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RockStar速 ConCept modular system

Contents

RockStar速 ConCept modular system

RockStar速 ConCept modular system

Overview

C.2

ConCept modules

C.3

ConCept bus modules

C.12

ConCept RJ45 modules

C.18

ConCept module frame

C.20

ModuFlex C

C.40

C.1

C


RockStar® ConCept modular system

Overview

RockStar® ConCept modular system

C

ConCept is a modular system consisting of modules and frames. Together they form a complete insert that integrates without difficulty into an HDC housing. The system allows you to choose combinations of different modules yourself and insert them in a frame.

The following modules are available: • • • •

ConCept ConCept ConCept ConCept

modules for conventional conductors bus modules for fieldbus connections fibre optic modules pneumatic modules

You have two alternatives: 1. Combine modules with a ConCept module frame which you then integrate as an insert into an HDC housing. 2. Insert the modules individually into ModuFlex-C coupling frames and lock these frames together to form a block. In IP20 environments, this block is optionally used: • on mounting rails • in cable trays • on flat surfaces

The advantages: • You save space – you need only one plug-in connector with ConCept inserts instead of several plug-in connectors with conventional fixed pole inserts. • You save costs – because you only need one plug-in connector instead of many.

C.2


RockStar® ConCept modular system

ConCept modules

CM-3 Concept module / turned contacts

Technical Data Contact inserts min. number of poles (female frame CR6, 6 contacts)

40 A 690 V 8.0 kV 3 1012 Ω III ≤ 4mΩ V-0

Current loading I (A)

Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

max. number of poles (female frame CR24, 21 contacts)

Ambient temperature T (°C)

Contacts 3.6 mm 1.5-10 mm2 AWG 16-AWG 7 Copper alloy 3 μm

C

min. number of poles (female frame CR6, 6 contacts)

Current loading I (A)

Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

ConCept module CM-3 Conductor H07V-K 4.0 mm²

max. number of poles (female frame CR24, 21 contacts)

Note Ring cable lugs must be used at the connection to the PE conductor for conductor cross-sections of 6 mm2 to 10 mm2. The rated voltage of 630V is also valid for 3-phase 4- or 3-conductor AC systems with rated voltages up to 690 V - to DIN EN 60664-1. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Ambient temperature T (°C)

ConCept module CM-3 Conductor H07V-K 10.0 mm²

Modules Crimp connection Insert Male Female Male Female

Note

Designation HDC CM 3 MC HDC CM 3 FC HDC CM 3 MC MR HDC CM 3 FC MR

Order No. 1758360000 1758370000 1879030000 1879040000

Female HDC-C-M3-BM1.5AG HDC-C-M3-BM2.5AG HDC-C-M3-BM4.0AG HDC-C-M3-BM6.0AG HDC-C-M3-BM10.0AG

Order No. 1698130000 1698150000 1682270000 1682290000 1682310000

MR = module release lever

Accessories Crimp contacts Male HDC-C-M3-SM1.5AG HDC-C-M3-SM2.5AG HDC-C-M3-SM4.0AG HDC-C-M3-SM6.0AG HDC-C-M3-SM10.0AG

Order No. 1698120000 1698140000 1682260000 1682280000 1682300000

12

steel spring

10.2 5

3.6

6.1

Qty. 100 100 100 100 100

6.1

Surface finish silver

5 10.2

12 30.75

steel spring 28.25

Conductor cross-section

Insulation stripping length

1.50 mm2 2.50 mm2 4.00 mm2 6.00 mm2 10.00 mm2

AWG AWG AWG AWG

16 14 12 10

AWG 7

10 10 10 10

mm mm mm mm

10 mm

Tools Crimping tool CTX CM 3.6

Order No. 9018480000

Contact removal tool Removal Tool CM 3

1866710000

C.3


CM-HE Concept module / turned contacts

Technical Data Contact inserts Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

C

25 A 630 V 8.0 kV 3 1012 Ω III ≤ 4mΩ V-0

CR-10, 12 poles

Current loading I (A)

RockStar® ConCept modular system

ConCept modules

CR-6, 8 poles

CR-16, 20 poles

Ambient temperature T (°C)

Contacts Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

CR-24, 28 poles

ConCept module CM-HE Conductor H07V-K 4.0 mm²

2.5 mm 0.5-4 mm2 AWG 20-AWG 12 Copper alloy 3 μm 0.8 μm

Note For conductor cross-sections ≤ 0.75 mm2, you must use wire-end ferrules at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Modules Crimp connection Insert Male Female Male Female

Note

Designation HDC CM HE 4 MC HDC CM HE 4 FC HDC CM HE 4 MC MR HDC CM HE 4 FC MR

Order No. 1861920000 1861900000 1758340000 1758350000

MR = module release lever

Accessories Crimp contacts Surface finish silver

Qty. 100 100 100 100 100

Male HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG

Order No. 1200500000 1200600000 1200700000 1200800000 1200900000

Female HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG

Order No. 1201100000 1201200000 1201300000 1201400000 1201500000

100 100 100 100 100

HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU

1651420000 1651430000 1651440000 1651450000 1651460000

HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU

1651470000 1651480000 1651490000 1651500000 1651510000

4.5

7.6

7.5 25

Conductor cross-section

Surface finish gold

Tools

C.4

Crimping tool CTX CM 1.6/2.5

Order No. 9018490000

Contact removal tool Removal Tool HE

1866750000

4.5

2.5

0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2

22.3

Insulation stripping length

AWG 20

7.5 mm

AWG 18 AWG 16 AWG 14

7.5 mm 7.5 mm 7.5 mm

AWG 12

7.5 mm


RockStar® ConCept modular system

ConCept modules

CM-4 Concept module with tension spring connection

Technical Data Contact inserts min. number of poles (female frame CR6, 8 contacts)

14 A 400 V 6.0 kV 3 1012 Ω III 1.5 mΩ V-0

Current loading I (A)

Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class Contacts

Ambient temperature T (°C)

C

ConCept module CM-4BZF/4SZF Conductor H05V-K 0.5 mm²

2.5 mm 0.5-2.5 mm2 AWG 20-AWG 14 Copper alloy 3 μm

min. number of poles (female frame CR6, 8 contacts)

Current loading I (A)

Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

max. number of poles (female frame CR24, 28 contacts)

max. number of poles (female frame CR24, 28 contacts)

Note For conductor cross-sections ≤ 0.75 mm2, you must use wire-end ferrules at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Ambient temperature T (°C)

ConCept module CM-4BZF/4SZF Conductor H07V-K 2.5 mm²

Modules Tension clamp connection Insert Male Female

Designation HDC-CM-4SZF AG HDC-CM-4BZF AG

Order No. 1730120000 1730130000

Female

Order No.

