ILR 20, 25, 30 Route Pro
PARTS BREAK DOWN
Interlift Inc. dba MBB Palfinger 15939 Piuma Ave, Cerritos, CA 90703 TEL. (888)-774-5844 FAX. (562)-924-8318 572 Whitehead Road, Trenton, NJ 08619 TEL.(609)-587-4200 FAX.(609)-587-4201 DATE: 8/19/2011 REVISION: 2.1
Built to Deliver - Every Time ILR INDEX
ILR - liftgate Route Pro Important gate information: On the top of the tube on the driver side
No.
Description
Page
1
LIFTING GEAR
3
2
PINS & BUSHINGS
4
3
BED EXTENSION
5
4
PLATFORM 48" x 80"
6
5
PLATFORM 42" x 80"
7
6
CONTROL SYSTEM
8
7
CYLINDER AND COMPONENTS
9
8
POWER PACK
10
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
2 / 10
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR LIFTING GEAR
1
5
11
2 7 11 11
3
9 10 4
Measure
No. 1
3
5 Measure
Description
Part no.
Lift arm - 800mm (31 ½")
4ILRLA-P
Lift arm - 900mm (35 ½")
4ILRLA-A-900
2
Main frame
4ILRMF-P
3
Mount plate
4ILRMP-A
4
Cylinder
P-2004093
5
Parallel arm - 800mm (31 ½")
15-0310-000
Parallel arm - 900mm (35 ½")
4ILRPA-A-900
7
Power pack lid
8
Power pack box - enclosure Wheel with hardware
P-1407778
9 10
Bracket with wheel and hardware
P-2003724
11
Grease zerk
P-69064337
12
Red cap
P-1191680
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
2-00085 P-2003774
3 / 10
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR PINS & BUSHINGS Driver side 42" platform gate 6
5 12 10 77
7 7 15 14
13
6
Inch 1
1 /8 x 2 1 1 /8 x 2 1 1 /8 x 4 1 1 /8 x 6 1 1 /8 x14 3 1 /8 x 4 3 1 /8 x 4
/2 /8 1 /8 7
3
/8
1
/2
P-2003652 P-2003651 P-2003649 P-2003653 P-2003650 P-1407100 P-1407046
32/28 x 31 32/28 x 36 40/36 x 36 40/36 x 41
1 2 3 4 5 14 15
PINS Pin lift arm, tube Pin parallel arm, tube Pin shackle, parallel arm Pin cylinder Pin platform, shackle, lift arm Pin platform, shackle, lift arm - just 42" platform Pin shackle, parallel arm - just 42" platform
1
1
1
1 /4 / 1 /8 x 1 /4 1 1 3 1 /4 / 1 /8 x 1 /8 5 3 3 1 /8 / 1 /8 x 1 /8 5 3 5 1 /8 / 1 /8 x 1 /8
P-1403367 P-1403364 P-1403366 P-1403363 Part no.
BUSHINGS Bushing lift arm, platform Bushing shackle; parallel arm Bushing tube, lift arm ; cylinder, lift arm Bushing cylinder, tube Torsion spring plastic tube HARDWARE Coil spring - curb side Coil spring - driver side Bolt, pin lock
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
Part no.
Inch
mm
Description
11 12 13
7 2 13
Part No.
1
No.
6 7 8 9 10
13 1 8
4 9
81
Measure
mm 28 x 66 28 x 74 28 x 105 28 x 153 28 x 365 36 x 102 36 x 115
5
3 7
3 7
2 7
Measure
7 7 10 11
6
8 4
4 / 10
P-1407046 P-2003651 P-2003649 P-1407100 P-2003650 P-2003653 P-2003652 P-1403364 P-1403367 P-1403366 P-1403363 P-1228526 P-1264848 P-1264857 P-2009212
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR BED EXTENSION AND BUMPERS
1 2 3
4 Measure width
Measure Measure length
Description
No. 1
Part no.
