02/2019
Nuova
vita alla batteria Nuova vita alla batteria
Batteries, Battery chargers and Accessories We are a Company specialized in the distribution and processing of exclusive products in the field of batteries. A single partner saves time and money.
3.500 mq
The central warehouse is equipped with an integrated logistics system to 2500 pallet spaces, to deliver shipments within 24 hours of receiving your order.
Global Solution Not only a quality battery but also a correct battery charger along with the best accessories to ensure energy over time.
STOCK All products on the catalogue are managed in stock. Distributors have access to our availabilities in real time.
Innovation The REGENERATION of the batteries with WARRANTY is an absolute innovation in the field.
98%
Customer Satisfaction 98% of our customers are satisfied with our service and products.
Strength certified Union Battery Service has a certified strength index among the highest in the sector: we are not interested in the hit and run, but in following our customers over time.
ENERGy, everywhere, ALWAYS, SOON
OFF LINE Commercial Assistance The sales department is at complete disposal to ensure customers timely and complete responses, make quotations and place prompt orders.
ON LINE The new website contains any technical information necessary for the purchase. A search engine will guide you to choose the right battery; detailed data sheets on each product can be downloaded immediately.
Range of action of products:
Van Starter
Bulldozer Starter
RV Starter
Golf trolley
Motorcycle Starter
Car Starter
Golf Car
Vehicles for Disable
Scissor lift
Truck Starter
Tractor Starter
Boat Starter
Antique car starter
Hi-Fi Car
Electric Boats
Quad Starter
Electric Moped
Electric Scooter
Electric Bike
Telecommunication
Boat thruster
Torch flashlights
Toys
Alarm System
Small Tools
Forklift Trucks
Emergency booster
Floor washers
UPS
Renewable Energy Storage
RV Service
Boat Service
Electric Car
Watercraft Starter
Electric lawn mower
Lighting Towers
Transpallet
Electric tug
Road Signals
Sweepers
Nuova
vita alla batteria Nuova vita alla batteria
AGM SEALED BATTERIES Zenith ZGL • Toys
This series of batteries is not suitable for cyclic applications. If used in boating / RV applications, the battery pack capacity must be sized so that the discharge current does not exceed 0.2C/20h (i.e. Max. 20A discharge of 100Ah / 20h of battery). This allows the battery to gain a reasonable autonomy and more acceptable battery life.
• Marine/RV
• Never discharge more than 80%. Deeper discharges void any warranty
APPLICATIONS • UPS
• Alarm System • Telecommunication
WARRANTY* MONTHS
4 | Batteries | Union Battery Service |
* for further details on the mode, see general warranty conditions on our website
24
BATTERIES CODE
V
CAPACITY Ah/20h Ah/5h
DIMENSIONS (mm) L
W
H
TOTAL H
TERMINAL
WEIGHT PALLET (KG) QUANT.
Battery 6V ZGL060005 ZGL060016 ZGL060020 ZGL060024 ZGL060026 ZGL060029
6 6 6 6 6 6
3,20 5,00 7,00 10,00 12,00 20,00
2,55 4,25 5,95 7,40 10,20 16,00
134,0 70,0 151,0 151,0 151,0 162,0
34,5 47,0 34,0 50,0 50,0 83,0
61,0 100,0 94,0 93,0 93,0 126,0
67,0 107,0 100,0 98,0 98,0 126,0
F1 F1 F1 F1 F1 F3
0,65 0,75 1,10 1,67 1,86 3,50
600 420 420 420 264 264
1,20 2,00 2,40 3,20 5,00 7,20 7,20 8,50 12,00 18,00 18,00 22,00
1,02 1,70 1,94 2,45 4,45 6,12 6,12 6,95 10,70 16,00 15,30 18,70
97,0 178,0 178,0 134,0 90,0 151,0 151,0 151,0 151,0 181,0 180,0 181,0
43,0 35,0 35,0 67,0 70,0 65,0 65,0 65,0 99,0 77,0 75,0 77,0
52,0 60,0 61,0 59,5 101,0 93,5 93,5 94,0 95,0 167,0 167,0 167,0
58,0 66,0 67,0 66,0 107,0 100,0 100,0 100,0 101,0 167,0 167,0 167,0
F1 F1 F1 F1 F1 F1 F2 F2 F2 M5 F3 M5
0,60 0,87 0,97 1,30 1,54 2,10 2,10 2,30 3,40 5,60 5,50 6,35
420 420 420 420 420 360 360 360 200 128 128 128
24,00 29,80 38,30 48,00 57,00 68,00 75,00 83,00 85,00
165,0 193,5 198,0 239.0 349,5 260,0 349,5 306,0 328,0
176,0 130,0 166,0 132,0 166,0 169,0 166,0 169,0 172,0
125,0 166,5 171,0 205,0 174,0 211,0 174,0 210,0 215,0
125,0 166,5 171,0 210,0 174,0 215,0 174,0 215,0 219,0
M6 M6 M6 M6 M6 M6 M6 M8 M8
8,20 10,50 13,50 17,30 23,00 24,50 24,00 29,00 31,00
80 75 60 60 48 36 48 36 36
Battery 12V to 22Ah ZGL120005 ZGL120010 ZGL120014 ZGL120020 ZGL120024 ZGL120026 ZGL120027 ZGL120028 ZGL120032 ZGL120034 ZGL120035 ZGL120036
12 12 12 12 12 12 12 12 12 12 12 12
Battery 12V from 26Ah to 100Ah ZGL120042 ZGL120048 ZGL120054 ZGL120058 ZGL120062 ZGL120070 ZGL120073 ZGL120077 ZGL120078
12 12 12 12 12 12 12 12 12
26,00 35,00 45,00 55,00 65,00 80,00 90,00 100,00 100,00
Battery 12V from 120Ah to 260Ah ZGL120085 ZGL120086 ZGL120088 ZGL120092 ZGL120094 ZGL120096 ZGL120098
12 12 12 12 12 12
120,00 135,00 160,00 200,00 210,00 240,00
102,00 118,00 136,00 170,00 178,50 204,00
327,0 341,0 483,0 530,0 522,0 522,0
172,0 173,0 170,0 209,0 238,0 238,0
217,0 283,0 240,0 215,0 218,0 218,0
222,0 287,0 240,0 219,0 220,0 220,0
M8 M8 M8 M8 M8 M8
31,20 40,00 46,00 52,00 61,00 64,50
36 24 24 18 18 12
12
260,00
221,00
520,0
269,0
203,0
208,0
M8
73,20
12
for details refer to the data sheets on our website
To consult the terminals, go to page 27 Tolerance dimensions +/- 2 - 4 mm
