SIGMATEK_motion_control by Wexøe A/S

8100000029-E

All specifications are subject to change without notice.

Motion Control System

Complete and Flexible Drive Solutions

with the Motion Control System

Dynamic. Precise. Economic. Modern machines and installations require innovative drive technology with high flexibility, precision and reliability. The Motion Control System from SIGMATEK provides a high performance, user-friendly and economic solution as well as the freedom to implement your customized machine and plant concepts. Motors, drives and software are optimized to interact seamlessly and are fully integrated in the SIGMATEK control system. Motion control tasks are therefore flexible and easy to complete. The 300 series DIAS drives and the servomotors are designed for special requirements. In combination with the LASAL MOTION software, highly dynamic, synchronized and reliable applications are generated from a single source. The open, Ethernet based VARAN bus ensures fast hard real-time capable and nearly jitter-free communication.

Maximum Output in a Compact Package The DIAS Drive series 300 servo amplifiers execute all axial movements fast and precise, as well as make a powerful impression with their small, compact form. In a single housing, up to three drives are integrated which saves space in the control box as well. The drives provide an individually adjustable and scaleable end stage concept for servo motors. The functions are deliberately limited to current, rotation speed and position control in order to avoid unnecessary overhead. This well thought out “reduce to the maximum” design makes the DIAS Drive Series 300 an important component for a high performance and dependable drive system with an optimal price/performance ratio. Additional plus points are: various feedback systems, high efficiency and low heat generation. Line filters are also integrated in the DIAS Drives.

SIGMATEK Drives and Motors a Successful Team Our motors are “compact power packs”; they impress with their high power spectrum, optimal overload capacity and rotation speed dynamics in a compact form. The synchronous servomotors from the AKM series are brushless, rotary current motors with 3-phase windings and have permanent magnets in the rotor. The neodymium magnet material and low inertial torque contribute significantly to making these motors highly dynamic. The motors are available in seven sizes with idle torques ranging from 18 to 53 Nm and peak torques up to 143 Nm.

Technical Data

DIAS Drive Series 300

The SIGMATEK DIAS Drive (SDD) series 300 offers excellent servo-performance in a compact design without the usual overhead; the functions are therefore deliberately limited to current, rotation speed and position control. All current feedback systems such as Resolver, EnDAT sensors, Hiperface and Sin/Cos sensors can be used. Additional characteristics: ■ innovative VARAN interface ■ safe restart lock ■ auto-range-function ■ reduction of power loss through a new PWM system ■ spline-interpolation is implemented for additional position control ■ integrated line filter class A ■ intermediate circuit is accessible for the connection of additional devices ■ single-phase mode possible

SDD 310

SDD 315

SDD 215

SDD 120

SDD 305

Rated data V AC

Maximum peak current at switch on of the main contactor (limited by the inrush circuit)

2.5

Rated installed power for S1 operation

kVA

8 (230 V) - 14 (400 - 480 V)

Rated DC-link voltage

V DC

290 – 680

146 – 358

Overvoltage protection threshold of DC-link voltage

V DC

450 – 900

450

Auxiliary supply voltage +24V

V DC

Power of auxiliary supply voltage +24V

Holding brake supply voltage +24V-BR

V DC

Maximum holding brake current per axis

A DC

Holding brake voltage drop from +24V-BR to output

V DC

maximum 1

Rated output current axis 1 (rms +/- 3%)

A RMS

Rated output current axis 2 (rms +/- 3%)

A RMS

Rated output current axis 3 (rms +/- 3%)

A RMS

Maximum continuous sum current of all axes (heat sink)

A RMS

Peak output current axis 1 for max. 5sec. (rms +/- 3 %)

A RMS

Peak output current axis 2 for max. 5sec. (rms +/- 3 %)

A RMS

Peak output current axis 3 for max. 5sec. (rms +/- 3 %)

A RMS

Power stage losses Output frequency of the power stage

W/A RMS kHz

3x 230 V – 480 V 45 – 65 Hz

1x or 3x 115 V – 230 V 45 – 65 Hz

Rated mains voltage (symmetrically to ground) Maximum 500rms symmetrical amps (L1, L2, L3)

-10%

10%

-10%

1.2

22 - 30 35

25 – 27

5 8

10%

SDD 310

SDD 315

SDD 215

SDD 120

SDD 305

Regen circuit DC-Link capacitance

µF

700

Internal regen resistor value

940 33

External regen resistor value

25 – 50

33 – 50

Rated power of the internal regen resistor

200

G-VMAINS = 230 (rated mains voltage = 230V) Switch-on threshold

V DC

420

Switch-off level

V DC

400

Overvoltage protection

V DC

450

Maximum rated power of the external regen resistor

750

400

Peak power of the internal regen resistor (maximum 1sec.)

6.5

5.1

Switch-on threshold

V DC

730

Switch-off level

V DC

690

Overvoltage protection

V DC

800

Maximum rated power of the external regen resistor

1200

Peak power of the internal regen resistor (maximum 1sec.)

