New Holland T6.150 AutoCommand Tractor Service Repair Manual by u1yiuef6

SERVICE

T6.120 / T6.140 / T6.150 / T6.155 T6.160 / T6.165 / T6.175 T6.140 AutoCommand / T6.150 AutoCommand T6.160 AutoCommand Tractor Part number 47665859 English February 2014 Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved.

MANUAL

SER VICE MANUAL T6.120 , T6.140 AutoCommand , T6.140 , T6.150 AutoCommand , T6.150 , T6.155 , T6.160 AutoCommand , T6.160 , T6.165 , T6.175 47665859 26/02/2014

Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 T urbocharger and lines [10.254] Intake and

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12] Slip clutch flywheel damper T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [21.1 12] Power shuttle transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.1 1 Semi-Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 [21.133] Semi-Powershift transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 [21.103] Semi-Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6 [21.152] Semi-Powershift transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7 [21.504] Continuously V ariable T ransmission (CVT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8 Continuously V ariable T ransmission (CVT) external controls Continuously V ariable T ransmission (CVT) lubrication system Continuously V ariable T ransmission (CVT) internal components 1 Creeper 47665859 26/02/2014

exhaust manifolds and muf fler

front axle

Front bevel gear set and dif ferential

Final drive steering and shafts

Axle suspension control

Rear axle system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [23.202]

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.314] Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

axle

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overdrive Four-Wheel Drive (4WD) system

Electro-hydraulic control

Front

system

Powered

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [27.100]

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear control 14] T rear Power T f (PT [31.1 16] Three-speed rear Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 [31.142] Front Power T ake-Of f (PT control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4 Front Power T f (PT Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.1 10] Parking

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.204] Front

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 T railer brake hydraulic control T railer brake pneumatic control Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [35.000] Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 47665859 26/02/2014

Powered rear axle

brake parking lock

axle brake

Charge

Regulated/Low

Remote

Auxiliary

14] hitch

[35.1 16] hitch cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 [35.160] Front hitch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 1 Hitches,

couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control T rods [41.200] Hydraulic control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [44.51 Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 Rear wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] V entilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47665859 26/02/2014

Reservoir , cooler , and filters Fixed displacement pump V ariable displacement pump

pump

pressure system

control valves

hydraulic pump and lines

control valve

controls and lines

drawbars, and implement

Rear hitch linkage Frames

Electrical system Harnesses and connectors Engine control system Alternator Battery Fuel tank system Selective Catalytic Reduction (SCR) electrical system Engine cooling system Electronic modules Cab transmission controls T ransmission control system 1 T ransmission speed sensors T ransmission pressure sensors [55.022] T ransmission temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.023] T ransmission position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.048] Rear Power T ake-Of f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18 [55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19 [55.051] Cab Heating, V entilation, and Air-Conditioning (HV AC) controls . . . . . . . . . . . . . . . . . 55.20 V and (HV AC) control system Steering control system Rear hitch electronic control system Global Positioning System (GPS) External lighting switches and relays Cab platform harnesses and connectors W arning and instruments [55.DTC] F AUL T CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28 47665859 26/02/2014

cab, and decals [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 Engine hood and panels 47665859 26/02/2014

INTRODUCTION 47665859 26/02/2014 1

Contents INTRODUCTION Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Foreword - How use and navigate through this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Foreword Ecology and the Environment 9 Safety rules T orque Basic instructions Conversion factors Consumables Lubrications and Coolants Capacities 47665859 26/02/2014 2

Foreword

IMPORT ANT INFORMA TION

All repair and maintenance works listed this manual must carried out only staf f belonging the NEW LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools.

Anyone who carries out the above operations without complying with the prescriptions shall responsible for the subsequent damages.

The manufacturer and all the organizations its distribution including - without limitation - regional local dealers, reject any responsibility for damages due the anomalous behavior parts and / components not approved the manufacturer including those used for the servicing repair the product manufactured marketed the Manufacturer any warranty given attributed the product manufactured marketed the Manufacturer case damages due anomalous behavior parts and / components not approved the Manufacturer

reproduction, though partial text and illustrations allowed.

