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POWER SUPPLIES
PRODUCT INFORMATION
Content Page Power Supplies - General
4
Unregulated power supply units - 1-phase unregulated power supply units - 3-phase unregulated power supply units
6 8 10
Primary switchmode power supplies
12
Primary switchmode power supplies EcoLine
17
Electronic Fusing System WAVEGUARD
18
DC voltage transformer
22
2
Power Supplies
3
Power Supplies Transformers and power supplies are important links in the supply of power to automation systems. They are the core of each and every switchgear cabinet. At the same time, a control voltage of 24V for the supply of all electrical components has become established worldwide. Other voltages are though still used.
Transformer
The power supply must be chosen with extreme care, because it is crucial for the reliable functioning of all the components it supplies. Power supplies are composed of a transfer system that transfers energy of one alternating voltage to another alternating voltage by means of electromagnetic induction.
Rectifier
The secondary alternating voltage is transformed into a pulsing direct voltage via a rectifier, and then smoothed by means of a filter circuit. In the case of stabilized power supplies, the output voltage is held constant by a stabalizing unit.
Stabilization
Filtering
U
Output
constant
AC voltage
Power supplies from Weidmüller have proven themselves over many years in the supply of power to electronics modules. They are CE certified and comply with DIN EN 50081-1 and DIN EN 50082-2 (from 1. April 2002 EN 61000-6-2). Therefore, they can be safely used in industry, in small installations and also in residential areas. They have a proven performance, tested under the harshest environmental conditions. Weidmüller offers power supply modules that are suitable for industrial use: • non-stabilized transformer power supplies: • primary switched-mode chopper-type regulators • DC/DC converters • in-phase regulated power supplies
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Pulsating AC voltage
Filtered AC voltage
Input voltage in accordance with DIN IEC 38 The tolerance range of a valid mains voltage of 230Vac / 400Vac will be extended by ±10% from the year 2003. Weidmüller power supplies already fulfil the applicable regulations in accordance with DIN IEC 38.
Stabilized DC voltage
Temperature range Power supplies continuously create power loss that is released as heat. This heat is dissipated via a heat sink and the surface of the housing. Depending on the type, Weidmüller power supplies can be used in ambient temperature up to 60°C . The power supply to be installed, depends on the ambient temperature.
World-wide use Weidmüller power supplies carry international approvals for world-wide use in many different applications. They are used in applications in mechanical engineering, industrial automation, systems engineering, the power supply industry, production lines and building technology.
Compact construction Weidmüller power supplies can be used in limited spaces due to their compact design and low basic area requirements. This saves space in the switchgear cabinet and reduces costs.
Power Supplies Standards and regulatories DIN EN 50178 DIN VDE 0160
Equipping electrical power installations with electronics equipment
DIN EN 61558
Safety of transformers, power supplies and similar
DIN EN 60950 IEC 950 DIN VDE 0805
Safety of facilities used in information technology
DIN EN 60742 DIN VDE 0550 T.1
Regulations for small transformers
DIN VDE 0550 T.3
Special regulations for isolating and control power transformers
DIN VDE 0551
Regulations for safety transformers
DIN VDE 0106 T.101
Basic requirements for safe isolation in electrical equipment
DIN VDE 0113 T.1
Electrical equipping of industrial machinery
DIN IEC 68
Basic environmental testing procedures
IEC 38
Additional advice on status of international standards and European harmonization of nominal mains voltage 230/400 V
DIN EN 61131-2
Programmable controllers
The following guidelines are also applicable: 73/23 EWG
Use of electrical equipment within certain voltage ranges (guidelines concerning low voltages)
89/336 EWG
Electromagnetic Compatibility (EMC guidelines)
98/37 EG
Safety of machines (guidelines concerning machines)
5
Unregulated power supply units
Unregulated power supply units CompactPower Compact power supplies are important links for the power supply of control systems. They are used where process or control voltages are required that are not the same as the mains voltage. Transformers create the galvanic separation of the input and output circuits. The minimal requirement is given in VDE
0550 with 2000V. The appropriate construction enables Weidm端ller's transformers power supplies to fulfill the stringent safety requirements in accordance with DIN-EN 61558. That is why they can be used to generate the safety extra-low voltage (SELV).
1-phase unregulated power supply units
The connection to the mains from the input side is made by means of a screw type terminal. The 1-phase unregulated power supply units are designed for a nominal voltage of -230V +/- ~15V or 400V +/- ~15V, 50/60Hz and the 3-phase unregulated power supply units are for 3 x 400 V +/- 5 %. The secondary alternating current is conducted to a bridge rectifier, which rectifies the voltage. The pulsing DC voltage from the rectifier is filtered by means of electrolytic capacitors to a maximum ripple of typically 5% eff. This DC voltage is then conducted to the output terminals; these being designed as plug-and-screw terminals. The output is equipped with a varistor to dampen voltage peaks. An LED diode, equally connected to the output voltage, indicates operating status. Well-balanced spectrum of power for optimum efficiency The output currents of the appropriately graduated group sizes are defined via two ambient temperatures. The choice of the group size is adjusted to offer the maximum usage of the compenents. Adjusted to standard voltages according to IEC 38 In case of 1-phase power supply units six possible nominal voltages can be connected by +/- ~15 V tapping by choosing the corresponding terminals: 215, 230, 245, 385, 400, 415 V In case of 3-phase power supply units three possible nominal voltages can be connected by +/- 5 % tapping: 380, 400, 415 V
Schematic circuit diagram for 1-phase units CP NT INPUT +15V 0V -15V
OUTPUT
230V
-
400V PE
6
+ + 24VDC
.
