Â
Home About Us Business Units Comminution Services Construction Services Labour Hire Workforce South Pacific (WFSP) provides comminution circuit maintenance services across Papua New Guinea and South East Asia for the gold/copper mining industry. Through strategic alliances WFSP has successfully broadened its services to include mining, oil & gas and civil construction and industry labour hire. Servicing the mining industry in Papua New Guinea and South East Asia, WFSP is a Papua New Guinean registered company that provides shut down fixed plant maintenance services across the comminution circuits. Specialising in grinding plant Relines including SAG and BALL MILLS, WFSP also provides a broad range of fixed plant shut down maintenance across Crusher Plant, Flotation Plant, CIL Plant, Lime Plant, Autoclaves and Tailings infrastructure. We combine professional comminution circuit maintenance services with competitive contract rates to offer our clients the best solution to meet their needs. WFSP has broadened its scope of services through strategic alliances with comminution, mining, oil & gas and general construction EPC, EPCM (Engineering, Procurement, Construction, Management) partners, to offer our industry clients expanded project delivery capabilities across Papua New Guinea and South East Asia. Through these professional partnerships WFSP is able to consistently deliver shut down fixed plant maintenance and mining, oil & gas and civil construction services to clients. WFSP and its alliance partners aim to deliver client scope of services under time and cost constraints and to develop a reputation for safety, reliability and service that exceeds our competitors. Through these alliances WFSP has increased the range of technical, maintenance and construction services capabilities to benefit mining, oil and gas and other industry clients across our markets of Papua New Guinea and South East Asia: Mining industry: Comminution expertise - design, installation, commissioning and maintenance Construction - major EPC, EPCM project delivery Infrastructure - full range of fixed plant shut down, repairs, overhauls and emergency services Oil and Gas industry: Construction -EPC, EPCM - design, installation, commissioning and maintenance Infrastructure - full range of fixed plant shut down, maintenance and repairs services Civil Construction: EPC, D&C, Contractor delivery - land developments, property construction, infrastructure and general civil
Page 1 of 14 Â
Home About Us Business Units Comminution Services Construction Services Labour Hire Workforce South Pacific (WFSP) provides specialist contract services to the mining industry for comminution maintenance across grinding and crushing circuits and general mining infrastructure (including fixed plant). Workforce South Pacific Limited (WFSP), previously registered as South Pacific Workforce Pty Ltd in Australia, is a privately owned company that was established and registered in Papua New Guinea (PNG) in 2010. WFSP provides specialist relining maintenance services for Sag Mills and Ball Mills along with crusher and apron feeder rebuilds. The company also provides maintenance and servicing on a wide range of fixed plant such as pump change outs and repairs, valve change outs and structural repairs. WFSP also provides rubber relining and re-coating on all other high wear process plant including flotation tanks and structures. WFSP employs an industry-skilled workforce with most employees having a minimum of 5 years and supervisors having an average of 10 years mining industry experience. All WFSP reline work crews undergo specific training in the safe and effective use and maintenance of all reline related tools and equipment including liner handlers. WFSP specializes in: þ Sag Mill and Ball Mill Relining þ Crusher & Apron Feeder Rebuilds þ Fixed plant and general maintenance The general scope of services includes: § § § § § § § §
Undertake scheduled shutdown SAG and Ball Relines Attend emergency breakdowns on mills due to component failure General fixed plant maintenance through tradesmen/mechanical, fitters and boilermakers Supply operators for crane handling operations Regrind mill girth gear reversal work and change out Mill feed conveyor repairs Crusher maintenance Apron feeder maintenance
Here at WFSP we believe that customer service is the key to success in business today, we can provide a self-regulated and supervised work force to perform a quality job. We ensure that all personnel work to environmental and safety standards in assessing, servicing, maintaining our clients Mills. Our objective is to continuously improve the services and service quality for our customers and in part this will be achieved on performance in relation to:
Page 2 of 14
ü ü ü ü ü ü
Work quality (QC) Work management Customer service Communication Reliability and trust Cost effectiveness Safety procedures (JSA, SWI) Minimal Downtime
COMPANY PROFILE
!
! ! ! ! ! ! ! !
!
! ! ! ! ! ! !
Company(Capability(&(Profile! Reline!and!Fixed!Plant!Maintenance! Services!
!
! ! !
! December!2014!
Page 3 of 14
Home About Us Business Units Comminution Services Construction Services Labour Hire Workforce South Pacific Limited (WFSP) has aligned its services across comminution maintenance, mining, oil and gas and civil construction and general industry labour hire.
Workforce South Pacific Limited (WFSP) has been professionally maintaining SAGBall mills for clients of gold/copper mining operations across Papua New Guinea and more recently in parts of South East Asia.
More
WFSP extends its comminution expertise to include a full range of crusher circuit EPC/M and maintenance services.
More
WFSP has developed strategic capabilities to provide clients with complete EPC, EPCM (engineering, procurement, and construction management) project services across mining and civil construction projects.