Note

Crimp contacts Qty. Male

Order No.

Tools Crimping tool

Order No.

Contact removal tool

C.5


CM-5 Concept module / turned contacts

Technical Data Contact inserts

Contacts Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

max. number of poles (female frame CR24, 35 contacts)

Ambient temperature T (°C)

ConCept module CM-5 Conductor H05V-K 0.5 mm²

2.5 mm 0.75-4 mm2 AWG 18-AWG 12 Copper alloy 3 μm

min. number of poles (female frame CR6, 10 contacts) Current loading I (A)

C

min. number of poles (female frame CR6, 10 contacts)

20 A 250 V 6.0 kV 3 1012 Ω III ≤ 4mΩ V-0

Current loading I (A)

Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

max. number of poles (female frame CR24, 35 contacts)

Note Ambient temperature T (°C)

For conductor cross-sections ≤ 0.75 mm2, you must use wire-end ferrules at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

ConCept module CM-5 Conductor H07V-K 4.0 mm²

Modules Crimp connection Insert Male Female Male Female

Note

Designation HDC CM 5 MC HDC CM 5 FC HDC CM 5 MC MR HDC CM 5 FC MR

Order No. 1758380000 1758390000 1879020000 1879010000

Female HDC-C-M5-BM0.5AG HDC-C-M5-BM0.75-1.0AG HDC-C-M5-BM1.5AG HDC-C-M5-BM2.5AG HDC-C-M5-BM4.0AG

Order No. 1682330000 1682350000 1682370000 1682390000 1682410000

MR = module release lever

Accessories Crimp contacts Surface finish silver

Male HDC-C-M5-SM0.5AG HDC-C-M5-SM0.75-1.0AG HDC-C-M5-SM1.5AG HDC-C-M5-SM2.5AG HDC-C-M5-SM4.0AG

Order No. 1682320000 1682340000 1682360000 1682380000 1682400000

Tools

C.6

Crimping tool CTX CM 1.6/2.5

Order No. 9018490000

Contact removal tool Removal Tool CM 5

1866720000

8

6

steel spring 2.5

4

8

4 6

26.75

steel spring

4.1

Qty. 100 100 100 100 100

4.1

RockStar® ConCept modular system

ConCept modules

24.25

Conductor cross-section

Insulation stripping length

0.75 1.50 2.50 4.00

AWG AWG AWG AWG

- 1.00 mm2 mm2 mm2 mm2

18 16 14 12

7 7 7 7

mm mm mm mm


RockStar® ConCept modular system

ConCept modules

CM-10 Concept module / turned contacts

Technical Data Contact inserts min. number of poles (female frame CR6, 20 contacts)

10 A 250 V 4.0 kV 3 1011 Ω III ≤ 4mΩ V-0

Current loading I (A)

Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

max. number of poles (female frame CR24, 70 contacts)

Contacts 1.6 mm 0.14-2.5 mm2 AWG 26-AWG 14 Copper alloy 3 μm 0.8 μm

C

min. number of poles (female frame CR6, 20 contacts)

Current loading I (A)

Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

Ambient temperature T (°C)

ConCept module CM-10 Conductor H05V-K 0.5 mm²

max. number of poles (female frame CR24, 70 contacts)

Note For conductor cross-sections ≤ 0.75 mm2, you must use wire-end ferrules at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Ambient temperature T (°C)

ConCept module CM-10 Conductor H07V-K 2.5 mm²

Modules Crimp connection Insert Male Female Male Female

Note

Designation HDC CM 10 MC HDC CM 10 FC HDC CM 10 MC MR HDC CM 10 FC MR

Order No. 1758400000 1758410000 1862050000 1862030000

MR = module release lever

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. 100 100 100 100 100

Male HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

Order No. 1651520000 1651530000 1601750000 1651550000 1651560000

Female HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM0.5AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

Order No. 1651570000 1601760000 1651580000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2

AWG 26-22 8 mm

0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm

AWG 14

6 mm

Tools Crimping tool CTX CM 1.6/2.5

Order No. 9018490000

Contact removal tool Removal Tool HD

1866730000

C.7


CM-20 Concept modules / stamped contacts

Technical Data Contact inserts Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

min. number of poles (female frame CR6, 40 contacts)

max. number of poles (female frame CR24, 140 contacts)

Ambient temperature T (°C)

Contacts Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

ConCept-Modul CM-20 AWG-Conductor 20/19

1 mm 0.08-0.52 mm2 AWG 28-AWG 20 Copper alloy 0.8 μm

Note For conductor cross-sections ≤ 0.75 mm2, you must use wire-end ferrules at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Modules Crimp connection Insert Male Female

Designation HDC-CM-20SCG GR HDC-CM-20BCG GR

Order No. 1758420000 1758430000

Note

Accessories Crimp contacts

3.2

8.9 7.4 5.6

18.8

Conductor cross-section

8.9 7.4 5.6 3.2

7.6

Female Order No. HDC-C-M20-BCG0.08-0.2AU1682430000 HDC-C-M20-BCG0.2-0.52AU1682450000

