SERVICE REPAIR E70XL E80XL E100XL E120XL [C098]
LIFT TRUCK WEIGHTS*
*Weights are for lift trucks without Batteries or Mast assemblies. See the Tables for BATTERY SPECIFICATIONS and MAST WEIGHTS to calculate the total weight of a lift truck.
HYDRAULIC SYSTEM
ITEMSPECIFICATION
CAPACITIES DIFFERENTIAL / SPEED REDUCER
ITEMSPECIFICATION
This section is for the following models:
(E70–120XL)
1
E3.50XL (E70XL)7,190
E4.00XL (E80XL) 8,260 E4.50XLS (E100XLS)
(E100XL)
KILOGRAMSPOUNDS
E4.50XL
E5.50XL (E120XL)
9,915 9,540 10,090 2,660 3,750 4,500 4,330 4,580 MODEL E3.50–4.00XL (E70–80XL) 18 x 6 x 12 1/8 22 x 9 x 16 E4.50–5.50XL (E100–120XL) 18 x 7 x 12 1/8 22 x 10 x 16 MODELSTEERINGDRIVE TIRE SIZES 22 x 10 x 16 22 x 12 x 16
MAIN CONTROL VALVE Lift Circuit Tilt and Auxiliary Circuit STEERING CIRCUIT 20.6 MPa (3000 psi) 15.5 MPa (2250 psi) 10.3 MPa (1500 psi)
* Oil temperature 50 to100°C (120–210°F).
RELIEF PRESSURES* PUMP VOLUME SINGLE HYDRAULIC PUMP – Larger
36
19.2
23
HYDRAULIC TANK CAPACITY 25.8 litre (6.8
DUAL HYDRAULIC PUMPS – Smaller11.9 cc/rev (0.72 cu in/rev), or
litres/min (9.5 gpm) @ 2000 rpm
cc/rev (1.17 cu in/rev), or
litres/min (6.1 gpm) @ 2000 rpm HYDRAULIC SYSTEM CAPACITY
gal)
(To FULL mark)33.3 litre (8.8 gal) 49.2 litre (13.0 gal) 9.9 litre (10.5 gal) E3.50XL
E4.00XL (E80XL) E4.50XLS (E100XLS) E4.50XL
E5.50XL (E120XL)
(E70XL)
(E100XL)
BRAKE FLUID0.25 litre
5.2 litre
(0.5 pt)
(5.5 qt)
E3.50–5.50XL
MAST WEIGHTS TWO–STAGE
MAST SPEEDS
2 E3.50–4.00XL (E70–80XL) E4.50–5.50XL (E100–120XL) MODEL TYPE OF MAST MAXIMUM FORK HEIGHT APPROXIMATE WEIGHT millimeterskilogramspounds inches 2–Stage VISTA Full Free–Lift VISTA 3–Stage VISTA 2–Stage VISTA Full Free–Lift VISTA 3–Stage VISTA 3073 3696 4305 3073 3696 4369 4928 5550 2819 3454 4051 2819 4125 4674 5309 121 145.5 169.5 121 145.5 172 194 218.5 111 136 159.5 111 162.5 184 209 645 713 781 1420 1570 1720 661 726 1455 1600 888 972 1955 2140 2250 636 706 776 1400 1555 1710 6791495 888 987 1955 2175 2250 1022 1022
MAST LIFTING LOWERING RATED LOAD NO LOAD NO LOAD RATED LOAD m/secft/minm/secft/minm/secft/min E3.50XL (E70XL) m/secft/min FULL FREE–LIFT MAST THREE–STAGE MAST 0.20 0.29 0.19 0.28 0.53 0.53 0.53 0.53 (36 V) (48 V) (36 V) (48 V) 39 54 37 53 104 104 104 104 0.35 0.44 0.35 0.44 0.48 0.48 0.48 0.48 68 86 68 86 95 95 95 95 (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) 0.17 0.25 0.17 0.25 0.46 0.46 0.46 0.46 34 48 33 47 90 90 90 90 0.30 0.38 0.30 0.38 0.38 0.38 0.38 0.38 59 75 59 75 74 74 74 74 E4.00XL (E80XL) E3.50XL (E70XL) E4.00XL (E80XL) E3.50XL (E70XL) E4.00XL (E80XL) 0.33 0.41 0.33 0.41 0.39 0.39 0.39 0.39 64 81 64 81 77 77 77 77 0.19 0.27 0.18 0.27 0.50 0.50 0.50 0.50 37 51 35 50 98 98 98 98 PERFORMANCE
WITH
SINGLE HYDRAULIC PUMP MOTOR
MODEL
PERFORMANCE WITH TWO HYDRAULIC PUMP MOTORS
TWO–STAGE MAST
FULL FREE–LIFT MAST
3
RATED LOAD NO LOADNO LOADRATED LOAD m/secft/minm/secft/minm/secft/min m/secft/min
LIFTINGLOWERING
THREE–STAGE
MAST SPEEDS (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) E3.50XL (E70XL) E4.00XL (E80XL) E4.50XLS (E100XLS) E4.50XL (E100XL) E5.50XL (E120XL) E3.50XL (E70XL) E4.00XL (E80XL) E4.50XLS (E100XLS) E4.50XL (E100XL) E5.50XL (E120XL) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) (36 V) (48 V) E3.50XL (E70XL) E4.00XL (E80XL) E4.50XLS (E100XLS) E4.50XL (E100XL) E5.50XL (E120XL)
MAST
91 118 91 118 69 89 69 89 54 76 52 73 40 57 38 53 0.48 0.48 0.37 0.37 95 95 73 73 104 104 89 89 90 90 0.52 0.52 0.44 0.44 0.45 0.45 74 74 0.37 0.37 51 71 49 88 39 54 36 50 51 72 49 69 39 54 36 50 0.39 0.39 0.32 0.32 77 77 63 63 0.49 0.49 0.43 0.43 98 98 86 86 84 109 84 109 64 82 64 82 86 106 86 106 64 80 64 80 0.46 0.59 0.46 0.59 0.35 0.45 0.35 0.45 0.27 0.38 0.26 0.37 0.20 0.29 0.19 0.27 0.42 0.55 0.42 0.55 0.32 0.41 0.32 0.41 0.43 0.54 0.43 0.54 0.33 0.40 0.33 0.40 0.26 0.36 0.25 0.44 0.21 0.27 0.18 0.25 0.26 0.36 0.25 0.35 0.21 0.27 0.18 0.25
MODEL
BATTERY SPECIFICATIONS
617 mm (24.3 in) = maximum height for batteries with a cover used in lift trucks without a hood. 585 mm (23.0 in) = maximum height for batteries without a cover used in lift trucks with a hood.
