Broachcutter catalog design by W3Makers

NEW GENERATION Magnetic Drilling Machines

Experience New Heights in Technology & Service www.broachcutter.net

Index Particulars

Page No.

Front Cover

Index

Company Profile

Range at a Glance

Exclusive Features & Benefits

Maximus

Titan

Trident

Super

Cub

Cub Auto

Air Mag

Accessories

TCT Cutters

HSS Cutters

Tusker HP 110 & Tusker 60

Tusker HPP & Accessories

Punch & Dies

Arbors

Contact Details

is promoted by Pioneer Intertrade (P) Ltd., a 29 years old established company in India offering a wide

range of Industrial machines and Products to Industry and Projects with a focus on Metal working for fabrication and production activities involving Plates, Pipes and Structural steel sections. Using our experience of MORE THAN 20 years of sales and service of Magnetic drills and cutters, we offer the best experience of the field today in India. ®

Launched in 2011 , Magnetic drills and cutters in

brand have readily gained acceptance in the market and

today hundreds of machines and thousands of cutters are working day in and day out at various project sites, factories , workshops etc all over India. Extensive service and spares support throughout India by virtue of our own branches in 8 cities across India supported by a network of dealers is what sets us apart from the competition. We also offer the advantage of buying the machine and cutter from the same source. Using a BROACHCUTTER® machine ®

alongwith a

Cutter gives a life of up to 40% more than competition. A stock of thousands of cutters assures

immediate availability. ®

Magnetic Base Drilling Machines are loaded with as many as 15 distinctive features. These features are

selected considering the capacities of respective models. The incorporation of these features is aimed at improving (i) Safety (ii) Ease of Operation (iii) Maintenance.

machines are built strong to perform 24 x 7 in workshops or on project

sites. If used, as recommended & with routine maintenance performed

machines give trouble free operation.

In case of an requirement of maintenance Broach Cutter machines can be quickly put back in operation by our well trained service team from the nearest of the 7 company owned Branches across the country with well stocked spares and consumables. ®

HSS Annular Cutters are made of Cobalt-free Super-Hard Aluminum blended High Speed Steel to improve

retention of sharpness of cutting edges over a large number of drilling operations. Suitable for low alloy and carbon steel plates and structures. ®

TCT Cutters are made of high grade Tungsten Carbide Tips and quality brazing makes them strong to

withstand the cutting load of drilling at high speeds in tough materials. Both these types of annular cutters are ground to give unique teeth geometry that ensures distributed and balanced load on cutting tips further improving cutter life, quality of wall finish, centering and chip removal. ®

range also includes accessories like Morse Taper Adaptors, Universal Shank Adaptors, Pressurized Coolant

systems and Pilot pins.

www.broachcu er.net

Range at a Glance

Exclusive Features & Benefits

MAXIMUS ®

MAXIMUS from equipped with Morse Taper No.3 is designed for cutting holes up to 130mm diameter using annular cutters and drilling holes up to 32mm diameter with twist drill.

32mm Twist Drill Capacity M24 Tapping Capacity

Ø12-130 mm CORE DRILLING

The HIGH CAPACITY Magnetic Drilling Machine - Up to Ø130mm

MAXIMUS Features Soft Start - 1800 Watt motor 4-speed gearbox 60/140rpm; 200/470rpm 130mm hole capacity in 50mm thick material Morse Taper No. 3, Electronic Speed Stabilization system (ESSS) to stabilize the motor's speed under varying loads on the spindle Magnetic field shape control (MFSC) provides maximum holding power on thin material Magnetic power adhesion control (MPAC) module detects adequate adhesive force of electromagnetic base for safe operation

Heavy Duty Spindle Collar

MAXIMUS Standard Shipping Set Magnetic base drilling machine Metal Box Swarf Shield / Cutter Guard (stand alone) Coolant Bottle Assembly Safety Chain Set of Tools with Wedge Operator's Manual (English) Standard shipping weight – 44 kg

MAXIMUS Accessories Pipe Drilling Attachment - Pipe Dia. 150mm - 500mm Pressurised Coolant Jar