Switch-on threshold

V DC

850

Switch-off level

V DC

810

Over voltage protection

V DC

900

Maximum rated power of the external regen resistor

1500

Peak power of the internal regen resistor (maximum 1sec.)

G-VMAINS = 400 (rated mains voltage = 400V)

G-VMAINS = 480 (rated mains voltage = 480V)

Internal fusing Auxiliary supply 24V (+24V to BGND) Holding brake supply 24V-BR (+24V-BR to BGND) Regen resistor

electronic fuse electronic protection electronic protection

Plug types Auxiliary supply (X1A) Power supply (X1B) Feedback (X6, X7, X8) Motor (X3, X4, X5)

Mechanics Height with / without plugs Width Depth with / without plugs Weight

Combicon 5, 3-pin

Sauro CTF0300T

Power Combicon 7.62, 8-pin, 4mm²

Sub-D 25-pin (female)

Power Combicon 7.62, 6-pin, 4mm²

Power Combicon 7.62, 6-pin, 1.5mm²

472 / 378

249

152

114

240

300 / 225

Technical Data

Servo Motors AKM

The synchronous servomotors from the AKM series are brushless, rotary current motors with three-phase windings for demanding servo applications. These motors have permanent magnets in the rotor. The neodymium magnet material and the low inertial torque contribute significantly to making these motors highly dynamic and allow them to have a very low cogging. The robust, compact motors with high power density are available in seven sizes and fine graduations to enable perfect customization. Motor and sensor cables in standard 5m/10m/15m/20m/25m lengths can also be obtained. Standard configuration: ■ smooth wave ■ IP65 protection ■ 2-pin resolver ■ temperature sensors in the stator windings for monitoring the temperature ■ UL-conforming configuration Options: ■ fitted key ■ stop brake (AKM2-7) ■ water-cooled flange ■ shaft seal (IP67) ■ rotatable plug ■ various sensor systems

Motor weight

Stop torque

Stop brake torque

Stop brake weight

m (kg)

Mbr (Nm)

Jbr (Kgcm²)

mbr (kg)

0.18 0.31 0.41

0.17 0.28 0.36

0.61 1.08 1.46

8000 8000 8000

0.14 0.23 0.30

230 230 230

1.16 1.51 1.48

1.06 1.33 1.29

4.65 6.06 5.93

0.16 0.017 0.35 0.21 0.031 0.49 0.28 0.045 0.63

AKM2 AKM21C AKM22C AKM22C AKM22E AKM23C AKM23C

0.48 0.84 0.84 0.87 1.13 1.13

0.39 0.78 0.68 0.70 1.08 0.99

1.47 2.73 2.73 2.76 3.77 3.77

8000 3500 8000 8000 2500 5500

0.32 0.29 0.57 0.59 0.28 0.57

230 230 400 230 230 400

1.58 1.39 1.39 2.73 1.41 1.41

1.30 1.28 1.11 2.19 1.35 1.24

6.3 5.6 5.6 10.9 5.6 5.6

0.30 0.61 0.61 0.32 0.80 0.80

SDD 310 / 315 / 215 / 120

Rotor torque J (kgcm²)

AKM11B AKM12C AKM13C

SDD 305

Torque constant KT (Nm/A)

Peak current Imax (A)

Nominal current IN (A)

Idle current I0(A)

Nominal supply voltage Un (V)

Nominal capacity Pn (kW)

nn (min-1)

M0max (Nm)

Nominal rotation speed

Drive

Mn (Nm)

Peak torque

Brake - Data

M0 (Nm)

Nominal torque

Motor - Data

Motor idle torque

Motor

AKM1

0.11 0.16 0.16 0.16 0.22 0.22

0.82 1.1 1.1 1.1 1.38 1.38

X X X

1.42 1.42 1.42 1.42 1.42 1.42

0.011 0.011 0.011 0.011 0.011 0.011

0.27 0.27 0.27 0.27 0.27 0.27

X X X X X X

mbr (kg)

