Creating Value Together‌
Since 1976
Sensor to Control Room Provider
Various Divisions in Pyrotech Group
Pyrotech Group Panel Division
•Pyrotech Electronics Pvt. Ltd. Unit#2 & 4 •Pyrotech Control India Pvt. Ltd. Electronics Division
•Pyrotech Electronics Pvt. Ltd. Unit#1
Sensors Division
Modular Furniture Division
Project Division
•Pyrotech Marketing & Projects Pvt. Ltd.
•Pyrotech Workspace Solutions Pvt. Ltd. •Metalspace Workspace Solutions Pvt. Ltd.
•Tempsens Instruments India Pvt. Ltd. • Marathan Heaters India Pvt. Ltd.
Pyrotech Group Companies Pyrotech Electronics Pvt. Ltd. Unit #1
Pyrotech Electronics Pvt. Ltd. Unit #3
Pyrotech Electronics Pvt. Ltd. Unit #4
PEPL
Pyrotech Control India Pvt. Ltd.
Pyrotech Optronics Pvt. Ltd.
Pyrotech Workspace Solutions Pvt. Ltd.
Tempsens Instruments India Pvt. Ltd.
Marathon Heaters India Pvt. Ltd.
Pyrotech Marketing & Projects Pvt. Ltd.
Manufacturing Facilities
PEPL U#1 - UDAIPUR
PWSPL - UDAIPUR
PEPL U#2 - UDAIPUR
TIPL - UDAIPUR
PEPL U#4 - UDAIPUR
MHPL - UDAIPUR
ALL LOCATED IN UDAIPUR
PCIPL
PMPPL - DELHI
Sales Growth of Pyrotech Group
6
Sales Growth of Panel Division
7
Our Founder Directors
Mr. N.K. Pande IIT-Delhi
Mr. C.P. Talesara IIT-Bombay
Mr. V.P. Rathi REC-Bhopal
Mr. P.S. Talesara BITS-Pilani
Products of Sensors Division
Connection Heads & Connectors
Thermowells
Thermal Imager
Base Metal Thermocouples
Heaters
Special RTDs
Products of Sensors Division Thermocouples & RTDs
Extension & Compensating Cables
Products of Sensors Division Online & Portable Pyrometers
Kiln Shell Scanner Calibration Bath, Master Sensors & Services
Products of Electronics Division
Temperature Controller
Transmitters
Square Root Extractor
DPM
Pressure Transmitter
APFCR
Bar Graph Indicator
Sequence Timers
Electrical Transducer
LED Display Boards
CCTV Camera
Temperature Scanner
Transducers
Power Supplies
KW Meter
Proximity Switches
Relay & Signal Conditioning Card
Temperature Transmitter
Products of Electronics Division
LED Lights
Alarm Annunciators LED Explosion proof light
Sound Transmitter
Pull Cord Switch
Products of Modular Furniture Division Control Rooms
Products of Modular Furniture Division Modular Control Desks
Products of Project Division
Bindal Papers project Automation of Steam & Condensate System
Century Paper Energy Management System
D2O upgradation & Waste Water Management System RAPP & KAPP
Durgapur Project Profibus Connectivity in Existing Instruments
Products of Project Division
Indure Energy Management System
Jaypee Sidhi Cement Roorkee Process Flow Mimic
Bhilai Jaypee Grinding Process Flow Mimic
List of Products Offered by Pyrotech Group Temperature Sensors Process Control Instruments • PLC & AC Drives • Close circuit television systems • Bio access control system • Energy Management services • Recorder • Calibrator • Multi-functional transducer • Medicine make level sensors • Siemens make field Instruments • Remote terminal units (TCE make) • Electrical transducers • APFCR • KW Indicator • Digital scanners • 2WT/4WT transmitter • Sequence timer • Flow totalizer • Alarm Annunciator • Universal convertor & isolator • Protocol convertor • Digital Panel meters • LED based large display • PID controllers • Bar graph indicators • Multi set point indicators • Counters • Digital & analog interface card (PLC) • Smoke detector • Hooters
• • • • • • • •