.
.
.
.
Unregulated power supply units
Schematic circuit diagram for 3-phase units CP NT3 250 / 400 / 500 W INPUT +5% 400V -5% +5% 400V -5% +5% 400V -5%
OUTPUT 3x
+ +
=
130¡
24VDC
PE
-
~
Reliable protection against short-circuit and overload The integrated, secondary-side fuse (FKS), up to group size CP NT 192W, protects against overload and short-circuits. This protection is achieved for the devices CP NT 264W, CP NT 432W and 3-phase unregulated power supply units by means of a thermal switch built into the transformer. Easy to mounting
Schematic circuit diagram for 3-phase units CP NT3 600 / 750 / 1000 W INPUT +5% 400V -5% +5% 400V -5% +5% 400V -5%
OUTPUT 3x
+ +
=
130¡
M
PE
~
24VDC
-
Key-hole assembly eases mounting tasks and saves time. A snap-on fixing element for DIN rails is available as an accessory for devices up to 144 Watts. This ensures easiest possible mounting; insert into the device and secure by means of the two screws!
0V Fail
3-phase unregulated power supply units
Transformer vacuum-varnished impregnated, painted black • No droning • Moisture cannot penetrate into the windings • Windings mechanically stabalized • Improved heat dissipation from the windings • Good heat radiation
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1-phase unregulated power supply units CP NT 72
CP NT 144
E B
C
CP NT 36
D A
Approvals:
%\ { Ordering data
Technical data Max. capacity
Type CP NT36
Cat. No. 8575260000
Type CP NT72
Cat. No. 8575270000
Type CP NT144
Cat. No. 8575280000
36 Watt
72 Watt
144 Watt
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,1 A / 0,06 A 0,35 A / 0,2 A 0,63 At / 0,315 At 2,5 mm2 Clamping yoke screw connection
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,13 A / 0,08 A 0,56 A / 0,32 A 0,1 At / 0,63 At 2,5 mm2 Clamping yoke screw connection
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,33 A / 0,19 A 0,95 A / 0,55 A 1,6 At / 1,0 At 2,5 mm2 Clamping yoke screw connection
Suppressor circuit Status indicator
= 24V SELV < 5% 1A 1,5 A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV < 5% 2,5 A 3A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV < 5% 5A 6A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
Mechanics Exterior dimensions (A x B X C) Installation dimensions (D X E) Weight Mounting position horizontal Mounting position horizontal any Mounting position
78 x 68 x 123 mm 56 x 47,5 mm, M4 1,5 kg 55 °C environment max 1 A 40 °C environment max. 1,5 A 40 °C environment max. 1 A
84 x 85 x 125 mm 64 x 65 mm, M4 2,1 kg 55 °C environment max. 2,5 A 40 °C environment max. 3 A 40 °C environment max. 2,5 A
96 x 92 x 135 mm 84 x 75 mm, M5 3,1 kg 55 °C environment max. 5 A 40 °C environment max. 6 A 40 °C environment max. 5 A
3 At flat plug-in fuse 4 KV B IP 20 1 acc. to VBG4 F = 0,80 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
7.5 At flat plug-in fuse 4 KV B IP 20 1 acc. to VBG4 F = 0,83 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
10At flat plug-in fuse 4 KV B IP 20 1 acc. to VBG4 F = 0,88 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
CP RP 36 W 8588900000
CP RP 72 W 8588910000
CP RP 144 W 8588920000
Primary Nominal voltage
Open-circuit current Input current External back-up fuse Max. section of connection mm2/ AWG Type of connection Secondary Nominal voltage according to EN 61131-2; Residual ripple Current at 55° C Current at 40° C Max. connection mm2/ AWG Type of connection
General Protection Insulation stability Insulation class Degree of protection Protection class Protection aganist contact Efficiency Temperature range Storage temperature Low voltage directive Standards
Accessories Snap-on mounting plate for TS 35 DIN rail
8
1-phase unregulated power supply units CP NT 192
Type CP NT192
CP NT 264
Cat. No. 8575300000
Type CP NT264
CP NT 432
Cat. No. 8575310000
Type CP NT432
Cat. No. 8575320000
192 Watt
264 Watt
432 Watt
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,3 A / 0,16 A 1,3 A / 0,7 A 2,0 At / 1,25 At 2,5 mm2 Clamping yoke screw connection
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,5 A / 0,28 A 1,8 A / 1 A 3,15 At / 1,6 At 2,5 mm2 Clamping yoke screw connection
230V / 400V with additional possibility for reconnection ± 15V; 50/ 60 Hz.; PE 0,54 A / 0,31 A 2,5 A / 1,3 A 4,0 At / 2,0 At 2,5 mm2 Clamping yoke screw connection
= 24V SELV < 5% 7A 8A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV < 5% 10 A 11 A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV < 5% 15 A 18 A 4x 2,5 mm2/ 12 flexible 4x 4,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
105 x 105 x 145 mm 80 x 86 mm, M5 4,3 kg 55 °C environment max. 7 A 40 °C environment max. 8 A 40 °C environment max. 7 A
120 x 113 x 165 mm 90 x 94 mm, M5 6,1 kg 55 °C environment max. 10 A 40 °C environment max. 11 A 40 °C environment max. 10 A
135 x 135 x 185 mm 104 x 106 mm, M5 9,1 kg 55 °C environment max. 15 A 40 °C environment max. 18 A 40 °C environment max. 15 A
15 At flat plug-in fuse 4 KV B IP 20 1 acc. to VBG4 F = 0,90 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
