I NDUS T RY
C ATALO GU E
:
Vosschemie GmbH Wellerswalder Weg 24 04758 Oschatz Germany Phone: +49 (0) 3435 / 6202 -58 Fax: +49 (0) 3435 / 6202 -62
www.vc-24.de www.vosschemie.de
The information is intended as a guide to application and is based on current information. The information is offered in good faith and without guarantee or liability. Product specifications subject to change and availability. © VOSSCHEMIE 2008, 1. Auflage
Art.-Nr. 706.523
Vosschemie GmbH Esinger Steinweg 50 25436 Uetersen Germany Phone: +49 (0) 4122 / 717 -0 Fax: +49 (0) 4122 / 717 -158 info@vosschemie.de
CATALOGUE INDUSTRY
Products for best solutions.
VOSSCHEMIE has many years of experience in handling unsaturated polyesters and polyurethanes as well as epoxides and silicones. In these product fields we formulate a variety of different solutions for our clients, always directed towards the ever rising demands of the market. As a system provider, we complete our assortment with products from well known producers from all over the world. Our product range is supplemented by auxiliary materials, tools and processing machines. Through personal technical advice we assure that our customers receive exactly the products, which are suitable for their application. Our recipe for successful business.
FROM PRODUCT DEVELOPER TO SYSTEM PROVIDER Founded in 1955 VOSSCHEMIE is today an internationally active enterprise with 57 partners worldwide. The name VOSSCHEMIE represents intelligent and practical solutions for many sectors.
QUALITY FROM OWN DEVELOPEMENT We provide high-quality products that are made and developed in our own facilities. Today our product line consists of more than 1500 products.
COMPETITIVE PLAYER IN THREE BUSINESS SEGMENTS VOSSCHEMIE serves customers through three business units, which increase speed and efďŹ ciency by sharing technological, manufacturing, marketing and other resources. > BU Industry > BU Automotive > BU Retail
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OUR CORE BUSINESS > > > > > > > > >
:
Unsaturated Polyester Reinforcements Polyurethane Fillers Epoxy Silicone Cleaning, Care & Release Agents Tools & Accessories Personal Safety
DISTRIBUTION PARTNERS
:
Index Unsaturated Polyester .............................. 7
Fillers ........................................................ 23
Polyurethane............................................. 33
Epoxy........................................................ 51
Silicone ..................................................... 59
Cleaning, Care & Release Agents............. 69
Tools & Accessories.................................. 81
: UNSATURATED POLYESTER
UNSATURATED POLYESTER Various types of UP resins are available: General purpose laminating resins, gelcoats, sealing topcoats, air drying coatings, bonding and embedding resins. The label UP-SYSTEM stands for a wide range of high quality polyester resins.
Properties Mechanical and Electrical Properties The UP-SYSTEM types of unsaturated resins range from brittle to tough and from rigid to flexible. Using reinforcement fibres the strength can equal that of structural steel and provide a favourable strength/weight ratio. At low temperatures the resins embrittle less than thermoplastics. They have good heat resistance. E-glass reinforced laminates possess good electrical insulation properties and dialectic behaviour as well as excellent creep or tracking resistance.
Chemical Resistance The UP-SYSTEM polyester resins generally have good chemical resistance to a range of chemicals at normal concentrations. In our range you will find the suitable resin for your application.
Processing •
Unfilled resins: As a cold curing casting resin for electronic encapsulation, casting in general and for decorative embedding
•
Filled with powder or chopped strands or glass fibre: As fillers and bonding materials
•
With fibre reinforcement: Processed by means of hand lay-up or spray-up application. They can also be used with foil/vacuum machines, vacuum injection as well as cold and hot press moulding.
•
Hollow parts: can be produced using filament winding
•
Rotational means: using the centrifugal process
•
Pultrusion: producing rods, pipes and other profiles
Applications: Non-Reinforced Casting Resins •
The casting of electrical and electronic components
•
Decorative encapsulation and clear castings
•
Producing moulds and patterns
Reinforced Casting Resins •
For vehicle production: Car bodies, parts of car bodies such as bumpers (fenders), bonnets, spoilers and boot lids, boat hulls, in panelling for aircraft interiors, bodies of trains, containers for sea transport etc.
•
Construction work: Translucent roofing sheets, coating roofs, external cladding panels, shop fronts and shelters, prestige foyers in offices, airports and other areas etc.
•
Hobbies and sport: Figures for leisure and theme parks and for play equipment in childrens play grounds, waterslides and whirlpools for swimming pools etc.
•
Installations: Oil tanks, food tanks, transport containers etc.. Using filament winding large diameter pipes are constructed.
•
Machine and tool construction: Castings for machines, making patterns for moulds and reproducing tools etc.
•
Furniture manufacture: For manufacturing tables and chairs, for garden furniture etc.
•
Theatre and film studios: Making scenery and special props, figures etc.
•
Moulding materials: In electrical work resins are used in coil winding and encapsulation of electronic components. Decorative mouldings for both office and household appliances.
10
: U N SAT URATE D P O LYES TER
L A MINATING RESINS
Viscovoss Azur Super + > Description
Viscovoss Azur Super + is an environmental resin with a strongly reduced styrene emission. It is a cobalt accelerated, medium reactive orthophthalic resin for normal requirements. This low viscosity (500-600 mPa.s), thixotropic resin hardens with a lower heat reaction and is hardened with MEKP. Viscovoss Azur Super + contains a colour indicator which changes from blue to green after the hardener has been added. When half of the processing time is over the resin changes into a yellow colour. The resin is suited for hand lay-up and spray-up application. > Area of application
Normal use is for laminating moulded parts and as a casting resin: a) Glass fibre reinforced: - Elements for the building industry - Boat construction - Coating of cold water tanks - Covers for machine parts - Furniture production - Vehicle construction - Mould construction b) With filling materials: - Polyester concrete - Encapsulation of electric wiring - Sculptures / surface relief patterns > Characteristics
Amount used: 1x woven fabric, 3x mat weight Potlife: ca. 20-90 minutes depending on layer thickness Curing agent: 1-3 % MEKP Colour: blue (liquid); yellowish (cured) Art. No.
Specification
141.117
1,0 kg incl. hardener
141.119
5,0 kg incl. hardener
139.655
30,0 kg
139.656
225,0 kg
139.657
1000,0 kg
Viscovoss T 40 B > Description
Viscovoss T 40 B is an accelerated neopentylglycol terephthalic-acid resin with good chemical resistance, suitable for water temperatures up to 30°C. T 40 B is hardened with MEKP and can be applied by means of the hand lay-up and spray-up method. > Area of application
Construction parts and laminates affected by chemicals, high temperatures and weather conditions: - Swimming pools up to 30°C - Container and pipe construction - Chemical plants > Characteristics
Amount used: 1x woven fabric, 3x mat weight Curing agent: 2 % MEKP Colour: transparent Art. No.
Specification
124.754
5,0 kg
124.756
30,0 kg
124.757
220,0 kg
: U NS ATU RATED P O LYES TER
1111
SPEC IAL R E S I N S
Viscovoss N 50S > Description
Viscovoss N 50S is a non-accelerated, low viscosity, medium reactive orthophthalic resin with excellent transparency and good weathering resistance. Glass fibre reinforced, N 50S is suitable for the hand lay-up and spray-up method. > Area of application
Transparent moulded parts and coatings, casting resin: a) Glass fibre reinforced: - Dome shaped and translucent roofs for the building industry - Transparent and tinted parts - Decorative parts b) With filling material: - Decorations > Characteristics
Amount used: 1x woven fabric, 3x mat weight Curing agent: cobalt/ MEKP Colour: highly transparent Art. No.
Specification
124.956
5,0 kg
124.957
30,0 kg
124.958
220,0 kg
B ON DIN G R E S I N S
Viscovoss KL1 Polyester bonding resin
> Description
KL1 is a cobalt accelerated polyester bonding resin based on orthophthalic acid. It contains fillers and has a paste consistency. KL1 is used for bonding and filling. When used for bonding it has good impact resistance and good resistance to moisture and many diluted chemicals. The product is hardened with 1 to 3 % MEKP. > Area of application
For bonding and filling: - Cured polyester laminates - Wood - Aluminium - Steel - Stainless steel - PVC and PUR foam - Stone - Concrete > Characteristics
Amount used: 1.4 kg/l Potlife: ca. 9-24 minutes Curing agent: 1-3 % MEKP Colour: cream white Art. No.
Specification
124.730
30,0 kg
12
: U N SAT URATE D P O LYES TER
Viscovoss KL3 Polyester bonding resin
> Description
KL3 is a fibre reinforced, cobalt pre-accelerated, transparent, orthophthalic polyester bonding resin. It has good resistance to moisture and many diluted chemicals. KL3 is cured with 1-3 % MEKP hardener and has a high tensile strength. It is used in the boat, car body and building industry and where high mechanical strength is required. > Area of application
For bonding and filling: - Cured polyester laminates - Wood - Aluminium - Steel - Stainless steel - PVC and PUR foam - Stone - Concrete > Characteristics
Amount used: 1.2 kg/l Potlife: ca. 18-65 minutes Curing agent: 1-3 % MEKP Colour: transparent Art. No.
Specification
124.838
30,0 kg
Viscovoss KL4 Polyester bonding resin
> Description
KL4 is a light weight, pre-accelerated, cold curing, polyester bonding resin based on orthophthalic acid. The adhesive has good impact resistance as well as good resistance to moisture and many diluted chemicals. It is cured with 1-3 % MEKP and has a low specific gravity (0.72 kg/l). KL4 is used for bonding of sandwich core sheets in the boat, car body and building industry, for fixing and for model construction. > Area of application
For bonding and filling: - Cured polyester laminates - Wood - Aluminium - Steel - Stainless steel - PVC, PUR, balsa sandwich cores - Stone - Concrete > Characteristics
Amount used: 0.72 kg/l Potlife: 15 to 45 minutes Curing agent: 1-3 % MEKP Colour: milky white Art. No.
Specification
124.850
25,0 l
: U NS ATU RATED P O LYES TER
1133
Viscovoss KL6 Polyester bonding resin
> Description
Viscovoss KL6 is a pre-accelerated, semi-flexible polyester bonding resin based on orthophthalic/ isophthalic acid, formulated with glass fibres. It cures at room temperature (18-25°C) with MEKP and has good resistance to moisture and many diluted chemicals. It contains a blue colour indicator which allows the control of the catalyst addition. > Area of application
Viscovoss KL6 is especially used for producing radiuses, for bonding polyester GRP parts and parts of other materials. The low development of internal heat allows the application in thick layers. > Characteristics
Amount used: 1.09 kg/l Potlife: ca. 15 minutes Curing agent: 1-3 % MEKP Colour: pale blue Art. No.
Specification
139.400
20,0 kg
Viscovoss KL7 Polyester bonding resin
> Description
Viscovoss KL7 is a pre-accelerated, flexible polyester bonding resin formulated with glass fibres. It cures at room temperature (18-25°C) with MEKP and has good resistance to moisture and many diluted chemicals. It has low shrinkage and is suitable for filling and bonding. > Area of application
Viscovoss KL7 is used to join GRP where a thicker application is needed. KL7 can be applied quickly without air entrapment and formation of blisters. The low exothermic reaction prevents the distortion of the surface. > Characteristics
Amount used: 1.25 kg/l Potlife: ca. 15 minutes Curing agent: 1-3 % MEKP Colour: white Art. No.
Specification
139.401
25,0 kg
Viscovoss KL8 Polyester bonding resin
> Description
VISCOVOSS KL8 is an pre-accelerated, highly flexible polyester bonding resin formulated without glass fibres. It cures at room temperature (18-25°C) with MEKP. It has low shrinkage and a high elongation at break. KL8 is suitable for filling and bonding applications. > Area of application
- For bonding unsaturated polyester GRP - For filling small cavities - For thin joints when using polyurethane foam, balsa, etc. > Characteristics
Amount used: 1.3 kg/l Potlife: ca. 30 minutes Curing agent: 1-3 % MEKP Colour: light blue Art. No.
Specification
139.402
25,0 kg
14
: U N SAT URATE D P O LYES TER
G EL - & TO P COAT S
Sanding Gelcoat (H), (S) > Description
Sanding Gelcoat is a cobalt accelerated polyester gelcoat with an excellent sandability. The gelcoat can be cured with MEKP hardener and then be applied like a standard gelcoat (sprayed or hand applied). > Area of application
Special gelcoat with an excellent sandability for all GRP-parts having to be painted afterwards and for mould making using the 2-foil-vacuum-method. > Characteristics
Amount used: ca. 0.6 kg/m² Potlife: ca. 15 minutes Curing agent: 3 % MEKP Colour: white or grey Art. No.
Specification
125.004
grey / H / 30,0 kg
136.521
grey / S-T / 30,0 kg
125.015
white / H / 30,0 kg
136.522
white / S-T / 30,0 kg
Viscovoss G 311 SB (H) > Description
Viscovoss G 311 SB is a cobalt accelerated, light stabilized gelcoat with an extremely high elongation at break (7,1 %), high impact strength and scratch resistance. The gelcoat can be pigmented with 10-25 % (preferably 15 %) UP pigment paste. G 311 SB is hardened with MEKP. > Area of application
Parts exposed to weathering and water, parts subject to deformation, abrasion or low temperatures. > Characteristics
Amount used: ca. 0.6 kg/m² Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: refer to the chart Art. No.
Specification
124.954
colourless / 1,0 kg incl. hardener
124.960
RAL 9010 / 1,0 kg incl. hardener
124.886
colourless / 5,0 kg
124.907
RAL 9010 / 5,0 kg
124.887
colourless / 30,0 kg
124.888
RAL 9010 / 30,0 kg
: U NS ATU RATED P O LYES TER
1155
Viscovoss G 323 (H), (S) > Description
Viscovoss G 323 is a cobalt accelerated polyester gelcoat based on isophthalic acid which is weather resistant and has a good chemical resistance to low concentrations of acids and bases. The transparent gelcoat is available for spray and hand application and can be pigmented by adding 5-20 % UP pigment paste. The gelcoat is also available in several colours by ordering over 200 kg. G 323 is cured with MEKP hardener. > Area of application
Viscovoss G 323 has been formulated for various application areas, e.g. sanitary, marine, tanks, etc. It is ideally suited for all applications where a good water and weather resistance is required. > Characteristics
Amount used: 0.6 kg/m² Potlife: ca. 10-20 minutes Curing agent: 1.5 % MEKP Colour: transparent Art. No.
Specification
140.638
hand / 20,0 kg
140.639
spray / 20,0 kg
Viscovoss N 35 BT > Description
N 35 BT is a cobalt accelerated presealing resin that is applied in two (pigmented) layers before the topcoat is applied. The layer thickness is thus increased and the colour opacity of the topcoat is improved. N 35 BT is hardened with MEKP and can be pigmented with 3-10 % by weight UP pigment paste. > Area of application
Together with the topcoat LT 35 SB for GRP coatings. N 35 BT does not replace the last coating with LT lacquer! > Characteristics
Amount used: 200 g/m² per coat Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: clear Art. No.
