Caterpillar Cat TH560B Telehandler Parts Catalogue Manual SN TBP00100 thru TBP00208

Page 1

31200253 July 11, 2008

Parts Manual

TH560B TELEHANDLER S/N TBP00100 thru TBP00208

BASIC ENGINE 236-3841 BELT GP-SERPENTINE PART OF 295-8896 ENGINE & TRANSMISSION AR AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 2 3

1 1 1

GRAPHIC #1

12

BASIC ENGINE

PART NAME PART NUMBER

8P-6363 236-3842 5P-9212

QTY

1 1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

PLUG BELT-SERPENTINE PLUG

<END>

g00998269

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BASIC ENGINE 183-3780 BELT TENSIONER GP PART OF 271-0945, 300-1837 INSTALLATION AR-ENGINE AN ATTACHMENT

NOTE

REF NO

1 2 3 M 4 M 5 6 M-METRIC PART

GRAPHIC REF

1 1 1 1 1 1

GRAPHIC #1

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PART NAME PART NUMBER

171-6108 190-0642 8T-4121 8T-4172 8T-4189 8T-4224

QTY

1 1 1 1 4 4

1

2

4

5

6

SEE PAGE

(PRODUCT LEVEL)

PULLEY (8-GROOVE) BELT TENSIONER WASHER-HARD (11X21X2.5-MM THK) BOLT (M10X1.5X80-MM) BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK)

<END>

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3

g01093655

BASIC ENGINE

13

BASIC ENGINE 234-2674 CAMSHAFT GP PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 2

1 1

GRAPHIC #1

14

BASIC ENGINE

PART NAME PART NUMBER

1B-8736 225-5967

QTY

1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

KEY-WOODRUFF CAMSHAFT

<END>

g00911297

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BASIC ENGINE 231-0149 COVER GP-FRONT HOUSING PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 2 3

1 1 1

GRAPHIC #1

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PART NAME PART NUMBER

6I-0572 114-2579 115-1162

QTY

12 3 3

1

2

4

5

6

SEE PAGE

(PRODUCT LEVEL)

BOLT (M8X1.25.20MM) GASKET PLATE

<END>

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3

g00986215

BASIC ENGINE

15

BASIC ENGINE 230-9196 COVER GP-FRONT HOUSING PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT

NOTE

REF NO

M

1 2 3 4 5 M-METRIC PART

GRAPHIC #1

16

BASIC ENGINE

GRAPHIC REF

1 1 1 1 1

PART NAME PART NUMBER

100-4830 111-8222 209-5502 209-5503 231-0046

QTY

1 5 1 1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

BOLT (M10X1.5X20-MM) BOLT COVER AS (POWER TAKE-OFF) SEAL-COVER PLUG

<END>

g00954165

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BASIC ENGINE 239-5602 COVER GP-VALVE MECHANISM (contd. )

GRAPHIC #1 20

BASIC ENGINE

<END>

g01264737

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BASIC ENGINE 234-2670 CRANKSHAFT GP PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT REF NO

NOTE

GRAPHIC REF

1 2 3 4

AB AB AB AB AB AB AB AB A-NOT B-USE

1 1 1 1 1 5 1 1 6 1 1 1 1 7 1 1 1 1 8 1 9 1 PART OF THIS GROUP AS REQUIRED

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PART NAME PART NUMBER

216-8314 225-8841 1B-8736 032-9090 067-6873 032-9091 067-6874 225-7772 233-3784 233-3785 233-3786 225-7781 233-3788 233-3789 233-3790 225-8839 249-9227

QTY

1 1 1 2 2 1

1

1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

GEAR-CRANKSHAFT (34-TEETH) CRANKSHAFT GP KEY-WOODRUFF WASHER-THRUST (STANDARD-UPPER) WASHER-THRUST (0.18-MM OS) WASHER-THRUST (STANDARD-LOWER) WASHER-THRUST (0.18-MM OS) BEARING SET-MAIN (STANDARD) KIT-CRANKSHAFT BEARING (0.25-MM OS) KIT-CRANKSHAFT BEARING (0.5-MM OS) KIT-CRANKSHAFT BEARING (0.76-MM OS) BEARING SET-ROD KIT-ROD BEARING (0.25-MM OS) KIT-ROD BEARING (0.51-MM OS) KIT-ROD BEARING (0.76-MM OS) DOWEL RING-TIMING

BASIC ENGINE

21

BASIC ENGINE 234-2670 CRANKSHAFT GP (contd. )

GRAPHIC #1 22

BASIC ENGINE

<END>

g00908707

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BASIC ENGINE 232-7604 CYLINDER BLOCK GP PART OF 234-2669 CYLINDER BLOCK GP AN ATTACHMENT

NOTE

REF NO

1 2 3 4 5 M 6 7 8 9 10 11 12 13 14 15 16 17 M-METRIC PART

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GRAPHIC REF

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 of 2

PART NAME PART NUMBER

6I-0572 035-8068 067-6002 067-6006 067-6043 100-4841 185-0884 225-7944 225-8858 232-3751 232-7440 276-5605 232-7596 232-7597 232-7599 232-7600 232-7603

QTY

4 10 10 1 1 4 2 1 2 1 1 4 1 2 1 1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