Thermal switch 4 KV B IP 20 1 acc. to VBG4 F = 0,93 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
Thermal switch 4 KV B IP 20 1 acc. to VBG4 F = 0,95 typ. - 20 °C...+ 55 °C - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558-2-4 and -6 EN 61131-2 EN 50081-1 EN 61000-6-2
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C
CP NT3 400 W
CP NT3 500 W
Type CP NT3 250
Type CP NT3 400
Type CP NT3 500
-
F
+
CP NT3 250 W
E
D
3-phase unregulated power supply units
A B
G
Approvals:
%\ { Ordering data
Cat. No. 8628620000
Cat. No. 8628630000
Cat. No. 8628650000
Technical data Max. capacity
250 Watt
400 Watt
500 Watt
Primary Nominal voltage
3x 400V ± 5%, 50/ 60 Hz; PE
3x 400V ± 5%, 50/ 60 Hz; PE
3x 400V ± 5%, 50/ 60 Hz; PE
0.1 A 0.5 A 3x 1.0 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
0.11 A 0.75 A 3x 1.2 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
0.13 A 0.9 A 3x 1.6 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
Suppressor circuit Status indicator
= 24V SELV external 10 AT < 2% 10 A max./ 11 A max. 2x 6,0 mm2/ 10 flexible 2x 6,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV external 16/18 AT < 2% 16 A max./ 18 A max. 2x 6,0 mm2/ 10 flexible 2x 6,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV external 20/22 AT < 2% 20 A max./ 22 A max. 2x 6,0 mm2/ 10 flexible 2x 6,0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
Mechanics Exterior dimensions Installation dimensions Weight Maunting position vertical Maunting position horizontal
185 x 84 x 188 mm 163.5 x 57.5 mm; M6 4.7 kg 60 °C environment max. 10 A 40 °C environment max. 11 A
220 x 88 x 208 mm 195 x 59 mm; M8 6.9 kg 60 °C environment max. 16 A 40 °C environment max. 18 A
220 x 108 x 212 mm 195 x 80.5 mm; M8 10 kg 60 °C environment max. 20 A 40 °C environment max. 22 A
3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.76 typ. < 80 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.77 typ. < 100 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.78 typ. < 130 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
Open-circuit current Nominal current External back-up fuse Motor protection switch Max. section of connection mm2/ AWG Type of connection Secondary Nominal voltage according to EN 61131-2; Fuse Residual ripple Current at 60 ºC/ 40 ºC Max. connection mm2/ AWG Type of connection
General Fan signal Protection Insulation stability Insulation class Degree of protection Protection class Protection aganist contact Efficiency Power loss Temperature range Storage temperature Low voltage directive Standards
10
3-phase unregulated power supply units CP NT3 600 W
CP NT3 750 W
CP NT3 1000 W
Type CP NT3 600
Type CP NT3 750
Type CP NT3 1000
Cat. No. 8628660000
Cat. No. 8628670000
Cat. No. 8628680000
600 Watt
750 Watt
1000 Watt
3x 400V ± 5%, 50/ 60 Hz; PE
3x 400V ± 5%, 50/ 60 Hz; PE
3x 400V ± 5%, 50/ 60 Hz; PE
0.15 A 1.2 A 3x 2 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
0.16 A 1.4 A 3x 2.5 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
0.14 A 1.8 A 3x 3.15 AT recommendation 2.5 mm2/ 14 flexible 4.0 mm2 solid Clamping yoke screw connection
= 24V SELV external 25/26 AT < 2% 25 A max./ 26 A max. 2x 6.0 mm2/ 10 flexible 2x 6.0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV external 30/32 AT < 2% 30 A max./ 32 A max. 2x 6.0 mm2/ 10 flexible 2x 6.0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
= 24V SELV external 40/42 AT < 2% 40 A max./ 42 A max. 2x 6.0 mm2/ 10 flexible 2x 6.0 mm2 solid Clamping yoke screw connection pluggable Varistor LED green
230 x 108 x 212 mm 195 x 80.5 mm; M8 11 kg 60 °C environment max. 25 A 40 °C environment max. 26 A
270 x 121 x 255 mm 244 x 89 mm; M10 14 kg 60 °C environment max. 30 A 40 °C environment max. 32 A
280 x 122 x 275 mm 254 x 90 mm; M10 18 kg 60 °C environment max. 40 A 40 °C environment max. 42 A
Open collector < 30 V / < 5 mA / in case of fault high resistive 3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.78 typ. < 180 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
Open collector < 30 V / < 5 mA / in case of fault high resistive 3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.77 typ. < 230 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
Open collector < 30 V / < 5 mA / in case of fault high resistive 3x thermal switchin primary coil ~ 4 KV B IP 20 1 acc. to VBG4 F = 0.77 typ. < 280 W - 20 °C...+ 60 °C (Moisture condensation not allowed) - 20 °C...+ 80 °C 73/ 23/ EWG EN 61558- 2 - 4 and -6 EN 61131-2 EN 60204 EN 50081-1 EN 61000-6-2
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Primary switchmode power supplies
Primary switched-mode power supplies ConnectPower Switched-mode power supplies from the ConnectPower range are suitable for universal usage, thanks to the varying voltage input range of 85 Vac to 265 Vac. The devices are interference-suppressed in accordance with DIN EN 55022 Class B. At the same time they fulfil the demands for safety extra low voltages SELV in accordance with IEC 950 and DIN EN 61558. The primary switched-mode power supplies are rated from 12W to 300W and have a short-circuit feedback control on the output side.
