plants all over China

Headquarter Plant (Hangzhou City)

Huzhou Plant (East China)

Sichua Plant (West China)

Qingyuan Plant (South China)

Indian Partner:

LSZH (Green Low Smoke Halogen Free Compounds Applied for Solar, EV, Nuclear, LV, HV cable)

XLPE

FR-XLPE

Semi-con

PVC CMR / CMP

TPE/TPU/TPV

COMPANY ADDRESS: Plot A-14, 7th Floor Eco Towers, Sector 125, Noida, UP, 201301, INDIA REGISTERED ADDRESS: 276, Nilgiri Apartment, Alaknanda, New Delhi - 110019, INDIA
PERSON: Naval Singhal
Mobile: +31-619253386 Abhinav Goyal (abhinav@navank.onmicrosoft.com) Mobile: +91-8860364748
CONTACT
(navalsinghal@gmail.com)
Green Technology Pioneer in Bringing to Cable Industry... Add: No.555 Heting Street, Lin’an Economic Developing Zone, Hangzhou, Zhejiang, China (311305) Franks Shaw (franks@wanmaco.com) | Mobile: +86 13819125233 | Website: www.wanma-mm.com/en

Lifeline Technologies Ensures High Quality Products with State-Of-The-Art R&D

Lifeline Technologies is one of the key

players of additives and masterbatch manufacturers in India and worldwide. With a strong presence in over 32 countries, the company provides unique offerings like UV additives, laser marking masterbatch and combi batches which combine colour, unique flame retardant additives for FRLS and HFFR applications. In a recent interaction with Wire & Cable India, Mr. Karan Shah, DirectorMarketing and Business Development, Lifeline Technologies shared about the company's wire and cable segment's product range, new product developments, company expansion plans and the market potential for the Indian wire and cable industry.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Mr. Karan Shah, Director-Marketing and Business Development, Lifeline Technologies
68

Wire & Cable India: Kindly brief us about your company along with the company's philosophy?

Karan Shah: Lifeline Technologies was established in 1993 with a mission to manufacture innovative and specialty products of global standards. Since then, we have been leading the global specialty additives industry and our promise is to deliver performance and value addition to our business partners. Lifeline Technologies follows the philosophy of attaining unparalleled growth through ethical business practices.

WCI: Could you please elaborate on Lifeline's product range and their USPs, with regard to the wire and cable segment?

KS: We are a one stop solution provider for the wire and cable industry for their requirements of additives, master batches, compounds and water blocking tapes. We have unique offerings like rodent repellent, termite repellent, squirrel repellent, UV additives, laser marking masterbatch and combi batches which combine colour as well. We offer a wide range of RAL / Pantone based colour master batches for PE, HFFR, PVC, EVA, XLPE, PBT, TPU, PA, PC base resins. We have developed unique flame retardant additives for FRLS and HFFR applications. We also offer flame retardant compounds to achieve the highest ratings that comply with European norms. We offer superior quality of nonwoven and woven swellable tapes and yarns for the cable industry –power cable, telecom cable and specialty cable.

WCI: Kindly emphasize on the R&D investments done by the company. What are the new product developments at the company?

KS: Our products are a result of years of research and development to ensure the highest of standards. We have set up a state-of-the-art R&D, quality check and manufacturing facility about 30 kms from Mumbai. This enhances our additive and masterbatch manufacturing capabilities and more than doubles from last year's production capacity. Furthermore, for quality assurance our analytical laboratory is equipped with the latest equipment which ensures stringent quality checks. This ensures we maintain high-standards, flawless performances and consistency in our offerings. Certification from local as well as global third-party laboratories and organizations is proof of our commitment to quality.

Our latest range of products include PBT polymer with intrinsic viscosity (IV) value of 1.3, laser marking additive masterbatch, specialized water blocking tape for medium voltage, high voltage and optical fibre cables, flame retardant additive and masterbatch and ATO replacement grade.

WCI: Elaborate on Lifeline's current market presence and industries catered – both domestically and internationally.

KS: Backed by a diverse product portfolio and a strong presence in over 32 countries, we cater to a wide range of industries. These range from wire and cable to consumer and household durables, as well as packaging and agriculture, to name a few. We cater to our domestic and international customers, spread over 32 countries globally from a single location. Our new facility has capabilities to simulate manufacturing conditions of our customers and innovate so we can develop and test our world class products.

WCI: How do you view the potential of the wire and cable industry? What are the recent trends?

KS: The wire and cable industry is growing at a very fast pace due to the consumer requirements of better overall connectivity. Lifeline Technologies has designed products to add valueand enhance the lifeof thewiresand cables. Thiscreates a sustainable solution for the final consumer. With government initiatives of Digital India, Make in India and private companies laying optical fiber throughout the country, it is providing further impetus for solutions that we offer.

Mar-Apr, 2023 www.wirecable.in
INTERVIEW 70 “
With government initiatives of Digital India, Make in India and private companies laying optical fiber throughout the country, it is providing further impetus for solutions that we offer.

STE is one of the biggest FRHC copper rods manufacturers in India with over 4 decades of scrap handling experience.

We have the technology of continuous copper rods which is supported by oxy fuel from Linde. We use this technology to process the raw materials and produce copper wire rods utilizing technologically efficient and environmentally friendly processes.

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Takkar Polychem: Service through Quality and Innovation

Takkar Polychem Private Limited

(TPPL) is one of the leading manufacturers, suppliers and exporters of specialized compounds and masterbatches. With an installed capacity of over 18,000 TPA, the company offers specialized products like ZHFR/LSZH compounds, RoHs 2.0 and 3.0 compliant PVC and PE compounds & masterbatches, anti-rodent, anti-termite and UV compounds and masterbatches. TPPL also houses a state-of-the-art R&D facility for the testing of raw materials and finished products and also gets products tested from international labs. In a recent interaction with Wire & Cable India, Deepak Takkar, Managing Director - Takkar Polychem Private Limited, spoke about the company's achievements, product portfolio and upcoming products, TPPL's USPs, the company's current market presence as well as the potential of the Indian wires and cables market.

Mar-Apr, 2023 www.wirecable.in INTERVIEW
Deepak Takkar, MD - Takkar Polychem Private Limited
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Mar-Apr, 2023 www.wirecable.in 73 The 5th International Exhibition & Conference for Wire & Cable Industry Oct., 2023 6 7 8 FRI SAT SUN Pragati Maidan New Delhi www.cablewirefair.com

Wire & Cable India: Could you give us a brief overview of your company, outlining its major achievements?

Deepak Takkar: Takkar

Polychem Private Limited (TPPL) is a professionally managed firm, driven by the underlying principle of “Service through Quality and Innovation”. TPPL is an ISO 9001:2015 and CE certified company and we have an installed capacity of more than 18,000 TPA. We are constantly adopting new technologies, raw materials for the latest and better products for our customers. We have a state-of-theart and well-equipped R&D facility for the testing of our raw materials and finished products. We also get our products tested from international labs such as SGS India Private Limited, UL India Private Limited, Intertek India Private Limited, among others. We have more than 30 years of experience in manufacturing compounds and masterbatches. We have a rich

data bank of over 1000 shades to choose from and are in line with international standards like RAL and Pantone.

WCI: Kindly give us a walkthrough of your product portfolio, along with your upcoming products.

DT: The specialized products offered by Takkar Polychem are ZHFR/LSZH compounds; silicon masterbatches for XLPE, ZHFR and XLPO compounds; UL 85 and 1050 C compounds; RoHs 2.0 and 3.0 compliant PVC and PE compounds & masterbatches; antirodent, anti-termite and UV compounds and masterbatches; HR, HRFR, AV/AVS/AVSS, FLRY-B PVC compounds. In terms of new product developments, we have started manufacturing siliconbased masterbatches for XLPE, ZHFR and XLPO compounds.

WCI: What according to you are the USPs of your company, setting it apart from others in the industry?

DT: We manufacture 100% RoHs compliant and Phthalate-free material for MNCs in automotive OEM, electrical appliances, consumer products, medical consumables, and house wiring and cables and are an ISO 9001:2015 and CE certified company. Our company's USP is that we ensure quality control during raw material procurement, consistent manufacturing processes, rigorous testing and continuous improvement, in order to achieve the topmost quality products, meeting all our customer requirements. Quality assurance is our top priority as a compound masterbatch manufacturer to ensure that we deliver consistent, high-quality products to their customers. We ensure that we meet all customer requirements, ensure consistent quality, provide timely delivery, customer support and continuous improvement for our customers. By focusing on these areas, we ensure that our customers are satisfied with our products and services, and establish long-term relationships based on trust and quality.

WCI: Could you please emphasize on your company's current market presence? What are Takkar Polychem's further growth plans?

Mar-Apr, 2023 www.wirecable.in
INTERVIEW “
” 74
The Indian wire and cable industry is highly fragmented and offers ample opportunities for new players to enter and existing players to consolidate and scale-up

DT: India is one of the largest manufacturers of PVC compounds in the world, and there is significant growth potential for Indian PVC compound manufacturers to expand their business to various countries. We are currently supplying our products pan-India and are exporting to the Middle Eastern, South Asian countries and African countries, and intend to increase our supply to these regions.

WCI: Please give your insights on the potential of the Indian wires and cables industry.

DT: Wires and cables have significant potential in India, as they are an essential component of the country's infrastructure and industrial growth. India is a rapidly growing economy, and the demand for power, data transmis-

sion, and communication is increasing at an unprecedented rate. As a result, the wire and cable industry is expected to grow rapidly in the coming years. The demand for wires and cables in India is driven by various factors such as rapid urbanization, government initiatives to provide electricity to all households, growing telecommunications industry, and increasing demand for automation in industries. The Indian government has launched several initiatives such as Make in India, Digital India, and Smart Cities to promote industrial growth, digitization, and urbanization, which is expected to increase the demand for wires and cables. Moreover, the Indian wire and cable industry is highly fragmented, and there is ample

The industry is witnessing a shift towards high-quality and ecofriendly products, which is creating new opportunities for innovative companies

scope for new players to enter the market. The industry is dominated by small and medium-sized enterprises, and there is a considerable opportunity for consolidation and scale-up. Additionally, the industry is witnessing a shift towards high-quality and ecofriendly products, which is creating new opportunities for innovative companies.

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Mar-Apr, 2023 www.wirecable.in
INTERVIEW
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SANT ENGINEERING INDUSTRIES founded in the year 1966 by Mr Krishan LaI Malhotra is the leading Manufacturer and Exporter of all types of Plasc and CableMachineryworldwideandiscommiedtofosteringExcellenceinthisfield.
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SMART GRID

Access, Availability and Affordability of Power for All

Mar-Apr, 2023 www.wirecable.in FEATURE
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FEATURE Mar-Apr, 2023 www.wirecable.in 77

Smart Grid as a term sounds flashy & fleshy, and

for many a dream for the future. However, in reality, National Grid of India is becoming smarter by every waking moment of the current decade.

Smart Grid Vision for India

Electricity drives every aspect of our lives, it does not matter if urban or rural, or even the most remote area, electricity is a known term and experienced phenomenon. This omni-awareness justifies its alternative name, power. The power grid has been cited as the greatest engineering achievement of the 20th century for the power generation, transmission and distribution across the globe. The present state of the power grid in India needs to be transformed into a secure, adaptive, sustainable and digitally enabled ecosystem that provides reliable and quality energy for all.

