Vibram Orthopedic Catalog by Vibram®

A LEGEND IN EVERY CORNER OF THE WORLD Vibram is the world leader in the production of high performance rubber soles for the sports, industrial, dress, leisure, orthopedic and repair markets. In 1935, Italian Alpine Club member Vitale Bramani was part of an expedition on Resica Mountain where six climbers lost their lives, due in part to their low-quality footwear. Upon his return, Bramani had the brilliant idea of prototyping a vulcanized rubber sole. This breakthrough along with the design of the Carrarmato Sole, revolutionized mountain climbing and the footwear world. Thus, Vibram was born. The Vibram name is an acronym of its founder’s name, Vitale Bramani. Over the last 80 years, Vibram has been committed to develop an extensive range of high-performance soling products for a wide range of sport activities and lifestyles. Thanks to ongoing investments in research and development, Vibram has cultivated an international reputation synonymous with quality, performance and safety.

VIBRAM AND ORTHOPAEDICS Since the mid-1970s, Vibram has been a leader in the development of products for the orthotic and orthopaedic market. Thanks to revolving R&D efforts that have long set the brand apart and to meet evolving market needs, Vibram has focused on the study of expanded compounds to be used the production of comfort footwear, as well as for the production/repair of customised orthopaedic shoes. In addition, since 2000, the Company has been experimenting on materials for the production of orthotic insoles. With the support of the best team of engineers, companies and international sector specialists, we combined Italian technology and research to select only the best materials to meet our customers’ needs. For this reason, tens of thousands of consumers worldwide rely on Vibram products every day to have the best performance with increasingly technical and reliable materials.

TESTED WHERE IT MATTERS Before Vibram products reach the market, they are all tested using strict quality controls. We carry out these tests in our SATRA-certified laboratories by certified technicians or directly in the field by the Vibram Tester Team. Every Vibram sole has to pass three levels of testing to guarantee that the product quality meets the end consumer’s requirements.

Lab Tests SCIENTIFIC

•

Conducted in a controlled environment.

•

Physical-mechanical characteristics tested by machines.

•

Test samples: on soles or sheets.

•

Slip resistance, abrasion, elasticity, hardness, density, etc.

Laboratory tests are necessary to determine the physical-mechanical characteristics of a compound (resistance to slip, abrasion, elasticity, hardness, density, etc.). These tests can be carried out both on soles and sheet samples.

INSTRON E3000 Designed for dynamic and static testing on a wide range of materials and components in different temperature conditions.

TGA: Thermometric analysis Thermogravimetry is a technique by which the weight variations of the sample are measured as a function of the temperature in a controlled atmosphere. It is mainly used for the determination of the composition of an unknown substance and is applied in the fields of rubber and plastic analysis.

CERTIFIED SAFETY AND QUALITY ISO

Vibram has been certiFIed ISO 9001 (quality) - ISO 14001 (environment) ISO 45001 (health & safety) - ISO 50001 (energy).

REACH The REACH system - set up by the European Union - is a system for the registration, evaluation, authorization, and restriction of chemicals for the purpose of improving the safeguarding of human health and the environment. By better identifying the intrinsic properties of chemicals, Reach also contributes to maintaining competition and strengthening the spirit of innovation of the chemical industry in Europe. Vibram has introduced a “Restricted Substances Policy” for the use of prohibited substances according to the international rules which regulate the type and the concentration of potentially dangerous substances. SATRA SATRA, the leading worldwide research center for footwear technology, research and development, provides its support and expertise in all stages of product development, from initial research to the evaluation of materials and components, up to and including testing and certiﬁcation, guaranteeing the highest levels of quality. Vibram boasts close daily collaboration with Satra, and the laboratories of the Vibram Technological Center in China have Satra certiﬁcation. Other certifying bodies and laboratories which Vibram collaborates with:CIMAC CERISIE RICO TEST ABICH FORESTALI INTERTEK BUREAU VERITAS GALGANO TUV

How do Vibram materials provide an innovative, unique and, above all, truly needs-oriented solution for consumers who seek orthotic insoles?

Thanks to the experience of a team of engineers and technicians, born of a collaboration between Vibram and Podartis*, since 2008, innovative materials have been developed for orthotic insoles. These revolutionary materials combine long-lasting mechanical performance, such as crush resistance and controlled elastic return, with antibacterial and antimycotic properties: the latter being useful for physical activity, but also fundamental for patients at risk. The systemic approach to material development started from the creation of formats related to the most widespread problems/pathologies of consumers. This has allowed us to solve the problem of material crushing and wear ensuring stable and lasting corrections for overweight people, for intense sport use and in postural rebalancing, satisfying the need to reduce pressure points so as to guarantee a protective effect. The mechanical and clinical tests, shown within this catalogue, have furthermore demonstrated that the format developed has significantly improved protection and performance. (*) Leading company in the treatment of the diabetic foot and in off-loading foot surgery led by Dr. Buratto, expert in Biomechanics and in Movement of fragile people, such as those affected by diabetics and rheumatism.

INDEX

INSOLEs 1. Measurements and Evaluations

2. Materials and Characteristics

3. Categories of Users: Profiling and Needs

4. Insoles Production Process

5. Production Process of Prostheses and Leg Braces

OUTSOLEs 1. Vibram Technologies

2. Soles and Sheet

Colour table

128

BMI table

136

INSOLES

1. Measurements and Evaluations

1. Measurements and Evaluations on Materials

To evaluate the materials we propose for the construction of orthopaedic insoles, we use tools that enable us to understand how foams respond when subjected to a static (simply by standing up) or dynamic (such as during high-impact sport activity) load. The materials presented in this catalogue are the result of a coordinated development between Vibram laboratories and Podartis technicians. In addition to the know-how of orthopaedic sector experts, we made use of a state-of-the-art electro-mechanical dynamometer, which allowed us to test the mechanical behavior of materials suitable for the construction of orthotic insoles, and to establish a dialogue between laboratory technology and craftsmanship. Furthermore, the results obtained in the laboratory have been validated with field tests, using a sample of typical consumers, as shown in the opening.

Measures and Evaluations

Baropodometry

Clinical evaluation

Biomechanics of step

Laboratory tests

1. Measurements and Evaluations

Keys for reading material data .I

σ (kPa)

Stress-Deformation Graph: which allows for the assessment of the percentage thickness reduction at a given pressure applied to the specimen; the pressure value is expressed in kPa (kilo pascal) for direct comparison with data gathered from a baropodometric evaluation.

ε (%)

% lost

Loss of thickness after stress cycles: represents the thickness not recovered, expressed as a percentage of the original thickness of the specimen, following several thousand consecutive compression cycles.

cycles

Optimal range of stress dissipation: is given in kilo pascals (kPa) and represents the pressure value at which the material absorbs crushing energy better, the data can be directly compared with the baropodometric exam. Energy return: indicates whether a material is purely propulsive (high values, above 80%) or dissipative (low values, below 60%)

During the crushing test, the specimen is first compressed and then released. Compression and release make up the hysteresis curve.

In the load cycle, the area under the ascending part of the curve represents the total compression energy (Ein).

During release, the specimen tends to return to its original shape; the area under the descending curve represents the total energy recovered (Eout). The energy return (Eret) is expressed as the percentage fraction of the compression energy (Eret% = (Eout / Ein)x100).

