8
Punching Tools, Hole Saws, Step Bits
Page
Pu n c h i n g T o o l s Standard Knockout Punches
10
Slug Buster® Knockout Punches
10
Slug Splitter® Knockout Punches
10, 12
Punch Kits for Hydraulic Drivers
11
Draw Stud Selection Guide
13, 14, 18
Special Shape Punches
15 – 17
Keyway Punch
17
Manual operated Punch Kits
19
Hydraulic Punch Drivers, Assembly Paste
20, 22
Battery Powered Punch Driver LS 60 Plus
21
Hydraulic Pumps
23
Hydraulic Oil
23
Hydraulic Hoses
23
C-Frame Punch Driver
24
DIN Rail Cutter and Punch
25
Hole Saws HSS Bi-Metal Hole Saws and Sets
26 - 28
Arbors
28
Carbide Tipped Hole Cutters Kwik Change™
29
Carbide Tipped Hole Cutters
30
Cutting Oil
31
Step Bits Kwik Stepper® Step Bits
31, 32
Kombi Bits
32
9
Knockout Punches Round Standard Metal Knockout Punch Units These are complete units consisting of punch, die and draw stud. Operate manually using wrench to turn the threaded draw stud into the mating threads of the punch. This draws the punch into the die, shearing a hole into the material being punched. Can also be operated with hydraulic punch drivers (only punch and die needed; draw stud is part of the driver set). The ball bearing draw stud minimises working force considerably. Available separately or in sets. Hole Size Actual mm
66.7 69.9 70.6 74.0 76.2 79.4 82.0 89.8 95.3 102.7 115.4 120.0 143.7
Norm size Pg
ISO
Capacity Mild Steel (ST 37) mm 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Punch Unit
21214 25361 25383 19975 25372 25403 18635 19976 21216 19977 19978 21519 19980
Individual Parts for Manual Operation
Punch 04252 04247 02445 04175 04259 06363 18905 04180 05265 04653 04655 21489 05447
Die 06997 04246 02443 04177 04258 06362 18906 04183 05266 04652 04654 21491 05448
Draw Stud with Ball Bearing Ball Bearing Nut 04188 04187 04188 04187 04042 04188 04187 04188 04187 04188 04187 04188 04187 04188 04187 04188 04187 04679 04685 04679 04685 04679 04685 04679 04685
Draw Stud + Accessories for Hyd. Units
Spacer
Adapter Draw Stud Sleeve 34291/(7804E) 15906/(7646) 34299/(7904E) 25097/(7625) LS 60 Plus 19.0/28.6 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294
04686 04686 04686 04686
03294 03294 03294 03294 03294 03294 03294 03294 03294 03170 03170 03170 03170
Round Standard Punches are only available from 66.7 – 143.7 mm diameter. Should you require smaller dimensions please refer to Slug Buster Punches.
Knockout Punches
SLUG-BUSTER® Knockout Punches The unique punch profile splits slugs allowing slugs to fall free. Slug-Buster® punches are available in 23 different sizes. Operation: Manually (with wrench or ratchet) or with hydraulic driver. The ball bearing draw stud minimises working force considerably. Hole Size Actual
Norm size
Capacity Mild Steel (ST 37)
mm
Pg
ISO
mm
12.5 15.2 16.2 18.6 20.4 22.5 25.4 28.3 28.3 30.5 30.5 32.5 34.6 37.0 40.5 43.2 47.0 49.6 50.8 54.0 60.0 61.5 64.0
Pg 7 Pg 9
ISO 12
1.5 2.0 2.0 2.0 2.0 2.0 2.0 3.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
ISO 16 Pg 11 Pg 13 Pg 16
ISO 20 ISO 25
Pg 21 Pg 21
ISO 32 Pg 29
ISO 40 Pg 36
ISO 50 Pg 42 Pg 48
ISO 63
Punch Unit
06727 31989 35177 31990 31991 31962 35178 31963 31993 36508 60246 35179 31964 31995 35180 31965 31996 31966 35181 36171 31998 31967 35182
Individual Parts for Manual Operation
Punch
Die
06728 31969 35163 31970 31971 31756 35165 31757 31973 36284 60237 35169 31758 31975 35158 31759 31976 31760 35160 36172 31978 31761 35167
06729 32002 35162 32003 32004 14722 35164 06972 32006 36279 36278 35168 04011 32008 35159 04013 32009 04061 35161 36173 32011 04063 35166
Draw Stud for Hyd. Units
Draw Stud LS 60 Plus with 34291/(7804E) 15906/(7646) Ball Bearing 34299/(7904E) 25097/(7625) 04218* 00042 00042 00042 00042 00042 04040 04040 00042 00042 04040 04040 04040 04040 04040 04040 04042 04042 04042 04042 04042 04042 04042
30043 30043 30043 30043 30043 30043 31872 30043 30043 31872 31872 31872 31872 31872 31872 31872 31872 31872 31872 31872 31872 31872
30043 30043 30043 30043 30043 30043 03294 30043 30043 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294 03294
*) 04218 Non-ball bearing draw stud
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22. Draw Stud Selection Guide on page 13. 10
= Article-No.
Punch Kits for Hydraulic Drivers Punch Kits for Hydraulic Drivers Including punch and die. Draw studs are already included in Hydraulic Driver sets. For use with Quick Draw 7804E (34291), Quick Draw 7904E (34299), Hydraulic Punch Sets 15906 and 25097 and LS 60 Plus.
Slug Buster速 Punch Set 35617 including 5 sizes punches and dies ISO 16, 20, 25, 32 und 40 Slug Buster速 Punch Set 06892 including 7 sizes punches and dies ISO 16, 20, 25, 32, 40, 50 und 63 Slug Buster速 Set 32398 including 6 sizes punches and dies Pg 9, 11, 13, 16, 21 und 30.5 mm Slug Buster速 Punch Set 32803 including 9 sizes punches and dies Pg 9, 11, 13, 16, 21, 29, 36, 48 und 30.5 mm All sets are supplied in cardboard boxes.
