PASSION TO CREATE WITH US
QUALITY
IS A WAY OF LIFE THAT REFLECTS IN WHATEVER
WE DO..
ABOUT COMSTAR Comstar is a leading multinational company engaged in the Design & Manufacture of Starting and Charging system for Passenger Cars and Commercial Vehicles. Comstar’s Product portfolio is designed to cater to various segments of Vehicle applications and can be customized to best suit the customer requirements. Comstar develops and supplies cutting-edge ‘go green’ Start-Stop technologies for the next generation micro and mild hybrid vehicles.
VISION " To be a highly responsible company, delivering world class products with passion and speed. Quality is a way of life that reflects in whatever we do. Comstar will capture over 20% market share of Global Automotive Starter Business by 2040 "
QUALITY
PROCESS
COMSTAR PHILOSOPHY
PERFORMANCE
SPEED
QUICK FACTS Headquarters Chennai, India Plants •Maraimalainagar, Chennai, India (1998) •Tecumseh, Michigan, USA (2013)
Certifications: TS16949 ISO14001 OSHAS18001
Capacity •Starters : 3.8 Million units (IND) & 0.5 Million (NA) •Alternators: 1.0 Million units
MILESTONE 1999
2007
2009
Launch of India plant, commence supplies to Ford Europe & SA
Domestic business started with Tata Motors
Launch of stop start starters with Volvo, Won AL-N Business
2013
2014
2015
Launch of NA Plant
Won business from Geely, China
Won business from Renault Nissan
CUSTOMER OVERVIEW Comstar is a leading multinational company engaged in the Design & Manufacture of Starting and Charging system for Passenger Cars and Commercial Vehicles. Comstar’s Product portfolio is designed to cater to various segments of Vehicle applications and can be customized to best suit the customer requirements. Comstar develops and supplies cutting-edge ‘go green’ Start-Stop technologies for the next generation micro and mild hybrid vehicles.
MANUFACTURING CAPABILITIES
QUALITY
IS A WAY OF LIFE THAT REFLECTS IN WHATEVER
WE DO..
DESIGN AND TESTING CAPABILITIES
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THERMAL CHAMBER
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PERFORMANCE TEST
•
ENGINE SIMULATOR
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DURABILITY TEST
•
ENGINE LAB
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COLD ROOM
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STABILIZED PERFORMANCE TEST
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ELECTRICAL BV TEST
•
VIBRATION TEST
•
MAGNETIC TESTER
•
SALT SPRAY TEST
STARTER
PRODUCT FEATURES Enhanced durability to 150 k, 250 k and 350 k starts Fully Sealed protection. & Enhanced corrosion resistance up to 960 Hours Increased cold cranking capability High reliability: vibration and environmental resistance to OEM specs Pre-engaged reduction drive & High power to weight ratio
KEY FEATURES High Output from a compact and light weight design. Modular mountings based on customer mountings. Optimized Magnetics using Pole shunts. Hex chrome free plating which can withstand up to 240 hrs of salt spary. Sealed nose-less starter for o-road applications. Options of CW and CCW rotation in all designs. Use of lead free brushes. High thermal resistance optimized using Thermal FEA. Bounce free solenoids eliminating the possibilities of contact welding. Ice break feature on solenoid terminals for severe cold staring abilities. Anti-cross thread feature on all solenoid terminals. Use of special greases for a wide temperature range(-40 C to + 150 C)
ALTERNATOR
PRODUCT FEATURES High power Density and Compact length Designed and proven reliability for 150,000 miles Optimized voltage control for improved battery life Low noise under operating condition Higher power to weight ratio in each category- RC21,RC28,RC35.
KEY FEATURES Improved heat dissipation by Dual internal cooling fans Enclosed slip rings High corrosion resistance E-coated rectifier & stator Flexible Stator winding configuration to meet the customer power requirements. High slot fill factor Optimized electrical grade of lamination Optimized copper and Iron area Efficient Airflow and NVH performance Ultrasonic welding for extended durability Thin core lamination for low eddy current loss Reduced basket height for lower Inductance and I2 R losses.
Comstar Automotive Technologies Pvt Ltd Keelakaranai Village, Malrosapuram Post Maraimalainagar, Chengalpattu – 603204 Tamilnadu, India Phone: +91 44 37473700 Fax: +91 44 37473737 www.comstarauto.com Email:marketing@comstarauto.com