Specification
124.829
1,0 kg incl. hardener
124.769
5,0 kg
124.770
10,0 kg
124.771
30,0 kg
124.772
225,0 kg
Viscovoss T 40 BT > Description
T 40 BT is a cobalt accelerated presealing resin. It increases the layer thickness of the Viscovoss LT 40 SB topcoat. T 40 BT is hardened with MEKP and can be coloured with 3-10 % by weight UP pigment paste. It is applied in two layers onto the tacky or sanded laminate before the LT lacquer is applied. > Area of application
With Viscovoss LT 40 SB topcoat for GRP coatings. Viscovoss T 40 BT does not replace the last coating with LT lacquer! > Characteristics
Amount used: 200 g/m² per coat Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: clear Art. No.
Specification
124.773
5,0 kg
124.774
30,0 kg
124.775
225,0 kg
16
: U N SAT URATE D P O LYES TER
Viscovoss LT 30 SB > Description
LT 30 SB is a cobalt accelerated, light stabilized topcoat. It shows excellent behaviour when used externally and hardens to a tack free and mat surface. LT 30 SB is hardened with MEKP and can be coloured by adding 5-20 % by weight UP pigment paste. > Area of application
Mainly for weather exposed GRP laminates: - The reverse side of all types of GRP moulded parts that are subject to low chemical exposure - Coatings affected by weather conditions > Characteristics
Amount used: 200 g/m² Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: clear Art. No.
Specification
124.778
30,0 kg
124.779
225,0 kg
Viscovoss LT 35 SB > Description
LT 35 SB is a cobalt accelerated, light stabilized topcoat. It has good resistance to chemicals and hardens to a tack free and mat surface. LT 35 SB is hardened with MEKP and can be coloured with 5-20 % by weight UP pigment paste. With DMA as a promoter, it is also possible to use LT 35 SB at low temperatures. > Area of application
GRP laminates with orthophthalic and isophthalic acid resins: - Reverse side of GRP moulded parts - Coating of swimming pools with a water temperature of up to 27°C - Sandwich parts - Collection tanks exposed to chemicals - Chemical basins > Characteristics
Amount used: 200 g/m² Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: clear Art. No.
Specification
124.804
1,0 kg incl. hardener
124.780
5,0 kg
124.781
10,0 kg
124.782
30,0 kg
124.783
225,0 kg
: U NS ATU RATED P O LYES TER
1177
Viscovoss LT 40 SB > Description
LT 40 SB is a cobalt accelerated, light stabilized topcoat. It has a very good resistance against chemicals and hardens to a tack free, mat surface. LT 40 SB is hardened with MEKP and can be coloured with 5-20 % by weight UP pigment paste. > Area of application
GRP laminates with terephthalic acid and neopentylglycol-terephthalic acid resins: - Rear side of GRP laminates - Swimming pool coatings with a water temperature of up to 30°C - Sandwich parts and the sheathing of boats - Chemical tanks requiring high chemical resistance > Characteristics
Amount used: 200 g/m² Potlife: ca. 15 minutes Curing agent: 2-3 % MEKP Colour: clear Art. No.
Specification
124.805
1,0 kg incl. hardener
124.784
5,0 kg
124.785
30,0 kg
124.786
225,0 kg
HAR D E N E R S
FL 505 MEKP hardener
> Description
FL 505 is used for rapid cold curing of cobalt accelerated polyester resins and gelcoats. MEKP FL 505 is a 50 % solution in a stabilizing plasticizer. > Area of application
A hardener that causes rapid gelation and good hardening of cobalt accelerated polyester and vinylester resins: - Laminating resins - Casting resins - Sealing resins - LT lacquers - Gelcoats > Characteristics
Amount to add: 1-3 % Colour: clear Art. No.
Specification
131.002
100 g
133.851
1,0 kg
133.850
25,0 kg
18
: U N SAT URATE D P O LYES TER
FL 501/GTS MEKP hardener
> Description
FL 501 is used for rapid cold curing of cobalt accelerated polyester and gelcoat resins using the hand lay-up method. MEKP FL 501 is a 50 % solution of methyl ethyl ketone peroxide in a stabilizing platicizer. > Area of application
A hardener that causes rapid gelation and good hardening of cobalt accelerated polyester and gelcoat resins: - Laminating resins - Casting resins - Sealing resins - LT lacquers - Gelcoats > Characteristics
Amount to add: 1-3 % Colour: clear Art. No.
Specification
125.683
20 g
133.852
100 g
125.685
1,0 kg
125.688
30,0 kg
BPO-hardener powder / paste > Description
BPO (benzoyl peroxide) is a peroxide for the rapid cold curing of amine accelerated polyester resins and fillers. It leads to rapid hardening and demoulding even at low temperatures. At high temperatures (80-100°C) the hardener can be used without accelerator. BPO is available as a paste or as a powder, each with 50 % stabilizer. > Area of application
- Polyester fillers - Resins that must cure rapidly, or at low temperatures - Low reactive resins > Characteristics
Amount to add: 1-3 % Colour: red or white Art. No.
Specification
124.631
red / 30 g
124.636
white / 30 g
124.630
red / 50 g
124.635
white / 50 g
136.859
red / 100 g
125.695
white / powder / 5,0 kg
: U NS ATU RATED P O LYES TER
1199
ADDIT IV E S U P
Cobalt-Accelerator 1% > Description
CO 01-1 is used as an accelerator for cold curing polyester resins with hydro-peroxides (MEKP, AAP, CHP) to provide a medium to long potlife. Cobalt Accelerator CO 01-1 has a metal content of 1 %. > Area of application
Cold curing polyester and vinylester resins: - Laminating resins - Gelcoats - Sealants - Topcoats > Characteristics
Amount to add: 0.3-2.0 % Colour: purple Art. No.
Specification
125.696
20 g
125.697
100 g
125.699
1,0 kg
125.700
5,0 kg
125.701
25,0 kg
Cobalt-Accelerator 10 % > Description
CO 10-1 is used as an accelerator for cold curing polyester resins together with hydro-peroxides (MEKP, AAP, CHP) to provide a medium to long pot life. Cobalt Accelerator CO 10-1 has a metal content of 10 %. Because of the small quantity that is added it is only suitable for accelerating 30 kg and larger cans. Only add the correct amount. > Area of application
Cold curing polyester and vinylester resins: - Laminating resins - Gelcoats - Sealants - Topcoats > Characteristics
Amount to add: 0.03-0.2 % Colour: purple Art. No.
Specification
125.734
5,0 kg
DMA-Accelerator 10 % Amine accelerator
> Description
DMA 10-1 is used for rapid cold curing of polyester resins with benzoyl peroxide powder or paste and results in a short potlife. DMA 10-1 is a 10 % solution that can also be used as a promoter for cobalt accelerated polyester and vinylester resins (e.g. at low temperatures). The amine changes the resin to a slight yellow colour. This product is used only for industrial purposes. > Area of application
Accelerator for rapid curing of polyester and vinylester resins in combination with BPO hardener; promoter for the cobalt/MEKP hardening system: - Repair resins - Laminating resins - Elastic roofing resins - Topcoats > Characteristics
Amount to add: up to 3 % Colour: yellowish clear Art. No.
Specification
125.702
1,0 l
20
: U N SAT URATE D P O LYES TER
MB-12 Cobalt amine accelerator
> Description
MB-12 is an accelerator that contains cobalt and amine for use with polyester and vinylester resins. Can be hardened with either MEKP, AAP or BPO. With MEKP – MB-12 has a potlife of 2.5 to 8 minutes (inhibitor is often used when MEKP or AAP is added). With BPO the potlife is 1.5 hours. The accelerator has a 2 % cobalt and 10 % DMA content and causes a slight yellowish colour. MB-12 is intended only for industrial use. > Area of application
An accelerator that provides good cure with MEKP and AAP even in thin laminates: - Laminating resins - Gelcoats (certain conditions) - Sealants - Topcoats (certain conditions) > Characteristics
Amount to add: 0.3-2 % Colour: purple Art. No.
Specification
135.744
1,0 kg
134.314
25,0 kg
Inhibitor P1 > Description
P1 is used to lengthen the potlife of accelerated polyester resins. With P1 it is possible to post-stabilize resins in order to lengthen their storage life at normal temperatures. > Area of application
To lengthen the potlife of pre-accelerated polyester resins; to improve their storage life: - Resins for vacuum and filament winding processes - Post-stabilization of resins in warm climates - Polyester fillers > Characteristics
Amount to add: ca. 1 % to double the potlife Colour: clear Art. No.
Specification
125.718
1,0 l
125.719
10,0 l
PL 5-1 Paraffin solution
> Description
The paraffin solution is a 5 % solution of liquid paraffin in styrene. It is added to polyester resins to obtain a tack free surface. PL 5-1 only has an effect with an ambient temperature of 18 to 25°C. If a further resin layer is applied, the paraffin layer must be well sanded off. > Area of application
An additive to improve the surface curing of polyester resins: - Topcoats - Tack free curing of laminating resins > Characteristics
Amount to add: 2.5-3.0 % Colour: clear Art. No.
Specification
130.833
1,0 l
130.832
20,0 kg
: U NS ATU RATED P O LYES TER
2211 TX1
Thixotropic powder
> Description
TX1 ist used for thickening polyester resins to prevent drainage on vertical surfaces. The powder must be mixed thoroughly with the polyester resin. It should be used when no other resin is to come into contact with the product, as thixotropic paste contains resin. > Area of application
Thixotropic agent for polyester resins: - Laminating resins - Sealants - Gelcoats - Roof resins > Characteristics
Amount to add: 0.5-3.0 % by weight Piled density: ca. 50 g/l Colour: whitish Art. No.
Specification
125.868
0,1 kg
125.462
10,0 kg
Aerocell Light weight filling material
> Description
Aerocell is a filling material that consists of micro glass balloons. It is used to produce a light weight filling compound for epoxy and polyester resins. By adding 10 % (by weight) a paste of low thixotropy is made whereas with a 20-30 % addition the resin is highly thixotropic. The resin mixture has a whitish colour. > Area of application
To produce a light weight filling compound out of epoxy and polyester resins: - Fills holes and small cavities - Repair of foam cores of surfboards - To fill bonding resins used to construct wooden boats > Characteristics
Amount to add: 10-30 % by weight Piled density: 130 g/l Colour: white Art. No.
Specification
126.185
0,2 kg
125.770
4,0 kg
139.986
27,2 kg
Talcum Powder > Description
Talcum is used to fill polyester and epoxy resins to produce (amongst other things) artificial stone and fillers. Talcum reduces shrinkage during cure. It improves the sandability of fillers, but reduces the hydrolytic resistance. Talcum does not contain asbestos or quartz. > Area of application
A powder filler for polyester and epoxy resins: - Reduces shrinkage of resin systems - Improves mechanical properties - Thickens resins > Characteristics
Piled density: ca. 700 g/l Consistency: powder Colour: grey-white Art. No.
Specification
139.985
25,0 kg
: FILLERS
FILLERS Polyester Fillers Polyester fillers have been produced by VOSSCHEMIE GmbH for more than 50 years. During this time VOSSCHEMIE GmbH has become one of the leading producers of car repair fillers in Europe as well as overseas. This has been achieved by developing new types of fillers as well as constantly improving existing formulations. Our fillers are used mainly for car repair. Under the label UP-SYSTEM (UPS) we arranged the fillers, which are especially used for producing patterns and moulds, for surface finish of GRP mould parts before painting or for repairing GRP parts. In addition, we offer for large-scale consumers dispensing systems for fillers and BPO hardeners in industry cartridges as well as suitable fillers which are immersed in water, for GRP repair and for producing moulds and models.
Properties Because of ever increasing labour costs all our fillers have been formulated to apply and sand easily so as to provide a surface ready to paint. These properties are much appreciated by the people who work with these materials every day. Almost all (98 %) of the polyester fillers we produce are hardened with Benzoyl Peroxide (mainly red) paste. Because of its red colour it is easy to mix evenly as a car body filler must have a short curing time i.e. be sandable after 15-20 minutes. We are confident that you will be able to select the right filler for your requirements from our product range.
Technical Data Polyester fillers normally contain 30-40 % polyester resin which is amine accelerated. It is cured by adding 1-5 % BPO hardener (usually 2-3 %). Fillers also contain mineral filling materials and pigments. Amongst these are talc and titanium dioxide.
26
: FIL L E RS
UPS FEW Polyester finishing filler white
> Description
UPS FEW is a sandable, thixotropic surfacing filler providing a very smooth and dense surface. It is used for fine surfacing of uneven surfaces and for smoothing out various materials. UPS FEW is hardened with BPO and is sandable after 15 minutes. > Area of application
Filling both shallow and deep dents, surfacing general purpose fillers: - As a polyester stopper for surfacing fillers prior to painting - On doors, windows both wood and metal prior to painting - Boat repairs above the waterline > Characteristics
Amount used: 1.8 kg/l Potlife: ca. 4 minutes Curing agent: 1-3 % BPO paste Colour: cream white Art. No.
Specification
143.794
0,5 kg incl. hardener
143.795
1,0 kg incl. hardener
143.796
2,0 kg incl. hardener
143.820
2,3 kg incl. hardener
143.819
19,29 kg excl. hardener
124.620
310 g BPO hardener red
UPS KK-Plast Polyester body filler
> Description
UPS KK-Plast is a thixotropic general purpose filler. The material has high build strength and its main purpose is to smooth out dented metal. UPS KKPlast is cured with BPO hardener and can be sanded afer 15 minutes. > Area of application
Levelling out deep dents and depressions on metal, wood, GRP, concrete etc: - Car body repairs - Filling material to repair damage or cracks in wood and concrete - Repairing GRP laminates > Characteristics
Amount used: 1.8 kg/l Potlife: 4 minutes Curing agent: 2-3 % BPO paste Colour: grey Art. No.
Specification
143.789
0,5 kg incl. hardener
143.788
1,0 kg incl. hardener
143.787
2,0 kg incl. hardener
144.033
40,0 kg excl. hardener
124.617
1,0 kg BPO hardener clear
: FILLERS
2277
UPS Lightplast Polyester lightweight filler
> Description
UPS Lightplast is a thixotropic filler with a low specitic gravity (0.7 kg/l). The material is easy to use and can be nailed or screwed. UPS Lightplast is also a very effective filler for wood including M.D.F. due to its very easy sanding and carving properties. It also accepts normal wood stains. UPS Lightplast is hardened with BPO and can be sanded after 20 to 30 minutes. > Area of application
Filling and contouring of lightweight parts or where particularly easy shaping is required, wood etc: - Filling, levelling and moulding material for lightweight applications and for model construction - Repair filler for lightweight building elements - Repair material for the cores of sandwich laminates (except polystyrene foam) - Moulding and finishing filler in orthopaedics > Characteristics
Amount used: 0.7 kg/l Potlife: ca. 5 minutes Curing agent: 2-4 % BPO paste Colour: off white Art. No.
Specification
124.317
700 g incl. hardener
UPS V-11 Polyester glass fibre filler
> Description
UPS V-11 is a thixotropic, filling and bonding compound with added glass fibre. The material has low shrinkage and greater strength than a normal filler. V-11 is hardened with BPO and should be coated with another filler or topcoat because of its tacky surface. If V-11 is applied onto metal, it is necessary to prime the surface with a polyester filler. > Area of application
Filling and levelling damaged metal, bridging larger gaps and holes, bonding wood: - Reinforcement of corroded metal surfaces (with an adhesive primer) - Bonding wood and GRP parts where greater strength is required - Filling and repairing damaged wood > Characteristics
Amount used: 1.35 kg/l Potlife: ca. 4 minutes Curing agent: 1-3 % BPO paste Colour: brownish yellow Art. No.
