The HD series has a high contact density and is therefore particularly suitable for signal processing. The HD insert can be fitted with turned crimp contacts or fibre optic contacts – impressive flexibility.
Technical data Standards / approvals Standards
Derating curves
Approvals
DIN EN 61984 DIN EN 60664-1 DIN EN 175301-801 UL/CSA
Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity
7, 15, 16, 20, 25, 40, 50, 64, 80, 124 (+PE), 8 250 V 600 V 10 A 4 kV 3
Insulation resistance Material Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Crimp connection Contacts / Material Sockets and plug-in contact Surface Crimp connection – Flexible conductor connection – Stripping length PE connection – Clamping range – solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – – – –
AWG conductor Stripping length Clamping torque Blade dimensions
≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
HD crimp turned 1.5 mm2
Ambient temperature [°C]
≥ 500 ≥ 500 ≤ 4 mΩ Copper alloy Passivated silver, or gold-plated 0.14 - 2.5 mm2 (AWG 26 … 14) 8.0 mm 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 AWG 20 .. 14 10 mm 1.2 … 1.5 Nm SD 0.8 x 4 mm or PZ 1
Note: Technical data: for inserts with 15 or more poles, the earthing (ground) is made with a screw connection. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! When metal housings are used in conjunction with the HD 7 and HD 8 inserts, the rated voltage must be limited to 42 V. The HD 8 does not feature an earthing connection
B.42
Load current [A]
B
HD series – the flexible connectors
Load current [A]
RockStar® inserts
HD series – the flexible connectors
HD crimp turned 2.5 mm2
Ambient temperature [°C]
RockStar® inserts
HD series – the flexible connectors
B Overview Size
Rated voltage
Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp connection
Push In
Axial screw Page connection
1
250 V
10 A
7+h
•
B.44
1
42 V
10 A
8
•
B.46
2
250 V
10 A
15 + h
•
B.48
3
250 V
10 A
16 + h
•
B.50
4
250 V
10 A
24 + h
•
B.52
5
250 V
10 A
25 + h
•
B.54
6
250 V
10 A
40 + h
•
B.56
7
250 V
10 A
50 + h
•
B.58
8
250 V
10 A
64 + h
•
B.60
10
250 V
10 A
80 + h
•
B.62
12
250 V
10 A
128 + h
•
B.64
B.43
250 V, 10 A, Size 1 7+h Inserts Crimp connection Insert Male
Designation HDC HD 7 MC
Order No. 1650570000
Female
HDC HD 7 FC
1650580000
Dimensions Male 34
RockStar® inserts
HD series - the flexible connectors
21 23.6
B
17
Note
Reduce the voltage to 42 V when using metal housings
Female 33
1502
21
Arrangement of contacts Male
7 6 5 4
1
2 3
1510
Female
7 2 3
1
6 5 4
1518
1526
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.44
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 Size 1 For additional housings, refer to Chapter D.
Hood
Material:
Plastic
a M20
Version Cover b (mm) w. threading without cover 49.2
Plug housing, cable entry sideways Order No. 1788510000
25.9
b
a
Designation HDC 07A TWLU 1M20G
26.7
B
26.7
37.3
36
Plug housing, cable entry at top Version
Cover
b (mm)
M20
w. threading without cover 50
Designation
Order No.
HDC 07A TOLU 1M20G
1788520000
a
b
a
26.7
26.7
36
Base Bulkhead housing Version
Cover
b (mm)
Designation
Order No.
HDC 07A ALU
1652410000
39.4
b
without cover 23
ø3.3 24 30 36.5
24 30 42
Base housing w. threading without cover 41.5
Cover
b (mm)
Designation
Order No.
HDC 07A SLU 1M20G
1788530000
36.5 24.2
3
39.4
30 40
b
Version
M20
28
a
25.8
Coupling housing Version
M20
w. threading without cover 53.5
Cover
b (mm)
Designation
Order No.
