Chemline
Valves Piping Flow Meters & Controls
Thermoplastic Industrial Piping Systems Your Pipeline To Quality
• PP • UPP • PVDF • ECTFE • HDPE •
www.chemline.com
▼
▼ ▼ ▼ ▼ ▼
Chemline Technical Resources Manual Thermoplastic Valves Catalogue Actuation & Actuated Valves Catalogue Controls & Flow Meters Catalogue DigiflowFlowX3 Flow Meters & Instrumentation Catalogue Chemical Resistance Guide Thermoplastic Industrial Piping Systems ®
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Polypropylene Piping System Polypropylene Application Areas • Cold and hot water supply for sanitary installations • Floor heating systems • Food industry • Industrial use for aggressive media up to 90oC (194oF) • Potable liquids • Slurries • Suction and/or exhaust piping systems
Characteristics • Low specific weight • High operating temperature • High creep strength • High heat aging stability • Good weldability • High chemical resistance • High abrasion resistance • Good elasticity • Low frictional resistance • Usable on food applications
Polypropylene is a member of the polyolefin family and is used in a wide variety of applications from acids and alkalies to organic solvents and even pure water. PP is one of the best materials to use for systems exposed to varying pH levels, as many plastics do not handle both acids and bases well. It is not recommended for use with strong oxidizing acids, aromatics and chlorinated hydrocarbons. PP is ductile at ambient temperature and demonstrates good impact strength. It also has good thermal stability up to 90oC (194oF) especially in comparison to other thermoplastics such as HDPE and PVC. Polypropylene is available in two grades: • homopolymer (PPH) made from Type I resin according to ASTM D 4101, produced from 100% propylene monomer • copolymer (PPR) made from Type II resin produced from 94% propylene with 6% ethylene. Copolymer resins generally exhibit better impact strength. Polypropylene (PPR and PPH) comply with the relevant food regulations (according OENORM B 5014 Part 1, FDA, BGA, KTW guidelines).
Product Range (OD mm) From
To
Pipe
12
1400
Butt Fusion Fittings
20
630
Electro Fusion Fittings
20
710
Socket Fusion Fittings
20
110
Accessories (flanges)
20
630
Product Description
Range varies depending on specific fitting. See price list for details.
Special Types of Polypropylene As a result of specific customer requirements special blends of PP such as flame retardant and electro-conductive PP have been developed and are available.
Temperature Range
PPR, Black: Black pigment is added to the PP which gives it much better UV resistance.
• PPH: –5oC to 90oC (23oF to 194oF) • PPR: –20oC to 90oC (–4oF to 194oF)
PPR, Natural (unpigmented): Contains no colour additives and can be used for high purity water piping systems. This material is not UV resistant.
is not UV resistant. PPR-el: Due to the high carbon black content, PPR-el is conductive as well as UV resistant. Electro-static charges generated by the flow of fluids or dust can arise in thermoplastic piping systems and this will enable a connection to ground. PPR-s-el: This material has both the properties of the flame retardant and electro-conductible PP.
