RockStar® inserts
HVE series – exciting voltage
HVE series – exciting voltage
Weidmüller high-voltage inserts are equipped with lagging contacts. This results in more security during real operations.
B
Technical data Derating curves DIN EN 61984 DIN EN 60664-1
HDC HVE ... xT / H05V-K0.5
Approvals Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current
UL/CSA**
Rated impulse withstand voltage Pollution severity
8 kV 3
Insulation resistance Material
≥ 1010 Ω Glass-fibre reinforced PC (in UL list and
Temperature range Flammability to UL 94
approved for railway applications) –40 °C ... +125 °C V–0
Mechanical service life – Plugging cycles Ag - Surface Contacts / Material Sockets and plug-in contact Surface
16
3 + 2, 6 + 2, 10 + 2 830 V 600 V 23 A (HV 3+2 = 24 A)
14
0 10
20
30
40
50
60
70
80
90
100
110
120
130
120
130
HDC HVE ... xT / H07V-K2.5 28
Conductor current to EN 60947-7-1
26 24
Load current I [A]
22
0.6 x 3.5 or PZ 0 0.5 x 3 or 0.6 x 3.5 0.5 … 4 mm2 0.5 … 4 mm2 / 0.5 … 4 mm2
min. No. of poles (3+2 pole)
20 18 16
max. No. of poles (10+2 pole)
14 12 10 8 6 4 2 0
0.5 … 4 mm / 0.5 … 4 mm AWG 20 .. 12 10 mm 1.2 … 1.5 Nm SD 0.8 x 4 mm or PZ 1 2
Rated voltage determined on the basis of DIN EN 61984 section 6.19.2.2. 500 V for signal contact.
B.80
2
30
2
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
** For screw, crimp, and Push-In connections
Conductor current to EN 60947-7-1 4
Copper alloy Passivated silver
0.5 - 0.55 Nm
wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
6
Ambient temperature T [°C]
Clamping torque – Screw connection
– Tension clamp connection
max. No. of poles (10+2 pole)
8
0
0.5 - 2.5 mm2 (AWG 20 … 14) / 9 mm 0.5 - 2.5 mm2 (AWG 20 … 14) / 8 mm
PE connection – Clamping range – solid / stranded – flexible / flexible with
10
≥ 500
Clamping range / Stripping length – Screw connection – Tension clamp connection
SD blades – Screw connection
min. No. of poles (3+2 pole)
12
Load current I [A]
Standards / approvals Standards
0
10
20
30
40
50
60
70
80
90
Ambient temperature T [°C]
100
110
RockStar® inserts
HVE series – exciting voltage
B
Overview Size
Rated voltage
Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp connection
Push In
Axial screw connection
Page
4
830 V
24 A
3+2+h
•
•
B.82
6
830 V
23 A
6+2+h
•
•
B.84
8
830 V
23 A
10 + 2 + h
•
•
B.86
B.81
830 V, 24 A, Size 4 3+2 + h Inserts Tension clamp connection Order No. 1967230000
Female
HDC HVE 3+2 FT
1967220000
Dimensions Male 34
64
16
Designation HDC HVE 3+2 MT
19.5 – 21.0
B
27
57
16
2982
Screw connection Insert Male
Designation HDC HVE 3+2 MS
Order No. 1651310000
Female
HDC HVE 3+2 FS
1651320000
31.2
Insert Male
31.5
RockStar® inserts
HVE series - exciting voltage
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
2990
Female
2998
Mounting cut-out 57
36
17
27
M3
52 64
3006
B.82
RockStar® inserts
HVE series - exciting voltage
Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52
Designation HDC 10B TSBU 1M20G
Order No. 1787560000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
1787550000 1787240000 1787230000
43 a b
a M20
73
58.5
a
43
73
58.5
B
a
Version
Designation
Order No.
M20
w. threading without cover 52
Cover
b (mm)
HDC 10B TOBU 1M20G
1787600000
M25 M25 M32
w. threading without cover 52 w. threading without cover 72 w. threading without cover 72
HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
1787590000 1787300000 1787290000
b
Plug housing, cable entry at top
Cover Version
Designation
Order No.
For hoods
HDC 10B DMDQ 2QB
1665240000 115.7
18
55
43
73
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 10B ABU
Order No. 1205000000 115.7
b 5.25
55
73 83 95
Ø4.5
32 43 47
Base housing b (mm)
Order No.
HDC 10B SBU 2M20G HDC 10B SBU 2M25G
1787640000 1787630000
M25 M32
w. threading without cover 74 w. threading without cover 74
HDC 24D SBU 2M25G HDC 24D SBU 2M32G
1787350000 1787360000
115.7
a
Cover
b
Designation
w. threading without cover 57 w. threading without cover 57
a
Version
M20 M25
5
a
Ø5.5
73 82 92.5
40 53.5
Coupling housing Version Cover b (mm) w. threading without cover 55
Designation HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M20
a
43
Version
Designation
Order No.