Chopper
The power supplies can be used for applications in both industrial automation and building automation. Fundamental method of functioning Primary switched-mode power supplies are distinguished by their high efficiency and compact dimensions, as well as their moderate development of heat. The mains voltage is rectified directly. The rectified voltage is then chopped with a higher frequency compared to that of the mains frequency.
Transformer
Rectifier
Filtering
Current division and redundancy WeidmĂźllerâ&#x20AC;&#x2122;s switched-mode power supplies can be conected in series, in order to increase power or redundancy. There are two fundamental technologies: active and passive current division. Active current division requires a higher switching complexity. The advantage is the even loadings of the devices. Passive current division means less complex switching,
Power factor correction (PFC) The PFC (Power Factor Correction) ensures a sinusoidal current consumption of the switched-mode power supplies from the mains supply. A side effect is the regulation of the power factor of approximately 1.
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lower costs, but a softer characteristic output curve and a less exact division of the current. The output voltages of the individual devices must be adjusted exactly (+/- 100-200mV) before being conected in parallel.
This is followed by a transformer, which, thanks to the high switching frequency, can be of small proportions. It transforms the voltage with the switching frequency to the required value. The voltage is then subsequently rectified, and smoothed by a filter. The feedback control is achieved by wide-pulse modulation; the switch on and off times of the chopper-transformer are influenced in such a manner that ensures that the output voltage remains stable.
Pulse generator
Primary switchmode power supplies CP-SNT
CP-SNT
L
H B
Approvals:
%ar Diagram/schematic circuit diagram
FUSE
+
L N
– secondary through plug-in jumpers ZQV cross-connectable to other WAVE-modules Ordering data
Type CP-SNT 12 W 24 Vdc / 0.5 A
Output voltage/max. current
Input voltage
Minimum typical Maximum at 115 Vac at 230 Vac at 125 Vdc at 250 Vdc Fuse Making current Overvoltage protection
Input current (Mean value; serves as reference only) Input protection
Switching frequency Efficiency at max. load Max. ripple Regulation
Load (10-100% load) at input voltage
Overload protection Max. capacity at output Hold time (Max. output current following input loss) Storage temperature Operating temperature Humidity Galvanic isolation
Wire diameter Dimensions in mm (L x W x H) Weight Mounts on mounting rail
at 115 Vac at 230 Vac
Operating temperature Storage temperature Input-output Input/output to mounting rail Input to earth Output to earth
Cat. No. 9918840024
85 Vac, 120 Vdc 115-230 Vac ±10%, 50/60 Hz 265 Vac, 300 Vdc 260 mA RMS ± 20% 180 mA RMS ± 20% 125 mA ± 20% 65 mA ± 20% 2 A slow fuse (internal)
Type CP-SNT 24 W 24 Vdc / 1 A 28 Vdc / 1 A 15 Vdc / 1.5 A 12 Vdc / 1.5 A 5 Vdc / 2 A
Cat. No. 9928890024 9928890028 9928890015 9928890012 9928890005
Varistor 100 kHz PWM 80% 0.1% RMS 0.6% 0.2% 85 Vac - 265 Vac ein Overvoltage switch-off with automatic reset plus thermal switch-off 8 000 µF 30 ms 80 ms -40 ºC...+85 ºC -20 ºC...+50 ºC max. full rated load Derating: 33% at 60 °C 20 - 85% RH w/o condensation 20 - 90% RH 3 kV RMS 4 kV RMS 1.5 kV RMS 500 V RMS 26-12 AWG (0.1-4.0 mm2) 90 x 18 x 112.5 110 g TS 35
85 Vac, 120 Vdc 115-230 Vac ± 10 %, 50/60 Hz 265 Vac, 300 Vdc 460 mA RMS ± 20% 250 mA RMS ± 20% 235 mA ± 20% 120 mA ± 20% 2 A slow fuse (internal) Thermistor Varistor 100 kHz PWM 78% 0.2% RMS 0.5% 0.2% Overvoltage switch-off with automatic reset plus thermal switch-off 8 000 µF 35 ms 160 ms -40 °C...+85 °C -20 °C...+50 °C max. full rated load Derating : 33% at 60°C 20 - 85% RH w/o condensation 20 - 90% RH 3 kV RMS 4 kV RMS 1.5 kV RMS 500 V RMS 26-12 AWG (0.1-4.0 mm2) 90.5 x 52 x 62.5 160 g TS 35
CSA, UL, CE
CSA, UL, CE
Approvals/certifications
13
Primary switchmode power supplies CP-SNT
CP-SNT
L
H B
Approvals:
%ar Diagram/schematic circuit diagram + FUSE
+
L N
+
Type CP-SNT 55 W 24 Vdc-28 Vdc / 2.3 A 48 Vdc / 1.04 A 12 Vdc - 15 Vdc / 3 A 5 Vdc / 3 A
Ordering data Output voltage/max. current
Input voltage
Minimum typical Maximum at 115 Vac at 360 Vac at 230 Vac at 125 Vdc at 250 Vdc Fuse Making current Overvoltage
Input current (Mean value; serves as reference only) Input protection