Realizing the growing importance of transformation in the Indian power grid, the India Smart Grid Task Force (ISGTF) has been set up by Power Grid of Corporation of India Limited. ISGTF had recently submitted a report which assessed the scope of Smart Grid implementation in India, its viability, feasibility, planning, and application proposals, etc. The report was accepted by MoP under the leadership of Mr. R.K. Singh, Union Minister of Power, New & Renewable Energy, and his cabinet directed Central Electricity Authority (CEA) to design regulations and collateral framework for the implementation of the report's findings.

The government's initiative is laudable, but; what is Smart Grid; why India needs it; does it add to the nation's growth and development, and if yes, then how?

Background: National Grid India

There are five broad geographic regions identified for power transmission and distribution (PT&D) in India: North, North-East, East, South, and West. Each of these regions constitutes a group of Indian states and union territories. The state-owned power corporations combine forces to maintain and oversee PT&D operations in their region. The state grids are syn-

chronized with regional grids, which in turn are synchronized with each other to form the National Grid India, which is regulated and operated by Power Grid Corporation of India Limited. National Grid India is among the world's largest synchronous PT&D grid networks.

Elaborating on the grid's functioning, the stages of power flow can be used to identify the four operational segments- power sourcing, transmission, distribution & storage.

Sourcing: National Grid India sources its power from numerous power plants set up in India, which based on their core elements can be identified as thermal (coal, lignite, gas, and diesel), hydro (large and small), renewable energy (wind, solar, biomass, and wasteto-energy), and nuclear. The grid is connected at endpoints with these plants and sources its power from electricity generated at each of the individual set-ups. The plants' nodals which supply electricity to the grid can therefore be understood as the starting points of the National Grid India framework.

Transmission: Once infused into National Grid India, electricity, irrespective of its source, is a power supply available for the country's consumption. However, the power infused at each source is not uniform, and it needs to be regulated before being supplied for its end uses. In order to regulate the power supply numerous power stations and substations have been constructed across the country and the same are connected through transmission infrastructure. Transmission forms the major and most important function of National Grid India, and is aided by sub-divisions of the grid; regional, statewise, mini (sub-regions across states), micro (citywise, or similar divisions), and nano (individual enduser).

Distribution: National Grid India's sub-divisions help in the regulated distribution and application of power. The distribution points are used to comprehend the power demand, as they are directly connected with the end application of power. Hence, the effectiveness and efficiency of National Grid India are based on the distribution channels' reports.

Mar-Apr, 2023 www.wirecable.in
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Challenges of National Grid - Drivers for Smart Grid in India

In a country as vast as India, the existence of a synchronous National Grid India is exemplary, however, once we zoom in on this web, there are certain challenges that plague it. These challenges disrupt the grid's efficiency and effectiveness, eventually hampering smooth power supply throughout the nation.

l Integration of Rural Regions - 'Power for All': National Grid India is the world's third largest electricity provider, and among the largest synchronous grid globally, however, the integration of India's inhabited territories is still lacking, both in scope and in quality. According to Statista, in 2021, 90 percent of India's rural areas were electrified. However, as India looks forward to becoming a USD 5 trillion economy, the integration of the remaining 10 percent is valuable, especially as the geographical vastness of India is too much for the percentage to be taken lightly.

l Peak Load Management: Electrification is a wholly different aspect than the availability of electricity. Electrification refers to the presence of PT&D infrastructure that ensures the power supply, however, the actual supply is dependent on the active availability of electricity. In June 2021, the average daily electricity supply for urban areas was 23.36 hours, and for rural areas was 22.17 hours, which represents impressive statistics. However, during the peak demand hours, many urban areas were reported to suffer at-length power cuts. The situation in rural areas is hence easily imaginable.

l Idle Captive Power Plants: Various heavy industries in India have set up captive power plants, which they use to satisfy their energy requirements. Such efforts are pro-investment and are promoted by the government through subsidies and slashed energy pricing. While the

idea behind these privileges is to promote selfreliance among heavy industries, many corporations have been found using the national grid supply for their plant operations and leaving their captive plants idle, which cost them more in comparison to slashed energy rates. Integration of idle captive power plants within the National Grid can help resolve the deficiency of power supply, especially during the regional peak demand seasons.

l Unequal Electricity Distribution: India's diverse regional and geographical conditions create a non-uniform demand across the nation. Furthermore, the peak demand seasons are also different within regions at times. This causes a strain on the supply and while the daily average for any year is impressive, the fluctuations and power cuts are a reality in various urban areas as well, let alone rural. National Grid should help identify the demand before its occurrence by accurate forecasting. The provisions could hence be made to meet the same through various sources available.

l Time Lag in Records: The PT&D structure currently records the demand, supply, and movement of power, however, this is done at intervals due to limited recording devices and technology. The real-time functioning is not activated, hence, the recording statistics are always more past than present.

l T&D And Consumer Level Losses: The T&D losses in the country exceed 20 percent. There are many factors contributing to these losses, right from transmission to end-user distribution such as obsolete infrastructure, the huge number of breakdowns, obsoleterecording meters, powertheft, energy let-go due to lack of storage capacity, etc.

l Renewable Energy Sources Integration: The Indian transmission segment is growing at a fast pace to support the country's decarbonisation goals and connect 500 GW of clean energy (nonfossil fuel based) to the national grid. As the country lessens its dependency on fossil-based

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FEATURE Mar-Apr, 2023 www.wirecable.in

Plot No. C-121,TTC IndustrialArea, MIDC Pawane, Navi Mumbai- 400705, Maharashtra, India.

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power, it needs to substitute the same with renewable energy.

l Theft Of Power: The lack of real-time recording and leniency in the execution of laws lead to many people, both in urban and rural areas, resorting to power theft. This leads to huge losses for the PT&D companies in the country. The real-time recording of power movement across the National Grid shall allow the companies to ascertain the areas of theft and probable perpetrators.

Relevance of Smart Grid in India

The solution which can solve all these problems in a single stroke is Smart Grid. While the stroke might be single, it is still layered, gradual, and a consolidation of various processes. National Grid India signifies the nervous system of the nation, and its optimum efficiency is inevitably important to us. Smart Grid is the tool that can ensure this efficiency.

A smart grid is an electrical grid with automation, communication and IT systems that can monitor power flows from points of generation to points of consumption (even down to the appliances level) and control the power flow or curtail the load to match generation in real time or near real time. The increased visibility, predictability, and even control of generation and demand bring flexibility to both generation and consumption and enable the utility to better integrate intermittent renewable generation

and also reduce costs of peak power. If the traditional grid was made secure only through over-engineering, a smart grid is cost-effective, nimble, responsive, and better engineered for reliability and self-healing operations. The traditional electric grid will need to build additional layers of automation, communication and IT systems to transform it to a smarter grid. Smart Grid can integrate the modernized technological aspects of IoT, Machine Learning, and Data Sciences within National Grid India.

Smart Grid Roadmap for India

National Grid India is an infrastructure, but Smart Grid is an idea. Its implementation is hence a challenge. MoP's India Smart Grid Task Force (ISGTF) has identified certain areas to implement the Smart Grid operations:

l Centralized Remote Monitoring: Smart Grid will enable IoT to allow remote monitoring, eliminating the geographical barriers caused by the remoteness of any area. Furthermore, remote monitoring coupled with surveillance shall help in minimizing the irresponsibility of the general public towards government resources.

l Operation of Substations including SCADA: Power load control is an important challenge of National Grid India. Supervisory control and data acquisition (SCADA) systems will provide controlling and monitoring systems over the active power

Mar-Apr, 2023 www.wirecable.in FEATURE
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supply. This will lead to lesser transmission losses and breakdowns, which often are a result of sudden heavy load. The restored power could be retracted into storage grids or simply reapplied to power deficiency areas.

l Flexible AC Transmission devices (FACTs): The lack or surplus of AC is a perpetrator of power gaps, power failures, fires, and other small and big accidents. FACTs in association with SCADA will provide remote control over the whole structure. This will additionally remove the need for constant, and often delayed, manual intervention for repairs and maintenance.

l Dynamic Line Loading system (DLL): The overall integrity and efficiency of National Grid India lie in its synchronous structure. Hence, the coordination framework among the different subgrids and regions needs to be streamlined for the best results. DLL can allow the various grids across the nation to connect over shared, and secure, networks and share data information and statistics.

l Wide Area Measurement System (WAMS): Realtime monitoring is one aspect of Smart Grid that could address a whole plethora of challenges faced by the power sector of India. WAMS will help remove the current 15-minute time lag experienced across the National Grid. WAMS is also collateral to the proper application of FACTs and SCADA.

l PMUs and Data Analytics, Hybrid AC / HVDC system: Big Data is the true power of the 21st century. Special PMUs set up to oversee upgrades and new EPC across the National Grid will find these data impertinent towards planning and execution of their projects. The replacement of obsolete infrastructure or construction of new requires live and reliable data. Additionally, the data is also the feeder to technology development for new transmission systems.

l Predictive Maintenance Technique using AI/ML Algorithms: Machine learning yields results for the present and a reliable base for forecasting. The statistics available post-Smart Grid integration shall be more reliable, and their

trends and statistics could be relied upon to make demand-supply forecasts, and accordingly program the power flow towards and within regional grids.

l HTLS Conductors: High-Temperature Low Sag, it is a conductor capable of not physically deteriorating and maintaining its transmission capabilities intact at higher temperatures than conventional conductors. Hence, the current traditional conductors shall be upgraded to the most recent advancement, such as ACCC conductors. Reconductoring projects are thus being launched in various phases across National Grid India.

l Process Bus-based Protection Automation and Control GIS/Hybrid Substation: The gridbased security shall be automated for two reasons; for easier and expedited remote control, and to avoid the manpower risk due to the scientific properties of heavy power infrastructure. National Grid India, across its sub-grids, shall be developed into streamlined processes, wherein each process acts as a value addition and cross-checking of previous and subsequent processes. The manned substations shall become easily controllable and monitored, aided with the technology mentioned previously.

l Cyber Security: The PT&D is a national security matter, as it shall consolidate the data which powers India's day-to-day operations. It certainly needs to be cyber secure, for which the core is already developed. Cyber Security is not new to India, however, its integration across National Grid requires reliable manpower within the designing and implementation team, that is PMUs.

l Energy Storage System: As renewable energy's share is being hyped within the PT&D sector, its inherent fluctuations also need to be accounted for. The storage grids are hence being developed on varied levels across National Grid to save the surplus in comfortable times and ensure a uniform power supply during deficiency periods. Storage grids are also important for the optimum utilization of power generation infrastructure,

Mar-Apr, 2023 www.wirecable.in FEATURE
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which again requires huge capex investments.

l Drones & Robots in Construction/Inspection of Transmission Assets: The sheer number of projects that have been identified for the expansion and upgrading of active National Grid India need to be completed within the next 5-8 years to reap the proper benefits of Smart Grid integration. Hence, technological support is required during implementation as well. The adoption of robotics and automation shall also result in higher accuracy and round-the-clock EPC project operations.

Smart Grid Milestones and Government Initiatives

The government has set up a dedicated administrative arm, National Smart Grid Mission (NSGM). The administrative office is empowered by MoP Office Memorandum dated March 27, 2015, and has been operational since 2016. The body works in tandem with India's five-year plan structure, wherein longterm vision and mission are aligned through short and long-term objectives spanning over five years, to implement the Smart grid transformation of the National Grid India.