AKM23D AKM23D AKM23F AKM24C AKM24C AKM24D AKM24D AKM24F

1.16 1.16 1.18 1.38 1.38 1.41 1.41 1.42

1.03 0.92 0.94 1.32 1.25 1.29 1.11 1.12

3.84 3.84 3.88 4.73 4.73 4.76 4.76 4.82

5000 8000 8000 2000 4500 4000 8000 8000

0.54 0.77 0.79 0.28 0.59 0.54 0.93 0.94

230 400 230 230 400 230 400 230

2.19 2.19 4.31 1.42 1.42 2.21 2.21 3.89

1.98 1.77 3.48 1.36 1.29 2.05 1.76 3.11

8.8 8.8 17.2 5.7 5.7 8.8 8.8 15.6

0.52 0.52 0.27 0.97 0.97 0.63 0.63 0.36

0.22 0.22 0.22 0.27 0.27 0.27 0.27 0.27

1.38 1.38 1.38 1.66 1.66 1.66 1.66 1.66

1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42

0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011

0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27

AKM3 AKM31C AKM31C AKM31E AKM32C AKM32C AKM32D AKM32D AKM32H AKM33C AKM33C AKM33E AKM33E AKM33H

1.15 1.15 1.20 2.0 2.0 2.04 2.04 2.10 2.71 2.71 2.79 2.79 2.88

1.12 1.0 0.95 1.95 1.86 1.93 1.65 1.45 2.64 2.54 2.62 2.34 2.27

3.88 3.88 4.0 6.92 6.92 7.05 7.05 7.26 9.76 9.76 9.96 9.96 10.2

2500 5000 6000 1500 3000 2500 5500 7000 1000 2000 2000 4500 5500

0.29 0.52 0.60 0.31 0.58 0.51 0.95 1.06 0.28 0.53 0.55 1.10 1.31

230 400 230 230 400 230 400 230 230 400 230 400 230

1.37 1.37 2.99 1.44 1.44 2.23 2.23 5.50 1.47 1.47 2.58 2.58 5.62

1.32 1.18 2.32 1.39 1.33 2.10 1.79 3.72 1.42 1.37 2.38 2.13 4.37

5.5 5.5 12.0 5.7 5.7 8.9 8.9 22.0 5.9 5.9 10.3 10.3 22.5

0.85 0.85 0.41 1.40 1.40 0.92 0.92 0.39 1.86 1.86 1.10 1.10 0.52

0.33 0.33 0.33 0.59 0.59 0.59 0.59 0.59 0.85 0.85 0.85 0.85 0.85

1.55 1.55 1.55 2.23 2.23 2.23 2.23 2.23 2.9 2.9 2.9 2.9 2.9

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011

0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35

AKM4 AKM41C AKM41C AKM41E AKM41E AKM41H AKM42C AKM42E AKM42E AKM42G AKM42G AKM43E AKM43E

1.95 1.95 2.02 2.02 2.06 3.35 3.42 3.42 3.53 3.53 4.70 4.70

1.88 1.77 1.82 1.58 1.62 3.10 3.12 2.81 2.90 2.35 4.24 3.92

6.12 6.12 6.28 6.28 6.36 11.1 11.3 11.3 11.5 11.5 15.9 15.9

1200 3000 3000 6000 6000 1500 1800 3500 3500 6000 1500 2500

0.24 0.56 0.57 0.99 1.02 0.49 0.59 1.03 1.06 1.48 0.67 1.03

230 400 230 400 230 400 230 400 230 400 230 400

1.46 1.46 2.85 2.85 5.60 1.40 2.74 2.74 4.80 4.80 2.76 2.76

1.40 1.32 2.56 2.23 4.38 1.29 2.48 2.23 3.92 3.18 2.47 2.28

5.8 5.8 11.4 11.4 22.4 5.61 11.0 11.0 19.2 19.2 11.0 11.0

1.34 1.34 0.71 0.71 0.37 2.40 1.26 1.26 0.74 0.74 1.72 1.72

0.81 0.81 0.81 0.81 0.81 1.5 1.5 1.5 1.5 1.5 2.1 2.1

2.44 2.44 2.44 2.44 2.44 3.39 3.39 3.39 3.39 3.39 4.35 4.35

6 6 6 6 6 6 6 6 6 6 6 6

0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068

0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63

SDD 310 / 315 / 215 / 120

SDD 305

Jbr (Kgcm²)

Stop brake weight

Mbr (Nm)

Stop brake torque

m (kg)

Stop torque

J (kgcm²)

Motor weight

KT (Nm/A)

Rotor torque

Imax (A)

Torque constant

IN (A)

Peak current

I0(A)

Nominal current

Un (V)

Idle current

Pn (kW)

Nominal supply voltage

nn (min-1)

Nominal capacity

M0max (Nm)

Nominal rotation speed

Drive

Mn (Nm)

Peak torque

Brake - Data

M0 (Nm)

Nominal torque

Motor - Data

Motor idle torque

Motor

X X X X X X X

X X X X X X X X X X X X

X X X X X X X X X X X

Jbr (Kgcm²)

mbr (kg)