Switching frequency Efficiency at max. load Max. ripple Regulation
load (10-100% load) at Input voltage
Overload protection Max. capacity at output Hold time (Max. output current following input loss)
at at at at
115 360 230 480
Vac Vac Vac Vac
Storage temperature Operating temperature Humidity Galvanic isolation
Operating temperature Storage temperature Input-output Input/output to mounting rail Input to earth Output to earth
Wire diameter Dimensions in mm (L x W x H) Weight Mounts on mounting rail
Cat. No. 9927480024 9927480048 9927480012 9927480005
85 Vac, 120 Vdc 115-230 Vac ±10 %, 50/60 Hz 265 Vac, 300 Vdc 1.10 A RMS ± 20%
Type CP-SNT 55 W 24 Vdc / 2.3 A
Cat. No. 9917790324
306 Vac 360 - 480 Vac 550 Vac
0.55 A RMS ± 20% 590 mA ± 20% 315 mA ± 20% 2 A slow fuse (internal) Thermistor Varistor 100 kHz PWM 78% <50 mV RMS 1.0% 0.8% Overvoltage switch-off with automatic reset plus thermal switch-off 10 000 µF 30 ms
120 mA RMS / Phase 100 mA RMS / Phase
3 x 1A slow fuse (internal) Thermistor Varistor 100 kHz 85% <50 mV RMS 1.0% 0.8% Overvoltage switch-off with automatic reset plus thermal switch-off 10 000 µF 120 ms
180 ms -40 ºC...+85 ºC -20 ºC...+40 ºC max. full rated load Derating: 24 V-2.1 A at 50 ºC, 24 V-1.5 A at 60 ºC 20 - 85% RH w/o condensation 20 - 90% RH 3 kV RMS 3 kV RMS 1.5 kV RMS 500 V RMS 26-12 AWG (0.1-4.0 mm2) 98 x 57 x 131 478 g TS 35
120 ms -40 ºC...+85 ºC 0 ºC...+50 ºC max. full rated load Derating: 10% at 60 ºC 20 - 85% RH w/o condensation 20 - 90% RH w/o condensation 3 kV 3 kV 1.5 kV 500 V 26-12 AWG (0.1-4.0 mm2) 108 x 60 x 168 526 g TS 35
CSA, UL, CE
cUL, UL, CE
Approvals/certifications
Accessories Mounting bracket for mounting on a wall
14
Cat. No. 7920560000
Cat. No. 7920560000
Primary switchmode power supplies CP-SNT
L
H B
Approvals:
%ar Diagram/schematic circuit diagram
Ordering data
Type CP-SNT 160 W 24 Vdc-28 Vdc / 6.5 A 48 Vdc / 3.5 A 12 Vdc-15 Vdc / 8 A 5 Vdc / 8 A
Output voltage/max. current
Input voltage
Minimum Typical Maximum at 115 Vac at 230 Vac at 125 Vdc at 250 Vdc Fuse Making current Overvoltage
Input current (Mean value; serves as reference only) Input protection
Switching frequency Efficiency at max. load Max. ripple Regulation
load (10-100% load) at Input voltage
Overload protection Max. capacity at output Parallel switchable Hold time (Max. output current following input loss) Storage temperature Operating temperature Humidity Galvanic isolation
at 115 Vac at 230 Vac
Operating temperature Storage temperature Input-output Input/output to mounting rail Input to earth Output to earth
Wire diameter Dimensions in mm (L x W x H) Weight Mounts on mounting rail Differential relay
Cat. No. 9925340024 9925340048 9925340012 9925340005
85 Vac / 195 Vac 115 Vac / 230 Vac ±10%, (adjustable) 50/60Hz 138 Vac / 250 Vac 2.9 RMS ± 20% 1.45 A RMS ± 20%
6.3 A slow fuse (internal) Thermistor Varistor 65 kHz PWM 85% 0.2% RMS 1.0% 0.5% Overvoltage switch-off with automatic reset plus output overvoltage protection 6 000 µF up to 3 devices (passive current division) 40 ms 50 ms -40 ºC...+85 ºC 0 ºC...+50 ºC max. full rated load Derating: 24 V - 5.2 A at 60 ºC 20 - 85% RH w/o condensation 20 - 90% RH 3 kV RMS 3 kV RMS 1.5 kV RMS 500 V RMS 26-12 AWG (0.1-4.0 mm2) 127 x 57 x 175 880 g TS 35 Changeover contact, 30 Vdc / 125 Vac @ 1A max. 5 Vdc @ 10 mA min Passive PFC
Approvals/certifications CSA, UL, CE Accessories Mounting bracket for mounting on a wall
Cat. No. 7920560000
15
Primary switchmode power supplies CP-SNT
L
H B
Approvals:
%ar
IEC950
Diagram/schematic circuit diagram
Ordering data
Type CP-SNT 300W
Cat. No. 9916250024
Rated data Input voltage
min. typical max. at 115Vac at 230Vac at 100Vdc at 200Vdc
Input current at 300 W
Dielectric power factor input Input current Topology Input circuit Switching frequency Efficiency Making time Output ripple Regulation Suppressor
at max.load
Load (10-100%) Voltage (86-265Vac rms) Overvoltage Undervoltage Overload Thermal
Adjustable output voltage Rated output current
LED indicator Remote switching ON/OFF Interference The 300 W power supply offers the following additional functions
Monitoring output impadence Parallel switchable Max. capacity at output Voltage stability Temperature
Insulation voltage
Dimensions (L x W x H) Weight Approvals Mounts on mounting rail Accessories Mounting bracket for mounting on a wall
16
at 115Vac at 230Vac Storage temperature Operating temperature Derating