Phase 1: 2015-17

During the span of two fiscal years, NSGM identified five areas of development and transformation and invested INR 980 crores, wherein INR 338 crores were backed by the union budget. In this phase Smart Grids were developed for Smart Cities, microgrids were developed, training and capacity building of PT&D infrastructure was undertaken, and consumer engagement through 60 discoms' established was achieved.

The highlight of the phase was the setting up of NSGM itself.

Phase 2: 2017-21

The targets identified for Phase 2 had been built upon the Phase 1 experience. The overall investment at the end of this phase was INR 990 crores, out of which the union budget backed INR 312 crore.

Phase 2 saw the commissioning of 10 Smart Grid projects, microgrid development in medium-sized pockets, further training and capacity building, and consumer engagement programmes through policies and tariffs.

This phase was also a witness to conscious efforts towards green energy and green efficiency through measures like EV launches.

Phase 3: 2021-24

The currently ongoing phase is continuing the 4 Smart Grid projects commissioned in Phase 2, out of which two have been completed. INR 136.95 crore has already been invested as of now, with INR 45.42 crore budgetary support.

The targets that have been identified for NSGM's phase 3 since its establishment are:

l Stable and quality 24x7 power supply to all categories of consumers across the country

l Reduction of AT&C losses to below 10 percent in all distribution utilities

l Reduction of transmission losses (66 kV or above) to below 3 percent

l SG rollout nationwide

l Nationwide AMI roll out for all customers

l Active Participation of “Prosumers”

l Development of microgrids in 20,000 villages/industrial parks/commercial hubs

l Gas insulated EHV/HV and automated distribution substations in all urban areas by 2027

l Development of 100 smart cities

l Choice of electricity supplier (open access) to all consumers

l Renewable energy integration of 130 GW

l Dynamic (smart) energy efficiency programs nationwide

l EV charging stations in all urban areas and along all state and national highways

l Continuous research & development; training & capacity building

FEATURE
Mar-Apr, 2023 www.wirecable.in 86

12 pilot Smart Grid projects have already been completed by NSGM, including IIT Kanpur Smart City Pilot, CESC Mysore, UHBVN Haryana, Smart Grid Knowledge Center Manesar, HPSEB Himachal Pradesh, UGVCL Gujarat, PED Puducherry, WBSEDCL West Bengal, APDCL Assam, TSSPDCL Telangana, and TSECL Tripura. Meanwhile, two ongoing SG projects are helmed by JVVNL Rajasthan, and CED Chandigarh. Various government-backed schemes, such as SAUBHAGYA- Pradhan Mantri Sahaj Bijli Har Ghar Yojana (Saubhagya), Revamped Distribution Sector Scheme (RDSS), Deen Dayal Upadhyaya Gram Jyoti Yojana (DDUGJY), National Electricity Fund (NEF), Ujwal DISCOM Assurance Yojana (UDAY), have integrated NSGM's targets into their programme layout.

Smart Grid- Boon for the Cable Industry

The transformation of National Grid India into Smart National Grid India shall require an upgrade and additions to the current PT&D structure. As is clear

by the various government-backed initiatives, previously mentioned, the scope of contribution for the wires and cables industry is huge, as the base infrastructure of Smart Grid is supplied by cables and conductors.

Furthermore, Prime Minister, Mr. Narender Modi, is urging global leaders to think of “One Sun, One World, One Grid”. There are international agreements being worked upon to import and export electricity. For instance, India is in talks with the Gulf Nations for the integration of the grid for power exchange through subsea cables infrastructure. India itself is rich in renewable-based resources, and the international PT&D trade structure will open business opportunities for the Indian wires and cables industry in various new international markets.

All in all; Smart Grid can truly power India's growth and development, not only through last-mile electrification, but across other sectors as well.

FEATURE
Mar-Apr, 2023 www.wirecable.in 87

Continuus-Properzi to Supply 250,000 Tons ETP Copper Rod Line to Adani's Kutch Copper

Continuus-Properzi S.p.A. has been selected by Adani Group for a giant Properzi ETP TOP Copper Rod Line for their new copper complex project of Adani's subsidiary in Gujarat. The Properzi CCR Line will be designed to produce up to 250,000 tons of ETP copper rod per year and be the most efficient, easiest to operate, and highest quality in the sector.

May 2, 2023

Global engineering company Continuus-Properzi

S.p.A. has been selected by Indian multinational conglomerate Adani Group, as best technological and commercial partner, for the supply of a giant Properzi ETP TOP Copper Rod Line for the new copper complex project of Adani's subsidiary, Kutch Copper Limited in Gujarat, marking a strategic milestone for the entire copper industry not only in India but also worldwide.

Continuus-Properzi is responsible for the supply of a brand new Properzi CCR Line, to be designed to produce up to 250,000 tons of ETP copper rod per year and more, as the company aims to make this CCR Line as the most efficient, easiest to operate, and highest quality in the sector.

Mr. Giulio Properzi, CEO, Continuus-Properzi S.p.A. commented, “Every contract and every negotiation in our field requires considerable dedication and a lot of patience as dialogues need very long times. But in this

case I can see the final achievement after an incredible long period of sixty years of sweat, effort, hard work and engineering, after the first Copper Rod Line my father provided, as a disruptive tool, to the industry in 1962.”

Finolex Cables Invests INR 200 Crores to Enhance Urse, Pune's Manufacturing Capabilities

Finolex Cables Limited has announced the allocation of INR 200 crores towards the enhancement of manufacturing capabilities of its Urse, Pune manufacturing unit. The capex investment is one of the steps taken by the company to achieve its market and growth strategy targets.

Apr 19, 2023

inolex Cables Limited, India's leading manufacturer

Fof electrical and telecommunication cables, has allocated a capex of INR 200 crores over the next few months for enhancing its manufacturing capabilities at Urse, Pune. The investment includes enhancement of production capabilities to meet the requirements of the solar power industry and the automotive industry, bringing in-house certain value additions which were earlier outsourced, and further expansion of the Optic Fiber line. Finolex's market and growth strategy enables it to remain

at the forefront of the Indian electrical, wires, and cables industry by providing focused and innovative solutions.

The company has procured specialized radiation technology equipment to set up a manufacturing plant at Urse to produce solar cables using controlled electron ebeam technology, enabling Finolex to produce highquality solar cables and add value to the solar power industry. Recently, in a move towards backward integration, the company set up a Copper Rod manufacturing facility at Goa and in-house PVC compound manufacturing facilities at Urse, Pimpri, and Roorkee plants. The

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Mar-Apr, 2023

ISO 9001-2015 Co.

With its presence for over 40 years in supply of machinery to the wire and cable sector the India-based Sarvasv Group has primarily been known to infuse its machinery with innovations so as to take care of a client's minutest needs.

SARVASV with time has earned the reputation of being the most reliable supplier and partner for supply of machinery for Wire and Cable Manufacturing. It has manufacturing units that are equipped with the most sophisticated and modern machinery and equipments, which is complemented by highly qualified team of professionals who are always striving hard to improve on the already attained success. It has also been exporting its machines to various countries across the globe like Middle East, UAE, Bangladesh, Nepal, Iran, Africa, Europe andAustralia.

Our Product Range & Services

• High Speed Skip Stranders (AI, Cu, Steel and Insulated Cores)

• Skip Laying Machine for AB Cables

• Rigid Stranding Machine. (Steel, AI and Cu)

• Rigid Stranding Machines With Batch Loading (Steel, AI and Cu)

• Armouring Machine.

• Core laying Up Machine.

• Armouring Cum Laying Machine. (Multi Purpose)

• Special Planetary Stranders I Anti Torsion Machines

• Double Twist Bunching Machines

• Drum Twister for LT /HT Power Cables

• Extrusion and Sheathing Lines. (PVC and XLPE)

• Dual Automatic Spoolerfor Rod Break Down Machine (AI and Cu)

• Rewinding Lines, Take Up Units, Payoff Units and Catterpillar Units

• Taping Solution for PVC, Copper & Steel

• High Speed Tubular Stranding Machine Upto 36 Wires (AI, Cu and Steel Ropes)

Sarvasv Machinery and Equipments Pvt. Ltd.

Regd. & Corp. Office: B-200, Okhla Industrial Area, Phase-1, New Delhi-110020, INDIA

Factory: B-194B/195, RIICO Industrial Area, Kahrani, Bhiwadi Ext, Rajasthan-301019, INDIA

Phone: + 91-11-66401582 / 83 Mobile: + 91 9871163831

Email: info@sarvasv.com • varun@sarvasv.com

Website: www.sarvasv.com

Rigid Stranding Machine Armouring Machine Double Twist Buncher Skip Stranding Machine Drum Twister Auto Loading Machine

company's Goa plant received additional machinery to meet the demand for its PVC conduits, enabling Finolex to establish business relationships with project developers.

The company also manufactures Flame Retardant Low Smoke (FR-LSH) electrical wires, which emit very little

smoke and toxic gases and retard the spread of fire, making them ideal for safety-conscious consumers. Urbanization along with investments in the power sector has resulted in a large demand for High Voltage (HV)/ Extra High Voltage (EHV) Power cables. Finolex's J Power Systems manufacturing facility is well-equipped to produce EHV XLPE (Extra High Voltage Cross Linked Poly Ethylene) Insulated Power Cables as it is the only plant in India to have a 121-meter-long vertical column. Finolex has also been successful in exporting EHV cables to countries like Indonesia, Myanmar, Kuwait, etc., helping meet the Government of India's Atmanirbhar initiative.

Finolex is focused on setting up a robust two-tier distribution model to ensure its products are available on the store shelves of many more retail outlets across the country. Its ambitious plan is to enhance retail outreach to 200,000 retailers, by adding 50,000 retailers over the next three months, by the end of the financial year, which will drive the conversion of the largely unorganized market to the branded universe of quality products that offer better performance and higher service levels.

LAPP India Inaugurates New ÖLFLEX CONNECT Plant in Coimbatore

One of the leaders in cable and connection technology, LAPP India has recently ® established a new ÖLFLEX CONNECT plant in Coimbatore, Tamil Nadu in ® order to provide customized solutions to customers. This is the fifth ÖLFLEX CONNECT plant launched by LAPP India as part of the expansion of their endto-end solutions network. Spread across a wide area of 16,000 sq. feet, the focus of the plant is to be the trusted and preferred one stop solution provider for the growing customer base in Tamil Nadu. LAPP India plans to open similar plants across various cities in India in the coming years.

Apr 4, 2023

® APP India has launched a new ÖLFLEX CONNECT Lplant, established in Coimbatore, Tamil Nadu to provide customized solutions to customers. This is the ® fifth ÖLFLEX CONNECT plant launched by LAPP India as part of the expansion of their end-to-end solutions network. The facility will cater to the cable and connectivity requirements of multiple segments, with a special focus on the textile industry, dominant in Coimbatore. The focus of the plant is to be the trusted and preferred one stop solution provider for the growing customer base in Tamil Nadu. LAPP India plans to open similar plants across various cities in India in the coming years.

Mar-Apr, 2023 www.wirecable.in 90 NEWS
®
Finolex expands its Pune plant's production capacity to meet the requirements of solar power and automotive industries.