To categorise the expanded materials in crushing resistance, we use a fully controllable electro-mechanical dynamometer and, given the different needs that are typical of the development phase, we have applied 3 specific protocols: 1. 2. 3.

a low-speed compression test, from ISO 3386 standards; a test that evaluates stress resistance, from UNI 11533 standards, which applies a very high stress for 100 compression cycles; a test to evaluate stress resistance by applying 100,000 compression cycles in steps of 20,000, at a constant temperature of 35°C to simulate a realistic use of orthotics. For fatiguing test described in pp. 2 and 3, output values are expressed in following material sheets as % of thickness loss of original thick, after fatiguing cycles and after a period of rest unloaded (1 or 14 hours).

1. Measurements and Evaluations

Keys for reading material data .II •

Thermoformability: ability of a material to model/modify its shape with heat (insert the symbol of the thermometer or thermometer crossed out + temperature range).

•

Density: it is measured in kilograms per cubic meter (g/cm3), and indicates the mass occupied by the material in a defined volume. The lower the value, the lighter the material will be.

•

Hardness: represents the resistance that the surface of the material opposes to the penetration an indicator or pressed foot, whether a truncated cone (Shore A) or hemispherical (Asker C). Hard materials give high values, while soft materials give low values.

•

Resistance to the proliferation of fungi and bacteria: ABICH certifications (marking).

•

Skin compatibility: ABICH certification (marking), the ability of a material not to cause an irritant reaction to direct and prolonged contact with the skin.

•

Citotoxicity: evaluates the acute biological damage that a given compound or medical device causes to cells.

INSOLES

2. MATERIALS AND CHARACTERISTICS

PATHOLOGY ASSOCIATION - ORTHOTIC SOLUTION CATEGORY OF USER

AIM OF ORTHOTICS

CONSEQUENCE

Accommodate deformities. Rheumatic/elderly

Cushioning. Skin protection.

Active person

Cushioning and foot protection.

Increase propulsion. Sportsman

Overweight

Improve comfort.

Improve performance. Prevent injuries.

Control of excess pronation.

Stop pain.

Stability of step.

Greater stability.

Cushioning and protect.

Better mobility.

joint protection. Rebalance pressure peaks.

Increased self-sufficiency.

Cushioning and joint protection.

Cushioning and Worker

Pain reduction.

Improve comfort. Prevent injuries.

2. MATERIALS AND CHARACTERISTICS

TRANSVERSAL PROBLEMS/PATALOGIES SHARED BY ALL CATEGORIES OF USERS

Diabetic/rheumatic

Neurological

Vascular conditions

Antibacterial and antifungal. Rebalance plantar pressures.

Facilitate propulsion. Stability of step.

Elastic material to increase lymphatic drainage.

Prevention of metatarsalgia and ulcers. Pain reduction. Skin protection improve circulation.

Smoother and more stable gait.

Decrease swelling. Improve circulation.

GUIDELINES FOR THE SELECTION OF MATERIALS

2. MATERIALS AND CHARACTERISTICS

4. LINING

1. SHELL

2. BUILD UP 3. INSERT

1. SHELL

With different densities and hardness, they must guarantee a stable and long-lasting correction.

2. MATERIALS AND CHARACTERISTICS

Parameters Density: 0,25-0,55 g/cm3 Hardness: 60-70 ShA Def. % post 100k: <20% UNI 11533: <30%

Intended use Construction of structures and postural corrective inserts with a high-bearing capacity that guarantees stability and durability over time.

Vi-Balance Vi-Postural Bio Extra Light

In this graph, you can see the resulting pressure on the material (expressed in kilo pascal on the vertical axis) as a function of an applied deformation (expressed as a percentage of the original thickness on the horizontal axis). STRESS (kPa)

running

walking

standing

The steepness of the curve underscores the shape stability of these materials. From the information gathered from baropodometric studies, starting from the known value of maximum pressure, it is possible to determine how much the material could deform once placed inside orthotics, simply by interpolating the values of the axes with the curve of the concerned material.

STRAIN (%)

Reduction in thickness after one hour of recovery

% lost

In this graph, you can see the variation of the permanent deformation (lost thickness) of a specimen as the compression cycles increase up to 100.000. 0% means no reduction in thickness (new material), 10% corresponds to the percentage of the reduction in thickness after the number of compression cycles shown on the horizontal axis. The lower the percentage value remains, the better the wear resistance (understood as repeated compressions) of the material will be. The materials for Vibram frames show a very limited loss of thickness, thus guaranteeing the dimensional stability of the insole over time. cycles

2. MATERIALS AND CHARACTERISTICS

METALLIC PURPLE (JM)

Art. 8993

VI-POSTURAL Citotoxicity: ISO 10993-5

• • •

THE MOST RESISTANT TO CRUSHING IDEAL FOR POSTURAL CORRECTIONS IT CAN ALSO BE USED FOR DYSMETRIA

Thickness (mm)

1,5

98x53

Sheet size (cm)

Technical Data Density: 0,55 g/cm3 Hardness: 65 ShA Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Postural

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

1,5mm 80°C for 2min 3mm 85°C for 3min 5mm 85-90°C for 4min

LIVE GREEN (PC)

Art. 8992

VI-BALANCE Citotoxicity: ISO 10993-5

• • •

EXCELLENT RESISTANCE TO CRUSHING IDEAL FOR OVERWEIGHT/OBESE PEOPLE SUITABLE FOR INTENSE PHYSICAL ACTIVITY

Thickness (mm)

105x55

Sheet size (cm)

Technical Data Density: 0,40 g/cm3 Hardness: 62 ShA Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Balance

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

3-5mm 90°C for 3-4min 10-15mm 95-100°C for 4-5min

2. MATERIALS AND CHARACTERISTICS

BLACK (AA)

ECRU (50)

WHITE (AC)

RED (17)

TOBACCO (AN)

Blue (43)

MUSTARD (AM)

FLINT (49)

GREEN (39)

ORANGE (54)

Grey (AG)

Art. 88854

bio extra light Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

• •

SUITABLE FOR PEOPLE OF NORMAL WEIGHT GREAT FOR SENIORS WITH LIMITED MOBILITY

Thickness (mm)

130x70

Sheet size (cm)

Technical Data Density: 0,23 g/cm3 Hardness: 60 ShA Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Bio Extra light

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

90°C for 2-3min

2. BUILD UP

Their density must be proportional to the patient’s weight and activity.

2. MATERIALS AND CHARACTERISTICS

Parameters Density: 0,15-0,25 g/cm3 Hardness: 30-45 ShA Def. % post 100k: ca. 25%

Intended use Construction of the intermediate layer which, associated with the frame, gives the characteristic structure of the insole.

Vi-Puff Diflex

In this graph, you can see how the resulting pressure on the material (expressed in kilo pascal on the vertical axis) changes on the basis of an applied deformation (expressed as a percentage of the original thickness on the horizontal axis). STRESS (kPa)

running

walking

standing

STRAIN (%)

% lost

In this graph, you can see the variation of the permanent deformation (lost thickness) of a specimen as the compression cycles increase up to 100.000. On the vertical axis, 0% means no reduction in thickness (new material), after n compression cycles, for example 60.000, there will be about 20% reduction in thickness on the original material (3.00mm will therefore become about 2.4 mm). The closer the % values are to 0%, the better the wear resistance of the material (intended as resistance to repeated compressions).

cycles

The Vibram structural base materials show a limited loss of thickness, thus guaranteeing a good absorption of impact energy over time.