Plastic Carrying Case 76681 for above sets
= Article-No. 11
SLUG-SPLITTER速 Knockout Punches (Inox) Slug-Splitter速 heavy-duty punches are designed to punch up to 3.5 mm stainless steel, mild steel, fibreglass and plastic enclosures. Their unique slug splitting design requires only minimum sized pilot holes. Pilot holes just 0.1 through 0.2 mm bigger than the draw stud ensure exact centering of the punch. Splitted slugs easily fall free and cannot cling to draw stud. Operate with hydraulic driver only. Stainless steel draw studs are used for longer life. Available in 20 different sizes.
Hole Size Actual
Capacity Stainless steel
Punch Unit
mm*
(Punch+Die)
Punch
Die
Draw stud for Hyd. Units LS 60 Plus 15906/(7646) 25097/(7625) 34291/(7804E) 34299/(7904E)
2.5 2.5 2.5 2.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
06951 06952 06953 06954 06955 06956 06957 06958 06959
31117 04599 31119 31120 28154 04602 28156 36490 04605 28158 31122 04608 28160 31123 28162 04611 31124 31125 28165 04614
31126 04598 31128 31129 28155 04601 28157 36489 04603 28159 31135 04607 28161 31131 28163 04609 31132 31133 28166 04613
29451 29451 29451 29451 29451 29451 29452 29452 29452 29452 29452 29452 29452 29452 29452 29452 29452 29452 29452 29452
Individual Parts
Norm size
mm
Pg
15.2 16.2 18.6 20.4 22.5 25.4 28.3 30.5 32.5 34.6 37.0 40.5 43.2 47.0 49.6 50.8 54.0 60.0 61.5 64.0
Pg 9
ISO ISO 16
Pg 11 Pg 13 Pg 16
ISO 20 ISO 25
Pg 21
ISO 32 Pg 29
ISO 40 Pg 36
ISO 50 Pg 42 Pg 48
ISO 63
06960 06961 06962 06963 06964 06965 06966
*) Depending on hydraulic punch driver
Slug-Splitter ISO Punch Kits (INOX) in sturdy plastic case For use with Quick Draw 7804E (34291), Quick Draw 7904E(34299, Hydraulic Punch Sets 15096 and 25097 and LS60Plus In plastic carrying case 76681
ISO-Slug-Splitter Punch Kit 76680 for stainless steel, including one each ISO 16, 20, 25, 32, 40 punch/die, draw studs 29451 and 29452
ISO-Slug-Splitter Punch Kit 76679 for stainless steel, including one each ISO 16, 20, 25, 32, 40, 50 and 63 punch/die, draw studs 29451 and 29452
Plastic Carrying Case 76681
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22. 12
= Artikel-Nr.
Replacement Draw Stud Selection Guide If you need to replace a broken draw stud, refer to the full scale pictures and information below when ordering a replacement draw stud. Sizes given diameter x length. Subject to tolerance variations.
Replacement Draw Studs for Manual Drivers
04042 19.0 x 75 mm
00042 9.5 x 40 mm
04040 19.0 x 55 mm
04218 6.4 x 35 mm
04679 28.6 x 190 mm We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22.
04188 19.0 x 140 mm = Article-No. 13
Replacement Draw Studs for Hydraulic Drivers
Ordering Information for Hydraulic Driver Draw Studs
7804 7904 7646 7625 LS 60 Plus
30043
31872
• • • • •
• •
03294
29451
29452
03170
Adapter sleeve for standard punches 102.7 to 143.7 mm
• • •
• • • • •
• • • • •
• • •
• •
30043 9.5 x 71 mm
31872 19.0 x 105 mm
03294 19 x 135 mm Internal thread 9.5 mm
29451 11.1 x 108 mm for Slug Splitter® punches.
29452 19.0 x 140 mm for Slug Splitter® punches
03170 28.6 x 76 mm
Adapter 33967 19 x 48 mm (inside 9.5 mm) 60114 19 x 48 mm (inside 6.3 mm) 60167 19 x 48 mm (inside 12.7 mm) = Article-No.
14
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22.
Knockout Punches Special Shape Punches Use to punch holes for switches and instruments in enclosures. Accurate alignment ensures burr-free and exact holes. Punch up to 3.0 mm mild steel and up to 1.5 mm stainless steel. Punching stainless steel reduces lifetime of punches. Punching stainless steel requires Hydraulic Punch Drivers.
