Table of Contents Victor® Outfits . . . . . . . . . . . . . . . . . . . . . . Regulators/Flowmeters . . . . . . . . . . . . . Torch Handles/Cutting Attachments/Nozzles . . Straight Cutting Torches . . . . . . . . . . . . . Automation Gas Equipment . . . . . . . . . . . CutSkill® Equipment . . . . . . . . . . . . . . . FirePower® Equipment . . . . . . . . . . . . . Cutting Tips & Tip Charts . . . . . . . . . . . . Safety Accessories . . . . . . . . . . . . . . . Equipment Reference Guide & Regulator Matrix
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . 4-6 . . 7-8 . . .9 . . 10 . . 12 13-14 . . 15 16-17 18-19 20-21
Victor Specialty Products Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Victor Medical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TurboTorch® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28 Tweco® MIG Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31 MIG Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 Manual Arc Welding Equipment . . . . . . . . . . . . . . . . . . . . . . . 34-35
Tweco Robotics Quick Robotic MIG Guns & Accessories . . . . . . . . . . . . . . . . . . . 36-37 Fixed Automation MIG Guns & Accessories . . . . . . . . . . . . . . . . . 38-39
Arcair® Arc Gouging Equipment . . . . . . . Exothermic Cutting Equipment . . . Automated Metal-Removal Systems CutSkill Arc Gouging Equipment . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
40 41 42 42
Thermal Dynamics Automation Conventional Automated Systems . . . . . . . . . . . . . . . . . . . . . . 44-45 High Precision Automated Systems . . . . . . . . . . . . . . . . . . . . . 46-47
Thermal Dynamics® Manual Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49 Manual Torches and Consumables . . . . . . . . . . . . . . . . . . . . . 50-51 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53
Thermal Arc® Inverter Arc Welders . . . . . . . . . . . . . . . . . . . WeldSkill® MIG Arc Welders (including Synergic Pulse) . MIG Arc Welders . . . . . . . . . . . . . . . . . . . . . Plasma Arc Welders . . . . . . . . . . . . . . . . . . . Wire Feeders. . . . . . . . . . . . . . . . . . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
54-55 . . 55 . . 56 . . 57 . . 57
Stoody® Signature Products Selection Guide . . . . . . . . . . . . . . . . . . . . . 58-59 Stainless Steel Flux Cored Wires . . . . . . . . . . . . . . . . . . . . . . 60-63 Nickel Flux Cored Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-65
Thermadyne® Warranty Information . . . . . . . . . . . . . . . . . . . . . . 66-67
22
Bringing You The Most Respected Names In Welding. ur company is comprised of many of the most respected market leading brands in the welding and metal fabricating industry. Thermadyne® product lines include oxy-fuel welding and cutting torches and regulators, plasma arc cutting and welding systems, arc welding power supplies, hardfacing and welding alloys, a wide array of manual and semi-automatic arc welding torches, tips and accessories, and high pressure gas control products. The scope of Thermadyne products allows the company to serve industries ranging from transportation and construction to mining, energy exploration, and a full range of manufacturing areas.
O
Thermadyne’s business philosophy is founded on a commitment to growth through strategic acquisitions, aggressive new product development, superior quality and reliability, and service excellence on a worldwide basis. Thermadyne remains at the forefront of welding technology holding more than 340 U.S. and foreign patents. Our products are designed to deliver added value for our customers through enhanced safety, improved efficiency and productivity, and an improved working environment. Service excellence is a long-standing tradition and trademark for Thermadyne companies, and we believe that excellent service is best defined by our customers. While we continually strive to raise our internal service quality standards and measurements, we also listen closely to our customers in all industries. Superior customer care extends far beyond our offices and manufacturing facilities. Thermadyne’s field sales representatives and technical support personnel are recognized as the finest in the industry providing unequaled levels of service and customer training.
3
Gas Equipment
Journeyman II Applications This heavy duty outďŹ t cuts up to 3/4" (19.1mm) or 8" (203.2mm) with optional tips. It welds up to 1/8" (3.2mm) or 3" (76.2mm) with optional nozzles.
Journeyman II Components
OutďŹ ts
s %33 3ERIES REGULATORS s &# TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s 7 WELDING NOZZLE SIZE s CUTTING TIP s 4 GRADE HOSE g X M X MM s 3TRIKER AND TIP CLEANER s 3OFT SIDED SHADE GOGGLES
VictorŽ Professional Equipment Victor is committed to providing superior quality and reliability that earn our customers’ confidence. Victor equipment and services are recognizably better than those of our competitors by consistently meeting customers expectations and by providing safe, reliable performance.
ContenderÂŽ
Victor Professional OutďŹ ts
This heavy duty outďŹ t cuts up to 3/4" (19.1mm) or 8" (203.2mm) with optional tips. It welds up to 3" (76.2mm) with optional nozzles.
For Acetylene, Hydrogen & Alternate Fuels Professional Series Welding, Cutting & Heating OUTFITS Standard Features Optimum Safety UĂŠ Ă•ÂˆÂ?ĂŒÂ‡ÂˆÂ˜ĂŠĂ€iĂ›iĂ€ĂƒiĂŠvÂ?ÂœĂœĂŠVÂ…iVÂŽĂŠĂ›>Â?Ă›iĂƒĂŠ>˜`ĂŠvÂ?>ĂƒÂ…L>VÂŽĂŠ>ÀÀiĂƒĂŒÂœĂ€Ăƒ UĂŠ ˜VÂ?Ă•`iĂƒĂŠ/ĂŠ}Ă€>`iĂŠÂ…ÂœĂƒiĂŠvÂœĂ€ĂŠĂ•ĂƒiĂŠĂœÂˆĂŒÂ…ĂŠ>Â˜ĂžĂŠvĂ•iÂ?ĂŠ}>Ăƒ UĂŠ-iÂ?v‡ÀiĂƒi>ĂŒÂˆÂ˜}ĂŠĂ€iÂ?ˆivĂŠĂ›>Â?Ă›iĂŠÂŤĂ€ÂœĂŒiVĂŒĂƒĂŠĂ€i}Ă•Â?>ĂŒÂœĂ€ Cutting Attachment UĂŠ"ÂŤiĂ€>ĂŒiĂƒĂŠĂœÂˆĂŒÂ…ĂŠ>Â˜ĂžĂŠvĂ•iÂ?ĂŠ}>Ăƒ U iiĂŒĂƒĂŠĂŒÂ…ÂˆĂ€`ĂŠÂŤ>Ă€ĂŒĂžĂŠÂ?ÂˆĂƒĂŒÂˆÂ˜}ĂŠĂŒÂ…>ĂŒĂŠVœ˜vÂœĂ€Â“ĂƒĂŠĂŒÂœĂŠ ĂŠ ‡{°
Contender Components s %33 3ERIES REGULATORS s &# TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s -&! HEATING NOZZLE SIZE s CUTTING TIP s 4 GRADE HOSE g X M X MM s 3TRIKER
JourneymanÂŽ
Contender AF
Applications
Applications
This heavy duty outďŹ t cuts up to 3/4" (19.1mm) or 8" (203.2mm) with optional tips. It welds up to 1/2" (12.7mm) or 3" (76.2mm) with optional nozzles.
This heavy duty outďŹ t is capable of cutting up to 8" (204mm) with the appropriate cutting tip.
Journeyman Components s %33 3ERIES REGULATORS s ( &# TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s 7 WELDING NOZZLES SIZES s -&! HEATING NOZZLE SIZE s CUTTING TIP s 4 GRADE HOSE g X M X MM s 3TRIKER AND TIP CLEANER s 3OFT SIDED SHADE GOGGLES
4
Applications
Contender AF Components s %33 3ERIES REGULATORS s &# WELDING HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s 4YPE HEATING NOZZLE SIZE s '0. CUTTING TIP s 4 GRADE HOSE g X M X MM s 3TRIKER
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment
For use with any fuel gas
Applications
UĂŠ"˜iĂŠVĂ•ĂŒĂŒÂˆÂ˜}ĂŠĂŒÂœĂ€VÂ…]ĂŠvÂœĂ€ĂŠĂ•ĂƒiĂŠĂœÂˆĂŒÂ…ĂŠ>Â?Â?ĂŠvĂ•iÂ?ĂŠ}>ĂƒiĂƒĂŠĂœÂˆĂŒÂ…ĂŠĂŒÂ…iĂŠÂŤĂ€ÂœÂŤiÀÊVĂ•ĂŒĂŒÂˆÂ˜}ĂŠĂŒÂˆÂŤÂ°
This medium duty outďŹ t cuts up to 1/2" MM OR MM WITH OPTIONAL tips. It welds up to 1/4" (6.4mm) or MM WITH OPTIONAL NOZZLES
UĂŠ Ă›>ˆÂ?>LÂ?iĂŠĂœÂˆĂŒÂ…ĂŠĂ‡xcĂŠÂœĂ€ĂŠÂ™Ă¤cĂŠÂ…i>`ĂŠ>˜}Â?iĂŠ`iÂŤi˜`ˆ˜}ĂŠÂœÂ˜ĂŠĂžÂœĂ•Ă€ĂŠÂ˜ii`°
OutďŹ ts
Professional Series SELECT CUTTING OUTFITS Standard Features
PerformerÂŽ
JourneymanÂŽ Select
Performer Components Applications
s %33 3ERIES REGULATORS s &# TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s -&! HEATING NOZZLE SIZE s 7 WELDING NOZZLE SIZE s CUTTING TIP s 4 GRADE HOSE g X M X MM s 3TRIKER AND TIP CLEANER s 3OFT SIDED SHADE GOGGLES
This heavy duty outďŹ t cuts up to 8" (203.2mm) and welds up to 3" (76.2mm) with accessories.
Components s &# TORCH HANDLE WITH BUILT IN mASHBACK ARRESTORS and check valves s #! CUTTING ATTACHMENT s #32 3ERIES REGULATORS s !VAILABLE WITH ÂŞ OR ÂŞ HEAD ANGLE
Portable Tote
Cutter Select ™ (ST 2600FC)
Applications
Applications
This medium duty portable outďŹ t cuts up to 1/2" (12.7mm) or 4" (101.6mm) with optional tips. It welds up to 1/4" (6.4mm) or MM WITH OPTIONAL NOZZLES
This heavy duty outďŹ t cuts up to 8" (203.2mm) with accessories.
Components s 34 &# CUTTING TORCH WITH BUILT IN ashback arrestors and check valves s %33 3ERIES REGULATORS s !VAILABLE WITH ª OR ª HEAD ANGLE
Portable Tote Components s #32 3ERIES REGULATORS s &# TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! CUTTING ATTACHMENT s 7 WELDING NOZZLE SIZE s 3ERIES CUTTING TIP s 4 GRADE HOSE g X (3.8m x 4.8mm) s 3TRIKER AND GOGGLES
Cutter Select Applications
4HIS HEAVY DUTY OUTlT CUTS UP TO MM with accessories.
Optional s CU FT #'! ACETYLENE CYLINDER s CU FT #'! OXYGEN CYLINDER
Components s 34 &# CUTTING TORCH BOTTOM REAR LEVER POSITION WITH BUILT IN mASHBACK arrestors and check valves s #32 3ERIES REGULATORS s !VAILABLE WITH ÂŞ HEAD ANGLE
2EQUIRES SUFFICIENT ACETYLENE OXYGEN SUPPLY
See our full line catalog or visit us on the web at www.victorequip.com for more information.
(ST 1000FC)
Cutter Select Industrial Gas Equipment Catalog
(ST 900FC)
Applications 4HIS HEAVY DUTY OUTlT CUTS UP TO MM with accessories.
Components s 34 &# CUTTING TORCH TOP REAR LEVER POSITION WITH BUILT IN mASHBACK arrestors and check valves s #32 3ERIES REGULATORS s !VAILABLE WITH ÂŞ OR ÂŞ HEAD ANGLE
Industrial Gas Equipment Catalog (Form No. 65-2007) victorequip.com
International Customer Care: 940-381-1212 / www.victorequip.com
FAX 940-483-8178
5
Gas Equipment
Ordering Information Torch Handle
Welding Nozzle
Cutting Attachment
Cutting Tip
Heating Nozzle
0384-2035 Journeyman - Edge H 315FC
(W) 1,3,5
CA 2460
1-1-101
8-MFA
ESS4-125-540 ESS4-15-300
20' X 1/4"
0384-2036 Journeyman - Edge H 315FC
(W) 1,3,5
CA 2460
1-1-101
8-MFA
ESS4-125-540 ESS4-15-510
20' X 1/4"
0384-2040 Journeyman II - Edge 315FC
(W) 2
CA 2460
1-1-101
–
ESS4-125-540 ESS4-15-300
20' X 1/4"
0384-2041 Journeyman II - Edge 315FC
(W) 2
CA 2460
1-1-101
–
ESS4-125-540 ESS4-15-510
20' X 1/4"
Outfits
Part No.
Description
Oxygen Regulators
Fuel Gas Regulator
Hose
Accessories
Striker, Goggles & Cleaners
0384-2050
Contender®- Edge
315FC
–
CA 2460
1-1-101
6-MFA
ESS4-125-540 ESS3-15-510
20' X 1/4"
0384-2051
Contender®- Edge
315FC
–
CA 2460
1-1-101
6-MFA
ESS4-125-540 ESS4-15-300
20' X 1/4"
0384-2052 Contender® AF- Edge 315FC
–
CA 2460
1-1-GPN
8-55
0384-0812 Journeyman Select
315FC
–
CA 2460 - 90°
–
–
CSR 450D-540 CSR 460A-510
–
–
0384-0813 Journeyman Select
315FC
–
CA 2461 - 75°
–
–
CSR 450D-540 CSR 460A-510
–
–
0384-0814 Journeyman Select
315FC
–
CA 2460 - 90°
–
–
CSR 450D-540 CSR 460A-300
–
Striker ESS4-125-540 ESS3-15-510LP 20' X 1/4"
®
100FC
(W-1) 0
CA 1350
0-3-101
4-MFA-1
ESS3-125-540 ESS3-15-510 12.5' X 3/16"
®
100FC
(W-1) 0
CA 1350
0-3-101
4-MFA-1
ESS3-125-540 ESS3-15-300 12.5' X 3/16"
0384-2045 Performer - Edge 0384-2046 Performer - Edge
– Striker, Goggles & Cleaners Striker, Goggles & Cleaners
Outfits - Straight Torches Part No.
Description
Torch/Head Handle°
Oxygen Regulator
Fuel Gas Regulator
Fuel Gas
0384-2060
ST 2600FC Cutter Select - Edge
ST 2600FC 21" 90°
ESS4-125-540
ESS4-15-510
Acetylene
0384-2061
ST 2600FC Cutter Select - Edge
ST 2600FC 21" 90°
ESS4-125-540
ESS4-15-300
Acetylene
0384-2062
ST 2600FC Cutter Select - Edge
ST 2600FC 21" 90°
ESS4-125-540
ESS4-40-510LP
Propane/Natural Gas, Propylene
0384-0859
ST 1000FC Cutter Select
ST 1000FC 21" 90°
CSR 350D-540
CSR 360A-510
Acetylene
0384-0860
ST 1000FC Cutter Select
ST 1000FC 21" 90°
CSR 350D-540
CSR 360A-300
Acetylene
0384-0853
ST 900FC Cutter Select
ST 900FC 21" 90°
CSR 350D-540
CSR 360A-510
Acetylene
0384-0854
ST 900FC Cutter Select
ST 900FC 21" 90°
CSR 350D-540
CSR 360A-300
Acetylene
0384-0855
ST 901FC Cutter Select
ST 901FC 21" 75°
CSR 350D-540
CSR 360A-510
Acetylene
0384-0857
ST 900FC Cutter Select
ST 900FC 21" 90°
CSR 350A-540
CSR 361B-510
Propane/Natural Gas, Propylene
Portable Tote Kits
6
Part No.
Description
Torch Handle
Welding Nozzle
Cutting Cutting Attachment Tip
0384-0936
Portable Tote w/Cyl
100FC
(W-1) 1
CA 1350
0384-0935
Portable Tote w/o Cyl
100FC
(W-1) 1
CA 1350
Heating Nozzle
Oxygen Regulators
Fuel Gas Regulators
0-3-101
–
CSR 150CR-540
CSR 160AR (MC)
0-3-101
–
CSR 150CR-540
Accessories
“T” Grade 12.5' X 3/16" Hose, CSR 160AR (MC) Goggles & Lighter
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment
700 Series
SR 350 Series
Single & Two Stage Cylinder Type Regulators
Single Stage Cylinder Type Regulators
s %XTRA HEAVY DUTY s (IGH FLOW RATE n 5P TO 3#&( s Forged brass body and housing cap s GAUGES n BRASS s DIAPHRAGM n STAINLESS STEEL s -ANIFOLD MODELS AVAILABLE
s -EDIUM DUTY s Forged brass body and housing cap s GAUGES n BRASS s DIAPHRAGM n FABRIC REINFORCED NEOPRENE
EDGE ™ – ESS4 Series
SR 250 Series
Single Stage Regulators
Single & Two Stage Cylinder Type Regulators
s Heavy duty s High capacity s &ORGED BRASS BODY :INC !LUMINUM housing cap s (IGH IMPACT !"3 GAUGE GUARD s 3,!- IMPACT ABSORBING SAFETY KNOB s #OLOR CODED ADJUSTMENT KNOB FOR QUICK gas identification s -EETS OR EXCEEDS #'! % 5, AND !34- ' 0ROMOTED )GNITION 4EST
Regulators / Flowmeters
VictorÂŽ Professional Regulators / Flowmeters
s -EDIUM DUTY s Forged brass body and housing cap s 2.0" gauges – brass s DIAPHRAGM n FABRIC REINFORCED NEOPRENE
450 Series
EDGE – ESS3 Flow Gauges
Single & Two Stage Cylinder Type Regulators
Single Stage Regulator Flowmeter
s Heavy duty s -EDIUM HIGH CAPACITY s Forged brass body and housing cap s GAUGES n BRASS s DIAPHRAGM n STAINLESS STEEL
s -EDIUM CAPACITY s &ORGED BRASS BODY :INC !LUMINUM housing cap s (IGH IMPACT !"3 GAUGE GUARD s 3,!- IMPACT ABSORBING SAFETY KNOB s #OLOR CODED ADJUSTMENT KNOB FOR QUICK gas identification s -EETS OR EXCEEDS #'! % 5, AND !34- ' 0ROMOTED )GNITION 4EST
EDGE – ESS3 Series Single Stage Regulators s -EDIUM CAPACITY s &ORGED BRASS BODY :INC !LUMINUM housing cap s (IGH IMPACT !"3 GAUGE GUARD s 3,!- IMPACT ABSORBING SAFETY KNOB s #OLOR CODED ADJUSTMENT KNOB FOR QUICK gas identification s -EETS OR EXCEEDS #'! % 5, AND !34- ' 0ROMOTED )GNITION 4EST
Check out our NEW innovative line of Victor Professional EDGE Series regulators for all gas types.
Welcome W elcome to life on the EDGE!
www.VictorEdge.com www VictorEdge com
International Customer Care: 940-381-1212 / www.victorequip.com
FAX 940-483-8178
7
Regulators / Flowmeters
Gas Equipment
AF 250 / CF 253
SR 4
Flowgauge Regulators
Single Stage Piston Style Regulator
s -EDIUM DUTY s Forged brass body and housing cap s 2" brass gauges s Delrin bushing s 3INTERED INLET FILTER s DIAPHRAGM
s High pressure delivery TO 03)' s -ACHINED BODY AND CAP s 2 " gauges s Delrin bushing
HRF 2400
S 700 / S 350 / S 250
Single Stage Regulator Flowmeter
High Volume Station Regulators
s 2EGULATOR &LOWMETER COMBINATION IN one compact unit s )DEAL FOR -)' 4)' APPLICATIONS s #ALIBRATED TUBE AT 03)' s #OVER TUBE CONTAINS OVER pressure protection
s %XTRA HEAVY DUTY 3 -EDIUM HEAVY DUTY 3 AND ,IGHT DUTY 3 s Forged brass body and housing cap s -AXIMUM INLET PRESSURE 3 03)' 3 03)' 3 03)' s Delrin bushing
DFM 150 Dual Flow
L 700 / L 350 / L 250
Dual Flow Regulator Flowmeter
High Volume Line Regulators
s Designed to monitor two separate processes of gas flow s Brass body s Teflon seat s 3INTERED INLET FILTER s ,EXAN COVER TUBES s Brass piston s Aluminum ball (flowmeter version)
s (EAVY DUTY , MEDIUM HEAVY DUTY , AND LIGHT DUTY , s Forged brass body and housing cap s -AXIMUM INLET PRESSURE 03)' s Delrin bushing
See page 18 for ordering information on available gauge guards.
8
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment
Professional Series TORCH HANDLE Standard Features
Victor Professional Nozzles Type MFA (Acetylene)
UĂŠ ÂœĂ›iĂ€ĂƒĂŠ>ĂŠvĂ•Â?Â?ĂŠĂ€>˜}iĂŠÂœvĂŠĂœiÂ?`ˆ˜}]ĂŠVĂ•ĂŒĂŒÂˆÂ˜}ĂŠ>˜`ĂŠÂ…i>ĂŒÂˆÂ˜}ĂŠÂ˜ii`ĂƒÂ° UĂŠ->viĂŒĂžĂŠÂ‡ĂŠ Ă•ÂˆÂ?ĂŒÂ‡ÂˆÂ˜ĂŠvÂ?>ĂƒÂ…L>VÂŽĂŠ>ÀÀiĂƒĂŒÂœĂ€ĂƒĂŠ>˜`ĂŠĂ€iĂ›iĂ€ĂƒiĂŠvÂ?ÂœĂœĂŠVÂ…iVÂŽĂŠĂ›>Â?Ă›iĂƒÂ°
Heavy Duty Heating Nozzle
UĂŠ/Â…Ă€i>`i`ĂŠ>ĂƒĂƒi“LÂ?ÞÊvÂœĂ€ĂŠiVœ˜œ“ˆV>Â?ĂŠĂƒiĂ€Ă›ÂˆVi°
-ULTI FLAME HEATING HEAD FOR HEAT TREAT ing, straightening & priming. s 3IZES FOR USE WITH ($ # torch handle and 3/8" hose s 3MALLER SIZES AVAILABLE FOR USE WITH 3ERIES TORCH HANDLES
U iiĂŒĂƒĂŠĂŒÂ…ÂˆĂ€`ĂŠÂŤ>Ă€ĂŒĂžĂŠÂ?ÂˆĂƒĂŒÂˆÂ˜}ĂŠĂŒÂ…>ĂŒĂŠVœ˜vÂœĂ€Â“ĂƒĂŠĂŒÂœĂŠ ĂŠ ‡{°
HD 310C Victor Heavy Industry Torch Handle 4HE ($ # IS COMPATIBLE WITH high capacity heating nozzles and is performance matched to the #! 3ERIES CUTTING ATTACHMENT s "UILT IN REVERSE FLOW CHECK VALVES
Type MFA-1 (Acetylene) Medium Duty Heating Nozzle -ULTI FLAME HEATING HEAD FOR HEAT TREAT ing, straightening & priming. s 5SE WITH 3ERIES TORCH handles
H 315FC / 315FC Heavy Duty Torch Handles s 4HE #! 3ERIES CUTTING attachment is performance MATCHED TO BOTH THE ( &# AND &# TORCH HANDLE s ( &# IS A HIGH FLOW TORCH HANDLE s "UILT IN FLASHBACK ARRESTORS AND REVERSE FLOW CHECK VALVES
100FC Medium Duty Torch Handle s 4HE #! 3ERIES CUTTING ATTACHMENT IS PERFORMANCE MATCHED TO THE &# TORCH HANDLE s "UILT IN FLASHBACK ARRESTORS AND REVERSE FLOW CHECK VALVES
Type MFN
Torch Handles/Cutting Attachments/Nozzles
VictorÂŽ Professional Torch Handles
(Propane / Natural Gas)
Heavy Duty Heating Nozzle -ULTI FLAME HEATING HEAD FOR HEAT treating, straightening & priming. s 3IZES FOR USE WITH ($ # TORCH HANDLE AND HOSE s 3ERIES TORCH HANDLES USE SIZE 8 & 10 s 3ERIES TORCHES USE 4YPE -&.