86Vac, 100Vdc 115-230Vac ± 10% 50/60Hz 265Vac, 200Vdc 3.3A ± 10% 1.65A ± 10% 3.7A ± 10% 1.85A ± 10% 0.99 Sinusoidal Boost PFC / forwards PWM Current: Thermistor Voltage: Varistor 100kHz ± 5% 80% typ. at 115 Vac: 1.5 sec. typ. at 230 Vac: 0.7 sec. typ. at 120Hz: 20mVac RMS at 100kHz: 2mV Vss 0.2% 0.1% Vout > 30Vdc Vout < 14Vdc at Vout = 22 Vdc, lout > 13.8A at Vout = 24 Vdc, lout > 13.5A at Vout = 28 Vdc, lout > 11.6A Heat sink temperature > 100°C 22Vdc - 28Vdc (pot. adj.) at Vout = 22Vdc - 13.6A at Vout = 24Vdc - 12.5A at Vout = 28Vdc - 10.7A Current limiting: LED yellow Error: LED red On: LED green REMOTE on/off, via external switching contact that can switch the power supply unit on or off with 12 Vdc to 24 Vdc. Power supply goes to fault mode overvoltage, undervoltage or over temperature for more than 2 sec. differential relay drops out – universal input voltage with PFC (active power factor corrections) – analogue monitoring function of the output voltage 0…30 V corresponds to 0…10 V ± 3% of the output current 0…15 A corresponds to 0…10 V ± 3% of the internal temperature 0…100°C corresponds to 0…10 V ± 3% – Differential relay, 1 changeover, closed-circuit current principle 10kΩ min. or 1 mA max. Current increase up to 60 A by switching in parallel of up to 5 SNT 300 W power supplies (active current division) 10000µF 40 ms 40 ms -40°C to +85°C -15°C to +50°C (at 100 % ED) Output current derating of approx. 20 % at 60°C Input / output: 3000 V rms Input / output: TS: 4000 V rms Input / PE: 2500 V rms Output / PE: 500 V rms 155mm x 240mm x 101mm 1180g CSA, UL, CE, IEC950 TS 35 Cat. No. 7920560000
NEW
ECOLINE 1-phase primary switchmode power supplies CP SNT 70W 3A
CP SNT 120W 24V 5A
CP SNT 250W 24V 10A
85...264 VAC 47...63 Hz;
88 ...132 / 176 ... 264 VAC
85...264 VAC 47...63 Hz;
120...370 VDC
120...370 VDC
2,0 A @ 115 V; 1,2 A @ 230 V 30 A @ 115 V; 60 A @ 230 V
selectable; 47 ... 63 Hz; 254...370 VDC 2,8 A @ 115 V; 1,7 A @ 230 V 30 A @ 115 V; 60 A @ 230 V
24 VDC (24...28 VDC) 150 mVss 3A 80 % 105 %...150 % output constant current limiting yes 10 ms @ 115 VAC; 60 ms @ 230 VAC yes, with diode
24 VDC (24...28 VDC) 80 mVss 5A 84 % 105 %...150 % output constant current limiting yes 30ms @ 115 VAC; 30 ms @ 230 VAC yes, with diode
24 VDC (24...28 VDC) 80 mVss 10 A 84 % 105 %...150 % output constant current limiting yes 20 ms @ 115 VAC; 20 ms @ 230VAC yes, with diode
LED green metal - 20 °C ... + 85 °C 0...50 °C @ 100 %; -10 °C @ 80 %; 60 °C @ 60 % 55,5 x 125,2 x 100 mm yes screw connection no ≤ 4,0 mm2
LED green metal -20 °C ... +85 °C 0...45 °C @ 100 %; -10 °C @ 80 %; 50 °C @ 80 % 65,5 x 125,2 x 100 mm yes screw connection no ≤ 4,0 mm2
LED green metal -20 °C ... +85 °C -10...55 °C @ 100 %; 70 °C @ 70 % 125,5 x 125,2 x 100 mm yes screw connection yes ≤ 4,0 mm2
EN55022 class B EN61000-3-2,3 EN61000-4-2,3,4,5,6,8,11 ENV50204 TUV EN60950 UL508
EN55022 class B EN61000-3-2,3 EN61000-4-2,3,4,5,6,8,11 ENV50204 TUV EN60950 UL508
EN55022 class B EN61000-3-2,3 EN61000-4-2,3,4,5,6,8,11 ENV50204 TUV EN60950 UL508
Type CP SNT 70W 3A
Type Cat.-No. Qty. CP SNT 120W 24V 5A 8708670000 1
Type Cat.-No. Qty. CP SNT 250W 24V 10A 8708680000 1
Approvals:
%
\
Input Input voltage
Input curent Inrush current Output Output voltage Ripple & Noise Output current Effiency Over load protection Short circuit protection Hold up time Operation in parallel General Data Indication LED Housing Storage temperature Ambient temperature Dimensions ( L x W x H) Montable on DIN Rail TS35 Type of connection PFC Connection Standards - EMC
Standards - safety
Ordering data
Cat.-No. Qty. 8708660000 1
3,5A @ 115 V; 1,8 A @ 230 V 30A @ 115 V; 60 A @ 230 V
17
Electronic Fusing System WAVEGUARD
WAVEGUARD electronic fusing system The WAVEGUARD electronic fuse is primarily intended for use with stabilised power supply units. Switched-mode power supply units, due to their technical characteristics, either cannot supply a dynamic output current or can only do so within defined limits. They cannot reliably trip conventional automatic circuit breakers and fusible links. The WAVEguard electronic fusing system was specifically developed for this application. The electronic fusing system is, of course, also suitable for all direct current applications. Connection The WAVEGUARD electronic fuse is connected into the positive branch of the circuit to be protected like a conventional fusible link or automatic circuit breaker. To supply the integrated electronics, the 0V potential must also be connected to the fuse.