HDC 07A KOLU 1M20G
1788540000
36.5 29
40
b
a
26.7
Screw mounting housing Version
PG 13.5
w. threading without cover 54
Cover
b (mm)
Designation
Order No.
HDC 07A ELU 1PG13G
1900990000
36
b
a
Cover Designation
Order No.
for female insert
HDC 07A DMDL 2BO
1665770000
for male insert
HDC 07A DODL 2BO
1665760000
26,7
36 17,5
Version
26,7
B.45
42 V, 10 A, Size 1 8 Inserts Crimp connection Insert Male
Designation HDC HD 8 MC
Order No. 1650590000
Female
HDC HD 8 FC
1650600000
Dimensions Male 34
RockStar® inserts
HD series - the flexible connectors
21 23.6
B
17
Note
Reduce the voltage to 42 V when using metal housings
Female 33
1584
21
Arrangement of contacts Male
1592
Female
1600
1608
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.46
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 Size 1 For additional housings, refer to Chapter D.
Hood
Material:
diecast aluminium
a M20
Version Cover b (mm) w. threading without cover 49.2
Plug housing, cable entry sideways Order No. 1788810000
a
25.9
b
Designation HDC 04A TWLU 1M20G
26.7 36
26.7 37.3
B
Plug housing, cable entry at top Version
M20
w. threading without cover 50
Cover
b (mm)
Designation
Order No.
HDC 04A TOLU 1M20G
1788820000
a
b
a
26.8
26.8 36
Base Bulkhead housing Version
Cover
b (mm)
Designation
Order No.
HDC 04A ALU
1497600000
b
47.32
without cover 23
25.2 30 42
25.12 30 36.5
18.51
Base housing Version
M20
w. threading without cover 41.5
Cover
b (mm)
Designation
Order No.
HDC 04A SLU 1M20G
1788830000
26.8
30
65.47
b
a
36.5
39.41
Coupling housing Version
M20
w. threading without cover 53.5
Cover
b (mm)
Designation
Order No.
HDC 04A KOLU 1M20G
1788840000
36.5 26.5
39.5
b
a
26.5
Screw mounting housing Version
M20 PG 13 PG 13
w. threading without cover 54 w. threading without cover 54 w. threading without cover 54
Cover
b (mm)
Designation
Order No.
HDC 04A ELU 1M20G HDC 04A ELU 1PG13S HDC 04A ELU 1PG13S bl
1900320000 1900330000 1900350000
36
b
a
M20x1.5 Ø 23.3
Cover Designation
Order No.
for female insert
HDC 04A DMDL 2BO
1665750000
for male insert
HDC 04A DODL 2BO
1665740000
36
26.7 26.7 17.5
Version
B.47
250 V, 10 A, Size 2 15 + h Inserts Crimp connection Order No. 1650650000
Female
HDC HD 15 FC
1650660000
Dimensions Male
22.8
56.6
22.3 – 24.0
15.5
Designation HDC HD 15 MC
B
16
49.5
15.3
1666
35
Insert Male
33.8
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
1674
h Female
h
Mounting cut-out
1682
49.5
24
10
16
M3
42.5 56.6
1690
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.48
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 2 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 68
Designation HDC 15A TSLU 1M20G
Order No. 1788860000
M25
w. threading without cover 68
HDC 15A TSLU 1M25G
1788850000
a
b
a M20
63 72.5
B
32.5
Plug housing, cable entry at top Version
Designation
Order No.
M20
w. threading without cover 54
Cover
b (mm)
HDC 10A TOLU 1M20G
1788620000
M25
w. threading without cover 54
HDC 10A TOLU 1M25G
1788610000
a
b
a
32.5
63 72.5
Cover Version
Designation
Order No.