2.2

Qty. Male Order No. 500 HDC-C-M20-SCG0.08-0.2AU1682420000 500 HDC-C-M20-SCG0.2-0.52AU1682440000

1

Surface finish gold

7.6

C

4A 100 V 1.5 kV 3 1012 Ω III ≤ 4mΩ V-0

Current loading I (A)

RockStar® ConCept modular system

ConCept modules

Insulation stripping length

0.08 – 0.20 mm2 AWG 28-24 2.5+0.5 mm 0.20 – 0.52 mm2 AWG 24-20 2.5+0.5 mm

Tools

C.8

Crimping tool HDC-CM-20

Order No. 1700900000

Contact removal tool Removal Tool CM 20

1866740000


RockStar® ConCept modular system

ConCept modules

CM-3 HV

Technical Data Contact inserts HDC-CM-HV-3BCM/SCM / H07V-K1.5

57 A 1000 V 8.0 kV 3 1012 Ω III ≤ 4mΩ V-0

25

Current loading I [A]

Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Overvoltage category Volume resistance UL 94 flammability class

min. number of poles (6 pole) 20

Conductor current to EN 60947-7-1

15 10

max. number of poles (21 pole)

5 0 0

10 20 30 40 50 60 70 80 90 100 110 120 130

Ambient temperature T [°C]

Contacts

HDC-CM-HV-3BCM/SCM / H07V-K10 Current loading I [A]

80

Contact dia. Connection cross-section AWG conductor Base material Silver surface Gold surface

3.6 mm 1.5-10 mm2 AWG 16-AWG 7 Copper alloy 3 μm

Conductor current to EN 60947-7-1

70 60

min. number of poles (6 pole)

50 40 30 max. number of poles (21 pole)

20 10 0

0

10 20 30 40 50 60 70 80 90 100 110 120 130

Ambient temperature T [°C]

Note For conductor cross-sections of 6 mm2 to 10 mm2, you must use ring cable lugs at the connection to the PE conductor. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Modules Crimp connection Designation HDC CM HV 3 MC HDC CM HV 3 FC HDC CM HV 3 MC MR HDC CM HV 3 FC MR

Order No. 1862080000 1862060000 1862000000 1862070000

max. 11,5

max. 43,5

max. 34,5

Insert Male Female Male Female

max. 11.5

max. 34.5

max. 43

Note

MR = module release lever

Accessories Crimp contacts Male HDC-C-M3-SM1.5AG HDC-C-M3-SM2.5AG HDC-C-M3-SM4.0AG HDC-C-M3-SM6.0AG HDC-C-M3-SM10.0AG

Order No. 1698120000 1698140000 1682260000 1682280000 1682300000

Female HDC-C-M3-BM1.5AG HDC-C-M3-BM2.5AG HDC-C-M3-BM4.0AG HDC-C-M3-BM6.0AG HDC-C-M3-BM10.0AG

Order No. 1698130000 1698150000 1682270000 1682290000 1682310000

12

steel spring

10.2 5

3.6

6.1

Qty. 100 100 100 100 100

6.1

Surface finish silver

5 10.2

12 30.75

steel spring 28.25

Conductor cross-section

Insulation stripping length

1.50 mm2 2.50 mm2 4.00 mm2 6.00 mm2 10.00 mm2

AWG AWG AWG AWG

16 14 12 10

AWG 7

10 10 10 10

mm mm mm mm

10 mm

Tools Crimping tool CTX CM 3.6

Order No. 9018480000

Contact removal tool Removal Tool CM 3

1866710000

C.9

C


CM High Current Module

Technical Data Contact inserts Rated current Rated voltage Rated impulse withstand voltage Pollution severity Insulation resistance Mechanical service life Overvoltage category Volume resistance UL 94 flammability class

max. No. of poles (CR24, 6 contacts)

Contacts Contact dia. Connection cross-section Tightening torque AWG conductor Base material Silver surface Gold surface

Ambient temperature T (°C)

ConCept-Modul CM-2 Conductor 16 mm2

4-16 mm2 1.2 Nm AWG 12-AWG 6 copper alloy 3 μm

Note The modules have a double-module design and occupy two places in the ConCept module frame. Use modules only in conjunction with wire-end ferrules. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Modules Screw connection Designation HDC CM 1 MS + PE HDC CM 1 FS + PE

Order No. 1828390000 1828410000

7.8

12.6

47.8

Insert Male Female

12.6

45

7.8

22.8

Modules Screw connection Designation HDC CM 2 MS HDC CM 2 FS

Order No. 1828380000 1828400000

7.8

12.6

47.8

Insert Male Female

7.8

12.6

45

C

82 A 1000 V 6.0 kV 3 1012 Ω Plugging cycles ≥ 500 III ≤ 4 mΩ V-0

Load current I (A)

RockStar® ConCept modular system

ConCept modules

22.8

C.10


RockStar® ConCept modular system

ConCept modules

CM Pneumatic

Technical data Contact inserts Material of modules Material of pneumatic valves

PA 6.6 GF Ms 58 brass

Connection diameter of hose (inside) Outside diameter of hose, maximum Temperature range Operating pressure of the modules Travel

2.5 mm or 4 mm 8 mm –20 °C to 100 °C 10 bar 4 mm

C

Note

valve socket side When dealing with liquids or gas of any type through pneumatic modules, it is very important to remember that no current-carrying modules are permitted in the same housings.

Modules Designation HDC-CM-1SPN2.5 HDC-CM-1BPN2.5 HDC-CM-1SPN4.0 HDC-CM-1BPN4.0

Order No. 1894730000 1894780000 1894740000 1894720000

40.4

27.6

Insert Male Female Male Female

11.4 18.6

27.6

25.4

11.4 20.9

Modules Order No. 1894770000 1894750000 1894710000 1894760000

40.4

27.6

Designation HDC-CM-2SPN2.5 HDC-CM-2BPN2.5 HDC-CM-2SPN4.0 HDC-CM-2BPN4.0

11.4 18.6

25.4

27.6

Insert Male Female Male Female

11.4 20.9

C.11


RockStar® ConCept modular system

ConCept bus modules

ConCept bus module for screened wires

Concept bus is ideal for transmitting highly sensitive signals in heavy-duty connectors.