Type 55
(All Alternate Fuel Gases)
Heavy Duty Heating Nozzle
Victor Professional Cutting Attachments Professional Series CUTTING ATTACHMENT Standard Features For use with any fuel gas UĂŠ"˜iĂŠVĂ•ĂŒĂŒÂˆÂ˜}ĂŠ>ĂŒĂŒ>V…“iÂ˜ĂŒĂŠÂœĂ€ĂŠĂŒÂœĂ€VÂ…]ĂŠvÂœĂ€ĂŠĂ•ĂƒiĂŠĂœÂˆĂŒÂ…ĂŠ>Â?Â?ĂŠvĂ•iÂ?ĂŠ}>ĂƒiĂƒĂŠĂœÂˆĂŒÂ…ĂŠĂŒÂ…iĂŠÂŤĂ€ÂœÂŤiÀÊVĂ•ĂŒĂŒÂˆÂ˜}ĂŠĂŒÂˆÂŤÂ°
-ULTI FLAME HEATING HEAD FOR HEAT treating, straightening & priming. s 3IZES FOR USE WITH ($ # TORCH HANDLES AND HOSE s 3MALLER SIZES AVAILABLE FOR USE WITH 3ERIES TORCH HANDLES
CA 2460 Series Type W
Heavy Duty Cutting Attachment 4HE #! 3ERIES CUTTING ATTACHMENT is performance matched for use with ( &# AND THE &# TORCH HANDLE
(Acetylene)
Heavy Duty Heating Nozzle
Cutting Range MM
'ENERAL PURPOSE WELDING PRE HEATING s ƒ TIP ANGLE s 5SE WITH 3ERIES TORCH handles
CA 1350 Series
Type W-1
Medium Duty Cutting Attachment
Medium Duty Heating Nozzle
Head Angles ÂŞ ÂŞ ÂŞ
4HE #! 3ERIES CUTTING ATTACHMENT is performance matched for use with THE &# TORCH HANDLE
(Acetylene)
'ENERAL PURPOSE WELDING PRE HEATING s 5SE WITH 3ERIES TORCH HANDLES
Head Angles ÂŞ ÂŞ ÂŞ Cutting Range: MM
International Customer Care: 940-381-1212 / www.victorequip.com
FAX 940-483-8178
9
Gas Equipment
VictorÂŽ Heavy Industry Straight Cutting Torches
Professional Series STRAIGHT CUTTING TORCH Standard Features
HC 1500C Straight Cutting Torches
Victor Professional Straight Cutting Torches
Straight Cutting Torch without Built-in Flashback Arrestors. With Reverse Flow Check Valves For Use with Propane or Pressurized Natural Gas ONLY OPTIONS
Features
Head Angles: ÂŞ ÂŞ Torch Lengths:
s #UTTING CAPACITY CM s %XTRA HEAVY DUTY s HOSE DESIGN
For use with any fuel gas UĂŠ"˜iĂŠVĂ•ĂŒĂŒÂˆÂ˜}ĂŠ>ĂŒĂŒ>V…“iÂ˜ĂŒĂŠvÂœĂ€ĂŠĂ•ĂƒiĂŠĂœÂˆĂŒÂ…ĂŠ>Â?Â?ĂŠvĂ•iÂ?ĂŠ}>ĂƒiĂƒĂŠĂœÂˆĂŒÂ…ĂŠĂŒÂ…iĂŠÂŤĂ€ÂœÂŤiÀÊVĂ•ĂŒĂŒÂˆÂ˜}ĂŠĂŒÂˆÂŤÂ°
ST 2600FC Straight Cutting Torch s 5SES 3ERIES CUTTING TIPS s For use with any fuel gas
OPTIONS
HC 1400 Straight Cutting Torch without Built-in Flashback Arrestors. Without Reverse Flow Check Valves For Use with Propane or Pressurized Natural Gas ONLY OPTIONS
Features
Head Angles: ÂŞ ÂŞ ÂŞ s #UTTING CAPACITY CM s Use of high flow flashback arrestors Torch Lengths: 27", 36", 48", is recommended 60", 72", 96" s Use accessory reverse flow check valves s TUBE HEAVY DUTY DESIGN
Head Angles: ÂŞ ÂŞ ÂŞ Torch Lengths: 17", 21", 27", 36", 48", 72" Cutting Capacity: 8" (203.2mm)
ST 1000FC Straight Cutting Torch s 5SES 3ERIES CUTTING TIPS s For use with any fuel gas
OPTIONS Head Angles: ÂŞ ÂŞ ÂŞ Torch Lengths: 17", 21", 36", 48" Cutting Capacity: MM
HC 1200C Straight Cutting Torch without Built-in Flashback Arrestors. With Reverse Flow Check Valves For Use with Propane or Pressurized Natural Gas ONLY LY OPTIONS
Features s #UTTING CAPACITY CM s Use of high flow flashback arrestors is recommended s Best for high flow applications s TUBE DESIGN
Head Angles: ÂŞ ÂŞ ÂŞ Torch Lengths: 21", 36", 48", 60", 72", 84", 96"
HC 1100C
ST 900FC Straight Cutting Torch s 5SES 3ERIES CUTTING TIPS s For use with any fuel gas
OPTIONS Head Angles: ÂŞ ÂŞ ÂŞ Torch Lengths: 17", 21", 27", 36", 48", 72", 96" Cutting Capacity: MM
Straight Torch Users Guide Straight Cutting Torch without Built-in Flashbackk Arrestors. With Reverse Flow Check Valves For Use with Propane or Pressurized Natural Gas ONLY OPTIONS Head Angles: ÂŞ ÂŞ ÂŞ Torch Lengths: 21", 36", 48", 60", 72"
Features s #UTTING CAPACITY CM s Use of high flow flashback arres tors recommended s 5SE 6ICTOR 3ERIES CUTTING TIPS FOR alt. fuel (not for acetylene) s ,OW PRESSURE MIXER s
10
s "UILT IN REVERSE FLOW CHECK VALVES on Oxygen and fuel gas inlet s Ideal for scrap cutting s !VAILABLE WITH (ARRIS 3TYLE HEAD s Use Victor Bulldog™ cutting tips for best performance s TUBE LIGHTWEIGHT DESIGN
Torch Series CST ST ST ST HC HC HC HC
800FC** 900FC 1000FC 2600FC 1100C 1200C 1400 1500C
Gas Type
Cutting Capacity*
Multi-Fuel Multi-Fuel Multi-Fuel Multi-Fuel Propane/Natural Gas Propane/Natural Gas Propane/Natural Gas Propane/Natural Gas
4" 5" 5" 8" 14" 18" 30" 48"
*with optional tips. **not shown.
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
WORK WITH
THE BEST
Harry Cazett PROFESSION: Welder/Fabricator COMPANY: Harry’s Welding Service NAME:
JOURNEYMAN WELDER AND HIS TORCH JOB EXPERIENCE: Upon finishing welding school Harry Cazett purchased a Victor® Journeyman® torch. That same torch has lasted the entire length of his career as a water pipeline welder. In 1972 he opened Harry’s Welding Service, leasing out his welding truck to water companies. Nowadays Cazett is still in business for himself, taking contract jobs doing maintenance and repair on all sizes of water pipeline from 2” to 48”. TOOL OF CHOICE: Victor Journeyman Torch WHY THE VICTOR JOURNEYMAN? “Because in the 39 years since I purchased my Journeyman, I’ve never had one problem. I have to give credit to my Journeyman. It’s helped me get to where I am today.”
“Victor has helped me tell my story”
, A GLOBAL CUTTING AND WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor ®, Thermal Dynamics®, Thermal Arc ®, Arcair ®, Tweco ®, Stoody ®, CIGWELD® and TurboTorch® are among the Thermadyne® family of brands that you can count on for safety, reliability and quality. www.thermadyne.com
Harry carries the torch... will you?
Automation Gas Equipment
Victor Professional Cutting Machine Automation Gas Equipment
VCM 200 Portable Cutting Machine 4HE VERSATILE 6#- IS A PRECISION TRACTOR TYPE MACHINE THAT CAN BE USED ON ITS OWN TRACK FOR STRAIGHT LINE CUTTING and a variety of welding operations. Off track and with a radius rod assembly, THE 6#- CAN BE USED FOR CIRCLE cutting.
Features
VictorŽ Professional Automation Equipment Victor is committed to providing superior quality, reliable automation equipment that earn our customers’ confidence. The following illustrates our offerings for quality automated gas equipment. Victor, committed to providing the best in quality, safety and reliability.
Victor Professional Machine Torches Victor machine torches are available in two and three hose models. Three hose torches are a high performance "straight through" design that minimizes turbulence and improves cut quality. Accessory reverse flow check valves are supplied for use at the torch inlet connections.
s ,ARGE THUMB SCREWS FOR HAND TIGHT ADJUSTMENTS s #ONSTANT SPEED !# INDUCTION MOTOR located opposite torch for cooler, more efficient operation s Dual drive controls & direct speed readout s #ONE DISC DRIVE s #OUNTER BALANCED DESIGN FOR TORCH RACKING DISTANCE UP TO CM FROM THE MACHINE s 3PEED CONSTANT OVER WIDE RANGE OF TEMPERATURES s 4ORCH HOLDER DESIGNED FOR MM DIAMETER TORCHES
Victor Professional Machine Accessories Model BHA 2 !DJUSTABLE HEAD ADDS FLEXIBILITY TO MACHINE CUTTING torches by allowing bevel cuts without changing the POSITION OF THE TORCH #AN BE SET AT ANY ANGLE FROM ÂŞ TO ÂŞ ON EITHER SIDE OF VERTICAL
MT 200 Series
s 5SES 3ERIES CUTTING TIPS
Machine Cutting Torch*
s Optional pre-heat attachment is available for USE WITH THE "(! ADJUSTABLE HEAD ATTACHMENT 4HE PRE HEAT ATTACHMENT USES REPLACEMENT tip ends
s 5SES 3ERIES CUTTING TIPS s 4WO HOSE TORCH
OPTIONS Gas: !CETYLENE 0ROPANE .ATURAL 'AS AND OTHER 0RESSURIZED &UEL 'ASES Torch Lengths: Cutting Capacity: 7" (178mm)
'EAR RACKS SOLD SEPARATELY
Model 591 3TRIP CUTTER FOR USE WITH MACHINE CUTTING torches only. It is designed to accept two tips for use with a common torch. s 5SES 3ERIES CUTTING TIPS
MT 300 Series Machine Cutting Torch* s 5SES 3ERIES CUTTING TIPS s 4HREE HOSE TORCH
s !DJUSTABLE FOR CUTTING STRIPS FROM MM TO MM WIDE AND thickness up to 3" (76mm)
OPTIONS Gas: !CETYLENE 0ROPANE .ATURAL 'AS AND OTHER 0RESSURIZED &UEL 'ASES Torch Lengths: Cutting Capacity: MM
'EAR RACKS SOLD SEPARATELY
12
Gear Racks s &OR 5SE WITH -4 AND -4 3ERIES CUTTING TORCHES s !VAILABLE IN MM AND MM LENGTHS s PITCH
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
CutSkillÂŽ Gas Equipment CutSkill Equipment
CutSkill 250 Applications This medium duty outďŹ t cuts up to 1/2" MM OR MM WITH OPTIONAL TIPS )T WELDS UP TO MM OR (31.8mm) with optional nozzles.
Components s 2# 3ERIES REGULATORS s 7( &# 6 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! 6 CUTTING ATTACHMENT s 5- WELDING NOZZLE s CUTTING TIP s 2- GRADE HOSE g X M X MM s 4OOLBOX s 3TRIKER AND SOFT SIDED GOGGLES
VictorÂŽ CutSkillÂŽ Equipment 6ICTOR MANUFACTURES #UT3KILL PRODUCTS FOR THE FREQUENT USER Victor CutSkill, quality products at an affordable price.
Victor CutSkill OutďŹ ts CutSkillÂŽ Series Welding & Cutting OUTFITS Standard Features UĂŠ/œœÂ?LÂœĂ? UĂŠ/ÂœĂ€VÂ…ĂŠÂ…>˜`Â?iĂŠĂœÂˆĂŒÂ…ĂŠLĂ•ÂˆÂ?ĂŒÂ‡ÂˆÂ˜ĂŠvÂ?>ĂƒÂ…L>VÂŽĂŠ>ÀÀiĂƒĂŒÂœĂ€ĂƒĂŠ>˜`ĂŠVÂ…iVÂŽĂŠĂ›>Â?Ă›iĂƒ UĂŠ ˜VÂ?Ă•`iĂƒĂŠ, ĂŠ}Ă€>`iĂŠÂ…ÂœĂƒi]ĂŠĂƒĂŒĂ€ÂˆÂŽiÀÊ>˜`ĂŠĂƒÂœvĂŒÂ‡ĂƒÂˆ`i`ĂŠ}Âœ}}Â?iĂƒ
CutSkill 450
OutďŹ t with Optional 6 MFA Heating Nozzle Also Available
CutSkill 250AF Applications #APABLE OF CUTTING UP TO MM WITH appropriate cutting tip.
Components s 2# 3ERIES REGULATORS s 7( &# 6 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! 6 CUTTING ATTACHMENT s (EATING NOZZLE -&. s #UTTING TIP '0. s 4 GRADE HOSE g X M X MM s 4OOLBOX s 3TRIKER AND SOFT SIDED GOGGLES
Applications This heavy duty outďŹ t cuts up to 3/4" MM OR MM WITH OPTIONAL tips. It welds up to 1/8" (3.2mm) or 3" (76.2mm) with optional nozzles.
Components s 2# 3ERIES REGULATORS s 7( &# 6 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! 6 CUTTING ATTACHMENT s 5- WELDING NOZZLE s 3ERIES CUTTING TIP s 2- GRADE HOSE g X M X MM s 4OOLBOX s 3TRIKER AND SOFT SIDED GOGGLES
CutSkill 350 Applications This heavy/medium duty outfit cuts up to MM OR MM WITH OPTIONAL tips. It welds up to 1/8" (3.2mm) or 3" (76.2mm) with optional nozzles.
CutSkill Portable Tote Applications This medium duty portable outfit has a rug ged patented design with a molded plastic CARRYING CASE AND CUTS UP TO MM or welds up to 3/32" (2.4mm).
Components s 32 #2 REGULATOR s 32 !2 REGULATOR s 7( &# 6 WELDING TORCH WITH BUILT IN ashback arrestors and check valves s #! 6 CUTTING ATTACHMENT s 5- WELDING NOZZLE s CUTTING TIP s 4WIN 2- GRADE HOSE g X M X MM
Optional s CU FT #'! ACETYLENE CYLINDER s CU FT #'! OXYGEN CYLINDER
Components s 2# 3ERIES REGULATORS s 7( &# 6 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! 6 CUTTING ATTACHMENT s 5- WELDING NOZZLE s 3ERIES CUTTING TIP s 2- GRADE HOSE g X M X MM s 4OOLBOX s 3TRIKER AND SOFT SIDED GOGGLES
International Customer Care: 905-827-9777 www.victorequip.com
13
CutSkillÂŽ Gas Equipment
VictorÂŽ CutSkill Regulators / Flowmeters CutSkill Series REGULATOR / FLOWMETER Standard Features
CutSkill Equipment
UĂŠ ĂŠ7ˆ`iĂŠ6>Ă€ÂˆiĂŒĂžĂŠÂœvĂŠ iÂ?ÂˆĂ›iÀÞÊ,>˜}iĂƒĂŠ>˜`ĂŠ >ĂƒiĂƒÂ°ĂŠĂŠĂŠĂŠĂŠĂŠĂŠĂŠĂŠĂŠĂŠĂŠUĂŠ/ĂœÂœĂŠ9i>ÀÊ7>ÀÀ>Â˜ĂŒĂž
TPR 250 Purging Regulator Single Stage Purging Regulator s Forged brass body & housing cap s 3TEM TYPE SEAT MECHANISM s .EOPRENE DIAPHRAGM s -AXIMUM INLET PRESSURE 03)'
RC 450 Series Single Stage Cylinder Type Regulator s Heavy duty s Forged brass body & housing cap s GAUGES s 3TEM TYPE SEAT MECHANISM s 3TAINLESS STEEL DIAPHRAGM s -AXIMUM INLET PRESSURE 03)' s OUTLET CONNECTION s Internal relief
Victor CutSkill Handles / Attachments CutSkill Series TORCH HANDLES Standard Features UĂŠ ÂœĂ€ĂŠVĂ•ĂŒĂŒÂˆÂ˜}ĂŠ>ĂŒĂŒ>V…“iÂ˜ĂŒĂƒ]ĂŠĂœiÂ?`ˆ˜}ĂŠĂŒÂˆÂŤĂƒĂŠ>˜`ĂŠÂ…i>ĂŒÂˆÂ˜}ĂŠ>ĂƒĂƒi“LÂ?ˆiĂƒÂ° UĂŠ Ă•ÂˆÂ?ĂŒÂ‡ÂˆÂ˜ĂŠĂ€iĂ›iĂ€ĂƒiĂŠvÂ?ÂœĂœĂŠVÂ…iVÂŽĂŠĂ›>Â?Ă›iĂƒĂŠ>˜`ĂŠvÂ?>ĂƒÂ…L>VÂŽĂŠ>ÀÀiĂƒĂŒÂœĂ€ĂƒĂŠvÂœĂ€ĂŠ>``i`ĂŠÂœÂŤiĂ€>ĂŒÂœĂ€ĂŠĂƒ>viĂŒĂžÂ°
RC 350 Series
CutSkill Torch Handles
Single Stage Cylinder Type Regulator
Features
s -EDIUM TO HEAVY DUTY s Forged brass body & housing cap s GAUGES s Delrin bushing s .EOPRENE DIAPHRAGM s -AXIMUM INLET PRESSURE 03)'
Heavy Duty WH 370FC-V
s "UILT IN REVERSE FLOW check valves and flashback arrestors s Tube within a tube design s Three piece “Y� rear assembly with threaded connection s HOSE CONNECTIONS s 3TAINLESS STEEL BALL VALVES
Medium Duty WH 270FC-V
RC 250 Series Single Stage Cylinder Type Regulator s -EDIUM DUTY s Forged brass body & housing cap s 2" gauges s Delrin bushing s .EOPRENE DIAPHRAGM s -AXIMUM INLET PRESSURE 03)'
CutSkill Series CUTTING ATTACHMENTS Standard Features For use with any fuel gas ÂœĂ€ĂŠĂ•ĂƒiĂŠĂœÂˆĂŒÂ…ĂŠ>ViĂŒĂžÂ?i˜i]ĂŠÂŤĂ€ÂœÂŤ>˜i]ĂŠLĂ•ĂŒ>˜i]ĂŠ ÂˆÂľĂ•Âˆ`ĂŠ ÂˆĂ€ĂŠvĂ•iÂ?ĂŠ}>Ăƒ]ĂŠÂ˜>ĂŒĂ•Ă€>Â?ĂŠ}>ĂƒĂŠÂĂ“ĂŠ*- ĂŠEĂŠ>LÂœĂ›iÂŽĂŠ>˜`ĂŠÂŤĂ€ÂœÂŤĂžÂ?i˜i°
CutSkill Cutting Attachments Features
1400 Series HRF Flowmeter s 3INGLE STAGE PISTON DESIGN s !RGON !RGON #/2 -IX #/2 models s -AXIMUM INLET PRESSURE 03)' s 03)' OR 03)' PRESET PRESSURE s 5P TO #&( FOR !RGON AND UP TO #&( FOR #/2 delivery s !VAILABLE IN #'! inlet connections s /PTIONAL -)' KIT AVAILABLE WITH g (OSE M
14
s Universal mixer s %ASY ON CUTTING OXYGEN s 3TAINLESS STEEL CUTTING oxygen lever and ball valve s (EAD ANGLE ÂŞ s #UTTING 2ANGE #! 6 #! 6
Heavy Duty CA 370-V
Medium Duty CA 270-V
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
FirePowerÂŽ Gas Equipment FirePower Equipment
Victor FirePower Regulators RF 350 Series Single Stage Cylinder Type Regulator s (EAVY -EDIUM DUTY s Forged brass body s 3TEM TYPE SEAT MECHANISM s .EOPRENE DIAPHRAGM s Internal relief s -AXIMUM DELIVERY PRESSURE 03)'
RF 250 Series Single Stage Cylinder Type Regulator
VictorÂŽ FirePower Equipment 6ICTOR MANUFACTURES &IRE0OWER PRODUCTS FOR THE LIGHT DUTY CONTRACTOR OR THE DO IT YOURSELF HANDYMAN
s -EDIUM DUTY s Forged brass body s 3TEM TYPE SEAT MECHANISM s .EOPRENE DIAPHRAGM s Internal relief s -AXIMUM DELIVERY PRESSURE 03)'
Victor FirePower Handles / Attachments
Victor FirePower OutďŹ ts FirePower 350
FirePower Torch Handles
Applications
Features
This heavy/medium duty outďŹ t cuts up TO MM OR MM WITH optional tips. It welds up to 1/8" (3.2mm) or 3" (76.2mm) with optional nozzles.
Components s 2& HEAVY MEDIUM DUTY REGULATORS s 7( &# &3 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! &3 CUTTING ATTACHMENT s 5- WELDING NOZZLE s CUTTING TIP s 2 GRADE HOSE g X M X MM s 3TRIKER AND GOGGLES
s "UILT IN REVERSE FLOW check valves and flashback arrestors s Victor tube within a tube design s Three piece “Y� rear assembly with threaded connection s HOSE CONNECTIONS s 3TAINLESS STEEL BALL VALVES
Heavy Duty WH 370FC-FS
Medium Duty WH 270FC-FS
FirePower 250
FirePower Cutting Attachments
Applications
Features
This medium duty outfit cuts up to 1/2" (12.7mm) or 3" (76.2mm) with optional tips. )T WELDS UP TO MM OR MM with optional nozzles.
Components s 2& MEDIUM DUTY REGULATORS s 7( &# &3 TORCH HANDLE WITH BUILT IN ashback arrestors and check valves s #! &3 CUTTING ATTACHMENT s 5- WELDING NOZZLE s CUTTING TIP s 2 GRADE HOSE g X M X MM s 3TRIKER AND GOGGLES
International Customer Care: 940-381-1212 / www.victorequip.com
s Universal mixer s Triangular tube design s 3TAINLESS STEEL CUTTING oxygen lever and ball valve s (EAD ANGLE ÂŞ s #UTTING 2ANGE #! &3 #! &3
Heavy Duty CA 350-FS
Medium Duty CA 250-FS
FAX 940-483-8178
15
Gas Equipment Accessories
Acetylene One Piece
Propylene General Purpose
One Piece
General Purpose
Two Piece
Hand & machine torch cutting.
One Piece
General Purpose
Series 1 Type 101L
Series 3 Type GPP
Series 1 Type 207
Extra length 10" tip.
Hand cutting. (Series 3 for small cutting head)
Rivet washing.
One Piece
General Purpose
Two Piece
Series 1 Type 10130°
Series 1 Type HPP
Hand cutting & machine torch cutting. 30° angle with torch perpendicular.
Heavy pre-heat for scrap, bevel and other heavy pre-heat requirements.
One Piece
General Purpose
Two Piece
Series 3 Type 101
Series 1 Type BTMP
Hand cutting. (Series 3 for small cutting head)
High performance bevel tip for use with mild steel, HSLA, T-1, HY-80
One Piece
One Piece Bent
Boiler tube removal. Short tip to insert inside tube or confined area.
One Piece Bent
Special Application
One Piece Bent Deseaming, gouging, weld preparation, removing defective welds, rivet washing.
Special Application
One Piece Bent
Series 1 Type 118
Cutting close to bulkheads, rivet washing
Special Application
One Piece
One Piece Special Application
General Purpose
Special Application
Coarse spline for extra heavy pre-heat and wide kerf for demolition, ripping and rail car repair.
General Purpose
Two Piece
Series 1 Type MTHP
General Purpose
Series 1 Type GPN
High speed machine cutting up to 8" (203.7mm).
Hand & machine torch cutting.
Deseaming, gouging, weld preparation, removing defective welds, rivet washing.
One Piece Bent
Special Application
Series 1 Type 244
One Piece
Hand & machine torch cutting.
Special Application
Series 1 Type 218
Series 1 Type MCN
Cutting close to bulkheads, hand cutting of rivet heads. 45° angle with torch perpendicular.
Special Application
High performance gouging tip.
Gouging tip.
Series 1 Type 303MP
Special Application
Series 1 Type GTB
Series 1 Type GTB
Series 1 Type 112
One Piece Bent
Two Piece Bent Special Application
Special Application
Series 1 Type 108
General Purpose
Series 1 Type 200
Hand & machine torch cutting.
Hand & machine torch cutting.
Cutting Tips
Propane & Natural Gas General Purpose
Series 1 Type GPP
Series 1 Type 101
One Piece
Two Piece
Two Piece
General Purpose
Series 3 Type GPN Hand torch cutting. (Series 3 for small cutting head)
Special Application
Series 3 Type 118
One Piece
Deseaming, gouging, weld preparation, removing defective welds, rivet washing. (Series 3 for small cutting head)
Special Application
Series 1 Type HDNL Extra length. Mill and foundry, scrap cutting under severe conditions.
