ILT-35-40 WR

Page 1

ILT 35, 40 ILT- WR 35 Twin Fold

PARTS BREAK DOWN

Interlift Inc. dba MBB Palfinger 15939 Piuma Ave, Cerritos, CA 90703 TEL. (888)-774-5844 FAX. (562)-924-8318 572 Whitehead Road, Trenton, NJ 08619 TEL.(609)-587-4200 FAX.(609)-587-4201 DATE: 9/26/2011 REVISION: 1.5


Built to Deliver - Every Time ILT INDEX

ILT - liftgate Twin Fold Important gate information: On the top of the tube on the driver side

No.

Description

Page

1

LIFTING GEAR

3

2

PINS & BUSHINGS

4

3

BED EXTENSION

5

4

PLATFORM aluminum / aluminum

6

5

PLATFORM steel / aluminum

7

6

CONTROL SYSTEM

8

7

CYLINDER AND COMPONENTS

9

8

CYLINDER AND COMPONENTS Power Down

10

9

POWER PACK

11

10

POWER PACK Power Down

12

11

HYDRAULIC PIPE SYSTEM

13

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

2 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT LIFTING GEAR 15 11

3

1

2

16 15

8

6 9

12

8

14 13

10

1

8

11

7

9

8

4

5

3

4

No.

15 3 12

Description

Part no.

Lift arm

10-1007-100

Main frame

01-1007-100

Main frame for ILT- WR (with walk ramp)

01-1007-200

3

Mount plate

60-1007-201

4

Swinging fixture

05-1007-100

5

Rubber cover with hinge for control system

P-2007 474

6

Rubber cover

P-6848 3018

7

Clamp for cover

P-2010 169

8

Mount tube plastic end

P-2013 674

9

Bumper - outer

on request

10

Bumper - center

on request

11

Parallel arm

15-1009-100

12

Rubber snubber with hardware

P-112 8624

13

Wheel bracket assembly

60-1007-500

14

One wheel with hardware

P-2003 774

15

Grease zerk

16

Red cap

P-6906 4337 P-1191 680

2

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

3 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT PINS & BUSHINGS 13 11 14 7 7 9 7 6

15 1

23 2

7

5

8

15

5

6 7 9 7 7 14 2 11 12 1

10

10 4 1

3

Measure mm 28 x 74 28 x 99 28 x 180 28 x 453 36 x 91 36 x 206 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Inch 1 1 1 1 1 1

1

7

1

7

/8 x 2 /8 x 3 1 /8 x 7 1 /8 x17 3 /8 x 3 3 /8 x 8

3

/8 /8

/4 1 /2 1 /8

Part No. P-2003651 P-1326307 P-1354169 P-1353966 P-1350394 P-1403348

mm 32/28 x 31 32/28 x 36 40/36 x 36 40/36/50 x 17

4 / 15

2

Inch 1 1 1 /4 / 1 /8 x 1 /4 1 1 3 1 /4 / 1 /8 x 1 /8 1 3 3 1 /2 / 1 /8 x 1 /8 1 3 5 1 / 2 / 1 /8 / 2 x /8 1

Description PINS Pin swinging fixture, tube Pin parallel arm, tube ; lift cylinder, lift arm Pin lift cylinder, swinging fixture Pin swinging fixture, lift arm Pin platform, shackle, lift arm Pin incl. roller kit BUSHINGS Bushing shackle, parallel arm Bushing lift arm, tube Bushing lift arm Bushing swinging fixture Torsion spring plastic tube HARDWARE Coil spring - curb side Coil spring - driver side Roller, steel Bolt, pin lock KITS Pin kit incl. hardware Bushing kit without no.10 (Torsion spring bushing)

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

8 7 2 3 15

Part no. P-1403367 P-1403364 P-1403366 P-1278682

Part no. P-140 3348 P-200 3651 P-132 6307 P-135 0394 P-135 3966 P-1405023 P-140 3367 P-140 3366 P-140 3364 P-127 8682 P-122 8526 P-201 4616 P-201 4617 P-201 4620 P-200 9212 on request on request

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT BED EXTENSION AND BUMPERS

1 9 10

3 Measure width

2

Measure length

8

No. 1 2 3 4 5 6 7 8

7 54

6

8

Description

Part no. 60-1007-100 60-1009-100-WR 1-00021 60-1009-400 60-1009-201 60-1009-111 60-1009-112 60-1009-301

Bed extension - length 102" (2590mm) Bed extension for walk ramp - length 102" (2590mm) Rubber bumper Latch assemly Walk ramp U-frame bracket Slide block Tube Up stop

9

DOCK BUMPER - CURB SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights 1 Step length 20" (533mm), width 3" (76mm)