| Union Battery Service | Batteries | 5
AGM SEALED BATTERIES Zenith ZL DEEP-cycle
APPLICATIONS • • • • • • • • • • •
Scrubbers Sweepers Golf cars Electric Boats Electric Scooters Renewable Energy Vehicles for Disables All electric vehicles Marine RV Service Lighting towers
• See battery data sheets for proper charge cycle and charger set-up • Never discharge more than 80%. Deeper discharges void any warranty
WARRANTY* MONTHS
6 | Batteries | Union Battery Service |
* for further details on the mode, see general warranty conditions on our website
24
BATTERIES CODE
CAPACITY
USA MODEL
V
GC105 GC125 DIN DIN 305 L16 GC875
6 6 6 6 6 6 6 8
200 225 240 245 245 335 410 180
12 12 12 12 12 12
Ah/20h Ah/5h
DIMENSIONS (mm)
TERMINAL
PALLET WEIGHT QUANTI(Kg) TY
L
W
H
Total H
170 182 192 200 200 275 320 150
306,0 260,0 260,0 245,0 245,0 295,0 295,0 261,0
169,0 180,0 180,0 187,0 187,0 178,0 180,0 182,0
220,0 270,0 270,0 275,0 275,0 345,0 405,0 270,0
226,0 275,0 275,0 275,0 275,0 368,0 425,0 275,0
M8 M8 M8 M8 AP DT DT M8
27,0 30,5 32,0 32,0 32,0 45,0 55,0 34,0
36 36 36 36 36 22 22 24
13 18 24 26 36 45
11 16 18 22 28 35
151,0 181,0 181,0 165,0 196,0 198,0
99,0 77,0 77,0 174,0 131,0 166,0
95,0 167,0 167,0 125,0 145,0 174,0
101,0 167,0 167,0 125,0 165,0 174,0
F2 M5 M5 M6 M6 M6
4,2 5,7 5,8 8,4 10,8 14,5
200 128 128 80 75 60
55 65 85 110 130
47 55 75 90 105
230,0 349,5 260,0 306,0 331,0
138,0 166,0 169,0 170,0 175,0
210,0 174,0 215,0 210,0 217,0
215,0 174,0 219,0 215,0 223,0
M6 M6 M6 M8 M8
18,3 23,0 26,0 30,5 33,0
60 48 48 36 36
115 115 125 160 180 215
340,0 340,0 484,0 532,0 522,0 521,0
172,0 172,0 171,0 206,0 240,0 269,0
280,0 280,0 241,0 216,0 219,0 220,0
285,0 300,0 241,0 221,0 224,0 228,0
M8 AP M8 M8 M8 M8
39,5 39,5 46,0 59,6 65,8 77,8
24 24 24 18 18 12
Battery 6V-8V ZL060100 ZL060110 ZL060113 ZL060115 ZL060116 ZL060125 ZL060130 ZL080110
Battery 12V to 40Ah ZL120110 ZL120115 ZL120120 ZL120130 ZL120135 ZL120150
-
Battery 12V from 55Ah to 120Ah ZL120155 ZL120165 ZL120175 ZL120185 ZL120190
24 27 31
12 12 12 12 12
Battery 12V from 130Ah to 260Ah ZL1201105 ZL1201106 ZL1201115 ZL1201120 ZL1201135 ZL1201145
DIN DIN 4D 4D 8D
12 12 12 12 12 12
140 140 160 200 220 260
for details refer to the data sheets on our website
Capacity (%)
Charge cycles (25°C)
200
95% D.O.D.
75% D.O.D.
300
500
60% D.O.D.
600
700
50% D.O.D.
800
900
1000
N° of cycles D.O.D. | Union Battery Service | Batteries | 7
To consult the terminals, go to page 27 Tolerance dimensions +/- 2 - 4 mm
AGM SEALED BATTERIES Zenith ZLS LONGLIFE/ DEEP-cycle
WHY CHOOSING A ZLS BATTERY?
APPLICATIONS • • • • • • • •
• 20% lifetime cycle more than ZL series • Innovative solution to reduce the negative effects of stratification • Specific design increasing performance for the discharge in 2 hrs
Scrubbers Sweepers Electric Boats Electric Scooters Electric bike Vehicles for Disables Renewable Energy Road signals
Charge cycles (25°C)
WARRANTY* MONTHS
Capacity (%)
24
200
95% D.O.D.
75% D.O.D.
300
500
60% D.O.D.
600
700
50% D.O.D.
800
900
1000
N° of cycles
CODE
USA MODEL
V
ZLS120110 ZLS120120 ZLS120130 ZLS120135 ZLS120150 ZLS120160 ZLS120175 ZLS120185 ZLS120190 ZLS1201105 ZLS1201115 ZLS1201120 ZLS1201145
DIN 24 27 31 DIN 4D 8D
12 12 12 12 12 12 12 12 12 12 12 12 12
CAPACITY Ah/20h 16,5 28 33 36 45 60 85 105 120 135 190 200 260
Ah/5h 13,5 23 27 29 35 49 70 85 110 110 165 160 213
DIMENSIONS (mm) Ah/2h 12 20 24 27 32 43 60 71 88 95 133 141 183
L
W
H
151 181 166 193,5 197 265 260 307 332 344 485 532 521
99 77 175 130 165 166 169 169 176 172 170 206 269
97 170 126 145,0 170,5 188 211 211 214 280 241 216 220
for details refer to the data sheets on our website
8 | Batteries | Union Battery Service | Tolerance dimensions +/- 2 - 4 mm
Total H 101 172 126 165,0 170,5 188 215 215 218 280 241 221 224
TERMINAL F2 M5 M6 M6 M6 AP M6 M8 M8 M8 M8 M8 M8
PALLET WEIGHT QUANTI(Kg) TY 4,3 6,2 9,5 10,8 14,3 20,7 26,0 30,0 34,3 46,0 53,0 59,6 77,8
200 128 80 75 60 48 48 36 30 24 24 18 12
* for further details on the mode, see general warranty conditions on our website
D.O.D.
BATTERIES
AGM SEALED BATTERIES Zenith ZPC HIGH CRANKING CURRENT
WHY CHOOSING A ZPC BATTERY? • 30% cranking power more than normal starter batteries • AGM technology for increased resistance to vibration • Hybrid: in some cases, they can also be used for deep-cycle use
APPLICATIONS · Booster/starter · Starter: Start/Stop Car; Antique Car; Boats; RV; Farm machinery; Military vehicles; Trucks · Boat thruster · Hi-Fi car
WARRANTY* MONTHS
24
CRANKING “EN”
CODE
V
CAPACITY Ah/20h
CCA (-18°C)
CA (0°C)
ZPC120013 ZPC120020 ZPC120025 ZPC120030 ZPC120032 ZPC120040 ZPC120051 ZPC120065 ZPC120075 ZPC120090
12 12 12 12 12 12 12 12 12 12
15 20 28 30 35 44 65 100 110 140
180 230 410 450 438 560 825 965 1100 1210
230 310 530 550 525 725 1000 1170 1360 1505
PHCA 5 sec. AMP 280 680 625 635 975 1200 1500 1950 2200 2400
DIMENSIONS (mm) L
W
H
Total H
176 181 165 250 196 198 261 307 330 327
86 77 176 97 131 166 171,5 169 173 182
132 167 125 142 167 170 182,5 214 214 269
132 167 125 156 167 170 186,5 237 237 273
TERMINAL
POL.