Two Piece
Look for Victor® Color Coded Packages
Special Application
Series 1 Type MTHN High speed machine cutting up to 10" (254mm).
Two Piece
Special Application
Series 1 Type HPN
Acetylene Propylene Natural Gas Propane
Heavy pre-heat for scrap, bevel and other heavy pre-heat requirements.
(Red) (Orange) (Blue) (Blue)
Two Piece
Special Application
Series 1 Type BTN High performance bevel tip for use with mild steel, HSLA, T-1, HY-80.
Two Piece
Special Application
Series 1 Type CSN Coarse spline for scrap cutting.
Genuine Victor Professional Tips are available in a wide variety of types and sizes. Genuine Victor CutSkill® Tips are also available in a wide variety of competitive styles, types and sizes.
16
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment Accessories
Propylene Cutting Oxygen
Acetylene4
Kerf Width (in)
Metal Thickness
Tip Size
Pressure1 (PSIG)
Flow2 (SCFH)
Preheat Oxygen3 (PSIG)
Pressure (PSIG)
Flow (SCFH)
Speed (ipm)
1/8"
000
20-25
20-25
3-5
3-5
6-11
28-32
0.04
1/4"
00
20-25
30-35
3-5
3-5
6-11
27-30
0.05
3/8"
0
25-30
55-60
3-5
3-5
6-11
24-28
0.06
1/2"
0
30-35
60-65
3-6
3-5
9-16
20-24
0.06
3/4"
1
30-35
80-85
4-7
3-5
8-13
17-21
0.07
1"
2
35-40
140-160
4-8
3-6
10-18
15-19
0.09
2"
3
40-45
210-240
5-10
4-8
14-24
12-15
0.11
3"
4
40-50
280-320
5-10
5-11
18-28
9-12
0.12
4"
5
45-55
390-450
6-12
6-13
22-30
8-11
0.15
6"
6
45-55
500-600
6-15
8-14
25-35
6-8
0.15
10"
7
45-55
700-850
6-20
10-15
25-35
4-5
0.34
12"
8
45-55
900-1050
7-25
10-15
25-35
3-5
0.41
Acetylene Pressure (PSIG)
Oxygen Pressure (PSIG)
Propane & Natural Gas
Tip Cutting Charts
Acetylene
Acetylene Consumption (SCFH)
Metal Thickness
Tip Size
Drill Size
Min.
Max.
Min.
Max.
Min.
Max.
Up to 1/32"
000
75 (0.022")
3
5
3
5
1
2
3/64"
00
70 (0.028")
3
5
3
5
1.5
3
5/64"
0
65 (0.035")
3
5
3
5
2
4
3/32"
1
60 (0.040")
3
5
3
5
3
6
1/8"
2
56 (0.046")
3
5
3
5
5
10
3/16"
3
53 (0.060")
4
7
3
6
8
18
1/4"
4
49 (0.073")
5
10
4
7
10
25
1/2"
5
43 (0.089")
6
12
5
8
15
35
3/4"
6
36 (0.106")
7
14
6
9
25
45
1.25"
7
30 (0.128")
8
16
8
10
30
60
2"
8
29 (0.136")
10
19
9
12
35
75
3"
10
27 (0.144")
12
24
12
15
50
100
4"
12
25 (0.149")
18
28
12
15
80
160
* Oxygen consumption is 1.1 times that of Acetylene under neutral ame conditions. Gas consumption data is merely for estimating purposes. It will vary greatly on the material being welded and the particular skill of the operator. Pressures are approximate for hose length up to 625 ft. Increase pressures for longer hose lengths about 3 PSI per 25 ft.
Acetylene
Oxygen
Tip Size
Pressure (PSIG)
Flow (SCFH)
Pressure (PSIG)
Flow (SCFH)
4 6 8 10 12* 15*
6-10 8-12 10-15 12-15 12-15 12-15
6-20 14-40 30-80 40-100 60-150 90-220
8-12 10-15 20-30 30-40 50-60 50-60
7-22 15-44 33-88 44-110 66-165 99-244
BTU per Hour
See Below
* Use Model HD 310C torch and 3/8" hose.
International Customer Care: 940-381-1212 / www.victorequip.com
FAX 940-483-8178
17
Gas Equipment Accessories
Safety Accessories FlameBuster Regulator Flashback Arrestors
Check Valves
s "UILT IN REVERSE FLOW CHECK VALVES s Designed to prevent flashback from hose to regulator s For use with MOST /XY &UEL WELDING CUTTING REGULATORS s 'REATER FLOW THAN COMPETITIVE MODELS
Safety Accessories
s Help prevent gases traveling back into the fuel supply or oxygen system, creating a mixed gas condition s 7ILL NOT STOP A FLASHBACK ALONE
Torch Models CTO & CTF 4ORCH n #HECK 6ALVES 0AIR 0ACK (Oxygen and Fuel) CTO 4ORCH n #HECK 6ALVE (Oxygen) CTF 4ORCH n #HECK 6ALVE (Fuel)
FB-OR 2EGULATOR &LASHBACK !RRESTOR (Oxygen)
Regulator Models CRO & CRF 2EGULATOR n #HECK 6ALVES 0AIR 0ACK (Oxygen and Fuel) CRO 2EGULATOR n #HECK 6ALVE (Oxygen) CRF 2EGULATOR n #HECK 6ALVE (Fuel)
FlameBusterâ„¢ Torch Flashback Arrestors s "UILT IN REVERSE FLOW CHECK VALVES s Designed to prevent flashback from torch to hose s For use with MOST /XY &UEL WELDING CUTTING TORCHES s 'REATER FLOW THAN COMPETITIVE MODELS
FB-FR 2EGULATOR &LASHBACK !RRESTOR (Fuel) Regulator Models FBR-1 0AIR 0ACK FOR 2EGULATOR (Oxy/Fuel) FB-OR (Oxygen) 2EGULATOR &LASHBACK !RRESTOR FB-FR (Fuel) 2EGULATOR &LASHBACK !RRESTOR
Torch Models FB-1 0AIR 0ACK FOR 4ORCH (Oxygen & Fuel) Flashback Arrestors FB-O (Oxygen) Torch Flashback Arrestor FB-F (Fuel) Torch Flashback Arrestor
Vanguard ™ Replacement Cartridge For Flashback Arrestors s 2EPLACEMENT &LASHBACK !RRESTOR #ARTRIDGE (for both gases) s #ARTRIDGES FOR USE WITH 6ICTOR® &# AND &# 4ORCH (ANDLES AND 6ICTOR 3TRAIGHT #UTTING 4ORCHES
Replacement Cartridge Models 0657-0036 0AIR 0ACK FOR USE WITH &# &# AND #34 &# 4ORCH (ANDLES 0656-0046 0AIR 0ACK FOR USE WITH 34 &# 34 &# 34 &# H 315FC n 2EFER TO -ASTER #ATALOG See the Victor Industrial Catalog (65-2007) for complete information.
FB-1 0AIR 0ACK FOR 4ORCH Flashback Arrestors (Oxygen & Fuel)
FB-O Torch Flashback Arrestor (Oxygen)
FB-F Torch Flashback Arrestor (Fuel)
Regulator Gauge Guards An added safety feature designed to help protect Victors’s most popular industrial regulators. Also helps reduce costly repairs of damaged gauges. 0ART .O
0ART .O
250 Series
450 Series
3TEEL 'AUGE 'UARD 'REEN /XYGEN 3TEEL 'AUGE 'UARD 2ED !CETYLENE
3TEEL 'AUGE 'UARD 'REEN /XYGEN 3TEEL 'AUGE 'UARD 2ED !CETYLENE
350 Series 3TEEL 'AUGE 'UARD 'REEN /XYGEN 3TEEL 'AUGE 'UARD 2ED !CETYLENE
18
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment Accessories Safety Accessories
Safety Accessories Kwik-Connect™ Torch/Hose Connectors s "UILT IN REVERSE FLOW CHECK VALVES s Quickly and safely connect torch to hose s Designed to prevent mismatching of Oxygen and fuel s For use with MOST /XY &UEL WELDING & cutting torches
FlameBuster Plus Flashback Arrestor with Kwik-Connect for Torches & Regulators s "UILT IN REVERSE FLOW CHECK VALVES s Designed to prevent flashbacks s For use with MOST /XY &UEL WELDING & cutting torches & regulators s 'REATER FLOW THAN COMPETITIVE MODELS
Torch/Hose Models
Torch Models
KCO (Oxygen) +WIK #ONNECT KCF (Fuel) +WIK #ONNECT KC-1 0AIR 0ACK +WIK #ONNECT (Oxygen and Fuel)
FBP-O Torch Flashback Arrestor W +WIK #ONNECT (Oxygen) FBP-F Torch Flashback Arrestor W +WIK #ONNECT (Fuel) FBP-1 0AIR 0ACK 4ORCH &LASHBACK !RRESTORS W +WIK #ONNECT (Oxygen and Fuel)
KCO Kwik-Connect (Oxygen) FBP-F Torch Model (Fuel) KC-1 Pair Pack Kwik-Connect (Oxygen and Fuel)
KCF Kwik-Connect (Fuel)
FBP-O Torch Model (Oxygen)
FBP-1 Pair Pak Torch Flashback Arrestor (Oxygen & Fuel)
Regulator Models FBP-OR Not Shown 2EGULATOR &LASHBACK !RRESTOR W +WIK #ONNECT (Oxygen) FBP-FR Not Shown 2EGULATOR &LASHBACK !RRESTOR W +WIK #ONNECT (Fuel) FBPR-1 0AIR 0ACK n Not Shown 2EGULATOR &LASHBACK !RRESTORS W +WIK #ONNECT (Oxygen and Fuel)
Victor CutSkill Flashback Arrestors s "UILT IN REVERSE FLOW CHECK VALVES s Designed to prevent mismatching of Oxygen and fuel s 100% factory tested to insure maximum reliability
Pair Paks FBT-2 (Oxy/Fuel) 4ORCH -OUNT FBR-2 (Oxy/Fuel) 2EGULATOR -OUNT
Don't Leave Safety to Chance!
Insist on using torches with built-in Flashback Arrestors and Check Valves.
VictorÂŽ Torch Handle with Built-in Flashback Arrestors and Check Valves
International Customer Care: 940-381-1212 / www.victorequip.com
Victor Straight Torch with Built-in Flashback Arrestors and Check Valves
FAX 940-483-8178
19
Gas Equipment Reference Guides
Victor Equipment Reference Guide OUTFITS
REGULATORS OXYGEN FUEL
GAS
HANDLES
CUTTING ATTACHMENTS
CUTTING TIPS
EXTRA / HEAVY DUTY
Reference Guides
Victor Professional Journeyman ® Series Journeyman II Series
ESS4-125-540
Journeyman Select Series
CSR 450 D-540
Contender ® Contender ® AF
ESS4-15-300 ESS4-15-510
315FC H 315FC HD 310C*
CSR 460A-510 CSR 460A-300 CSR 461B-510
ESS3-125-540
ESS3-15-300 ESS3-15-510 ESS3-15-510LP
RC 450-125-540
RC 450-15-510 RC 450-15-300
*HD310C – not included in any outfit, built-in flashback arrestors not included.
1-101
GPN GPP
3-101
3-GPN 3-GPP
3-101
3-GPN 3-GPP
3-101
3-GPN 3-GPP
CA 2460 90° CA 2461 75° CA 2462 180° CA 2460 90° CA 2461 75° CA 2462 180°
Victor CutSkill ® CS450 Series CS350 Series
RC 350-125-540
RC 350-15-510 RC 350-15-300
RF 350-125-540
RF350-15-510 RF350-15-300
WH 370FC-V
CA 370-V 90°
WH 370FC-FS
CA 350-FS 90°
Victor FirePower ® FP350 Series
MEDIUM DUTY Victor Professional Performer ® Series
ESS3-125-540
Performer ® Series Portable Tote Series Portable Torch™ Series
ESS3-125-540 SR 150CR-540 SR 150CR-540
ESS3-15-510 ESS3-15-300 ESS3-15-510 ESS3-15-300 SR 160AR-(MC)
100FC
CA 1350
SR 160AR-(MC)
Victor CutSkill ® CS250 Series CS250 Series AF Portable Tote Series
RC 250-125-540
RC 250-15-510 RC 250-15-300 RC 250-40-510LP
SR 150CR-540
SR 160AR-(MC)
RF 250-125-540
RF 250-15-510 RF 250-15-300
WH 270FC-V
CA 270-V
WH 270FC-FS
CA 250-FS
Victor FirePower ® FP250 Series
LIGHT DUTY Victor Professional
Current Victor Outfits do not Contain a J-28 or J-40 Torch Handle
Color Code:
20
Acetylene
J-28 J-40
Natural Gas / Propane
CA 1260 90°
Propylene
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Gas Equipment Reference Guides
WELDING / BRAZING NOZZLES, MIXERS, TIPS
HEATING NOZZLES
Delivery / Flow Ranges Pressure Delivery PSIG
15
40
80
125
15
40
80
125
200
SR 700 TIPS W ET RTE TE
MIXERS / TIP TUBES FE DFE UN UM Mixer Series
Reference Guides
Industrial Regulator Matrix
EDGE ESS4 SR 450
TIPS RTEN TEN MFA MFTA TEMFA
MIXERS / TIP TUBES FE DFE UN
(USE APPROPRIATE MIXER / TIP TUBE)
MFN MFTN TEMFN (USE APPROPRIATE MIXER / TIP TUBE)
TYPE 55 TYPE 55
EDGE ESS3 SR 350 SR 250 SR 5/6 VTS 700 VTS 450 VTS 250 VGS 450/350 Pipeline PSIG
TIPS W-1 ET ET-1 TE
MIXERS / TIP TUBES UN-1 FE-1 UM-1 Mixer Series
200
L 700 TIPS TEN
MIXERS / TIP TUBES UN-1 FE-1
L 350 MFA-1 TEMFA
MFN-1 TEMFN
(USE APPROPRIATE MIXER / TIP TUBE)
(USE APPROPRIATE MIXER / TIP TUBE)
L 250 S 700 S 350 S 250 Flow Control SCFH
15
35
40
50
80
100
150 200
ESS3-FG AF 250 TIPS W-J, ET, TE MIXERS / TIP TUBES UN-J, DFE-1 FE-J, UM-J
TIPS TEN MIXERS / TIP TUBES UN-J, UNN-J DFE-1, FE-J
TEMFA
TEMFN
(USE APPROPRIATE MIXER / TIP TUBE)
(USE APPROPRIATE MIXER / TIP TUBE)
HRF 2400 DFM 150 SR 310, 312 HSR HVTS FM U Denotes Delivery Availability
International Customer Care: 940-381-1212 / www.victorequip.com
FAX 940-483-8178
21
Specialty Products Equipment
3UPPORTED BY MANUFACTURING AND ENGINEERING EXPERTISE OF 6ICTOR %QUIPMENT #OMPANY AND A RECENTLY COMPLETED MULTI MILLION DOLLAR STATE OF THE ART ASSEMBLY AND TESTING FACILITY 6ICTOR 3PECIALITY 0RODUCTS PROVIDES unsurpassed product quality and performance in a timely manner.
With Victor Specialty Products, you will experience: s %XPANDED GLOBAL PRODUCT OFFERING s Improved product performance featuring â€œďŹ‚ow straightening technologyâ€? s 'UARANTEED PRODUCT QUALITY AND RELIABILITY
Regulators
s 3ERVICE EXCELLENCE s 'LOBAL 3ALES 3UPPORT 6ICTOR 3PECIALTY 0RODUCTS IS COMMITTED TO EXCEEDING INDUSTRY STANDARDS WITH ONGOING CERTIlCATIONS AND PROGRAMS INCLUDING s )3/ 2EGISTERED
ÂŽ
Victor Specialty Products 0ROVEN SERVICE TO SPECIALTY GAS AND MANIFOLD MARKETS FOR OVER YEARS
s (ELIUM ,EAK 2ATE #ERTIlCATION s #'! COMPLIANT WITH ALL #'! % TESTING INCLUDING % h/XYGEN )GNITION 4EST v
SG500 Series
GP270 Series
Single Stage Stainless Steel Regulator
General Purpose
4HE 3' 3ERIES IS THE TOP RANGE OF HIGH PURITY REGULATORS 7ITH THEIR , STAINLESS STEEL BODIES AND OTHER WETTED COMPONENTS 0#4&% SEATS AND metal to metal diaphragm seals, they are suitable for all purity levels of inert gases as well as corrosive and toxic gases. Available in single stage, dual stage and line models.
4HE '0 3ERIES REGULATORS ARE general purpose chrome plated forged brass body regulators for INERT AND OTHER NON CORROSIVE GASES Their neoprene diaphragms provide excellent responsiveness in many general laboratory applications including pressure testing, purging, blanketing, etc.
HP500 Series
Laser Assist Regulator
Single Stage Stainless Steel Regulator 4HE (0 3ERIES ARE ULTRA HIGH purity brass barstock body regulators suitable for all purity levels of inert and OTHER NON CORROSIVE GASES 4HE , stainless steel diaphragms and metal to metal diaphragm seals protect the gases being controlled from external contamination and leakage.
4HE $ $OME ,OAD REGULATOR IS designed for high ow and high pressure APPLICATIONS SUCH AS ,ASER !SSIST 'AS AND other high ow applications. The beneďŹ t of self loading dome load regulator is that the ow characteristics remain constant through the full range of ow requirements with minimal droop. The SELF LOADING DESIGN OF THE $ PROVIDES OUTLET PRESSURES UP TO PSIG AND mOW capacity in excess of 10,000 scfh.
HP270 Series
PDS600 Series
4HE (0 3ERIES REGULATORS ARE medium purity chrome plated forged brass body regulators for inert and OTHER NON CORROSIVE GASES UP TO A GRADE PURE 4HE large stainless steel diaphragm and large seat provide high ow with responsiveness and excellent regulating characteristics.
4HE 0$3 3ERIES MANIFOLD SYSTEM is a simple high purity switchover designed to provide a continuous supply of high purity gas to the laboratory or process plant. Available in brass or 316 stainless steel, the 0$3 IS THE SOLUTION TO SUPPLYING pure gases to critical applications. Designed for use with one cylinder per SIDE OR WITH A MULTI CYLINDER MANIFOLD
See our full line catalogs for high purity instrumentation (Form No. 56-0874) and gas manifolds (Form No. 81-2104) or visit us on the web at www.victorhpi.com for more information. 22
U.S. Customer Care: 800-569-0547 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Specialty Products Equipment
V
4HE 6- 3ERIES MANIFOLDS ARE TRULY THE most versatile available for industrial, medical, ammable and oxidizing gases. The high ow capacity and EASE OF OPERATION MAKE THE 6- manifolds the choice for a multitude of APPLICATIONS 3TANDARD WITH LOCAL VISUAL alarms and optional remote audio/ visual alarms that provide notiďŹ cation when the reserve side is in operation and cylinders need to be changed.
Regulators / Manifolds
500 Series3 High Purity Regulator
VM Series Manifold
VHP2000 Series 4HE 6(0 IS AN ENCLOSURE STYLE pressure differential manifold ideal for indoor or outdoor installation. The standard system comes with a local visual alarm and optional remote alarms that provide visual and audible alarms anywhere an alarm signal is desired. Brass or stainless steel CONSTRUCTION MAKES THE 6(0 AN extremely versatile system suitable for a variety of high purity gases.
International Customer Care: 940-381-1212 / www.victorhpi.com
FAX 940-483-8178
23
Medical Gas Equipment
Medical Equipment
VMG Series Regulators 4HE 6-' 3ERIES OF mOW GAUGE regulators provides superior PERFORMANCE 0EDIATRIC mOW GAUGES ARE SCRIBED IN BOTH ,0- ## - !LL 6-' MODELS ARE BUILT WITH HIGH IMPACT RESISTANT .ORYLŽ bonnets AND CONTOURED !"3 ADJUSTING knobs. High visibility gauges with enlarged numbers provide dependable and precise ow rate settings throughout the entire ow range.
Victor Medical Flowmeters ÂŽ
Victor Medical ,EADER IN MEDICAL OXYGEN MARKET DELIVERING QUALITY AND OUTSTANDING service at a fair price.
RESPI-LITE I Series 4HE 2ESPI LITE ) 3ERIES OF REGULATORS are lightweight compact medical oxygen regulators featuring an anodized aluminum exterior with brass internal components. The CLICK STYLE ADJUSTMENT ,0- OR ,0- AND INTEGRAL #'! yoke make these regulators ideally suited for respiratory patients at home or in a healthcare facility.
SLIMLITE IIŽ Series 4HE 3,)-,)4% )) 3ERIES OF REGULATORS are sleek and light. The combination of anodized aluminum and full brass core construction with unibody design, incorporates a ow control REGULATOR WITH A BUILT IN YOKE FOR durability and convenience.
O2 n Demand V Conserver The O 2n Demand V is a demand style dual cannula conserver for the active patient to make mobility a little EASIER AND MORE CONVENIENT .O batteries are required for operation. Thus, the unit can operate in various temperatures and conditions without FEAR OF FAILURE 7ITH IT S PNEUMATIC operating system, the patient receives oxygen during the entire inhalation CYCLE OF THE BREATHING CYCLE NOT DURING EXHALATION 7ITH mOW SETTINGS conserve & 11 continuous) the O 2n Demand V is suitable for a broad range of PATIENTS 4HE LIGHTER WEIGHT /: AND SMALLER SIZE v LONG OF THE O 2N $EMAND 6 WILL CAUSE LESS FATIGUE AND THE CONSERVING RATIO ALLOWS longer cylinder life than other comparable conserving devices.
24
6ICTOR -EDICAL mOWMETERS ARE MADE of highly durable medical grade ,EXANŠ TO MINIMIZE BREAKAGE s , ARGE NUMERALS FOR ADJUSTMENT EASE s , EXANŠ INNER AND OUTER tubes avoid breakage s # ALIBRATED AT 03)' INLET pressure
O2 n Demand IV Conserver The O2n Demand IV is a pulse style conserving device designed to deliver a controlled pulse dose of oxygen at the beginning of inspiration, regardless of breath rate. The single lumen design allows the use of standard single lumen cannulas. Its single lumen pulse design makes it the quietest and most accurate conserver on the market, making it less irritating to the patient. 7ITH A CONSERVING RATIO OF UP TO THE / 2n Demand IV maximizes ambulatory time while maintaining peak levels of oxygenation. The unit also offers the highest number of conserving and continuous ow settings available, making it suitable for a broader range of patients.
See our full line catalog or visit us on the web at www.victormed.com for more information. Victor Medical Medical Gas Equipment Catalog (Form No. 68-9902)
U.S. Customer Care: 800-382-8187 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
HVAC/R and Plumbing Air-Fuel Brazing & Soldering Equipment
®
KEY APPLICATIONS HVAC
HVAC/R and Plumbing Equipment Catalog Extreme Air Acetylene Equipment Swirl Combustion Air Acetylene Equipment Extreme MAP-Pro™ & Propane Equipment Proline MAP-Pro™ & Propane Equipment Oxy Acetylene Outfits and Components Plasma Cutters Accessories Cylinders
REFRIGERATION
Air Fuel Equipment
TurboTorch
See our full line catalog or visit us on the web at www.turbotorch.com for more information.
www.turbotorch.com
MAINTENANCE AND REPAIR
TurboTorch® HVAC/R and Plumbing Equipment Catalog
PLUMBING
(Form No. 56-1252)
Self Lighting Torches & Tips
TX-500 (0386-1299)
Swirl Combustion Tip Concentrates Heat – Reduces Brazing Time by
STK-99 (0386-0851)
ProPak with TX-504 Self-Lighting Torch, and TX-504 and TX-503 Tips.
40%
STK-99 Self Lighting Hand Torch
TX-503 (0386-1297)
PL-3A (0386-0874)
PL-8A (0386-0819)
EXTREME Self Lighting Hand Torch
Air/Acetylene Self Lighting Tip
Air/Acetylene Self Lighting Tip
TX-504 (0386-1293)
PL-5A (0386-0818)
T-503 EXTREME (0386-1298)
EXTREME Self Lighting Hand Torch
Air/Acetylene Self Lighting Tip
Replacement Tip for TX-503 Self Lighting Hand Torch
Self Lighting Torches MODEL GAS BASIC BRAZING HANDYMAN HVAC MAINTENANCE & REPAIR PLUMBING REFRIGERATION BRAZE/WELD
TX-500 s s s s s s 3 ⁄4" - 4"
Self Lighting Tips
TX-503 TX-504 STK-99 Disposable Propane Tanks s s s s s s s s
International Customer Care: 940-381-1212 / www.turbotorch.com
s s 1 ⁄8" - 3"
s s 3 ⁄4" - 4"
s s 1 ⁄4" - 3"
PL-3A
PL-5A
s
s
s
s
PL-8A PL-12A Air Acetylene s s
s ⁄4" - 1"
s ⁄4" - 11⁄2
3
T-503
s s
s s
s s
s s
s s
1
T-504
s 1" - 2"
2" - 4"
3
⁄4" - 4"
1
⁄8" - 3"
FAX 940-483-8178
25
HVAC/R and Plumbing Air-Fuel Brazing & Soldering Equipment
See our full line catalog (Form No. 56-1252) or visit us on the web at www.turbotorch.com for more information.