1-0001924R 1-0001924HDR 1-0001924HDR-LC 1-0001920R

10

DOCK BUMPER - DRIVER SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights 1 Step length 20" (533mm), width 3" (76mm)

1-0001924L 1-0001924HDL 1-0001924HDL-LC 1-0001920L

KITS (Curb and driver side) Dock bumper - length 24" (610mm), width 3" (76mm) 2 Step Dock bumper HD - length 24" (610mm), width 4" (101mm) Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) 1 Step Dock bumper - length 20" (533mm), width 3" (76mm)

1-0001924S 1-0001924HDS 1-0001924HDS-OR 1-0001920S

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT PLATFORM Aluminum platform 14

17

10 6 10 5 5 16 3

Cartstop - spring loaded

7 2 10 15 10 5 5 18 26

19

6, 7 27

25

23 24 19

21 22 12

20

22 13 11 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

9 28 4 9 8

8

Description Platform with cartstops - alu/alu Platform without cartstops - alu/alu Main section - alu Tip section with cartstops Tip section without cartstops Shackle Hinge Cart stop lid - curb side Cart stop lid - driver side Pin platform, shackle, lift arm Pin incl. steel roller kit Pin main section, tip section Coil spring - curb side Coil spring - driver side Torsion spring plastic tube Side fill in - curb side Side fill in - driver side Center fill in Aluminum cap tip - curb side - with cart stops Aluminum cap tip - curb side - without cart stops Aluminum cap tip - driver side - with cart stops Aluminum cap tip - driver side - without cart stops Side profile tip section - cut to required length Side profile main section - curb side Side profile main section - driver side Plate for coil spring adjustment Torsion bar Torsion bar retainer / eyenut Interlock latch - curb side Interlock latch - driver side Spring clip Spring Hex Head Bolt M8x50 and Nut , half threaded

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

6 / 15

13

9 4 9 Part no. 20-1009-400 20-1009-300 21-1009-000 P-2016 514 P-2015 658 25-1009-200 20-1007-101 P-2000 249 P-2000 250 P-1353 966 P-1405023 P-6726 4894 P-2014 616 P-2014 617 P-1228 526 P-2006 651 P-2006 651 P-2000 267 P-1408 523 on request P-1408 524 on request P-140 8521 21-1009-300 21-1009-400 60-1007-301 P-2006 410 P-2004 522 P-2000 888A P-1409 347A P-1409 349 P-1408 661 P-66108368

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT PLATFORM Cartstop - spring loaded

Steel-Aluminum platform 26

6, 7 27

25

14

17

10 6 10 5 5 16 3

7 2 10 15 10 5 5 18 19 23 24

19

12

13

13 11 22 9 28 4 9 8 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 24 25 26 27 28

Description Platform with cartstops - steel/alu Platform without cartstops - steel/alu Main section - steel Tip section with cartstops Tip section without cartstops Shackle Hinge Cart stop lid - curb side Cart stop lid - driver side Pin platform, shackle, lift arm Pin incl. steel roller kit Pin main section, tip section Coil spring - curb side Coil spring - driver side Torsion spring plastic tube Side fill in - curb side Side fill in - driver side Center fill in Aluminum cap tip - curb side - with cart stops Aluminum cap tip - curb side - without carts tops Aluminum cap tip - driver side - with cart stops Aluminum cap tip - driver side - without cart stops Side profile for tip section - cut to required length Plate for coil spring adjustment Torsion bar Torsion bar retainer / eyenut Interlock latch - curb side Interlock latch - driver side Spring clip Spring Hex Head Bolt M8x50 and Nut , half threaded

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

7 / 15

8

9 4 9 22 Part no. 20-1007-200 20-1007-100 21-1007-100 P-2016 514 P-2015 658 25-1007-100 20-1007-101 P-2000 249 P-2000 250 P-1353 966 P-1405023 P-6726 4894 P-2014 616 P-2014 617 P-1228 526 P-2006 651 P-2006 651 P-2000 267 P-1408 523 on request P-1408 524 on request P-140 8521 60-1007-301 P-2006 410 P-2004 522 P-2000 888A P-1409 347A P-1409 349 P-1408 661 P-66108368 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time Main Platform

7 5

6 3 2

9 4 8 11 1

10

13

No. 1 2 3 4 5 6 7 8 9 10 11 12 13

12

Description Hinge, Platform Plate Extrusion 83"x6", Center Extrusion 83"x6", Base Extrusion 83"x6", Hinge Tunnel, Driver Side Tunnel, Curb Side Side Cover, Curb Side Side Cover, Driver Side Pin, 1.375DIAx18", Zinc Socket Head Cap Screw, M10x40mm Pan Head Screw, #14x1" Split Pin Pin, 20x300mm

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

8 / 15

Part no. 20-1007-101 20-7009-102 20-7009-111 20-7009-113 21-1009-110 21-1009-120 21-1009-300 21-1009-400 45-1009-101 1030086 1040118 1421757 P-67264894

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT CONTROL SYSTEM

No. 1 2 3 4 5 6 7 8

Description

Part no.

