POWERTEC i COMPACT RANGE ®
i250 • i320 STANDARD i250 • i320 • i380 • i450 ADVANCED
www.lincolnelectric.eu
R
N
CE
nty
PLUS PR
ON
Parts & La bo ur
TI
FO
A
C
LIN
RIC CT
PER
3
Year war ra M
The Legend + MORE
LN ELE CO
OT
E
CHOOSE LINCOLN FOR EXCELLENT AND EFFICIENT MIG/MAG AND MMA WELDING
POWERTEC® i COMPACTS RANGE are built on latest Lincoln power source platform, ensuring optimal MIG/MAG and MMA welding performance with excellent power cost efficiency. Six models are available: 250A, 320A, 380A and 450A power sources with a choice of either the STANDARD panel (i250 & i320) or the ADVANCED panel (i250, i320, i380 & i450), that meet most customer's needs and cover a wide range welding applications. POWERTEC® i380C & 450C ADVANCED have the option of water cooling by simply adding the new COOLARC® 26.
STANDARD VERSION
ADVANCED VERSION
250A 450A
320A 250A 2
POWERTEC® I COMPACT RANGE
320A
380A www.lincolnelectric.eu
PREMIUM ARC PERFORMANCE
MIG/MAG Wire i250
Diam. (mm)
1.4
A RC STABILITY – Excellent arc stability, ensuring a smooth droplet transfer, with reduced spatter.
1.32
A RC DYNAMICS – Rapid parameter adjustment allowing variability under welding conditions.
1.2
i380
i450
Aluminium 4043 & 5356 Metal Cored Steel: SG2, SG3 Metal Cored Steel: SG2, SG3 Steel: SG2, SG3 Aluminium: 4043 & 5356 Metal Cored Rutile Stainless Steel: LNM Steel: SG2, SG3 Copper: CuSi3 Metal Cored Rutile Stainless Steel: LNM Steel: SG2, SG3 Copper: CuSi3 Stainless Steel: LNM Steel: SG2, SG3
1.6
A RC INITIATION – Repeatable arc ignition with outstanding arc characteristics.
i320
Processes GMAW FCAW-G FCAW-S SMAW CAG (only i450)
1.0
0.8
120A
40A
180A
250A
320A
380A
Welding of: Steel Stainless Steel Low Alloy Steel Aluminium MIG Brazing
450A
500A
Stick Electrodes
Input
Rutile (6013) & Basic (7018) Diam. (mm)
SPECIFICATIONS Product Powertec i250C Powertec i320C Powertec i250C Powertec i320C Powertec i380C Powertec i450C www.lincolnelectric.eu
Item Number K14157-1 K14158-1 K14157-2 K14158-2 K14180-1 K14181-1
Version
Input (V)
2.0
2.5
Rated Output (A) 100%
60%
195
250
Standard
Advanced
400V 3Ph ± 15% 50/60 Hz
3.2
240 420
320 450 (80%)
40% 320 320 380 -
4.0
5.0
Applications General Fabrication Construction site Maintenance and Repair Light Industrial
6.3
Weight (kg)
Dimensions W x L x D (mm)
67
540 x 900 x 870
Protection Class
Output
GENERATOR READY
IP23 69.2 80.4
560 x 900 x 870
POWERTEC® I COMPACT RANGE
3
INNOVATIVE INTUITIVE INTERFACES Simple navigation also when using welding gloves
STANDARD Version
ADVANCED Version
M anual setup for voltage and wire feed speed Q uick Welding Process & Shielding Gas selection button Q uick access to the most commonly used welding parameters (Inductance, 2/4 Stroke, Run-in, Burn-back)
E asy setting by selecting process & material thickness S ynergic lines, Limits , Memories Easy Process Selection V isualisation of useful information (ARCFX™ joint configuration, welding defects…) M ulti-language navigation menu F ull Support Menu: technical data, accessories, instructions, safety
7”PCLOALYOR! DIS
MORE FUNCTIONS & FEATURES AUTO-SETTINGS Preset parameters to increase productivity USB CONNECTIVITY Easy software update & diagnostics, weld log for quality monitoring
4
POWERTEC® I COMPACT RANGE
www.lincolnelectric.eu
ArcFX™ TECHNOLOGY Patented technology providing instant graphical feedback on how Wire Feed Speed and Voltage affect rhe weld outcome.
How does wire feed speed affect my weld? Wire Feed Speed – As your wire feed speed is increased the weld penetration increases, and as your wire feed speed is decreased, the weld penetration decreases. Notice the changes to the weld puddle in the image shown abowe.
How does voltage affect my weld? Voltage – Arc voltage affects the arc length. At the same wire feed speed, as voltage increases, the arc length gets longer and as voltage decreases, the arc length gets shorter. The length of the arc in turn determines the width and size of the arc cone. Notice the changes to the weld puddle in the image shown above.
www.lincolnelectric.eu
POWERTEC® I COMPACT RANGE
5
PERFECT FEEDABILITY
ALL MACHINE
BUILT FOR THE HEAVIEST INDUSTRIAL CONDITIONS
LED lights: better visibility Inspection window: easier notification for spool change 4 rolls/ all driven: • eliminates wire slipping • no wire deformation
S
Developed and tested under the hardest conditions (TRUE HD) to grant the reliability you need.