Air Fuel Equipment
Swirl Air Acetylene Kits & Tips
X-3B (0386-0335)
PL-8ADLX-MC KIT (0386-0834)
A-3 (0386-0101)
Flexible kit brazes light medium gauge steel.
X-5B (0386-0338)
PL-5ADLX-MC KIT (0386-0832)
Flexible lighter duty kit.
PL-12ADLX-B KIT (0386-0836)
Manual Lighting Torches & Tips
STK-1 (0386-0408)
STK-11 (0386-1283)
Manual Lighting Hand Torch
Manual Lighting Hand Torch
STK-9 (0386-0403)
26
Size 3 Hand Torch Tip
ST-11 EXTREME (0386-1282)
ST-1 EXTREME (0386-0170)
Manual Lighting Hand Torch
MODEL GAS BASIC BRAZING HANDYMAN HVAC MAINTENANCE & REPAIR PLUMBING REFRIGERATION BRAZE/WELD
ST-3 EXTREME (0386-0171)
Double Barrel Hand Torch Tip
Size 1 Hand Torch Tip
Swirl Air Acetylene Kits & Tips X-3B X-5B PL-5ADLX PL-8ADLX PL-12ADLX Air Acetylene s s s s s s s s s s s s s
s
15⁄8" - 3" 2" - 31⁄2
s 3
⁄ 4" - 1 1⁄ 2
s s 1" - 2"
s 2" - 31⁄2
STK-1 s s s s s 1 1⁄ 8" - 3⁄ 8
Manual Lighting Torches & Tips STK-9 STK-11 ST-1 ST-3 Manual Lighting Torches & Tips s s s s s s s s s s s 3 ⁄ 8" - 2 1⁄ 2
s s s 1 ⁄ 8" - 7⁄ 8
s s s 1 ⁄ 8" - 7⁄ 8
s s 3 ⁄16" - 3⁄4
U.S. Customer Care: 800-238-0282 / Canada Customer Care: 905-827-4515 /
ST-11 s s
s s 3 ⁄16" - 3⁄4
FAX 800-535-0557 FAX 800-588-1714
HVAC/R and Plumbing Air-Fuel Brazing & Soldering Equipment
Built-in Flashback Arrestors (certain models) Patent #5407348
Check Valves Included for Safety
Air Fuel Equipment
Ergonomic Carry Handle
Built-in Storage Compartments
Patented Balance Design
Tanks and Torch Storage
Removable Storage Compartment
Small Footprint
Cuts up to 3⁄4" (3" with optional tips) in kits equipped with cutting
Welds up to 1⁄4" (11⁄2" with optional tips) in kits equipped with welding
TurboTorch by VICTOR MODEL DESCRIPTION
TTV-100-C
TTV-100-CP
TTV-100-CPT
TTV-J-A
TTV-J-AP
TTV-J-APT
TTV-J-AM
TTV-J-ST
TTV-J-STP
TTV-J-STPT
TTV-J-AC
TTV-J-ACP
TTV-J-ACPT
Medium Duty Medium Duty Medium Duty Light Duty Light Duty Light Duty Light Duty Light Duty Light Duty Light Duty Light Duty Light Duty Light Duty Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Oxy-Fuel Cutting, Brazing, Cutting, Brazing, Cutting, Brazing, and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel and Air-Fuel Heating Heating Heating Brazing, Heating Brazing, Heating Brazing, Heating Brazing, Heating Brazing, Heating Brazing, Heating Brazing, Heating Cutting, Brazing, Cutting, Brazing, Cutting, Brazing, Equipment Only Plastic Tote Plastic Tote With Equipment Only Plastic Tote Plastic Tote Metal Tote Specialty Specialty Specialty Heating Heating Heating Without Tanks Tanks Without Tanks With Tanks Without Tanks Equipment Only Plastic Tote Plastic Tote With Equipment Only Plastic Tote Plastic Tote Without Tanks Tanks Without Tanks With Tanks
NEW PART NO.
0386-1337
0386-1335
0386-1336
0386-1340
0386-1338
0386-1339
0386-1341
0386-1344
0386-1342
0386-1343
0386-1347
0386-1345
0386-1346
OLD MODEL/PN#
D.N.E.
110-01FP 0386-0038
110-01FPT 0386-0479
D.N.E.
CWK-5 0386-0055
CWK-5T 0386-0058
D.N.E.
D.N.E.
D.N.E.
D.N.E.
D.N.E.
D.N.E.
D.N.E.
"!3)# "2!:).'
s
s
s
s
s
s
s
s
s
s
s
s
s
(!.$9-!.
s
s
s
s
s
s
(6!#
s
s
s
s
s
s
s
-!).4%.!.#% 2%0!)2
s
s
s
s
s
s
0,5-").'
s
s
s
s
s
s
2%&2)'%2!4)/.
s
s
s
s
s
s
s
Cut
3/4"
3/4"
3/4"
Braze/Weld
5/64" - 2 5/8"
5/64" - 2 5/8"
5/64" - 2 5/8"
International Customer Care: 940-381-1212 / www.turbotorch.com
1/4" - 1/2"
1/4" - 1/2"
1/4" - 1/2"
1/4" - 1/2"
1/8" - 7/8"
1/8" - 7/8"
1/8" - 7/8"
3/8"
3/8"
3/8"
3/16" - 3/4"
3/16" - 3/4"
3/16" - 3/4"
FAX 940-483-8178
27
HVAC/R and Plumbing Air-Fuel Brazing & Soldering Equipment
See our full line catalog (Form No. 56-1252) or visit us on the web at www.turbotorch.com for more information. Deluxe Portable Torch Kit
Nitrogen Purge Kit
0386-1397
Air Fuel Equipment
The Deluxe Portable Torch Kit is designed to hold essential solder equipment and tools while providing the comfort and convenience necessary for easy handling and transporting. The kit includes a durable, soft tool bag, self-lighting PS-3T tip, ergonomic torch handle, STK-R regulator and 12 ft hose. It also features four bonus items: a hose clamp, PS-4T tip, PL-812 torch shield and a roll of premium Viper SX solder.
0386-1370 The ideal kit for HVAC and refrigeration installers and service technicians, the TurboTorch® Nitrogen Purge Kit gives professionals the tools they need to get the job done right. It’s perfect for purging HVAC and refrigeration lines, leak testing, flushing drainage lines, cleaning coils and components, and even inflating tires.
Viper ™ Brazing Alloys, Solders and Fluxes TurboTorch’s Viper is a complete line of brazing alloys, high silvers, solders and fluxes. These products are ideal for a variety of applications and deliver all the quality and performance professionals have come to expect from TurboTorch.
TurboTorch's NEW complete line of premium brazing alloys, solders and fluxes. Check out the TurboTorch catalog for more information.
28
U.S. Customer Care: 800-238-0282 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Equipment and Accessories MIG Guns
Check out pages 30-31 for a reference chart on our favorite, top of the line MIG guns. Or see our full line catalog or visit us on the web at www.tweco.com for more information.
TwecoÂŽ Arc Welding Accessories 4WECO A BRAND OF 3T ,OUIS BASED 4HERMADYNE )NDUSTRIES )NC IS THE WORLDgS LARGEST SUPPLIER OF WELDING ACCESSORIES 4HE 4WECO LINE INCLUDES an extensive array of products from the basic manual welding tools and ACCESSORIES TO -)' GUNS CONSUMABLES AND A COMPLETE SELECTION OF PRODUCTS FOR PRECISION ROBOTIC WELDING APPLICATIONS 4WECO IS AN )3/ registered company.
Tweco Professional Arc Welding Equipment & Consumables Catalog (Form No. 64-2103)
Make the Switch. Increase Productivity.
THERE’S A LOT OF CHOICES OUT THERE.
I CHOOSE TWECO
EVERY TIME.
TWECO ADVANTAGE s %XCELLENT PERFORMANCE WITH HIGH PRODUCTIVITY LOW DOWNTIME s 3UPERIOR DURABILITY WITH LONG LASTING GUNS s %XCEPTIONAL EASE OF USE WITH OPERATOR APPEAL
COMPANY: INDUSTRY:
BUSINESS PROFILE: DAE Industries designs, fabricates and installs aircraft engine stands, docking and maintenance stands, and aircraft maintenance tooling, and is always looking to increase productivity with the equipment its welders use.
TWECO MIG GUN PORTFOLIO s "ROAD RANGE OF PRODUCTS FOR DIFFERENT APPLICATIONS s !IR COOLED AND WATER COOLED -)' GUNS s 3PECIALTY GUNS FOR PULSE WELDING s 3PECIALTY GUNS FOR ALUMINUM WELDING s 3PECIALTY GUNS WITH SMOKE FUME EXTRACTION FEATURES
TOOL OF CHOICE: TwecoŽ Spray MasterŽ MIG Guns WHY THE TWECO SPRAY MASTER? “The Spray Masters have proven to be extremely dependable and tough, with zero failures to date,� says DAE Fabrication Manager, Dennis Cook. “We’ve experienced a 60-70% increase in total consumable life, which has created less downtime when changing out parts.�
TWECO OFFERS SUPERIOR FEATURES AND BENEFITS s %RGONOMIC DESIGN TO REDUCE OPERATOR FATIGUE s %XCELLENT CUSTOMER SUPPORT TO ANSWER ALL YOUR TECHNICAL QUESTIONS s 7IDEST RANGE OF -)' GUN CONSUMABLES IN THE INDUSTRY s -EET A BROAD RANGE OF YOUR APPLICATION NEEDS
TWECO TRUST
“This gun doesn’t overheat, so we can remain productive�
, A GLOBAL CUTTING AND
s )NDUSTRY STANDARD FOR OVER YEARS s /VER MILLION -)' GUNS SOLD s -OST TRUSTED -)' GUN IN THE INDUSTRY
DAE Industries Commercial & Military Aircraft Aviation
DAE Industries carries the torch... will you?
WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor ÂŽ, Thermal Dynamics ÂŽ, Thermal Arc ÂŽ, Arcair ÂŽ, Tweco ÂŽ, Stoody ÂŽ, CIGWELDÂŽ and TurboTorchÂŽ are among the
TWECO ADVANTAGE. TWECO TRUST.
Trusted
for safety, reliability and quality. www thermadyne c www.thermadyne.com
Visit www.twecotrust.com International Customer Care: 940-381-1212 / www.tweco.com
Thermadyne family of brands that you can count on BY
American Labor
www.twecotrust.com
FAX 940-483-8178
29
Arc Welding Equipment and Accessories
MIG Gun Selection Guide Solid Wire – Mild Steel and Stainless Steel
MIG Guns
Wire Diameter in.(mm)
Amperage Range 30-100
100-200
200-300
300-400
#/2
Recommended
Alternate
-).) -)'
0ROFESSIONAL .O
3PRAY -ASTER® 0ROFESSIONAL .O
#OMPACT %LIMINATOR® 3MOKE -ASTER® %LIMINATOR 3POOL 'UN
3PRAY -ASTER 0ROFESSIONAL .O
0ULSE-ASTER™ !IR #OOLED #OMPACT %LIMINATOR 3UPRA® 84 45&& . ,)4% 3MOKE -ASTER %LIMINATOR 3POOL 'UN
3PRAY -ASTER 0ROFESSIONAL .O
0ULSE-ASTER !IR #OOLED #OMPACT %LIMINATOR 3TANDARD %LIMINATOR 3UPRA 84 3MOKE -ASTER 3UPRA 7ATER #OOLED
3PRAY -ASTER 0ROFESSIONAL .O
0ULSE-ASTER !IR #OOLED 0ULSE-ASTER #OMPACT %LIMINATOR 3TANDARD %LIMINATOR 3UPRA 7ATER #OOLED 3TANDARD 7ATER #OOLED
Recommended
Alternate
0ROFESSIONAL .O
3PRAY -ASTER
&,58#/2%$ 3%&# 3PRAY -ASTER
#OMPACT %LIMINATOR 0ROFESSIONAL .O
&,58#/2%$ 3%&# 3PRAY -ASTER
0ROFESSIONAL .O #OMPACT %LIMINATOR 3UPRA 84 45&& . ,)4%
&,58#/2%$ 3%&# 3PRAY -ASTER
0ROFESSIONAL .O #OMPACT %LIMINATOR 3TANDARD %LIMINATOR 3UPRA 84
&,58#/2%$ 3%&# 3PRAY -ASTER
0ROFESSIONAL .O #OMPACT %LIMINATOR 3TANDARD %LIMINATOR
&,58#/2%$ 3%&# 0ROFESSIONAL .O
0ROFESSIONAL .O #OMPACT %LIMINATOR 3TANDARD %LIMINATOR
Recommended
Alternate
%LIMINATOR 3POOL 'UN -).) -)'
0ROFESSIONAL .O
%LIMINATOR 3POOL 'UN 3PRAY -ASTER
0ULSE-ASTER !IR #OOLED 0ROFESSIONAL .O #OMPACT %LIMINATOR
0ULSE-ASTER !IR #OOLED 3PRAY -ASTER
0ULL-ASTERâ„¢ 0ROFESSIONAL .O #OMPACT %LIMINATOR 45&& . ,)4%
0ULSE-ASTER !IR #OOLED 3PRAY -ASTER
0ULL-ASTER 0ROFESSIONAL .O #OMPACT %LIMINATOR 3TANDARD %LIMINATOR 45&& . ,)4%
0ULSE-ASTER !IR #OOLED 3PRAY -ASTER
0ULL-ASTER 0ULSE-ASTER 7ATER #OOLED 0ROFESSIONAL .O #OMPACT %LIMINATOR 3UPRA 7ATER #OOLED
>400
#/2
#/2
Higher Argon mixture Higher Argon mixture
Higher Argon mixture 1/16" (1,6)
Wire Diameter in.(mm)
Amperage Range 30-100
100-200
200-300
300-400
400-650
3ELF SHIELDED .030" (0,8) 3ELF SHIELDED
Flux cored Wire
#/2 OR 3ELF SHIELDED
#/2 OR #/2 OR
3ELF SHIELDED #/2 OR 3ELF SHIELDED
3/32" (2,4)
#/2 OR
&,58#/2%$ 3%&# 3ERIES -)' 'UNS ARE TO BE USED ONLY WITH 3ELF 3HIELDED WIRE Wire Diameter in.(mm)
Solid Wire – Aluminum
.030" (0,8)
3/64" (1,2)
1/16" (1,6)
Amperage Range 30-150
150-250
250-350
350-450
>450
Argon
Argon
Argon
Argon
Argon 3/32" (2,4)
7HEN WELDING WITH ALUMINUM WIRE STANDARD -)' GUN LENGTH OF FT SHOULD NOT BE EXCEEDED AND CONDUIT LINERS CONTACT TIPS MADE SPECIlCALLY FOR ALUMINUM WIRES SHOULD BE USED
30
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Equipment and Accessories MIG Guns
Spray MasterÂŽ Series
Professional No. Series
s /PERATOR APPEAL WITH ERGONOMIC HANDLE TO REDUCE operator fatigue s &IELD REPAIRABLE s ,OWER HEAT IN THE HANDLE AND CONDUCTOR TUBE s 7IDE WELDING APPLICATIONS WITH SPRAY AND PULSE WELDING MODES s DUTY CYCLE MIXED GASES s -ODELS !MP !MP !MP
s /PERATOR APPEAL AND INDUSTRY STANDARD FOR YEARS s (EAVY DUTY AND RUGGED s &IELD REPAIRABLE s )MPROVED WITH LONGER LIFE CONSUMABLES s DUTY CYCLE #/2 s -ODELS .O !MP .O !MP .O !MP .O !MP .O !MP .O !MP
PulseMaster ™ Series
Eliminator ÂŽ Series
s /NE TOUCH ON THE FLY CONTROLS WITH STANDARD AND “smart� capabilities s %XCEPTIONAL WELD BEAD USING TWIN PULSE WELDING PARAMETERS s %XCEPTIONAL OPERATOR APPEAL AND REDUCED OPERATOR FATIGUE s DUTY CYCLE #/2 s -ODELS !MP !MP
s /PERATOR APPEAL WITH ERGONOMIC HANDLE s &IELD REPAIRABLE s "ALL SOCKET CONDUCTOR TUBE WITH ARTICULATING FEATURE s .O THREAD CONTACT TIP WITH IMPROVED INTERFACE BETWEEN TIP DIFFUSER s DUTY CYCLE #/2 s -ODELS !MP !MP
Special Feature Series
Spool Gun Series
s 3MOKE -ASTERÂŽ to reduce fumes and smoke from the welding process s &LUX CORED GUNS TO WELD WITH SELF SHIELDED GASLESS flux cored wires s 7ATER COOLED GUNS FOR WELDING WITH COMFORT AT higher amperages
s %LIMINATOR 3POOL GUN WITH PISTOL GRIP AND HOLD v WIRE SPOOLS 300A at 60% duty cycle s 0ULL-ASTER™ PUSH PULL GUN WITH PISTOL GRIP AVAILABLE IN STANDARD and “smartâ€? version; 300A at 60% duty cycle
International Customer Care: 940-381-1212 / www.tweco.com
FAX 940-483-8178
31
Arc Welding Equipment and Accessories
Consumables
MIG Consumables
Tips, Diffusers, Nozzles, Conductor Tubes and Wire Conduit to meet all your MIG gun needs. Here is just a sampling of our complete line. . .
Contact Tips
Nozzles
EliminatorÂŽ Style Contact Tips
Eliminator Style Nozzles
EL16T SERIES
EL16 SERIES
EL221 SERIES
Standard Contact Tips for Traditional and Spray MasterÂŽ Guns 3TANDARD 4APERED (EAVY $UTY 3TYLES
11 SERIES
14T SERIES
EL22CT SERIES
REL22CT SERIES
Standard Nozzles for Traditional and Spray Master Guns 3TANDARD 4APERED (EAVY $UTY 3TYLES
16S SERIES
21 SERIES
22 SERIES
HD22 SERIES
Chrome Copper "RZ" Contact Tips 23 SERIES 14RZ-45
23T SERIES
23H SERIES
16RZT-45
24A SERIES
24AT SERIES
24CT SERIES
34CT SERIES
Optional Nozzles
21-62-FAS
25CT-125-FAS
Diffusers
Wire Conduit
Eliminator Style Diffusers
Wire Conduits for All Guns %LIMINATOR 4RADITIONAL 3PRAY -ASTER
EL52
EL52CT
Diffusers for Traditional Style Guns
51
52
Heavy Duty Diffuser for Spray Master Guns
54A
42-3035-15
EL52CT-16
"ERNARD -ILLER AND /8/ ARE REGISTERED TRADEMARKS OF )LLINOIS 4OOL 7ORKS )NC %3!" IS A REGISTERED TRADEMARK OF %3!" !" 4REGASKISS IS A REGISTERED TRADEMARK OF 4REGASKISS ,TD #ANADA The afore mentioned trademarks are in no way affiliated with Tweco or Thermadyne Industries, Inc.
32
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Equipment and Accessories
KNUCKLEHEAD™ CONDUCTOR TUBES Amp/ Model
Bend Angle
Standard Cons.
Eliminator Long Reach Cons. (2" longer)
Part Number
Stock Number
PROFESSIONAL SPRAY MASTERÂŽ SERIES
Flexible Conductor Tubes
ÂŞ
x
MS62SFLX3-60
ÂŞ
x
MS62SFLX4-80
ÂŞ
x
MS63SFLX3-60
ÂŞ
x
MS63SFLX4-80
ÂŞ
x
MS64SFLX3-60
ÂŞ
x
MS64SFLX4-80
ÂŞ
x
x
MS64SFLX3-60LR
ÂŞ
x
x
MS64SFLX4-80LR
3560SFLX4-80 61SFLX4-80 62SFLX3-60 62SFLX4-80 64SFLX3-60 64SFLX4-80 64SFLX3-60LR 64SFLX4-80LR
MIG Consumables
Flexible Conductor Tubes
PROFESSIONAL CHOICE NO. SERIES -INI .O
Conductor Tubes
.O
Conductor Tubes for Eliminator, Traditional & Spray Master Guns ÂŞ AND ÂŞ 4UBE !NGLES
.O .O
ÂŞ ÂŞ ÂŞ ÂŞ ÂŞ ÂŞ ÂŞ ÂŞ
x x x x x x x x
x x
PROFESSIONAL ELIMINATORÂŽ SERIES
64EX-45
MS63-60S
ÂŞ
x
EL62SFLX3-60
ÂŞ
x
EL62SFLX4-80
ÂŞ
x
EL64SFLX3-60
ÂŞ
x
EL64SFLX4-80
ÂŞ
x
EL64SFLX4-80LR
x
STANDARD WELDSKILLÂŽ SERIES
64J-60
35-60-60
400
ÂŞ
x
62SFLX3-60
ÂŞ
x
62SFLX4-80
ÂŞ
x
64SFLX3-60
ÂŞ
x
64SFLX4-80
ÂŞ
x
x
64SFLX3-60LR
ÂŞ
x
x
64SFLX4-80LR
/UTER *ACKET 2EPAIR +IT !MP 0ART .O &,83* 2+ 3TOCK .O !MP 0ART .O &,8,* 2+ 3TOCK .O 2EPAIR +ITS INCLUDE THE NEOPRENE OUTER JACKET AND STAINLESS STEEL STRAPS
NEW TwecoÂŽ MIG Gun Website Visit our web site www.twecotrust.com TO SEE WHY THE 3PRAY -ASTER AND .O -)' GUNS ARE STILL THE INDUSTRY CHOICE FOR DEPENDABILITY AND RELIABILITY 3EE HOW A busy manufacturer with multiple welding and fabrication stations discovered the BENElTS OF CONVERTING TO 4WECO 3PRAY -ASTER -)' GUNS ,EARN HOW YOU CAN beneďŹ t your customer by converting or UPGRADING THEM TO THE 0ROFESSIONAL LINE OF 4WECO -)' GUNS
www.twecotrust.com International Customer Care: 940-381-1212 / www.tweco.com
FAX 940-483-8178
33
Arc Welding Equipment and Accessories
Manual Arc Welding Equipment
Manual Arc Welding Equipment TwecoTong速 Electrode Holders
Ground Clamps
200, 250, 300, 350, 400 & 500 Amp
Steel, Copper & Flat Ground Clamps
s #OPPER ALLOY BODY s 2EVERSIBLE TOP AND BOTTOM INSULATORS s %FFICIENT POSITION JAW PATTERNS s Fully insulated/protected springs s "ALL POINT CABLE CONNECTION
s 3TEEL GROUND CLAMP ! ! s #OPPER GROUND CLAMP ! ! ! s Flat ground clamp (200A & 300A)
A-532 (200A)
A-316 !
SGC-500
GC-300
FGC-500
!
(300A)
!
A-732 (300A)
Heavy Duty Rotary Ground Devices 400, 600, 800, 1500 & 2000 Amp
A-14 !
s Available with 1, 2 or 3 heads s 3IMPLE TENSION ADJUSTING BOLT FOR MAXIMUM EFFICIENCY s .O BRUSHES SPRINGS OR MERCURY s 2" shaft
A-14-HD (400A)
RG-440
GCRG-140
!
(400A)
A-38-HD !
Roto-Work Grounding Clamps 500, 600, 1200 & 2000 Amp s 7ORK IN CONJUNCTION WITH ROTARY GROUND DEVICES s ,ARGE TIGHTENING SCREWS AND AMPLE CONTACT surface area for efficient operation
Tweco-Tite速 Electrode Holder 400 Amp 4TT (400A)
34
WCGR-1200
GC-600-75
(1200A)
#lamp Only)
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Equipment and Accessories
Terminals and TwecoLugs
Do you want to save time and money? Add convenience in welding with the 3WITCHABLE -AGNETIC 'ROUND #LAMP from Tweco. Designed for use in flat and PIPE APPLICATIONS 3WITCHABLE -AGNETIC 'ROUND #LAMPS ARE EASY TO OPERATE EASY to mount and can withstand heat up to ÂŽ & ÂŽ # 4URN THE KNOB CLOCKWISE and you instantly have a secure grip.
