Connect - Contact - Control
Connectors according to UIC 552 ZH Series
26°
90 120
Ø23
interlock
90° 120°
137 223 296
F 122.en
pilot contact
2
Standard connector to UIC 552, ZH Series The connector is designed in compliance with the specifications of the international railway standard UIC 552. ZH Series connectors with their long time proven design have been the stock items of the Schaltbau product line for the railway industry.
Features, Applications Shell: Receptacle shell with metal handle Optional key lock for locking receptacle and dummy receptacle Metal latch locking of mated plug in receptacle Contacts: High-quality, screw machine contacts Crimped or screw-type connection
All railway vehicles used in international service including motive power units which are equipped with a train line require ZH Series jumpers. The connectors are designed for coupling the jumpers which provide the electrical connections between the vehicles of a multiple unit train.
Components Pilot contact for feedback: An optional switching element integrated in the receptacle is used for feedback signalling a plug being mated Applications Tractive units and railway vehicles: Connectors for providing electrical connections between vehicles equipped with a train line
Circuit diagram of energy transmission between vehicles equipped with a train line Dummy receptacle ZH092
Plug ZH553
Dummy receptacle ZH092
Cable junction box ZH552
Receptacle ZH550
Junction box ZH952
Receptacle ZH550
Cable junction box ZH552
Specifications Connector Applicable standard
ZH Series UIC 552
Number of contacts
1
Rated voltage
3 kV AC / DC
Rated current
800 A bei - 10 °C
Terminal type
Pin contact: crimp Socket contact: screws M16
Wire gauge Contact forces Insertion force Sliding force Withdrawal force Pilot contact Operating temperature range Degree of protection (IEC 60529) Materials Receptacle shell Plug shell Inserts Seals Contacts
AWG 6/0 (185 mm²) 200 N > 100 N 100 N existent, integrated in receptacle, 1 SPDT, 250 V AC: 15 A / 24 V DC: 6 A - 30 °C ... + 85 °C Mated connector: IP54 / Receptacle with handle closed: IP54 Aluminium die-cast Aluminium die-cast Thermoplastic / Thermoset Thermoplastic elastomer (TME) / Neoprene Copper wrought alloy, crimpable
Plug ZH553
3
Ordering code ZH Plug:
ZH Series Example:
ZH551 SK L3000
ZH Receptacle:
Example:
Series ZH Connector type 553 KS Plug 551 SK Connector cable, single ended 622 VK Connector cable, double ended Cable length (SK and VK only) Lxxxx Cable length to customer requirements
ZH Junction box:
Example:
Series ZH Connector type 550 KD Receptacle Cover DL Cover, long DK Cover, short Key lock V0 none V1 existent Pilot contact S0 none S1 existent Colour B black, RAL 9005 C concrete grey, ground coated, RAL 7023 Threaded joints P Thread Pg36 / Pg13.5 M Metric thread M40
ZH552 KA-B-P
Series ZH Type of junction box 552 KA Cable junction box for single ended connector cable ZH551 SK Lxxxx 952 AK Junction box Colour B black, RAL 9005 C concrete grey, ground coated, RAL 7023 Threaded joints P Thread Pg36 / Pg13.5 M Metric thread M50x1.5 P1 Thread Pg36 / Pg29 / Pg13.5 M1 Thread G1½ ˝ / Metric thread M25x1.5
ZH552 KA ZH952 AK
ZH Dummy receptacle:
Variants Do you need a special variant? Do not hesitate to contact us! Maybe the UIC connector you are looking for is among our many special designs. If not, we also deliver connectors manufactured to customer requirements. In this case, however, minimum order quantities apply.
ZH Series
Plug
Plug 298 20 -1
Reduced scale diagrams / dimensions in mm
13
Ø65
Ø44
Ø13 -0.5
Ø43
130
115
ZH092-BD-V1-B
Series ZH Connector type 092 BD Dummy receptacle Key lock V0 none V1 existent Colour B black, RAL 9005 C concrete grey, ground coated, RAL 7023
Note In this catalogue only stock items are presented that can be delivered immediately.
ZH553 KS
ZH550-KD-DK-V1-S0-B-P
ZH Series
Receptacle, cover long
18
ZH550-KD-DL-Vx-Sy-B-P
100
4
Type of connector: Receptacle ZH550-KD Cover: (DL) long Key lock (x): (V0) none/ (V1) existent Pilot contact (y): (S0) none/ (S1) existent (B) black, RAL 9005 or Colour: (C) concrete grey, ground coated, RAL 7023 Threaded joint: (P) Pg36 / Pg13.5 (M) M40
21. 5
Ø16
220 .3
Finish zinc mo
260
Ø16
120
170
Ø23
18
90
38
25
85
198
26 ° 54
° 120 ver o c ed pen of o e l g An
120
137
Circuit diagram Optional pilot contact
° 85
2 (12) 4 (14)
Included in delivery: 2x screw-type blank caps Pg36 or M40 and 1x screw-type blank cap Pg13.5
Finish zinc moulded
M4 0x1 .5
220 .