Counter Nut
Punch
Die
Draw Stud
Ball Bearing Driver Nut
RECTANGULAR PUNCHES and Individual Parts Operation Type
mm
Maximum Capacity Mild Steel (ST 37) mm
11.1 x 22.2 17.0 x 19.0 19.1 x 29.0 19.1 x 33.3 21.9 x 25.9 22.0 x 30.0 22.0 x 42.0 25.1 x 29.0 31.8 x 35.1 33.3 x 66.7 35.0 x 52.0 35.0 x 65.0 35.0 x 82.0 35.0 x 112.0 46.0 x 92.0 57.2 x 88.9 68.0 x 138.0
1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 2.0 2.0 3.0 3.0 2.0
Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hydr. Hydr. Hydr. Hydr.* Hydr.* Hydr.* Hydr.* Hydr.**
Hole Size
Punch Unit
60025 60028 60031 60034 60037 60040 60043 60047 60050 60053 60056 60059 60062 60065 60068 60071 60074
Counter Nut
Pilot Hole Ø
Individual Parts Punch
Die
Draw Stud
60026 60029 60032 60035 60038 60041 60045 60048 60051 60054 60057 60060 60063 60066 60069 60072 60075
60027 60030 60033 60036 60039 60042 60046 60049 60052 60055 60058 60061 60064 60067 60070 60073 60076
60115 60116 60117 60117 60117 60117 60117 60117 60117 60118 60118 60118 60118 60118 60118 60118 60118
Punch
Ball Bearing Conter Nut Nut 60120 34733 60165 60165 60165 60165 60165 60165 60165
Die
05244 04638 60258 60258 60258 60258 60258 60258 60258 60235 60235 60235 60235 60235 60235 60235 60235
mm 9.5 12.7 15.9 15.9 15.9 15.9 15.9 15.9 15.9 30.2 30.2 30.2 30.2 30.2 30.2 30.2 30.2
Draw Stud
Optional Adapter for Hydraulic Drivers 60114 33967 60167 60167 60167 60167 60167 60167 60167
Ball Bearing Driver Nut
SQUARE PUNCHES and Individual Parts Hole Size mm
Maximum Capacity Mild Steel (ST 37) mm
Operation Type
Punch Unit
1.5 Hand/Hydr. 60001 2.0 Hand/Hydr. 60004 2.0 Hand/Hydr. 60007 2.0 Hand/Hydr. 60259 2.0 Hand/Hydr. 60013 2.0 Hand/Hydr. 60016 2.0 Hydr. 60287 3.0 Hydr. 60019 3.0 Hydr. 60168 3.0 Hydr. 60171 3.0 Hydr.* 60174 2.0 Hydr.* 60177 2.0 Hydr.** 60234 * Use with hydraulic punch drivers 15906, 25097 resp. LS60Plus ** Use with hydraulic punch driver 15906 and 25097
12.7 x 12.7 15.9 x 15.9 19.1 x 19.1 22.4 x 22.4 24.0 x 24.0 25.4 x 25.4 45.0 x 45.0 46.0 x 46.0 50.8 x 50.8 68.0 x 68.0 92.0 x 92.0 104.8 x 104.8 138.0 x 138.0
Pilot Hole Ø
Individual Parts Punch
Die
60002 60005 60008 60011 60014 60017 76764 60020 60169 60172 60175 60178 60023
60003 60006 60009 60012 60015 60018 76765 60021 60170 60173 60176 60179 60024
Ball Bearing Conter Draw Stud Nut Nut 60115 60116 60116 60116 60116 60117 60118 60118 60118 60118 60118 60118 60118
60120 34733 34733 34733 34733 60165
05244 04638 04638 04638 04638 60258 60235 60235 60235 60235 60235 60235 60235
mm
Optional Adapter for Hydraulic Drivers
9.5 12.7 12.7 12.7 12.7 15.9 30.2 30.2 30.2 30.2 30.2 30.2 30.2
60114 33967 33967 33967 33967 60167
Pilot Hole Ø
Optional Adapter for Hydraulic Drivers 33967
* * *
SPECIAL SQUARE PUNCHES and Individual Parts Hole Size mm Special Square
22.5 Į (A)
20.1 (B)
Maximum Capacity Mild Steel (ST 37) mm 2.0
Operation Type Hand/Hydr.
Punch Unit 60125
Individual Parts Punch 60126
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22. Custom size punches on request. Draw Stud Selection Guide on page 18.
Die 60127
Draw Stud 60116
Ball Bearing Conter Nut Nut 34733 04638
mm 12.7
= Article-No. 15
OILTIGHT PUNCHES and Individual Parts
B
A
C Counter Nut
Operation Type
mm
Maximum Capacity Mild Steel (ST 37) mm
22.5 (A) 3.2 (B) 25.4 (C) 30.5 (A) 4.8 (B) 36.0 (C)
2.0 3.0
Hand/Hydr. Hand/Hydr.
Hole Size
Punch
Die
Draw Stud
Punch Unit
60238 60242
Ball Bearing Driver Nut
Pilot Hole Ø
Individual Parts Punch
Die
Draw Stud
60239 60243
60250 60249
60117 60117
Ball Bearing Conter Nut Nut 60165 60165
60258 60258
mm
Optional Adapter for Hydraulic Drivers
15.9 15.9
60167 60167
”D” PUNCHES and Individual Parts
B A Counter Nut
A
B
Maximum Capacity Mild Steel (ST 37) mm
12.7 15.9 19.1
11.9 15.1 17.9
2.0 2.0 2.0
Hole Size mm
Operation Type
Hand/Hydr. Hand/Hydr. Hand/Hydr.
Punch
Die
Draw Stud
Punch Unit
60077 60080 60083
Ball Bearing Driver Nut
Individual Parts Punch
Die
Draw Stud
60078 60081 60084
60079 60082 60085
60115 60113 60113
Ball Bearing Counter Nut Nut 60120 34733 34733
05244 04638 04638
Optional Adapter for Hydraulic Drivers 60114 33967 33967
DOUBLE ”D” PUNCHES and Individual Parts
B A Counter Nut
A
B
Maximum Capacity Mild Steel (ST 37) mm
19.5 20.2 23.2 23.2 34.9
16.3 17.6 19.2 20.2 28.6
2.0 2.0 2.0 2.0 2.0
Hole Size mm
Operation Type
Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr.
Punch
Die
Draw Stud
Punch Unit
60086 60089 60092 60095 60098
Ball Bearing Driver Nut
Individual Parts Punch
Die
Draw Stud
60087 60090 60093 60096 60099
60088 60091 60094 60097 60100
60113 60113 60113 60113 60166
Ball Bearing Counter Nut Nut 34733 34733 34733 34733 60165
04638 04638 04638 04638 60258
Optional Adapter for Hydraulic Drivers 33967 33967 33967 33967 60167
KEY PUNCHES and Individual Parts
B C A Counter Nut
A
B
Maximum Capacity Mild Steel (ST 37) mm
12.2 29.7 32.1 33.7
1.4 3.1 4.0 2.6
1.5 2.0 2.0 2.0
Hole Size mm
16
Operation Type
Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr.