Screw-on Terminals s Fit 1/2" (12.7mm) terminal size s 3 sizes available
2-SF-50
Female Terminals s MM STUD HOLE SIZE s Various configurations available Part Number
Manual Arc Welding Equipment
Switchable Magnetic Ground Clamps
Description
SMGC200
200 Amp
SMGC300
300 Amp
SMGC600
600 Amp
1-AF
1-OF
Ball-Point Connection Type Lugs
Cable Connectors MPC & Whip Cable Connectors
s MM STUD HOLE SIZE s Various configurations available
s 0OSITIVE CAM ACTION OPTIMIZING INTERFACING s Heat and oil resistance covers s :INC PLATED COVER AND BALL POINT CABLE SCREWS s Various cable capacities & packages available
10-45
10-45C
40-180
40-180C
4-MPC
Heavy Duty Type Lugs
2-1-MPC
s -ECHANICAL BALL POINT s Various configurations available
140-HD-180
TwecoLugsÂŽ Crimp & Solder Type
240-HD-180
s ! ! ! ! 2ATING s ! ! ! 2ATING 0OWER #ABLE ,UGS s Various cable sizes available
T-40HD
T-120
T-46
!
!
(90A)
International Customer Care: 940-381-1212 / www.tweco.com
140-HD-180C
FAX 940-483-8178
35
Quick Robotic MIG Guns & Accessories
QRA Series Robotic MIG Gun 600 Amp Air-cooled MIG Gun
Quick Robotics
4WECO 2OBOTICS 12! 3ERIES AIR COOLED -)' GUN BODY AND CABLE ASSEMBLIES PROVIDE MANY FEATURES THAT WILL ENHANCE YOUR ROBOTIC WELDING APPLICATION -)' GUN BODY AND CABLE ASSEMBLIES ARE FURNISHED WITH THESE STANDARD FEATURES
TwecoÂŽ Quick Robotics
s Improved quick tube locking s 3TANDARD â „8" (41.28mm) Ă˜ mounting cartridge sleeve s 0RECISION FRONT CASE ASSEMBLY GIVES HIGH REPEATABILITY TO mount and conductor tube) s )NCH SWITCH MOUNTED IN A MOLDED HOUSING ON THE FRONT -)' GUN CASE s % STOP CABLE WITH CONNECTIONS s Both front and rear heavy cable support springs s +EVLARÂŽ .YLON OUTER PROTECTIVE CABLE #OVER s Internal protective sleeve s )NTERNAL PURGE HOSE FOR SPRAYING 0ROTEXÂŽ antispatter compound through the conductor tube and nozzle s &URNISHED WITH 4WECO 2OBOTICS 2 CONDUIT s Furnished with a TwecoÂŽ -ILLERÂŽ OR ,INCOLNÂŽ 2EAR #ONNECTOR 0LUG
7ELCOME TO WORLD CLASS 4WECO 2OBOTICS -)' GUNS AND ACCESSORIES The engineers at Tweco have worked overtime to continue the tradition of DELIVERING BEST IN CLASS ROBOTIC -)' GUNS AND ACCESSORIES THAT WILL PROVIDE the reliability and value you expect from Tweco.
Robotic MIG Guns and Accessories QRL Series Robotic MIG Gun 400 Amp Lightweight Air-Cooled MIG Gun 4HE NEW 4WECO 2OBOTICS 1UICK 2OBOTIC ,IGHT 7EIGHT -)' 'UN 12, OFFERS THE IDEAL -)' GUN FOR h4ABLE 4OPv ROBOTS It is designed for everday applica tions that require a lighter weight and SMALLER PROFILE FOR ROBOTIC WELDING -)' gun functions. s Quick conductor tube lock for easy conductor tube replacement s LIGHTER THAN THE 12! SERIES -)' GUN s % STOP CABLE WITH CONNECTIONS s 3MALLER PHYSICAL PROFILE s #OMPATIBLE WITH EXISTING MOUNT ARMS and uses current conductor tubes and consumables s %XTERNAL PROTECTIVE SLEEVE s 0RECISION FRONT CASE ASSEMBLY GIVES HIGH repeatability to mount and conductor tube) s &URNISHED WITH 4WECO 2OBOTICS 2 CONDUIT
36
QRW / QRWA Series Robotic MIG Gun 600 Amp Water-cooled & Water/Air-Cooled MIG Gun 4WECO 2OBOTICS WATER COOLED -)' GUN BODY AND CABLE ASSEMBLIES ARE OFFERED IN TWO CONFIGURATIONS 4HE 127 3ERIES FEATURES A WATER COOLED CABLE ASSEMBLY WHILE THE 127! 3ERIES FEATURES AN AIR COOLED CABLE ASSEMBLY "OTH ACCEPT THE 1427 SERIES WATER COOLED CONDUCTOR TUBE 4HE 127! 3ERIES PROVIDES MAXIMUM cooling at the conductor tube end with a rugged, trouble free cable assembly. s 7ATER SHUT OFF VALVES LOCATED IN THE -)' GUN BODY ASSEMBLY s #OLOR #ODED WATER IN AND WATER OUT HOSES FOR EASIER HOOK UP s 7ATER HOSE QUICK CONNECTIONS s (IGH FLOW RATE n 127! 3ERIES n FOR IMPROVED CONDUCTOR TUBE COOLING s ,ARGER WATER LINES n 127 n FOR IMPROVED conductor tube cooling
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Quick Robotic MIG Guns & Accessories
Cleaning Station Accessories
RDM 2000 Series
QWT-3 Wire Trim Unit
TwecoŽ 2OBOTICS 2$- 3ERIES ˆ is a safety device designed to act as a switch between the conductor tube and the robot. s !VAILABLE IN 4HREE MODELS 0ART .O 2$- 3 3TOCK .O n LIGHT DUTY 0ART .O 2$- - 3TOCK .O n MEDIUM DUTY 0ART .O 2$- ( 3TOCK .O n HEAVY DUTY s Units come standard with an air assist feature allowing the robot TECHNICIAN TO INCREASE THE BREAK AWAY PRESSURE WHEN REQUIRED s % 3TOP CABLE ASSEMBLY v LONG 0ART .O 2$- *# 3TOCK .O COMES STANDARD WITH THE UNIT
&OR USE WITH 12#
Quick Robotics
RDM Series Deection Mount
QWT-3 QRM-3 Anti-Spatter Mist Applicator &OR USE WITH 12#
QRC™-2000 Nozzle Cleaning Station 4HE 12# .OZZLE #LEANING 3TATION HAS AN ADVANCED 2OTARY )MPACT $RIVE 2)$ system which removes the spatter, ALLOWING THE CLEANED -)' GUN NOZZLE to continue the welding process. It also HAS A UNIQUE SELF EXHAUST 0$% CLEAN ing system that keeps debris from the reamer blade area. The revolutionary CLAMP MECHANISM ON THE 12# system provides precise clamping on the nozzle.
QRM-3
QRM-100 Anti-Spatter Mist Applicator
s 2OTARY )MPACT $RIVE 2)$ SYSTEM s Dual stage pneumatic clamping device ensures positive, secure clamping on the nozzle s %ASY TO PROGRAM s 4WO STAGE CAM PLATE CYLINDER is a solid block with universal arm s 0NEUMATIC $RIVE %XHAUST 0$% SYSTEM blows air through vent holes on the incline housing which helps prevent slag buildup in shaft area s Uses only half the air consumption of other cleaning stations s 4OTAL STROKE INSIDE NOZZLE MM s 2EAMER BLADE 12# FIVE CLAMP blocks and programming tools included with the unit
2EDUCE SPATTER BUILD UP IN YOUR -)' NOZZLE 2EMOVAL OF SPATTER MADE EASIER 0ROVIDE BETTER GAS FLOW AND IMPROVED weld quality. QRM-100
QRC-2000
See our full line catalog or visit us on the web at www.tweco.com for more information. Tweco Robotics Quick Robotic MIG Guns & Accessories Catalog
TC900 & TCV900 Series %NHANCE YOUR WATER COOLED -)' WELD ING PROCESS BY INCORPORATING A WATER COOLER FROM 4WECO 0RODUCTS s Vertical or horizontal models available s $ESIGNED FOR -)' GUNS UP TO !MPS AND 4)' TORCHES UP TO !MPS s 3TAINLESS STEEL CONSTRUCTION ELIMINATES coolant contamination due to electrolyte and chemical reactions s High efficiency radiator design pulls outside air through radiator s Available with either gear or vane pumps. s 0UMP BYPASS TO TANK ON ROTARY GEAR PUMP n keeps pump from overheating s Vane pumps are equipped with a bypass to eliminate excessive pump wear
TC900
TCV900
(Form No. 64-2203)
International Customer Care: 940-381-1212 / www.tweco.com
Tweco Water Coolers
FAX 940-483-8178
37
Fixed Automation Arc Welding Equipment & Consumables
TAM Series Fixed Automation MIG Gun 400 Amp & 500 Amp Air-Cooled 4HIS SERIES OF !UTOMATION -)' GUNS IS OFFERED WITH AND WITHOUT A CABLE ASSEMBLY 4HE SERIES IS ONLY OFFERED FOR AIR COOLED WELDING APPLICATIONS 4HERE ARE TWO AMPERAGE RANGES AVAILABLE AND !MPS DUTY CYCLE
both are offered with and without a cable assembly.
Fixed Automation
-OUNTING OF THIS PARTICULAR SERIES IS DIRECTLY TO THE 1/8v MM OUTSIDE DIAMETER OF THE -)' GUN BARREL 4HE OUTER SURFACE OF THE -)' GUN BODY IS INSU lated from the inner tube by a polyester molding compound providing excellent dielectric properties. 4!- SERIES WITH CABLE ASSEMBLIES ARE OFFERED IN LENGTHS OF FT M TO FT M
TwecoÂŽ Fixed Automation 4WECO 2OBOTICS OFFERS A COMPLETE LINE OF AUTOMATION -)' GUNS WITH OR WITHOUT CABLE ASSEMBLIES 4HE PRODUCT LINE CONSISTS OF BOTH AIR COOLED AND WATER COOLED -)' GUNS AND CABLE ASSEMBLIES QF — TAM — RA — WRS %ACH SERIES OFFERS SOMETHING DIFFERENT THAT WILL MEET YOUR SPECIlC -)' ďŹ xed automation welding application speciďŹ cations. Thermadyne is excited to offer you incredible choices and innovation in FIXED AUTOMATION -)' WELDING EQUIPMENT /NLY THE QUALITY YOU COME TO expect from Tweco.
Fixed Automation MIG Guns and Accessories
RA Series Fixed Automation MIG Gun 400 Amp & 600 Amp Air-Cooled 4HIS SERIES OF !UTOMATION -)' GUNS ARE OFFERED ONLY WITH A CABLE ASSEMBLY AND STRICTLY FOR AIR COOLED WELDING APPLICATIONS 4HERE ARE TWO AMPERAGE RANGES TO CHOOSE FROM AND !MPS DUTY CYCLE -OUNTING SURFACE IS THE outer diameter of the 1 /8� (41.28mm) plastic case. Five different bend configuration conductor tubes are available to choose from in each amperage range. The conductor tubes are keyed into the brass body of THE ASSEMBLY ALLOWING A CONDUCTOR TUBE TO BE REPLACED AND THE ADJUSTMENTS TO be minimal when going from one tube configuration to another.
QF Series Fixed Automation MIG Gun QFA Air-cooled / QFW WaterCooled 4HIS SERIES OF !UTOMATION -)' GUNS IS offered with and without cable assem blies. The series incorporates some of the same features found on the Tweco 2OBOTICS 12 SERIES -)' GUN ASSEMBLIES /FFERED FOR USE IN -)' AIR COOLED AND WATER COOLED WELDING APPLICATIONS 7ELDING APPLICATIONS USING THE AIR COOLED 1& SERIES -)' GUNS CAN TAKE ADVANTAGE OF THE EIGHT DIFFERENT BEND CONFIGURATIONS OF AIR COOLED 142 CONDUCTOR TUBES 7ELDING APPLICATIONS REQUIRING THE WATER COOLED 1& SERIES -)' GUNS UTILIZES THE WATER COOLED 1427 SERIES CONDUCTOR TUBES WHICH ARE AVAILABLE IN THREE different amperage ranges (300, 400, and 600), and eight different degrees of bend configurations.
See our full line catalog or visit us on the web at www.tweco.com for more information. Tweco Robotics Fixed Automation Arc Welding Equipment & Consumables Catalog (Form No. 64-2603)
38
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Fixed Automation Arc Welding Equipment & Consumables
TwecoÂŽ Water Coolers
400 Amp & 600 Amp Water-Cooled
TC900 & TCV900 Series
Fixed Automation
WRS Series Fixed Automation MIG Gun
%NHANCE YOUR WATER COOLED -)' WELD ING PROCESS BY INCORPORATING A WATER COOLER FROM 4WECO 0RODUCTS
4HIS SERIES OF !UTOMATION -)' GUNS ARE offered only with a cable assembly and STRICTLY FOR AIR COOLED WELDING APPLICA tions. There are two amperage ranges TO CHOOSE FROM AND !MPS DUTY CYCLE -OUNTING SURFACE IS THE outer diameter of the 1 /8� (41.28mm) plastic case.
s Vertical or horizontal models available s $ESIGNED FOR -)' GUNS UP TO !MPS AND 4)' TORCHES UP TO !MPS s 3TAINLESS STEEL CONSTRUCTION ELIMINATES coolant contamination due to electrolyte and chemical reactions s High efficiency radiator design pulls outside air through radiator s Available with either gear or vane pumps. s 0UMP BYPASS TO TANK ON ROTARY GEAR PUMP n keeps pump from overheating s Vane pumps are equipped with a bypass to eliminate excessive pump wear
Five different bend configura tion conductor tubes are available to choose from in each amperage range. The conductor tubes are keyed into the brass body of the assem bly allowing a conductor tube to be REPLACED AND THE ADJUSTMENTS TO BE minimal when going from one tube configuration to another.
TCV900
TC900
TJ-2 Tri-Just
QRM-100 Anti-Spatter Mist Applicator
An ideal holding fixture that provides A MEANS TO LOCATE AND HOLD YOUR -)' gun in place.
2EDUCE SPATTER BUILD UP IN YOUR -)' NOZZLE 2EMOVAL OF SPATTER MADE EASIER 0ROVIDE BETTER GAS FLOW AND IMPROVED weld quality.
QRM-100 TJ-2 TRI-JUST
TJ2-KB Keyed Bracket -)' GUN BRACKET FOR USE WITH 4* 42) *534
TJ2-KB
International Customer Care: 940-381-1212 / www.tweco.com
FAX 940-483-8178
39
Air Carbon Arc Gouging Equipment & Accessories
K-Series Gouging Torches Medium & Extra Heavy Duty Straight Handle Manual Gouging Torches
Arc Gouging Equipment
s 2ELIABLE TORCH DESIGN s 3WIVEL CABLE s 0OSITIVE GRIP HANDLE s 2EDUCED WEIGHT s High quality cable hose s 2UGGED CONSTRUCTION
K-5 %xtra Heavy Duty)
K-3 -edium Duty)
ArcairÂŽ Air Carbon Arc Gouging
Tri-ArcÂŽ Gouging Torch
!RCAIR PROVIDES A COMPLETE LINE OF AIR CARBON ARC PRODUCTS FOR THE WIDE ranging gouging needs of fabrication plants, shipyards, railroads and farms TO NAME A FEW !RCAIR IS PROUD TO BE AN )3/ REGISTERED COMPANY
Foundry Gouging Torch s .O TORCH AIR VALVE s ÂŞ SWIVEL CABLE s 0OSITIVE GRIP HANDLE s Optimum weight s High quality cable hose s 2UGGED CONSTRUCTION
Arc Gouging Equipment Angle-ArcÂŽ Gouging Torches
Gouging Electrodes
Light to Extra Heavy Duty Manual Gouging Torches
Electrodes for Any Application
s .ATURAL ÂŞ TORCH ANGLE s ÂŞ SWIVEL CABLE s 0OSITIVE GRIP HANDLE s 2EDUCED WEIGHT s High quality cable hoses s 2UGGED CONSTRUCTION
K5000 %xtra Heavy Duty)
K4000 (Heavy Duty)
s %XCELLENT ARC STABILITY s 3UPERIOR METAL removal rate s #OOL OPERATION s Uniform diameter s #LEAN MACHINE LIKE GROOVES or cuts s #OPPERCLAD AND PLAIN s *OINTED FLAT OR POINTED $# !#
K3000 (-EDIUM $UTY)
ProtexÂŽ Metalworking Chemicals For Various Applications
K2000 (,IGHT $UTY)
40
s !NTI 3PATTER s Alclean aluminum cleaner s 4IP $IP s Zinc rich cold galvanizing s Available in convenient container sizes from ounces to GALLON DRUMS to meet your needs
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Air Carbon Arc Gouging Equipment & Accessories
Slice Utility Pack
Slice Cordless Striker Pack
Part No. 63-991-026 4HE 3,)#% 5TILITY 0ACK PERMITS YOU TO use the exothermic cutting process to CUT VIRTUALLY ANY METALLIC NON METALLIC or composite material. The package has the basic items needed to do a cutting JOB PACKED IN A RUGGED TOOL BOX *UST supply oxygen and an ignition source and you are ready to cut.
Part No. 63-991-032 4HE 3,)#% #ORDLESS 3TRIKER 0ACK USES TWO SMALL LEAD ACID BATTERIES TO SUP ply a current surge sufficient enough to ignite both the 1/4� (6.4mm) and v MM BARE 3,)#% #UTTING 2ODS It includes one ignitor and charger. !VAILABLE IN VOLT !# ONLY
Slice Industrial Pack
Slice Complete Pack
Part No. 63-991-021 4HE )NDUSTRIAL 3,)#% 0ACK PROVIDES the versatility of exothermic cutting and accommodates a larger oxygen cylinder to extend your cutting time. The industrial cart is capable of car rying a 9� (229mm) diameter cylin DER 4HE )NDUSTRIAL 3,)#% 0ACK INCLUDES 3,)#% TORCH AND STRIKER ASSEMBLIES WITH 10 ft. (3m) oxygen hose and power cables.
Part No. 63-991-002 4HE 3,)#% #OMPLETE 0ACK COMES IN AN aluminum carrying case with every thing needed to quickly complete an EXOTHERMIC CUTTING JOB 4HIS MODEL IS well suited to the emergency type cut ting situations where seconds count. 7ITH THIS UNIT YOU GET THE TORCH RODS STRIKER VOLT BATTERY WITH CHARGER v MM COLLET EXTENSION AND SHIELD REGULATOR AND AN EMPTY CUBIC FOOT oxygen bottle.
Slice Battery Pack
Slice Exothermic Cutting Rods
Exothermic Cutting
SliceÂŽ Exothermic Cutting Systems
s Flux coated and uncoated s 1/4� and 3/8� diameter s Varying lengths s Designed specifically for use with slice cutting systems
Part No. 63-991-003 4HE 3,)#% "ATTERY 0ACK COMES IN A RUGGED TOOL BOX !S WITH THE 5TILITY 0ACK you get all the basic items needed to do A CUTTING JOB SUCH AS TORCH STRIKER AND RODS !LSO INCLUDED IN THE "ATTERY 0ACK IS A 6OLT RECHARGEABLE 3,)#% "ATTERY Box Assembly.
Visit us on the web at www.thermadyne.com/arcair for more information. And look for our new Arcair comprehensive products catalog coming soon. International Customer Care: 940-381-1212 / www.tweco.com
FAX 940-483-8178
41
Air Carbon Arc Gouging Equipment & Accessories
Automated Metal-Removal Systems
Automation / CutSkill
Arcair-MaticŽ N6000 4HE !RCAIR -ATIC . -ETAL 2EMOVAL 3YSTEM WAS DESIGNED TO PROVIDE THE best levels of control, uniformity and productivity in automated gouging of steels AND OTHER METALS WITH THE AIR CARBON ARC PROCESS 5SAGE OF THE . 3YSTEM HAS EXPANDED TO A WIDE VARIETY OF NEW AND UNIQUE JOBS 4HE . SYSTEM measures minute variations in the arc voltage or amperage, compares them with preset standards, and takes immediate action through its feedback control maintaining the precise arc gap for optimum gouging. 'ROOVE DEPTH IS MAINTAINED WITHIN A TOLERANCE ¢ v MM 4HE . 3YSTEM IS IDEALLY SUITED FOR METAL FABRICATION PARTICULARLY IN WELD JOINT PREPARA TION WHERE IT IS USED TO PREPARE UNIFORM h5v OR h*v GROOVES 4HE 3YSTEM IS ALSO used extensively for backgouging of seams and for removing defective welds and cracks. s 'OUGING THAT IS FIVE TIMES FASTER THAN HAND held torches s 'OUGES MORE ACCURATE AND CONSISTENT s Automatic grooves that require less grinding than manually made grooves s %CONOMICAL * GROOVE AND 5 GROOVE EDGE preparations
TitanŽ Machine Carriage N6000 Grooving Kits Packages Include: s Titan machine carriage s ,IFTING BRACKET s One 10’ track assembly s Three magnet & support bars s #ABLE HOSE CLAMP ASSEMBLY s Horizontal rack assembly s 6ERTICAL ADJUSTMENT ASSEMBLY s Automatic controller s 1600 Amp contactor
s Torch head s Air regulator s 2 each 4’ (1.2m) power cables s v MM INTERCONNECT CABLE s 10’ (3m) remote pendant assembly s 3’ (1m) motor cable assembly s 4’ (1.2m) air hose assembly s 0ERTINENT FASTENERS s #LAMPS AND HARDWARE PACKAGE
4HE 'ROOVING +IT IS DESIGNED FOR FLAT WORK ONLY SUCH AS DECK PLATES )T IS COMPLETELY SELF CONTAINED AND easily moved as a single unit with a forklift or crane from workpiece to workpiece. 4HE /UTRIGGER +IT IS SPECIFICALLY DESIGNED TO travel along the web plate on fabricated bridge girders used for railroad and highway bridges.
ArcairÂŽ CutSkillÂŽ Arc Gouging Equipment CutSkill Arc Gouging Torches
CutSkill Arc Gouging Carbons
CS3000 & CS4000 Gouging Torches
!RCAIR IS NOW PROUD TO INTRODUCE THE !RCAIR #UT3KILL LINE OF CARBONS !RCAIR #UT3KILL CARBONS ARE YOUR ALTERNATIVE IF YOU ARE LOOKING FOR QUALITY AND VALUE !RCAIR #UT3KILL CARBONS HAVE BEEN DEVELOPED BY THE SAME ENGINEERS WHO HAVE MADE THE !RCAIR 2EDBOX 0ROFESSIONAL CARBON ELECTRODE THE WORLDgS LEADING carbon for over fifty years.
s Two designs; select the one you need s g AND g CABLES AVAILABLE WITH TORCH BODY SEPARATELY FOR BOTH THE #3 AND #3 s 2UGGED LASTING RELIABILITY s Ideal for most metals s 3PEEDS UP WELD REMOVAL BACKGOUGING edge preparation, defect repair & MANY OTHER METAL REMOVAL JOBS s ÂŞ SWIVEL PROMOTES FREE MOVEMENT to position the torch, more efficient natural angles, and a more natural movement of the arm and wrist s %RGONOMICALLY designed handle
42
Pointed Carbons Jointed Carbons Hollow Carbons
CS3000
The Arcair CutSkill Advantage: s Faster gouging s ,EADING METAL REMOVAL RATES s 2EDUCED SLAG s #OOL OPERATION s -INIMIZED ENVIRONMENTAL IMPACT s Different types of electrodes to fit your application s %ASY TO OPERATE s Versatile
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
#1 FOR A REASON Tom Wermert PROFESSION: Product Line Manager, Welding Products COMPANY: Thermadyne Industries NAME:
JOB EXPERIENCE: With 35 years of experience across all levels of the welding and cutting industries, Tom Wermert still has the same devotion for work as he did at age 20. As Product Line Manager for Thermadyne® Welding Products, Wermert puts equipment through rigorous testing to ensure only the highest quality product makes it to the market. TOOL OF CHOICE: Arcair® Angle-Arc® K4000 Manual Gouging Torch WHY THE ARCAIR ANGLE-ARC K4000? “If anyone understands what it takes to make professional-grade tools it’s me,” says Wermert. “Products like the K4000 don’t become the industry standard by accident. The K4000’s ability to handle heavy-duty metal removal applications like weld preparations in fab shops and shipyards are second to none.”
“Arcair remains the number one name in air carbon arc manual torches” A GLOBAL CUTTING AND
Tom carries the torch...will yyou?
WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor ®, Thermal Dynamics ® , Thermal Arc ®, Arcair ®, Tweco ®, Stoody ®, CIGWELD® and TurboTorch® are among the Thermadyne® family of brands that you can count on for safety, reliability and quality. www.thermadyne.com
www.thermadyne.com/arcair
Automated Plasma Cutting Systems, Torches & Accessories
Conventional Automated Systems
A U T O M AT I O N
Thermal DynamicsÂŽ Offers a Full Line of Automation Equipment to Meet The Most Demanding Applications. CUTMASTERÂŽ A-Series Automation 7ITH ALL THE ADVANTAGES OF THE 4ORCHÂŽ and proven #54-!34%2 reliability, the new #54-!34%2 ! 3ERIES DELIVERS THE BEST in productivity, precision, and performance in Automation. 3YSTEMS FEATURE #.# INTERFACE 4ORCH WITH !4#ÂŽ Quick $ISCONNECT AND $IAGNOSTIC ,%$ S TO NAME A FEW
A40 s 1â „4" (6mm) production capacity s !MPS !MPS MAX ADJ s $UTY #YCLE ! ! s 3, 36 4ORCH WITH 3URE,OKÂŽ Technology s #.# INTERFACE
A60 s 3â „8" (10mm) production capacity s !MPS !MPS MAX ADJ s $UTY #YCLE ! ! s 3, 36 4ORCH WITH 3URE,OKÂŽ Technology s #.# INTERFACE
A80 s 1â „2" (12mm) production capacity s !MPS !MPS MAX ADJ s $UTY #YCLE ! ! s 3, 36 4ORCH WITH 3URE,OKÂŽ Technology s #.# INTERFACE
A120 s â „8 MM PRODUCTION CAPACITY s !MPS !MPS MAX ADJ s $UTY #YCLE ! ! s 3, 36 4ORCH WITH 3URE,OKÂŽ Technology s #.# INTERFACE
44
Auto-CutŽ Series Conventional Automation 4HE 4HERMAL $YNAMICS !UTO #UT 3ERIES DELIVERS PREMIUM CUT PERFORMANCE ON BOTH MILD STEEL AND NON FERROUS MATERIALS 4HE power supplies are designed for reliable, low cost operation. &EATURES LIKE THE 84Š CONSUMABLE PARTS CARTRIDGE AND THE -ACHINES 3TATUS -ESSAGE #ENTER MAKE THE !UTO #UT UNITS EASY to operate.
Auto-Cut 100 s s s s s s s s
â „8 MM PRODUCTION CUT â „4" (20mm) maximum cut MM EDGE START $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3ÂŽ) #% #3! ### 3
Auto-Cut 200 s s s s s s s s
MM PRODUCTION CUT 11â „4" (30mm) maximum cut MM EDGE START $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3 #% #3! ###
Auto-Cut 2002 s s s s s s s s s
MM PRODUCTION CUT 11â „2" (40mm) maximum cut MM EDGE START $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3 High speed oxygen cutting #% #3! ###
U.S. Customer Care: 866-279-2628 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Automated Plasma Cutting Systems, Torches & Accessories A U T O M AT I O N
Conventional Automated Systems
XT™ Torch Technology for Maximum Performance
XT-301 Torch s s s s
@,EAKLESS TORCH HEAD DESIGN 3ELF CENTERING COMPONENTS %XCELLENT CUTS ON ALL METALS ,ONGER PARTS LIFE WITH -AXIMUM,IFEŽ consumables s +EYLESS CONSUMABLES CARTRIDGE s 2EVOLUTIONARY 3PEED,OK™ cartridge DESIGN ALLOWS QUICK CHANGE OVERS
Patented XT Torch Technology brings plasma cutting to new LEVELS OF PRECISION AND PRODUCTIVITY 4HE DESIGN OF THE 84 torch and consumable cartridge ensure precise relocation of components after a process change.
0LASMA 'AS Distributor
3HIELD 'AS Distributor
3HIELD #UP
84 4ORCH (EAD #ARTRIDGE
%LECTRODE Tip 3HIELD #AP
Auto-Cut ÂŽ 300
GCM-1000 – Gas Control
s 11â „4" (30mm) production cut s 11â „2" (40mm) maximum cut s 23â „4" (70mm) edge start s $UTY #YCLE ! 6 s !MPS s 84 TORCH AND LEADS s 7ATER -IST 3ECONDARY 7-3ÂŽ) s #% #3! ###
0LASMA AND SECONDARY GAS PRESSURES AND 7-3 7ATER -IST 3ECONDARY mOWS are precisely controlled at the power supply with dedicated regulators.
GCM-2000 – Gas Control
Auto-Cut 3002 s s s s s s s s s
1
-ANUALLY CONTROLLED PLASMA AND shield gases with dedicated regulators, pressure gauges and owmeters.
1 â „2" (40mm) production cut 13â „4 MM MAXIMUM CUT MM EDGE START $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3 High speed oxygen cuttingg #% #3! ###
Water Mist Secondary (WMS)
SC-11 s s s s s s
s ,OW OPERATING COSTS s $ROSS FREE CUTTING s Oxide free surface s %ASY TO USE
International Customer Care: 940-381-1212 / www.thermal-dynamics.com
-ANUAL TORCH UP DOWN Actual and preset voltage display 0IERCE DELAY Arc voltage input to 200V 3TATUS ,%$S #ORNER LOCKOUT
4ORCH ,IFTER
/PERATOR #ONTROL
FAX 940-483-8178
45
Automated Plasma Cutting Systems, Torches & Accessories
High Precision Automated Systems
A U T O M AT I O N
Ultra-CutÂŽ Series High Precision Automation
Ultra-Cut 100
The Thermal DynamicsÂŽ 5LTRA #UT 3ERIES DELIVERS PREMIUM PRECISION PLASMA CUTTING ON MILD STEEL AND NON FERROUS ALLOYS 7ITH CONSUMABLE PARTS FOR PRECISION CUTTING FROM GAGE TO MM IT S THE ONLY PLASMA SYSTEM YOU WILL NEED
Misc. Control Modules
1
⠄2" (12mm) production cut ⠄8 MM MAXIMUM CUT 3 ⠄4" (20mm) edge start $UTY #YCLE ! 6 !MPS 84Š TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3Ž) #% #3! ###
Ultra-Cut 200 s s s s s s s s
GCM-2010 Gas Control Module s 0LASMA AND SECONDARY GAS CONTROL s Dedicated regulators, owmeters and gauges s Digitally controlled RAS-1000 Remote Arc Starter s 7ATER COOLED NEGATIVE (& COIL s 2ATED TO !MPS
DFC-3000
MM PRODUCTION CUT 11â „2" (40mm) maximum cut 21â „2" (62mm) edge start $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3 #% #3! ###
Ultra-Cut 300 s s s s s s s s
Designed speciďŹ cally for use with 5LTRA #UT SYSTEMS THE AUTOMATED $IGITAL &LOW #ONTROL CONSISTS OF THREE SEPARATE MODULES s DMC-3000 #ENTRAL -ANIFOLD #ONTROL s DPC-3000 $IGITAL 0RESSURE #ONTROL s TSC-3000 4OUCH 3CREEN #ONTROLLER
s s s s
@,EAKLESS TORCH HEAD DESIGN 3ELF CENTERING COMPONENTS 0RECISION CUTS ON ALL METALS %XTREME PARTS LIFE WITH 84,™ consumables s +EYLESS CONSUMABLES CARTRIDGE s 2EVOLUTIONARY 3PEED,OK™ cartridge DESIGN ALLOWS QUICK CHANGE OVERS
3HIELD #UP
11â „2" (40mm) production cut 13â „4 MM MAXIMUM CUT MM EDGE START $UTY #YCLE ! 6 !MPS 84 TORCH AND LEADS 7ATER -IST 3ECONDARY 7-3 #% #3! ###
Unique ‘Keyless’ Consumables Cartridge
XT-300 Torch
3HIELD #AP 2ETAINER
s s s s s s s s
4HE UNIQUE #ONSUMABLES #ARTRIDGE HOUSES CONSUMABLE PARTS ONLY NO BUILT IN HEAD TORCH BODY TO DRIVE REPLACEMENT COSTS UP #HANGING CARTRIDGES IS FAST AND EASY A COUPLE OF TWISTS AND THE unique ‘rapid engagement’ retaining collar threads release the CARTRIDGE $OWN TIME IS REDUCED TO SECONDS AND YOU CAN change from one process to another or from one application to another quickly and easily. 3HIELD 'AS Distributor
0LASMA 'AS Distributor
84 4ORCH (EAD Tip
%LECTRODE
#ARTRIDGE
3HIELD #AP
46
U.S. Customer Care: 866-279-2628 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Automated Plasma Cutting Systems, Torches & Accessories A U T O M AT I O N
s 4ORCH HEIGHT ADJUSTABLE IN DISTANCE and voltage s "UILT IN COLLISION SENSOR s Arc voltage range s %ASY TO OPERATE s 0IERCE RETRACT
s s s s s s s
MM MAXIMUM CUT 3 â „4" (20mm) piercing $UTY #YCLE ! 6 !MPS ,IQUID COOLED TORCH .2 !R (2, plasma #% #3! ###
TA-500/1000 s MM MAXIMUM CUT s MM PIERCING s $UTY #YCLE #YCLE ! ! 6 s 0ARALLELED TO !MPS s ,IQUID COOLED TORCH s .2 0LASMA s (EAVY NON FERROUS
High Precision Automated Systems
PAKÂŽ 45
SC-3000 Height Control
The TA-500 System IS SPECIlCALLY DESIGNED FOR HIGH PERFORMANCE MACHINES MOUNTED PRODUCTION CUTTING
International Customer Care: 940-381-1212 / www.thermal-dynamics.com
FAX 940-483-8178
47
Manual Plasma Cutting Systems, Torches & Accessories
CUTMASTER 39
Manual Systems
s s s s s s s s
⠄4" (6mm) recommended cut capacity ⠄8 MM MAXIMUM CUT Auto pilot restart for expanded metal !MPS ADJUSTABLE $UTY #YCLE ! 3, Ž 1Torch 7EIGHS LBS !PPLICATIONS PLUMBING (6!# auto body / marine repair, home shop, rental eets, metal building & roof construction
CUTMASTER 52
CUTMASTER, Why TRUE? 4HE NEW #54-!34%2Ž 425%Š 3ERIES HAS BEEN DESIGNED WITH THE IDEA THAT THE RECOMMENDED CUT CAPACITY SHOULD ALSO BE THE 425% cut capacity. The 425% 3ERIES ELIMINATES THE CONCEPT OF HAVING TO hBUY UPv n purchasing a machine larger than you actually need. 7ITH THE INTRODUCTION OF THE #54-!34%2 425% 3ERIES A MACHINE with a recommended cut capacity of 1⠄2" (12mm) will cut 1⠄2" MATERIAL !,, $!9 %6%29 $!9
TRUTHS #1: True ConďŹ dence – 4HE #54-!34%2 ÂŽ 425%Š 3ERIES MICROPROCESSOR CONTROLLED FRONT PANEL ,%$ S ASSURE EXTREME operator conďŹ dence and error free use from setup to clean up. #2: True Strength – 4HE #54-!34%2 425% 3ERIES ALLOWS YOU TO work all day at our recommended cut capacity. But when you need that extra punch, you can be conďŹ dent that it’s there. #3: True Protection – As if a 9%!2 unlimited power supply WARRANTY WASN T ENOUGH THE #54-!34%2 425% 3ERIES IS THE ONLY LINE OF PLASMA CUTTING MACHINES THAT FEATURES 425% '5!2$Š – a rugged roll bar for added durability #4: True Tip – 4HE 4HERMAL $YNAMICS #54-!34%2 425% 3ERIES plasma system offers the only 60 Amp drag cutting tip on the market today. #5: True Flexibility – 4HE NEW -5,4) 6/,4!'% #54-!34%2 425% 3ERIES FEATURES THE mEXIBLE PATENTED 4ORCHÂŽ . There’s one set of consumable parts for the entire range of machines, LEAD EXTENSIONS PROVIDE CUTTING UP TO g M FROM power supply, and the exibility to move quickly from hand TO MECHANIZED CUTTING WITH THE CHANGE OF A TORCH !DD 0#" FOR #.# INTERFACE #6: True Portability – 4HE #54-!34%2 425% 3ERIES OFFERS lighter, more portable machines without compromising performance.
48
1
s s s s s s s s s
1
â „2" (12mm) recommended cut capacity 11â „8" (30mm) maximum cut Auto pilot restart for expanded metal 60 Amp drag tip !MPS ADJUSTABLE $UTY #YCLE ! 3, 4ORCH 7EIGHS LBS !PPLICATIONS CONSTRUCTION maintenance/repair, fabrication
CUTMASTER 82 s 3â „4" (20mm) recommended cut capacity s s s s s s s
11â „2" (40mm) maximum cut Auto pilot restart for expanded metal !MPS ADJUSTABLE $UTY #YCLE ! 3, 4ORCH 7EIGHS LBS !PPLICATIONS HEAVY FABRICATION manufacturing, contractors
CUTMASTER 102 s s s s s s s s
MM RECOMMENDED CUT CAPACITY 13â „4 MM MAXIMUM CUT Auto pilot restart for expanded metal !MPS ADJUSTABLE $UTY #YCLE ! 3, ÂŽ 1Torch 7EIGHS LBS !PPLICATIONS HEAVY FABRICATION manufacturing
CUTMASTER 152 s s s s s s s s
11â „4" (30mm) recommended cut capacity MM MAXIMUM CUT Auto pilot restart for expanded metal !MPS ADJUSTABLE $UTY #YCLE ! 3, 4ORCH 7EIGHS LBS !PPLICATIONS HEAVY FABRICATION manufacturing
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Manual Plasma Cutting Systems, Torches & Accessories
TRUE GUARD™ roll bar provides easy transportation and protects the front and rear of the power supply for unmatched durability.
Universal selectable input power from 208 to 460 VAC Âą 10%, single or three phase, 50 or 60 Hz.
Lightweight design improves portability (Reduced nearly 50%).
Convenient storage compartment for spare and consumable parts
Color Coded LEDs indicate pressure status and setup errors.
The Industry's only 60 Amp Drag Tip
Manual Systems
Superior Performance Features
All user controls are conveniently located on the front panel.
Trigger feature prevents hand fatigue during long cuts. Auto Pilot Restart feature instantly reignites the pilot arc while cutting expanded metals.
Multiple Torch Capability Cappa (Hand, Mechanized, Automation) Auut
Note: Features apply to 52, 82, 102 and 152 models only.
Ordering Information Product Description
Catalog No.
Plasma Cutting Systems CUTMASTERŽ 39 with SL60 Ž 75° hand torch, 20 ft. (6.1m) lead
110/230V 1 phase
CUTMASTER 52 with SL60 75° hand torch, 20 ft. (6.1m) lead CUTMASTER 52 with SL60 75° hand torch, 50 ft. (15.2m) lead CUTMASTER 52 with SL100 Ž 180° machine torch, 25 ft. (7.6m) lead* CUTMASTER 52 with SL100 180° machine torch, 50 ft. (15.2m) lead* CUTMASTER 102 with SL100 75° hand torch, 20 ft. (6.1m) lead CUTMASTER 102 with SL100 75° hand torch, 50 ft. (15.2m) lead CUTMASTER 102 with SL100 180° machine torch, 25 ft. (7.6m) lead* CUTMASTER 102 with SL100 180° machine torch, 50 ft. (15.2m) lead*
Catalog No. Note: All CUTMASTER TRUE Series systems are designed to accept multi-voltage input; they can be ordered pre-conďŹ gured for the voltage most likely to be used. The two conďŹ gurations of catalog numbers listed are set up so that the machine is ordered in the conďŹ guration most often used by the individual customer, so that they do not need to add or change input power cable to operate upon receipt of the machine.
1-3830 208/230V 1 Phase
460V 3 Phase
1-5130-1
1-5130-2
1-5131-1
1-5131-2
1-5132-1
1-5132-2
1-5133-1
1-5133-2
1-1330-1
1-1330-2
1-1331-1
1-1331-2
1-1332-1
1-1332-2
1-1333-1
1-1333-2
CUTMASTER 82 with SL60 75° hand torch, 20 ft. (6.1m) lead CUTMASTER 82 with SL60 75° hand torch, 50 ft. (15.2m) lead CUTMASTER 82 with SL100 180° machine torch, 25 ft. (7.6m) lead* CUTMASTER 82 with SL100 180° machine torch, 50 ft. (15.2m) lead* CUTMASTER 152 with SL100 75° hand torch, 20 ft. (6.1m) lead CUTMASTER 152 with SL100 75° hand torch, 50 ft. (15.2m) lead CUTMASTER 152 with SL100 180° machine torch, 25 ft. (7.6m) lead* CUTMASTER 152 with SL100 180° machine torch, 50 ft. (15.2m) lead*
Torch Leads Packages
Hand
Torch Leads Packages
SL60, 75° 20 ft. (6.1m) torch/leads SL60, 75° 50 ft. (15.2m) torch/leads SL100, 75° 20 ft. (6.1m) torch/leads SL100, 75° 50 ft. (15.2m) torch/leads SL60, 90° 20 ft. (6.1m) torch/leads SL60, 90° 50 ft. (15.2m) torch/leads SL100, 90° 20 ft. (6.1m) torch/leads SL100, 90° 50 ft. (15.2m) torch/leads
7-5204 7-5205 7-5206 7-5208 7-5260 7-5260** 7-5263 7-5263***
SL100, 180° 5 ft. (1.5m) torch/leads SL100, 180° 10 ft. (3.0m) torch/leads SL100, 180° 25 ft. (7.6m) torch/leads SL100, 180° 35 ft. (10.6m) torch/leads SL100, 180° 50 ft. (15.2m) torch/leads
Torch Accessories Pinion Assembly Automation Interface Kit (TRUE Series 82,102 and 152)
9-8310 7-2827
AirCutÂŽ 15C s s s s s s s
460V 3 Phase
1-1130-1
1-1130-2
1-1131-1
1-1131-2
1-1132-1
1-1132-2
1-1133-1
1-1133-2
1-1730-1
1-1730-2
1-1731-1
1-1731-2
1-1732-1
1-1732-2
1-1733-1
1-1733-2
Auto
Mech.
7-4001 7-4002 7-4003
7-5213 7-5214 7-5215 7-5216
* Systems include machine torch with 1 3/8" (34.9mm) diameter/32 pitch, rack mounting tube, hand pendant control and pinch block. Pinion assembly to be ordered as an accessory. ** Use 7-5260 with 7-7545 for a SL60, 50 ft. (15.2m) *** Use 7-5263 with 7-7545 for a SL100, 50 ft. (15.2m)
PAKÂŽ 200 s 11â „2" (40mm) recommended
1
â „8" (3mm) recommended cut capacity â „16 MM MAXIMUM CUT "UILT IN AIR COMPRESSOR !MPS lXED $UTY #YCLE ! 0#( TORCH ,IGHT DUTY n LBS 3
International Customer Care: 940-381-1212 / www.thermal-dynamics.com
208/230V 1 Phase
s s s s s s
cut capacity 23â „4" (70mm) maximum cut !MPS ADJUSTABLE $UTY #YCLE ! 0#( TORCH ,IQUID COOLED TORCH Dual gas capacity
FAX 940-483-8178
49
Manual Plasma Cutting Systems, Torches & Accessories
1TorchÂŽ RPTÂŽ Torches
Manual Torches
1Torch – the most innovative and reliable, high performance REPLACEMENT TORCH AVAILABLE TODAY .O OTHER TORCH PERFORMS SO WELL WITH SO MANY MAJOR BRANDS OF POWER SUPPLIES OFTEN WITH CUTTING RESULTS BETTER THAN THE ORIGINAL MANUFACTURER S TORCH s %ASILY ATTACHED TO VIRTUALLY ALL MANUFACTURERS SYSTEMS WITH superior performance s )NCLUDES THE 3URE,OKŽ electrode locking system permitting quick, precise changes of consumables s /UT OF THE BOX READY FOR ALL MODES OF OPERATION INCLUDING $RAG 3HIELD #UTTING 3TANDOFF #UTTING AND $RAG 4IP #UTTING s .O MOVING CONSUMABLE PARTS s 3TANDARD SET OF CONSUMABLES FOR ALL POWER SUPPLIES
!LL YOU NEED IS THE 4ORCH 204 TORCH AND THE APPROPRIATE !DAPTER +IT %ACH TORCH COMES COMPLETE WITH EASY TO INSTALL INSTRUCTIONS
ATCŽ Quick Disconnect Option If you need additional exibility, the 4ORCH 204 TORCH IS ALSO AVAILABLE WITH !4# !DVANCED 4ORCH #ONNECTOR 4HIS quick disconnect enables you to change out a damaged torch, convert from a hand to machine torch, or put on a different sized torch in a matter of seconds and no tools are required to complete the task. You can also customize the length OF YOUR LEADS BY ADDING !4# ,EAD %XTENSIONS IN FT M FT M OR FT M LENGTHS
1Torch SL60 ÂŽ "ROCHURE FOR 3,
s ,IGHT -EDIUM DUTY TORCH s !MP CAPACITY s !VAILABLE IN ÂŞ OR ÂŞ NOT FOR 3, TORCH head conďŹ guration s 3TANDARD CONNECTION OR !4# QUICK DISCONNECT AVAILABLE NOT FOR 3,
1Torch SL100
ÂŽ
"ROCHURE FOR 3,
s -EDIUM (EAVY DUTY TORCH s !MP CAPACITY s !VAILABLE IN ÂŞ ÂŞ OR ÂŞ NOT FOR 3, TORCH head conďŹ gurations s 3TANDARD CONNECTION OR !4# QUICK DISCONNECT AVAILABLE NOT FOR 3,
Torch Adapter Kits The model of the plasma cutting system must be known to determine the adapter kit required.
Catalog Number
Power Supply Model ESABÂŽ
PCM-SMi, 500i, 625i, PCS-43 PCS-53, 80, 90 ESP-100i PCM-750i, 875, 1000i, 1125 Sidewinder 30,55,105 PowercutÂŽ 650 Powercut 875, 1125 Powercut 1250, 1500
7-3425 7-3435 7-3426 7-3429 7-3434 7-3464 7-3465 7-3462
HYPERTHERM ÂŽ
Max ÂŽ40, HTÂŽ40 (H/F Start) Max 70, 80, 100 (w/ & w/o Q.D.) Max 42*, 43*, 40cs*, PowermaxÂŽ600*, 800*, 900* (w/o Q.D.) Powermax 1100* Powermax 1000*, 1250* Max 40cs* (w/o Q.D.) Powermax 380* Powermax 600* (w/o Q.D.) Powermax 800*, 900*(w/o Q.D.)
Powermax 1650* Powermax 350* Powermax 190C*
7-3430 7-3454 7-3455 7-3461 7-3476 7-3477 7-3480 7-3481 7-3483 7-3484 7-3485
L TECÂŽ
PCM-31, SMi, 32i/34i, VPi PCM-500i, 625i, PCS-80i PCM-50A, 70, 80, 52i/54i, 82i/84i ESP-100i, PCM-50, PCM-100 (Single Gas) PCM-50, P-MC-100 (Dual Gas) PCS-40 PCM-750i, 1000i PCM-101
7-3425 7-3426 7-3430 7-3435 7-3436
MILLERÂŽ
Plazcut 60†/Zipcut SpectrumŽ 250D, 500, 750 Spectrum 700, 1000,1250,PLUS Spectrum 3080* Spectrum 650*, 701*, 2050* Spectrum 300* Spectrum 375* Spectrum 625*
7-3432 7-3433 7-3430 7-3456 7-3457 7-3476 7-3477 7-3478
PAKÂŽ 3XR, 5XT, 6XR, 7XR, 625XR, 750XR
7-3446
PAK 8XR, 10XR, 1000XR, 1250XR, PakMaster ÂŽ 75, 100
7-3434
PakMaster 50XL/XLP, 75XL/XLP, 100XL/XLP, CUTMASTER ÂŽ 50, 75, 80XL, 100
7-3447
EconoPAKÂŽ
PakMaster 25, 38XL, 25, Drag-GunÂŽ 38, PAK 4Xi, 6Xi, PAK 2XT, Dynapak ÂŽ 110 PakMaster 50 w/Smart Torch (Q.D) EconoPAK 50 EconoPAK 100 PAK 5 PAK 10
7-3443 7-3445 7-3449 7-3450 7-3444 7-3436
* Non-HF Systems. †The Miller PlazCut machines with Serial Numbers beginning JE are not compatible with 1TorchŽ RPT Torches. NOTES: Each Adapter Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply. ESAB, L-TEC and Power-Cut are registered trademarks of ESAB AB; LINCOLN and Pro-Cut are registered trademarks of Lincoln Electric Co.; HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; MILLER and Spectrum are registered trademarks of Miller Electric Mfg. Co.; none of the afore mentioned registered trademarks are in any way affiliated with Thermal Dynamics or Thermadyne Industries, Inc.; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp.