More
WFSP has an extensive labour force of highly skilled trades with mechanical, electrical, welding, fabrication and plant operator qualifications, to support our client comminution maintenance and construction projects.
More
Page 4 of 14
Workforce South Pacific Ltd (WFSP) is committed to working in a safe and responsible manner, respecting the health and safety of our employees and the environment in which we operate. To ensure HSE compliance across all business operations, WFSP has a dedicated HSE Unit that cross-manages client, alliance and internal management obligations for OHS, HSE standards, policies, procedures monitoring and reporting. Here at WFSP we are committed to the highest standards of personal, professional and ethical behaviour for all our staff. Before commencement of any task, all our employees must understand and accept all relevant JSA's/SWP's related to scope of works, each employee completes "TAKE 5's". We will: þ Work with all employees to eliminate unsafe conditions from the working environment þ Identify measurable objectives and targets that will maintain an injury-free working environment þ Identify, access and manage risks to employees and the working environment þ Comply to applicable laws, regulations, standards, codes of practice þ Engage openly and honestly with people affected by our operations and take their views and concerns into account in our decision making.
Page 5 of 14
Home About Us Business Units Comminution Services Construction Services Labour Hire In partnership with other comminution specialists, Workforce South Pacific (WFSP) has established a SBU – MINING MAINTENANCE SERVICES for aligning our processing circuit capabilities across two operational units – Crushing and Grinding Circuit Services. WFSP also places extra management focus on its’ HSE compliance obligations and has an established HSE team that cross-manages HSE management operations for the entire SBU.
GRINDING CIRCUIT EXPERTISE
In partnership with strategic alliances, WFSP has expert knowledge across the grinding comminution circuits for mining operations. This provides WFSP with superior service capabilities to support our clients’ grinding circuits. WFSP provides a full range of EPC, EPCM (engineering, procurement, and construction management) and maintenance scope of services. Strategic Asset Management WFSP adopts a strategic asset management approach to provide increased benefits to clients’ mill optimization program, to reduce operational downtime and lower grinding operating costs:
Page 6 of 14
SAG-Ball mill circuit design support Strategic alliances enables WFSP to support clients in designing effective mill circuits to ensure their grinding circuit configuration properly matches the ore body and the exploitation method chosen for that ore body. Preventative asset maintenance WFSP partners with clients to implement total grinding circuit asset management programs focused around preventative maintenance, to deliver operating and quality assurance benefits. Shutdown (planned) maintenance WFSP’s teams of highly experienced mill reline personnel provide specialist shut down maintenance, emergency repairs and overhaul services. WFSP provides reline maintenance services to a number of gold/copper mining operations across Papua New Guinea and South East Asia.
GRINDING SERVICES BROCHURE
Page 7 of 14
CRUSHING CIRCUIT EXPERTISE
WFSP has developed partnerships with other specialist contractor companies to provide our clients with a full range of EPC, EPCM (engineering, procurement, and construction management) capabilities across design, installation, shut down, overhaul and regular servicing operations. Strategic Management Approach WFSP adopts an asset management and quality assurance approach to assist clients develop well-planned crusher preventative maintenance programs. The strategic benefits of this approach ensures less wear and tear, change-outs and lowering of operating costs per tonne of aggregate crushed. Crusher maintenance, repairs and overhauls WFSP teams with clients to implement comprehensive asset management programs including general scheduled maintenance as well as undertake required repair and overhaul services (removals/installations).
Crusher rebuilding and hard-facing WFSP also provides specialised welding maintenance services. WFSP observes industry standards for monitoring of wear, warpage and employ applicable alloy selection, to assist clients economically maintain their crushers. Maintaining feeders WFSPs also provides a complete range of feeder plant maintenance and repairs across the crushing circuit. WFSP’s experienced maintenance personnel undertake both scheduled/planned shutdown as well as repairs and overhaul services, as well as provide construction support to EPC, EPCM partners on installation projects.
Page 8 of 14
Maintaining conveyors Conveyors belts are another key plant installation that provides critical materials transportation throughout the comminution circuits. WFSP’s maintenance support for mining operations conveyors and belts, allow WFSP to provide a complete ‘whole-of-comminution’ servicing capability provide a complete ‘whole-of-comminution’ servicing capability.
CRUSHING SERVICES BROCHURE
Page 9 of 14
Home About Us Business Units Comminution Services Construction Services Labour Hire Workforce South Pacific (WFSP) has established a SBU – CONSTRUCTION SERVICES for aligning our mining, oil and gas and civil construction project operations across three units – Mining and Oil and Gas Related Construction, Camp Related Construction and General Civil Construction. Workforce South Pacific also places extra management focus on our HSE compliance obligations and have an established HSE team that cross-manages HSE obligations for the entire SBU.
