RockStar® inserts
HEE series – high contact density
HEE series – high contact density
The HEE series has a high contact density and its design is based on the proven HE inserts.
B
Technical data Standards / approvals Standards
Derating curves DIN EN 61984 DIN EN 60664-1 UL/CSA
Material
Glass-fibre reinforced PC (in UL list and
Temperature range
approved for railway applications) –40 °C ... +125 °C
10, 18, 32, 46, 64 (+PE) 500 V 600 V 16 A 6 kV 3 ≥ 1010 Ω
V–0
– Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance
≥ 500 ≥ 500
Crimp connection Contacts / Material Sockets and plug-in contact Surface Crimp connection
≤ 4 mΩ
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
20
40
60
80
100
120
130
Ambient temperature T [°C]
Copper alloy Passivated silver, or gold-plated
40 35 30 25 20 15 10 5 0
HEE 10-pole
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
0
20
40
60
80
100
120
130
Ambient temperature T [°C]
0.5 - 4 mm2 (AWG 20 … 12) 7,5 mm 0.5 … 4 mm 0.5 … 4 mm2 / 0.5 … 4 mm2 2
– flexible / flexible with wire end ferrule, DIN 46228 pt. 1
0.5 … 4 mm / 0.5 … 4 mm
– AWG conductor – Stripping length
AWG 20 .. 12 10 mm
– Clamping torque – Blade dimensions
1.2 … 1.5 Nm SD 0.8 x 4 mm or PZ 1
2
2
Load current I [A]
PE connection – Clamping range – solid / stranded
40 35 30 25 20 15 10 5 0 0
Load current I [A]
Flammability to UL 94 Mechanical service life
– Flexible conductor connection – Stripping length
Load current I [A]
Approvals Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
40 35 30 25 20 15 10 5 0
HEE 18-pole
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
0
20
40
60
80
100
120
130
Ambient temperature T [°C]
Load current I [A]
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
40 35 30 25 20 15 10 5 0
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
0
20
40
60
80
100
Ambient temperature T [°C]
B.30
HEE 32-pole
120
130 HEE 46-pole
RockStar® inserts
HEE series – high contact density
B
Overview Size
Rated voltage
Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp connection
Push In
Axial screw connection
Page
3
500 V
16 A
10 + h
•
B.32
4
500 V
16 A
18 + h
•
B.34
6
500 V
16 A
32 + h
•
B.36
8
500 V
16 A
46 + h
•
B.38
10
500 V
16 A
64 + h
•
B.40
B.31
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 3 10 + h Inserts Crimp connection Insert Male
Designation HDC HEE 10 SCM
Order No. 1826830000
Dimensions
Female
HDC HEE 10 BCM
1826840000
Male 34
19.5 – 21.0
33
18
51
B
27
44
18
36
1044
Female
Arrangement of contacts Male
1052
Female
Mounting cut-out 44 M3
36
14
27
1060
39 51
1068
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
100 100 100 100 100
HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU
1651470000 1651480000 1651490000 1651500000 1651510000
Tools
B.32
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HE
1866750000
4.5
4.5
2.5
7.6
7.5 25
22.3
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
RockStar速 inserts
HEE series - high contact density
Selection of Housings RockStar速 IP65 / IP66 Size 3 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52
Designation HDC 06B TSLU 1M20G
Order No. 1788100000
M25 M25
w. threading without cover 52 w. threading without cover 72
HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
1788090000 1787480000
a b
a M20
60
43
B
75
Plug housing, cable entry at top Version
Designation
Order No.
M20
w. threading without cover 52
Cover
b (mm)
HDC 06B TOLU 1M20G
1788120000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
1788110000 1787500000 1787490000
a
b
a
60 75
43
Cover Version
Designation
Order No.
For hoods
HDC 06B DMDL 1LB
1665210000
72
60
18
44.35
Base Bulkhead housing Cover b (mm) without cover 29
Designation HDC 06B ALU
Order No. 1202100000
with cover
HDC 06B ADLU
1202500000
47
74
44.45
b 6.5
Version
60 70 82
32 43 47
Base housing Version
Designation
Order No.