Optimized wire positioning: improved arc stability & reduced gun vibration
IP DUST
VIBRATION
F ully encapsulated and vertical mounted
READY FOR TOMORROW The new European regulation for Welding Equipment will soon be implemented and will require a phase out of conventional equipment. The new POWERTEC® i family complies with this regulation by having a minimum power source efficiency of 85% & an idle consumption which is below the new tolerated limit.
* 350A, 2 shifts a day with 30% operator factor
6
POWERTEC® I COMPACT RANGE
C apable of surviving the harshest testing Conditions Depending on your application, welding parameters & duty cycle, you can save up 3.700 kWh*
(~480€) per year
EXTREME CLIMATIC CONDITIONS
V arnished and potted electronic boards
DROP AND JERK
and per equipment.
BUY NOW BE READ , TOMORR Y FOR O START S W AND AVIN TODAY G
www.lincolnelectric.eu
FUNCTIONALITIES & ERGONOMICS ERGONOMIC DESIGN
Ergonomic handle
T ilting gas bottle tray for ease of loading
Gun rest
I deal height for easy-to-view settings
Tools storage
E asy maneuverability and small footprint C onvenient top-mounted expendable parts compartment COOL ARC® 26 7’ color TFT screen
LED lighting inside feeder chamber Inspection window
UI protection cover Low gas cylinder entree Rubber bumpers Lifting eyes
Heavy duty undercarriage
Product Powertec i250C Powertec i320C
Model
Welding parameters
Setting
Synergic Modes
Support on screen (2)
ARCFX™
Memories / JOBs / Limits
Locking function
USB
Languages selection
Standard
LEDs meters
Manual
(7) (1)
-
-
-
-
-
-
Software update Welding Data Colection
Powertec i250C Powertec i320C Powertec i380C Powertec i450C
Advanced
7 TFT colour screen with ARCFX™
Auto / Manual
25 28 33
Joint visualization Work point in A/ mm
(49)
Cooler connection
Others -
Procedure A/B Quick Trigger Push-Pull Gun Joystick Gun
(1) Welding Process & Shielding Gas Selection: MIG / FCW Manual with MIX, CO2, Ar gas & STICK mode (2) Technical data, list of accessories, instructions & safety information directly on the screen
www.lincolnelectric.eu
POWERTEC® I COMPACT RANGE
7
New COOLARC® 26 cooler fully controlled by power source
COOLARC® 26 More functions and features
Cooler Menu is available when cooler is connected
Coolant filter keep coolant clean
Settings: 3 Modes of operation available:
LED lights inside reservoir for better visibility of the coolant level
(Back side view)
Built-in handle for easy transportation
Flow sensor inside for gun protection
1. AUTO 2. OFF 3. ON
Cooler fully controlled by power source: AUTO/ON/OFF for better energy savings and extended service life
Filling Procedure step by step detail filling instruction
Simple Connection and Easy Installation
Product COOLARC® 26 8
Item Number
Input (V)
Cooling power @1L/min (kW)
Reservoir capacity (L)
Weight (kg)
Dimensions W x L x D (mm)
Protection Class
K14182-1
230/400V ± 15% 50/60 Hz
0.84
4
18
260 x 150 x 680
IP23
POWERTEC® I COMPACT RANGE
www.lincolnelectric.eu
LGS2 TORCHES Simple and reliable, this range is adapted to the most common applications. Wear parts compatible with the most common standard in Europe.
Easy pivoting handle.
Extra length rear cable support ensures smooth and consistent wire feeding.
is the European norm requirement for MIG guns.
Extra-flexible cable.