PPH-s: Additives make this PP more fire retardant. It also gives the PP higher stiffness so this is well suited for ventilation. This material
Permissible Operating Pressures for Polypropylene Permissible Operating Pressure Operating Temperature oC oF
Chemical Structure of Polypropylene
Operating Period Years
SDR 41 PN 2.5 psi
SDR 33 PN 3.2 psi
SDR 26 PN 4 psi
SDR 17.6 PN 6 psi
SDR 11 PN 10 psi
SDR 7.4 PN 16 psi
SDR 6 PN 20 psi
10
50
50
42
52
67
102
170
266
340
20
68
50
36
46
58
87
150
232
290
30
86
50
30
38
49
73
122
190
245
40
104
50
29
36
46
70
116
182
233
50
122
50
23
30
38
58
96
150
193
60
140
50
21
26
34
51
86
134
173
70
158
50
14
18
22
34
56
87
111
80
176
25
10
13
18
26
43
67
87
90
194
10
10
12
14
22
36
57
73
30
47
60
95
203
10
7
10
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
12
18
Tel: 905.889.7890 • www.chemline.com
PPR Natural Unpigmented PP Piping Systems PPR Natural Unpigmented Polypropylene Application Areas • USP purified water systems • Deionized water systems • RO water systems • Electronics industry chemical distribution systems • Photographic chemical processing • Food industry • Biotechnology process piping • Semiconductor manufacturing drain systems • Universities • Hospitals
Characteristics • Low specific weight • High operating temperature • High creep strength • High heat aging stability • Good weldability • High chemical resistance • High abrasion resistance • Good elasticity • Low frictional resistance • Usable on food applications
PPR Natural (unpigmented) Polypropylene (UPP) is a member of the polyolefin family and is used in a wide variety of applications from acids and alkalies to organic solvents and even pure water. PP is one of the best materials to use for systems exposed to varying PH levels, as many plastics do not handle both acids and bases well. It is not recommended for use with strong oxidizing acids, aromatics and chlorinated hydrocarbons. UPP is ductile at ambient temperature and demonstrates good impact strength. It also has good thermal stability up to 90oC (194oF) especially in comparison to other thermoplastics such as HDPE and PVC. Unpigmented Polypropylene is produced from high-purity virgin random copolymer made up of 94% propylene with 6% ethylene according to ASTM D 4101 and DIN 16774 resulting in an extremely pure product. UPP shows excellent purity levels when tested in standard static leach tests (better than High-purity PVC) and has a superior surface quality (Ra = 0.4 to 1.5 µm), making it ideal for high-purity systems. Unpigmented Polypropylene (UPP) complies with the relevant food regulations (according OENORM B 5014 Part 1, FDA, BGA, KTW guidelines). Unpigmented PP (UPP) is not UV resistant.
Product Range (OD mm) From
To
Pipe
20
110
Butt Fusion Fittings
20
110
Socket Fusion Fittings
20
63
Accessories (flanges)
20
110
Product Description
Range varies depending on specific fitting. See price list for details.
Permissible Operating Pressures for Unpigmented Polypropylene Operating Temperature oC oF
Operating Period Years
SDR 11 PN 10 psi
10
50
50
170
20
68
50
150
30
86
50
122
40
104
50
116
50
122
50
96
60
140
50
86
70
158
50
56
Temperature Range
80
176
25
43
• UPP: –20oC to 90oC (–4oF to 194oF)
90
194
10
36
95
203
10
30
Chemical Structure of Unpigmented PP
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
PVDF Piping System PVDF Application Areas • Bromine processing • Corrosive chemicals • Electronics manufacturing • Food industry • Universities • Hospitals • Pulp mill bleaching • Sanitary applications • Ultrapure water
Characteristics • High operating temperature • Good mechanical properties • High heat aging stability • Good weldability • High chemical resistance • High abrasion resistance • Low frictional resistance • Self-extinguishing • High resistance to permeation • High resistance to radiation
Temperature Range • –40oC to 121oC (–40oF to 250oF)
PVDF (Polyvinylidene fluoride) is an extremely pure fluorocarbon polymer that does not contain UV stabilizers, thermo stabilizers, softeners, lubricants or flameretardant additives. It is particularly suitable for ultra-pure water and for the transport of clear chemical liquids in the semi-conductor industry. It is recognized for its high mechanical strength over a large working temperature range, excellent resistance to most corrosive chemicals and many organic solvents, excellent abrasion resistance and excellent against the effects of gamma radiation. PVDF offers excellent fire protection without flame-retardant additives (V-O rating according to the UL-94 vertical flame test) and during combustion has only a slight amount of smoke development. PVDF is non toxic and imparts no odours or tastes into the fluid and conforms with FDA regulations as outlined in Title 21, Chapter 1, Part 177-2510 (contact with food).
Product Range (OD mm) From
To
Pipe
16
400
Butt Fusion Fittings
20
315
Electro Fusion Fittings
20
63
Socket Fusion Fittings
20
110
Accessories (flanges)
20
315
Product Description
Range varies depending on specific fitting. See price list for details.