For hoods
HDC 10A DODL 1LB
1665890000 74 12.5 4
37.7
29.5
63
Base Bulkhead housing Version
Cover with cover
b (mm) 37.5
Order No. 1664060000
HDC 10A ALU
1664040000
73 63
b 4.9
without cover 25
Designation HDC 10A ADLU
Ø3.4
63 70 84
21.7
17.5 29.5 32
22.2
Base housing a
Version
M20 M25
w. threading with cover w. threading with cover
b (mm)
M20 M25
w. threading without cover 57 w. threading without cover 57
69.5 69.5
Designation
Order No.
HDC 10A SDLU 2M20G HDC 10A SDLU 2M25G
1788660000 1788650000
HDC 10A SLU 2M20G HDC 10A SLU 2M25G
1788640000 1788630000
73 63
a
a
b
Cover
4
Ø3.4 48 63 80
40 50 13.2
12.7
Coupling housing Version Cover b (mm) w. threading without cover 48
Designation HDC 10A KLU 1M25G
Order No. 1788670000
37.2
74
b
a M25
a 63
32.5
Cover Designation
Order No.
For bases
HDC 10A DMDL 2BO
1665880000 63
73
29.5 1.5 19.5
Version
B.49
250 V, 10 A, Size 3 16 + h Inserts Crimp connection Order No. 1650710000
Female
HDC HD 16 FC
1650720000
Dimensions Male 33
49.8 23.7
Designation HDC HD 16 MC
19.5 – 21.0
B
27
43.8
16.5
1746
39.3
Insert Male
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
1754
Female
Mounting cut-out 43.8 M3
36
17
27
1762
39 49.8
1770
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.50
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar速 inserts
HD series - the flexible connectors
Selection of Housings RockStar速 IP65 / IP66 Size 3 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52
Designation HDC 06B TSLU 1M20G
Order No. 1788100000
M25 M25
w. threading without cover 52 w. threading without cover 72
HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
1788090000 1787480000
a b
a M20
60
43
B
75
Plug housing, cable entry at top Version
Designation
Order No.
M20
w. threading without cover 52
Cover
b (mm)
HDC 06B TOLU 1M20G
1788120000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
1788110000 1787500000 1787490000
a
b
a
60 75
43
Cover Version
Designation
Order No.
For hoods
HDC 06B DMDL 1LB
1665210000
72
60
18
44.35
Base Bulkhead housing Cover b (mm) without cover 29
Designation HDC 06B ALU
Order No. 1202100000
with cover
HDC 06B ADLU
1202500000
47
74
44.45
b 6.5
Version
60 70 82
32 43 47
Base housing Version
Designation
Order No.
M20 M20
w. threading without cover 54 w. threading with cover 72
Cover
b (mm)
HDC 06B SLU 2M20G HDC 06B SDLU 2M20G
1788140000 1788170000
M25 M25
w. threading without cover 54 w. threading with cover 72
HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
1788130000 1788160000
74.57 60
5
b
a
20.77
82
54.5
17.2
Cover Order No. 1665200000
75.5
60 17
Designation HDC 06B DODL 2BO
43
7
Version For bases
B.51
250 V, 10 A, Size 4 24 + h Inserts Crimp connection Order No. 1650870000
Female
HDC HD 24 FC
1650890000
Dimensions Male 63.7
33 23.7
Designation HDC HD 24 MC
19.5 – 21.0
B
27
57.2
16.5
1826
39.3
Insert Male
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
1834
Female
Mounting cut-out
1842
57.2
36
17
27
M3
52 63.7
1850
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.52
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52
Designation HDC 10B TSBU 1M20G
Order No. 1787560000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
1787550000 1787240000 1787230000
43 a b
a M20
73
58.5
a
43
73
58.5
B
a
Version
Designation
Order No.
M20
w. threading without cover 52
Cover
b (mm)
HDC 10B TOBU 1M20G
1787600000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
1787590000 1787300000 1787290000
b
Plug housing, cable entry at top
Cover Version
Designation
Order No.