Mt3

Tool Holder

32mm (1-1/4”) Weldon

Milling Cutter (Core drill) Ø

60-130mm

Twist drill Ø

1,5 - 32mm

Countersinking Ø

51 mm (2”)

Max Tap size

M24

Stroke

85mm

Max depth of cut (Core drill)

51mm

Voltage

230V, 50Hz, Single Phase

Power consumption (W)

1910 W

Motor Power (W)

1800 W

Speeds (rpm)

60 / 140 rpm, 200 / 470 rpm

Reaming Ø

32mm

MFSC (Magnetic Field Shape Control)

Yes

Overload Protection

Yes

285 (11-1/4”) 253 (10”)

238 (9-3/8”) 414 (16-1/4”)

Magnetic clamping force (N) (25mm, Ra=1,25) 21700 Magnet Base Dimensions

120 x 240 x 67mm

MPAC (Magnetic Power Adhesion Control)

Yes

Forward / Reverse Speed

Yes

ESSS (Electronic Speed Stabilization System)

Yes

Min. Workpiece Thickness

10 mm

Weight

36 kg

Product Code

900004

649 (18 ½”)

Spindle

646 (25 ½”)

MAXIMUS Technical Specification

120 (4-3/4”)

47mm Twist Drill Capacity M30 Tapping Capacity

TITAN from equipped with Morse Taper No. 4 is designed for cutting holes up to 110mm diameter using annular cutters and drilling holes up to 47mm diameter with twist drill.

Ø12-110 mm CORE DRILLING

The HEAVY DUTY Magnetic Drilling Machine

Features   

  

TITAN is equipped with a 4-Speed Mechanical gear box & is also equipped with motor overload protection system with LED indicator. The one piece gearbox housing and slide. significantly increase its precision and durability. Unique semi-automatic gib backlash adjustment enables simple, fast and repeatable regulations without any expert knowledge or experience. Replaceable spline at the end of armature shaft eliminates laborious and expensive armature maintenance. Compact design allows for drilling very close to vertical surface. TITAN is equipped with electromagnetic base featuring magnetic field shape control system (MFSC) and magnetic power adhesion control module (MPAC), which detects adhesive force of electromagnetic base and protects both the machine and the operator from work on too thin workpieces.

Standard Shipping Set        

Magnetic base drilling machine Metal Box Mt4 Arbor with 19mm Bore - Through Spindle Continuous Cooling Swarf Shield/Cutter Guard Coolant Bottle Assembly Safety Chain with Snap Hook, Set of Tools with Wedge Operator's Manual (English) Standard shipping weight – 45 kg

1. Motor Soft Start 2. Overload Protection with LED Indicator 3. Semi-Automatic GIB Backlash Adjustment 4. 4 Speed Gearbox 5. Magnetic Power Adhesion Control (MPAC) - Optional 6. Magnetic Field Shape Control (MFSC)

Accessories 

8 Distinctive Features

Refer to Accessories page

Technical Specification Spindle

MT4

Tool Holder Milling Cutter (Core drill) Ø

19mm (3/4”)

Twist drill Ø

max 47 mm

Countersinking Ø

max 63 mm

Max Tap size

M30

max 110 mm

(special tapping attachment required)

Stroke Max depth of cut (Core drill)

76 mm

Voltage

230V, 50Hz, 1Ph

Power consumption (W)

1800

Motor Power (W)

1650

Speeds (rpm)

85 / 135 / 160 / 250

MFSC (Magnetic Field Shape Control)

Yes

Overload Protection Overload LED Indication Magnetic clamping force (N) (25mm, Ra=1,25)

Yes 22000

Magnet Base Dimensions

120 x 240 x 63 (mm)

230 mm

Yes

MPAC (Magnetic Power Adhesion Control)

Optional

Min. Workpiece Thickness

10 mm

Semi-automatic gib backlash adjustment

Yes

Weight

31 kg

Product Code

900003

7. Integrated Gearbox Housing with slide

8. Service Friendly Replaceable Armature Spline

Trident

Super

Cub

Ø12-36 mm CORE DRILLING

from is the most compact and one of the lightest Auto Feed units in the world.