INTRODUCTION

47665859 26/02/2014 3

Foreword - How use and navigate through this manual

This new system designed deliver technical information electronically through web delivery and paper A coding system called SAP has been developed link the technical information other Product Support functions, e.g., W arranty .

This manual has been produced a new technical information

echnical information written support the maintenance and service the functions systems a When a customer has a concern their machine usually because a function system their chine not working not working ficiently , not responding correctly their When you refer the technical information this manual resolve that you will find all the information classified using the SAP coding, according the functions systems that machine. Once you have located the technical information for that function you will then find all the electrical hydraulic and sub assemblies for that function Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codes and and the service data install integrating SAP coding into technical you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring process.

The first category the the second category the Information T ype and the third category the Product:

• LOCA TION - the component function the machine, that the piece technical information going describe Fuel

• INFORMA TION TYPE - the piece technical information that has been written for a particular component tion the machine Capacity would a type T echnical Data describing the amount fuel held the fuel

• PRODUCT - the model for which the piece technical information

written.

Every piece technical information will have those three categories attached Y will able use any nation those categories find the right piece technical information you need resolve that concern their

That information could be:

• the procedure for how remove the cylinder head

• a table specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool 47665859

INTRODUCTION

26/02/2014

SER VICE MANUAL Engine T6.120 , T6.140 AutoCommand , T6.140 , T6.150 AutoCommand , T6.150 , T6.155 , T6.160 AutoCommand , T6.160 , T6.165 , T6.175 47665859 26/02/2014

Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Fuel tanks Fuel injection system [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 T urbocharger and lines Intake and exhaust manifolds and muf fler [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Fan and drive [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 47665859 26/02/2014

EngineEngine and crankcase - 001 T6.120 , T6.140 AutoCommand , T6.140 , T6.150 AutoCommand , T6.150 , T6.155 , T6.160 AutoCommand , T6.160 , T6.165 , T6.175 47665859 26/02/2014 10.1 [10.001] / 1

Contents EngineEngine and crankcase - 001 TECHNICAL T A Engine T orque 3 - - - - - - - - - - - - - - - - - - - -SER VICE Engine Disconnect - - - - - - - -Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - - - - - - -Remove - - - - - - - -Install - - - - - - - -Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - - AutoCommand - - - - - - AutoCommand - - - - -AutoCommand - - - - -Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - - AutoCommand - - - - - - AutoCommand - - - - -AutoCommand - - - - -Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - - AutoCommand - - - - - - AutoCommand - - - - -AutoCommand - - - - -Connect 109 - - - AutoCommand - - - - - - AutoCommand - - - - -AutoCommand - - - - -47665859 26/02/2014 10.1 [10.001] / 2

Engine - Engine and crankcase

Engine - T orque

P ART T ORQUE (lb ft) Bolts securing connecting rod caps: 1st phase + / - 3 (22.1269 + /2.2127) 2nd phase + / - 5 + /Angle closed 3rd phase ° + / - 5 ° Nuts securing engine cover cylinder engines refer figure 3 4 cylinder engines refer figure 4 ) 125 ± 5 ± Bolts securing engine flywheel: 1st phase + / - 4 + /2nd phase ° + / - 5 ° Bolts securing pulley and damper: 1st phase ± 5 ± + 2nd phase ° + / - 5 ° Cooling nozzles (mechanical engines only) ± 3(1 1 ± Bolts securing injectors cylinder head: 1 ± 5 (81.1318 ± 3.6878) Nut securing P gear: 105 ± 7 ± Nut securing compressor gear: 125 ± ± Bolts securing timing gear: ± 4 ± Unions securing piston lubrication nozzles: ± 3 1.0634 ± 2.2127) Bolts securing timing system casing 1.25x40 ± 4 ± M10 ± 5 ± Bolts securing front cover M10 ± 4 (17.7015 ± 2.9502) Bolts securing main bearing caps with angle closed M12 1st phase + / - 6 + /2nd phase + / - 6 + /Angle closed 3rd phase + ° + / - 5 ° V iti fissaggio Ladder Frame: M10 ± 5 ± Bolts securing lifting brackets: M12 7 ± ± M10 ± 5 (31.7152 ± 3.6878) Bolts securing cooler (refer figure 7 ) 1.25x35 ± 5 ± ± 5 ± M12 Connector ± 5 ± Bolts securing valve cover Nuts ± 4 ± Engine V ent Fastener (Ccv) 1.25x45 ± 4 ± ± 4 ± Bolts securing oil sump 6 cylinder engines (refer figure 8 ) ♦ T ightening Bolts & M10 1.5x45 ± 5 (36.8781 ± 3.6878) T ightening Bolts 4 - 14; - 27; - M10 ± 5 ± 47665859 26/02/2014 10.1 [10.001] / 3