Specification
143.790
400 g incl. hardener
143.791
1,3 kg incl. hardener
28
: FIL L E RS
UPS Ferro-Faser Polyester glass fibre filler
> Description
UPS Ferro-Faser is a thixotropic filler with chopped glass fibre strands. The material has low shrinkage and a greater strength than a normal filler. It can be used for bridging rustholes as well as for filling deep depressions. UPS Ferro-Faser is hardened with BPO. Ferro-Faser is applied onto a sanded surface that must be primed with a regular body filler. To obtain a tack free surface, Ferro-Faser should be coated with another polyester filler or wiped off with solvents or be sanded. > Area of application
For filling and levelling of dents, holes and wide joints on metal, GRP, wood etc.: - Repairing corroded metal (with adhesive primer) - Levelling out deep dents - Contouring models > Characteristics
Amount used: 1.36 kg/l Potlife: 3 to 4 minutues Hardening paste: 2 to 3 % BPO paste Colour: yellow Art. No.
Specification
124.343
29,0 kg
UPS Ferro-Glas Polyester fibre glass reinforced filler
> Description
UPS Ferro-Glas is a further development of fibre putty. - Improved sanding characteristics - Spreads more smoothly and homogeneously - Highly concentrated filler - Adhesion to metallic bases - For repairing small rust spots > Area of application
For filling deep imperfections and dents. > Characteristics
Amount used: 1.78 kg/l Potlife: ca. 4 minutes Curing agent: 2-3 % BPO paste Colour: green Art. No.
Specification
143.821
2,2 kg incl. hardener
UPS Ferro-Multi Polyester multi functional filler
> Description
UPS Ferro-Multi is a multi functional filler with good adhesion to galvanized steel, aluminium, steel and tin-plated surfaces. It is easy to apply and fills pinholes and other imperfections. > Area of application
Due to its consistency it can be used both for general filling purposes and for very fine applications. > Characteristics
Amount used: 1.76 kg/l Potlife: 3-5 minutes Curing agent: 2-3 % BPO paste Colour: beige Art. No.
Specification
143.817
2,3 kg incl. hardener
: FILLERS
2299
UPS Ferro-Spray Polyester spray filler
> Description
UPS Ferro-Spray is a thixotropic spray filler with high filling capability for metal, GRP and wood. It is applied with a spray gun (2.5 mm nozzle). UPS Ferro-Spray is thinned with max. 5 % Spray-Thinner before applying the final coat to reduce the viscosity and to provide a very smooth surface which minimizes the sanding work. Before sanding the surface should be allowed to harden for 3-5 hours, or for 30 minutes when post cured at max. 60°C. The surface must be coated with an acrylic based filler prior to painting. > Area of application
For filling and surfacing metal, GRP and wood: - Body panels - GRP parts - Wooden moulds - Chipboard and MDF (medium density fibreboard) > Characteristics
Amount used: 1.7 kg/l Potlife: 25 minutes Curing agent: 3.5 % CHP hardener Colour: grey Art. No.
Specification
143.815
1,5 kg incl. hardener
124.315
transparent / 1.0 l tin spray filler thinner
UPS Ferro-Alu Polyester body filler
> Description
UPS Ferro-Alu is a filling and spreading putty containing aluminium. - Very easy to apply - Special viscosity, enabling it to be applied in many required coat thicknesses > Area of application
For filling deep imperfections and dents. > Characteristics
Amount used: 1.76 kg/l Potlife: ca. 4-5 minutes Curing agent: 2-3 % BPO paste Colour: silver Art. No.
Specification
143.813
2,3 kg incl. hardener
UPS Ferro-Fix Polyester body filler
> Description
UPS Ferro-Fix is an easy sanding polyester body filler. It has a creamy consistency and is based on fine filling materials. It is very easy to apply. Also suitable for filling deeper dents on vertical and horizontal surfaces. > Area of application
For filling dents and repaired bare metal surfaces on vehicle bodies. > Characteristics
Amount used: 1.83 kg/l Potlife: ca. 4 minutes Curing agent: 1-3 % BPO paste Colour: grey Art. No.
Specification
143.818
2,3 kg incl. hardener
30
: FIL L E RS
UPS Ferro-Top Polyester brushable filler
> Description
UPS Ferro-Top is a thixotropic filler for filling shallow, uneven or curved surfaces, or masking glass fibre pattern. It can be applied to metal, GRP and wood surfaces. Ferro-Top is hardened with BPO paste and is sandable after 15 minutes. To obtain a dense, pinhole free surface Ferro-Top is applied with a brush. > Area of application
For filling small imperfections on metal, GRP or wood surfaces: - For surfacing general purpose body fillers - Smoothing surfaces on prototypes and models > Characteristics
Amount used: 1.6 kg/l Potlife: ca. 5 minutes Curing agent: 2 % BPO paste Colour: beige Art. No.
Specification
143.816
1,5 kg incl. hardener
UPS Model Filler Polyester knifing filler
> Description
UPS Model Filler is a reddish brown high viscosity filler. It is easy to apply and has a low specific gravity. It was developed for producing patterns and moulds, both large and small. If the filler is to be painted it must first have a coat of a finishing or spray filler. The filler is mixed with BPO paste and can be worked upon after 15 minutes. > Area of application
Making, contouring and repairing models and patterns: - Models for tool production - Designs for automobile prototypes - Repairs to wooden patterns > Characteristics
Amount used: 1.2 kg/l Potlife: ca. 10 minutes Curing agent: 1-3 % BPO paste Colour: reddish brown Art. No.
Specification
124.298
2,5 kg incl. hardener
YC Nautic Filler Polyester boat filler
> Description
YC Nautic Filler is a two component filler material exclusively for waterstressed laminates of glass fibre polyester plastic. YC Nautic Filler may be applied and hardened with a thickness of only 1 mm per single application. This coat can be sanded after a drying time of min. 3 hours. Areas primed with YC Nautic Filler must be covered with two sealing coats and one top coat. If YC Nautic Filler has not been over-coated, it can react with GRP-Primer or the antifouling agent. > Area of application
- Smoothes glassfibre polyester boat hulls in cold water areas - Smoothes swimming pools and garden ponds made of polyester laminate and filled with cold water > Characteristics
Amount used: 1.6 kg/l Potlife: ca. 15 minutes Curing agent: BPO paste Colour: grey Art. No.
Specification
124.411
500 g incl. hardener
: FILLERS
3311
UPS Zinc Filler Polyester multi functional filler
> Description
UPS Zinc Filler is a multi functional adhesive polyester filler. - Adhesion to galvanized steel - Adhesion to aluminium and steel surfaces - Adhesion to tin-plated surfaces - Highly concentrated - Very easy and pinhole free to apply - Excellent sanding properties > Area of application
Due to its excellent adhesion properties UPS Zinc is a multi functional filler and can be used both as a surface and fine filler. > Characteristics
Amount used: 1.8 kg/l Potlife: ca. 4-5 minutes Curing agent: 2-3 % BPO paste Colour: beige Art. No.
Specification
143.792
250 g incl. hardener
UPS Fill 21-1 Polyester body filler
> Description
UPS Fill is a highly viscous body filler that enables thick layers to be applied on both vertical and horizontal surfaces. It hardens rapidly to a tack free surface and sands easily. > Area of application
For filling dents and repaired bare metal surfaces. > Characteristics
Amount used: 1.9 kg/l Potlife: ca. 4 minutes Curing agent: 2-3 % BPO paste Colour: grey Art. No.
Specification
143.793
2,0 kg incl. hardener
UPS Ferro-Multi-Plus Polyester multi functional filler
> Description
This product is a multi functional polyester filler, which guarantees direct adhesion to galvanized, aluminium and sheet steel surface without the need of using a primer. Due to its creamy consistency this product is the optimum filler both for general filling purposes and for very fine, smooth, pinhole and tack free applications. This filler saves working time because it dries rapidly and is very quick and easy to sand. > Area of application
For filling dents and repaired metal surfaces. > Characteristics
Amount used: 1.6 kg/l Potlife: ca. 4 minutes Curing agent: 1-3 % BPO paste Colour: light grey Art. No.
Specification
143.814
2,0 kg incl. hardener
: POLYURETHANE
POLYURETHANE Duroplast polyurethanes (PUR) are one and two component coating, casting and foam materials. The two component casting materials possess varying mechanical properties such as elasticity, surface hardness and high tear strength.
Properties · Processing · Application Polyurethanes have good weather resistance but most turn slightly yellow. Their resistance to many normal chemicals is known, but it is safest to make a practical test first. Among others, polyurethane is not resistant to the following chemicals: acetone, many organic acids (acetic acid), ammonia, methanol, methylene chloride, high concentrate mineral acids (nitrate, sulphur, salt, phosphoric acid). Polyurethane Coatings One component coatings are tough, have good adhesive strength and high abrasion resistance. The material usually contains a solvent, is applied with a roller or sprayed (using a fresh air protective mask). After the solvent has evaporated a reaction occurs with the moisture (in the air or substrate) which leads to a duroplastic cross linkage. The one component polyurethane is used as a concrete coating or as a bonding agent for GRP on wood, mineral materials and steel – not stainless steel. It is also used as a paint coat on these materials. Pigmented polyurethanes have good abrasion and chemical resistance and are used as floor coatings in warehouses and production halls, workshops, garages and as protection for concrete on feeding containers and portable silos in the agricultural market. The mechanical properties of the two component coatings can be altered by adding filling materials to the A component. The viscosity increases gradually. The material is used as a casting or coating compound and is applied by hand or machine. They are used for mouldings or cores in the concrete and electronic industry and as mould components in the technical field. They can be applied as a thick coat to protect metals from abrasion or corrosion and polystyrene foams from mechanical and chemical attack. Self levelling coating systems are used for industrial floors exposed to high stress. Polyurethane Foams Polyurethane foams (PUR foams) can be hard, medium hard or flexible, with or without a skin. They are available as one or two component foams, each type with a very different density, start time and mechanical properties.
One component foams have a density of 22 to 30 kg/m³ and can withstand a shear force of up to 1 kg/cm². They are available in aerosol cans containing a CFC free blowing agent. One component foams harden by absorbing air moisture (as do the 1 component coatings). 1 component foams are certified B2 as a building material according to DIN 4102 and are predominantly used for fixing and sealing doors, window frames and around pipework. Two component foams are CFC free and have a density of 10 kg/m³ (foam packaging) up to 700 kg/m³. Their properties are therefore very different. They are mixed by hand or mechanically stirred and are poured into a mould or cavity. PUR foams can also be sprayed onto the surface that is to be coated or insulated. Foams with a density up to 20 kg/m³ are used for foam packaging and insulation. Hard foams with 40 to 60 kg/m³ are used for insulation both thermal and noise and filling buoyancy chambers in boats and floating jetties. Sandwich cores are used for GRP or aluminium panels. A spray foam that has at least 39 kg/m³, certified B2, can be used in the building industry. Hard foams from 60 kg/m³ upwards can be walked on and are used on roofs (only those applied in the building industry) and as a filling agent for buoyancy chambers. Self supporting small castings and patterns can be made out of hard foam that has a density of 75 kg/m³ (structural foam). A foam with a density of 200 kg/m³ upwards can be nailed or screwed and is used in the orthopaedic sector. The compressive strength of soft foams can be altered by adjusting their density. They are used as structural foam parts in the upholstery and vehicle industry (seat padding).
36
: P OLYURE T H AN E
F OAM S
B Component Type II Polyurethane B component
> Description
B component Type II contains diphenylmethane-4.4’-diisocyanate (MDI) and is used to cure 2 component polyurethane foams and systems. It is important to work according to the mixing ratio given on the matching A component to obtain the product properties and to prevent free isocyanate or polyol particles in the cured product. > Area of application
To harden 2 comp. polyurethane foams: - Unizell HR-AT / HR77-AT / H 40 B2 - Structural Foam H50-AT / H75-AT - Structural Foam H200-AT / H400-AT 2 comp. polyurethane systems: - Elastocoat C6770/1 - Elastocoat C6781 - Elastocoat C6782 - Flexovoss K14 > Characteristics
Colour: brown Art. No.
Specification
126.309
1,0 kg
126.310
5,0 kg
126.311
10,0 kg
126.313
200,0 kg
HR-AT Polyurethane filling and insulation foam
> Description
HR-AT is a CFC free, at least 91 % closed cell, 2 component hard foam based on polyurethane with a cup density of ca. 50 kg/m³. It has a long reaction time and can be mixed and poured by hand even in large amounts up to ca. 10 kg. Mechanical processing reduces density and start time. HR-AT is mixed with the B component Type II and is resistant to diluted acids, bases and water. > Area of application
Hard, closed cell foam components and cavity filling: - Thermal insulation - Deep freeze insulation - Buoyancy chambers in boats - Filling of small buoys and life belts (unsinkable) - Sandwich cores - Providing stiffness - Insulation to reduce sound > Characteristics
Amount used: ca. 50 g/l Start time: ca. 37 seconds Mixing ratio A:B = 100:145 parts by weight Colour: yellowish Art. No.
Specification
126.338
0,7 kg
126.341
3,5 kg
126.342
10,0 kg
: P O LYU RETHA NE
3377 HR77-AT
> Description
HR77-AT is a CFC free, closed cell, 2 component hard foam based on polyurethane with a very fine pore structure. It has a cup density of ca. 75 kg/m³ and can be mixed and poured by hand due to the long reaction time. Machine processing reduces the density and start time. HR77-AT is resistant to diluted acids, bases and water. The B component Type II is used.