WEIGHT (Kg)
PALLET QUANTITY
M5 M6 M8 M6M M6 M8 M8+TP28 DT M10M M8
DX DX DX DX DX DX SX SX DX SX
5,0 7,0 10,7 10,0 12,1 15,1 20,9 32,2 34,6 44,2
160 144 84 75 75 66 42 36 36 24
for details refer to the data sheets on our website
| Union Battery Service | Batteries | 9
To consult the terminals, go to page 27 Tolerance dimensions +/- 2 - 4 mm
LEAD ACID BATTERIES
Trojan
LEAD ACID deep-cycle
APPLICATIONS • • • •
Floor washers Sweepers Golf cars Scissor lift
warranty* month
24
CODE
MODEL
RESERVE OF CAPACITY (min)
CAPACITY
25 Amps
75 Amps
Ah/20h
Ah/5h
TERMINAL
DIMENSIONS (mm)
WEIGHT PALLET (Kg) QUANTITY
L
W
H
ELPT ELPT ELPT AP UT DT UT DT
264 264 262 244 311 295 311 295
181 181 181 191 178 178 178 178
272 272 302 276 365 365 417 424
28 30 33 31 40 44 49 52
32 32 30 32 15 15 14 14
ELPT
264
178
276
29
32
UT UT UT UT M8 ELPT ELPT
286 324 324 355 330 327 327
171 171 171 171 171 181 181
248 248 248 256 241 272 272
21 25 28 30 30 35 37
54 42 42 36 36 24 24
T-105 + T-125 + T-145 + TE-35 J305G-AC J305P-AC L 16G-AC L 16P-AC
447 488 530 500 678 711 789 850
115 132 145 135 175 195 200 220
225 240 260 245 315 330 390 420
TJ080100
T-875
295
117
170
185 195 215 200 258 271 320 344
Deep Cycle - 8V 145
Deep Cycle - 12V TJ120100 TJ120105 TJ120110 TJ120115 TJ120120 TJ120140 TJ120145
24TMX 27TMX 27TMH 30XHS 31XHS T1260 + T1275 +
140 175 200 225 225 260 280
36 45 51 57 57 60 70
85 105 115 130 130 140 150
70 85 95 105 105 113 120
for details refer to the data sheets on our website
To consult the terminals, go to page 27
10 | Batteries | Union Battery Service |
Tolerance dimensions +/- 2 - 4 mm
* for further details on the mode, see general warranty conditions on our website
Deep Cycle - 6v TJ060100 TJ060110 TJ060120 TJ060130 TJ060135 TJ060140 TJ060145 TJ060150
BATTERIEs
AGM SEALED BATTERIES Trojan Reliant AGM Deep-Cycle
APPLICATIONS • • • •
Floor Washers Electric boats Renewable energy storage Sweepers
warranty* month
24
AVAILABLE ONLY ON PROGRAMMED ORDER CODE
RESERVE OF CAPACITY (min)
MODEL
V
TJ.AGM060100
T105-AGM
6
440
115
TJ.AGM060130
J305-AGM
6
670
185
TJ.AGM060145
L16-AGM
6
817
215
TJ.AGM080100
T875-AGM
8
320
TJ.AGM120120
31-AGM
12
177
25 Amps
75 Amps
CAPACITY Ah/20h
Ah/5h
TERMINAL
DIMENSIONS (mm) L
W
H
WEIGHT (Kg)
PALLET QUANTITY
Reliant - Deep Cycle - 6v 217
171
M8/AP
262
179
273
31
32
310
250
M8/DT
296
176
358
43
28
370
290
M8/DT
296
176
417
52
22
M8/AP
262
179
273
32
31
M8/DT
325
173
238
30
36
Reliant - Deep Cycle - 8v -
160
130
Reliant - Deep Cycle - 12v -
100
82
for details refer to the data sheets on our website
| Union Battery Service | Batteries | 11 Tolerance dimensions +/- 2 - 4 mm
FLOODED TRACTION BATTERIES MANY OPPORTUNITIES IN ONE PURCHASE STOCK AVAILABLE WARRANTY* MONTHS
18
• ZENITH CELLS brand • 18 warranty months from the date of shipment from U.B.S. warehouse • RAL7021 tray • Maintenance KIT • Flex intercell connections (DC cables not included) • BFS watering system (water tank not included)
48 MONTHS WARRANTY EXTENSION PACKAGE, 13 hours recharge time, includes: • 48 warranty months from the date of shipment from U.B.S. warehouse (both battery and charger) • SPYBATT data recorder • High Frequency battery charger (ZHF series) • DC cables, plug and socked (types need to be specified in P.O.) 48 MONTHS WARRANTY EXTENSION PACKAGE, 8 hours recharge time: available on request
12 | Batteries | Union Battery Service |
* for further details on the mode, see general warranty conditions on our website
48 MONTH WARRANTY EXTENSION PACKAGE
V
BATTERY CODE
CELL TYPE
TRAY
DIMENSIONS
APPLICATIONS
48 MONTHS WARRANTY EXTENSION PACKAGE (includes SPYBATT, high frequency battery charger set for 13 hour max charge time, 48 months warranty, DC cables, plug and socket) charger type + SPYBATT
ZCA24150BS.1
ZC2PzB150
648 x 156 x h595
Pimespo - Still - Linde Jungheinrich
not available
ZCA24150BS.2
ZC2PZB150
660 x 145 x h604
Pimespo - Still - Linde Jungheinrich
not available
ZCA24200BS.1
ZC2PzB200
660 x 145 x h690
Pimespo - Still - Linde Jungheinrich
not available
ZCA24250DIN.1
ZC2PzS250
DIN “B”
624 x 212 x h627
Hyster - Jungheinrich Linde - Still - Pimespo
not available
ZCA24375DIN.1
ZC3PzS375
DIN “A”
830 x 219 x h627
Hyster - Jungheinrich Linde - Still - Pimespo
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA24375DIN.2
ZC3PzS375
DIN “B”
624 x 284 x h627
Jungheinrich - Linde - Still Pimespo
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48500DIN.1
ZC4PzS500
DIN “A”
830 x 522 x h627
Jungheinrich - Linde - Still OM - Clark
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48620DIN.1
ZC4PzS620
DIN “C”
1223 x 355 x h784
Jungheinrich - Linde - Still Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48625DIN.1
ZC5PzS625
DIN “A”
830 x 630 x h627
Jungheinrich - Linde - Still Cesab - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
48 ZCA48625DIN.2 V
ZC5PzS625
DIN “B”
1030 x 529 x h627
Jungheinrich - Still - CAT Mitsubishi
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48750DIN.1
ZC6PzS750
DIN “A”
830 x 738 x h627
Jungheinrich - Linde - Still Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48775DIN.1
ZC5PzS775
DIN “C”
1223 x 427 x h784
Jungheinrich - Linde - Still Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA48775DIN.2
ZC5PzS775
DIN “A”
835 x 742 x h784
Jungheinrich - Linde - Still Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA80465DIN.1
ZC3PzS465
DIN “A”
1026 x 567 x h784
Linde - Still - Pimespo - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA80620DIN.1
ZC4PzS620
DIN “A”
1026 x 711 x h784
Jungheinrich - Linde - Caterpillar - OM - Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA80625DIN.1
ZC5PzS625
DIN “A”
1026 x 852 x h627
Jungheinrich - Linde - Caterpillar - OM - Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
ZCA80775DIN.1
ZC5PzS775
DIN “A”
1026 x 855 x h784
Jungheinrich - Linde - Caterpillar - OM - Hyster - Toyota
ZHF8080T + SPYBATT + DC CABLES, DC PLUG, DC SOCKET
24 V
80 V
Zenith ZCR STRAPPED CELLS KIT CODE
CELL TYPE
DIMENSIONS (mm) L
W
H
WEIGHT (Kg)
PALLET QUANTITY
303
198
260
