SERVICE MANUAL
Tractor
PIN ZCF200001 and above
PIN ZDF200001 and above
Part number 47488219
English March 2013
Copyright © 2013 CNH America LLC. All Rights Reserved.
T9.390 / T9.450 / T9.505 / T9.560 / T9.615 / T9.670
T9.390 [ZCF200001 - ] , T9.390 [ZDF200001 - ] , T9.450 [ZCF200001 - ] , T9.450 [ZDF200001 - ] , T9.505 [ZCF200001 - ] , T9.505 [ZDF200001 - ] , T9.560 [ZCF200001 - ] , T9.560 [ZDF200001 - ] , T9.615 [ZCF200001 - ] , T9.615 [ZDF200001 - ] , T9.670 [ZCF200001 - ] , T9.670 [ZDF200001 - ] 47488219 26/02/2013
SER VICE MANUAL
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine and crankcase [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Engine cooling system Fan and drive [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powershift
[21.135] Powershift
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
Powershift
Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[25.102] Front bevel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 Final drives Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered rear axle [27.106] Rear bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear control 10] rear Power T f (PT Gearbox Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10] Parking brake parking lock 47488219 26/02/2013
13]
transmission
transmission external controls
Gearbox internal components
transmission internal components
Powered front axle
gear set and dif ferential
service brakes
pump
displacement pump
control valves
Auxiliary hydraulic pump and lines
and towing hitches Frames and ballasting
and hitch assembly
Hydraulic
Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [35.000] Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.102] Pump
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 Charge
V ariable
[35.204]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
systems
control valves
Remote
cooler , and filters [35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 High flow hydraulics Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawbars
Frame [39.1 10] Drawbar
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Hydraulic control components Pump [41.910] Auxiliary steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [44.51 Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 Rear wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V entilation [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 47488219 26/02/2013
Reservoir ,
Electrical systems Fuel injection system [55.014] Engine intake and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.024] T ransmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 Remote control valve electric control [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.046] Rear axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 Rear Power T f (PT control system V and (HV AC) control system Cab V and (HV AC) controls [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 Rear hitch electronic control system 1 Alternator [55.302] Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 Cab Power T f (PT controls Electronic modules [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 [55.DTC] F AUL T CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine hood and panels Engine hood and trims [90.124] Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 Cab interior 47488219 26/02/2013
INTRODUCTION 47488219 26/02/2013 1
T
Contents INTRODUCTION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] Personal safety - not operate tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules 5 Foreword - Ecology and the environment Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . Basic instructions - Shop and assembly Basic instructions
- Product identification
orque -
orque -
data for hydraulics Capacities
Product identification numbers
and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ZCF200001 - [ZCF200001 - [ZCF200001 - [ZCF200001 - [ZCF200001[ZCF200001 - ] Definition - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacities - Product identification numbers ZDF and after [ZDF200001
] [ZDF200001 - ] [ZDF200001 - ] [ZDF200001 - ] [ZDF200001 - ] [ZDF200001 - ] Definition - Machine orientation T9.390 WE, T9.450 WE, T9.505 WE, T9.560 WE, T9.615 WE, T9.670 47488219 26/02/2013 2
Minimum tightening torques for normal assembly T
Standard torque
-
ZCF
-
INTRODUCTION
Safety rules
Personal safety
This the safety alert symbol. used alert you potential personal injury hazards. Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special structions. These precautions are intended for the personal safety you and those working with you.
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation that, not avoided, will result death serious injury .
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
[ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ] [ZCF200001 - ] [ZDF200001 - ]
47488219 26/02/2013 3
SER VICE MANUAL Engine T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670 47488219 26/02/2013
Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 , , , , , [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 , , , , , Engine cooling system , , , , , Fan and drive , , , , , Selective Catalytic Reduction (SCR) exhaust treatment , , , , , 47488219 26/02/2013
EngineEngine and crankcase - 001 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670 47488219 26/02/2013 10.1 [10.001] / 1
Remove - 13L single turbo tractors
Install - 13L single turbo tractors
Remove 13L T Stage turbocharger tractors
Install 13L T Stage turbocharger tractors
Contents EngineEngine and crankcase - 001 SER VICE Engine Remove - 9 Liter tractors 3 Install - 9 Liter tractors 8
47488219 26/02/2013 10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - Remove - 9 Liter tractors
Air conditioning - Evacuate - Air conditioning system
Prior operation: Hood - Remove - Hood support frame row crop unit (90.100)
Disconnect air conditioning high and low pressure hoses (1) from compressor Unplug high pressure sending unit (2)
NOTE: Cap and plug disconnected hoses and
Cut ties (1) and unplug harness (2)
Loosen fan from
NOTE: Hub has left hand
RCPH10FWD998BAC 1
RCPH10FWD009BBC 2
RCPH10FWD010BBC 3 47488219 26/02/2013 10.1 [10.001] / 3
With the help assistant turn fan f hub. move out the right hand
Label and disconnect heater hoses (1) and DEF / AdBlue® solenoid hoses (2) .
Disconnect starter connections (1) Remove ground strap from engine block (2)
Engine - Engine and crankcase
RCPH10FWD01 1BBC 4
RCPH10FWD012BBC 5
RCPH10FWD013BBC 6 47488219 26/02/2013 10.1 [10.001] / 4
Engine - Engine and crankcase
Remove left hand air air tube (1) and lower radiator hose (2) Loosen upper radiator hose clamp (3)
Disconnect alternator cable (1) Disconnect fuel line (2)
NOTE: Plug and cap disconnected fuel line and
Secure cooling package with support strap (1) move right hand air air tube (2) and upper radiator hose (3) .