Polyurethane cavity filling and insulating foam
> Area of application
Moulded parts and cavity filling: - Filling cavities - Filling material for use in taxidermy - Model heads for wigs - Increasing stiffness of sandwich construction - Parts for model construction > Characteristics
Amount used: ca. 75-50 g/l Start time: ca. 40 seconds Mixing ratio A:B = 100:145 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
126.327
0,7 kg
126.328
3,5 kg
126.329
10,0 kg
126.330
200,0 kg
H50-AT Polyurethane structural foam
> Description
H50-AT is a relatively light, closed cell, CFC free, 2 component hard foam that cures with a non porous skin when poured into a mould. The foam has a cup density of ca. 50 kg/m³ and can be mixed and poured by hand because of its long start time. Mechanical stirring reduces the density and start time. If a large amount is poured into a closed mould, the density and pressure exerted against the mould increases. H50-AT is foamed with the B component Type II and is resistant to diluted acids, bases and water. > Area of application
Hard and shapeable components with a non porous surface and a low density: - Parts for model construction - Decorative parts - Filling material - Precision components - Models for design and prototypes > Characteristics
Amount used: ca. 50 g/l Start time: ca. 40 seconds Mixing ratio A:B = 100:150 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
126.324
10,0 kg
126.325
200,0 kg
38
: P OLYURE T H AN E
H75-AT Polyurethane structural foam
> Description
H75-AT is a CFC free, closed cell, 2 component hard foam that cures to a non porous surface when poured into a mould. It has a cup density of ca. 75 kg/m³ and can be mixed and poured by hand as it has a long start time. Mechanical mixing reduces the density and start time. If a large amount is poured into a closed mould, the density and pressure exerted on the mould increases. H75-AT is mixed with the B component Type II and is resistant to diluted acids, bases and water. > Area of application
Hard and shapeable components with a non porous surface: - Lids - Shells - Reliefs - Figures - Decorative parts - Filling material for use in taxidermy - Models - Components for precision castings > Characteristics
Amount used: ca. 75 g/l Start time: ca. 60 seconds Mixing ratio A:B = 100:145 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
126.315
0,7 kg
126.316
3,5 kg
126.302
10,0 kg
126.322
200,0 kg
H200-AT Polyurethane structural foam
> Description
H200-AT is a CFC free, closed cell, 2 component hard foam. It cures to a non porous surface when poured into a mould. The foam has a cup density of ca. 200 kg/m³, good mechanical strength and can be nailed or screwed. It can be mixed and poured by hand as it has a long start time. Mechanical stirring reduces the density and start time. A large amount poured into a closed mould increases the density and the pressure exerted against the mould. H200-AT is used with the B component Type II and is resistant to diluted acids, bases and water. > Area of application
Shapeable components subject to high stress and a non porous surface: - Lids - Doors - Arm chair shells - Casings for machine and other apparatus - Car body parts - Models > Characteristics
Amount used: ca. 200 g/l Start time: ca. 65 seconds Mixing ratio A:B = 100:100 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
126.339
1,0 kg
126.340
10,0 kg
126.323
200,0 kg
: P O LYU RETHA NE
3399 H400-AT
Polyurethane structural foam
> Description
H400-AT is a CFC free, closed cell, 2 component hard foam that cures to a non porous surface when poured into a mould. The foam has a cup density of ca. 400 kg/m³ and very good mechanical strength. Due to its long reaction time it can be mixed and poured by hand easily. Mechanical stirring reduces the density and start time. A large amount poured into a closed mould increases the density and the pressure exerted against the mould. H400-AT is used with the B component Type II and is resistant to diluted acids, bases and water. > Area of application
Mechanically shapeable components with a non porous surface that can be subjected to high stress: - Orthopaedic components - Lids - Doors - Arm chair shells - Casing for apparatus > Characteristics
Amount used: ca. 400 g/l Start time: ca. 70 seconds Mixing ratio A:B = 100:100 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
126.364
1,0 kg
126.365
10,0 kg
126.295
200,0 kg
H 40 B2 > Description
H 40 B2 is a CFC free, closed cell, 2 component hard foam based on polyurethane. The foam is used to fill cavities, to produce large fibre resin structures e.g. for refrigerated storage houses. The strength of the insulation is about 20-170 mm. The foam is certified B2 as a building material according to DIN 4102 (normally inflammable). H 40 B2 is mixed with the B component Type II. > Area of application
Closed cell foam components and cavity filling: - Thermal insulation - Deep freeze insulation - Insulation to reduce sound - Filling cavities - Large fibre resin structures > Characteristics
Amount used: ca. 39 g/l Start time: ca. 24 seconds Mixing ratio A:B = 100:135 parts by weight with B component Type II Colour: yellowish Art. No.
Specification
139.856
5,0 kg
139.855
200,0 kg
Polyurethane cavity filling and insulating foam
40
: P OLYURE T H AN E
WR-AT Polyurethane elastic and soft foam
> Description
WR-AT is a CFC free, elastic, 2 component, soft, open cell polyurethane foam. It has a cup density of ca. 55 kg/m³, a short reaction period and is mainly mixed and poured by machine. The foam is processed by hand only in small quantities. WR-AT is resistant to diluted acids and bases. > Area of application
Soft and elastic components and fillings: - Light weight cushions - Padding - Headrests - Sound insulation - Shock absorbing parts > Characteristics
Amount used: ca. 55 g/l Start time: ca. 30 seconds Mixing ratio A:B = 100:48 parts by weight Colour: yellowish Art. No.
Specification
126.282
A-component / 200,0 kg
126.283
B-component / 250,0 kg
ZR-AT Polyurethane elastic foam
> Description
ZR-AT is a CFC free, open cell, elastic yet tough 2 component foam. It has a cup density of ca. 60 kg/m³, a short reaction period and is mainly processed by mechanical stirring. The foam is only mixed by hand in small quantities. ZR-AT is used with the ZR B component and is resistant to diluted acids and bases. ZR B component contains toluylene diisocyanate (TDI). > Area of application
Elastic, tough components with a higher compressive strength: - Elastic parts (without a skin) - Harder, more stressed parts for the upholstery industry - Sound insulation - Shock absorbing parts > Characteristics
Amount used: ca. 60 g/l Start time: ca. 10 seconds Mixing ratio A:B = 100:150 parts by weight Colour: yellowish > Processing equipment
CAUTION! POISONOUS! This product is for industrial use only. Art. No.
Specification
126.319
A-component / 200,0 kg
126.320
B-component / 200,0 kg
: P O LYU RETHA NE
4411
SOL ID SY ST EMS - CAST ING SY S T E M S
Flexovoss K6S & K6T > Description
K6 is a two component, self levelling (S) or thixotropic (T) product. It is elastic (65 % elongation at break), has good resistance to diluted acids, bases and water. K6 does not contain plasticizer. The B component is K6 S-T-H. It cures with low shrinkage and can be used down to -20°C when cured.
Polyurethane casting, coating and moulding material
> Area of application
Tough, elastic casting material: - Electronic encapsulation - Machine parts Coating of: - Polystyrene and PUR foam - Wood (with G4 primer) - Metal (with G4 primer) - Concrete (with G4 primer) - Thermoplastics (restricted) - Glass fibre plastics Tough, elastic moulds for: - Ready mixed concrete - Concrete plates > Characteristics
Amount used: 1.5 kg/l Potlife: ca. 30 minutes Mixing ratio A:B = 100:25 parts by weight with K6 S-T-H B comp. Colour: grey/beige > Processing equipment
K6 is applied with a brush or wool roller, K6S with a spray gun, using breathing protection. Art. No.
Specification
126.440
K6-S / 1,0 kg incl. hardener
126.442
K6-S / 5,0 kg incl. hardener
126.446
K6-S / 30,0 kg incl. hardener
126.455
K6-T / 1,0 kg incl. hardener
126.457
K6-T / 5,0 kg incl. hardener
126.461
K6-T / 30,0 kg incl. hardener
Flexovoss K6H Polyurethane coat
> Description
K6H is a 2 component thixotropic product. It cures with minimal shrinkage, has a high chemical resistance (fuel oil, diesel) and does not contain plasticizer. The B component K6 S-T-H is used. K6H is applied with a brush or wool roller. > Area of application
Fuel oil resistant coating for: - Fuel oil and diesel tanks of steel, aluminium (restricted) and GRP (additional inside coating) - Collecting trays for environment protection purposes > Characteristics
Amount used: 1.6 kg/m² for 2 coats Potlife: ca. 40 minutes Mixing ratio A:B = 100:25 parts by weight with K6 S-T-H B comp. Colour: grey Art. No.
Specification
126.434
1,0 kg incl. hardener
126.436
5,0 kg incl. hardener
126.438
30,0 kg incl. hardener
42
: P OLYURE T H AN E
Flexovoss K7 Polyurethane casting and coating material
> Description
K7 is a two component, self levelling, high abrasion and impact resistant product with a tough surface. It is resistant to diluted acids, bases, water, mineral oil and does not contain plasticizer. K7 is cured with K7 B component and applied with a brush or wool roller. > Area of application
Highly abrasion resistant parts: - Core models for sand casting Coating: - Metal (with G4 primer) - Wood (with G4 primer) - Concrete (with G4 primer) - Polystyrene foam > Characteristics
Amount used: 1.8 kg/m² Potlife: ca. 30 minutes Mixing ratio A:B = 100:20 parts by weight Colour: red brown Art. No.
Specification
126.477
1,0 kg incl. hardener
126.480
5,0 kg incl. hardener
126.483
30,0 kg incl. hardener
Flexovoss K9 N Polyurethane mould and casting material
> Description
K9 N is a permanent elastic (ca. 100 % elongation at break), low shrinkage, two component casting compound that contains plasticizer. It is cured with K9 N B component and is resistant to water, diluted acids and bases. > Area of application
Elastic patterns and moulds for: - Exposed concrete cladding - Concrete parts - Casting polyurethane and polyester (small production runs) > Characteristics
Amount used: 1.4 kg/l Potlife: ca. 50 minutes Mixing ratio A:B = 100:11 parts by weight Colour: grey Art. No.
Specification
126.502
1,0 kg incl. hardener
126.491
10,0 kg incl. hardener
126.494
30,0 kg incl. hardener
Flexovoss K10 Polyurethane mould and casting substance
> Description
K10 is a modified, two component, self levelling casting material with little shrinkage and good dimensional stability. It is resistant to water, diluted acids and bases. K10 is cured with K10 B component. For industrial use only. > Area of application
Moulds and cores that are extremely resistant to bases: - Patterns for exposed concrete parts - Elastic moulds for concrete sections > Characteristics
Amount used: 1.1 kg/l Potlife: ca. 25 minutes Mixing ratio A:B = 100:10 parts by weight Colour: yellow Art. No.
Specification
126.606
5,0 kg incl. hardener
: P O LYU RETHA NE
4433
Flexovoss K 14 > Description
K14 is a solvent free, two component mould and casting compound based on polyurethane which has a short potlife, a short mould release time and a reduced curing period. K14 contains light weight filling materials. Therefore the handling characteristics of the hardened material are similar to hardwood. The product is used with the B component Type II.
Polyurethane mould and casting compound
> Area of application
- Production of medium sized moulds, suitable for serial production - Casting of light weight parts > Characteristics
Potlife: ca. 8 minutes at 20°C Specific gravity: A-comp. 0.8 kg/l; B-comp. 1.22 kg/l Mixing ratio A:B = 100:50 parts by weight Cures with: B component Type II Colour: yellowish Art. No.
Specification
142.366
5,0 kg
143.498
15,0 kg
Elastocoat C 6698/50 > Description
C 6698/50 is a two component mould and casting polyurethane resin for hand and automatic applications. The product does not contain plasticizers and solvents. The hardened material is very elastic (300% elongation at break). It is cured with C 6698 B-component and is resistant to water, diluted acids and bases. > Area of application
Elastic patterns and moulds for: - Exposed concrete cladding - Elastic concrete mould parts - Mould parts > Characteristics
Amount used: 1.0 kg/l Potlife: ca. 15 minutes Mixing ratio A:B = 100:20 parts by weight Cures with: Elastocoat C 6698 B-component Colour: ivory Art. No.
Specification
126.507
5,0 kg
126.508
30,0 kg
126.417
200,0 kg
44
: P OLYURE T H AN E
Elastocoat C 6698/70 > Description
C 6698/70 is a two component mould and casting polyurethane resin for hand and automatic applications. The product does not contain plasticizer and solvent. The hardened material is very elastic (200% elongation at break). Compared to C 6698/50 it is slightly harder and has a Shore-A hardness of 70. It is cured with C 6698 B-component and is resistant to water, diluted acids and bases. > Area of application
Elastic patterns and moulds for: - Exposed concrete cladding - Elastic moulds for concrete sections - Mould parts > Characteristics
Amount used: 1.0 kg/l Potlife: ca. 15 minutes Mixing ratio A:B = 100:26 parts by weight Cures with: Elastocoat C 6698 B-component Colour: ivory Art. No.
Specification
126.425
5,0 kg
126.426
30,0 kg
126.419
200,0 kg
Elastocoat C 6698 B-component
> Description
C 6698 B-component is a prepolymer based on diphenylmethane-diisocyanate (MDI) and is used to cure the two component mould and casting polyurethane resins C 6698/50 and C 6698/70. For optimum results and to prevent free poly parts in the cured product, the mixing ratio must be followed exactly. Art. No.
Specification
126.504
1,0 kg
126.505
5,0 kg
126.506
30,0 kg
Elastocoat C 6770/1 > Description
C 6770/1 is a two component polyurethane system. It is used for coatings and hard components or rigid moulds, for producing polyurethane or epoxy castings. Due to its long working time and slow cure speed it is suitable for processing by hand and cures, even in thick layers, with little heat and low shrinkage. It is easy to use as it has a low viscosity. C 6770/1 cures at room temperature with the B component Type II. > Characteristics
Amount used: 1.2 kg/l Potlife: ca. 30 minutes Mixing ratio: 100:90 parts by weight Colour: yellow Art. No.
Specification
141.385
5,0 kg
141.386
30,0 kg
141.389
200,0 kg
: P O LYU RETHA NE
4455
Elastocoat C 6781 > Description
C 6781 is a two component casting system based on polyurethane that contains filling materials. The product does not contain solvents or plasticizers. When cured it is permanently elastic (elongation at break ca. 30 %) and is resistant to diluted acids, bases and water. C 6781 cures at room temperature with the B component Type II. > Area of application
Tough, elastic mouldings: - Electronic encapsulation - Small parts and signalling devices for switches and tracks in the railway industry > Characteristics
Amount used: 1.9 kg/l Potlife: ca. 4-7 minutes Mixing ratio: 100:14 parts by weight Colour: black Art. No.
Specification
126.746
5,0 kg
126.747
30,0 kg
126.397
200,0 kg
Elastocoat C 6782 > Description
C 6782 is a two component, polyurethane based, solvent free casting system that contains filling materials. It has a medium viscosity, a very short potlife and is easy to use. It cures fast and can often be demoulded within an hour. This makes C 6782 suitable for mass production. When cured, it has a Shore D hardness of 70, is resistant to dilute acids, bases and water. C 6782 cures at room temperature with the B component Type II. > Area of application
- Hard casting material for encapsulation of electronic components - Production of tough and hard components > Characteristics
Amount used: 1.5 kg/l Potlife: ca 4-7 minutes Mixing ratio: 100:48 parts by weight Colour: beige brown Art. No.
Specification
126.744
5,0 kg
126.745
30,0 kg
126.390
200,0 kg
B Component Type II Polyurethane B component
> Description
B component Type II contains diphenylmethane-4.4’-diisocyanate (MDI) and is used to cure 2 component polyurethane foams and systems. It is important to work according to the mixing ratio given on the matching A component to obtain the product properties and to prevent free isocyanate or polyol particles in the cured product. > Area of application
To harden 2 comp. polyurethane foams: - Unizell HR-AT / HR77-AT / H 40 B2 - Structural Foam H50-AT / H75-AT - Structural Foam H200-AT / H400-AT 2 comp. polyurethane systems: - Elastocoat C6770/1 - Elastocoat C6781 - Elastocoat C6782 - Flexovoss K14 > Characteristics
Colour: brown Art. No.
Specification
126.309
1,0 kg
126.310
5,0 kg
126.311
10,0 kg
126.313
200,0 kg
46
: P OLYURE T H AN E
Elastocoat C 6905 > Description
C 6905 is a two component casting system based on polyurethane. It contains no fillers, solvents or plasticizers. Permanently elastic parts (elongation at break ca. 100 %) with a medium Shore A hardness of 55, can be used even at low temperatures down to -40°C. It can be used to fill narrow cavities because of its low viscosity (ca. 700 mPa.s). When cured C 6905 is resistant to diluted acids, bases and water. It is cured with the C 6905 B component at room temperature. > Area of application
Elastic bonding of: - Polyurethane foam - A range of plastics (not PE or similar) - Wood, metal (with G4 primer) Flexible mould for: - Polyurethane and epoxy - The ceramic industry Production of elastic components > Characteristics
Amount used: 1.1 kg/l Potlife: ca. 4-7 minutes Mixing ratio: 100:32 parts by weight Colour: beige Art. No.