Spread across a wide area of 16,000 sq. feet, the facility is equipped with the latest machinery, trained manpower and specializes in producing end-to-end standard and complex harness solutions. The plant is situated in the larger LAPP facility housing a warehouse offering 24x7 ® stock availability. The state-of-the-art ÖLFLEX CONNECT plant is equipped with the facilities to manufacture all types of harness with/without over moulding requirement, single core wires, multicore cables, flat/bonded/ribbon cables from 50 MM to 50+ mts as well as customised harness as per the design requirements of the customer. It includes machines for various operations involved in cable assembly and testing such as cable

cutting, stripping, crimping, marking, push pull testing and continuity testing. The infrastructure capabilities available here include tensile tester, electrical crimping machine, pneumatic crimping fix, pneumatic stripper and inkjet printer among many others.

Mr. Gary Bateman, Managing Director, LAPP India spoke on the occasion, “We are excited to announce the ® opening of our fifth ÖLFLEX CONNECT plant in India. As we continue to grow our local presence, harnessing business will remain a priority and growth driver for us. We will focus our efforts towards being the trusted and preferred end to end cable and connectivity solution provider for more customers in the coming years.”

SIKORA Launches New Logo in Celebration of 50th Anniversary

For its 50th anniversary, SIKORA developed a logo that captures the spirit of the anniversary while combining pride in achievements and a forward-looking attitude. Three simple words sum up what SIKORA is celebrating: 50 years of groundbreaking ideas, the passion and commitment of the SIKORA team and the focus on a successful future.

Mar 21, 2023

IKORA has recently launched a new logo in celebration of its 50th anniversary this year. The company has been developing and producing innovative measuring and control technology since 1973, to increase its customers' productivity.

In 1972, Mr. Harald Sikora invented a non-contact measuring device for the continuous measurement of cable insulation, wall thickness and concentricity during manufacturing, a technology that later established itself as a global standard and became the basis for a start-up. On November 1, 1973 the company's success story began, driven by a multitude of technological advances. The company grew, and in 1979, it changed its name to SIKORA INDUSTRIEELEKTRONIK GMBH. In the 90s, SIKORA added many more products to its portfolio, including X-ray devices for measuring the wall thickness of three-layer medium, high and extra-high voltage cables during the cable production. SIKORA has met the global demand for measuring devices since 1991 and has established a worldwide sales network, with the first representative offices in the USA and China.

In 2000, the first subsidiary opened in the USA, followed by China and Italy. Over the next several years, numerous other international locations opened. This success

Swas echoed in the 2002 decision to transform SIKORA INDUSTRIEELEKTRONIK GMBH into the stock corporation SIKORA AG. In addition to the focus on quality, material efficiency and sustainability have become critical over the years. Economical in addition to ecological advantages gain importance in quality control. SIKORA measuring devices assist manufacturers in these endeavors by reducing material and scrap.

The company was later divided into two business segments: the SIKORA HOLDING GmbH & Co. KG and the SIKORA AG. The company continued to grow and delve into new markets and opened a new 4-story building in Bremen in 2019 for production, R&D and other employees to have spacious and creative working environments.

“Then as now, the secret of SIKORA's success is characterized by innovations that always keep the customer one step ahead in the market; our passion for the products and the consistent focus of all activities are on the customers.”, says Mr. Harald Sikora.

SIKORA also has ambitious future plans. "It is our claim to offer innovative solutions for our customers today and in the future. This includes further developments of existing products as well as new technologies that meet the diverse requirements of customers, such as in the areas of digitalization, circular economy and electrification. We also want to meet the demand for technical solutions for quality control from a single source and further develop our portfolio in this respect," says Dr. Christian Frank, CEO at SIKORA.

Mar-Apr, 2023 www.wirecable.in 91 NEWS

HFCL Limited will Supply OFC Worth INR 128.34 Crore to Reliance Jio

Reliance Jio's subsidiary has contracted with HFCL Limited, and its subsidiary, to deliver OFC equipment worth INR 123.84 crore.

Apr 12, 2023

Reliance Projects & Property Management Services

Limited, a subsidiary of Reliance Jio, has contracted with HFCL Limited and its material subsidiary, HTL Limited, to buy OFC worth INR 123.84 crores. The purchase order is expected to be completed by October 2023.

Mr. Mahendra Nahata, MD of HFCL Limited, shared in a 2022 interview, that company's revenue will increase at the rate of 15-20 percent per annum, with OFC and telecom being major contributors.

Meanwhile, Reliance Jio's broadband market share is nearly 50 percent as of 2023. In 2022, during Reliance Industries Limited's AGM, Mr. Mukesh Ambani, Chairman & MD of RIL, shared that Jio's fibre-optic network spans

over 11 lakh kilometers, equivalent to 27 times of Earth's circumference. He also claimed JioFiber as India's top FTTX service provider.

Maillefer's Upshift to Sustainability and Durability at Interwire

Maillefer Extrusion Oy is set to exhibit at the Interwire exhibition in Atlanta, USA from May 9 to 11, 2023. The company will showcase many of their products like the MXC 120 mm extruder for low-voltage applications, and the compact fiber pay-off PM 265, among others and will also be providing a VR experience in a modern cable factory that features Smart technology.

Mar 29, 2023

Global leader in wire and cable production technolo-

gies, Maillefer Extrusion Oy is returning to exhibit at Interwire to greet wire & cable professionals in Atlanta, USA from May 9 to 11, 2023, and catch up on innovative extrusion solutions and smart manufacturing to the major shifts in operating conditions that favor sustainability and durability. Maillefer's admirable portfolio includes the full range of wire & cable solutions, starting from components, complete lines, and factory systems, to know-how packages, full life-cycle support, and aftermarket services.

At the exhibition, the company will showcase many of their products like the MXC 120 mm extruder for lowvoltage applications, and the compact fiber pay-off PM 265, among others. Maillefer will also be providing a VR experience in a modern cable factory that features Smart

monitoring, combining a working mix of hardware, virtual reality, and artificial intelligence into a progressive manufacturing environment. Its AI augmented package is designed to identify and predict process anomalies beforehand. The Maillefer team believes that the expectations for modern infrastructure, environmentally friendly solutions, and manufacturing efficiency are driving them towards uncharted territories that hold much promise.

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HFCL Limited: INR 282 Crore Contract for GMRC Telecommunication Systems Infrastructure

HFCL Limited has been contracted by Gujarat Metro Rail Corporation to set up telecommunication systems at an order value of INR 282 crore.

Mar 29, 2023

HFCL Limited has been contracted by Gujarat Metro

Rail Corporation (GMRC) Limited to set up telecommunication systems at a compensation value of INR 282 crores. The telecommunication systems are to be set up during Phase-1 of the Surat Metro Rail Project with a support warranty of 110 weeks.

The company has to design, manufacture, supply, install, test, and commission the systems within 90 days, from the date of the contract.

Recently, on March 9, 2023, HFCL announced a partnership with Microsoft to develop private 5G solutions for enterprises to smoothly integrate new-age technologies, such as IoT, Cloud, Edge Computing, AI, and analytics. The technological support will be expanded to various

sectors, such as manufacturing, retail & warehouse, mining, education, defense, railways, smart city, etc.

TROESTER to Introduce New Member “Mexiko S. de R.L. de C.V.” at Interwire

TROESTER GmbH & Co. KG will exhibit at Interwire in Atlanta from May 9 to 11, 2023. The complete extrusion systems manufacturer will be exhibiting a variety of its new developments like rubber CV and CCV-lines up to 35 kV, and the new member TROESTER Mexiko S. de R.L. de C.V., offering technical service for the American markets.

Mar 29, 2023

Leading manufacturer of complete extrusion systems,

TROESTER GmbH & Co. KG will be exhibiting at the Interwire exhibition in Atlanta from May 9 to 11, 2023. At Interwire, TROESTER will present a variety of new developments like medium, high and extra-high voltage CCV and VCV lines for XLPE land and submarine cables, rubber CV and CCV-lines up to 35 kV, silane lines for LV and MV cable applications, high speed insulation and sheathing lines, including NM, building wire, automotive and flexible cord applications and kneader technology for the continuous compounding of HFFR (LS0H), PVC, XLPE, semiconductive materials and EPR/EPDM.

The TROESTER group will also make a big launch at the occasion and introduce its new member, TROESTER Mexiko S. de R.L. de C.V., which is offering technical service for the American markets.

Mar-Apr, 2023 www.wirecable.in 93
HFCL Limited and GMRC have entered into a contract, valued at INR 282 crores, for telecommunication systems infrastructure.
NEWS

Rosendahl Nextrom's Cat8 Cables' Foaming Process Enhanced

by AI

Rosendahl Nextrom is using an AI-supported foaming process for their Cat8 cables. The AI-based algorithm continuously observes the foaming process, perfectly matches individual parameters and intervenes in a targeted and foresighted manner and works quickly and with great precision.

Mar 9, 2023

Rosendahl Nextrom's in-house developers' team has

enhanced their Cat8 cables' foaming process with the help of an AI-based algorithm. Rosendahl's extrusion technology in combination with a high-precision gasdosing system ensured long-term process stability and a very fine and uniform foam structure. However, with the addition of artificial intelligence, the foaming process for the typical skin-foam-skin structure of Cat8 cables has become even more fine-tuned. Category 8, the latest generation of LAN cables, are among the most powerful data cables on the market and they can transfer data up to 40 Gb per second at a bandwidth of more than 2 gigahertz.

With Cat8 cables, the necessary quality of shielding , the insulation and sheathing of the cables is on a totally different scale. Cat8 cables used for IoT applications also have the power supply built right in and must withstand very high temperatures on the inside. All this leads to increased demands on the corresponding cable and consequently on the cable manufacturing processes.

With the new AI-supported foaming process, a selflearning algorithm continuously observes the foaming process and perfectly matches individual parameters to achieve the best possible results for diameter and capacitance. It intervenes in a targeted and foresighted manner and works quickly and with great precision.

Sumitomo Electric Plans Power Cables Manufactory in Scotland to Tap Demand Increase

Sumitomo Electric Industries Limited, based on their regular contracts in the UK and European markets and increasing demand for power cables, has decided to establish a manufacturing plant in Scotland, UK.

Apr 27, 2023

Sumitomo Electric Industries Limited will establish a

power cable manufacturing unit in Scotland, UK.

In 2019, Sumitomo Electric delivered a 400 kV HVDC XLPE submarine cable system for the UK-Belgium interconnector (NEMO Link). Similar technical excellence has led the company to win multiple contracts in the global market, such as the UK and Ireland Greenlink Interconnector project and the Germany Corridor A-Nord project. The company has a proven track record of delivering power cables for offshore wind power projects

around the world, including the UK, Germany, Taiwan, Korea, and Japan's first commercial offshore wind farms at Akita and Noshiro. Based on these accomplishments, it will establish a manufactory in the Scottish Highlands, UK, and capture the increasing demand for high-end cables in the region. The concepts of renewable energy and integrated national and regional grids have increased the power cables' demand. In particular, the UK is expected to be one of the largest markets for power cables, as it is planning a number of offshore wind power projects to achieve the Scottish government's Net-zero 2045 and

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UK's Net-zero 2050. Sumitomo Electric will supply cables for offshore wind farms and further grid connections and shall apply local production, stable supply, and long-term operation and maintenance services of the UK and other European markets, to meet the needs of customers and enhance its presence.

Mr. Osamu Inoue, President & COO of Sumitomo Electric, shared, "We are delighted to work with Cabinet Secretary to build a state-of-the-art submarine cable factory in Scotland. Sumitomo Electric is a technology leader in the industry with a 100-year history of submarine cable production, a solid track record, and highquality standards. Sumitomo Electric has the technologies necessary for the development of a green society and will work with the Scottish and UK governments and other stakeholders on future offshore wind power and interconnector projects in the region."

