1-120t/h latest technology for palm fruit thresher in Modern Plant palm oil plant

Page 1

Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Product Description

1-120t/h latest technology for palm fruit thresher in Modern Plant palm oil plant


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Thresher machine is used to separate empty bunch and palm fruits, we have capacity from 1-120tph Alongside the development of large-scale fully mechanised palm oil mills and their installation in plantations supplying the international edible oil refining industry, smallscale village and artisanal processing has continued in Africa. Ventures range in throughput from a few hundred kilograms up to 8 T FFB(fresh fruit bunch) per day and supply crude oil to the domestic market. The general flow diagram is as follows:

N o

Main section

Main machine

Fresh palm fruit 1

bunch reception

Loading ramp

section 2

Sterilization section

Sterilization tank

3

Threshing section

Threshing Machine Platform

4

Digesting & Pressingsection

Digester & Screw presser


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860 5 6

7

Oilclarification

ClarificationTank

section Fiber separation

Polishing drun

section Palm kernel recovery section

Email: palmoil@doinggroup.com

(1)Palm nut storage tank (2)Polishing drum (3)Nut grading screen (4) Palm nut Ripple mill (5)Separating column system (6)hydro cyclone equipment (7)Palm kernel drying bunker (8)Dry Palm kernel final storage warehouse

8

Nutsheller

9

Engine room

Diesel generator

10

Boiler house

Boiler

11

Water treatment

11

Effluent Treatment Plant

Palm oil production process: Step 1 Bunch sterilization: FFB(fresh fruit bunch) have to be sent to sterilize to avoid AV (acid value) rise by sterilize the fatty enzyme with high temperature. At the mean time, sterilizing section can also soften the fruits, which benefits the threshing section and reduces the damage to kernel.

Step2 Bunch threshing: The purpose of threshing is to separate the palm fruit from the FFB by rotary drum thresher.


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Step 3 Fruit digestion:The purpose of digestion is to separate the pulp and kernel, soften the pulp with heat and to destroy the pulp cell structure.


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Step 4 Pulp pressing: After sterilizing, threshing and crashing, palm pulp become soft and the cell structure is broken. In another word, we can easily get the oil with spiral oil press, which is also called CPO(crude palm oil).


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

5.Clarification system Use vibrated sifting filter to remove residues like fiber in the crude palm oil, then the oil enter into the passivating tank.

6.Depericarping Station The pressed palm fiber cake gets into the cake breaker then get into the winnowing system to separate the fiber and nut. 7.Kernel Recovery System 8.Palm kernel recovery machine Then nut will be crushed to get shell and kernel. Through winnowing system and washing system to separate the shell and kernel. The shell can be used as fuel for boiler, the kernel will be dried for storage and sell to others or next processed into palm kernel oil by another plant(palm kernel processing plant ). (1)Palm nut storage tank: used for storage the palm kernel (2)Polishing drum: Used for polishing the palm nut and remove the residual fibre to get clean palm nut. (3)Nut grading screen:classify palm nuts into different grades (4)Ripple mill: Used for cracking the palm nut , cracking the hard shell of the palm nut and get the mixtures of palm kernel and shell. (5)Separating column system &hydro cyclone equipment:separate the kernel from the shell (6)Palm kernel drying bunker: drying finally palm kernels:finally the dryed palm kernels can be processed further via palm kernel oil expeller or directly sell to others. (7)Dry Palm kernel final storage warehouse: Used for storage the dryed palm kernel. Other Assistant Equipments of Palm Oil Mill 9.Boiler House: 10.Power House 11.Water Supply and Treatment (Including boiler water treatment)


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

12.Effluent Treatment Plant The above is the mainly introduction of palm oil mill (suitable for capacity above 15tph). Any question about palm oil mill process flow chart diagram and any capacity palm oil processing machine , please feel free to contact Henan Doing Company. You will get more thank you think. The process of this palm oil production line : FFB--Sterilizing---Threshing--Pressing-Clarifying--Filitering--Oil Drying-Crude palm oil. the specification of crude palm oil Item

Standard

Smell and taste

The original smell and taste of palm oil

Moisture and volatile matter (%)

Insoluble impurities (%)

0.20 ≤

0.20

Acid value (mgKOH/g)

4.0

Peroxide value (mmol/kg)

7.5

the specification of refined palm oil Item

Standard

Color (Lovibond Cell 133.4mm)

R3.5 Y35

Smell and taste

No smell and good taste

Transparence

Clear and transparent

Moisture and volatile matter (%)

0.05

Insoluble impurities (%) Acid value (mgKOH/g)

≤ ≤

Peroxide value (mmol/kg) Smoke point (°C)

0.20 ≤

0.05 5.0 215

This is just a brief introduction of crude palm oil processing, and there’s still many details in crude palm oil processing. Company Information

Henan Doing Mechanical Equipment Co., Ltd is mainly engaged in engineering research and designing, equipment manufacturing and installation, project contracting, technical services and international trading in palm oil processing machine and other kinds edible oil machines. We have a professional senior engineer team, more than 70 experienced installation technicians; We are committed to researching and developing new palm oil processing machine technology for customers.


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Our Services

1. Professional solution design, high quality machines, competitive prie. 2. Consult and answer all your questions within 24 hours. 3. Factory layout design according to your requirement. 4. Formulation available. 5. Fast delivery:15 working days for single machine/40 working days for complete line 6. Professional engineer, overseas installation and commissioning, training. 7. Warranty: 1 years 8. Service life long technical support.


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

Packaging & Shipping

Each cooking oil machine is well packed by thin films. Use iron case or iron pallet to fix the machine strongly. All goods are ensured to arrive on time based on sales order requirements.


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

FAQ

What's kind of oil seeds our machine can process? Oil press production line : It can process peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds, rice bran and other oil crops, those oil seeds can be processed by cold press method and hot press methd. The oil residual rate is 5%6%. Solvent extraction line : It is used for large capacity low oil content oil seeds , like soybean, rice bran etc. It also can extract the rest oil from peanut cake, sunflower cake and so on.Refinery production line: It can improve the cooking oil quality , you can produce different grades cooking oil (degumming oil, deacid oil, decoloring oil,deodorization oil), as your requirements.

What capacities machines can you manufacture? Oil seeds press or prepress production line : 10-2000 TPD. Solvent extraction production line : 20-1000 TPD. Edible oil refinery production line: 1-600 TPD.

Why choose DOING? We have more than 20years experience in oil machinery, our factory have installed hundreds of plant all over the world, experienced engineers , advanced tech and professional installation workers will make your choice better and better.

For palm oil project, we can provide below : 1. palm oil processing line ( raw materials can be fresh palm fruit bunch, final products are crude palm oil and palm nuts with fibers ) 2. palm nuts with fiber and kernel nuts separating ( get palm kernel and fibers ) 3. palm kernel crushing and separating machine( get palm kernel and shell separately) 4. palm kernel oil processing line( get crude palm kernel oil) 5. palm oil or kernel oil refining line( get refined oil)


Henan Doing Mechanical Equipment Co., Ltd http://www.palmoilprocessingmachine.com Whatsapp/wechat/Mobile: 86-13526627860

Email: palmoil@doinggroup.com

6. palm oil fractionation line ( get palm olein and palm stearin)

If you are interested in our machines and want more information, pls feel free to contact us Contact information: WhatsApp/wechat/Mobile: 008613526627860 E-mail: palmoil@doinggroup.com http://www.palmoilprocessingmachine.com http://www.palmoilrefineryplant.com


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