INTRODUCTION

International symbols

a guide the operation the various universal symbols have been utilized the and fuse The symbols are shown below with indication their

Safety rules

Import Ant Notice

All maintenance and repair operations described this manual should carried out exclusively authorised All instructions should carefully observed and special equipment where indicated should Anyone who carries out service operations described without carefully observing these instructions will directly responsible for any damage

Notes For Equipment

Equipment shown this manual is:

• designed expressly for use these tractors;

• necessary make a reliable repair;

• accurately built and strictly tested fer ficient and long - lasting working life.

Notices

The words “front”, “rear”, hand”, and refer the dif ferent parts seen from the operator ’ s seat oriented the normal direction movement the tractor

Safety Rules

P A Y A Ttention T O This Symbol

This warning symbol points out important messages involving personal safety Carefully read the safety rules contained herein and follow advised precautions avoid potential hazards and safeguard your safety this manual you will find this symbol together with the following key - words:

W ARNING - gives warning about improper repair operations and potential consequences fecting the service s personal safety

DANGER - gives specific warning about potential dangers for personal safety the operator other persons directly indirectly involved the operation.

O Prevent Accidents

Most accidents and personal injuries taking place workshops are due from non - observance some essential rules and safety

The possibility that accident might occur with any type machines should not disregarded, matter how well the machine question was designed and

A wise and careful service technician the best precautions against accidents.

Careful observance this basic precaution would enough avoid many severe

Safety Rules

Generalities

• Carefully follow specified repair and maintenance procedures.

• not wear unbuttoned flapping clothing such torn open jackets shirts with open zips which could get caught moving Use approved safety clothing such anti - slipping footwear , safety

• W ear safety glasses with side guards when cleaning parts using compressed air

• Damaged frayed wires and chains are not use them for lifting

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• W ear suitable protection such approved eye special gloves and footwear whenever All persons standing the vicinity the welding process should wear approved eye NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y

• Never carry out any repair the machine someone sitting the operator ’ s except they are qualified operators assisting the operation carried out.

• Never operate the machine use attachments from a place other than sitting the operator ’ s seat the side the machine when operating the fender switches.

• Never carry out any operation the machine when the engine except when specifically Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations should carried out with the greatest care and

• Disconnect the batteries and label all controls warn that the tractor being Block the machine and all equipment which should

• Never check fill fuel tanks nor use starting liquid you are smoking near open flames such fluids are flammable.

• The fuel filling gun should always remain contact with the filler Maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity build -

• T o transfer a failed tractor , use a trailer a low loading platform trolley

• T o load and unload the machine from the transportation select a flat area providing a firm support the trailer truck Firmly tie the machine the truck trailer platform and block wheels required the transporter

• Always use lifting equipment appropriate capacity lift move heavy components.

• Chains should always safely Ensure that fastening device strong enough hold the load persons should stand near the fastening

• The working area should always kept CLEAN and Y Immediately clean any spillage water

• Never use diesel oil other flammable liquids cleaning Use non - flammable non - toxic etary

• not pile grease oil soaked they constitute a great fire Always place them into a metal container .

Art

• Never run the engine confined spaces which are not equipped with adequate ventilation for exhaust gas

• Never bring your head, body , arms, legs, feet, hands, fingers near fans rotating belts.

Engine

• Always loosen the radiator cap very slowly before removing allow pressure the system dissipate. Coolant should topped only when the engine

• not fill fuel tank when the engine

• Never adjust the fuel injection pump when the tractor

• Never lubricate the tractor when the engine

Electrical Systems

• necessary use auxiliary cables must connected both sides follows: (+) (+) and ( ( A void short - circuiting the GAS RELEASED FROM TTERIES HIGHL Y During leave the battery compartment uncovered improve A void sparks flames near the battery area. smoke.

• not charge batteries confined

• Always disconnect the batteries before performing any type service the electrical system.

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Engine - Engine and crankcase

Engine - Remove DANGER

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.

Failure comply will result death serious injury

Caution

Pinch hazard!

Always use suitable tools align mating NOT use your hand

Failure comply could result minor moderate injury .

T o access the clutch necessary separate the gine complete with the front axle from the

Proceed follows:

Disconnect the negative battery lead (1)

Drain f the oil from the gearbox / transmission

Drain f the coolant from the engine cooling

Remove the exhaust Attach lifting chains (2) the bonnet (1) and attach the chain the

Disconnect the electrical connection (1) bonnet.

Unscrew the nut (1) from the weight retaining pin. move the weights from the front

Unscrew the front central and rear reatining bolts the front axle shaft then remove the guard (1)

1 Remove the circlip (2) and move the front sleeve (1) the direction indicated the arrow until released from the groove the front axle

Remove the circlip (2) and move the rear sleeve (1) the direction indicated the arrow until released from the groove the

13. Remove the propeller shaft central support (1) ing bolts (2) and extract the shaft together with the

Disconnect the pressure pipe connection (1) the hydrostatic steering pump.

Disconnect the pressure pipe connection (1) lift pump.

16. Disconnect the delivery lines both hydraulic lift pump (1) and hydrostatic steering pump (2)

Detach the diesel recovery pipe (3) and delivery pipe (2) the diesel pump (1) .

Remove two metal clamps (1) and the rigid pipe (2) drawing oil from the transmission housing via lift pump.

Remove the electrical floor

20. Remove the electrical connection from the brake fluid reservoir and take the brake fluid reservoir (1) from the

Disconnect the steering oil delivery and return hoses (1) and (2) Disconnect the steering cylinder lines (3) and (4)

26. Remove the fusebox (1) from the bonnet support.

27. Remove the electrical oil pressure switch (1) .

Remove the electrical connections coolant temperature sender (1)

29. Remove the electrical connection hydrostaticsteering pump oil pressure switch (1)

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30. Remove the electrical connection pump lenoid sender (1)

Remove the retaining bolts (1) and (2) for the Remove the retaining nut (3) and detachthe throttle control connected theinjection

Remove the hand and foot throttle cablescomplete with their support (4) .

Disconnect the electrical connection (1) between the cab and the

34. Disconnect the electrical connections from starter tor (1)

Disconnect the electrical connections from alternator (1)

36. Disconnect the electrical connection water fuel sensor (1)

Remove the electrical connection air filter clogging sensor (1)

41. Hitch the engine the hoist with the chains (1) chouring the attachments the

Engine lifting points are (1) , (2) and (3)

43. Position the movable tool for dismantling tractors 380000569 with the bracket 380000500 and adapter plate 380000844 under the engine and place a wooden block between the points contact tween the tool and tractor shown the