WILL THE HUMBLE SILKWORM SOON BE OUT OF A JOB?

How Bolt Threads is changing silk.

By Cary Sherburne

Who doesn’t love the feel of silk against the skin? In “The Fabric of Civilization,” author Virginia Postrel, spends some time discussing this ancient material. Let’s have just a brief bit of history here from Postrel’s book before we take a peek at the potential future of silk in a hightech world.

Postrel explains that “sericulture” is the ancient art of raising and harvesting of silkworms. She notes that silk proteins have been found under bodies in Chinese tombs 8,500 years old, suggesting these bodies were wrapped or dressed in silk even way back then. Most likely, these fabrics were created from wild silk, but a few thousand years later, the Chinese were actually cultivating silkworms to gain more silk filaments. The oldest actual silk fabrics date back about 5,500 years, according to Postrel).

Silkworms were “domesticated,” if that’s the right word. When silkworms hatched from eggs, they were placed in trays full of chopped up mulberry leaves and ate their little hearts out until it was time to spin a nice silky cocoon. These cocoons were kept under close observation, and heated to kill the moth inside before it could break out of its silky prison and destroy the fibers the worm worked so hard to create. It truly was an art that required close observation of time, temperature, humidity and, of course, those yummy mulberry leaves.

Over time, silk and the fabrics woven from it became prized commodities around the globe and was one of the factors in generating a system of world trade. Ultimately, silk production took place in other countries, including Japan and India. In the early days, the silk filaments carefully unwound from the cocoon by hand, a laborintensive process that required great skill.

Over the years, things became more mechanized, but silk has remained a valuable commodity, both for its strength and hand-feel and for the way it absorbs dyes to make brilliant colors.

Now fast forward to 2009 in Silicon Valley. A company called Bolt Threads was founded by Dan Widmaier. He has a PhD in Chemistry and Chemical Biology from UC San Francisco. Chief Scientific Officer and Co-Founder David Breslauer earned his PhD in Bioengineering at UC Berkeley and UCSF, where he developed his obsession with silk research.

Microsilk (Image sourced from BoltThreads.com)

Mycelium, the vegetable part of a fungus, consisting of a network of fine white filaments.

Although the company was probably not out specifically to protect silkworms or their jobs, they did come up with a process for bioengineering yeast that, when fermented, yields silk proteins rather than alcohol. When she visited Bolt, Postrel had this to say:

“As we tour Bolt’s labs, David Breslauer, the company’s chief scientific officer, takes a onepound jar out of a cabinet and scoops out some off-white protein powder. The stuff looks ready for a smoothie. But this isn’t a health food. Composed of the protein found in superstrong dragline spider silk, it’s the main ingredient in the first entirely new fiber in decades.”

That one jar, Bolt’s Chief Commercial Officer Sue Levin, told Postrel, “is more silk protein powder than had ever been in one place at a time.”

Bolt has developed a process to wet spin this powder into “silk” fibers that can be dyed, and then knitted or woven into cloth. The first commercial product to be made from these fibers, which the company refers to as Microsilk, was launched in 2017: a Microsilk tie that was a collaboration between Stella McCartney and the Museum of Modern Art.

In further collaboration with Stella McCartney, Microsilk is also being used in skincare products.

Bolt Threads hasn’t stopped with yeast, however. It’s also turned its attention to the humble mushroom, or more specifically, mycelium, the vegetable part of a fungus, consisting of a network of fine white filaments.

Both yeast and mycelium are renewable resources, so that’s an important element in an industry that depends on a lot of petroleum for making fabrics. And it doesn’t require feeding animals. With mycelium, Bolt is engineering a leather-like material with a mycelium base that, according to the company’s site, “is made from predominantly renewable ingredients that can be found in nature.” They state that this material, which they are calling Mylo, is everything you love about leather without everything you don’t.

Neither product is likely to be available in your local Macy’s anytime soon, but the scientists at Bolt Threads are working to bring both Microsilk and Mylo to the general marketplace through a consortium of partners.

With all of the issues the textiles industry has with respect to sustainability and supply chain weaknesses these days, all of which have been exacerbated by the pandemic, it’s heartening to see these kinds of efforts being made to bring to market sustainable materials that will add new life to the Fabric of Civilization— and perhaps even have a role in preserving civilization.