2. MATERIALS AND CHARACTERISTICS

MANCA IMMAGINE

BLACK (AA)

WHITE (AC)

BEIGE (AB)

TOBACCO (AN)

FLINT (49)

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

Art. 8295

Art. 8281

Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

• • •

Vi-PUFF

DIFLEX

Good spring back Suitable for people of normal weight Moderate physical activity

Thickness (mm)

95x70

Sheet size (cm)

Good spring back Suitable for lightweight people Reduced physical activity

Thickness (mm)

8 100x70

Sheet size (cm)

Technical Data

Density: 0,25 g/cm3

Density: 0,16 g/cm3

Hardness: 45 ShA

Hardness: 30 ShA

Optimal absorption pressure: 310kPa

Optimal absorption pressure: 410kPa

Energy return: 67%

Energy return: 57%

Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Puff

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

4-6mm 90°C per 2min 8-10mm 90°C per 3min

Diflex

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

4mm 85°C per 2-3min 6mm 90°C per 3-4min

ORTHOPEDIC INSOLES

3. INSERTS

Placed on the forefoot, hindfoot or on the entire sole, they have the purpose of cushioning, improving propulsion or absorbing shocks.

2. MATERIALS AND CHARACTERISTICS

Parameters Density: 0,20-0,40 g/cm3 Hardness: 20-50 ShA Def. % post 100k: <30%

Intended use Suitable to be interposed between the body and the covering to dissipate impact shocks and return energy in the spring phase. They can be used both as pads and as a full insert.

Vi-Ener+ Vi-Pod

In this graph, you can see the resulting pressure on the material (vertical axis) as a function of an applied deformation (horizontal axis).

STRESS (kPa)

running

walking

From the information gathered from baropodometric studies, starting from the known value of maximum pressure, it is possible to predict how much the orthotics could deform, simply by comparing the intersections of the axes (Fig. X). A greater load (i.e., static vs. run) will correspond to a greater deformation.

standing

STRAIN (%)

% lost

The graph displays the change in permanent deformation (lost thickness) of a specimen as compression cycles increase, up to 100.000 cycles. On the vertical axis, 0% means no reduction in thickness (new material), after n compression cycles, e.g., 60.000, there will be approximately 9% reduction in thickness compared to the original Vi-Ener+ specimen. The closer the %-values are to 0%, the more effective the wear resistance (i.e. resistance to repeated compression) of the material.

CYCLES

Vi-Ener+ is a “propulsive” material par excellence that keeps residual deformation within 10% of the original thickness, like a shell material. Vi-Pod is more effective at dissipating shock beneath the heel and metatarsals and regains almost all its original thickness after a short period of non-use.

2. MATERIALS AND CHARACTERISTICS

BRICK (AJ)

HEMP (AD)

Art.8705

Art. 8710

Citotoxicity: ISO 10993-5

Antibacterial: JIS Z 2801-2000 Fungicide: UNI EN 14119 Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

VI-POD

Vi-ener+ • •

RECOMMENDED AS ELASTIC INSERT HIGH RESISTANCE TO CRUSHING

Thickness (mm)

•

4 92x62

Sheet size (cm)

• • •

Technical Data Density: 0,50 g/cm3

SHOCK DISSIPATION WITH EXCELLENT SPRING BACK IDEAL FOR PARTIAL INSERTS OR AS A BASE FOR THE ENTIRE SOLE OF THE FOOT FACILITATES LYMPHATIC DRAINAGE CAN BE USED AS CLADDING IN SPORTS REQUIRING QUICK CHANGES OF DIRECTION

Hardness: 50 ShA; 61 AskerC 4

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

80x50

Sheet size (cm)

Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Ener+

Thickness (mm)

Energy return: 75%

Technical Data Density: 0,25 g/cm3 Hardness: 20 ShA Optimal absorption pressure: 270kPa Energy return: 65% Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Pod

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Resistance to the proliferation of fungi and bacteria

Thermoformability

2mm 80°C for 2-3min 4mm 90° for 3-4min 6mm 90° for 4-5 min

ORTHOPEDIC INSOLES

4. LINING

Depending on a patient’s needs, it must provide comfort, cushion, accommodate any deformities, limit sweating and prevent growth of fungi and bacteria.

2. MATERIALS AND CHARACTERISTICS

Parameters Density: 0,09-0,20 g/cm3 Hardness: 17-28 ShA Def. % post 100k: ca. 60%

Intended use Self-modelling and shock-absorbing surface for the construction of insoles and internal linings of orthotics.

Light Gold Ultracomfort Vi-Plus

In this graph, you can see how the resulting pressure on the material (vertical axis) varies as a function of a deformation applied to the specimen (horizontal axis).

STRESS (kPa)

running

walking

standing

STRAIN (%)

From the information gathered from baropodometric studies, starting from the known value of maximum pressure, it is possible to predict how much orthotics could deform, simply by interpolating the values of the axes with the curve of the concerned material. A greater load (i.e., static vs. run) will correspond to a greater deformation. The materials used to cover the surface layer of the orthotics are intended to provide a pleasant feeling of comfort to the foot. The softness of these materials is highlighted by a curve closer to the horizontal axis. In addition to having antibacterial properties, the Vibram lining materials are self-modelling to the different foot shapes. In turn, the support surface increases, rebalancing the pressure peaks and ensuring comfort and pain reduction.

In this graph, you can see the variation of the permanent deformation (lost thickness) of a specimen as the compression cycles increase up to 100.000.

% lost

On the vertical axis, 0% means no reduction in thickness (new material); after n compression cycles, for example 60.000, there will be approximately 18% reduction in thickness on the original Vi-Plus specimen.

cycles

The closer the % values are to 0%, the better the wear resistance (understood as resistance to repeated compressions) of the material. In addition to having antibacterial properties, the Vibram lining materials are self-modelling to the different foot shapes. In turn, the support surface increases, rebalancing the pressure peaks and ensuring comfort and pain reduction.

2. MATERIALS AND CHARACTERISTICS

Pink (99)

CAPUCCINO (75)

LIGHT BLUE (34)

Gold (47)

DARK GREY (AH)

GREEN (39)

Art. 8284

Diflex Light Gold Antibacterial: JIS Z 2801-2000 Fungicide: UNI EN 14119 Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

• • •

GOLD STANDARD FOR LINING DIABETIC AND SENSITIVE FOOT INSOLES RECOMMENDED FOR INCREASING COMFORT AND PRECISE FIT SELF-MODELLING, IT CONFORMS TO THE SHAPE OF THE FOOT, REBALANCING PRESSURE PEAKS

Thickness (mm)

100x70

Sheet size (cm)

Technical Data Density: 0,20 g/cm3 Hardness: 25 ShA Optimal absorption pressure: 370kPa Energy return: 60% Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Diflex Light Gold

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

2-3mm 75°C for 2-3min 4mm 85°C for 2-4min 6mm 90°C for 4-5min

DARK GREY (AH)

Blue (43)

MUSTARD (AM)

Art. 8286

Diflex Ultracomfort Antibacterial: JIS Z 2801-2000 Fungicide: UNI EN 14119 Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

• • • •

INDICATED FOR LINING INSOLES THAT MUST ACCOMMODATE DEFORMITIES AND REBALANCE PRESSURE PEAKS PARTICULARLY SUITABLE FOR RHEUMATIC AND DIABETIC FEET SELF-MODELLING ALSO INDICATED FOR LINING THE INTERNAL SURFACES OF ORTHOTICS FOR AMPUTATED LIMBS AND POST-OPERATIVE LEG BRACES

Thickness (mm)

114x75

Sheet size (cm)

Technical Data Density: 0,09 g/cm3 Hardness: 20 ShA Optimal absorption pressure: 245kPa Energy return: 75% Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Diflex Ultraconfort

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

2-3-4mm 75°C per 2min; 5-6-8-10mm 80°C per 3min

2. MATERIALS AND CHARACTERISTICS

Green Live (BZ)

Art. 8720

Vi-Plus Antibacterial: JIS Z 2801-2000 Citotoxicity: ISO 10993-5 Skin compatibility: ISO 10993-10

• • • • •

OPTIMAL SPRING BACK HIGH RESISTANCE TO CRUSHING ALSO SUITABLE To cover sports insoles IDEAL FOR PARTIAL OR FULL INSERTS LIGHTWEIGHT

Thickness (mm)

Sheet size (cm)

103X63

Technical Data Density: 0,25 g/cm3 Hardness: 25 ShA Optimal absorption pressure: 310kPa Energy return: 77% Compression fatigue resistance % Loss of thickness after 100k stress cycles:

Vi-Plus

post 100k

1h rest

24h rest

% Post UNI 11533

% post 8h rest

Thermoformability

2mm 60 °C for 2 min 4mm 60°C for 4 min

INSOLES

3. Insert Materials for Specific Applications

Rheumatic elderly

Age

> 70 years old.