Choose your gun
Series
rating calculated using CO2 Air cooled Water cooled
MODEL Duty cycle (CO2 shielding gas) Applications Wire diameter Contact tip Original equipment Conical nozzle www.lincolnelectric.eu
LGS2
Size 150G 250G 240G 360G 505W
Rate
160A
180A
200A
230A
250A
270A
330A
350A
60% 100%
420A 500A
TO ORDER 3m
4m
5m
W10429-15-3M W10429-25-3M W10429-24-3M W10429-36-3M W10429-505-3M
W10429-15-4M W10429-25-4M W10429-24-4M W10429-36-4M W10429-505-4M
W10429-15-5M W10429-25-5M W10429-24-5M W10429-36-5M W10429-505-5M
LGS2-150G 180 A @ 60%
LGS2-250G 230 A @ 60%
AIR COOLING LGS2-240G 250 A @ 60%
LGS2-360G 330 A @ 60%
WATER COOLING LGS2-505W 500 A @ 100%
Thin plates, automotive industry
Thin plates, light fabrication
Thin plates, light fabrication
Vessel manufacture, steel structures
Heavy duty, high production
Up to 1.0 mm 0.8 mm 12 mm
Up to 1.2 mm 1.0 mm 15 mm
Up to 1.2 mm 1.0 mm 12.5 mm
Up to 1.6 mm 1.2 mm 16 mm
Up to 2.4 mm 1.2 mm 16 mm POWERTEC® I COMPACT RANGE
9
ACCESORIES
Optional
Powertec®
Included
STANDARD i250C i320C K14157-1 K14158-1
ADVANCED i320C i380C K14158-2 K14180-1
i250C K14157-2
i450C K14181-1
Control panel cover KIT
K14174-1
Bumpers KIT
K14177-1
Polarity change KIT
K14173-1
Cooler COOLARC® 26
K14182-1
–
W000010167
–
Coolant FREEZCOOL 9,6L Gas flow meter KIT
K14175-1
Gas heater KIT
K14176-1
12PIN Remote Control KIT
K14172-1
–
6-PIN/12-PIN adapter
K2909-1
–
K10095-1-15M
–
K14091-1
–
Remote control (1POT, required K14172-1 and K2909-1 adapter KITs) Remote control MIG 7M (required K14172-1 KIT)
K10413-PPW405-8M
Water cooled Push-Pull gun LG PPLG405WC 8m (required K14172-1 kit)
–
E/H-400A-70-5M
Adapter for spool type S300 (300mm)
K10158
Adapter for spool type S300 (300mm)
K10158-1
R-1019-125-1/08R
Cable with Electrode holder 400A/70mm² - 5m
Adapter for spool S200 (200mm)
REMOTE CONTROL
K10095-1-15M
ADAPTER FOR SPOOL TYPE S300
COOLARC® 26
K14182-1
ELECTRODE HOLDER
E/H-400A-70-5M
K10158-1
ADAPTER FOR SPOOL TYPE S300
K10158
FREEZCOOL
6-PIN/12-PIN ADAPTER
W000010167
K2909-1
10
POWERTEC® I COMPACT RANGE
www.lincolnelectric.eu
ACCESORIES Roll Kit For Solid Wires ROLL KIT 0.6/0.8VT FI37 4PCS GREEN/BLUE
KP14150-V06/08
ROLL KIT 0.8/1.0VT FI37 4PCS BLUE/RED
KP14150-V08/10
ROLL KIT 1.0/1.2VT FI37 4PCS RED/ORANGE
KP14150-V10/12 *
ROLL KIT 1.2/1.6VT FI37 4PCS ORANGE/YELL
KP14150-V12/16
ROLL KIT 1.6/2.4VT FI37 4PCS YELL/GREY
KP14150-V16/24
ROLL KIT 0.9/1.1VT FI37 4PCS
KP14150-V09/11
ROLL KIT 1.4/2.0VT FI37 4PCS
KP14150-V14/20 * Included as standard in every product version
Roll Kit For Aluminium Wires ROLL KIT 0.6/0.8AT FI37 4PCS GREEN/BLUE
KP14150-U06/08A
ROLL KIT 0.8/1.0AT FI37 4PCS BLUE/RED
KP14150-U08/10A
ROLL KIT 1.0/1.2AT FI37 4PCS RED/ORANGE
KP14150-U10/12A
ROLL KIT 1.2/1.6AT FI37 4PCS ORANGE/YELL
KP14150-U12/16A
ROLL KIT 1.6/2.4AT FI37 4PCS YELL/GREY
KP14150-U16/24A
Roll Kit For Cored Wires ROLL KIT 1.2/1.6RT FI37 4PCS ORANGE/YELL
KP14150-V12/16R
ROLL KIT 1.4/2.0RT FI37 4PCS
KP14150-V14/20R
ROLL KIT 1.6/2.4RT FI37 4PCS YELL/GREY
KP14150-V16/24R
ROLL KIT 0.9/1.1RT FI37 4PCS
KP14150-V09/11R
ROLL KIT 1.0/1.2RT FI37 4PCS -/ORANGE
KP14150-V10/12R
Wire Guides Wire Guide Set Blue 0.6÷1.6
0744-000-318R
Wire Guide Set Red 1.8÷2.8
0744-000-319R
www.lincolnelectric.eu
Each item # contains: • metal wire guide for Euro socket • 4 rolls • plastic wire guide set
Color differentiation for wire diameter: SOLID WIRES KP14150-V06/08 KP14150-V08/10 KP14150-V10/12 KP14150-V12/16 KP14150-V16/24 KP14150-V09/11 KP14150-V14/20
0.6 0.8 1.0
ALUMINIUM 0.6 0.8 1.0 WIRES KP14150-U06/08A KP14150-U08/10A KP14150-U10/12A KP14150-U12/16A KP14150-U16/24A CORED WIRES KP14150-V12/16R KP14150-V14/20R KP14150-V16/24R KP14150-V09/11R KP14150-V10/12R
0.6 0.8 1.0
1.2
1.6 2.4 0.9
1.1
1.4 2.0
1.2
1.6 2.4 0.9
1.1
1.4 2.0
1.2
1.6 2.4 0.9
1.1
1.4 2.0
POWERTEC® I COMPACT RANGE
11
CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.eu for any updated information.
www.lincolnelectriceurope.com