For hoods
HDC 10B DMDQ 2QB
1665240000 115.7
18
55
43
73
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 10B ABU
Order No. 1205000000 115.7
b 5.25
55
73 83 95
Ø4.5
32 43 47
Base housing b (mm)
Order No.
HDC 10B SBU 2M20G HDC 10B SBU 2M25G
1787640000 1787630000
M25 M32
w. threading without cover 74 w. threading without cover 74
HDC 24D SBU 2M25G HDC 24D SBU 2M32G
1787350000 1787360000
115.7
a
Cover
b
Designation
w. threading without cover 57 w. threading without cover 57
a
Version
M20 M25
5
a
Ø5.5
73 82 92.5
40 53.5
Coupling housing Version Cover b (mm) w. threading without cover 55
Designation HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M20
a
43
Version
Designation
Order No.
For bases
HDC 10B DODQ 4BO
1665230000 7 17
Cover
73
43 58.5
B.53
250 V, 10 A, Size 5 25 + h Inserts Crimp connection Designation HDC HD 25 MC
Order No. 1650810000
Female
HDC HD 25 FC
1650820000
Dimensions Male 22.8
73
22.3 – 24.0
15.5
Insert Male
B
16
66
15.3 33.8
1906
35
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
1914
Female
1922
Mounting cut-out 66
24
10
16
M3
60 73
1930
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.54
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 5 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 58
Designation HDC 16A TSLU 1M25G
Order No. 1788740000
M20 M25
w. threading without cover 72 w. threading without cover 72
HDC 25A TSLU 1M20G HDC 25A TSLU 1M25G
1788680000 1788690000
a b
a M25
79 89
32.5
79
32.5
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 58
Cover
b (mm)
HDC 16A TOLU 1M25G
1788750000
M20 M25
w. threading without cover 72 w. threading without cover 72
HDC 25A TOLU 1M20G HDC 25A TOLU 1M25G
1788710000 1788700000
a
b
a
89
Cover Version
Designation
Order No.
For hoods
HDC 16A DODL 1LB
1665900000 90 12.5 4
37.7
79
29.5
Base Bulkhead housing Version
Cover with cover
b (mm) 44.5
Order No. 1664940000
HDC 16A ALU
1664920000
89
b 5.25
without cover 25
Designation HDC 16A ADLU
17.5 29,5
Ø3.4
79 86 98
21.2
33
21.7
Base housing w. threading with cover w. threading with cover
b (mm)
M20 M25
w. threading without cover 57 w. threading without cover 57
76.5 76.5
Designation
Order No.
HDC 16A SDLU 2M20G HDC 16A SDLU 2M25G
1788790000 1788780000
HDC 16A SLU 2M20G HDC 16A SLU 2M25G
1788770000 1788760000
89
a
Cover
a
Version
M20 M25
b
a
4
Ø4.5 64 79.5 96
40 50 12.7
13.2
Coupling housing Version Cover b (mm) w. threading without cover 53
Designation HDC 16A KLU 1M25G
Order No. 1788800000
37.2
90
b
a M25
a 79
32.5
Cover Designation
Order No.
For bases
HDC 16A DMDL 2BO
1665910000 79
89
29.5 1.5 19.5
Version
B.55
250 V, 10 A, Size 6 40 + h Inserts Crimp connection Order No. 1601710000
Female
HDC HD 40 FC
1601730000
Dimensions Male 84.5
34 23.7
Designation HDC HD 40 MC
19.5 – 21.0
B
27
77.5
16.5
1986
39.3
Insert Male
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
1994
Female
2002
Mounting cut-out 77.5
36
17
27
M3
71 84.5
2010
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.56
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 16B TSBU 1M25G
Order No. 1788180000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
1787010000 1787000000
45.5 a b
a M25
93.3
59
a
45.5
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 16B TOBU 1M25G
1788210000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
1787070000 1787060000 b
a
59
93.3
Cover Designation
Order No.