Thermocouples Resistance temperature detectors Thermo wells & Protection Tubes Glass Thermocouples Compensating & extension Cables Industrial Heaters Connection Heads & Accessories Calibration Bath, Master sensor, NABL services • Calibration Service • Non Contact Pyrometers • Thermal Imagers • Furnace Monitoring Cameras • Kiln Shell Scanner Control Rooms & Furniture • Control room Interior • Control room furniture • Office furniture • Centralized control desk • Kitchens • Workstations Bare Enclosures • Junction Boxes • Control Panel • 19" Rack Panel • Computer Consoles
Functional enclosures • Mosaic Panel & Desk • Mimic Panel & Desk • Control Panel • Marshalling Panel • Networking Panel 19" • 19" Rack Panel • MCC/PCC Panel • LDBs/PDBs • Generator Control Panel • ECP/UCP • UCD • Junction Box • Metering Box • LIE/LIR • NG & LAVT Cubicle • Test Bench • Computer Consoles • Control Rooms • Large Video Walls • Synchronization Panels • Local Gauge Boards • C&R Panel
Why Pyrotech? • State of art manufacturing Facilities • Skilled Human resources • CNC Machines for almost all operations
• International & Statutory certifications • Brand recognition
• Experience of 35 years in Market • Strong Customer base • Consistency & continuity
Product, Services & Facilities of Panel Division
Products Range of Panel Division
Products Control Panels
Control Desks
Bare & Wired Mosaic Electrical Control Unit Control Generator Control Control & Relay Synchronization EMC Mimic Purge 19� Rack & N/W NG & LAVT
Junction Boxes
MCC & PCC
LIE/LIR
JB Fixed type LIE LPBS Drawout Type LIR Control Box PDBs Gauge Boards FRP JB Control Posts Recepticales Power JBs
HT Kiosks HT Panel
LVS
Poles
DLP based RPS Traffic LCD Camera Touch screens Light LCD Mosaic Advertisement
Products of Panel Division
ELECTRICAL CONTROL PANEL
MOSAIC TILE SYSTEM
MIMIC CONTROL DESK
UNIT CONTROL DESK
MCC PANELS
EMC PANEL
CONTROL & RELAY PANELS
BARE PANEL
Products of Panel Division
NG & LAVT CUBICLE
MARSHALLING PANELS
PURGE PANELS
SYNCHRONIZATION DESK
SHELTER FRP JUNCTION BOXES LARGE VIDEO SCREENS
JUNCTION BOX
Products of Panel Division
HT PANEL
UNIVERSAL TEST BENCH
LIE/LIR
ECP UCP
19” RACK
CHEVAL MAKE 19” RACK
Poles
Construction System Alcosy
Fecosy
Welded Surface Finish •Painting •Powder Coating
Material •CRCA •SS 304/316 •Alu Zinc •Al
Accessories •Mounting Plate •Mounting Channel •19” Rack •Gasketing •Anti Vibration Pad •Door Locks •Blanking Plate •File Pocket
Comparison Parameters
Fecosy
Welded
Alcosy
Strength
Very High
Medium
High
Load Carrying Capacity
Very High
Medium
High
Aesthetics
Very Good
Good
Best
Durability
Good
Good
Very Good
Surface finish
Very Good
Good
Best
Delivery
Fast
Average
Very Fast
FECOSY Ferrous Construction System (FeCoSy) uses specially designed ferrous frame members for manufacturing cubicles. This system is used for CRCA as well as SS Cubicles. The 8 Fold have 1.7mm & 5 Fold 2.5mm thick member ensures a rigid section of the cubicle.
5 FOLD SECTION
8 FOLD SECTION
These are welded together to form a rigid structure. The structure is covered from all the sides with the help of removable sheets and hingable doors.
ALCOSY Suitable for Areas where Flexibility, Light weight, aesthetics, Resistance to Corrosion, high IP protection are desirable. Ingress Protection up to IP-65. ALCOSY20/30 construction system used to build a rigid framework by bolting an aluminum alloy member to a corner block. The bolts are concealed in internal slots to give a smooth exterior surface. The interior fixing bolts can slide anywhere along the length of the member to hold brackets for structure fitting and hardware.