Specification
126.743
A-component / 5,0 kg
126.742
A-component / 30,0 kg
126.386
A-component / 200,0 kg
126.592
B-component / 1,6 kg
126.593
B-component / 9,6 kg
126.387
B-component / 200,0 kg
S O LID SYSTE MS - COATING SYSTEM S
G4 Bonding primer and sealer
> Description
G4 is a 1 component polyurethane that cross links chemically after the solvent has evaporated. The product has good abrasion resistance, high chemical resistance which includes many waste products, is a tough binding material and primer coat. It bonds exceptionally well and has good scratch resistance. It improves the adhesive strength of GRP coatings. G4 yellows under UV light. With dry quartz sand or sawdust, G4 can be used as a binding material for repairs. > Area of application
-Adhesive primer for GRP or PUR on: wood, concrete, stone, steel, glass (restricted) - Sealant or primer sealer for: wood, concrete, cement, plaster, clay - Binding agent for: thin layers of resin mortar and wood dust > Characteristics
Amount used: at least 200 ml/m² Colour: transparent brown > Processing equipment
G4 is applied with a brush, wool roller or spray gun (using fresh air respiratory protection). For spray application and to improve penetration into the substrate, G4 can be used with Polyurethane Thinners. Art. No.
Specification
126.406
1,0 l
126.407
5,0 l
126.408
10,0 l
126.409
30,0 l
126.410
200,0 l
: P O LYU RETHA NE
4477
G8 Super Clear coating
> Description
G8 Super is a good weathering one component, moisture cured polyurethane clear coating that does not yellow. It has very good resistance to many chemicals. > Area of application
Abrasion and UV resistant clear coating for: wood, concrete, metal, epoxy and polyester laminates > Characteristics
Amount per coat: 200-300 ml/m² - depending on porosity Colour: clear > Processing equipment
G8 Super is applied with a brush, wool roller or spray gun (with fresh air breathing protection). Polyurethane thinners can be used to improve the flow and penetration of G8 Super. Art. No.
Specification
126.421
1,0 l
126.422
5,0 l
126.423
10,0 l
126.424
200,0 l
Estovoss Standard > Description
Estovoss Standard ia a one component polyurethane that has good abrasion and very good chemical resistance (also when used for agricultural purposes). It turns slightly yellow when exposed to UV light. The material is resistant to diluted acids, bases, water, grease and oil at room temperature. The solvents evaporate and Estovoss is moisture cured. After priming with G4 and an interval of 2 to 4 hours, a thin layer of Estovoss Standard is applied twice with a brush or wool roller. > Area of application
A coat that bonds well, is tough, has good chemical resistance, for indoor concrete and cement floors: - Garages - Cellars - Storage and manufacturing halls - Stables > Characteristics
Amount per coat: 300-350 ml/m² (2 coatings) Colour: grey Art. No.
Specification
126.375
1,0 l
126.376
5,0 l
126.377
10,0 l
126.378
30,0 kg
48
: P OLYURE T H AN E
Estovoss Super > Description
Estovoss Super is a one component polyurethane sealant which has good abrasion, chemical and UV resistance (also when used for agricultural purposes). It is resistant to diluted acids, bases, grease, oils and water. When the solvents have evaporated it cures with moisture. After priming with G4 and an interval of 2 to 4 hours, a thin layer of Estovoss Super is applied twice with a brush or wool roller. > Area of application
A coating that bonds well, has a good chemical, UV and abrasive resistance, for indoor and outdoor use: - Garages, cellars, hobby rooms - Storage and manufacturing halls - Transportation silos - Feeding troughs > Characteristics
Amount used: 300-350 ml/m² (2 coatings) Colour: grey, pebble grey (green and sand yellow on request) Art. No.
Specification
126.367
grey / 1,0 l
126.368
grey / 5,0 l
126.369
grey / 10,0 l
126.370
grey / 30,0 kg
126.371
green / 5,0 l
126.468
pebble grey / 5,0 l
126.469
pebble grey / 30,0 kg
126.513
sand yellow / 5,0 l
126.514
sand yellow / 30,0 kg
A D DITI V E S PU
Polyurethane Thinner Thinner and cleaning agent
> Description
Polyurethane Thinner is used for G4 and G8 Super. It improves the flow and penetration of G4/G8 Super coatings. Polyurethane Thinners is also used as a cleaning agent for tools used to apply these materials. > Area of application
Thinner or equipment cleaner for: G4 or G8 Super > Characteristics
Amount to add: - G4 up to 200 % - G8 Super up to 50 % - Estovoss Standard and Super up to 10 % Colour: clear Art. No.
Specification
126.380
0,5 l
126.381
1,0 l
126.382
5,0 l
126.384
10,0 l
126.383
200,0 l
: P O LYU RETHA NE
4499
PUR Accelerator > Description
PUR-Accelerator is used to increase the rate of reaction of several Flexovoss products. It is added to the A and B component mixture shortly before it is mixed. For industrial use only. > Area of application
Reduces the potlife, the mould release time and the curing period: - Flexovoss K6S & K6T - Flexovoss K6H - Flexovoss K7 - Flexovoss K9N - Flexovoss K10 - Flexovoss K14 - and Elastocoat products > Characteristics
Amount to add: 0.1-0.5 % (0.15 % halves the potlife) Colour: clear Art. No.
SpeciďŹ cation
126.594
1,0 l
: EPOXY
EPOXY Epoxy resins are available as casting, coating and laminating resins, moulding material or as prepregs (woven fibres pre-impregnated with resin). The resins are used for the following purposes: Moulded components with E-glass, R-glass, aramide, carbon, and boron fibres; coatings with and without glass fibre reinforcements for protection against corrosion; moulding material with glass fibre reinforcements and metal inlays; polymer concrete for components that have a chemical resistance; polymer cement based floors as a wear resistant surface coat; casting, saturating and embedding resins for the electronic field; lacquer resins (thermoplasts and duroplasts); bonding resins.
Mechanical and Electrical Properties EP resins provide a high adhesive strength to the reinforcement fibres and a minimal shrinkage. Reinforced moulding materials have good residual strength even when subject to oscillatory stress. The mechanical properties strongly depend upon the fibre content, the fibre direction and the type of fibre. Depending on their structure the materials range from stiff to elastic, very tough, hard, abrasion resistant, dimensionally and heat stable. Very good insulating properties.
Chemical Resistance Epoxies generally have a better resistance to alkaline solutions than polyester resins. They are also, depending on type, resistant to a range of acids and chemicals such as styrene, xylene, gasoline, white spirit, petroleum, diesel and fuel oil.
Processing EP resins can be processed by cold curing or hot curing. When cured with heat they clearly develop better mechanical properties. Cold curing occurs with the casting of construction parts, the hand lay-up and vacuum processes. Pre-impregnated woven fibres (40 to 60% glass content) are processed to high strength moulded components on a press machine under vacuum or in autoclaves. Hollow parts are produced in the filament winding process with pre-impregnated rovings of glass, aramide or carbon fibres. Glass fibre EP parts can be shaped, bonded and will take screws. In a cured state the material is physically harmless in practical terms.
Application •
Casting of electrical and electronic components: Parts for electric motors; insulators; high voltage bearings. Base panels for electronic switches.
•
Vehicle construction: Gliders and power gliders; building components and panelling for large aeroplanes (sandwich construction). Structural parts for UL (ultra light) aeroplanes; covers subject to heat exposure; bonnets and spoilers on sports cars; panels for racing cars; racing yachts and boats, surfboards, high performance masts, surf masts, wishbooms, bonding wood on modern boats, racing bikes, tennis racquets.
•
Tool construction: Casting models, master forms, moulds, deep drawn tools, foam moulds, tools for injection moulding.
•
Building industry: Reconstruction and bonding of concrete parts, surface protection, cement based composition floors.
54
: EPOXY
L A MINATING & CASTING
Epoxy BK Epoxy laminating, casting and binding resin
> Description
BK is a low viscosity (ca. 1000 mPa.s), solvent free epoxy resin that can be processed at room temperature and hardens tack free. It can be used as coating, casting and laminating resin and as a binding agent. The resin is cured with BK hardener (amine) and can be used with glass, carbon or kevlar fibre in the hand lay-up process. > Area of application
An all purpose epoxy resin for laminating, casting and binding: - Moisture resistant coating for gutters, pipes and tanks made of concrete and other materials - Encapsulation of electronic wiring - Laminating resin for model construction, for panels and bonnets in the vehicle and apparatus industry - For wood repairs as a binder for fillers or adhesives - Binder for sand mixtures used to repair floors - Binder for light weight filling materials that are used as base and fine filler > Characteristics
Amount used: 3x mat, 1x woven fabric weight; 1.1 kg/l Potlife: ca. 30 minutes Mixing ratio A:B = 100:60 parts by weight Cures with: BK hardener Colour: transparent Art. No.
Specification
125.149
0,5 kg incl. hardener
125.152
1,0 kg incl. hardener
124.904
5,0 kg incl. hardener
125.123
30,0 kg incl. hardener
Epoxy BN Epoxy coating and casting compound
> Description
BN is a cold curing, slightly filled epoxy resin that can be processed at room temperature and hardens to a tack free surface. It is of medium viscosity (2700 mPa.s) and contains no solvents. BN is suitable as a coating and casting compound for parts subject to higher stress. > Area of application
Coating and casting compound: - Water proof coating on porous and flat surfaces e.g. gutters, pipes, concrete, steel tanks etc. - Casting compound for cracks or defects in concrete and other materials - Encapsulation of electronic wiring > Characteristics
Amount used: 1.7 kg/l Potlife: ca. 40 minutes Mixing ratio A:B = 100:25 parts by weight Cures with: BN hardener Colour: light grey Art. No.
Specification
125.156
0,5 kg incl. hardener
125.159
1,0 kg incl. hardener
124.908
5,0 kg incl. hardener
124.864
30,0 kg incl. hardener
: EP O X Y
5555
Epoxy LN-1 Epoxy laminating, casting and binding resin
> Description
LN-1 is a cold curing, solvent free, low viscosity (1200 mPa.s) laminating resin. The resin processes very good mechanical strength, and has a high heat and chemical resistance. It is cured with the LN-1 hardener (amine) and does not harden tack free. LN-1 has good saturating and wetting qualities and can be used with glass, carbon and kevlar fibres. LN-1 is also applied as a saturating and bonding resin for wood. > Area of application
Glass fibre reinforced parts and laminates that are subject to higher mechanical, heat and chemical conditions. Bonding and saturating resins for wood. > Characteristics
Potlife: ca. 30 minutes Mixing ratio A:B = 100:25 parts by weight Cures with: LN-1 hardener Colour: transparent Art. No.
Specification
132.646
0,5 kg incl. hardener
132.648
1,0 kg incl. hardener
132.650
5,0 kg incl. hardener
132.652
30,0 kg incl. hardener
Epolit CK Epoxy laminating, casting and binding resin
> Description
Epolit CK is a solvent free, low viscosity bisphenol A resin with reactive diluent, which is especially used as a chemical resistance coating and as a casting compound. > Area of application
Epolit CK is used as binder for sand mixtures and in connection with light filler material for normal requirements. The cured surface is highly UV light resistant. Epolit CK can be used with glass, carbon or kevlar fibre in the hand lay-up process. It is also applied as a casting, saturating and bonding resin. Art. No.
Specification
143.785
Epolit CK / 200 kg
143.974
Epolit CK / 1000 kg
143.984
Epocur CK MI / 25 kg
143.983
Epocur CK MI / 200 kg
56
: EPOXY
Epolit UN Epoxy laminating, casting and binding resin
> Description
Epolit UN is a universal, low viscosity, solvent free bisphenol A/F resin with reactive diluent and high crystallization stability. It can be used as a laminating, casting, saturating and bonding resin. > Area of application
The laminating system with the hardener Epocur UN SC for all-purpose applications is used for manufacturing composites for boats, pipes and containers and for repairing GRP parts. The laminate strengths achieve their final properties by storing at room temperature after 4-6 days. A higher mechanical resistance can be achieved after post curing the laminates. The laminating system with the hardener Epocur UN MI has an extended potlife (gel time > 8 h) and due to its low viscosity it is recommended for injection methods e.g. for large laminates and in parts for the construction industry. The post curing of the laminates is recommended. The system with the hardener Epocur UN LA has a very long potlife and is used especially in areas with warmer climate and for sewage renovation. Larger batch sizes can be processed. Art. No.
Specification
143.783
Epolit UN / 200 kg
143.976
Epolit UN / 1000 kg
143.986
Epocur UN LA / 25 kg
143.985
Epocur UN LA / 200 kg
143.988
Epocur UN MI / 25 kg
143.987
Epocur UN MI / 200 kg
143.992
Epocur UN SC / 25 kg
143.991
Epocur UN SC / 200 kg
Epolit OV Epoxy laminating, casting and binding resin
> Description
Epolit OV is a solvent free bisphenol A resin with reactive diluent and reduced crystallization tendency. The hardeners Epocur OV SC and Epocur OV LA are liquid at room temperature, uncoloured to light yellow polyamines. The hardener Epocur OV LA is suitable for formulation of laminating systems with a low exothermic reaction and a long potlife. The fast curing hardener Epocur OV SC can be mixed with the slow curing hardener Epocur OV LA in any desired ratio. This allows adjusting the potlife, the curing process and the viscosity of the material, without changing the mixing ratio of resin and hardener. This system is approved according to Germanischer Lloyd. > Area of application
Epolit OV with the hardeners Epocur OV SC and Epocur OV LA are laminating systems which are preferably used for manufacturing rotor blades for wind power stations, producing high strength reinforced mould components and composites in the boat building, pipe and container building industry. Art. No.
Specification
143.784
Epolit OV / 200 kg
143.975
Epolit OV / 1000 kg
143.978
Epocur OV LA / 25 kg
143.977
Epocur OV LA / 200 kg
143.980
Epocur OV SC / 25 kg
143.979
Epocur OV SC / 200 kg
: EP O X Y
5577
COAT I N G S
Glosscoat Epoxy coating resin
> Description
Glosscoat is a cold curing, solvent free, transparent, easy flowing resin. It is cured with Glosscoat hardener. Decorative pictures, collages and coatings with a smooth, high gloss surface can be made. The colours can be separated by wire inlays (similar to lead borders) or allowed to flow into one another. A coating of Glosscoat enhances the effect of wood grain. > Area of application
- Decorative coatings, collages on wood and other materials - High gloss, transparent coats on various materials e.g. wood, plastics, metals etc. > Characteristics
Amount used: 200 g/m² Potlife: ca. 40 minutes Mixing ratio: 100:40 parts by weight Colour: transparent yellow Art. No.
Specification
124.915
1,0 kg incl. hardener
124.918
14,0 kg incl. hardener
Speedcoat SC Epoxy coat
> Description
Speedcoat SC is a cold curing, thixotropic, solvent free, high gloss gelcoat and topcoat used to level surfaces of finely woven mat (viscosity 4700 mPa. s). It is cured with Speedcoat hardener and applied by means of the hand lay-up process. SC can be coloured with EP pigment pastes. If necessary, a light stable PUR lacquer can be used as the last layer. > Area of application
High gloss, long wearing gelcoat or topcoat for: - Custom made boards - Negative glass fibre epoxy resin moulds - Final coat for wooden boats built by means of the epoxy wood bonding method that need to be coated with a lacquer - Steel moulds for artificial stone production > Characteristics
Amount used: 200 g/m² Potlife: ca. 25 minutes Mixing ratio: 100:40 Colour: transparent Art. No.