Lifestyle

Sedentary.

Weight

Normal.

Habits

Short daily walk. Sedentary life.

Pathologies problems

Sarcopenia, Diabetes, Osteoarthritis, Arthritis. Loss of balance (risk of falling) Peripheral neuropathy, Osteoporosis, Parkinson’s disease, Stroke, Ataxia. Deformed fingers, claw hand (etc.) Joint stiffness, Vascular disease. Prosthetic implantation. Reduction of subcutaneous tissue thickness.

3. Insert Materials for Specific Applications

Function of orthotics: Improve comfort. Reduce pain. Prevent ulcers. Prescription: Insole that stabilizes the ankle, preventing excess pronation. Guide the vault, according to the anatomy of the foot, thanks to shock absorbing inserts that protect the subcutaneous tissue when walking, and also reduce painful symptoms. Self-modeling coating to accommodate prominent finger protusions and deformities. Diflex Ultraconfort recommended to give maximum comfort. • • • • •

Lining: Diflex Ultracomfort. Forefoot insert: cushioning (Vi-Plus). Hindfoot insert: cushioning (Vi-Plus). Build up: Diflex. Load-bearing shell: Bio Extra Light.

Elderly diabetic

Age

> 70 years old.

Lifestyle

Sedentary.

Weight

Normal.

Habits

Short daily walk. Sedentary life. Sarcopenia, Diabetes, Osteoarthritis, Arthritis.

Pathologies problems

Loss of balance (risk of falling) Peripheral neuropathy, Osteoporosis, Parkinson’s disease, Stroke, Ataxia. Deformed fingers, claw hand (etc.). Joint stiffness, Vascular disease. Prosthetic implantation. Reduction of subcutaneous tissue thickness.

3. Insert Materials for Specific Applications

Purpose of orthotics: Improve comfort. Reduce pain. Prevent ulcers. Prescription: Insole that stabilizes the ankle, preventing excess pronation. Guide the vault, according to the anatomy of the foot. Shock absorbing inserts that rebalance plantar pressure peaks. The lining must be self-modeling to accommodate any deformities, and antibacterial, so the use of Diflex Light Gold is recommended. • • • • •

Lining: Diflex Light Gold. Forefoot insert: cushioning (Vi-Plus). Hindfoot insert: cushioning (Vi-Plus). Build up: Diflex. Load-bearing shell: Vi-Balance.

Healthy user

Age

Between 30 and 70 years old.

Lifestyle

Work, travel, daily stress, limited sporting activity, etc.

Weight

Normal.

Habits

Often wears elegant tapered toe shoes and casual shoes for leisure, sedentary office work, work in standing position with reduced movement.

Pathologies Problems

Metatarsalgia, heel pain, plantar fasciitis, venous insufficiency, swelling of the feet, hallux valgus. Problems often due to the use of unsuitable shoes (narrow shape, leather sole).

3. Insert Materials for Specific Applications

Function of orthotics: Provide comfort. Prevent pain. Prescription: Orthotics to guide the vault protective inserts at the heel and under the metatarsal heads. Materials and thickness will be determined in relation to the type of physical activity carried out, the patient’s weight and the type of shoe used (city or sports). • • • •

Lining: Diflex Ligh Gold. Hindfoot insert: Vi-Pod. Bulid up: Vi-Puff. Load-bearing shell: Bio Extra Light.

Healthy user overweight

Age

> 70 years old.

Lifestyle

Sedentary.

Weight

Overweight.

Habits

Often wears elegant tapered toe shoes and casual shoes for leisure, sedentary office work, work in standing position with reduced movement.

Pathologies Problems

Metatarsalgia, heel pain, plantar fasciitis, venous insufficiency, swelling of the feet, hallux valgus. Problems often due to the use of unsuitable shoes (narrow shape, leather sole).

3. Insert Materials for Specific Applications

Function of orthotics: Provide comfort. Prevent pain. Prescription: Orthotics to guide the vault, protective inserts at the heel and under the metatarsal heads. For the build up of the insole and the supporting shell, use high-density materials whose effectiveness will last over time, even under heavy loads. For this purpose, we recommend the use of Diflex and Vi-Balance. • • • •

Lining: Diflex Ligh Gold. Hindfoot insert: cushioning (Vi-Pod). Build up: Diflex. Load-bearing shell: Vi-Balance.

Sportsman

Age

All age groups.

Lifestyle

Normal physical activity.

Weight

Normal.

Habits

Daily activities alternated with variable-intensity workouts.

Pathologies Problems

Plantar fasciitis, metatarsalgia, talalgia, instability, knee and ankle trauma.

3. Insert Materials for Specific Applications

Function of orthotics: Minimize pressure peaks in forefoot and heel. Stabilize and guide the gait during the heel-strike stage. Support the vault, avoiding excess pronation. Prescription: Insole with antibacterial lining. Elastic vault. Propulsive insert in the forefoot. Shock-absorber insert on the hindfoot. Stabilising shell. • • • •

Lining: Diflex Light Gold. Hindfoot insert: Vi-Plus. Build up: Vi-Puff. Load-bearing shell: ¾ Vi-Balance, 1/4 Vi-Ener+.

Overweight diabetic reumatic

Age

All age groups.

Lifestyle

Sedentary.

Weight

Overweight (BMI >25). Obesity (BMI > 30) (*BMI see table).

Habits

Sedentary life, movement limited by pain.

Pathologies problems

Instability, knee arthrosis, pain in feet/ ankles/knees, diabetes, knees valgus, foot pronation (plantar vaulting), abdominal obesity, posture anteposition (forward imbalance), lumbar pain and dorsal hyper-kyphosis, swelling of the feet.

3. Insert Materials for Specific Applications

Function of orthotics: Give stability to the gait. Alleviate ankle/foot and knee pain. Prescription: Orthotics with a stabilising shell that controls pronation-supination. Cushioned vault support. Protective inserts on heel and forefoot. • • • • •

Lining: Diflex Light Gold. Insert: Vi-Plus (full-sole protection). Hindfoot insert: Vi-Pod. Build up: Diflex. Load-bearing shell: Vi-Balance.

Worker

Age

20 - 70 years old.

Lifestyle

Many hours standing. Wears safety shoes.

Weight

< 85kg (determine BMI*see Table).

Habits

Fixed position standing for a long time, repeated movements, intensity and duration of activities involving stresses, vibrations.

Pathologies problems

Disorders resulting from biomechanical overload of the lower limbs (detrimental to knees, ankles and feet), metatarsalgia, heel pain, achilles tendinitis, bursitis, disorders caused by mechanical vibrations.

3. Insert Materials for Specific Applications

Function of orthotics: Cushion, rebalancing the pressures of the forefoot. Support the vault. Relieve stress in the heel. Prescription: Protective orthotics, compatible with safety shoes. For the build up of the insole and the supporting shell, use high-density materials whose effectiveness lasts over time even under heavy loads, for this purpose we recommend the use of Bio Extra Light. • • • • •

Lining: Diflex Light Gold. Forefoot insert: Vi-PLus. Hindfoot insert: Vi-Pod. Build up: Vi-Puff. Load-bearing shell: Bio Extra Light.