Manufacturing Process Stages of Manufacturing
Engineering
CNC
Fabrication
Surface Treatment
Packing & Forwarding
Wiring
Assembling
Surface Finish
Engineering Section
CNC Machines
SHEARING (4 Machines)
BENDING (6 Machines)
Muratec Punching Machine with Robotic Arm
PU Gasketing Machine PUNCHING ( 3 Machines)
MORATA PUNCHING (2 Machines)
CNC Machines Amada Machine
CNC Machines
Murrtec Machine
CNC Machines Special Purpose Bending Machine
Automatic Sheet Processing System
Advanced Machineries
Automatic lugging Machine
Channel Cutting
Automatic Wire Cutting
Lug Push Pull Tester
Automatic Cutting & Stripping
Mosaic Engraving Machine
Computerized Marker Printing Machine
Vacuum Packing Preparation Machine
Fabrication
MIG WELDING
TIG WELDING
STUD WELDING
MIG WELDING
ARC WELDING
Surface Treatment
HOT 7 TANK PHOSPHATING PLANT
Surface Finish
PAINTING & POWDER COATING
Surface Treatment & Powder coating
HUALI COATING
Assembling & Wiring
Packing & Forwarding
Softwares
ISO Certificates
Awards & Achievements
Control Panel
Features •Simple construction, •Reduced hardware, •Easy assembly, •Good aesthetic Looks, •Cost competence, •Faster production capabilities with all standard features.
• Flexibility in size, mounting, accessibility, finish. •Specially designed gaskets. •Interchangeability of doors, side sheet, removable cover & mounting plate. •Load carrying capacity 800Kg •Door Opening 130-180 degree
Examples
Examples
Examples
Internal View
D-type gasket
Corner block & lifting Hook
Adjustable Mounting rail for flexibility
File Pocket
Corner Block
Door Lock
Corner Block
FIXED MCC
Features •
Single / Double Front
•
Full Compartmentalize
•
Insulators & Busbar supports : SMC 25 Grade / DMC type
•
Gasketing : PU
•
Bus bars :E91E Aluminum or Electrolytic Copper
•
Max Current rating : 5000 A (Al) or 6000 (Cu)
•
Sizes : Standard Vertical Size : For Single front - 2400 (H) x 850(W) x 600 (D)
•
Standard Vertical Size : For Double front - 2400 (H) x 850(W) x 1000 (D)
Short Ckt Test Temp. Rise Test
•
ACB Vertical Size : 2400 (H) x 850 (W) x 1200/1500 (D) mm
DRAWOUT MCC
Features •
Single / Double Front
•
Full Compartmentalize
•
Insulators & Bus bar supports : SMC 25 Grade / DMC type
•
Gasketing : PU
•
Bus bars :E91E Aluminum or Electrolytic Copper
•
Drawout type components : Silver plated copper (63A to 630A)
•
Trolleys : Interchangeable with isolated, test & service feature
•
Max Current rating : 5000 A (Al) or 6000 (Cu)
Examples
Trolleys
Examples
LIE /LIR
Features •Minimum Installation space required •The transmitter enclosures (closed type) are provided for mounting Transmitters etc. and located in Boiler area. •Transmitter racks is provided for mounting transmitters and other accessories in buildings and closed areas like the power house building / turbine hall. •Local Instrument Enclosures kept in places where the presence of moisture, Dust and impurities may affect the equipments.
•We keep / install in the covered shade and clean area and that area free from any moisture and impurities. •The grouping of exact instrument in LIE/LIR depends on the site condition / availability of process connection which is decided in detail engineering.