We’ll keep tabs on Bolt Threads Meanwhile, I highly recommend reading “The Fabric of Civilization,” and, of course, visiting www.BoltThreads.com. ●

(Image sourced from BoltThreads.com)

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TEXTILE INDUSTRY NEWS

Empire Screen Printing Leads Industry in Sustainable Production With Development of UV LED Ink Curing Technology

Empire Screen Printing, a nationally recognized manufacturer of screen printed products, leads the industry in environmentally-friendly practices thanks to the UV LED ink curing technology it has pioneered over the last decade.

Developed to replace UV curing via mercury bulbs, UV LED curing technology is now used across 80% of Empire’s business. UV LED is 98% more energy efficient than traditional UV mercury curing.

www.printingnews.com/21147649

Massive Digital + Static Signage Unveiled at Broadway Plaza in Times Square

SNA Displays built what’s being dubbed the Broadway Plaza Digital, a new LED spectacular in the Times Square bowtie. The new digital, from SNA Displays’ EMPIRE line of exterior display products, is installed just outside H&M’s Times Square flagship location at 151 West 42nd Street. The Broadway Plaza Digital measures 19’8” high by 85” wide and employs a 10 mm pixel pitch.

www.printingnews.com/21148023

MGX Now Stocking B2-Size BOPP Indigo 10k and 12K-Compatible Pressure Sensitive Material

MGX is now stocking the B2-size (20.75” x 29.5”) biaxially-oriented polypropylene (BOPP) pressure sensitive material compatible for Indigo 10000 and 12000 presses.

BOPP presents an economical alternative to vinyl that has outdoor application durability for up to 12 months. MGX offers 2.3 mil white and 2 mil clear BOPP options with permanent and removable adhesives and backed with an 8pt tag liner on one-side to help ensure sheets’ layflatness and to maximize production ease and efficiency. This material has a higher gloss for improved reprographic quality and has exceptional strength to withstand all conventional processing operations, including die-cutting/laser die-cutting, perforating, fanfolding, and refolding processes.

MGX is a specialty substrate manufacturer. MGX’s portfolio includes synthetic papers, rigid vinyls, polyesters, styrenes, pressure sensitive films, metallized, and more.

www.printingnews.com/21147641

Fisher Textiles Introduces Full Lineup of Home Furnishing Fabric Media

Fisher Textiles has introduced a new printable fabric line for Home Furnishing applications that are ideal for interior and exterior home décor.

These durable fabrics are long lasting and suitable for soft textile applications including throw pillows, window treatments, table linens, upholstery, bedding linens, shower curtains and bath towels; wall art including canvas gallery wraps and wallpaper; and floor décor including rugs and mats. All are either 100% Polyester or Poly blends, stocked in a variety of textures and weights. Printed throw pillows, made with Fisher Textiles’ 1010 Element give a unique look and feel to home environments.

Blankets-On-Demand, a subcategory of this fabric line, includes fully finished plush flannel and polar fleece blankets available in three sizes for sublimation printing. The finishing is a self-edge folded/bordered edge with a twin needle coverseam. Finished sizes are 30” x 40”, 50” x 60”, and 60” x 80”. These soft and cozy blankets are perfect for personalized throw blankets, baby milestone blankets, and promotional blankets. Blankets-On-Demand are sold by the case and are also available in unfinished roll good form ranging from 61-inches to 63-inches-wide.

www.printingnews.com/21147869

Vycom Vintec Clear PVC Sheets Ideal for Use as a Barrier in a Variety of Environments

Vycom has seen an uptick in demand for its Vintec Clear PVC sheets, for use as a barrier material in retail, hospitality, education, and consumer-facing environments where safeguards are required. Vintec Clear is part of the Vycom CorrtecT chemical- and corrosion-resistant family of materials, designed to meet requirements in industrial applications.

Vintec Clear PVC sheets offer superior ink adhesion for digital and screen printing processes, and can be thermoformed and cut. They can be used as a stand-alone barrier or as part of a system utilizing other Vycom products including Celtec expanded or solid PVC sheets. The slight blue tint provides an immediately recognizable boundary that reduces unintentional contact because of its visibility.