BOLT (M8X1.25X20-MM) BOLT (5/8-18X3.75-IN) DOWEL PLUG PLUG-SIDE BOLT (M6X1X10-MM) DOWEL GASKET (ENGINE OIL FILTER BASE) PLUG PLATE BEARING JET AS-PISTON COOLING PLUG PLUG PLUG PLUG-CUP PLUG

BASIC ENGINE

23

BASIC ENGINE 232-7604 CYLINDER BLOCK GP (contd. )

GRAPHIC #1 24

BASIC ENGINE

<END>

g00951214

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BASIC ENGINE 234-2669 CYLINDER BLOCK GP PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

M

1 1 2 1 Y 3 1 M-METRIC PART Y-SEPARATE ILLUSTRATION

GRAPHIC #1

31200253

PART NAME PART NUMBER

209-9219 232-7449 232-7604

QTY

10 1 1

1

2

4

5

6

SEE PAGE

(PRODUCT LEVEL)

BOLT (M8X1.25X16-MM) HOUSING AS CYLINDER BLOCK GP

<END>

1 of 1

3

23

g00952056

BASIC ENGINE

25

BASIC ENGINE 225-5505 CYLINDER HEAD GP PART OF 234-2672 CYLINDER HEAD GP AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 2 3 4 5 6 7 8 9 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1

GRAPHIC #1

26

BASIC ENGINE

PART NAME PART NUMBER

9Y-5015 067-6006 147-1979 185-0882 185-0884 225-5493 225-5494 225-5495 225-5496 225-5498 225-5499 252-6438 254-3954

QTY

2 4 16 8 2 4 4 4 8 8 4 4 4

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

PLUG-FREEZE PLUG RETAINER-VALVE SPRING GUIDE-VALVE (INTAKE) DOWEL INSERT-VALVE (INLET) INSERT-VALVE (EXHAUST) VALVE-INLET SPRING-VALVE CAP VALVE-EXHAUST SEAL-INLET VALVE SEAL-EXHAUST VALVE

<END>

g01095858

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BASIC ENGINE 234-2672 CYLINDER HEAD GP PART OF 176-3180 ENGINE AR-PRIMARY AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 1 2 1 3 1 Y 4 1 Y-SEPARATE ILLUSTRATION

GRAPHIC #1

31200253

PART NAME PART NUMBER

225-5501 225-5502 240-7194 225-5505

QTY

7 3 1 1

1

2

4

5

6

SEE PAGE

(PRODUCT LEVEL)

BOLT (M15X1.5X137-MM) BOLT (M15X1.5X162-MM) GASKET-HEAD CYLINDER HEAD GP

<END>

1 of 1

3

26

g00909291

BASIC ENGINE

27

BASIC ENGINE 180-3267 DRAIN GP-ENGINE OIL PART OF 271-0945 INSTALLATION AR-ENGINE AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 1 2 1 3 1 E 4 1 E-ORDER BY THE CENTIMETER

GRAPHIC #1

28

BASIC ENGINE

PART NAME PART NUMBER

5D-1026 6V-7238 3K-0360 5P-0743

QTY

1 1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

CLAMP-HOSE VALVE-SHUTOFF (SUMP DRAIN) SEAL-O-RING HOSE (13CM)

<END>

g00879690

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BASIC ENGINE 207-4171 DRAIN GP-ENGINE OIL PART OF 300-1837 INSTALLATION AR-ENGINE AN ATTACHMENT

NOTE

REF NO

GRAPHIC REF

1 1 2 1 3 1 4 1 5 1 6 1 E 7 1 E-ORDER BY THE CENTIMETER

GRAPHIC #1

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PART NAME PART NUMBER

5D-1026 6V-7238 8T-0119 159-5255 3K-0360 5P-6718 5P-0743

QTY

1 1 1 1 2 1 1

1

2

4

5

6

SEE PAGE

(PRODUCT LEVEL)

CLAMP-HOSE VALVE-SHUTOFF (SUMP DRAIN) ELBOW ADAPTER SEAL-O-RING SEAL-O-RING HOSE (13CM)

<END>

1 of 1

3

g00866974

BASIC ENGINE

29

BASIC ENGINE 178-8203 DRIVE GP-FAN PART OF 268-9319 TRANSMISSION GP AN ATTACHMENT

NOTE

B B B B

REF NO

GRAPHIC REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

16 17 18 B-USE AS REQUIRED

30

BASIC ENGINE

PART NAME PART NUMBER

095-0941 104-3288 121-2059 121-2060 121-2061 122-1878 122-1879 221-6795 178-8125 178-8129 178-8208 190-1576 206-4383 209-3764 221-6781 1P-0604 178-8126 7T-3035 123-8905 123-8906

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

2

3

4

5

6

SEE PAGE

(PRODUCT LEVEL)

RING-RETAINING SHIM (0.05-MM THK) SHIM (0.08-MM THK) SHIM (0.18-MM THK) SHIM (0.6-MM THK) RING-SEAL SPACER (58X67.5X2-MM THK) GEAR AS (38 TEETH) GEAR (38 TEETH) WASHER-THRUST SEAL-OIL BEARING AS-TAPERED ROLLER WASHER-THRUST BEARING AS-ROLLER SHAFT AS PLUG-CUP SHAFT PIN CUP-TAPERED ROLLER CUP-TAPERED ROLLER

1 of 2

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BASIC ENGINE 178-8203 DRIVE GP-FAN (contd. )

GRAPHIC #1 31200253

<END>

2 of 2

g00999932 BASIC ENGINE

31

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