Lubricate With Engine Oil Before Assembly (continued)

P ART T ORQUE (lb ft) T ightening Bolts 1 - - M10 ± 5 ± T ightening Bolts - M10 15x190 ± 5 (51.6293 ± 3.6878) Bolts securing oil sump 4 cylinder engines (refer figure 9 ) ♦ T ightening Bolts & M10 ± 5 ± T ightening Bolts 3 - 10; - 20; - M10 ± 5 ± T ightening Bolts 1 - - M10 1.5x125 ± 5 ± T ightening Bolts 1 1 - M10 15x190 ± 5 ± Bolts / Plugs Head 1 / 2 Nptf ± 4 (17.7015 ± 2.9502) 3 / 4 Nptf ± 5 ± 1 / 4 Nptf ± 2 ± ♦

T ORQUE WRENCH SETTINGS T ORQUE P T (lb ft) Bolts securing 6 cylinder head (refer

♦ Step T ightening bolts 1 - 2 - 7 - 8 - 9 - - - - - - -- M12 Step +90 ° Step +90 ° Step T ightening bolts 3 - 4 - 5 - 6 - 1 1 - - - - - -M12 Step +90 ° Step +90 ° Bolts securing 6 cylinder head (refer figure 2 ) ♦ Step T ightening bolts 1 - 2 - 7

9 - - - - - M12 1.75x150 Step +90 ° Step +90 ° Step T ightening bolts 3 - 4 - 5 - 6 - 1 1 - - - M12 Step +90 ° Step +90 ° Bolts securing heater grille: ± 2 ± Bolts securing intake manifold: 1.25x25 ± 5 (18.4391 ± 3.6878) ± 5 ± Bolts securing exhaust manifold 6 cylinder head: (refer figure 5 ) M12 ± 5 ± Bolts securing exhaust manifold 4 cylinder head: (refer figure 6 ) ± 5 ± ± 5 ± Bolts securing connecting rod caps cylinder engines): 1 Flg 1st phase + / - 3 + /2nd phase + / - 5 + /T orque / Angle 3rd phase +60 ° + / - 5 ° Bolts securing connecting rod caps cylinder engines): M10 Flg 1st phase + / - 3 + /2nd phase + / - 5 + /47665859 26/02/2014 10.1 [10.001] / 4

Engine - Engine and crankcase

figure 1 )

T orque / Angle 3rd phase +60 ° + / - 5 ° Bolts securing flywheel M12 ± ± M10 ± 5 ± Bolts securing camshaft thrust plate: Flg ± 4 ± Bolts securing camshaft gear: Flg ± 4 ± Bolts securing rocker arms: ± 5 (26.5522 ± 3.6878) Bolts securing rocker arm adjusters: 3 / 8 Unf Hex Nut ± 4 ± Bolts securing rocker arm casing: ± 4 ± Bolts securing phonic wheel: M12 1.25 10.9 Flg Hex 1st phase ± 5 ± 2nd phase + ° + / - 5 ° Fuel connector fastener head side ± 5 ± Fuel connector fastener Common Rail side ± 2 ± Common Rail fastener Flg Hex ± 4 ± Flg Hex ± 4 ± 1.25x90 9.8 Flg Hex ± 4 ± Fastener for high - pressure pipes from Common Rail cylinder head M14 ± 2 ± Fastener for fuel filter mounting crankcase M12 1.75x25 9.8 Fig Hex ± 8 (56.7923 ± 5.9005) T urbo / exhaust manifold fastener (refer figure ) ± 5 ± Oil delivery / return pipe fastener M12 1.5 ± 5 ± Oil dipstick pipe fastener: ± 4 ± ♦ Lubricate With Engine Oil Before Assembly (continued) T ORQUE WRENCH SETTINGS T ORQUE P T (lb ft) Bolts securing oil pump: Hex 1st phase 8 ± 1 (5.9005 ± 0.7376) 2nd phase ± 4 ± Main oil delivery bolts (plugs) M10 1 6 ± 1 ± M14 1.5 1 1 ± 2 (8.1 132 ± 1.4751) Oil cooler / oil filter assembly fastener: ± 4 ± Coolant pump / crankcase fastener: Hex 1st phase ± 4 ± 2nd phase ± 6 (31.7152 ± 4.4254) T ightener fastener M10 FigFan mounting fastener M10 ± 5 (24.3395 ± 3.6878) Fan pulley fastenerFan spacer accessory pulley fastener (when required) ± 2 ± 47665859 26/02/2014 10.1 [10.001] / 5