Permissible Operating Pressures for PVDF Permissible Operating Pressure Operating Temperature oC oF
psi
bar
psi
bar
68
50
125
8.64
198
13.6
30
86
50
113
7.76
178
12.2
40
104
50
102
7.04
162
11.1
50
122
50
88
6.08
138
9.5
60
140
50
80
5.52
126
8.6
70
158
50
70
4.88
113
7.8
80
176
50
60
4.16
95
6.6
95
203
50
34
2.32
52
3.6
110
230
50
18
1.28
29
2.0
120
248
25
15
1.04
23
1.6
20
Chemical Structure of PVDF
SDR 21 PN 16
SDR 33 PN 10
Operating Period Years
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
ECTFE (Halar ) Piping System ®
ECTFE (Halar ) ®
Application Areas • Chemical feed systems • High-purity water systems • Process piping
Characteristics ECTFE (Halar®) is suitable for many applications, especially where requirements include high chemical resistance: • Excellent resistance to mineral and oxidized acids, alkaline, metaletching products, liquid oxygen, chlorine and all organic solvents. Exceptions are hot amines, sodium and potassium. • High impact resistance • High abrasion resistance • High resistance to UV and gamma radiation • High pressure load resistance • High insulating and electrical resistance properties • High flame retardancy • High resistance to microorganism growth • Low frictional resistance
ECFFE (Halar®) is a durable copolymer of ethylene and chlorotrifluoroethylene and is resistant to a wide variety of corrosive chemicals and organic solvents including strong acids, chlorine, and aqueous caustics and is best known by its trade name Halar. It has excellent abrasion resistance and electrical properties, extremely low permeability and excellent against exposure to cobalt 60 radiation at dosages of 200 megarads. Halar is not subject to chemically induced stress cracking from strong acids, bases, or solvents and is the best material for handling sodium hypochlorite. Halar offers excellent fire protection without flame-retardant additives (V-O rating according to the UL-94 vertical flame test).
Product Range (OD mm) From
To
Pipe
20
110
Butt Fusion Fittings
20
110
Valves
20
63
Accessories (flanges)
20
110
Product Description
Range varies depending on specific fitting. See price list for details.
Temperature Range • –76oC to –150oC (–105oF to 302oF) • short term exposure to 170oC (338oF)
Permissible Operating Pressures for ECTFE (Halar) Permissible Operating Pressure Operating Temperature oC oF
Chemical Structure of ECTFE (Halar®)
SDR 21 PN 16
SDR 33 PN 10
Operating Period Years
psi
bar
psi
bar
10
50
50
95
6.6
153
10.6
20
68
50
83
5.8
134
9.2
30
86
50
72
5.0
116
8.0
40
104
50
62
4.2
98
6.8
50
122
50
51
3.5
82
5.7
60
140
25
43
3.0
70
4.8
70
158
25
35
2.4
57
3.9
80
176
25
28
1.9
44
3.0
90
194
15
22
1.5
35
2.4
95
203
10
18
1.3
31
2.2
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
AirPro Compressed Air Piping System ®
AirPro
®
Application Areas • • • • • • • • • •
Food Packaging Mining Engineering Automotive Transportation Construction Laboratories Maintenance workshops Other manufacturing & processing operations • Semiconductor
AirPro® piping systems are specifically designed for compressed air. It is made of blue high density polyethylene (HDPE) resin. AirPro® is extremely ductile, light weight, corrosion resistant, and has minimal system pressure drop. Installation is faster, more flexible and installed cost is lower than metal systems. AirPro® is not affected by condensate and moist environments which cause most metal systems to scale, pit or corrode, resulting in increased system pressure drop. It is chemically resistant to synthetic and mineral oils in the air released by compressors1. 1
Consult factory for actual recommendations.
Characteristics • Excellent resistance to compressor oils and moist ambient air • Excellent stress cracking resistance • High impact resistance • High abrasion resistance • Wide temperature range (–50oC to 60oC) • Very good weldability • Installation is fast, flexible and low cost • Corrosion resistance • Low frictional resistance • Lower flow noise level
Quick & Easy Installation AirPro® light
The weight design allows for easy installation. The system is assembled using socket fusion equipment for joining thermoplastics. Hand held and bench machine welders are available from Chemline for purchase or rent. 1/2" to 1-1/4" is easily welded manually. For larger sizes it is recommended to use a bench machine. No previous welding experience is required. Electro fusion couplings are available for hard to reach areas.