C

Modules of the ConCept heavy-duty connector system offer many functions in a very small space with reliable protection from electromagnetic fields, moisture, dust and extreme mechanical loads. By combining these with other modules, the power supply and other signals for the field device can be connected in a single plug-in connector. The Profibus-DP module with T-Connector function enables uninterrupted operation of the fieldbus during servicing or when replacing a field device. The fieldbus system no longer has to be switched off, as was the case in the past, because the field device can simply be connected or disconnected during operation using the heavy-duty connector – “plug and play” now available for the first time for fieldbus solutions. The same heavy-duty connector also provides a reliable power supply for the connected fieldbus device.

Versions • Bus connector HDC CM BUS 4 ... for screened wires (for connecting 4 wires and screen)

On one side, Weidmüller uses the robust USB plug as connection system for the Profibus DP modules. This guarantees a high transmission rate of 1.5 Mbit/s and at least 200 plugging cycles. On the other side, screw terminals are used to connect the screened Profibus cables. Advantages • Simple screw connection • Simple screen connection • Bus connector with integrated T-exit HDC CM BUS 2 ... PDP for screened wires (Profibus-DP solution = 2 wires and screen)

C.12


RockStar® ConCept modular system

ConCept bus modules

Technical data Material data Insulation Colour Temperature range System characteristics Connection technology No. of poles Conductor capacity Stripping length 5 mm Clamping capacity (outer diameter of cable screen) Stripped sheath length 19 mm Rated data to VDE 0627 Rated current Rated voltage Transmission rate Clamping torques Screen clip PCB terminal

HDC CM BUS 4 ...

HDC CM BUS 2 ... PDP

Derating curves

Glass fibre reinforced PC Grey (similar to RAL 7032) –20 °C to +85 °C

C

Screw connection 4 + screen 2 + screen 0.08 ... 1.5 mm2 As AWG 28 ... 16 Profibus DP 2.1 ... 7 mm

1A 30 V max. 12 Mbit/s

0.5 – 0.6 Nm 0.2 – 0.3 Nm

Assembly instructions • Use wire end ferrules • Clamp screen braid under clip • Use specified torque settings • Place module at the far end of the frame with the connection side to the outside • Only use high housing types Note: Also take note of the assembly instructions enclosed with the product.

C.13


RockStar速 ConCept modular system

ConCept bus modules

Bus connectors 4 poles Technical data male

female

Rated voltage Rated current Qty

1A 30 V 5

C

male module Strip fieldbus cable here fieldbus cable shield braid

5

6 19

female module Strip fieldbus cable here

Information

fieldbus cable shield braid

5

6 19

Module Type HDC CM BUS 4SS HDC CM BUS 4BS

Order No. 1814310000 1814300000

11.4

43

34

Insert male female

11.4

34

47.4

C.14


RockStar速 ConCept modular system

ConCept bus modules

Bus connector with integrated T-exit 2 poles Technical data

Rated voltage Rated current Qty

1A 30 V 5

male

female

C

male module Strip fieldbus cable here fieldbus cable shield braid

5

6 19

female module Strip fieldbus cable here

Information The Profibus topology is the line structure. The branches (T-pieces) connect the individual field devices or remote I/Os to the bus cable. The length of the spur depends on the transmission rate and should be as short as possible. IEC 61158 specifies that with a transmission rate of 1.5 Mbit/s per segment, spur lengths of up to 6.6 m are permitted. Source: Profibus Directive, Order No. 2.111 Version 1.0

fieldbus cable shield braid

5

6 19

Module Order No. 1806060000 1806030000

11.4

43

47.4

11.4

34

Type HDC CM BUS 2SS PDP A HDC CM BUS 2BS T PDP C

34

Insert male female

C.15


RockStar® ConCept modular system

ConCept bus modules

ConCept system bus Shielded module Technical data

Standards No. contacts Conductor connection system Rated current Rated voltage Shield Outside diameter of shielded cable Degree of pollution Rated impulse withstand voltage Conductor clamping ranges Contact resistance Contacts (crimp) Contact material Surface Crimp contact Contact carrier Temperature range

Passivated silver or gold-plated Zinc alloy –40 ºC … +70 ºC

Material – module Flammability to UL 94 Frame material Surface of frame Frame earthing (ground)

Glass-fibre reinforced PC (in UL list and approved for railway applications) V-0 Die cast zinc CuNi Leading earthing contact; double-sided PE connection

Note The modules have a double-module design and occupy two places in the ConCept module frame. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Modules Female receptacle module Type Female module

Order No. 1983720000

Designation HDC CM BUS SV M2

Type Male module

Order No. 1983750000

34

23

34

23

32

Designation HDC CM BUS SV F2

Male receptacle module

26.5

C

DIN EN 61984 IEC 60664 2…16 poles for signal transmission Crimp 10 A 50 V Shield connected to contact carrier using cable clamp 3 to 6 mm and/or 6 to 9.5 mm 3 0.8 KV 0.5 mm2 … 1.5 mm2 AWG 26 … AWG 16 < 2 mΩ Refer to HD contacts Copper alloy