1.05 1.58 0.66 1.01 1.03 1.57 1.73

230 400 230 400 230 400 400

4.87 4.87 2.90 2.90 5.0 5.0 8.80

4.04 3.04 2.55 2.35 4.12 3.16 3.99

19.5 19.5 11.4 11.4 20.0 20.0 35.2

0.99 0.99 2.04 2.04 1.19 1.19 0.69

2.1 2.1 2.7 2.7 2.7 2.7 2.7

4.35 4.35 5.30 5.30 5.30 5.30 5.30

6 6 6 6 6 6 6

0.068 0.068 0.068 0.068 0.068 0.068 0.068

0.63 0.63 0.63 0.63 0.63 0.63 0.63

AKM5 AKM51E AKM51E AKM51G AKM51G AKM52E AKM52G AKM52G AKM52K AKM53G AKM53G AKM53K AKM54G AKM54K AKM54L

4.70 4.70 4.75 4.75 8.34 8.43 8.43 8.60 11.4 11.4 11.6 14.3 14.4 14.1

4.41 3.98 4.02 2.62 7.61 7.69 7.06 3.90 10.7 9.85 7.65 12.9 10.0 8.13

11.6 11.6 11.7 11.7 21.3 21.5 21.5 21.9 29.7 29.7 30.1 37.8 38.4 37.5

1200 2500 2500 5000 1500 1500 2500 5500 1000 2000 4000 1500 3500 4500

0.55 1.04 1.05 1.37 1.20 1.21 1.85 2.25 1.12 2.06 3.20 2.03 3.68 3.83

230 400 230 400 400 230 400 400 230 400 400 400 400 400

2.75 2.75 4.84 4.84 2.99 4.72 4.72 9.3 4.77 4.77 9.4 5.0 9.7 12.5

2.56 2.31 4.07 2.65 2.73 4.30 3.94 4.19 4.48 4.12 6.17 4.48 6.73 7.19

8.24 8.24 14.5 14.5 9.00 14.2 14.2 27.8 14.3 14.3 28.1 14.9 29.2 37.5

1.72 1.72 0.99 0.99 2.79 1.79 1.79 0.93 2.39 2.39 1.24 2.88 1.50 1.13

3.4 3.4 3.4 3.4 6.2 6.2 6.2 6.2 9.1 9.1 9.1 12 12 12

4.2 4.2 4.2 4.2 5.8 5.8 5.8 5.8 7.4 7.4 7.4 9 9 9

14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5

0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173 0.173

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

AKM6 AKM62G AKM62K AKM62M AKM63G AKM63K AKM63M AKM63N AKM64K AKM64L AKM64P AKM65K AKM65M AKM65N

11.9 12.2 12.2 16.5 16.8 17.0 17.0 20.8 21.0 20.4 24.8 25.0 24.3

10.4 9.00 5.70 14.9 12.9 11.3 9.60 17.2 15.6 11.9 20.2 19.2 16.0

29.8 30.1 30.2 41.8 42.6 43.0 43.0 53.5 54.1 52.9 64.5 65.2 63.7

1800 3500 6000 1200 3000 4000 5000 2000 3000 4500 2000 2500 3500

1.96 3.30 3.58 1.87 4.05 4.73 5.03 3.60 4.90 5.61 4.23 5.03 5.86

400 400 400 400 400 400 400 400 400 400 400 400 400

4.9 4.33 14.6 9.6 7.04 28.7 13.4 6.31 40.3 4.5 4.14 13.4 9.9 7.54 29.7 13.8 9.11 41.4 17.4 9.80 52.5 9.2 7.54 27.5 12.8 9.40 38.4 18.6 10.82 55.9 9.8 7.95 29.4 13.6 10.38 40.9 17.8 11.59 53.3

2.47 1.28 0.91 3.70 1.71 1.24 0.98 2.28 1.66 1.10 2.54 1.85 1.38

17 17 17 24 24 24 24 32 32 32 40 40 40

8.9 8.9 8.9 11.1 11.1 11.1 11.1 13.3 13.3 13.3 15.4 15.4 15.4

25 25 25 25 25 25 25 25 25 25 25 25 25

0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61

2 2 2 2 2 2 2 2 2 2 2 2 2

SDD 310 / 315 / 215 / 120

Mbr (Nm)

2500 5000 1200 2000 2000 4000 6000

SDD 305

m (kg)

Stop brake weight

Stop torque

J (kgcm²)

Stop brake torque

Motor weight

KT (Nm/A)

16.1 16.1 19.9 19.9 20.2 20.2 20.4

Rotor torque

Imax (A)

Torque constant

IN (A)

4.00 3.01 5.22 4.80 4.90 3.76 2.75

Peak current

I0(A)

Nominal current

Un (V)

4.80 4.80 5.76 5.76 5.88 5.88 6.00

Idle current

Pn (kW)

Nominal supply voltage

nn (min-1)

AKM43G AKM43G AKM44E AKM44E AKM44G AKM44G AKM44J

Peak torque M0max (Nm)

Nominal capacity

Drive

Mn (Nm)

Nominal rotation speed

Brake - Data

M0 (Nm)

Nominal torque

Motor - Data

Motor idle torque

Motor

X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X

Jbr (Kgcm²)

mbr (kg)

400 400 400 400 400 400 400

9.3 13.0 18.7 13.6 19.5 12.9 18.5

7.77 10.13 12.72 10.90 13.38 10.99 13.24

27.8 38.9 56.1 40.8 58.6 38.7 55.5

3.23 2.33 1.58 3.10 2.13 4.14 2.84

65 65 65 92 92 120 120

19.7 19.7 19.7 26.7 26.7 33.6 33.6

53 53 53 53 53 53 53

1.64 1.64 1.64 1.64 1.64 1.64 1.64

2.1 2.1 2.1 2.1 2.1 2.1 2.1

Order Code Servo Motors AKM ■ Flange size:

1 40 mm 2 58 mm 3 70 mm 4 84 mm 5 108 mm 6 138 mm 7 188 mm

■ Rotor length:

1 2 3 4 5

AKM 4 4 J-AN C N GB B0

■ Winding type: A ... Z S special ■ Flange:

A IEC B NEMA C alternative IEC standard

■ Shaft:

C K N S

feather key groove open feather key groove smooth shaft special

■ Shaft sealing: B0 standard B1 with shaft sealing xx special ■ Feedback unit: DA DB GB R S

EQN 1x13 EQN 1x25 multiturn encoder SKM36 resolver special

■ Brake:

24 V holding brake without brake special

2 N S

■ Connections: B C S

angled connector, rotable (AKM2) 0.5 m shielded cable with IP65 connector, (AKM1/2) angled connector, rotable (AKM3...7) special

Example Servo Motor AKM 4 4 J-AN C N GB B0 Motortype AKM 44J, flange according to IEC standard, smooth shaft, rotable connectors, without brake, multiturn encoder SKM36 Detailed motor data can be found in the technical documentation.

SDD 310 / 315 / 215 / 120

Mbr (Nm)

3.94 4.94 6.31 5.31 7.16 5.47 7.46

Drive

SDD 305

m (kg)

Stop brake weight

Stop torque

J (kgcm²)

Stop brake torque

Motor weight

KT (Nm/A)

1500 2000 3000 1500 2400 1200 1800

Rotor torque

Imax (A)

Torque constant

IN (A)

79.2 79.7 78.5 113 111 143 142

Peak current

I0(A)

Nominal current

Un (V)

25.1 23.6 20.1 33.8 28.5 43.5 39.6

Idle current

Pn (kW)

Nominal supply voltage

nn (min-1)

Nominal capacity

M0max (Nm)

29.7 30.0 29.4 42.0 41.6 53.0 52.5

Peak torque

Mn (Nm)

Nominal torque

Brake - Data

M0 (Nm) AKM7 AKM72K AKM72M AKM72P AKM73M AKM73P AKM74L AKM74P

Nominal rotation speed

Motor - Data

Motor idle torque

Motor

X X X X X X X

10 H

K K 1 (Brake)

Mechanical dimensions Motor type A AKM1 AKM11 30h7 AKM12 30h7 AKM13 30h7

46 46 46

4.3 4.3 4.3

8h7 8h7 8h7

25 25 25

40 40 40

69.6 88.6 107.6

AKM AKM21 AKM22 AKM23 AKM24

40 j6 40 j6 40 j6 40 j6

63 63 63 63

4.8 4.8 4.8 4.8

9k6 9k6 9k6 9k6

20 20 20 20

58 58 58 58

95.4 114.4 133.4 152.4

129.5 148.5 167.5 186.5

AKM3 AKM31 AKM32 AKM33

60j6 60j6 60j6

75 75 75

5.8 5.8 5.8

14k6 14k6 14k6

30 30 30

70 70 70

109.8 140.8 171.8

140.3 171.3 202.3

AKM AKM41 AKM42 AKM43 AKM44

80j6 80j6 80j6 80j6

100 100 100 100

7 7 7 7

19k6 19k6 19k6 19k6

40 40 40 40

84 84 84 84

118.8 147.8 176.8 205.8

152.3 181.3 210.3 239.3

AKM5 AKM51 AKM52 AKM53 AKM54

110j6 110j6 110j6 110j6

130 130 130 130

9 9 9 9

24k6 24k6 24k6 24k6

50 50 50 50

108 108 108 108

127.5 158.5 189.5 220.5

172.5 203.5 234.5 265.5

AKM AKM62 AKM63 AKM64 AKM65

130j6 130j6 130j6 130j6

165 165 165 165

11 11 11 11

32k6 32k6 32k6 32k6

58 58 58 58

138 138 138 138

153.7 178.7 203.7 228.7

200.7 225.7 250.7 275.7

AKM AKM72 AKM73 AKM74

180j6 180j6 180j6

215 215 215

13.5 13.5 13.5

38k6 38k6 38k6

80 80 80

188 188 188

192.5 226.5 260.5

234.5 268.8 302.5 Dimensions in mm

Technical Data

Sensor and Motor Cables

Sensor Cables Sensor cable, shielded, assembled on both sides, drag chain suitable, highly flexible (106 bend cycles), with round connector on the motor and device connector Description