Mr. Neil Gray, Scottish Cabinet Secretary for Wellbeing Economy, Fair Work and Energy, commented, "I am absolutely delighted that Sumitomo Electric will be coming to Scotland. This significant announcement demonstrates the strength of confidence investors have in our vision for a net zero economy. Sumitomo Electric has a proven track record in renewables technology that will be invaluable to supporting Scotland's rapidly

expanding offshore wind sector, with ambitions for more than 27 GW of generating capacity to be delivered through Scotland. The Scottish Government, Scottish Development International, and Highlands and Islands Enterprise will continue to work closely with Sumitomo Electric to foster this important partnership and unlock the opportunities the global renewables revolution presents.”

Nexans Completes Finland-Based Reka Cables' Acquisition

Nexans has completed its acquisition of Reka Cables, a Finland-based subsidiary of Reka Industrial. Post-acquisition, Reka Cables will integrate with Nexans to provide carbon-neutral and quality products to the Nordic region.

Apr 26, 2023

Nexans has successfully completed the acquisition of

Reka Cables. This takeover is in-step with Nexans' mission to become a pure electrification player and contribute to carbon neutrality by 2030.

Reka Cables is a Finland-based manufacturer of premium high, medium, and low-voltage cables and a pre-acquisition subsidiary of Reka Industrial. It has three manufacturing plants in Finland and has been providing high-quality cables to customers in the energy, infrastructure, and building sectors for over 60 years. Post-acquisition it will be integrated into Nexans' Distribution & Usage business group to complement Nexans' Sweden and Norway operations.

Mr. Christopher Guérin, CEO of Nexans, commented, “We look forward to welcoming the Reka Cables team within Nexans. They have a strong commitment to the energy transition and will contribute to our transformation of becoming a pure player in electrification. Their expertise in premium and safe cables also lays the groundwork for further expansion in the region.”

Mr. Markku E. Rentto, BOD Chairman of Reka Industrial, expressed, “The business transaction creates new

opportunities for Reka Cables teams and will provide them with new opportunities to grow and develop in the future as part of Nexans. ”

Nexans and Reka Cables will bring together their ideas, expertise, a culture of sustainability, and premium customer experience to deliver high-quality and safe cables to Nordic customers and beyond.

Mar-Apr, 2023 www.wirecable.in 95 NEWS
(Left to Right): Osamu Inoue, President & COO, Sumitomo Electric; Neil Gray, Cabinet Secretary for Wellbeing Economy, Fair Work and Energy, Scotland Nexans completes its acquisition of Reka Cables, a Finland-based subsidiary of Reka Industrial

NHAI to Develop 10,000 Km Optic Fibre Cable Infrastructure across

India, Completion by FY25

NHAI has planned to develop 10,000 km of optic fibre cable infrastructure across India, to be fully developed by FY2024-25. The ministry has designated pilot routes for the digital highway development.

Apr 19, 2023

The National Highways Authority of India (NHAI) is

planning to develop around 10,000 km of optic fibre cable (OFC) infrastructure across the country, the Ministry of Road Transport & Highways recently announced. The digital highway network will be executed by NHAI's fully-owned special purpose vehicle, National Highways Logistics Management Ltd (NHLML), by creating integrated utility corridors along national highways. OFC work along national highways has commenced and is expected to be fully developed by fiscal year 2024-25.

The ministry has designated pilot routes, with 1,367 km of the Delhi-Mumbai expressway and 512 km of the Hyderabad-Bangalore corridor chosen for digital highway development. The newly launched 246 km-long DelhiDausa-Lalsot section of the Delhi-Mumbai Expressway features a three-metre-wide utility corridor for OFC installation, which will facilitate the region's 5G network

rollout. The ministry stated that the OFC network will enable a direct plug-and-play or “fibre-on-demand" model for telecom and internet services and this infrastructure will be leased out through a web portal using a fixed price allotment mechanism on an “Open for All" basis to eligible users. The digital highway initiative is aimed towards contributing to India's digital transformation through catalyzing growth and development.

KEC's Annual Order Intake Value Reaches INR 22,378 Crore with New Orders of INR 1,213 Crore

KEC International Limited has bagged a new order worth INR 1,213 crore, raising the annual intake order value to INR 22,378 crore, the highest ever for the company.

Apr 6, 2023

EC International Limited, a subsidiary of RPG KEnterprises, has bagged new orders worth INR 1,213 crores, totaling its annual order intake to INR 22, 378 crores. The new orders span various businesses of transmission and distribution, cables, and civil infrastructure.

The company has secured orders for T&D projects in India, SAARC, the Middle East, East Asia Pacific, and the Americas. The company will supply various types of cables in India and overseas, while its civil infra orders are from the urban infrastructure segment in India.

Mr. Vimal Kejriwal, MD & CEO, commented, “We are delighted with the traction of order inflows throughout the year. With these orders, our total order inflow for FY23 stands at an all-time high of INR. 22,378 crores, substantial growth of ~30 percent vis-à-vis last year. The orders in T&D have significantly expanded our T&D order book,

particularly in the international market. Our Civil business has further strengthened its presence with an order in the urban infra segment. These orders along with the orders announced earlier during the year, reaffirm our confidence in achieving the targeted growth going forward.”

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NEWS

Hellenic Cables and Jan de

Nul

Sign Contract with RWE for Thor, Denmark's Largest Offshore Wind Farm

The consortium of Hellenic Cables has been selected by RWE, along with Jan de NUL, for delivering the complete package for the submarine and onshore export cable system for Denmark's largest offshore wind farm, Thor. Cable production will be phased through 2023 to 2025 according to the project's delivery plan.

Apr 25, 2023

The consortium of Hellenic Cables and Jan de Nul have

been selected by RWE to deliver the complete package for the submarine and onshore export cable system along with the inter-array cable system for Thor, Denmark's largest offshore wind farm. With a planned capacity of more than 1,000 megawatts, Thor will be built in the Danish North Sea, approximately 22 km from Thorsminde on the west coast of Jutland.Thor is expected to start operating towards the end of 2027 and should be capable of producing enough green electricity to supply the equivalent of more than one million Danish households. The turnkey project for the Thor offshore wind farm includes the design, manufacturing, supply, transportation, installation, jointing, termination, and testing of the 275 kV HVAC export cable system and the 66 kV inter-array cable system, to be produced at Hellenic Cables' vertically integrated, state-of-the-art submarine cables plant in Corinth, Greece. The export cable system consists of two 30 km offshore cables, onshore cables with a total length of

approximately 26 km, and related accessories. The interarray cable system consists of approximately 200 km of submarine cables and associated accessories. Cable production will be phased through 2023 to 2025 according to the project's delivery plan.

CommScope & Corning: USD 550 Million Investments for OFC Capacity Expansion in the U.S.

The US Commerce Department has made public investments amounting to USD 550 million by CommScope and Corning towards their respective OFC manufacturing capabilities in the country, including Corning's new site near Hickory, NC. The companies will dedicate a portion of their operations to rural areas' integration into high-speed internet networks.

Mar 29, 2023

The US Commerce Department announced the

combined investment of about USD 550 million by CommScope and Corning in OFC manufacturing facilities in the US. Corning will invest USD 500 million and CommScope will invest USD 47 million in their respective OFC manufacturing capabilities. A portion of both

individual investments will be directed to bridge the digital gap between urban and rural areas of the country. Corning's investment will go towards a new manufacturing site near Hickory, NC. The company has signed an agreement with NTCA – The Rural Broadband Association – to reserve a portion of its finished products for NTCA members, that is small, rural providers and co-

Mar-Apr, 2023 www.wirecable.in 97 NEWS

operatives. The agreement was made public by Ms. Shirley Bloomfield, CEO of NTCA, at a recent conference.

Meanwhile, CommScope will be investing to expand its OFC manufacturing capabilities at its various US facilities to manufacture special OFCs for rural region applications. The company has a manufacturing unit in Catawba NC, which is the world's largest hybrid-fiber-coax facility for broadband networks.

Ms. Gina Raimondo, US Secretary of Commerce, addressed along with the announcement, “We have a tremendous opportunity not just to close the digital divide for millions of Americans, but also to revitalize domestic manufacturing industry, make more products and technologies in America, and create good manufacturing jobs here in Hickory and across the country.”

The department also shared that the National Telecommunications and Information Administration

Sumitomo Invests USD 100 Million to Build World's Largest Electrical Wiring Harness Facility In Egypt

Leading automotive wiring harness manufacturer, Sumitomo Electric Wiring Systems Inc. is set to establish the world's largest factory for electric vehicle wiring harnesses in Egypt, with a USD 100 million investment and construction area of 150,000 square meters. The project is expected to start operations by the end of 2023 and will provide nearly 10,000 job opportunities.

May 2, 2023

Japanese company Sumitomo Electric Wiring

Systems Inc. has signed an initial agreement with Egypt's General Authority for Investment and Free Zones (GAFI), to establish the world's largest factory for electric vehicle wiring harnesses in Egypt. The factory th will be set up in a free zone in the 10 of Ramadan city, on an area of 150,000 square meters. The project involves investments of about USD 100 million for exporting the products to global car manufacturers in Europe and the Middle East.

Sumitomo Egypt's Managing Director, Mr. Ahmed Magdy shared that the project is expected to start operations by the end of 2023 and will provide nearly 10,000 job opportunities. Sumitomo already has eight production sites in Egypt and it exports its products to international car manufacturers in Europe and the Middle East.

Mar-Apr, 2023 www.wirecable.in 98 NEWS
(NTIA) is planning USD 48 billion worth of grants to support the funding planned for high-speed internet infrastructure. Left to right (sitting): Mr. Ahmed Magdy, Managing Director, Sumitomo Egypt and Counselor Mohamed Abdel-Wahab, CEO, GAFI, signing the initial agreement

Circular Solutions for Crosslinked Polyethylene for the Wire & Cable and Infrastructure Sectors

Austrian chemicals company Borealis recently shared about its capability to use its Borcycle™ C chemical recycling process, which transforms plastic waste streams into value-added products. The recycled PE can replace virgin PE in the manufacture of XLPE and PE-X for use in the Wire & Cable and Infrastructure industries, respectively.

Jan 19, 2023

Borealis has announced the capability to use its

proprietary Borcycle™ C chemical recycling process to recycle crosslinked polyethylene (PE) types such as XLPE and PE-X into recycled polyethylene. In a series of tests conducted by Borealis, XLPE and PE-X plastic waste were pre-treated and fed into the Borcycle C chemical recycling process.The recycling technology Borcycle C transforms plastic waste streams into valueadded products. These chemical recycling solutions complement mechanical recycling by turning difficult-torecycle plastics – like crosslinked polyethylene – into virgin-level grade materials with the highest safety and performance characteristics.

Grades in the Borcycle C portfolio of circular polyolefins are ISCC PLUS certified according to the third-party mass balance methodology. Due to its suitability for high

performance applications, the recycled PE obtained in the pyrolysis process can replace virgin PE in the manufacture of XLPE and PE-X for use in the Wire & Cable and Infrastructure industries, respectively.

Indian Steel Industry's Future: Green Steel Mandatory

Mr. Jyotiraditya Scindia, Union Minister of Steel and Civil Aviation, shared the possibility of mandating green steel manufacturing, and information about MoUs signed towards the specialty steel capacity addition by 25 million tonnes at INR 30,000 crore investment.