Method of functioning
WAVEGUARD Load 1
WAVEGUARD +
The electronic fuse consists of two fuse elements connected in series: a conventional fusible link and an electronic fuse. This is realised with a rapidly responding solid-state switch. This circuit detects the current flowing through the fuse – when the current reaches the set maximum permissible value, the solid-state switch switches off within microseconds. The current flow is thus interrupted. This static value for maximum current is 100% of the fuse rating but the fuse also has a dynamic component. That means it permits a high current – similar to the tolerance factor of a conventional fuse – but this only for a short time. After the dynamic phase, the electronic fuse is ready to trip at 100% of the rated current again. The values are selected bearing in mind that the superposed safety fuse does not trip.
18
Load 2
=24V -
Selective dynamic and static protection of 24 Vdc circuits
Mains supply
WAVEGUARD Load 3
Various current ratings The operating current is precisely adjustable between 0.5 … 8 A in the manufacturing process with a combination of resistors. There are 4 current ratings available as standard: 1.6 A, 3.15 A, 6.3 A and 8 A. Intermediate values can be realised at any time, please give us a call!
Switching off and resetting with a switch The slide switch integrated into the front is provided for switching the fuse element on and off. In the tripped state, the fuse can be switched on again with this switch provided the fault has been eliminated: simply move the switch to "OFF”, wait 10 seconds, and switch on again.
Electronic Fusing System WAVEGUARD
Additional reset input
Cross connection
For the purpose of remote-controlled restart, a voltage pulse can be connected to the reset input: the load circuit is closed with the falling edge of the pulse. A cyclic auto-reset is not permitted for this, and for safety reasons is inadvisable.
The supply voltage +24V dc and 0V is cross connectable from one module to the other by using the Weidm端ller cross connection type ZQV 2,5N/2.
Warning LED and potential-free signal contact Any fault that occurs must be signalled. An integrated LED and signal contact (normally closed contact) indicate the switched state of the fuse. This helps to speed up location of the fault and reduces repair costs.
Schematic diagram
INPUT (8) 24V Reset
0V
(1)
(9)
gn
OUTPUT 24V
fail
rt (7)
(2) (3)
NC contact 50Vuc /0,05A
19
Electronic Fusing System WAVEGUARD WGS 24 VDC 1,6 A WGZ 24 VDC 1,6 A
WGS 24 VDC 3,15 A WGZ 24 VDC 3,15 A
current (A)
current (A)
20 18 16 14 12 10 8 6 4 2 0
24 22 20 18 16 14 12 10 8 6 4 2 0
Approvals:
%\{ Tripping characteristic
t i m e (ms) 0
20
40
60
80
100
120
140
160
Ordering data Screw connection Tension clamp connection
Type WGS 24VDC 1,6A WGZ 24VDC 1,6A
Technical data Nominal voltage
= 24 V according to EN 61131-2
= 24 V according to EN 61131-2
Nominal current
1.6 A +15% / -10 %
3.15 A +15% / -10 %
Signal contact
Max. connection mm2 / AWG
NC contact max. 50 V / 0.5 A; Only for extra-low voltage! Mains voltage only via ext. relay (note clearance/creepage distances) 3.5 ms typ. Pulse >100 ms +24 V, falling edge ”ON”. Repetition max. 2 seconds. Cyclical auto-reset not permitted. ”OFF” - 10 sec. waiting - ”ON” 2.5 / 12
NC contact max. 50 V / 0.5 A; Only for extra-low voltage! Mains voltage only via ext. relay (note clearance/creepage distances) 3.5 ms typ. Pulse >100 ms +24 V, falling edge ”ON”. Repetition max. 2 seconds. Cyclical auto-reset not permitted. ”OFF” - 10 sec. waiting - ”ON” 2.5 / 12
Type of connection
Screw or tension clamp connection
Screw or tension clamp connection
Status indicator Operating temperature Storage temperature
LED green LED red 0…55 °C -20…+85 °C
LED green LED red 0…55 °C -20…+85 °C
Wiper switch Standards
on / off1) EN 50178, EN 60950, EN 60204-1, EN 50081-1, EN 50082-2
on / off1) EN 50178, EN 60950, EN 60204-1, EN 50081-1, EN 50082-2
Mechanical data Dimensions L / H / W mm Housing material Weight Degree of protection
72 / 92.4 / 22.5 Polyamide Pa66 150 g IP20
72 / 92.4 / 22.5 Polyamide Pa66 150 g IP20
Inductive loads are to be clamped externally with free-wheel diodes. Not for battery operation (recovery). Note characteristic! 1 ) After the triggering of the module, before the reset comes, the short circuit or the overload must remove.
Inductive loads are to be clamped externally with free-wheel diodes. Not for battery operation (recovery). Note characteristic!