Examples
Junction Box Features • JB’s are designed to electrical & electronics
control instruments and components in indoor or outdoor areas where dust, water, oil etc. contamination are present. • Apart from CRCA and SS Enclosure Galvanized Iron
enclosures
&
Aluminum
Enclosures also available
Ingress protection up to IP-67 •
Suitable for 110 degree door opening
Die
cast
Examples
LPBS
Features Pyrotech provides LPBS in •FRP material •Aluminum Die Cast •Polycarbonate . Types:•DOL •RDOL •Multiple Push Button Station
Examples
Fabricated Keyboard
FRP
Features • In the areas where moisture is high FRP boxes is used as they are corrosion free. e.g chemical plants. • Fiberglass Reinfost Polyester is made of 4mm thick sheet and capable of working at 90°C • Light Weight-easy to handle & Transport
• High Strength to weight ratio • Corrosion Resistance • Non Conductive • Non Magnetic • Environment safe
Examples
ECP / UCP
Features • ECP & UCP are very much used in control rooms for monitoring and controlling of the process of plant. • Following Devices can be mounted on ECP/UCP:• PB Station • A/M Station • Miniaturized Control Switches • Recorders Annunciation Windows • Electrical Mimic Diagram • Indicators • Application: Mostly in Boiler & turbine area
Examples
Examples
EMC Panel
Features
• To protect the electrical equipments from Electromagnetic or Radio magnetic waves EMC
panels are used • GI Sheets are used inside the panels to provide protection & EMC Gasketing ,EMC louvers & various EMC components are used to protect electrical equipments from EM waves
Examples
Examples •Made up of 10 Fold section of 2.5 mm Al Zinc •All Sheets 2.5 mm Al Zinc
•Care has been taken to limit entrance of radiation as low as possible •See Through Window is seismically & EMC compatible •Tested
for
IEC
61000-5-7
for
Shielding
effectiveness •Achieved 44db attenuation with see through
glass window
Technical Notes Electromagnetic Compatibility Overview Standards governing electromagnetic compatibility commonly refer to EMI/RFI, or electromagnetic interference/radio frequency interference. Such interference is caused by stray voltages and/ or currents coupling between electronic systems creating undesirable effects. These undesirable effects can vary between a brief annoyance, such as a vacuum cleaner disturbing the family television viewing, to more serious situations, such as a cellular phone interfering with the controls of a machine tool, or a noisy power supply interfering with the proper operation of an industrial robot. With the increased emphasis on electronic technology, electromagnetic interference/radio frequency interference is a growing concern.
Technical Notes Electromagnetic Interference (EMI) occurs when unintentional electromagnetic signals from a system or device cause undesired effects or malfunction in another system or device. Radio Frequency Interference (RFI) is a type of EMI that extends over the 1kHz - 10 GHz frequency band. Electromagnetic Compatibility (EMC) is the technology of shielding or preventing electromagnetic interference (EMI). Electromagnetic Emission is the energy radiated to the environment from an electronic product. Electromagnetic Immunity is the ability of an electronic product to function in its environment in the presence of electromagnetic radiation.
Technical Notes Shielding Effectiveness (SE) is the measure of protection provided by an enclosure against electromagnetic interference at a specific frequency. It is generally expressed in decibels (dB), where SE = 20 Log (EO/EI).
Attenuation in terms of EMC is the reduction of an electromagnetic field across a shield (usually expressed in decibels (dB) at a given frequency). Decibel (dB) in terms of EMC is a dimensionless logarithmic ratio used as a manageable value of measurement for the reduction or attenuation of electromagnetic interference.
Technical Notes Cutoff Frequency is the maximum possible frequency beyond which the waveguide will no longer shield EMI. EO (V/m) is the measure of field strength without the shield; EI (V/m) is the field strength with the shield in place. Sheidling Effectiveness (dB)
% EMI Blocked
6
50
20
90
40
99
60
99.9
80
99.99
100
99.999
Sameer Test Certificate
IEC 61000-5-7 – Sheilding effectiveness of an Bare Enclosure
Seismically Tested
Features
•Made up of 10 Fold section of 2.5 mm Al Zinc •All Sheets 2.5 mm Al Zinc
•Care has been taken to lower down CoG as low as possible •See Through Window is seismically & EMC compatible •Tested for IEEE-344
CPRI Test Certificate
As per IEEE 344
Examples •Pyrotech has developed a special panel which is both EMC & Seismic Compliant •Product was subjected to triaxial simultaneous shake table test •Product is rated to perform successfully during and after seismic activity •Developed for areas and installations with stringent seismic requirements •Needed in mission critical facilities (data centers, hospitals, Substations, DCS & PLC Panels etc.)
