Crown Forklift C-5 Series LPG Cushion Service Repair Manual Instant Official PDF Download

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Introduction

Thismanualisforqualifiedservicetechnicianswho havebeenappropriatelytrainedtodotroubleshooting andmaintenanceproceduresonthelifttruck.The manualcontainsinformationaboutmaintenance,troubleshooting,andreplacementparts.

Operatorinstructions

OperatorinstructionsensurethatyouandyourpersonnelknowhowtooperateyourCrownlifttrucksafely. Theseinstructionsareprovidedintagorbookletform witheachlifttruckandarenotincludedinthismanual. Morecopiescanbeorderedifnecessary.Foroperator instructions,seetheOperatorManualC-5Series.

Operatortraining

CrownhasoperatortrainingprogramsthatareavailablethroughyourCrowndealer.Formoreinformation onoperatortraining,consultyourCrowndealerorvisit www.crown.com.

Servicetraining

Servicetrainingisavailablefor:

•AllCrownlifttrucks

•Modulesystems

•Hydraulicsystems

•Electricalsystems

Formoreinformationonservicetraining,consultyour Crowndealerorvisitwww.crown.com.

Replacementparts

Toensurecorrectandfastservice,alwaysprovidethe followinginformationwhencontactingCrownforreplacementparts:

•Thepartnumber

•Thelifttruckmodelnumber

•Thelifttruckserialnumber

•Thelifttruckdatanumber

ConsultyourCrowndealerorvisitwww.crown.comfor:

•Currentservicemanuals

•Currentoperatormanuals

•Operatorandservicetraining

•Lifttruckcapacities

•Lifttruckspecifications

Manualstructure

Thismanualcontainssectionsthathavemaintenance informationandreplacementparts.Thesectiondescriptionsareasfollows:

ServiceandPartsPages

Maintenance

ReplacementParts

SectionDescriptionSectionDescription

MASafety1FrameandChassisParts

M1InspectionandLubrication2HydraulicParts

M1.91Componentry3EngineandTransaxleParts

M2Hydraulic4ElectricalParts

M3EngineandTransaxle5BrakeParts

M4Electrical6SteeringParts

M5Brake7LiftingMechanismParts

M6Steering8CylinderParts

M7LiftingMechanism9AttachmentParts

M8Cylinders10Accessories

M9Attachments10.9LabelsandDecals

M10Glossary

DIASchematicDiagrams

HYDHydraulicSchematic Crown2017PF27776

ITD-2515-002

Dataplate

Thedataplateislocatedonthefront,rightcornerofthe overheadguard,belowthesteeringcowl.Thedata plateincludesthemodelnumberandthelifttruckdata number.Thesenumbersprovidethefollowinginformation:

•Thelifttruckmodel

•Theseries

•Seriesupdates

•Performance

•Capacity

•Specifiedlifttruckdata

Fig.1(31917)

Fig.2(31918)

Introduction

Modelnumber

ModelGeneration

C-5_1000-60

Thisspacewillbeusedfor futureadditions

EngineType 0-LPfuel

TruckType 0=cushion 5=pneumatic

*Capacity 40=1,814kg(4,000lb)2.0tEMEA 50=2,268kg(5,000lb)2.5tEMEA

60=2,722kg(6,000lb)

65=2,948kg(6,500lb)3.0tEMEA

Theexampleofthemodelnumbershownabove (C-51000-60)isaC-5series.Itisacushionlifttruck withanLPfuelengine.Ithasacapacityof2,722kg (6,000lb).

*Actualratedcapacitymayvary,dependingonspecial equipmentormodifications.Consultthecapacityplate locatedontheoverheadguard.

ITD-2515-004

Datanumber

ThelifttruckdatanumbergivesyouandyourCrown dealerthenecessaryinformationtoselectthecorrect

partsforyourCrownlifttruck.Specialequipmentor modificationscanchangethelifttruckcapacity.Seethe capacityplateontheoverheadguard.

1ManufacturingPlantIndicator

2Standard,Custom,Special(seeStandard,Custom,Specialtable)

3MastType(seeMastTypetable)

4LiftHeight,displaysliftheightdimensioni.e.188=4,775mm(188in)

5FuelType(seeFuelTypetable)

6OverheadGuardType(seeOverheadGuardTypetable)

7Tires(seeTirestable)

8HydraulicAccessory(seeHydraulicAccessorytable)

9Attachment(seeAttachmenttable)

10Transmission,H=Hydrodynamic

11EngineDisplacement,24=2.4L

12Alarm,LightOptions(seeAlarm,LightOptionstable)

13Display,S=Standard

14CoolingPackage(seeCoolingPackagetable)

15Brakes(seeBrakestable)

16PedalConfiguration(seePedalConfigurationtable)

Standard,Custom,Special

AbbreviationDescription

-Standard

CCustom

SSpecial

MastType

AbbreviationDescription

--None

TL2stage

TT3stage

QD4stage

FuelType

AbbreviationDescription

PLPGfuel

SLPGfuelwithLPSrating*

*NotavailableonEMEAlifttrucks

OverheadGuardType

AbbreviationDescription

1Standard 2Hardcabin 3Softcabin

Fig.3(31919)

Tires

AbbreviationDescription

BCushionblack

NCushionnon-marking

WCushionblackwide

RPneumaticresilientblack

SPneumaticresilientnon-marking

MPneumaticresilientwideblack

DPneumaticresilientdualdrive

EPneumaticresilientdualdrivenon-marking

HydraulicAccessory

AbbreviationDescription

-None

SSinglefunction

DDoublefunction

Alarm,LightOptions

Attachment

AbbreviationDescription

--Noattachment

SSSideshifter

PPPush,pull

CCCartonclamp

FPForkpositioner

PRPaperrollclamp

ISIntegralsideshifter

AbbreviationDescription

--Noalarmnolights

-1Strobelight

-2Travelalarm

-3Frontworklights

-4Travelalarm,strobelight

-5Frontworklights,strobelight

-6Frontworklights,travelalarm,strobelight

-7Frontworklights,travelalarm

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