Temperature Range
Product Range (OD mm) From
To
Pipe
20
110
Electro Fusion Fittings
20
110
Socket Fusion Fittings
20
110
Valves
20
110
Accessories (flanges)
20
110
Product Description
Range varies depending on specific fitting. See price list for details.
Permissible Operating Pressures for AirPro® Piping Systems
• –50oC to 60oC (–58oF to 140oF)
Permissible Operating Pressure Operating Temperature oC oF
Operating Period Years1
SDR 7.4 PN 16 bar psi
20
68
50
230
16.0
30
86
50
200
14.0
40
104
50
180
12.5
50
122
15
165
11.4
60
140
5
140
9.8
Chemical Structure of Polyethylene
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
MineLine Piping System MineLine Application Areas • Slurries • Dewatering • Tailings
The Chemline PE and PP Mineline piping features excellent abrasion resistance superior to that of any other plastic, steel and lined/unlined concrete pipes in mining slurry applications. An extended operating temperature range, chemical resistance and bonded layers of similar materials means that pressure ratings are met, abrasion is reduced and UV attack is minimized. Welding and installation is quick and easy, ensuring a long service life with very little downtime. Delamination and stress due to differential expansion rates are also eliminated.
Characteristics • Excellent abrasion resistance • High chemical resistance • Low frictional resistance • Good weldability • High Operating Temperature (Mineline PPR) • Low specific weight • Good Elasticity
Polypropylene
Polyethylene
Temperature Range MineLine PE: • –50oC to 30oC (–58oF to 86oF) MineLine PPR: • –20oC to 90oC (–4oF to 194oF)
MineLine Polypropylene Product Range (OD mm)
MineLine Polyethylene Product Range (OD mm) From
To
Product Description
Pipe
20
315
Pipe
Butt Fusion Fittings
20
315
Electro Fusion Fittings
20
315
Accessories (flanges)
20
315
Product Description
From
To
63
400
Range varies depending on specific fitting. See price list for details.
Range varies depending on specific fitting. See price list for details.
Permissible Operating Pressures for MineLine Polypropylene
Permissible Operating Pressures for MineLine Polyethylene
Permissible Operating Pressure Operating Operating Temperature Period o o C F Years
Chemical Structure of Polyethylene
SDR 11 PN 10 psi
Permissible Operating Pressure Operating Operating SDR 17.6 Temperature Period PN 6 o o psi C F Years
50
50
211
68
50
180
20
30
86
50
152
40
104
50
128
50
122
50
108
60
140
50
89
70
158
50
59
80
176
25
44
95
203
10
30
10 20
SDR 11 PN 10 psi
50
50
138
220
68
50
116
186
30
86
50
97
157
40
104
50
84
135
50
122
15
68
110
60
140
5
56
89
70
158
2
45
72
10
Chemical Structure of Polypropylene
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
Dual Containment Piping System Dual Containment Application Areas • Industrial and chemical processing waste lines • Pressurized transfer lines • Pharmaceutical plants • Steel mills and plating shops • Waste treatment • Sulfuric acid or caustic soda • Bulk storage of chemicals such as sodium hydroxide and aluminum nitrate • Sulfuric, nitric, and hydrofluoric acids for wet stations in semiconductor plants • Sewage systems for pharmaceutical wastewater
Characteristics Dual-containment is suitable for many applications, especially where requirements include high chemical resistance: • Wide range of materials, sizes and combinations to suit each application • Materials can be changed partway through a system to suit media and pressure changes throughout the entire system • Wide range of highquality fittings designed to maintain system alignment and assist installation • Butt welding system eliminates the use of costly electrofusion couplings • Specialty fittings and components enhance ease of installation and utilization of the system
Temperature Range Refer to individual material brochures for specific operating temperatures.
Dual-containment systems are engineered to protect our eco-system from the dangers of exposed aggressive chemicals. They should be specified in areas where there are chemicals transported above work stations, underground or for any other potential safety hazards due to exposure to the media. Dual-Containment is available in PE, PP, PVDF, and ECTFE for containment (outer) pipes and carrier (inner) pipes. This mix and match feature allows system designers to specify pipe material and ratings based on media and pressure changes throughout an entire system.