Punch
Die
Draw Stud
Punch Unit
60101 60104 60107 60110
Ball Bearing Driver Nut
Individual Parts Punch
Die
Draw Stud
60102 60105 60108 60111
60103 60106 60109 60112
60115 60166 60166 60166
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22. Custom size punches on request. Draw Stud Selection Guide on page 18.
Ball Bearing Counter Nut Nut 60120 60165 60165 60165
05244 60258 60258 60258
Optional Adapter for Hydraulic Drivers 60114 60167 60167 60167
= Article-No.
CYLINDER LOCK PUNCH and Individual Parts
Counter Nut
Hole Size
A
mm B
C
17.0 33.3 10.5
Maximum Capacity Mild Steel (ST 37) mm
Operation Type
2.0
Hand/Hydr.
Punch
Die
Punch Unit
Draw Stud
Ball Bearing Driver Nut
Optional Adapter for Hydraulic Drivers
Individual Parts
Punch
Die
Draw Stud
05302
05303
05304
05307
Ball Bearing Conter Nut Nut Spacer 34733
50011 05305
33967
Electronic Connector Panel Punches Fast, accurate panel punching with no sawing or filing required. Cut-out and mounting slots are punched in one operation. Operation: Manually with wrench or with hydraulic driver (additional adapter 33967 needed). Capacity: 1.5 mm mild steel and 3.5 mm aluminium. Universal size punches for front or back mount connectors in 9, 15, 27, 37 or 50 pin configuration.
No.
229 231 RS232 234 238
Punch Unit
34436 34437 34420 34429 34444
No. of pins
9 15 25 37 50
Operation
Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr. Hand/Hydr.
Dimensions mm
Individual Parts
A
B
C
Punch
Die
Draw Stud
20.0 28.6 42.0 58.3 55.9
24.9 33.3 47.1 63.4 61.0
11.9 11.9 11.9 11.9 14.7
34441 34442 34418 34427 34443
35196 35197 35198 35199 35200
34421 34421 34421 34421 34421
Ball Bearing Counter Nut Nut 34733 34733 34733 34733 34733
04638 04638 04638 04638 04638
Optional Adapter for Hydraulic Drivers 33967 33967 33967 33967 33967
Keyway Punch No. 720 4,8 mm
26534 Eliminates time consuming hand sawing and filing when making keyways for push button switches. Punches 3.2 mm keyways for 22.5 or 4.8 mm keyways for 30.5 mm push button holes in less than 2 sec. Capacity: Up to 3.0 mm mild steel.
3,2 mm
Spare punch
26536
Spare die
26538
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22. Custom size punches on request. Draw Stud Selection Guide on page 18.
= Article-No. 17
Replacement Draw Studs for Special Shape Punches
60166 12.7 x 117 mm
60117 12.7 x 117 mm
60113 9.5 x 93 mm
60116 9.5 x 95 mm
34421 9.5 x 88 mm
60118 19 x 171 mm
60115 6.3 x 87 mm
05304 9.5 x 135 mm = Article-No.
18
We recommend to lubricate the draw studs. Please use Greenlee paste No. 11547 on page 22.
SLUG BUSTER® Knockout Punch Sets Assortments of commonly used knockout punch sets to meet the contractor’s needs. Ratchet operation. Punches and dies are compatible with all hydraulic punch drivers.
Slug Buster® ISO 36692
Slug Buster® Pg 36690
including 5 ISO sizes 16 to 40, draw studs 00042 and 04040, ratchet 34941, step bit 36018, and plastic case 36685
including 5 Pg sizes 9 to 21 and 30.5 mm, draw studs 00042, ratchet 34941, step bit 36018, and plastic case 36685
Slug Buster® ISO 36693
Slug Buster® Pg 36691
including 7 ISO sizes 16 to 63, draw studs 00042 and 04042, ratchet 34941, step bit 36018, and plastic case 36685
including 8 Pg sizes 9 to 48 and 30.5 mm, draw studs 00042 and 04042, ratchet 34941, step bit 36018, and plastic case 36685
= Article-No. 19
Hydraulic Punches without punching tools
34291/(7804E) Quick Draw™ Hand-Hydraulic Punch Driver with Straight Driver Head Ideal for fast, straight-on front panel punching. Set includes draw stud 30043 and 31872, spacer 03248, adapter 33967. In plastic case (no punches) 35202. Punching Capacity 80 kN.
34299/(7904E) Quick Draw 90™ Hand-Hydraulic Punch Driver with Right Angle Driver Head Rotates 180° for maximum flexibility in tight working areas. Set includes draw stud 3004 and 31872, spacer 03248, adapter 33967. In plastic case (no punches) 35202. Punching Capacity 80 kN.
Hydraulic Punch Driver with punching tools
35611/(7804ESB) Hydraulic Punch Driver Kit includes: Hydraulic Punch Driver, SLUG-BUSTER® punches/dies Pg 9, 11, 13, 16, 21 and 30.5 mm, draw studs 30043 and 31872, spacer 03248, adapter 33967 and plastic case 35202.
35615/(7904ESB) Hydraulic Punch Driver Kit includes: Hydraulic Punch Driver, SLUG-BUSTER® punches/dies Pg 9, 11, 13, 16, 21 and 30.5 mm, draw studs 30043 and 31872, spacer 03248, adapter 33967 and plastic case 35202.
35614/(7804ISO) Hydraulic Punch Driver Kit includes: Hydraulic Punch Driver, SLUG-BUSTER® punches/dies ISO 16, 20, 25, 32, 40, draw studs 30043 and 31872, spacer 03248, adapter 33967 and plastic case 35202.
35616/(7904ISO) Hydraulic Punch Driver Kit includes: Hydraulic Punch Driver, SLUG-BUSTER® punches/dies ISO 16, 20, 25, 32, 40, draw studs 30043 and 31872, spacer 03248, adapter 33967 and plastic case 35202.