M20 M20
w. threading without cover 54 w. threading with cover 72
Cover
b (mm)
HDC 06B SLU 2M20G HDC 06B SDLU 2M20G
1788140000 1788170000
M25 M25
w. threading without cover 54 w. threading with cover 72
HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
1788130000 1788160000
74.57 60
5
b
a
20.77
82
54.5
17.2
Cover Order No. 1665200000
75.5
60 17
Designation HDC 06B DODL 2BO
43
7
Version For bases
B.33
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 4 18 + h Inserts Crimp connection Insert Male
Designation HDC HEE 18 SCM
Order No. 1826810000
Dimensions
Female
HDC HEE 18 BCM
1826820000
Male 34
33
18
64
19.5 – 21.0
B
27
57
18
36
1124
Female
Arrangement of contacts Male
1132
Female
1140
Mounting cut-out 57
36
14
27
M3
52 64 1148
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
100 100 100 100 100
HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU
1651470000 1651480000 1651490000 1651500000 1651510000
Tools
B.34
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HE
1866750000
4.5
4.5
2.5
7.6
7.5 25
22.3
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
RockStar® inserts
HEE series - high contact density
Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52
Designation HDC 10B TSBU 1M20G
Order No. 1787560000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
1787550000 1787240000 1787230000
43 a b
a M20
73
58.5
a
43
73
58.5
B
a
Version
Designation
Order No.
M20
w. threading without cover 52
Cover
b (mm)
HDC 10B TOBU 1M20G
1787600000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
1787590000 1787300000 1787290000
b
Plug housing, cable entry at top
Cover Version
Designation
Order No.
For hoods
HDC 10B DMDQ 2QB
1665240000 115.7
18
55
43
73
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 10B ABU
Order No. 1205000000 115.7
b 5.25
55
73 83 95
Ø4.5
32 43 47
Base housing b (mm)
Order No.
HDC 10B SBU 2M20G HDC 10B SBU 2M25G
1787640000 1787630000
M25 M32
w. threading without cover 74 w. threading without cover 74
HDC 24D SBU 2M25G HDC 24D SBU 2M32G
1787350000 1787360000
115.7
a
Cover
b
Designation
w. threading without cover 57 w. threading without cover 57
a
Version
M20 M25
5
a
Ø5.5
73 82 92.5
40 53.5
Coupling housing Version Cover b (mm) w. threading without cover 55
Designation HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M20
a
43
Version
Designation
Order No.
For bases
HDC 10B DODQ 4BO
1665230000 7 17
Cover
73
43 58.5
B.35
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 6 32 + h Inserts Crimp connection Insert Male
Designation HDC HEE 32 SCM
Order No. 1826790000
Female
HDC HEE 32 BCM
1826800000
Dimensions Male 34
33
18
84.5
19.5 Ò21.0
B
27
77.5
18
36
1204
Female Arrangement of contacts Male
1212
Female
1220
Mounting cut-out 77.5
36
14
27
M3
71 84.5 1228
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
100 100 100 100 100
HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU
1651470000 1651480000 1651490000 1651500000 1651510000
Tools
B.36
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HE
1866750000
4.5
4.5
2.5
7.6
7.5 25
22.3
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
RockStar® inserts
HEE series - high contact density
Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 16B TSBU 1M25G
Order No. 1788180000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
1787010000 1787000000
45.5 a b
a M25
93.3
59
a
45.5
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 16B TOBU 1M25G
1788210000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
1787070000 1787060000 b
a
59
93.3
Cover Designation
Order No.
For hoods
HDC 16B DMDQ 2QB
1665270000 18 34
Version
93.3 136.2
55
43
Base Bulkhead housing Designation HDC 16B ABU
Order No. 1208600000 136.2
b
Cover b (mm) without cover 29
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 16B SBU 2M25G HDC 40D SBU 2M25G
1788240000 1787120000
M32
w. threading without cover 84
HDC 40D SBU 2M32G
1787110000
55
136
5
a
a
b
a
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version Cover b (mm) w. threading without cover 79
Designation HDC 40D KBU 1M25G
Order No. 1787200000
M32
w. threading without cover 79
HDC 40D KBU 1M32G
1787190000
136.2
55
b
a M25
a 45.5 93.3
Version
Designation
Order No.