NOTE: Maximum tolerances are +0 and –13 mm (+0 and –0.5 in) for the size of the battery compartment. The battery specification chart shows the maximum size tolerances that will permit the battery to still fit into a battery compartment.
The battery must fit the battery compartment so that the battery restraint system will operate correctly. Use the spacers designed by Hyster Company to prevent the battery from moving more than 13 mm (0.5 in) in any horizontal direction.
4 MODEL MINIMUM COMPARTMENT SIZE LENGTH WIDTH WEIGHT MIN MAX E3.50–4.00XL (E70–80XL) E4.50XLS (E100XLS) E4.50XL (E100XL) E5.50XL (E120XL) 998 x 1146 mm (39.3 x 45.1 in) 950 / 1115 mm (37.4 / 43.9 in) 950 / 990 mm (37.4 / 38.9 in) 1542 kg (3400 lb) 2300 kg (5070 lb) 2300 kg (5070 lb) 1633 kg (3600 lb) 1166 x 1146 mm (45.9 x 45.1 in) 1166 x 1146 mm (45.9 x 45.1 in) 1115 / 1150 mm (43.9 / 45.3 in) 1115 / 1150 mm (43.9 / 45.3 in) 1814 kg (4000 lb) 2750 kg (6063 lb) 1919 kg (4230 lb) 2750 kg (6063 lb)
WARNING BATTERY SIZE MIN/MAX LENGTH x WIDTH
950 / 1115 mm (37.4 / 43.9 in) 950 / 1115 mm (37.4 / 43.9 in) 950 / 1115 mm (37.4 / 43.9 in) 998 x 1146 mm (39.3 x 45.1 in) 950 / 990 mm (37.4 / 38.9 in)
NO LOADNO LOAD RATED LOADRATED LOAD
TRACTION MOTOR, 280 mm (11 in) DIAMETER Across the Battery
E3.50XL (E70XL)
E4.00XL (E–80XL)
TRACTION MOTOR, 330 mm (13 in) DIAMETER Across the Battery
TRACTION MOTOR, 330 mm (13 in) DIAMETER Field Weakening
SPEED + 15% acceptable. CURRENT + 20% acceptable.
Speeds measured with a fully charged battery. Lift truck operated for 1/2 hour to warm up. Speeds are an average of forward and reverse speeds.
current is subtracted from currents listed in this chart.
5 VOLTS
mphamperesmphamperes
TRACTION SPEED and TRACTION MOTOR CURRENT
Steering
E4.50XL (E100XL) E5.50XL (E120XL) E3.50XL
E3.50XL (E70XL) E4.00XL (E–80XL) E4.50XLS (E100XLS) E4.50XL (E100XL) E5.50XL (E120XL) 36 48 36 48 36 48 36 48 36 48 36 48 36 48 36 48 36 48 36 48 6.5 8.3 95 102 96 104 5.9 7.6 5.7 7.4 107 116 113 120 6.7 8.7 6.5 8.5 6.2 8.3 6.0 8.0 122 126 126 130 134 135 139 140 6.0 7.8 5.8 7.6 5.4 7.1 5.1 6.7 139 145 145 150 157 163 168 175 190 202 198 213 212 226 224 239 8.8 10.8 8.6 10.8 8.4 10.6 8.2 10.4 169 189 172 189 177 195 183 200 8.0 10.3 7.7 9.9 7.3 9.4 7.0 9.0 MODEL km/hkm/h 10.6 13.4 10.5 13.4 10.8 14.0 10.5 13.7 10.0 13.4 12.9 14.2 17.4 13.9 17.4 13.5 17.1 13.2 16.7 6.6 8.3 9.5 12.2 9.2 11.9 9.7 12.6 9.3 12.2 8.7 11.4 8.2 10.8 12.9 16.6 12.4 15.9 11.7 15.1 11.3 14.5 9.7
E4.50XLS (E100XLS)
(E70XL) E4.00XL (E–80XL)
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