Engine - Engine and crankcase

Lubricate with engine oil before assembly T

sequence for 6 cylinder head bolts

Engine - Engine and crankcase M10 ± 6 (31.7152 ± 4.4254) M12 ± ± Additional counterweight fastener (refer figure 1 1 ) M10 ± 8 (35 ± M10 ± 8 (35 ± Alternator fastener Fig Hex ± 4 ± M12 1.75x120 10.9 Fig Hex ± 6 ± M12 Nut G Fig Hex ± 4 ± M10 Fig HexM10 Fig HexM10 Nut 9 Fig HexM16 1.5 HexStud bolts for mounting fuel pump: ± 2 ± Bolts securing injection pump: 1.5 ± 4 ± T ightening nut fixing injection pump gear M18 105 ± 5 ± Fastener for fittings from injection pump Common Rail: M12 ± 2 ± Bolts securing injectors: Electronic Engine ± Bolts securing injector connectors: ± ± Oil pressure regulator sensor fastener: 8 ± 2 (5.9005 ± 1.4751) Camshaft speed sensor fastener gearbox: 8 ± 2 ± Crankshaft speed sensor fastener front cover 8 ± 2 (5.9005 ± 1.4751) T emperature sensor fastener cylinder head: M14 Hex ± 3 ± Air temperature sensor fastener intake manifold: 1x20 3 ± 1 ± Air pressure and temperature sensor fastener intake manifold: 3 ± 1 ± Fuel pressure sensor fastener: ± 5 ± Fuel temperature sensor fastener: M14 Hex ± 3 (14.7512 ± 2.2127) Gear fastener air compressor: 5 / 8 Unf 125 ± ± Air compressor fastener crankcase: M12 Nut ± ± ♦

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ightening

Engine - Engine and crankcase 80736 1

80362 2

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T ightening sequence for 4 cylinder head bolts

T ightening sequence for 6 cylinder engine cover nuts

Engine - Engine and crankcase 80737 3 T ightening sequence for 4 cylinder engine cover nuts 80365 4 T ightening sequence for 6 cylinder exhaust manifold bolts 47665859 26/02/2014 10.1 [10.001] / 8

Engine - Engine and crankcase 80738 5 T ightening sequence for 4 cylinder exhaust manifold bolts 80363 6 T ightening sequence for cooler bolts 47665859 26/02/2014 10.1 [10.001] / 9

T ightening sequence for engine oil sump bolts cylinder engines)

80739 8

T ightening sequence for engine oil sump cylinder engines)

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Engine - Engine and crankcase

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80366 9

T ightening sequence for turbocharger nuts and bolts

Sequence:

- Pre - tightening4 - 3 - 1 - 2

- T ightening 1 - 4 - 2 - 3

80364

T ightening sequence for additional counterweight bolts cylinder engines only)

80368

Engine - Engine and crankcase

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Engine - Engine and crankcase

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T ighten torques engine / cab front mounting bolt

Engine - Engine and crankcase

Engine - Disconnect

Prior operation:

Discharge the Air conditioning for further information refer Air conditioning - Discharging (50.200)

Prior operation:

Disconnect battery , for further information refer Battery - Disconnect (55.302)

Prior operation:

Drain the engine coolant for further information refer Engine cooling system - Drain fluid

Prior operation:

Remove the selective catalytic reduction (SRC) muf fler , for further information refer Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)

Prior operation:

Remove the selective catalytic reduction (SRC) coolant control for further information refer Coolant control valve - Remove (10.500)

W ARNING

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity Always support units parts with suitable slings hooks. Make sure the work area clear all

Failure comply could result death serious injury

W0398A

W ARNING

A void injury!