Apr 19, 2023

r. Jyotiraditya Scindia, Indian Union Minister of MSteel and Civil Aviation, in his recent public address, indicated mandatory production of green steel by steel manufacturers as a near-future possibility. He commented, "In the near future, the government of the day may contemplate looking at putting in place processes for steel producers to dedicate a percentage of their production to make green steel ensuring greater usage of the same in government projects."

During his address, Mr. Scindia shared that his ministry has signed 57 MoUs with 27 companies for specialty steel under the PLI scheme, which will contribute to India's goal of becoming the third-largest economy by

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NEWS
Mandatory Green Steel Manufacturing is in India's Near Future

2030-31. These deals will generate an investment of INR 30,000 crores to add 25 million tonnes of specialty steel capacity in the next five years.

He further shared, "The steel ministry is in the process of aligning up policies with the Gati Shakti Master Plan which will complement the INR 100 lakh crore investment plan for infrastructure development over the next five years; this will boost the demand for steel in various sectors thereby enhancing steel usage.”

Mr. Scindia used the example of Tata Steel Europe using hydrogen-based steel making and Hisarnar technology, along with CCUS (Carbon Capture, Usage, and Storage) method, one of the promising manufacturing practices, “The commercialization of these technologies might take some time. During the interim period, continuous improvement shall be made in the existing technologies to yield efficiency and reduce carbon footprint."

Multiple Cable Projects Re-Routed to Saudi Arabia, Middle East's Upcoming Digital Hub

Apr 5, 2023

Saudi Arabia is set to replace Egypt to become the Middle East's new digital hub as the fibre-optic map of the Middle East is being redrawn, with the backing of powerful regional and global actors. As the fibre-optic cable industry begins to view Egypt as a choke-point due to the lack of alternative routes, multiple companies are planning to re-route their cable projects through Saudi Arabia.

A major project to change its route is Google's USD 400 million Blue-Raman project. This project will utilize two adjacent but separate cables. The Blue cable, expected to open next year, runs from Europe to Tel Aviv in Israel, then crosses land to Jordan, where it connects with Google's Raman cable, which links Jordan to Saudi Arabia. However, the cable will land at just a couple of places. The first is Duba, on Saudi Arabia's Red Sea coastline, from where the cable heads 400 km further north to the Jordanian port of Aqaba, meeting the Blue cable on the Israeli side.

State-owned Saudi Telecom Company (STC) also announced a USD 1 billion investment in 2022 to develop the MENA Hub to become one of the region's leading telecoms players. STC is also developing Saudi Vision Cable (SVC), the kingdom's first domestic cable which runs along the kingdom's western coastline from Jeddah north to Neom, and is being called the “first ever highcapacity submarine cable” in the Red Sea region. STC will utilize the MENA Hub to run the East to Med Data Corridor (EMC), which will include six new data centres and four new subsea cables.

Furthermore, Saudi Arabia will be welcoming six new cables in the next three years, including Raman and SVC, adding to the pre-existing 15, according to TeleGeography data. Meta's 45,000-km Africa cable will also land at Jeddah, Yanbu and Duba.

The most revolutionary cable planned for Saudi Arabia, however, is the Trans Europe Asia System (TEAS). The

privately developed cable will run from Europe to India, avoiding Egypt. The special part of this cable is that part of its route will be across land. This cable too will be split into two: the north cable will run from Europe under the Mediterranean to Israel, then cross to Amman by land. From there it will travel east across Saudi Arabia to Ras al-Khair in the Persian Gulf. The south route meanwhile goes through Israel, then south to Aqaba, down through the Red Sea, through the Gulf of Aden and ultimately, like the other cable, land in Mumbai, India.

Operators usually opt for underwater routes as they are safer and it is technically complicated to cross land, where operators have to mind the presence of populations and varied climate. However, land cables can sometimes follow a more direct route than submarine cables; and for the northern half of TEAS, that involves going straight across land rather than a far more circuitous route around the Arabian Peninsula. The project is being financed by investors from Israel, the US, the UK and the Gulf, with less publicity at the moment.

Mar-Apr, 2023 www.wirecable.in 100 NEWS

Prysmian Group's ECO CABLE Label: Cable Industry's First Proprietary Green Certified Label

World leader in the energy and telecom cable systems industry, Prysmian Group recently announced the launch of its ECO CABLE label, the first proprietary green product label in the cable industry. Approximately 30 percent of the group's cables are now ECO CABLE compliant. The roll out of ECO CABLE labeled telecom products will start in May in Europe, with the rest to follow starting later in the year.

Apr 17, 2023

rysmian Group has announced the launch of the first optical cables certified green owing to its ECO CABLE label, the first proprietary green product label in the cable industry. The ECO CABLE label assignment is based on an automatic calculation system using recognized and measurable criteria in line with the main regulatory frameworks and requirements, with a very specific focus on cable products: carbon footprint, absence of substances of very high concern, recyclability or circularity, recycling input rate, environmental benefits and cable transmission efficiency, which for optical cables means an increase in fibre density.

PThe group's telecom cables have been assessed, and approximately 30% of them are now ECO CABLE compliant. The roll out of ECO CABLE labeled telecom products will start in May in Europe, with the rest to follow starting later in the year. With this initiative, the Group aims at strengthening the Group's sustainability strategy and active role as a promoter of a sustainable development as well as at accelerating the Group's race to net-zero CO emissions. “The ECO CABLE 2 products are aimed at proactively addressing the greener and greener expectations of the telecom market and of all stakeholders” explains Philippe Vanhille, Executive Vice President Telecom Division at Prysmian Group.

Govt Plans 27,000 ckm Inter State Power Transmission Lines by 2024-25

PM's Gati Shakti Master Plan will lead to the addition of 27,000 ckm of the transmission network lines to the National Grid, at 220kV and above voltage level, expanding it to 4,54,200 ckm by 2024-25.

Apr 6, 2023

Prime Minister's Gati Shakti Master Plan aims at

expanding the Indian power transmission network from 4,25,500 ckm, as on May 31, 2020, to 4,54,200 ckm by 2024-25. The targeted 28,700 ckm addition by 202425 has been revised to 27,000 ckm, according to the Lok Sabha reply by Mr. R.K. Singh, Union Minister of Power, on April 6, 2023.

The additional network was proposed under Inter-State Transmission System (ISTS) at 220 kV and above voltage level, however, certain projects will reach completion beyond 2024-25, while certain new projects have also been identified to the commission before 202425. The overall investment of identified projects has been estimated at about INR 75,000 crore.

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PM's Gati Shakti Master Plan will expand the current National Grid by 27,000 ckm to a total of 4,54,200 ckm.

The current inter-regional capacity of the National Grid is 1,12,250 MW. As on February 28, 2023, the transmission network consisted of 4,68,977 ckm of 220 kV and above voltage transmission lines and 11,58,875 MVA of transformation capacity through 220 kV and above voltage substations.

India's robust National Grid ensures reliable, secure, and seamless power transmission from resource-rich areas and

surplus regions/states to the rest of the nation, including major load centers, and deficit regions/states, and its gradual capacity expansion helps to commensurate with the growing electricity demand of the nation. Financial and distribution network constraints suffered by state-line transmission networks and other distribution companies lead to power cuts sometimes, which will be fixed as ISTS gets strengthened under the Gati Shakti Scheme.

KEC International Begins New FY with EPC Orders Worth

INR 1,017 Crore

KEC International Limited has begun the new financial year with success by bagging EPC orders worth INR 1,017 crore. The company will supply and serve both domestic and international customers.

Apr 26, 2023

KEC International Limited, an RPG group company

specializing in global infrastructure EPC projects, has recently bagged new orders amounting to INR 1,017 crores.

The orders can be segmented into three sectors; transmission and distribution order to supply a 765 kV transmission line to an Indian private developer; various civil infrastructure projects for industrial and residential projects in India; and orders to supply cables of varying classifications in India and globally.

Mr. Vimal Kejriwal, MD & CEO of KEC International Limited commented, “We are pleased to start the financial year with significant order wins across businesses. The prestigious order in T&D from an existing private devel-

oper reaffirms our confidence in the growth of the India T&D business. The civil business continues to be on a high growth trajectory and widens its presence by securing orders in the composite space, including civil, mechanical, and electrical works”.

Power Grid Secured Rampur Sambhal Transmission Project

Power Grid Corporation of India Limited has announced the commissioning of the POWERGRID Rampur Sambhal Transmission project, UP.

Mar 31, 2023

On March 30, 2023, Power Grid Corporation of India

Limited announced the commissioning of the POWERGRID Rampur Sambhal Transmission project of UP. The project mandates the construction of a 765/400/220 kV GIS substation at Rampur, and a 400/220/132 kV GIS substation at Sambhal, to build a 'build, own, operate, and maintain' (BOOM) transmission system.

The project will be led by POWERGRID Rampur Sambhal Transmission Limited, the wholly-owned subsidiary of Power Grid Corporation, as secured through an intra-state tariff-based competitive bidding (TBCB).

Mar-Apr, 2023 www.wirecable.in 102 NEWS
KEC Intl bags EPC orders worth INR 1,017 crores. POWERGRID Rampur Sambhal Transmission Limited to lead Rampur Sambhal Transmission Project in UP.

India Explores Subsea Cables-Based Energy Transfer with Gulf

India explores partnerships with Saudi Arabia and UAE to connect its power grid for renewable energy through subsea cable infrastructure.

Apr 25, 2023

India is exploring options to set up subsea cable

infrastructure to connect the National Power Grid with Saudi Arabia and UAE for renewable energy transfer. Recently, Mr. R.K. Singh, Union Minister of Power, led the ministry department to circulate cabinet notes to explore global access to dependable power and energy. These partnerships shall contribute to India's aim of becoming economically and energy secure.

India under the leadership of Mr. Narendra Modi, the Prime Minister of India, is pursuing One Sun One World One Infrastructure (OSOWOG), wherein a global interconnected infrastructure could be set up. The infrastructure shall help the transfer of energy and power from resource-rich countries and regions to high-demand or energy-deficit regions. The infrastructure will help the world access renewable energy and power with utmost global optimization.

International Copper Association Launches Roadmap to Reach Net Zero Emissions by 2050

ICA has released a new roadmap to reach net zero in Scope 1 and 2 emissions by 2050, and structure a plan to work towards the same goal for Scope 3 emissions.

Mar 7, 2023

International Copper Association (ICA) members have

launched a new roadmap and aligned on an ambition to reach net zero in Scope 1 and Scope 2 emissions by 2050, and work toward the same goal for Scope 3 emissions. The roadmap states how ICA members will reduce Scope 1 and 2 emissions through four abatement levers based on market-ready and developing technologies: alternative fuels, equipment electrification, green electricity and energy efficiency.

As copper demand is set to double by 2050, the roadmap sets out clear guidance for ICA's members to reduce Scope 1 and 2 emissions 30-40 percent by 2030 and 70-80 percent by 2040. Regarding Scope 3 emissions, members will work with value chain partners to reduce emissions 10 percent by 2030, 30-40 percent by 2040, and 60-70 percent by 2050. This would result in a collective emissions reduction of up to 85 percent by 2050.