For hoods
HDC 16B DMDQ 2QB
1665270000 18 34
Version
93.3 136.2
55
43
Base Bulkhead housing Designation HDC 16B ABU
Order No. 1208600000
136.2
b
Cover b (mm) without cover 29
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 16B SBU 2M25G HDC 40D SBU 2M25G
1788240000 1787120000
M32
w. threading without cover 84
HDC 40D SBU 2M32G
1787110000
55
136
5
a
a
b
a
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version Cover b (mm) w. threading without cover 79
Designation HDC 40D KBU 1M25G
Order No. 1787200000
M32
w. threading without cover 79
HDC 40D KBU 1M32G
1787190000
136.2
55
b
a M25
a 45.5 93.3
Version
Designation
Order No.
For bases
HDC 16B DODQ 4BO
1665260000
93.3
7 17
Cover
43 58.5
B.57
250 V, 10 A, Size 7 50 + h Inserts Crimp connection Designation HDC HD 25 MC
Order No. 1650810000
Female
HDC HD 25 FC
1650820000
Dimensions Male 73
22.8 15.5
Insert Male
Note
Please use this insert type twice for size 7 (50-pole).
16
66
15.3 33.8
2066
22.3 – 24.0
B
35
Female
Arrangement of contacts Male
2074
h
h
h
h
Female
2082
Mounting cut-out 66
10
24
16
M3
56
RockStar® inserts
HD series - the flexible connectors
60 73
2090
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.58
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 7 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 75
Designation HDC 32A TSBU 1M25G
Order No. 1787960000
M32
w. threading without cover 75
HDC 32A TSBU 1M32G
1787950000
a b
a M25
82
56 71.5
82
56 71.5
B
Plug housing, cable entry at top Version
M32
w. threading without cover 75
Cover
b (mm)
Designation
Order No.
HDC 32A TOBU 1M32G
1787990000
a
b
a
Base Bulkhead housing Version
Cover
b (mm)
Designation
Order No.
HDC 32A ABU
1665860000
68
28.4
without cover 28.4
82 92 104 138
Ø4.5
42 56 60.5
Base housing Version
M25
w. threading without cover 75
Cover
b (mm)
Designation
Order No.
HDC 32A SBU 2M25G
1788040000
138
68
5
a
a
b
a
82 94 106
Ø5.5
46 64.5
Coupling housing Version
M25 M32
w. threading without cover 76.5 w. threading without cover 76.5
Cover
b (mm)
Designation
Order No.
HDC 32A KBU 1M25G HDC 32A KBU 1M32G
1788080000 1788070000
138 82
68
b
a
a
56
B.59
250 V, 10 A, Size 8 64 + h Inserts Crimp connection Order No. 1601720000
Female
HDC HD 64 FC
1601740000
Dimensions Male 110
34 23.7
Designation HDC HD 64 MC
19.5 – 21.0
B
27
104
16.5
2146
39.3
Insert Male
34.6
RockStar® inserts
HD series - the flexible connectors
Female Arrangement of contacts Male
2154
Female
2162
Mounting cut-out 104
36
17
27
M3
98 A A (mm) 110.00
2170
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.60
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 24B TSBU 1M25G
Order No. 1787760000
M32 M25 M32
w. threading without cover 61 w. threading without cover 76 w. threading without cover 76
HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G
1787750000 1786780000 1786770000
45.5 a b
a M25
59
120
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 24B TOBU 1M25G
1787820000
M32 M32
w. threading without cover 61 w. threading without cover 76
HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
1787810000 1786830000
45.5
a
b
a
59
120
Version
Designation
Order No.
For hoods
HDC 24B DMDQ 2QB
1665640000
22.5 38.5
Cover
120 152.7
55
43
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 24B ABU
Order No. 1212400000 163
5.25
b
55
Ø4.5
120 130 143
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 24B SBU 2M25G HDC 64D SBU 2M25G
1787870000 1786890000
M32
w. threading without cover 84
HDC 64D SBU 2M32G
1786880000
162.7 55
5
a
a
b
a
Ø5.5
120 132 144
45 57.5
Coupling housing Version Cover b (mm) w. threading without cover 65
Designation HDC 24B KBU 1M25G
Order No. 1787920000
M32
w. threading without cover 79
HDC 64D KBU 1M32G
1786960000
55.5 45.5
163 120
b
a M25
a
Version
Designation
Order No.