Handle all parts carefully . not place your hands fingers between Use Personal Protective Equipment (PPE) indicated this including protective and safety footwear .

Failure comply could result death ous injury

W0208A

Using suitable lifting equipment support the front

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Engine - Engine and crankcase

Disconnect and remove the front weights from the weight carrier

Disconnect the radar electrical connector and remove the radar (if

Remove the flywheel speed sensor

Disconnect the engine harness electrical

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Detach the cab heater return

Disconnect the oil cooler supply pipes.

Disconnect the oil cooler supply and return pipes (1) Remove the oil cooler pipes (2)

Disconnect the heater supply hose from the rear the engine cylinder

Engine - Engine and crankcase

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Engine - Engine and crankcase

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Remove the starter motor heat

Remove the starter motor cover

Disconnect the starter motor electrical connector

Disconnect the positive terminal (1) , negative terminal (2) relay and bracket (3) and position one side.

Disconnect the starter motor negative

Detach the alternator wiring harness electrical nector from the bracket (1) and detach the wiring ness (2)

Disconnect the alternator electrical

Disconnect the brake fluid reservoir electrical tor (1) and detach the brake fluid reservoir (2) and sition one

Engine

crankcase

Engine -

and

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18. Remove the front brake retaining bracket (1) and move the front brake pipe (2)

Disconnect the A / C pipe from the A / C compressor

NOTE: Install blanking plugs / caps all openings vent dirt

Disconnect the high pressure A / C pipe (1) Disconnect the low pressure switch electrical tor (2)

Disconnect the charge air cooler intake

Engine - Engine and crankcase

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22. Detach the A / C pipes and position one side.

Disconnect the steering

NOTE: Mark the hoses aid

Disconnect the fuel supply line from the pre - filter / ter

Disconnect the fuel return line (1)

Disconnect the flywheel electrical connector (2)

Engine - Engine and crankcase

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Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL.NOWAITING

NOTE:

If there is no response to click on the link above, please download the PDF document first and then clickonit.

26. Cut the cable ties.

Cut the starter motor wiring harness cable

Disconnect the engine earth connector

V A

Disconnect the dif f lock supply pipe (1) and pneumatic brake supply pipe (2) . Remove the pipe retaining bracket (3) and remove the

Engine - Engine and crankcase

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V ehicles with SuperSteer™ front axle

Remove the four - wheel drive shaft guard retaining

Remove the four - wheel drive shaft

NOTE: Repeat the operation both sides the

Remove the four - wheel drive shaft front retaining

NOTE: Support the four - wheel drive

Remove the four - wheel drive

V ehicles with standard front axle

Remove the front wheel drive shaft guard and drive

NOTE: The type drive shaft fitted dependant type front axle

Engine - Engine and crankcase

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32. Remove the drive shaft flange, where fitted.

ehicles with suspended front axle

Remove the front wheel drive shaft

Remove the circlip (1)

Slide the drive shaft sleeve (2)

35. Disconnect the drive shaft bearing carrier .

Engine - Engine and crankcase

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Engine - Engine and crankcase

All vehicles

Using the tractor splitting equipment 380040228 stall the larger wheeled part the splitting equipment under the front weight carrier

Position the static part the splitting equipment under the transmission and secure the Install the smaller wheeled part the splitting ment under the

Connect the two pieces the wheeled splitting gear together with the alignment bar .

Support the rear the

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Engine - Engine and crankcase

40. Remove the left - hand side engine transmission curing

NOTE: Repeat this step for the right - hand

Remove the centre engine transmission securing bolt (2) Remove the top left - hand engine sion securing bolt (1) .

NOTE: Repeat this step for the right - hand

42. Separate the engine from the transmission.

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