Signal delay Reset
or wiper switch
General Output
TU = 23°C, single module
20
Cat. No. 8618890000 8621040000
t i m e (ms) 0 10 15 20 25 30 35 40 45 50 55 60 65 70
OK Tripped
Type WGS 24VDC 3,15A WGZ 24VDC 3,15A
Cat. No. 8618910000 8621030000
OK Tripped
Electronic Fusing System WAVEGUARD WGS 24 VDC 6,3 A WGZ 24 VDC 6,3 A
WGS 24 VDC 8 A WGZ 24 VDC 8 A
current (A)
current (A)
Approvals:
%\{ Tripping characteristic
65 60 55 50 45 40 35 30 25 20 15 10 5
26 24 22 20 18 16 14 12 10 8 6 4
time (ms) 0
10
t i m e (ms) 0
5
10
15
20
25
30
35
40
45
50
15 20 25 30 35 40 45 50 55 60
Ordering data Screw connection Tension clamp connection
Type WGS 24VDC 6,3A WGZ 24VDC 6,3A
Technical data Nominal voltage
= 24 V according to EN 61131-2
= 24 V according to EN 61131-2
Nominal current
6.3 A +15% / -10 %
8 A +15% / -10 %
Signal contact
Max. connection mm2 / AWG
NC contact max. 50 V / 0.5 A; Only for extra-low voltage! Mains voltage only via ext. relay (note clearance/creepage distances) 3.5 ms typ. Pulse >100 ms +24 V, falling edge ”ON”. Repetition max. 2 seconds. Cyclical auto-reset not permitted. ”OFF” - 10 sec. waiting - ”ON” 2.5 / 12
NC contact max. 50 V / 0.5 A; Only for extra-low voltage! Mains voltage only via ext. relay (note clearance/creepage distances) 3.5 ms typ. Pulse >100 ms +24 V, falling edge ”ON”. Repetition max. 2 seconds. Cyclical auto-reset not permitted. ”OFF” - 10 sec. waiting - ”ON” 2.5 / 12
Type of connection
Screw or tension clamp connection
Screw or tension clamp connection
Status indicator Operating temperature Storage temperature
LED green LED red 0…55 °C -20…+85 °C
LED green LED red 0…55 °C -20…+85 °C
Wiper switch Standards
on / off1) EN 50178, EN 60950, EN 60204-1, EN 50081-1, EN 50082-2
on / off1) EN 50178, EN 60950, EN 60204-1, EN 50081-1, EN 50082-2
Mechanical data Dimensions L / H / W mm Housing material Weight Degree of protection
72 / 92.4 / 22.5 Polyamide Pa66 150 g IP20
72 / 92.4 / 22.5 Polyamide Pa66 150 g IP20
Inductive loads are to be clamped externally with free-wheel diodes. Not for battery operation (recovery). Note characteristic! 1 ) After the triggering of the module, before the reset comes, the short circuit or the overload must remove.
Inductive loads are to be clamped externally with free-wheel diodes. Not for battery operation (recovery). Note characteristic!
Signal delay Reset
or wiper switch
General Output
TU = 23°C, single module
Cat. No. 8618930000 8621020000
OK Tripped
Type WGS 24VDC 8A WGZ 24VDC 8A
Cat. No. 8618940000 8621010000
OK Tripped
21
DC voltage transformer Fundamental method of functioning
DC voltage converter DC voltage converter (DC/DC converter) are intended in particular for the decentralized power supply of circuits, assemblies and modules. DC voltage converter are often required for emergency generators to supply electrical devices from batteries or other DC systems.
Chopper
22
It is possible, with the help of a DC/DC converter, to supply both sides of analogue coupling modules without neutralising the galvanic separation of the modules. Weidm端ller DC/DC converter are offered in rail mountable enclosures.
Transformer
DC/DC converter are a variant of chopper-type regulators. The DC voltage at the input is chopped together with the switching frequency, and transformed to the required value by a transformer.The voltage is subsequently rectified, smoothed and stabalised.
Rectifier and filtering
DC voltage transformer CP-DCDC
CP-DCDC
12 Vdc Input
24 Vdc Input
L
H B
Approvals:
%ar Ordering data
Type CP-DCDC 50 W 22 - 24 Vdc at 2A 15 Vdc at 3 A 12 Vdc at 3 A 5 Vdc at 8 A
Output voltage/max. current
Input voltage
Cat. No. 9919371224 9919371215 9919371212 9919371205
Type CP-DCDC 50W 22-24 Vdc at 2 A 15 Vdc at 3 A 12 Vdc at 3 A 5 Vdc at 8 A
Cat. No. 9919372424 9919372415 9919372412 9919372405
Minimum Typical Maximum
12 Vdc 9 Vdc 12 Vdc 16 Vdc
24 18 24 30
Fuse
internal
internal
Switching frequency
200 kHz
200 kHz
Overload protection Max. capacity at output Hold time Storage temperature Operating temperature Humidity
Overvoltage switch-off with automatic reset
Overvoltage switch-off with automatic reset
-40 ºC...+85 ºC -20 ºC...+50 ºC max. full rated load 20 - 85% RH 20 - 90% RH w/o condensation
-40 °C...+85 °C -20 ºC...+50 ºC max. full rated load 20 - 85% RH 20 - 90% RH w/o condensation
Wire diameter Dimensions in mm (L x W x H) Weight
26-12 AWG (0.1-4.0 mm2) 98 x 57 x 131 417 g
26-12 AWG (0.1-4.0 mm2) 98 x 57 x 131 417 g
Mounts on mounting rail
TS 35
TS 35
CSA, UL, CE
CSA, UL, CE
Input protection
Operating temperature Storage temperature
Vdc Vdc Vdc Vdc
Approvals/certifications
Accessories Mounting bracket for mounting on a wall
Cat. No. 7920560000
Cat. No. 7920560000
23
Notes
24
Notes
25
Notes
26
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Subject to technical alterations and amendments without notice · Printed in Germany
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● Group companies ▲ Agencies 27
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We develop, produce and sell a wide spectrum of products from terminal blocks through connectors to relay sockets and I/O sockets for every type of application.
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Order number: 5636350000/03/2003/DMD/BĂś.