ICA estimates that certain industry needs and policy goals must also be met in order to hit the roadmap's goals. These include further research and development

into innovative technologies for emissions reduction, the decarbonization of local power grids and regulatory certainty, including fair and stable royalties and long-term mining licenses. ICA members have also pledged to actively engage with the copper industry value chain toward the ambition of reducing Scope 3 emissions through partnerships across the value chain, and through overcoming the challenge of a reliance on the availability of up-to-date, quality data on emissions factors from various suppliers, service providers and customers.

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India might partner with Saudi Arabia and UAE to set up subsea cables for power and energy transfer.

Hellenic Cables to Supply 850 Km Aluminium Conductor Inter-Array

Cables to Norfolk Offshore Wind Zone

Leading cable solutions provider Hellenic Cables signed an agreement with Vattenfall to supply inter-array cables for the Norfolk Offshore Wind Zone. Under the contract, Hellenic Cables will produce nearly 850 km aluminum conductor inter-array cables through 2025 to 2028, to interconnect the wind turbines of each string and each string to the offshore substation.

Apr 26, 2023

Hellenic Cables, Cenergy Holdings' cable segment,

has recently signed an agreement with European energy company Vattenfall for the supply of inter-array cables for the Norfolk Offshore Wind Zone. Under this contract, Hellenic Cables will design, manufacture, test and supply approximately 850 km of the 66 kV XLPEinsulated aluminum subsea inter-array cables and the associated accessories, which will link the wind turbines of each string and each string to the offshore substation. The cables will be produced at Hellenic Cables' vertically integrated, state-of-the-art submarine cables plant in Corinth, Greece.

Cable production will take place through the years 2025 to 2028 according to the project's delivery time schedule. The Norfolk Offshore Wind Zone will provide electricity to approximately 4.6 million homes, making it one of the largest offshore wind zones in the world upon completion. Kostas Savvakis, General Manager at

Hellenic Cables, commented, “We are delighted that Vattenfall has renewed our collaboration and once again entrusted Hellenic Cables with supplying its high quality cables to Norfolk, one of the world's largest offshore wind zones.”

USD 500 Million EMA Subsea OFC Internet Network Planned by China

China Telecommunications Corporation, China Mobile Limited, and China United Network Communications Group Co Limited are being backed by the government to build a subsea OFC internet network, EMA, to connect Europe, the Middle East, and Asia at an investment of USD 500 million.

Apr 6, 2023

According to a Reuters report, China is planning to back

its state-owned firms, China Telecommunications Corporation (China Telecom), China Mobile Limited, and China United Network Communications Group Co Limited (China Unicom), to invest USD 500 million in the development of subsea OFC internet network to connect Asia, the Middle East, and Europe. The network is important to China's international strategy.

Once developed, the Europe-Middle East-Asia (EMA)

network will connect Hong Kong to China's Hainan province, and move forward to Singapore, Pakistan, Saudi Arabia, Egypt, and France, becoming the world's most advanced and far-reaching subsea OFC networks. HMN Technologies Co Limited, majorly owned by Hengtong Optic-Electric Co Limited, will manufacture and lay the cable network.

The trio will own the major stakes in the network alongside foreign partners, with whom contract-based communication is ongoing. The MoUs with Orange SA (France),

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Pakistan Telecommunication Company Limited, Telecom Egypt, and Zain Saudi Arabia have already been signed. Subsea cables are responsible for over 95 percent of international internet traffic. The scale of such networks is huge and hence takes at least three years, from conception to delivery. If the contracts get finalized by the end of 2023, then the EMA network shall become active by the end of 2025.

The EMA project will run parallel to the US-backed Southeast Asia-Middle East-Western Europe-6 (SeaMeWe-6) project. The SeaMeWe-6 project, being handled by SubCom LLC, will travel through over a dozen countries to connect including Singapore, Pakistan, Saudi Arabia, Egypt, and France.

Pattern Energy's SunZia Transmission and Wind Projects to Yield USD 20.5 Billion in Total Economic Benefit

Pattern Energy, a leader in renewable energy, recently announced that its SunZia Transmission and SunZia Wind projects are expected to generate USD 20.5 billion dollars in total economic benefit.

Apr 4, 2023

Pattern Energy Group LP announced its SunZia Transmission and SunZia Wind projects are expected to generate USD 20.5 billion dollars in total economic benefit, including direct, indirect, and induced economic benefit as well as fiscal impact according to the results of an independent study conducted by research firm Energy, Economic & Environment Consultants LLC.

SunZia Transmission is a 550-mile ± 525 kV high-voltage direct current (HVDC) transmission line between central New Mexico and south-central Arizona, with the capacity to transport 3,000 MW of clean, renewable energy.

SunZia Transmission will carry the clean, renewable power produced by the SunZia Wind project, which comprises more than 3,500 MW of new wind generation located in Torrance, Lincoln, and San Miguel Counties, New Mexico, and will represent the largest wind project in the Western Hemisphere. The SunZia Transmission project alone will generate nearly USD 1 billion in expected economic impact in each of the two states hosting the project, New Mexico and Arizona, according to the independent study.

SunZia Transmission and SunZia Wind comprise the largest renewable energy infrastructure project in U.S.

history and will enable access to over 3,500 MW of New Mexico wind power, providing clean, reliable, and affordable electricity across Western states. SunZia Wind and Transmission provide estimated direct economic benefits of over USD 16 billion, including capital expenditures, operational expenditures, and payments to private landowners across New Mexico and Arizona. Together, the projects will generate an expected USD 1.3 billion in fiscal impacts that will go to governments, communities, and schools.

Mar-Apr, 2023 www.wirecable.in 105 NEWS

L&T Construction Bags “Significant” EPC Orders for PT&D Infrastructure

L&T has bagged “significant” EPC orders, order value ranging between INR 1000 crores to INR 2500 crores, to develop power transmission and distribution infrastructure, for Gujarat & Andhra Pradesh-based RE zones, and Rajasthan discom.

Mar 31, 2023

Larsen and Toubro Construction has won “significant”

EPC orders for power transmission and distribution projects, as announced by L&T. While the group did not announce order value, it classifies order value ranging between INR 1000 crores to INR 2500 crores as “significant”.

The orders include various government-backed projects, such as Khavda Renewable Energy (RE) Zone in Gujarat, wherein L&T will develop 765kV and 400kV gasinsulated pooling substations. The company will also develop 765kV gas-insulated and air-insulated substations, pooling and remote-end, for Kurnool, Andhra Pradesh, based RE as well.

L&T will have to develop over 7 kilometers of gasinsulated bus ducts, bus reactors, and protection and automation systems to serve the RE orders. RE zones are solar and wind energy generation parks, housing a number of projects backed by different developers, where power is collected at pooling substations, which transmit

the same to nationwide, or statewide, grids. The projects are housed in contiguous land pockets, replicating agricultural farms.

L&T's power transmission and distribution EPC orders also include the development of distribution infrastructure for Rajasthan's discom network.

Pakistan Government Allocated PKR 53 Billion to NTDC & PEPCO for PT&D Projects

In accordance with the Planning Commission's strategy for PT&D development, the Pakistan government had allocated PKR 53 billion to NTDC and PEPCO.

Apr 13, 2023

The Pakistan government has allocated a sum of PKR 53.007 billion to the National Transmission and Despatch Company (NTDC) and Pakistan Electric Power Company (PEPCO) towards the Annual Public Sector Development Programme during the fiscal year 2022-23.

The Planning Commission has compiled the data on financial allocation undertaken by the Pakistan government towards various NTDC/PEPCO projects. A sum of PKR 42,983.26 million, PKR 20,773.43 million foreign aid component, was allocated against which PKR 49,131.40 million have been spent. Until January 2023, the foreign

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The Pakistan government had allocated PKR 53 billion to NTDC & PEPCO for various power transmission and distribution projects.

aid component of PKR 39,566.83 million was disbursed. NTDC has been allocated PKR 2,000 million for 220 kV Swabi Substation and PKR 1,500 million for 220/132 kV GIS Substation Dhabiji. PEPCO has been allocated PKR 1,200 million for 500 kV Allama Iqbal Industrial City, PKR 750 million for ABC Cable for Peshawar, and PKR 600

million for Bannu Circle. Additionally, PKR 7,500 million for Makran Network's interconnection, and PKR 395 million for 132 kV Grid Station (Khan Mehterzai) construction has also been allocated already.

The above data has been compiled by the Planning Commission of Pakistan.

Indian Government to Develop over 250 Projects under Parvatmala Pariyojana

Indian Union Minister of Road Transport and Highways, Mr. Nitin Gadkari recently shared the Indian Government's plans to develop more than 250 projects under the “Parvatmala Pariyojana”, with a ropeway length of more than 1,200 km over a period of 5 years. India is promoting the manufacturing of ropeway components under the country's “Make in India” initiative.

Apr 20, 2023

Mr. Nitin Gadkari, the Union Minister of Road Transport and Highways recently shared that the Government of India plans to develop more than 250 projects under the “Parvatmala Pariyojana”, with a ropeway length of more than 1,200 km over a period of 5 years. The minister shared that India's focus is on Public-Private Partnerships (PPP) under Hybrid Annuity Model, with 60 percent contribution support provided by Government of India. The minister also shared in an official quote that India is promoting the manufacturing of ropeway components under the country's “Make in India” initiative.

UK to Import Green Power from Morocco via Subsea Cables

The Xlinks-backed project, funded by the TAQA Group, UAE, and Octopus Group, UK, shall develop the world's longest subsea cables infrastructure to import about 3.6 GW of electricity from Morocco's wind and solar energy farms to the UK.

Apr 26, 2023

Xlinks First Limited, UK, has secured the funding to develop a subsea cables infrastructure to import green power for the UK from Morocco. The infrastructure is supposed to be the world's longest HVDC subsea line and is expected to be completed by 2030.

Funding of GBP 30 million has been secured, with GBP 25 million from Abu Dhabi National Energy Company (TAQA), UAE, and GBP 5 million from Octopus Energy Group, UK. The project will source renewable energy from a 10.5 GW facility of solar and wind farms, aided by 5 GW of battery storage, in Morocco, and transport the power through four 3,800-kilometer (2,361-mile) subsea cables to serve about 8 percent of the UK's power demand.

Mar-Apr, 2023 www.wirecable.in 107 NEWS
250 Projects under Parvatmala Pariyojana World's longest subsea cables infrastructure to import green power from Morocco to the UK.

Singapore to Import 1 GW Electricity from Cambodia via 1,000 Km Subsea Cables

Singapore's Energy Market Authority (EMA) has granted conditional approval to Keppel Energy to develop 1,000 kilometers of subsea cable infrastructure to import 1 GW of electricity from Cambodia.

Apr 25, 2023

Singapore's Energy Market Authority (EMA) has granted conditional approval allowing Keppel Energy to import 1 GW of electricity from Cambodia through a 1,000 kilometers long subsea cable network. The EMA will issue a conditional license to Keppel Energy if its proposal meets the approval's requirements, which include obtaining the relevant regulatory approvals and making the final investment decision before getting a full importer license.

The imported electricity will utilize renewable power sources, that is solar, hydropower, and potentially wind energy, and shall be supported by battery energy storage systems (BESS) or pumped storage hydropower (PSH).

Mr. William Stroll, Energy Expert of Pinsent Masons MPillay, the Singapore joint law venture between MPillay and Pinsent Masons, said, “The proposed subsea cable will travel through multiple jurisdictions and will be one of the world's longest cross-border subsea interconnectors when completed. This represents a significant development in the market and is a significant step towards the

ASEAN [Association of Southeast Asian Nations] power grid vision.”