BED EXTENSION length 96" (2440mm) length 102" (2590mm)
4ILRBE-P on request
2
DOCK BUMPER - CURB SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights length 20" (533mm), width 3" (76mm) 1 Step
1-0001924R 1-0001924HDR 1-0001924HDR-LC 1-0001920R
3
DOCK BUMPER - DRIVER SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights length 20" (533mm), width 3" (76mm) 1 Step
1-0001924L 1-0001924HDL 1-0001924HDL-LC 1-0001920L
4
RUBBER BUMPER Rubber bumper KITS (Curb and driver side) Dock bumper - length 24" (610mm), width 3" (76mm) 2 Step Dock bumper HD - length 24" (610mm), width 4" (101mm) Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) Dock bumper - length 20" (533mm), width 3" (76mm) 1 Step
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
5 / 10
1-00021 1-0001924S 1-0001924HDS 1-0001924HDS-OR 1-0001920S
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR PLATFORM Steel platform 48" x 80"
6
2 7
5 3
5
10 14
10
15 12 13 8
10
10 8
13 11
9 19 18 17
4 16 9 19 18
Measure No.5
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description Platform - 48" x 80" with cart stops Platform - 48" x 80" without cart stops Main section Tip section Bolt - DIN931 M8 x 50 Hinge - width 4" (100mm) Cart stop - curb side Cart stop - driver side Pin platform, shackle, lift arm Pin shackle, parallel arm Pin main section, tip section Coil spring - curb side Coil spring - driver side Torsion spring plastic tube Torsion bar (63" length) - for 48" platform Torsion bar retainer Shackle - curb side Shackle - driver side Bolt - hex head M24-3.0 x 80 Nut - hex nut 24mm
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
6 / 10
Part no. 4ILRP48-P-CS 4ILRP48-P on request on request P-66108368 4ILRH-A 1-00005L 1-00005R P-2003650 P-2003649 4ILPP-A P-1264848 P-1264857 P-1228526 P-1409441 P-2004522 4ILRSC-P-ASSY 4ILRSD-P-ASSY P-2004732 P-67243196 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR PLATFORM Steel platform 42" x 80"
5 3 2 7
6
5
10
10 20
10
10 8
13 11
4 16 9 19 18
21 19 18 17 Measure
No.5
No. 1 2 3 4 5 6 7 8 9 10 11 13 16 17 18 19 20 21
Description
Part no.
Platform - 42" x 80" with cart stops Platform - 42" x 80" without cart stops Main section Tip section Bolt - DIN931 M8 x 50 Hinge - width 4" (100mm) Cart stop - curb side Cart stop - driver side Pin platform, shackle, lift arm Pin shackle, parallel arm Pin main section, tip section Coil spring - curb side Torsion spring plastic tube Shackle - curb side Shackle - driver side Bolt - hex head M24-3.0 x 80 Nut - hex nut 24mm Pin platform, shackle, lift arm Pin shackle, parallel arm
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
7 / 10
4ILRP42-P-CS 4ILRP42-P on request on request P-66108368 4ILRH-A 1-00005L 1-00005R P-2003650 P-2003649 4ILPP-A P-1264848 P-1228526 4ILRSC-P-ASSY 4ILRSD-P-ASSY P-2004732 P-67243196 P-2003653 P-2003652
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR CONTROL SYSTEM
No. 1 2 3 4 5 6 7 8
Description
Part no.
2 Button hand control with coil 2 Button hand control with coil and plug 2 Button hand control with coil and 7way plug Plug, 4 way Plug, Hella, 7 way Socket, 4 way Socket, Hella, 7 way w/ seal Holster for hand control Cab push-pull on-off switch Cable for solenoid valve Toggle switch
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
8 / 10
P-72916816 P-72916816P P-1300135 3-00010 P-1237109 3-00011 P-1299912A 1-00050 P-1201838 P-67254198 P-2004565
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR CYLINDER AND COMPONENTS 8
No.1 Lift cylinder 14
6
7 10 23
5 4 23 22
9 Measure
13
No.2 Parallel arm
Measure
No.
Measure
Description
Part no. Piston rod diameter- lift cylinder compressed length - lift cylinder
1 2
Lift cylinder without release valve 70.36.516 Parallel arm - 800mm (31 ½") Parallel arm - 900mm (35 ½")
70mm (2 ¾'') 516mm (20 ¼") P-2004093 15-0310-000 4ILRPA-A-900 P-2004096 P-2021847
4 5
Piston rod
6 7 8 9 10 11 12 13
Adaptor / hose fitting Restrictor no.4 Release valve Bushing Grease zerk Sleeve Clamp Bushing
P-1188263 P-1363828 P-67282345 P-1403363 P-69064337 P-1098362 P-68734258 P-1403366
14 22
Hydraulic hose - 51" (1300mm) Grease zerk
P-2005387 P-69064337
23
Red cap
P-1191680
Rebuild kit
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
9 / 10
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318
Built to Deliver - Every Time ILR POWER PACK
No.
Description
1 2 3 4 4 5 7 8 9 10 11 12 13 14 15 18 21 22 29 30 31 40 41
Power pack complete with box Motor 12 Volt Carbon brushes kit (4 pieces) - since 2001 Carbon brushes kit (4 pieces) - till 2001 Pump Oil reservoir Shuttle valve Pressure control valve Motor solenoid Hydraulic hose Restrictor no.1 Breather cap Clamp kit for oil reservoir Wing screw - size M8 x 16mm Suction pipe with filter Coupler Drain plug Sealing washer Conector for pressure gauge Power pack box Lid for power pack box O-seal kit Fitting - 90Ëš Elbow
572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201
Part no.
10 / 10
P-2020860 P-2020866 P-1410330 P-1407399 P-2020618 P-1404306 P-2005141 P-1404297 P-1404303 P-2005387 P-1355899 P-1404487 P-1404308 on request P-2010674 P-1406291 P-66373088 P-1298013 P-1405397 P-1407778 2-00085 P-2012576 P-1232266
15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318