Punching Capacity: Up to 64 mm round holes and 68 x 68 mm square holes Max. Material: Up to 3 mm mild steel (ST 37) or up to 3.5 mm stainless steel (depending on hole size) 20
= Article-No.
Battery Powered Punch Driver LS 60 Plus Micro processor controlled Electro-hydraulic punch driver with 12 volt battery. Punching Capacity 60 kN Punching – quick and easy. Needs only 8 seconds to punch Pg 48 hole in 3 mm mild steel. Unit includes battery and battery charger. Set includes draw studs 30043 and 03294, spacer 03248, adapter 33967, step bit 34410 in metal case (no punches). Punching capacity: Up to 104.8 x 104.8 square holes Up to 96 mm round holes Up to 92 x 92 mm square holes Up to 46 x 92 mm rectangular holes Up to 68 x 68 mm square holes Up to 64 mm round holes (SLUG-BUSTER®) Up to 64 mm round holes (SLUG-SPLITTER®)
in 2.0 mm mild steel in 2.5 mm mild steel in 3.0 mm mild steel in 3.5 mm mild steel in 2.5 mm stainless steel
The integrated micro processor control ensures that the Punch Driver stops automatically once the punching operation has been completed. This function guarantees safety for the user and makes the punching tools last longer. Weight: approx. 3.900 kg (incl. battery)
Available accessories: • Replacement battery RA 3 GL • Battery charger LG 4 GL • Quick battery charger LG 5 GL, charging time approx. 15 min. • Metal case MKLS 60 • Mains adapter NG 1/230 GL Also available as 230V mains operated tool, Art. No. NLS 60. Note: For punching tools for mild steel refer to page 11. For punching tools for stainless steel refer to page 12.
= Article-No. 21
Hydraulic Drivers
15906/(7646) Ram and Hand Pump Hydraulic Driver Compact design is ideal for field use on construction sites and maintenance jobs. Punching Capacity 110 kN. Contents: Hydraulic cylinder 17091 Draw Stud 03294 Draw Stud 30043 Punch Sleeve 03170 Spacer Set 15908 (each one 03248, 03249 and 06904) Step Bit 34410 Hand Pump 13284 High Pressure Hose 06302 Plastic Case 30206 (no punches)
25097/(7625) Ram and Foot Pump Hydraulic Driver Foot operation frees both hands to operate punch. Punching Capacity 110 kN Contents: Hydraulic cylinder 17091 Draw Stud 03294 Draw Stud 30043 Punching Sleeve 03170 Spacer Set 15908 (each one 03248, 03249 and 06904) Step Bit 34410 Foot Pump 31353 High Pressure Hose 37729 Metal Case 23955 (no punches)
Punching Capacity: Up to 143.7 mm round holes and 138 x 138 mm square holes Max. Material: Up to 3 mm mild steel (ST 37) or up to 3.5 mm stainless steel (depending on hole size)
11547 „Anti Seize“ Assembly Paste Assembly Paste for statically and dynamically highly stressed thread connections. Corrosion protection, to lubricate draw studs. 30 gr tube
= Article-No. 22
Hydraulic Pumps Hydraulic Hand Pump 767 13284 Lightweight and portable for use with Greenlee Punch Drivers. Versatile, operates in any position. Single speed. Rugged steel pump body/reservoir with cast aluminium handle. Has mounting holes for easy, permanent mounting. Capacity: Dimensions (L x W x H): Weight:
max. 460 bar approx. 330 x 100 x 100 mm approx. 2.7 kg
Hydraulic Foot Pump 1725 31353 Free both hands to position and hold the working tool. Foot activated release lever. Hold down pin keeps pedal down for storage and transport. Angled base bar keeps the pump upright and stable. Includes 6.4 mm female coupler with dust cap. Capacity: Dimensions (L x W x H): Weight:
max. 460 bar approx. 400 x 200 x 150 mm approx. 5.0 kg
High Pressure Hydraulic Hand Pump 755 15677 Portable and powerful. Versatile, operates in any position. Steel pump body and handle with rubber grip. Wide base for stability. Mounting holes for permanent positioning. Includes 9.5 mm female hydraulic connector and dust cap. Capacity: Dimensions (L x W x H): Weight:
max. 700 bar approx. 650 x 180 x 150 mm approx. 8.0 kg
Hydraulic Hoses and Hydraulic Oil High Pressure Hose 37729 for pump 1725, including hose 52516 (6.4 mm x 3.0 m) filled with hydraulic oil, 2 male couplers 54169 and dust caps 54170.
High Pressure Hose 38316 for pump 767, including hose 50386 (6.4 mm x 0.90 m) without hydraulic oil, male coupler 6.4 mm 54169, dust cap 54170 and 1/ " NPT swivel threaded fitting. 4
High Pressure Hose 11289 for pump 755, including hose 50760 (9.5 mm x 1.80 m) filled with hydraulic oil and male coupler 50823.