Note:
144 168
18
100
1 (11)
223
12 0°
375
Lock-in position 85°
.3
ZH Series
Ø6
5
Receptacle, cover short
Ø4
ZH550-KD-DK-Vx-Sy-B-P
3
5
Type of connector: Receptacle ZH550-KD Cover: (DK) short Key lock (x): (V0) none/ (V1) existent Pilot contact (y): (S0) none/ (S1) existent (B) black, RAL 9005 or Colour: (C) concrete grey, ground coated RAL 7023 Threaded joint: (P) Pg36 / Pg13.5 2x Pg36 (M) M40 1x Pg13.5 Key lock
Key lock 2x Pg36 1x Pg13.5
90° plug d e t ser th in n wi o i t i Pos
166
120
198
126
38
26 ° 54
85
223
Circuit diagram Optional pilot contact
Pg9
296
2 (12) 4 (14)
18
100
1 (11)
Pilot contact
125
90°
137
Note:
Included in delivery: 2x screw-type blank caps Pg36 or M40 and 1x screw-type blank cap Pg13.5
Finish zinc moulded
Key lock Reduced scale diagrams / dimensions in mm
120°
18
170
Ø23
An gle of op en ed co ve r1 31 20 °
90 120
25
oulded
13
6
Type of connector: Dummy receptacle ZH092-BD-V1 Key lock: (V1) existent Colour (x): (B) black, RAL 9005 or (C) concrete grey, ground coated RAL 7023
Type of connector: Dummy receptacle ZH092-BD-V0 Key lock: (V0) none Colour (x): (B) black, RAL 9005 or (C) concrete grey, ground coated RAL 7023
Ø92
Ø14
80
100
Ø14
60
60
Ø104
Ø92
240
Ø104
80
240
ZH Series
Dummy receptacles
180
180
140
120 50
120
ZH550 VS1, ZH550 VS2
10 62
62
62
Key lock for key ZH550 VS2
10
Finish zinc moulded
50
10
100
ZH092-BD-V1-x, ZH092-BD-V0-x
ZH Series
Keys
Key ZH550 VS1
Key ZH550 VS2 50.5
Key bit
77.5
90
Key bit
155
Key bit: free ZH550 ZH550 VS1 VS1 Verrieglungsschlüssel Verrieglungsschlüssel Key can be inserted in the lock or Description: withdrawn from it in any position Note:
20
Key bit: not free ZH550 ZH550 VS2 VS2 Verrieglungsschlüssel Verrieglungsschlüssel Key can be inserted in the lock or Description: withdrawn from it only in locked position
Please order the key that suits best your application separately. Keys are not included in the delivery of receptacles and dummy receptacles with key locks. Reduced scale diagrams / dimensions in mm
7
ZH552 KA-x-y, ZH952 AK-x-y
163
92
54 57 142 180
33.5
114
142.5
250
Fastening screws M16
M16
11
282
185 mm²
185 mm²
75
141.5
239.5
160 M12
198
20
M12
(P) Pg36 / (M) M50x1,5
(P1) Pg29 / (M1) M25x1.5 (P1) 2x Pg13.5
40
100
150
21.5
330
70 Note:
70
(P1) Pg36 / (M1) G1½''
55
219
100
180
42
Junction box ZH952 Colour (x): (B) black, RAL 9005 or (C) concrete grey, ground coated, (C) RAL 7023 Threaded joint (y): (P1) Pg36 / Pg29 and Pg13.5 (M1) G1½ ˝ / M25x1.5
230
Cable junction box ZH552 Colour (x): (B) black, RAL 9005 or (C) concrete grey, ground coated, (C) RAL 7023 Threaded joint (y): (P) Pg36 (M) M50x1.5 395
ZH Series
Junction boxes
80
Included in the delivery are the following screw-type blank caps: ● Type P: 3x Pg36 ● Type M: 3x M50x1.5 (L)
Note:
Included in the delivery are the following screw-type blank caps: ● Type P1: 2x Pg29, 4x Pg13.5 ● Type M1: 1x M25x1.5
298 L2
Pre-assembled cables
ZH Series
Connector cables, single or double ended
ZH622 VK Lxxxx Connector cable, double ended
ZH551 SK Lxxxx Connector cable, single ended 50
105 256
(L) 298
Ø6.5
22
(L) 298 L2
L2
Most used lengths: Ordering code ZH551 SK L1420 ZH551 SK L1570 ZH551 SK L1970
50 22
Most used lengths: Length (L) 1420 mm ± 10 1570 mm ± 10 1970 mm ± 10
Total length L2 1814 mm ± 10 1964 mm ± 10 2379 mm ± 10
Ordering code ZH662 VK L1460 ZH662 VK L1510 ZH662 VK L3924
(L)
298 Reduced scale diagrams / dimensions in mm
Length (L) 1460 mm ± 10 1510 mm ± 10 3924 mm ± 10
Total length L2 1736 mm ± 10 1785 105 mm ± 10 4200 mm ± 10
256
L2 85±4
Ø6.5
100±4
Ø17
85±4
8
RoHS 2002/95/EC
Electrical Components and Systems for Railway Engineering and Industrial Applications
Schaltbau GmbH manufactures in com-pliance with RoHS. The LV Series connectors are RoHS compliant.
Schaltbau GmbH has an environment management system that has been certiďŹ ed since 1994.
Schaltbau GmbH has a quality management system that has been certiďŹ ed since 1994.
Connectors
Connectors manufactured to industry standards Connectors to suit the special requirements of communications engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements
Snap-action switches
Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements
Contactors
Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Special contactors to suit customer requirements
Control devices
Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications (dead-man equipment) Switching elements with high breaking capacity Emergency brake handles Signal devices
Transportation system equipment
Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and multi-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment Special equipment to suit customer requirements
Schaltbau GmbH Hollerithstrasse 5 81829 Munich Germany Phone +49 89 9 30 05-0 Fax +49 89 9 30 05-350 e-Mail contact@schaltbau.de Internet www.schaltbau.de F1851/0608/1.0
Printed in Germany
with compliments:
We reserve the right to make technical alterations without prior notice. For updated product information visit www.schaltbau-gmbh.com. Issued January 2009