49,0
3
ZCR3x5PzS250
5PzS250
ZCR3z6PzS300
6PzS300
357
198
260
54,0
3
ZCR3x4PzS320
4PzS320
249
198
370
55,0
3
ZCR3x5PzS400
5PzS400
303
198
370
68,0
3
| Union Battery Service | Batteries | 13 Tolerance dimensions +/- 2 - 4 mm
BATTERIEs
ASSEMBLED TRACTION BATTERIES AVAILABLE IN STOCK
FLOODED TRACTION CELLS
Zenith ZC LEAD-ACID
APPLICATIONS • • • •
WARRANTY* MONTHS
48
Lift Trucks Transpallet Renewable Energy Cleaning Machines
KIT MAINTENANCE CELL CODICE: KIT.MAN The maintenance kit is included for assembled batteries. Composed of: • Densimeter • Thermometer • Syringe
DIN CELLS CODE ZC2PzS120 ZC3PzS180 ZC4PzS240 ZC5PzS300 ZC6PzS360 ZC7PzS420 ZC8PzS480 ZC9PzS540 ZC10PzS600
80Ah PLATE – 396,5 mm high, 198 mm width
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
120 180 240 300 360 420 480 540 600
47 65 83 101 119 137 155 174 192
8,5 12,0 15,4 19,0 22,5 26,0 29,5 33,0 36,5
90Ah PLATE –463,5 mm high, 198 mm width CODE ZC2PzS180 ZC3PzS270 ZC4PzS360 ZC5PzS450 ZC6PzS540 ZC7PzS630 ZC8PzS720 ZC9PzS810 ZC10PzS900
ZC2PzS160 ZC3PzS240 ZC4PzS320 ZC5PzS400 ZC6PzS480 ZC7PzS560 ZC8PzS640 ZC9PzS720 ZC10PzS800
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
160 240 320 400 480 560 640 720 800
47 65 83 101 119 137 155 174 192
10,0 14,2 18,4 22,6 26,7 31,3 35,1 39,3 43,4
105Ah PLATE – 511,5 mm high, 198 mm width
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
180 270 360 450 540 630 720 810 900
47 65 83 101 119 137 155 174 192
11,9 17,0 22,1 27,1 32,2 37,2 42,3 47,4 52,4
14 | Batteries | Union Battery Service |
CODE
CODE ZC2PzS210 ZC3PzS315 ZC4PzS420 ZC5PzS525 ZC6PzS630 ZC7PzS735 ZC8PzS840 ZC9PzS945 ZC10PzS1050
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
210 315 420 525 630 735 840 945 1050
47 65 83 101 119 137 155 174 192
13,5 19,1 24,6 30,5 36,1 41,8 47,4 53,1 58,4
* for further details on the mode, see general warranty conditions on our website
60Ah PLATE – 340 mm high, 198 mm width
CODE
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
230 345 460 575 690 805 920 1035 1150
47 65 83 101 119 137 155 174 192
14,2 20,3 26,4 32,4 39,0 44,7 50,6 56,6 62,7
ZC2PzS230 ZC3PzS345 ZC4PzS460 ZC5PzS575 ZC6PzS690 ZC7PzS805 ZC8PzS920 ZC9PzS1035 ZC10PzS1150
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
280 420 560 700 840 980 1120 1260 1400
47 65 83 101 119 137 155 174 192
17,5 24,7 31,8 39,3 46,7 53,9 61,3 68,2 76,0
ZC2PzS280 ZC3PzS420 ZC4PzS560 ZC5PzS700 ZC6PzS840 ZC7PzS980 ZC8PzS1120 ZC9PzS1260 ZC10PzS1400
ZC2PzS250 ZC3PzS375 ZC4PzS500 ZC5PzS625 ZC6PzS750 ZC7PzS875 ZC8PzS1000 ZC9PzS1125 ZC10PzS1250
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
250 375 500 625 750 875 1000 1125 1250
47 65 83 101 119 137 155 174 192
15,0 21,2 27,4 33,9 40,3 46,5 53,1 59,4 66,0
155Ah PLATE – 713,5 mm high, 198 mm width
140Ah PLATE – 683,5 mm high, 198 mm width CODE
CODE
CODE ZC2PzS310 ZC3PzS465 ZC4PzS620 ZC5PzS775 ZC6PzS930 ZC7PzS1085 ZC8PzS1240 ZC9PzS1395 ZC10PzS1550
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
310 465 620 775 930 1085 1240 1395 1550
47 65 83 101 119 137 155 174 192
18,9 26,7 34,6 42,6 50,5 58,5 66,4 74,4 82,4
* For further details on the mode, see general warranty conditions on our website
BRITISH CELLS 55Ah PLATE – 402 mm high, 158 mm width CODE ZC2PzB110
CAPACITY (Ah)
LARGE (mm)
110
47
65Ah PLATE – 454 mm high, 158 mm width Kg +/-5% 7,7
75Ah PLATE – 515 mm high, 158 mm width CODE ZC2PzB150
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
150
47
9,9
100Ah PLATE – 600,5 mm high, 158 mm width CODE ZC2PzB200 ZC7PzB700
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
200 700
47 125
11,9 36,9
CODE ZC2PzB130
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
130
47
8,9
86Ah PLATE – 568 mm high, 158 mm width CODE ZC2PzB172 ZC7PzB602
CAPACITY (Ah)
LARGE (mm)
Kg +/-5%
172 602
47 125
11,2 33,9
The high is for the cell without cap and terminal
It is installed on each assembled battery complete with the package “extended warranty 4 years” and on all regenerated traction batteries.
SPYBATT
By using an electronic calendar, ANY events related to the battery are stored for 5 years according to the three possible conditions (in charge, in discharge and in pause) in which you can find the battery itself. It is unique and multi-voltage (from 24V to 96V): 1. The hall effect sensor allows to measure the discharge and the charge current (up to 800Amp) and then count the discharged and the charged capacity. 2. The probe detects both the presence of the electrolyte that the temperature. These sensors are applied within a cell (central), via a patented technical solution. 3. There are five sensors to measure the battery voltage, applied on the connections via a defined system "to insulation piercing”. • One for the positive • One for the negative • Three intermediate to detect immediately any imbalance of cells inside the same battery
www.spybatt.com
SPYBATT installed, saved investment
Four LEDs keep the user constantly updated of any anomalies. The data is downloaded via a mini USB port and the software interface is on three levels: a. 8 indicators, easy to understand, to detect immediately any anomalies (see photo) b. Detailed statistics on each parameter affecting the battery life c. Analysis of events with direct access to the calendar
Tolerance dimensions +/- 2 - 4 mm
| Union Battery Service | Batteries | 15
BATTERIEs
125Ah PLATE – 569 mm high, 198 mm width
115Ah PLATE – 542,5 mm high, 198 mm width
LITHIUM LiFePO4 BATTERY PACKS
Zenith LITHIUM LITHIUM BATTERIES
MAINTENANCE FREE: maintenance is not required. SUPERIOR LIFETIME: the number of charge-discharge cycles is considerably higher than lead-acid batteries, so “cost per cycles” is lower. LIGHT: they are up to 70% lighter than lead-acid batteries. Only a minimum amount of the whole battery energy is employed to move the battery itself so the vehicle autonomy is greater . FAST CHARGE: they can be fully charged in 1hr (always use the proper battery charger). Vehicles, where they will be installed, will increase their productivity/autonomy.