Welding Methods The welding methods used depend on the combination of the containment pipe and carrier pipe. Staggered welding is used when containment pipe and the carrier pipe are made of different materials and therefore have different welding parameters (time, temperature and pressure). The carrier pipe will be welded first before the containment pipe. Simultaneous welding is used when both containment pipe and carrier pipe are made of the same material and therefore have similar welding parameters (time, temperature and pressure).
System Components Containment Pipe – Provides leak protection Carrier Pipe – Transportation of the media Anular Space – Area between the carrier and containment pipes where leak detection takes place Leak Detection System – Sensor and indicator
Product Range (OD mm) Product Description
From
To
Pipe
90/32
355/250
Butt Fusion Fittings
90/32
355/250
Dog Bones
90/32
355/250
Support Discs, Spider Clips
90/32
355/250
Range varies depending on specific fitting. See price list for details.
Simultaneous Welding Standard Sizes & Materials Pipe Size (mm) Containment/Carrier Containment Carrier
PP/PP PE/PE
Leak Detection An important aspect of dual-containment systems is the specification for leak detection, especially in buried systems. Pressurized systems should have automated leak detection wired to shut-off valves in case a leak is detected. A drainage systems should have at least a manual leak-detection system in place. Leak Detection Systems Types: Manual – Manual operation, locates leaks within a zone, is cost effective and relatively simple engineering Electronic Low-Point – Automated operation, locates leaks within a zone, is cost effective and relatively simple engineering Continuous Cable – Precise automated detection for leaks and requires more engineering for installation
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
90
32
110
63
160
90
160
90
200
110
200
110
280
160
315
200
355
250
Staggered Welding Standard Sizes & Materials Pipe Size (mm) Containment/Carrier Containment Carrier PE/PP, PE/PVDF PP/PVDF PE/ECTFE
90
32
125
63
160
90
200
110
280
160
Other configurations available on request.
Tel: 905.889.7890 • www.chemline.com
Thermoplastic Manifolds Materials/Dimensions: • PVC, CPVC, PP, PE, PVDF, Halar (ECTFE) • (90 to 250mm) 3" to 10" and larger
Applications: • • • • • •
Waste Water Treatment Systems Waste Treatment Systems Ice Rinks Soil Remediation Mixing Tanks in Fish Farms Solar Water Heating
Features & Benefits: Chemline thermoplastic manifolds are fabricated using butt fusion, not hot air hand welding or socket fusion. Saddles are welded by a CNC machine. The resulting product is stronger, more reliable and cost effective. Dimensional tolerances are tighter also.
CNC Welding Technology offers: Exact Weld Temperatures, Pressures and Times are Controlled • Better weld quality and resulting reliability Dimensions are Controlled Exactly • Precise dimensional tolerances for spigot spacing, orientation and offsets Welding Parameters are Recorded and Downloadable (heat, pressure, operation times for heat soak, cooling, etc.) • Manufacturing traceability and quality assurance Repeatable Manufacturing Process • An identical replacement manifold of the same quality can be made years later
Other Features: Pressure Tested • For quality assurance Unlimited Branch Options • Spigot, threaded, flanged, hosebarbs, ends for valves, installation adaptors for flow meters, multiple branch rows and different port sizes.
Approvals: • Available in NSF-61 approved material for water purification equipment or NSF-pw approved material for potable water use. • Canadian Food Inspection Agency approved for use with food products (PVDF only).
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
Butt Fusion Welding Machines Miniplast (20mm to 110mm) The Miniplast is a compact manual butt fusion tool for sizes 20mm to 110mm (1/2" to 4") for PE, PP & PVDF pipes. 110mm OD master clamps ready for reducing inserts to handle full range of sizes. Both basic clamping tools swivel up to 15o on each side for the fabrication of segmented bends. Mechanical force application by spring power, with welding pressure scale. Heating element is nonstick-coated, with connection cable and power plug, control lamps for system and interval checking, on/off switch, electronic temperature setting and control.