Hydraulic Oil specially compounded for use with Greenlee hydraulic equipment 51059 50806
3.8 l 0.95 l = Article-No. 23
Portable C-Frame Punch Driver 1731 Fast, one shot punching, no predrilling of pilot holes. Great for punching junction boxes and small enclosures. Throat 200 mm. Weight of C-Frame 6.8 kg. Punching capacity in mild steel up to 3.0 mm. Punching range 15.2 up to 30.5 mm. As drive unit we recommend GREENLEE hydraulic foot-pump 1725, hand pump 767 resp. electro hydraulic pump 05306. 15911 C-Frame Punch Driver with ram Scope of supply: Punch Adapter 9.5 mm Punch Adapter 19.0 mm Punch Pg 16 Punch Pg 21 Punch 34.6 mm Die Pg 16 Die Pg 21 Die 34.6 mm Steel Case
13276 13277 04006 04008 04010 12087 12086 12085 16634
Accessories: Punch Pg 9 Die Pg 9 Punch Pg11 Die Pg 11 Punch Pg 13 Die Pg 13 Punch 30.5 mm oiltight Die 30.5 mm oiltight Die ISO 16 Die ISO 20 Die ISO 25 Die ISO 32 Punch ISO 16 Punch ISO 20 Punch ISO 25 Punch ISO 32
21316 18557 17700 18558 17697 18559 36282 37103 76642 76643 76644 76645 35193 17697 03986 24459
Portable C-Frame Punch Drivers 1732 Fast, one shot punching, no predrilling of pilot holes. Great for punching junction boxes and small enclosures. Throat 200 mm. Weight of C-Frame 27 kg. Punching capacity in mild steel up to 3.0 mm. Use with GREENLEE standard round punches/dies, hole size 15.2 up to 115.4 mm. As drive we recommend GREENLEE hydraulic foot pump 755. 27361 C-Frame Punch Driver with ram Scope of supply: Die Adapter 9.5 mm Die Adapter 19.0 mm Die Adapter 28.6 mm Punch Adapter 9.5 mm Punch Adapter 19.0 mm Punch Adapter 28.6 mm Nut 19.0 mm Steel Case
11791 11790 11789 13266 13267 13268 54265 27335
= Article-No. 24
DIN Rail Cutter and Punch • Manual operation • Burr free cuts and punching of mounting slots • High leverage for easier operation • Includes cutting die set with 5 profiles • Punches vertical and horizontal mounting holes 6.4 x 12.0 mm • Mounting holes for bench mounting
Profiles of cutting die set:
A – 15.0 mm B – 10.5 mm C – 5.5 mm D – 1.0 mm
A – 35.0 mm B – 27.0 mm C – 7.5 mm D – 1.0 mm
Niedax Profile 2975 34 x 15 mm
A – 35.0 mm B – 27.0 mm C – 15.0 mm D – 1.5 mm Neutral bus bar 10 x 3 mm
11541 DIN Rail Cutter and Punch with cutting die set, centering device, manual handle, 1 m length stop incl. fixing device
Accessories: Manual handle Length stop 1 m Cutting die set Centering device for right-angled cutting Device for hydraulic operation (with Quick Draw Punch Drivers resp. Battery Powered Punch Driver LS60plus) 11553 Fixing device 11542 11543 11544 11545 11546
Special cutting die sets on request
= Article-No. 25
Variable Pitch Cobalt Steel Bi-Metal Hole Saw Hole Saws are versatile holemaking tools because of their ability to cut holes in various materials with minimum effort and little wear on the tool. GREENLEE arbors can be used with different Hole Saw sizes. Pilot Drills are replaceable. • Cut thru steel, cast iron, brass, aluminium, fiberglass, wood and plastics. • Cobalt tool steel bi-metal construction and special surface treatment for longer life. • Positive rake variable pitch design provides faster, easier cutting. • Heavy-duty back plate reduces vibration and ensures concentric running. • Cutting depth 41.3 mm • Tooth hardness Rc 65-68 • Arbors have to be ordered separately – not included in scope of supply.
Hole Dia.
19131 19132 19133 19134 19135 19136 19137 19138 19140 19141 19143 19144 19145 19146 19147 19148 19149 19150 19151 19152 19153 19154 19155 19157 19158 19159 19160 19161 19162 19163 19164 36169 19165 19166 36170 19167 19168 19169 19170 19171 19172 19174 19175 19176 19177 19178 19179 19180 19181 19182 19183 19184
Nominal size mm
Actual size mm
14 16 17 19 21 22 24 25 27 29 30 32 33 35 37 38 40 41 43 44 46 48 51 52 54 57 59 60 63 65 67 68 70 73 74 76 79 83 86 89 92 95 98 102 105 108 111 114 121 127 140 152
14.3 15.9 17.5 19.0 20.6 22.2 23.8 25.4 27.0 28.6 30.2 31.7 33.3 35.0 36.5 38.1 39.7 41.3 42.9 44.4 46.0 47.6 50.8 52.4 54.0 57.2 58.7 60.3 63.5 65.0 66.7 68.0 69.8 73.0 74.0 76.2 79.4 82.5 85.7 88.9 92.1 95.2 98.4 101.6 104.8 108.0 111.1 114.3 120.6 127.0 139.7 152.4
Pg
ISO
Arbor No.
Pg 9
ISO 16 Pg 11 Pg 13 Pg 16
ISO 20
ISO 25
37157 or 37155 or 38522 or 02800
Pg 21
ISO 32 Pg 29
ISO 40
02800 or 37156 or 37154 or 02801
Pg 36
ISO 50 Pg 42
Pg 48
ISO 63
Recommended GREENLEE Hole Saw Cutting Speeds rpm
Use with
37156 or 02801
37156 or 02801
Weight g
Mild Steel
Cast Iron
Brass
Aluminium
46 46 46 46 46 46 46 46 46 46 91 91 91 46 91 91 91 91 137 91 91 137 91 137 137 137 227 137 137 182 182 182 182 182 182 227 227 273 273 273 273 318 318 318 363 363 363 409 499 545 545 636
580 550 500 460 425 390 370 350 325 300 285 275 260 250 240 230 220 210 205 195 190 180 170 165 160 150 150 140 135 130 130 125 125 120 115 115 110 105 100 95 95 90 90 85 80 80 80 75 75 65 60 55
400 365 330 300 280 260 245 235 215 200 190 180 175 165 160 150 145 140 135 130 125 120 115 110 105 100 100 95 90 85 85 80 80 80 75 75 70 70 65 65 60 60 60 55 55 55 50 50 50 45 35 35
790 730 665 600 560 520 495 470 435 400 380 360 345 330 315 300 290 280 270 260 250 240 230 220 210 200 195 190 180 175 170 160 160 160 150 150 140 140 130 130 120 120 120 110 110 110 100 100 95 90 85 75
900 825 750 690 635 585 555 525 480 450 425 410 390 375 360 345 330 315 305 295 285 270 255 245 240 225 225 220 205 200 195 185 185 180 170 170 165 155 150 145 140 135 135 130 120 120 120 105 95 90 85 75
= Article-No. 26
Variable Pitch Bi-Metal Hole Saw Kits Several kits available in rugged plastic cases.