CPRI Test Certificate As per IEEE 344
Control Desk
Features • Ergonomically
designed
for
operator
comforts
&
suitable for housing mounting personnel computers, 21” CRT’s, 19” racks mounted equipments, video monitors & other required items. • Fully modular in design & construction.
• The desks can be made to suit any shape, size & appearances. • Console top shall be powder coated steel/SS buff finish/or MDF wood is laminated to desire color shade. • Power distribution for console equipped with 15/5 Amp Surge protector, 3 pin socket, MCB & Terminals. • Rails /Slides for CPU to take out with high efforts.
Examples
Examples
CONTROL & RELAY PANELS
Features • Mainly used for controlling and protection of various different voltage switchyards
•We supply the relay interlocking hardwired panel & desk with time delay circuits. completely customized •Protection & Control schemes for the following Circuits: •Transmission Lines •Generator Transformers •Inter-connecting Transformers
•Feeder Transformers •Reactors •Tie / Transfer Bus Coupler •Bus Coupler
Generator Control Panel
Features • Mainly used for controlling the generator
• We supply the controls of generator in hardwired panel & desk with protective relays. • We provide complete engineered panel from your single line diagram to the complete solution.
Examples
Synchronizing Panel
Features • Mainly used for synchronization of multiple feeders. • To provide an uninterrupted supply alternators are used in parallel. To hook up one Generating source to other Generating Source, both systems should be
synchronized. • We supply the Synchronization in hardwired panel & desk. • We provide complete engineered panel from your single line diagram to the complete solution.
Examples
Purge Panel
Features • Purge panel is a panel in which a positive pressure is maintained inside the cabinet so that hazardous gases can
not enter into the cabinet. •Application - Hazardous area, Zone-1/2, Gas group II A/B, IIC • Maximum size – 2100(H) x 1000(W) x 800(D) • Purge scheme – X/Y/Z • Certification – Ex-D Certification for individual components • Input – Air/Nitrogen
Examples
Examples
Mosaic Panel & Desk
Features • Mosaic tile system is one of the most user friendly, reliable and economical approach to process visualization and control.
• Imported from Subklew, Germany. • The tiles are mounted on a metallic grid and the grid can be mounted on plain and curved surfaces as per the requirements. • 24 x 24 mm honey comb structure which
supports 24x24,
24x48 & 48x48 modules • Support System - Aluminum Die casted alloy
• Active Elements – Available in more than 1000 • Tile - Made up of Polycarbonate
variants
Examples
DMRC Control Room
KMRC Control Room
Examples
Examples
Shelter
Features • The shelters are suitable for multilateral use for housing, measuring and controlling equipment in power plants, natural gas, energy petroleum refinery & petrochemicals • Fully Insulated, no condensation, Very low heat gain from direct sun light, fully dust & moisture free. •The shelter consist of self-framing exterior skin assembled
on a rigid superstructure. • The super structure is made up of 3 mm folded sheet of CRCA or Stainless Steel. • The floor and roof are made strong enough to take load of 4/5 man. The all joints are made water tight with appropriate sealant • Fiber glass wool insulation is used to achieve min. R2.0
insulation rating
Examples
Examples
Test Bench
Features •Universal Test Bench - Used for general purpose testing of instruments.
The
instruments
required
for
testing
are
Multimeter, Megger & HV tester • Electronic Test Bench –
Facilitates to test the electronic
equipment, Used instruments like Oscillator/ Frequency
generator, Micro Processor based universal temperature calibrator with resistance measurement facility. • Hydro Pneumatic Test Bench - Facilitates to test the Hydro Pneumatic equipment, Includes instrument like Leakage Testing Unit, Weight Testing, • Temperature Test Bench – Facilitate to measure and record temperature on various points, test and calibrate temperature
sensor
Examples
Universal Test Bench
Temperature Test Bench
Work Bench
Leakage testing Instrument
Hydro-Pneumetic Test Bench
Electronics Test Bench
HT Panel
Features • Robust construction • Modular design
BIS IS 13118:1991 (R2002) Specification For High-voltage A.C. Circuit-breakers
• Easy operations • Consistent performance • Consumes less electricity • Maintenance free
• Highly durable • Indigenous Design •11 KV VCB indoor panel / outdoor kiosk • Current rating 630/1250/1600/2000 Amp • Rupturing capacity: 20/25/31.5/40 KA • Application: used for controlling high voltage side of any instrument or at substations.