50
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Manual Plasma Cutting Systems, Torches & Accessories
For SL60ÂŽ / SL100ÂŽ Manual Cutting and Gouging Operations.
Drag Tip Cutting The preferred method of cutting light gauge metal up to 1/4" (6mm) THICKNESS 0RODUCES THE BEST CUT QUALITY NARROWEST KERF WIDTH FASTEST CUTTING SPEEDS AND with little to no distortion. Traditional drag cutting was limited to 40 Amps or less, now with Thermal Dynamics Ž 425% #UT $RAG 4IP 3ERIESŠ TECHNOLOGY IT IS POSSIBLE TO CUT UP TO !MPS &OR BEST RESULTS USE THE 3HIELD #UP WITH THE TORCH TIP IN DIRECT CONTACT WITH THE WORK UP TO 60 Amps).
Standoff Cutting The preferred method of cutting metal thicker than 1/4" (6mm) and at CURRENT LEVELS ABOVE !MPS 0ROVIDES MAXIMUM VISIBILITY AND ACCESSIBILITY 5SE THE SINGLE PIECE HIELD CUP FOR gSTANDOFFg CUTTING WITH THE TORCH TIP MM TO MM FROM THE work piece). Use the shield cup body together with the deector for extended parts life and improved resistance to reect heat. This combination provides cutting results similar to the single piece shield cup, as well as easy changeover to gouging or drag shield cutting. Drag Shield Cutting 4HIS IS AN OPERATOR FRIENDLY METHOD OF CUTTING BETWEEN TO Amps while maintaining a constant standoff distance. For metal thickness greater than 1/4" (6mm), simply drag the shield cup in contact with the work piece. Use the shield cup body with the appropriate drag shield cup matching the current level being used. This method is not RECOMMENDED FOR CUTTING LIGHT GAUGE SHEET METAL
Gouging ! SIMPLE METHOD OF METAL REMOVAL BY ANGLING THE TORCH TO A LEAD ANGLE OF ÂŞ ÂŞ AND USING A GOUGING TIP 7HILE MAINTAINING A CONSTANT STANDOFF DISTANCE THIS ALLOWS FOR ONLY A partial penetration into the work, thus removing metal from the surface. The amount of current, travel speed, standoff distance, lead angle, and tip size will determine the amount of material removed and the proďŹ le of the gouge. You can use the shield cup body with either the gouging shield cap or the shield deector. Also, you can use the single piece shield cup.
les Output Range
Depth
Width
Tip A
40 Amps (max)
Shallow
Narrow
Tip B
50 - 100 Amps
Deep
Narrow
Tip C
60 - 120 Moderate Amps
Tip D
60 - 120 Amps
Tip E
120 Amps
le
Torch Consumables
1TorchÂŽ Consumable Parts Application Guide
Moderate
Shallow
Wide
Moderate
Wide
1Torch, a trademark of Thermal Dynamics Corporation, is registered with the U.S. Patent and Trademark OfďŹ ce, and is the subject of trademark registrations and pending applications in numerous other countries. For information on trademark registrations of Thermal Dynamics Corporation, contact the local trademark ofďŹ ces in the countries of interest.
1Torch Consumable Parts Selection Guide For SL60 / SL100 Manual Cutting and Gouging Operations. Various front-end parts are available for different applications. The electrode and start cartridge remain the same for all applications.
International Customer Care: 940-381-1212 / www.thermal-dynamics.com
FAX 940-483-8178
51
Manual Plasma Cutting Systems, Torches & Accessories
Accessories
Torch Cutting Guides (cont.)
Thermal Dynamics offers accessories to help improve cutting performance.
Universal Standoff Cutting Guide
ÂŽ
Torch Cutting Guides / Guide Kits Cutting Guide Kit (Deluxe) #AT .O
Accessories
#UTS CIRCLES FROM v MM TO v MM with proper cutting attachments. 4HIS KIT INCLUDES EASY ADD ON ATTACHMENTS TO lT MOST Thermal Dynamics torches for precise straight line, CIRCLE CUTTING AND BEVELING )NCLUDES #ARRYING #ASE 2ADIUS 2OLLER +IT #IRCLE #UTTING 'UIDE +IT -AGNETIC 0IVOT 3UCTION 0IVOT
#AT .O A great new standoff guide speciďŹ cally designed to lT ALL SHIELD CUP DESIGNS FOR 0#( 0#( 3, ÂŽ AND 3, ÂŽ 204ÂŽ TORCHES !DJUSTABLE standoff height.
CUTMASTER Ž TRUE™ Series Standoff Cutting Guides #AT .O #54-!34%2 .EW STANDOFF GUIDES DESIGNED TO lT THE 3, 3, TORCHES SPECIlC TO THE #54-!34%2 425% 3ERIES systems. The standoff is preset.
Circle Cutting Guide Kit #AT .O #UTS v MM TO v MM CIRCLES USING magnetic attachment) when cutting or beveling is required. For use with most Thermal Dynamics TORCHES 'UIDE SHOWN WITH OPTIONAL PIVOT
Miscellaneous Torch Accessories
Radius / Roller Cutting Guide Kit
Leather Leads Cover
#AT .O
4HIS EASY TO USE GUIDE CUT CIRCLES FROM v MM UP TO v MM -AINTAINS A CONSISTENT height off the work piece whether you are using the circle cutting attachment for cutting circles OR THE ROLLER GUIDE FEATURE TO IMPROVE YOUR STRAIGHT line cutting. Both novices and experts will see noticeable IMPROVEMENT IN QUALITY SPEED AND PARTS LIFE #AN BE used with most Thermal Dynamics torches.
FT M FT M FT M FT M
These leads covers are suitable for both 1TorchÂŽ and 3URE,OKÂŽ LEADS 3NAPS MAKE IT EASY TO INSTALL 3NAP two covers together for wider torches.
Trigger Guard Kits 3URE,OK 4ORCHES 0#( 0#(
Torch Guide / Circle Cutting Attachment
#AT .O 3HORT 4RIGGER 'UARD #AT .O ,ONG 4RIGGER 'UARD
#AT .O
4ORCH 3, 3,
#UTS v MM TO v MM CIRCLES $ESIGNED FOR USE WITH THE 0#( - 4ORCH THIS ACCESSORY CAN BE USED AS EITHER A 2OLLER 'UIDE OR A #IRCLE #UTTING 'UIDE
#AT .O 3HORT 4RIGGER 'UARD #AT .O ,ONG 4RIGGER 'UARD These guards offer additional protection from accidental activation or damage to the torch switch.
Remote Pendant Control #AT .O FT M
Straight Line Cutting Guide
2EMOTE 0ENDANT #ONTROL FOR YOUR mechanized application.
#AT .O Introducing a new cutting guide accessory suitable FOR ALL HAND TORCHES 0#( THROUGH 0#( This versatile, straight line cutter is for hand held SYSTEMS AND IT CUTS VERTICAL ÂŞ OR BEVEL CUTS Its consistent standoff improves cut quality and MAXIMIZES OVERALL PERFORMANCE 0RODUCES MORE EFlCIENT STRAIGHT LINE CUTS ,IGHTWEIGHT MINIMUM SET UP TIME AND NO POWER REQUIRED -AGNETIC MOUNTS ensure placement and ease of use. Optional suction PLATES AVAILABLE FOR NON MAGNETIC APPLICATIONS I E ALUMINUM AND STAINLESS STEEL 4HE #UTTING 'UIDE +IT INCLUDES FT M STANDARD RAIL 4ORCH (OLDER AND "USING (EAVY $UTY -AGNETS EA 3LIDE !SSEMBLY 7HEELS AND &ASTENERS /PTIONAL FT M EXTENSIONS AVAILABLE
52
Hand Pendant Extension #AT .O FT M
ATCÂŽ Lead Extensions*
FT M FT M FT M
!VAILABLE FOR ANY SYSTEM USING 4ORCH WITH !4# 1UICK $ISCONNECT ,EADS %XTENSIONS ENABLE YOU TO CUSTOMIZE YOUR LEAD LENGTH TO SUIT THE CUTTING JOB
.OTE &OR USE WITH HAND MECHANIZED TORCHES ONLY 7ILL NOT WORK WITH AUTOMATION TORCH LEADS
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Manual Plasma Cutting Systems, Torches & Accessories
Automation Accessories
For improved consumable parts life and overall performance, Thermal Dynamics RECOMMENDS !IR &ILTER +ITS BE USED ON ALL PLASMA CUTTING SYSTEMS
Automation Interface Kit* #AT .O
.OTE 2EQUIRED FOR 3# TORCH HEIGHT CONTROL
Single Stage Air Filter Kit #AT .O &ILTER "ODY (OSE &ILTER %LEMENT For use with shop compressed air systems, this IN LINE lLTER WILL NOT ALLOW MOISTURE OR WATER TO pass through the ďŹ lter element even if it becomes COMPLETELY SATURATED 4HIS HI TECH lLTER ELEMENT actually blocks the absorption of water to increase performance and improve consumable parts life.
CNC Harness Cable
Accessories
Air Filter/Air Filter Kits
#AT .O
CNC Interface Cable FT M FT M FT M FT M
Pinion Assembly
Two Stage Air Filters
#AT .O MM $IAMETER FT M
#AT .O &OR 0AK-ASTER 8, 3YSTEMS #AT .O &OR #54-!34%2 3ERIESŠ AND 0AK-ASTERÂŽ 3YSTEMS #AT .O &OR #54-!34%2 425% 3ERIES AND ! 3ERIES 4HE 4WO 3TAGE !IR &ILTER WILL REMOVE MOISTURE AND contaminants from the air stream when using compressed air. The ďŹ lter is capable of ďŹ ltering to at LEAST MICRONS 4HE lLTER ASSEMBLY IS PRE ASSEMBLED at the factory and need only be installed on the power supply.
First Stage Element Cat. No. 9-1021 Second Stage Element Cat. No. 9-1022
Torch Coolant Extra Cool™ Coolant #AT .O 2ESISTS FREEZING DOWN TO ª& ª#
Ultra Cool™ Coolant #AT .O 2ESISTS FREEZING DOWN TO ª& ª#
Portable Gear Extreme Cool™ Coolant
Multi-Purpose Cart
#AT .O
#AT .O
2ESISTS FREEZING DOWN TO ÂŞ& ÂŞ#
Designed for most portable manual cutting systems SUCH AS THE #54-!34%2 OR ANY OTHER similar sized systems. This rugged steel cart has easy rolling 8� (203mm) diameter wheels along with 3� (76mm) front mounted casters. This cart also serves as an excellent showroom display stand.
De-I Cool™ Coolant #AT .O $E IONIZED WATER MIXTURE FOR USE WHERE freezing protection is not required.
Miscellaneous Accessories Plasma Cutting Techniquess DVD #AT .O
Welding Gloves #AT .O
Welding Gloves #AT .O
International Customer Care: 940-381-1212 / www.thermal-dynamics.com
FAX 940-483-8178
53
Arc Welding Power Supplies Inverter Arc Welders NEW 95 S Portable DC Welder 95 S Inverter Arc Welders
s 6 PH (Z s !MPS WELDING OUTPUT s 3IMPLE EASY READY TO WELD PACKAGE s Ultralight and portable – 10 lbs. s 0REFECT FOR HOBBYISTS MAINTENANCE repair, and light fabrication s !VAILABLE IN 3TICK AND 3TICK 4)' PACKAGES SHOWN
Thermal ArcÂŽ Welding Systems Thermal Arc is on the move! The Thermal Arc family of arc welding PRODUCTS HAS BEEN COMPLETELY OVERHAULED RE ENGINEERED AND EXPANDED to meet your expectations in performance, reliability and value.
Inverter Arc Welders Professional ArcMasterÂŽ Series ArcMaster 185 ACDC s 6 PH (Z s ! $# 4)' ! !# 4)' ! $# 3TICK ! !# 3TICK s !# $# 3TICK (& ,IFT 4)' s Job save and load s #OMPLETE PACKAGES AVAILABLE
ArcMaster 200 ACDC s 6 PH (Z s ! $# 4)' ! !# 4)' ! $# 3TICK ! !# 3TICK s !# $# 3TICK (& ,IFT 4)' s Job save and load s #OMPLETE PACKAGES AVAILABLE
ArcMaster 300 ACDC s 6 PH (Z s ! $# ! !# 4)' s !# $# 3TICK (& ,IFT 4)' s Job save and load s #OMPLETE PACKAGES AVAILABLE
ArcMaster 300TS s 6 PH (Z s !MPS WELDING OUTPUT s $# 3TICK (& ,IFT 4)' s Job save and load s #OMPLETE PACKAGES AVAILABLE
54
5 Year*
-OST NEWLY REDESIGNED 4HERMAL !RC ARC WELDING POWER SUPPLIES COME WITH A POWERFUL YEAR WARRANTY on parts, 3 years on labor.
,IMITED WARRANTY REFER TO WARRANTY SCHEDULE FOR DETAILS
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Power Supplies
ArcMaster 400S
ArcMaster 400MSTP
s 6 PH (Z s !MPS WELDING OUTPUT s $# 3TICK ,IFT 4)' s #OMPLETE PACKAGES AVAILABLE
s 6 PH (Z s ! 6 s $# 3TICK (& ,IFT 4)' -)' 0ULSE -)' s *OB 3AVE AND ,OAD s #OMPLETE PACKAGES AVAILABLE
ArcMaster 400MST
Inverter / MIG Arc Welders
Professional ArcMasterÂŽ Series
s 6 PH (Z s ! 6 s $# 3TICK (& ,IFT 4)' -)' s Job save and load s #OMPLETE PACKAGES AVAILABLE
MIG Arc Welders WeldSkillÂŽ FabricatorÂŽ Series Fabricator 140
Fabricator 210
s 120V, 1ph, 60 Hz. s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s #OMPLETE PACKAGES AVAILABLE
s 6 PH (Z s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s #OMPLETE PACKAGES AVAILABLE
Fabricator 180 s 230V, 1ph, 60 Hz. s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s #OMPLETE PACKAGES AVAILABLE
Fabricator 251 s 6 PH (Z s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s #OMPLETE PACKAGES AVAILABLE
Fabricator 190 s 230V, 1ph, 60 Hz. s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s #OMPLETE PACKAGES AVAILABLE
Fabricator 281 s 6 PH (Z s !MPS WELDING OUTPUT s $# &LUX #ORED -)' s 2 roll wire feed system s Includes removable wire feeder
International Customer Care: 940-381-1212 / www.thermalarc.com
FAX 940-483-8178
55
Arc Welding Power Supplies MIG Arc Welders Professional Synergic Pulse Series
MIG Arc Welders
PowerMaster 320SP s 6 PH (Z s !MPS WELDING OUTPUT s $# 3TICK 4)' -)' 3MART-)'™, 0ULSE-)' 4WIN0ULSE® #!' s "UILT IN WIREFEEDER s #OMPLETE PACKAGES AVAILABLE
PowerMaster 400SP s 6 PH (Z s !MPS WELDING OUTPUT s $# 3TICK 4)' -)' 3MART-)' 0ULSE-)' 4WIN0ULSE #!' s Integrated or remote wirefeeder s #OMPLETE PACKAGES AVAILABLE s Available with remote wirefeeder s Automation model available
PowerMaster 500SP s 6 PH (Z s !MPS WELDING OUTPUT s $# 3TICK 4)' -)' 3MART-)' 0ULSE-)' 4WIN0ULSE #!' s 2EMOTE WIREFEEDER s #OMPLETE PACKAGES AVAILABLE s Automation model available
56
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Arc Welding Power Supplies Wire Feeders
Professional Series
Professional Series
UltimaÂŽ 150
Hefty II CC/CV
s 6 PH (Z s ! ,OW ! (IGH s $# 0LASMA !RC 7ELDING s 3MOOTH $# !RC s 0ILOT ARC #URRENT LIMITER s 0REVIEW SET CURRENT s 3IMPLE INTERFACE s Includes unit, quick change torch, spare parts kit, coolant
s 6$# VOLTAGE SENSING s 8 Amps max input current s )0- M MIN s 0.024" MM s 2 gear driven feed rolls s 30 lbs. (13.6kg) max spool size
Plasma / Wire Feeders
Plasma Arc Welders
WC-100B Console s 0ILOT !RC 3TARTING s !UTOMATIC -ANUAL /PERATION s ,%$ DISPLAY !MP 6OLT DISPLAY s 3HIELD GAS FLOWMETERS s (I ,O PILOT CURRENT SWITCH
HE-100A Coolant Recirculator s For Thermal Arc torches up to 300A s (IGH EFFICIENCY NON FERROUS internal construction s 2EUSABLE METAL FILTER s GAL , COOLANT CAPACITY
WC-1 Controller s #OMPACT MICRO PROCESSOR SYSTEM s &OR USE WITH 5LTIMA OR 7# " s Accurate & repeatable parameter control s 0ULSER CONTROLS WARPAGE penetration and weld puddle s 3LOPER FUNCTION s Two programmable outputs (plasma power source & cold wire feed motor drive control) s 32 user selectable weld schedules
WF-100 Wire Capstan Feeder s #OMPACT LIGHTWEIGHT PRECISION FEEDER s 2OBOTIC OR AUTOMATION FIXTURE APPLICATIONS s 7EIGHS LESS 4HAN LBS s Better wire drive contact by wrapping wire around wire drive wheel
International Customer Care: 940-381-1212 / www.thermalarc.com
FAX 940-483-8178
57
Hardfacing & Specialty Alloy Welding Electrodes & Wires
Signature Products Selection Guide PROCESS
Signature Products
Wear Mode
Build-up & Joining Alloys
Metal to Metal Alloy
Metal to Earth Alloy “Moderate Abrasion”
Metal to Earth Alloy “Extreme Abrasion”
Temperature Abrasion Corrosion
Product
Base Metal
General Use
Stoody® Build-up
Carbon steel
Build-up
Stoody Build-up LH
Carbon steel
Build-up
Nicromang™
Manganese steel
Build-up & Joining
Versalloy™ Plus
Carbon & Manganese steel
Stoody 110
Carbon & Manganese steel
Build-up & repair
Stoody 2110
Carbon & Manganese steel
Build-up & repair
Castweld 55
Cast iron
Joining, Build-up & repair
Castweld 99
Cast iron
Joining, Build-up & repair
Stoody 1105
Carbon & Low alloy steel
Metal to Metal wear
Super Build-up
Carbon & Low alloy steel
Metal to Metal wear
Stoody 19
Carbon & Low alloy, and Manganese steel
Severe abrasion, low impact
Stoody 965
Carbon & Low alloy, and Manganese steel
Moderate abrasion, high impact
Stoody 31
Carbon & Manganese steel
Moderate abrasion, moderate impact
Stoody 101HC
Carbon & Low alloy and Manganese steel
Severe abrasion, low impact
Stoody 121
Carbon & Low alloy and Manganese steel
Moderate to severe abrasion, & moderate impact
Stoody 130
Carbon & Low alloy steel
Extreme Abrasion & low impact
Vancar™
Carbon & Low alloy steel
Extreme Abrasion & low impact
Acetylene Tube Borium (ATB Bare)
Carbon & Low alloy steel
Extreme Abrasion & low impact
Stoodite 6
Carbon & Low alloy and Stainless Steel
High temperature abrasion & corrosion resistance
Stoodite 21
Carbon & Low alloy and Stainless Steel
High temperature abrasion & corrosion resistance
Build-up, repair & joining (Joining Carbon Steel to Stainless steel)
GTAW SMAW FCAW GMAW
ss ss ss s
s s s s s s s s s s s s s s ss
s s
Oxy-Acetylene
ss ss
s s s s
See our full line signature products catalog (Form No. 2102A) or visit us on the web at www.stoody.com for more information. (part numbers, data sheets, etc.)
58
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Hardfacing & Specialty Alloy Welding Electrodes & Wires
AVAILABLE SIZES Wire
APPLICATIONS Electrodes
0.045", 1/16", 3/32", 7/64"
0.045", 1/16", 3/32"
Hammers, Carbon Steel Shovel Pads, Shaft, Rolls, Pump Parts 1/8", 5/32", 3/16", 1/4"
Tractor Rollers, Steel Shovel Pads, Tractor Idlers, Sprockets, Shafts
1/8", 5/32", 3/16", 1/4"
Dredge Pumps Parts, Crusher Jaws, Impact Breaker Bars, Hammers
3/32", 1/8", 5/32" 0.045", 1/16", 3/32", 7/64"
General purpose Stainless, good for joining Stainless to dissimilar metals Shovel Teeth, Turbine Cone, Shovel Pads, Crusher Rolls, Drive Tumblers
1/8", 5/32", 3/16", 1/4" 1/16", 3/32"
(Partial Listing)
Steel Frogs, Switch Points, Hammers, Shovel Teeth, Roll Crushers
3/32", 1/8", 5/32"
Joining build-up, and repair of cast iron parts Pump Impellers, Pump Castings, Housings, Engine blocks and Heads
3/32", 1/8", 5/32"
Similar applications as Castweld 55 with focus on hairline cracks
1/8", 5/32", 3/16", 1/4"
Tractor Rollers & Idlers, Idler Sprockets, Drive Tumblers, Churn Drills Gear Teeth, Sprockets, Steel Shovel Pads, Carbon Steel Shafts
0.045", 1/16", 7/64" 1/8", 5/32", 3/16", 1/4" 0.045", 1/16"
Crusher Rolls, Dredge Parts, Pump Shells, Impellers, Impact Breaker Scrappers Tillage Tools, Dredge Parts, Shedder Knives, Extruder Screws
1/8", 5/32", 3/16", 1/4"
Bucket Arms, Chain Links, Rolling Mill Guides, Pulley, Scrappers, Blades
0.045", 1/16", 5/64"
Bucket Slides & Lips, Blades, Clam Shell bucket, Augers, Scraper Sides
0.045", 1/16", 5/64"
Scraper Slides, Scraper Cutters Vibrator Ditcher Shanks, Pot Hole Augers Muller Plows, Chisel Plow, Ammonia Injectors, Raymond Mill Plows
1/16", 7/64" 5/32", 3/16"
1/16", 3/32", 7/64"
1/8", 5/32", 3/16", 1/4"
0.045", 1/16", 3/32"
Signature Products
We’ve made it simple
1/8", 5/32", 3/16", 1/4", 5/16"
Farm Drill Points, Dry Cement Pump Screws, Drill Pipe Stabilizer, Paddles Plow Points, Cane Knives, Teeth, Tool Drill Bits
Valves Trim, Pump Sleeves, Engine Valves, Pulp Digester Blades, Dies
(also in bare rod)
0.045", 1/16"
1/8", 5/32", 3/16", 1/4", 5/16"
Cavitation Applications, Hot Working Dies, Turbine Runners, Valve Seat
(also in bare rod)
International Customer Care: 940-381-1212 / www.stoody.com
FAX 940-483-8178
59
Hardfacing & Specialty Alloy Welding Electrodes & Wires
Stainless Steel Flux Cored Wires
Interactive CD-ROM with Hardfacing Solutions 34//$9 %802%33 IS THE INDUSTRY S lRST INTERACTIVE #$ 2OM FOR HARDFACING ALLOY SELECTION 0ROGRAM INCLUDES !LLOY !DVISOR APPLICATION 2ECOMMENDATIONS AND DATA SHEETS FOR ALL 3TOODY 0RODUCTS 4AP INTO 3TOODY S YEARS OF HARDFACING INDUSTRY EXPERIENCE AND TECHNICAL SUPPORT Call Stoody Customer Care or visit our website to request a FREE copy of this CD and other information on STOODY.
StoodyÂŽ Hardfacing & Welding Wires 3TOODY IS THE WORLDgS LEADER IN THE PRODUCTION OF WELDING WIRES AND electrodes used to combat various types of wear and corrosion. Our EXTENSIVE FAMILY OF PRODUCTS INCLUDES )RON .ICKEL #OBALT 4UNGSTEN AND 6ANADIUM BASED ALLOYS 3OME OF THE MAJOR INDUSTRIES WE SERVE ARE POWER generation, mining, construction, railroad, steel, foundry, oil and gas production and exploration as well as the pulp and paper industry.