Heavy-duty back plate increases stability, reduces vibration and ensures concentric running.
29209
Four sizes most commonly used for installation of sockets and halogen lights (downlights).
06933
Art.-No. 19132 19134 19135 19136 19141 19143 19148 19154 19161 19146 19152 19155 19162 19167 19172 19177 19180 19161 19167 19169 36169 37157 37155 37156 06929 37181 30236 06930
06931
Description Hole Saw PG 9 Hole Saw PG 11 Hole Saw PG 13 Hole Saw PG 16 Hole Saw PG 21 Hole Saw 30.2 mm Hole Saw PG 29 Hole Saw PG 36 Hole Saw PG 48 Hole Saw 34.9 mm Hole Saw 44.4 mm Hole Saw 50.8 mm (ISO 50) Hole Saw 63.5 mm Hole Saw 76.2 mm Hole Saw 92.1 mm Hole Saw 104.8 mm Hole Saw 114.3 mm Hole Saw 60.3 mm Hole Saw 76.2 mm Hole Saw 82.5 mm Hole Saw 68.0 mm Arbor 6.4 mm + Pilot Drills Arbor 11.1 mm + Pilot Drills Arbor 12.7 mm + Pilot Drills SDS-Arbor 32 – 152 mm Plastic carrying case Plastic carrying case Plastic carrying case
Nominal size mm 16 19 21 22 29 30 37 48 60 35 44 51 63 76 92 105 114 60 76 83 68
29209
19192
(830 Pg)
(830)
• • • • • • • • •
06931
06933
• • • •
• • • •
• •
• • •
• •
• • •
•
•
• •
•
• • = Scope of supply
= Article-No. 27
HSS Bi Metal Hole Saw Kit ISO Sizes according to EN 50262 Cut through steel, non-ferrous-metal, cast iron, stainless steel, wood and plastic. HSS Bi Metal Hole Saws with variable pitch, cutting depth 40 – 45 mm.
06949 Kit containing one of each hole saw: ISO 16 – 20 –25, 32 – 40 – 50 – 63 together with two arbors (37156 + 37155) and pilot drill. The kit is supplied in a sturdy plastic storage case. Range ISO
16
20
25
32
40
50
63
Nominal size mm
17
21
26
33
41
51
64
Arbors with Replacement HSS Pilot Drills
37157
38522
37154
37156
06929
06969
37155
Art.-No.
Hole Saw Ø
37157 38522 37155 37154 37156 06969 06929 02800 02801
14 - 30 mm 14 - 30 mm 14 - 30 mm 32 - 51 mm 32 - 152 mm 14 - 30 mm 32 - 152 mm 14 - 40 mm 14 - 152 mm
Shank Ø
Pilot Drills
6.4 mm 7.9 mm 11.1 mm 7.9 mm 11.1 mm SDS SDS 7.9 mm 11.1 mm
37623 38526 37623, 38526 37623, 38526 37623, 38526 38526 38526 37623 37623
Quick Change Arbors
02800/ 02801
= Article-No. 28
Quick Change Starter Set 02802 Kit includes: Hole saw 22 mm Quick Change arbor 7.9 mm 02800 3 adaptors 02803 Bushing for hole saws 32 mm to 40 mm 02805 Adaptor 02803 For hole saws 14 mm to 40 mm Adaptor 02804 For hole saws 41 mm to 152 mm Bushing 02805 For hole saws 30 mm to 40 mm
Kwik Change™ Carbide Tipped Hole Cutters Short Type / Cutting Depth 12 mm Holesaw Technology in Carbide Tipped Cutters. Kwik Change™ Arbor allows to change Cutter Heads with a simple push and turn. Allowing the same arbor to be used with different size cutting heads. The Kwik Change™ Carbide Tipped Cutters offer the flexibility of a holesaw. Ejector spring makes removal of slug easier and can be used for all sizes above Pg 11. Shank 9.5 mm dia. resp. 12.7 mm with three flats. Carbide Tipped Hole Cutters cut mild steel, stainless steel, non ferrous metal, plastics, lightweight boards and wood up to 4.5 mm thickness. Arbors and Pilot Drills: 05752 Kwik Change™ Arbor with drill bit for Nominal Size 16 through 58 mm — 9.5 mm 05753 Kwik Change™ Arbor with drill bit for Nominal Size 60 through 76 mm — 12.7 mm 05761 Pilot Drill for Arbor 05752 05762 Pilot Drill for Arbor 05753 Arbors have to be ordered separately – not included in scope of supply.
Hole Saw 05691 05692 05693 05694 05695 05696 05957 05697 05698 05699 05958 05700 05959 05701 05702 05703 05960 05704 05961 05705 05706 05707
Nominal size mm
Actual size mm
16 18 19 21 22 25 27 29 31 32 34 35 37 38 45 51 54 58 60 64 67 76
15.9 17.5 19.0 20.6 22.2 25.4 27.0 28.6 31.0 31.8 33.3 34.9 36.5 38.1 44.4 50.8 54.0 57.2 60.3 63.5 66.7 76.2
Use with
Hole Dia. Pg
ISO
Pg 9
ISO 16 Pg 11 Pg 13 Pg 16
ISO 20 ISO 25
Pg 21
Pg 29
ISO 50 Pg 42 Pg 48
ISO 63
Arbor No. 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05752 05753 05753 05753 05753
= Article-No. 29
Kwik Change™ Hole Cutter Kits 05766 Hole Cutter Kit includes each one Pg 16, Pg 21, 35 mm, 45 mm and ISO 50, Arbor 05752, Pilot Drill and Hex Key. In plastic box. 05820 Hole Cutter Kit includes each one Pg 16, Pg 21 and 35 mm, Arbor 05752, Pilot Drill and Hex Key. In plastic box.