C.16


Female contact carrier 1-poles 4-poles 8-poles

Type Females contact carrier Females contact carrier Females contact carrier

Order No. 1983800000 1983770000 1043120000

47.5 13.5

Designation HDC CM BUS SV F1 CT HDC CM BUS SV F4 CT HDC CM BUS SV F8 CT

1-pole

4-pole

8-pole

18.5

18.5

18.5

RockStar速 ConCept modular system

ConCept bus modules

Male contact carrier 1-poles 4-poles 8-poles

Type Male contact carrier Male contact carrier Male contact carrier

Order No. 1983810000 1983790000 1043130000

47.5 13.5

Designation HDC CM BUS SV M1 CT HDC CM BUS SV M4 CT HDC CM BUS SV M8 CT

C

1-pole

4-pole

8-pole

18.5

18.5

18.5

Earthing connection adapter plate Type Earthing connection adapter plate

Order No. 1983820000

33

.5

3.9

Designation HDC CM BUS SV GCA F

21.5

Earthing connection adapter plate Order No. 1014080000

33 .5

Type Earthing connection adapter plate

3.9

Designation HDC CM BUS SV GCA M

21.5

C.17


The ConCept RJ45 Modules RJ45 module with 4 additional power contacts Technical data

Standards

extra extra extra extra extra extra extra

contacts contacts contacts contacts contacts contacts contacts

/ / / / / / /

RJ45 RJ45 RJ45 RJ45 RJ45 RJ45 RJ45

extra contacts / RJ45

PA 6.6 GF

Insert colour Contact carrier Contact surface Extra contacts (crimp) Stripping length (Insulation) Accessories Screwdriver Contact release tool

black CuZn / CuSn Ag (silver) Au (gold) HD see HD contacts 9009030000 SD 0.4 x 2.5 x 75 1866730000 Removal Tool HD

(1)

2 modules, 40 °C ambient temperature, 1.5 mm2 Note: EN 60603-7:1997 stipulates that the RJ45 connector must not have any of the reinforcing plastic protruding over any side of the protective shield. The modules have a double-module design and occupy two places in the ConCept module frame.

Modules Female Order No. 1950290000

5.6

22.8

4

5.4

40.4

45.2*

Designation HDC CM RJ45 F

Note: CAT5 suitable, acc. to ISO/IEC 11801

34

Male Order No. 1950280000

4

5.4

31

Designation HDC CM RJ45 M

5.6

C

RJ45 module No. of poles Rated voltage Rated impulse withstand voltage Voltage proof Rated current Volume (contact) resistance Insulation resistance Transmission rate Wire-connection method Wire clamping range Flammability class acc. to UL 94 Temperature range Plug and pull forces Mating cycles Materials Contact insert

IEC 60664 IEC 60512 Cat 5 acc. to ISO / IEC 11801 4/8 400 V AC / 125 V AC 6 kV / 1.8 kV 3.51 kV / 1.0 kV 13 A(1) / 1.5 A ≤ 5 mΩ / ≤ 20 mΩ 1010 mΩ / 58 mΩ 1.5 Mbit/s crimp, patch cable 0.5 - 2.5 mm2 V-0 –20 °C…+80 °C 15-20N – max. 20N ≥ 500

22.8

RockStar® ConCept modular system

ConCept RJ45 Modules

34

C.18


C

C.19 RockStar速 ConCept modular system


Size 3 CR6 ConCept frame, plastic Frame Frame Male Female

Designation HDC-CR6-2S GR HDC-CR6-2B GR

Order No. 1758440000 1758450000

44

27

34.9

RockStar速 ConCept modular system

ConCept module frame

34

27.7

51

23

44

27

35

C 34

27.7

51

23

Note

C. 20

For 2 modules


RockStar速 ConCept modular system

ConCept module frame

Selection of Housings RockStar速 IP65 / IP66 Size 3 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72

Designation HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G

Order No. 1788100000 1788090000 1787480000

a b

a M20 M25 M25

60

43

75

Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G

Order No. 1788120000 1788110000 1787500000 1787490000

C

a

b

a M20 M25 M25 M32

60 75

43

Cover Version For hoods

Designation HDC 06B DMDL 1LB

Order No. 1665210000

72

60

18

44.35

Base Bulkhead housing Cover b (mm) with cover 47 without cover 29

Designation HDC 06B ADLU HDC 06B ALU

Order No. 1202500000 1202100000

74

44.45

b 6.5

Version

60 70 82

32 43 47

Base housing Version w. threading w. threading w. threading w. threading

Cover b (mm) with cover 72 with cover 72 without cover 54 without cover 54

Designation HDC 06B SDLU 2M20G HDC 06B SDLU 2M25G HDC 06B SLU 2M20G HDC 06B SLU 2M25G

Order No. 1788170000 1788160000 1788140000 1788130000

74.57 60

5

b

a M20 M25 M20 M25

20.77

82

54.5

17.2

Cover Order No. 1665200000

75.5

60 17

Designation HDC 06B DODL 2BO

43

7

Version For bases

C. 21


RockStar速 ConCept modular system

ConCept module frame

Size 3 CR6 ConCept frame, metal Frame Designation HDC CFM 6 2M HDC CFM 6 2F

Order No. 1983830000 1983840000

50

34

50

34

35

Frame Male Female

35

C

Note

C. 22

For 2 modules


RockStar速 ConCept modular system

ConCept module frame

Selection of Housings RockStar速 IP65 / IP66 Size 3 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72

Designation HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G

Order No. 1788100000 1788090000 1787480000

a b

a M20 M25 M25

60

43

75

Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G

Order No. 1788120000 1788110000 1787500000 1787490000

C

a

b

a M20 M25 M25 M32

60 75

43

Cover Version For hoods

Designation HDC 06B DMDL 1LB

Order No. 1665210000

72

60

18

44.35

Base Bulkhead housing Cover b (mm) with cover 47 without cover 29

Designation HDC 06B ADLU HDC 06B ALU

Order No. 1202500000 1202100000

74

44.45

b 6.5

Version

60 70 82

32 43 47

Base housing Version w. threading w. threading w. threading w. threading

Cover b (mm) with cover 72 with cover 72 without cover 54 without cover 54

Designation HDC 06B SDLU 2M20G HDC 06B SDLU 2M25G HDC 06B SLU 2M20G HDC 06B SLU 2M25G