The improved chemical resistance of this product line enables it to hold up better than traditional clear plastic materials against commonly used cleaning products and disinfectants. While cleaning solutions are effective in sanitizing plastic surfaces, some chemicals will cause polycarbonate and acrylic materials to haze, stresscrack and degrade over time. Vintec Clear PVC sheets are designed to stand up to these products for reliable, longer term use.

www.printingnews.com/21148020

Substrate Bank, the New Digital Tool to Source Print Substrates

DIPA Global B.V. has announced the launch of its online platform of substrates for digital printing, Substrate Bank.Substrate Bank brings together print media manufacturers and their products on a pure B2B industry platform, making the sourcing and specifying of substrates easy, fast and transparent. Substrate Bank takes into account the intended usage to find and source products in a digital way. Users of the platform can easily source print substrates with the use of industry-specific search criteria. After registration, users are able to connect with manufacturers directly - to request samples, ask for directions to the nearest distributor, ask about print settings, technical datasheets, and more.

Substrate Bank strives for more transparency by bringing key information on brands online in one place. Creating a reliable resource for professionals from different industries to select print materials and discover new brands.

www.printingnews.com/21147768

Kernow FloorSharK Achieves Anti-Slip R10 Rating for Floor Graphics on Xeikon 3000 Series

Xeikon has announced that Kernow Coatings’ recently launched FloorSharK Dry Toner has successfully passed the R10 slip test after being tried and tested on a Xeikon 3500 digital press. The two companies have been involved in a rigorous testing program to achieve the R10 anti-slip rating for floor graphics. Printer OEMs and national brands certify Kernow for wide format and narrow format specialized print media – synthetics, self-adhesives, colors, metallic and floor graphics. FloorSharK Dry Toner is a textured white R10 slip-resistant PET film that is receptive to dry toner print, with an optimized pressure sensitive adhesive for floor graphic applications.

www.printingnews.com/21147975

Fashion Incubator Reaches Sustainable PPE Milestone

The Fashion and Business Resource Innovation Center (FABRIC) announced that partners operating within its facility during the pandemic have collaborated to make 500,000 FDA-approved, reusable, level 2 and 3 isolation gowns for medical professionals. AZ Fashion Source, Falcon Engineering, Wulff Contracting, On Point Manufacturing and Katchina Apparel Manufacturing collaborated with FABRIC to produce the American-made and reusable isolation gowns, which can be worn and washed 100 times. The ramped-up manufacturing efforts also provided hundreds of essential manufacturing jobs.

www.printingnews.com/21148025

APTECH BRINGS RESEARCH,

STANDARDS AND EDUCATION TO 2021

We all hope that 2021 will made, businesses seek to transform, and people bring a fresh start and new crave interaction. To this end, in 2021, we have promise, yet at this juncture, a slew of activities in store to make this happen, nothing indicates that it will including two new virtual events in spring and fall, be any different than the topical monthly webcasts, LeadingPRINT magayear we have just left behind. The pandemic con- zine, “LeadingPRINT” podcasts, educational protinues to challenge policy makers, while global eco- gramming, member insight offerings, sponsored nomic uncertainty and fragility hover closely over- content, quantitative and qualitative research and head, and consumer behavior and business prac- our current catalog of program offerings, including tices are forever altered. industry research, vertical content and our impor-

First, it’s important that I thank the count- tant and ongoing Standards program. less volunteers, members, colleagues and industry There is no better way to generate new ideas, leaders who guided our industry and association opportunities, and contacts than by being in the through a very interesting and challenging 2020. same place at the same time with like-minded

The Association for PRINT Technologies (APTech) people, even virtually. APTech plans to hold two would not be in the advantageous position it is major virtual events in spring and fall 2021: the in today without the support of these individu- Variable Data Mail Super Users Summit on April als who believe in the value APTech can bring to its 14 and APTech’s Industrial Print Users Summit on members and the printing community. Sept. 15.