Stainless Steel Flux Cored Wires BRILLIANT 410NiMo T-1 AP Stoody AP stainless steel wires are designed for welding in all positions with Argon/CO2 gas mixtures. These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters. AWS classification A5.22-95 410NiMoTI-4. Stoody 410NiMoT-1 AP wires can be used to join martensitic stainless steels such as 410 used in valve and pump manufacturing. These wires can also be used for the repair and joining of CA-6NM castings. Typical Composition: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum
Typical Deposit Characteristics: Tensile Strength, Ksi (MPa) .............................................. 134 (880) Yield Strength, Ksi (Mpa).................................................. 118 (776) Elongation (%) .............................................................................. 19 Charpy V-Notch Toughness @ 32°F (0°C) .........25ft-lbs (34 Joules)
Part Number 11921000
Packaging
Wire Diameter in. mm Shielding Gas 1/16 1.6 75% Ar, 25% CO2
33# WB, VP
Welding Parameters Amps Volts 190-250 26-27
BRILLIANT 2209 T-1 AP Stoody AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters.
Part Number 11892000 11892100
Stoody 2209T-1 AP wires can be used to weld duplex stainless steels which contain approximately 22% Chromium. The composition is balanced to achieve a microstructure of approximately 50% ferrite and 50% austenite in the weld deposit. AWS classification A5.22-95 E2209TO-X.
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
1301 24 227 (5.8)
1651 26 315 (8.7)
1901 26 445 (11.3)
2202 27 565 (14.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
1701 25 115 (3.9)
2101 26 195 (4.9)
2501 27 245 (6.2)
3002 28 320 (8.2)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, Nitrogen Typical Deposit Characteristics: Tensile Strength, Ksi (MPa) .............................................. 122 (842) Yield Strength, Ksi (Mpa).................................................. 101 (670) Elongation (%) ........................................................................... 27.5 Charpy Impact Toughness @ -40°F (-40°C) ......33ft-lbs (20 Joules)
60
Packaging 33# WB, LLW 33# WB, LLW
Notes: Electrical stick-out 1/2"
Wire Diameter in. mm 0.045 1.2 1/16 1.6
1. Flat and vertical welding
2. Flat welding only
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Hardfacing & Specialty Alloy Welding Electrodes & Wires
StoodyÂŽ AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters. Stoody 308LT-1 AP wires can be used to join AISI 301, 302, 304 commonly used in the chemical industry and food processing applications. AWS classification A5.22-95 E308LT1-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 88 (610) Elongation (%) ...................................................... 39 Yield Strength, Ksi (Mpa)................................. 63 (435)
100% CO2 86 (600) 41 60 (415)
Part Number 11953600 11819000 11819100
Packaging
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
25# WB 33# WB 33# WB
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
1001 25 275 (6.9)
1201 26 374 (9.5)
1501 27 480 (12.2)
1702 27 600 (15.3)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
1301 24 227 (5.8)
1651 26 315 (8.7)
1901 26 445 (11.3)
2202 27 565 (14.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
1701 25 115 (3.9)
2101 26 195 (4.9)
2501 27 245 (6.2)
3002 28 320 (8.2)
Notes: Electrical stick-out 1/2"
1. Flat and vertical welding
Stainless Steel Flux Cored Wires
308L T-1 AP
2. Flat welding only
308L T-1 FH Stoody FH stainless steel , flux cored wires are designed for flat and horizontal welding applications, using either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer with very low levels of spatter, a slag system that is essentially self-releasing, a smooth evenly ripped bead appearance, and deposition rates which are obtained at lower levels of heat input than competitive products. Stoody 308LT-1 FH wires can be used to join AISI 301, 302, 304 commonly used in the chemical industry and food processing applications. AWS classification A5.22 E308LT0-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 87 (600) Elongation (%) ...................................................... 37 Yield Strength, Ksi (Mpa)................................. 62 (430)
100% CO2 84 (573) 38 60 (415)
Part Number 11703100 11869400 11869300
Packaging 35# WB, VP 33# WB, VP 33# WB, VP
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
Low 120 24 375 (9.5)
Optimum 150 25/26 460 (11.7)
High 180 28 550 (14.0)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
Low 135 23 200 (5.0)
Optimum 200 26 350 (8.9)
High 250 31 450 (11.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
Low 200 24/26 175 (4.5)
Optimum 250 26/28 250 (6.4)
High 300 28/30 325 (8.3)
Notes: s MM ELECTRICAL STICKOUT s 7HEN USING !RGON #ARBON $IOXIDE MIXTURES VOLTAGE MAY BE REDUCED BY UP TO ONE VOLT TO improve weldability and bead appearance.
International Customer Care: 940-381-1212 / www.stoody.com
FAX 940-483-8178
61
Stainless Steel Flux Cored Wires
Hardfacing & Specialty Alloy Welding Electrodes & Wires
309L T-1 AP StoodyÂŽ AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters. Stoody 309LT-1 AP wires can be used to join AISI 309 steels. It is also used to join AISI 304 to carbon and low alloy steels. AWS classification A5.22 E309LTI-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 88 (610) Elongation (%) ...................................................... 34 Yield Strength, Ksi (Mpa)................................. 69 (480)
100% CO2 86 (600) 38 64 (440)
Part Number 11953400 11819300 11819400
Packaging 25# WB 33# WB 33# WB
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
1001 25 275 (6.9)
1201 26 374 (9.5)
1501 27 480 (12.2)
1701 27 600 (15.3)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
1301 24 227 (5.8)
1651 26 315 (8.7)
1901 26 445 (11.3)
2202 27 565 (14.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
1701 25 115 (3.9)
2101 26 195 (4.9)
2502 27 245 (6.2)
3002 28 320 (8.2)
Notes: 3/8" - 1/2" (10 - 12mm) Electrical stick-out. 2. Flat welding only
1. Flat and vertical welding
309L T-1 FH Stoody FH stainless steel , flux cored wires are designed for flat and horizontal welding applications, using either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer with very low levels of spatter, a slag system that is essentially self-releasing, a smooth evenly ripped bead appearance, and deposition rates which are obtained at lower levels of heat input than competitive products. Stoody 309LT-1 FH wires can be used to join AISI 309 steels. It is also used to join AISI 304 to carbon and low alloy steels. AWS classification A5.22 E308LTO-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 84 (585) Elongation (%) ...................................................... 34 Yield Strength, Ksi (Mpa)................................. 61 (420)
100% CO2 83 (580) 33 61 (420)
Part Number 11703400 11869600 11869500
Packaging 25# WB, VP 33# WB, VP 33# WB, VP
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
Low 120 24 375 (9.5)
Optimum 150 25/26 460 (11.7)
High 180 28 550 (14.0)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
Low 135 23 200 (5.0)
Optimum 200 26 350 (8.9)
High 250 31 450 (11.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
Low 200 24/26 175 (4.5)
Optimum 250 26/28 250 (6.4)
High 300 28/30 325 (8.3)
Notes: s MM ELECTRICAL STICKOUT s 7HEN USING !RGON #ARBON $IOXIDE MIXTURES VOLTAGE MAY BE REDUCED BY UP TO ONE VOLT TO improve weldability and bead appearance.
62
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Hardfacing & Specialty Alloy Welding Electrodes & Wires
StoodyÂŽ AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters. Stoody 316LT-1 AP wires can be used to join AISI 316 and 316L commonly used in the rubber, chemical, petrochemical and dye industries. AWS classification A5.22 E308LTI-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 88 (610) Elongation (%) ...................................................... 36 Yield Strength, Ksi (Mpa)................................. 66 (460)
100% CO2 86 (600) 39 62 (430)
Part Number 11953500 11819600 11819700
Packaging
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
25# WB 33# WB 33# WB
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
1001 25 275 (6.9)
1201 26 374 (9.5)
1501 27 480 (12.2)
1701 27 600 (15.3)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
1301 24 227 (5.8)
1651 26 315 (8.7)
1901 26 445 (11.3)
2202 27 565 (14.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
1701 25 115 (3.9)
2101 26 195 (4.9)
2502 27 245 (6.2)
3002 28 320 (8.2)
Notes: 1/2" Electrical stick-out.
1. Flat and vertical welding
Stainless Steel Flux Cored Wires
316L T-1 AP
2. Flat welding only
316L T-1 FH Stoody FH stainless steel , flux cored wires are designed for flat and horizontal welding applications, using either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer with very low levels of spatter, a slag system that is essentially self-releasing, a smooth evenly ripped bead appearance, and deposition rates which are obtained at lower levels of heat input than competitive products. Stoody 316LT-1 FH wires can be used to join AISI 316 and 316L commonly used in the rubber, chemical, petrochemical and dye industries. AWS classification A5.22 E316LTO-X. Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum Typical Deposit Characteristics: 75 AR/25 CO2 Tensile Strength, Ksi (MPa) ............................. 88 (610) Elongation (%) ...................................................... 35 Yield Strength, Ksi (Mpa)................................. 65 (450)
100% CO2 82 (570) 36 60 (415)
Part Number 11703700 11869700 11869800
Packaging 25# WB, VP 33# WB, VP 33# WB, VP
Wire Diameter in. mm 0.035 0.9 0.045 1.2 1/16 1.6
0.035" (0.9mm) Amps Volts WFS in/min (m/min)
Low 120 24 375 (9.5)
Optimum 150 25/26 460 (11.7)
High 180 28 550 (14.0)
0.045" (1.2mm) Amps Volts WFS in/min (m/min)
Low 135 23 200 (5.0)
Optimum 200 26 350 (8.9)
High 250 31 450 (11.4)
1/16" (1.6mm) Amps Volts WFS in/min (m/min)
Low 200 24/26 175 (4.5)
Optimum 250 26/28 250 (6.4)
High 300 28/30 325 (8.3)
Notes: s MM ELECTRICAL STICKOUT s 7HEN USING !RGON #ARBON $IOXIDE MIXTURES VOLTAGE MAY BE REDUCED BY UP TO ONE VOLT TO improve weldability and bead appearance.
International Customer Care: 940-381-1212 / www.stoody.com
FAX 940-483-8178
63
Hardfacing & Specialty Alloy Welding Electrodes & Wires
Nickel Flux Cored Wires
Nickel Flux Cored Wires
STOODY ® 82-T1 Stoody 82-T1 is a gas shielded all position flux cored wire that meets the requirements of AWS A5.34, Class ENiCr3TX-Y. Applications: Joining Nickel-Chromium-Iron alloys, clad side of joints in steels clad with Nickel-Chromium-Iron weld metal, surfacing steel with Nickel-Chromium-Iron weld metal, joining Inconel 600, 601 and Incoloy 800 to themselves or to stainless and carbon steels Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium, Sulfer, Phosphorus, Nickel
Typical Deposit Characteristics: Tensile Strength .....................................89 ksi (614 Mpa) Yield Strength ........................................58 ksi (400 Mpa) Elongation. ................................................................26 % Part Packaging Number 11872700 33# WB
Wire Diameter Welding Parameters in. mm Shielding Gas Wire Ext. Amps Volts 0.045 1.2 75% AR-25% CO2 1/2 150-200 25-26 or 100%CO2
11872600 33# WB
1/16
1.6
75% AR-25% CO2 1/2 or 100%CO2
200-250
26-27
STOODY 182-T1 Stoody 182-T1 is a gas shielded all position flux cored wire that meets the requirements of AWS 5.34 ENiCrFe3TX-Y. Applications: Joining Nickel-Chromium-Iron alloys, clad side of joints in steels clad with Nickel-Chromium-Iron weld metal, surfacing steel with Nickel-Chromium-Iron weld metal, joining Alloys 600, 601 and Incoloy 800 to themselves or to stainless and carbon steels
Typical Deposit Characteristics: Tensile Strength .....................................94 ksi (649 Mpa) Yield Strength ........................................58 ksi (400 Mpa) Elongation. ................................................................35 % Part Packaging Number 11916200 33# WB
Wire Diameter Welding Parameters in. mm Shielding Gas Wire Ext. Amps Volts 0.045 1.2 75% AR-25% CO2 1/2 150-200 25-26 or 100%CO2
11916100 33# WB
1/16
Stoody A-T1 is a gas shielded all position flux cored wire that meets the requirements of AWS 5.34 ENiCrFe2TX-Y.
Part Number
Wire Diameter in. mm Shielding Gas
Applications: Joining Nickel-Chromium-Iron alloys, joining Nickel steels, joining Inconel 600, 601 and Icoloy 800 to themselves or to stainless and carbon steels
11896500 33# WB, LLW
0.045 1.2
75% AR-25% CO2 1/2 or 100%CO2
150-200
25-26
11896700 33# WB, LLW
1/16
75% AR-25% CO2 1/2 or 100%CO2
200-250
26-27
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium, Sulfer, Phosphorus, Nickel
1.6
75% AR-25% CO2 1/2 or 100%CO2
200-250
26-27
STOODY A-T1
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Molybdenum, Niobium, Sulfer, Phosphorus, Nickel
Packaging
1.6
Welding Parameters Wire Ext. Amps Volts
Typical Deposit Characteristics: Tensile Strength ..................................89.5 ksi (595 Mpa) Yield Strength .....................................51.0 ksi (340 Mpa) Elongation. ................................................................45 % Charpy Impact Toughness. ............ 67 Ft.-lbs. (92 Joules) at -320°F (-196°C) Lateral Expansion............................... 46 mils (1.2mm) at -320°F (-196°C)
64
U.S. Customer Care: 800-426-1888 / Canada Customer Care: 905-827-4515 /
FAX 800-535-0557 FAX 800-588-1714
Hardfacing & Specialty Alloy Welding Electrodes & Wires
Stoody 625-T1 is a gas shielded all position flux cored wire that meet the requirements of AWS 5.34 ENiCrMo3TX-Y. Applications: Joining Nickel-Chromium-Molybdenum alloys, clad side of joints in steels clad with Nickel-Chromium-Molybdenum weld metal, surfacing steel with Nickel-Chromium-Molybdenum weld metal, joining steels to Nickel based alloys, joining 9% Nickel steel for cryogenic applications Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron*, Noibium, Sulfer, Phosphorus, Nickel *For Iron <1%, please request Stoody 625LI-T1 (PDS SP-029)
Typical Deposit Characteristics: Tensile Strength ...................................112 ksi (773 Mpa) Yield Strength ........................................72 ksi (497 Mpa) Elongation. ................................................................38 % Part Packaging Number 11872500 33# WB, LLW
Wire Diameter Welding Parameters in. mm Shielding Gas Wire Ext. Amps Volts 0.045 1.2 75% AR-25% CO2 1/2 150-200 25-26 or 100%CO2
11872400 33# WB, LLW
1/16
1.6
75% AR-25% CO2 1/2 or 100%CO2
200-250
Nickel Flux Cored Wires
STOODY 速 625-T1
26-27
STOODY C276-T1 Stoody C276-T1 is a gas shielded All Position Flux Cored Wire that meet the requirements of AWS 5.34 ENiCrMo4TX-Y. Applications: Joining Nickel-Chromium-Molybdenum alloys, clad side of joints in steels clad with Nickel-Chromium-Molybdenum weld metal, surfacing steel with Nickel-Chromium-Molybdenum weld metal, joining higher Molybdenum high Nitrogen containing stainless steels Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, Tungsten, Sulfer, Phosphorus, Nickel
Typical Deposit Characteristics: Tensile Strength ...................................106 ksi (705 Mpa) Yield Strength ........................................68 ksi (452 Mpa) Elongation. ................................................................42 % Part Packaging Number 11953700 33# WB, LLW
Wire Diameter Welding Parameters in. mm Shielding Gas Wire Ext. Amps Volts 0.045 1.2 75% AR-25% CO2 1/2 150-200 25-26 or 100%CO2
33# WB, LLW
1/16
1.6
75% AR-25% CO2 1/2 or 100%CO2
Packaging
Wire Diameter in. mm Shielding Gas
200-250
26-27
STOODY 622-T1 Stoody 622-T1 is a gas shielded all position flux cored wire that meet the requirements of AWS 5.34 ENiCrMo10TX-Y.
Part Number
Applications: Joining Nickel-Chromium-Molybdenum alloys, clad side of joints in steels clad with Nickel-Chromium-Molybdenum weld metal, surfacing steel with Nickel-Chromium-Molybdenum weld metal, joining higher Molybdenum high Nitrogen containing stainless steels
11953800 33# WB, LLW 33# WB, LLW
Welding Parameters Wire Ext. Amps Volts
0.045 1.2
75% AR-25% CO2 1/2 or 100%CO2
150-200
25-26
1/16
75% AR-25% CO2 1/2 or 100%CO2
200-250
26-27
1.6
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, Tungsten, Sulfer, Phosphorus, Nickel Typical Deposit Characteristics: Tensile Strength ...................................103 ksi (685 Mpa) Yield Strength ........................................70 ksi (470 Mpa) Elongation. ................................................................27 %
International Customer Care: 940-381-1212 / www.stoody.com
FAX 940-483-8178
65
STATEMENT OF WARRANTY
(as of March 15, 2009)
LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products as stated below, THERMADYNE shall, upon written notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with THERMADYNE’s specifications, instructions, recommendations and recognized standard industry practice, and not been subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at THERMADYNE’s sole option, of any components or parts of the product determined by THERMADYNE to be defective. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF LIABILITY: THERMADYNE shall not under any circumstances be liable for special, indirect or consequential damages, such as, but not limited to, damage or loss of purchased or replacement goods, business interruption or loss of profit, or claims of customers of distributor (hereinafter the “Purchaser”) for service interruption. The remedies of the Purchaser set forth herein are exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by THERMADYNE whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY THERMADYNE PRODUCT. THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS. This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the Purchaser. Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty. Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the Purchaser. All returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous THERMADYNE warranties.
WARRANTY SCHEDULE The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the purchaser. THERMADYNE reserves the right to request documented evidence of date of purchase. GAS WELDING AND CUTTING EQUIPMENT Victor® Professional Victor CutSkill® Victor FirePower® Victor Medical Victor VSP HP&I Brass Regulators/Manifolds HP&I Stainless Regulators/Manifolds HP&I Corrosive Gas Regulators/Manifolds Aluminum Cylinders Steel Cylinders Oxygen Conservers Cutting Machine Motors TurboTorch® Transformers Parts Used in Rental Applications
66
Parts / Labor 5 years / NA 2 years / NA 1 year / NA 6 years / NA 2 years / NA 2 years / NA 1 year / NA 90 days / NA 10 years / NA 1 year / NA 2 years / NA 1 year / NA 3 years / NA 5 years / NA 1 year from date sold by seller to authorized distributor
ARC ACCESSORIES, ARC GOUGING & SLICE EQUIPMENT TC and TCV Water Coolers TSC-96 Smoke Collector ESG-1, EPG-CR1, EPG-CR2 Control Boxes for Eliminator Spool & Pull Guns QRC-2000 Nozzle Cleaning Stations QRC-3000 Series Ultrasonic Cleaner Arcair® N6000 Eliminator® Spool and Pull Guns PullMaster™ MIG Guns & PullMaster™ Pull Guns Robotic Deflection Mounts QRM-100 Anti-Spatter Applicator All other products 30 days from date purchaser including but not limited to: s -)' 'UNS s !RC 'OUGING %QUIPMENT s 3LICE %QUIPMENT
Parts / Labor 1 year / NA 1 year / NA 1 year / NA 1 year / 1 year 2 years / 2 years 1 year / NA 90 days / NA 90 days / NA 90 days / NA 90 days / NA 30 days / NA
PLASMA CUTTING SYSTEMS CUTMASTER® TRUE Series PakMaster® XL PLUS PakMaster® 150XL CUTMASTER 1Series™ AirCut™ 15C Drag-Gun® Plus Drag-Gun PAK 200 Automated Plasma Torches Consoles, Control Equipment, Heat Exchangers and Accessory Equipment
Parts / Labor 4 years / 4 years 3 years / 1 year 2 years / 1 year 3 years / 3 years 1 year / 1 year 2 years / 1 year 1 year / 1 year 2 years / 1 year 2 years / 1 year 1 year / 1 year 1 year / 1 year
ENGINE DRIVEN WELDERS Scout®, Raider®, Explorer™ Original Main Power Stators and Inductors Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors Engines and Associated Components are NOT Warranted by Thermal Arc®, Although Most are Warranted by the Engine Manufacturer. SEE THE ENGINE MANUFACTURERS’ WARRANTY FOR DETAILS. GMAW/FCAW (MIG) WELDING EQUIPMENT Fabricator® 140, 180, 190, 210, 251, 281; Fabstar® 4030; PowerMaster® 350, 350P, 500, 500P 320SP, 400SP, 500SP; Excel-Arc® 6045; Wire Feeders: Ultrafeed®, Porta-feed® Original Main Power Transformer and Inductor Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors GTAW (TIG) & MULTI-PROCESS INVERTER WELDING EQUIPMENT 160TS, 300TS, 400TS, 185AC/DC, 200AC/DC, 300AC/DC, 400GTSW, 400MST, 300MST, 400MSTP Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors PLASMA WELDING EQUIPMENT Ultima® 150 Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors Welding Console, Weld Controller, Weld Timer All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors, Coolant Recirculators SMAW (Stick) WELDING EQUIPMENT Dragster™ 85; 95S Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 160S, 300S, 400S Original Main Power Magnetics Original Main Power Rectifiers, Control P.C. Boards All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors GENERAL ARC EQUIPMENT FirePower® MIG Welders Water Recirculators Plasma Welding Torches Gas Regulators (Supplied with Power Sources) MIG and TIG Torches (Supplied with Power Sources) Replacement Repair Parts MIG, TIG and Plasma Welding Torch Consumable Items
Parts / Labor 5 years / 3 years 3 years / 3 years 1 year / 1 year See the Engine Manufacturers’ Warranty for Details Parts / Labor
5 years / 3 years 3 years / 3 years 1 year / 1 year Parts / Labor
5 years / 3 years 3 years / 3 years 1 year / 1 year Parts / Labor 5 years / 3 years 3 years / 3 years 3 years / 3 years 1 year / 1 year Parts / Labor 1 year / 1 year 1 year / 1 year 1 year / 1 year
5 years / 3 years 3 years / 3 years 1 year / 1 year Parts / Labor 5-2-1 years / NA 1 year / 1 year 180 days / 180 days 180 days / NA 90 days / NA 90 days / NA NA / NA
67
U.S. Customer Care:
ARCAIR ÂŽ / STOODY ÂŽ / THERMAL ARC ÂŽ / THERMAL DYNAMICS ÂŽ / TWECO ÂŽ / VICTOR ÂŽ................... 800-426-1888 FIREPOWER ÂŽ ................. 800-858-4232 / FAX 800-535-0557 TDC AUTOMATION................... 866-279-2628 TURBOTORCH ÂŽ ............. 800-238-0282 / FAX 800-535-0557 VICTOR MEDICAL .................... 800-382-8187 VICTOR SPECIALTY PRODUCTS ................... 800-569-0547
/ / / /
FAX FAX FAX FAX
800-535-0557 800-535-0557 800-535-0557 800-535-0557
Canada Customer Care: 905-827-4515 / FAX 800-588-1714 U International Customer Care: 940-381-1212 / FAX 940-483-8178 CIGWELD Customer Care: 1300-654-674 / FAX 61-3-9474-7391 U www.thermadyne.com
A Global Cutting & Welding Market Leaderâ&#x201E;˘ W O R L D H E A D Q U A R T E R S 3 W I N G L E Y 2 I D G E 2 O A D 3 U I T E s 3 T , O U I S - I S S O U R I 5 3 !
THE AMERICAS Denton, TX USA U.S. Customer Care Ph: 1-800-426-1888 (tollfree) Fax: 1-800-535-0557 (tollfree) International Customer Care Ph: 1-940-381-1212 Fax: 1-940-483-8178
Form No. 67-2836 (7/01/10)
EUROPE
ASIA/PACIFIC
Miami, FL USA Sales Office, Latin America Ph: 1-954-727-8371 Fax: 1-954-727-8376
Chorley, United Kingdom Customer Care Ph: +44 1257-261755 Fax: +44 1257-224800
Cikarang, Indonesia Customer Care Ph: 6221-8990-6095 Fax: 6221-893-6067
Oakville, Ontario, Canada Canada Customer Care Ph: 1-905-827-4515 Fax: 1-800-588-1714 (tollfree)
Milan, Italy Customer Care Ph: +39 0236546801 Fax: +39 0236546840
Rawang, Malaysia Customer Care Ph: +603 6092-2988 Fax: +603 6092-1085
Š 2010 Thermadyne Industries, Inc.
Melbourne, Australia Australia Customer Care Ph: 1300-654-674 (tollfree) Ph: 61-3-9474-2988 Fax: 61-3-9474-7391 International Ph: 61-3-9474-7508 Fax: 61-3-9474-7488
www.thermadyne.com
Shanghai, China Sales Office Ph: +86 21-64072626 Fax: +86 21-64483032 Singapore Sales Office Ph: +65 6832-8066 Fax: +65 6763-5812
Printed in U.S.A.