Sensortype

Length

F-R0-300-050-0-00

Resolver

5 meters

F-R0-300-100-0-00

Resolver

10 meters

F-R0-300-150-0-00

Resolver

15 meters

F-R0-300-200-0-00

Resolver

20 meters

F-EE-300-050-0-00

EnDat sensor

5 meters

F-EE-300-100-0-00

EnDat sensor

10 meters

F-EE-300-150-0-00

EnDat sensor

15 meters

F-EE-300-200-0-00

EnDat sensor

20 meters

F-EH-300-050-0-00

Hiperface sensor

5 meters

F-EH-300-100-0-00

Hiperface sensor

10 meters

F-EH-300-150-0-00

Hiperface sensor

15 meters

F-EH-300-200-0-00

Hiperface sensor

20 meters

Order Code Sensor Cable

F-R0-300-050-0-00

■ Sensor Cable ■ Feedback systems used by the motor: R0 EE EH ■ Converter:

300

resolver endat sensor (EQN) hiperface sensor (SKM36)

■ Conﬁguration:

00 xx

standard special

■ Connection type: 0 x (motor)

standard special

■ Cable length:

5m 10 m 15 m 20 m

SDD 305 SDD 310 SDD 315 SDD 215 SDD 120

Example Sensor Cable F-R0-300-050-0-00 Sensor cable for the motor side with resolver as feedback, standard configuration, 5 m cable length

050 100 150 200

Motor Cables For motors with or without holding brakes, shielded, single-side preassembled, drag chain suitable and highly flexible (106 bend cycles) cables with round plugs on the motor side and module connectors. Description

Brake

Length

Cable diameter

M310B-10-0-050-0-00

5 meters

1.0 mm2

M305B-10-0-100-0-00

M310B-10-0-100-0-00

10 meters

1.0 mm2

M305B-10-0-150-0-00

M310B-10-0-150-0-00

15 meters

1.0 mm2

M305B-10-0-200-0-00

M310B-10-0-200-0-00

20 meters

1.0 mm2

M305B-10-1-050-0-00

M310B-10-1-050-0-00

5 meters

1.0 mm2

M305B-10-1-100-0-00

M310B-10-1-100-0-00

10 meters

1.0 mm2

M305B-10-1-150-0-00

M310B-10-1-150-0-00

15 meters

1.0 mm2

M305B-10-1-200-0-00

M310B-10-1-200-0-00

20 meters

1.0 mm2

M305B-15-0-050-0-00

M310B-15-0-050-0-00

5 meters

1.5 mm2

M305B-15-0-100-0-00

M310B-15-0-100-0-00

10 meters

1.5 mm2

M305B-15-0-150-0-00

M310B-15-0-150-0-00

15 meters

1.5 mm2

M305B-15-0-200-0-00

M310B-15-0-200-0-00

20 meters

1.5 mm2

M305B-15-1-050-0-00

M310B-15-1-050-0-00

5 meters

1.5 mm2

M305B-15-1-100-0-00

M310B-15-1-100-0-00

10 meters

1.5 mm2

M305B-15-1-150-0-00

M310B-15-1-150-0-00

15 meters

1.5 mm2

M305B-15-1-200-0-00

M310B-15-1-200-0-00

20 meters

1.5 mm2

M310B-25-0-050-0-00

5 meters

2.5 mm2

M310B-25-0-100-0-00

10 meters

2.5 mm2

M310B-25-0-150-0-00

15 meters

2.5 mm2

M310B-25-0-200-0-00

20 meters

2.5 mm2

für SDD 305

für SDD 310 / 315 / 15 / 1 0

M305B-10-0-050-0-00

M310B-25-1-050-0-00

5 meters

2.5 mm2

M310B-25-1-100-0-00

10 meters

2.5 mm2

M310B-25-1-150-0-00

15 meters

2.5 mm2

M310B-25-1-200-0-00

20 meters

2.5 mm2

Order Code Motor Cable

M 310 B-15-0-050-0-00

■ Motor Cable ■ Converter:

305

SDD 310 SDD 315 SDD 215 SDD 120 SDD 305

■ Assembly:

B E

double sided single sided

■ Cable diameter:

10 15 25

1,0 mm2 1,5 mm2 2,5 mm2

(control)

310

■ Conﬁguration:

00 01 xx

standard with converter type 310 without shield special

■ Connection type: 0 x (motor)

standard special

■ Cable Length:

050 100 150 200

5m 10 m 15 m 20 m

■ Brake:

0 1

no brake brake with 0,5 mm2

Example Motor Cable M 310 B-15-0-050-0-00 Standard motor cable configuration, double side assembly without brake, cable diameter 1.5mm2, cable length 5 m

Seamless Integration and Perfect Communication

Real-Time Ethernet VARAN Bus With the short access times and high synchronicity that can be reached with VARAN, implementing controls for complex tracked profiles in combination with a highlevel PLC is simple and economic. In addition, a significantly deeper integration of the drive in the control is achieved with the VARAN bus. Data such as alarms, motor data, etc. can be processed and visualized in the PLC without time limitations.