Speaking of which, our start to 2021 was a little APTech’s monthly 60-minute live webcasts also more exciting than usual, since on Jan. 1, APTech provide educational content directly to members, officially joined forces with the Innovatis Group, while LeadingPRINT is a content platform to serve an association management company, headquar- the more progressive, most optimistic CEOs and tered in Nashville, Tenn. While joining a prestigious leaders in the industry who are transforming their client lineup of industry leaders businesses and standing out from the competiRead More… such as Canon, Dell Technologies tion. We also offer qualitative and quantitative Find article at and VMware, APTech also ben- research opportunities where OEMs can tap into PrintingNews. efits enormously from Innovatis’ our members’ industry insights. com/21147827 unique strengths in community, For OEMS and printers looking to generate innovation, customer engage- leads, announce products, seek sponsorship opporment and brand loyalty, as well as their extensive tunities, or position themselves as a thought leader experience in the print industry. in the industry, APTech is a compelling platform to

Even as the incoming New Year has not yet enable you to bring your technology and ideas to shed the continuum of uncertain and accelerated the market. We believe there is no better time to be change that was 2020, we must all adjust and take in the print industry than RIGHT NOW. ● opportunities as they present themselves, creating our own roadmap, and continuing to operate and thrive.

APTech is forging ahead, knowing that within our community of 20K plus printers and suppliers, connections need to be

Thayer Long is president of the Association for Print Technologies (APTech) and serves as president of the Graphic Arts Education and Research Foundation (GAERF).

Continued from page 29 time is right to do the rebrand, because we’ve actually got some good stuff to talk about.

WTT: What is some of that good stuff?

JM: As I mentioned, Xaar printheads typically have not been able to print aqueous fluids, and we now have a way to make our heads aqueous-compatible. We’re starting to work with customers in alpha and beta testing. The product is about 18 months away, but I think it’s a significant step forward. The other thing is around the speed of the heads, because of the shared-wall technology that Xaar adopts.

WTT: Briefly explain “shared-wall” technology.

JM: If you were to ask, what’s one of the problems with Xaar heads—people would say they’re very slow because they only print one in three nozzles at a time. Each channel has a wall on either side. When the walls move to eject a drop from the nozzle, they move in such a way that the wall they share with the neighboring channel cannot also move in the same way. So whilst you’re ejecting a drop in one channel, you cannot eject a drop from the channel on either side. So you’ve got what we call “three-phase printing.” You’re printing every third nozzle, and that has been one of the limitations of the Xaar technology. However, the benefit of Xaar’s technology is that the ink is continually flowing directly past the back of the nozzles; bubbles don’t get trapped to block the printhead. They just continue to flow through, and debris and particles do the exact same thing. The reason we do really well in ceramics is because you have heavily pigmented inks, and those are difficult to keep in suspension. That’s what the “through-flow” [TF] technology is all about. The printheads are very reliable when it comes to heavily pigmented, highly viscous inks because you get a huge amount of power from those walls moving in and out to fire drops out. However, we have now found a way to print every single drop at the same time, which gives us a three-times improvement in speed.

I said that I would never have bought a Xaar printhead while I was at Inca Digital because it didn’t have a robust nozzle plate, it was too slow, and it didn’t do aqueous inks. Well, now we’ve got a way to use water-based inks, we’ve got a way to actually get higher speeds, which exceed the competition, and we’re going to have a robust nozzle plate. Plus, we get all the benefits of Xaar printheads in terms of the re-circulation technology and the ability to print pigmented inks. If we pull all of this off, we’ll have the best printhead on the market. If you look at the range of inks that we can print, it’s far in excess of what somebody else can print. If you’ve got a difficult ink, if it’s quite viscous, if it’s pigmented, or if it has some functionality that requires additives, which makes it more difficult to print, then Xaar technology is absolutely the way to go. We’ve won over 30 accounts in the last nine months with companies where there is a requirement to print more challenging inks.

WTT: To circle back to the start, is Inca Digital going to be a customer of yours at some point?

JM: I do hope so. If I look at the product that I described to you, if I could take that product and put it into an onset, I think it would be an incredible product. So a lot of what we’re doing now is thinking about what are the products that I would have wanted at Inca Digital, and if we can deliver those, then we know we’re on the right track. ●

Continued from page 37 order to compile source data and determine the most effective way to present it back to the business leaders. Interactive data-presentation tools are plentiful and can be integrated with your database(s) for the purpose of reviewing, drillinginto, cross-referencing and analyzing organizational metrics. In taking this first important step you will see uncertainty replaced by an informed confidence, and your organizational performance will be reflective of your maturing decision-making systems. You have begun a critical step in the iterative process of creating new agility by advancing a data-driven culture that will be more proactive and precise in its business performance.