Order No. 1788170000 1788160000 1788140000 1788130000

74.57 60

5

b

a M20 M25 M20 M25

20.77

82

54.5

17.2

Cover Order No. 1665200000

75.5

60 17

Designation HDC 06B DODL 2BO

43

7

Version For bases

C. 23


Size 4 CR10 ConCept frame, plastic Frame Frame Male Female

Designation HDC-CR10-3S GR HDC-CR10-3B GR

Order No. 1758460000 1758470000

57

27

34.9

RockStar速 ConCept modular system

ConCept module frame

34

27.7

64

34.5

57

27

35

C 34

27.7

64

Note

C. 24

For 3 modules

34.5


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G

Order No. 1787560000 1787550000 1787240000 1787230000

43 a b

a M20 M25 M25 M32

73

58.5

a

43

73

58.5

Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G

Order No. 1787600000 1787590000 1787300000 1787290000

C

b

a M20 M25 M25 M32

Cover Version For hoods

Designation HDC 10B DMDQ 2QB

Order No. 1665240000 115.7

18

55

43

73

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 10B ABU

Order No. 1205000000 115.7

b 5.25

55

73 83 95

Ø4.5

32 43 47

Base housing Order No. 1787640000 1787630000 1787350000 1787360000

115.7

a

Designation HDC 10B SBU 2M20G HDC 10B SBU 2M25G HDC 24D SBU 2M25G HDC 24D SBU 2M32G

b

Cover b (mm) without cover 57 without cover 57 without cover 74 without cover 74

a

Version w. threading w. threading w. threading w. threading

5

a M20 M25 M25 M32

Ø5.5

73 82 92.5

40 53.5

Coupling housing Version Cover b (mm) w. threading without cover 55

Designation HDC 10B KBU 1M20G

Order No. 1787720000

115.7 55

73

b

a M20

a

43

Cover Designation HDC 10B DODQ 4BO

Order No. 1665230000 7 17

Version For bases

73

43 58.5

C. 25


RockStar速 ConCept modular system

ConCept module frame

Size 4 CR10 ConCept frame, metal Frame Designation HDC CFM 10 3M HDC CFM 10 3F

Order No. 1983850000 1983860000

64

34

64

34

35

Frame Male Female

35

C

Note

C. 26

For 3 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G

Order No. 1787560000 1787550000 1787240000 1787230000

43 a b

a M20 M25 M25 M32

73

58.5

a

43

73

58.5

Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 52 without cover 52 without cover 72 without cover 72

Designation HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G

Order No. 1787600000 1787590000 1787300000 1787290000

C

b

a M20 M25 M25 M32

Cover Version For hoods

Designation HDC 10B DMDQ 2QB

Order No. 1665240000 115.7

18

55

43

73

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 10B ABU

Order No. 1205000000 115.7

b 5.25

55

73 83 95

Ø4.5

32 43 47

Base housing Order No. 1787640000 1787630000 1787350000 1787360000

115.7

a

Designation HDC 10B SBU 2M20G HDC 10B SBU 2M25G HDC 24D SBU 2M25G HDC 24D SBU 2M32G

b

Cover b (mm) without cover 57 without cover 57 without cover 74 without cover 74

a

Version w. threading w. threading w. threading w. threading

5

a M20 M25 M25 M32

Ø5.5

73 82 92.5

40 53.5

Coupling housing Version Cover b (mm) w. threading without cover 55

Designation HDC 10B KBU 1M20G

Order No. 1787720000

115.7 55

73

b

a M20

a

43

Cover Designation HDC 10B DODQ 4BO

Order No. 1665230000 7 17

Version For bases

73

43 58.5

C. 27


Size 6 CR16 ConCept frame, plastic Frame Frame Male Female

Designation HDC-CR16-5S GR HDC-CR16-5B GR

Order No. 1758480000 1758490000

77,5

27

34.9

RockStar速 ConCept modular system

ConCept module frame

34

27.7

84.5

57.5

77.5

27

35

C 34

27.7

84.5

57.5

Note

C. 28

For 5 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 76 without cover 76

Designation HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

Order No. 1788180000 1787010000 1787000000

45.5 a b

a M25 M25 M32

93.3

59

a

45.5

Plug housing, cable entry at top Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 76 without cover 76

Designation HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

C

Order No. 1788210000 1787070000 1787060000 b

a M25 M25 M32

59

93.3

Cover Designation HDC 16B DMDQ 2QB

Order No. 1665270000 18 34

Version For hoods

93.3 136.2

55

43

Base Bulkhead housing Designation HDC 16B ABU

Order No. 1208600000

136.2

b

Cover b (mm) without cover 29

55

5.25

Version

Ø4.5

93.3 103 115

32 43 47

Base housing Version w. threading w. threading w. threading

Cover b (mm) without cover 64 without cover 84 without cover 84

Designation HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G

Order No. 1788240000 1787120000 1787110000

55

136

5

a

a

b

a M25 M25 M32

Ø5.5

93.3 105 117

45 56.5

Coupling housing Version Cover b (mm) w. threading without cover 79 w. threading without cover 79

Designation HDC 40D KBU 1M25G HDC 40D KBU 1M32G

Order No. 1787200000 1787190000

136.2

55

b

a M25 M32

a

45.5

93.3

Cover Designation HDC 16B DODQ 4BO

Order No. 1665260000

93.3

7 17

Version For bases

43 58.5

C. 29


RockStar速 ConCept modular system

ConCept module frame

Size 6 CR16 ConCept frame, metal Frame Designation HDC CFM 16 5M HDC CFM 16 5F

Order No. 1983870000 1983880000

84,5

34

84,5

34

34,9

Frame Male Female

35

C

Note

C. 30

For 5 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 76 without cover 76

Designation HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

Order No. 1788180000 1787010000 1787000000

45.5 a b

a M25 M25 M32

93.3

59

a

45.5

Plug housing, cable entry at top Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 76 without cover 76