For bases
HDC 10B DODQ 4BO
1665230000 7 17
Cover
73
43 58.5
B.83
830 V, 23 A, Size 6 6+2 + h Inserts Tension clamp connection Insert Male
Designation HDC HVE 6+2 MT
Order No. 1967250000
Dimensions
Female
HDC HVE 6+2 FT
1967240000
Male
34
16 19.5 – 21.0
B
27
77.5
16
3040
31.2
84.5
31.5
RockStar® inserts
HVE series - exciting voltage
Screw connection Insert Male
Designation HDC HVE 6+2 MS
Order No. 1651330000
Female
HDC HVE 6+2 FS
1651340000
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
3048
Female
3056
Mounting cut-out 77.5
36
17
27
M3
71 84.5 3064
B.84
RockStar® inserts
HVE series - exciting voltage
Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 16B TSBU 1M25G
Order No. 1788180000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
1787010000 1787000000
45.5 a b
a M25
93.3
59
a
45.5
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 16B TOBU 1M25G
1788210000
M25 M32
w. threading without cover 76 w. threading without cover 76
HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
1787070000 1787060000 b
a
59
93.3
Cover Designation
Order No.
For hoods
HDC 16B DMDQ 2QB
1665270000 18 34
Version
93.3 136.2
55
43
Base Bulkhead housing Designation HDC 16B ABU
Order No. 1208600000
136.2
b
Cover b (mm) without cover 29
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 16B SBU 2M25G HDC 40D SBU 2M25G
1788240000 1787120000
M32
w. threading without cover 84
HDC 40D SBU 2M32G
1787110000
55
136
5
a
a
b
a
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version Cover b (mm) w. threading without cover 79
Designation HDC 40D KBU 1M25G
Order No. 1787200000
M32
w. threading without cover 79
HDC 40D KBU 1M32G
1787190000
136.2
55
b
a M25
a 45.5 93.3
Version
Designation
Order No.
For bases
HDC 16B DODQ 4BO
1665260000
93.3
7 17
Cover
43 58.5
B.85
830 V, 23 A, Size 8 10+2 + h Inserts Tension clamp connection Order No. 1967210000
Female
HDC HVE 10+2 FT
1967260000
Dimensions Male 34
111
16
Designation HDC HVE 10+2 MT
19.5 – 21.0
B
27
104
16
3098
31.2
Insert Male
31.5
RockStar® inserts
HVE series - exciting voltage
Screw connection Insert Male
Designation HDC HVE 10+2 MS
Order No. 1651350000
Female
HDC HVE 10+2 FS
1651360000
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
3106
Female
3114
Mounting cut-out
17
27
36
104
M3
98 3122
B.86
111
RockStar® inserts
HVE series - exciting voltage
Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.
Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61
Designation HDC 24B TSBU 1M25G
Order No. 1787760000
M32 M25 M32
w. threading without cover 61 w. threading without cover 76 w. threading without cover 76
HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G
1787750000 1786780000 1786770000
45.5 a b
a M25
59
120
B
Plug housing, cable entry at top Version
Designation
Order No.
M25
w. threading without cover 61
Cover
b (mm)
HDC 24B TOBU 1M25G
1787820000
M32 M32
w. threading without cover 61 w. threading without cover 76
HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
1787810000 1786830000
45.5
a
b
a
59
120
Version
Designation
Order No.
For hoods
HDC 24B DMDQ 2QB
1665640000
22.5 38.5
Cover
120 152.7
55
43
Base Bulkhead housing Version
Cover b (mm) without cover 29.3
Designation HDC 24B ABU
Order No. 1212400000 163
5.25
b
55
Ø4.5
120 130 143
32 43 47
Base housing Version
Designation
Order No.
M25 M25
w. threading without cover 64 w. threading without cover 84
Cover
b (mm)
HDC 24B SBU 2M25G HDC 64D SBU 2M25G
1787870000 1786890000
M32
w. threading without cover 84
HDC 64D SBU 2M32G
1786880000
162.7 55
5
a
a
b
a
Ø5.5
120 132 144
45 57.5
Coupling housing Version Cover b (mm) w. threading without cover 65
Designation HDC 24B KBU 1M25G
Order No. 1787920000
M32
w. threading without cover 79
HDC 64D KBU 1M32G
1786960000
55.5 45.5
163 120
b
a M25
a
Version
Designation
Order No.
For bases
HDC 24B DODQ 4BO
1665630000
120
7 17
Cover
43
B.87