PRODUCTION MODULE
WHY QUALITY? Procurement & Quality Assurance The complete security package for new-wagon projects
PRODUCTION MODULE
MINIMISE RISK. New-build projects can quickly go off the rails if they are not consistently supported by a comprehensive quality assurance system.
Project risks and consequential risks Numerous project risks are accompanied by even more consequential risks: Planning uncertainty Excessive costs – Initial and operating costs Delays caused by production technology or problems associated with approval Additional costs and inconvenience Quality problems during implementation (Design, functionality, specialties) Loss of use or restricted use Interruption of operations, supply bottlenecks Dangerous goods incidents Insufficient revenues and return
WASCOSA PROCUREMENT AND QUALITY ASSURANCE PLAN For greater planning security For greater cost certainty For greater functional security in new-build projects
Risk costs nothing. Security costs less. Without systematic quality assurance, there is a high probability that you will neither receive what was ordered nor be able to overcome a foreseeable fiasco. Why take these huge risks? The WASCOSA procurement and quality assurance plan serves to recognise and minimise project risks. It ensures total project monitoring and effective risk management of new-build projects.
The WASCOSA risk matrix A Extent of damage
Effects when
0
Established during manufacture
1
Minor damage
2
Use associated with problems
3
Wagon can be repaired on-site
4
Wagon has to go to workshop
5
Several wagons affected
6
All wagons affected
Occurring only one time
B Occurring 2–5 times
C
4
1
3
2
D
Serial defect Serial defect since from a certain point initiation in time
E Design engineering fault
PRODUCTION MODULE
YOUR SECURITY PACKAGE. Our offer for procurement & quality assurance is unique. With our security package, we support the development, manufacture, commissioning and supply of vehicles in compliance with contract – in line with deadlines, costs and requirements.
Risk minimisation during all project phases The WASCOSA production module includes complete project monitoring and risk management during all project phases of the manufacturing process. WASCOSA ensures an additional external on-site quality inspection during manufacture.
Quality gates Product development
QUALITY GATE I Clarification of project implementation
Three-step plan for monitoring of new-build projects Active monitoring of new-build production by: experienced and proven experts in the field of quality assurance Use of the WASCOSA database of experts Proactive raising of the manufacturer’s awareness regarding measures designed to ensure the quality of critical production processes and their monitoring by means of the WASCOSA Survey Book Effective on-site wagon inspection: triple-structured but non-duplicated review of each individual new-build wagon prior to delivery Check-up on the checking process by means of: systematic review of project and risk management consistent review of all instructions and compliance with instructions during the production process external on-site monitoring of quality inspectors and acceptance experts
QUALITY GATE II Completion of design engineering Monitoring of manufacture & quality assurance during production
QUALITY GATE III Component clearance QUALITY GATE IV Clearance of initial vehicle QUALITY GATE V Preparation for acceptance
Review of QUALITY GATE VI quality before warranty Preparation completion Warranty completion
Step 1
Step 2
Step 3
MAXIMUM BENEFIT Reduction of costs and risks during new-build projects Operational excellence with the deployed rolling stock Efficiency gains in terms of rail logistics
PRODUCTION MODULE
THEREFORE WASCOSA PRODUCTION MODULE. WASCOSA enjoys an excellent reputation for quality products produced during new-build projects Extensive expertise in systematic and holistic quality assurance during new-build projects Highest delivery quality of new-build wagons thanks to WASCOSA’s methods, plans, systems and tools designed to ensure quality
TOP PROCUREMENT QUALITY Talk to us about the complete security package for new-wagon projects – designed to take all the pressure off you and save you considerable problems. We will be pleased to submit a quotation.
CONTACT DETAILS WASCOSA AG Werftestrasse 4 6005 Lucerne Switzerland
T +41 41 727 67 67 F +41 41 727 67 77 info@wascosa.ch www.wascosa.ch
FUTURE MODULE Future Service
EFFICIENCY MODULE Productivity Analysis & Solution Design
ADVANCE MODULE
Innovations & New Developments
SAFETY MODULE
PRODUCTION MODULE
Increased Safety
Procurement & Quality Assurance
Europe’s first provider of freight wagon systems
SHELTER MODULE
FLEXPAY MODULE
Liability & Risk Insurance
Rent, Lease, Buy
FOOTPRINT MODULE Green Logistics
CASH MODULE
Investment & Financing
CAREFREE MODULE
ECM Fleet Management