APPLICATIONS • • • • • • • • •
Electric Vehicles Golf Cars Vehicles for Disables Cleaning Machines Transpallets Electric Boats RV Electric Tools Renewable Energy
• The capacity is constant in lithium battery; it does not change as the discharge current rate varies (see the table) • Always ask the UNION BATTERY SERVICE authorization if you want to use them in series or parallel
WARRANTY* MONTHS
36
LITHIUM BATTERY PACKS “LiFeP04”, COMPLETE WITH ELECTRONIC CONTROL PCM/BMS DIMENSIONS (mm) CODE
V
Ah
ZLI012010 ZLI012030 ZLI012040 ZLI012050 ZLI024020 ZLI024035 ZLI024060
12 12 12 12 24 24 24
20 40 60 100 25 50 100
L
W
H
180 195 260 305 195 302 490
76 165 167 165 165 165 170
170 170 225 215 170 220 245
DISCHARGE
CHARGER
max constant current
max current spike
Volt
Amp
Amp
Seconds
Volt
Amp
Kg
M6 M8 M8 M8 M8 M8 M8
<10 <10 <10 <10 <20 <20 <20
30 50 50 100 40 50 100
80 170 170 350 170 300 300
2 2 2 2 2 2 2
14,6 14,6 14,6 14,6 29,2 29,2 29,2
20 40 50 100 40 50 100
2,9 6,4 9,3 13,1 6,4 12,8 26,2
max spike duration max voltage max current
for details refer to the data sheets on our website
16 | Batteries | Union Battery Service |
WEIGHT
TERMINAL
min voltage
Dimensions are completely suitable whit those of lead batteries for easy interchanges *Batteries in a metal case, complete with display Tolerance dimensions +/- 2 - 4 mm
* for further details on the mode, see general warranty conditions on our website
BATTERIES WITHOUT ANY GAS EMISSION
BATTERIEs SUITABLE BATTERY CHARGERS Model
Time
ZBC1215.LI ZBC1215.LI ZBC1215.LI ZBC1215.LI ZBC02405.LI ZBC02415.LI ZBC02415.LI
Model
1h 30min 2h 50min 4h 15min 7h 5h 20min 3h 30min 7h
Time
N° of charge-discharge cycles using the discharging current equal to 1C - 25°C – 80% D.O.D. 110
ZBC02415.LI ZBC02425.LI ZBC02425.LI
Capacity %
CODE BATTERY ZLI012010 ZLI012030 ZLI012040 ZLI012050 ZLI024020 ZLI024035 ZLI024060
1h 50min 2h 15min 4h 30min
82,5 55 27,5 0
0
500
1000
1500
2000
2500
N° of cycles
NOMINAL CAPACITY = REAL CAPACITY Estimate autonomy ZL120185 ZLI12050 (12V 105Ah/20h) (12V/100Ah)
Constant current discharge
Comparative Table AGM-LITHIUM
5Amp 10Amp 20Amp 30Amp 40Amp 50Amp 60Amp 80Amp 100Amp
In order to facilitate the correct dimensioning
20,0h 9,4h 4,0h 2,1h 1,5h 50min 40min 25min 20min
ZLI12040 (12V 60Ah)
20,0h 10,0h 5,0h 3,3h 2,5h 120min 100min 75min 60min
12,0h 6,0h 3,0h 2,0h 1,5h 70min N.C* N.C* N.C*
N.C*: Discharge current is not suitable with BMS/PCM
ZBC 1215.LI
Battery chargers for Zenith LITHIUM , curva IUoU /
, charge curve IUoU
Adatto per batterie al litio / suitable for lithium batteries
WARRANTY* MONTHS
24
ZBC1215.LI
Funzione sblocco batteria / Battery unlocking function
OUTPUT
CODE ZBC1215.LI* ZBCO2405.LI* ZBCO2415.LI ZBCO2425.LI ZBC 1215.LI
ZBC02425.LI
RECHARGEABLE CAPACITY ZENITH LITHIUM
ALIMENTATION
DIMENSION (mm) IP
V
A
battery plug
V
V
A (240)
W
cable alim.
Hz
PFC
12 24 24 24
15 5 15 25
SB30 SB30 no no
20Ah - 40Ah - 60Ah - 100Ah 25Ah - 50Ah 25Ah - 50Ah - 100Ah 50Ah - 100Ah
220-240 100-260 100-260 100-260
1,1 2,0 3,3
280 150 480 800
yes yes yes yes
50/60 50/60 50/60 50/60
no no yes yes
LITHIUM
15-150 Ah
IP32 IP30 IP30 IP30
WEIGHT
(Kg)
1,5 0,65 1,45 2,50
L
W
H
270 133 133 249
185 125 240 160
80 60 60 80
15-150 Ah
| Union Battery Service | Batteries | 17
To consult the terminals, go to page 27 Tolerance dimensions +/- 2 - 4 mm
BATTERY CHARGERS HIGH FREQUENCY
Zenith High Frequency AUTOMATIC HIGH-FREQUENCY BATTERY CHARGERS
STABILIZED: the charge is always optimal even in case of wide mains voltage variations. The use of very long extension cables does not compromise the correct battery charge. The minimum mains voltage is 185V and the maximum is 265V. LIGHT AND COMPACT: the high frequency technology allows to minimize the weight and size. VERSATILE: all devices allow an easy on board installation (electricity presence block and minimum battery voltage block). EASY: the charge cycle automatically starts by inserting the mains plug. The microprocessor checks the battery charge level and the following charge cycle duration.
RELIABLE: the protecting resin enveloping the card protects the circuits from oxidation. It is endowed with a protective rooftop (NO PFC). DATA MEMORY: the main information related to charge cycles are stored in the battery charger memory. Therefore, the user’s behavior during charge / discharge phases can be easily retraced and warranty costs can be substantially reduced. FLEXIBLE: with the MP TOP II programmer (page 52) you can set the battery charger for the charge of lead-acid or sealed batteries (GEL, AGM). Moreover, you can select the capacity of the battery to be charged (within the limits set for every model).
Trhree-Phase
• The nominal output current is CONSTANT CURRENT. • The manufacturer provides the recharge of the indicated capacities, within recommended times, with 80% of batteries discharge.
• Lower discharges involve lower charging times. • The programming of these devices allows them to be adapted for the charge of any battery brand. • All devices are endowed with power cable (SHUKO 16A mains plug included where possible). • All devices are supplied with output cables of 2,5MT, but WITHOUT the connector to the battery. • The battery connectors are supplied on request. • Mains supply: single-phase 185V/265V - three-phase 340V/460V. • Frequency: 47/62 Hz. • Efficiency: single-phase > 85% - three-phase >90% • Recommended temperature at work: -10°C / +50°C. • Batteries minimum voltage to allow the charge to start: 1,00 V/cell.