Includes:
Features: • Welds: 20mm to 110mm (1/2" to 4") • Horizontal and vertical adjustment • Compact design • Ability to make angle welds • Optional electric planer available • Built in force gauge
• • • • • • • •
Base tool with 110mm master clamps Electric planer Electronic heating element Reducer inserts: 20, 25, 32, 40, 50, 63, 75, 90mm Planer/heating element stand/tools Crate: 64 x 39 x 36cm Weight: 30.9 kgs 110 VAC/15A – 2 plugs
Maxiplast (50mm to 160mm) Welding machine for heating element butt welding of PE, PP and PVDF pipes and fittings from OD 50 mm to OD 160mm (1/2" to 6"). 160mm OD master clamps ready for reducing inserts to handle full range of sizes. Both basic clamping tools swivel up to 15o on each side for the fabrication of segmented bends. Mechanical force application by spring power, with welding pressure scale. Electric planer, with bevel gear drive in a closed aluminum housing and external chip removal. Heating element is nonstick-coated, with connection cable and power plug, control lamps for system and interval checking, on/off switch, electronic temperature setting and control.
Features:
Includes:
• Welds: 50mm to 160mm (1-1/2" to 6")
• • • • • • • •
• Horizontal and vertical adjustment • Compact design • Ability to make angle welds • Built in force gauge
Base tool with 160mm master clamps Electric planer Electronic heating element Reducer inserts & Pipe supports: 50, 63, 75, 90, 110mm Planer/heating element stand/tools Crate: 78 x 52 x 63cm Weight: 71.6 kgs 110 VAC/15A – 2 plugs
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
Butt Fusion Welding Machines W Series (50mm to 630mm) The W Series are trench tools capable of butt fusion welding of PE, PP, PVDF and ECTFE (Halar®) pipes. The equipment features an electric planer and heating element, with hydraulic driven clamps. The hydraulic unit also serves as the control box and power supply box. These welders are light weight, rugged and work in both vertical and horizontal positions.
All Units Include:
Features: • Compact design, ideal for inside trenches • Breaks down to 3 clamps for tight quarters • Rugged frame for industrial applications
• • • •
Electric planer Electronic heating element Hydraulic control box & hoses Heating element/planer stand/tools
• Adjustable speed to control change over time • Adjustable heating element temperatures
Butt Fusion Welding Machine Specs
• Powerful planer with safety shut-off switch • Can do vertical or horizontal welds
W4400 W4600 W4900 W5100 W5500 W6100 Pipe Size (OD)
From (mm) To
90
200
200
315
(nom) 1-1/2" 2-1/2"
50
75
3"
8"
8"
12"
(mm)
160
250
315
450
500
630
(nom)
6"
10"
12"
18"
20"
22"
(mm) Reducer Inserts (mm) (nom) 50 1-1/2"
160
250
315
450
500
630
–
–
–
–
–
–
Master Clamps
Weight Dimensions
Insert Crate
Power
✓
63
2"
✓
75
2-1/2"
✓
✓
90
3"
✓
✓
✓
110
4"
✓
✓
✓
160
6"
✓
✓
200
8"
✓
✓
✓
✓
225
9"
✓
✓
✓
✓
250
10"
✓
✓
✓
280
11"
✓
✓
315
12"
✓
✓
✓
355
14"
✓
✓
✓
400
16"
✓
✓
✓
450
18"
✓
✓
500
20"
560
22"
Unit
(kgs)
76
143
220
290
350
745
Case (kgs)
44
45
106
145
145
195
L
(cm)
84
85
122
183
183
225
W
(cm)
84
95
102
145
145
150
H
(cm)
57
67
55
125
125
128
L
(cm)
n/a
84
125
n/a
n/a
n/a
W
(cm)
n/a
68
67
n/a
n/a
n/a
H
(cm)
n/a
28
28
n/a
n/a
n/a
✓ ✓
VAC/Amps 230/15 230/15 230/15 230/15 230/15 230/15
Phase
–
1
1
1
1
3
3
Plugs
–
1
1
1
1
1
1
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
Socket Fusion Welding Machines Hand Held Socket Fusion The hand held socket fusion tool is the smallest welding tool offered by Chemline. It is capable of socket fusion tool for sizes 20mm to 63mm (1/2" to 2") for PE, PP and PVDF pipes. It is ideal for pipe sizes from 20mm to 40mm (1/2" to 1-1/4"). It features convenient table and clamps. Tools require socket heater inserts and bevelling tools, which are sold separately.
