26 minute read

Space Craft

420’ Hockema Group-designed Frederick Paul will be the largest hopper dredge built in the U.S. when it’s launched in 2023.

Operators focus on crew needs, carrying capacity.

By Michael Crowley, Correspondent

Most workboat operators share a common concern — occasionally finding themselves shorthanded. Then there are barge operators who would love to build a vessel with better fuel economy. This issue’s design feature focuses on how two companies are addressing those issues.

Breaking out of old patterns and habits can be tricky. You don’t want to alienate the very people you’re trying to help. How far do you go in the new direction? Is it done incrementally or with a deep dive?

Crowley Maritime Corp., Jacksonville, Fla., appears to be taking the deep dive route as it seeks to strengthen crew retention. “We’re trying to attract talent and encourage people to come and work on Crowley engineered designs,” said Cole Van Gundy, Crowley Maritime’s vice president of engineering, while at the same time noting that “mariners of today are a lot different than mariners of yesterday.”

Crowley recently needed to lease some new vessels and found “there wasn’t much new in the way of crew comfort and keeping up with what modern culture offers right now and how people expect to live their lives,” said Bryan Nichols, senior director of business development and commercial operations with Crowley Engineering Services (previously Jensen Maritime).

Staying with the tried-and-true of the past is not what Crowley envisions as the best way to retain crews for the long term. That’s why a primary focus is modernized workboat designs with an emphasis on crew comfort, “how the crew interacts with one another, with the vessel itself,” said Nichols.

Understanding the comfort issue has been approached in several different ways, including conducting interviews with multiple workboat crews and sending Crowley engineers out on workboats for a couple of days at a time to understand the daily experiences crews go through. Also, Crowley has engaged noise consultants and brought in interior designers “to give us a complete fresh look inside the vessel to anyone stepping aboard,” said Nichols. Crowley has also gone to industries outside the marine world such as aerospace “to see how they have overcome the small space” issue.

The work, which will first be on display with the launching of the eWolf, the all-electric harbor tug being built at Master Boat Builders in Coden, Ala., is aimed at giving “people their own personal space that can be uniquely updated for each person on the vessel,” said Nichols. Whereas a generation ago once the crew was on a boat they didn’t have much connection with friends and family, part of the comfort space Nichols refers to today includes charging ports and being able “to connect to the outside world via Wi-Fi and stay connected with everybody back home.”

Attention has also been paid to the pilothouse and deck. Engineers and naval architects, Nichols said, weren’t the sole developers of the new pilothouse design. Captains were enlisted in a 3-D interactive design to develop an integrated bridge system with optimal lines of sight that allows the operator to “focus on what he needs to do to operate the vessel.”

Down at the bow, the staple, based on input from tug operators, was pushed into the bulwarks to prevent someone from getting caught between the staple and the line going to a ship. Also, a step that’s traditionally been in the deck was eliminated. However, the most innovative feature is a rescue ladder built into the port and starboard sides of the tug, about amid-

ships. Now, if someone goes overboard they can be brought aboard without rst nding a line or ladder to bring then aboard. “I believe it’s the very rst time on a tug,” Cole said.

The eWolf will be operational by mid2023. By then the next generation eWolf should be under construction. Instead of the current eWolf’s 70-ton bollard pull, the next generation will be 90 tons and capable of doing escort service.

HOPPER DREDGES AND BARGES

A distinctive feature on a hopper dredge designed by the Hockema Group Inc., Seattle, is the positioning of the well deck. On most hopper dredges, it’s built low along a vessel’s side, just above the load line and freeboard assignments. This allows for a relatively short drag arm to rotate down for pumping dredging material.

Crowley Maritime

The Crowley Maritime designed eWolf features a bow staple worked into the bulwarks and a rescue ladder built into the side of the hull.

That’s not the case on a hopper dredge design from the Hockema Group, where the well deck is “essentially up to the top of the hopper,” said John Myers, president of the fullservice naval architecture company. A couple of advantages come with this location. The hopper dredge’s hull can be submerged much deeper, thereby increasing the carrying capacity of dredged material, and the hull with a higher sided well deck has greater longitudinal strength. Of course, the drag arm is another deck higher, which means it is longer than if the well deck was lower down on the hull.

The impetus for the design came from working with Manson Construction Co. in Seattle, which wanted a higher capacity hopper dredge with-

Hockema Group

Hockema Group-designed 438' barge Namakani being towed out of Honolulu Harbor.

out making it longer or wider. “They wanted to be able to carry certain tonnage within a certain size vessel,” said Myers. The raised well deck is “a prominent feature when compared to other hopper dredges being built around the world.”

That lead to the largest hopper dredge in this country, the Glenn Edwards, a 390'×76' hopper dredge built at Ala-

bama Dry Dock and Shipbuilding

and delivered to Manson in 2006. It has a 12,000-cu.-yd. capacity. A competitor’s hopper dredge was then built that bumped the Glenn Edwards down to second largest in the U.S. But a new Hockema Group hopper dredge “will once again take the reins of being the largest in the U.S.,” said Myers, when in early 2023, the 420'×81' Frederick Paup is launched at Keppel AmFELs in Brownsville, Texas, for Manson. It will have a 15,000-cu.-yd. capacity.

The maintenance dredge Frederick Paup will operate primarily in the Gulf of Mexico. Like the Glenn Edwards, it will have a pump-off module, enabling it to be a few miles off a beach dredging sand and then, through piping, pump the sand back onto the beach.