MINING CONSTRUCTION
Workforce South Pacific (WFSP) has developed strategic partnerships to enable its’ Mining Construction Unit to provide clients with complete EPC, EPCM (engineering, procurement, and construction management) project services capability. Quarry plant installation -WFSP provides Contractor, D&C (Design and Construct) and/or EPC, EPCM services. We also provide labor supply across all phases of the project. OUR PROJECTS Nebiri Quarry Crush Installation (Mar-Dec’14) WFSP has been engaged by the principle contractor/EPC and electrical sub-contractor to provide skilled trades labour for the erection of steelworks, conveyor systems, electrification and installation and of the new crusher and screening system for Monier’s high capacity hard rock quarry located at Nebiri Quarry, outside Port Moresby, Papua New Guinea. Page 10 of 14
WFSP supported the installation of each crushing stage plant with our skilled trades labor:
Principle contractor scope: Erection and assembly of conveyor belts
Passing and hot volcanisation of belts Erection of supporting structures and machines Installation of motors and belts Installation of machinery hydraulics, compressors and all lubing Manning size averaged four crew over 4 months Total manning hours around 4,800 hrs. NIL LTI’s Electrical sub-contractor scope: Workforce South Pacific also supported the electrical sub- contractor across MCC room and crushing circuit electrics: • Installation of circuit electrical cabling and conduit • Install cable ladder • Manning size averaged 24 crew members over four months • Total manning hours around 28,800 hrs. • NIL LTI’s Other operational services: WFSP also managed administration support services to the entire project: REMOTE CAMP CONSTRUCTION Remote site facilities -WFSP provides a complete range of modular design and construction services and products to support remote mining facilities across Papua New Guinea (PNG). WFSP is able to provide a full range of modular kit constructed office and accommodation facilities, designed to client’s specifications and fully installed on site. This includes procurement, supply and installation of worker accommodation blocks tailored to design, showers, toilets, kitchen, laundry and office facilities. WFSP provides through its’ construction crews and Lanco teams, all site laydown, workshop sheds, landscaping and concrete paving works.
Page 11 of 14
GENERAL CIVIL CONSTRUCTION Land development projects WFSP has also successfully delivered large-scale land and associated facilities developments projects. This includes project design/management, land and site excavation and leveling works, site drainage and service works, access roads and laydown works, all site facilities design and construction, plumbing, electrical installations, water and power infrastructure design and installations. OUR PROJECTS Greenfield land development (Nov’13 - Jun’14) WFSP’s recent project experience with a greenfield land development scope included: Civil works • Developed over 33 acres of a greenfield site • Over 10,000 M3 earthworks excavated • Constructed over 800 m2 facilities • Built over 1 kilometer of gavel access roads • 50,000 M2 of excavation works to establish 12 level pads • Project duration 10 months, 2,500 man-hours, Zero LTI’s General installations • Water tanks- 2 x 13,000 litres, 2 x 5,000 litres • Power - 4 x generator sets (2@130KVA, 1@60 KVA, 1@ 30 KVA), 2 x 5,000 litre fuel cells • Generator/water tank housing, electrical/plumbing • 350 lineal metres of rock walls and concrete footpaths • P&E hire, consumables and related logistics • Site administration and transport services Other operational services: WFSP also managed administration support services to the entire project: • P&E hire, consumables and related logistics • Site administration and transport services CONSTRUCTION SERVICES BROCHURE
Page 12 of 14
Home About Us Business Units Comminution Services Construction Services Labour Hire Workforce South Pacific (WFSP) has an extensive skilled labour force comprising mechanical, electrical, welding, fabricating, construction, mobile and fixed plant operators. Our workforce has extensive mining and civil construction experience and all are fully compliant with national and local mining and construction OHS standards. LABOUR HIRE
Workforce South Pacific (WFSP) has a labour hire business unit and plant (trucks) to support its’ mining and construction clients throughout Papua New Guinea and South East Asia. WFSP employs senior supervisors, specialist mining maintenance and general construction labour. All personnel are trade qualified and OHS compliant for both national and local industry standards. All expat personnel have an average ten years mining and general industry experience. National personnel all have a minimum five and year’s industry experience (mining and construction). WFSP has both technical and skilled trades labour including: Project Managers Boilermakers Page 13 of 14
Fitters Mechanics Fabricators Welders Electricians Carpenters Concrete Setters Roof Setters Plumbers Bricklayers Mobile and Fixed Plant Operators. OUR PROJECTS Mining Nebiri Quarry Crush Installation (Mar-Dec’14) As highlighted under ‘Construction Services’ of this web site, WFSP is able to successfully deploy our skilled labour personnel to this recently completed quarry plant installation project in Papua New Guinea. WFSP provided construction support through mechanical, electrical, expat project manager, national supervisor, a safety officer and site administration personnel. Civil Construction Greenfield land development (Nov’13 - Jun’14) WFSP provided full range of EPC services to client to develop this greenfield project including site design, land excavations, infrastructure installations and facilities construction. WFSP internally manned this project with expat project manager, national supervisor, builders, electricians, plumbers, concreters, a safety officer, trades and administration personnel.
Page 14 of 14