Internal
Test Certificate
Mimic Panel & Desk
Features • To show the plant layout and process
Mimic
panels are used •Mimic MOC – Computerized printing on polyester sheet which is pasted on Acrylic / Hylem sheet •Various types of Mimic Panels available like • Tape Mimic •Acrylic Mimic •Mosaic Mimic
Examples
19” Rack & N/W Panel
Features • As a standard international practice, many control
and instrumentation equipments are designed for housing into 19" racks. The racks are fitted inside the 19" panel meant for the purpose. •The heights are expressed in multiples of i.e. 12U,16U,22U,28U,36U etc. “U” is a
“U”
standard
height module of 44.45mm. •Racks can be provided in both square and round
profiles •Constructed
in
ALCOSY technology in which the
framework is made using Aluminum alloy members.
Examples
NG & LAVT CUBICLE
Features • LAVT cubicles are enclosure for housing • Lightening Arrester (L A ), • Surge Capacitor (S C ), • Voltage transformers (V T ) •NG cubicle is a enclosure for installation of
•Neutral Grounding Transformer (NGT) •Neutral Grounding Resistance (NGR) • LA & SC provide minimum resistance path and complete fault current flows to ground earth point through earthing bus bar.
Examples
Large Video screen
Features •
LED based, maintenance-free illumination •
No Colour Wheel, No UHP Lamp, No Auto Lamp Change over and No moving parts make it low MTTR.
• • • • • • • •
Available in Zero Mullion Precision View ™ Screens
•
Better for the environment (No mercury, No lead)
60,000 hour LED reliability Vibrant wide LED color gamut Utilizes SIFI Auto-Color Balance for wall balancing Instant-on to full brightness Dust resistant positive pressure chassis design
Liquid free & maintenance free “heat pipe” cooling system Staple free unique construction prevents from pouching & bowing.
Examples
11 High – ONGC, Mumbai 2x6 Matrix
Invensys CGPL Mundra 2x3 Matrixes
Vasundra Bhavan– ONGC, Mumbai 2x4 Matrix
Tata Power 2x3 Matrix
NTPC Ramagundam 1x5 Matrix
NTPC Sipat 1x1 Matrix
New Technology‌ Zero Bezel Industrial LCDs
New Technology‌ Zero Bezel Industrial LCDs
New Technology‌ High Resolution LED Display
LED Pitch 1.6 mm !!
Poles
Features • Pyrotech has started manufacturing various type of Poles using indigenously developed proven technology since 2008. •Our Poles's are rugged, maintenance free, corrosion free and easy to install. Poles manufacturing process includes
Cutting,
Bending,
Welding,
Galvanization,
Painting,
Assembling which is performed on World class machines with highly skilled manpower.
Export Projects
Europe
Africa
Asia
America
Germany
Nigeria
Tanzania
Italy
Zambia
Spain
USA
Australia
Bangladesh
Sri lanka
Japan
Kazakhstan
Sudan
Iraq
Russia
Vietnam
Bahrain
Ethiopia
Libya
Iran
Singapore
Indonesia
Muscat
UK
Egypt
Oman
Mangolia
Malaysia
China
Dubai
Belgium
Kenya
Bhutan
Korea
Kuwait
Australia
Operating Locations
DELHI
UDAIPUR AHMEDABAD D VADODARA BHOPAL MUMBAI
KOLKATA MARKETING HEAD OFFICE PRODUCTION FACILITIES REGIONAL OFFICES
HYDERABAD
BANGALORE
Examples
CONSULTANTS
Major Clients
Contact us Pyrotech Electronics Pvt. Ltd. Unit#2
E-329 Road No. 12 M.I.A Madri Udaipur 313003 Rajasthan India 02943290603/02946450180 02946450147/09351305343 0294 2492130 (Fax) Email : marketing@pyrotechindia.com
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