Hard Real Time - Short Cycle Times, High Synchronicity Especially for fast machines with drives, the VARAN bus is ideal; all access can be synchronized in hard real-time (synchronicity inaccuracy < 100 ns). Through the high data transfer rate and large bandwidth of real-time Ethernet communication, it is possible to activate more drives in a shorter time than with current field bus systems. For data exchange between the PLC and drive (16-byte read/write data corresponds to one drive), the VARAN bus needs for example, only 5.05 Âľs. With a data transfer rate of 500 kBauds, conventional field bus systems such as CAN need more than 400 Âľs for the same amount of data. A significant advantage of VARAN, in comparison to other real-time Ethernet bus systems, is the very small packet size. Instead of the long standard Ethernet frames, the packet length for the VARAN bus is a maximum of 128 bytes. Because drives regularly produce noise from the output stage pulse, the noise-free time slot is relatively short. Through the use of short packet lengths in the VARAN bus, the probability of a destroyed message is extremely low. If this should occur, the message is immediately repeated within the same bus cycle. Standard Ethernet Frame

VARAN Frame

2 Bytes

1 Byte

Data

CRC

CMD

Source

4 Bytes

Length 2 Bytes

Destination

Data

1 Byte

6 Bytes

1 to 128 Bytes

SOF

6 Bytes

Length 2 Bytes

Preamble

SFD

7 Bytes

1 Byte

46 to 1500 Bytes

Simple Integration of Motion Control with

LASAL and LASAL MOTION Integration in LASAL is the object-oriented project tool for SIGMATEK controls and helps to achieve a fast and easy initial start-up of the control system. The start-up/parameter software for the DIAS drive series 300 is completely implemented in the LASAL programming software; no additional software is required.

Clear, structured display of amplifier data.

Parameter Sets for All SIGMATEK Motors Parameter sets for all SIGMATEK motors are already available. The user only has to adjust the systemspecific data and does not need to worry about the motor parameters.

Optionally, user-defined parameter sets can be created to fit individual user requirements. They can also be based on existing SIGMATEK parameter sets.

Data Analyzer The DIAS drive series 300 have an internal data analyzer that can record data up to a scan rate of 62.5Âľs. This data is stored in the converter in real-time and is displayed through the software tool. Optimizing the controllers and displaying the data analyzer can be done in the same screen view.

Graphic Representation of Controller Start-Up Current, rotation speed and position control are graphically displayed in the software, which ensures a clear overview at any time. All respective control parameters are visible at a glance and can be set individually.

To implement the large spectrum of applications with the DIAS drives, the LASAL MOTION package was designed. This part of the LASAL automation software is responsible for the drive technology. LASAL MOTION provides a drive library that simplifies solving application tasks. Functions such as absolute, relative and endless positioning as well as CNC functions, coordinated movements and several types of referencing are all standard features. In the library, there is a selection of coordinated movements such as line interpolation with up to 6 axles, circular interpolation, cam discs, gear functions as well as flying saws, tangential axles, electrical waves or orbital motion.

Linear interpolation

Point to point

Circular interpolation

Helix

Curved disk function

Electrical gears

Flying saws

Axle Control Using Interpreter In the LASAL software package, an interpreter is integrated that allows commands to be called without additional programming. In addition to the predefined standard commands, user-defined commands can also be added. The LASAL MOTION package offers normal function calls over the program, as well as the option to control all tracked movements, positions, status queries and axle parameters through the interpreter interface. This can be done through the Windows surface to implement the axle startup without additional programming, or these interpreter commands can be called by the respective application.

Axle movements can be executed with the simple input of data/instructions without programming.

The LASAL MOTION Softwareâ&#x20AC;&#x2DC;s Modular Design Through the object oriented tool LASAL, a very high modularity is given to all components. The motion control elements can be combined easily, whereby the implementation of various technical applications can be realized with little effort. The modular construction allows hardware-independent control of the movement; therefore, it is irrelevant to the customer whether a hydraulic axle, servo motor or similar device is controlled. The instruction-call remains the same. During development of LASAL MOTION, a great deal of attention was given to efficient axle commands with high usability. Several axles can therefore be synchronized using only one command call. Synchronization can be achieved through speed, position, position offset, with gearing or virtual axles.

Hardware Control

Regulation Control

Profile Generator Track Interpolation Profile Generator

Position Controller

Servo

Command 50 XX 20

System

Application

Command 50 XX 20 XX 1000 XX 0

Speed Output Customer Application

Command 50 XX 20

Step Motor

Data

Hydraulics

Profile Generator

Hydraulic Controller Command 50 XX 20

Data

Command 50 XX 20 XX 1000 XX 0

Stepper Motor Control Command 50 XX 20

Track Interpolation Position Output

FrequencyConverter

Command 50 XX 20

Command 50 XX 20 XX 1000 XX 0

Command

Command 50 XX 20 XX 1000 XX 0 XX 50 XX 20 XX 1000 XX 0

VARAN Real-Time Ethernet Bus ETV Control Panel

Bus Interface and I/O Modules

DIAS Drive

Motors

Highest performance, safety and drive control flexibility with the DIAS-Drives 300 series in conjunction with the real-time Ethernet bus system VARAN.