18 | Battery Chargers | Union Battery Service |
OUTPUT CODE
ZHF1212 ZHF1212.C ZHF1225 ZHF1225.C ZHF2412 ZHF2420 ZHF2430 ZHF2460 ZHF3620 ZHF3640 ZHF4815 ZHF4830 ZHF6020 ZHF7220 ZHF8020 ZHF8420
V
12
24
36 48 60 72 80 84
A 12 12 25 25 12 20 30 60 20 40 15 30 20 20 20 20
RECHARGEABLE BATTERIES LEAD-ACID 8h
11h
13h
Ah/C5 min
Ah/C5 min
Ah/C5 min
min 30
max 80
100
160
30 80 120 180 80 160 60 120 80 80 80 80
80 120 180 360 120 240 80 180 120 120 120 120
min max min max 30 120 30 140 ciclo “IUoU” - 2,43/2,25 100 240 100 300 ciclo “IUoU” - 2,43/2,25 30 120 30 140 80 200 80 240 120 300 120 360 180 600 180 720 80 200 80 240 160 240 160 480 60 160 60 180 120 300 120 360 80 200 80 240 80 200 80 240 80 200 80 240 80 200 80 240
270 180 180 180 180 180 120 120 120 120
540 360 420 270 330 420 180 240 180 240
270 180 180 180 180 180 120 120 120 120
SEALED
MAINS VOLTAGE (A) – 230V
Kw
12h
Ah/C5 min min 30
max 120
100
240
30 80 120 180 80 160 60 120 80 80 80 80
120 200 300 600 200 420 160 300 200 200 200 200
DIMENSIONS (mm) L
W
H
WEIGHT (Kg)
0,23 0,23 0,45 0,45 0,41 0,67 1,00 2,00 1,00 2,00 1,00 2,00 2,10 2,00 2,10 2,10
1,8 1,8 3,2 3,2 3,0 4,6 7,0 12,0 6,9 12,0 6,8 12,0 12,0 12,0 14,0 14,5
233 234 233 234 233 233 259 329 259 329 259 329 329 329 329 329
120 120 120 120 120 120 145 174 145 174 145 174 174 174 174 174
64 64 64 64 64 64 79 96 79 96 79 96 96 96 96 96
1,3 1,3 1,3 1,3 1,3 1,5 2,3 3,9 2,3 3,9 2,3 3,9 3,9 3,9 3,9 3,9
3,1 3,1 3,6 3,1 3,7 4,4 3,1 4,1 3,4 4,5
13A 240V 13A 240V 16A 230V 13A 240V 16A 230V 20A 230V 13A 240V 20A 240V 13A 240V 20A 240V
420 420 420 420 420 420 420 420 420 420
303 303 303 303 303 303 303 303 303 303
100 100 100 100 100 100 100 100 100 100
7,2 7,2 7,2 7,2 7,2 7,2 7,2 7,2 7,2 7,2
Kw
MAINS VOLTAGE (A) – 400V
SINGLE-PHASE con P.F.C. ZHF2490PFC ZHF3660PFC ZHF3670PFC ZHF4845PFC ZHF4855PFC ZHF4865PFC ZHF7230PFC ZHF7240PFC ZHF8030PFC ZHF8040PFC
24 36 48 72 80
90 60 70 45 55 65 30 40 30 40
900 600 720 480 540 660 300 420 300 420
270 180 180 180 180 180 120 120 120 120
1080 720 840 540 660 780 360 480 360 480
270 180 180 180 180 180 120 120 120 120
900 600 720 480 540 660 300 400 300 400
TRHREE-PHASE OUTPUT CODE
ZHF24120T ZHF24240T ZHF3680T ZHF36120T ZHF36160T ZHF36240T ZHF4865T* ZHF4880T ZHF48120T ZHF48160T ZHF48240T ZHF7280T ZHF72120T ZHF72160T ZHF8080T ZHF80120T ZHF80160T
V
24
36
48
72
80
A 120 240 80 120 160 240 65 80 120 160 240 80 120 160 80 120 160
RECHARGEABLE BATTERIES LEAD-ACID 8h
11h
13h
Ah/C5 min
Ah/C5 min
Ah/C5 min
min 360 720 300 360 600 720 180 300 360 600 720 300 360 600 300 360 600
min 360 720 300 360 600 720 180 300 360 600 720 300 360 600 300 360 600
min 360 720 300 360 600 720 180 300 360 600 720 300 360 600 300 360 600
max 720 2800 480 720 960 1400 420 480 720 960 1400 480 720 960 480 720 960
max 1200 2400 840 1200 1600 2400 660 840 1200 1600 2400 840 1200 1600 840 1200 1600
SEALED
max 1400 1400 960 1400 1900 2800 780 960 1400 1900 2800 960 1400 1900 960 1400 1900
12h
Ah/C5 min min 360 720 300 360 600 720 180 300 360 600 720 300 360 600 300 360 600
max 720 2400 840 1200 1600 2400 660 840 1200 1600 2400 840 1200 1600 840 1200 1600
4,0 8,0 4,0 6,0 8,0 12,0 4,3 5,3 8,1 10,6 16,2 8,0 12,0 16,0 8,5 12,8 17,6
7,8 15,6 7,8 11,5 15,6 23,0 8,5 10,5 15,6 21,0 31,2 15,6 23,4 31,2 16,0 24,0 32,0
DIMENSIONS (mm) L
W
H
540 590 540 540 590 590 540 540 540 590 590 540 590 590 340 590 590
340 435 340 340 435 435 340 340 340 435 435 340 435 435 340 435 435
130 265 130 130 265 265 130 130 130 265 265 130 265 265 130 265 265
WEIGHT (Kg) 10,9 21,5 11,3 11,5 15,8 23,0 10,9 11,3 11,5 15,8 23,0 12,3 15,8 24,7 12,3 15,8 24,7
| Union Battery Service | Battery Chargers | 19 Tolerance dimensions +/- 2 - 4 mm
BATTERY CHARGERS
SINGLE-PHASE
BATTERY CHARGERS CONVENTIONAL MGX-MORI
MGX Memory Charger SINGLE-PHASE AUTOMATIC TRADITIONAL CHARGER
WARRANTY* MONTHS
24
STABILIZED: optimal charge even in presence of wide fluctuations in the mains voltage (min. 185V - max. 265V).
EASY: the charge cycle takes place automatically, by simply connection the battery. The microprocessor checks the level of batteries discharge and the charge times.
• The nominal output current is CONSTANT CURRENT. • The manufacturer guarantees the charge of recommended capacities, within 10-13 hours, with 80% of batteries discharge. • Lower discharges involve lower charging time. •The programming of these devices allows them to be adapted for the charge of any battery brand. • All devices are endowed with SHUKO power cable. • All devices are supplied with output cables, but WITHOUT the connector to the battery • The battery connectors are supplied on request
DATA MEMORY: the main information related to charge cycles is stored in the battery charger memory. Then, the user’s behavior during charge/discharge phases can be easily reconstructed and warranty costs are dramatically reduced. FLEXIBLE: with the MP TOP II programmer it is possible to set the battery charger for the charge of both lead-acid and sealed batteries (GEL, AGM). RELIABLE: 2 years warranty
INPUT CODE
MGX1210 MGX1215 MGX2410 MGX2415 MGX2420 MGX2425* MGX2430* MGX3620* MGX3625*
OUTPUT
PHASE
V
Hz
1 1 1 1 1 1 1 1 1
185/265 185/265 185/265 185/265 185/265 185/265 185/265 185/265 185/265
50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
V 12
24
36
A
CYCLE
10 15 10 15 20 25 30 20 25
IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU IWoU/IUoU
20 | Battery Chargers | Union Battery Service |
RECHARGEABLE BATTERIES SEALED (AGM/GEL) Ah/C5 Ah/C5 Ah/C5 Ah/C5 min max min max LEAD-ACID
100 130 100 130 190 250 310 190 250
120 180 120 180 240 300 360 240 300
80 110 80 110 160 210 260 160 210
100 150 100 150 200 250 300 200 250
Kw
0,18 0,29 0,36 0,54 0,72 0,90 1,10 1,10 1,40
MAINS DIMENSIONS (mm) WEIGHT VOLTAGE Kg [A] - 230V L W H 1,3 1,9 2,5 3,7 5,0 6,0 7,4 7,4 9,3
305 305 305 305 305 385 385 385 385
160 160 160 160 160 200 200 200 200
127 127 127 127 127 147 147 147 147
5,6 6,2 7,4 9,1 12,0 13,8 18,5 15,8 18,4
* for further details on the mode, see general warranty conditions on our website
Dimensions: 305 x 160 x h 127 mm *385 x 200 x h 147 mm
TRADITIONAL: these devices are of a traditional type (not high frequency).