Overweight worker

Age

20 - 70 years old.

Lifestyle

Many hours standing. Wears safety shoes.

Weight

> 85kg (determine BMI*see Table).

Habits

Fixed position standing for a long time, repeated movements, intensity and duration of activities involving stresses, vibrations.

Pathologies problems

3. Insert Materials for Specific Applications

Purpose of orthotics: Prevent injuries. Provide comfort, also considering possible pathologies of the subject (such as diabetes, rheumatism, etc.). Prescription: Protective orthotics, compatible with safety shoes. For the build up of the insole and the supporting shell, use high-density materials will last longer even under heavy loads. For this purpose we reccomend the use of booth of Bio Extra Light and Vi-Balance. • • • • •

Lining: Diflex Light Gold. Forefoot insert: Vi-PLus. Hindfoot insert: cushioning (Vi-Pod). Build up: Bio Extra Light. Load-bearing shell: Vi-Balance.

INSOLES

4. Insoles Production Process SOME TIPS ON THE CORRECT PROCESSING OF MATERIALS

INSOLE FOR RHEUMATIC PATIENTS 1.

In this case, care should be taken only when heating the blue lining material (Vibram Diflex Ultra comfort) (photo 4). As this is a very soft material, it must be heated separately and then assembled as a sandwich (shell + build up + inserts) and then pressed together.

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

4. INSOLES PRODUCTION PROCESS

INSOLE FOR DIABETIC PATIENTS 1.

In this case, care must be taken when heating the Vi-Balance shell. Once all the parts have been assembled, except for the DLG cover, the Vi-Balance shell has to be thermoformed by using a heat gun before molding the insole removed from the heating oven (photo 3). The yellow lining (Vibram Diflex Light Gold) (photo 4) must be heated separately and then assembled as a sandwich (shell + build up + inserts) that has been previously processed, then pressed together (photo 5).

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

INSOLE FOR NORMAL HEALTHY PATIENTS 1.

In this case too, care must be taken only when heating the grey lining material (Diflex Light Gold), (photo 2) which must be heated separately and then assembled as a sandwich (shell + build up + inserts) and then pressed together.

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

4. INSOLES PRODUCTION PROCESS

INSOLE FOR HEAVY HEALTHY PATIENTS 1.

In this case, care must be taken when heating the 10-mm Vi-Balance shell. Once all the parts have been assembled, except for the Vibram Diflex Light Gold lining, the Vi-Balance shell has to be revived using a heat gun before molding the insole removed from the heating oven. The grey lining (Vibram Diflex Light Gold) (photo 4) must be heated separately and then assembled as a sandwich that has been previously processed, then pressed together (photo 5).

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

INSOLE FOR SPORTS PATIENTS 1.

Care must be taken when heating the Vi-Balance shell, it must be thermoformed at a higher temperature. Once all the parts have been assembled, except for the DLG lining, the Vi-Balance shell has to be revived using a heat gun before molding the insole removed from the heating oven. The pink lining (Diflex Light Gold) (photo 5) must be heated separately and then assembled as a sandwich that has been previously processed, then pressed together (photo 6).

Postural reinforcement on the heel and insertion of the Vi-Pump propulsion layer on the vamp should be carried out after moulding the shell + build up + inserts, to then finish the insole.

Insole by Podartis

4. INSOLES PRODUCTION PROCESS

INSOLE FOR OBESE PATIENTS 1.

In this case, care must be taken when heating the Vi-Balance shell, as it must be thermoformed at a higher temperature. Once all the parts have been assembled, except for the special lining (2-mm DLG and 4-mm Vi-Plus), the Vi-Balance shell has to be revived using a heat gun before molding the insole (shell + build up + inserts) removed from the heating oven. The special lining (DLG + Vi-Plus) must be heated separately and then assembled as a sandwich that has been previously processed, then pressed together (photo 4). Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

INSOLE FOR NORMAL WORKER PATIENTS 1.

The coffee-coloured lining (Diflex Light Gold) (photo 4) must be heated separately and then assembled as a sandwich (shell + build up + inserts) that has been previously processed, then pressed together.

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

4. INSOLES PRODUCTION PROCESS

INSOLE FOR HEAVY WORKER PATIENTS 1.

In this case, care must be taken when heating the Vi-Balance shell, as it must be thermoformed at a higher temperature. Once all the parts have been assembled, except for the special lining, the Vi-Balance shell has to be revived using a heat gun before molding the insole (shell + build up + inserts) removed from the heating oven. The grey lining (DLG) (photo 4) must be heated separately and then assembled as a sandwich that has been previously processed, then pressed together.

Any postural corrections should be carried out when the insole is finished. Apply the necessary thickness of VI-Postural where required and then finish the insole.

Insole by Podartis

INSOLES

5. Production Process of Prostheses and Leg Braces

How to produce an amputee knee pad protection Kindly supported by Rolf Schneider, applications engineer at W.R. Lang GmbH

Heating the material for 2 min at 120° C

Fitting the material to the last

3. 72

Heating the material for 1 min at 120° C

Fitting the performed piece to the last

Final finishing

5. PRODUCTION PROCESS OF PROSTHESES AND LEG BRACES

How to produce a postsurgical ankle pad

Kindly supported by Rolf Schneider, applications engineer at W.R. Lang GmbH

Heating the material for 2 min at 120° C

Fitting the material to the last

Gluing the already fitted preformed piece

Cutting the excess material from the last

Heating the edges

Final finishing

OUTSOLES

1. VIBRAM TECHNOLOGIES

LITEBASE

LIGHTNESS WITHOUT COMPROMISE Vibram LITEBASE drastically reduces the thickness and the weight of the rubber sole while maintaining performance. The thickness of the rubber base reduced to 50% from regular outdoor performance outsole. Consequently the weight of the tread is reduced by up to 30%. The result is a professional grade lightweight Vibram sole, with patterns identical to those of a traditional Vibram sole and it has the features of traction and durability .

BENEFITS Up to 50% Slimmer.

Up to 30% lighter.

Performance 100% unchanged.

MARKETS Outdoor sport, Running. Mountain biking. vibram.com 78

1. TECNOLOGIE VIBRAM

BLACK (AA)

Turquoise (53)

Art. LB061

speedstar Compound

Megagrip

Size

Lenght (mm)

295

315

335

355

MEGAGRIP

Vibram MEGAGRIP offers excellent grip properties on both dry and wet terrains while maintaining a higher level of durability. Developed for the user who frequently encounters slippery surfaces, Vibram MEGAGRIP is suitable for trekking and multisport as well as all season hiking and travel. Vibram MEGAGRIP offers an incomparable combination of grip and durability which helps define Vibram MEGAGRIP as the ideal high performance rubber compound for extremely demanding activities such as backpacking, hiking, endure - mountain biking and skate boarding. Available in soft (65/70 Shore A) and firm (75/80 Shore A) hardness formulas, Vibram MEGAGRIP is moldable in a variety of outsole shapes and patterns designed to meet a large range of end user’s needs.

BENEFITS - Unparalleled grip on wet and dry surfaces. - Rugged longevity. - Optimal ground adaptability.

