Digital Transformation in Power & Utilities – Driving Excellence in the Information Age Presented by Nand Ramchandani Governmental Affairs © Copyright 2017 OSIsoft, LLC
BIO / Experience Nand Ramchandani has 35 years experience in applying information technology to the requirements of the Governmental Infrastructure. An active advocate in the use of advanced analytics and technologies to enhance value. Nand’s experience as a reforming economist has lead to competitive market structures capitalizing on data and analytics applied in real-time across the globe. He joined OSIsoft in April 2001 in Business Development focusing on global infrastructure.
One foot in the business and one in IT! © Copyright 2017 OSIsoft, LLC
W e b e lie v e P e o p le w ith D a ta c a n T r a n s fo r m th e ir w o r ld
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OSIsoft is trusted by the world’s leading companies
95% Over
1,000
of the Global Fortune Top 40
of the world’s leading
Oil & Gas companies
Power & Utilities
400+ Pulp & Paper sites deployed worldwide
companies
9 / 10
100%
of the Global Fortune Top 10
Metals & Mining companies
37
of 50
of the World’s Largest
Chemical & PetroChemical
of the Global Fortune Top 10
Pharma companies
companies Empowering Business in Real-Time.
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Defacto Standard in Power and Utilities
City of San Antonio
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An Evolving Generation Landscape
Natural Gas
Coal
Traditional Power Generation
Hydro
Nuclear
Wind
Solar PV & CSP
Renewable Generation
Geo-thermal / Biomass / Tidal / Battery © Copyright 2017 OSIsoft, LLC
And Still Evolving …
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Transmission, Distribution and Smart Grids
Markets
HV Transmission
Distribution
Metering
OSIsoft in Transmission & Distribution
Res Solar
Renewables Batteries
Smart Homes
EV
Smart Grid Š Copyright 2017 OSIsoft, LLC
The PI System: Real-Time Data Infrastructure in Action
Real-time operations monitoring
Photo Copyright California ISO
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Effects of Distributed Solar Generation: Operational needs are significantly changing between 2013 and 2020 the “Duck” Curve Brian Cummins – Manager, CAISO
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Triad of Digital Transformation Operational Intelligence
Operational Excellence © Copyright 2017 OSIsoft, LLC
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Strategic Approach to an IIoT Enabled Enterprise
Real-time Monitoring
3
Data Accessibility
2
Data Readiness
1
Pervasive Data Collection
0 1 0 1
0 1 0 1
0 1 0 1
0 1 0 1
0 1 0 1
Automation/Control Systems
Vendor Applications
Analytics
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
3rd Party Services
Enterprise Operations Infrastructure 0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
New Sensor Technology
0 1 0 1
00 000 0 0 11 111 1 1 00 000 0 0 11 111 1 1
00 11 00 11
Remote and Mobile Assets Š Copyright 2017 OSIsoft, LLC
Data Infrastructure: Designed For Today, and Tomorrow’s IIoT Volume
Variety
Velocity
DTE: 3 million customers 27 million + tags
E.ON: 310,000 tags,250 formats, 140+ locations
SetPoint: 400,000 events /sec
0 1 0 1
0 1 0 1
0 1 0 1
0 1 0 1
0 1 0 1
Automation/Control Systems
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
Enterprise Operations Infrastructure 0 1 0 1 0 1
0 1 0 1 0 1
0 1 0 1 0 1
New Sensor Technology
0 1 0 1
00 000 0 0 11 111 1 1 00 000 0 0 11 111 1 1
00 11 00 11
Remote and Mobile Assets Š Copyright 2017 OSIsoft, LLC
PI System Infrastructure – The Big Picture
PI Interfaces(Tags) & Connectors (Assets)
PI System Access Notifications Event Frames
PI Integrators
Business Analytics
PI Analytics
PI Cloud Services PI Asset Framework
High Fidelity Past and Future
PI Data Archive Linear DB
™
PI Cloud Connect
PI Manual Logger
PI Visualization Suite
PI Coresight PI ProcessBook PI DataLink PI WebParts © Copyright 2017 OSIsoft, LLC
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The PI System Supporting Key Power & Utility Processes Condition Based Maintenance (CBM)
T&D / Grid Optimization
Asset Management
Vendor Performance
Controllable Losses, startup / shutdown
Root Cause Analysis (RCA)
Outage Planning
Commercial Trading and Dispatch Security: Passive real-time copy of critical systems
Environmental Monitoring & Regulatory Compliance
Integration of renewable energy
Operations Excellence
Plant and System Performance / Efficiency Š Copyright 2017 OSIsoft, LLC
Power Industry Technology Trends From: • Static / periodic equipment condition assessments
To: Dynamic real-time online condition monitoring
•
Many disparate data systems
Single source of all plant and enterprise data
•
Limited staff resources use beyond assigned facilities
Leveraging experts throughout the company for multiple sites and assets
•
Multiple projects, solutions with delayed value realization
Common data infrastructure that supports continuous improvement in many areas
•
High Cost Reactive Maintenance
Proactive & Predictive Based Maintenance
•
Aggregating information to assess adverse events
Real-time situational awareness, market predictability and planned response © Copyright 2017 OSIsoft, LLC
Enable: Secure Data Infrastructure for Critical Operations Limits direct access to critical systems while expanding the value use of information.