Includes:
Features:
• • • • •
Heating element preset to 500oF Bench top stand and metal shipping box Box: 46 x 36 x 14cm Weight: 6.8 kgs 110 VAC/15A – 1 plug
• Welds: 20mm to 63mm (1/2" to 2") • Lightest welding tool available • Convenient table clamp
S3500 Bench Socket Fusion The S3500 bench socket fusion tool is ideal for socket fusion of larger diameter pipe and fittings. It is capable of socket welding 20mm to 110mm (1/2" to 4") for PE, PP and PVDF pipes. Special angled clamps simplify pipe and fittings clamping. A simplified process means little change out is required when switching sizes. Mechanical stops automatically set the socket depth for a perfect weld every time. The supplied shipment crate doubles as a convenient stand for mounting the equipment.
Includes:
Features: • Welds: 20mm to 110mm (1/2" to 4") • Ideal for PE, PP, PVDF • Socket fusion • Motion of the slides is controlled by a rack-andpinion mechanism • Heating element is built into the machine • Adjustable stops assures quality welds through size range
• Base machine • Silverstone heater inserts* (only included if purchasing tool): 20, 25, 32, 40, 50, 63, 75, 90, 110mm • Table locking device • Allen wrenches • Electronic heating element • Bevelling tool: 32 to 110mm • Clamping arm extension: 20 to 40mm • Crate: 85 x 60 x 68cm • Weight: 90.4 kgs • 110 VAC/15A – 1 plug * Note: this tool will only function properly with specified heater inserts. Heater inserts are included with tool purchase. If tool is rented, heater inserts are not included and must be purchased seperately.
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
IR Fusion Welding Machines SP 110S IR Fusion (20mm to 110mm) The SP-110S IR Fusion welder controls all equipment movements and parameters during each phase of the welding process (heating, change over, joining and cooling). The heating element and clamps are precisely controlled and moved by the welding equipment. This full automation eliminates operator influence during the fusion process and provides unmatched repeatability. The large size range of the tool allows the users to work without the need for multiple tool sizes on a project. The completely automated fusion process provides unmatched welding reliability, ease of use and short weld times. An automated planing depth feature enhances fabrication capabilities. The magnetic clamp Inserts make pipe size change over quick. An internal validation program provides several QA sources including multiple label printout, copy label printout, stored electronic data and a PC download program.
Features: • Welds: 20mm to 110mm SDR pipe (1/2" to 4") • Ideal for PVDF, PP, PPn, ECTFE and PFA* • Fully automated welding process • Electronic process control and data logging
Includes: • • • • •
Clamp insert set Thermal printer Tool only: 69 x 92 x 64cm Weight: 90 kgs 110 VAC/15A –1 plug (dedicated circuit for tool is recommended)
• Large touch screen with selectable languages * Additional charge applied for PFA expansion pack.
SP 315S IR Fusion (20mm to 110mm) The SP-315S IR Fusion welder controls all equipment movements and parameters during each phase of the welding process (heating, change over, joining and cooling). The heating element and clamps are precisely controlled and moved by the welding equipment. This full automation eliminates operator influence during the fusion process and provides unmatched repeatability. The largest size range of any IR welding tool on the market today, the tool allows the user to work without the need for multiple tool sizes on a project. Clamp inserts are stored inside the machine to make pipe size change over quick. Small, compact footprint makes the SP-315S ideal for tight cleanrooms. The SP-315S has integrated process control and data recording that may be downloaded to a computer via USB for QA requirements.
Includes:
Features: • • • • •
Welds: 110mm to 315mm SDR pipe (4" to 12") Ideal for PVDF, PP, PPn, ECTFE and PFA* Fully automated welding process Electronic process control and data logging Large touch screen with selectable languages
• • • • •
Clamp insert set Thermal printer Transformer Weight: 1200 kgs 400 VAC/15A/3Ph –1 plug
* Additional charge applied for PFA expansion pack.
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
IR Fusion Welding Machines IR Miniplast/2 (20mm to 110mm) The IR-Miniplast/2 is a welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 110 mm (1/2" to 4") in the workshop or in the field. All models have two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.