SIGMATEK Motion Control System - YOUR ADVANTAGES ■ Everything comes from one source: SIGMATEK provides control systems, drives and software. This reduces technical, training and management costs.

■ The compact design with up to three drives in a single housing saves space and reduces costs. Only one project tool for drives and control is required.

■ No double functions exist: The converter concentrates on its essential tasks while the control takes over the application tasks. Expensive electronics not needed in the drive are left out.

■ Control parameter definition and oscilloscope display can be shown in the same screen, thus ensuring a clear overview.

■ The parameters are stored in the control. The converters can therefore be exchanged easily. ■ Modular motion control elements ensure the highest degree of flexibility possible. ■ With the use of the VARAN bus as the communication protocol, data consistency and the highest reaction speed are ensured.

International Austria − Corporate Headquarters

China

SIGMATEK GmbH & Co KG 5112 Lamprechtshausen · Sigmatekstrasse 1 Tel. +43/62 74/43 21-0 · Fax +43/62 74/43 21-18 www.sigmatek.at · office@sigmatek.at

SIGMATEK Automation System Co., Ltd 315040 Ningbo · Room 1109, No. 28 Lane, 188 Ningchuan Road Tel. +86/574/87 37 08 29 · Fax +86/574/87 37 08 29 www.sigmatek-automation.cn · office@sigmatek-automation.cn

Germany SIGMATEK GMBH 76829 Landau · Marie-Curie-Strasse 9 Tel. +49/63 41/94 21-0 · Fax +49/63 41/94 21-21 www.sigmatek.de · office@sigmatek.de

USA Sigmatek U.S. Automation, Inc. 44133 North Royalton, Ohio · 10147 Royalton Rd. · Suite N. Tel. +1/440/582 12 66 · Fax +1/440/582 14 76 www.sigmatek.us · office@sigmatek.us

Switzerland SIGMATEK Schweiz AG 8307 Effretikon · Poststrasse 2 Tel. +41/52/354 50 50 · Fax +41/52/354 50 51 www.sigmatek.ch · office@sigmatek.ch

China

Italy

Shanghai Dimension Automatic Control System Solution Co., Ltd 200032 Shanghai 2nd floor No. 16 255 lane Xujiahui Garden Wanping South Road Tel. +86/21/54 59 46 18 · Fax +86/21/54 59 46 16 www.dmxtech.com · marketing@dmxtech.com

Ubiquitous Control s.r.l. 20038 Seregno, Milan · Via Adige, 5 Tel. +39/03 62/22 21 80 · Fax +39/03 62/22 21 80 www.ucontrol.it · info@ucontrol.it

France JS Automation 38507 Voiron Cedex · BP 245 Tel. +33/476/67 48 48 · Fax +33/476/67 48 49 www.jsautomation.fr · jsaut@jsautomation.fr

Great Britain AXIOMATIC Technology Limited Kimberly, Nottingham NG16 2NE Graphic House, Noel Street Tel. +44/115/875 75 05 · Fax +44/115/875 75 10 www.axitech.co.uk · motion@axitech.co.uk

Greece 2 kappa Ltd 54628 Menemeni Thessaloniki · Sofokli Venizelou 13 Tel. +30/2310/77 55 10 · Fax +30/2310/77 55 14 www.2kappa.gr · info@2kappa.gr

India LTM Business Unit Chennai - 600 089 · Mount Poonamallee Road, Manapakkam Tel. +91/44/22 49 19 32 · Fax +91/44/22 49 40 75 el@ltmindia.com

Italy Donnini Tiziano Agenzia commerciale e consulenze 41010 San Damaso, Modena · Via Carriera, 1 Tel. +39/059/46 99 19 · Fax +39/059/46 54 10 donnini.t@donninitiziano.it

Netherlands Sigma Control B.V. 2992 LC Barendrecht · Bijdorp West 22 Tel. +31/180/69 57 77 · Fax +31/180/69 57 76 www.sigmacontrol.nl · office@sigmacontrol.nl

Portugal Plasdan Lda Máquinas para plásticos 2430-520 Marinha Grande · Rua 52, No. 44 Tel. +351/244/572 110 · Fax +351/244/572 112 info@plasdan.pt

Serbia Rovex Inzenjering d.o.o. 11070 Belgrad · Bulevar Mihaila Pupina 10d/VP62 Tel. +381/11/13 79 34 · Fax +381/11/13 79 34 romeov@ptt.yu

Spain Brotomatic S.L. 01010 Vitoria-Gasteiz (Álava) c/ San Miguel de Acha 2 - pabellon 3 Tel. +34/945/24 94 11 · Fax +34/945/22 78 32 www.brotomatic.es · broto@brotomatic.es

Sweden SIGBI System AB 254 64 Helsingborg · Pinnmogatan 1 Tel. +46/42/654 00 · Fax +46/42/654 70 www.sigbi.com · info@sigbi.se