Designation HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

C

Order No. 1788210000 1787070000 1787060000 b

a M25 M25 M32

59

93.3

Cover Designation HDC 16B DMDQ 2QB

Order No. 1665270000 18 34

Version For hoods

93.3 136.2

55

43

Base Bulkhead housing Designation HDC 16B ABU

Order No. 1208600000

136.2

b

Cover b (mm) without cover 29

55

5.25

Version

Ø4.5

93.3 103 115

32 43 47

Base housing Version w. threading w. threading w. threading

Cover b (mm) without cover 64 without cover 84 without cover 84

Designation HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G

Order No. 1788240000 1787120000 1787110000

55

136

5

a

a

b

a M25 M25 M32

Ø5.5

93.3 105 117

45 56.5

Coupling housing Version Cover b (mm) w. threading without cover 79 w. threading without cover 79

Designation HDC 40D KBU 1M25G HDC 40D KBU 1M32G

Order No. 1787200000 1787190000

136.2

55

b

a M25 M32

a

45.5

93.3

Cover Designation HDC 16B DODQ 4BO

Order No. 1665260000

93.3

7 17

Version For bases

43 58.5

C. 31


Size 8 CR24 ConCept frame, plastic Frame Frame Male Female

Designation HDC-CR24-7S GR HDC-CR24-7B GR

Order No. 1758500000 1758510000

104

27

34.9

RockStar速 ConCept modular system

ConCept module frame

34

27.7

111

80.5

104

27

35

C 34

27.7

111

80.5

Note

C. 32

For 7 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 61 without cover 76 without cover 76

Designation HDC 24B TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G

Order No. 1787760000 1787750000 1786780000 1786770000

45.5 a b

a M25 M32 M25 M32

59

120

Plug housing, cable entry at top Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 61 without cover 76

Designation HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G

C

Order No. 1787820000 1787810000 1786830000

45.5

a

b

a M25 M32 M32

59

120

Cover Designation HDC 24B DMDQ 2QB

Order No. 1665640000

22.5 38.5

Version For hoods

120 152.7

55

43

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 24B ABU

Order No. 1212400000 163

5.25

b

55

Ø4.5

120 130 143

32 43 47

Base housing Version w. threading w. threading w. threading

Cover b (mm) without cover 64 without cover 84 without cover 84

Designation HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G

Order No. 1787870000 1786890000 1786880000

162.7 55

5

a

a

b

a M25 M25 M32

Ø5.5

120 132 144

45 57.5

Coupling housing Version Cover b (mm) w. threading without cover 65 w. threading without cover 79

Designation HDC 24B KBU 1M25G HDC 64D KBU 1M32G

Order No. 1787920000 1786960000

55.5 45.5

163 120

b

a M25 M32

a

Cover Designation HDC 24B DODQ 4BO

Order No. 1665630000

120

7 17

Version For bases

43

C. 33


RockStar速 ConCept modular system

ConCept module frame

Size 8 CR24 ConCept frame, metal Frame Designation HDC CFM 24 7M HDC CFM 24 7F

Order No. 1983890000 1983900000

110

34

110

34

35

Frame Male Female

35

C

Note

C. 34

For 7 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 61 without cover 76 without cover 76

Designation HDC 24B TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G

Order No. 1787760000 1787750000 1786780000 1786770000

45.5 a b

a M25 M32 M25 M32

59

120

Plug housing, cable entry at top Version w. threading w. threading w. threading

Cover b (mm) without cover 61 without cover 61 without cover 76

Designation HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G

C

Order No. 1787820000 1787810000 1786830000

45.5

a

b

a M25 M32 M32

59

120

Cover Designation HDC 24B DMDQ 2QB

Order No. 1665640000

22.5 38.5

Version For hoods

120 152.7

55

43

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 24B ABU

Order No. 1212400000 163

5.25

b

55

Ø4.5

120 130 143

32 43 47

Base housing Version w. threading w. threading w. threading

Cover b (mm) without cover 64 without cover 84 without cover 84

Designation HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G

Order No. 1787870000 1786890000 1786880000

162.7 55

5

a

a

b

a M25 M25 M32

Ø5.5

120 132 144

45 57.5

Coupling housing Version Cover b (mm) w. threading without cover 65 w. threading without cover 79

Designation HDC 24B KBU 1M25G HDC 64D KBU 1M32G

Order No. 1787920000 1786960000

55.5 45.5

163 120

b

a M25 M32

a

Cover Designation HDC 24B DODQ 4BO

Order No. 1665630000

120

7 17

Version For bases

43

C. 35


Size 10 CR16 ConCept frame, plastic 2x Frame Designation HDC-CR16-5S-2 GR HDC-CR16-5S GR HDC-CR16-5B-2 GR HDC-CR16-5B GR

Order No. 1758520000 1758480000 1758530000 1758490000

77,5

27

34 84,5

27,7

Frame Male Male Female Female

34,9

RockStar速 ConCept modular system

ConCept module frame

57,5

77,5

27

35

C 34

27,7

84,5

57,5

Note

C. 36

For 2 x 5 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 10 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways a M32

Version Cover b (mm) w. threading without cover 79

Designation HDC 32B TSLU 1M32G

Order No. 1788420000 b

a

98 108.5

82.5

C

Base Bulkhead housing Cover b (mm) with cover 55 without cover 38

Designation HDC 32B ADLU HDC 32B ALU

Order No. 1219800000 1219500000

109.5

94 110 126

Ø5.5

b

Version

31

65 82.5 89

23.3

Base housing Version Cover b (mm) w. threading with cover 96 w. threading without cover 79