Forge Predictable Outcomes, Not Professional Guesstimates

How will you know if you are on the right metrics and analytics trajectory? Your departments will begin to share information and insight cross-functionally. Teams will discover the interdependency of the business units illuminated by the insight of maturing analytics. Further, teams will become more collaborative in helping solve each other’s problems knowing that the results will show in metrics trending. Accountability, arguably a key cultural characteristic, between departments and individuals, becomes a transparent process in the presence of performance metrics and analytics.

The progression of maturing insight is the development of new foresight. With foresight comes scenario modeling that is the cornerstone to forging predictable outcomes. Leadership throughout the company can create new diagnostic tools that predict outcomes in a variety of practical scenarios. Instead of arbitrarily guesstimating growth and performance objectives, model the possible outcomes based on current and optimal performance metrics. Where do you need improvement or new investment to accelerate growth? Where can product or channel diversity become a growth accelerant? Where can top-grading your talent pool lead to improved outcomes? By pulling the correct business levers and modeling the required resources you will be able to confidently predict and future-proof outcomes on your quest to attain new growth and performance.

Data is overwhelming in its abundance in our businesses. Harnessed and forged into meaningful metrics and analytics, it can create a shield of protection for your business and your people. Each department and individual will progress at a different pace through the information maturation process. Undergird a well-formulated decision logic with analytics and experiential wisdom and then develop it into a traceable, teachable and repeatable system. In doing so, you will settle an old saying, “You can’t manage what you can’t measure.” Further, you will be able to adopt a new ethos: Accurate analysis accelerates agile achievement. It is agility, after all, that holds the key to future responsiveness and success. So, go on and wield the data sword with confidence. ● Read More… Find article at PrintingNews. com/21147615

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Continued from page 41

with six OEMs as customers and never really had interaction with end customers. So here was a much smaller and less profitable company, but we had thousands of customers and dozens of products. Guy Gecht had the vision to take that risk and carry it forward to the diverse company EFI is today. He truly completely transformed the company, which is something very few CEOs have been able to do.” I’ll admit, I was one of those that thought the VUTEk move was a little crazy but in the end, Gecht was much smarter than I was. Over the past 18 months, Olin has focused on putting in place a global manufacturing and service strategy for the company’s inkjet business with more consolidated and standardized manufacturing across the different inkjet groups. “Once that was in place,” he said, “it was a natural time to explore something new.”

We’ll stay in touch with Olin as the next chapter develops. Meanwhile, take a look at Nilo Enterprises if you’re looking for some consulting help.

Ken Garner

Ken Garner began his career at United Litho in 1975, where he became President and COO. In 2008, Garner joined MFSA, later renamed to the Association of Marketing Service Providers, where he was President and CEO. In 2014, that association was rolled up with NAPL/NAQP, and subsequently renamed to Epicomm, where he was President and CEO. Epicomm was absorbed into Idealliance, and Garner left to join NPES, which was then renamed APTech. His career reflects the magnitude of change the industry has undergone over all those years, especially in the association world. As 2021 unfolds, Garner is taking on a new adventure. “I’m going back to school,” he said. “Over 40 years in the industry, I have had the opportunity and privilege to provide counsel and guidance to many people, and I got a great deal of satisfaction out of that. I want to learn how to do that more effectively, so I will be starting a concentrated program at the George Mason University School of Business that will result in my certification as a business coach. It’s a combination of synchronous and asynchronous learning with cohorts no larger than 20. It is promoted as being interactive and engaging, and by June will lead to a certification with one of the professional organizations in the coaching field. That certification makes a big Ken difference to a potential Garner client. “The most valuable thing I am taking away from my decades in the industry is the relationships I have been able to build. It is an industry that has been characterized by solid people. I have never been embarrassed ever in my career to say I am a printer. I am proud of the work the industry does and the contribution we have made.” We’ll check back in with Garner in the summer to see how he survived this intense virtual educational venture and what he plans to do next. The industry owes a debt of gratitude to these three gentlemen who, each in their own way, have made very significant contributions and have made the industry better in so many ways. They are thought leaders, unafraid to make bold changes, and they have each made a big difference. They will be missed, but I have a feeling they’ll each be back, touching the industry again in their own way. We wish them well. ●

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