MARKETS Hiking, Approach, Trailrunning, Mountainbiking & Water Sports.

vibram.com 82

1. TECNOLOGIE VIBRAM

RED (17)

BLACK (AA)

LEGION BLUE (DV)

LIME (AZ)

BORDEAUX (62)

ORANGE (54)

Art. 1474

zegama Megagrip

Compound Size

379

424

458

491

Lenght (mm)

283

323

343

363

BLACK (AA)

Blue (43)

TOBACCO (AN)

RED (17)

Art. 7132

megalug Compound

Megagrip

Thickness (mm)

Sheet size (cm)

90x60

ARTIC GRIP

THE MOST ADVANCED COLD WEATHER GRIPPING SYSTEM EVER CREATED BY VIBRAM. Innovative Technology specifically engineered and designed to perform on wet ice. Unique polymer blend coupled with an advanced filler system and new processing technique. Paired with Vibram Icetrek, which yields Vibram’s best grip on dry ice. Vibram Arctic Grip offers Vibram performance, quality and durability.

BENEFITS Unsurpassed on slippery, wet ice surfaces.

Outstanding balance between grip and durability. Calibrated for extreme cold 32° F/0°C.

MARKETS Traveling, Outdoor Activities & Everyday Wear.

WARNING This product will not prevent slipping on every surface and does not replace the use of crampons or spikes. This product is not intended for use on, and may harm, indoor surfaces. Please remember to use common sense first and always tread with care. Keep the rubber side down, friends.

vibram.com 86

1. TECNOLOGIE VIBRAM

BLACK (AA)

Art. 008AG

shearling Compound Size Lenght (mm)

Icetrek (BB) + Arctic Grip (KK) 050

070

090

110

130

150

356

390

434

456

490

502

265

280

295

311

326

345

BLACK (AA)

Art. 012AG

christy Compound Size Lenght (mm)

Icetrek (BB) + Arctic Grip (KK) 4

10 11

278 283 288 293 298 303 308 313 318 323

XS CITY

The Vibram XS City Compound has been formulated to provide the best grip on wet typical urban surfaces. This high level of grip on wet allows a safe walk even on smooth marble and metallic floors. It provides good cushioning level for comfort during urban walk.

BENEFITS - Distinguished grip on city environments. - Safe walk on wet. - Optimal compromise between durability and grip.

MARKETS Casual, Fashion.

vibram.com 90

1. TECNOLOGIE VIBRAM

BLACK (AA)

WHITE (AC)

TOBACCO (AN)

Grey (AG)

HAZEL (69)

FLINT (49)

HAZEL (69)

FLINT (49)

HAZEL (69)

Art. 7652

quadrifoglio XS City (JS)

Compound Size

4,5

6 112x85

Sheet size (cm)

BLACK (AA)

CREAM (55)

RED (17)

TOBACCO (AN)

Art. 1442

friedrich Compound

XS City (JS)

Size

424

502

Lenght (mm)

307

370

BLACK (AA)

Blue (43)

WHITE (AC)

TOBACCO (AN)

Art. 7120

safe walking Compound Thickness (mm) Sheet size (cm)

XS City (JS) 4

6 90x60

OUTSOLES

2. SOLES AND SHEET

GUMLITE

Vibram GUMLITE offers improved grip on flat and polished surfaces. This soft lightweight compound aids the wearer in uphill walking, where the shoes weight is more significant in energy consumption. The cushioning is ideal for long walks and people who work on the feet most of the day.

BENEFITS - Superior durability performance. - Grip and durability engineering for safe mobility. - Optimal cushioning for sustained walks & recreational activities.

MARKETS Walking, Traveling, Work Service, Casual & Classic Wear.

vibram.com 96

2. SOLES AND SHEET

BLACK (AA)

BEIGE (AB)

CREAM (55)

FLINT (49)

TOBACCO (AN)

Art. 2602

DESERT BOOT Compound

Gumlite (AZ)

Size Lenght (mm) min/max

BLACK (AA)

390

412

434

456

306-320

321-333

334-346

347-360

CREAM (55)

BEIGE (AB)

TOBACCO (AN)

Art. 2603

Gumblock sole Compound

Gumlite (AZ)

Size Lenght (mm)

BLACK (AA)

390

412

434

457

310-320

321-333

334-353

354-373

BEIGE (AB)

CREAM (55)

TOBACCO (AN)

Art. 2604

gumblock heel Compound Size Lenght (mm) min/max

Gumlite (AZ) 390

412

457

97-110

111-122

123-134

BLACK (AA)

BEIGE (AB)

FLINT (49)

TOBACCO (AN)

Art. 2609

athena Compound

Gumlite (AZ)

Size

369

Lenght (mm) min/max

BLACK (AA)

380-415

BRICK (AJ)

TOBACCO (AN)

GREEN (39)

BLUE NAVY (M5)

Art. 2640

odessa Compound

Gumlite (AZ)

Size

378

Lenght (mm) min/max

BLACK (AA)

390

412

434

456

479

276-288 289-300 301-315 316-328 329-344 345-365

BEIGE (AB)

FLINT (49)

TOBACCO (AN)

Art. 2644

durban Compound

Gumlite (AZ)

Size

365

Lenght (mm) min/max

378

390

412

434

456

264-275 276-288 289-300 301-315 316-328 329-344

2. SOLES AND SHEET

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

FLINT (49)

CREAM (55)

Art. 2648

moonlight sole Compound

Gumlite (AZ)

Size

390

Lenght (mm)

412

434

465

479

290-303 304-317 318-331 332-350 351-365

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

FLINT (49)

CREAM (55)

Art. 2649

moonlight heel Compound

Gumlite (AZ)

Size Lenght (mm) min/max

BLACK (AA)

465

479

102-116

117-126

TOBACCO (AN)

Art. 2653

lipsia Compound

Gumlite (AZ)

Size

370

414

457

Lenght (mm)

280

314

348

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

FLINT (49)

Art. 2655

SPRING sole Compound Size

Gumlite (AZ) 365

Lenght (mm)

378

390

412

434

456

478

264-275 276-288 289-300 301-315 316-328 329-344 344-370

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

FLINT (49)

Art. 2655

SPRING heel Compound

Gumlite (AZ)

Size

365

Lenght (mm) min/max

BLACK (AA)

378

390

412

343

456

176-184 185-193 194-202 203-212 213-221 222-230

TOBACCO (AN)

BEIGE (AB)

CREAM (55)

Art. 2656

CAPETOWN sole Compound Size Lenght (mm) min/max

100

Gumlite (AZ) 390

412

434

456

479

295-307

308-321

322-334

335-348

349-375

2. SOLES AND SHEET

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

CREAM (55)

Art. 2657

CAPETOWN heel Gumlite (AZ)

Compound Size Lenght (mm) min/max

BLACK (AA)

465

479

102-116

117-126

FLINT (49)

BEIGE (AB)

TOBACCO (AN)

Art. 2666

goteborg Compound

Gumlite (AZ)

Size

390

Lenght (mm)

BLACK (AA)

412

434

465

479

290-303 304-317 318-331 332-350 351-365

CREAM (55)

FLINT (49)

TOBACCO (AN)

Art. 2667

funky ortho sole Compound

Gumlite (AZ)

Size

414

457

Lenght (mm)

318

351

101

BLACK (AA)

BEIGE (AB)

FLINT (49)

TOBACCO (AN)

Art. 2668

heidelberg Compound

Gumlite (AZ)

Size

378

Lenght (mm) min/max

390

412

434

456

478

275-285 290-300 303-313 316-326 330-340 340-350

BLACK (AA)

BEIGE (AB)

FLINT (49)

TOBACCO (AN)

Art. 2669

freiburg Compound

Gumlite (AZ)

Size

378

Lenght (mm) min/max

BLACK (AA)

390

412

434

456

478

269-281 282-294 295-308 309-321 322-334 335-350

TOBACCO (AN)

Art. 2678

minsk Compound Size Lenght (mm) min/max

102

Gumlite (AZ) 378

390

412

434

456

294-307

308-320

321-334

335-347

348-360

2. SOLES AND SHEET

BLACK (AA)

TOBACCO (AN)

Art. 2690

acquagum Compound Size Lenght (mm)

Gumlite (AZ) 358

392

436

320-345

346-370

371-400

103

VI-LITE

104

105

Vibram VI-LITE is a light compound helps to provide optimum plantar pressure distribution. This compound offers improved cushioning properties than standard EVA. Vibram VI-LITE can also be used in complex patterns on various sole designs.