Designation HDC 32B SDLU 2M32G HDC 32B SLU 2M32G

Order No. 1788490000 1788470000

109.5

a

5

a

b

a M32 M32

94 112 126

67 92.5

Ø5.5 29

21.6

Coupling housing Version Cover b (mm) w. threading without cover 83

Designation HDC 32B KLU 1M32G

Order No. 1788500000

107

74.6

b

a M32

a 94

82.5

C. 37


Size 12 CR24 ConCept frame, plastic 2x Frame Designation HDC-CR24-7S-2 GR HDC-CR24-7S GR HDC-CR24-7B-2 GR HDC-CR24-7B GR

Order No. 1758540000 1758500000 1758550000 1758510000

104

27

34 111

27.7

Frame Male Male Female Female

34.9

RockStar速 ConCept modular system

ConCept module frame

80.5

104

27

35

C 34

27.7

111

80.5

Note

C. 38

For 2 x 7 modules


RockStar® ConCept modular system

ConCept module frame

Selection of Housings RockStar® IP65 / IP66 Size 12 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Cover b (mm) without cover 94 without cover 94 without cover 94

Designation HDC 48B TSLU 1M32G HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G

Order No. 1788320000 1788310000 1788300000

a b

Version w. threading w. threading w. threading

8

a M32 M40 M50

132 151

90

Plug housing, cable entry at top Version Cover b (mm) w. threading without cover 94 w. threading without cover 94

Designation HDC 48B TOLU 1M32G HDC 48B TOLU 1M50G

Order No. 1788350000 1788330000

C

a

8

b

a M32 M50

132 151

90

Base Bulkhead housing b (mm) 62

Designation HDC 48B ADLU

Order No. 1222900000

132

b

Cover with cover

12

Version

70 90.1 96.7

Ø11

132 148 167.7

26.2

43.1

Base housing Designation HDC 48B SDLU 2M32G HDC 48B SLU 2M32G HDC 48B SLU 2M40G

Order No. 1788390000 1788370000 1788360000

143 132

a

Cover b (mm) with cover 120 without cover 100 without cover 100

10 a

Version w. threading w. threading w. threading

b

a M32 M32 M40

111 131 138

Ø6.5

106 120 15

31.2

C. 39


RockStarÂŽ ConCept modular system

ModuFlex C

Coupling frame for ConCept modules

C

The ModuFlex C coupling system together with modules from the ConCept connector system provides a flexible and lowcost solution for indoor applications (IP20 zone). ConCept 3–20-pin male and female modules of the same pin number and design can be mounted in the coupling frame. Up to 5 coupling frames can be combined into a block with the help of the tongue-and-groove locking system. The coupling frames can also be locked onto TS32 and TS35 rail by using the mounting feet.

C.40

Each individual module can be individually plugged in and released. Thanks to the optional extractor / strain relief tool and the snap-on mounting bracket, ModuFlex C-coupling frames and the male and female modules of the ConCept system allow a wide range of combinations for all possible connector configurations.


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C.41 RockStar速 ConCept modular system


RockStar® ConCept modular system

ModuFlex C

Coupling frame

Mounting bracket / mounting foot

• Max. 5 coupling frames in a row • Protection from incorrect connection • Force required to withdraw a single module from the coupling frame >170 N

Mounting bracket • For fixing the coupling frames to a flat surface and to MOFU mounting foot • Hole diameter 3 mm

C

Mounting foot • For fixing coupling frames to TS35x7.5 and TS35x15 mounting rails using mounting brackets

Technical data Insulation Colour Temperature range Flammability class to UL 94

C-CR Coupling frame PC grey (RAL 7032) –40 ... +120°C V-0

Insulation Colour Temperature range Flammability class to UL 94

Ordering data Type ModuFlex C-CR grau

Technical data

C-MW

MOFU

Mounting bracket PC grey (RAL 7032) –40 ... +120°C V-0

Mounting foot PA orange –40 ... +120°C V-2

Ordering data Qty 10

Order No. 1746060000

Type ModuFlex C-MW MOFU

Qty 10 20

Order No. 1746070000 0495660000

Type Crosshead screw for fastening the coupling to the mounting foot, to front and back panel and to a flat surface

Qty

Order No.

PTSC KB 30 x 6

100

1766120000

1

1766130000

Mounting bracket Mounting foot

Accessories

Spacer pin M3 x 27 and clamping screws M3 x 8 in set. For mounting the coupling to flat panels. 1 pack contains 80 screws and 40 spacer pins, separately packaged. ABST.BOLZM3X27+KLSC-KIT

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Module extractor and strain relief tool

RockStar® ConCept modular system

ModuFlex C

Coupling frame – sets

C

Set consists of: • 1 – 5 coupling frames • 1 right and 1 left mounting bracket

Technical data Insulation Colour Temperature range Flammability class to UL 94

C-MH/ZE Module extractor and strain relief tool PA black –40 ... +120°C V-2

Ordering data Type ModuFlex C-MH/ZE black

Technical data Insulation Colour Temperature range Flammability class to UL 94

Mounting bracket PC grey (RAL 7032) –40 ... +120°C V-0

Mounting foot PA orange –40 ... +120°C V-2

Ordering data Qty 10

Order No. 1752970000

Type ModuFlex ModuFlex ModuFlex ModuFlex ModuFlex

Qty 1 1 1 1 1

Order No. 1765570000 1765580000 1765590000 1765600000 1765610000

Type Crosshead screw for fastening the coupling to the mounting foot, to front and back panel and to a flat surface

Qty

Order No.

PTSC KB 30 x 6

100

1766120000

1

1766130000

C-KITo.M.MW-1F C-KITo.M.MW-2F C-KITo.M.MW-3F C-KITo.M.MW-4F C-KITo.M.MW-5F

No. of coupling frames 1 2 3 4 5

Accessories

Spacer pin M3 x 27 and clamping screws M3 x 8 in set. For mounting the coupling to flat panels. 1 pack contains 80 screws and 40 spacer pins, separately packaged. ABST.BOLZM3X27+KLSC-KIT

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C.44

RockStar速 ConCept modular system


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