Singapore targets to import 4 GW of low-carbon electricity by 2035, and EMA issued its second request for proposal (RFP) in July 2022, which will close on December 29, 2023. RFP participants whose projects are initially assessed as 'technically and commercially viable' will be granted conditional approval.

China's First Submarine-Cable Laying Vessel - 10,000 Tonnes

China's first submarine cable-laying vessel, Longyin No. 9, has been unveiled. The vessel has a loading capacity of 10,000 tonnes and underwater endurance of up to 60 days.

Mar 31, 2023

On March 29 in Jiujiang City, Jiangxi, China, Longyin No. 9, a 155-meter vessel for laying submarine communications cables, was unveiled. Longyin No. 9 uses electric propulsion and dynamic positioning technology to lay, bury, and maintain submarine cables and is China's first submarine cable equipment. Post-outfitting, the vessel is expected to become operational in September 2023.

The vessel can carry 10,000 tonnes of cable load while exploring across the Pacific Ocean from China, and all its systems have been recognized as key technology patents. It has a maximum speed of 15 knots and can endure underwater expeditions for sustainable missions of up to 60 days.

China Classification Society shared a report on its WeChat account, which directs to their certification of the vessel.

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Singapore will import electricity from Cambodia through subsea cables. China's first-ever submarine-cable laying vessel, Longyin No. 9, has a load capacity of 10,000 tonnes.

China's 750 kV UHV Power Transmission Project Completes Crossing Operations at Dushanzi Grand

Canyon

China's under construction 750 kV ultra-high voltage power transmission project has successfully completed crossing operations.

Apr 17, 2023

Asection of China's under-construction 750 kV ultra-

high voltage power transmission project in Xinjiang Uygur region successfully crossed the Dushanzi Grand Canyon in Karamay on April 10, 2023. USD 301 million was invested in the section.

The line set a new record for the longest span of 1,346 meters in the history of UHV power grid construction in the region. The section runs approximately 427.5 kilometers, connecting 750 kV substations established in Ili Kazak autonomous prefecture, Bortala Mongolian autonomous prefecture, Wusu city in Ili, and Manasi county in Changji Hui autonomous prefecture.

The project involves complex construction work for various crossing operations, presenting a range of challenges, including distance, low visibility, and large fluctuations in sag caused by wind at 196 different sites, such as railways, highways, power lines, forests, and rivers, with Dushanzi Grand Canyon being among the most challenging. The regional construction began in

June 2021 and is helmed by State Grid Xinjiang Electric Power Co.

The section will boost power transmission capacity from Ili to Changji and enable the optimal allocation of energy resources across different regions, contributing to the overall stability of Xinjiang's power grid.

Orange SA, France to Develop 1,050 Km Subsea Cable Infrastructure Between

France and Tunisia

Orange SA, France, will develop a subsea cable infrastructure of 1,050 kilometers between Marseille, France, and Bizerte, Tunisia.

Apr 18, 2023

Orange SA, France, has announced the development of 1,050 kilometers of subsea cable infrastructure, connecting Marseille, France, with Bizerte, Tunisia. European Commission (EC) is co-financing the new project which will get commissioned by the end of 2025. Tunisia is experiencing an increase in domestic demand for high-speed connectivity. In October 2022, Ooredoo Tunisia entered into a partnership with PCCW Global to connect to the PEACE submarine cable, scheduled for commissioning in 2024. The new infrastructure will provide an additional route of several fiber pairs, each with a 20 TB capacity, enabling Tunisian telecom operators, especially Orange Tunisia, to meet customers' demands and connect people across the nation, including "white spaces" residents with no mobile coverage.

Mr. Michaël Trabbia, CEO of Orange Wholesale, commented, "We are very pleased to have received for the

first time the support of the European MIE program for this ambitious project. We are looking forward to putting our unique expertise in intercontinental submarine cables at the service of strategic infrastructure development between Europe and Africa."

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China's 750 kV UHV power transmission project completes one of the challenging crossing operations at Dushanzi Grand Canyon. Orange SA will connect France and Tunisia through a 1,050 km long submarine OFC

L&T to Deliver 'Significant' Value EPC Infrastructure in

India & Overseas

L&T Constructions' PT&D business has bagged significant orders to deliver EPC infrastructure in India for private developers and government projects including RDSS and Chennai Metro's Phase 2; and in the overseas market, to

commission a 132kV substation in the United Arab Emirates.

Apr 25, 2023

Larsen & Toubro Construction's power transmission & distribution (PT&D) business has bagged EPC orders of significant value in India and overseas. The business has received these orders under various segments, including government schemes.

Reforms-based Results-linked Distribution Sector Scheme (RDSS), aimed at reducing Aggregate Technical & Commercial (AT&C) losses at the pan-India level, distribution utilities are approaching modernization to improve operational efficiency and financial sustainability, such as segregating feeders, reconductoring, cabling, augmenting line networks and elements, geo-tagging of assets, etc.

The business has to develop distribution infrastructure for two discom circles in western Rajasthan. It will deliver the design, supply, installation, and commissioning of 110 kV Receiving Substations (RSS), 33kV Auxiliary Substations (ASS), and SCADA systems for the northern sections of corridors 3 and 5, Phase 2 of Chennai Metro. Internationally, the business will supply, construct, test, and commission a 132kV substation in the UAE.

L&T Construction follows an internal classification for their order values. The company identifies orders worth INR 1,000-2,500 crores as significant, INR 2,500-5,000 crores as large, INR 5,000-7,000 crores as major, and over INR 7,000 crores as mega.

Amprion, German Transmission Operator to Invest EUR 22 Billion Over 5 Years to Develop Transmission Grid

German transmission operator Amprion shall invest EUR 22 billion in the development of the nation's transmission grid over the next five years. The projects include land-based and offshore grid connection systems.

Apr 13, 2023

Amprion, a German transmission system operator, is accelerating grid expansion and plans to invest around EUR 22 billion in the transmission grid over the next five years. The company aims to address the accelerated expansion of renewable energy and the transformation of the energy system with a focus on North-South direct current corridors on land and the realization of four offshore grid connection systems.

In FY22, Amprion invested EUR 1.5 billion, 15 percent more than FY21, in the expansion and conversion of the

grid infrastructure. The company obtained permits for more than 200 grid kilometers and was able to complete 115 grid kilometers. Due to the acceleration targets set by the German government, Amprion set up the world's first 2 GW offshore grid connection systems, BalWin1 and BalWin2, and intends to commission them in 2029 and 2030, respectively. For the underground cable project from Rastede to Bürstadt (DC 34), the company intends to submit the planning approval documents by mid-2024.

Dr Hans-Jürgen Brick, CEO, commented "A new phase of the energy transition is beginning, in which we are increasingly moving from planning to implementation. We

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L&T Construction's PT&D business to deliver EPC infrastructure worth 'significant' value.

are currently implementing more projects than ever before." He further added, "In addition, the acceleration initiated by the German government is beginning to have an effect, so that we can implement important projects earlier than originally planned. We are well prepared for the tasks ahead."

Mr. Peter Rüth, CFO, said, "We focus on stability and flexibility for the financing of increasing investments. Our long-term oriented shareholders support our growth course. Supportive regulatory conditions are another important precondition. Together with our flexible debt instruments, we are well prepared for the necessary investment need." This was demonstrated by the successful issue of the company's first green dual-tranche bond last year.

Vietnam Northern Power Corporation And National Power Transmission Corporation Strengthen Coordination for Power Grid Projects

Vietnam Electricity's (EVN) two boards revised their 2023 coordination agreement, signed in 2022, for construction of power grid projects.

Apr 21, 2023

r. Nguyen Duc Thien, President and CEO of

MNorthern Power Corporation (EVNNPC), and Mr. Pham Le Phu, the President and CEO of National Power Transmission Corporation (EVNNPT), reviewed their 2023 coordination agreement, signed in 2022, towards the investment for construction of PT&D grids. The two companies come under the jurisdiction of Vietnam Electricity (EVN).

The companies need to clearly define and coordinate respective responsibilities for projects with overlapping T&D grid corridors, including investment, operations, and relations with other authorities. These agreements help the companies to expedite the urgent and important projects, or delay the projects with lenient timelines and necessity. The adjustments need to be reported and approved by EVN. The 2023 coordination agreement provisions:

l EVNNPT will direct and coordinate the implementation of distribution grid projects at 220kV to 500kV substations, under its management, in accordance with EVNNPC's announced documents.

l EVNNPC will announce to EVNNPT the load development, within its managed area, planned for the next year in the area.

l EVNNPT will organize the distribution grid projects managed by EVNNPC and ensure progress agreed upon is synced with the transmission grid project.

l EVNNPC will coordinate support towards EVNNPT, including compensation, site clearance, power cutoff for grid construction, etc., within its managed area.

The agreement between EVNNPC and EVNNPC did ease the workflow, but not up to its full expectations. In rectification, the leaders decided to build up project categories and synchronize them with respective progress, and grids for transmission and distribution, and report annually. They also pledged to optimize all available resources and materials to ensure projects' completion in accordance with PT&D grids planning and schedule.

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Amprion, Germany, will invest EUR 22 billion towards the transmission grid over the next 5 years. (Shaking Hands - Left to Right): Mr. Pham Le Phu & Mr. Nguyen Duc Thien

Tamil Nadu's INR 100 Crore Plan to Provide Affordable Internet Services Via Cables Lines

Tamil Nadu's state government has plans to offer affordable and reliable highspeed internet services to Tamil Nadu households through using local cable operators' networks. This plan will be funded through taking loans of nearly INR 100 crore from the public or open market.

Apr 2, 2023

Information minister Mr. Mano Thangaraj recently shared Tamil Nadu's state government's plans to use local cable operators' networks for providing affordable and reliable high-speed internet services to Tamil Nadu households. The minister stated that the aim of the initiative is to bridge the digital divide and create a digital revolution and that this step will serve as a catalyst in taking government services to people's homes. This plan will be funded through taking loans of nearly INR 100 crore from the public or open market, said Mr. Thangaraj.

The Tamil Nadu Arasu Cable TV formed a subsidiary company on November 5, 2020, called Tamil Nadu Internet and Connectivity Services Limited dedicated to providing affordable internet services to people.

Kenya Invests USD 37 Million to Expand its Last-Mile OFC Connectivity

Kenya's central authorities have contracted to expand the last-mile OFC connectivity in the country to the underserved and unserved counties at an investment of USD 37 million.

Apr 19, 2023

The ICT Authority (ICTA) and the Communications Authority of Kenya (CA) have entered into an agreement to expand the OFC network connectivity in underserved or unserved counties. The Universal Service Fund (USF) will fuel the agreement with USD 37 million investment. The project will also contribute to the Government Digital Transformation Agenda's (GoDTA) goal of deploying 100,000 kilometers of OFC.

The Universal Service Fund (USF)'s goals include aiding projects for better communication and infrastructure in underserved and unserved counties.

The 19 counties identified are Turkana, West Pokot, Baringo, Elgeyo Marakwet, Samburu, Marsabit, Mandera, Lamu, Kilifi, Kwale, Kitui, Laikipia, Isiolo, Garissa, Wajir, Kitui, Makueni, and Narok.

Mar-Apr, 2023 www.wirecable.in 112
Reportedly the required steps will be followed to get the company's ISP license from the union ministry for communication and information technology.
NEWS
Kenyan central authorities have contracted to expand its last-mile OFC connectivity.

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