Specification
125.941
1,0 kg incl. hardener
125.945
5,0 kg incl. hardener
: SILICONE
SILICONE Silicone rubber has high elasticity which makes it a useful material for many applications. One component silicones adhere well to many substrates, two component silicones have good self releasing properties from many materials.
Properties The one component silicone cures with air moisture to a permanent elastic sealant. Two component silicone rubbers are used as moulding and coating compounds. The material has a low shrinkage, medium mechanical strength, high heat resistance (over 300°C for a short period without great change in the mechanical properties), long processing and curing times, is physically harmless in practical terms (excluding some hardeners) and has good electrical insulation ability. Very accurate and exible moulds are produced with 2 comp. silicone. The material has a high elasticity and one piece moulds can often be made where two piece moulds would usually be necessary. Objects with undercuts can also be reproduced. Silicone is self releasing from many materials. Solutions prevent water penetration, but still allow vapour transmission.
Processing Silicone rubbers are processed by casting, brushing or spraying. The solutions are applied by spray, roller or brush.
Application Mould material: elastic moulds with a high tear resistance for reproducing components. For machine construction, automobile engineering, manufacture of decorative parts, prototypes and sculptures. Precision mechanics: a sealant with high heat and water resistance. Electronic ďŹ eld: casting compound for electronic encapsulation, laminated sheets for electronic parts. Car body production, sanitary areas, joints in construction: permanently elastic sealant that has a high heat resistance and inhibits fungal growth. Silicones are resistant to: diluted mineral acids and bases, glycol, sea water, methanol. They are not resistant to: concentrated acids and bases, aromatic hydrocarbons and most solvents.
62
: S IL IC ON E
Sicovoss NL Silicone mould and casting material
> Description
NL is an elastic mould and casting material that is self releasing from many materials. It cures at room temperature after adding the NL curing agent. With a low shrinkage it is used for reproducing complicated surfaces with slight undercuts. After several uses a release agent is advised. NL may be used to cast: polyester resin, casting Wood, polyurethane, plaster and wax. > Area of application
Moulds for parts with a complicated surface structure and slight undercuts and as a casting compound: - Furniture decorations - Reliefs (coins, coats of arms) - Decorative pieces - Candles - Jewellery figures - Model toys - Small production runs > Characteristics
Amount used: 1.1 kg/l Potlife: 90-120 min. Cures with: 5 % NL curing agent Colour: blue Art. No.
Specification
125.783
0,5 kg incl. hardener
125.786
1,0 kg incl. hardener
125.789
5,0 kg incl. hardener
125.795
30,0 kg incl. hardener
Sicovoss RF High strength silicone mould material
> Description
RF is a tear resistant, highly elastic mould and casting material (600 % elongation at break) and is self releasing from many materials. It cures at room temperature after adding the RF curing agent. This low shrinkage silicone rubber (0.2-0.5 % linear shrinkage) is used for moulding deeply undercut parts. RF moulds can be subjected to high stress, they have excellent tear resistance and stability. As the material has a high elasticity, one part moulds are often made instead of two part moulds. If the mould is repeatedly used a release agent is recommended. RF can be thickened with Silastic Thixo Additive so that it does not drain on vertical surfaces or ceilings. RF can be used to cast: polyurethane casting materials, polyurethane foams, polyester resin, casting wood, concrete, wax and plaster. > Area of application
Moulds and parts with very complex shapes and deep undercuts: - Figures (seamless one part moulds) - Decorative and construction elements - Candles - Garden ornaments - Model toys > Characteristics
Amount used: 1.2 kg/l Potlife: 90-120 min. Cures with: 5 % RF curing agent Colour: white Art. No.
Specification
125.798
0,5 kg incl. hardener
125.801
1,0 kg incl. hardener
125.804
5,0 kg incl. hardener
125.810
30,0 kg incl. hardener
: S ILICO NE
6633
Silastic ® 3133 All purpose silicone mould material
> Description
Silastic® 3133 is an easy to use silicone mould making rubber. It is de-airing and cures at room temperature after adding Silastic® 81-NW curing agent and has a low shrinkage (0.2-0.4 % linear shrinkage). It is self releasing from many materials. It has a low hardness and high elasticity which allows easy removal of parts even those with undercuts. If the mould is used repeatedly a release agent is advised. Moulds made from Silastic® 3133 can be used to cast polyester resins, polyurethane casting materials and foams, plaster and wax. > Area of application
Moulds for the reproduction of parts with complex shapes and undercuts: - Reliefs - Figures - Model toys - Decorative parts > Characteristics
Amount used: 1.2 kg/l Potlife: 90-120 min. Cures with: 5 % curing agent Silastic® 81-NW Colour: pale blue Art. No.
Specification
125.914
Silastic 3133 / 5,0 kg
143.036
Silastic 81-NW Curing Agent / 0,25 kg
64
: S IL IC ON E
Silastic ® 3481 High strength silicone mould material
> Description
Silastic® 3481 is a highly elastic silicone mould making rubber (600 % elongation at break) with high tear strength for industrial purposes. The casting material has a low shrinkage (0.2-0.4 linear shrinkage), is self releasing from many materials and cures at room temperature. The moulds provide excellent reproduction of finely detailed parts that have a complicated surface pattern and deep undercuts. Silastic® 3481 has very good tear resistance (and notch resistance). As the material has a high elongation, one piece moulds can often be made where two piece moulds would usually be necessary. It can be thickened by adding Silastic® Thixo Additive so that it does not drain on vertical surfaces. If the mould is used repeatedly use a release agent. Moulds made from Silastic® 3481 can be used to cast polyester resin, polyurethane casting materials and foams, casting wood, epoxy resins, plaster, wax and concrete. Several curing agents can be used: - Silastic® 81 NW – standard curing agent - Silastic® 81-R NW – especially used for casting polyester resins - Silastic® 81-F NW – fast hardener, potlife 30-45 min., cure time 5 hrs - Silastic® 81-VF NW – very fast hardener, potlife 8-10 min., cure time 90 min. > Area of application
Elastic, high tear resistant moulds for parts that have a difficult shape and deep undercuts. Suitable for mass production: - Furniture decorations - Figures (seamless moulds) - Statues and pillars - Candles - Model toys > Characteristics
Amount used: 1.2 kg/l Potlife: 90-120 min. with Silastic® 81 Curing agents: 5 % Silastic® 81 NW, 81-R NW, 81-F NW, 81-VF NW Colour: white Art. No.
Specification
125.964
Silastic 3481 / 5,0 kg
125.965
Silastic 3481 / 20,0 kg
143.036
Silastic 81-NW Curing Agent / 0,25 kg
143.037
Silastic 81 NW Curing Agent / 1,0 kg
143.038
Silastic 81 NW Curing Agent / 10,0 kg
143.042
Silastic 81-R NW Curing Agent / 0,25 kg
143.043
Silastic 81-R NW Curing Agent / 1,0 kg
143.044
Silastic 81-R NW Curing Agent / 10,0 kg
143.039
Silastic 81-F NW Curing Agent / 0,25 kg
143.040
Silastic 81-F NW Curing Agent / 1,0 kg
143.041
Silastic 81-F NW Curing Agent / 10,0 kg
: S ILICO NE
6655
Silastic ® 3483 High strength silicone mould material
> Description
Silastic® 3483 is a high strength silicone rubber. It has a low shrinkage and is self releasing from many materials. The low hardness (Shore A 13) and the high tear strength (elongation at break 600 %) allow easy release, even of complex parts with deep undercuts. With Silastic® 3483 a one piece mould can often be made where two piece moulds would usually be necessary. It can be thickened with Silastic® Thixo Additive to make it brushable, so that it does not drain on vertical surfaces. If the mould is used repeatedly a release agent is recommended. Moulds made from Silastic® 3483 can be used to cast: polyester resins, polyurethane casting materials and foams, casting wood, epoxy resins, plaster and wax. > Area of application
High tear strength and elastic moulds for parts with a complicated surface structure and deep undercuts. Suitable for mass production: - Furniture decorations - Figures (seamless moulds) - Statues and pillars - Candles - Model toys > Characteristics
Amount used: 1.2 kg/l Potlife: 90-120 min. Curing agent: 5 % Silastic® 83 NW Colour: white Art. No.
Specification
125.709
Silastic 3483 / 5,0 kg
125.715
Silastic 3483 / 20,0 kg
126.001
Silastic 3483 / 200,0 kg
143.045
Silastic 83 NW Curing Agent / 0,25 kg
143.046
Silastic 83 NW Curing Agent / 1,0 kg
143.047
Silastic 83 NW Curing Agent / 10,0 kg
Silastic ® 3496 / 3497 / 3498 High strength silicone mould material
> Description
The materials are high strengh, elastic silicones which are formulated to have an improved mould life for polyester resins. They have an outstanding release and high tear resistance for accurate moulds of parts with complex shapes and deep undercuts. In combination with the curing agents these silicone rubbers achieve different viscosities, processing times as well as degrees of hardness. > Characteristics
Amount used: 1.2 kg/l Curing agent: 5 % Colour: white Art. No.
Specification
136.833
Silastic 3496 / 20,0 kg
136.834
Silastic 3497 / 20,0 kg
136.835
Silastic 3498 / 20,0 kg
143.036
Silastic 81-NW Curing Agent / 0,25 kg
143.037
Silastic 81 NW Curing Agent / 1,0 kg
143.038
Silastic 81 NW Curing Agent / 10,0 kg
143.042
Silastic 81-R NW Curing Agent / 0,25 kg
143.043
Silastic 81-R NW Curing Agent / 1,0 kg
143.044
Silastic 81-R NW Curing Agent / 10,0 kg
143.039
Silastic 81-F NW Curing Agent / 0,25 kg
143.040
Silastic 81-F NW Curing Agent / 1,0 kg
143.041
Silastic 81-F NW Curing Agent / 10,0 kg
66
: S IL IC ON E
Silastic ® M > Description
Silastic ® M is suited for the reproduction of prototyping, architectural and furniture components, especially for use with polyurethanes and other casting plastics. It has a high degree of hardness and a high inhibition resistance. It can be used for high temperature casting applications. > Characteristics
Amount used: 1.29 kg/l Potlife: 60 minutes Curing agent: 10 % hardener Colour: blue Art. No.
Specification
138.802
Silastic M / 4,0 kg
138.803
Silastic M Curing Agent / 0,4 kg
Silastic ® P-1 > Description
Silastic ® P-1 is a high tear resistant and low viscosity silicone rubber (13500 mPa.s). It has a very high elongation at break (850%) and cures at room temperature with 10 % curing agent, practically shrinkage free. If the mould is used repeatedly a release agent is recommended. > Characteristics
Amount used: 1.12 kg/l Potlife: 30-90 minutes Curing agent: 10 % hardener Colour: white Art. No.
Specification
132.404
22,0 kg incl. hardener
Silastic ® S Silicone Mould Material
> Description
Silastic ® S is a high strength, very low viscosity silicone rubber (10000 mPa.s). It is very soft (25 Shore A) and has a very high elongation at break (750 %). It cures at room temperature with 10 % curing agent S, practically shrinkage free. Moulds made from Silastic ® S have a long mould life even at temperatures of up to 200°C. If the mould has a high repeat usage a release agent is recommended. Silastic ® S can be used to cast concrete, many casting resins, very suitable for the ceramic industry. > Area of application
Accurate moulds for industrial application and moulding of figures: - Moulding concrete - Prototypes - Complicated technical models - Ceramic industry > Characteristics
Amount used: 1.12 kg/l Potlife: 30-90 min. Curing agent: 10 % hardener S Colour: green Art. No.
Specification
125.471
1,1 kg incl. hardener
125.472
5,5 kg incl. hardener
125.524
22,0 kg incl. hardener
: S ILICO NE
6677
Silastic ® S-2 > Description
Silastic ® S-2 silicone rubber is suited for detailed reproduction of surfaces and objects, particularly suited for reproductions in plaster, polyurethane and concrete. It hardens rapidly at room temperature, even when applied in thick coats. > Characteristics
Amount used: 1.13 kg/l Potlife: 60 minutes Curing agent: 10 % hardener Colour: white Art. No.
Specification
136.999
22,0 kg incl. hardener
Silastic ® T-2 > Description
Silastic ® T-2 is a translucent silicone mould making rubber with a low viscosity and a high degree of hardness (shore A 40). It is used for making accurate moulds for prototype design and small production runs. T-2 is also suitable for artistic and renovation applications. T-2 cures at room temperature with 10% curing agent, practically shrinkage free. Although the silicone has good flow properties, entrapped air can affect the translucency of the cured silicone. Entrapped air should be removed in a vacuum chamber. The translucency allows cutting a one piece mould without damaging the original part. T-2 is self releasing from many materials. If the mould is used repeatedly a release agent is recommended. > Characteristics
Amount used: 1.12 kg/l Potlife: 90-120 minutes Curing agent: 10 % hardener Colour: translucent Art. No.
Specification
126.276
5,5 kg incl. hardener
126.235
22,0 kg incl. hardener
: CLEANING, CARE & RELEASE AGENTS
70
: CL E AN IN G, C ARE & RELEA S E A G ENTS
C LE ANING
Formula Five Cleaner > Description
Formula Five ® Cleaner is a polishing agent, which extends the service life of the mould. It removes fine scratches and provides a high gloss surface for the application of the release wax. It is recommended to use Formula Five ® Cleaner in combination with Formula Five ® Wax. > Area of application
Cleans and polishes: - Moulds treated with Formula Five ® Wax - Moulds coated with other release waxes > Characteristics
Amount used: ca. 15 g/m² Colour: clear Art. No.
Specification
125.614
950 ml
TR-210 Self Stripping
> Description
A liquid release wax to reduce and minimize styrene and release wax buildup or accumulation. > Area of application
- Easy to apply, cleans and releases in one easy step - Fast drying - Restores gloss appearance - Ideal for detailed or non-skid type moulds - Improves production cycles and mould maintenance > Characteristics
Amount used: ca. 200 ml/m² Colour: transparent Art. No.
Specification
125.629
3,785 l
TR-905 Solvent Mold Prep Cleaner
> Description
TR-905 is a mixture of solvents. It removes wax, oil and other contaminates from GRP tools and hard mould surfaces. > Area of application
TR-905 is applied with a clean cotton cloth (do not use blended fabrics) onto the dry mould surface. The surface must stay wet during application to ensure that the residues of the release agent are thoroughly removed. Art. No.
Specification
137.637
3,785 l
: C L E AN IN G, CA RE & RELEA S E A G ENTS
7711
C AR E & POL I S H I N G
M-50 Polishing paste
> Description
M-50 is a medium fine, strong polishing paste for reinforced polyester and epoxy resin moulds. After wet sanding, M-50 is applied with a polishing machine achieving a good first glazed finish. > Area of application
Removes wet sanding marks on GRP mould surfaces > Characteristics
Amount used: depends on condition Colour: white Art. No.