Includes:
Features: • Welds: 20mm to 110mm SDR pipe (1/2" to 4") • For PVDF, PP, PPn, ECTFE
• • • • • • • •
Base tool with 110mm master clamps Electric ratchet planer Electronic heating element Reducer inserts: 20, 25, 32, 40, 50, 63, 75, 90mm Planer/heating element stand/tools Crate: 69 x 100 x 70cm Weight: 30.9 kgs 220 VAC/15A – 1 plug
High Performance Fusion Machines HPF Portable Beadless Fusion The revolutionary High Performace Fusion (HPF) welder is fully automated. The resulting weld has high mechanical strength and 100% repeatability. The elimination of the heating element prevernts contamination from a heat source. HPF is ideal for multiple applications that require pure, smooth welding surface to reduce containmants and pressure drop. The system is extremely portable and supplied with 7 foot cable leads that are able to reach difficult areas. Barcode entry sets parameters for each diameter. The internal bead is elmininated using an inflatable balloon.
Includes:
Features: • Welds: 20mm to 63mm SDR pipe (1/2" to 2") • Electrofusion for PVDF
• • • • • • •
Clamp set, 3 per size 2" narrow fitting clamps 7 foot cable leads Bar code reader 110VAC/15A – 2 plugs (dedicated circuit for tool is recommended) Crate (tool only): 110 x 95 x 75cm Weight: 165 kgs
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
PP PP PP
SIZES
✓
✓
✓
Welders can process any metric pipe in the yellow and green range. IPS sizes need special main clamps and/or reducer inserts. To verify IPS pipe sizes, look up the IPS OD converted to mm. If close to the metric equivalent, the welder can weld the IPS pipe.
Key: ✓
opt
HPF Beaded - Beadless
SP315S
Infra-Red Non-Contact Electro Butt Weld Fusion CNC
SP110S
3500 Bench
HSOC Manual
6100
5500
5100
Metric Pipe (mm) 20 25 32 40 50 63 75 90 110 125 140 160 – 180 200 225 250 280 300 315 355 400 – 450 – 500 – 560 –
4600
(mm) 21.34 26.67 33.40 42.16 48.26 60.33 73.33 88.90 114.30 121.92 141.30 168.28 175.26 180.98 219.08 229.87 273.05 323.85 – 335.28 355.60 406.40 441.96 457.20 495.30 508.00 546.10 588.80 609.60
Hydraulic
4400
Inches 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.50 4.80 5.56 6.63 6.90 7.13 8.63 9.05 10.75 12.75 – 13.20 14.00 16.00 17.40 18.00 19.50 20.00 21.50 22.00 24.00
Maxiplast
IPS Inches 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" – 5" 6" – 7" 8" – 10" 12" – – 14" 16" – 18" – 20" 21-1/2" 22" 24"
Miniplast/2
Manual
OD
Contact Socket Weld
IR-Mini
Contact Butt Weld
Metric
4900
Imperial
WELDING MACHINES
Welding Machine Size Range & Selection Tool
Conversion main clamp kit for imperial pipe, upon request Larger main clamp kit for metric pipe, upon request DA range - metric pipe OD range - imperial pipe (with special parts, upon request) Both ranges overlap (with special parts for imperial pipe, upon request)
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
Tel: 905.889.7890 • www.chemline.com
Other Chemline Product Lines Manual Valves • • • • • • •
Ball Valves Butterfly Valves Diaphragm Valves Check Valves Globe Valves Gate Valves Specialty Valves
Actuation & Actuated Valves • Electric Actuation • Pneumatic Actuation • Actuated Diaphragm Valves
Controls & Flow Meters • Back Pressure/Relief Valves • Pressure Regulating/ Reducing Valves • Characterized Control Valves • Variable Area Flow Meters • DigiflowFlowX3 Paddle Wheel Flow Meters • DigiflowUtraSonics Flow Meters • DigiflowVortex Flow Meters
Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
55 Guardsman Road Thornhill, Ontario Canada, L3T 6L2 Tel: 905.889.7890 Fax: 905.889.8553 www.chemline.com
TIPS 03-11 ©Chemline Plastics Limited 2011