RCPH10FWD014BBC 7
RCPH10FWD015BBC
8
RCPH10FWD016BBC
47488219 26/02/2013 10.1 [10.001] / 5
9
10. Disconnect fuel return line.
NOTE: Plug and cap disconnected hoses and RCPH10FWD017BBC
1 Disconnect drive shaft from RCPH10FWD018BBC
Remove bracket both sides over rear engine mounts.
RCPH10FWD019BBC
Engine - Engine and crankcase
1 1
47488219 26/02/2013 10.1 [10.001] / 6
Engine - Engine and crankcase
13. Remove front engine mount bracket. RCPH10FWD021BBC
Attach 4130 load rotor lifting bale move engine from tractor over left hand side RCPH10FWD022BBC
47488219 26/02/2013
10.1 [10.001] / 7
Engine - Engine and crankcase
Engine - Install - 9 Liter tractors
Attach load rotor 4130 lifting bale equivalent overhead hoist and the two engine lifting Install lift engine and set into tractor frame.
NOTICE: The engine lifting brackets are for vertical lifting only Any lifting device that not vertically line with the lifting brackets can damage the engine rocker arm cover cause bracket failure
Install front engine mount bracket. T orque the lower engine mount frame bolts (1) - 107 N·m ( - ) T orque the ISO mount nut (2) 160 - 220 N·m ( 1 - 162 )
Install rear retaining straps both T orque bolts 125 - 150 N·m ( - 1 1 1 ) RCPH10FWD020BBC
RCPH10FWD022BBC 1
RCPH10FWD021BBC 2
47488219 26/02/2013 10.1 [10.001] / 8
3
Connect drive shaft drive coupler . T orque the bolts - 108 N·m ( - )
Connect fuel return
NOTE: Remove plug and cap from hose and
Install upper radiator hose (1) and right hand air air tube (2) Remove support strap (3)
Engine - Engine and crankcase
RCPH10FWD018BBC 4
RCPH10FWD017BBC 5
RCPH10FWD016BBC 6 47488219 26/02/2013 10.1 [10.001] / 9
Connect fuel line (1) and alternator cable (2) .
NOTE: Remove plug and cap from hose and
T ighten upper radiator hose (1) . Install lower radiator hose (2) , and left hand air air tube (3)
Secure ground strap engine (1) Connect starter cable and wire (2) starter
Engine - Engine and crankcase
RCPH10FWD015BBC 7
RCPH10FWD014BBC 8
47488219 26/02/2013 10.1 [10.001] /
RCPH10FWD013BBC 9
10. Connect Diesel Emission Fluid / AdBlue® (DEF / Blue®) hoses (1) solenoid and engine
Connect heater hoses (2) marked during sembly
1 Install fan from right hand side engine with the help
NOTE: Hub has left handed
Engine - Engine and crankcase
RCPH10FWD012BBC
RCPH10FWD01 1BBC 1 1 47488219 26/02/2013 10.1 [10.001] / 1 1
12. T ighten fan assembly hub .
NOTE: Hub has left handed
RCPH10FWD010BBC
13. Plug harness connector (1) and tie harness lead (2)
RCPH10FWD009BBC
14. Attach lifting straps shown. Use overhead crane set hood support frame into
NOTE: sure right hand side air conditioner line place while lowering hood support frame into
RCPH10FWD008BBC
Engine - Engine and crankcase
47488219 26/02/2013 10.1 [10.001] /
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Engine - Engine and crankcase
15. Install and tighten bolts securing hood support frame tractor frame both
RCPH10FWD007BBC
Secure hood support frame cooling package frame with removed
RCPH10FWD005BBC
Connect hose (1) Install clamps (2)
RCPH10FWD004BBC
47488219 26/02/2013
10.1
/
[10.001]
18. Connect hoses (1) and tighten clamps. Install clamp (2) and bracket (3) hood support
RCPH10FWD003BBC
Assemble intake tube (1) turbo and air filter ing. Install clamps (2) . Plug harness sensors (3)
RCPH10FWD002BBC
Engine - Engine and crankcase
47488219 26/02/2013 10.1 [10.001] /
Engine - Engine and crankcase 20. Install clamps hood support frame. RCPH10FWD001CBC Install clamps hood support RCPH10FWD999BAC 47488219 26/02/2013 10.1 [10.001] /
22. Connect high and low pressure hoses compressor (1) Plug high pressure sensor (2)
NOTE: Install new O - rings and lubricate with clean compressor oil.
RCPH10FWD998BAC
Secure clamp (1) Plug harness connector (2)
RCPH10FWD996BAC
Secure heater hoses and harness with clamps (1) Plug connector DEF / AdBlue® heater solenoid (2)
RCPH10FWD995BAC
Engine - Engine and crankcase
47488219 26/02/2013 10.1 [10.001] /
Engine - Engine and crankcase
25. Loose assemble section exhaust from muf fler / ister with clamps removed during disassembly
RCPH10FWD994BAC
Install exhaust section (1) from turbo newly stalled Loose assemble clamps (2)
RCPH10FWD993BAC
Assemble clamp Adjust sections exhaust and tighten all RCPH10FWD992BAC
47488219 26/02/2013 10.1 [10.001] /
28. Connect lines for DEF / AdBlue® (1) and connect ness sensor (2)
Set air intake duct Loose assemble clamps (1) and bolts (2) Adjust and
Assemble aspirator T ighten
Engine - Engine and crankcase
RCPH10FWD991BAC
RCPH10FWD990BAC
47488219 26/02/2013 10.1 [10.001] /
RCPH10FWD989BAC