Specification
126.085
1,0 kg
M-100 Polishing paste
> Description
M-100 is a fine, abrasive polishing paste applied by machine on moulds after using M-50, or separately. Achieves a deep glazed finish. > Area of application
Restores and gives a good gloss finish. > Characteristics
Amount used: depends on condition Colour: white Art. No.
Specification
125.927
1,0 kg
M-200 Polishing liquid
> Description
M-200 is a polishing liquid that has a strong abrasive and cleaning action on polyester and epoxy resin moulds. After wet sanding, M-200 is applied by hand or machine to achieve the first good glaze. > Area of application
Removes wet sanding marks on GRP mould surfaces > Characteristics
Amount used: depends on condition Colour: white Art. No.
Specification
126.074
2,5 l
72
: CL E AN IN G, C ARE & RELEA S E A G ENTS
M-300 Polishing liquid
> Description
M-300 is a polish that has an abrasive and cleaning effect. It is applied after M-200 or separately in several steps by hand or machine. Provides an improved glaze. > Area of application
Restores and creates a good gloss on GRP mould surfaces > Characteristics
Amount used: depends on condition Colour: white Art. No.
Specification
126.079
2,5 l
M-400 Polishing emulsion
> Description
M-400 is a fine, silicone free polish that provides a high gloss mould surface. M-400 is applied afer M-100 or M-200, as a final mould preparation. Applied by hand or polishing machine (max. 2100 R.P.M.). > Area of application
To ensure a high gloss finish on GRP mould surfaces. > Characteristics
Amount used: depends on condition Colour: white Art. No.
Specification
126.081
2,5 l
TR-301 Sealer Glaze
> Description
TR-301 is an off white wax based emulsion and gives GRP mould surfaces an outstanding shine. It cleans, polishes and seals. TR-301 is applied twice on new moulds. The sealer is applied by hand or machine. Art. No.
Specification
125.527
3,785 l
TR-311 Super Duty Buffing Compound
> Description
TR-311 Super Duty Buffing Compound removes sanding marks and provides a smooth and scratch free surface. TR-311 has been special developed for use in the GRP area. > Area of application
TR-311 restores and improves GRP mould surfaces. > Characteristics
Amount used: depends on moulds Art. No.
Specification
137.110
3,785 l
: C L E AN IN G, CA RE & RELEA S E A G ENTS
7733
Buff 880 A Polishing pad
> Description
Buff 880 A is a long wearing polishing pad with curved edges used for the first polish. It has a 14 mm-Ø-retainer with a conical strain screw (angle polisher). > Characteristics
Diameter: 20 cm Material: 1005 lambswool Colour: wool white Art. No.
Specification
126.093
Ø 20 cm
Buff 804 RU Polishing pad
> Description
Buff 804 RU is an all purpose polishing pad with curved edges for rough and fine polishing. The retainer is the same as that of Buff 880 A. > Characteristics
Diameter: 20 cm Material: cotton / polyester combination Colour: yellow Art. No.
Specification
126.092
Ø 20 cm
R EL E A S I N G
W2 Release Wax
> Description
W2 is a solution of hard wax mixed with perchlorethylene and used for demoulding GRP parts. It is suitable for laminates affected by water and can be used together with a releasing lacquer. > Area of application
A separate or additional release agent for GRP and metal moulds when producing: - GRP parts out of UP and EP resins > Characteristics
Amount used per coat: 50-60 g/m² Drying time: ca. 10 minutes Colour: clear Art. No.
Specification
125.742
0,1 l
125.743
0,5 l
125.744
1,0 l
125.745
5,0 l
125.746
10,0 l
74
: CL E AN IN G, C ARE & RELEA S E A G ENTS
Release Spray > Description
Release Spray is an all purpose release agent that contains an alternative blowing agent and can be applied onto many materials such as GRP, glass, resopal and silicone rubber moulds. It is sprayed on evenly and thinly from a distance of 30 cm and is polished with a soft cloth. > Area of application
All purpose release spray for GRP and silicone moulds when using: - PUR casting compounds - PUR foams - Polyester - Epoxy > Characteristics
Amount used: 25-50 g/m² Drying time: ca. 15 minutes Colour: clear Art. No.
Specification
125.459
400 ml
Release Lacquer Green > Description
Release lacquer green is a solution of polyvinyl alcohol in water. The material is mainly used in combination with (polished) release wax to obtain a better release. Release lacquer green is applied thinly and evenly with a sponge and is dry after 30 minutes. It can be removed with warm water. > Area of application
On non-porous moulds (metal); it is applied as an additional release agent on other moulds on top of release wax used for GRP moulded parts. > Characteristics
Amount used: ca. 50 g/m² Drying time: ca. 30 minutes Colour: green Art. No.
Specification
125.457
0,5 l
125.458
1,0 l
126.197
5,0 kg
126.208
20,0 kg
Release Lacquer Clear > Description
The same as Release lacquer green. > Characteristics
Amount used: ca. 50 g/m² Drying time: ca. 30 minutes Colour: clear Art. No.
Specification
125.456
0,1 l
125.890
0,5 l
125.891
1,0 l
125.892
5,0 kg
126.209
20,0 kg
: C L E AN IN G, CA RE & RELEA S E A G ENTS
7755 M-500 Release wax
> Description
M-500 is a release wax for continuous production. It cleans excess wax from the mould surface and reinforces the base wax coat M-700 or M-800 on worn places as well as improving the surface of the moulded component. Together with M-700 or M-800 it provides a constant surface quality at low maintenance costs. Note: M-500 cannot be used separately. > Area of application
Release wax for continuous production with a cleansing effect for reinforced polyester and epoxy resin moulds. > Characteristics
Amount used: depends on moulds Colour: yellowish Art. No.
Specification
126.082
2,5 l
M-700 Release wax
> Description
M-700 is a highly effective, easy to use releasing wax that does not build-up. It is silicone free and achieves a very good gloss on moulded parts. Applied as a base wax before the mould is first used. > Area of application
A base wax before the mould is first used: - New and touched up moulds made from reinforced polyester or epoxy resin > Characteristics
Amount used: ca. 10 g/m² Colour: yellowish Art. No.
Specification
126.011
425 g
M-800 High temp release wax
> Description
M-800 is a heat resistant wax that has a paste consistency formulated for e.g. pre-heated aluminium, nickel, polyester and epoxy moulds or mouldings with a high exotherm reaction. Apply M-800 with a cloth and spread in circular movement. Polish, applying slight pressure. > Area of application
Release agent for GRP parts: - Polyester moulds - Epoxy moulds - Aluminium moulds - Nickel moulds > Characteristics
Amount used: ca. 15 g/m² Colour: yellowish Art. No.
Specification
126.141
400 g
76
: CL E AN IN G, C ARE & RELEA S E A G ENTS
Formula Five Wax > Description
Formula Five ® is a concentrated high grade hard wax mixture. This multiple release agent (several demouldings are possible with one coating of Formula Five ®) has good demoulding properties and is suited for GRP moulded components produced in plastic and metal moulds. Formula Five ® is removed with the Formula Five Cleaner. > Area of application
Multi-purpose release agent for GRP and metal moulds for polyester moulded parts. > Characteristics
Amount used: ca. 2-5 g/m² Drying time: ca. 15 minutes Colour: clear Art. No.
Specification
125.613
340 g
TR-102 Regular Mold Release
> Description
TR-102 can be applied fast, evenly, is quick drying and easy to polish. The release wax is based on carnauba. It is used on cold curing GRP parts, applied with a sponge and polished with a soft wool cloth. > Area of application
A release agent used to produce GRP moulded parts in GRP negative moulds. > Characteristics
Amount used: ca. 15 g/m² Colour: whitish Art. No.
Specification
125.526
396 g
TR-104 High Temp Mold Release
> Description
TR-104 is applied the same as TR-102, but for thicker GRP laminates that have a higher exotherm temperature and on hot curing GRP moulded components. It can be applied thinly and provides an above average number of demouldings per application. The release wax is applied by hand or with a buffing pad. > Area of application
For the production of GRP moulded parts in: - Steel moulds - Aluminium moulds - Thicker laminates > Characteristics
Amount used: ca. 15 g/m² Colour: light blue Art. No.
Specification
126.250
396 g
: C L E AN IN G, CA RE & RELEA S E A G ENTS
7777 TR-108
Basic Mold Release
> Description
TR-108 is a blend of waxes that produce a hard and deeper wax base coat. It leaves a deep wax base durable finish and is compatible with PVA and masking requirements. It is excellent for break-in of new moulds. > Area of application
Recommended for all fiberglass tooling, formica, and other hard surface moulds. > Characteristics
Amount used: ca. 20 g/m² Colour: beige Art. No.
Specification
125.631
396 g
TR-900 Liquid Release
> Description
TR-900 is a high temp semi-permanent release coating which dries rapidly at room temperature. It leaves an ultra thin release film on the mould surface. TR-900 is an excellent multiple release agent for many polyester mould parts and other fibre reinforced plastics. > Area of application
An effective multiple release agent for GRP and other polyester mould parts using the following application methods: - Open moulding - Compression - Injection - Vacuum bag - Resin transfer moulding (RTM) > Characteristics
Amount used: depends on moulds Potlife: ca. 10 minutes Colour: transparent Art. No.
Specification
139.403
3,785 l
TR-920 Liquid Release
> Description
TR-920 is a high-temp semi-permanent multiple release agent which dries rapidly at room temperature. It leaves an ultra thin film on the mould surface. TR-920 is suitable for polyester, epoxy, polyamide, SMC, BMC and other glass and carbon fibre reinforced building laminates and moulds. > Area of application
Release agent for use with following application methods: - Hand lay-up or spray - Compression - Injection - Vacuum - Resin transfer moulding (RTM) > Characteristics
Amount used: ca. 15 g/m² Potlife: ca. 20 minutes at room temperature Colour: transparent Art. No.
Specification
138.873
3,785 l
78
: CL E AN IN G, C ARE & RELEA S E A G ENTS
TR-910 Mould Sealer
> Description
TR-910 is an elastic base coat for sealing the mould surface before applying the TR-900 products. TR-910 hardens with moisture and forms a film. > Area of application
TR-910 is applied to GRP, metal or other compound materials before the application of the release agents TR-900, 920 and 930. - Resistant to temperatures up to 480°C - Protects against styrene attack and maximises the efficiency of the TR-900 permanent release agents - Seals pores - Moisture hardening - Adheres well to the mould surface - Compatible with most release agents > Characteristics
Amount used: depends on moulds Potlife: ca. 20-30 minutes Colour: transparent Art. No.
Specification
139.404
3,785 l
APW Release agent
> Description
APW is a mixture of soft waxes in paste form used to release hard polyurethane foams and casting materials from moulds that have complicated and porous surfaces. It is applied with a sponge or cloth. APW can be used with AFH-1 as first release agent. > Area of application
For GRP, wood and silicone moulds that have complicated or porous moulding surfaces: - PUR hard foam - PUR casting materials > Characteristics
Amount used per coat: ca. 50 g/m² Drying time: 15-60 minutes Colour: clear Art. No.
Specification
126.666
0,5 kg
126.667
1,0 kg
126.668
20,0 kg
AFH-1 Release agent
> Description
AFH-1 is a solution consisting of a hard wax mixture used mainly to release surfaces when moulding soft and integral foam. It is also used for moulding with other plastics. AFH-1 is applied with a cloth or sponge. Polish well after drying. This product is intended for industrial use only. > Area of application
For GRP, aluminium and steel moulds for moulding: - Soft and integral foam - Hard and structural foam - Polyurethane - Polyester > Characteristics
Amount used per coat: ca. 50 g/m² Drying time: 15-60 minutes Colour: clear Art. No.
Specification
126.521
1,0 l
126.522
5,0 l
126.523
30,0 l
: C L E AN IN G, CA RE & RELEA S E A G ENTS
7799
Hostaphan Foil > Description
Hostaphan foil is a re-usable, high strength foil used to obtain tack free polyester and epoxy resin surfaces. The foil is also used as a release agent for single curved moulds. The foil cannot be deep drawn. > Area of application
For polyester and epoxy resins: - Release foil on flat surfaces - A cover to obtain a tack free reverse side of laminates and gelcoats > Characteristics
Thickness: 0.05 mm Art. No.
Specification
125.571
1 m²
125.572
10 m²
: TOOLS & ACCESSORIES
82
: T OOL S & AC C E S S O RIES
M EA S U RI NG & MIXING EQUIPMENT
Special Scissors > Description
Special scissors for aramid, carbon, woven glass and glass mat. 8 inch. Art. No.
Specification
125.852
8‘‘
Pipette > Description
Graduated pipette to measure small amounts of hardener or accelerator. Art. No.
Specification
125.762
3 ml with 0.5 ml scale
Measuring Bottle > Description
Plastic bottle to measure liquid peroxides or accelerators. Content: 1l. Art. No.
Specification
125.618
1l
: TO O LS & A CCES S O RIES
8833
Poly Measuring Cup > Description
Measuring Cup to measure MEKP hardener or cobalt accelerator. 500 ml with 10 ml scale or 2000 ml with 100 ml scale. Art. No.
Specification
125.510
2000 ml with 100 ml scale
125.509
500 ml with 50 ml scale
125.508
100 ml
Manual Dosing Pump > Description
Easy method for measuring liquids like resins, lacquers, peroxides and many other pumpable liquids directly from the container. The piston is moved by a lifting arm or a crank. The measuring amount can be read on the scale of the glass cylinder. The pump is made of glass, stainless steel, aluminium, PTFE, PVDF or PP. It has good resistance to solvents and their preparations. The pump is not resistant against acids and bases. These must be measured with pumps made of PP or PVDF. > Characteristics
- No weighing or decanting - High safety and cleanness at work - Low material loss - No energy supply required Art. No.
Specification
137.578
1000 ml PP
137.770
100 ml HV-50
137.576
100 ml NV-PP
137.577
500 ml PP
Multi-Mix > Description
High quality disposable mixing cup for clean and precise mixing of all paint materials. > Characteristics
Transparent cup with a mixing scale from 1:1 to 5:1. Art. No.
Specification
140.549
Lid / 0,385 l
140.550
Lid / 0,75 l
140.552
Lid / 2,3 l
140.551
Lid / 1,4 l
140.545
Cup / 0,385 l
140.546
Cup / 0,75 l
140.548
Cup / 2,3 l
140.547
Cup / 1,4 l
84
: T OOL S & AC C E S S O RIES
Dispenser Multi Mix > Description
High quality dispenser for Multi-Mix cups. Art. No.
Specification
137.664
0,385 l
137.665
0,75 l
137.666
1,4 l
137.667
2,3 l
PE Coated Paper Cup > Description
Mixing and stirring cup to process and pre-measure epoxy and polyester resins, 484 ml volume. Art. No.
Specification
125.886
500 ml
Poly Cup > Description
Flexible, re-usable bowl. Art. No.
Specification
125.506
Poly Cup red
Plastic Bowl > Description
Plastic bowl to mix polyester resin > Characteristics
Diameter: 24 cm Content: 2.8 l Art. No.
Specification
143.090
Ø 24 cm; content 2,8 l
: TO O LS & A CCES S O RIES
8855 Bucket
> Description
Round plastic bucket Content: 10 l Art. No.
Specification
137.569
10 l bucket
Wooden Stirrer > Description
Length: 15 cm Packing unit: 500 pcs. Art. No.