For bases
HDC 16B DODQ 4BO
1665260000
93.3
7 17
Cover
43 58.5
B.37
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 8 46 + h Inserts Crimp connection Insert Male
Designation HDC HEE 46 SCM
Order No. 1826770000
Dimensions
Female
HDC HEE 46 BCM
1826780000
Male 34
33
18
111
19.5 – 21.0
B
27
104
18
36
1284
Female Arrangement of contacts Male
1292
Female
1300
Mounting cut-out 104
36
14
27
M3
98 1308
111
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
100 100 100 100 100
HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU
1651470000 1651480000 1651490000 1651500000 1651510000
Tools
B.38
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HE
1866750000
4.5
4.5
2.5
7.6
7.5 25
22.3
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
RockStar® inserts
HEE series - high contact density
Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 24B TSBU 1M25G
Order No. 1787760000
M32 M25 M32
w. threading without cover 61 w. threading without cover 76 w. threading without cover 76
HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G
1787750000 1786780000 1786770000
45.5 a b
a M25
59
120
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 24B TOBU 1M25G
1787820000
M32 M32
w. threading without cover 61 w. threading without cover 76
HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
1787810000 1786830000
45.5
a
b
a
59
120
Version
Designation
Order No.
For hoods
HDC 24B DMDQ 2QB
1665640000
22.5 38.5
Cover
120 152.7
55
43
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 24B ABU
Order No. 1212400000 163
5.25
b
55
Ø4.5
120 130 143
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 24B SBU 2M25G HDC 64D SBU 2M25G
1787870000 1786890000
M32
w. threading without cover 84
HDC 64D SBU 2M32G
1786880000
162.7 55
5
a
a
b
a
Ø5.5
120 132 144
45 57.5
Coupling housing Version Cover b (mm) w. threading without cover 65
Designation HDC 24B KBU 1M25G
Order No. 1787920000
M32
w. threading without cover 79
HDC 64D KBU 1M32G
1786960000
55.5 45.5
163 120
b
a M25
a
Version
Designation
Order No.
For bases
HDC 24B DODQ 4BO
1665630000
120
7 17
Cover
43
B.39
500 V, 16 A, Size 10 64 + h Inserts Crimp connection Designation HDC HEE 32 SCM
Order No. 1826790000
Female Male Female
HDC HEE 32 BCM HDC HEE 32 SCM 33-64 HDC HEE 32 BCM 33-64
1826800000 1018950000 1018960000
Dimensions Male 34
84.5
18
Insert Male
33
RockStar® inserts
HEE series - high contact density
19.5 – 21.0
B
27
77.5
18
36
1364
Female Arrangement of contacts Male 49 42
17 10 33 34 35 36 37 38 39 40 41
56 57 58 59 60 61 62 63 64
1372
1 2 3 4 5 6 7 8 9
24 25 26 27 28 29 30 31 32
55 48
23 16
Female 10 17
42 49 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9
1380
16 23
56 57 58 59 60 61 62 63 64
33 34 35 36 37 38 39 40 41 48 55
Mounting cut-out 77.5
35 14
71
27
M3
71 1388
84.5
Accessories Crimp contacts Surface finish silver
Surface finish gold
Qty. Male
Order No.
Female
Order No.
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
100 100 100 100 100
HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU
1651470000 1651480000 1651490000 1651500000 1651510000
Tools
B.40
Crimping tool
Order No.
CTX CM 1.6/2.5
9018490000
Contact removal tool Removal Tool HE
1866750000
4.5
4.5
2.5
7.6
7.5 25
22.3
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
RockStar® inserts
HEE series - high contact density
Selection of Housings RockStar® IP65 / IP66 Size 10 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways a M32
Version Cover b (mm) w. threading without cover 79
Designation HDC 32B TSLU 1M32G
Order No. 1788420000
b
a
98 108.5
82.5
B
Base Bulkhead housing Version
Cover with cover
b (mm) 55
Order No. 1219800000
HDC 32B ALU
1219500000
109.5
94 110 126
Ø5.5
b
without cover 38
Designation HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version
M32 M32
w. threading with cover 96 w. threading without cover 79
Cover
b (mm)
Designation
Order No.
HDC 32B SDLU 2M32G HDC 32B SLU 2M32G
1788490000 1788470000
109.5
a
5
a
b
a
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version Cover b (mm) w. threading without cover 83
Designation HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M32
a 94
82.5
B.41