The Ultra light Weight Auto Feed magnetic Drilling Machine

Distinctive Features Compact design allows to drill very close to vertical surface Dual bars guide system enusures vibration free operation requiring on climsy setting seven after rigorous use. Integrated Gearbox Housing with slide Smart control systems for excellent performance and operator's safety Useful large coolant bottle Magnetic Filed shape control (MFSC) ensures strong magnetic adhesion with compact magnet MAGNETIC POWER ADHESION CONTROL (optional) MPAC is controlling the adhesive power of the magnet form the moment machine is turned on. If the power of the magnet is not sufficient then the motor would not be allowed to start OVERLOAD PROTECTION Protects motor from damage due to long-lasting overload by stopping both drill motor & feed motor. Protection against auto restart after power cut off.

Standard Shipping Set Magnetic Base drilling machine Metal Box Integrated Chip Shield / Cutter Guard Coolant Bottle Assembly Safety Strap Allen wrench hex S=4 Operator's Manual (English) Standard shipping weight – 16.7kg

Accessories Refer to Accessories page

Technical Specification Tool Holder Milling Cutter (Core drill) Ø

19mm Weldon (3/4”)

Stroke Max depth of cut

70 mm

Voltage

230V, 50Hz, 1Ph

Power consumption (W)

1000 W

max 36 mm 51 mm (2")

Motor Power (W)

920 W

Speeds (rpm)

Full Load 350 / No Load 580

MFSC (Magnetic Field Shape Control)

Yes Yes Yes

Overload Protection ESB (Energy Saving Base) Magnetic clamping force (N) (25mm, Ra=1,25)

9,300 N

Magnet Base Dimensions

80 x 160 x 36.5 (mm)

MPAC (Magnetic Power Adhesion Control)

Optional

Min. Workpiece Thickness

10 mm

Weight

13.5 kg

Product Code

900006

Simply pushing the Can be optionally run in handles inwards engages the manual mode also machine in automatic feed mode

47mm Twist Drill Capacity M30 Tapping Capacity

Ø12-110 mm CORE DRILLING

AIRMAG form is a new generation magnetic drilling Machine with Mors Taper No. 2 spindle combination of pneumatic Drive and permanent magnetic base eliminate the need of electric power supply thus making this machine an ideal solution in many hazardous environments such as oil drilling platforms, shipbuilding or petrochemical industry

AIRMAG Standard Shipping Set Metal Box Drilling Machine Arbor MT2-C-19-2-2 Coolant system Chip Guard Spoke Handles Hex wrench S=4 Hex wrench S=5 Wedge, MT2 Safety chain with snap hook Operator's manual (English)

1pc 1pc 1pc 1pc 1pc 3pc 1pc 1pc 1pc 1cp 1cp

AIRMAG Accessories Refer to Accessories page

AIRMAG Technical Specification Spindle

Mt2

Nominal Pressure

6 Bar

Air Consumpation Motor power

1400 I/min

Tool Holder

19 mm (3/4") Weldon

Max. Twist Drill Diameter

20 mm

Max. Annular Drilling Diameter

40 mm

Max. Milling Depth

51 mm (2")

Standard adhesive Force of electromagnet

800 W

(for steel 22mm (7/8”) thick & Ra <1,25)

7500 N

Slide Stroke

150 mm

Machine Speeds / under Load

I Speed - 190 rpm II Speed - 290 rpm

Electromagnetic Base

85 / 135 / 160 / 250

Total Weight

Yes

Surrounding Temperature

Yes

Product Code

Yes

AIRMAG Portable Pneumatic Drilling Machine

Accessories

TCT Cutters

HSS Cutters

Tusker HP 110 & Tusker 60

Tusker HPP & Accessories

Punch & Dies

Arbors

Group Companies www.pioneerintertrade.com | www.fabmax.com | www.vmax.com | www.supercut.net.in