Critical Systems Transmission & Distribution SCADA
Plant DCS
PLCs
REDUCED RISK TO CRITICAL ASSETS
Infrastructure
Environmental Systems Other critical operations systems
Security Perimeter © Copyright 2017 OSIsoft, LLC
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Business Cases 18
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OSIsoft PI System A Vessel for Change in Verve Energy Wednesday, 17 April 2013
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Verve Energy Portfolio - 12 Coal fired units - 18 Gas Turbines - Wind farms, Wind-diesel units - Solar farm
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Business Transformation - KUG Key User Group input
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Business Transformation - Benefits Capability Development PI System Infrastructure & data feeds Integration with Intranet, create awareness COO Dashboard
Coal mill maintenance
Unit efficiency models
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PI System Environmental reporting Dashboard
PI System Infrastructure
Trading Information Dashboard
Fleet Dashboard
Online Benchmarked Boiler tube efficiency heat rate temperature monitoring models excursions
Engineer Dashboard
Explore expert systems: • Performance Optimisation
Station Overview
Unit Chemistry Trends
• Asset use optimisation, predictive monitoring Relate other data sources: • Advanced analysis & process tuning
Copyright Verve Energy 2013
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Examples – General Dashboard Map overview > Site > Unit > Detail Fleet Dashboard
Station Overview
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Business Case – 12 months later ‣Business Case Justification • Conservative target - $6.97M savings per year in fuel savings alone • Outlook is that more than $10M savings per year is realistic • increased efficiency • optimised maintenance • optimised availability – reduced capacity payments for forced outages
☺Less than 12 months from installation ☺$2.5M of savings is covered ☺and more in sight!
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The real challenge is to transform this data into actionable information in order to make the right decisions and thus improve our technical and business performance. ?
Improved ? Internal Business Processes
?
?
? Efficient Outage Planning ?
? Effective Proactive Maintenance
Improved Plant Efficiency
Total PPA Compliance
Improved Plant Reliability
?
Lowest CPU Possible
OSIsoft Japan Power Seminar 13 November 2013 Shinjuku, Tokyo, Japan
Accurate & Real-Time Decision Support System
?
Total Regulatory Compliance
?
Near Zero UOR
Š 2013 Š Copyright 2017 OSIsoft, LLC Tenaga Nasional Berhad
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EVOLUTION OF THE PI SYSTEM IN TENAGA’S POWER GENERATION FLEET T enaga “Deploying th e P I S y s te m p r o v id e s th e in fr a s tr u c tu r e to u n ify , s to r e , v is u a liz e a n d a n a ly z e o u r d a ta . T h e r e a l c h a lle n g e is to tr a n s fo r m th is d a ta in to a c tio n a b le information in order to make the right decisions and thus improve our technical A b dbusiness G h a fa rperformance.” A b d L a tif - P r o je c t M a n a g e r and G e n e r a tio n P la n t M a n a g e m e n t S y s te m
C HALLE NG E S • D iv e r s e P o w e r P la n t F le e t • In h o m o g e n e o u s s o u r c e s o f o p e r a tio n a l d a ta • R e a l tim e p r o c e s s d a ta lo c k e d w ith in is o la te d c o n tr o l s y s te m s • T e c h n ic a l p e r fo r m a n c e a n d b u s in e s s in te llig e n c e r e lia n t o n o fflin e d a ta
S O L U T IO N • D e p lo y P I S y s te m a s u n ify in g d a ta in fr a s tr u c tu r e • A d o p t in - h o u s e im p le m e n ta tio n a p p r o a c h to b u ild in te r n a l c o m p e te n c ie s • C o n tin u o u s C h a n g e m anagem ent • C o n tin u o u s in - h o u s e a p p lic a tio n d e v e lo p m e n t
R E S ULTS • P la n t d a ta a v a ila b le to a ll p e r s o n n e l • O v e r U S D 7 m illio n s a v in g s fr o m in - h o u s e p r o je c t im p le m e n ta tio n a p p ro a c h • O v e r U S D 1 0 m illio n ta n g ib le s a v in g s fr o m p la n t a n a ly s is & o p tim iz a tio n • G e n e r a te r e v e n u e b y p r o v id in g P I S y s te m d e p lo y m e n t s e r v ic e to o th e r s © Copyright 2017 OSIsoft, LLC
PI System usage to improve Curtailment Strategies “… Along this month generation has been increased in more than 50 GWh, which would not have been generated if we had followed the former curtailment strategies.” “This means an important benefit to our company. And also a few other facts such as less mechanical wear of our turbines, less urgent works on site, … which are more difficult to quantify” Gustavo Moreno CORE Manager
Business Challenge • Reduce inefficiencies • To use aggregate real time data for real time decision making during curtailment issued by TSO
Solution • PI AF training, design, planning and deployment • CoE help with PI ACE deployment • Calculated data inserted in PI Servers
Results and Benefits • Average increase in energy generation: 30% with peaks above 60% • Other benefits not quantified yet
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CURRENTLY: Global Setpoint Curtailment
Total setpoint
Expected Power
Estimated power with individual curtailment
Total Actual Power
Average increase in energy generation: 30% with peaks above 60% © Copyright 2017 OSIsoft, LLC
W e b e lie v e P e o p le w ith D a ta c a n T r a n s fo r m th e ir w o r ld • •
• • • •
All data, delivered securely, in real-time with context and history Decision Making is: – Faster – More Accurate and Complete – More Effective Preserve and expand knowledge Enable situational awareness and predictability Increase speed of execution Cultivate and leverage the collective “mind” power of the organization © Copyright 2017 OSIsoft, LLC
Thank You Nand Ramchandani Governmental Affairs Phone +1 415 867 3018 nand@osisoft.com
Visit us at www.osisoft.com © Copyright 2017 OSIsoft, LLC
Thank You
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