Carbide Tipped Hole Cutters • Multiple tungsten carbide tips for long life and smooth cutting. • Cut fast, accurate, high quality holes in stainless steel, copper, aluminium and steel. • Flange stop prevents over drilling. • Replaceable cobalt steel pilot drill, with split point tip design, improves performance and resists walking; eliminates need for ”center punch”. • Max. cutting depth: 10 mm • Max. thickness: 4 mm
Hole Saw
38324 38325 38326 38327 38328 38329 38330 38331 38332 38333 38334 38336
Nominal size
Actual size
mm
Pg
19.0 20.6 22.2 25.4 28.6 30.5 31.7 35.0 38.1 44.4 50.8 63.5
Pg 11 Pg 13 Pg 16
ISO
ISO 20 ISO 25
Pg 21
ISO 50 ISO 63
Min. chuck size mm
Recommended Cutting speed Stainless
Mild steel
6.4 6.4 6.4 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 12.7
550 510 475 415 370 345 330 300 275 235 205 165
800 740 690 600 535 500 485 435 400 340 300 240
Replaceable Pilot Drills for Carbide Tipped Hole Cutters Art.-No.
for Hole Saw size
38389 38390
19.0 – 50.8 63.5
mm
Carbide Tipped Cutter Kit 03599 Includes one each Pg 16, Pg 21 and 35.0 mm, pilot drill and allen key 3 mm, in plastic box.
High Performance Cutting Oil 11548 Efficient lubricant allows higher cutting speeds, longer tool life. For drilling, cutting and punching applications. Spray 400 ml
= Article-No. 30
Kwik StepperTM Step Bits For burrfree drilling of mild steel, tubes, non ferrous metal, stainless steel and plastic material. Step Bits center, spot drill, drill and debur in one single operation. Self starting tip resists walking or skidding, even on curved surfaces. Kwik Stepper Step Bits are manufactured to latest standards using CNC technique.
Step Bit
Drilling range mm Ø
Range of application mm Ø
34401 36402 34411 34403 30008 36414 36018 34410 36020
3.2 – 12.7 4.8 – 12.7 22.2 4.8 – 22.2 12.5 + 28.6 22.2 – 34.9 9.7 12.7 Pg 7 – 21
3.2 / 4.0 / 4.8 / 5.6 / 6.4 / 7.1 / 7.9 / 8.7 / 9.5 / 10.3 / 11.1 / 11.9 / 12.7 4.8 / 6.4 / 7.9 / 9.5 / 11.1 / 12.7 22.2 4.8 / 6.4 / 7.9 / 9.5 / 11.1 / 12.7 / 14.3 / 15.9 / 17.5 / 19.1 / 20.6 / 22.2 12.7 / 122.2 / 128.6 22.2 / 28.6 / 31.0 / 31.8 / 34.9
36022
ISO 16 – 32
Total length mm
Steps
Shank mm Ø
80 80 85 85 57 73 40 40 90
13 6 1 12 3 5 1 1 7
6.4 6.4 9.5 9.5 9.5 9.5 6.4 6.4 9.5
80
4
9.5
to drill pilot hole for Greenlee draw studs to drill pilot hole for Greenlee draw studs for conduit threads (through holes) Pg7 / Pg9 / Pg11 / Pg13.5 / Pg16 / Pg21 / 30.5 for ISO holes 16 / 20 / 25 / 32
Kwik StepperTM Step Bits with ROTASTOP®-Shank with spiral flute (DBGM) and "Edge-breaker" (DBGM) deburring zone, for drilling and roughening of metal sheets, tubes, non ferrous metal, stainless steel and plastic. Deburring of both sides in one operation. The spiral flute represents an extended cutting edge. The cutting performance is being distributed over a greater length, a longer cutting edge. The result is a peeling, flowing cut. Features of the spiral flute are • less force needed • improved cutting performance • longer lifetime • smooth cutting • minimum burr
ROTASTOP®-Shank Innovative Shank Design.
Cylindrical Shank: • Slipping in the Chuck • No optimum Torque transfer
Triangular Surface Shank: • 30 % Transmission Zone • Changing tools is very timeconsuming
ROTASTOP® - Shank: • 90 % Transmission Zone • precision tool changing within seconds • optimum transmission of the torque
= Article-No. 31
Step Bit
Drilling range mm Ø
Range of application mm Ø
06984 06985 06986 06987 06988
4 – 12 4 – 20 6 – 30 6 – 36 ISO 12 – 40
4.0 / 5.0 / 6.0 / 7.0 / 8.0 / 9.0 / 10.0 / 11.0 / 12.0 4.0 / 6.0 / 8.0 / 10.0 / 12.0 / 14.0 / 16.0 / 18.0 / 20.0 6.0 / 8.0 / 10.0 / 12.0 / 14.0 / 16.0 / 18.0 / 20.0 / 22.0 / 24.0 / 26.0 / 28.0 / 30.0 6.0 / 9.0 / 12.0 / 15.0 / 18.0 / 21.0 / 24.0 / 27.0 / 30.0 / 33.0 / 36.0 for ISO holes 12 /16 / 20 / 25 / 32 / 40
Total length mm
Steps
Shank mm Ø
80 67 98 82 110
9 9 13 11 6
6.0 8.0 10.0 12.0 12.0
06990 Kwik StepperTM Step Bit Set metal box includes one each 06984, 06985 and 06986
Kombi Bit Set 11630 Drill, tap and deburr in one operation, high precision tool, for power drills with right and left hand operation, for use with mild steel, stainless steel and non ferrous metals, M3, M4, M5, M6, M8, M10 and bit holder, diameter = max. material thickness
Kombi Bits 11631 M3 11632 M4 11633 M5 11634 M6 11635 M8 11636 M10 11637 Bit Holder
= Article-No. 32