For bases
HDC 24B DODQ 4BO
1665630000
120
7 17
Cover
43
B.61
250 V, 10 A, Size 10 80 + h Inserts Crimp connection Order No. 1601710000
Female
HDC HD 40 FC
1601730000
Dimensions Male
34
84.5 23.7
Designation HDC HD 40 MC
Note
Please use this insert type twice for size 10 (80-pole).
27
77.5
16.5
2226
19.5 – 21.0
B
39.3
Insert Male
34.6
Female
Arrangement of contacts Male
2234
Female
2242
Mounting cut-out 77.5
17
35
27
M3
71
RockStar® inserts
HD series - the flexible connectors
71 A A (mm) 84.50
2250
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.62
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 10 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways a M32
Version Cover b (mm) w. threading without cover 79
Designation HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B
Base Bulkhead housing Version
Cover with cover
b (mm) 55
Order No. 1219800000
HDC 32B ALU
1219500000
109.5
94 110 126
Ø5.5
b
without cover 38
Designation HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version
M32 M32
w. threading with cover 96 w. threading without cover 79
Cover
b (mm)
Designation
Order No.
HDC 32B SDLU 2M32G HDC 32B SLU 2M32G
1788490000 1788470000
109.5
a
5
a
b
a
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version Cover b (mm) w. threading without cover 83
Designation HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M32
a 94
82.5
B.63
250 V, 10 A, Size 12 128 + h Inserts Crimp connection Order No. 1601720000
Female
HDC HD 64 FC
1601740000
Dimensions Male 34
110 23.7
Designation HDC HD 64 MC
Note
Please use this insert type twice for size 12 (128-pole).
27
104
16.5
2306
19.5 – 21.0
B
39.3
Insert Male
34.6
Female Arrangement of contacts Male
2314
Female
2322
Mounting cut-out 104
17
35
27
M3
71
RockStar® inserts
HD series - the flexible connectors
98 A A (mm) B (mm) C (mm) D (mm) E (mm) 110.00
2330
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651620000 1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651670000 1651680000 1651690000 1651700000 1651710000
Tools
B.64
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HD
1866730000
3.5
steel spring
steel spring
3.5
1.6
25
21.6
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
RockStar® inserts
HD series - the flexible connectors
Selection of Housings RockStar® IP65 / IP66 Size 12 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Designation HDC 48B TSLU 1M32G
Order No. 1788320000
M40 M50
w. threading without cover 94 w. threading without cover 94
HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G
1788310000 1788300000
a b
Version Cover b (mm) w. threading without cover 94
8
a M32
132 151
B
90
Plug housing, cable entry at top Version
Designation
Order No.
M32
w. threading without cover 94
Cover
b (mm)
HDC 48B TOLU 1M32G
1788350000
M50
w. threading without cover 94
HDC 48B TOLU 1M50G
1788330000
a
8
b
a
132 151
90
Base Bulkhead housing Cover
b (mm) 62
Designation
Order No.
HDC 48B ADLU
1222900000
132
b
with cover
12
Version
70 90.1 96.7
Ø11
132 148 167.7
26.2
43.1
Base housing Cover
b (mm)
Designation
Order No.
HDC 48B SDLU 2M32G HDC 48B SLU 2M32G HDC 48B SLU 2M40G
1788390000 1788370000 1788360000
143 132
a
w. threading with cover 120 w. threading without cover 100 w. threading without cover 100
10 a
Version
M32 M32 M40
b
a
111 131 138
Ø6.5
106 120 15
31.2
B.65