Barging is a commercial marine sector not generally thought of when it comes to design innovations. But that’s not stopped the Hockema Group, which has done extensive computational uid dynamics work on barges to optimize hull designs, which leads to giving a lot of shape to the bow and stern entries. A lot more “than you nd on traditional barges,” said Myers. “We boldly state that our barges are the most hull ef cient of any.”

Two Hockema Group sister towing barges are the Namakani and the Kamakani, both 438'×105'×25' and built by Gunderson Marine, Portland, Ore., for Sause Brothers, Coos Bay, Ore. The Namakani was built in 2016 and the Kamakani in 2008.

Both barges have “a lot of hull curvature, particularly in the buttocks of the hull shape in the bow and stern,” said Myers. They also have Hydro-Lift skegs that reduce a barge’s resistance as it moves through the water by 8% to 10% and provide directional stability while producing “a vector of force that adds a forward thrust vector to the barge when being towed.” That’s important when a barge is being towed from, say, the West Coast to Hawaii or to Alaska.

Then there is the fuel savings. Myers said towing the Hockema Groupdesigned barge, as opposed to a boxy traditional barge, gives the towboat operator 15% to 20% fuel savings.

Myers cringes when he sees more traditional box-shaped barges being built. They are cheaper to build than the Hockema designs, “but if they’d just spend another 10% to 15% on construction to create a barge with the proper shape, they will make that money back in the rst year of towing.”

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ADVERTISERS INDEX

Ahead Sanitation Systems Inc . . . . . . . . . . . . . . . . . . . 37 Airmar Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Arcosa Marine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 BAE Systems Ship Repair . . . . . . . . . . . . . . . . . . . . . . . . 3 BMT Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Browns Point Marine Service, LLC . . . . . . . . . . . . . . . 32 CAIG Laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Furuno USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CV3 Gilbert Associates Inc . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gladding-Hearn Shipbuilding . . . . . . . . . . . . . . . . . . . 14 Great Lakes Dredge & Dock Company. . . . . . . . . . . . . 9 Imtra Corp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 International WorkBoat Show . . . . . . . . . . . . . . . . . 4,35 John Deere Power Systems . . . . . . . . . . . . . . . . . . . . . . 5 Karl Senner, LLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CV4 Louisiana Cat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 McDermott Light & Signal . . . . . . . . . . . . . . . . . . . . . . 17 MTU - A Rolls-Royce solution . . . . . . . . . . . . . . . . . CV2 Pacifi c Marine Expo . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Robert Allan Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Rouses Markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 R W Fernstrum & Company . . . . . . . . . . . . . . . . . . . . . . 6 Schoellhorn-Albrecht Machine Company. . . . . . . . . 29 Transport Products and Service Enterprises, Inc.. . 37 Trimaco. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 U.S. Coast Guard Foundation. . . . . . . . . . . . . . . . . . . . 20 WorkBoat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Yank Marine Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Yanmar America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

AUGUST 1962

LOOKS BACK

• C.G. Willis Jr., Paulsboro, N.J., has ordered four twin-screw towboats from Wiley Manufacturing. The boats will measure 90'×28' and are scheduled to be delivered later this year. • The Island Exporter, described as the “world's largest oceangoing deck cargo barge,” was delivered recently to Island Tug & Barge Ltd., Victoria, British Columbia, by Yarrows Ltd., Esquimalt, British Columbia. The 360'×75'×25' Esporter is designed to carry 10,700 gross tons of bulk cargo. Fully loaded, it will draw 18'4". Vancouver naval architect Robert Allan designed the barge for use in the 20' channel of the Willamette River. • The 55'×16'×4'6" excursion boat Lady M was recently placed in service by River Excursions, Dubuque, Iowa. The new Mississippi River boat has seating for 150 passengers but has passed stability tests for up to 200.

AUGUST 1982

• Christening ceremonies were held recently for the 285'×78' cargo/oil combination barge Thunderbird, built by Eagle Marine Construction, Seattle, for Paci c Western Lines. • Alter Barge Line, Davenport, Iowa, has recently been issued an ICC Certi cate of Public Convenience and Necessity, granting authority to engage in transportation as a common carrier by water. The certi cate enables Alter to transport general cargo commodities between points and ports in the Mississippi, Illinois, Ohio, Missouri, Tennessee, Arkansas and Cumberland rivers, and the Intracoastal Canal. • Riedel International has been selected as the general contractor with Dravo Corp. in charge of engineering and construction management for Paci c Coal Corp.’s $60 million coal export terminal at the Port of Portland. The new Mississippi River

AUGUST 1972

• The 90'×30' towboat National Ranger was built at Main Iron Works, Houma, La., for the Transport Division of National Marine Service, Brentwood, Mo. The new boat is designed primarily to work from Chicago to Houston but with a maximum draft of 8' when fully loaded, the boat is shallow enough to work the Missouri River or anywhere else. • The Wharf Cat, a 75'×31' party boat, was recently delivered by Breaux’s Bay Craft, Loreauville, La., to Wharf Cat Inc., Port Aransas, Texas. The all aluminum, twin hull catamaran is certi ed to carry up to 86 passengers. • Plans for a new Hall of American Maritime Enterprise at the Smithsonian Institution has been announced by Dr. Daniel J. Boorstin, director of History and Technology in Washington, D.C. The museum hopes to open the new hall in 1976 — in time for the nation’s bicentennial.

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