Specification
127.471
Length 15 cm
Stirring Stick > Description
To stir small amounts, 23 cm and 30 cm length. Art. No.
Specification
126.007
Length 23 cm
138.328
Length 30 cm
Dissolver Mixer > Description
A highly effective mixer for stirring filling materials like aluminium hydroxide, talcum, thixotropic powder, etc. For machines up to 4000 rpm; fitting top part under the spinner. Art. No.
Specification
136.231
Ø 120 mm, shaft 60 cm
136.230
Ø 90 mm, shaft 60 cm
136.232
Ø 145 mm, shaft 100 cm
86
: T OOL S & AC C E S S O RIES
Frictional Mixer > Description
To mix PUR foams fast and thoroughly. Art. No.
Specification
125.513
Ø 45 mm, shaft 32,5 cm
125.512
Ø 65 mm, shaft 33 cm
125.511
Ø 90 mm, shaft 34 cm
Screw Mixer > Description
To stir settled materials. Art. No.
Specification
125.514
Ø 75 mm, shaft 38 cm
Mixing Propeller > Description
To mix viscous PUR compounds. Art. No.
Specification
127.461
Ø 100 mm, shaft 40 cm
Propeller Mixer for Drums > Description
Fits through the 2 inch (50mm) bung. The centrifugal force causes the blades to open automatically, Ø 230 mm when unfolded. It has a 110 cm long shaft. Art. No.
Specification
125.521
Ø 230 mm, shaft 110 cm
: TO O LS & A CCES S O RIES
8877
Drum Key > Description
Fits both bungholes on the 200 litre drums of 3/4‘‘ und 2‘‘ Ø. Art. No.
Specification
127.463
for 3/4‘‘ and 2‘‘ bungholes
Drum Frame > Description
Mobile drum frame. Ideal to transport and store a drum. The drum content can be mixed by rotating the drum on the frame. Art. No.
Specification
125.672
Drum Frame
Polyethylene Drum Tap > Description
3/4‘‘: Fits the small opening of polyester resin drums. With solvents it has only limited resistance against leakage. 2‘‘: Fits the large opening of the drum. Used for filling viscous fluids. Art. No.
Specification
139.811
Ø 3/4‘‘
127.454
Ø 2‘‘
Dualmatic 32 EXV-AV Dispenser for fillers - manual
> Description
Hand operated and portable dispenser for filler and hardener cartridges. It dispenses in the required mixing ratio. The hardener addition can be controlled by adjusting the hardener control arm. > Area of application
Portable, handy dispenser for 3 kg cartridges. Hand operated. Art. No.
Specification
123.892
for 3 kg cartridges
88
: T OOL S & AC C E S S O RIES
Dispenser Dispenser for fillers - pneumatic
> Description
A pneumatic dispenser that discharges the filler and hardener cleanly and in a set mixing ratio, saving on wastage. > Area of application
Pneumatically operated, wall-mounted dispenser: A3C = for 3 kg cartridges. A10C = for 10 kg cartridges Art. No.
Specification
123.859
A 3C
123.840
A 10C
136.912
Spare part set A 3C/A 10C
Uniflex Gun Hand operated gun
> Description
Classic: for cartridges. Top: for cartridges and aluminium bags. Art. No.
Specification
135.108
Classic for 310 ml
139.286
Top up to 400 ml
Pump Spray Pressurised atomiser
> Description
For applying (atomising) liquids evenly and consistently. Solvent resistant due to Viton seals. Art. No.
Specification
137.744
1l
: TO O LS & A CCES S O RIES
8899
R OL L ER , B R USHES & SPR E A D E R S
Nylon Roller > Description
For laminates with a large surface area. The roller can be removed and a longer shaft can be used, roller width 180 mm Art. No.
Specification
125.501
width 180 mm with holder
125.502
roll with 180 mm width
137.567
long shaft 60 cm
137.568
long shaft 130 cm
Replacement Roller for the Nylon Roller
> Description
Replacement roller for the Nylon Roller. Solvent resistant. Art. No.
Specification
139.902
width 140 mm
Mini Wool Roller > Description
For laminates with a small surface area. Made of synthetic material. The roller can be removed. Art. No.
Specification
137.562
holder long
137.560
roll 100 mm white
90
: T OOL S & AC C E S S O RIES
Gelcoat Brush > Description
Special brush for the even application of gelcoats, sealing and topcoats, 10 cm width. Art. No.
Specification
125.490
width 100 mm
Round Brush > Description
Available in size: - No. 2: 15 mm Ø - No. 4: 20 mm Ø - No. 8: 30 mm Ø - No. 12: 40 mm Ø Art. No.
Specification
125.492
Ø 15 mm
125.493
Ø 20 mm
125.494
Ø 30 mm
125.495
Ø 40 mm
Flat Brush > Description
- Flat brush - Wooden shaft Art. No.
Specification
129.389
width 25 mm
129.390
width 35 mm
129.391
width 50 mm
129.392
width 60 mm
129.393
width 75 mm
Surfacing Brush > Description
Competitive priced brush for e.g. impregnations, 3 cm x 10 cm width. Art. No.
Specification
125.491
width 100 mm
: TO O LS & A CCES S O RIES
9911
Plastic Spreader > Description
Very tough and solvent resistant. 12 cm width. Art. No.
Specification
125.503
120 mm
Profi Cutter > Description
18 mm with metal blade carrier Art. No.
Specification
137.575
Cutter 18 mm
Wheel Cutter > Description
Wheel Cutter to cut multilayer reinforcements of glass or carbon fibres. The Wheel Cutter is equipped with a tension adjustable lever and a safe guard. The blades are made of SKS-7 Tungsten steel. Art. No.
Specification
140.219
Wheel Cutter
140.220
spare knife
Flexible Wedge > Description
Demoulding wedge. Art. No.
Specification
137.591
1 1/2“ x 4“
137.592
2 1/4“ x 6“
137.593
3“ x 10“
92
: T OOL S & AC C E S S O RIES
Medflex Wedge > Description
Demoulding wedge. Art. No.
Specification
137.585
1 1/2“ x 4“
137.587
3“ x 10“
Standard Wedge > Description
Demoulding wedge. Art. No.
Specification
137.588
1 1/2“ x 4“
137.589
2 1/4“ x 6“
D E- A I RING RO LLER
Metal Disc Roller > Description
Metal disc roller for de-airing. For all hand lay-up and spray-up laminates. Art. No.
Specification
125.482
Ø 15 mm, width 80 mm
125.479
Ø 40 mm, width 120 mm
125.480
Ø 40 mm, width 65 mm
: TO O LS & A CCES S O RIES
9933
Finned Roller > Description
High quality Delrin ® roller. Art. No.
Specification
133.213
Ø 10 mm, width 50 mm
125.485
Ø 10 mm, width 80 mm
125.483
Ø 15 mm, width 40 mm
125.487
Ø 20 mm, width 80 mm
125.484
Ø 25 mm, width 135 mm
125.488
Ø 30 mm, width 90 mm
125.489
Ø 30 mm, width 195 mm
125.486
Ø 50 mm, width 8 mm
125.616
Ø 15 mm, width 80 mm
Small Flexiroller > Description
Flexible de-airing roller. For small curved sections, Ø 26 mm x 90 mm roller width, 32 windings in 3 mm section. Art. No.
Specification
125.477
Ø 26 mm, width 90 mm
Large Flexiroller > Description
Flexible de-airing roller. Suitable for curved sections, Ø 40mm x 130 mm roller width, 25 windings in a 5 mm section. Art. No.
Specification
125.475
Ø 40 mm, width 130 mm
Metal Disc Edge Roller > Description
De-airing roller for edges; Ø 50 mm x 8 mm. Art. No.
Specification
125.481
Ø 50 mm, width 8 mm
94
: T OOL S & AC C E S S O RIES
Spiked Roller > Description
De-airing roller. Removes air bubbles from thick casting and coating compounds. Spike length 15 mm, roller width 23 cm. Art. No.
Specification
139.809
width 23 cm
Aluminium Roller > Description
Cross grooved de-airing aluminium roller. Art. No.
Specification
125.583
Ø 21 mm, width 70 mm
125.584
Ø 21 mm, width 135 mm
125.585
Ø 40 mm, width 70 mm
125.586
Ø 40 mm, width 135 mm
125.590
Ø 40 mm, width 170 mm
Disc Roller for De-airing > Description
Suitable for large, curved and uneven sections. Art. No.
Specification
136.866
Ø 40 mm, width 120 mm
136.865
Ø 40 mm, width 60 mm
136.933
Ø 40 mm, width 14 mm
9955
Quickfinder >A
Aerocell........................................ AFH-1 .......................................... Aluminium Roller.......................... APW.............................................
21 78 94 78
>B
B Component Type II ............. 36, 45 BPO-hardener powder / paste..... 18 Bucket ......................................... 85 Buff 804 RU ................................. 73 Buff 880 A .................................... 73
>C
Cobalt-Accelerator 1% ................ 19 Cobalt-Accelerator 10 % ............. 19
>D
Disc Roller for De-airing............... Dispenser..................................... Dispenser Multi Mix ..................... Dissolver Mixer ............................ DMA-Accelerator 10 %................ Drum Frame ................................. Drum Key ..................................... Dualmatic 32 EXV-AV...................
>E
Elastocoat C 6698 ....................... Elastocoat C 6698/50 .................. Elastocoat C 6698/70 .................. Elastocoat C 6770/1 .................... Elastocoat C 6781 ....................... Elastocoat C 6782 ....................... Elastocoat C 6905 ....................... Epolit CK ..................................... Epolit OV...................................... Epolit UN ..................................... Epoxy BK ..................................... Epoxy BN..................................... Epoxy LN-1.................................. Estovoss Standard....................... Estovoss Super............................
>F
Finned Roller................................ FL 501/GTS ................................. FL 505.......................................... Flat Brush .................................... Flexible Wedge ............................ Flexovoss K10 ............................. Flexovoss K 14 ............................ Flexovoss K6H............................. Flexovoss K6S & K6T .................. Flexovoss K7 ............................... Flexovoss K9 N............................ Formula Five Cleaner ................... Formula Five Wax ....................... Frictional Mixer ............................
>G
G4 ................................................ G8 Super ..................................... Gelcoat Brush .............................. Glosscoat.....................................
>H
H200-AT....................................... H400-AT....................................... H 40 B2........................................ H50-AT......................................... H75-AT......................................... Hostaphan Foil............................. HR-AT .......................................... HR77-AT ......................................
>I
94 88 84 85 19 87 87 87
44 43 44 44 45 45 46 55 56 56 54 54 55 47 48
93 18 17 90 91 42 43 41 41 42 42 70 76 86
46 47 90 57
38 39 39 37 38 79 36 37
Inhibitor P1 .................................. 20
>L
Large Flexiroller ........................... 93
>M
M-100 .......................................... M-200 .......................................... M-300 .......................................... M-400 .......................................... M-50 ............................................ M-500 .......................................... M-700 .......................................... M-800 ......................................... Manual Dosing Pump................... MB-12.......................................... Measuring Bottle.......................... Medflex Wedge ............................ Metal Disc Edge Roller ................ Metal Disc Roller.......................... Mini Wool Roller........................... Mixing Propeller ........................... Multi-Mix......................................
71 71 72 72 71 75 75 75 83 20 82 92 93 92 89 86 83
>N
Nylon Roller ................................. 89
>P
PE Coated Paper Cup.................. Pipette ......................................... PL 5-1 .......................................... Plastic Bowl ................................. Plastic Spreader .......................... Poly Cup ...................................... Polyester Fillers ........................... Polyethylene Drum Tap ................ Poly Measuring Cup .................... Polyurethane Thinner ................... Profi Cutter .................................. Propeller Mixer for Drums ............ Pump Spray ................................. PUR Accelerator ..........................
>R
Release Lacquer Clear................. Release Lacquer Green ............... Release Spray.............................. Replacement Roller...................... Round Brush................................
>S
Sanding Gelcoat (H), (S)............... Screw Mixer ................................. Sicovoss NL ................................ Sicovoss RF................................. Silastic ® 3133 ........................... Silastic ® 3481 ............................ Silastic ® 3483 ............................ Silastic ® 3496 / 3497 / 3498 ...... Silastic ® M ................................. Silastic ® P-1............................... Silastic ® S .................................. Silastic ® S-2............................... Silastic ® T-2 ............................... Small Flexiroller............................ Special Scissors .......................... Speedcoat SC.............................. Spiked Roller ............................... Standard Wedge .......................... Stirring Stick ................................ Surfacing Brush ...........................
>T
Talcum Powder ............................ TR-102......................................... TR-104......................................... TR-108......................................... TR-210......................................... TR-301......................................... TR-311.........................................
84 82 20 84 91 84 24 87 83 48 91 86 88 49
74 74 74 89 90
14 86 62 62 63 64 65 65 66 66 66 67 67 93 82 57 94 92 85 90
21 76 76 77 70 72 72
TR-900......................................... TR-905......................................... TR-910......................................... TR-920......................................... TX1 ..............................................
>U
Uniflex Gun .................................. UPS Ferro-Alu.............................. UPS Ferro-Faser .......................... UPS Ferro-Fix .............................. UPS Ferro-Glas............................ UPS Ferro-Multi ........................... UPS Ferro-Multi-Plus................... UPS Ferro-Spray.......................... UPS Ferro-Top ............................. UPS FEW ..................................... UPS Fill 21-1................................ UPS KK-Plast .............................. UPS Lightplast............................. UPS Model Filler .......................... UPS V-11 ..................................... UPS Zinc Filler .............................
>V
Viscovoss Azur Super + ............... Viscovoss G 311 SB (H) ............... Viscovoss G 323 (H), (S) .............. Viscovoss KL1 ............................. Viscovoss KL3 ............................. Viscovoss KL4 ............................. Viscovoss KL6 ............................. Viscovoss KL7 ............................. Viscovoss KL8 ............................. Viscovoss LT 30 SB ..................... Viscovoss LT 35 SB ..................... Viscovoss LT 40 SB ..................... Viscovoss N 35 BT....................... Viscovoss N 50S.......................... Viscovoss T 40 B ......................... Viscovoss T 40 BT .......................
>W
W2 ............................................... Wheel Cutter ................................ Wooden Stirrer............................. WR-AT..........................................
77 70 78 77 21
88 29 28 29 28 28 31 29 30 26 31 26 27 30 27 31
10 14 15 11 12 12 13 13 13 16 16 17 15 11 10 15
73 91 85 40
>Y
YC Nautic Filler ............................ 30
>Z
ZR-AT........................................... 40
I NDUS T RY
C ATALO GU E
:
Vosschemie GmbH Wellerswalder Weg 24 04758 Oschatz Germany Phone: +49 (0) 3435 / 6202 -58 Fax: +49 (0) 3435 / 6202 -62
www.vc-24.de www.vosschemie.de
The information is intended as a guide to application and is based on current information. The information is offered in good faith and without guarantee or liability. Product specifications subject to change and availability. © VOSSCHEMIE 2008, 1. Auflage
Art.-Nr. 706.523
Vosschemie GmbH Esinger Steinweg 50 25436 Uetersen Germany Phone: +49 (0) 4122 / 717 -0 Fax: +49 (0) 4122 / 717 -158 info@vosschemie.de
CATALOGUE INDUSTRY