BATTERY CHARGERS
BATTERY CHARGERS HIGH FREQUENCY ZBCO
ZBCO HIGH FREQUENCY, ONLY FOR ON-BOARD CLEANING MACHINE USES WARRANTY* MONTHS
24
• Endowed with data memory • Supplied with the universal cables kit (power cable not included). • Endowed with specific charge cycle for ZENITH batteries • 3 LEDs display
• Universal power supply (100V - 260V). • 24V models endowed with PFC. • Endowed with electricity presence block • Cooling fan
ZBCO.ADPT
OUTPUT CODE
ZBCO1208 ZBCO2405 ZBCO2411 ZBCO2415 ZBCO.ADAPT
V
A
12 24 24 24
8 5 11 15
INPUT
RECHARGEABLE CAPACITY Ah/20H 50/85 30/60 70/120 100/120
V 100-260 100-260 100-260 100-260
A (240)
W
Hz
IP
WEIGHT Kg
IP30 IP30 IP30 IP30
0,65 0,65 1,20 1,45
PFC
1,0 140 50/60 no 1,1 150 50/60 no 1,5 350 50/60 si 2,0 480 50/60 si USB ADAPTER DATA DOWNLOAD
DIMENSIONS (mm) Lungh.
W
H
133 133 133 133
125 125 164 240
60 60 64 60
WARNING!!! Battery chargers without power cable
| Union Battery Service | Battery Chargers | 21 Tolerance dimensions +/- 2 - 4 mm
ACCESSORIES DC CONNECTORS (battery connection) CODE
Model
CODE
Model
CODE
Model
00200001
SB50 50A BATTERY GREY PLUG
00200082
DIN 80A male BATTERY PLUG
00200090
DIN 80A male BATTERY PLUG
00200002
SB50 50A BATTERY RED PLUG
00200083
DIN 160A male BATTERY PLUG
00200036
DIN 160A male BATTERY PLUG
00200030
SBE160 160A BATTERY RED PLUG
00200084
DIN 320A male BATTERY PLUG
00200103
DIN 320A male BATTERY PLUG
00200033
SBE160 160A BATTERY GREY PLUG
00200161
DIN 80A female BATTERY PLUG
00200105
DIN 80A female BATTERY PLUG
00200038
SB120 120A BATTERY GREY PLUG
00200162
DIN 160A female BATTERY PLUG
00200120
DIN 160A female BATTERY PLUG
00200039
SB120 120A BATTERY RED PLUG
00200163
DIN 320A female BATTERY PLUG
00200141
DIN 320A female BATTERY PLUG
00200040
SB175 175A BATTERY GREY PLUG
00200200
Schaltbau male LV80 BATTERY PLUG
00200142
Schaltbau male LV80 BATTERY PLUG
00200143
Schaltbau male LV160 BATTERY PLUG
00200101
Schaltbau male LV320 BATTERY PLUG
00200042
SB175 175A BATTERY RED PLUG
00200201
Schaltbau male LV160 BATTERY PLUG
00200043
SB175 175A BATTERY BLUE PLUG
00200202
Schaltbau male LV320 BATTERY PLUG
00200044
SBE160 160A BATTERY BLUE PLUG
00200150
FT80 EURO 80V male BATTERY PLUG
AC PLUGS 00200500
00200501
CE 2P+T 16A POWER SUPPLY PLUG
CE 2P+T 32A POWER SUPPLY PLUG
22 | Accessories /Equipment | Union Battery Service |
00200502
00200503
CE 3P+T 16A POWER SUPPLY PLUG
CE 3P+T 32A POWER SUPPLY PLUG
00200504
CE 3P+N+T 16A POWER SUPPLY PLUG
00200505
CE 2P+N+T 32A POWER SUPPLY PLUG
accessories
ACCESSORIES HANDLES AND PINS FOR DC CONNECTORS CODE
Model
00200046
DIN 160/320 BLACK HANDLE
00200029
SBE160 / SB175 GREY HANDLE
00200031
CODE
Model
00200050
SBE50 RED HANDLE
00200199
Schaltbau LV80 RED HANDLE
00200049
Model
00200300
SBE80/160/320 YELLOW PIN
00200301
Anderson DIN80 GREEN PIN (GEL)
00200302
Anderson DIN 160/320 GREEN PIN (GEL)
SBE160 / SB175 RED HANDLE
00200151 00200048
CODE
FT80 RED HANDLE
DIN 80 BLACK HANDLE
SB120 RED HANDLE
00200051
SBE80 RED HANDLE
ZC CELLS CONNECTION (FLEX) CODE
ZC CELLS CONNECTION
00201100 00201105 00201110 00201115 00201120 00201150 00201160 00201200 00201205 00201210 00201215 00201250 00201260 00201300 00201305 00201310 00201315 00201350 00201360 00201400 00201405 00201410 00201450 00201460 CODE 00201900 00201901
FLEX, 35mmq, 85mm FLEX, 35mmq, 95mm FLEX, 35mmq, 110mm FLEX, 35mmq, 130mm FLEX, 35mmq, 150mm END, 35mmq, 1200mm END, 35mmq, 2000mm FLEX, 50mmq, 95mm FLEX, 50mmq, 110mm FLEX, 50mmq, 130mm FLEX, 50mmq, 150mm END, 50mmq, 1200mm END, 50mmq, 2000mm FLEX, 70mmq, 95mm FLEX, 70mmq, 110mm FLEX, 70mmq, 130mm FLEX, 70mmq, 150mm END, 70mmq, 1500mm END, 70mmq, 3000mm FLEX, 90mmq, 95mm FLEX, 90mmq, 110mm FLEX, 90mmq, 130mm END, 90mmq, 1500mm END, 90mmq, 2000mm
SCREW CONNECTION ZC, FLEX e END 18mm ZC, FLEX e END 22mm
| Union Battery Service | Accessories /Equipment | 23 Tolerance dimensions +/- 2 - 4 mm
ACCESSORIES POLE PROTECTION
CPM6
CPM8
CODE
KIT QUANTITY
CPM6 CPM8 CPMORS
10 pieces 10 pieces 10 pieces
CPMORS
AUTOMATIC REFILLING CAPS
00300000
00300100
00300450
REFILLING CAPS
00300000 00300005 00300015
Cap automatic refilling “SCREW” Cap automatic refilling “BAYONET” Cap automatic refilling “CONNECTION”
00300015
00300005
00300115
00300120
00300125
00300300
00300305
00300310
00300200
00300350
CODE
CODE
CAPS ACCESSORIES
00300100 00300115 00300120 00300125 00300200 00300300 00300305 00300310 00300350 00300360 00300400 00300450 00300500 00300505
Floating Floating Floating Floating Topping “T” connection “T” connection “T” connection Male rapid connection Female rapid connection Filter Flow indicator Tube Tube
00300360
00300400
24 | Accessories /Equipment | Union Battery Service |
00300500
00300505
accessories
ACCESSORIES OUTPUT CABLES FOR ZBC
LOTUS CABLES
MALE XLR CABLES
CABLES 2.1X5.5X12
CABLES 2.5X5.5X12
CLAMPS CABLES
CAVI2X4AMG.1
30cm: SB30 + “lotus” Cables (electric bicycles 24/36 Volt, lithium)
30cm: SB30 + male XLR (mobility and electric bicycles 24/36 Volt, lithium)
30cm: SB30 + Cables 2.1x5.5x12
30cm: SB30 + Cables 2.5x5.5x12
30cm: SB30 + Cables 2.5x5.5x12
30cm: SB30 + 2anelli M8
MAINTENANCE KIT FOR ZENITH CELLS
DISTILLED WATER 10Lt. TANK
CODE: KIT.MAN
Maintenance kit supplied in assembled batteries. CODE
Contains: • Densimeter • Thermometer • Syringe
Description
ACDEMR
10 lt Tank with tap
ACDEMR25
25 lt Tank with tap
ADAPTORS CODE
Suitable for
KIT.AP.M6 KIT.AP.M8 KIT.AP.STUD Adaptor TROJAN "AP" positive Adaptor TROJAN "AP" negative
terminal M6 terminal M8 screw terminal m8
KIT.AP.M6 - KIT.AP.M8
KIT.AP.STUD
KIT QUANTITY 10 pieces 10 pieces 1 piece 1 piece 1 piece
SPACERS FOR TRACTION BATTERIES ASSEMBLED CODE
Description
MOQ
INT.ZC.0017 INT.ZC.0019 INT.ZC.0106 INT.ZC.0107 INT.ZC.0108 INT.ZC.0109 INT.ZC.0206 INT.ZC.0207 INT.ZC.0208 INT.ZC.0209
Spacers x ZC; 510x198, sp.3mm Spacers x ZC; 670x198, sp.3mm Spacers x ZC; 400x198, sp.5mm Spacers x ZC; 545x198, sp.5mm Spacers x ZC; 670x198, sp.5mm Spacers x ZC; 720x198, sp.5mm Spacers x ZC; 400x198, sp.10mm Spacers x ZC; 545x198, sp.10mm Spacers x ZC; 670x198, sp.10mm Spacers x ZC; 720x198, sp.10mm
10 10 10 10 10 10 10 10 10 10
| Union Battery Service | Accessories /Equipment | 25 Tolerance dimensions +/- 2 - 4 mm
SERVICES
New life to your battery
Nuova vita alla batteria