BENEFITS - Ultimate in lightness. - Optimum balance of lightness and durability. - Ideal for working on your feet & long walks in the park.

MARKETS Business, Casual & Everyday Wear.

vibram.com 106

2. SOLES AND SHEET

BLACK (AA)

TOBACCO (AN)

CREAM (55)

SAND (60)

BLACK (AA)

VI-Lite (IG) 365

Lenght (mm) min/max

378

390

Compound 412

434

TOBACCO (AN)

SAND (60)

WHITE (AC)

Art. 9114

Lenght (mm) min/max

478

VI-Lite (IG)

Size Lenght (mm) min/max

BLACK (AA)

368

391

424

457

286-291

306-311

326-331

346-351

TOBACCO (AN)

SAND (60)

WHITE (AC)

Art. 9115

arsenale sole Size

456

273-279 284-290 289-304 312-318 324-330 338-344 362-368

Compound

WHITE (AC)

genepy

gLOXY CUT Size

SAND (60)

Art. 9108

Art. 9105

Compound

TOBACCO (AN)

arsenale heel

VI-Lite (IG)

COMPOUND

392

436

326-331

354-359

Size Lenght (mm) min/max

VI-Lite (IG) 437 115-120

107

NEWFLEX

108

109

Vibram NEWFLEX has improved slip resistance and cushioning capabilities. Its lightness and durability are significant for both shoes and boots as well as orthopedic footwear. Where the shoe weight is determinant in energy consumption Vibram NEWFLEX offers an outstanding balance of durability, cushioning, weight all leading to greater comfort.

BENEFITS - Cushioning performance. - High shock absorbing for maximum energy conservation. - Comfort and durability engineering for daily mobility.

MARKETS Casual & Everyday Wear.

vibram.com 110

2. SOLES AND SHEET

BLACK (AA)

Art. 472k

oregon newflex Compound

Newflex (BJ)

Size Lenght (mm) min/max

310

355

BLACK (AA)

Art. 528k

roccia newflex Compound

Newflex (BJ)

Size Lenght (mm) min/max

BLACK (AA)

056

078

105

125

140

390

412

434

457

505

318

335

345

375

400

BEIGE (AB)

BRICK (AJ)

Grey (AG)

TOBACCO (AN)

Art. 8853

pluriball newflex Compound Thickness (mm)

SP (BT) 4

Sheet size (cm)

Compound Thickness (mm) Sheet size (cm)

6 91x58

Ice trek (BB) 4

6 91x58

111

BLACK (AA)

TOBACCO (AN)

BEIGE (AB)

CREAM (55)

BLACK (AA)

Art. 4855

AFRODITE heel

Newflex (BJ)

Size

358

Lenght (mm)

290

Compound

Newflex (BJ)

392

Size

406

320

Lenght (mm) min/max

105

BLACK (AA)

BEIGE (AB)

Blue (43)

BRICK (AJ)

Grey (AG)

ORANge (54)

RED (17)

TOBACCO (AN)

WHITE (AC)

Art. 8860

Thickness (mm) Sheet size (cm)

112

BLACK (AA)

BEIGE (AB)

Grey (AG)

TOBACCO (AN)

WHITE (AC)

Art. 8864

newflex Compound

arrows newflex Newflex (BJ) 4

CREAM (55)

Art. 4856

AFRODITE sole Compound

TOBACCO (AN)

BEIGE (AB)

8 89x64

Compound

Newflex (BJ)

Thickness (mm)

Sheet size (cm)

105x67

BRICK (AJ)

BLUE NAVY (M5)

2. SOLES AND SHEET

BLACK (AA)

BEIGE (AB)

WHITE (AC)

BLUE NAVY (M5)

BRICK (AJ)

Grey (AG)

TOBACCO (AN)

Art. 8867

CREAM (55)

BLUE NAVY (M5)

BRICK (AJ)

CAPUCCINO (75)

Grey (AG)

Art. 8878

optical newflex

Leather (AF)

Newflex (BJ)

Thickness (mm)

Sheet size (cm)

105x67

BEIGE (AB)

Compound 8

Sheet size (cm)

BLACK (AA)

WHITE (AC)

lisk newflex

Newflex (BJ)

Thickness (mm)

TOBACCO (AN)

Art. 8870

tank newflex Compound

BLACK (AA)

TOBACCO (AN)

BLACK (AA)

105x67

BEIGE (AB)

CREAM (55)

TOBACCO (AN)

Art. 8880

Feather newflex

Compound

Newflex (BJ)

Compound

Thickness (mm)

Sheet size (cm)

105x67

Sheet size (cm)

Newflex (BJ) 6

105x67

113

ORTHOPEDIC OUTSOLES

SUPER NEWFLEX

114

2. SUOLE Materiali E LASTRE e caratteristiche

115

The Super Newflex compound is Vibram’s proposal totally dedicated to the world of orthotic insoles that provides high levels of comfort over long periods of time, cushioning and lightness while maintaining excellent durability and slip resistance. The combination of these features makes Vibram Super Newflex ideal for resoling activities and the production of orthopedic shoes where comfort, durability and grip are demanded.

BENEFITS - Extremely lightweight. - Comfort and durability engineered for daily mobility. - Enhanced slip resistance.

MARKETS Ortopaedic.

vibram.com 116

2. SOLES AND SHEET

BLACK (AA)

BLUE NAVY (M5)

CAPUCCINO (75)

TOBACCO (AN)

ECRU (50)

MUSTARD (AM)

WHITE (AC)

Art. 8868

supernewflex Compound Thickness (mm) Sheet size (cm)

Supernewflex (BV) 4

110x68

117

MORFLEX

118

119

Vibram MORFLEX is an expanded EVA based rubber compound intended for lifestyle functions which require lightness. When used with wide surface contact designs, Vibram MORFLEX compound offers good grip and durability.

BENEFITS - Lightweight engineering for enhance mobility. - High shock absorbing & extreme lightness for energy conservation. - Excellent comfort in lifestyle shoes.