2 Button hand control with coil 2 Button hand control with coil and plug 2 Button hand control with coil and 7way plug Plug, 4 way Plug, Hella, 7 way Socket, 4 way Socket, Hella, 7 way w/ seal Holster for hand control Cab push-pull on-off switch Cable for solenoid valve Toggle switch

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

9 / 15

P-72916816 P-72916816P P-1300135 3-00010 P-1237109 3-00011 P-1299912A 1-00050 P-1201838 P-67254198 P-2004565

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT CYLINDER AND COMPONENTS Gravity Down 8

No.1 Lift cylinder 14

6

7 10 23

5 4 23 22

9

Measure 9

No.2 Parallel arm

No.

Description

Part no. Piston rod diameter- lift cylinder compressed length - lift cylinder

1 2 4 5 6 7 8 9 10 11 12 14 22 23

Lift cylinder without release valve 63.28.498 Parallel arm - 900mm (35 ½") Piston rod Rebuild kit Adaptor / hose fitting Restrictor no.4 Release valve Bushing Grease zerk Sleeve Clamp Hydraulic hose Grease zerk

498mm (19 ½")

P-2016 765 15-1007-100 P-2016 761 P-1407 784 P-1188 263 P-2016765 P-6728 2345 P-1403 367 P-6906 4337 P-1097 838 P-6843 0828 P-1273 114 P-6906 4337 P-1191 680

Red cap

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

63mm (2 ½'')

10 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT CYLINDER AND COMPONENTS Power Down ENERGY MFG

No. 1 Lift Cylinder

2

Clevis:

No.

Description Piston rod diameter- lift cylinder

35mm (1.375")

compressed length - lift cylinder

312mm (12.25")

1 2

Cylinder Rod 1.375"

40-1411-100 40-1411-102

3

Seal Kit

40-1411-110

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

11 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT CYLINDER AND COMPONENTS Power Down MBB Germany

No. 1 Lift Cylinder

2

Clevis:

No.

Description Piston rod diameter- lift cylinder

35mm (1.375")

compressed length - lift cylinder

310mm(12.21")

1 2

Cylinder Rod (35mm)

P-2022849 P-2027554

3

Seal Kit

P-2027556

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

12 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT POWER PACK

12 11

3

2

8 6

7 9 17 16

5

4

15 13

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

14

10

Description

Part no.

Power pack Motor 12 Volt Carbon brushes kit (4 pieces) Pump incl. coupler, pipe, filter Oil reservoir Shuttle valve Pressure control valve Motor solenoid Pressure gauge Fitting - 90˚ Elbow Breather cap Clamp kit for oil reservoir Hydraulic hose Drain plug Pump filter Coupler ¾" x ⅞" (18mmx23mm) - early style Coupler ¾" x 1-⅜" (18mmx34mm) - new style Sealing ring

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

13 / 15

P-202 0859 P-202 0866 P-141 0330 P-202 0618 P-140 4306 P-200 5141 P-140 4297 P-140 4303 P-140 5397 P-100 0180 P-140 4487 P-140 4308 P-200 4473 P-6637 3088 P-201 8681 P-140 6291 P-202 0617 P-200 9743

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT POWER PACK POWER DOWN

3

1

4

8

2

7

6 5

9

No.

Description 1 3 4 5 6 7 8 9

Part no.

Power Pack Solenoid Braket, mount solenoid Motor Reservoir, steel, 3 liter O-Ring Breather Cap Cartridge, 4-way w/ coil Pump, presure balanced, 1.7

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

80-1411-100 80-1411-102 50-0709-912 80-1411-101 80-1411-911 50-0709-913 50-0709-914 80-1411-920 80-1411-917

14 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


Built to Deliver - Every Time ILT HYDRAULIC PIPE SYSTEM

3

1 3

1 2

7 No.

Description

5 68 4 Part no.

1

Hydraulic hose - to cylinder

P-1273 114

2 3

Hydraulic hose - to power pack

P-2004 473

Green plastic holder

P-2011 391

4

Tee- Fitting

P-1232 239

5

Bulk head fitting

P-1111 057

6

Fitting plate

P-2012 920

7

Rubber plate

P-1114 049

8

Plastic plug

P-1296 920

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

15 / 15

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318


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