The logic of the Global Solutions that characterizes our Company also provides for the proposed innovative regeneration service, offered exclusively to U.B.S. UNION BATTERY SERVICE customers. The regeneration process and the necessary equipment have been developed by our Engineering Department and are applicable to ALL lead acid batteries (starter, stationary, traction both lead-acid and AGM) with the exception of the GEL. The treatment is purely electronic; it does not provide the use of any chemical additive. We take care of anything from battery collection, regeneration to final return. Details are available on our web site www.unionbatteryservice.it PREVENTIVE REGENERATION
REGENERATION
The treated batteries are covered by a special warranty that provides for the full repayment of the cost of regeneration in case of problems within 6 months (for modular batteries) or 12 months (for traction batteries) from the date of regeneration. Regenerated traction batteries will be equipped with the SPY-BATT (page 17).
DO NOT THROW AWAY, REGENERATE it is assumed that over 60% of the batteries, considered exhausted, can be regenerated successfully. The advantage for the customer is tangible and consistent: with only about 30%* off the value of new battery you can have a valid alternative, but above all GUARANTEED! Interested customers are not just end users, but also traders of electric vehicles (cleaning machines, forklifts, aerial platforms, golf carts, etc.), this way they can offer reconditioned vehicles, fully guaranteed, both on the vehicle itself and on the battery.
*Indicative value. For economic details ask to commercial reference.
26 | Services | Union Battery Service |
REGENERATION
services
REGENERATED IN TIME AND SAVE OVER TIME responds to the logic of prevention. The performance over time of the batteries are affected by many factors, some of which are not predictable to be checked every day. The consequence is the premature loss of performance. The early regeneration treatment, made roughly halfway through the expected life and then before the battery shows serious performance degradation, is targeted to restore the initial performance with three important advantages: • Lengthening the expected life of the battery • Maintaining constant the battery performance over time • Preventing unexpected breakdowns Recommended on all batteries, but certainly recommended as follows: • GOLF CLUBS/ CAMPING/ HOLIDAY VILLAGES: treatment of the batteries during closing periods to make sure the battery life for the whole following season. • RENTERS OF AERIAL PLATFORMS: treatment during downtime on big service areas, to reduce battery replacements and be more competitive on the market with top notch rental rates. • UPS: treatment to assess the state of the batteries and restore optimal capacity to ensure the expected autonomy in case of emergencies, avoiding too sudden blackout surprises. • RENTAL TRUCKS: treatment to enable you to complete the long-term rental contract without replacing the battery. • TRUCK FOR INTERNATIONAL TRANSPORT: to avoid sudden and costly replacements of batteries abroad.
TERMINALS FOR ZENITH BATTERIES F1
F2
F3
M5
M6
M8
ELPT
AP
UT
F25
DT
DT
EUTR
| Union Battery Service | Services | 27 Tolerance dimensions +/- 2 - 4 mm
PRACTICAL ADVICE ON LEAD-ACID BATTERIES
It is NOT provided optimal battery for all applications, but on the contrary each series of batteries has optimal constructive solutions, specific for the market to which it addresses to. In the catalog are clearly identified the areas of application of the various series of batteries, in cases of doubt, please contact us! 1. ALWAYS choose the range of suitable batteries to the application and size the model according to the most proper function: • Certainty of the duration of the battery over time. • Any possible problem is covered by warranty. On the contrary, wrong choices are NOT covered by warranty and affect battery life. 2. ALWAYS use the batteries in adequately ventilated places. 3. AVOID any short circuit between the battery poles. 4. BATTERY CONNECTION IN PARALLEL. With the parallel connection of two batteries, you get a battery with the same voltage value, but with double capacity. IMPORTANT TO KNOW: using batteries in parallel can be dangerous for two reasons: • If the connections between the batteries do not allow a proper subdivision of the current output between the batteries, the batteries will unbalance hopelessly within a short time. • A possible short circuit of a battery also damages other batteries with eventual damages to the environment in which the batteries are installed. 5. CONNECTION OF BATTERIES IN SERIES With the series connection of two batteries, you get a battery with the same capacity value, but with double voltage. • Used in series do NOT mix batteries of different brands or of different ages. • Used in series occur regularly (3-4 times a year) of the individual batteries. Eventual problems on a battery may impact upon the other batteries. • Used in series, alternating the position of the batteries at least 2-3 times a year.
6. In ALL lead acid batteries (eg. Our TROJAN series ZENITH CELLS) electrolyte level must be checked at least monthly, on the contrary in traction cells at least once a week. The plates must ALWAYS be completely immersed. If necessary, add ONLY distilled water AFTER charging. 7. Periodically discharge the batteries (better once a month) completely (up to 80%). Not for the starter ones. 8. For long periods of disuse, recharge the batteries periodically (at least once a month) 9. ALWAYS recharge the batteries immediately after discharge 10. The temperature conditions the battery performance. All technical data are related to 25°C (internal battery) • Lower temperatures reduce the capacity: from 0 °C it will be about 60% • Higher temperatures reduce DRASTICALLY the battery life 11. Prevent and remove eventual oxidation on the poles. It is recommended the use of rubber end covers 12. On our website www.unionbatteryservice.it are available all the general warranty conditions FOR FURTHER AND MORE DETAILED TECHNICAL SUPPORT, PLEASE CONTACT US!!!
REFRESH CHARGES FOR BATTERIES AT STOCK Every 9 months Every 6 months Every 3 months
(TROJAN, CELLS) Every 3 months Every 2 months Every month
U.B.S. UNION BATTERY SERVICE s.r.l. unipersonale Via Alessandro Volta 25015 Desenzano del Garda (Bs) – Italia Tel +39 030 9904570 - Fax +39 030 9902207 info@unionbatteryservice.it www.unionbatteryservice.it
PREMIER
(ZL, ZGL, ZPC, ZLS) Storage temperature: between 10°C and 20°C Storage temperature: between 20°C and 30°C Storage temperature: between 30°C and 40°C