MARKETS Casual & Everyday Wear.

vibram.com 120

2. SOLES AND SHEET

BLACK (AA)

BEIGE (AB)

BRICK (AJ)

CREAM (55)

FLINT (49)

Grey (AG)

Leather (AF)

TOBACCO (AN)

Art. 8304

Morflex double buffing Compound

Morflex (BG)

Thickness (mm)

BLACK (AA)

14 15 16

10 12

122x66

Sheet size (cm)

CREAM (55)

Leather (AF)

PEARL (22)

TOBACCO (AN)

Art. 8316

Mandorlo Compound Thickness (mm) Sheet size (cm)

Morflex (BG) 5

122x66

121

BLACK (AA)

BEIGE (AB)

CREAM (55)

Leather (AF)

TOBACCO (AN)

Leather (AF)

Art. 8327

Woodstock Compound

Morflex (BG)

Thickness (mm)

Sheet size (cm)

BLACK (AA)

10 122x83

BEIGE (AB)

CREAM (55)

Art. 8350

Clivia Compound

Morflex (BG)

Thickness (mm)

Sheet size (cm)

122x66

BLACK (AA)

BRICK (AJ)

CORK (26)

CREAM (55)

FLINT (49)

Grey (AG)

TOBACCO (AN)

BEIGE (AB)

Art. 8365

Ciliegio Compound Thickness (mm) Sheet size (cm)

122

Morflex (BG) 6

8 122x77

2. SOLES AND SHEET

BLACK (AA)

BEIGE (AB)

TOBACCO (AN)

Leather (AF)

Art. 8381

licorice morflex Compound

Morflex (BG)

Thickness (mm)

Sheet size (cm)

10 122x77

BLACK (AA)

BEIGE (AB)

BRICK (AJ)

CREAM (55)

MILK (76)

TOBACCO (AN)

Art. 4377

Cristy Morflex Compound

Morflex (BG)

Size

358

392

436

Lenght (mm)

295

322

350

123

AIR SOFT

124

125

Vibram AIR SOFT is Vibram’s solution for the orthopedic market, when an excellent balance between durability and grip is desired. It features optimal abrasion resistance, and thanks to its blown rubber based composition, this compound is guaranteed to be lightweight and comfortable when worn for long periods of time. Vibram AIR SOFT fully adapts to the anatomy of the foot while maintaining and ensuring an excellent fit.

BENEFITS - Excellent balance between durability and grip. - Comfort and lightness. - Adapts to the shape of the foot, providing an excellent fit.

MARKETS Orthopedic.

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2. SOLES AND SHEET

BLACK (AA)

PEARL (22)

TOBACCO (AN)

BLACK (AA)

Leather (AF)

Art. 8529

CREAM (55)

Leather (AF)

TOBACCO (AN)

Art. 8568

AIR CALLA Compound

CORK (26)

airdiamante Airsoft (AB)

Thickness (mm)

Sheet size (cm)

Compound 6

Airsoft (AB)

Thickness (mm)

Sheet size (cm)

105x57

BLACK (AA)

Leather (AF)

CREAM (55)

CORK (26)

PEARL (22)

TOBACCO (AN)

Sheet size (cm)

DOVE GREY (66)

ECRU (50)

TOBACCO (AN)

tile airsoft

airsoft Thickness (mm)

CocoA (28)

Art. 8584

Art. 8569

Compound

BLACK (AA)

Compound

Airsoft (AB) 4

8 105x57

Thickness (mm) Sheet size (cm)

Airsoft (AB) 3,5

5 105x67

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COLOURS AND TABLES MATERIAL COMPOUND

COLOR CODE

COLOR NAME

black

beige

white

hemp

grey

brick

tobacco

leather

dark grey

mustard

lime

green live

legion blue

blue navy

metallic purple

live green

red

8993 VI POSTURAL VI-POSTURAL

VI BALANCE

8992 VI-BALANCE

CALFLEX 60

88854 BIO EXTRA LIGHT

VI-PUFF

8295 VI-PUFF

DIFLEX

8281 DIFLEX

VI-ENER+

8705 VI-ENER+

VI-POD

8710 VI-POD

DIFLEX LIGHT GOLD

8284 DIFLEX LIGHT GOLD

DIFLEX ULTRA COMFORT

8286 DIFLEX ULTRA COMFORT

VI-PLUS

8720 VI-PLUS

LITE BASE

LB061 SPEEDSTAR

MEGAGRIP

ZEGAMA

MEGAGRIP

MEGALUG

ARCTIC GRIP

008AG SHEARLING

ARCTIC GRIP

012AG CHRISTY

1474

7132

XS CITY

128

7652 QUADRIFOGLIO

COLOURS AND TABLES

pearl

cork

cocoa

light blue

green

blue

gold

flint

ecru

turquoise

orange

cream

sand

bordeaux

dove grey

hazel

capuccino

milk

pink

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129

COLOR CODE

MATERIAL COMPOUND

COLOR NAME

black

beige

white

hemp

grey

brick

tobacco

leather

dark grey

mustard

lime

green live

legion blue

blue navy

metallic purple

live green

red

XS CITY

1442 FRIEDRICH

XS CITY

GUMLITE

7120 SAFE WALKING

2602 DESERT BOOT 2603

GUMLITE

GUMBLOCK SOLE 2604

GUMLITE

GUMBLOCK HEEL 2609 ATHENA

2640 ODESSA

2644 DURBAN

GUMLITE

2648 MOONLIGHT SOLE

GUMLITE

MOONLIGHT

2649 HEEL

GUMLITE

2653 LIPSIA 2655

GUMLITE

SPRING SOLE

GUMLITE

SPRING HEEL

GUMLITE

CAPETOWN SOLE

GUMLITE

CAPETOWN HEEL

2655

2656

2657

GUMLITE

130

2666 GOTEBORG

COLOURS AND TABLES

pearl

cork

cocoa

light blue

green

blue

gold

flint

ecru

turquoise

orange

cream

sand

bordeaux

dove grey

hazel

capuccino

milk

pink

page

100

101

131

COLOR CODE

MATERIAL COMPOUND

COLOR NAME

black

beige

white

hemp

grey

brick

tobacco

leather

dark grey

mustard

lime

green live

legion blue

blue navy

metallic purple

live green

red

GUMLITE

FUNKY ORTHO SOLE

2667

GUMLITE

VI-LITE

2668 HEIDELBERG

2669 FREIBURG

2678 MINSK

2690 ACQUAGUM

9105 GLOXY CUT

9108 GENEPY 9114

VI-LITE

ARSENALE SOLE

VI-LITE

ARSENALE HEEL

9115

NEWFLEX

472K OREGON

NEWFLEX

528K ROCCIA

NEWFLEX

8853 PLURIBALL

4855 NEWFLEX

AFRODITE SOLE

NEWFLEX

AFRODITE HEEL

4856

NEWFLEX

8860 NEWFLEX

NEWFLEX

8864 ARROWS

132

COLOURS AND TABLES

pearl

cork

cocoa

light blue

green

blue

gold

flint

ecru

turquoise

orange

cream

sand

bordeaux

dove grey

hazel

capuccino

milk

pink

page

101

102

103

107

111

112

133

COLOR CODE

MATERIAL COMPOUND

COLOR NAME

black

beige

white

hemp

grey

brick

tobacco

leather

dark grey

mustard

lime

green live

legion blue

blue navy

metallic purple

live green

red

NEWFLEX

8867 TANK

NEWFLEX

8870 LISK

NEWFLEX

8878 OPTICAL

NEWFLEX

8880 FEATHER

SUPER NEWFLEX

8868 SUPER NEWFLEX

MOFLEX

8304 MORFLEX DOUBLE BUFFING

MOFLEX

8316 MANDORLO

MOFLEX

8327 WOODSTOCK

MOFLEX

8350 CLIVIA

MOFLEX

8365 CILIEGIO

MOFLEX

8381 LICORICE

MORFLEX

4377 CHRISTY

AIRSOFT

8529 AIRCALLA

AIRSOFT

8568 AIRDIAMANTE

AIRSOFT

8569 AIRSOFT

AIRSOFT

8584 TILE AIRSOFT

134

COLOURS AND TABLES

pearl

cork

cocoa

light blue

green

blue

gold

flint

ecru

turquoise

orange

cream

sand

bordeaux

dove grey

hazel

capuccino

milk

pink

page

113

117

121

122

123

127

135

BMI Table BMI = weight (kg)/height (m)2 The Body Mass Index (in English Body Mass Index, also abbreviated as BMI or BMI) is a method that allows you to quickly classify the body weight of a subject. The BMI does not provide precise information on body composition, but it allows to understand, as a first approximation, if the person evaluated is to be considered obese, overweight, underweight or normal.

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